Nautilus NS600X Strength System Assembly Manual NLS AM Web
User Manual: Nautilus NS600X Strength System Assembly Manual Troubleshoot Nautilus NS600X Strength System Assembly |
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Page Count: 22
Be Strong.™
Model: NS 600X
P/N: 001-7002 Rev A (09/29/2006)
NS 600X
Assembly Manual
2
TABLE OF CONTENTS
Before You Assemble .................... 3
Product Specifications .................. 4
Product Features ........................... 4
Parts List / Box Contents ............. 5
Exploded View ............................... 6
Hardware and Tool List ................ 7
Assembly Guide ............................ 8
Warranty Information ................... 20
Contacting Nautilus ...................... 21
3
Nautilus NS600X
BEFORE YOU ASSEMBLE
• At least 2 persons reccomended for assembly and installation.
Familiarize yourself with the illustrations to understand what the assembled NS600X will look like.
Select where you are going to locate your NS600X carefully. Assemble your NS600X in the location
and position where you intend to use it.
You will need at least 36 inches (.91 meters) on each side of
the
NS600X
and 36 inches (.91 meters) behind your
NS600X
during assembly. The rear of the
NS600X
can be closer to the wall during use but it is difficult to move after assembly and some room is needed
during assembly.
BASIC ASSEMBLY PRINCIPLES
Here are a few basic tips that will aid in the assembly of the Nautilus® NS600X. By using these
principles, you can simplify each process and save yourself extra time and effort.
1. To make the assembly process go faster, gather the pieces you need for each step and
thoroughly read the assembly instructions for that step prior to starting assembly for the step.
2. When tightening a locknut on a bolt, use a combination wrench to grip the locknut and ensure
that it is fastened securely.
3. When attaching two pieces, gently lift and look through the bolt holes to help guide the bolt
through the holes.
4. As a general rule, and for all bolts and nuts on your NS600X Home Gym, turn bolts or nuts
toward the right to tighten and left to loosen. Or you can remember the mnemonic: “Righty
tighty, lefty loosey.”
BEFORE YOU ASSEMBLE
4
PRODUCT SPECIFICATIONS
NOTE: All instructions in the manual are given with the orientation
of sitting on the machine ready to exercise.
User Weight Capacity: 300lbs / 136.1Kg
Dimensions: 47”w x 72”l x 83”h / 119 cm x 183 cm x 211cm
Shipping Weight: 474.4 lbs / 215.2 kg
Net Weight: 408.3 lbs / 185.2 kg
PRODUCT FEATURES
Primary Weight Stack
Lat Pulldown Bar
Adjustable Seat Back
Leg Extension
Multi Handle Grip
Press Arm Adjustment
Seat Height Adjustment
Workout Placard
5
Nautilus NS600X
PARTS LIST / BOX CONTENTS
1 Main Base .......................................................... 1
2 Rear Frame ........................................................ 1
3 Top Frame .......................................................... 1
4 Front Upright ..................................................... 1
5 Leg Extension Frame ........................................ 1
6 Pulley Mount .................................................... 1
7 Calf Raise / Low Pulley Frame .......................... 1
8 Top Stack Support Frame ................................. 1
9 Cable Housing ................................................... 1
10 2 inch Backing Plate .......................................... 3
11 3 inch Backing Plate .......................................... 1
12 Press Arm Support Assembly .......................... 1
13 Press Arm .......................................................... 1
14 Right Press Arm Handle ................................... 1
15 Left Press Arm Handle ...................................... 1
16 Pec Fly Mount .................................................... 1
17 Pec Fly Cam ....................................................... 2
18 Right Pec Fly Arm .............................................. 1
19 Left Pec Fly Arm ............................................... 1
20 Pec Fly Handle ................................................... 2
21 Pec Fly Pulley Bracket ....................................... 1
22 Seat Adjuster .................................................... 1
23 Seat Cross Tube ................................................ 1
24 Back Pad Tube ................................................... 1
25 Back Pad Adjuster ............................................ 1
26 Back Pad Adjustment Plate ............................. 1
27 Seat Pad ............................................................ 1
28 Back Pad ............................................................. 1
29 Pulley Bracket .................................................... 1
30 Pec Double Floating Pulley Bracket ................. 1
31 Double Floating Pulley Bracket ........................ 2
32 Guide Rod Holder .............................................. 1
33 Low Pulley Cover ............................................. 2
34 T Handle Pop Pin ............................................... 1
35 Locking Roller Pad ............................................ 2
36 Foam Roller Pad 8”L ......................................... 2
