Parker_2500_GB MSP8 Manifolds, Subplates, Pressure Gauge Valves,
User Manual: MSP8
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Chapter 8: Manifolds, Subplates, Pressure gauge valves, Pressure switches, Pressure intensifiers Catalogue HY11-2500/UK Contents Series Description Size NG / CETOP/ISO 06 3 10 5 16 7 25 8 • • Page 32 10 SPD Subplates, BSPP threads, DC valves • • A Subplates, metric threads, DC valves • • SPP Subplates, BSPP threads, pressure valves • A102 Subplates for pressure valves, styles VB and VM • 8- 10 MSP Multi Station Manifolds • • 8- 11 PADA Adaptor Plates • • 8- 17 D51 Cover Plates • • 8- 18 SA Multi Station Manifolds for modular Systems • WM Pressure gauge selector valves 8- 27 WM1* Gauge isolator valves 8- 29 PSB Pressure switches 8- 33 SCPSD Electronic pressure switches 8- 39 SD500 Pressure intensifiers 8- 43 Accessories BK Bolt kits 8- 49 TK Tie rod kits 8- 50 8- 3 8- 6 • • 8- 7 8- 19 8 If you are interested in fast delivery, please follow this hint in our ordering codes when choosing your individual product: Home 8-1 Contents Ordering Code Index Catalogue HY11-2500/UK Notes 8 Home 8-2 Contents Ordering Code Index Subplates Series SPD Catalogue HY11-2500/UK Characteristics Valve size DIN NG06, CETOP 03, NFPA D03 Ordering code SPD 22 B 910 SPD 23 B 910 P, A, B, and T = G 1/4 P, A, B, and T = G 3/8 Valve size DIN NG10, CETOP 05, NFPA D05 8 Ordering code SPD 34 B 920 P, A, B, and T = G 1/2 MANIFOLDS SPD.PM6.5 RH Home 8-3 Contents Ordering Code Index Subplates Series SPD Catalogue HY11-2500/UK Characteristics Valve size DIN NG10, CETOP 05, NFPA D05 Ordering code SPD 316 B 960 P, A, B, and T = G 3/4 X and Y = G 1/4 Valve size DIN NG16, CETOP 07, NFPA D07 8 Ordering code SPD 48 B 910 P, A, B, and T = G 1 X and Y = G 1/4 MANIFOLDS SPD.PM6.5 RH Home 8-4 Contents Ordering Code Index Subplates Series SPD Catalogue HY11-2500/UK Characteristics Valve size DIN NG25, CETOP 08, NFPA D08 Ordering code SPD 612 B 930 P, A, B, and T = G 1 1/2 X and Y = G 1/4 8 MANIFOLDS SPD.PM6.5 RH Home 8-5 Contents Ordering Code Index Subplates Series A Catalogue HY11-2500/UK Characteristics Valve size DIN NG06, CETOP 03, NFPA D03 Order. code A 064 M P, A, B, and T = M18x1.5 as per ISO 6149 Valve size DIN NG10, CETOP 05, NFPA D05 8 Order. code A 104 M P, A, B, and T = M22x1.5 as per ISO 6149 MANIFOLDS A.PM6.5 RH Home 8-6 Contents Ordering Code Index Subplates Series SPP Catalogue HY11-2500/UK Characteristics Valve size DIN NG10, CETOP 05, Form D Ordering code SPP 3M6B 910 A, B = G 3/4 X, Y = G 1/4 Valve size DIN NG25, CETOP 08, Form D 8 Ordering code SPP 6M8B 910 A, B = G 1 X, Y = G 1/4 MANIFOLDS SPP.PM6.5 RH Home 8-7 Contents Ordering Code Index Subplates Series SPP Catalogue HY11-2500/UK Characteristics Valve size DIN NG32, CETOP 10, Form D Ordering code SPP 10M12B 910 A, B = G 1 1/2 X, Y = G 1/4 Valve size DIN NG10, CETOP 05, Form E 8 Ordering code SPP 3R6B 910 A, B = G 3/4 X = G 1/4 MANIFOLDS SPP.PM6.5 RH Home 8-8 Contents Ordering Code Index Subplates Series SPP Catalogue HY11-2500/UK Characteristics Valve size DIN NG25, CETOP 08, Form E Ordering code SPP 6R10B 910 A, B = G 1 1/4 X = G 1/4 8 MANIFOLDS SPP.PM6.5 RH Home 8-9 Contents Ordering Code Index Subplates Series A102 Catalogue HY11-2500/UK Characteristics Valve size DIN NG10, for pressure valves VB and VM Ordering code A102 R3/4-OD1 A, B, Y = G 3/4 X = 1/4 Ordering Code Index 8 MANIFOLDS A102.PM6.5 RH Home 8-10 Contents Multi Station Manifolds Series MSP Catalogue HY11-2500/UK Characteristics General Manifolds are used to save space when connecting several directional control valves to a common pressure and return line. Diverse switching arrangements are possible when used in combination with intermediate plate devices and directional control valves. Plugs without designations must not be removed. Features • Because of the large drilling diameters the pressure drop through the manifold is very low. • P- and T-ports are located on both front faces. • All connection ports are designated. Technical Data Interface Mounting position Working pressure [bar] DIN 24340, Form A, CETOP, ISO unrestricted (valve axis preferably horizontal) max. 350 Ordering code MSP Multiple subplate, standard 9 B Stations Nominal size Port size BSPP Port thread Port location Metric fastening screws Design series Code Stations Code Design series 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 10 CETOP 3 30 CETOP 5 Code Port Location - A + B rear A A + B side Code