A4_PVL14OF EXT_Manual Letter PVL14OF EXT Manual

2018-11-01

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Revised 9/19/2018

Read this entire manual before operation begins.
Record below the following information which is located on the serial number
data plate.
Serial No.
Model No.
Date of Installation

Contents
General Information. . . . . . . . . . 5
Product Identification . . . . . . . . . 8
Packing / Transport / Storage . . . . . 9
Product Description . . . . . . . . . . 11
Technical Specification. . . . . . . . . 12
Safety . . . . . . . . . . . . . . . . 18
Installation . . . . . . . . . . . . . . 22
Operation And Use . . . . . . . . . . 40
Maintenance . . . . . . . . . . . . . 43
Troubleshooting . . . . . . . . . . . . 45
Part List . . . . . . . . . . . . . . . 46

PRINTING CHARACTERS AND SYMBOLS

Throughout this manual, the following symbols and printing characters are used
to facilitate reading:

Indicates the operations which need proper care
Indicates prohibition
Indicates a possibility of danger for the operators
BOLD
Important information
TYPE

WARNING: before operating the lift and carrying out
any adjustment, read carefully chapter 7 “installation”
where all proper operations for a better functioning of
the lift are shown.

PVL14OF-EXT

General Information
This chapter contains warning instructions to operate the lift properly and
prevent injury to operators or objects. This manual has been written to be used
by shop technicians in charge of the lift (operator) and routine maintenance
technician (maintenance operator).
The operating instructions are considered to be an integral part of the machine
and must remain with it for its whole useful life. Read every section of this
manual carefully before operating the lift and unpacking it since it gives helpful
information about:
• safety of people
• safety of the lift
• safety of lifted vehicles
The company is not liable for possible problems, damage, accidents, etc.
resulting from failure to follow the instructions contained in this manual.
Only skilled technicians of AUTHORISED DEALERS or SERVICE CENTERS
AUTHORIZED by the manufacturer shall be allowed to carry out lifting, transport,
assembling, installation, adjustment, calibration, settings, extraordinary
maintenance, repairs, overhauling and dismantling of the lift.
The manufacturer is not responsible for possible damage to people,
vehicles or objects if said operations are carried out by unauthorized
personnel or the lift is improperly used.
Any use of the machine made by operators who are not familiar with the
instructions and procedures contained herein shall be forbidden.

1.1

Manual Keeping

For a proper use of this manual, the following is recommended:
• Keep the manual near the lift, in an easily accessible place.
• Keep the manual in an area protected from the damp.
• Use this manual properly without damaging it.
• Any use of the machine made by operators who are not familiar with the
instructions and procedures contained herein shall be forbidden.
General Information

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This manual is an integral part of the lift: it shall be given to the new owner if
and when the lift is resold.

1.2

Obligation In Case Of Malfunction
In case of machine malfunction, follow the instructions contained
in the following chapters.

1.3

Cautions For The Safety Of The Operator

Operators must not be under the influence of sedatives, drugs or alcohol when
operating the machine.
Before operating the lift, operators must be familiar with the
position and function of all controls, as well as with the machine
features shown in the chapter “Operation and use”

1.4

Warnings
Unauthorized changes and/or modifications to the machine
relieve the manufacturer of any liability for possible damages to
objects or people. Do not remove or make inoperative the safety
devices, this would cause a violation of safety at work laws and
regulations.
Any other use which differs from that provided for by the
manufacturer of the machine is strictly forbidden.

The use of non genuine parts may cause damage to people or
objects

General Information

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1.5

Scrapping

When your machine’s working life is over and it can no longer be used, it must
be made inoperative by removing any connection to power sources.
These units are considered as special waste material, and should be broken
down into uniform parts and disposed of in compliance with current laws and
regulations.
If the packing are not polluting or non-biodegradable, deliver them to
appropriate handling station.

Declaration Of Warranty And Limitation Of Liability
The manufacturer has paid proper attention to the preparation of this manual.
However, nothing contained herein modifies or alters, in any way, the terms
and conditions of manufacturer agreement by which this lift was acquired, nor
increase, in any way, manufacturer’s liability to the customer.

To The Reader
Every effort has been made to ensure that the information contained in this
manual is correct, complete and up-to date. The manufacturer is not liable for
any mistakes made when drawing up this manual and reserves the right to make
any changes due the development of the product, at any time.

General Information

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Product Identification
The identification data of the machine are shown in the serial plate placed on the
power side column.
The removal of the serial plate is strictly forbidden.
Machines may be updated or slightly modified from an aesthetic point of view
and, as a consequence, they may present different features from these shown,
this without prejudicing what has been described herein.

2.1

Warranty Certificate

The warranty is valid for a period of 12 months starting from the date of the
purchase invoice.
The warranty will come immediately to an end when unauthorized modifications
to the machine or parts of it are carried out.
The presence of defects in workmanship must be verified by the Manufacturer’s
personnel in charge.

2.2

Technical Servicing

For all servicing and maintenance operations not specified or shown in these
instructions, contact your Dealer where the machine has been bought or the
Manufacturer’s Commercial Department. Only skilled personnel who are familiar
with the lift and this manual shall be allowed to carry out packing, lifting,
handling, transport and unpacking operations.

Product Identification

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Packing / Transport / Storage
3.1

Packing

The packing of the lift is shown in the figure 1: N. 1 base unit packed in a steel
frame, wrapped up in non-scratch material, including all accessories and the
package of power unit.
The package weight is about 4100 lbs.
If requested, optional accessories are available to satisfy each customer’s
requirements.

Figure 1 – Package

Packing / Transport / Storage

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3.2

Lifting And Handling

When loading/unloading or transporting the equipment to the site, be sure to
use suitable loading (e.g. cranes, trucks) and hoisting means. Be sure also to
hoist and transport the components securely so that they cannot drop, taking
into consideration the package’s size, weight and centre of gravity and it’s fragile
parts.

