UM NI 7330 Hardware User Manual
User Manual: NI-7330 Hardware User Manual
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Motion Control National Instruments 7330 User Manual NI 7330 User Manual October 2003 Edition Part Number 370837A-01 Support Worldwide Technical Support and Product Information ni.com National Instruments Corporate Headquarters 11500 North Mopac Expressway Austin, Texas 78759-3504 USA Tel: 512 683 0100 Worldwide Offices Australia 1800 300 800, Austria 43 0 662 45 79 90 0, Belgium 32 0 2 757 00 20, Brazil 55 11 3262 3599, Canada (Calgary) 403 274 9391, Canada (Montreal) 514 288 5722, Canada (Ottawa) 613 233 5949, Canada (Québec) 514 694 8521, Canada (Toronto) 905 785 0085, Canada (Vancouver) 514 685 7530, China 86 21 6555 7838, Czech Republic 420 2 2423 5774, Denmark 45 45 76 26 00, Finland 385 0 9 725 725 11, France 33 0 1 48 14 24 24, Germany 49 0 89 741 31 30, Greece 30 2 10 42 96 427, India 91 80 51190000, Israel 972 0 3 6393737, Italy 39 02 413091, Japan 81 3 5472 2970, Korea 82 02 3451 3400, Malaysia 603 9131 0918, Mexico 001 800 010 0793, Netherlands 31 0 348 433 466, New Zealand 0800 553 322, Norway 47 0 66 90 76 60, Poland 48 0 22 3390 150, Portugal 351 210 311 210, Russia 7 095 783 68 51, Singapore 65 6226 5886, Slovenia 386 3 425 4200, South Africa 27 0 11 805 8197, Spain 34 91 640 0085, Sweden 46 0 8 587 895 00, Switzerland 41 56 200 51 51, Taiwan 886 2 2528 7227, Thailand 662 992 7519, United Kingdom 44 0 1635 523545 For further support information, refer to the Technical Support and Professional Services appendix. To comment on the documentation, send email to techpubs@ni.com. © 2003 National Instruments Corporation. All rights reserved. Important Information Warranty The National Instruments 7330 is warranted against defects in materials and workmanship for a period of one year from the date of shipment, as evidenced by receipts or other documentation. National Instruments will, at its option, repair or replace equipment that proves to be defective during the warranty period. This warranty includes parts and labor. The media on which you receive National Instruments software are warranted not to fail to execute programming instructions, due to defects in materials and workmanship, for a period of 90 days from date of shipment, as evidenced by receipts or other documentation. National Instruments will, at its option, repair or replace software media that do not execute programming instructions if National Instruments receives notice of such defects during the warranty period. National Instruments does not warrant that the operation of the software shall be uninterrupted or error free. A Return Material Authorization (RMA) number must be obtained from the factory and clearly marked on the outside of the package before any equipment will be accepted for warranty work. National Instruments will pay the shipping costs of returning to the owner parts which are covered by warranty. National Instruments believes that the information in this document is accurate. The document has been carefully reviewed for technical accuracy. In the event that technical or typographical errors exist, National Instruments reserves the right to make changes to subsequent editions of this document without prior notice to holders of this edition. The reader should consult National Instruments if errors are suspected. In no event shall National Instruments be liable for any damages arising out of or related to this document or the information contained in it. EXCEPT AS SPECIFIED HEREIN, NATIONAL INSTRUMENTS MAKES NO WARRANTIES, EXPRESS OR IMPLIED, AND SPECIFICALLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. CUSTOMER’S RIGHT TO RECOVER DAMAGES CAUSED BY FAULT OR NEGLIGENCE ON THE PART OF NATIONAL INSTRUMENTS SHALL BE LIMITED TO THE AMOUNT THERETOFORE PAID BY THE CUSTOMER. NATIONAL INSTRUMENTS WILL NOT BE LIABLE FOR DAMAGES RESULTING FROM LOSS OF DATA, PROFITS, USE OF PRODUCTS, OR INCIDENTAL OR CONSEQUENTIAL DAMAGES, EVEN IF ADVISED OF THE POSSIBILITY THEREOF. This limitation of the liability of National Instruments will apply regardless of the form of action, whether in contract or tort, including negligence. Any action against National Instruments must be brought within one year after the cause of action accrues. National Instruments shall not be liable for any delay in performance due to causes beyond its reasonable control. The warranty provided herein does not cover damages, defects, malfunctions, or service failures caused by owner’s failure to follow the National Instruments installation, operation, or maintenance instructions; owner’s modification of the product; owner’s abuse, misuse, or negligent acts; and power failure or surges, fire, flood, accident, actions of third parties, or other events outside reasonable control. Copyright Under the copyright laws, this publication may not be reproduced or transmitted in any form, electronic or mechanical, including photocopying, recording, storing in an information retrieval system, or translating, in whole or in part, without the prior written consent of National Instruments Corporation. Trademarks CVI™, IMAQ™, LabVIEW™, Measurement Studio™, National Instruments™, NI™, ni.com™, NI-Motion™, and RTSI™ are trademarks of National Instruments Corporation. Product and company names mentioned herein are trademarks or trade names of their respective companies. Patents For patents covering National Instruments products, refer to the appropriate location: Help»Patents in your software, the patents.txt file on your CD, or ni.com/patents. WARNING REGARDING USE OF NATIONAL INSTRUMENTS PRODUCTS (1) NATIONAL INSTRUMENTS PRODUCTS ARE NOT DESIGNED WITH COMPONENTS AND TESTING FOR A LEVEL OF RELIABILITY SUITABLE FOR USE IN OR IN CONNECTION WITH SURGICAL IMPLANTS OR AS CRITICAL COMPONENTS IN ANY LIFE SUPPORT SYSTEMS WHOSE FAILURE TO PERFORM CAN REASONABLY BE EXPECTED TO CAUSE SIGNIFICANT INJURY TO A HUMAN. (2) IN ANY APPLICATION, INCLUDING THE ABOVE, RELIABILITY OF OPERATION OF THE SOFTWARE PRODUCTS CAN BE IMPAIRED BY ADVERSE FACTORS, INCLUDING BUT NOT LIMITED TO FLUCTUATIONS IN ELECTRICAL POWER SUPPLY, COMPUTER HARDWARE MALFUNCTIONS, COMPUTER OPERATING SYSTEM SOFTWARE FITNESS, FITNESS OF COMPILERS AND DEVELOPMENT SOFTWARE USED TO DEVELOP AN APPLICATION, INSTALLATION ERRORS, SOFTWARE AND HARDWARE COMPATIBILITY PROBLEMS, MALFUNCTIONS OR FAILURES OF ELECTRONIC MONITORING OR CONTROL DEVICES, TRANSIENT FAILURES OF ELECTRONIC SYSTEMS (HARDWARE AND/OR SOFTWARE), UNANTICIPATED USES OR MISUSES, OR ERRORS ON THE PART OF THE USER OR APPLICATIONS DESIGNER (ADVERSE FACTORS SUCH AS THESE ARE HEREAFTER COLLECTIVELY TERMED “SYSTEM FAILURES”). ANY APPLICATION WHERE A SYSTEM FAILURE WOULD CREATE A RISK OF HARM TO PROPERTY OR PERSONS (INCLUDING THE RISK OF BODILY INJURY AND DEATH) SHOULD NOT BE RELIANT SOLELY UPON ONE FORM OF ELECTRONIC SYSTEM DUE TO THE RISK OF SYSTEM FAILURE. TO AVOID DAMAGE, INJURY, OR DEATH, THE USER OR APPLICATION DESIGNER MUST TAKE REASONABLY PRUDENT STEPS TO PROTECT AGAINST SYSTEM FAILURES, INCLUDING BUT NOT LIMITED TO BACK-UP OR SHUT DOWN MECHANISMS. BECAUSE EACH END-USER SYSTEM IS CUSTOMIZED AND DIFFERS FROM NATIONAL INSTRUMENTS' TESTING PLATFORMS AND BECAUSE A USER OR APPLICATION DESIGNER MAY USE NATIONAL INSTRUMENTS PRODUCTS IN COMBINATION WITH OTHER PRODUCTS IN A MANNER NOT EVALUATED OR CONTEMPLATED BY NATIONAL INSTRUMENTS, THE USER OR APPLICATION DESIGNER IS ULTIMATELY RESPONSIBLE FOR VERIFYING AND VALIDATING THE SUITABILITY OF NATIONAL INSTRUMENTS PRODUCTS WHENEVER NATIONAL INSTRUMENTS PRODUCTS ARE INCORPORATED IN A SYSTEM OR APPLICATION, INCLUDING, WITHOUT LIMITATION, THE APPROPRIATE DESIGN, PROCESS AND SAFETY LEVEL OF SUCH SYSTEM OR APPLICATION. Compliance FCC/Canada Radio Frequency Interference Compliance Determining FCC Class The Federal Communications Commission (FCC) has rules to protect wireless communications from interference. The FCC places digital electronics into two classes. These classes are known as Class A (for use in industrial-commercial locations only) or Class B (for use in residential or commercial locations). All National Instruments (NI) products are FCC Class A products. Depending on where it is operated, this Class A product could be subject to restrictions in the FCC rules. (In Canada, the Department of Communications (DOC), of Industry Canada, regulates wireless interference in much the same way.) Digital electronics emit weak signals during normal operation that can affect radio, television, or other wireless products. All Class A products display a simple warning statement of one paragraph in length regarding interference and undesired operation. The FCC rules have restrictions regarding the locations where FCC Class A products can be operated. Consult the FCC Web site at www.fcc.gov for more information. FCC/DOC Warnings This equipment generates and uses radio frequency energy and, if not installed and used in strict accordance with the instructions in this manual and the CE marking Declaration of Conformity*, may cause interference to radio and television reception. Classification requirements are the same for the Federal Communications Commission (FCC) and the Canadian Department of Communications (DOC). Changes or modifications not expressly approved by NI could void the user's authority to operate the equipment under the FCC Rules. Class A Federal Communications Commission This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user is required to correct the interference at their own expense. Canadian Department of Communications This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations. Cet appareil numérique de la classe A respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada. Compliance to EU Directives Users in the European Union (EU) should refer to the Declaration of Conformity (DoC) for information pertaining to the CE marking. Refer to the Declaration of Conformity (DoC) for this product for any additional regulatory compliance information. To obtain the DoC for this product, visit ni.com/hardref.nsf, search by model number or product line, and click the appropriate link in the Certification column. * The CE marking Declaration of Conformity contains important supplementary information and instructions for the user or installer. Contents About This Manual Conventions ...................................................................................................................ix Related Documentation..................................................................................................x Chapter 1 Introduction About the 7330 Controller .............................................................................................1-1 Features............................................................................................................1-1 Hardware .........................................................................................................1-1 RTSI ................................................................................................................1-2 What You Need to Get Started ......................................................................................1-2 Software Programming Choices ....................................................................................1-3 National Instruments Application Software ..................................................................1-3 Optional Equipment .......................................................................................................1-4 Motion I/O Connections ................................................................................................1-4 Chapter 2 Configuration and Installation Software Installation ......................................................................................................2-1 Controller Configuration................................................................................................2-1 Safety Information .........................................................................................................2-2 Hardware Installation.....................................................................................................2-4 Chapter 3 Hardware Overview User Connectors.............................................................................................................3-3 Chapter 4 Functional Overview Dual Processor Architecture ..........................................................................................4-1 Embedded Real-Time Operating System (RTOS) ..........................................4-1 Trajectory Generators......................................................................................4-2 Analog Feedback .............................................................................................4-2 Flash Memory..................................................................................................4-2 © National Instruments Corporation v NI 7330 User Manual Contents Axes and Motion Resources.......................................................................................... 