VCMA 10 PT150 540S(2008 2009)

Superdrive Pump

Model PT150-540S

Form OM0033

Rev. Date 11/09

PBZ LLC | 50 Wood Corner Rd | Lititz PA 17543

www.CropCareEquipment.com | (717) 738-7365

A Paul B Zimmerman Inc. Company

Owner's Manual

3

Table Of Contents

Specications �� 3

Before You Begin �� 4

Safety Precautions �� 4

General Guidelines �� 4

Before Operation �� 4

Pump Safety Precautions �� 4

Operating Instructions �� 5

Mounting Procedure �� 5

Before/During Operation �� 5

Maintenance Instructions �� 6

Pump Drive Maintenance �� 6

CropCare® would like to thank you for choosing to purchase one of our Superdrive pumps� We appreciate your business and want

to fill all of your sprayer and equipment needs� We also desire to provide you with the technical support and needed parts that will

allow you to continue operating without disruption� For parts and service please contact your local CropCare® dealer�

Pump Maintenance �� 6

Winterizing your Pump �� 7

Troubleshooting �� 7

Pump Repair Instructions �� 8

Breakdowns & Parts Lists �� 9

Hypro 9203C Pump Breakdown & Parts List �� 9

PT150-540S Breakdown ��10

PT150-540S Parts List ��11

CropCare® Limited Warranty ��12

Contact Us ��13

Ordering Parts ��13

Specications

Dry weight ��99 lbs

Max input speed ��600 RPM

Max pressure �� 125 PSI

Input shaft ��1” diameter

Seal ��Viton / Silicon Carbide

Superdrive Pump

Model #: PT150-540S

17.00

17.50

9.35

4.19

5.50

10.00

18.34

10.00

3.00

1.625 10.72

3.50

5.25

5.00

.125

4

Safety Precautions

Before Operation

• Carefully study and understand this owner’s manual�

• Give the Superdrive pump a visual inspection for any

worn parts, loose bolts, or other visible problems, and

make any needed repairs� See the maintenance section

(page 6)�

Pump Safety Precautions

• Never pump ammable or explosive uids such as

gasoline, fuel oil, kerosene, etc�

• Useonlypipe,hose,andttingsratedforthemaximum

psi rating of the pump�

• Never pump faster than, or above, the maximum

recommended speed and pressure�

• Never pump liquids at temperatures higher than the

recommended maximum temperature (140° F / 60° C)

Do not exceed this temperature�

• Before servicing your pump, disconnect the power,

release all pressure, and drain all liquids�

• Do not run pump dry for any amount of time�

• Be sure all exposed moving parts, such as the PTO

shafts and adapters, are properly shielded or guarded

and that all coupling devices are securely attached

before applying power�

Every year many unnecessary accidents occur due to improper equipment handling and a disregard for safety precautions� You, the

operator, can avoid accidents by observing the precautions in this section�

• The operator should be a responsible adult� Do not

allow persons to operate this pump until they have

displayed a thorough understanding of the safety

precautions and operational use!

• Never attempt to operate this pump while under the

inuenceofalcoholordrugs.

General Guidelines

• The best defense against accidents is a careful and

responsible operator�

• If there is any portion of this manual that you do not fully

understand, please contact an authorized CropCare®

dealer�

• Be aware of all safety guidelines, warnings, and cautions.

• Familiarize yourself and other operators with the picking assistant’s components and how all parts are operated.

Before You Begin

Please read and understand this manual and its instructions and warnings completely before operating

the picking assistant.

5

Operating Instructions

Mounting Procedure

a

Figure 2: Attaching the PTO

1� Mount the Superdrive pump on the sprayer using 3/8”

