QUADTECH/QUADTECH Sentry 10, 20, 30 Plus Instruction QUADTECH
User Manual: QUADTECH/QUADTECH Sentry 10, 20, 30 Plus Instruction
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Sentry Plus Series Hipot Testers Instruction Manual Form 150697/A4 QuadTech, Inc., 2003 5 Clock Tower Place, 210 East Maynard, Massachusetts, U.S.A. 01754 January 2005 Telephone: Sales: Facsimile: Website: 978-461-2100 800-253-1230 978-461-4295 www.quadtech.com The material in this manual is for informational purposes only and is subject to change, without notice. QuadTech assumes no responsibility for any error or for consequential damages that may result from the misinterpretation of any procedures in this publication. WARNING Potentially dangerous voltages may be present on front and rear panel terminals. Follow all warnings in this manual when operating or servicing this instrument. Dangerous levels of energy may be stored in capacitive devices tested by this unit. Always make sure the high voltage indicator is not on when connecting or disconnecting the device under test. ! Product will be marked with this symbol (ISO#3864) when it is necessary for the user to refer to the instruction manual in order to prevent injury or equipment damage. Product marked with this symbol (IEC417) indicates presence of direct current. Product will be marked with this symbol (ISO#3864) when voltages in excess of 1000V are present. Page 2 of 85 Contents Warranty ............................................................................................................5 Specifications ............................................................................................................7 Accessories ............................................................................................................11 Safety Precautions....................................................................................................13 Condensed Operating Instructions ........................................................................15 Introduction - Section 1 1.1 Unpacking and Inspection..............................................................................21 1.2 Product Overview ..........................................................................................21 1.3 Controls and Indicators ..................................................................................22 1.3.1 Front Panel Controls and Indicators .................................................22 1.3.2 Rear Panel Controls and Connectors ................................................23 1.4 Installation .....................................................................................................24 1.4.1 Dimensions ........................................................................................24 1.4.2 Instrument Positioning .......................................................................24 1.4.3 Power Requirements ..........................................................................24 1.4.4 Safety Inspection................................................................................25 Operation - Section 2 2.1 Terms and Conventions .................................................................................27 2.2 Start-Up..........................................................................................................31 2.3 Programming Electrical Safety Tests.............................................................31 2.4 Programming a Ground Continuity Test .......................................................35 2.5 Programming an AC Hipot Test ....................................................................37 2.6 Programming a DC Hipot Test ......................................................................39 2.7 Programming an Insulation Resistance (IR) Test .........................................41 2.8 Programming a Pause (PA) in Test Sequence ..............................................43 2.9 Storing a Test Setup ......................................................................................45 2.10 Programming a Multi-Step Test.....................................................................47 2.11 PRESET Test Parameters .............................................................................48 2.11.1 AC-V FREQ ......................................................................................48 2.11.2 Software AGC ...................................................................................48 2.11.3 WV AUTO RANGE .........................................................................48 2.11.4 IR AUTO RANGE ............................................................................49 2.11.5 GFI ....................................................................................................49 2.11.6 FAIL RESTART ...............................................................................49 2.12 Instrument Offset ..........................................................................................50 2.13 Connection To Device Under Test ................................................................53 2.14 Measurement Procedure.................................................................................54 Page 3 of 85 Contents (Continued) 2.15 MENU Parameters ........................................................................................56 2.15.1 MEMORY Function .........................................................................57 2.15.2 SYSTEM Function ............................................................................59 2.15.2.1 CONTRAST ...................................................................59 2.15.2.2 BUZZER VOLUME .......................................................59 2.15.2.3 EN 50191 ........................................................................59 2.15.2.4 DC 50V AGC ..................................................................60 2.15.3 OPTION Function .............................................................................60 2.15.4 CALIBRATION Function ................................................................60 2.15.5 KEY LOCK Function .......................................................................61 2.15.6 CHANGE PASSWORD Function ....................................................63 2.15.7 ERROR LOG Function .....................................................................65 2.15.8 ABOUT Function ..............................................................................65 Interface - Section 3 3.1 Remote ..........................................................................................................67 3.2 G16 International Power Strip .......................................................................70 3.3 S07 Power Entry Adapter Cable ...................................................................71 3.4 S03 Corded Product Adapter ........................................................................72 3.5 S05 Foot Switch ............................................................................................73 3.6 S08 Gun Probe ..............................................................................................74 3.7 S50 Plus Ground Bond Tester .......................................................................75 Service & Calibration - Section 4 4.1 General...........................................................................................................77 4.2 Instrument Return ..........................................................................................77 4.3 Calibration......................................................................................................77 4.3.1 Calibration Parameters.......................................................................78 4.3.2 Enable Calibration ............................................................................79 4.3.3 AC Voltage Calibration .....................................................................80 4.3.4 DC Voltage Calibration .....................................................................80 4.3.5 IR Voltage Calibration.......................................................................81 4.3.6 AC Current Calibration......................................................................82 4.3.7 DC Current Calibration......................................................................83 4.3.8 ARC Calibration ................................................................................84 4.3.9 IR Resistor Calibration .....................................................................84 4.3.10 Ground Continuity Calibration .........................................................85 4.3.11 Contrast Calibration ..........................................................................85 4.3.12 Finalize Calibration ...........................................................................85 Page 4 of 85 Warranty QuadTech warrants that Products are free from defects in material and workmanship and, when properly used, will perform in accordance with QuadTech’s applicable published specifications. If within one (1) year after original shipment it is found not to meet this standard, it will be repaired, or at the option of QuadTech, replaced at no charge when returned to a QuadTech service facility. Changes in the Product not approved by QuadTech shall void this warranty. QuadTech shall not be liable for any indirect, special or consequential damages, even if notice has been given of the possibility of such damages. This warranty is in lieu of all other warranties, expressed or implied, including, but not limited to any implied warranty or merchantability of fitness for a particular purpose. SERVICE POLICY QuadTech’s service policy is to maintain product repair capability for a period of at least five (5) years after original shipment and to make this capability available at the then prevailing schedule of charges. Page 5 of 85 Page 6 of 85 Specifications Dielectric Strength Sentry 10, 20, & 30 Plus AC Output Voltage: Voltage Display: AC Current Display: Sentry 20 & 30 Plus DC Output Voltage: Voltage Display: DC Current Display: Range: Regulation: Frequency: Accuracy: Resolution: Range: Accuracy: 0.05 to 5kV AC, in 1V steps ± (1% of setting +5V) 50/60Hz selectable ± (1% of reading +5V) 1Volt 0.001mA to 20mA AC, in 1µA steps ± (1.5% of reading + 5 counts) (Total) Range: Accuracy: Resolution: Range: Resolution: Accuracy: 0.05 to 6kV DC, in 1V steps ± (1% of reading +5V) 1Volt 0.0001mA to 5mA DC 0.1µA ± (1.5% of reading + 5 counts) Voltage: Accuracy: Range: Accuracy: 50 - 1000V DC in 1V steps ± (1% of reading + 5V) 0.1MΩ - 50GΩ (voltage dependent) 0.1MΩ - 1GΩ, ± (10% + 5counts) < 100V 0.1MΩ - 1GΩ, ± (7% + 