4-3 Axes ................................................................................................................ 4-3 Motion Resources ........................................................................................... 4-4 Host Communications ................................................................................................... 4-4 Chapter 5 Signal Connections Motion I/O Connector ................................................................................................... 5-1 Motion Axis Signals........................................................................................ 5-3 Limit and Home Inputs ................................................................................... 5-5 Wiring Concerns............................................................................... 5-5 Limit and Home Input Circuit .......................................................... 5-6 Encoder Signals............................................................................................... 5-6 Encoder <1..4> Phase A/Phase B ..................................................... 5-7 Encoder <1..4> Index ....................................................................... 5-7 Wiring Concerns............................................................................... 5-8 Encoder Input Circuit ....................................................................... 5-9 Trigger Inputs, Shutdown Input, and Breakpoint Outputs.............................. 5-9 Wiring Concerns............................................................................... 5-10 Trigger Input, Shutdown Input, and Breakpoint Output Circuits..... 5-11 Analog Inputs.................................................................................................. 5-12 Wiring Concerns............................................................................... 5-13 Other Motion I/O Connection ......................................................................... 5-13 Digital I/O Connector .................................................................................................... 5-14 PWM Features................................................................................................. 5-15 RTSI Connector............................................................................................................. 5-15 RTSI Signal Considerations............................................................................ 5-15 Appendix A Specifications Appendix B Cable Connector Descriptions Appendix C Technical Support and Professional Services Glossary Index NI 7330 User Manual vi ni.com About This Manual This manual describes the electrical and mechanical aspects of the PXI/PCI-7330 and contains information about how to operate and program the device. The 7330 is designed for PXI, compact PCI, and PCI bus computers. Conventions The following conventions appear in this manual: <> Angle brackets that contain numbers separated by an ellipsis represent a range of values associated with a bit or signal name—for example, DIO<3..0>. » The » symbol leads you through nested menu items and dialog box options to a final action. The sequence File»Page Setup»Options directs you to pull down the File menu, select the Page Setup item, and select Options from the last dialog box. ♦ The ♦ symbol indicates that the following text applies only to a specific product, a specific operating system, or a specific software version. This icon denotes a tip, which alerts you to advisory information. This icon denotes a note, which alerts you to important information. This icon denotes a caution, which advises you of precautions to take to avoid injury, data loss, or a system crash. When this symbol is marked on a product, refer to the Safety Information section of Chapter 2, Configuration and Installation, for information about precautions to take. bold Bold text denotes items that you must select or click in the software, such as menu items and dialog box options. Bold text also denotes parameter names. © National Instruments Corporation vii NI 7330 User Manual About This Manual italic Italic text denotes variables, emphasis, a cross reference, or an introduction to a key concept. This font also denotes text that is a placeholder for a word or value that you must supply. monospace Text in this font denotes text or characters that you should enter from the keyboard, sections of code, programming examples, and syntax examples. This font is also used for the proper names of disk drives, paths, directories, programs, subprograms, subroutines, device names, functions, operations, variables, filenames and extensions, and code excerpts. Related Documentation The following documents contain information you might find helpful as you read this manual: NI 7330 User Manual • NI-Motion User Manual • NI-Motion C Reference Help • NI-Motion VI Reference Help viii ni.com 1 Introduction This chapter includes information about the features of the National Instruments PXI/PCI-7330 controller and information about operating the device. About the 7330 Controller The 7330 controller features advanced motion control with easy-to-use software tools and add-on motion VI libraries for use with LabVIEW. Features The 7330 controller is a stepper motor controller for PXI and PCI. The 7330 provides fully programmable motion control for up to four independent or coordinated axes of motion, with dedicated motion I/O for limit and home switches and additional I/O for general-purpose functions. You can use the 7330 motion controller for point-to-point and straight-line vector moves for stepper motor applications. The 7330 controller adds the ability to perform arbitrary and complex motion trajectories using stepper motors. Stepper axes can operate in open or closed-loop mode. In closed-loop mode, stepper axes use quadrature encoders or analog inputs for position and velocity feedback (closed-loop only), and provide step/direction or clockwise (CW) /counter-clockwise (CCW) digital command outputs. All stepper axes support full, half, and microstepping applications. Hardware The 7330 uses an advanced dual-processor architecture that uses a 32-bit CPU, combined with a digital signal processor (DSP) and custom field programmable gate arrays (FPGAs), making the controller a high-performance device. The first-in, first-out (FIFO) bus interface and powerful function set provide high-speed communications while off-loading complex motion functions from the host PC for optimum command throughput and system performance. © National Instruments Corporation 1-1 NI 7330 User Manual Chapter 1 Introduction Each axis of the 7330 has motion I/O for end-of-travel limit and home switch inputs, breakpoint output, trigger input, and encoder feedback. Refer to Appendix A, Specifications, for information about the encoder feedback rates. The 7330 also has non-dedicated user I/O including 32 bits of digital I/O and four analog inputs for ±10 V signals, joystick inputs, or monitoring of analog sensors. Additionally, the 7330 analog inputs can provide feedback for loop closure. RTSI The 7330 supports the National Instruments Real-Time System Integration (RTSI) bus. The RTSI bus provides high-speed connectivity between National Instruments products, including image acquisition (IMAQ) and data acquisition (DAQ) products. Using the RTSI bus, you can easily synchronize several functions to a common trigger or timing event across multiple motion, IMAQ, or DAQ devices. What You Need to Get Started To set up and use the 7330 controller, you must have the following items: ❑ NI PXI-7330 or PCI-7330 motion controller ❑ This manual ❑ NI-Motion 6.1 or later driver software and documentation ❑ One of the following software packages and documentation: – LabVIEW 6.0 or later – LabWindows™/CVI™ – Measurement Studio – C/C++ – Microsoft Visual Basic ❑ A computer with an available PXI or PCI slot NI 7330 User Manual 1-2 ni.com Chapter 1 Introduction Software Programming Choices NI-Motion is a simple but powerful high-level application programming interface (API) that makes programming the 7330 easy. All setup and motion control functions are easily executed by calling into a dynamically-linked library (DLL). You can call these libraries from C, Microsoft Visual Basic, and other high-level languages. Full function sets are available for LabVIEW, LabWindows/CVI, and other industry-standard software programs. National Instruments Application Software LabVIEW is based on the graphical programming language, G, and features interactive graphics and a state-of-the-art user interface. In LabVIEW, you can create 32-bit compiled programs and stand-alone executables for custom automation, data acquisition, test, measurement, and control solutions. National Instruments offers NI-Motion driver software support for LabVIEW, which includes a series of virtual instruments (VIs) for using LabVIEW with National Instruments motion control hardware. The NI-Motion VI library implements the full NI-Motion API and a powerful set of demo functions; example programs; and fully operational, high-level application routines. ANSI C-based LabWindows/CVI also features interactive graphics and a state-of-the-art user interface. Using LabWindows/CVI, you can generate C code for custom data acquisition, test, and measurement and automation solutions. NI-Motion includes a series of sample programs for using LabWindows/CVI with National Instruments motion control hardware. © National Instruments Corporation 1-3 NI 7330 User Manual Chapter 1 Introduction Optional Equipment National Instruments offers a variety of products for use with the 7330 controller, including the following accessories: • Cables and cable assemblies for motion and digital I/O • Universal Motion Interface (UMI) wiring connectivity blocks with integrated motion signal conditioning and motion inhibit functionality • Stepper compatible drive amplifier units with integrated power supply and wiring connectivity • Connector blocks and shielded and unshielded 68-pin screw