Nautilus R916 Recumbent Bike Assembly Manual NLS AM Rev C Web

User Manual: Nautilus R916 Recumbent Bike Assembly Manual Troubleshoot Nautilus R916 Recumbent Bike Assembly |

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Page Count: 19

Be Strong.™

Model: R916

P/N: 001-6988 Rev C (02/08/07)

Assembly Manual

Commercial Series Bike R916

preface

Attention!

For detAiled instructions And inFormAtion

on how to use And cAre For your nAutilus®

commerciAl series bike, model r916, reFer to the

owner’s mAnuAl.

Thank you for purchasing the Nautilus® Commercial Series R916 bike. For more than 30 years Nautilus

has been producing the world’s finest fitness equipment used in health clubs and homes around the

globe. We hope this product exceeds your expectations and is a valuable tool for your facility.

Please carefully read through this manual to familiarize yourself with the operation of your new Nautilus

bike. Doing so will help to insure that your users get the most out of your bike, enjoying safe and

effective workouts ahead.

Nautilus, Inc.

World Headquarters

16400 SE Nautilus Drive

Vancouver, Washington, USA 98683

1-800-NAUTILUS

Nautilus® Commercial Series Bike Assembly Manual

table of contents

Product Features ........................... 4

Product Specifications .................. 5

Before You Assemble .................... 6

Parts List / Box Contents ............. 7

Hardware and Tool List ................ 8

Assembly Guide ............................ 9

Quick Start Guide .......................... 16

Warranty Information ................... 17

Contacting Nautilus ...................... 18

product features

C51 CONSOLE

REMOTE OPERATION CONTROLS™

SEAT ADJUSTMENT

MODEL: R916

Nautilus® Commercial Series Bike Assembly Manual

product specifications

NOTE: All instructions in the manual are given with the orientation

of sitting on the exercise machine facing the console.

User Weight Capacity: 400lbs / 182Kg

Dimensions: 24”w x 67”l x 46”h / 60.96 cm x 170.18 cm x 116.84

Shipping Weight: 231 lbs / 105 kg

Net Weight: 180 lbs / 82 kg

Power Requirements: Self Generating

9V AC/DC Power Supply (Battery Charger)

before you assemble

Note: Throughout this manual, all references to the left or

right side and to the front or back are made as if you were

on the machine, ready to exercise.

Basic Assembly Principals

Here are few basic assembly tips that can make assembly

of your

Nautilus® Commercial Series Bike quick and easy.

1. You can make the assembly process go faster by

gathering the pieces you need for each step prior to

starting the step.

2. As a general rule, and for all fasteners on your

Nautilus®

Commercial Series Bike, turning toward the right

will tighten, turning towards the left will loosen. An

easy way to remember this is by remembering the

expression, “Lefty loosey, righty tighty.”

3. The tools needed to assemble your Nautilus®

Commercial Series Bike are provided.

You may find the

use of a utility knife or scissors beneficial during the

unpacking and assembly process.

4. It is recommended that you use two people to

assemble your Nautilus® Commercial Series Bike.

Select Your Workout Area

Select where you are going to put your Nautilus®

Commercial Series Bike carefully. The best place for

your exercise bike is on a hard, level surface. You will

need at least 18 inches (.45 meters) on each side of the

Commercial Series Bike and 18 inches (.45 meters) behind

your R916 for dismount.

Make sure that the location you choose has a grounded,

3-prong power outlet within reach of the

Nautilus®

Commercial Series Bike

power cord.

NOTE: The Nautilus®

Commercial Series Bike

is designed

to plug into a grounded, non-GFI outlets only. To

determine if your outlet or circuit breaker is GFI, look for

a test and reset button on them. If they have the test and

reset button it is a GFI outlet or circuit breaker.

Further, if you ever perform any repairs on your

Commercial Series Bike

that require you to lay it on its

side, you will need at least five feet to one side of your

workout area.

Positioning Your Nautilus® Commercial Series Bike

Take great care when moving your Commercial Series

Bike into place prior to assembly.

The recumbent bike is heavy and requires two people

to safely move from one location to another. To move,

have two people lift up the rear end of the machine until

the transport wheels are in contact with the ground. The

machine can now be rolled on the transport wheels.