37 Locking Roller End Cap ..................................... 2
38 Roller End Cap ................................................... 2
39 Plastic Washer ................................................... 2
40 Locking Roller Bar ............................................. 1
41 Roller Bar .......................................................... 1
42 Plastic Cap ......................................................... 4
43 3 1/2” Pulley ....................................................... 2
44 4 1/2” Pulley ...................................................... 9
45 Press Arm Support Shaft .................................. 1
46 Press Arm Pivot Shaft ....................................... 1
47 Snap Cap Large ................................................. 2
48 Top Weight Assembly ...................................... 1
49 Weight Plate ...................................................... 19
50 Weight Stack Bottom Plate ............................... 1
51 Weight Stack Cushion ....................................... 2
52 Guide Rod .......................................................... 2
CABLE
53 Cable #1 - Pulldown Cable (226”) ................... 1
54 Cable #2 - Mid Pulley Cable (96.75”) .............. 1
55 Cable #3 - Low Row Cable (137.75”) .............. 1
56 Cable #4 - Pec Fly Cable (122.5”) .................... 1
HARDWARE
57 Hex Bolt - 1/2” x 3 1/4”L ................................... 1
58 Hex Bolt - 3/8” x 4 1/2”L ................................... 1
59 Hex Bolt - 3/8” x 4 1/4”L ................................... 4
60 Hex Bolt - 3/8” x 4”L ......................................... 1
61 Hex Bolt - 3/8” x 3 1/4”L ................................... 8
62 Hex Bolt - 3/8” x 3”L ......................................... 16
63 Hex Bolt - 3/8” x 2 3/4”L ................................... 4
64 Hex Bolt 3/8” x 2 1/4”L ...................................... 3
65 Hex Bolt 3/8” x 2”L ............................................ 5
66 Hex Bolt - 3/8” x 1 3/4”L ................................... 3
67 Hex Bolt - 3/8” x 1 1/2”L Threadlock ................ 2
68 Cap Head Screw 1/4 x 1”L Threadlock ............ 2
69 Cap Head Screw 1/4” x 1/2”L Threadlock ....... 2
70 Button Head Screw 1 3/4”L .............................. 2
71 Button Head Screw 3/4”L ............................... 4
72 1 3/8” x 1/2” Flat Washer .................................. 4
73 1” x 1/2” Flat Washer ........................................ 4
74 3/8” Flat Washer ................................................ 79
75 Shim Washer ..................................................... 4
76 1/2” Lock Nut ..................................................... 7
77 3/8” Lock Nut ..................................................... 42
78 Pulley Spacer 1”L .............................................. 1
79 Step Spacer 5/8”H ............................................. 4
80 Step Spacer 1”H ................................................ 2
81 Step Spacer 21/32”H ......................................... 2
82 Set Screw 5/16” x 1/4”L .................................... 6
99 3/8” Curved Washer .......................................... 4
ACCESSORIES AND TOOLS
83 Rower Bar .......................................................... 1
84 AB Strap ............................................................. 1
85 Felt Back Ankle Strap ........................................ 1
86 Dual Ring Handle Strap .................................... 1
87 Chain .................................................................. 1
88 Lat Bar ................................................................ 1
89 Cable Clip ........................................................... 4
90 Weight Selector Pin .......................................... 1
91 M4 Allen Wrench ............................................... 1
92 M5 Allen Wrench ............................................... 1
93 M6 Allen Wrench ............................................... 1
94 M8 Allen Wrench ............................................... 1
95 Touch Up Paint White ....................................... 1
96 Touch Up Paint Gray ......................................... 1
97 NS 600 Documentation ..................................... 1
98 Decal Kit ............................................................. 1
# DESCRIPTION QTY # DESCRIPTION QTY
6
EXPLODED VIEW
A. Compare the Bill of Materials to the box contents to insure that all parts are present before installation begins.
B. Unpackage parts and place them near the final asssembled location to avoid moving the gym when fully assembled.
51
50
49
48
47
46
45
75
42
41
40
39
38 37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
44b
83
87
84
86
85
90
43
44
88
89
52
7
Nautilus NS600X
HARDWARE AND TOOLS
1” 2” 3” 4” 5”
Hex Bolt
Button Head
Cap Head
Shim Washer
Lock Nut
Flat Washer
Step Spacer
Cable Clip
Required Tools:
9/16” or 14mm Wrench or Socket (Two Required)
3/4” Wrench or Socket
Adjustable Wrench
4, 5, 6 and 8mm Allen Wrenches (Included w/ Gym)
Flat Head
Self Drilling
8
Before assembling this gym, please be aware that this piece of equipment can be assembled in two different configurations.
