N/A Ditch Witch Welder PR95 P80 Parts Manual 050 684

User Manual: Ditch Witch Welder PR95

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P40/P80
(Rod Pusher)

Parts
Manual

CMW

®

Issue 15

050-684

1

P40/P80
(Rod Pusher)
ISSUE NO. 15PL-08/11
For Replacement Copy Order P/N 050-684

This manual contains information concerning the following models:
P40/P80 (Rod Pusher)

Copyright 2004, 2011 by The Charles Machine Works, Inc.
, Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid
Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The
Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.
ID0040642

2

3

FOREWORD___________
This manual contains illustrated parts lists to help you select quality ProTech ®
Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will
lessen the productivity of your equipment.
Part numbers enclosed in a box are no longer available from The Charles Machine
Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.
Footnotes provide more information to help you identify parts shown in the manual.
Assembly instructions and Tech Bits articles referenced in footnotes are available
through your local Ditch Witch dealer.
Description and specifications in this book were current at publication. However,
The Charles Machine Works, Inc. reserves the right to improve equipment, so this
manual might not reflect the most current improvements.
Instructions on recommended equipment use and maintenance are in the Operator’s
Manual that was shipped with your equipment.
Keep the following in mind when ordering ProTech replacement parts:
Specify parts you need by part number and description, not by illustration reference
numbers.
Have equipment model and serial number on hand to help ensure you get the right
parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.

8/6/2010, Rev-B

800-001

4

WARRANTY__________________________
DW WARRANTY Policy
July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS
LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch
Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc.
(CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use
(Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch
dealership for installation of parts under this warranty during the first year following “initial commercial” use of
the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for
transporting their equipment to an authorized Ditch Witch dealership for all warranty work.
EXCLUSIONS FROM PRODUCT WARRANTY
All incidental or consequential damages.
All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.
All defects, damages, or injuries caused by improper training, operation, or servicing of products
in a manner inconsistent with manufacturer’s recommendations.
All engines and engine accessories (these are covered by original manufacturer’s warranty).
Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such
warranty will be available to purchaser.)
ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.
IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE
UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A
COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING
THE DUTIES IMPOSED.
Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.
Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part
by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest
authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.
Extended warranties are available upon request from your local Ditch Witch dealer or CMW.
Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long
an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner
specific legal rights and the product owner may also have other rights which vary from state to state.
For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66,
Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

ID0134872

5

CONTENTS______________________
Decals
Decal Location - P40/P80 ................................... 8
Frame Components
Back Brace ..................................................... 12
Drive Rod Pusher - P40/P80............................... 22
Drive Rod Pusher - Trench Box ......................... 20
Power Pack Support ....................................... 36
Rod Rack ........................................................ 38
Storage Box - Early Style .................................... 34
Storage Box - S2A/S5A ..................................... 32
T-Bar .............................................................. 14
Tool Box - Early Style ......................................... 30
Trailer Mount .................................................... 26
Trailer Mount - Early Style .................................. 24
Trench Box ..................................................... 16
Trench Box Extension .................................... 18
Trench Box Trailer Mounts ............................. 28
Hydraulics
Cylinder Drive Rod - P40 ................................. 52
Cylinder Drive Rod - P80 - Begins ....................... 54
Cylinder Drive Rod - P80 - Ends .......................... 56
Drive Hydraulics - Early Style .............................. 46
Drive Hydraulics - P40/P80 ................................. 48
Drive Hydraulics - Present ................................. 44
Hydraulic Control Valve .................................. 50
Hydraulic Schematic ....................................... 42
Solenoid Control ............................................. 58
Electrical
Coil Bracket - Early Style .................................... 72
Current Transformer........................................ 68
Electric Diagram - Present ................................. 70
Grid System Hardware - Present ........................ 62
Strobe Light .................................................... 66
Boring Components
Pilot Heads - Beacon/Sondes - P80 - Old ............... 80
Pilot Heads - P40 - New Style ............................... 78
Pilot Heads - P40 - Old Style ............................... 76
Pilot Heads - P80 - New Style ............................... 82
Pulling Tools .................................................... 88
Pulling Tools Accessories .............................. 90
Push Rods - P40 ............................................. 84
Push Rods - P80 .............................................. 86
Rod Grabber - P40/P80 ..................................... 92
Miscellaneous
Bolt/Nut Torque Chart ..................................... 96
Optional Kits .................................................. 100
Parts Manual Change Request ..................... 101
Related Publications ...................................... 100
Replacement O-Ring Chart ............................. 99
Warranty Registration ................................... 104

ID0040643

6

7

DECALS

ID0135069

8

DECAL LOCATION
P40 - P80

11
1

6

13

7

2

10
10

3

8
3

5

8

12

9
4

2.00”

23.08”
8

2.25”

5.50”
9

2
9

9

5.00”

2.78”

3.38”

C

801-851

9

DECAL LOCATION
P40 - P80
REF PART
NO. NUMBER

1
2
3
4
5
6
7
8
9
10
11
12
13

275-573
274-012
274-013
274-049
274-050
274-079
275-048
275-306
275-310
275-326
275-341
275-430
275-446
275-447
274-724
273-009