Port Size 3 CETOP 3 A + B = G 3/8" P + T = G 1/2" 4 CETOP 5 A + B = G 1/2" P = G 3/4" T = G1" Code Nominal size D2 D3 CETOP 3 CETOP 5 MANIFOLDS MSP.PM6.5 RH Home 8-11 Contents Ordering Code Index 8 Multi Station Manifolds Series MSP Catalogue HY11-2500/UK Dimensions MSP*D23 B910 8 Code Nominal size Stations L1 [mm] L2 [mm] 54 Port P, T A, B Test points Weight [kg] MSP1 D23 B910 1 70 MSP2 D23 B910 2 120 104 4.0 MSP3 D23 B910 3 170 154 5.8 MSP4 D23 B910 4 220 204 7.5 MSP5 D23 B910 CETOP 3 Valves 2.4 5 270 254 MSP6 D23 B910 6 320 304 G1/2 G3/8 — 10.9 MSP7 D23 B910 7 370 354 12.6 MSP8 D23 B910 8 420 404 14.3 D1VW 9.2 D1DW MANIFOLDS MSP.PM6.5 RH Home 8-12 Contents Ordering Code Index Multi Station Manifolds Series MSP Catalogue HY11-2500/UK Dimensions MSP*D23 BA910 8 Code Nominal size Stations L1 [mm] L2 [mm] L3 [mm] 70 54 58 Port P, T A, B Test points Weight [kg] MSP1 D23 BA910 1 MSP2 D23 BA910 2 120 104 108 3.9 MSP3 D23 BA910 3 170 154 158 5.5 MSP4 D23 BA910 4 220 204 208 7.2 MSP5 D23 BA910 CETOP 3 Valves 2.3 5 270 254 258 MSP6 D23 BA910 6 320 304 308 G1/2 G3/8 — 10.5 MSP7 D23 BA910 7 370 354 358 12.1 MSP8 D23 BA910 8 420 404 408 13.7 D1VW 8.8 D1DW MANIFOLDS MSP.PM6.5 RH Home 8-13 Contents Ordering Code Index Multi Station Manifolds Series MSP Catalogue HY11-2500/UK Dimensions MSP*D34 B930 8 Code Nominal size Stations L1 [mm] L2 [mm] Port T P A, B Test points Weight [kg] MSP1 D34 B930 1 80 56 MSP2 D34 B930 2 160 136 11.8 MSP3 D34 B930 3 240 216 17.7 MSP4 D34 B930 4 320 296 23.5 MSP5 D34 B930 CETOP 5 Valves 5.9 5 400 376 MSP6 D34 B930 6 480 456 G3/4 G1 G1/2 — 35.3 MSP7 D34 B930 7 560 536 41.2 MSP8 D34 B930 8 640 616 47.1 D3W 29.4 D3DW MANIFOLDS MSP.PM6.5 RH Home 8-14 Contents Ordering Code Index Multi Station Manifolds Series MSP Catalogue HY11-2500/UK Dimensions MSP*D34 BA930 8 Code Nominal size Stations L1 [mm] L2 [mm] Port T P A, B Test points Weight [kg] MSP1 D34 BA930 1 80 56 MSP2 D34 BA930 2 160 136 11.8 MSP3 D34 BA930 3 240 216 17.7 MSP4 D34 BA930 4 320 296 23.5 MSP5 D34 BA930 CETOP 5 Valves 5.9 5 400 376 MSP6 D34 BA930 6 480 456 G3/4 G1 G1/2 — 35.3 MSP7 D34 BA930 7 560 536 41.2 MSP8 D34 BA930 8 640 616 47.1 D3W 29.4 D3DW MANIFOLDS MSP.PM6.5 RH Home 8-15 Contents Ordering Code Index Multi Station Manifolds Series MSP Catalogue HY11-2500/UK Notes 8 MANIFOLDS MSP.PM6.5 RH Home 8-16 Contents Ordering Code Index Adaptor Plates Series PADA Catalogue HY11-2500/UK Characteristics Adaptor Plate PADA 1007-AA-BB, CETOP 3/5 Ordering code PADA1007-AA-BB CETOP 3 / 5 O-rings included in delivery. Adaptor Plate PADA 1007/A-B/B-A, CETOP 3/5 8 Ordering code PADA1007/A-B/B-A CETOP 3 / 5 O-rings included in delivery. MANI C-C_PADA-D51.PM6.5 RH Home 8-17 Contents Ordering Code Index Cover Plates Series D51 Catalogue HY11-2500/UK Characteristics Cover Plate D51VP071C, CETOP 3 Ordering code D51VP071C CETOP 3 O-rings and O-ring plate included in delivery. Cover Plate D51VP101D, CETOP 5 8 Ordering code D51VP101D CETOP 5 O-rings and O-ring plate included in delivery. MANI C-C_PADA-D51.PM6.5 RH Home 8-18 Contents Ordering Code Index Multi Station Manifolds for modular systems Series SA Catalogue HY11-2500/UK Characteristics General Due to the modular system, Multi Station Manifolds enable the hydraulic specialists to set up an equipment in a very comfortable way. These manifolds can be combined up to thirteen stations of CETOP 3. A base block with reference to the application can be assemled through an adaptor. Features • Because of the large drilling diameters the pressure drop through the manifolds is very low. • P- and T-ports are located on both front faces. • All connection ports are designated. Exemplary arrangement of multi station manifolds and valve equipment. Technical Data Interface Mounting position Working pressure [bar] 8 DIN 24340, Form A, CETOP, ISO unrestricted, (valve axis preferably horizontal) max. 350 Typical example of a Multi Station Manifold Modular System MODULAR SYSTEMS_SA.PM6.5 RH Home 8-19 Contents Ordering Code Index Multi Station Manifolds for modular systems Series SA Catalogue HY11-2500/UK Dimensions SA 06* HD1 8 Ordering code Nominal size Stations L1 [mm] L2 [mm] Port P, T A, B Test points Weight [kg] SA 062 HD1 2 135 115 4.6 SA 063 HD1 3 185 165 6.3 SA 064 HD1 4 235 215 8.0 SA 065 HD1 5 285 265 6 335 315 SA 067 HD1 7 385 365 13.1 SA 068 HD1 8 435 415 14.8 SA 066 HD1 CETOP 3 9.7 G1/2 G3/8 — Valves D1VW 11.4 SA 069 HD1 9 485 465 16.5 SA 0610 HD1 10 535 515 18.2 D1DW MODULAR SYSTEMS_SA.PM6.5 