MC T620 Assembly Manual Master Chef E
User Manual: T620
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T620 Barbeque Assembly Manual 85-3008-4 (G65001) Propane 85-3009-2 (G65002) Natural Gas 1 YEAR LIMITED WARRANTY READ AND SAVE MANUAL FOR FUTURE REFERENCE. If pre-assembled, leave this manual with unit for consumer’s future reference. For product inquiries, parts, warranty and troubleshooting support, please call 1-877-707-5463. Manual Revision #: 01022009 SA HARDWARE PACK TOOLS NEEDED FOR ASSEMBLY KEY # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 • #2 Phillips screwdriver (long and short) • ¼” Slotted screwdriver (long and short) • Adjustable wrench • Pliers Before assembling the barbecue, read these instructions carefully. H E AV Y A R T I C L E N E E D S 2 TO L I F T THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES Assemble the barbecue on a flat, clean surface. Grill is heavy. You should have at least two people assemble the barbecue together. Notes: Do not fully tighten all the nuts during this initial stage. To ORDER non-warranty replacement parts or accessories, or to register your warranty, please visit us on the web at www.masterchefbbqs.com. CAUTION DANGER Sharp edges. Wear gloves when assembling your grill. 1. If you smell Gas: a. Shut off gas to the appliance b. Extinguish any open flame c. Open lid d. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department CAUTION Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. INSTALLER OR ASSEMBLER/CONSUMER This manual should be kept with the BBQ at all times. WARNING Failure to follow all of the Manufacturer’s instructions could result in hazardous fires, explosions, property damage, or serious personal injury or even death. 2. Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance. 3. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. Follow all leak check procedures carefully prior to operation of barbecue, even if grill was dealer assembled. Do not try to light this barbecue without reading the Lighting Instructions section of this manual. T H I S B A R B E C U E I S F O R O U T D O O R U S E O N LY PART NUMBER QUANTITY 20120-13038-036 4 22500-42010-136 19 20120-13013-036 9 31220-13000-036 13 20132-08010-250 2 40300-07000-036 4 41400-07000-206 4 G431-0018-9000 8 40300-04000-250 4 41400-04000-132 4 G405-0019-9200 1 33301-04000-032 1 G650-0012-9091 2 G650-0013-9091 1 G306-0005-9088 1 G430-0026-01 1 G430-0027-01 1 20132-06010-250 4 20120-13018-036 4 Caution: Sheet metal can cause injury. Wear gloves when installing the grill. 1 2 1/4”-20UNCX38 Screw X4 5 6 17 Hitch Pin X1 Washer (Wheel) X1 19 NO. 10-32UNC x 10 Screw X4 CONTAC T C ALL CENTRE IF ANY PA RTS ARE MISSING 1-877-707-5463 1 M4 Wing Nut X1 16 15 18 Bezel, Control Knob X1 12 Venturi Clip, Side Burner X1 Ø5 Lock Washer X4 Wheel Spacer X2 Ø7 Fiber Washer X8 Ø7 Lock Washer X4 11 14 ¼” - 20UNC Nut X 13 8 Ø7 Flat Washer X4 Ø5 Flat Washer X4 13 ¼” - 20UNC x13 Screw X9 7 10 9 4 3 #8X3/8” Self Tapping Screw X 19 NO.8-32UNC x10 Screw X2 4. Requires two people to complete the assembly process. 5. Beware of sharp edges. DESCRIPTION 1/4”-20UNC x 38 Screw #8X3/8” Self Tapping Screw 1/4”-20UNC x 13 Screw 1/4”-20UNC Nut NO.8-32UNC x10 Screw Ø7 Flat Washer Ø7 Lock Washer Ø7 Fiber Washer Ø5 Flat Washer Ø5 Lock Washer Venturi Clip, Side Burner M4 Wing Nut Wheel Spacer Washer (wheel) Hitch Pin Control Knob Bezel, Control Knob NO. 10-32UNC x 10 Screw 1/4”-20UNC x 18 Screw 1/4”-20UNC x 18 Screw X4 Control Knob X1 PARTS LIST (PROPANE) FOR 85-3008-4 (G65001) EXPLODED DIAGRAM (PROPANE) FOR 85-3008-4 (G65001) KEY # QUANTITY DESCRIPTION PART NO. AA AB AC AD AE AF AG 1 1 1 1 2 2 2 Top lid assembly Thermometer Logo plate Top lid