Pro Lyft 2017 Brochure

User Manual: ProLyft-2017-brochure

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205

ProLyft is a

Prolyte Group brand

Aetos hoists

Controllers

Rigging gear

206

Photo by Promontaje

207

INTRODUCTION 206

AETOS CHAINHOISTS 208

CHAINHOIST ACCESSORIES 211

AETOS BASIC CONTROLLER 215

AETOS PRO CONTROLLER 216

THUJA NETWORK 218

AETOS + 219

AUXO 215

MANUAL CHAIN HOISTS 221

PROTRAC 223

Contents

208

INTRODUCTION

ProLyft products

Lifting, drive and control solutions from ProLyft make

productions happen, on stage, on tour, in theatres or sports

arenas. They ensure safe object or performer movements

and protect performers in their daily work. Whether up, down,

left or right, the direction, speed or load of the movement is

only limited by your imagination. ProLyft is able to cover a

broad spectrum of lifting, drive and control solutions within

the entertainment market due to employees with an open ear

for customer demands and the ability to translate ideas into

standard or customized solutions.

Get Ready for the Next Level

When Simplicity in Motion is the ultimate goal, there is always

a next level to meet. ProLyft invites you to take that level further

with a product range that is ﬁt to meet the future.

Made for entertainment

ProLyft Aetos hoists are designed to meet the increasingly

exacting demands of the entertainment market. These fool proof

hoists are designed to withstand rigorous transportation and

rough handling, and can be serviced just about anywhere –

even if it is 12 metres above the stage!

ProLyft Aetos controllers for electric chain hoists are designed

to meet the increasingly exacting demands of the entertainment

market. The controllers are designed in accordance with the

latest standards, using a user-friendly layout, reducing the risk

of operator failures, in either simple or complex lifting situations.

Photo: Perinic Sistemi D.O.O, Voice of Croatia

209209

The Unique ProLyft Program

ProLyft sustains a unique service programme on its complete

hoist range, developed to offer maximum service and support

for all hoist owners. This program encompasses:

• Installed network of trained and certiﬁed Service Points.

• Lifetime warranty.

• Individual identiﬁcation - RFID tag on every hoist for easy,

web-enabled, track and trace functions.

• ProLyft Service database – automatic reminders for

re-certiﬁcation.

• Test certiﬁcates worldwide online available for owners of

every hoist.

Photo: ProLyft Service Point training at Prolyte Asia Pacific

210

Photo: © Prolyte Group

THE PROLYFT AETOS RANGE

The Aetos range is fully equipped to meet future demands in lifting

equipment and offers clever features and carefully engineered product

attributes. It comprises standard 250kg, 500kg and 1000kg hoists and

controls.

EXTENDED LIFE, REDUCED MAINTENANCE

ProLyft Aetos electrical chain hoists have been carefully engineered for the

entertainment industry; specifically designed to endure daily use, extend-

ing the typical life expectancy of the hoist and chain.

EASY TO SERVICE:

• Easy replaceable disentangle plate insert.

• Easy access to chain guide and load wheel.

• Easy mounting of optional second brake.

• Easy replacement of electronic circuit board.

• Covers equipped with safety steel and captive bolts.

• All electronic components integrated on 1 circuit board.

• Adjustable clutch.

DESIGN:

• Damage reducing housing design.

• Hand grips integrated in covers.

• Replaceable smooth bumpers on covers.

• Through and through coloured plastic covers.

Optimised Chain Feeding:

• Specially designed disentangle plate for optimal and jam-free chain feeding

• 90% reduction of locking chains.

• Jam-free steel chain guide.

• Disentangle plate insert softer than the chain.

• Chain bag bracket with integrated dead end of chain attachment.

AETOS CHAINHOISTS

211

STANDARD FEATURES OF THE AETOS RANGE:

• Available in a 250kg, 500kg and a 1000kg hoist body.

• Fixed speed of 4m/min.

• Available in “direct control” and “low voltage control” versions.

• CEE form plug 16Amp 4pin and cable with strain relief for power

connection.

• CEE form plug 10Amp 4pin and cable with strain relief for low voltage

control (optional).

• Equipped with limit switches on all hoists, both direct control and low

voltage control.

• End limit switches are activated by chain stop for 100% repeatable

accuracy and easy of use.

• External limit switches can be used for hoists used above a grid or

false ceiling.

• Multiple voltage motor, suitable for worldwide use.

• Chain bags for 30m up to 80m available.

• 5-pocket load wheel.