3.3

Storage And Stacking Of Packages

Packages must be stored in a covered place, out of direct sunlight and in low
humidity, at a temperature between -10°C and +40°C.
Stacking is not recommended: the package’s narrow base, as well as its
considerable weight and size make it difficult and hazardous.

3.4

Delivery And Check Of Packages

When the lift is delivered, check for possible damages due to transport and
storage; verify that what is specified in the manufacturer’s confirmation of order
is included. In case of damage in transit, the customer must immediately inform
the carrier of the problem.
Packages must be opened paying attention not to cause damage to people (keep
a safe distance when opening straps) and parts of the lift (be careful the objects
do not drop from the package when opening).

Packing / Transport / Storage

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Product Description
The lift is suitable for lifting motor vehicles having maximum weight as described
in the nameplate on the power side column of the lift. All mechanical parts have
been built in steel plate to make the frame stiff and strong while keeping a low
weight. The electro hydraulic operation is described in detail in chapter 8.
This chapter describes the lift’s principal elements, allowing the user to be
familiar with the machine. As shown in figure 2, the lift is composed of four
columns: N.2 front columns (1), N.2 rear columns (2), two platforms: the
power-side platform (3) with the hydraulic cylinder included and the offside platform (4), and two beams: the front beam (5) and the rear bean (6),
anchored to the ground by means of the column base plates. Raising motion
is carried out by pushing the lifting button on the power unit (7) to operate
a power unit delivering the hydraulic fluid to cylinders to act on cable lifting
system. Lowering motion is controlled by pushing the lowering lever on the
power unit and carried out under the weight of the load lifted. The automatic
mechanical back-up safety (8) holds on the lift in the elevated position, can be
released by pushing the lever of the control valve (9). The slack cable safety
(10) can hold on the lift in event of cable slackening and/or failure.

Figure 2 – Lift
Product Description

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Technical Specification
5.1

Size And Main Features

LIFT CAPACITY

14,000lbs (6400kg)

Maximum raised height
Min. lowered height
Runway length
Runway width
Free width between runways
Width between two columns
Max. overall length
Overall height
Overall width
Raised time
Noise level
Rated pneumatic pressure
Working temperature
Average weight of package

76 3/4” (1950mm)
7 7/8” (200mm)
223 1/2” (5679mm)
20” (510mm)
42 3/4” (1086mm)
116 3/8” (2955mm)
272 1/8” (6913mm)
109 1/4” (2775mm)
140 1/8” (3559mm)
66s
80 dB(A)/1m
6bar – 8bar
5 °C - 40 °C
4400 lbs (2000kg)

5.2

Electric Motor

Voltage
Power
N° Poles
Speed
Motor enclosure type
Insulation class

208V-240V/50Hz/60Hz/1Ph
3HP
2
2880/3450 rpm
B14
IP 54

Motor connection must be carried out referring to the attached wiring diagrams
(fig.6). The motor direction of rotation is shown in the label placed on the motor.
Before use of the lift, make sure to check if the motor specification shown in the
nameplate of the motor conforms to the local electric supply.

Technical Specification

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5.3

Pump

Type
Flow rate
Continuous working pressure

Gear
2.5 cm3/g
160 bar

Figure 3 – Lift Layout
Technical Specification

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5.4

Hydraulic Power Unit

Figure 4 – Hydraulic Power Unit

5.5

Oil

Use wear proof oil for hydraulic drive, in conformity with ISO 6743/4 rules (HM
class). The oil with features similar to those shown in the table is recommended.
Test standards
ASTM D 1298
ASTM D 445
ASTM D 445
ASTM D 2270
ASTM D 97
ASTM D 92
ASTM D 644

Features
Density 20°C
Viscosity 40°C
Viscosity 100°C
Viscosity index
Pour point
Flash point
Neutralization number

Value
0.8 kg/l
32 cSt
5.43 cSt
104 N°
~ 30 °C
215 °C
0.5 mg KOH/g

Change hydraulic oil at 1 year intervals

Technical Specification

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Figure 5 -Hydraulic Plan
1
2
3
4
5

Oil filter
Gear pump
Motor
Non return valve
Pressure overload valve

Technical Specification

6
7
8
9

Manual lowering valve
Startup valve
Flow restrictor
Hydraulic cylinder

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Figure 6 – Electrical Diagram (220V/50Hz/60Hz/1Ph)

Technical Specification

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Figure 7 – Pneumatic Plan

Filter/regulator must be equipped on the air circuit and the air
pressure is to be set at 6-8bar. Filter/regulator is not supplied by
the manufacturer if no special order.

Technical Specification

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Safety
Read this chapter carefully and completely because it contains important
information for the safety of the operator and the person in charge of
maintenance.
The lift has been designed and built for lifting vehicles and
making them stand above level in a closed area. any other use is
forbidden. The manufacturer is not liable for possible damages
to people, vehicles or objects resulting from an improper or
unauthorized use of the lift.
For operator and people safety, a safety area at least 1m free away from the lift
must be vacated during lifting and lowering. The lift must be operated only from
the operator’s control site in this safety area.
Operator’s presence under the vehicle, during working, is only admitted when
the vehicle is lifted and runways are not running.
Never use the lift when safety devices are off-line. People, the
lift and the vehicles lifted can be seriously damaged if these
instructions are not followed.

6.1

General Warnings

The operator and the person in charge of maintenance must follow accidentprevention laws and rules in force in the country where the lift is installed
They also must carry out the following:
• neither remove nor disconnect hydraulic, electric or other safety devices;
• carefully follow the safety indications applied on the machine and included
in the manual;
• observe the safety area during lifting;
• be sure the motor of the vehicle is off, the gear engaged and the parking
brake put on;
• be sure only authorized vehicles are lifted without exceeding the maximum
lifting capacity;
• Verify that no one is on the runways during lifting or standing.
Safety

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Any use of the lift other than that herein specified can cause
serious accidents to people in close proximity of the machine.

6.2

Risks For People

All risks the personnel could run, due to an improper use of the lift, are
described in this section.