5counts) < 500V 1MΩ - 1GΩ, ± (4% + 5counts) ≥ 500V 1GΩ - 10GΩ, ± (7% + 5counts) ≥ 500V 10GΩ - 50GΩ, ± (12% + 5counts) ≥ 500V Insulation Resistance Sentry 30 Plus Insulation Resistance: Page 7 of 85 Specifications (Continued) Safety Features Ground Continuity Test: Programmable: 0.1Ω to 5.0Ω ±0.2Ω Accuracy, or OFF Ground Fault Interrupt (GFI): Shutdown of current imbalance when I > 0.5mA ±0.25mA, or OFF In-Rush Current: DC Mode: Set detection limit: 0.5uA – 5mA in 0.0001mA increments The programmable range for In-Rush current is dependent on the programmed High Limit: Range: High Limit: In-Rush: 1 0.1µA – 300µA 0.5µA – 300µA 2 0.301mA – 3.000mA 5µA – 3.000mA 3 3.01mA – 5.0mA 50µA – 5.0mA Fast Output Cutoff: HV output voltage terminated <0.4mS after NG (Fail) result Fast Discharge: <0.2s (Typical) Discharge of DUT upon termination of HV. ARC Detection: Detection Current: Pulse Width: Range: 1mA – 20mA AC and 5mA DC Minimum: 10µs General Features Time: Test*: Ramp: Dwell: Fall: 0.1sec – 999 sec, Continuous 0.1sec – 999 sec, OFF 0.1sec – 999 sec, OFF (DC & IR Mode only) 0.1sec – 999 sec, OFF * Test Time is limited ≤ 60seconds when the voltage and high current limit > 100VA. * Test Time for IR is 0.3sec – 999sec, Continuous Limits: HI/LO programmable during Test Time LO can be set to OFF during Hipot Test HI can be set to OFF during IR Test Indication: Pass/fail LEDs, audible alarm Remote Control: Inputs: Page 8 of 85 START, STOP Characteristics: 24V active low, Pulse width ≅20ms Outputs: PASS, FAIL, UNDER TEST Characteristics: Dry contact relay, Closed if true 115V, <100mA Connector: 9 pin male D-series & Terminal Strip Specifications (Continued) General Features Setup Storage: 60 Memory Locations, 10 steps each Standard Interfaces: Remote I/O Connectors: Front and Rear Connection HV OUTPUT: Custom Banana Socket RTN/LOW: Banana Socket GC (Rear Only): Binding Post/Banana Socket Front Panel Lockout: 10 Digit Password with or without setup recall LED Display: LOCK Mechanical: Bench Mount Dimensions:(w x h x d): 10.50 x 4.50 x 14.25 inches 262.5 x 112.5 x 356.25 mm Weight: 25.0 lbs (11.5 kg) net, 28 lbs (13.0 kg) shipping Environmental: Specifications: Operating: Storage: Warm-up Time: Power: • 90 - 130V AC • 200 - 250V AC • 50 or 60Hz • 300W max Supplied: • Instruction Manual • Calibration Certificate • Ground Continuity Lead • Power Cable • S02 Test Leads Safety Agency: CE, TUV Ordering Information: Description AC Hipot Tester AC/DC Hipot Tester AC/DC/IR Hipot Tester 18°C to 28°C, 70% RH 0°C to + 40oC, 80% RH -10°C to + 60oC, 80% RH 15 minutes Catalog No. Sentry 10 Plus Sentry 20 Plus Sentry 30 Plus Page 9 of 85 Page 10 of 85 Accessories Accessories Included Item AC Power Cord Power Line Fuse 3.15A 250V SB Power Line Fuse 1.6A 250V SB High Voltage Lead Set, 1m with alligator clips Ground Continuity Lead Instruction Manual Calibration Certificate Quantity 1 1 1 1 1 1 1 QuadTech P/N 4200-0300 520072 520074 S02 700100 150697 N/A Accessories/Options Available Item High Voltage Lead Set, high & low, 1m (std. with unit) Corded Product Adaptor, 115V High Voltage Lead Set, high & low, 2m Foot Switch High Voltage Probe Power Entry Adaptor Cable Gun Probe High Voltage Lead, 1m, unterminated High Voltage Lead, 2m, unterminated Gun Probe with Remote Start Load Box, resistive Load Box, custom resistors Interconnection Cable to Sentry 50 Ground Bond Tester Ground Continuity Lead (standard with unit) International Power Strip Corded Product Adaptor, 240V Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 QuadTech P/N S02 S03 S04 S05 S06 S07 S08 S09 S10 S11 S12 S14 S15 700100 G16 G25 Page 11 of 85 Page 12 of 85 Safety Precautions WARNING The Sentry Plus Series Hipot Tester can provide an output voltage as high as 6000V DC (5000V AC) to the external device under test (DUT). Although the Sentry Plus unit is designed with full attention to operator safety, serious hazards could occur if the instrument is used improperly and these safety instructions are not followed. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. The Sentry Plus unit is designed for operation with its chassis connected to earth ground. The instrument is shipped with a three-prong power cord to provide this connection to ground. This power cord should only be plugged in to a receptacle that provides earth ground. Serious injury can result if the Sentry Plus is not connected to earth ground. Tightly connect cable(s) to the (blue) RTN/LOW terminal. If this is not done, the DUT’s casing can be charged to the high voltage test level and serious injury or electrical shock hazards could result if the DUT is touched. Never touch the metal of the High Voltage probe directly. Touch only the insulated parts of the lead(s). Never touch the test leads, test fixture or DUT in any manner (this includes insulation on all wires and clips) when the high voltage is applied and the red DANGER light is ON. Before turning on the Sentry Plus unit, make sure there is no device (DUT) or fixture connected to the test leads. After each test, press the [STOP] (red) button for safety if there is any concern that HV may still be applied to the output terminals. When the red DANGER LED is lit or flashing, NEVER touch the device under test, the lead wires or the output terminals. Before touching the test lead wires or output terminals make sure: a) The red [STOP] button has been pressed b) The red DANGER LED is OFF. In the case of an emergency, turn OFF the POWER switch using a “hot stick” and disconnect the AC power cord from the wall. DO NOT TOUCH THE Sentry Plus INSTRUMENT. If the DANGER LED does not go off when the [STOP] button is pressed, immediately stop using the tester. It is possible that the output voltage is still being delivered regardless of the TEST ON/OFF control signal. When the Sentry Plus instrument is used in remote control mode, be extremely careful. The High Voltage Output is being turned on and off with an external signal. Page 13 of 85 Page 14 of 85 Condensed Operating Instructions WARNING High Voltage is applied to the white HV Output Terminal anytime the red DANGER LED is ON or flashing. Always make sure the DANGER LED is OFF when connecting or disconnecting the device under test (DUT). General Information The Sentry Plus Series Hipot Tester is a measuring instrument for direct readout of hipot output voltage and leakage current and insulation resistance. The voltage applied to the device under test is adjustable from 50V to 5kV AC and 50V to 6kV DC. The trip current limit is programmable from 1uA to 20mA AC in 1uA steps and from 0.1uA to 5mA DC in 0.1uA steps. The output voltage for Insulation Resistance tests is 50V to 1000V DC over a measurement range of 100kΩ to 50GΩ. Start-Up The Sentry Plus Series unit can be operated from a power source between 90 and 250VAC at a power line frequency of 50 or 60Hz. The standard Sentry Plus Series unit is shipped from QuadTech with a 3.15A fuse in place for AC 90-130V operation. (A 1.6A fuse is included for 200-250V operation). The Sentry Plus unit is shipped with the line voltage selector set for 120V. Refer to paragraph 1.4.3 for instructions on changing the fuse or line voltage selector. Connect the Sentry Plus Series unit AC power cord to the source of proper voltage. Operate the Sentry Plus Series instrument with its chassis connected to earth ground. The Sentry Plus instrument is shipped with a three-prong power cord to provide this connection to ground. This power cord should only be plugged into a receptacle that provides earth ground. Serious injury may result if the Sentry Plus Series instrument is not connected to earth ground. Press the [POWER] button on the front panel to apply power. To switch the power off, press the [POWER] button again or if measurements are to be made proceed with the Test Parameter Setup in Table COI-1. The Sentry Plus Series instrument should warm up for 15 minutes prior to use. NOTE Please read this instruction manual in its entirety before operating this instrument. These condensed operating instructions are not a substitute for all the information provided in the remainder of this manual. NOTE Refer to paragraphs 2.3 through 2.9 for a full description of programming test parameters and instruction on how to store the test setup. Test parameters must be set before the Sentry Plus Series instrument can be zeroed. Page 15 of 85 Condensed Operating Instructions (Continued) There are numerous menus within the Sentry Plus Series instruments. Familiarize yourself with these menus prior to programming a test. Figure COI-1 illustrates the STAND BY display and lists the functions that can be accessed by pressing the [F1] through [F4] keys. "STAND BY" or "Power-Up" Display Function of F1 - F4 Keys STEP 1/1 M1 AC 1.250kV 15.00mA 3.0s Instrument Status LOW : OFF ARC : OFF RAMP : OFF FALL : OFF PRESET F2 To view/change preset (initial) settings. MENU F3 To view/change: memory, system, option, cal., key lock, pw, error & about. MORE.. F4 To view the programmed test setups and access offset function. F1 F2 F3 F4 PROGRAM PRESET MENU MORE Delete NEXT Memory Soft AGC. Store WV Auto Range Recall IR Auto Range STEP: 1-10 GFI MODE: AC/DC/IR/GC/PA FAIL Restart ERR To enter programming mode. RMT AC-V Freq. OFST F1 STAND BY MORE.. Insert LOCK PROGRAM Delete Contrast Buzzer Volume High Limit EN 50191 DC 50V AGC Low Limit Option ARC Limit Multi-Link Ramp Time Dwell Time Offset System Voltage Test Time View Test Steps (Tabular Format) (DC, IR) Fall Time In Rush Current (DC) Calibration (Need password to enter) Key Lock (Need password to enter) Change Password (Need password to enter) Error Log About Manufacturer Software version Figure COI-1: Sentry Plus Series Menus Page 16 of 85 Condensed Operating Instructions (Continued) With the Sentry Plus Series instrument in “STAND BY” (or power-up display) status, follow the steps in Table COI-1 to program an AC, DC, IR or GC test or insert a Pause in the test sequence. STEP 1/1 "STAND BY" DISPLAY 0.000kV 0.500mA 3.0s STAND BY STEP 1/1 AC Display VOLT : 0.000kV HIGH TIME : : 0.500mA 3.0s SELECT MODE STEP 1/1 DC Display AC RMT AC RMT DC LOW : OFF ARC : RAMP : OFF OFF FALL OFF LOCK : OFF OFF OFF FALL OFF LOCK LOW PROGRAM MODE DISPLAYS OFST : OFF OFF OFF VOLT : 0.000kV HIGH TIME : : 0.500mA 3.0s DWELL : FALL : OFF OFF : OFF STEP 1/1 VOLT : 0.000kV LOW TIME : : 1.0MΩ 3.0s SELECT MODE STEP 1/1 CURR : 0.0A HIGH : DWELL : 1.0Ω 3.0s SELECT MODE STEP 1/1 PA Display : : ARC RAMP : SELECT MODE GC Display OFST ARC : RAMP : LOW I-RUS IR Display : RMT IR LOCK : OFF RAMP : DWELL : OFF OFF : OFF HIGH FALL RMT GC RMT OFST LOCK LOW LOCK OFST : ERR ERR ERR ERR OFF OFST ERR PA PAUSE : PAUSE MODE UNDER TEST SIGNAL : OFF SELECT MODE RMT LOCK OFST ERR PROGRAM F1 PRESET F2 MENU F3 MORE.. F4 