handle Lid bumpers-back Lid bumpers-front Screws for lid G650-0100-01 G430-0022-01 G451-0001-01 G650-0001-01 G303-0038-01 G508-0063-01 G430-0024-02 BA BB BC BD BE BF BG 1 4 1 3 1 3 4 Burner box assembly Burners Electrode set, main burners Burner brace assembly Warming rack Cooking grates, burner box Flame tamer G650-0300-01 G431-0300-01 G501-0010-01 G432-0003-01 G650-0002-01 G650-0200-01 G430-0005-01 CA CB CC CD CE CF CG CH1 CH2 CI CJ 1 1 1 1 1 4 4 1 1 1 1 Control panel Manifold assembly Metal hose, side burner Side burner valve Regulator Bezel, control knob Control knob Electronic ignition assembly Electronic ignition button Grease cup hook Grease cup G650-0006-01 G650-0400-01 G432-1102-01 G650-0403-01 G409-0069-01 G430-0027-01 G430-0026-01 G430-0008-01 G501-0072-01 G401-0067-01 G430-0033-02 DA DB DC DD1 DD2 DE DF DG DH DI DJ DK DL DM DN 1 1 1 1 1 4 1 1 2 1 2 1 2 2 1 Cart side panel- right Cart Side panel-left Back brace Door support brace-top Door support brace-bottom Magnet assembly Right door Left door Door handle Bottom shelf End caps Match holder Wheel cap Wheel Wheel axle G650-1000-01 G650-0500-01 G650-1201-01 G650-6000-01 G650-6100-01 G439-0035-01 G650-0800-01 G650-0700-01 G413-0016-02 G650-0600-01 G430-0023-01 G401-0079-01 G402-0060-01 G401-0058-01 G605-0011-01 EA EB EC ED EE EF EG EH EI EJ 1 1 1 1 1 1 1 1 1 1 Side shelf table - right Side shelf fascia- right Side burner table - left Side burner fascia- left Side burner-drip pan Side burner Electrode set, side burner Side burner grate Side burner lid Tank exclusion G430-1500-02 G650-0007-01 G430-1600-02 G650-0008-01 G430-0034-01 G650-1000-01 G430-0042-01 G405-0004-01 G430-0018-02 G650-0010-01 F1 F2 F3 1 1 1 Hardware pack Assembly manual Safe Use and Care Manual G650-B001-01 G650-M001-01 G451-M001-02 2 AA CC CD AB AC AG AE CB CE AF BE AD BG BF EF EG EA BA EB EH BB CA EI BD CI CG BC CH1 CH2 EE CF EC CJ DC DA DD1 EJ ED DB DG CD AA DF DE DK DH DL DE DM DD2 DM DJ DN DL F1 HARDWARE PACK F2 F3 ASSEMBLY MANUAL SAFETY AND CARE MANUAL DI 3 PARTS LIST (NATURAL GAS) FOR 85-3009-2 (G65002) KEY # AA AB AC AD AE AF AG QUANTITY 1 1 1 1 2 2 2 DESCRIPTION Top lid assembly Thermometer Logo plate Top lid handle Lid bumpers-back Lid bumpers-front Screws for lid PART NO. G650-0100-01 G430-0022-01 G451-0001-01 G650-0001-01 G303-0038-01 G508-0063-01 G430-0024-02 BA BB BC BD BE BF BG 1 4 1 3 1 3 4 Burner box assembly Burners Electrode set, main burners Burner brace assembly Warming rack Cooking grates, burner box Flame tamer G650-0300-01 G431-0300-01 G501-0010-01 G432-0003-01 G650-0002-01 G650-0200-01 G430-0005-01 CA CB CC CD CE CF CG CH1 CH2 CI CJ 1 1 1 1 1 4 4 1 1 1 1 Control panel Manifold assembly Metal hose, side burner Side burner valve Natural gas hose Bezel, control knob Control knob Electronic ignition assembly Electronic ignition button Grease cup hook Grease cup G650-0006-01 G650-1200-01 G432-1102-01 G650-1202-01 G501-0099-01 G430-0027-01 G430-0026-01 G430-0008-01 G501-0072-01 G401-0067-01 G430-0033-02 DA DB DC DD1 DD2 DE DF DG DH DI DJ DK DL DM DN 1 1 1 1 1 4 1 1 2 1 2 1 2 2 1 Cart side panel- right Cart side panel-left Back brace Door support brace-top Door support brace-bottom Magnet assembly Right door Left door Door handle Bottom shelf End caps Match holder Wheel cap Wheel Wheel axle G650-0900-01 G650-0500-01 G650-1201-01 G650-6000-01 G650-6100-01 G439-0035-01 G650-0800-01 G650-0700-01 G413-0016-02 G650-0014-01 G430-0023-01 G401-0079-01 G402-0060-01 G401-0058-01 G650-0011-01 EA EB EC ED EE EF EG EH EI 1 1 1 1 1 1 1 1 1 Side shelf table - right Side shelf fascia- right Side burner table - left Side burner fascia- left Side burner-drip pan Side burner Electrode set, side burner Side burner grate Side