6.3

Personnel Crushing Risks

During lowering of runways and vehicles, personnel must not be within the
area covered by the lowering trajectory. The operator must be sure no one is in
danger before operating the lift.

Fig. 8a

6.4

Fig. 8b

Fig. 8c

Risk Of The Vehicle Falling From The Lift

Vehicle falling from the lift can be caused when the vehicle is improperly placed
on platforms, and when its dimensions are incompatible with the lift or by
excessive movement of the vehicle.
In this case, keep immediately away from the working area.

Fig. 9a
Safety

Fig. 9b
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Fig. 9c
19

6.5

Slipping Risks

The risk of slipping can be caused by oil or dirt on the floor near the lift.
Keep the area under and around the lift clean. Remove all oil spills.

6.6

Electrocution Risks

Avoid use of water, steam, and solvent, varnish jets in the
lift area where electric cables are placed and, in particular,
next to the electric panel.

6.7

Fig. 10

Risks Resulting From Improper Lighting

Make sure all areas next to the lift are well and uniformly lit, according to local
regulations.

6.8

Risks Of Breaking Component During Operation

Materials and procedures, suitable for the designed parameters
of the lift, have been used by the manufacturer to build a safe
and reliable product. Operate the lift only for the use it has
been designed for and follow the maintenance schedule shown
in the chapter “Maintenance”.

6.9

Risks For Unauthorized Uses

The presence of unauthorized persons next to the lift
and on the platforms is strictly forbidden during lifting
as well as when the vehicle has been already lifted.

Safety

Fig. 11

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Fig. 12

6.10 Risks During Vehicle Lifting And Working
To avoid overloading and possible breaking during lifting and working, the
following safety devices have been used:
• A pressure valve placed inside the hydraulic unit to prevent excessive
weight.
The maximum pressure valve has been preset by the
manufacturer to a proper pressure. DO NOT try to adjust it to
overrun the rated lifting capacity.

• Automatic mechanical back-up safety holds on the lift in the elevated
position.
• Slack safety in event of cable slackening and/or failure.
It is strictly forbidden to modify any safety device. Always ensure
the safety device for proper operation during the service.

Safety

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Installation
Only skilled technicians, appointed by the manufacturer, or by
authorized dealers, must be allowed to carry out installation.
Serious damage to people and to the lift can be caused if
installations are made by unskilled personnel. Always refer to the
exploded views attached during installation.

7.1
•
•
•
•
•
•

7.2

Tool Required
Rotary Hammer Drill D.16
Masonry Bit
Hammer
Level
Open-End Wrench Set
Medium Crescent Wrench

•
•
•
•
•
•

Hex-Key/Allen Wrench Set
Crow Bar For Shim Installation
Chalk Line
Medium Cross Screwdriver
Medium Flat Screwdriver
Tape measure

Checking For Room Suitability

The lift has been designed to be used in covered and sheltered places. The place
of installation must not be next to washing areas, painting workbenches, solvent
or varnish deposits. The installation near to rooms, where a dangerous situation
of explosion can occur, is strictly forbidden. The relevant standards of the local
Health and Safety at Work regulations, for instance, with respect to minimum
distance to wall or other equipment, must be observed.

7.3

Lighting

Lighting must be carried out according to the effective regulations of the place of
installation. All areas next to the lift must be well and uniformly lit.

Installation

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7.4

Installation Surface

The lift MUST be installed on 3000 PSI concrete with the minimum thickness 6”
and an extension of at least 1.5m from anchoring points.
New concrete must be adequately cured by at least 21 days minimum.
A level floor is suggested for proper installation. Small differences
in floor slope may be compensated for by proper shimming. Any
major slope change will affect the level lifting performance. If a
floor is of questionable slope (more than 3 degrees), considering
to pour the new concrete slab.

7.5

Positioning Lift

• Determine which end of the lift will be approach side.
• Determine which side the power-side runway (with the hydraulic cylinder
attached) will be located on. Remember that the power-side runway must
be installed on the same side as the power-side column.

7.6

Attaching Runways To Rear Beam
It is important to position the power-side runway (with the hydraulic
cylinder) on the same side as the power unit location. Elevate
runways off the floor with blocks of wood to prevent any damage.

• Position the runways in the predetermined location. Pay attention that the
rails on each side must be installed to the inside. Cables and pulleys are
pre-assembled in the power-side runway but not in the off-side runway.
• Position the rear beam at end of the runways. Make sure the opening of
the beam should be lined up with the pulleys in the runway end.
• Slide the cable ends from the end of power-side runway.
• Assemble the pulleys, bearings and other accessories into both ends of the
off-side runway as shown in fig.15.
• Route the cable ends through the beam openings as shown in fig.13 and
fig.14. Make sure that the cables are not twisted and routed on the correct
pulleys in runways. Make sure to route the cables through the retainer
before attaching them to the holder. Do not assemble the cable pulleys in
the beam ends at this time.
Installation

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Figure 14 – Cable Routing Diagram

• With the openings in the rear beam side lined up with the runway ends,
align the bolt holes in top of the beam with the slots in the runway ends.
Bolt the runway to the rear beam using screws and washers as shown in
fig.16.

Installation

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7.7

Attaching Rear Columns To Rear Beam

• Position a rear columns to the rear corner of the lift.
• Place the latch rack into the back of the
column as shown in fig.17. Pay attention
that the latch rack is offset from the center
line of the thread stud. It should be oriented
toward the back of the column from the
center line of the thread stud.
• Insert the thread stud of the latch rack
through the hole of the top plate and fit two
M20 nuts into the thread stud of the latch
rack. Adjust the nuts down the thread stud
until the nut and the top plate are flush.
• Install the pulley and the nylon spacers on
the rear beam as shown in fig.18.
• Raise the latch rack above the sliders as
shown in fig.19 and move the column toward
the rear beam until the sliders contact the back of the column.
• Lower the latch rack into the sliders as shown in fig.19.
• Adjust the nuts on the thread stud of the latch rack against the column top
plate so that the latch rack should engage the sliders for at least 25mm
when the lift is lowered completely.
• Repeat the above procedures to attach another rear column to the rear
beam.