UP F1 To change value in highlighted box. DOWN F2 To toggle choices of highlighted box. NEXT F3 To move highlighted box around display to select parameter to change EXIT F4 To exit programming mode. UP F1 To select test mode: AC/DC/IR/GC/PA DOWN F2 NEXT F3 EXIT F4 UP F1 DOWN F2 NEXT F3 EXIT F4 UP F1 DOWN F2 NEXT F3 EXIT F4 UP F1 DOWN F2 NEXT F3 EXIT F4 To enter programming mode. To view/change preset (initial) test parameters. To view/change system parameters: memory, system, option, calibration, key lock, password, error, & about. To view the programmed test setups and access offset function. To select test mode: AC/DC/IR/GC/PA To select test mode: AC/DC/IR/GC/PA To select test mode: AC/DC/IR/GC/PA Figure COI-2: “STAND BY” and PROGRAM Displays Page 17 of 85 Condensed Operating Instructions (Continued) Table COI-1: Test Parameter Setup Step 1 2 Test Parameter To enter programming mode Select Test Step 3 Select Test Mode 4 Set Test Voltage 5 Set Current (GC) Set High Limit * AC Hipot [F1] = PROGRAM [F1] = UP [F3] = NEXT [F1] = UP [F3] = NEXT [F1] = INC. [F3] = NEXT DC Hipot [F1] = PROGRAM [F1] = UP [F3] = NEXT [F1] = UP [F3] = NEXT [F1] = INC. [F3] = NEXT IR [F1] = PROGRAM [F1] = UP [F3] = NEXT [F1] = UP [F3] = NEXT [F1] = INC. [F3] = NEXT GC [F1] = PROGRAM Range [F1] = UP [F3] = NEXT [F1] = UP [F3] = NEXT [F1] = INC. [F3] = NEXT 1-10 [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = INC. [F3] = NEXT [F1] = NEW OR [F4] = EXIT [F1] = INC. [F3] = NEXT [F1] = NEW OR [F4] = EXIT [F1] = NEW OR [F4] = EXIT Set Low Limit (IR) 6 Set Test Time 7 Set Dwell (GC) *** Set Low Limit ** Set High Limit (IR) 8 Set ARC Limit 9 Set Ramp Time 10 Set Dwell Time*** 11 Set Fall Time 12 Set In-Rush Current 13a To program next test step OR To exit programming mode 13b * High limit decision is made throughout test time. ** Unit will make low limit decision at the end of test. * ** Limits will be checked at end of dwell time. Page 18 of 85 [F1] = NEW OR AC, DC, IR, GC, PA 0.05-5kV AC 0.05-6kV DC 0.05-1kV IR 0.1A GC 0.001-20mA AC 0.0001-5mA DC 0.1-50000MΩ IR 0, 0.1-5Ω GC 0, 0.1-999s AC 0, 0.1-999s DC 0, 0.1-999s IR 0.1-1s GC 0-20mA AC 0-5mA DC 0-50GΩ IR 0-5Ω GC 1-20mA AC 1-5mA DC 0-999s AC 0-999s DC 0-999s IR 0-999s DC 0-999s IR 0-999s AC 0-999s DC 0-999s IR 0, 0.5uA-5mA DC Program next step OR Exit programming Condensed Operating Instructions (Continued) Offset After setting your test parameters, zero the Sentry Plus Series instrument by using the automatic offset. With no device connected, connect the appropriate cable (or other fixture) into the OUTPUT connectors. Refer to paragraph 2.13 cable connections based on test to be performed. Return and HV test leads should not be connected together (open circuit) for AC and DC hipot tests. Return and GC test leads should be connected (short circuit) for a GC test. There is no offset in an IR test. NOTE: If Ground Continuity (GC) is turned ON when performing an offset, the continuity lead must be connected to the return (RTN/LOW) terminal, otherwise turn the continuity test OFF. Prior to performing the OFFSET function: • • • Allow the instrument to warm up for 15 minutes. Connect the Test cables (or fixture) to the front panel OUTPUT and RTN/LOW connectors. Program the test steps. With the instrument in STAND BY status: • • • • • • • Press [F4] = MORE Press [F3] = OFFSET Follow instructions on display: i.e.: connect OPEN across OUTPUT terminal. Press green [START] button. Wait while instrument gets OFFSET value. The OFST block at the bottom of the display is now highlighted (back lit). Press [F4] = MORE to return to STAND BY status. STOP QuadTech 1. F1 Sentry 30 Plus AC/DC/IR Hipot Tester Please open the HV output terminal F2 F1 F2 START 2. No offset in IR mode. F3 F3 PRESS START KEY TO GET OFFSET.. 1 0 CAL UPDATE PASS FAIL F4 F4 OUTPUT DANGER RTN/LOW ! CAUTION Max 5kVAC 6kVDC When ready, press [START] to get offset values OPEN - + Figure COI-3: Zero/Offset OPEN Configuration Page 19 of 85 Condensed Operating Instructions (Continued) Connection to Device under Test (DUT) Figure COI-4 illustrates the connection of the Sentry Plus Series unit to a single DUT using the S02 1-meter HV cable set that comes standard with the instrument. The custom white banana plug/red alligator clip is connected between the OUTPUT terminal on the Sentry Plus Series unit and the high side of the device under test. The black banana plug/alligator clip is connected between the RTN/LOW terminal on the Sentry Plus Series unit to the low side of the DUT. STOP QuadTech M1 START 0 AC LOW: OFF ARC: OFF 1.250kV 0.500mA 3.0s STAND BY 1 CAL F1 Sentry 30 Plus AC/DC/IR Hipot Tester STEP 1/5 RAMP: OFF FALL: OFF RMT UPDATE LOCK PASS FAIL OFST ERR PROGRAM F1 PRESET F2 MENU F3 MORE.. F4 F2 F3 F4 OUTPUT DANGER RTN/LOW ! CAUTION Max 5kVAC 6kVDC S02 Cable Set - + DUT COI-4: Connection to Device under Test Measurement Mode 1. 2. 3. 4. 5. Turn [POWER] ON. Allow Sentry Plus Series instrument a 15-minute warm up time. Connect S02 Black ground cable to Sentry Plus Series unit RTN/LOW terminal Connect S02 White/red HV cable to Sentry Plus Series unit OUTPUT terminal. Press [F1] = PROGRAM and enter test parameters. When finished programming, press [F4] = EXIT to return to STAND BY status. 6. Press [F4] = MORE to access Offset function. Press [F3] = OFFSET. Follow Offset instructions. When Offset is complete, press [F4] = MORE to return to STAND BY. 7. Connect device under test (DUT) to test leads. 8. Press [START]. 9. Record measurement. 10. Press [STOP]. Page 20 of 85 Section 1: Introduction 1.1 Unpacking and Inspection Inspect the shipping carton before opening. If damaged, contact the carrier agent immediately. Inspect the Sentry Plus Series instrument for any damage. If the instrument appears damaged or fails to meet specifications notify QuadTech (refer to instruction manual front cover) or its local representative. Retain the original shipping carton and packing material for future use such as returning the instrument for recalibration or service. 1.2 Product Overview The Sentry Plus Series is available in three models, the 10, 20 and 30, all of which provide AC Hipot testing capability. Additionally, the Sentry 20 & 30 Plus instruments provide DC Hipot testing. The Sentry 30 Plus unit provides Insulation Resistance testing. The hipot test can be programmed over a voltage range of 0.05 to 5kV AC and 0.05 to 6kV DC with a min/max leakage current detection range of 0.001 to 20mA AC and 0.0001 to 5mA DC. Insulation resistance measurements are possible to 50GΩ at programmable DC test voltages between 50 and 1000V. Each instrument comes standard with programmable ground continuity, internal storage containing 60 memory locations (10 steps each) and a remote interface with start/stop inputs & pass/fail outputs. Figure 1-1: Sentry 30 Plus AC/DC/IR Hipot Tester UL Requirements The Sentry Plus Series instruments meet the requirements outlined by UL for Hipot Testers. The Sentry Plus indicates the test potential (test voltage), has both visual and audible indication of failure and the STOP switch must be manually pressed prior to another measurement being made. The Sentry Plus Series instrument has a 100VA output [(5000V * 20mA) = 100VA]. The Sentry Plus Series instrument also measures and displays the output voltage directly at the output terminals during the test. Introduction Page 21 of 85 1.3 Controls and Indicators 1.3.1 Front Panel Controls and Indicators Figure 1-2 illustrates the controls and indicators on the front panel of the Sentry Plus Series AC/DC/IR Hipot Tester. Table 1-1 identifies them with description and function. 4 STOP QuadTech 5 F1 Sentry 30 Plus AC/DC/IR Hipot Tester 3 F2 F1 F2 START F3 F3 2 F4 1 CAL 0 UPDATE PASS FAIL OUTPUT DANGER RTN/LOW ! 1 F4 CAUTION 6 Max 5kVAC 6kVDC 12 11 10 9 8 7 Figure 1-2: Sentry 30 Plus Front Panel Controls & Indicators Table 1-1: Sentry 30 Plus Front Panel Controls & Indicators Reference Number Figure 1-2 1 2 3 4 Name Type Function Power START STOP Display Green Push Button Green Push Button Red Push Button LCD 5 F1, F2, F3 and F4 Gray Push Buttons 6 OUTPUT 7 RTN/LOW White Custom Banana Socket Blue Banana Socket Apply AC Power: 1=ON, 0=OFF Initiate Test: HV applied to OUTPUT terminal Stop Test: HV terminated at OUTPUT terminal Program Menu, Test Setup, Measurement Results, Memory Contents, Calibration Select Instrument Functions Keys perform different functions under different menus. Right side of display shows corresponding key function. High Voltage (Potential) Terminal 8 9 DANGER FAIL Red LED Red LED 10 11 12 PASS UPDATE CAL Green LED Recessed P-B Recessed P-B Page 22 of 85 RTN: Low voltage reference terminal LOW: Common ground reference terminal When lit, high voltage is present at OUTPUT terminals When lit, DUT judged as FAIL. Output voltage is immediately cut off. Press [STOP] to disable FAIL LED When lit, DUT judged as PASS Qualified Service Personnel Only Enable/Disable Instrument Calibration Introduction 1.3.2 Rear Panel Controls and Connectors Figure 1-3 illustrates the controls and connectors on the rear panel of the Sentry Plus Series AC/DC/IR Hipot Tester. Table 1-2 identifies them with description and function. 2 ! WARNING: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE AND RATING OF FUSE AS SPECIFIED FOR THE LINE VOLTAGE BEING UTILIZED. ! CAUTION: NO OPERATOR SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED PERSONNEL. 3 4 5 6 FAN 50o C AUTO ON/OFF 1 POLLUTION DEGREE 2 INSTALLATION CATEGORY II 5 6 9 VOLTAGE SELECTOR 90V - 110V ~ 1 108V - 132V ~ 198V - 242V ~ 216V - 250V ~ CONT. CHECK OPTION 3.15AT 250V START 1.6AT 250V RESET COM MODEL NO. 100V/120V/220V/240V~ 50/60Hz 300W MAX SERIAL NO. INTER LOCK HIGH VOLTAGE Max 5kVAC/6kVDC HV OUTPUT RTN/LOW 10 9 8 7 Figure 1-3: Rear Panel Sentry Plus Series Instrument Table 1-2: Sentry Plus Series Rear Panel Controls & Connectors Reference # Figure 1-3 1 Name Type Function VOLTAGE SELECTOR 2 Red 2-position Slide Switches 2 Remote 3 4 5 CONT CHK OPT. TUV CE Remote 6 Fan 7 8 Ground AC Line Input 9 RTN/LOW Silver 9-pin D-Type Connector Black banana plug Sticker Black 5-screw Terminal Strip SF11580AT 115V 50/60Hz 0.10A Silver Banana Plug Black 3-wire inlet module & fuse holder Blue Banana Socket Select Voltage Level corresponding to AC Source 90V – 110V: 3.15A 250V Slow Blow 110V – 130V: 3.15A 250V Slow Blow 200V – 240V: 1.6A 250V Slow Blow 220V – 250V: 1.6A 250V Slow Blow Remote Connection: Inputs: Start, Reset Outputs: Pass, Fail, Under Test Connection for Ground Continuity Check Instrument Safety Agency Listing Remote Connection: Start, Reset, Com, Interlock 10 HV OUTPUT Introduction White Custom Banana Socket Cool Unit: T≥50°C = ON, T<45°C = OFF Instrument Chassis Ground Connection Connection to AC power source Fuse Drawer: 3.15A 250V or 1.6A 250V (see #1) RTN: Low voltage reference terminal LOW: Common ground reference terminal Rear panel High Voltage (Potential) Terminal Page 23 of 85 1.4 Installation 1.4.1 Dimensions The Sentry Plus series unit is supplied in a bench configuration, i.e., in a cabinet with resilient feet for placement on a table. Flip feet are provided under the front feet so that the Sentry Plus instrument can be tilted up for convenient operator viewing. 