The Weight Stack can be assembled on either side of the gym depending on what best fits your living space. This is accomplished simply by
assembling the Rear Frame (2), Top Stack Support Frame (8), and Calf Raise / Low Pulley Frame (7) on the opposite side of the machine.
This gym is supplied with an instructional work out diagram which is to be adhered to the Rear Frame (2) back panel. See note in diagram above
for recommended location.
The following assembly instructions show the gym assembled with the weight stack on the left side. To assemble the gym with the weight stack on
the right side, simply assemble the Rear Frame (2), Top Stack Support Frame (8), and Calf Raise / Low Pulley Frame (7) on the opposite side of
the machine as shown in the instructions.
Be sure to place the NS 600X gym as close to its final location before adding weight plates. The gym is designed so that the rear of the frame can
sit directly against a wall. Please allow a minimum of 24” on each side of the gym from the nearest wall or obstruction. The weight stack side of
the gym will need a minimum of 48” from any obstruction. If an attachment such as a leg press is used now or in the future, please allow for 48” on
the side opposite the weight stack.
Recommended location for instructional
work out diagram.
2
7
8
7
2
8
NS600X Press Arm
ASSEMBLY
9
Nautilus NS600X
10
6
5
4
3
2
1
77
74
62 3"L
62 3"L
62 3"L
59 4 1/4"L
58 4 1/2"L
61 3 1/4"L
59 4 1/4"L
61 3 1/4"L
10
10
74
77
1
2
3
4
5
6
10
58
59
61
62
74
77
Procedure:
ASSEMBLY
STEP 1
Before assembling this gym, please be aware that this piece of equipment can be assembled in two different configurations.
The Weight Stack can be assembled on either side of the gym depending on what best fits your living space. This is accomplished simply by
assembling the Rear Frame (2), Top Stack Support Frame (8), and Calf Raise / Low Pulley Frame (7) on the opposite side of the machine.
This gym is supplied with an instructional work out diagram which is to be adhered to the Rear Frame (2) back panel. See note in diagram above
for recommended location.
The following assembly instructions show the gym assembled with the weight stack on the left side. To assemble the gym with the weight stack on
the right side, simply assemble the Rear Frame (2), Top Stack Support Frame (8), and Calf Raise / Low Pulley Frame (7) on the opposite side of
the machine as shown in the instructions.
Be sure to place the NS 600X gym as close to its final location before adding weight plates. The gym is designed so that the rear of the frame can
sit directly against a wall. Please allow a minimum of 24” on each side of the gym from the nearest wall or obstruction. The weight stack side of
the gym will need a minimum of 48” from any obstruction. If an attachment such as a leg press is used now or in the future, please allow for 48” on
the side opposite the weight stack.
Recommended location for instructional
work out diagram.
2
7
8
7
2
8
NS600X Press Arm
# Component Qty
Step 1 Components:
Main Base
Rear Frame
Top Frame
Front Upright
Leg Extension Assembly
Pulley Mount
2 Inch Backing Plate
Hex Bolt 3/8” x 4 1/2”L
Hex Bolt 3/8” x 4 1/4”L
Hex Bolt 3/8” x 3 1/4”L
Hex Bolt 3/8” x 3”L
3/8” Flat Washer
3/8” Lock Nut
1
1
1
1
1
1
3
1
4
4
6
30
15
A. Attach Main Base (1) to Rear Frame (2) using hardware shown.
Do not tighten hardware.
B. Attach Leg Extension Assembly (5) to Main Base (1) using hardware shown.
Do not tighten hardware.
C. Attach Front Upright (4) to Leg Extension Assembly (5) using hardware shown.
Do not tighten hardware.
D. Attach Top Frame (3) to Front Upright (4) and Rear Frame (2) using hardware
shown and 2 Inch Backing Plate (10). Do not tighten hardware.
E. Attach Pulley Mount (6) to Leg Extension Assembly (5) and Rear Frame (2)
using hardware shown and 2 Inch Backing Plate (10). Tighten all hardware
used in this step securely.
10
# Component Qty
Step 2 Components: Procedure:
A. Attach Top Stack Support Frame (8) to Top Frame using a 3 Inch Backing Plate
(11) and the hardware shown. Tighten hardware firmly.