• Zinc-plated load chain.

• 100% sealed aluminium transmission house without oil plugs.

• Standard swivel hook on hoist body and hoist chain.

• IP 55 protection.

PREPARED FOR D8+, CATEGORY A AND BGV-C1 USE:

• The clutch overload protection device is mounted outside the

drive train.

• Easy mounting of the second brake.

• Proper load capacity marking supplied with second brake.

• Limit switches available in direct control and low voltage control

versions.

• Prepared for double end limit switches.

• Output shaft for rotary limit switch or encoder connection.

AETOS 250 KG HOIST

135

191

213

358

99 112

AETOS 500 KG HOIST

160

230

255

437

160,9 123,9

AETOS 1000 KG HOIST*

196

263

304

540

192 146

523

533

405

415

381

388

Limit switches on all hoists:

• Both “direct control” and “low voltage control” hoists are equipped with limit switches

as standard.

• The limit switches are activated by a foam chain stop.

• Prevents hoists from being overloaded when running against the stop.

• Adding or positioning a foam chain stop to set a limit takes less than

a minute.

* Can be converted to a double reeved 2000kg hoist

212

Technical speciﬁcations

Load capacity 250 kg 500 kg 1000 kg 2000 kg

Lifting speed 4m/min 4m/min 4m/min 2m/min

Operating voltage 230/400V - 50Hz 230/400V - 50Hz 230/400V - 50Hz 230/400V - 50Hz

208/460V - 60Hz 208/460V - 60Hz 208/460V - 60Hz 208/460V - 60Hz

Protection Class IP 55 IP 55 IP 55 IP 55

Motorpower at 50Hz 0,25 kW 0,33 kW 0,66 kW 0,66 kW

Current consumption at

full load

0,75 Amp @ 400V 0,82 Amp @ 400V 1,46 Amp @ 400V 1,46 Amp @ 400V

1,3 Amp @ 230V 1,42 Amp @ 230V 2,53 Amp @ 230V 2,53 Amp @ 230V

FEM Class 1Am 1Am 1Am 1Am

FEM Duty factor 50% 50% 50% 50%

Starts per hour 300 300 300 300

Noise Level 60 dBA 60 dBA 60 dBA 60 dBA

Load Wheel 5 pocket 5 pocket 5 pocket 5 pocket

Load Chain EN 818-7 4,0 x 12,2mm 5,0 x 15,1mm 7,1 x 20,5 mm 7,1 x 20,5 mm

Falls of chain 1 1 1 2

Weight of Chain 0,35 kg 0,53 kg 1,1 kg 1,1 kg

Weight of Body 18 kg 28 kg 47 kg 47 kg

Type of Control DC and LVC DC and LVC DC and LVC DC and LVC

Limit switches single up/low limitswitches on DC

and LVC

single up/low limitswitches on DC

and LVC

single up/low limitswitches on DC

and LVC

single up/low limitswitches on DC

and LVC

Type of Power Connector CEE 16A-4p (red) CEE 16A-4p (red) CEE 16A-4p (red) CEE 16A-4p (red)

Type of LVC Connector CEE 10A-4p (yellow) CEE 10A-4p (yellow) CEE 10A-4p (yellow) CEE 10A-4p (yellow)

Low Voltage Control

Voltage 24V 24V 24V 24V

Easily Adaptable:

• Covers 180 degree rotatable for motor-up use.

• Easy mounting of optional second brake.

• Brake shaft and electronics prepared for second brake.

• Output shaft prepared for rotary limit switch or encoder connection.

• All hoists can be double reeved.

• Swivelling chain bag bracket for motor-down and motor-up use.

• Multiple voltage motor.

AETOS CHAINHOISTS

213

AETOS ACCESSORIES

AETOS ACCESSORIES RANGE

A complementary range of accesories, to adapt your hoists to all types of

use. Sturdy chainbags, with a perfect fit and reinforced bottom, to keep the

chain secured in the bag, from 22 to 80m chain lenght.

Swivelling chain bag brackets for motor-down or motor-up use. For all

hoists types. High grade zinc plated chain to complement your hoists.

Available in several lenghts and loading types.