terminal wiring aids For more specific information about these products, refer to the National Instruments catalog, the National Instruments Web site at ni.com, or call your National Instruments sales representative. Motion I/O Connections The external motion and digital I/O connectors on the 7330 are high-density, 68-pin female VHDCI connectors. For custom cables, use the AMP mating connector (part number 787801-1). NI 7330 User Manual 1-4 ni.com Configuration and Installation 2 This chapter describes how to configure and install the PXI/PCI-7330. Software Installation Before installing the 7330, install the NI-Motion driver software. Refer to the Getting Started with NI Motion Control manual, which is included with the controller, for specific installation instructions. If you do not install the NI-Motion driver software before attempting to use the 7330, the system does not recognize the 7330 and you are unable to configure or use the device. Note Controller Configuration Because motion I/O-related configuration of the 7330 is performed entirely with software, it is not necessary to set jumpers for motion I/O configuration. The PXI-7330 and PCI-7330 controllers are fully compatible with the industry standard PXI Specification, Revision 2.0 and the PCI Local Bus Specification, Revision 2.2, respectively. This compatibility allows the PXI or PCI system to automatically perform all bus-related configuration and requires no user interaction. It is not necessary to configure jumpers for bus-related configuration, including setting the device base memory and interrupt channel. © National Instruments Corporation 2-1 NI 7330 User Manual Chapter 2 Configuration and Installation Safety Information The following paragraphs contain important safety information you must follow when installing and operating the 7330 and all devices connecting to the 7330. Caution Do not operate the device in a manner not specified in this document. Misuse of the device can result in a hazard. You can compromise the safety protection built into the device if the device is damaged in any way. If the device is damaged, return it to National Instruments (NI) for repair. Do not substitute parts or modify the device except as described in this document. Use the device only with the chassis, modules, accessories, and cables specified in the installation instructions. You must have all covers and filler panels installed during operation of the device. Do not operate the device in an explosive atmosphere or where there may be flammable gases or fumes. If you must operate the device in such an environment, it must be in a suitably rated enclosure. If you need to clean the device, use a soft, nonmetallic brush. Make sure that the device is completely dry and free from contaminants before returning it to service. Operate the device only at or below Pollution Degree 2. Pollution is foreign matter in a solid, liquid, or gaseous state that can reduce dielectric strength or surface resistivity. The following is a description of pollution degrees: Note • Pollution Degree 1 means no pollution or only dry, nonconductive pollution occurs. The pollution has no influence. • Pollution Degree 2 means that only nonconductive pollution occurs in most cases. Occasionally, however, a temporary conductivity caused by condensation must be expected. • Pollution Degree 3 means that conductive pollution occurs, or dry, nonconductive pollution occurs that becomes conductive due to condensation. The 7330 is intended for indoor use only. You must insulate signal connections for the maximum voltage for which the device is rated. Do not exceed the maximum ratings for the device. Do not install wiring while the device is live with electrical signals. Do not NI 7330 User Manual 2-2 ni.com Chapter 2 Configuration and Installation remove or add connector blocks when power is connected to the system. Remove power from signal lines before connecting them to or disconnecting them from the device. Operate the device at or below the installation category1 marked on the hardware label. Measurement circuits are subjected to working voltages2 and transient stresses (overvoltage) from the circuit to which they are connected during measurement or test. Installation categories establish standard impulse withstand voltage levels that commonly occur in electrical distribution systems. The following is a description of installation categories: 1 2 3 • Installation Category I is for measurements performed on circuits not directly connected to the electrical distribution system referred to as MAINS3 voltage. This category is for measurements of voltages from specially protected secondary circuits. Such voltage measurements include signal levels, special equipment, limited-energy parts of equipment, circuits powered by regulated low-voltage sources, and electronics. • Installation Category II is for measurements performed on circuits directly connected to the electrical distribution system. This category refers to local-level electrical distribution, such as that provided by a standard wall outlet (for example, 115 AC voltage for U.S. or 230 AC voltage for Europe). Examples of Installation Category II are measurements performed on household appliances, portable tools, and similar devices/modules. • Installation Category III is for measurements performed in the building installation at the distribution level. This category refers to measurements on hard-wired equipment such as equipment in fixed installations, distribution boards, and circuit breakers. Other examples are wiring, including cables, bus bars, junction boxes, switches, socket outlets in the fixed installation, and stationary motors with permanent connections to fixed installations. • Installation Category IV is for measurements performed at the primary electrical supply installation (<1,000 V). Examples include electricity meters and measurements on primary overcurrent protection devices and on ripple control units. Installation categories, also referred to as measurement categories, are defined in electrical safety standard IEC 61010-1. Working voltage is the highest rms value of an AC or DC voltage that can occur across any particular insulation. MAINS is defined as a hazardous live electrical supply system that powers equipment. Suitably rated measuring circuits may be connected to the MAINS for measuring purposes. © National Instruments Corporation 2-3 NI 7330 User Manual Chapter 2 Configuration and Installation Hardware Installation Install the 7330 in any open compatible expansion slot in the PXI or PCI system. Appendix A, Specifications, lists the typical power required for each controller. The following instructions are for general installation. Consult the computer user manual or technical reference manual for specific instructions and warnings. Caution The 7330 is a sensitive electronic device shipped in an antistatic bag. Open only at an approved workstation and observe precautions for handling electrostatic-sensitive devices. When adding or removing a controller from a Windows 2000/NT/XP system, you must be logged on with administrator-level access. After you have restarted the system, you may need to refresh Measurement & Automation Explorer (MAX) to view the new controller. Note ♦ PXI-7330 1. Power off and unplug the chassis. Caution To protect yourself and the computer from electrical hazards, the computer must remain unplugged until the installation is complete. NI 7330 User Manual 2. Choose an unused +3.3 V or +5 V peripheral slot and remove the filler panel. 3. Touch a metal part on the chassis to discharge any static electricity that might be on your clothes or body. Static electricity can damage the controller. 4. Insert the PXI controller into the chosen slot. Use the injector/ejector handle to fully inject the device into place. 5. Screw the front panel of the PXI controller to the front panel mounting rails of the chassis. 6. Visually verify the installation. 7. Plug in and power on the chassis. 2-4 ni.com Chapter 2 ♦ Configuration and Installation PCI-7330 1. Power off and unplug the computer. Caution To protect yourself and the computer from electrical hazards, the computer must remain unplugged until the installation is complete. 2. Remove the cover to expose access to the PCI expansion slots. 3. Choose an unused 5 V PCI slot, and remove the corresponding expansion slot cover on the back panel of the computer. 4. Touch a metal part on the computer case to discharge any static electricity that might be on your clothes or body before handling the controller. Static electricity can damage the controller. 5. Gently rock the controller into the slot. The connection may be tight, but do not force the controller into place. 6. If required, screw the mounting bracket of the controller to the back panel rail of the computer. 7. Replace the cover. 8. Plug in and power on the computer. © National Instruments Corporation 2-5 NI 7330 User Manual 3 Hardware Overview This chapter presents an overview of the PXI/PCI-7330 functionality. Figures 3-1 and 3-3 show the PXI-7330 and PCI-7330 parts locator diagrams, respectively. 1 5 4 3 1 2 3 Serial Number Label DSP CPU 2 4 5 68-Pin Digital I/O Connector 68-Pin Motion I/O Connector Figure 3-1. PXI-7330 Parts Locator Diagram Note The PXI-7330 assembly number is located on the back of the PXI module. © National Instruments Corporation 3-1 NI 7330 User Manual Chapter 3 Hardware Overview 1 1 2 2 Identification Number Used in Australia Symbol Indicating FFC Compliance 3 3 Symbol to Alert User to Read the Manual Figure 3-2. Symbols on the Back of the PXI-7330 9 10 1 2 8 NI PCI-7330 3 4 7 5 ASSY186307D-01 6 1 2 3 4 5 RTSI Connector Serial Number Label Symbol to Alert User to Read the Manual Symbol Indicating FFC Compliance Identification Number Used in Australia 6 7 8 9 10 Assembly Number Label 68-Pin Digital I/O Connector 68-Pin Motion I/O Connector CPU DSP Figure 3-3. PCI-7330 Parts Locator Diagram NI 7330 User Manual 3-2 ni.com Chapter 3 Hardware Overview User Connectors The 68-pin motion I/O connector provides all the signals for four axes of closed-loop motion control, including encoder feedback, limit and home inputs, breakpoint outputs, trigger inputs, and analog-to-digital (A/D) converter signals. Refer to Chapter 5, Signal Connections, for details about the signals in the motion I/O connector. The 68-pin digital I/O connector provides 32 bits of user-configurable digital I/O. Refer to Chapter 5, Signal Connections, for details about the signals in the digital I/O connector. The PCI-7330 RTSI connector provides up to eight triggers to facilitate synchronization between multiple National Instruments products. The PXI-7330 RTSI-enabled connection provides up to eight triggers and one PXI star trigger to facilitate synchronization between multiple National Instruments PXI-enabled products. Typical applications of the RTSI bus include triggering an image acquisition or DAQ measurement based on motion events, or capturing current motion positions based on events external to the motion controller. You also can use the RTSI bus for general hardware-based communication between RTSI devices. The RTSI bus also can be used for general-purpose I/O. Refer to Chapter 5, Signal Connections, for details about RTSI connector signals. © National Instruments Corporation 3-3 NI 7330 User Manual Functional Overview 4 This chapter provides an overview of the motion control algorithms and the PXI/PCI-7330 capabilities. Dual Processor Architecture With the 7330, you can perform up to four axes of simultaneous, coordinated