B. Attach Pulley Bracket (29) to Top Stack Support Frame (8) using hardware
shown. Do not tighten hardware.
C. Attach Cable Housing (9) to Main Base using hardware shown. Tighten hardware
firmly. NOTE: If an exercise attachment such as the NS75X is used, do not install
Cable Housing (9).
D. Attach Pec Fly Pulley Bracket (21) to Leg Extension Assembly using hardware
shown. Tighten hardware firmly.
E. Install Low Row Cable (55) through Calf Raise / Low Pulley Frame (7). See
Detail A. Feed the looped end of the cable through the foot plate side of the Calf
Raise / Low Pulley Frame (7). Attach two 3 1/2” Pulleys (43) using hardware
shown, making sure that the cable runs in the groove on the low side of the pulley.
Final installation of the cable will be completed on Step 9. NOTE: Make sure
that the cable is NOT wrapped around the cable stop.
F. Attach Calf Raise / Low Pulley (7) to the Main Base and Rear Frame using
hardware shown. Tighten hardware firmly.
ASSEMBLY
STEP 2
7
8
9
11
21
29
43
55
61
62
65
73
74
76
77
Calf Raise / Low Pulley Frame
Top Stack Support Frame
Cable Housing
3 Inch Backing Plate
Pec Fly Pulley Bracket
Pulley Bracket
3 1/2” Pulley
Low Row Cable
Hex Bolt 3/8” x 3 1/4”L
Hex Bolt 3/8” x 3”L
Hex Bolt 3/8” x 2”L
1/2” Flat Washer Narrow
3/8” Flat Washer
1/2” Lock Nut
3/8” Lock Nut
1
1
1
1
1
1
2
1
2
8
2
1
24
1
12
21
7
9
29
8
11
62 3"L
62
3"L
74
77
73 76
74
77
61
3 1/4"L
62
3"L
77
74
74
62
3"L
77
74
77
55
43
43
65
65
2”L
2”L
A
74
137.75" (3500mm)
11
Nautilus NS600X
75
42
61
16
20
19
18
Top View
Path
69 1/2"L
72
76
3 1/4"L
77
74
17
Step 3 Components: Procedure:
ASSEMBLY
STEP 3
# Component Qty
16
17
18
19
20
42
61
69
72
74
75
76
77
Pec Fly Mount
Pec Fly Cam
Right Pec Fly Arm
Left Pec Fly Arm
Pec Fly Handle
Plastic Cap
Hex Bolt 3/8” x 3 1/4”L
Cap Head Allen Bolt 1/4” x 1/2”L
Threadlock
1 3/8” x 1/2” Flat Washer
3/8” Flat Washer
Shim Washer
1/2” Lock Nut
3/8” Lock Nut
1
2
1
1
2
4
2
2
4
4
4
4
2
A. Attach Pec Fly Mount (16) to Main Base using hardware shown. Tighten hard
ware firmly.
B. Slide Pec Fly Cam (17) onto Left Pec Fly Arm (19) paying close attention to the
orientation shown above. Attach the Left Pec Fly Arm (19) to the Pec Fly Mount
(16) using the hardware shown. Tighten hardware securely making sure that the
Pec Fly Arm can rotate freely.
C. Repeat step B using the Right Pec Fly Arm (18).
D. Install Pec Fly Handle (20) in the Left Pec Fly Arm (19) using the hardware shown.
Tighten hardware securely making sure that the Pec Fly Handle (20) can rotate
freely. Install Allen Bolt (69) to Pec Fly Handle (20) as shown. Tighten firmly.
NOTE: Make sure that the path of the Pec Fly Handle is similar to the path shown
in the Top View.
E. Repeat step D using the Right Pec Fly Arm (18).
F. Install Plastic Cap (42) in the four locations shown. The Plastic Cap (42) should
snap into place locking around the Shim Washer (75).
NOTE: Rubber Mallet may be needed to install Plastic Cap.
12
39
38
37
36
35
15
14
47 45
12
46
13
40
41
82 1/4"L
82 1/4"L
71
ASSEMBLY
STEP 4
# Component Qty
Step 4 Components: Procedure:
A. Attach Press Arm Support Assembly (12) to the Top Frame using the Press Arm
Support Shaft (45). Align shaft and tighten with 4 set screws (82) as shown.