QTY

DESCRIPTION

DECAL KIT - P40 - P80
2 TP2 MODEL-ID
2 TP5 MODEL-ID
8 DANGER ELECTROCUTION
2 WARNING JOBSITE HAZARD
1 OPERATION INSTRUCTIONS
1 IMPORATANT SAFETY RULES
2 DITCH WITCH EMBLEM
1 DITCH WITCH EMBLEM
2 WARNING CRUSHING WEIGHT
2 WARNING SLIDING PARTS
AR ACCENT STRIPE (1-7/16”)
1 P40 MODEL-ID
1 P80 MDEL-ID
1 ONE CALL NOTIFICATION
1 P40-P80 PATENT(S)

REMARKS

USE 39”

FOOTNOTES

C

801-851

10

NOTES:

ID0134963

11

FRAME
COMPONENTS

ID0135068

12

13

14

15

16

17

18

19

20

DRIVE ROD PUSHER
P40 AND P80

13
2
4
7

16

8

11

6
3
17
15
6
5
1
19
14

10
18
9
20

12

21

05

ID0125652

21

DRIVE ROD PUSHER
P40 AND P80
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

13.
14.
15.
16.
17.
18.
19.
20.
21.

QTY

116-283
116-443
105-339
183-517
183-502
184-024
354-027
354-223
354-021
354-078
354-130
361-991
354-171
354-172
183-676
115-499
115-483
105-831
105-337
106-012
110-228
106-070
106-216
105-071
105-069
110-013
105-340
110-417
184-187
105-702
181-906
181-910

1
1
1
2
2
1
1
1
2
2
1
1
1
1
2
4
4
5
5
5
1
2
2
2
2
1
1
2
2
2
1
1

DESCRIPTION

REMARKS

WASHER (.531", RUBBER)
WASHER (1.25", RUBBER)
BOLT (3/4-NC X 2-3/4")
PIN
PIN
LINKAGE PIN
STRAP
JAW CONNECTOR STRAP
JAW
JAW
LINKAGE
HANDLE
TRUSS FRAME
TRUSS FRAME
HITCH PIN
CLIP RING (1")
CLIP RING (1-1/4")
FLG LK BOLT (1/2-NC X 1-1/2")
FLG BOLT (5/8-NC X 2")
FLG BOLT (5/8-NC X 3")
LYNCH PIN (7/16" X 2")
SHLD BOLT (1/2" X 3/8", 3/8-NC)
BOLT (3/8-NC X 1", SIL BRZ)
WASHER (1/2")
WASHER (.406")
GRIP (1", BLK)
FLG LOCKNUT (3/4-NC)
SPRING CLIP PIN (.187" X 1")
BUSHING
SET SCREW (3/8-NC X 3/8", CUP)
BUSHING
BUSHING

SEE FOOTNOTE 1
SEE FOOTNOTE 2

P80
P40
ESS
EAR
EAR

INCL REF NO.'S 2, 4, 7, 9-10, 13 & 17 SEE FOOTNOTE 3
INCL REF NO.'S 2, 4, 7, 9-10, 13 & 17 SEE FOOTNOTE 3
INCL REF NO.'S 1, 5, 14-15 & 19 SEE FOOTNOTE 2
P40
P80

P40
P80
SEE FOOTNOTE 1
SEE FOOTNOTE 2
P40
P80

P40
P80
P40
P80
P40
P80; ENDS WITH S/N CMWP80_90000223.
SEE FOOTNOTE 4 - BEGINS WITH S/N CMWP80P90000225.
SEE
SEE
SEE
SEE

FOOTNOTE
FOOTNOTE
FOOTNOTE
FOOTNOTE

1
2
1
2

P40
P80

NOT SHOWN:

190-468
190-469
190-479
354-133
354-134

TRENCH BOX ADPTR KIT
TRENCH BOX ADPTR KIT
JAW CONVERSION KIT
EXTENSION
EXTENSION

FOOTNOTES:

1.
2.

3.
4.

END W/ SN 2H1335 ON P40 AND ENDS W/ SN 2H1308 ON P80.
BEGINS W/ SN 2H1336 ON P40 AND BEGINS W/ SN 2H1309 ON P80. TO UPGRADE UNITS PRIOR
TO THESE SERIAL NUMBERS ORDER ESID JAWS CONVERSION KIT AND REFER TO INSTALLATION
INSTRUCTIONS 050-210.
REFER TO INSTALLATION INSTRUCTIONS 050-218.
USE WITH 150-3036 CYL., USE LOCTITE 277 OR EQUIVALENT.

NOTE:

05

ID0125652

22

DRIVE ROD PUSHER
P40 AND P80

6

2
8

14
11

1
14
12
9
16
5

7
13
15

4

10
3

04

ID0125651

23

DRIVE ROD PUSHER
P40 AND P80
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.