4.50" 112.50mm STOP QuadTech F1 Sentry 30 Plus AC/DC/IR Hipot Tester F1 F2 F2 START F3 F3 F4 1 0 CAL UPDATE PASS FAIL F4 OUTPUT DANGER RTN/LOW CAUTION Max 5kVAC 6kVDC 14.25" 356.25mm 10.50" 262.5mm Figure 1-4: Sentry Plus Series Instrument Dimensions 1.4.2 Instrument Positioning The Sentry Plus unit contains a graphic display for direct readout of measured parameters. The optimum angle for viewing is slightly down and about 10 degrees either side of center. For bench operation the front flip feet should always be used to angle the instrument up. In bench or rack mount applications the instrument should be positioned with consideration for ample air flow around the rear panel fan ventilation hole. An open space of at least 3 inches (75mm) is recommended behind the rear panel. Testing should be performed on a non-conductive surface. An ESD mat is not a recommended test platform. 1.4.3 Power Requirements The Sentry Plus instrument can be operated from a power source of 90 to 132V AC or 198 to 250V AC. Power connection is via the rear panel through a standard receptacle. Before connecting the 3-wire power cord between the unit and AC power source, make sure the voltage selection switches on the rear panel (Figure 1-5) are in accordance with the power source being used. For a 90-132V source, use a 3.15A 250V fuse. For a 198-250V source, use a 1.6A 250V fuse. Always use an outlet that has a properly connected protection ground. Page 24 of 85 Introduction WARNING MAKE SURE THE UNIT HAS BEEN DISCONNECTED FROM ITS AC POWER SOURCE FOR AT LEAST FIVE MINUTES BEFORE PROCEEDING. Procedure For Changing A Sentry Plus Series Fuse Remove the fuse drawer, by pressing the black tab located at the center of the extended fuse drawer, just below the 3-prong receptacle, and pull outward. Once the fuse drawer has been removed from the instrument slide out the fuse from the holder and replace. Make sure the new fuse is of the proper rating. Note that the fuse drawer can also be used to store a spare fuse. Install the fuse drawer back in the inlet module by pushing in until it locks securely in place. 100V/120V/220V/240V~ 50/60Hz 300W MAX VOLTAGE SELECTOR 90V - 110V ~ 108V - 132V ~ 198V - 242V ~ 3.15AT 250V FUSE Drawer 1.6AT 250V 216V - 250V ~ Figure 1-5: Close-Up of Sentry Plus Series Rear Panel 1.4.4 Safety Inspection Before operating the instrument inspect the power inlet module on the rear of the Sentry Plus to ensure that the properly rated fuse is in place, otherwise damage to the unit is possible. Make sure that the voltage selector switches are set in accordance with the power source in use. Refer to paragraph 1.4.3 and Figure 1-5. The Sentry Plus instrument is shipped with a standard U.S. power cord, QuadTech P/N 42000300 (with Belden SPH-386 socket or equivalent, and a 3-wire plug conforming to IEC 320). Make sure the instrument is only used with these cables (or other approved international cord set) to ensure that the instrument is provided with connection to protective earth ground. The surrounding environment should be free from excessive dust to prevent contamination of electronic circuits. The surrounding environment should also be free from excessive vibration. Do not expose the Sentry Plus instrument to direct sunlight, extreme temperature or humidity variations, or corrosive chemicals. Introduction Page 25 of 85 Section 2: Operation 2.1 Terms and Conventions Table 2-1: Measurement Unit Prefixes Multiple Scientific Engineering Symbol 1000000000000000 1000000000000 1000000000 1000000 1000 .001 .000001 .000000001 .000000000001 .000000000000001 1015 1012 109 106 103 10-3 10-6 10-9 10-12 10-15 Peta Tera Giga Mega Kilo milli micro nano pico femto P T G M k m u n p f ARCing: Sparking or ‘flashing over’ caused by a breakdown of electrical insulation. Current: AC: Alternating Current. AC is an electrical current that has one polarity during part of the cycle and the opposing polarity during the other part of the cycle. Residential electricity is AC. DC: Direct Current. Non-reversing polarity. The movement of charge is in one direction. Used to describe both current and voltage. Batteries supply direct current (DC). Charging Current: An insulated product exhibits the basic characteristics of a capacitor. Application of a voltage across the insulation causes a current to flow as the capacitor charges. This current instantaneously rises to a high value as voltage is applied then exponentially decays to zero as the DUT becomes fully charged. Charging current decays to zero much faster than dielectric absorption. Operation Page 27 of 85 Dielectric Absorption: The physical phenomenon in which insulation appears to absorb and retain an electrical charge slowly over time. Apply a voltage to a capacitor for an extended period of time. Then quickly discharge it to zero voltage. Leave the capacitor open circuited for a period of time then connect a voltmeter to it and measure the residual voltage. The residual voltage is caused by the dielectric absorption of the capacitor. Dielectric Strength: The ratio between the voltage at which breakdown of the insulating material occurs and the distance between the two points subject to the applied voltage. Dielectric Withstand Test: This is the most common electrical safety test performed. A high voltage (either AC or DC) is applied to determine if a breakdown will occur in the insulation of the DUT. Dielectric Withstand is also referred to as a hipot (high potential) test. Discharge: The act of draining off an electrical charge to ground. Devices that retain charge should be discharged after an IR test or DC hipot test. DUT: Device Under Test. (i.e. the product being tested). Frequency: The rate at which current or voltage reverses polarity and then back again completing a full cycle, measured in Hertz (Hz) or cycles/second. AC Line Frequency = 50/60 Hz. Ground: Ground: The base reference from which voltages are measured, nominally the same potential as the earth. Ground is also the side of a circuit that is at the same potential as the base reference. Ground Bond Test: Test to verify that all conductive parts of a product that are exposed to user contact are connected to the power line ground. The ground bond test verifies the integrity of the ground connection using a high current AC signal with current level as high as 30Amps. Ground bond provides a better simulation of how a product will perform under an actual fault condition. Ground Continuity: Test to verify that all conductive parts of a product that are exposed to user contact are connected to the power line ground. GC Test normally performed with a low current DC signal that checks to ensure the ground connection has a resistance of <1Ω. Page 28 of 85 Operation Insulation Resistance: Measures the total resistance between any two points separated by electrical insulation. The IR test determines how effective the dielectric (insulation) is in resisting the flow of electrical current. Interface: IEEE-488: General Purpose Interface Bus (GPIB). GPIB is an industry standard definition of a Parallel bus connection for the purpose of communicating data between devices. RS232: An industry standard definition for a Serial line communication link or port. Scanner: An electronic device designed to switch or matrix signals. Leakage Current (LC): Leakage Current: The residual flow of current that flows through the insulation after a high voltage has been applied for a period of time. The leakage current is equal to the applied voltage divided by the insulation resistance. Leakage current is the main measured value for AC hipot and DC hipot. Applied Part LC Test: A line leakage current test that measures the current that would flow from, to or between applied parts such as sensor and patient leads. This test is the most complicated and time-consuming line leakage test. Earth LC Test: The most important and most common of the line leakage tests. Earth leakage current is basically the current flowing back through the ground conductor on the power cord. It is measured by opening the ground conductor, inserting a circuit with the simulated impedance of the human body then measuring the voltage across part of the circuit with a true RMS voltmeter. Enclosure LC Test: A line leakage test that measures the current that flows through the human body if the body had touched the enclosure of the DUT. Line LC Test: A line voltage leakage current test simulates the effect of a person touching exposed metal parts of a product and detects whether or not the leakage current that flows through the person’s body remains below a safe level. Apply power to the product being tested, then measure the leakage current from any exposed metal on the chassis of the product under a fault conditions such as “no ground”. A special circuit is used to simulate the impedance of the human body. Operation Page 29 of 85 Limits: High Limit: The upper value for a test to be considered a pass. If the measured value is higher than the high limit the test is considered a fail. In hipot, leakage current and ground bond test modes a high limit is required. Low Limit: The lower value for a test to be considered a pass. If the measured value is lower than the low limit the test is considered a fail. In insulation resistance test mode a low limit is required. In an AC or DC Hipot test, the low limit FAIL decision occurs at the end of the programmed test time. Mode: The test to be performed such as: AC Hipot (AC), DC Hipot (DC), Insulation Resistance (IR), Ground Continuity (GC) or Pause (PA). Step: The order in which the tests will be performed. For example if step 1 is a ground continuity test, step 2 an AC hipot and step 3 an insulation resistance measurement then when the START button is pressed, the Sentry will perform a GC test followed by an AC test then an IR test. Test Time: Ramp: Dwell: Test: Fall: Test Current: Real Current: Total Current: The period of time for the voltage to climb to programmed level. The period of time for the voltage to settle at programmed level. The period of time that the voltage is applied to the DUT. The period of time for the voltage to decrease back to 0. The resistive current component of the device under test. The resistive component is attributed to the resistance of the device’s insulation. A measure of the resistive and reactive current components of the device under test. The reactive component is attributed to the capacitive or inductive components of the circuit Total Current "A" Total Current "B" Reactive (Capacitive) Current Component Total Current "A" Real "B" Real "A" Total "B" Total "A" Reactive "B" Reactive "A" Page 30 of 85 "B" = = = 200 100 101 100 100 100 Real (Resistive) Current Component > 100% Change > 1% Change > 0% Change Operation 2.2 Startup Check to make sure the Red Voltage Selector Switches on the rear panel agree with the power source available. Depending on the power source the switch positions should be in the up or down positions as shown in Figure 1-5 (Close-Up of Sentry Plus Series Rear Panel). WARNING NEVER TOUCH THE TEST LEADS IN ANY MANNER (this includes insulation on all wires and clips) when HIGH VOLTAGE IS APPLIED and red DANGER LED is ON. USE ALL PRECAUTIONS NECESSARY TO AVOID TOUCHING THE DEVICE UNDER TEST WHEN THE RED DANGER LED IS ON OR FLASHING. Connect the instrument power cord to the source of proper voltage. The instrument is to be used only with three-wire grounded outlets. Power is applied to the Sentry Plus Series instrument by pressing the green [POWER] switch on the front panel to the ON (1 position). The Sentry Plus Series unit should warm up for a period of at least 15 minutes prior to use. WARNING DO NOT TURN INSTRUMENT POWER ON OR OFF WITH TEST DEVICES CONNECTED. 