bolts and lock washers through either the four square

holes, or the four round holes on the bottom of the pump

drive housing (Figure 1)�

2� Attach the PTO shaft (a) to the pump drive shaft (b) as

shown (Figure 2)�

3� Connect the inlet and outlet plumbing as shown (Figure 3)�

b

Figure 1: Mounting holes

Inlet

Outlet

Figure 3: Pump plumbing

1� If the sprayer was completely empty before use, there

willbeairtrappedinthelineswhenthetankislled.The

pump will need to be primed to release this trapped air�

2� If your pump is not equipped with a bleeder valve, remove

the topmost plug (a) (Figure 4) from the face of the pump

with the tractor off�

3� With the plug removed, open the inlet suction valve until

there is a steady ow of liquid out of the bleeder plug

hole, indicating that there is no more air in the system�

4� Replace the bleeder plug before engaging pump�

5� If your pump is equipped with a bleeder valve (a), open

thevalvewiththetractoroffuntilthereisasteadyow

of liquid out of the hose, indicating that there is no more

air in the system (Figure 5)�

6� If liquid does not come out with the tractor off, start the

tractor, open all valves, and engage the PTO� This will

force the rest of the air out�

7� Important: Engage the PTO clutch slowly and smoothly�

Avoid sudden starts and fast clutching that can damage

the drive section of the pump�

Figure 4: Pump priming with plug

a

Before/During Operation

a

Figure 5: Pump priming with bleeder valve

6

1� Flush the pump out with fresh water after every use� It

is also very important to winterize your pump to prevent

freezing and corrosion� Please see the Winterizing your

Pump section for winterizing instructions�

2� Refer to the Pump Repair section (page 8) for service

recommendations, or contact your local CropCare®

dealer�

Pump Maintenance

Maintenance Instructions

Pump Drive Maintenance

1� Follow all pump safety precautions and warnings (page 4)�

Following these guidelines will help to ensure many years

of smooth and trouble-free service�

2� Be sure that the belts (a) are properly tensioned before

use� Remove the side cover (b) by loosening the six 1/4”

x 3/4” screws (c) that attach it to the main frame, and

check the belt tension (Figure 6)�

3� Thepropertensionshouldbe:.120”ofdeectionwith

13�6 lbs of applied force (4 groove belt), and �120” of

deectionwith10.2lbsofappliedforce(3groovebelt).

4� To adjust the tension, remove the nylon bolt caps (d) that

cover the adjustment bolts (e)� Loosen the top nut (f)

rst,thenadjustthetensionbyturningthebottomnut

(g)� Re-tighten the top nut when the belts are properly

tensioned and replace the nylon bolt caps� Replace the

sidecoverwhennished(Figure7).

5� Note: It is extremely important to keep the top shaft

parallel with the pump input shaft� Misalignment will

greatly reduce belt life�

6� There are 2 take-up bearings (a) on the Superdrive pump

thatmustbegreased.Togreasethebearings,rstremove

the take-up bearing cover (b) by removing the four 1/4” x

3/4” screws (c) that attach it to the main frame� Grease

the bearings using the grease tting (d) on the bottom

ofthebearing.Replacethebearingcoverwhennished

(Figure 8)�

7� The recommended greasing interval for the take up

bearings is every 50 hours of operation, or once a year�

Figure 6: Checking belt tension

c

a

b

Figure 8: Greasing the Bearings

c

a

d

b

g

f

d

g

f

e

Figure 7: Tensioning the belts

c

7

Winterizing your Pump

It is essential that you winterize your Superdrive Pump to avoid damage and to allow for optimal performance� The winterization

process should be undertaken before freezing conditions and/or after each season of use� Failure to winterize your pump will

void the manufacturer’s warranty.

1� Verify that the sprayer tank is empty and rinsed out� Pour some RV nontoxic antifreeze into the tank� It is not recommended to

use engine antifreeze� Engine antifreeze can be harmful to humans, animals, crops, and the environment�

2� Engage the pump and make sure that the antifreeze has been pumped through the entire system�

3� Store the sprayer and pump in a safe, dry location away from the elements and human and animal activity�

4� Beforeuseinthespring,itisrecommendedtoushthepumpwithfreshwatertocleanseitoftheantifreezeandanyother

buildup� Also do a thorough inspection of the pump before use�

Maintenance Instructions

Troubleshooting

If you are having problems with you Superdrive Pump, please attempt to use this troubleshooting section to solve the problem� If you

are unable to fix the problem please contact an authorized CropCare® dealer for service�

Problems/Symptoms Possible Causes Solutions

Low Pressure

or

Low discharge

Pump not primed Remove topmost vent plug from face of pump and run pump to

expel trapped air� Recommend vent line or bleeder valve be used

Air leaks in suction line Check and reseal the suction hoses and fittings

Blocked or clogged line strainer or impeller Inspect strainer and impeller to clear any debris or obstruction

Undersized suction line or collapsed hose Suction line must be the same or larger diameter as pump inlet port

Broken Impeller Inspect for cracks and replace if damaged or broken

Pump not operating at 540 RPM Run tractor at PTO speed (540 RPM)

Belts not properly tensioned Tension belts (see page 6)

Liquid leaking out weep port Worn seal Replace seal

Rubber smell / Hot belts Belts not properly tensioned Tension belts (see page 6)

8

Pump Repair Instructions

1� Remove the four casing cap screws with 9/16" box end

wrench� Tap pump casing on discharge port with rubber

hammer, if necessary, to break loose from mounting

ange. Check inside of pump casing including suction

port� If badly eroded (or damaged), pump casing should

be replaced� Remove o-ring and discard� O-ring should

always be replaced�

2� Toremovetheimpellernut,clamptheangeinaviseand

insertalargescrewdriverorle(atleast10"long)into

impeller vanes to prevent impeller from turning when

loosening nut� Use a 5/8” socket wrench to remove the

impeller nut by turning it counterclockwise�

3� Once the nut is removed, place a screwdriver on each

side behind the impeller and pry away from the mounting

ange.Removeo-ringfromthemountingange.