105-071
105-069
361-991
105-831
106-012
105-702
106-070
106-216
110-013
110-417
115-499
115-483
116-283
116-443
181-906
181-910
183-517
183-502
354-027
354-223
354-018
354-073
354-021
354-078
110-055
110-220
184-187

QTY

2
2
1
5
5
2
2
2
1
2
4
4
1
1
1
1
2
2
1
1
1
1
2
2
2
2
2

DESCRIPTION

WASHER (1/2")
WASHER (.406")
HANDLE
FLG LK BOLT (1/2-NC X 1-1/2")
FLG BOLT (5/8-NC X 3")
SET SCREW (3/8-NC X 3/8", CUP)
SHLD BOLT (1/2" X 3/8", 3/8-NC)
BOLT (3/8-NC X 1", SIL BRZ)
GRIP (1", BLK)
SPRING CLIP PIN (.187" X 1")
CLIP RING (1")
CLIP RING (1-1/4")
WASHER (.531", RUBBER)
WASHER (1.25", RUBBER)
BUSHING
BUSHING
PIN
PIN
STRAP
JAW CONNECTOR STRAP
PIVOT
PIVOT
JAW
JAW
MACH BUSHING (1-1/4" X 14GA)
MACH BUSHING (1-1/2" X 14GA)
BUSHING

REMARKS

SEE FOOTNOTE 1
SEE FOOTNOTE 2
P40
P80
SEE FOOTNOTE 1
SEE FOOTNOTE 2
P40
P80
SEE FOOTNOTE 1
SEE FOOTNOTE 2
P40
P80
P40
P80
SEE FOOTNOTE 1
SEE FOOTNOTE 2
P40
P80
P40
P80

NOT SHOWN:

190-479

ESS JAW CONVERSION KIT

INCLUDES REF NO.'S 1, 5, 9 & 12. SEE FOOTNOTE 2

FOOTNOTES:

1. ENDS W/ SN 2H1335 ON P40 AND ENDS W/ SN 2H1308 ON P80.
2. BEGINS W/ SN 2H1336 ON P40 AND BEGINS W/ SN 2H1309 ON P80. TO UPGRADE UNITS PRIOR
TO THESE SERIAL NUMBERS ORDER ESID JAWS CONVERSION KIT AND REFER TO INSTALLATION
INSTRUCTIONS 050-210.

NOTE:

04

ID0125651

24

25

26

27

28

29

30

31

32

STORAGE BOX - S2A, S5A
21
15

25

24

28
26
27

23

5

10

19

12

13
2

11
8
19

6

7
22
8
5

20

17

6

18
14

9
1
2

3
16
4
4

09

ID0051826

33

STORAGE BOX - S2A, S5A
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.

QTY

190-425
190-426
050-192
105-069 1
105-825 AR
105-826 2
105-845 AR
106-070 2
110-219 AR
115-968 AR
110-366 AR
110-431 AR
115-349 1
115-399 AR
215-478 AR
215-488 AR
215-496 AR
326-983 1
326-987 1
326-985 1
326-982 1
326-188 1
360-124 1
110-449 6
105-814 3
303-330 1
300-5317 1
110-223 1
110-222 1
110-224 1
105-823 1
105-003 1
105-818 1
105-085 1

DESCRIPTION

STORAGE BOX KIT
STORAGE BOX CONVERSION KIT
INSTALLATION DIAGRAM
WASHER (.406")
FLG LK BOLT (3/8-NC X 3/4")
FLG LK BOLT (3/8-NC X 1")
FLG LOCKNUT (3/8-NC)
SHLD BLT (1/2" X 3/8", 3/8-NC)
HOLE PLUG (3/8")
BUTTON PLUG (3/8"-3)
VELCRO STRIP (1", SOLD PER 1")
VELCRO STRIP (1", SOLD PER 1")
GROMMET (1/2")
BULK STRIP (3/4", SOLD PER 1")
BUTT CONNECTOR (14-16GA)
FLEX GUARD (3/8", SOLD PER 1")
1- WIRE (14 GA, BRN) SOLD PER FT
STORAGE BOX BODY
STORAGE BOX BODY
STORAGE BOX TOP ASS'Y (S2A)
STORAGE BOX TOP
"NS" REAR BRACKET
S2 S4 T6 T12BW TAG BRACKET
POP RIVET (3/16" X .690")
FLG LOCKNUT (3/8-NC)
HASP
HASP
LATCH BRACKET
HOOD LATCH
ANCHOR BRACKET
FLG LK BOLT (5/16-NC X 3/4")
FLG LOCKNUT (5/16-NC)
BOLT (1/4-NC X 1-1/2")
LOCKNUT (1/4-NC)

REMARKS

S2A
S5A
S5A, SEE FOOTNOTE 1
(8) S2A / (7) S5A
S2A
(10) S2A / (7) S5A
OBSOLETE (2) S2A / (5) S5A
(2) S2A / (5) S5A
S2A USE 12"
S2A, USE 12"
S2A, SEE FOOTNOTE 1
S2A, USE 75"
(4) S2A / (2) S5A
USE 24", SEE FOOTNOTE 1
S5A, SEE FOOTNOTE 1
S2A
S2A
S2A
S5A
S5A, REAR STORAGE BRACE, SEE FOOTNOTE 1
S2A, SEE FOOTNOTE 1

NOT SHOWN:

274-012 1 TP 2 MODEL-ID
274-013 1 TPAC 5 MODEL-ID DECAL
275-306 1 DITCH WITCH EMBLEM
275-089 1 STEERING WHEEL PLAQUE
FOOTNOTES:

1. PARTS NOT INCLUDED WITH KIT AND SHOULD BE ORDERED SEPARATELY.

NOTE:

09

ID0051826

34

35

36

37

38

39

40

NOTES:

ID0134963

41

HYDRAULICS

ID0135071

42

43

44

DRIVE HYDRAULICS

P40 & P80 WITH SOLENOID CONTROL VALVE

3

SOL A
12
10
11

SOL B
2

14
6

5

7

9

PORT A

PORT B

13

17

6
9

7
RETURN

PRESSURE

5

25

8
5

8

18

FOOTNOTE (3)

25
20

15
16
24
23

5
18

16

19

15
24
23

20

4

FOOTNOTE (3)
21
26
26
22
1

02

ID0125634

45

DRIVE HYDRAULICS

P40 & P80 WITH SOLENOID CONTROL VALVE
REF PART
NO. NUMBER

1.
2.
3.
4.
5.