RH Home 8-20 Contents Ordering Code Index Multi Station Manifolds for modular systems Series SA Catalogue HY11-2500/UK Dimensions SA 06* HD1-MAB1/4 8 Ordering code Nominal size Stations L1 [mm] L2 [mm] Port P, T A, B Test points Weight [kg] SA 062 HD1-MAB¼ 2 135 115 4.6 SA 063 HD1-MAB¼ 3 185 165 6.3 SA 064 HD1-MAB¼ 4 235 215 8.0 SA 065 HD1-MAB¼ 5 285 265 6 335 315 SA 067 HD1-MAB¼ 7 385 365 13.1 SA 068 HD1-MAB¼ 8 435 415 14.8 SA 069 HD1-MAB¼ 9 485 465 16.5 SA 0610 HD1-MAB¼ 10 535 515 18.2 SA 066 HD1-MAB¼ CETOP 3 9.7 G1/2 G3/8 G1/4 Valves D1VW 11.4 D1DW MODULAR SYSTEMS_SA.PM6.5 RH Home 8-21 Contents Ordering Code Index Multi Station Manifolds for modular systems Series SA Catalogue HY11-2500/UK Dimensions SA 06* VHD1 8 4 fastening screws M8 and 2 O-rings included in delivery. Ordering code Nominal size SA 061 VHD1 SA 062 VHD1 CETOP 3 SA 063 VHD1 Stations Port L1 [mm] 1 85 2 135 3 185 P, T A, B Test points G1/2 G3/8 - Weight [kg] Valves 3.4 D1VW 5.4 7.4 D1DW MODULAR SYSTEMS_SA.PM6.5 RH Home 8-22 Contents Ordering Code Index Multi Station Manifolds for modular systems Series SA Catalogue HY11-2500/UK Dimensions SA 06* VHD1-MAB1/8 8 4 fastening screws M8 and 2 O-rings included in delivery. Ordering code Nominal size Stations 1 85 CETOP 3 2 135 3 185 SA061 VHD1-MAB1/8 SA062 VHD1-MAB1/8 SA063 VHD1-MAB1/8 Port L1 [mm] P, T A, B Test points G1/2 G3/8 G1/8 Weight [kg] Valves 4.4 D1VW 6.9 9.6 D1DW MODULAR SYSTEMS_SA.PM6.5 RH Home 8-23 Contents Ordering Code Index Multi Station Manifolds for modular systems Series SA Catalogue HY11-2500/UK Extensions Direct stacking possible, max. 3 positions Stacking possible with adaptor AP06SA, 2-10 positions 8 MODULAR SYSTEMS_SA.PM6.5 RH Home 8-24 Contents Ordering Code Index Multi Station Manifolds for modular systems Series SA Catalogue HY11-2500/UK Extensions Stacking possible with adaptor AP06SA, 2-10 positions, can be extended by 1-3 positions Adaptor AP06SA 8 In order to install the manifold SA06*HD1 with up to 10 valve positions, the adaptor AP06SA is to be placed on the base block. Ordering Code AP06SA 8 fastening screws M8 and 4 O-rings included in delivery. MODULAR SYSTEMS_SA.PM6.5 RH Home 8-25 Contents Ordering Code Index Multi Station Manifolds for modular systems Series SA Catalogue HY11-2500/UK Notes 8 MODULAR SYSTEMS_SA.PM6.5 RH Home 8-26 Contents Ordering Code Index Pressure Gauge Selector Valve Series WM Catalogue HY11-2500/UK Characteristics General By using the pressure gauge selector valve in hydraulic systems, up to 5 or 10 measuring points can be connected to one pressure gauge. When measuring is completed, the gauge is pressure-relieved to prevent it being damaged by pressure surges. The accuracy and life of the pressure gauge are thus increased considerably. Design Pressure gauge selector valve with locking, pressurerelieving piston. Measuring point selection by marked rotary handle and graduated dial. Function To select one of the measuring points from 1 to 5 or 1 to 10, the rotary handle is pulled out fully, and turned to the left or right. When the measuring point is selected by means of the handle marking and the dial, the handle is pushed in and the pressure gauge loaded with the pressure present. The piston is locked in the measuring position by a catch. When measuring is completed, the handle is pulled out, to relieve the pressure gauge via the leakage oil line. Features • 5 or 10 measuring positions optional. • Extends the service life of the manometer by unloading the pressure. Technical Data Mounting position Mounting Connections Operation Seals Measuring position selection Weight Working pressure Viscosity range [kg] [bar] [mm²/s] unrestricted panel mounted G1/8 by hand fluorocarbon by turning handle 1.8 max. 315 12...230 8 Ordering code A WM Pressure gauge selector valve Code Measuring points Design Design series Measuring pos. 5 5 points 10 10 points WM.PM6.5 RH Home 8-27 Contents Ordering Code Index Pressure Gauge Selector Valve Series WM Catalogue HY11-2500/UK Dimensions WM 5 A * Shifted view WM 10 A * 8 Mounting opening WM.PM6.5 RH Home 8-28 Contents Ordering Code Index Gauge Isolator Valve Series WM 1* Catalogue HY11-2500/UK Characteristics General The gauge isolator valve protects the gauge against damage from pressure surges. Function As soon as the button is released the valve automatically bypasses the fluid to the reservoir. This maintains the pressure gauge accuracy and prolongs its life expectancy. WM1 A1 Features WM1A1 • Protects the manometer from pressure shocks • Pipeline installation WM1-06A1 • Protects the manometer from pressure shocks • Lockable • Switch box installation, manifold mounting, panel mounting WM1-06 A1 8 WM1-06 A1 Technical Data Code WM1 A1 Design WM1-06 A1 Protective valve with knurled knob, body made of casting steel, pipeline installation Protective valve for switch box installation, manifold mounting, control plate mounting Connections G1/4 Operation by hand Mounting position unrestricted unrestricted 0.36 1.4 max. 350 max. 315 Weight Working pressure [kg] [bar] by hand WM1.PM6.5 RH Home 8-29 Contents Ordering Code Index Gauge Isolator Valve Series WM 1* Catalogue HY11-2500/UK Ordering Code / Installation Examples Ordering Codes WM 1 A 1 WM 1-06 A1 Manometer Shut-off Valve Manometer Shut-off Valve Installation Examples WM 1-06 A1 8 Switch box installation a1 a2 b c Manifold mounting (lined) Panel mounting (O-ring seal) - Manometer as per DIN 18063 form G or L - Manometer as per DIN 18063 form A - Fitting GAJ8-SR - Fitting GAJ8-SR-ed WM1.PM6.5 RH Home 8-30 Contents Ordering Code Index Gauge Isolator Valve Series WM 1* Catalogue HY11-2500/UK Dimensions / Mounting Pattern WM 1 A 1 WM 1-06 A1 8 WM1.PM6.5 RH Home 8-31 Contents Ordering Code Index Gauge Isolator Valve Series WM 1* Catalogue HY11-2500/UK Notes 8 WM1.PM6.5 RH Home 8-32 Contents Ordering Code Index Pressure Switch Series PSB Catalogue HY11-2500/UK Characteristics General Electro-hydraulic pressure switch provides an electric signal when sensed pressure rises above or falls below the selected setting. Function The spring loaded piston is hydraulically dampened. The pressure difference cannot be set, but is given by the switch hysteresis. The required operating pressure is adjusted by a setscrew. Unauthorised adjustments may be prevented by fitting a cylinder lock. The electric element is a micro switch with snap-action contact. Three terminals permit application as "On", "Off" or "Changeover" switch. The electrical connection is made with a 3-pole plug-in connector to DIN 43650 with ground. The plug-in connector is also available with an indicator light. Features • • • • Flange mounting Actuating pressure adjustable. Can be used as opener or closer. Cylinder lock possible. Note For inductive DC loads a spark discharger should be used to increase service life. Technical data Symbol Design Mounting pattern Ports Mounting position Weight Operating pressure Actuating pressure difference Duty cycle Pressure fluid Temperature range Viscosity range Electrical connection Insulation Contact load carrying capacity [kg] [bar] [°C] [mm²/s] DIN 24340 Plunger type switch PSB*F1* flange (front face) PSB*G1* flange (right angle) PSB*R2* pipe thread G¼ (front face, Ø19mm) PSB*R3* pipe thread G¼ (front face, Ø22mm) PSB*F1/G1* via subplate PSB*R2/R3 Pipeline connection as desired 1.0 to 315 see diagram max. 1/s Mineral oil (HL, HLP) as per DIN 51524, other pressure fluid on request 0...80 12...400 Plug-in connector to EN 175301-803 IP65 as per DIN 40050 5A at 250VAC; 1A at 50VDC; 0.2A at 250VDC 8 PSB.PM6.5 RH Home 8-33 Contents Ordering Code Index Pressure Switch Series PSB Catalogue HY11-2500/UK Ordering Code PSB Pressure switch with manual switching point adjustment 4 Switching pressure range Adjustment Connection Seal Design series Lock Code Switching pressure range Code 040 3 to 40 bar - without lock Z Cylinder lock (not for scale grip) Code Seal 100 10 to 100 bar 160 10 to 160 bar 250 20 to 250 bar Lock Code Adjustment A NBR A hexagon socket 1 FPM S knob with scale Code Connection F1 Flange (front face) G1 Flange (right angle) R2 Thread G¼ (front face Ø19) R3 Thread G¼ (front face Ø22.2) V1 Fitting (front face, tube Ø6) Plugs EN 175301-803 8 Description Threaded cable joint Figures Switching Ordering Code Plug EN 175301-803, design type AF, protection class IP 65 PG11 Fig. 1 5001716 Plug with LED insert 24 V DC PG11 Fig. 2 HR21502321 Plug with lamp insert 120 V AC PG11 Fig. 2 HR23500089 Plug with lamp insert 230 V AC PG11 Fig. 2 HR23500090 PSB.PM6.5 RH Home 8-34 Contents Ordering Code Index Performance Curves / Electr. Connections Pressure Switch Series PSB Switching pressure difference PSB040* PSB100* PSB160* PSB250* Catalogue HY11-2500/UK 8 X = switching difference Electrical Connections Electrical connection EN175301-803 Electrical connection L Opener 2 Electrical connection M12x1 Closer 3 Lamp can be plugged in as required. PSB.PM6.5 RH Home 