motion control in a preemptive, multitasking, real-time environment. An advanced dual-processor architecture that uses a real-time 32-bit CPU combined with a digital signal processor (DSP) and custom FPGAs give the 7330 controllers high-performance capabilities. The FIFO bus interface and powerful function set provide high-speed communications while off-loading complex motion functions from the host PC for optimized system performance. The 7330 uses the DSP for all closed-loop control and motion trajectory generation. The DSP chip is supported by custom FPGAs that perform the high-speed encoder interfacing, position capture and breakpoint functions, motion I/O processing, and stepper pulse generation for hard real-time functionality. The embedded, multitasking real-time CPU handles host communications, command processing, multi-axis interpolation, error handling, general-purpose digital I/O, and overall motion system integration functions. Embedded Real-Time Operating System (RTOS) The embedded firmware is based upon an embedded RTOS kernel and provides optimum system performance in varying motion applications. Motion tasks are prioritized. Task execution order depends on the priority of each task, the state of the entire motion system, I/O or other system events, and the real-time clock. © National Instruments Corporation 4-1 NI 7330 User Manual Chapter 4 Functional Overview The DSP chip is a separate processor that operates independently from the CPU but is closely synchronized. The 7330 is a true multiprocessing and multitasking embedded controller. Refer to the NI-Motion User Manual for more information about the features available on the 7330. Trajectory Generators The 7330 controller trajectory generators calculate the instantaneous position command that controls acceleration and velocity while it moves the axis to its target position. This command is then sent to the stepper pulse generator. To implement infinite trajectory control, the 7330 controller has eight trajectory generators implemented in the DSP chip (two per axis). Each generator calculates an instantaneous position for each update period. While simple point-to-point moves require only one trajectory generator, two simultaneous generators are required for blended moves and infinite trajectory control processing. Analog Feedback The 7330 controllers have an 8-channel multiplexed, 12-bit ADC. The converted analog values are broadcast to both the DSP and CPU through a dedicated internal high-speed serial bus. The multiplexer provides the high sampling rates required for feedback loop closure, joystick inputs, or monitoring analog sensors. Refer to Appendix A, Specifications, for the multiplexer scan rate. Four of these channels are intended for calibration, leaving the other four available for analog feedback. Flash Memory Nonvolatile memory on the 7330 controller is implemented with flash ROM, which means that the controllers can electrically erase and reprogram their own ROM. Because all the 7330 embedded firmware, including the RTOS and DSP code, is stored in flash memory, you can upgrade the onboard firmware contents in the field. It is possible to save the entire parameter state of the controller to the flash memory. On the next power cycle, the controller automatically loads and returns the configuration to these new saved default values. NI 7330 User Manual 4-2 ni.com Chapter 4 Functional Overview The FPGA configuration programs are also stored in the flash ROM. At power-up, the FPGAs are booted with these programs, which means that updates to the FPGA programs can be performed in the field. A flash memory download utility is included with the NI-Motion software that ships with the controller. Axes and Motion Resources The 7330 controller can control up to four axes of motion. The axes can be completely independent, simultaneously coordinated, or mapped in multidimensional groups called coordinate spaces. You also can synchronize coordinate spaces for multi-vector space coordinated motion control. Axes At a minimum, an axis consists of a trajectory generator, a stepper control block, and a stepper pulse generator output. Closed-loop stepper axes require a feedback resource, while open-loop stepper axes do not. Figure 4-1 shows this axis configuration. With the 7330 controller, you can map one feedback resource and one or two output resources to the axis. Trajectory Generator 101100111 øA 32-Bit Encoder Interface Optional 01011010 Stepper Control Loop 010010110 Stepper Pulse Generator 101100111 Index Figure 4-1. Stepper Axis Resources The 7330 supports axes with secondary output resources. Defining two output resources is useful when controlling axes with multiple motors. Note Refer to the NI-Motion User Manual for more information about configuring axes. © National Instruments Corporation 4-3 NI 7330 User Manual Chapter 4 Functional Overview Motion Resources Encoder, ADC, and motion I/O resources that are not used by an axis are available for non-axis or nonmotion-specific applications. You can directly control an unmapped ADC as a general-purpose analog input (±10 V) to measure potentiometers or other analog sensors. If an encoder resource is not needed for axis control, you can use it for any number of other functions, including position or velocity monitoring, as a digital potentiometer encoder input, or as a master encoder input for master/slave (electronic gearing) applications. Each axis also has an associated forward and reverse limit input, a home input, a high-speed capture trigger input, a breakpoint output, and an inhibit output. These signals can be used for general-purpose digital I/O when they are not being used for their motion-specific purpose. Host Communications The host computer communicates with the controller through a number of memory port addresses on the host bus. The host bus can be either PXI or PCI. The primary bidirectional data transfer port supports FIFO data passing in both send and readback directions. The 7330 controller has both a command buffer for incoming commands and a return data buffer (RDB) for returning data. The communications status register (CSR) provides bits for communications handshaking as well as real-time error reporting and general status feedback to the host PC. The move complete status (MCS) register provides instantaneous motion status of all axes. NI 7330 User Manual 4-4 ni.com 5 Signal Connections This chapter includes instructions on how to make input and output signal connections directly to the PXI/PCI-7330 as well as general information about the associated I/O circuitry. The 7330 has three connectors that handle all signals to and from the external motion system: • 68-pin motion I/O connector • 68-pin digital I/O connector • RTSI connector You can connect to your motion system with cables and accessories, varying from simple screw terminal blocks to enhanced Universal Motion Interface (UMI) units and drives. Note The 7330 does not provide isolation between circuits. Power off all devices when connecting or disconnecting the 7330 controller motion I/O and auxiliary digital I/O cables. Failure to do so may damage the controller. Caution Motion I/O Connector The motion I/O connector contains all of the signals required to control up to four axes of stepper motion, including the following features: • Motor command stepper outputs • Encoder feedback inputs • Forward, home, and reverse limit inputs • Breakpoint outputs • Trigger inputs • Inhibit outputs The motion I/O connector also contains four channels of 12-bit A/D inputs for analog feedback or general-purpose analog input. © National Instruments Corporation 5-1 NI 7330 User Manual Chapter 5 Signal Connections Figure 5-1 shows the pin assignments for the 68-pin motion I/O connector on the 7330. Table 5-1 includes descriptions for each of the signals. A line above a signal name indicates that the signal is active-low. Axis 1 Dir (CCW) Digital Ground Digital Ground Axis 1 Home Switch Trigger 1 Axis 1 Inhibit Axis 2 Dir (CCW) Digital Ground Digital Ground Axis 2 Home Switch Trigger 2 Axis 2 Inhibit Axis 3 Dir (CCW) Digital Ground Digital Ground Axis 3 Home Switch Trigger 3 Axis 3 Inhibit Axis 4 Dir (CCW) Digital Ground Digital Ground Axis 4 Home Switch Trigger 4 Axis 4 Inhibit Digital Ground Breakpoint 1 Breakpoint 3 Digital Ground Reserved Reserved Reserved Analog Input 1 Analog Input 3 Analog Reference (Output) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Axis 1 Step (CW) Axis 1 Encoder Phase A Axis 1 Encoder Phase B Axis 1 Encoder Index Axis 1 Forward Limit Switch Axis 1 Reverse Limit Switch Axis 2 Step (CW) 24 25 26 27 28 29 30 31 32 33 34 58 59 60 61 62 63 64 65 66 67 68 Axis 4 Reverse Limit Switch Host +5 V Axis 2 Encoder Phase A Axis 2 Encoder Phase B Axis 2 Encoder Index Axis 2 Forward Limit Switch Axis 2 Reverse Limit Switch Axis 3 Step (CW) Axis 3 Encoder Phase A Axis 3 Encoder Phase B Axis 3 Encoder Index Axis 3 Forward Limit Switch Axis 3 Reverse Limit Switch Axis 4 Step (CW) Axis 4 Encoder Phase A Axis 4 Encoder Phase B Axis 4 Encoder Index Axis 4 Forward Limit Switch Breakpoint 2 Breakpoint 4 Shutdown Reserved Reserved Reserved Analog Input 2 Analog Input 4 Analog Input Ground Figure 5-1. 68-Pin Motion I/O Connector Pin Assignments NI 7330 User Manual 5-2 ni.com Chapter 5 Signal Connections Table 5-1. Motion I/O Signal Connections Signal Name Reference Direction Axis <1..4> Dir (CCW) Digital Ground Output Motor direction or counter-clockwise control Axis <1..4> Step (CW) Digital Ground Output Motor step or clockwise control Axis <1..4> Encoder Phase A Digital Ground Input Closed-loop only—phase A encoder input Axis <1..4> Encoder Phase B Digital Ground Input Closed-loop only—phase B encoder input Axis <1..4> Encoder Index Digital Ground Input Closed-loop only—index encoder input Axis <1..4> Home Switch Digital Ground Input Home switch Axis <1..4> Forward Limit Switch Digital Ground Input Forward/clockwise limit switch Axis <1..4> Reverse Limit Switch Digital Ground Input Reverse/counter-clockwise limit switch Axis <1..4> Inhibit Digital Ground Output Trigger <1..4> Digital Ground Input Breakpoint <1..4> Digital Ground Output Breakpoint output <1..4> Host +5 V Digital Ground Output +5 V—host computer +5 V supply Analog Input Ground — — Analog Input <1..4> Analog Input Ground Input 12-bit analog input Digital Ground Input Controlled device shutdown Analog Input Ground Output — — Shutdown Analog Reference (output) Digital Ground Description Drive inhibit High-speed position capture trigger input <1..4> Reference for analog inputs +7.5 V—analog reference level Reference for digital I/O Motion Axis Signals The following signals control the stepper driver: • © National Instruments Corporation Axis <1..4> Step (CW) and Dir (CCW)—These open-collector signals are the stepper command outputs for each axis. The 7330 supports both major industry standards for stepper command signals: step and direction, or independent CW and CCW pulse outputs. 