burner lid G430-1500-02 G650-0007-01 G430-1600-02 G650-0008-01 G430-0034-01 G650-1300-01 G430-0042-01 G405-0004-01 G430-0018-02 F1 F2 F3 1 1 1 Hardware pack Assembly manual Safe Use and Care Manual G650-B001-01 G650-M001-01 G451-M001-02 4 EXPLODED DIAGRAM (NATURAL GAS) FOR 85-3009-2 (G65002) AA CC CD AB AC AG AE CB CE BE AD AF BG BF EF EG EA BA EB EH BB CA EI CI CG BD CH1 CH2 EE CF EC BC CJ DC DA DD1 ED DB DG CC AA CD DF DE DK DH DL DE DM DD2 DN DL DM F1 HARDWARE PACK F2 F3 ASSEMBLY MANUAL SAFETY AND CARE MANUAL DI 5 DJ ASSEMBLY INSTRUCTIONS 1 ASSEMBLY INSTRUCTIONS CART ASSEMBLY TIP: Two People required in this step. Propane model only: To begin, position the bottom shelf (DI) in front of you, with the tank opening positioned on the left side. DB DA 2 c. Assemble the back brace (DC) to the back of the BBQ cart assembly (C), as shown. DC Assemble the bottom shelf (DI) to the right and left cart side panels (DA and DB). Securely tighten hardware. DD1 YOU WILL NEED: DI 2 FRONT VIEW DD2 YOU WILL NEED: X4 1 4 X4 X4 FRONT VIEW 2 a. Assemble the bottom, door support brace (DD2) (magnets facing upward), to the bottom, of the left and right cart side panel (DA and DB), as shown. DB DA FRONT VIEW 3 From the back of the cart assembly, assemble the tank exclusion (EJ) to the right cart side panel (DA). Secure the other end to the front of the bottom shelf (DI), as shown. EJ TIP: One person should align the part, while the second person assembles the hardware. DD2 YOU WILL NEED: YOU WILL NEED: DE 2 2 FRONT VIEW X1 X4 BACK VIEW b. Assemble the top, door support brace (DD1) (magnets facing downward), to the top, of the left and right cart side panel (DA and DB) as shown. DD1 DB YOU WILL NEED: 2 DA X4 BACK VIEW 6 7 3 4 X1 X1 ASSEMBLY INSTRUCTIONS 4 ASSEMBLY INSTRUCTIONS DL DJ DM 13 DM 14 15 DL DN 13 TIP: Turn Cart assembly upside down. Locate the large holes on the bottom of the left cart side panel legs (DB), for assembling the wheel axle (DN). 6 a. Assemble the left and right door assembly (DG) and (DF) to the cart side panels by inserting the fixed pin-bottom door support brace (DD2) into the bottom corner of the doors. a. Place wheel (DM), and wheel spacer (#13) onto wheel axle (DN). “Cone” side of wheel should be against cart side panel. Insert wheel axle assembly (DN) through wheel axle hole in the front and rear, of the left cart side panel (DA and DB), as shown. To complete wheel assembly, position the wheel spacer (#13), wheel (DM), wheel washer (#14) and hitch pin (#15), onto wheel axle (DN), as shown. b. Press in door pin –top left, door support brace (DD1), and align the top left corner of the door, until the pin rebounds. Repeat this step with right door. TIP: One person can use a paint scraper or another flat device to press in top, door support pin, while the second person aligns the door. b. Insert wheel cap (DL) into wheel (DM). c. Using a mallet, insert the end caps (DJ) into the bottom of the right cart side panel (DA). YOU WILL NEED: 13 X2 5 14 X1 15 X1 7 THIS STEP REQUIRES 2 OR MORE PEOPLE. DO NOT ATTEMPT ALONE. EXTREMELY HEAVY. a. Position the top lid and burner box assembly (A and B) onto cart assembly (C) as shown. Assemble the door handles (DH) to the right and left door assembly (DF and DG). Ensure that the regulator (CE) (Propane model only) is hanging outside of the cart before assembling hardware. FOR YOUR SAFETY: Feed regulator (CE) through the hole located in the left cart side panel (DB), as shown in the image. YOU WILL NEED: 9 10 18 X4 X4 X4 b. Use the hardware to connect both parts, on the left and right sides, at the two points indicated. DH YOU WILL NEED: DG 8 9 19 6 7 X4 X4 X4 ASSEMBLY INSTRUCTIONS 8 ASSEMBLY INSTRUCTIONS RIGHT SIDE SHELF ASSEMBLY TIP: To position the right side shelf assembly (EA and EB), insert the two hooks on the side shelf assembly into the two hooks located on the right burner box side panel (BA). EA 9 LEFT SIDE SHELF ASSEMBLY TIP: To position the left side shelf assembly (EC and ED), insert the two hooks on the side shelf assembly into the two hooks, located on the left burner box side panel (BA). EC ED EB Assemble the left side shelf assembly (EC and ED) to the burner box (BA) and control panel (CA), as shown. 