8-35 Contents Ordering Code Index Pressure Switch Series PSB Catalogue HY11-2500/UK Dimensions Type PSB*F1* Type PSB*G1* 8 PSB.PM6.5 RH Home 8-36 Contents Ordering Code Index Pressure Switch Series PSB Catalogue HY11-2500/UK Dimensions Type PSB*R2/R3* Type PSB*V1* 8 PSB.PM6.5 RH Home 8-37 Contents Ordering Code Index Catalogue HY11-2500/UK Intermediate Plates for Pressure Switch PSB Pressure Switch Series PSB Technical Data Switch code Ordering code Nominal size H06PSB-994 06 H10PSB-996 10 H06PSB-993 06 H10PSB-995 10 Function Pressure switch connection to A or B or A and B: Connections not used are closed by plug. Pressure switch connection to P (left or right mount ing is possible). Connection not used is closed by plug. Dimensions NG06 8 Dimensions NG10 PSB.PM6.5 RH Home 8-38 Contents Ordering Code Index Electronic Pressure Switch Series SCPSD Catalogue HY11-2500/UK Characteristics General The SCPSD pressure switch can be used in control, regulating or monitoring systems where rapid pressure-dependent switching or analogue systems are required. Because of its compact design, durability and high functionality, it excels in tough series installations in hydraulic and pneumatic applications. The main usage of the SCPSD occurs where long operating life, exact repeatability, high reliability and simple programming are required. Compatibility with existing systems is guaranteed by standard connectors and high functionality. Features • • • • • • • • • • • • • • • • • • • • Reliable measuring element Measuring ranges from –1 to 600 bar Standard connections Digital display Universal mounting Rotatable Waterproof Peak value memory 2 switch outputs Output status indication Adjustable hysteresis Adjustable filtering Opener / closer Self diagnosis Analogue output Simple operation Short circuit protected Polarity protected Password International units (MPa, bar, psi) Function Pressure is captured by a piezoresistive measuring cell, which has oustanding typical zero-point stability and long term stability. The following pressures in MPa, bar or psi can be shown on the large 4-position digital display: the actual pressure, the lowest or highest stored pressure and also the set switching points. The display is easily readable, thanks to the waterproof housing which can be rotated through 280°. The menudriven setting of the parameters is self-explanatory and carried out with 3 keys. Unauthorised parameter changes can be prevented by means of a password. Two programmable switch outputs, each independent of the other, and a readily programmable analogue output are available for connection withelectrical controls. To this end, each switch output has two pressure switching points with which on- and off-switching pressures can be readily set (variable hysteresis). Unwanted pressure peaks of short duration or high frequency can be filtered (attenuated) by means of settable delay times. The switch outputs are switched as opener or closer corresponding to the set switching points, hysteresis or window functions and indicated in the status display. An apparent function error will be signalled on the digital display and can be further processed in accordance with DESINA. The electronics are protected against reverse polarity, over-voltage and short circuits in a fully cast enclosure, and are thereby resistant to moisture and vibrations. A wide range of media can be accommodated, thanks to the corrosion-resistant stainless steel pressure connection. SCPSD.PM6.5 RH Home 8-39 Contents Ordering Code Index 8 Electronic Pressure Switch Series SCPSD Catalogue HY11-2500/UK Ordering Codes Pressure Switch SCPSD Electronic Pressure Switch Code Switching pressure range 015 15 bar 060 60 bar 100 100 bar 250 250 bar 400 400 bar 600 600 bar Plug Analogue Output Switching Pressure Range Code Plug 05 M12 x 1 - 5-pol 06 appliance plug DIN 43650 4-pol 07 M12 x 1 - 4-pol Code Analogue Output 04 without 14 with (only 5-pol plug) Connecting Cable SCK 400 Code Cable Length 02 2m 05 5m 10 10m Plug Cable Length Connection Cable Code Plug 5 M12 x 1 - 5-pol 6 appliance plug DIN 43650 4-pol 7 M12 x 1 - 4-pol Code Cable Length 200 300 400 630 800 1000 1500 2000 2500 3200 4000 200mm 300mm 400mm 630mm 800mm 1000mm 1500mm 2000mm 2500mm 3200mm 4000mm Ordering Code Index Measuring Hose SMA 8 3 Cable Length Measuring Hose Measuring Hose Adaptor: Code MAV MD1/4-MA3 SCPSD.PM6.5 RH Home 8-40 Contents Electronic Pressure Switch Series SCPSD Catalogue HY11-2500/UK Technical Data Input data Measuring element Measuring range Overload pressure Burst pressure Switch cycles [bar] [bar] [bar] piezoresistive -1.. 