Photo: PROmontaje,

PLA-10-004

Chainbag max 22mtr, 4.0x12.2mm chain

PAE-S-BR1000

BRACKET CHAINBAG ASSY AETOS 1000

PLA-10-013

Chainbag max 30mtr, 5.0x15.1mm chain

PAE-S-BR500

BRACKET CHAINBAG ASSY AETOS 500

PLA-10-009

Chainbag max 65mtr, 7.1x20.5mm chain

PAE-S-BR250

BRACKET CHAINBAG ASSY AETOS 250

214

PLS-10-002

Chain 4X12,2mm/m (250Kg hoists)

PLS-12-002

Chain 5,0x15,1mm/m (500Kg hoists)

PLS-11-002

Chain 7,1x20,5mm/m (1000Kg hoists)

AETOS ACCESSORIES

PLA-10-006 QUIK LINK 4MM,ELV.FOR CHAINBAG.

Quick connection link to connect the chainbag safely to the chainbag bracket.

PLA-10-008 QUIK LINK 6MM,ELV.FOR CHAINBAG.

Quick connection link to connect the chainbag safely to the chainbag bracket.

PLA-31-05

Control Cable Low Voltage Hoists

6A, CEE 4p. To be used for low voltage con-

trolled hoists. Available in several lenghts.

PLA-34-02

Break-out Harting to Cee-form, Direct

Control

Adapter to connect 4 motor cables to a

multi cable. Male HARTING connector to 4 x

4p. female CEE conector.

PLA-32-05

Powercable 32A/400V/5p

Mains cable 32A, CEE 5p. To be used to

connect your controls to the power system.

Available in several lenghts.

PLA-34-04

Break-out Harting to Cee-form, Low

Voltage Control

Adapter to connect 4 motor cables to a

multi cable. Male HARTING connector to 4

x 4p. female CEE conector. For low voltage

hoists.

PLA-33-05

Mutli cable, 16p. HARTING

To be used to connect up to 4 hoists - in

combination with the 4-way break-out or

break-in. Available in several lenghts.

PLA-35-05

Powercable 16A/400V/3p

Motor cable 16A, CEE 3p. To be used for

direct controlled single phase hoists. Avail-

able in several lenghts.

PLA-34-01

Break-in Cee-form to Harting, Direct

Control

Adapter to connect a multi cable to 4 motor

cables . 4 x 4p. Male CEE connector to

female HARTING connector.

PLA-36-05

Powercable 16A/400V/5p

Mains cable 16A, CEE 5p. To be used to

connect your controls to the power system.

Available in several lenghts.

215

Low voltage setup

AETOS AS THE STARTING POINT

Aetos hoists and controllers make it possible to create the best and most

affordable solution for every lifting situation. Standard Aetos hoists and

controls are fit to cover your average lifting situation, they are designed

with an understanding of the requirements of entertainment rigging, mak-

ing them easy and intuitive to operate.

The system offers power and control connections which are commonly

used within the entertainment sector worldwide and are easy to adapt to

special power requirements.

The control system offers added safety through a clear overview of se-

lected hoists during operation, while an optional remote control guarantees

an overview of the lifting situation from the best possible viewpoint.

REMOTE CONTROL

All Aetos remote controls have an ergonomic design to make them easy to

handle and operate.

The Aetos 1-channel remote control can be used as a remote up/down in

combination with the Aetos Pro controllers, or as a pickle on a single Auxo

hoist.

The Aetos 24-channel remote control brings all of the functionality of the

Pro controllers to the remote control, including possibilities for both left

and right hand operation.

All remote controls connect to the hoists or controllers using the Thuja

Network connection (7p XLR), indicators on the front panel show errors,

selections and availability.

216

PLA-40-001

Flightcase 250kg hoist

PAE-A-FC500

Flightcase 500kg hoist

PAE-A-FC1000

Flightcase 1000kg hoist

AETOS ACCESSORIES

PLA-50-003

Raincover 1000kg hoist single reeved

PLA-50-007

Raincover 1000kg hoist double reeved

217

AETOS BASIC CONTROLLER

Photo: © Prolyte Group

PROLYFT AETOS CONTROLLERS

ProLyft Aetos controllers have been engineered with an understanding

of the needs of rigging operators. The front panel layout and the

functionality of the buttons have been carefully designed to meet

AETOS BASIC CONTROLLERS

Aetos Basic controllers are designed for applications that do not require

advanced technology, offering a safe, simple, robust and effective control

solution.

Available models

• 4- and 8-channel version.

• Direct Control and Low Voltage Control version.

• 400Volt and 230V version.

Specifications

• Robust rotating up/down selection switches per channel.

• Main circuit breaker per 4-channels.

• LED phase indication.

• E-stop at SIL2 level.

• Illuminated start button.

• 32Amp/400V CEE form 5pin mains connector.