5-3 NI 7330 User Manual Chapter 5 Signal Connections The output configuration and signal polarity is software programmable for compatibility with various third-party drives, as follows: – When step and direction mode is configured, each commanded step (or microstep) produces a pulse on the step output. The direction output signal level indicates the command direction of motion, either forward or reverse. – CW and CCW mode produces pulses (steps) on the CW output for forward-commanded motion and pulses on the CCW output for reverse-commanded motion. In either case, you can set the active polarity of both outputs to active-low (inverting) or active-high (non-inverting). For example, with step and direction, you can make a logic high correspond to either forward or reverse direction. The Step (CW) and Dir (CCW) outputs are driven by high-speed open-collector TTL buffers that feature 64 mA sink current capability and built-in 3.3 kΩ pull-up resistors to +5 V. Caution Do not connect these outputs to anything other than a +5 V circuit. The output buffers will fail if subjected to voltages in excess of +5.5 V. • Axis <1..4> Inhibit—Use the inhibit output signals to control the enable/inhibit function of a stepper driver. When properly connected and configured, the inhibit function causes the connected motor to be de-energized and its shaft turns freely. These open-collector inhibit signals feature 64 mA current sink capability with built-in 3.3 kΩ pull-up resistors to +5 V, and can directly drive most driver/amplifier inhibit input circuits. While the industry standard for inhibits is active-low (inverting), these outputs have programmable polarity and can be set to active-high (non-inverting) for increased flexibility and unique drive compatibility. Inhibit output signals can be activated automatically upon a shutdown condition, a Kill Motion command, or any motion error that causes a kill motion condition, such as following error trip. You also can directly control the inhibit output signals to enable or disable a driver or amplifier. NI 7330 User Manual 5-4 ni.com Chapter 5 Signal Connections Limit and Home Inputs The following signals control limit and home inputs: • Axis <1..4> Forward Limit Input • Axis <1..4> Home Input • Axis <1..4> Reverse Limit Input These inputs are typically connected to limit switches located at physical ends of travel and/or at a specific home position. Limit and home inputs can be software enabled or disabled at any time. When enabled, an active transition on a limit or home input causes a full torque halt stop of the associated motor axis. In addition, an active forward or reverse limit input impedes future commanded motion in that direction for as long as the signal is active. By default, limit and home inputs are digitally filtered and must remain active for at least 1 ms to be recognized. You can use MAX to disable digital filtering for limit and home inputs. Active signals should remain active to prevent motion from proceeding further into the limit. Pulsed limit signals stop motion, but they do not prevent further motion in that direction if another move is started. Note The input polarity of these signals is software programmable for active-low (inverting) or active-high (non-inverting). You can use software disabled limit and home inputs as general-purpose inputs. You can read the status of these inputs at any time and set and change their polarity as required. Limit and home inputs are a per axis enhancement on the 7330 controller and are not required for basic motion control. These inputs are part of a system solution for complete motion control. National Instruments recommends using limits for personal safety, as well as to protect the motion system. Caution Wiring Concerns For the end of travel limits to function correctly, the forward limit must be located at the forward or positive end of travel, and the reverse limit at the negative end of travel. © National Instruments Corporation 5-5 NI 7330 User Manual Chapter 5 Signal Connections Failure to follow these guidelines may result in motion that stops at, but then travels through, a limit, potentially damaging the motion system. Miswired limits may prevent motion from occurring at all. Caution Keep limit and home switch signals and their ground connections wired separately from the motor driver/amplifier signal and encoder signal connections. Wiring these signals near each other can cause faulty motion system operation due to signal noise and crosstalk. Caution Limit and Home Input Circuit By default, all limit and home inputs are digitally filtered and must be active for at least 1 ms. You can use MAX to disable digital filtering for limit and home inputs. Figure 5-2 shows a simplified schematic diagram of the circuit used by the limit and home switch inputs for input signal buffering and detection. Vcc 3.3 kΩ To the limit and home switch circuits 74HC244 From the external connector limit and home switch pins 1 kΩ 1/8 W DGND Figure 5-2. Limit and Home Input Circuit Caution Excessive input voltages can cause erroneous operation and/or component failure. Verify that your input voltage is within the specification range. Encoder Signals The 7330 offers four channels of single-ended quadrature encoder inputs. All National Instruments power drives and UMI accessories provide built-in circuitry that converts differential encoder signals to single-ended encoder signals. Each channel consists of a Phase A, Phase B, and Index input, as described in the following sections. NI 7330 User Manual 5-6 ni.com Chapter 5 Signal Connections Encoder <1..4> Phase A/Phase B The encoder inputs provide position and velocity feedback for absolute and relative positioning of axes in any motion system configuration. If an encoder resource is not needed for axis control, it is available for other functions, including position or velocity monitoring, digital potentiometer encoder inputs, or as a master encoder input for master/slave electronic gearing applications. The encoder channels (Encoder <1..4>) are implemented in an FPGA and are high performance with extended input frequency response and advanced features, such as high-speed position capture inputs and breakpoint outputs. The encoders have a maximum count frequency of 20 MHz. An encoder input channel converts quadrature signals on Phase A and Phase B into 32-bit up/down counter values. Quadrature signals are generated by optical, magnetic, laser, or electronic devices that provide two signals, Phase A and Phase B, that are 90° out of phase. The leading phase, A or B, determines the direction of motion. The four transition states of the relative signal phases provide distinct pulse edges that cause count up or count down pulses in the direction determined by the leading phase. A typical encoder with a specification of N (N = number) lines per unit of measure, which can be revolutions or linear distance, produces 4 × N quadrature counts per unit of measure. The count is the basic increment of position in NI-Motion systems. Determine quadrature counts by multiplying the encoder resolution in encoder lines by four. The encoder resolution is the number of encoder lines between consecutive encoder marker or Z-bit indexes. If the encoder does not have an index output, the resolution is referred to as lines per revolution, or lines per unit of measure, such as inch, centimeter, millimeter, and so on. Tip Encoder <1..4> Index The Index input is primarily used to establish a reference position. This function uses the number of counts per revolution or the linear distance to initiate a search move that locates the index position. When a valid Index signal transition occurs during a Find Reference routine, the position of the Index signal is captured accurately. Use this captured position to establish a reference zero position for absolute position control or any other motion system position reference required. © National Instruments Corporation 5-7 NI 7330 User Manual Chapter 5 Signal Connections The default MAX settings guarantee that the Find Index routine completes successfully if the encoder generates a high index pulse when phases A and B are low and the encoder is connected through an NI UMI or drive accessory. Figure 5-3 shows the default encoder phasing diagram at the inputs to the controller. Phase A Phase B Index Figure 5-3. Quadrature Encoder Phasing Diagram You can set the index reference criteria in MAX to change the pattern of phases A and B for the index search. You also can set the encoder polarity for phases A, B, and I in MAX. Wiring Concerns The encoder inputs are connected to quadrature decoder/counter circuits. It is very important to minimize noise at this interface. Excessive noise on these encoder input signals may result in loss of counts or extra counts and erroneous closed-loop motion operation. Verify the encoder connections before powering up the system. Wire encoder signals and their ground connections separately from all other connections. Wiring these signals near the motor drive/amplifier or other signals can cause positioning errors and faulty operation. Caution Encoders with differential line driver outputs are strongly recommended for all applications and must be used if the encoder cable length is longer than 3.05 m (10 ft). Shielded, 24 AWG wire is the minimum recommended size for the encoder cable. Cables with twisted pairs and an overall shield are recommended for optimized noise immunity. All National Instruments power drives and UMI accessories provide built-in circuitry that converts differential encoder signals to single-ended encoder signals. NI 7330 User Manual 5-8 ni.com Chapter 5 Signal Connections Unshielded cable can cause noise to corrupt the encoder signals, resulting in lost counts and reduced motion system accuracy. Caution Encoder Input Circuit Figure 5-4 shows a simplified schematic diagram of the circuit used for the Phase A, Phase B, and Index encoder inputs. Both phases A and B are required for proper encoder counter operation, and the signals must support the 90° phase difference within system tolerance. The encoder and Index signals are conditioned by a software-programmable digital filter inside the FPGA. The Index signal is optional but highly recommended and required for initialization functionality with the Find Index function. Vcc To the quadrature decoder circuit 3.3 kΩ 74HC244 From the external connector encoder input pins 1 kΩ 1/8 W DGND Figure 5-4. Encoder Input Circuit Trigger Inputs, Shutdown Input, and Breakpoint Outputs The 7330 offers additional high-performance features in the encoder FPGA. The encoder channels have high-speed position capture trigger inputs and breakpoint outputs. These signals are useful for high-speed synchronization of motion with actuators, sensors, and other parts of the complete motion system: • © National Instruments Corporation Trigger Input <1..4>—When enabled, an active transition on a high-speed position capture input causes instantaneous position capture (<100 ns latency) of the corresponding encoder count value. You can use this high-speed position capture functionality for applications ranging from simple position tagging of sensor data to complex camming systems with advance/retard positioning and registration. An available 7330 position mode is to move an axis Relative to Captured Position. 