15; 0.. 60; 0.. 100; 0.. 250; 0.. 400; 0.. 600 30; 200; 200; 600; 600; 900 100; 1200; 1200; 1200; 1200; 1200 > 20 x 10 6 [%] [%] [%] [%] [%] [%] [ms] ± 0.5 ± 0.02 ± 0.2 ± 0.25 ± 0.5 ± 0.5 ≤5 Output data Accuracy Temperature drift Long term stability Repeat accuracy Switching point accuracy Typical display accuracy Scanning rate FS FS FS FS FS FS typ. ± 1% FS max. typ / K ( at 0-85°C) ± 0,03% FS max. /a typ. ± 1%FS max. typ. ± 1 Digit ± 1%FS max . ± 1 Digit Outputs Switch outputs Contact functions Switch voltage Switch current Short circuit current Analogue output [V] [A] [A] [mA] 2 Mosfet high side switches (~PNP) opener/closer, window, and hysteresis; functions readily programmable supply voltage – 1,5 0.7 per switch 2.4 per switch 0/4...20, programmable RL ≤ (supply voltage – 8 V) / 20mA (≤ 500 W) Electrical connection Supply voltage Electrical connection Short circuit protection Reverse polarity protection Overload protection Current consumption [VDC] [mA] 15...30 nominal 24 M12x1; 4-pol.; 5-pol.; with gold plated contacts appliance plug DIN43650 4-pol. yes yes yes < 100 Housing Housing Material Display Connector thread Protection system Parts in contact with media Weight [g] rotationally adjustable up to 280° polyamide PA6.6 glass fibre reinforced; black 4-position, digital, LED, 7-segment; red, figure height 9mm G1/4 (BSPP) ED-soft seal FPM (Fluorocarbon) IP67 EN60529 stainless steel material number 1.4301 (US 316L) 300 8 Ambient conditions Temperature of medium Ambient temperature Storage temperature Electromagnetic compatibility Vibration strength Shock resistance [°C] [°C] [°C] -25 to +85 -25 to +85 -40 to +100 Electromagnetic emitted interference to EN 50081-1 Electromagnetic noise immunity EN 50082-2 20g; 10...500Hz *; IEC60068-2-6 50g; 11ms; IEC60068-2-29 * * Does not apply to appliance plug DIN and assembly with mounting plate SCPSD.PM6.5 RH Home 8-41 Contents Ordering Code Index Electronic Pressure Switch Series SCPSD Catalogue HY11-2500/UK Characteristics Dimensions Electrical Connections Wiring connection SCPSD * -04-05 Wiring connection SCPSD * -14-05 Wiring connection SCPSD * -04-06 Wiring connection SCPSD * -04-07 8 bn = brown, sw = black, ge = yellow, gn = green, ws = white, gr = grey SCPSD.PM6.5 RH Home 8-42 Contents Ordering Code Index Pressure Intensifier Series SD500 Catalogue HY11-2500/UK Characteristics General Pressure intensifiers are used wherever a particular section of a hydraulic system has to be pressurised to a substantially higher pressure than the available primary pressure allows (clamping functions). With an intensification ratio of 1 : 4 (1 : 2) it enables a cost-effective system solution especially in clamping applications, with primary pressures up to 125 bar. A pilot-operated check valve can be flanged underneath the pressure intensifier for quick filling and decompression of the high pressure section. Design The important functional parts of the pressure intensifier are the intensifier piston, the rocker mechanism, the slide valve with lock, four check valves, which separate the high pressure section from the low pressure section, as well as a check valve in the tank port, to partition of the tank section from the primary pressure. Technical data General Symbol DIN 24 300 Design Piston and poppet valve in body Mounting type NG6, DIN 24 340, design A, CETOP, ISO Ports Subplate Mounting position as desired Ambient temp. max. 50°C Weight 3.0 kg Hydraulics Operating press. range Port A Port P, B, T max. 500 bar max. 125 bar Press. fluid temp. + 10°C...+70°C Viscosity range 12....230 mm2/s Flow Intensification ratio see performance curve pP : pA = 1 : 4, 1 : 2 Flow volume QP : QA = 4 : 1, 2: 1 Stroke volume 3 cm3 (per double stroke) Operating Hydraulic-mech. automatic control Features • • Mounting pattern NG6, DIN 24 340 Design A, CETOP, ISO. Check valve attachable to bottom flange. • High pressure up to 500 bar. • • Volume flow formed with low pulsation. Compact design. Function After the high pressure section is filled with oil, (e.g. extension of a clamping cylinder), the pressure intensifier begins operation: The low pressure moves the intensifier piston because of the surface ratio and compresses the oil column in the high pressure section. At the end of the intensifier’s piston stroke, the rocker mechanism switches the directional slide valve to the crossed switching position, and the intensifier piston pumps oil from the piston rod area into the high pressure section. The process repeats itself until the pressure ratio corresponding to the surface ratio has lead to a balance of force on the intensifier piston. The pressure intensifier switches itself off and immediately on again when the high pressure (e.g. due to external leakage) begins to drop (pay attention to the flow characteristic ). The switching speed of the slide valve is dependent on the operating speed of the intensifier piston. 