Installation

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Make sure each cable is routed in the pulley groove following
the roping diagram fig. 14. Failure to install the nylon bearings
and bearings in the runways and beams will result in premature
failure and void the warranty.

7.8

Attaching Front Columns To Front Beams

• Position front columns to the rear corner of the lift.
• Place the latch rack into the back of
the column. Pay attention that the
latch rack is offset from the center
line of the thread stud. It should
be oriented toward the back of the
column from the center line of the
thread stud.
• Secure the bottom of the latch rack to
the column as shown in fig.20.
• Install the top plate onto the column
using screws as shown in fig.21.
Tighten the screws and nuts.
• Insert the thread stud of the latch
rack through the hole of the top plate
and fit two M20 nuts into the thread
stud of the latch rack. Adjust the nuts
down the thread stud until the nut
and the top plate are flush.
• Lay the column down with back to the floor.

Installation

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• Slide the beam through the top opening of the column to the bottom of the
column. Make sure that all sliders shown in the fig.22 are in position.
• Raise the beam and column assembly to the upright position and slide the
beam under the runway end. Make sure the opening of the beam should
be lined up with the pulleys in the
runway end.
• If the beam is not level with the
column, put the shims between the
carriage and the block to make the
beam level as shown in fig.22a.
• Slide the cable ends through the
opening of the beam.
• Align the bolt holes in top of the
beam with the slots in the runway
ends. Bolt the runway to the rear beam using screws and washers as
shown in fig.22.
• Repeat the above procedures to attach another front column to the runway.

Installation

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7.9

Installation Of Front Pulleys And Cables

• Assemble the pulleys, bearings, pulley cover and other accessories into the
front beams as shown in fig.23.
• Install each cable to the column top plate using the nuts and washers as
shown in fig. 24.

7.10 Anchoring Columns
• Before proceeding, install the space
bar and bolt it on the runways as
shown in fig. 25 to help maintain
the runway spacing. Adjust
runways until the diagonals are
equal. Check the measurement
referring to the fig.26 and make
sure to keep columns square to the
center line of lift.

Installation

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Figure 26 – Square And Diagonal Measurement

Installation

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7.10.1

Anchoring Rear Columns

• Move a rear column towards the rear beam until the sliders contact the
back of column. Center the beam in the column.
• Using the base plate as guide, drill each hole in the concrete approximately
120mm deep with the rotary hammer drill D.16.
• Assemble the washers and nuts on the anchors then tap into each hole
with a hammer until the washer rests against the base plate. Be sure if
shimming is required, enough threads are left exposed.
• If shimming is required, insert the shims as necessary around the anchor
bolts. Check the columns for plumb. Re-shim if necessary
• With the shims and anchor bolts in place, tighten by securing the nut to
the base.
• Repeat the above procedures for another column.

7.10.2

Anchoring Front Columns

• If necessary, readjust the runways until the diagonals are equal.
• Repeat the same procedures above for rear columns to anchor the front
columns.

7.11 Installation Of Power Unit
• Attach the power unit onto the bracket on the
power side column.
• Secure it using M8X25 screws, M8 nuts and the
washers.
• Make sure to keep the power unit clean.

Installation

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7.12 Connection Of Hydraulic Hoses
When routing the hydraulic hose, make sure that the hose is clear
of any moving part, make sure to keep the hose and fittings clean
from dust.
• Clean the hoses and fittings.
• Inspect all threads for damage and make sure that all hose fittings are in
good condition.
• Route the hoses as shown.
• Tighten the hose fittings thoroughly. Make sure not to over-tighten the
hose fittings so as to result in oil leakage.

Figure 28 – Hydraulic Line Connection

Installation

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7.13 Pneumatic System Connection
The air hose must be cut square with no burrs.
When routing the air tubes, make sure that the tubes are clear of
any moving part. It may necessary to tie the hoses clear by using
nylon tie straps or wire.
Filter/regulator must be equipped on the air circuit and the air
pressure is to be set at 6-8bar.

The pneumatic supply at site (to which the pneumatic system of the lift
is connected) must be equipped with a servicing unit composed of water
separator, lubricator and pressure reducer. These devices can be supplied by the
manufacturer on request.
For the connection of the pneumatic lines proceed as follow:
• Install the control valve on the motor
bracket using screws M4X30 (ref. fig. 29).
• Connect the pneumatic lines referring to
the diagram (fig.30);
• Connect the air valve to the pneumatic
supply at site.
• Check for the air leaks by depressing the
air valve.

Installation

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Figure 30 – Pneumatic Connection Diagram

7.14 Make The Electrical Hookup To The Power Unit
The hookup work must be carried out by a qualified electrician.
Make sure that the power supply is right. Make sure the connection
of the phases is right. The power unit must be kept dry.
It is strictly forbidden to use 60Hz motor on 50Hz power supply.
Never operate the motor on the power less than 208V. Motor
damage may occur.
• Make the electric hookup to the hydraulic power unit referring to the wiring
diagram (fig. 6);
• Make sure to install a proper circuit breaker on the circuit (DZ47-63/
D32A/2P is suggested for single phase 208-240V).
• Make sure the lift is grounded well.

Installation

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7.15 Oil Filling And Bleeding
DO NOT run power unit with no oil. Damage to pump can occur.
If motor gets hot or sounds peculiar, stop immediately and
recheck the electric connection.
• Use the hydraulic fluid recommended in the chapter 5.5.
• Remove the vented cap on the oil tank and pour oil in the tank about 17
liters.
• Cycle the lift up and down several times to bleed the hydraulic system until
the lift is lowered smoothly. To lower the lift, latches must be released by
depressing the air valve.
• Fill the more fluid if necessary till the tank is full.

7.16 Final Installation
7.16.1 Runway Leveling Adjustment
Runways must be leveled side to side, front to rear. The
maximum tolerance cannot be over 1.5mm.
• Raise the lift off all latches until the cables are supporting the lift and check
that all cables are adjusted in the same tension.
• Verify if both the runways are leveled horizontally by means of a water
gauge or a leveling instrument. If not, readjust cables.