Do not grasp or move the the machine by holding onto the

computer console.

Note:

The transport wheels are intended for indoor use only and

should never be rolled on concrete or asphalt surfaces.

Nautilus® Commercial Series Bike Assembly Manual

parts list / box contents

PARTS LIST / BOX CONTENTS

REF # DESCRIPTION QTY

A Console 1

B Console Mast 1

C Main Frame 1

D Seat Pad 1

E Handlebar 1

F Seat Back Assembly 1

G Right Mast Shroud 1

H Left Mast Shroud 1

I Right Seat Bottom 1

J Left Seat Bottom 1

K Hardware Pack (not shown) 1

Hardware and tool list

HARDWARE BAG - NOTE: ILLUSTRATIONS ARE NOT TO SCALE.

The Hardware Bag contains the following individual parts and tools.

Ref #1 Allen Head Bolt M10x25 Qty. 4

Ref #2 Spring Washer M10 Qty. 4

Ref #3 Flat Washer M10 Qty. 4

Ref #4 Phillips Head Screw #10-32 x 3/4” Qty. 10

Ref #5 Phillips Head Screw 1/4”x20 Qty. 4

Ref #6 Spring Washer M6 Qty. 4

Ref #7 Allen Head Bolt M8x15 Qty. 4

Ref #8 Spring Washer M8 Qty. 12

Ref #9 Flat Washer M8 Qty. 12

Ref #10 Allen Head Bolt M8 x 40

Ref #11 Allen Head Bolt M8x20 Qty. 4

Ref #12 Phillips Head Screw M4x12 Qty. 1

Ref #13 6mm Allen Wrench / Phillips Screwdriver

Ref #14 8mm Allen Wrench

Nautilus® Commercial Series Bike Assembly Manual

Step 1:

Locate the following for this step:

Parts:

• Console Mast (B)

Hardware:

• Ref #1 Allen Head Bolt M10x25 Qty. 4

• Ref #2 Spring Washer M10 Qty. 4

• Ref #3 Flat Washer M10 Qty. 4

Tools:

• 8mm Allen Wrench

1-1 Connect the attached long Wire Tie (L) to the

main and TV cables (M) and use it to pull the

cables up through the Mast (B). Discard the

Wire Tie after use.

1-2 Align the Mast (B) with the four holes in the Main

Frame. (N)

1-3 Install and completely tighten the hardware.

The following instructions provide direction in assembling the base unit for the Nautilus® Commercial Series Bike model

R916. All instructions in the manual are given with the orientation of sitting on the bike facing the console. The console is

the front, while the seat is the back.

assembly guide

Figure 1:

assembly guide

Step 2:

Locate the following for this step:

Parts:

• Right Mast Shroud (G)

• Right Mast Shroud (H)

Hardware:

• Ref #4 Phillips Head Screw #10-32x3/4” Qty. 6

Tools:

• Phillps Head Screwdriver

2-1 Align Right (G) and Left (H) Mast Shroud on each

side of Mast as shown.

2-1 Install and completely tighten the hardware.

Figure 2:

Installed

Nautilus® Commercial Series Bike Assembly Manual

assembly guide

Installed

Step 3:

Locate the following for this step:

Parts:

• Display Console (A)

Hardware:

• Ref #5 Phillips Head Screw 1/4”x20 Qty. 4

• Ref #6 Spring Washer M6 Qty. 4

Tools:

• Phillips Head Screwdriver

3-1 Plug the Main Console Wire (Q) into the large

Connector (J5 ) on the back of the Console.

(Figure 4)

3-2 The Right Heart Rate Wire (O) is labeled with an “R”.

Plug the Right Heart Rate Wire into the connector

labeled P1 on the back of the console. (Figure 4)

3-3 Plug the Left Heart Rate Wire (P) into the P2

connector. (Figure 4)

NOTE: If installing the optional LCD Monitor refer

to the NV915 installation manual at this

time. If not installing the LCD Monitor, tuck

the TV Cables (S) into the Mast.

3-4 Align the Console with the Mast, install and

completely tighten the hardware.