6.

7.

8.
9.
10.
11.
12.

13.
14.
15.
16.
17.
18.
19.
20.
21.
22.

23.
24.
25.
26.

QTY

100-714
105-053 4
105-156 4
105-261 4
115-686 AR
154-233 4
155-778
155-706
154-234 2
155-778
155-709
154-235 2
155-778
155-706
154-662 2
154-663 2
155-935 1
155-936 1
158-583 1
217-737
500-690
159-004 1
159-007 1
159-029 2
159-030 2
159-059 1
105-820 4
105-832 4
362-746 2
363-019 1
151-024 1
151-025 1
150-3036 1
154-005 2
155-706
155-706 2
501-325 2
105-003 2

DESCRIPTION

REMARKS

SOLENOID CONTROL VALVE KIT
NUT
BOLT (3/8-NC X 1-1/2")
BOLT (1/4-NC X 1-1/2", GD 8)
GROMMET EDGING
CONNECTOR (08 O/08 S)
O-RING (014 D70, VITON)
O-RING (908 D90)
CONNECTOR (08 O/12 S)
O-RING (014 D70, VITON)
O-RING (912 D90)
CONNECTOR (08 0/08,90)
O-RING (014 D70, VITON)
O-RING (908 D90)
HOSE (98", 3000 PSI)
HOSE (170", 3000 PSI)
DUST CAP
DUST PLUG
SOLENOID CONTROL VALVE
SOLENOID REPAIR KIT
SEAL KIT
QUICK BODY
QUICK ADAPTER
QUICK BODY
QUICK ADAPTER
SUBPLATE
FLANGE LOCK BOLT (1/4-NC X 3/4")
FLANGE LOCKNUT (1/4-NC)
RECEPTACLE BRACKET
BRACKET
CYLINDER (5.0" X 2.25" X 9.0")
CYLINDER (7.0" X 2.75" X 9.0")
P80 CYLINDER ASSEMBLY
CONNECTOR (08 S)
O-RING (908 D90)
O-RING (908 D90)
FLANGE LOCK BOLT (5/16-NC X 5/8")
FLANGE LOCKNUT (5/16-NC)

INCL. REF. NO.'S 1 THRU 26, SEE FOOTNOTE 1

ADAPTER CONNECTOR
(13/16-ORS M X 13/16-ORS M,STR)
ORS O-RING (-014)

SEE FOOTNOTE 2

USE 16"

SEE FOOTNOTE 2
SEE FOOTNOTE 2

2 PER UNIT

5" - P40
SEE FOOTNOTE 4; ENDS WITH S/N CMWP80_90000223.
SEE FOOTNOTE 4; BEGINS WITH S/N CMWP80P90000225

NOT SHOWN:

154-274
155-778

2

FOOTNOTES:

1.

REFER TO INSTALLATION DIAGRAM 050-190.

2.

TO PROVIDE GREATER HOSE LENGTH, ORDER SETS OF HOSE (REF. NO. 8 OR 9)
AND CONNECTOR (08 O/08 S) LISTED UNDER NOT SHOWN.

3.
4.

SEE PAGE ENTITLED "ELECTRICAL DIAGRAM, P40/P80, PRESENT PRODUCTION".
5X 106-012 (5/8-NC X 3") MOUNTING BOLTS REQ'D.

NOTE:

02

ID0125634

46

DRIVE HYDRAULICS
P40 / P80
EARLY STYLE

19
18

3
SOL A

18
17
SOL B

12
10
14
2

6

11

9
7
5
PORT A

PORT B

13
6

5
9

17

PRESS.

RETURN

7

8
4

5

8
21

15
5

16
24

16

23

15
24

FOOTNOTE 1

26

1
8

25
26

23

15
22

02

16

ID0139814

47

DRIVE HYDRAULICS
P40 / P80
EARLY STYLE
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.

23.
24.
25.
26.