• Mains connector with phase inversion insert.

• Harting 16pin output connector(s).

• 19-inch rack mountable housing.

• No link function.

Article codes:

PAE-C4DC-00 CH CONTROLLER AE 4 WAY BASIC 400-3 DC

PAE-C4LV-00 CH CONTROLLER AE 4 WAY BASIC 400-3 LV

PAE-C8DC-00 CH CONTROLLER AE 8 WAY BASIC 400-3 DC

PAE-C8LV-00 CH CONTROLLER AE 8 WAY BASIC 400-3 LV

PAE-C4DC-01 CH CONTROLLER AE 4 WAY BASIC 230-3 DC

PAE-C4LV-01 CH CONTROLLER AE 4 WAY BASIC 230-3 LV

PAE-C8DC-01 CH CONTROLLER AE 8 WAY BASIC 230-3 DC

PAE-C8LV-01 CH CONTROLLER AE 8 WAY BASIC 230-3 LV

the demands of daily practice in lifting, where any selection mistake can

create an overload situation.

218

THE AETOS PRO CONTROLLER RANGE

The Aetos Pro controllers are designed for:

• Professional rental companies, demanding a flexible control system to

facilitate the frequent change of lifting configurations, offering both easy

operation and a clear overview of the selected and operated hoists.

• Permanent installations, where controllers are centralised and operated

remotely; and where there is a growing demand for multiple remotes

and E-stops.

• Use with touch screen remotes, enabling you to create groups of hoists

or patch your hoists to any control position.

SPECIFICATIONS

Front panel:

• Sealed front panel with integrated buttons.

• Hoist selection switches to select the group of hoists to operate.

• Group up/down switch.

• Bump function within a selected group.

• Single deselect button for easy clearing of the previous selection.

• Emergency stop at SIL2 level.

Back panel and housing:

• 32Amp/400V CEE form 5pin mains connector with 1,5m powercord.

• Automatic phase order detection.

• Main breaker on back panel, per 4-channels.

• Modular power packs per 4 channels, easily interchangeable.

• Harting 16pin output connector(s).

• 9-inch rack mountable housing.

AVAILABLE MODELS:

• 4-, 8- and 12-channel version.

• Direct Control and Low Voltage Control version.

• 400Volt and 230Volt version.

Photo: Promontaje

With special LED indicators:

• LED indicators for “power”, “breaker trip” and “operational”.

• LED indicators to show the selection per switch.

• LED output automatically adjusts to light conditions:

· Bright in the sun.

· Soft in the darkness of a stage.

AETOS PRO CONTROLLER

219

PAE-C4DC-10 CH CONTROLLER AE 4 WAY 7P-BUS 400-3 DC

PAE-C4LV-10 CH CONTROLLER AE 4 WAY 7P-BUS 400-3 LV

PAE-C8DC-10 CH CONTROLLER AE 8 WAY 7P-BUS 400-3 DC

PAE-C8LV-10 CH CONTROLLER AE 8 WAY 7P-BUS 400-3 LV

PAE-C12DC-10 CH CONTROLLER AE 12 WAY 7P-BUS 400-3 DC

PAE-C12LV-10 CH CONTROLLER AE 12 WAY 7P-BUS 400-3 LV

PAE-C4DC-11 CH CONTROLLER AE 4 WAY 7P-BUS 230-3 DC*

* Other 230V options follow the same article coding as the 400V

REMOTE CONTROL:

The unique Aetos remote control has 24 channels. Its ergonomic design

makes it easy to handle and operate. The up and down buttons are situ-

ated on both the left and right sides of the panel to facilitate both left and

right handed operation. The remote control connects to the controller using

the Thuja network connection (7pin XLR). Indicators on the front panel

show errors, selections and availability.

PAE-C24R-10 CH REMOTE AE 24 CHANNEL 7P-BUS

PAE-A-FC19IN4U

Controller ﬂightcase 19-inch 4HE

220

PTH-7PXLR-0.3 THUJA NETWORK CABLE 7P-XLR 0,3M

Thuja network cable to connect lifting control equipment.

INTRODUCING THE PROLYFT THUJA NETWORK SYSTEM

In conjunction with the Aetos range of electric chain hoist controllers,

ProLyft introduces the Thuja network. Thuja is a digital data network for

controlling lifting equipment in the entertainment industry; safe enough for

lifting above people, simple enough for touring use.

The Thuja network will enable far-reaching possibilities for future control

solutions.