2.3 Programming Electrical Safety Tests The Sentry Plus Series instrument is capable of performing the tests listed in Table 2-2. A single-step test can be performed on a device and is programmed as described in paragraphs 2.4 – 2.8. When the device under test requires a multi-step test the order of test precedence is important. Refer to paragraph 2.9 for test setup store/recall instructions and to paragraph 2.10 for instructions on programming a multi-step test. Table 2-2: Sentry Plus Series Electrical Safety Tests Test Software Designation Ground Continuity AC Hipot DC Hipot Insulation Resistance Pause Storing a Test Setup Multi-Step GC AC DC IR PA Programming Instructions Paragraph 2.4 2.5 2.6 2.7 2.8 2.9 2.10 Sentry Plus Series Instrument 10, 20, 30 10, 20, 30 20, 30 30 10, 20, 30 10, 20, 30 10, 20, 30 NOTE: This manual is set up so if you follow the instructions in paragraphs 2.4 through 2.9 and you will have programmed a 5-step test setup and stored it to memory location 1. Operation Page 31 of 85 Function keys of the STAND BY Display The function keys on the right hand side of the display allow the operator to access the numerous menus imbedded within the Sentry Plus Series instrument software. Familiarize yourself with these menus prior to programming a test. Figure 2-1 illustrates the STAND BY display and lists the functions that can be accessed by pressing the [F1] through [F4] keys. "STAND BY" or "Power-Up" Display Function of F1 - F4 Keys M1 STEP 1/1 AC 1.250kV 15.00mA 3.0s Instrument Status LOW : OFF ARC : OFF RAMP : OFF FALL : OFF PRESET F2 To view/change preset (initial) settings. MENU F3 To view/change: memory, system, option, cal., key lock, pw, error & about. MORE.. F4 To view the programmed test setups and access offset function. F1 F2 F3 F4 PROGRAM PRESET MENU MORE Memory Insert Soft AGC. Store Delete WV Auto Range Recall NEXT IR Auto Range STEP: 1-10 GFI MODE: AC/DC/IR/GC/PA FAIL Restart ERR To enter programming mode. RMT AC-V Freq. OFST F1 STAND BY MORE.. LOCK PROGRAM Delete Contrast Buzzer Volume High Limit EN 50191 DC 50V AGC Low Limit Option ARC Limit Multi-Link Ramp Time Dwell Time Offset System Voltage Test Time View Test Steps (Tabular Format) Calibration (DC, IR) Fall Time (Need password to enter) Key Lock In Rush Current (DC) (Need password to enter) Change Password (Need password to enter) Error Log About Manufacturer Software version Figure 2-1: STAND BY Function Key Menus Page 32 of 85 Operation POWER UP and STAND BY Displays The Sentry Plus Series instruments have multiple menus or displays that may seem confusing at first glance. In an attempt to clarify the numerous functions of the software, this instruction manual will illustrate these displays in a (hopefully) logical format. The function keys (F1, F2, F3 & F4) perform different tasks depending upon the menu currently shown on the display. Figure 2-2 illustrates the instrument display when the instrument is initially turned on. Model # Software Function of F1 - F4 Keys SENTRY PLUS 30 VERSION X.XX DATA MEMORY CHECK CALIBRATION DATA AC LINE FREQUENCY Memory Calibration Line Frequency WAIT 3s : : : RMT F1 PASS PASS 60 Hz LOCK F2 F3 OFST ERR EXIT F4 Power Up Display: Instrument Initialization Figure 2-2: Power-Up Display After 3 seconds, the instrument display reverts to the STAND BY display as illustrated in Figure 2-3. The box in the lower left hand corner denotes the instrument status. Test Voltage (kV) Test Current (mA) Test Time (sec) Memory Location Mx x = 1-60 Test Step 1/x x = 1-10 Test Mode AC, DC, IR, GC or PA M1 STEP 1/1 AC 1.250kV 15.00mA 3.0s STAND BY Instrument Status STAND BY RMT Remote Status On/Off Function of F1 - F4 Keys Test Settings LOW : OFF ARC : OFF PROGRAM F1 RAMP: OFF FALL: OFF PRESET F2 MENU F3 MORE.. F4 LOCK Front Panel Lock Out Status On/Off OFST Offset Status On/Off ERR To enter programming mode. To view/change preset (initial) test parameters. To view/change system parameters: memory, system, option, calibration, key lock, password, error, & about. To view the programmed test setups and access offset function. Error Status On/Off When box is highlighted (back lit), the function is ON. Figure 2-3: STAND BY Display To access the programming function of the Sentry Plus Series instrument in the STAND BY menu, press the [F1] key (PROGRAM). Once in the PROGRAM display, select the test step then the test mode (AC, DC, IR, GC or PA). Paragraphs 2.4 - 2.8 illustrate how to program the specific parameters of each of the 5 tests. NOTE This manual is set up so if you follow the instructions in paragraphs 2.4-2.9 you will have programmed a 5-step test (GC, AC, DC, IR and PA) and saved to memory location 1. Operation Page 33 of 85 PROGRAM Mode Displays Figure 2-4 illustrates each program mode display for quick reference. The box in the lower left hand corner denotes the instrument status. For clarity, a green arrow (!) is used to denote which function key (F1 – F4) is pressed to get to the next display screen. STEP 1/1 "STAND BY" DISPLAY 0.000kV 0.500mA 3.0s STAND BY STEP 1/1 AC Display VOLT : 0.000kV HIGH TIME : : 0.500mA 3.0s SELECT MODE STEP 1/1 DC Display AC RMT AC RMT DC LOW : OFF ARC : RAMP : OFF OFF FALL OFF LOCK : OFF OFF OFF FALL OFF LOCK LOW PROGRAM MODE DISPLAYS OFST : OFF OFF OFF VOLT : 0.000kV HIGH TIME : : 0.500mA 3.0s DWELL : FALL : OFF OFF : OFF STEP 1/1 VOLT : 0.000kV LOW TIME : : 1.0MΩ 3.0s SELECT MODE STEP 1/1 CURR : 0.0A HIGH : DWELL : 1.0Ω 3.0s SELECT MODE STEP 1/1 PA Display : : ARC RAMP : SELECT MODE GC Display OFST ARC : RAMP : LOW I-RUS IR Display : RMT IR LOCK : OFF RAMP : DWELL : OFF OFF : OFF HIGH FALL RMT GC RMT OFST LOCK LOW LOCK OFST : ERR ERR ERR ERR OFF OFST ERR PA PAUSE : PAUSE MODE UNDER TEST SIGNAL : OFF SELECT MODE RMT LOCK OFST ERR PROGRAM F1 PRESET F2 MENU F3 MORE.. F4 UP F1 To change value in highlighted box. DOWN F2 To toggle choices of highlighted box. NEXT F3 To move highlighted box around display to select parameter to change EXIT F4 To exit programming mode. UP F1 To select test mode: AC/DC/IR/GC/PA DOWN F2 NEXT F3 EXIT F4 UP F1 DOWN F2 NEXT F3 EXIT F4 UP F1 DOWN F2 NEXT F3 EXIT F4 UP F1 DOWN F2 NEXT F3 EXIT F4 To enter programming mode. To view/change preset (initial) test parameters. To view/change system parameters: memory, system, option, calibration, key lock, password, error, & about. To view the programmed test setups and access offset function. To select test mode: AC/DC/IR/GC/PA To select test mode: AC/DC/IR/GC/PA To select test mode: AC/DC/IR/GC/PA Figure 2-4: STAND BY & PROGRAM Mode Displays Page 34 of 85 Operation 2.4 Programming a Ground Continuity Test This test is applicable to the Sentry 10, 20 and 30 Plus instruments. A Ground Continuity (GC) test is usually done first to verify the ground connection before high voltage is applied in the AC & DC Hipot tests. With the instrument in ‘stand-by’ status, press [F1] = PROGRAM. The AC test mode programming screen is displayed. Follow the green arrows (!) on the right side of this diagram to program the individual GC test parameters. STEP: 1/1 In STAND BY: Press [F1] = PROGRAM VOLT: 0.000 kV HIGH: TIME: 0.500 mA 3.0 s Voltage is 0 STEP 1/1 Select GC Mode CURR: 0.0 A HIGH: DWELL: 1.0 Ω 0.3 s Select Mode STEP 1/1 Set Current CURR: 0.0A HIGH: DWELL: 1.0Ω 0.3s 0.1A RMT GC RMT GC RMT STEP 1/1 Set HIGH Resistance Limit AC CURR: 0.1A HIGH: DWELL: 1.0Ω 0.3s 0.1 - 5Ω GC RMT LOW : OFF ARC RAMP : : OFF OFF FALL : OFF LOCK LOW LOCK LOW LOCK LOW LOCK OFST : ERR OFF OFST : ERR OFF OFST : F1 ERR OFF OFST ERR MORE.. F2 NEXT F3 EXIT F4 UP F1 DOWN F2 NEXT F3 EXIT F4 INC. F1 DEC. F2 NEXT F3 EXIT F4 INC. F1 DEC. F2 NEXT F3 EXIT F4 To move highlighted box to AC. To select Mode = GC To move highlighted box to CURR. To set current to 0.1A To move highlighted box to HIGH. To set High resistance limit: 0.1 - 5Ω in 0.1Ω increments. To move highlighted box to DWELL. Continue on Next Page. Operation Page 35 of 85 Programming a GC Test (continued): STEP 1/1 Set DWELL Time CURR: 0.1A HIGH: DWELL: 1.2Ω 0.3s 0.1 - 1s RMT STEP 1/1 Set LOW Resistance Limit CURR: 0.1A HIGH: DWELL: 1.2Ω 0.5s 0 - 5Ω CURR: 0.1A HIGH: DWELL: 1.2Ω 0.5s 1 - 10 GC RMT STEP: 1/1 [F1] : Program Step 2 or [F4] : Exit Program Mode GC GC RMT LOW LOCK LOW LOCK LOW LOCK : OFF OFST : OFF OFST : ERR ERR 0.3Ω OFST ERR INC. F1 DEC. F2 NEXT F3 EXIT F4 INC. F1 DEC. F2 NEXT F3 EXIT F4 NEW F1 MORE.. F2 NEXT F3 EXIT F4 To set Dwell time: 0.1 - 1s in 0.1s increments To move highlighted box to LOW. To set Low resistance limit: 0 - 5Ω in 0.1Ω increments. To move highlighted box to STEP. To go to Step 2. To exit programming mode and return to STAND BY status. END GC Test Programming. After selecting the LOW resistance limit, one can either press [F1] = NEW to change the step number in the highlighted box (1-10) and start programming STEP 2-10 OR one can press [F4] = EXIT to exit programming function and return to STAND BY status. For this example, press [F1] = NEW and proceed to program step 2 as an AC Hipot Test (¶ 2.5). Page 36 of 85 Operation 2.5 Programming an AC Hipot Test This test is applicable to the Sentry 10, 20 and 30 Plus instruments. With the instrument in ‘stand-by’ status, press [F1] = PROGRAM. If continuing the 5-step example from ¶2.4, you are already in program mode and on the AC test mode page. Follow the green