8 3 YOU WILL NEED: 8 Assemble the right side shelf assembly (EA and EB) to the burner box (BA) and control panel (CA), as shown. 3 YOU WILL NEED: 3 8 4 X4 X4 X4 3 8 4 X4 X4 X4 4 4 4 YOU WILL NEED: 2 YOU WILL NEED: 2 2 2 X3 X3 10 11 ASSEMBLY INSTRUCTIONS 10 ASSEMBLY INSTRUCTIONS TWO PEOPLE REQUIRED IN THIS STEP. 17 a. Insert the side burner valve stem (CD) through the back of the left side shelf fascia (ED). Position the bezel (#17) on the front of the left side shelf fascia (ED), and align all holes. Assemble all three parts together, as shown. 10 d. Using the wing nut (#12) provided, assemble the side burner (EF) to the side burner drip pan (EE), as shown. YOU WILL NEED: 12 EE YOU WILL NEED: ED 5 17 X2 X1 EF X1 12 CD e. Use the side burner, venturi clip (#11) to connect the side burner (EF) to the side burner valve (CD). b. Assemble the side burner control knob (#16) to the side burner valve (CD). CD YOU WILL NEED: 11 YOU WILL NEED: EF 16 X1 11 16 X1 CD f. Attach the end of the side burner electrode wire (EG) to the underside of the side burner electrode, as shown. Ensure that the wire is pushed in firmly. c. Position the side burner (EF) through the opening in the left side burner drip pan (EE). EF Make sure that the side burner engages the side burner valve as shown. EF EG EE g. Place the side burner grate (EH) into position on the side burner shelf, as shown. EA EF CD 12 13 ASSEMBLY INSTRUCTIONS 11 ASSEMBLY INSTRUCTIONS Place the flame tamers (BG) into the burner box assembly (BA), as shown. BG 13 To assemble the warming rack (BE), insert the stationary wire into the holes on the sides of the lid. Insert warming rack pivot legs into the holes on the inside of the burner box assembly (BA), as shown. BE Stationary wire pivot legs 14 BG Hang the grease cup hook (CI) from the bottom of the burner box assembly (BA), and place grease cup (CJ) into position. CAUTION Failure to assemble grease cup hook (CI) and grease cup (CJ) will cause hot grease to drip from the bottom of the BBQ burner box, with the risk of fire, property damage, or personal injury. BG 12 ATTENTION: LP Cylinder is sold separately. Use only LP tanks that are equipped with an OPD (Overfill protection device). Fill and Leak check before attaching to the BBQ regulator (CE). See Safe Use and Care Manual (F3), leak test procedure for more information. Place the cooking grates (BF) into the burner box assembly (BA), as shown. BF CAUTION FOR YOUR SAFETY: Feed regulator (CE) through the hole located in the left cart side panel (DB), as shown in the image. 14 15 ASSEMBLY INSTRUCTIONS 15 NATURAL GAS MODELS ONLY Attach the natural gas hose (CE) to the side burner valve fitting (CD), as shown. CD ATTENTION: In order to complete installation of your natural gas BBQ a 1/2” or 3/8” adapter may be required to connect your BBQ’s natural gas hose to your home gas supply. Contact your natural gas supplier to purchase the necessary part. CE 16 Electronic ignition battery not included. Unscrew the electronic ignition button (CH2) and insert one AA battery into the electronic igniter battery compartment, with the positive end facing outward. CH2 16
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