Pump Housing Disassembly

In most cases, seal replacement requires disassembly of only

the pump half of the unit�

Pump Seal Removal

1� Lightly lubricate shaft for easier removal of seal� Using

two screwdrivers positioned opposite each other, pry the

rotary portion of the seal from the shaft�

2� Remove stationary seat and boot by prying out with two

small screwdrivers in manner similar to impeller removal�

(Caution: The seal will be damaged by removal in this

manner� A new seal and rubber gasket MUST be used

when pump is reassembled�)

Pump Shaft and Bearing Assembly Removal

and Replacement

1� While the pump is disassembled (see the Pump Housing

Disassembly section), the driven pulley on the pump shaft

must be removed� Remove the large retainer ring in pump

bearing bore on the pulley side of housing� Press out the

shaft and bearing assembly from the pump side using an

arbor press�

2� Bearings must be pressed off each end of shaft and

replaced in the same manner� NOTE: Shaft diameter

between bearings is larger�

3� For reassembly, reverse the order of instructions�

Seal Replacement & Pump Housing Reassembly

NOTE: Reassemble if drive end is not to be repaired�

Be extremely careful with the new seal� Take special care not

to scratch the lapped sealing faces of the rotary washer and

stationary seat�

1� LubricatesealcavityinmountingangewithWD-40,LPS

or equivalent�

2� Install the stationary portion of the mechanical seal by

sliding over the shaft with the ceramic side out�

IMPORTANT: Make sure the seal cavity is clean and

lubricated� Never run the sealing faces dry�

3� To seat the seal in the seal cavity, use a piece of 3/4” PVC

pipe4”to6”inlength.Pressitinrmlyandsquarely.

4� To install the rotary portion of the mechanical seal, place

it over the shaft with the carbon side facing in, and press

until it bottoms out against the stationary portion�

5� Insert key into shaft key slot� Place impeller on shaft� Put

[washer, jam nut and gasket] impeller nut on shaft end,

andusingalargescrewdriverorleintheimpellervanes

for support, tighten impeller nut securely�

6� Installo-ringonmountingange.Replaceo-ringifworn

or damaged�

7� Placepumpcasingonmountingange,insertandtighten

bolts evenly�

Cleanup Of Pump Housing

1� Using the circular bottle-type wire brush with air or hand

drill, clean the discharge port, suction port and the sealing

areas of the O-ring on the pump casing and mounting

ange.

2� After wire brush cleaning, it is recommended that the

pumpcasingandmountingangebefurthercleanedina

solvent tank to remove rust and corrosion particles�

9

Ref # Qty. Part Number Description

1 4 2406-0007 Drain plug (cast series)

2 1 0150-9000C Pump casing (cast series)

3 1 2253-0002 Impeller nut (cast series)

4 1 0401-9100P Impeller (model 9203C) (nylon)

5 1 1610-0015 Key (cast series)

7 1 1720-0083 O-ring

8 1 3430-0589 Mechanical seal kit (silicon carbide)

9 1 0750-9200C3 Mounting flange (cast series)

10 4 2210-0020 Bolt (cast series)

11 1 1410-0056 Slinger ring

12 2 2000-0010 Ball bearing

13 1 0505-9200 Pump shaft

14 1 1610-0004 Key

15 1 1820-0013 Bearing retainer

Breakdowns & Parts Lists

Hypro 9203C Pump Breakdown & Parts List

Seal repair kit: 3430-0589 - consists of: (1) ref # 7 O-ring, (1) ref # 8 Mechanical seal

10

Breakdowns & Parts Lists

28

20

20 28

20

25

30 33

24

39

11

34

37

5

19

12

2

16 32

18

36

14

6

33

11

39

24

29

27

38

26

38

10

8

17

31

4

13

18

32

36

9

22

35

3

15

23

3

35

1

21

26

38

19

12

7

34

37

38

27

PT150-540S Breakdown

11

Breakdowns & Parts Lists

Ref # Qty. Part Number Description

1 1 6864 Stainless hose clamp, 2 1/2" - 4 1/2"