arrows (!) on the right side of this diagram to program the individual AC hipot test parameters. STEP 2/2 [F1] = New Program Step 2 = AC VOLT : 0.000kV HIGH TIME : : 0.500mA 3.0s Voltage is 0 STEP 2/2 Select AC Test Mode VOLT : 0.000kV HIGH TIME : : 0.500mA 3.0s Select Mode STEP 2/2 Set Test Voltage VOLT : 0.000kV HIGH TIME : : 0.500mA 3.0s 0.05 - 5kV VOLT : 2.750kV HIGH TIME : : 0.500mA 3.0s 0.001 - 20mA STEP 2/2 Set Test Time Test time = 0 then continuous voltage until STOP is pressed. VOLT : 2.750kV HIGH TIME : : 15.00mA 3.0s 0, 0.1 - 999s STEP 2/2 Set Low Current Limit RMT AC RMT AC RMT STEP 2/2 Set High Current Limit AC VOLT : 2.750kV HIGH TIME : : 15.00mA 10.0s 0 - 20mA 0 = OFF AC RMT AC RMT AC RMT LOW : OFF ARC RAMP : : OFF OFF FALL : OFF LOCK OFST LOW : OFF ARC RAMP : : OFF OFF FALL : OFF LOCK OFST LOW : OFF ARC RAMP : : OFF OFF FALL : OFF LOCK OFST LOW : OFF ARC RAMP : : OFF OFF FALL : OFF LOCK OFST LOW : OFF ARC RAMP : : OFF OFF FALL : OFF LOCK OFST LOW : OFF ARC RAMP : : OFF OFF FALL : OFF LOCK OFST ERR ERR ERR ERR ERR ERR FIRST F1 To change value in highlighted box. MORE.. F2 To delete or insert a test step. NEXT F3 To move highlighted box around display to select parameter to change EXIT F4 To exit programming mode. UP F1 Set MODE = AC DOWN F2 NEXT F3 EXIT F4 INC. F1 DEC. F2 NEXT F3 EXIT F4 INC. F1 DEC. F2 NEXT F3 EXIT F4 INC. F1 DEC. F2 ENTER F3 EXIT F4 INC. F1 DEC. F2 NEXT F3 EXIT F4 To move highlighted box to VOLT To set test voltage: 0.05 - 5kV in .001kV increments To move highlighted box to HIGH. To set high current limit: 0.001 - 20mA in .001mA increments To move highlighted box to TIME. To set test time: 0, 0.1 - 999s in 0.1s increments To move highlighted box to LOW. To set low current limit: 0 - 20mA in 0.01mA increments To move highlighted box to ARC. Continue on next page. Operation Page 37 of 85 Programming an AC Hipot Test (continued) STEP 2/2 Set Arc Limit AC VOLT : 2.750kV HIGH TIME : : 15.00mA 10.0s 1 - 20mA 0 = OFF STEP 2/2 Set Ramp Time AC VOLT : 2.750kV HIGH TIME : : 15.00mA 10.0s 0 - 999s 0 = OFF STEP 2/2 Set Fall Time VOLT : 2.750kV HIGH TIME : : 15.00mA 10.0s [F1] : Program Step 3 or [F4] : Exit Program Mode STEP 2/2 VOLT : 2.750kV HIGH TIME : : 15.00mA 10.0s 1 - 10 RMT AC 0 - 999s 0 = OFF Set Next Test Step RMT RMT AC RMT LOW : 3.00mA ARC RAMP : : OFF OFF FALL : OFF LOCK OFST LOW : 3.00mA ARC RAMP : : OFF OFF FALL : OFF LOCK OFST LOW : 3.00mA ARC RAMP : : OFF 3.0s FALL : OFF LOCK OFST LOW : 3.00mA ARC RAMP : : OFF 3.0s FALL : 3.0s LOCK OFST ERR ERR ERR ERR INC. F1 DEC. F2 NEXT F3 EXIT F4 INC. F1 DEC. F2 NEXT F3 EXIT F4 INC. F1 DEC. F2 NEXT F3 EXIT F4 NEW F1 MORE.. F2 NEXT F3 EXIT F4 Set arc current limit: 1-20mA in 0.1mA increments To move highlighted box to RAMP. To set Ramp Time: 0 - 999s in 0.1s increments To move highlighted box to FALL. To set Fall Time: 0 - 999s in 0.1s increments To move highlighted box to STEP. To set next test step = 3 To exit programming mode and return to STAND BY status. END AC Hipot Test Programming. After selecting the FALL Time, one can either press [F1] = NEW to change the step number in the highlighted box (1-10) and start programming STEP 310, OR one can press [F4] = EXIT to exit programming function and return to STAND BY status. For this example, press [F1] = NEW and proceed to program step 3 as a DC Hipot Test (¶ 2.6). Page 38 of 85 Operation 2.6 Programming a DC Hipot Test This test is applicable to the Sentry 20 and 30 Plus instruments. With the instrument in ‘standby’ status, press [F1] = PROGRAM. If continuing the 5-step example from ¶2.5, you are already in program mode and on the AC test mode page. The example illustrated herein shows a GC test as Step 1, an AC test as Step 2 and how to program a DC test in Step 3. Follow the green arrows (!) on the right side of this diagram to program the individual DC hipot test parameters. STEP 3/3 [F1] = New Program Step 3 = DC VOLT : 0.000kV HIGH TIME : : 0.500mA 3.0s Voltage is 0 STEP 3/3 Select DC Test Mode VOLT : 0.000kV HIGH TIME : : 0.500mA 3.0s Select Mode STEP 3/3 Set Test Voltage RMT DC OFF : : OFF OFF FALL : OFF LOCK OFST LOW : OFF ARC RAMP : : OFF OFF FALL : OFF LOCK OFST LOW : OFF : : OFF OFF : 0.000kV HIGH TIME : : 0.500mA 3.0s DWELL FALL : : OFF OFF I-RUS : OFF RMT DC LOCK OFST LOW : OFF : : OFF OFF VOLT : 2.500kV ARC RAMP HIGH TIME : : 0.500mA 3.0s DWELL FALL : : OFF OFF I-RUS : OFF 0.0001 - 5mA STEP 3/3 RMT DC LOCK OFST LOW : OFF : : OFF OFF VOLT : 2.500kV ARC RAMP HIGH TIME : : 2.999mA 3.0s DWELL FALL : OFF OFF I-RUS : OFF 0, 0.1 - 999s STEP 3/3 Set Low Current Limit AC : ARC RAMP VOLT STEP 3/3 Set Test Time RMT LOW ARC RAMP 0.05 - 6kV Set High Current Limit AC RMT DC LOCK OFST LOW : OFF : : OFF OFF VOLT : 2.500kV ARC RAMP HIGH TEST : : 2.999mA 5.0s DWELL FALL : : OFF OFF I-RUS : OFF 0 - 5mA 0 = OFF RMT LOCK OFST ERR ERR ERR ERR ERR ERR FIRST F1 To change value in highlighted box. MORE.. F2 To delete or insert a test step. NEXT F3 To move highlighted box around display to select parameter to change EXIT F4 To exit programming mode. UP F1 Set MODE = DC DOWN F2 NEXT F3 EXIT F4 INC. F1 DEC. F2 NEXT F3 EXIT F4 INC. F1 DEC. F2 NEXT F3 EXIT F4 INC. F1 DEC. F2 ENTER F3 EXIT F4 INC. F1 DEC. F2 NEXT F3 EXIT F4 To move highlighted box to VOLT To set test voltage: 0.05 - 6kV in .001kV increments To move highlighted box to HIGH. To set high current limit: 0.0001 - 5mA in .001mA increments To move highlighted box to TIME. To set test time: 0, 0.1 - 999s in 0.1s increments To move highlighted box to LOW. To set low current limit: 0 - 5mA in 0.001mA increments To move highlighted box to ARC. Continue on next page. Operation Page 39 of 85 Programming an DC Hipot Test (Continued) STEP 3/3 Set Arc Limit DC : 2.500kV : : 2.999mA 5.0s DWELL FALL : : OFF OFF I-RUS : OFF LOCK OFST LOW ARC : : ERR 0.015mA OFF INC. F1 DEC. F2 NEXT F3 EXIT F4 INC. F1 VOLT HIGH : : 2.500kV 2.999mA RAMP DWELL : : OFF OFF DEC. F2 TIME : 5.0s FALL I-RUS : : OFF OFF NEXT F3 EXIT F4 INC. F1 DEC. F2 NEXT F3 EXIT F4 INC. F1 RMT DC LOCK OFST LOW : : : OFF 3.0s VOLT : 2.500kV HIGH TIME : : 2.999mA 5.0s DWELL FALL : : OFF OFF I-RUS : OFF STEP 3/3 RMT DC LOCK OFST LOW ARC : : ERR 0.015mA ARC RAMP 0 - 999s 0 = OFF ERR 0.015mA OFF VOLT HIGH : : 2.500kV 2.999mA RAMP DWELL : : 3.0s 3.0s DEC. F2 TIME : 5.0s FALL I-RUS : : OFF OFF NEXT F3 EXIT F4 INC. F1 0 - 999s 0 = OFF STEP 3/3 RMT DC LOCK OFST LOW ARC : : ERR 0.015mA OFF VOLT HIGH : : 2.500kV 2.999mA RAMP DWELL : : 3.0s 3.0s DEC. F2 TIME : 5.0s FALL I-RUS : : 3.0s OFF NEXT F3 EXIT F4 0, 0.5uA-5mA 0 = OFF Set Next Test Step RMT DC STEP 3/3 Set I-Rus Limit OFF OFF HIGH TIME 0 - 999s 0 = OFF Set Fall Time : : VOLT STEP 3/3 Set Dwell Time : ARC RAMP 1 - 5mA 0 = OFF Set Ramp Time 0.015mA LOW STEP 3/3 VOLT HIGH : : TIME : RMT DC OFST ERR 0.015mA OFF LOW ARC : : NEW F1 2.500kV 2.999mA RAMP DWELL : : 3.0s 3.0s MORE.. F2 5.0s FALL I-RUS : : 3.0s OFF NEXT F3 EXIT F4 [F1] : Program Step 4 or [F4] : Exit Program Mode 1 - 10 LOCK RMT LOCK OFST ERR Set arc current limit: 1-5mA in 0.1mA increments To move highlighted box to RAMP. To set Ramp Time: 0 - 999s in 0.1s increments To move highlighted box to DWELL. To set Dwell Time: 0 - 999s in 0.1s increments To move highlighted box to FALL. To set Fall Time: 0 - 999s in 0.1s increments To move highlighted box to I-RUS. Set in-rush current limit: 0, 0.5uA -5mA in 0.001mA increments To move highlighted box to STEP. To set next test step = 4 To exit programming mode and return to STAND BY status. END DC Hipot Test Programming. After selecting the I-RUSH limit, press [F1] = NEW to change the step number in the highlighted box (1-10) and start programming STEP 4-10, OR press [F4] = EXIT to exit programming function and return to STAND BY status. For this example, press [F1] = NEW and proceed to program step 4 as an IR Test (¶ 2.7). NOTE: The In-Rush current range is dependent on the programmed High Limit. Refer to Safety Features in the Specifications section, page 8. Page 40 of 85 Operation NOTE: In-Rush Current The In-Rush current limit for the DC hipot test is a low limit which is monitored during initial charging of the device under test. When activated (other than Off), current below the programmed value is considered to be a Fail condition. This current monitoring is generally used to check that the charging current to the device exceeds a specified value (> programmed limit), thus ensuring that the device is properly connected to the tester. 2.7 Programming an IR (Insulation Resistance) Test This test is applicable to the Sentry 30 Plus instrument. With the instrument in ‘stand-by’ status, press [F1] = PROGRAM. If continuing the 5-step example from ¶2.6, you are already in program mode and on the AC test mode page. This example shows a GC test as Step1, an AC test as Step 2, a DC test as Step 3 and how to program an IR test in Step 4. Follow the green arrows (!) on the right side of this diagram to program the individual IR test parameters. STEP 4/4 [F1] = NEW Program Step 4 = IR VOLT : 0.000kV HIGH TIME : : 0.500mA 3.0s Voltage is 0 STEP 4/4 Select IR Test Mode VOLT : 0.000kV HIGH TIME : : 0.500mA 3.0s Select Mode STEP 4/4 Set Test Voltage VOLT : 0.000kV LOW TIME : : 1.0MΩ 3.0s 0.05 - 1kV VOLT : 0.750kV LOW TIME : : 1.0MΩ 3.0s 0.1MΩ - 50GΩ STEP 4/4 Set Test Time RMT AC RMT IR RMT STEP 4/4 Set Low Resistance Limit AC VOLT : 0.750kV LOW TIME : : 1.5MΩ 3.0s 0, 0.1 - 999s IR RMT IR RMT LOW : OFF ARC RAMP : : OFF OFF FALL : OFF LOCK OFST LOW : OFF ARC RAMP : : OFF OFF FALL : OFF LOCK OFST HIGH : OFF RAMP DWELL : : OFF OFF FALL : OFF LOCK OFST HIGH : OFF RAMP DWELL : : OFF OFF FALL : OFF LOCK OFST HIGH : OFF RAMP DWELL : : OFF OFF FALL : OFF LOCK OFST ERR ERR ERR ERR ERR FIRST F1 To change value of highlighted box. MORE.. F2 To delete or insert a test step. NEXT F3 To move highlighted box to MODE. EXIT F4 To exit programming mode. UP F1 Set MODE = IR DOWN F2 NEXT F3 EXIT F4 INC. F1 DEC. F2 NEXT F3 EXIT F4 INC. F1 DEC. F2 NEXT F3 EXIT F4 INC. F1 DEC. F2 NEXT F3 EXIT F4 To move highlighted box to VOLT To set test voltage: 0.05 - 1kV in 0.001kV increments To move highlighted box to LOW. To set low resistance limit: 0.1M - 50GΩ in 0.1MΩ increments To move highlighted box to TIME. To set dwell time: 0, 0.1 -999s in 0.1s increments To move highlighted box to HIGH. Continue on next page. Operation Page 41 of 85 Programming an IR (Insulation Resistance) Test (Continued) STEP 4/4 Set High Resistance Limit VOLT : 0.750kV LOW TIME : : 1.5MΩ 5.0s 0 - 50GΩ 0 = OFF STEP 4/4 Select Ramp Time VOLT : 0.750kV LOW TIME : : 1.5MΩ 5.0s 0 - 999s 0 = OFF STEP 4/4 Select Dwell Time VOLT : 0.750kV LOW TIME : : 1.5MΩ 5.0s 0 - 999s 0 = OFF STEP 4/4 Set Fall Time VOLT : 0.750kV LOW TIME : : 1.5MΩ 5.0s 0 - 999s 0 = OFF Set Next Test Step [F1] : Program Step 5 or [F4] : Exit