The Thuja network allows links between Aetos controllers, creating an

extended system, offering the ability to connect remote controls, read

feedback from hoists and connect extra E-stops.

To prevent interference with other data networks used in the industry, and

to minimize the risk of unsafe network communication, the Thuja network

uses standard cat5 cables with 7-pin XLR connectors.

AETOS PRO CONTROLLERS

• Thuja network connection “Link in” / “Link out” by 7pin XLR’s

on front panel to:

· Link controllers (up to 99).

· Connect remotes.

• The order of linking will automatically number the

controllers on the remote.

• Emergency stop in a linked configuration at SIL2 level.

Photo: © Prolyte Group

THUJA NETWORK

221

STEP UP TO A NEXT LEVEL

The ProLyft Aetos+ range is an extension to your standard Aetos products

with helpful accessories for load measuring and positioning. Creating the

possibility to safely suspend loads above people, protect your lift against

overloading and to provide more essential information to the operator,

thereby adding safety in your lifting application.

Load cells, geared limit switches and encoders work as simple add-ons

to the existing systems. These add-ons are wired to a separate smart

control interface, making the system very cost-efficient and easy to up- or

downscale for each lifting application.

GROUP PROTECTION

Connecting the control interface in a position between the remote control

and the hoist controller, each add-on is automatically connected to the

corresponding hoist, thereby also creating group protection. Crossing any

limit of one of the selected hoists will stop the complete selected group.

AETOS SYSTEM INTEGRATION

Aetos+ accessories fully integrate with all Aetos hoists and Pro controllers:

• Independent from the type of control, direct or low voltage control

• Independent from the load capacity

• Independent from the amount of controlled channels

Due to these options the system offers ultimate flexibility, parts of

the installation can be upgraded without losing control over the

non-upgraded part.

LOAD MONITORING

The load monitoring interface is positioned in between the remote control

panel and the hoist controller. The load monitor reads the

load cells and connects the load data to the corresponding hoist.

Additional functions of the load monitoring interface are:

• Hoist and chain length selection to detect self weight of hoists

• Motor up or motor down selection

• Overload level switch-off setting

• Overload level warning setting

• Peak hold display

Hoists can always be lowered when an overload is detected.

The connection of the hoist to the hoist controller remains unchanged and

is identical to the Aetos range, for either Direct Control or Low Voltage

Control.

AETOS +

Low voltage setup

222

AUXO, MADE FOR ENTERTAINMENT

The ProLyft Auxo range provides out-of-the-box solutions for simple to

complex situations, answering the daily needs for safe rigging. The Auxo

system is based on the Aetos hoist bodies, but offers a total new approach

to lifting and control solutions, stepping away from control systems as we

know and opening a world of new possibilities.

THUJA NETWORK

Thuja is a digital data network for controlling lifting equipment in the en-

tertainment industry; safe enough for lifting above persons, simple enough

for touring applications.

All hoists are connected via the Thuja network using a cat5 cable with

7-pin XLR data connection. You can daisy chain from one hoist to another.

Like this all hoist are connected with an individual address, either by self

addressing or by patching, based on the unique hoist numbers.

OPERATING THE AUXO

The Auxo hoist can be operated with:

• A stand alone 1-channel remote control

• A 24-channel remote control in a group of maximum 24 hoists

• A touch screen controller in a set of maximum 999 hoists

INTEGRATED COMPONENTS

All Auxo hoists are standard equipped with:

• Load read-out

• Hook position read-out

• Phase order detection, up is always up

• Overload log and overload protection

• Motor up / motor down detection

• Registration of running hours and loaded hours

• Maintenance advice based on running/loading hours

POWER AND EMERGENCY STOP

Each hoist has its own emergency stop relay, power for the hoist may be

taken from any power outlet available. In this set up you can:

• Combine power for the hoists with power for the lighting department

• Take power from the nearest wall outlet

• Daisy chain power from one hoist to another

AUXO

223

MANUAL CHAIN HOISTS

Photo: © Prolyte Group

PRODUCT FEATURES: PHC-500ST AND PHC-1000ST

• Available in 500 and 1000 kg load capacity versions.

• Standard lifting chain lengths: 10, 15, 20, 25m.

(The hand chain is always two times the length of the load chain).

• Hand chain guide prevents toppling or jamming of the hand chain.

• High quality bearings to ensure smooth operation.

• Robust, black powder coated housing.

• Zinc plated and/or yellow chromatized brake parts and guide rollers.