B. Attach Press Arm (13) to Press Arm Support Assembly (12) using the Press Arm
Pivot Shaft (46). Pull Back on Press Arm Pop Pin or remove for ease of assembly.
Align Shaft and tighten two set screws (82) as shown.
C. Attach Press Arm Handles (14) (15) using the hardware shown. Tighten hardware
firmly.
D. Slide the Roller Bar (41) through the Leg Extension tube. Either of the bottom two
holes can be used depending on best fit for user.
E. Slide a Plastic Washer (39) followed by a Foam Roller Pad (36) on the Roller Bar
(41). Press the Roller End Cap (38) firmly into the Roller Bar (41). Repeat for the
opposite side.
F. Slide the Locking Roller Bar (40) through the leg extension tube as shown making
sure that it is centered. Slide the Locking Roller Pad (35) on the Locking Roller
Bar (40). Press the Locking Roller End Cap (37) into the Locking Roller Bar (40).
Repeat for the opposite side making sure that the Locking Rollers are aligned.
12
13
14
15
35
36
37
38
39
40
41
45
46
47
71
99
82
Press Arm Support Assembly
Press Arm
Right Press Arm Handle
Left Press Arm Handle
Locking Roller Pad
Foam Roller Pad 8”L
Locking Roller End Cap
Roller End Cap
Plastic Washer
Locking Roller Bar
Roller Bar
Press Arm Support Shaft
Press Arm Pivot Shaft
Snap Cap Large
Button Head Screw 3/4”L
3/8” Curved Washer
Set Screw 5/16” x 1/4”L
1
1
1
1
2
2
2
2
2
1
1
1
1
2
4
4
6
99
13
Nautilus NS600X
Step 5 Components: Procedure:
ASSEMBLY
STEP 5
# Component Qty
22
23
24
25
26
27
28
34
57
62
64
66
73
74
76
77
Seat Adjuster
Seat Cross Tube
Back Pad Tube
Back Pad Adjuster
Back Pad Adjustment Plate
Seat Pad
Back Pad
T Handle Pop Pin
Hex Bolt 1/2” x 3 1/4”L
Hex Bolt 3/8” x 3”L
Hex Bolt 3/8” x 2 1/4”L
Hex Bolt 3/8” x 1 3/4”L
1/2” Flat Washer Narrow
3/8” Flat Washer
1/2” Lock Nut
3/8” Lock Nut
1
1
1
1
1
1
1
1
1
2
2
3
3
9
2
2
A. Attach Seat Cross Tube (23) to Seat Adjuster (22) using hardware shown.
Tighten hardware securely.
B. Attach Seat Pad (27) to Seat Cross Tube (23) and Seat Adjuster (22) using
hardware shown. Tighten hardware secruely.
C. Attach T Handle Pop Pin (34) to the Leg Extension Assembly with adjustable
wrench.
D. Install Seat Adjuster (22) in Leg Extension Assembly in the slot shown. Use the
Pop Pin (34) to adjust height. NOTE: Pop Pin is threaded so that the seat can
be locked in place.
E. Attach Back Pad Tube (24) to Back Pad (28) using hardware shown. Tighten
hardware securely.
F. Attach Back Pad Tube (24) to Back Pad Adjuster (25) using hardware shown.
Tighten hardware securely making sure the Back Pad Tube (24) can rotate freely.
G. Attach Back Pad Adjustment Plate (26) to Back Pad Tube (24) using hardware
shown. Make sure that the Back Pad Adjustment Pin rests inside the slot of the
Back Pad Adjustment Plate (26). Tighten hardware securely making sure the Back
Pad Adjustment Plate (26) can rotate freely.
H. Install Back Pad Adjuster (25) in Front Upright in the slot shown.
34
26
24
25
23 22
27
28
66 1 3/4"L
62 3"L
77
74
64 2 1/4"L
74
76
57
73 3 1/4"L
BACK PAD
ADJUSTMENT PIN
14
Step 6 Components: Procedure:
ASSEMBLY
STEP 6
51
50
49
52
48
32
90
68 1"L
# Component Qty A. Slide Weight Stack Cushion (51) on each Guide Rod (52) allowing approximately
3 inches of Guide Rod showing below the Weight Stack Cushion (51). Insert
Guide Rods (52) into holes in the Calf Raise/Low Pulley Frame as shown.