Program Mode STEP 4/4 VOLT : 0.750kV LOW TIME : : 1.5MΩ 5.0s 1 - 10 IR RMT IR RMT IR RMT IR RMT IR RMT HIGH : OFF RAMP DWELL : : OFF OFF FALL : OFF LOCK OFST HIGH : RAMP DWELL : : OFF OFF FALL : OFF LOCK 1.250GΩ OFST HIGH : RAMP DWELL : : 3.0s OFF FALL : OFF LOCK OFST : RAMP DWELL : : 3.0s 3.0s FALL : OFF ERR 1.250GΩ OFST HIGH : RAMP DWELL : : 3.0s 3.0s FALL : 3.0s LOCK ERR 1.250GΩ HIGH LOCK ERR ERR 1.250GΩ OFST ERR INC. F1 DEC. F2 NEXT F3 EXIT F4 UP F1 DOWN F2 NEXT F3 EXIT F4 UP F1 DOWN F2 NEXT F3 EXIT F4 INC. F1 DEC. F2 NEXT F3 EXIT F4 NEW F1 MORE .. F2 NEXT F3 EXIT F4 To set high resistance limit: 0 - 50GΩ in 0.1MΩ increments (from programmed low limit to 50G Ω) To move highlighted box to RAMP. To set ramp time: 0 - 999s in 0.1s increments To move highlighted box to DWELL. To set ramp time: 0 - 999s in 0.1s increments To move highlighted box to FALL. To set fall time: 0 - 999s in 0.1s increments To move highlighted box to STEP. To set next test step = 5 To exit programming mode and return to STAND BY status. END IR Test Programming. After selecting the FALL Time, one can either press [F1] = NEW to change the step number in the highlighted box (1-10) and start programming STEP 5-10, OR one can press [F4] = EXIT to exit programming function and return to STAND BY status. For this example, press [F1] = NEW and proceed to program step 5 as a PAUSE (¶ 2.8). Page 42 of 85 Operation 2.8 Programming a Pause in Test Sequence “PAUSE” is a mode selection that allows a test sequence to be stopped while test leads are changed or other operations performed. A 15-character user programmable message will be displayed on the screen when in PAUSE mode and the test will continue when the [START] button is pressed or when START is initiated via remote I/O. The Under Test relay on the remote I/O can also be cycled during PAUSE if required. During the test sequence when PAUSE is encountered the tester stops, displays PAUSE and 15-character message until START button is pressed again (or START is initiated via remote I/O). This mode is applicable to the Sentry 10, 20 and 30 Plus instruments. With the instrument in ‘stand-by’ status, press [F1] = PROGRAM. If continuing the 5-step example from ¶2.7, you are already in program mode and on the AC test mode page. This example shows a GC test as Step1, an AC test as Step 2, a DC test as Step 3, an IR test as Step 4 and finally how to program a Pause as Step5. Follow the green arrows (!) on the right side of this diagram to program the individual Pause mode parameters. Enter a message (length 1-15 characters) for the operator. STEP 5/5 [F1] = NEW Program Step 5 = PA VOLT : 0.000kV HIGH TIME : : 0.500mA 3.0s AC Voltage is 0 RMT STEP 5/5 Select PA Test Mode VOLT : 0.000kV HIGH TIME : : 0.500mA 3.0s AC Select Mode RMT STEP 5/5 Enter Pause Message PAUSE : : OFF OFF FALL : OFF LOCK OFST LOW : OFF ARC RAMP : : OFF OFF FALL : OFF LOCK OFST ERR ERR OFF RMT STEP 5/5 Enter Pause Message OFF : : PA 1 - 15 CHAR. : : ARC RAMP PAUSE MODE UNDER TEST SIGNAL PAUSE LOW LOCK OFST ERR PA CHANGE-DUT UNDER TEST SIGNAL 1 - 15 CHAR. : OFF RMT LOCK OFST ERR FIRST F1 To change value of highlighted box. MORE.. F2 To delete or insert a test step. NEXT F3 To move highlighted box to MODE. EXIT F4 To exit programming mode. UP F1 Set MODE = PA DOWN F2 NEXT F3 EXIT F4 UP F1 DOWN F2 NEXT C. F3 To move cusor to next character. CANCEL F4 To erase message. UP F1 DOWN F2 NEXT F3 CANCEL F4 To move highlighted box to PAUSE To enter message: 1 - 15 characters: * + , - . / 0 -9 and A - Z To move highlighted box to UNDER. Continued on Next Page. Operation Page 43 of 85 Programming a PAUSE in test sequence (continued): STEP 5/5 PAUSE Set Test Signal : PA CHANGE-DUT UNDER TEST SIGNAL : OFF / ON STEP Exit Program Mode PAUSE : RMT 5/5 LOCK OFST ERR PA CHANGE-DUT UNDER TEST SIGNAL 1 - 10 OFF : OFF RMT LOCK OFST ERR INC. F1 DEC. F2 NEXT F3 EXIT F4 INC. F1 DEC. F2 NEXT F3 EXIT F4 To set test signal: OFF or ON To move highlighted box to STEP. To set next test step To exit programming mode and return to STAND BY status. END PA Mode Programming. For the sake of this 5-step example, after selecting the UNDER TEST SIGNAL ON or OFF, press [F4] = EXIT to exit programming function and return to STAND BY status. Page 44 of 85 Operation 2.9 Storing a Test Setup NOTE: Instrument PRESET values can be programmed and stored for your specific test setup. Therefore before storing your tests, program the preset values. Refer to p 2.11 for PRESET programming information. To store the previous example of the programmed 5-step test, with the instrument in ‘STAND BY’ status, press [F3] = MENU to access the memory function. In MENU with the highlighted box around MEMORY, press [F3] = SELECT to enter the memory function. STEP 1/5 STAND BY 1 2 3 4 5 : 0.3Ω 1 2 3 4 5 RMT LOCK OFST ERR MEMORY SYSTEM OPTION CALIBRATION KEY LOCK SELECT FUNC. MEMORY LOW 0.1A 1.2Ω 0.5s STAND BY Display MENU GC RMT LOCK OFST ERR (0 STEPS) (0 STEPS) (0 STEPS) (0 STEPS) (0 STEPS) SELECT FUNC. RMT LOCK OFST ERR PROGRAM F1 PRESET F2 MENU F3 MORE.. F4 LAST F1 To toggle through MENU functions. DOWN F2 To toggle through MENU functions. SELECT F3 To enter MEMORY function. EXIT F4 Return to STAND BY display. STORE F1 To store a test setup in memory location 1-60 RECALL F2 Recall test in highlighted location. DELETE F3 Delete test in highlighted location. RETURN F4 Return to MENU display. To enter programming mode. To view/change preset (initial) test parameters. To view/change system parameters: memory, system, option, calibration, key lock, password, error, & about. To view the programmed test setups and access offset function. Press [F1] = STORE to access the store function. Press [F2] = DOWN to move highlighted box to the memory location (1-60) in which you wish to store this test setup. Press [F3] = SELECT to accept location number. Select LOCATION 1 2 3 4 5 (0 STEPS) (0 STEPS) (0 STEPS) (0 STEPS) (0 STEPS) SEL. MEMORY Operation RMT LOCK OFST ERR LAST F1 DOWN F2 SELECT F3 RETURN F4 To move highlighted box to memory location 60 To toggle through memory locations 1-60 To select highlighted memory location and store previously programmed test setup Page 45 of 85 To label the selected location, press [F1] = UP (and/or [F2] = DOWN) to enter a combination alpha-numeric name for this test setup. Press [F3] = NEXT C. after each digit to accept that digit and move on to the next. The name can be up to 10 characters long. When finished entering the name, press [F3] = ENTER two times. LABEL Test Setup 1 2 3 4 5 (0 STEPS) _ (0 STEPS) (0 STEPS) (0 STEPS) (0 STEPS) SELECT FUNC. Exit Label Function 1 2 3 4 5 RMT LOCK OFST ERR (0 STEPS) 123 (0 STEPS) (0 STEPS) (0 STEPS) (0 STEPS) SEL. MEMORY RMT LOCK OFST ERR UP F1 To enter an alpha-numeric character DOWN F2 To enter an alpha-numeric character NEXT C. F3 Accept entered character and move on to next character CANCEL F4 UP F1 DOWN F2 NEXT C. F3 CANCEL F4 Press 2 Times to exit LABEL function The display will prompt: STORE TO #? Press [F1] = YES to accept storage to that memory location # or [F2] = NO to reject storage. Press [F4] = RETURN once to return to “MENU” display. Press [F4] a second time to return to “STAND BY” display. Confirm STORE 1 2 3 4 5 (0 STEPS) 123 (0 STEPS) (0 STEPS) STORE TO 1? (0 STEPS) (0 STEPS) MEMORY M01 STAND BY Display with Memory ID LOCK OFST 1/5 RMT GC LOCK OFST LOW : ERR 0.3Ω 0.1A 1.2Ω 0.5s STAND BY NO F2 Store test setup to location #1 RMT LOCK OFST F4 ERR (5 STEPS) 123 (0 STEPS) (0 STEPS) (0 STEPS) (0 STEPS) SELECT FUNC. F1 F3 RMT 1 2 3 4 5 YES ERR STORE F1 RECALL F2 DELETE F3 RETURN F4 PROGRAM F1 PRESET F2 MENU F3 MORE.. F4 Return to MENU display. The MEMORY RECALL and DELETE functions work the same way as STORE. When the instrument returns to STAND BY status there will be a tag “Mxx” in the upper left hand corner of the display to indicate which memory location is in use (displayed). Page 46 of 85 Operation 2.10 Programming a Multi-Step Test Paragraphs 2.4, 2.5, 2.6, 2.7 and 2.8 illustrate the programming of a 5-step test (GC, AC, DC, IR & PA). To program a multiple step test, power-up the Sentry Plus Series instrument so the ‘Stand By’ display is shown (Figure 2-2). Press [F1] = PROGRAM and enter the test parameters for the first test (GC). After specifying LOW resistance limit, press [F3] = NEXT and [F1] = NEW to enter test parameters for the second test (AC). At this time, do NOT press [F4] = EXIT because this will exit you from programming mode. After specifying FALL time for the second test press [F3] = NEXT to continue entering test parameters for the third test (DC). Continue this process for up to 10 steps. When finished entering desired number of test steps, press [F4] = EXIT to exit programming mode and return to Stand By status. In Stand By status, to view the test steps just programmed press [F4] = MORE. Figure 2-4 illustrates the Stand By display and resultant test steps display if the programming example in paragraphs 2.4-2.8 was followed. M01 1/5 GC LOW : 0.3Ω 0.1A 1.2Ω 0.5s STAND BY with Memory ID STAND BY RMT LOCK OFST ERR PROGRAM F1 PRESET F2 MENU F3 MORE.. F4 Continuing with the 5-step example, press [F4] = MORE to view the 5 test steps (GC, AC, DC, IR & PA) stored to location 1. M01 Test Steps 1 2 3 4 5 GC AC DC IR PA OUTPUT MEASURE RESULT 0.1A 2.750kV 2.500kV 0.750kV OFF 1.2Ω 15.00mA 2.999mA 1.5MΩ -------------------------------------------------------- STAND BY RMT LOCK OFST F1 F2 ERR OFFSET F3 EXIT F4 Figure 2-4: View Programmed Test Setups Operation Page 47 of 85 2.11 PRESET Test Parameters A number of initial parameters or default conditions may be programmed and stored as the ‘power-up’ conditions. On the Sentry Plus Series instruments, this function is labeled PRESET and is accessible on the STAND BY display. The PRESET values are stored with each programmed test. Therefore each memory location may have different PRESET values. It is important to set the PRESET values prior to storing a test program. Table 2-3 lists the Sentry Plus Series PRESET test parameters including parameter range and initial (default) value. Table 2-3: PRESET Test Parameters Parameter Range AC-V FREQ. SOFT. AGC 50 or 60Hz ON or OFF Initial (Default) Value 60Hz ON WV AUTO RANGE IR AUTO RANGE GFI FAIL RESTART ON or OFF ON or OFF ON or OFF ON or OFF OFF ON ON OFF Description Set frequency for AC Hipot test Set software automatic gain control function ON or OFF Set hipot auto range function ON or OFF Set resistance auto range function ON or OFF Set ground fault interrupt to trip at 0.5mA Fail continue steps 2.11.1 AC-V FREQ. The AC-V Frequency setting allows the user to select the line frequency for the AC hipot test. The range of AC-V Freq. is 50 or 60Hz and the instrument default setting is 60Hz. 2.11.2 SOFTWARE