QTY

100-714
105-053 4
105-156 4
105-261 4
115-686 AR
154-233 4
154-234 2
154-235 2
154-662 2
154-663 2
155-935 1
155-936 1
158-583 1
158-583 1
159-004 1
159-007 1
159-029 2
159-030 2
159-059 1
215-691 4
215-732 1
215-079
215-733 1
215-737
363-019 1
151-024 1
151-025 1
150-3036 1
154-005 2
155-706 2
155-226 2
217-528 2

NOT SHOWN:

154-274

2

DESCRIPTION

SOLENOID CONTROL VALVE
NUT (3/8-NC)
BOLT (1/4-NC X 1-1/2")
BOLT (1/4-NC X 1-1/2", ALN HD)
GROMMET EDGING
CONNECTOR (08S-08O)
CONNECTOR (12S-08O)
CONNECTOR (08o-08s 90)
HOSE (08O-98"-3000)
HOSE (08O-170"-3000)
DUST CAP
DUST PLUG
SOLENOID CONTROL VALVE
SOLENOID CONTROL VALVE
QUICK BODY (1-1/16 SAE, JIC)
QUICK ADAPTER (1-1/16 SAE,JIC)
QUICK BODY (1/2 X 3/4-SAE)
QUICK ADAPTER (1/2 X 3/4-SAE)
SUBPLATE
CORD GRIP CONNECTOR
PENDENT CABLE
TOGGLE SWITCH
POWER CABLE
ALLIGATOR CLIPS (PAIR)
VALVE BRACHET
DRIVE ROD CYLINDER (5")
DRIVE ROD CYLINDER (7")
P80 CYLINDER ASSEMBLY
CONNECTOR (08S-08J)
O-RING (908 D90)
CONNECTOR (08S-08O, 04NF)
PRESSURE GUAGE (3000 PSI)

REMARKS

INCL REF NO.'S 1 THRU 22. SEE FOOTNOTE 3

USE 16"

SEE FOOTNOTE 2
SEE FOOTNOTE 2

WITHOUT MANUAL OVERRIDE
WITH MANUAL OVERRIDE

P40
P80 - ENDS WITH S/N CMWP80_90000223.
SEE FOOTNOTE 4; BEGINS WITH S/N CMWP80P90000225.

SEE FOOTNOTE 1
SEE FOOTNOTE 1

CONNECTOR (08O-08O)

FOOTNOTES:

1. THESE PARTS PROVIDE FOR PRESSURE GUAGE OPTION. SEE FOOTNOTE 3.
2. TO PROVIDE GREATER HOSE LENGTH, ORDER SETS OF HOSE (REF. NO.'S 8 OR 9) AND 154-274 CONNECTOR.
3. REFER TO INSTALLATION DIAGRAM 050-190.
4. 5X 106-012 (5/8-NC X 3") MOUNTING BOLTS REQ'D.

NOTE:

REFER TO O-RING CHART IN THE MISCELLANIEOUS SECTION FOR REPLACEMENT OF SAE AND ORS CONNECTOR O-RINGS

02

ID0139814

48

DRIVE HYDRAULICS
P40 / P80

12
11

5

10
13
4
8

6
9
6

7

16
14

3

1

15

2

14
18
19
18

17

02

ID0125780

49

DRIVE HYDRAULICS
P40 / P80
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.

18.
19.

QTY

100-702
501-153 4
105-181 4
115-686 AR
154-233 2
154-234 2
154-235 2
154-236 2
154-662 2
154-663 2
155-621 1
155-935 1
155-936 1
159-004 1
159-007 1
159-029 2
159-030 2
363-019 1
151-024 1
151-025 1
150-3036 1
154-005 2
155-706 2

DESCRIPTION

REMARKS

CONTROL VALVE KIT
FLG LOCK BOLT (3/8-NC X 5/8")
BOLT (3/8-NC X 1/2")
BULK EDGE (5/32", SOLD PER 1")
CONNECTOR (08S-08O)
CONNECTOR (12S-08O)
CONNECTOR (08O-08S 90)
CONNECTOR (12S-08O 90)
HOSE (08O-98"-3000)
HOSE (08O-170"-3000)
HYDRAULIC CONTROL VALVE
DUST CAP
DUST PLUG
QUICK BODY (1-1/16 SAE, JIC)
QUICK ADAPTER (1-1/16 SAE, JIC)
QUICK BODY (1/2 X 3/4-SAE)
QUICK ADAPTER (1/2 X 3/4-SAE)
VALVE BRACKET
CYLINDER (5.0" X 2.250" X 9.000")
CYLINDER (7.0" X 2.750" X 9.000")
P80 CYLINDER ASSEMBLY
CONNECTOR (08S-08J)
O-RING (908 D90)

INCL REF NO.'S 1 THRU 16. SEE FOOTNOTE 1

CONNECTOR (08O-08O)

SEE FOOTNOTE 2

USE 16"

SEE FOOTNOTE 2
SEE FOOTNOTE 2

P40
P80-ENDS WITH S/N CMWP80_90000223.
SEE FOOTNOTE 3; BEGINS WITH S/N CMWP80P90000225.

NOT SHOWN:

154-274

2

FOOTNOTES:

1 - REFER TO INSTALLATION DIAGRAM 050-144.
2 - TO PROVIDE GREATER HOSE LENGTH, ORDER SETS OF HOSE (REF NO.'S 7 OR 8)
AND 154-274 CONNECTOR.
3 - 5X 106-012 (5/8-NC X 3") MOUNTING BOLTS REQ'D.
NOTE:

REFER TO O-RING CHART IN THE MISCELLANEOUS SECTION FOR REPLACEMENT OF SAE AND ORS
CONNECTOR O-RINGS.

02

ID0125780

50

HYDRAULIC CONTROL VALVE
SINGLE SPOOL

10

11
12

5
6
18

9

1
8
19
10
2

7

17
22
14

16
4
3

13

02

15

ID0127379

51

HYDRAULIC CONTROL VALVE
SINGLE SPOOL
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.