Figure 3:

Figure 4: P1 P2

Step 4:

Locate the following for this step:

Parts:

• Seat back Assembly (F)

• Handlebar (E)

Hardware:

• Ref #7 Allen Head Bolt M8x15 Qty. 4

• Ref #8 Spring Washer M8 Qty. 4

• Ref #9 Flat Washer M8 Qty. 4

Tools:

• 6mm Allen Wrench

4-1 Align the Handlebar (E) with the Seat Back

Assembly (F) as shown.

4-2 Install and completely tighten the hardware.

Figure 5:

assembly guide

Nautilus® Commercial Series Bike Assembly Manual

Step 5:

Locate the following for this step:

Parts:

• Seat Pad (D)

Hardware:

• Ref #10 Allen Head Bolt M8 x 40 Qty. 4

• Ref #8 Spring Washer M8 Qty. 4

• Ref #9 Flat Washer M8 Qty. 4

Tools:

• 6mm Allen Wrench

5-1 Align the Seat Pad with the holes in the Seat Back

Assembly.

5-2 Install and completely tighten the hardware.

Figure 6:

assembly guide

Step 6:

Locate the following for this step:

Parts:

• Seat Assembly (from previous step)

Hardware:

• Ref #11 Allen Head Bolt M8x20 Qty. 4

• Ref #8 Spring Washer M8 Qty. 4

• Ref #9 Flat Washer M8 Qty. 4

Tools:

• 6mm Allen Wrench

6-1 Carefully Align the Seat Assembly with the

Seat Carriage (T).

6-2 Install and completely tighten the hardware.

NOTE: Use caution during this step as the Seat

Assembly is not yet secured to the Seat Carriage.

It is easier to perform this step if the Carriage is

positioned toward the top of the range.

6-3 Connect the Heart Rate Cables (U) from the

Handlebars to the corresponding connectors

exiting the Seat Carriage.

6-4 Carefully place excess cable from Contact Heart

Rate cables in between the Seat and and the Seat

Carriage.

To avoid damage to the Heart Rate Cables, DO NOT

apply excessive force to the cables while assembling

connectors.

Figure 5:

assembly guide

Nautilus® Commercial Series Bike Assembly Manual

Step 7:

Locate the following for this step:

Parts:

• Right Seat Bottom (I)

• Left Seat Bottom (J)

Hardware:

• Ref #4 Phillips Head Screw #10-32x3/4” Qty. 4

• Ref #12 Phillips Head Screw M4x12 Qty. 1

Tools:

•Philips Head Screwdriver

7-1 Align the Seat Bottoms with the holes in the

underside of the seat.

7-2 Install and completely tighten the hardware.

Figure 6:

assembly guide

Quick start guide

To Start:

Press the [QUICK START] key , or select a program key .

To Stop:

Press [STOP] key to pause the workout. Press [STOP] key again to end the workout.

During the workout:

• After selecting a program, follow the Display prompts and use the numeric keypad to enter information.

• Intensity level may be changed at any time during the workout by pressing the [Level: UP] key to increase the resistance, or

the [Level: DOWN] key to decrease the resistance.

* R916 console shown. Same instructions apply to U916 console.

WARNING: For detailed information on use and safety, refer to your Owner’s Manual file located on CD ROM.

1 2

3 3

4 5

3 7 6

Nautilus® Commercial Series Bike Assembly Manual

limited warranty

Commercial Market Warranty Information

All Nautilus® exercise products are warranted to the

commercial market purchaser to be free from defects in

materials and workmanship. Warranty coverage valid to

the original purchaser only and proof of the purchase will

be required. Any product sold or placed in an application

not recommended by Nautilus will void any warranty

coverage set forth by Nautilus warranty policies and

procedures.

Time Period

15 Years - Frame

3 Years- Mechanical and electrical parts

1 Year- Labor

1 Year - Wear items

What this warranty does not cover

1. Users weighing more than 400 lbs.

2. Any damage, failure or loss caused by accident,

misuse, neglect, abuse, improper assembly, improper

maintenance or failure follow instructions or warnings

in Owner’s Manual.

3. Use of product in a manner or environment for which it

was not designed.