• Zinc plated load chain and hand chain.

• Rotating hooks on housing and chain.

CHAIN BAG

The manual chain hoist can be equipped with standard chain bags fitting

the chain or oversized chain bags that can also be used to transport the

manual hoist.

PHC-500ST PHC-1000ST-1010

Manual Chain Hoists 500kg and 1000kg

A min.

E F

G H

AB D E F G H K

PHC-500ST 350 21 16 145 140 80 60 240

PHC-1000ST 380 28 20 158 155 87 68 270

load capacity Chain size lift per 1m hand chain overhaul pull on hand chain at WLL Weight

PHC-500ST-1010 500kg 5x15mm 26mm 210N 20kg

PHC-500ST-1515 500kg 5x15mm 26mm 210N 27kg

PHC-500ST-2020 500kg 5x15mm 26mm 210N 35kg

PHC-500ST-2525 500kg 5x15mm 26mm 210N 43kg

PHC-1000ST-1010 1000kg 6x18mm 24mm 240N 27kg

PHC-1000ST-1515 1000kg 6x18mm 24mm 240N 37kg

PHC-1000ST-2020 1000kg 6x18mm 24mm 240N 47kg

PHC-1000ST-2525 1000kg 6x18mm 24mm 240N 57kg

224

B G

L K

AB D E F G H I K L M N

PHC-500RHG 300 17 133 148 148 139 206 24 61 87 110 14

PHC-1000RHG 335 22 156 175 167 164 242 24 70 97 125 19

QUALITY IN 2 VERSIONS

The manual chain hoists are available in a standard version and in a

version with a rotatable hand chain guide. Both versions offer a 1000kg

and a 500kg SWL capacity. These premium quality, basic hoists offer

different chain lengths on both versions, optional black powder coating and

a high quality zinc plated chain.

OPERATES FROM ANY POSITION

Using the rotatable hand chain guide the operator can work from any

position, being able to follow and operate from any work position. This

allows the operator to stand and work outside the danger zone near the

load. The rotatable hand chain guide makes this hoist type specifically

suited for tower and roof system applications, where the hoist is used in

an inverted position.

PHC-500RHG-0315 PHC-1000RHG-0315

Manual Chain Hoists 500kg and 1000kg rotating hand chain guide

load capacity Chain size lift per 1m hand chain overhaul pull on hand chain at WLL Weight

PHC-500RHG-0315 500kg 5x15mm 33mm 210N 15kg

PHC-1000RHG-0315 1000kg 6x18mm 20mm 300N 25kg

PRODUCT FEATURES: PHC-500RHG AND PHC-1000RHG SERIES

• Available in 500 and 1000 kg load capacity versions.

• 360 degree rotating hand chain guide.

• High quality and easy serviceable brake system.

• Zinc plated and/or yellow chromatized brake parts and guide rollers.

• Zinc plated load chain and hand chain.

• Chain guide and gearbox almost completely closed for

maximum protection.

• Rotating hooks on house and chain.

• Available chain length: The RHG series hand chain hoist can be

supplied with any preferred amount of load and hand chain. Used in

combination with most of the MPT towers the hoist will be configured

with 15m load chain and 3m hand chain (PHC-500RHG-0315).

MANUAL CHAIN HOISTS

225

SYSTEM DESCRIPTION

ProTrac consists of a rectangular upper profile of extruded aluminium

combined with a lower round aluminium tube or profile. Three types of

lower profile can be connected to the upper profile:

Tube with slot profile 48,3 mm

Tube with slot profile 48,3 mm,

with integrated rail fiting for Helm 100 runner

Tube with slot profile 60 mm,

with integrated rail fiting for Helm 100 runner

The lower profile connects to the upper profile with stud bolts.

Suspension points for the ProTrac components slide into the slot of the

upper profile and are easily fixed, due to a lock and load system. ProTrac is

a modular system.

ProTrac is a modular system. Variable lengths can be connected via inter-

nal tubes, which are bolted into place. The connection of two lower profiles

is placed under 45 degrees to guarantee flawless runner travel. ProTrac’s

profiles are black anodised and are furnished with rubber caps at the ends.

The upper profile can be fitted with extra drilled holes of 50 mm (spaced

500 mm) to provide fittings for integrated electrical sockets.