155-621
500-186
500-185
105-079
105-226
105-512
115-178
500-054
500-055
500-056
500-057
500-058
500-059
500-060
500-061
501-179
500-065
500-066
500-182
500-184
500-374

QTY

DESCRIPTION

HYDRAULIC CONTROL VALVE
1 RELIEF BALL
1 O-RING (110, D70)
1 LOCK WASHER (1/4)
1 WASHER (5/16)
1 COTTER PIN (3/32 X 3/4")
1 PLUG (06N, SQ FM HD)
1 LEVER BRACKET
2 LOCK WASHER (1/4")
2 BOLT (1/4-NC X 5/8", SLOT HD)
2 CUP SEAL
1 CONTROL VALVE LEVER
1 LEVER PIN
4 BOLT
1 DETENT BONNET
1 SCREW (1/4 X 1/2)
1 COMPRESSION SPRING
1 SPOOL COLLER
1 COMPRESSION SPRING
1 RELIEF SEAT
NEUTRAL RETURN CONVERSION KIT

REMARKS

INCL REF NO.'S 1 THRU 20. SEE FOOTNOTE 2

SEE FOOTNOTE 1
SEE FOOTNOTE 1
SEE FOOTNOTE 1
SEE FOOTNOTE 1

INCL REF NO.'S 3, 4 AND 13 THRU 17

NOT SHOWN:

FOOTNOTES:

1 - IF REPLACEMENT OF THESE PARTS IS NECESSARY, ORDER RETURN KIT (REF NO. 20) AND REFER
TO INSTALLATION DIAGRAM 050-088.
2 - REFER TO INSTALLATION DIAGRAM 052-141 FOR ADJUSTMENT OF PRESSURE RELIEF.

NOTE:

02

ID0127379

52

53

54

DRIVE ROD CYLINDER

P80
BEGINS WITH S/N CMWP80P90000225

8

10

14

3

7

9
15
17
16
12

13

8

11

7
4
5
6

2

16

1

15
18

12
17
11

10
8
14

03

3

ID0242510

55

DRIVE ROD CYLINDER

P80
BEGINS WITH S/N CMWP80P90000225
REF PART
NO. NUMBER

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

150-3060
150-413
150-3037
150-3039
149-305
149-306
106-096
125-766
157-013
157-529
157-531
157-530
125-767
157-015
157-014
155-764
150-3040
106-125
105-437

QTY

1
1
2
1
1
8
2
3
1
2
2
2
1
2
2
2
8
5

DESCRIPTION

P80 CYLINDER ASSEMBLY
ROD ASSEMBLY
BARREL ASSEMBLY
CYLINDER HEAD
PISTON
RETAINER RING
FLG BOLT (1/2-NC X 1-3/4",GD8)
WEAR RING
O-RING (438 D90)
BACKUP RING (438 D90)
U-SEAL SEAL
WIPER SEAL (2.750")
WEAR RING
O-RING (232 D70)
BACKUP RING (439 D90)
O-RING (240 D70)
3-PIECE HEAD RETAINER
BOLT (5/16-NC X 1 1/4", SOC)
BOLT (5/8-NC X 2-1/2" GR. 5)

REMARKS

INCLUDES REF #'S 1 THRU 18

USE LOCTITE 277 OR EQUIVALENT.
USE LOCTITE 277 OR EQUIVALENT.

NOT SHOWN:

259-136
259-137

PISTON RING COMPRESSOR
PISTON RING GUIDE

FOOTNOTES:

1. REPLACEMENT FOR 151-025. 5X 106-012 (5/8-NC X 3") MOUNTING BOLTS REQ'D.

NOTE:

03

ID0242510

56

DRIVE ROD CYLINDER

P80
ENDS WITH S/N CMWP80_90000223

8

4

1
7
8

6
2

5

3

4

02

8

ID0125779

57

DRIVE ROD CYLINDER

P80
ENDS WITH S/N CMWP80_90000223
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.

QTY

151-025
115-534
106-096
150-281
150-413
150-788
150-972
150-973
149-305
150-974
149-306
190-164

1
8
1
1
2
2
1
1
1
1
1

DESCRIPTION

CYL (7.0" X 2.750" X 9.000")
INTERNAL SNAP RING
FLG BOLT (1/2-NC X 1-3/4",GD8)
CYLINDER BARREL
CYLINDER ROD
CYLINDER HEAD
LOCK RING
PISTON
PISTON
RETAINER RING
RETAINER RING
SEAL REPAIR KIT

REMARKS

SEE FOOTNOTES 2 & 3.

SEE FOOTNOTE 1

NOT SHOWN:

259-136
259-137
259-135

PISTON RING COMPRESSOR
PISTON RING GUIDE
HEAD SPANNER

FOOTNOTES:

1 - REFER TO INSTALLATION DIAGRAM 050-115.
2 - INCLUDES REFERENCE NUMBERS 1 THRU 8.
3 - SUPERSEDED BY 150-3036; BEGINS WITH S/N CMWP80P90000225.