B. Slide Weight Stack Bottom Plate (50) on top of Weight Stack Cushions (51).
C. Place Nineteen Weight Plates (49) and the Top Weight Assembly (48) on the
Guide Rods (52) as shown. Install Weight Plates (49) so that the selector pin hole
faces forward and is located on the bottom of the plate. Install the Top Weight
Assembly (48) so that the head of the bolt is facing forward. This gym is supplied
with individual weight plate numbering decals that should be applied to the gym
after the weight stack is assembled.
D. Slide Guide Rod Holder (32) on the top of the Guide Rods (52) and attach the
Guide Rod Holder (32) to the Top Stack Support Frame using the hardware shown.
Tighten hardware securely.
E. Place Weight Selector Pin (90) in the bottm Weight Plate (49).
32
48
49
50
51
52
68
90
Guide Rod Holder
Top Weight Assembly
Weight Plate
Weight Stack Bottom Plate
Weight Stack Cushion
Guide Rod
Cap Head Allen Bolt 1/4” x 1”L
Threadlock
Weight Selector Pin
1
1
19
1
2
2
2
1
15
Nautilus NS600X
Step 7 Components: Procedure:
ASSEMBLY
STEP 7
# Component Qty A. Attach Three 4 1/2” Pulleys (44) to the brackets located on the Top Frame using the hard
ware shown in detail B. Tighten hardware securely.
B. Thread one end of Cable #1 (53) into the Top Weight Assembly as shown in detail A. Do not
tighten locking nut.
C. Remove the Ball, Washer, and U-Bracket from the other end of Cable #1.
D. Route Cable #1 (53) over the Pulley located above the weight stack and around a Pulley
installed in a Double Floating Pulley Bracket (31) as shown.
E. Route Cable #1 (53) over two 4 1/2” Pulleys (44) located on the Top Frame and around a
Pulley installed on a second Double Floating Pulley Bracket (31) as shown. Proceed by
routing the Cable around a 4 1/2” Pulley on the Top Frame.
F. Route Cable #1 around the 4 1/2” Pulley installed in the bracket on the Front Upright and over
the Pulley located just above the bracket. Proceed by routing the cable around the lower
Pulley on the Press Arm Support, around the upper Pulley on the Front Upright, and around
the upper Pulley on the Press Arm Support as shown.
G. Feed Cable #1 (53) Through the Top Frame tube and out the front slot. Re-install the Ball,
Washer, and U-Bracket to the end of the cable. Make Sure the rubber o-ring is still in its
original position.
H. Loop Cable #1 around a 4 1/2” Pulley (44) and attach it to the Top Frame in Location A using
hardware shown. Proceed by looping the Cable around a 4 1/2” Pulley (44) and attach it to
the Top Frame in Location B using the hardware shown. Make sure the cable is seated
properly in the Pulleys, and tighten hardware securely.
31
44
52
63
65
74
77
79
Double Floating Pulley Bracket
4 1/2” Pulley
Cable #1 - Pull Down
Hex Bolt 3/8” x 2 3/4”L
Hex Bolt 3/8” x 2”L
3/8” Flat Washer
3/8” Lock Nut
Step Spacer 5/8”H
2
5
1
2
3
6
5
4
31
63
79
77
65
74
2 3/4"L
2"L
53
44
A
B
B
A
C
NS600X Press Arm
226.25" (5745mm)
16
ASSEMBLY
STEP 8
Step 8 Components: Procedure:
# Component Qty A. Attach Two 4 1/2” Pulleys (44) to the brackets shown in detail A using the hardware
shown. Tighten hardware securely.
B. Remove the Ball, Washer, and U-Bracket from one end of Cable #2 (54).
C. Attach looped end of Cable #2 (54) to the Pulley Mount bracket using the hardware
shown in detail A.
D. Route Cable #2 (54) around the 4 1/2” Pulley located on the Leg Extension
assembly and around the 4 1/2” Pulley on the Pulley Mount Bracket. Proceed by
routing the Cable around the lower Pulley on the Double Floating Pulley Bracket
(30) as shown.
E. Route Cable #2 (54) around the 4 1/2” Pulley on the Pec Fly Double Floating Pulley
Bracket (30). Continue by routing Cable over the 3 1/2” Pulley in the bracket on the
Front Upright and over the 4 1/2” Pulley adjacent to it.
F. Re-install the Ball, Washer, and U-Bracket to the end of the cable. Be sure that the
rubber o-ring is in its original position.