5-9 NI 7330 User Manual Chapter 5 Signal Connections The polarity of the trigger input is programmable in software as active-low (inverting), active-high (non-inverting), rising, or falling edge. You also can use a trigger input as a latching general-purpose digital input by simply ignoring the captured position. • Shutdown Input—When enabled in software, the shutdown input signal can be used to kill all motion by asserting the controller inhibits, setting the analog outputs to 0 V, and stopping any stepper pulse generation. To activate shutdown, the signal must transition from a low to a high state, or rising edge. • Breakpoint Output <1..4>—A breakpoint output can be programmed to transition when the associated encoder value equals the breakpoint position. You can use a breakpoint output to directly control actuators or as a trigger to synchronize data acquisition or other functions in the motion control system. You can program breakpoints as either absolute, modulo, or relative position. Breakpoint outputs can be preset to a known state so that the transition when the breakpoint occurs can be low to high, high to low, or toggle. The breakpoint outputs are driven by open-collector TTL buffers that feature 64 mA sink current capability and built in 3.3 kΩ pull-up resistors to +5 V. You can directly set and reset breakpoint outputs to use them as general-purpose digital outputs. Wiring Concerns Keep trigger input, shutdown input, and breakpoint output signals and their ground connections wired separately from the motor driver/amplifier signal and encoder signal connections. Wiring these signals near each other can cause faulty operation. Caution Caution Excessive input voltages can cause erroneous operation and/or component failure. NI 7330 User Manual 5-10 ni.com Chapter 5 Signal Connections Trigger Input, Shutdown Input, and Breakpoint Output Circuits Figures 5-5, 5-6, and 5-7 show a simplified schematic diagram of the circuits used by the trigger inputs, shutdown inputs, and breakpoint outputs for signal buffering. Vcc To the trigger circuits 3.3 kΩ 74HC244 1 kΩ 1/8 W From the external connector trigger pins DGND Figure 5-5. Trigger Input Circuit Vcc To the shutdown circuits 3.3 kΩ 74HC244 From the external connector shutdown pin 1 kΩ 1/8 W DGND Figure 5-6. Shutdown Input Circuit Vcc 3.3 kΩ 74AS760 To the external connector breakpoint pins From the breakpoint circuits Figure 5-7. Breakpoint Output Circuit © National Instruments Corporation 5-11 NI 7330 User Manual Chapter 5 Signal Connections Analog Inputs The 7330 has the following ADC input signals: • Analog Input <1..4>—The 7330 includes an eight-channel multiplexed, 12-bit ADC capable of measuring ±10 V, ±5 V, 0–10 V, and 0–5 V inputs. ADC channels 1 through 4 are brought out externally on the 68-pin motion I/O connector. ADC channels 5 through 8 are connected internally, as shown in Table 5-2. These signals can be used for ADC test and system diagnostics. Table 5-2. Internal ADC Channels ADC Input Signal 5 Filtered +5 V 6 Floating (NC) 7 Analog Reference (7.5 V) 8 Analog Input Ground You can configure each ADC channel for motion feedback, simple analog-to-digital conversion, or both. You can read the digital value of analog voltage on any of the eight ADC channels of the controller. Table 5-3 shows the range of values read back and the voltage resolution for each setting. The voltage resolution is in volts per least significant bit (V/LSB). Table 5-3. Analog Input Voltage Ranges Input Range Binary Values Resolution ±10 V –2,048 to 2,047 0.0049 V/LSB ±5 V –2,048 to 2,047 0.0024 V/LSB 0–10 V 0 to 4,095 0.0024 V/LSB 0–5 V 0 to 4,095 0.0012 V/LSB As indicated in Figure 5-3, when configured as analog feedback, an analog sensor acts like a limited range absolute position device with a full-scale position range. You can map any ADC channel as feedback to any axis. NI 7330 User Manual 5-12 ni.com Chapter 5 Signal Connections You can enable and disable individual ADC channels in software. Disable unused ADC channels for the highest multiplexer scan rate performance. When the ADC channels are properly enabled, the scan rate is high enough to support analog feedback at the highest PID sample rate. • Analog Reference—For convenience, 7.5 V (nominal) analog reference voltage is available. You can use this output as a low-current supply to sensors that require a stable reference. Refer to Appendix A, Specifications, for analog reference voltage specifications. • Analog Input Ground—To help keep digital noise out of the analog input, a separate return connection is available. Use this reference ground connection and not Digital Ground (digital I/O reference) as the reference for the analog inputs. Wiring Concerns For proper use of each ADC input channel, the analog signal to be measured should be connected to the channel input and its ground reference connected to the Analog Input Ground. Note The analog reference output is an output signal only and must not connect to an external reference voltage. Connect the common of the external reference to the Analog Input Ground pin for proper A/D reference and improved voltage measurement. Other Motion I/O Connection The 7330 provides the following other motion I/O connection: • Host +5 V—This signal is the internal +5 V supply of the host computer. It is typically used to detect when the host computer is powered on and to shut down external motion system components when the host computer is powered off or disconnected from the motion accessory. The host +5 V signal is limited to <100 mA and should not be used to power any external devices, except those intended in the host bus monitor circuits on the UMI and drive products. Caution © National Instruments Corporation 5-13 NI 7330 User Manual Chapter 5 Signal Connections Digital I/O Connector All the general-purpose digital I/O lines on the 7330 are available on a separate 68-pin digital I/O connector. Figure 5-8 shows the pin assignments for this connector. +5 V PCLK Reserved Reserved PWM1 Reserved Reserved Reserved PWM2 Port 1:bit 0 Digital Ground Port 1:bit 3 Port 1:bit 4 Digital Ground Port 1:bit 7 Port 2:bit 0 Port 2:bit 1 Digital Ground Digital Ground Digital Ground Port 2:bit 6 Port 2:bit 7 Port 3:bit 0 Digital Ground Port 3:bit 3 Port 3:bit 4 Digital Ground Port 3:bit 7 Port 4:bit 0 Digital Ground Port 4:bit 3 Port 4:bit 4 Digital Ground Port 4:bit 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 Digital Ground Digital Ground Digital Ground DPull Digital Ground Reserved Digital Ground Digital Ground Digital Ground Port 1:bit 1 Port 1:bit 2 Digital Ground Port 1:bit 5 Port 1:bit 6 Digital Ground Digital Ground Port 2:bit 2 Port 2:bit 3 Port 2:bit 4 Port 2:bit 5 Digital Ground Digital Ground Port 3:bit 1 Port 3:bit 2 Digital Ground Port 3:bit 5 Port 3:bit 6 Digital Ground Port 4:bit 1 Port 4:bit 2 Digital Ground Port 4:bit 5 Port 4:bit 6 Digital Ground Figure 5-8. 68-Pin Digital I/O Connector Pin Assignments NI 7330 User Manual 5-14 ni.com Chapter 5 Signal Connections The 32-bit digital I/O port is configured in hardware as four 8-bit digital I/O ports. The bits in a port are typically controlled and read with byte-wide bitmapped commands. All digital I/O lines have programmable direction and polarity. Each output circuit can sink and source 24 mA. The DPull pin controls the state of the input pins at power-up. Connecting DPull to +5 V or leaving it unconnected configures all pins in all ports for 100 kΩ pull-ups. Connecting DPull to ground configures the ports for 100 kΩ pull-downs. PWM Features The 7330 provides two pulse width modulation (PWM) outputs on the digital I/O connector. The PWM outputs generate periodic waveforms whose period and duty cycles can be independently controlled through software commands. The PWM is comparable to a digital representation of an analog value because the duty cycle is directly proportional to the desired output value. PWM outputs are typically used for transmitting an analog value through an optocoupler. A simple lowpass filter turns a PWM signal back into its corresponding analog value. If desired, you can use the PCLK input instead of the internal source as the clock for the PWM generators. RTSI Connector The physical RTSI bus interface varies depending on the type of 7330 controller. The PXI-7330 uses the PXI chassis backplane to connect to other RTSI-capable devices. The PCI-7330 uses a ribbon cable to connect to other RTSI-capable PCI devices. RTSI Signal Considerations The 7330 motion controller allows you to use up to eight RTSI trigger lines as sources for trigger inputs, or as destinations for breakpoint outputs and encoder signals. The RTSI trigger lines also can serve as a generic digital I/O port. The RTSI star trigger line can be used only for a trigger input. Breakpoint outputs are output-only signals that generate an active-high pulse of 200 ns duration, as shown in Figure 5-9. © National Instruments Corporation 5-15 NI 7330 User Manual Chapter 5 Signal Connections 200 ns Figure 5-9. Breakpoint across RTSI Encoder and Index signals are output-only signals across RTSI that are the digitally-filtered versions of the raw signals coming into the controller. If you are using the RTSI bus for trigger inputs or generic digital I/O, all signals are passed through unaltered. NI 7330 User Manual 5-16 ni.com A Specifications This appendix lists the hardware and software performance specifications for the PXI/PCI-7330. Hardware specifications are typical at 25 °C, unless otherwise stated. Stepper Performance Trajectory update rate range .................. 62.5 to 500 µs/sample Maximum update rate ..................... 62.5 µs/axis 4-axis update rate ............................ 250 µs total Multi-axis synchronization .................... <1 update sample Position accuracy Open-loop stepper........................... 1 full, half, or microstep Encoder feedback............................ ±1 quadrature count Analog feedback ............................. ±1 LSB Double-buffered trajectory parameters Position range ................................. ±231 steps Maximum relative move size.......... ±231 steps Velocity range................................. 1 to 4,000,000 steps/s Acceleration/deceleration1 .............. ±512,000,000 counts/s2 S-curve time range .......................... 1 to 32,767 samples Following error range ..................... 0 to 32,767 counts Gear ratio ........................................ ±32,767:1 to ±1:32,767 Stepper outputs Maximum pulse rate ....................... 4 MHz (full, half, and microstep) Minimum pulse width ..................... 120 ns at 4 MHz Step output mode ............................ Step and direction or CW/CCW 1 Assumes a PID update rate of 250 µs and a 2,000-count encoder. © National Instruments Corporation A-1 NI 7330 User Manual Appendix A Specifications Voltage range...................................0 to 5 V Output low voltage ...................<0.6 V at 64 mA sink Output high voltage..................Open collector with built-in 3.3 kΩ pull-up to +5 V Polarity ............................................Programmable, active-high or active-low System Safety Watchdog timer function ........................Resets board to startup state Watchdog timeout ...........................63 ms Shutdown input Voltage range...................................0 to 5 V Input low voltage......................0.8 V Input high voltage.....................2 V Polarity .....................................Rising edge Control.............................................Disable all axes and command outputs Motion I/O Encoder inputs ........................................Quadrature, incremental, single-ended Maximum count rate........................20 MHz Minimum pulse width......................Programmable; depends on digital filter settings Voltage range...................................0 to 5 V Input low voltage......................0.8 V Input high voltage.....................2 V Minimum index pulse width............Programmable; depends on digital filter settings Forward, reverse, and home inputs Number of inputs.............................12 (3 per axis) Voltage range...................................0 to 5 V Input low voltage......................0.8 V Input high voltage.....................2 V Polarity ............................................Programmable, active-high or active-low NI 7330 User Manual A-2 ni.com Appendix A Specifications Minimum pulse width ..................... 