NOTE:

02

ID0125779

58

59

60

NOTES:

ID0134963

61

ELECTRICAL

ID0135070

62

GRID SYSTEM HARDWARE
ELECTRICAL STRIKE INDICATOR
PRESENT PRODUCTION
1
30
16

5

32
15

8
21
2
7

24
9
20
6
14
27
17

22

23
18
19

12
13

4

26
31

11
10

2
30

TO TRAILER

1

9

3

TO MATS

20
5
TO GND

1
FROM GROUND
ON STROBE

01

FROM GROUND CABLE

5

TO POWER
SOURCE

ID0140488

63

GRID SYSTEM HARDWARE
ELECTRICAL STRIKE INDICATOR
PRESENT PRODUCTION
2

31

1

33

25

34

42
40

39
42
41
36

37
38

35
38

01

37

ID0140488

64

GRID SYSTEM HARDWARE
ELECTRICAL STRIKE INDICATOR
PRESENT PRODUCTION
REF PART
NO. NUMBER

QTY

100-741
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.

18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.

106-217
106-455
106-462
215-769
215-771
215-775
215-776
106-053
215-777
215-790
215-791
215-793
215-795
215-799
216-011
259-210
259-234
354-168
217-270
217-311
121-055
354-208
215-826
215-813
215-824
215-825
216-012
183-658
354-216
106-454
195-339
215-828
215-827
106-221
106-220
260-223
215-771
215-770
215-899
215-894
106-220
106-216
105-069
354-223
116-443
184-187

21
21
1
1
11
1
1
2
4
1
1
1
1
1
8
8
2
1
1
1
1
1
1
2
1
1
12
2
1
2
1
2
21
1
1
1
1
1
2
3
3
2
1
1
2

DESCRIPTION

ELECTRICAL STRIKE INDICATOR
ADAPTION KIT
BOLT (1/4-NC X 1", SIL BRZ)
NUT (1/4-NC, SIL BRZ)
BOLT (3/8-NC X 1-1/4", SIL BRZ)
GROUND CLAMP
GROUNDING RECEPTACLE
GROUNDING ROD (72" LG)
SLIDE DRIVER
WING BOLT
GRID (20')
GROUND CABLE (20')
GROUND CABLE (50')
GROUND CABLE (200')
UMBILICAL CABLE (50')
VOLTAGE STAKE (23.5")
STRIKE INDICATOR BOX
TRAFFIC CONE
BARRIER TAPE CLIP
STROBE LIGHT PARTS ASSEMBLY
BULB (12V DC)
BULB (12V DC)
LENS (AMBER)
COIL BRACKET
UMBILICAL CABLE (25')
GROUND CABLE (25')
GRID (6')
POWER WIRE HARNESS
GROUND VOLTAGE LIMITER
MAT STAKE (15")
GRID (3')
NUT (3/8-NC, SIL BRZ)
WING NUT (1/4-NC)
GROUND CABLE (6', M TO M)
GROUND CABLE (6', M TO EYE)
LOCK WASHER (1/4", SIL BRZ)
LOCK WASHER (3/8", SIL BRZ)
BARRIER TAPE ROLL (3" X 1000')
GROUND RECEPTACLE
GROUND PLUG
CABLE (6GA X 4' M-EYE)
CABLE (6GA X 8.5" W/.375 EYE)
WASHER (3/8", SIL BRZ)
BOLT (3/8-NC X 1", SIL BRZ)
WASHER (3/8")
JAW CONNECTOR STRAP
RUBBER WASHER
BUSHING

REMARKS

INCL REF NO.'S 1 THRU 32

W/T-HANDLE CLAMP

OBSOLETE
OBSOLETE
FOOTNOTE 1
FOOTNOTE 2
FOOTNOTE 3

YELLOW
OBSOLETE

FOOTNOTES:

1. REPLACEMENT BULB FOR STROBE LIGHT 217-041
2. REPLACEMENT BULB FOR STROBE LIGHT 217-310.
3. REPLACEMENT LENS FOR STROBE LIGHT 217-310
NOTE:

01

ID0140488

65

66

67

68

CURRENT TRANSFORMER

F

13

14

E

D

X1
X2

X3

2
3
4
5
10

11

8
9

1

12
6
7

01

ID0153991

69

CURRENT TRANSFORMER
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.

354-238
105-826
362-790
105-832
362-623
216-023
362-718
105-845
116-376
116-283
106-176
215-853
105-297
215-784
215-843

QTY

4
1
4
1
1
1
4
4
4
1
1
4
1
3

DESCRIPTION

REMARKS

CURRENT TRANSFORMER ASSEMBLY
SCREW (3/8-NC X 1")
BRACKET
FLANGE LOCKNUT (1/4-NC)
COIL COVER BACK
CURRENT TRANSFORMER
COIL COVER FRONT
FLANGE LOCKNUT (3/8-NC)
SPACER
RUBBER WASHER
CONDUIT LOCKNUT (1/2-NPT)
CORD GRIP CONNECTOR
BOLT (1/4-NC X 3-1/4")
CABLE
RING TERMINAL (#10)

INCL REF NO.'S 1-14
SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1.

D - GREEN OR BLUE (TEST), E - BLACK OR SHIELD (COMMON), F - WHITE OR BROWN

2.

BRACKET IS USED FOR BOTH P40 AND P80, DIFFERENT MOUNTING
HOLES ARE USED FOR EACH ASSEMBLY.