7.16.2 Locking Position Adjustment
All latches must be engaging uniformly before any attempt is
made to work on or near the vehicle.
• Raise the lift from bottom to top and verify if all latches can be clicked into
the locking positions.
• Lower the lift to the topmost latch position to verify if four latches are
engaging uniformly. If not, readjust cables.

Installation

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7.16.3 Accessories Installation
• Install the ramps on the rear runways
using the ramp pin and two split pins
5X45 as shown in fig.31.
• Check and install all pulley covers on the
corners of the beams.
• Remove the space bar from the runways.

7.17 Check Before Start-Up
During START UP procedure, observe all operating components
and check for proper installation and adjustment. DO NOT
attempt to raise vehicle until a thorough operation check has
been completed.

7.17.1 General Checks
• Make sure to check that the columns are plumb;
• Make sure to check the lift anchored to the ground and all anchor bolts
tightened.
• Make sure to check the electrical system feeding voltage is equal to that
specified in the nameplate on the motor;
• Make sure to check the electric system connection in conformity of
the electric plan shown as the electric diagram (fig. 6) and for proper
grounding.
• Make sure to check all plastic sliders are on the position and greased
properly.
• Make sure to check all pins are installed correctly and greased properly.
• Make sure to check all bolts, nuts and screws are tightened securely.
• Particularly, below checks must be followed:

Installation

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7.17.2 Cable For Proper Installation
There will be some initial stretching of the cables in the
beginning. It will be necessary to re-adjust the cables a week
after the first week, then three months thereafter. Failure to do
this will cause uneven lifting.
• Check to make sure that all cables are routed correctly and are on the
correct pulleys.
• Check that all cables are adjusted in the same tension and the lift can be
raised evenly. If not, make the adjustment.

7.17.3 Safety Lock For Proper Installation
• Check to make sure that all air hoses are connected properly and the air
pressure is set to 6-8bar.
• Check to make sure that the control valve for proper operation.
• Check if four latches are engaging uniformly. If not, make the adjustment.

7.17.4 Hydraulic System For Proper Operation
• Proper oil level in the tank, refill if needed.
• Raise the lift to the full height and keep the motor running for 5 seconds
and check all hoses connections no leakage. Tighten the connections or
reseal if necessary.
• Check the lift for reaching its maximum height.
If the vented cap is lost or broken, order the replacement. The oil
tank must be vented well.

Installation

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7.18 Check With Load
WARNING: please follow carefully the instructions in the coming
paragraph for avoiding damages on the lift.
Carried out two or three complete cycles of lowering with the vehicle loaded and
lifting and:
• Repeat the checks provided for by 7.15.
• Check no strange noise during lifting and lowering.
• If the runways weren’t leveled, readjust.

7.19 Installation Of Jacking Beam (Optional)
This jacking beam is designed to be equipped with a 4 post lift. The maximum
capacity is 7000lbs (3200kg).

Figure 32 – Jacking Beam Layout
Installation

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To install the jacking beam on a 4 post lift, do as followings.
• Lower the lift fully.
• Lower the jacking beam all the way
down.
• Use a proper hoist equipment to
place the jacking beam on rails
inside runways of the lift.
• Adjust the base to the correct width.
• Check to make sure that all four
rollers are seated properly on rails a
shown in the fig.33.
• Make sure that rail channel is clean
of debris.
• Raise the lift up off the ground so that the jacking beam is off the ground.
• Check the clearance and movement of the jacking beam by sliding it
forward and rearward on the rails. Check all rollers are centered on the
rails at all points along the rail’s length. Width adjustment of the jack base
may be necessary to ensure the proper operation.
• Connect the pneumatic line following the fig.7 and the instructions
described in the chapter 7.13.
• Connect the hydraulic hose following the figure 34.
• Fill the pump reservoir with the oil suggested in the chapter 5.5.

Figure 34 – Hydraulic Line Connection Of Jacking Beam
Installation

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• Without a vehicle loaded, depress
the pedal of the pump to raise the
jack at full stroke to check for the
proper operation.
• Check for the first lock operation
by lowering the jack to the first
lock position (about 444mm high)
and then raising the jack to clear
off the lock and in the meantime
flipping the lock release handle up
off the lock.
• Check for the second lock
operation by lowering the jack to
the second lock position (about
351mm high) and then raising
the jack to clear off the lock and in the meantime flipping the lock release
handle up off the lock.

Installation

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Operation And Use
Never operate the lift with any person or equipment below.
Never exceed the rated lifting capacity.
Always ensure that all latches are engaged well before any
attempt is made to work on or near the vehicle.
Never leave the lift in an elevated position unless the safeties are
engaged.
If an anchor bolt becomes loose or any component of the lift is
found to be defective, DO NOT USE THE LIFT until repairs are made.

8.1

Controls Of Lift

Figure 36 – Controls Of Lift

Operation And Use

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Controls for operating the lift are:

LIFTING BUTTON (1)
• When pressed, the power unit is running and the lift can be raised to a
desired height until the button is released.
AIR CONTROL VALVE (2)
• When pressed, the lock latches will be released so that the lift can be
lowered.
LOWERING HANDLE (3)
• When the air control valve is not pressed, press the lowering handle to
lower the lift to engage the nearest latch rack.
• When the latches are released by pressing the air control valve, press the
lowering handle in the meantime to lower the lift to the desired height
under its weight and the load lifted until the handle is released.

Lift operation can be summarized into three steps:

8.1.1 Lifting
• Pay attention to overhead clearance;
• The lift must be fully lowered and no one in the service area while the
vehicle is driven onto the lift;
• Position the wheels in center of each runway;
• Stop the vehicle when it contacts the front stops or at the desired position;
• Set the parking brake or place the wheel chops on each side of the rear
wheels;
• Make sure the all personnel must be exit before the lift is raised;
• Raise the lift by pushing the lifting button until reaching the desire height.