1 ms with filter enabled; 60 ns without filter enabled Control ............................................ Individual enable/disable, stop on input, prevent motion, Find Home Trigger inputs Number of inputs ............................ 4 (Encoders 1 through 4) Voltage range .................................. 0 to 5 V Input low voltage ..................... 0.8 V Input high voltage .................... 2 V Polarity............................................ Programmable, active-high or active-low Minimum pulse width ..................... 100 ns Capture latency ............................... <100 ns Capture accuracy............................. 1 count Maximum repetitive capture rate .... 100 Hz Breakpoint outputs Number of outputs .......................... 4 (Encoders 1 through 4) Voltage range .................................. 0 to 5 V Output low voltage .................. <0.6 V at 64 mA sink Output high voltage ................. Open collector with built-in 3.3 kΩ pull-up to +5 V Polarity............................................ Programmable, active-high or active-low Maximum repetitive breakpoint rate ................................ 100 Hz Inhibit/enable output Number of outputs .......................... 4 (1 per axis) Voltage range .................................. 0 to 5 V Output low voltage .................. <0.6 V at 64 mA sink Output high voltage ................. Open collector with built-in 3.3 kΩ pull-up to +5 V Polarity............................................ Programmable, active-high or active-low Control ............................................ MustOn/MustOff or automatic when axis off © National Instruments Corporation A-3 NI 7330 User Manual Appendix A Specifications Analog inputs Number of inputs.............................8 multiplexed, single ended Number for user signals ...........4 Number for system diagnostics ...4 Voltage range (programmable)........±10 V, ±5 V, 0–10 V, 0–5 V Input resistance................................10 kΩ min Input coupling..................................DC Resolution........................................12 bits, no missing codes Monotonic........................................Guaranteed Multiplexor scan rate.......................25 µs/enabled channel Analog reference output .........................7.5 V (nominal) @ 5 mA Digital I/O Ports ........................................................4, 8-bit ports Line direction...................................Individual bit programmable Inputs Voltage range...................................0 to 5 V Input low voltage......................0.8 V Input high voltage.....................2.0 V Polarity ............................................Programmable, active-high or active-low Outputs Voltage range...................................0 to 5 V Output low voltage ...................<0.45 V at 24 mA sink Output high voltage..................>2.4 V at 24 mA source Polarity ............................................Programmable, active-high or active-low PWM outputs Number of PWM outputs .........2 Maximum PWM frequency......50 kHz Resolution.................................8-bit Duty cycle range.......................0 to (255/256)% Clock sources ...........................Internal or external NI 7330 User Manual A-4 ni.com Appendix A Specifications RTSI Trigger lines ........................................... 7 Maximum Power Requirements +5 V (±3%) ............................................ 1 A +12 V (±3%) .......................................... 30 mA –12 V (±3%)........................................... 30 mA Power consumption................................ 5.7 W Physical Dimensions (Not Including Connectors) PXI-7330................................................ 16 × 10 cm (6.3 × 3.9 in.) PCI-7330 ................................................ 17.5 × 9.9 cm (6.9 × 3.9 in.) Connectors Motion I/O connector............................. 68-pin female high-density VHDCI type 32-bit digital I/O connector.................... 68-pin female high-density VHDCI type Weight PCI-7330 ................................................ 113 g (4 oz) PXI-7330................................................ 170 g (6 oz) © National Instruments Corporation A-5 NI 7330 User Manual Appendix A Specifications Maximum Working Voltage Channel-to-earth .....................................12 V, Installation Category 1 (signal voltage plus common-mode voltage) Channel-to-channel.................................22 V, Installation Category 1 (signal voltage plus common-mode voltage) These values represent the maximum allowable voltage between any accessible signals on the controller. To determine the acceptable voltage range for a particular signal, refer to the individual signal specifications. Caution Environment Operating temperature ............................0 to 55 °C Storage temperature ................................–20 to 70 °C Humidity .................................................10 to 90% RH, noncondensing Maximum altitude...................................2,000 m Pollution Degree .....................................2 Safety This product is designed to meet the requirements of the following standards of safety for electrical equipment for measurement, control, and laboratory use: • IEC 61010-1, EN 61010-1 • UL 3111-1, UL 61010B-1 • CAN/CSA C22.2 No. 1010.1 Note For UL and other safety certifications, refer to the product label or visit ni.com/hardref.nsf, search by model number or product line, and click the appropriate link in the Certification column. NI 7330 User Manual A-6 ni.com Appendix A Specifications Electromagnetic Compatibility Emissions ............................................... EN 55011 Class A at 10 m FCC Part 15A above 1 GHz Immunity................................................ EN 61326:1997 + A2:2001, Table 1 CE, C-Tick, and FCC Part 15 (Class A) Compliant Note For EMC compliance, you must operate this device with shielded cabling. CE Compliance This product meets the essential requirements of applicable European Directives, as amended for CE marking, as follows: Low-Voltage Directive (safety) ............. 73/23/EEC Electromagnetic Compatibility Directive (EMC) .................................... 89/336/EEC Refer to the Declaration of Conformity (DoC) for this product for any additional regulatory compliance information. To obtain the DoC for this product, visit ni.com/hardref.nsf, search by model number or product line, and click the appropriate link in the Certification column. Note © National Instruments Corporation A-7 NI 7330 User Manual B Cable Connector Descriptions This appendix describes the connector pinout for the cables that connect to the PXI/PCI-7330. Figure B-1 shows the pin assignments for the stepper 50-pin motion connectors. These connectors are available when you use the SH68-C68-S shielded cable assembly and the 68M-50F step/servo bulkhead cable adapter. Axis 1 Dir (CCW) Digital Ground Digital Ground Axis 1 Home Switch Trigger/Breakpoint 1 Axis 1 Inhibit Axis 2 Dir (CCW) Digital Ground Digital Ground Axis 2 Home Switch Trigger/Breakpoint 2 Axis 2 Inhibit Axis 3 Dir (CCW) Digital Ground Digital Ground Axis 3 Home Switch Trigger/Breakpoint 3 Axis 3 Inhibit Axis 4 Dir (CCW) Digital Ground Digital Ground Axis 4 Home Switch Trigger/Breakpoint 4 Axis 4 Inhibit Digital Ground 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 Axis 1 Step (CW) Axis 1 Encoder Phase A Axis 1 Encoder Phase B Axis 1 Encoder Index Axis 1 Forward Limit Switch Axis 1 Reverse Limit Switch Axis 2 Step (CW) Axis 2 Encoder Phase A Axis 2 Encoder Phase B Axis 2 Encoder Index Axis 2 Forward Limit Switch Axis 2 Reverse Limit Switch Axis 3 Step (CW) Axis 3 Encoder Phase A Axis 3 Encoder Phase B Axis 3 Encoder Index Axis 3 Forward Limit Switch Axis 3 Reverse Limit Switch Axis 4 Step (CW) Axis 4 Encoder Phase A Axis 4 Encoder Phase B Axis 4 Encoder Index Axis 4 Forward Limit Switch Axis 4 Reverse Limit Switch Host +5 V Figure B-1. 50-Pin Stepper Connector Pin Assignment © National Instruments Corporation B-1 NI 7330 User Manual Technical Support and Professional Services C Visit the following sections of the National Instruments Web site at ni.com for technical support and professional services: • Support—Online technical support resources include the following: – Self-Help Resources—For immediate answers and solutions, visit our extensive library of technical support resources available in English, Japanese, and Spanish at ni.com/support. These resources are available for most products at no cost to registered users and include software drivers and updates, a KnowledgeBase, product manuals, step-by-step troubleshooting wizards, conformity documentation, example code, tutorials and application notes, instrument drivers, discussion forums, a measurement glossary, and so on. – Assisted Support Options—Contact NI engineers and other measurement and automation professionals by visiting ni.com/support. Our online system helps you define your question and connects you to the experts by phone, discussion forum, or email. • Training—Visit ni.com/training for self-paced tutorials, videos, and interactive CDs. You also can register for instructor-led, hands-on courses at locations around the world. • System Integration—If you have time constraints, limited in-house technical resources, or other project challenges, NI Alliance Program members can help. To learn more, call your local NI office or visit ni.com/alliance. • Declaration of Conformity (DoC)—A DoC is our claim of compliance with the Council of the European Communities using the manufacturer’s declaration of conformity. This system affords the user protection for electronic compatibility (EMC) and product safety. You can obtain the DoC for your product by visiting ni.com/hardref.nsf. © National Instruments Corporation C-1 NI 7330 User Manual Appendix C Technical Support and Professional Services If you searched ni.com and could not find the answers you need, contact your local office or NI corporate headquarters. Phone numbers for our worldwide offices are listed at the front of this manual. You also can visit the Worldwide Offices section of ni.com/niglobal to access the branch office Web sites, which provide up-to-date contact information, support phone numbers, email addresses, and current events. NI 7330 User Manual C-2 ni.com Glossary Symbol Prefix Value µ micro 10 – 6 m milli 10 –3 M mega 10 6 Numbers/Symbols / per % percent ± plus or minus +5 V +5 VDC source signal A A amperes A/D analog-to-digital absolute mode treat the target position loaded as position relative to zero (0) while making a move absolute position position relative to zero acceleration/ deceleration a measurement of the change in velocity as a function of time. Acceleration and deceleration describes the period when velocity is changing from one value to another. active-high a signal is active when its value goes high (1) active-low a signal is active when its value goes low (0) ADC analog-to-digital converter © National Instruments Corporation G-1 NI 7330 User Manual Glossary address character code that identifies a specific location (or series of locations) in memory or on a host PC bus system amplifier the drive that delivers power to operate the motor in response to low level control signals. In general, the amplifier is designed to operate with a particular motor type—you cannot use a stepper drive to operate a DC brush motor, for instance Analog Input <1..4> 12-bit analog ADC input API application programming