30
44
54
63
64
74
77
80
81
Pec Fly Double Floating Pulley Bracket
4 1/2” Pulley
Cable #2 - Mid-Pulley Cable
Hex Bolt 3/8” x 2 3/4”L
Hex Bolt 3/8” x 2 1/4”L
3/8” Flat Washer
3/8” Lock Nut
Step Spacer 1”H
Step Spacer 21/32”H
1
2
1
2
1
2
3
2
2
77
80
81
74
63
54
44
30
64 2 1/4"L
2 3/4"L
A
B
C
96.75" (2460mm)
NS600X Press Arm
17
Nautilus NS600X
ASSEMBLY
STEP 9
77
74
78
74 60
55
4"L
31
9A
C
NS600X Press Arm
Step 9 Components: Procedure:
# Component Qty A. Remove the lower Pulley from the Double Floating Pulley Bracket (31). Loop
Cable #3 (55) around the Pulley and re-install the Pulley as shown. Tighten
hardware firmly.
B. Wrap Cable #3 (55) under the Cable Housing (9) and attach the termination to
the Rear Frame using the hardware shown in detail A. DO NOT OVERTIGHTEN.
NOTE: Make sure to route Cable through the hole in the Pulley Mount tube.
NOTE:
This Cable termination is used for exercise attachments such as the NS-75.
If an attachment is used, do not install Cable Housing (9). Please refer to
attachment instructions for installation.
55
60
74
77
78
Cable #1 - Low Row
Hex Bolt 3/8” x 4”L
3/8” Flat Washer
3/8” Lock Nut
Pulley Spacer 1”L
1
1
2
1
1
18
ASSEMBLY
STEP 10
Step 10 Components: Procedure:
# Component Qty A. Attach two 4 1/2” Pulleys (44) to either side of the Leg Extension Assembly using
the Low Pulley Cover (33) and the hardware shown. Note the orientation of the
Low Pulley Covers. Tighten hardware firmly.
B. Attach the Cable #4 (56) termination to the left Pec Fly Cam using the hardware
shown. Be sure to place the groove in the termination bracket against the cam.
Tighten hardware securely.
C. Remove the bracket and spacer from the other end of Cable #4 (56). Route the
Cable around the left Pulley in the Pec Fly Pulley Bracket (21) as shown. Proceed
by routing the Cable around the Pulley on the left side of the Leg Extension
Assembly as shown. Be sure that the Low Pulley Cover (33) does not interfere with
the Cable.
D. Route Cable #4 (56) around the 6” Pulley in the Pec Fly Double Floating Pulley
Bracket (30) and around the Pulley on the right side of the Leg Extension Assembly
as shown. Be sure the Low Pulley Cover (33) does not interfere with the Cable.
E. Route Cable #4 (56) around the right Pulley in the Pec Fly Pulley Bracket (21) as
shown, and attach the cable termination to the right Pec Fly Cam using the
hardware shown. Be sure to place the groove in the termination bracket against
the cam. Tighten hardware securely.
NOTE: If the cable termination does not reach the connection hole on the cam,
adjust the Pulleys in the Double Floating Pulley Brackets to increase cable length.
33
44
56
67
70
74
77
Low Pulley Cover
4 1/2” Pulley
Cable #4 - Pec Fly Cable
Hex Bolt 3/8” x 1 1/2”L Threadlock
Button Head Screw 1 3/4”L
3/8” Flat Washer
3/8” Lock Nut
2
2
1
2
2
6
2
70
70
74
74
74
74
77
77
74
74
67
67
33
33
44
56
30
1 1/2"L
1 1/2"L
1 3/4"L
1 3/4"L
21
122.5" (3110mm)
19
Nautilus NS600X
ASSEMBLY
STEP 11
Attach Accessories
A. Attach the Handles, Lat Bar, Ankle Cuff, Shoulder Straps,
and Ab Strap to the cable ends using the Cable Clips.
Lubrication and Final Check
A. Lubricate Guide Rods and Guide Tubes using a silicon based
lubricant.
B. Carefully inspect all cables and insure that they are properly
seated on the pulleys and that they pass between the cable
stops and pulleys.
C. Double check all hardware and make sure everything is
tightened properly.
Cable Tensioning
A. Tighten the Cable System using the combination of four
adjustment locations.These locations are the Double Floating
Pulley Brackets and the Selector Rod Top Plate Assembly.
The Cable System should be tightened as tight as possible yet
still allow the Selector Pin to freely engage all weights.
B. After the cables are tensioned, load the gym with as high a
weight as you feel comfortable with and pull each cable several
times to set and stretch the cables.