ADVANTAGES

• High loading capacity. Max. Point load of 350 kg on 4,5 m span possible

• High Safety Factor: ProTrac has a Safety factor of 5 (on permanent

deformation) and 10 (on failure)

• Reduced horizontal bending. The lateral flex is less than 2 cm over 24 m

length if full load is applied, nearby fly-bars will not be blocked

• Very low inherent weight: ProTrac is 20 to 25% lighter than steel ladder

beams, which offers extra load capacity for your scenery

• Modular and flexible: ProTrac can be used in all theatres or other

venues, without any adjustments or changes to the

structural components

• Compact build height: ProTrac has a build height of only 306 mm

• Black stays black: ProTrac is anodised black

• Enhanced safety; End-caps available in several colours

READY FOR THE FUTURE

The rapid evolution of contemporary theater productions has placed new

demands on existing fly-bar systems. Important recent developments

include higher loading requirements, a growth in the scope of produc-

tions, and the introduction of mechanically operated fly-bar systems. The

demands placed by new production techniques have made many fly-bar

systems no longer suitable for the job.

Developed to fill this gap, ProTrac* is a substantially upgraded fly-bar

system with several extra options and a high loading capacity. Additionally,

because ProTrac is a lightweight system (low inherent weight), it allows a

higher net loading capacity for your winches or drives.

ACCIDENTS AVOIDED

Compared to commonly used conventional fly-bars or steel ladder beams,

ProTrac dramatically reduces the horizontal bending that results from

applying loads to the fly-bar.

ProTrac has practically NO lateral flex: horizontal bending is less than 2 cm

over 24 m of length when full load is applied. Nearby fly-bars will not be

blocked and, more importantly, potential accidents due to the blocking of

the flyway can be prevented.

Further, ProTrac can be furnished with yellow end-caps to enhance

visibility of the fly-bar, thus providing an extra safety margin for

technicians and actors when working on stage.

EASY INSTALLATION

The ProTrac system is very flexible, allowing components of several

different lengths to be easily combined and connected.

ProTrac can replace conventional fly-bars in theatres or other venues

without any alteration of the existing installation. There is no need to make

adjustments to the suspension cables or the complete fly-bar system: the

steel wires of the existing system can simply be connected to the

adjustable suspension points of the ProTrac components.

Calculation methods used for ProTrac comply with DIN 56921.

*ProTrac is a patented system

Photo: Royal Opera House, London, UK

PROTRAC

226

DO DO NOT

• The given allowable loading is for the complete ProTrac system, and is equal for

48,3 mm or 60 mm lower tube.

• The allowable loading is given for the ProTrac only. In a complete system winch

capacity and total length also have to be taken in account.

• The total weight of 2 point loads in 2 adjacent fields should not exceed the maxi-

mum allowable capacity of the suspension cable points.

Front view

Connector view

Fig 2. Connection of upper to lower profile by

means of stud bolts which are fastened

with a self locking nut.

Fig 1. Slide in lock and load block in

upper profile.

Fig 3. The 60 mm lower profile with integrated

rail profile fit for Helm 100 runners for

48H & 60H.

Fig 4. A completely assembled section

of ProTrac.

Example:

Winch / Hoist capacity 750 kg.

Length of ProTrac = 24 m.

Self weight ProTrac = 216 kg.

Free loading capacity =

750 kg - 216 kg = 534 kg.

Point loads: 2 x point loads of 267 kg.

Max. Uniformly distributed load =

534/24 = 22,3 kg/m1.

• Exceed the maximum allowable load given

• Cantilever the ProTrac more as stated

in the structural report

• Use damaged parts or suspension equipment

• Only use pre-tensioned steel wires for the suspension of fly-bars

• Check the actual load on the fly-bar before the first movement

• Check the suspension of the load to the fly-bar before the first movement

• Make sure the fly path of loads or set pieces is not blocked

• Make sure you use the right type of sheave for your steel wires

• Only use tested and certified hardware

• Keep a written logbook

302

97,5 149

250500500500500500500500500500500500250

2500-4500 (adjustable) 2500-4500 (adjustable) 2500-4500 (adjustable)

TECHNICAL SPECIFICATIONS PROTRAC

TYPES UPPER PROFILE LOWER PROFILE 48,3 mm LOWER PROFILE

48,3 mm

+ HELM 100

LOWER PROFILE

60 mm +

HELM 100

Alloy EN AW 6082 T6 F28 EN AW 6082 T6 F31 EN AW 6005 F26 EN AW 6005 F26

Proﬁles 60 diam. 48,3 diam. 48,3 diam. 60 diam.