8 Note • To avoid exceeding the admissible maximum pressure, a pressure relief or pressure control valve must be fitted on the primary side (pressure setting, max. 125 bar / 1 : 4 or max. 250 bar / 1 : 2). • There must be no pressure peak on the primary side when operating in the maximum pressure range. • It is recommended to mount a 10µm filter on the primary side to ensure damage-free operation. SD500.PM6.5 RH Home 8-43 Contents Ordering Code Index Pressure Intensifier Series SD500 Catalogue HY11-2500/UK Ordering Codes SD 500 Pressure intensifier Working pressure 500 bar (Max. pressure) Code Intensification ratio A B 1:4 1:2 Intensification ratio 06 V Nominal size (pressure intensifier) Interface DIN 24 340 Design A, CETOP, ISO Seals FPM Design series Not required for new orders Accessories Type SD 500*06V Description Number Seals 9.25 x 1.78 10.82 x 1.78 M5 x 75-12.9 DIN 912 3 1 4 Seals are included as delivered. Mounting screws are not included as delivered. 8 Surface finish BK401 DIN 912 12.9 9.0 Nm SD500.PM6.5 RH Home 8-44 Contents Ordering Code Index Catalogue HY11-2500/UK Flow Characteristics / Dimensions Pressure Intensifier Series SD500 p[bar] Flow characteristics (1 : 4) primary (1 : 2) secondary Approximate values of the compression time for compressing a filled volume to target pressure (1 : 4) 8 Dimensions SD500.PM6.5 RH Home 8-45 Contents Ordering Code Index Pressure Intensifier Series SD500 Catalogue HY11-2500/UK Accessories Pilot-operated check valve plate NG06 Description Pilot operated check valve plates are flanged under the pressure intensifier for quick filling and decompression. Design The check valve plate is equipped with a hydraulic, pilot operated check valve. Opening ratio: Main valve 2.5 : 1 Pilot ratio 10 : 1 Characteristic Curve Pilot-operated check valve Technical data General Design spring loaded ball seat valve Mounting type Flange Mounting position any Ambient temp. max. 50°C Weight 1.3 kg Hydraulics Operat. press. range Port A Port P, B, T max. 500 bar max. 125 bar / 1:4 bzw. 250 bar / 1:2 Fluid temperature + 10°C...+70°C Viscosity range 12....230 mm2/s Flow see characteristic curve Pilot ratio Main valve 2.5:1, Pre-discharge 10:1 Opening pressure approx. 0.5 bar Accessories Ordering code Description Number H06SDV Seals 9.25 x 1.78 M5 x 115-12.9 DIN 912 4 4 Seals are included in delivery. Mounting screws are not included in delivery. Ordering code H06 SDV (2 design series – not necessary with new orders) Dimensions 8 Surface finish BK401 DIN 912 12.9 9.0 Nm SD500.PM6.5 RH Home 8-46 Contents Ordering Code Index Pressure Intensifier Series SD500 Catalogue HY11-2500/UK Accessories Pilot-operated check valve plate NG10 Description Pilot operated check valve plates are flanged under the pressure intensifier for quick filling and decompression. Design The check valve plate is equipped with a hydraulic, pilot operated check valve. Opening ratio: Main valve 2.5 : 1 Pilot ratio 10 : 1 Characteristic curve Pilot-operated check valve Technical data General Design spring loaded ball seat valve Mounting type Flange Ports subplate Mounting position any Ambient temperature max. 50°C Weight 2.3 kg Hydraulics Accessories Operating press. range Port A Port P, B, T max. 500 bar max. 125 bar / 1:4 bzw. 250 bar / 1:2 Press. fluid temp. + 10°C...+70°C Viskosity range 12....230 mm2/s Flow see characteristic curve Pilot ratio Main valve 2.5:1, Pre-discharge 10:1 Opening pressure approx. 