C. After the cables are set and stretched, the Cable System may
need to be re-tensioned. Tension the cables as described in
Step A.
D. The cables may need to be tensioned periodically as they may
stretch slightly over time.
20
Nautilus Fitness Products warrants to the original purchaser
of this Nautilus Home Gym to be free from defects in
materials or workmanship, with the exceptions stated below.
This warranty is not transferable or applicable to any person
other than the original purchaser.
What Is Covered
Nautilus Home Gyms
The frame and welds of the Nautilus Home Gyms are
warrantied to the original purchaser for life from date of
original purchaser. Upholstery, pulleys, bushings and
bearings are warrantied for ten years to the original
purchaser from date of purchase. Cables, grips, and all other
parts are warrantied to the original purchaser for a period of
1 year from date of purchase.
Warranties Do Not Cover
• A machine purchased for commercial or institutional use.
• Damage due to use by persons who weigh more than 300
pounds.
• Damage due to abuse, misuse, accident or acts of God
(such as floods).
• Consequential or incidental damages.
Some states do not allow the exclusion or limitation of inci-
dental or consequential damages, so the above limitation or
exclusion may not apply to you.
What We Will Do
Nautilus Fitness Products will repair any product that proves
to be a defect in materials or workmanship. In the event repair
is not possible, Nautilus Fitness Products, at its option, will
either replace your Nautilus Home Gym or refund your
purchase price.
To obtain service for a Nautilus Fitness Product, contact an
authorized Nautilus Fitness Retailer. You may also contact a
Nautilus company representative at 800-864-1270 to help you
locate a dealer in your area.
How To Get Service
This warranty gives you specific legal rights, and you may also
have other rights which vary from state to state.
How State Law Applies
WARRANTY INFORMATION
21
Nautilus NS600X
If you need assistance, please have both the serial number of your machine and the date of purchase available when you
contact the appropriate Nautilus office listed below.
WORLDWIDE CUSTOMER SERVICE
• NORTH AMERICA OFFICE
Nautilus, Inc.
World Headquarters
16400 S.E. Nautilus Drive
Vancouver, Washington, USA 98683
Phone: 800-NAUTILUS (628-8458)
Fax: 800-686-6466
e-mail: cstech@nautilus.com
• NAUTILUS INNOVATION CENTER
Nautilus, Inc.
1886 Prairie Way
Louisville, Colorado, USA 80027
Phone: 800-864-1270
Fax: 800-898-9410
• CORPORATE HEADQUARTERS
Nautilus, Inc.
World Headquarters
16400 S.E. Nautilus Drive
Vancouver, Washington, USA 98683
Phone: 800-NAUTILUS
INTERNATIONAL CUSTOMER SERVICE
• INTERNATIONAL OFFICE
Nautilus International S.A.
Rue Jean Prouvé 6
1762 Givisiez / Switzerland
Tel: +41-26-460-77-77
Fax: +41-26-460-77-70
E-mail: technics@nautilus.com
INTERNATIONAL OFFICES:
• SWITZERLAND OFFICE
Nautilus Switzerland S.A.
Tel: +41-26-460-77-66
Fax: +41-26-460-77-60
• GERMANY and AUSTRIA OFFICE
Nautilus GmbH
Tel: +49 2203/20 20-0
Fax: +49 2203/20 20-45 45
• ITALY OFFICE
Nautilus Italy s.r.l.
Tel: +39-051-664-6201
Fax: +39-051-664-7461
• UNITED KINGDOM OFFICE
Nautilus UK Ltd.
Tel: +44-1908-267-345
Fax: +44-1908-267-346
• CHINA OFFICE
Nautilus Representative Office
Tel: +86-21-523-707-00
Fax: +86-21-523-707-09
IMPORTANT CONTACT NUMBERS
22
Be Strong.™
For more information about our Nautilus Home Gyms or other Nautilus®
equipment for your home, visit www.Nautilus.com.
© 2006 Nautilus, Inc. All rights reserved. Nautilus, the Nautilus logo, My Nautilus, Heart Strong, Changing the Game in Health and Fitness, RE ACT, ROC, Remote Operation Control, SuperSof t, Hyperdrive, Be Strong
are either registered trademarks or trademarks of Nautilus, Inc.
Nautilus, Inc. World Headquarters, 16 400 SE Nautilus Drive, Vancouver, Washington, USA 98683, 1-800-628-8458, www.Nautilus.com.