Coupling system bolts bolts bolts bolts

Self weight 6,088 kg/m 1,944 kg/m 1,921 kg/m 2,534 kg/m

lx in mm46581770 133896 116630 222400

Wx in mm390437 5760 4160 7963

ly in mm41074310 145635 160570 289000

Wy in mm336575 6350 6648 9999

1 2 3

MAXIMUM DYNAMIC LOADS

SPAN DISTRUBUTED

Load

MAXIMUM ALLOWABLE POINT LOADS

ft kg/m lbs/ft kg lbs kg lbs kg lbs kg lbs

2,5 8,2 462,3 311,1 5 7 7, 9 1275,4 433,4 956,6 288,9 6 3 7,7 239,8 529,3

2,7 8,9 396,1 266,5 534,7 1180,0 401,0 885,0 267,3 590,0 221,9 489,7

2,9 9,5 343,0 230,8 4 9 7, 4 10 9 7, 7 373,0 823,3 248,7 548,9 206,4 455,6

3,1 10,2 299,9 201,8 464,9 1026,0 348,7 769,5 232,4 513,0 192,9 425,8

3,3 10,8 264,4 17 7, 9 436,3 962,9 3 2 7, 2 722,2 218,1 481,4 181,1 399,6

3,5 11,5 234,8 158,0 410,9 9 0 7, 0 308,2 680,2 205,5 453,5 170,5 376,4

3,7 12,1 209,9 141,2 388,3 8 5 7,0 291,2 642,8 194,2 428,5 161,2 355,7

3,9 12,8 188,7 12 7,0 368,0 812,1 276,0 609,1 184,0 4 06,1 152,7 3 3 7,0

4,1 13,4 170,5 114,8 349,6 771,6 262,2 578,7 174,8 385,8 145,1 320,2

4,3 14,1 154,9 104,2 332,9 734,8 249,7 551,1 166,5 3 6 7, 4 138,2 304,9

4,5 14,8 141,2 95,0 317,7 701,2 238,3 525,9 158,9 350,6 131,9 291,0

227

Photo: Prolyte Campus at TSD Group, Argentina

228228

Prolyte Campus

Prolyte Campus is a Prolyte Group initiative to support its

customers with the best and most up-to-date knowledge

available. Providing the tools and training to use the Prolyte

Group products safely and in compliance with applicable

standards and regulations will help you perform better. Prolyte

Campus offers a complete program of learning activities to

create awareness on the safe use of Prolyte products.

Providing the knowledge to let your business grow

As a manufacturer Prolyte Group always feels the responsibility

to supply knowledge as integrated part of its products.

Creating the awareness that safe working practices are key

to responsible ownership is one of our goals. Placing all our

training initiatives under one umbrella is a means to facilitate

access to this knowledge base for all our customers and users.

Transferring knowledge and creating a dialogue with technicians

worldwide, ﬁnding their needs and sharing experiences is a

valuable base for creating solutions that work and help you

grow your business.

What does the Prolyte Campus

offer?

Sharing knowledge is the pivoting point, in whatever way

is needed to get the message across. As a start the Prolyte

Campus will offer a mix of online, printed and seminar based

means of knowledge transfer. Existing activities, like the

BlackBook, How to video’s, Rigging Courses and Seminar

possibilities, will be continued. New initiatives, like web based

learning content and networking opportunities will be developed.

Prolyte users will be encouraged to share their experience and

daily practice skills.

www.prolyte.com/prolytecampus

PROLYTE CAMPUS

Photo: TSD Group,

229229229

BlackBook

The ultimate reference guide for our industries riggers, trussing

and staging technicians, the BlackBook offers renowned

technical background information and practical tips and

tricks. Completely up-to-date with the latest developments in

regulations and product design, this book is a must read for all

technicians in the live industry.

www.prolyte.com/brochures

Safety is our driving force

Prolyte Group products comply with strict international

standards and regulations. The manufacturing and welding of

our products is a very precise and reliable process, we work

exhaustively to ensure our procedures and protocols conform

to applicable standards and endeavour to be one step ahead

of new and future regulations and standards. All products are

manufactured to EN1090-3 EXC3, the highest execution class,

as certiﬁed by two independent notiﬁed bodies. All our loading

tables and structural calculations are in compliance with EC9.

Helping

you build

great

things

Photo: Prolyte Campus at Rolight, The Netherlands

230

www.prolyte.com facebook.com/Prolytegroup instagram.com/prolytegroup

Prolyte Group ∙ sales@prolyte.com ∙  +31 594 851 515

Pro Lyft 2017 Brochure

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