interface axis unit that controls a motor or any similar motion or control device Axis <1..4> Forward Limit Input axis 1 through 4 forward/clockwise limit switch Axis <1.4> Home Input axis 1 through 4 home input Axis <1..4> Inhibit axis 1 through 4 inhibit output Axis <1..4> Reverse Limit Input axis 1 through 4 reverse/counter-clockwise limit input B b bit—one binary digit, either 0 or 1 base address memory address that serves as the starting address for programmable or I/O bus registers. All other addresses are located by adding to the base address. binary a number system with a base of 2 buffer temporary storage for acquired or generated data (software) bus the group of conductors that interconnect individual circuitry in a computer. Typically, a bus is the expansion vehicle to which I/O or other devices are connected. byte eight related bits of data, an eight-bit binary number. Also used to denote the amount of memory required to store one byte of data. NI 7330 User Manual G-2 ni.com Glossary C CCW counter-clockwise—implies direction of rotation of the motor closed-loop a motion system that uses a feedback device to provide position and velocity data for status reporting and accurately controlling position and velocity common reference signal for digital I/O CPU central processing unit crosstalk an unwanted signal on one channel due to an input on a different channel CSR Communications Status Register CW clockwise—implies direction of motor rotation D DC direct current dedicated assigned to a particular function DGND digital ground signal digital I/O port a group of digital input/output signals DLL dynamically-linked library—provides the API for the motion control boards drivers software that communicates commands to control a specific motion control board DSP Digital Signal Processor © National Instruments Corporation G-3 NI 7330 User Manual Glossary E encoder device that translates mechanical motion into electrical signals; used for monitoring position or velocity in a closed-loop system encoder resolution the number of encoder lines between consecutive encoder indexes (marker or Z-bit). If the encoder does not have an index output the encoder resolution can be referred to as lines per revolution. F f farad FIFO First-In, First-Out filter parameters indicates the control loop parameter gains (PID gains) for a given axis filtering a type of signal conditioning that filters unwanted signals from the signal being measured flash ROM a type of electrically reprogrammable read-only memory following error trip point the difference between the instantaneous commanded trajectory position and the feedback position FPGA Field Programmable Gate Array freewheel the condition of a motor when power is de-energized and the motor shaft is free to turn with only frictional forces to impede it full-step full-step mode of a stepper motor—for a two phase motor this is done by energizing both windings or phases simultaneously G Gnd ground GND ground NI 7330 User Manual G-4 ni.com Glossary H half-step mode of a stepper motor—for a two phase motor this is done by alternately energizing two windings and then only one. In half step mode, alternate steps are strong and weak but there is significant improvement in low-speed smoothness over the full-step mode. hex hexadecimal home switch (input) A physical position determined by the mechanical system or designer as the reference location for system initialization. Frequently, the home position also is regarded as the zero position in an absolute position frame of reference. host computer computer into which the motion control board is plugged I I/O input/output—the transfer of data to and from a computer system involving communications channels, operator interface devices, and/or motion control interfaces ID identification in. inches index marker between consecutive encoder revolutions inverting the polarity of a switch (limit switch, home switch, and so on) in active state. If these switches are active-low they are said to have inverting polarity. IRQ interrupt request K k kilo—the standard metric prefix for 1,000, or 103, used with units of measure such as volts, hertz, and meters K kilo—the prefix for 1,024, or 210, used with B in quantifying data or computer memory © National Instruments Corporation G-5 NI 7330 User Manual Glossary L LIFO Last-In, First-Out limit switch/ end-of-travel position (input) sensors that alert the control electronics that physical end of travel is being approached and that the motion should stop M m meters MCS Move Complete Status microstep The proportional control of energy in the coils of a Stepper Motor that allow the motor to move to or stop at locations other than the fixed magnetic/mechanical pole positions determined by the motor specifications. This capability facilitates the subdivision of full mechanical steps on a stepper motor into finer microstep locations that greatly smooth motor running operation and increase the resolution or number of discrete positions that a stepper motor can attain in each revolution. modulo position treat the position as within the range of total quadrature counts per revolution for an axis N noise an undesirable electrical signal—noise comes from external sources such as the AC power line, motors, generators, transformers, fluorescent lights, soldering irons, CRT displays, computers, electrical storms, welders, radio transmitters, and internal sources such as semiconductors, resistors, and capacitors. Noise corrupts signals you are trying to send or receive. noninverting the polarity of a switch (limit switch, home switch, etc.) in active state. If these switches are active-high, they are said to have non-inverting polarity. O open-loop NI 7330 User Manual refers to a motion control system where no external sensors (feedback devices) are used to provide position or velocity correction signals G-6 ni.com Glossary P PCI Peripheral Component Interconnect—a high-performance expansion bus architecture originally developed by Intel to replace ISA and EISA. It is achieving widespread acceptance as a standard for PCs and workstations; it offers a theoretical maximum transfer rate of 132 MB/s. port (1) a communications connection on a computer or a remote controller (2) a digital port, consisting of eight lines of digital input and/or output position breakpoint position breakpoint for an encoder can be set in absolute or relative quadrature counts. When the encoder reaches a position breakpoint, the associated breakpoint output immediately transitions. power cycling turning the host computer off and then back on, which causes a reset of the motion control board PWM Pulse Width Modulation—a method of controlling the average current in a motor phase winding by varying the on-time (duty cycle) of transistor switches PXI PCI eXtensions for Instrumentation Q quadrature counts the encoder line resolution times four R RAM random-access memory relative breakpoint sets the position breakpoint for an encoder in relative quadrature counts relative position destination or target position for motion specified with respect to the current location regardless of its value relative position mode position relative to current position ribbon cable a flat cable in which the conductors are side by side RPM revolutions per minute—units for velocity © National Instruments Corporation G-7 NI 7330 User Manual Glossary RPSPS or RPS/S revolutions per second squared—units for acceleration and deceleration RTR Ready to Receive S s seconds servo specifies an axis that controls a servo motor stepper specifies an axis that controls a stepper motor stepper <1..4> Dir (CCW) direction output or counter-clockwise direction control stepper <1..4> Step (CW) stepper pulse output or clockwise direction control T toggle changing state from high to low, back to high, and so on torque force tending to produce rotation trapezoidal profile a typical motion trajectory, where a motor accelerates up to the programmed velocity using the programmed acceleration, traverses at the programmed velocity, then decelerates at the programmed acceleration to the target position trigger any event that causes or starts some form of data capture TTL transistor-transistor logic V V volts VCC positive voltage supply velocity mode move the axis continuously at the specified velocity NI 7330 User Manual G-8 ni.com Glossary W watchdog a timer task that shuts down (resets) the motion control board if any serious error occurs word the standard number of bits that a processor or memory manipulates at one time, typically 8-, 16-, or 32-bit © National Instruments Corporation G-9 NI 7330 User Manual Index Numerics B 68-pin motion I/O connector, 5-2 signal descriptions, 5-3 7330 analog feedback, 4-2 axes, 4-3 controller, requirements for getting started, 1-2 digital I/O lines, 5-14 flash ROM, 4-2 functional overview, 4-1 motion I/O connector signals, 5-1 resources, 4-4 operating system, 4-1 processor architecture, 4-1 pulse width modulation inputs, 5-15 RTSI signal considerations, 5-15 signal connections, 5-1 trajectory control, 4-2 breakpoint, examples, 5-15 Breakpoint Output Circuit, 5-11 C cables, 1-4 encoders, 5-8 command buffer, 4-4 communications status register (CSR), 4-4 communications, host, 4-4 configuration, 2-1 connectors, 1-4, 3-3 RTSI, 3-3 D Declaration of Conformity (NI resources), C-1 diagnostic tools (NI resources), C-1 digital I/O connector, pin assignments, 5-14 documentation, NI resources, C-1 drivers (NI resources), C-1 A E accessories, 1-4 Analog Input <1..4>, 5-12 Analog Input Ground, 5-13 Analog Reference, 5-13 analog signal, wiring, 5-13 Axis <1..4> Forward Limit Input, 5-5 Home Input, 5-5 Inhibit, 5-4 Reverse Limit Input, 5-5 Step (CW) and Dir (CCW), 5-3 © National Instruments Corporation Encoder <1..4> Index, 5-7 Phase A/Phase B, 5-7 encoders cables, 5-8 inputs, limiting noise, 5-8 signals cables, 5-8 ground connections, 5-8 examples (NI resources), C-1 I-1 NI 7330 User Manual Index F M features, 1-1 FPGA programs, updating, 4-3 functional overview host communications, 4-4 motion I/O, connector signals, 5-1 motion I/O connection, Host +5 V, 5-13 N National Instruments support and services, C-1 NI support and services, C-1 noise, encoder inputs, 5-8 G ground connections encoder signals, 5-8 home switch signals, 5-6 limit signals, 5-6 O optional equipment, 1-4 H hardware, 1-1 help, technical support, C-1 home switch signals, ground connections, 5-6 Host +5 V, motion I/O connection, 5-13 host communications, 4-4 P programming examples (NI resources), C-1 Q quadrature encoder inputs, 5-6 signals, 5-7 I I/O connectors, 1-4 implementing, trajectory control, 4-2 installation category, 2-3 hardware, 2-4 software, 2-1 instrument drivers (NI resources), C-1 R KnowledgeBase, C-1 requirements for getting started, 1-2 return data buffer (RDB), 4-4 RTSI breakpoint across RTSI (figure), 5-16 connector, 3-3, 5-15 signal considerations, 5-15 using with the 7330, 1-2 L S limit inputs, wiring, 5-5 signals, ground connections, 5-6 safety information, 2-2 Shutdown Input Circuit, 5-11 signal descriptions, 68-pin motion I/O connector, 5-3 K NI 7330 User Manual I-2 ni.com Index U software (NI resources), C-1 software programming choices, 1-3 support, technical, C-1 updating, FPGA programs, 4-3 W T Web resources, C-1 wiring analog signals, 5-13 limit inputs, 5-5 technical support, C-1 training (NI resources), C-1 trajectory control, 4-2 Trigger Input Circuit, 5-11 troubleshooting (NI resources), C-1 © National Instruments Corporation I-3 NI 7330 User Manual
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