Operation And Use

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8.1.2 Standing
• Press the lowering handle to engage the nearest latch position;
• Always ensure that the latch in each column is engaged before any attempt
is made to work on or near the vehicle.

8.1.3 Lowering
• Be sure the safety area is free of people and objects;
• Raise the lift high enough by pushing the lifting button to clear off the
locks;
• Lower the lift by pressing both the air control valve and the lowering
handle;
• Observe the lift and the vehicle to be sure the lift is level while being
lowered;
• Lower the lift fully;
• Remove the wheel chops and check to be sure that the area is clear before
removing the vehicle off the lift.

Operation And Use

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Maintenance
Only trained personnel who knows how the lift works, must be
allowed to service the lift.

To service properly the lift, the following has to be carried out:
• use only genuine spare parts as well as equipment suitable for the work
required;
• follow the scheduled maintenance and check periods shown in the manual;
• discover the reason for possible failures such as too much noise,
overheating, oil blow-by, etc.
• refer to documents supplied by the manufacture or dealer to carry out
maintenance.

Before carrying out any maintenance or repair on the lift,
disconnect the power supply, padlock the general switch and
keep the key in a safe place to prevent unauthorized persons
from switching on or operating the lift.

9.1

Ordinary maintenance

The lift has to be properly cleaned at least once a month using self-cleaning
clothes.
The use of water or inflammable liquid is strictly forbidden.

Be sure the rod of the hydraulic cylinders is always clean and not damaged
since this may result in leakage from seals and, as a consequence, in possible
malfunctions.

Maintenance

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9.2

Periodic Maintenance
• Check hydraulic connections and hoses for leaks

Daily preoperation

• Check air connections and hoses for leaks
• Check safety lock audibly and visually while in operation
• Check bolts, nuts and screws are tight
• Check all cable connections, pins and bolts to insure
proper mounting
• Check all anchor bolts and retighten if necessary
• Check columns for square-ness and plumb

Every 1 month

• Check steel cable tension, adjust if necessary
• Check all lifting pads, replace if necessary
• Lubricate sliders with grease
• Lubricate all pivot pins
• Check the hydraulic oil, fill or replace if necessary
• Check hydraulic systems for proper operation
• Verify that all components and mechanisms are not
damaged

Every 12
months

• Verify the equalizer cables are not worn, change if
necessary
• Check the electrical system to verify that the motors
operate properly (this work must be carried out by
skilled electricians)
• Empty the oil tank and change the hydraulic oil

Maintenance

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Troubleshooting
A list of possible troubles and solutions is given below
Trouble:

The lift does not work

Possible Cause:

Solution:

There is no power

Check Power on to restore
if necessary

The electrical wires are
disconnected

Reconnect

The circuit breaker are
blown

Check for correct voltage

The lift is overloaded
The motor direction of
rotation is not correct.
The oil in the power unit is
not sufficient.

Check the vehicle weight
Interchange the two phases
on the main switch

Replace

Add some hydraulic oil

Check UP button and
connection for proper
The UP button is faulty.
operation. Replace if
The lift does not raise
needed
The lowering valve does not Check and clean, if dirty or
close.
replace if faulty
The suction tube or pump
Check and clean if needed.
filter is dirty.
Presence of air in the
Bleed the hydraulic system
hydraulic system
Check the pump and
The pump is faulty
replace if needed.
The lifting capacity is not
sufficient
Oil leakages in hydraulic
Check the circuit for any
circuit
leakage
The lowering valve does not Check the valve and
The lift does not lower
work properly
replace if needed.
when the lowering lever
and the safety release lever The equalizer cables are
Readjust the equalizer
are pressed
not in the same tension.
cables.
Presence of air in the
Bleed the hydraulic system
hydraulic system
The lift does not lower
Lubrication of sliders is not
smoothly
Grease
enough.
Sliders are damaged
Replace

Troubleshooting

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Part List

Figure 37 – General Part List
General Part List
Item

Part Number

Description

Qty

1
2
3
4
5

Z72D110200A
Z72D110200B
Z72B110100
Z72D220000
Z72D230000

Power-side column
Front column
Rear column
Front beam A
Front beam B

1
1
2
1
1

Part List

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General Part List
Item

Part Number

Description

Qty

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

Z72D210000
Z72D310000L
Z72D320000L
Z72D110300
Z72D111200
Z72B111100
Z72D821000
Z72D811000
Z72B810001
Z72D810003
Z72D810002
Z72A300101
Z72A300102
Z72D310013
0203012
0201061
0205013
0208009
0203023
0206025
0203031
0213035
0212002
0202027
0205006
0204003
0202028
0306258
0206018
0302010
0201038
0205008
0208006
0203029
0215028
0215085
0306101
0306048
0604001
0205013
0203023

Rear beam
Power-side runway
Off-side runway
Front top plate
Front latch rack
Rear latch rack
Wheel stop
Drive-on ramp
Pin
Ramp roller pin
Ramp roller
Angle plate
Rubber
Retainer
Nut M20
Screw M12X30
Washer D.12
Locking washer D.12
Nut M12
Screw M5X18
Nut M5
Split pin 4X30
Seeger D.16
Screw M6X35
Washer D.6
Self-locking nut M6
Screw M6X45
Air control valve 1/8
Screw M4X30
220V/3HP power unit
Screw M8X25
Washer D.8
Locking washer D.8
Nut M8
Screw M12
Clamp
Spiral hose L=6000
Union D.6-1/4
Cable L=5400
Washer D.12
Nut M12

1
1
1
2
2
2
2
2
4
2
4
2
8
2
8
16
24
16
8
16
16
8
4
2
4
4
2
1
2
1
4
4
4
4
2
2
1
1
1
2
2

Part List

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Figure 38 – Power-Side Runway Assembly

Power-Side Runway Assembly
Item

Part Number

Description

Qty

1
2
3
4
5
6
7
8
9
10
11

Z72D311000L
Z72B220005
Z72B210002
Z72B310001
Z72B310002
Z72B310003
Z72D310004
Z72D310007
Z72D310009
Z72D310010
Z72B310100