2 1 1441600 1" shaft, keyed 1/4", 9" lg�

3 2 16412RS Bearing, 1" ID, 2" OD, 9/16" wide

4 1 3-3V265JA 2�65" 3 groove sheave - JA bushing

5 1 3-3V800SK 8" 3 groove sheave - SK bushing

6 1 4-3V280JA 2�8" 4 groove sheave - JA bushing

7 1 4-3V800SK 8" 4 groove sheave - SK bushing

8 1 9203C Hypro pump (See page 9 for pump breakdown)

9 2 CB38*114G5 Carriage bolt, 3/8-16 x 1 1/4" grade 5

10 2 FN38 Flange nut, 3/8-16

11 2 GF103 Grease fitting, 1/4-28 90 degree

12 6 H5C516*2 Hex head bolt, 5/16-18 x 2" grade 5

13 1 JA10 JA bushing 5/8"

14 1 JA16 JA bushing 1"

15 1 KEY14X134 1/4" key stock 1 3/4" lg�

16 1 KEY14X6 1/4" key stock 6" lg�

17 1 KEY316X134 3/16" key stock 1 3/4" lg�

18 6 LW10 Lock washer, #10

19 6 LW516 Lock washer, 5/16"

20 4 NC38 Hex nut, 3/8-16

21 1 P105633 Flex coupling 3"

22 1 PT1500 Main Frame

23 1 PT1501 Input shaft

24 2 PT1503 Bolt clip

25 1 PT1504 Top cover

26 2 PT1505 Take-up bearing cover

27 2 PT1506 Side cover

28 2 PT1507 Vinyl bolt cap

29 1 R3VX315-4 Belt 31�5" 4 groove

30 1 R3VX335-3 Belt 33�5" 3 groove

31 2 RP18*12 Roll pin, 1/8" x 1/2"

32 6 SCC1024*1 Socket head cap screw, 10-24 x 1"

33 2 SHB38*4 Square head bolt, 3/8-16 x 4"

34 2 SK16 SK bushing 1"

35 2 SRI2 Internal snap ring, 2"

36 2 SSC1024*14 Allen set screw, 10-24 x 1/4"

37 2 SSC14*14 Allen set screw, 1/4-20 x 1/4"

38 20 TF14*34 Hex head self tapping screw, 1/4-20 x 3/4"

39 2 UCT205-16 Take-up bearing 1"

PT150-540S Parts List

12

CropCare® Limited Warranty

Warranty Coverage

Warranty Is Void if:

Getting Service

Superdrive Pump: Model PT150-540S

1� The pump has been subjected to, in the opinion of CropCare®, negligent handling, misuse, an accident or if the instructions in the

owner's manual were not completely followed�

2� The pump's components have been altered in any manner or repairs have taken place with unapproved parts�

3� The pump and its components were subject to freezing or freezing conditions� The pump must have been winterized as per the

maintenance instructions to retain the warranty�

4� A non-compatible chemical was used and/or if the pump operator failed to rinse all chemical residue out of the pump after use�

5� Apetroleum-based,oil-based,orammableproductwasusedandcauseddamagetothepump.

All Superdrive Pump warranty claims must be made through an authorized CropCare® dealer� All warranty claims must be submitted

with an invoice or a proof of purchase that denotes the purchase date and place of purchase� If you have any questions or comments

concerning this warranty, please contact an authorized CropCare® dealer�

CropCare® hereby provides a Limited One (1) Year Warranty on Superdrive Pumps, manufactured by CropCare®� Superdrive pumps

manufactured by CropCare®are warrantied against any manufacturer’s defects in any of the pump’s components in the 12 months

following the original date of purchase�

Defective components will be repaired or replaced at the discretion of the manufacturer� It is the responsibility of the purchaser to

return warranted components to the manufacturer� This warranty is limited to the repair or replacement of pump components only�

CropCare® is not to be held liable for incidental or consequential damages of any kind� This warranty covers the purchaser of this

pump and any other owners who own it during the one year warranty period�

To retain the warranty, the pump must be operated and maintained as ascribed by its owner’s manual� For warranty service, please

have a copy of the purchase invoice available�

13

Contact Us

We desire to give you continuing service in the best manner possible� This includes listening to your comments, suggestions, and

problems� We will do our best to answer all questions thoroughly and in a timely manner� Please feel free to contact our customer

service department�

Ordering Parts

A brand of PBZ LLC

A Brand of Paul B Zimmerman Inc� Company

50 Woodcorner Road

Lititz PA 17543

(717) 738-7365

Fax (717) 738-7369

www�CropCareEquipment�com

Please contact your authorized CropCare® dealer to order replacement�parts for your product�

VCMA 10 PT150 540S(2008 2009)

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