0.5 bar Ordering code H10SDV Description Number Seals 12.24 x 1.78 M5 x 75-12.9 DIN 912 M6 x 50-12.9 DIN 912 4 4 4 Seals are included in delivery. Mounting screws are not included in delivery. Ordering code H10 SDV (2 design series – not necessary with new orders) Dimensions 8 Surface finish BK490 DIN 912 12.9 9.0 Nm 18.0Nm SD500.PM6.5 RH Home 8-47 Contents Ordering Code Index Pressure Intensifier Series SD500 Catalogue HY11-2500/UK Subplates Dimensions A064R1/4OB-S11 Ordering code A064R1/4OB-S11 NG06 - DIN 24340, form A Dimensions A104R1/4OB-S11 8 Ordering code A104R1/4OB-S11 NG10 - DIN 24340, form A SD500.PM6.5 RH Home 8-48 Contents Ordering Code Index Manifolds, Subplates Accessories Catalogue HY11-2500/UK Bolt Kits BK bolt kits Socket head cap screws as per DIN 912 Ordering code Threads Length Description Material Threads thread length BK 300 BK 310 BK 311 Bolt kit M5x50 Bolt kit M6x55 Bolt kit M6x105 12.9 12.9 12.9 BK 320 BK 324 Bolt kit M10x60 4 pcs. / M6x55 2 pcs. Bolt kit M10x140 4 pcs. / M6x135 2 pcs. 12.9 12.9 BK 375 BK 380 BK 385 Bolt kit M5x30 Bolt kit M5x60 Bolt kit M6x40 12.9 12.9 12.9 BK 388 BK 389 BK 390 BK 391 BK 395 Bolt kit M10x40 Bolt kit M10x50 Bolt kit M10x50 6 pcs. Bolt kit M12x50 Bolt kit M10x100 12.9 12.9 12.9 12.9 12.9 BK 399 BK 400 BK 401 BK 402 BK 403 BK 404 BK 405 BK 406 Bolt kit M5x25 Bolt kit M5x70 Bolt kit M5x75 Bolt kit M5x80 Bolt kit M5x90 Bolt kit M5x100 Bolt kit M5x110 Bolt kit M5x115 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 BK 408 BK 412 BK 414 Bolt kit M6x25 Bolt kit M6x90 Bolt kit M8x40 12.9 12.9 12.9 BK 415 BK 417 Bolt kit M16x55 Bolt kit M20x75 12.9 12.9 BK 421 BK 422 BK 424 Bolt kit M5x65 Bolt kit M6x75 Bolt kit M5x130 12.9 12.9 12.9 BK 430 Bolt kit M6x105 12.9 BK 441 BK 443 BK 444 Bolt kit M8x50 Bolt kit M5x45 Bolt kit M5x85 12.9 12.9 12.9 BK 460 Bolt kit M12x145 12.9 BK 463 BK 466 BK 468 BK 471 Bolt kit M5x60 Bolt kit M5x100 2 pcs. Bolt kit M5x95 Bolt kit M5x85 12.9 12.9 12.9 12.9 BK 484 BK 485 BK 486 BK 487 Bolt kit M10x65 Bolt kit M10x45 Bolt kit M12x70 Bolt kit M16x110 12.9 12.9 12.9 12.9 M5 M6 M10 M12 1.5 x Ø thread Note The torque for bolt kits or tie rod kits is according to valve type/product. See there for detailed information. 8 If no other specification is indicated, 1 bolt kit contains 4 screws. ACCESSORIES PLates.PM6.5 RH Home 8-49 Contents Ordering Code Index Manifolds, Subplates Accessories Catalogue HY11-2500/UK Tie Rod Kits Studs - Nuts TK tie rod kits Tie rod kits as per DIN 835-10.9 Ordering code 8 Description TK 1405 TK 1407 TK 1409 TK 1411 TK 1413 TK 1415 TK 1416 Tie Tie Tie Tie Tie Tie Tie rod rod rod rod rod rod rod kit kit kit kit kit kit kit M5x140 M5x220 M5x160 M5x170 M5x230 M5x190 M5x200 TK TK TK TK TK TK 1418 1422 1423 1427 1428 1432 Tie Tie Tie Tie Tie Tie rod kit M6x110 rod kit M6x150 rod kit M6x170 rod kit M6x200 rod kit M6x220 rod kit M6x250 TK TK TK TK 1434 1436 1438 1446 Tie rod kit M5x240 Tie rod kit M5x250 Tie rod kit M5x260 Tie rod kit M5x110 TK 1449 Tie rod kit M6x290 TK TK TK TK 1450 1453 1454 1455 Tie rod kit M5x150 Tie rod kit M5x90 Tie rod kit M5x180 Tie rod kit M5x70 TK 1460 Tie rod kit M6x230 TK 1466 TK 1469 TK 1470 Tie rod kit 4 x M10x110 / 2 x M6x110 Tie rod kit 4 x M10x170 / 2 x M6x170 Tie rod kit 4 x M10x220 / 2 x M6x220 TK TK TK TK 1473 1474 1475 1476 Tie rod kit M5x120 Tie rod kit M5x130 Tie rod kit M5x210 Tie rod kit M5x270 TK TK TK TK 1478 1479 1480 1481 Tie rod kit 4 x M10x190 / 2 x M6x190 Tie rod kit 4 x M10x250 / 2 x M6x250 Tie rod kit 4 x M10x300 / 2 x M6x300 Tie rod kit 4 x M10x360 / 2 x M6x360 TK TK TK TK TK TK TK TK TK TK TK TK TK TK TK TK 1482 1484 1485 1486 1487 1488 1489 1490 1491 1492 1493 1494 1495 1496 1497 1498 Tie rod kit M5x80 Tie rod kit M5x100 Tie rod kit M6x80 Tie rod kit M6x90 Tie rod kit M6x100 Tie rod kit M6x120 Tie rod kit M6x130 Tie rod kit M6x140 Tie rod kit M6x160 Tie rod kit M6x180 Tie rod kit M6x190 Tie rod kit M6x210 Tie rod kit M6x240 Tie rod kit M6x260 Tie rod kit M6x270 Tie rod kit M6x300 HR10048109 HR10048110 007634 Threads Ident-No. Nut height Thread depth M5 HR10048109 25 mm 20 mm M6 HR10048110 25 mm 20 mm M10 007634 25 mm 15 mm M12 10-B-734 35 mm 25 mm The stud lengths is the sum of the depth of engagement e plus stacking length plus thread depth of the nut. For nominal size NG06, studs with a sufficient guide (shank diameter 5 mm) may be used only. The engagement of the stud per DIN 835 is two times diameter d. Example: TK1411: M5 x 170 DIN835 = d = 5mm; e = 10mm; L = 170mm, nominal stacking length = 160mm, stud length L0 = 180mm Note The torque for bolt kits or tie rod kits is according to valve type/product. See there for detailed information. Nut M5 Nut M6x25-20 Nut M10 If no other specification is indicated, 1 tie rod kit contains 4 bolts and 4 nuts. ACCESSORIES Plates.PM6.5 RH Home 8-50 Contents Ordering Code Index
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