Runway weldment
Fastening plate B
Cable pulley
Pulley shaft
Cylinder pin
Nylon washer
Nylon spacer
Spring holder
Spring
Nylon washer
Cable holder

1
2
5
2
1
5
2
4
8
4
1

Part List

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Power-Side Runway Assembly
Item

Part Number

Description

Qty

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
*

Z72B310200
Z72D310300
Z72D310400
Z72D841000
Z72B310012
Z72B310014
J63A332000
Z72D310200
0213113
0210052
0206031
0201062
0205011
0208007
0204019
0203038
0207036
0201013
0203035
0206032
Z72BY90000
Z72BY90100
Z72BY90001
Z72BY90002
Z72BY90003
Z72BY90008
Z11AY63806
Z11AY63807
021105
0313076
0312018
0310031
0311016
0305006
Z72BY90000S

Cable retainer
Recess spacer
Rear slipping plate
Plate stop pin
Hose relief
Anti-derailment pin
Nylon bearing unit
Recess cover
Split pin 5X50
Bush 4020/SF-1
Screw M6X10
Screw M10X20
Washer D.10
Locking washer D.10
Jam nut M33X2
Nut M33X2
Screw M8X20
Screw M6X16
Nut M6
Screw M6X16
Cylinder unit
Cylinder liner
Guiding cover
Cylinder shaft
Piston
Restrictor body
Seager ring
Flow restrictor
Seeger D. 19
Washer 3/4
Gasket 90X70X22.4 *
Seal 36X46X8 *
Scraper 36X44X5/6.5 *
Guiding ring 36X25X2.5 *
Seal kit

1
1
1
2
1
4
8
1
2
5
2
4
4
4
1
1
4
8
8
16
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1

Part List

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Figure 39 – Off-Side Runway Assembly

Part List

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Off-Side Runway Assembly
Item

Part Number

Description

Qty

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Z72D321000L
Z72D310004
Z72D310007
Z72D310009
Z72D310010
Z72D310200
Z72D310300
Z72D310400
Z72D841000
Z72B210002
Z72B220005
Z72B310001
J63A332000
0206032
0207036
0206031
0210052
0205011
0208007
0201062
0201013
0203035

Runway weldment
Nylon spacer
Spring holder
Spring
Nylon washer
Recess cover
Recess spacer
Rear slipping plate
Plate stop pin
Cable pulley
Fastening plate B
Pulley shaft
Nylon bearing unit
Screw M6X16
Screw M8X20
Screw M6X10
Bush 4020/SF-1
Washer D.10
Locking washer D.10
Screw M10X20
Screw M6X16
Nut M6

1
2
4
8
4
1
1
1
2
2
2
2
8
16
4
2
2
4
4
4
8
8

Part List

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Figure 40 – Front Beam A Assembly

Front Beam A Assembly
Item

Part Number

Description

Qty

1
2
3
4
5
6
7
8
9
10
11
12

Z72B210001
Z72B210002
Z72B210003
Z72B210004
Z72B210005
Z72B210006
Z72B210007
Z72B210008
Z72B210009
Z71P211811
Z72D222000
Z72D221000

Pulley shaft
Cable pulley
Nylon spacer
Safety latch
Nylon roller
Latch shaft
Pin
Fastening plate A
Cylinder joint
Spring
Cable slack lever
Beam A weldment

1
1
2
1
1
1
2
1
1
2
1
1

Part List

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Front Beam A Assembly
Item

Part Number

Description

Qty

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

Z72D220013
0208007
0210052
0205006
0205022
0212013
0213035
0201026
0205008
0201059
0210058
0306333
0203035
XSZ-7-1
0213054
Z72A310010
0306275
Z72B210013
0212001
Z72D220012

Pulley cover
Locking washer D.10
Bush 4020/SF-1
Washer D.6
Washer D.20
Seeger D. 10
Split pin 4X30
Screw M8X16
Washer D.8
Screw M10X16
Bush 2012/SF-1
Latch release cylinder
Nut M6
Nylon slider
Split pin 2X16
Steel shim
90° quick union 6-M5
Shaft
Seeger
Shims

1
2
1
3
2
1
2
2
2
2
1
1
1
8
2
3
1
1
2
16

Part List

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Figure 41 – Front Beam B Assembly

Front Beam B Assembly
Item

Part Number

Description

Qty

1
2
3
4
5
6
7
8
9
10
11

Z72D231000
Z72D220013
Z72D222000
Z72B210001
Z72B210002
Z72B210003
Z72B210004
Z72B210005
Z72B210006
Z72B210007
Z72B210008

Beam B weldment
Pulley cover
Cable slack lever
Pulley shaft
Cable pulley
Nylon spacer
Safety latch
Nylon roller
Latch shaft
Pin
Fastening plate A

1
1
1
1
1
2
1
1
1
2
1

Part List

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Front Beam B Assembly
Item

Part Number

Description

Qty

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

Z72B210009
Z71P211811
0201059
0210058
0201026
0205022
0205008
0212013
0213035
0205006
0210052
0306333
0203035
0208007
XSZ-7-1
0213054
Z72A310010
Z72B210013
0212001
Z72D220012

Cylinder joint
Spring
Screw M10X16
Bush 2012/SF-1
Screw M8X16
Washer D.20
Washer D.8
Seeger D. 10
Split pin 4X30
Washer D.6
Bush 4020/SF-1
Latch release cylinder
Nut M6
Locking washer D.10
Nylon slider
Split pin 2X16
Steel shim
Shaft
Seeger
Shims

1
2
2
1
2
2
2
1
2
3
1
1
1
2
8
2
3
1
2
16

Part List

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Figure 42 – Rear Beam Assembly

Rear Beam Assembly
Item

Part Number

Description

Qty

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Z72D211000
Z72B212000
Z72B210001
Z72B210002
Z72B210003
Z72B210004
Z72B210005
Z72B210006
Z72B210007
Z72B210008
Z72B210009
Z72B210010
Z72B210011
Z72B210012
Z92A220201