Limitations

The foregoing warranties are in lieu of and exclude all

other warranties not expressly set forth herein, whether

expressed or implied by operation of law or otherwise,

including, but not limited to, warranties of merchantability

or fitness for a particular purpose. Nautilus shall in no

event be liable for incidental or consequential losses,

damages or expenses in connection with its exercise

products. Nautilus’ liability hereunder is expressly limited

to the replacement of goods not complying with this

warranty or, at Nautilus’ election, to the replacement

amount of the purchase price of the exercise product

in question. Some states do not permit the exclusion

or limitation of implied warranties or incidental or

consequential damages, so the preceding limitations and

exclusions may not apply to you.

Procedures

Warranty service will in most cases be performed by an

authorized Nautilus Fitness Dealer or Service Technician.

The original purchaser must provide proof of purchase,

Service calls and/or transportation to and from the

Nautilus Dealer is the responsibility of the purchaser.

1. Nautilus will have the option to repair or replace any

exercise product, which requires service.

2. Nautilus will replace any equipment frame that is

structurally defective with a new frame or replace the

unit with a unit of equal value.

3. Nautilus is not responsible for dealer labor charges for

the component changeovers completed after the labor

related warranty period stated herein.

4. If you elect to repair an exercise product or part

yourself, using the services of someone other than

an authorized Nautilus Fitness Dealer or Service

Technician, or use a replacement part not supplied

by Nautilus, Nautilus shall not be liable for any cost,

damage, failure or loss caused by the use of such

unauthorized service or parts.

important contact numbers

If you need assistance, please have both the serial number of your machine and the date of purchase available when you

contact the appropriate Nautilus office listed below.

WORLDWIDE CUSTOMER SERVICE

• NORTH AMERICA OFFICE

Nautilus, Inc.

World Headquarters

16400 S.E. Nautilus Drive

Vancouver, Washington, USA 98683

Phone: 800-NAUTILUS (628-8458)

Fax: 800-686-6466

e-mail: cstech@nautilus.com

• NAUTILUS INNOVATION CENTER

Nautilus, Inc.

1886 Prairie Way

Louisville, Colorado, USA 80027

Phone: 800-864-1270

Fax: 800-898-9410

• CORPORATE HEADQUARTERS

Nautilus, Inc.

World Headquarters

16400 S.E. Nautilus Drive

Vancouver, Washington, USA 98683

Phone: 800-NAUTILUS

INTERNATIONAL CUSTOMER SERVICE

• INTERNATIONAL OFFICE

Nautilus International S.A.

Rue Jean Prouvé 6

1762 Givisiez / Switzerland

Tel: +41-26-460-77-77

Fax: +41-26-460-77-70

E-mail: technics@nautilus.com

INTERNATIONAL OFFICES:

• SWITZERLAND OFFICE

Nautilus Switzerland S.A.

Tel: +41-26-460-77-66

Fax: +41-26-460-77-60

• GERMANY and AUSTRIA OFFICE

Nautilus GmbH

Tel: +49 2203/20 20-0

Fax: +49 2203/20 20-45 45

• ITALY OFFICE

Nautilus Italy s.r.l.

Tel: +39-051-664-6201

Fax: +39-051-664-7461

• UNITED KINGDOM OFFICE

Nautilus UK Ltd.

Tel: +44-1908-267-345

Fax: +44-1908-267-346

• CHINA OFFICE

Nautilus Representative Office

Tel: +86-21-523-707-00

Fax: +86-21-523-707-09

Be Strong.™

For more information about our Commercial Series exercise equipment or other Nautilus®

equipment for your home, visit www.Nautilus.com.

© 2006 Nautilus, Inc. All rights reserved. Nautilus, the Nautilus logo, My Nautilus, Heart Strong, Changing the Game in Health and Fitness, REACT, ROC, Remote Operation Control, SuperSoft, Hyperdrive, Be Strong

are either registered trademarks or trademarks of Nautilus, Inc.

Nautilus, Inc. World Headquarters, 16 400 SE Nautilus Drive, Vancouver, Washington, USA 98683, 1-800-628-8458, www.Nautilus.com.

Nautilus R916 Recumbent Bike Assembly Manual NLS AM Rev C Web

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