NOTE:

01

ID0153991

70

71

72

73

74

NOTES:

ID0134963

75

ACCESSORIES

76

77

78

79

80

81

82

P80 PILOT HEADS

1

8
2

3

7
7
7
4
5
6

04

ID0134699

83

P80 PILOT HEADS
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.

QTY

400-901 AR
105-548 AR
102-152 1
400-897 1
400-898 1
400-899 1
105-510 1
400-902 1

DESCRIPTION

REMARKS

P80 86B BEACON HOUSING ASSY
ROLL PIN (1/2" X 2-1/4" LG)
BEACON, 86B
86 STANDARD PILOT HEAD
86 AGGRESSIVE PILOT HEAD
86 LESS AGGRESSIVE PILOT HEAD
ROLL PIN (1/4" X 1-1/2")
SLEEVE ASSEMBLY

SEE FOOTNOTE 1

EPOXY

SEE FOOTNOTE 1

INCL REF NO. 7
INCL REF NO. 7
INCL REF NO. 7

USE WITH 88B ONLY

NOT SHOWN:

250-023 AR

FOOTNOTES:

1. USE EPOXY (250-023 OR EQUIVALENT) TO SEAL WINDOWS. (250-025 CAULKING GUN ADAPTER REQUIRED).

NOTE:

04

ID0134699

84

85

86

PUSH RODS
P80

5
8

9

6

10
7

1
2
4
3

05

ID0088522

87

PUSH RODS
P80

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.

110-142
356-207
110-422
356-206
259-131
354-146
354-231
7. 354-149
354-232
8. 354-150
354-147
354-148
9. 354-033
354-157
10. 157-550

AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR

REMARKS

DESCRIPTION

QTY

PLASTIC CAP (1-3/4")
THD PROTECTION CAP (1.41" BOX)
PLASTIC CAP (1-3/8" X 2-13/32")
THD PROTECTION CAP (1.41" PIN)
TORPEDO LEVEL
24" PUSH ROD
24" PUSH ROD
48" PUSH ROD
48" PUSH ROD
PUSH ROD ADAPTER
PUSH ROD ADAPTER
PUSH ROD ADAPTER
PUSH ROD PILOT
PUSH ROD PILOT
U-SEAL (1.75" ID)

NOT SHOWN:

FOOTNOTES:

1.
2.
3.
4.

API
API
API
API

#V-0.040
#V-0.055
#V-0.040
#V-0.055

MALE THREAD (P80) CAN BE
MALE THREAD (P80) CAN BE
FEMALE THREADS (P80) CAN
FEMALE THREADS (P80) CAN

IDENTIFIED BY
IDENTIFIED BY
BE IDENTIFIED
BE IDENTIFIED

LENGTH, SHOULDER TO END OF PIN = 1.375".
LENGTH, SHOULDER TO END OF PIN = 2.00".
BY THE I.D. AT THE FACE, I.D. = 1.532 DIA.
BY THE I.D. AT THE FACE, I.D. = 1.427".

NOTE:

05

ID0088522

88

89

90

91

92

93

94

NOTES:

ID0134963

95

MISCELLANEOUS

ID0135063

96

SAE Bolt and Nut Torque Value Chart
Grade 5: UNC or UNF Thread
Size

Hex nut, or bolt tapped into hex
nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped
into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread
Size

Hex nut, or bolt tapped into hex
nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped
into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

VS02

ID0053384

97

Metric Bolt and Cap Screw Torque Values
Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.
Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, these should only be tightened to strength of original.
Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.
Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.
Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.
LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

98

Hydraulic Cylinder Bolt Torque Chart
Bolt Size
(inch)

Bolt
Part No.

Cylinder Repair Kit
Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule:
•

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair
kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

VS02

ID0053384

SAE & ORS Hydraulic Fitting Replacement O-Ring
Chart
Fraction
Size

Dash
Size

SAE
(Port Seal O-Ring)

ORS
(Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.
NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications
SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.
ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat
parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

99

100

P40/P80
Related Publications
Ass’y

Component
Model:
P40/P80 .............
P40/P80 ..............
P40/P80 ..............
P40/P80 ..............
P40/P80 ..............

Parts Manual ......................................................... ............
Operators Manual .................................................. ............
Supplementary Maint. Guide .................................. ............
Power Pac Parts Manual ........................................ ............
Power Pac Operator’s Manual ............................... ............

P/N
050-684
054-451
050-633
050-582
054-416

Optional Kits
O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051
O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER.02

ID0134857

101

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(Please print clearly)

Date: _______________________

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Your Name: _____________________________
Phone: _________________

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Fax: _________________

E-mail: __________________

Publication Information:
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Model: __________

Illustration Part No.:
Manual Page No.:
1. _____-_____ .......................................................... 1. __________
2. _____-_____ .......................................................... 2. __________
3. _____-_____ .......................................................... 3. __________
Nature of Change Request:



Text



Graphics



Missing Information

Describe change requested (if possible, include copy of publication page with changes marked.):
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
Please fax completed form to
Parts Manual Department (580) 572-3525
Thank you for taking the time to submit this request. We will contact you if further information is
needed to process your request.
ID0135001

102

103

ID0040564

104

ID0135281



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