Rear beam weldment
Cable slack lever
Pulley shaft
Cable pulley
Nylon spacer
Safety latch
Nylon roller
Latch shaft
Pin
Fastening plate A
Cylinder joint
Pulley cover
Nylon slider
Rubber plug
Spring

1
2
2
2
4
2
2
2
4
2
2
2
4
1
4

Part List

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Rear Beam Assembly
Item

Part Number

Description

Qty

16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

0212013
0210052
0201059
0208007
0205006
0213044
0205022
0213035
0201022
0205008
0207041
0210058
0306333
0203035
Z72A310010
0306275
Z72B210013
0212001

Seeger D. 10
Bush 4020/SF-1
Screw M10X16
Locking washer D.10
Washer D.6
Split pin 2X20
Washer D.20
Split pin 4X30
Screw M8X12
Washer D.8
Screw M8X12
Bush 2012/SF-1
Latch release cylinder
Nut M6
Steel shim
90° quick union 6-M5
Shaft
Seeger

2
2
4
4
6
4
4
4
4
4
8
2
2
2
6
1
2
4

Part List

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Figure 43 – Steel Cable Assembly

Part List

PVL14OF-EXT

Steel Cable Assembly
Item

Part Number

Description

Qty

1
2
3
4
5
6

Z72D850100L
Z72D850200L
Z72D850300L
Z72D850400L
0205022
0203012

Steel cable A L=10075
Steel cable B L=5535
Steel cable C L=11855
Steel cable D L=4085
Washer D.20
Nut M20

1
1
1
1
4
8

Part List

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Figure 44 – Hydraulic Line

Hydraulic Line
Item

Part Number

Description

Qty

1
2
3
4

0306065
0306096
0303002
ZW4500

Rotation union 8-1/4
Rilsan hose 8X5.5 L=2600
90° fitting 1/4
Hydraulic hose 5/16 L=4500

1
1
1
1

Part List

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Figure 45 – Latch Release Valve Assembly

Latch Release Valve Assembly
Item

Part Number

Description

Qty

1
2
3
4
5
6

Z72B110207
0306258
0305014
0206018
0306045
0306087

Motor bracket
Air control valve
Plug 1/8
Screw M4X30
Quick union 8-1/8
Silencer 1/8

1
1
1
2
2
2

Part List

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Figure 46 – Rolling Jack Assembly - Optional

Rolling Jack Assembly - Optional
Item

Part Number

Description

Qty

1
2
3
4
5
6
7
8
9
10
11
12

0301030
J07B110000
0211015
J07B100100
0511172
J07B100001
0511173
J07B120000
0213109
J07B000003
J07B000200
0215017

Air pedal pump
Jack base
Seeger D.8
Wheel
Nylon bush 1010
Wheel shaft
Nylon pin
Base extension
Elastic pin 6X25
Nylon lower slider
Safety lock 2
Knob M10X33

1
1
4
4
4
4
8
2
4
2
1
1

Part List

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Rolling Jack Assembly - Optional
Item

Part Number

Description

Qty

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

J07B000005
0209010
J07B000100
J07B200000
J07B000001
J07B300000
0204004
0205008
0201043
J07B000002
0209030
0210089
J07B000007
J07BY63000
0209002
J07B000006
0206069
J07B000008
0210086
J07B000004
0203008
J07B400000
J07B500000
J07B600000
0606033
J07B600100
0202020
0202043
0309091
Z23A313002
0212034
Z23A313001
0212035
Z23A313100
Z23A313202
0202032

Shaft
Screw M6X10
Safety lock 1
Outer scissor arm
Nylon upper slider 1
Inner scissor arm
Self-locking nut M8
Washer D.8
Screw M8X20
Nylon upper slider 2
Screw M6X8
Bush SF-1/2024F
Cylinder upper shaft
Jack hydraulic cylinder
Screw M6X10
Cylinder lower shaft
Screw M10X20
Washer
Bush SF-1/2012F
Middle shaft
Nut M8
Jack table
Table extension
Lifting adaptor
Rubber pad 115X100X55
Adaptor base
Screw M5X8
Screw M8X12
O-ring 45X2.65
Outer thread bush
Seeger D.42
Inner thread bush
Seeger D.32
Pad tray
Round rubber pad
Screw M6X16

1
1
1
1
2
1
2
6
6
2
1
2
1
1
3
1
2
2
4
1
4
1
2
2
2
2
2
4
2
2
2
2
2
2
2
2

Part List

PVL14OF-EXT

Figure 47 – Jack Hydraulic Cylinder Unit And Line

Jack Hydraulic Cylinder Unit And Line
Item

Part Number

Description

Qty

1
2
3
4
5
6
7

ZY1090
0306112
0303020
0307022
J07BY63100
8240TX-63-2
J07BY63200

Hose 1/4 L=1090
Quick union 8-1/4
45° union
Parachute valve 1/4
Cylinder liner
Piston
Cylinder shaft

1
1
1
1
1
1
1

Part List

PVL14OF-EXT

Jack Hydraulic Cylinder Unit And Line
Item

Part Number

Description

Qty

8
9
10
11
12
13
14

8240TX-63-3
0306087
0311005
0305007
0309022
0312012
0212005

Cylinder guiding cover
Silencer 1/8
Scraper 30X38X5/6.5
Guiding ring 30X10X2.5
O-ring 24X2.4
Gasket 63X47X18.4
Seeger D.20

1
1
1
1
1
1
1

Part List

PVL14OF-EXT

Source Exif Data:

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Author                          : jfuson
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Modify Date                     : 2018:09:19 16:21:03-04:00
XMP Toolkit                     : Adobe XMP Core 5.2-c001 63.139439, 2010/09/27-13:37:26
Format                          : application/pdf
Title                           : A4_PVL14OF-EXT_Manual.indd
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Page Count                      : 65

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A4_PVL14OF EXT_Manual Letter PVL14OF EXT Manual

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