AGC The Software Automatic Gain Control (SOFT AGC) setting allows the option of correcting the output voltage when ON. This is satisfactory when measuring resistors but under special circumstances when measuring large capacitive devices it is best to select Software AGC OFF. The default value is ON. 2.11.3 WV AUTO RANGE The WV Auto Range setting allows the option of using the full scale current range (ON) or using the user programmed maximum current limit (OFF) during a withstand voltage (hipot) test. The low current range (3mA full scale) results in increased measurement resolution. The default value of WV Auto Range is OFF. Page 48 of 85 Operation 2.11.4 IR AUTO RANGE The IR Auto Range setting allows the option of using the full scale current range (ON) or using the user programmed maximum current limit (OFF). To increase measurement resolution in IR mode, select IR Auto Range ON. To increase measurement speed in IR mode, select IR Auto Range OFF. The instrument default value for IR Auto Range is ON. 2.11.5 GFI The Ground Fault Interrupt (GFI) function can be programmed ON or OFF and the instrument default setting is ON. When GFI is activated, the ground fault interrupt circuit detects leakage current to ground. If the leakage is >0.5mA, the high voltage will be shut down in less than 0.5ms. NOTE: When using the Sentry Plus instrument with the Sentry 50 Ground Bond Tester, GFI must be turned OFF. 2.11.6 FAIL RESTART The FAIL RESTART function can be programmed ON or OFF and the instrument default setting is OFF. When the Fail Restart function is turned ON, the Sentry Plus instrument does not require the STOP button to be pressed to restart the test. This mode is typically used in conjunction with the remote I/O connections to automatically restart the test when a failure occurs. This can be done by connecting one Fail contact (pin 8) to the Start contact (pin 5) and the other Fail contact (pin 9) to the COM contact (pin 3). Operation Page 49 of 85 2.12 Instrument Offset The Sentry Plus Series instrument provides automatic offset for lead and/or fixture effects. During the offset process a correction is made (subtracted out) as the result of the measured current with no DUT attached. For maximum measurement accuracy it is recommended that the OFFSET function be performed on the Sentry Plus Series instrument after power up, any time the test parameters are changed and any time the test leads or fixture is changed. Return and HV test leads should not be connected together (open circuit) for AC and DC hipot tests. Return and GC test leads should be connected (short circuit) for a GC test. There is no offset in an IR test. Once the Offset function is turned ON for a specific program, it can be stored in memory with that program. If the program parameters are changed the offset function will automatically turn OFF and the offset function will be need to be performed again to get the new offset value. It will then need to be restored in memory. Prior to performing the OFFSET function: • Allow the instrument to warm up for 15 minutes. • Connect the Test cables (or fixture) to the OUTPUT and RTN/LOW connectors. • Program the test steps. With the instrument in STAND BY status: • Press [F4] = MORE • Press [F3] = OFFSET • Follow instructions on display: i.e.: connect OPEN across OUTPUT terminal. • Press green [START] button. • Wait while instrument gets OFFSET value. • The OFST block at the bottom of the display is now highlighted (back lit). • Press [F4] = MORE to return to STAND BY status. • OR To undo the OFFSET function: • Press [F3] = OFFSET • Follow prompt on display: “Turn off the offset function?” • Press [F3] = ENTER to turn off OFFSET function. • The OFST block at the bottom of the display is not highlighted now. The following formulas apply to the offset function: For Offset Current 100mA: Display Current = 2 Measured Total Current - Offset Total Current 2 Measured Total Current - Offset Total Current For Offset Current > 100mA: Display Current = Page 50 of 85 Operation OFFSET Function There is no offset in the IR or PA modes. Using the pre-programmed example from paragraphs 2.4-2.8 of the GC, AC, DC, IR & PA 5-step test the resultant error and correction is illustrated herein. M01 STEP 1/5 GC STAND BY M01 RMT OUTPUT MEASURE 1 2 GC AC 0.1A 2.750kV 1.2Ω 15.00mA 3 4 DC IR 2.500kV 0.750kV 2.999mA 1.5MΩ 5 PA CHANGE-DUT STAND BY 1. GET OFFSET : 0.3Ω 0.1A 1.2Ω 0.5s "STAND BY" Display with Memory ID [F4] LOW 2. RMT LOCK OFST ERR PROGRAM F1 PRESET F2 MENU F3 MORE.. F4 RESULT F1 ------------------------------------------------------------LOCK OFST F2 ERR OFFSET F3 To enter OFFSET function. MORE.. F4 To return to STAND BY status F1 PLEASE OPEN THE HV OUTPUT TERMINAL. NO OFFSET IN IR MODE. M01 OFFSET VALUES LOCK OUTPUT MEASURE 1 2 GC AC 0.1A 2.753kV 0.1Ω 0.07mA PASS PASS 3 4 DC IR 2.499kV 0.750kV 0.002mA 1.5MΩ PASS SKIPPED 5 PA CHANGE-DUT U.T.S = OFF M01 5/5 RMT OFST ERR CANCEL RESULT LOCK 2. UNDER TEST SIGNAL: OFF F1 F2 F3 OFST ERR MORE.. U.T.S = OFF 5/5 RMT START F3 LOCK OFST ERR MORE.. PA F4 F1 PASS 1. PAUSE: CHANGE-DUT 2. UNDER TEST SIGNAL: OFF PASS F4 F2 PRESS TEST KEY TO CONTINUE.. M01 F4 F1 PAUSE: CHANGE-DUT To GET OFFSET values F3 PA 1. START F2 PRESS TEST KEY TO GET OFFSET.. RMT To access OFFSET function. RMT LOCK OFST ERR F2 F3 MORE.. F4 After PASS Screen, press [STOP] and screen reverts to STAND BY display. Continue on Next Page. Operation Page 51 of 85 Offset (continued) To turn to Offset function OFF, and return to STAND BY status, follow the screens herein. 1/5 M01 GC STAND BY M01 RMT OUTPUT MEASURE GC AC 0.1A 2.750kV 1.2Ω 15.00mA --------------- 3 4 DC IR 2.500kV 0.750kV 2.999mA 1.5MΩ --------------- 5 PA CHANGE-DUT M01 RMT 5/5 1. 2. NO OFFSET IN IR MODE. LOCK LOCK MEASURE 0.1A 2.753kV 0.1Ω 0.07mA ------------- 3 4 DC IR 2.499kV 0.750kV 0.002mA 1.5MΩ ------------- 5 PA CHANGE-DUT F2 MENU F3 MORE.. F4 5-Steps Programmed Offset ON Ready to Test F1 F2 OFST ERR OFST ERR OFFSET F3 MORE.. F4 OFF F1 Turn select Offset function Turn Offset OFF GC LOCK LOW RMT LOCK F4 Go to Results page F1 F2 ------- RMT CANCEL RESULT OFST : ERR 0.3Ω 0.1A 1.2Ω 0.5s STAND BY PRESET F3 OUTPUT STEP 1/5 F1 F2 GC AC M01 ERR PROGRAM RESULT 1 2 PASS OFST PA PLEASE OPEN THE H.V. OUTPUT TERMINAL. M01 [F4] 0.3Ω -------- RMT [F4] LOCK 1 2 PASS [F3] : 0.1A 1.2Ω 0.5s [F4] [F4] LOW OFST ERR OFFSET F3 MORE.. F4 PROGRAM F1 PRESET F2 MENU F3 MORE.. F4 Go to STAND BY page 5-Steps Programmed Offset OFF Ready to Test End Offset Function. Page 52 of 85 Operation 2.13 Connection to Device under Test Figure 2-5 illustrates the connection of the Sentry Plus Series unit to a single DUT using the S02 1-meter HV cable set that comes standard with the instrument. The custom white banana plug/red alligator clip is connected between the OUTPUT terminal on the Sentry Plus Series unit and the high side of the device under test. The black banana plug/alligator clip is connected between the RTN/LOW terminal on the Sentry Plus Series unit to the low side of the DUT. STOP QuadTech M1 START 0 AC LOW: OFF ARC: OFF 1.250kV 0.500mA 3.0s STAND BY 1 CAL F1 Sentry 30 Plus AC/DC/IR Hipot Tester STEP 1/5 RAMP: OFF FALL: OFF RMT UPDATE LOCK PASS FAIL OFST ERR PROGRAM F1 PRESET F2 MENU F3 MORE.. F4 F2 F3 F4 OUTPUT DANGER RTN/LOW ! CAUTION Max 5kVAC 6kVDC S02 Cable Set - + DUT Figure 2-5: S02 Cable Connection Refer to paragraphs 3.2 through 3.7 for the description and illustration of the connection of several QuadTech accessories to the Sentry Plus Series instrument. Operation Page 53 of 85 2.14 Measurement Procedure Before a measurement is made verify the following: 1. 2. 3. 4. 5. 6. Sentry Plus Series instrument [POWER] ON. 15-minute warm-up. Test parameters programmed and shown on STAND BY display. Test cables or fixture connected. Offset Function initiated. Device under test connected. The operator has the option of performing a test at power-up conditions (test conditions at which the instrument was last powered down) or recalling one of 60 stored test setups. Refer to paragraphs 2.4 – 2.9 for test programming and storage/recall instructions. To initiate a test: • • • • • • Press [STOP] to make sure instrument is in STAND BY status. Press [START]. DANGER led flashes. Status window shows UNDER TEST. The test voltage is shut off when all test steps are completed, OR when a test result is judged a FAIL per programmed test limits, OR when the [STOP] button is pressed. Press [STOP] at any time to terminate the output voltage and stop the test. The Sentry Plus Series instrument judges the measurement value as GOOD or NO GOOD. A GOOD judgment means the DUT passed all programmed steps. Upon completion of the test the output voltage is terminated and the display shows PASS. The rear panel PASS signal is functional and the buzzer sounds (if not turned OFF in SYSTEM parameters under MENU). If a multiple step test is running and one step in the sequence fails, the Sentry Plus instrument will not continue with the remaining steps If the measurement value of the test (or any one step of the test) does not meet programmed limits, the DUT is judged as NO GOOD, the display will show FAIL and the buzzer will sound until the [STOP] button is pressed. The [STOP] button may be pressed at any time to terminate the output voltage and stop the test. Page 54 of 85 Operation Error Messages (FAIL result) When the measurement value was judged NO GOOD and FAIL is shown on the display, an error message denoting the test result will be shown on the display also. Table 2-4 lists the possible error messages for a NO GOOD/FAIL judgment. Table 2-4: Error Messages Error Message HIGH FAIL LOW FAIL ARC FAIL I/O FAIL VOLTAGE OVER CURRENT OVER GFI TRIPPED NO OUTPUT INRUSH FAIL MEMORY FULL Operation Description Measured value (current or resistance) is over the programmed high limit. Measured value (current or resistance) is below the programmed low limit. Current arc is over the programmed high limit. Hardware Current Limit exceeded. Check DUT for short. Voltage reading is greater than the hardware allowable # of digits. Current reading is greater than the hardware allowable # of digits. Ground Fault Interrupt is No Good. Output is too Low. (Try increasing test time) Charging Current is over limit. (Check test fixture) Greater than 60 tests/slot have been stored. Page 55 of 85 2.15 MENU Parameters With the Sentry Plus Series instrument in STAND BY status, press [F3] = MENU to access programmable instrument parameters. The MENU display contains the Memory, System, Option, Calibration, Key Lock, Change Password, Error Log and About functions. Table 2-5 lists these functions with description and default values. Table 2-5: MENU Parameters MENU # 1 Parameter MEMORY 2 SYSTEM 3 4 OPTION CALIBRATION 5 6 7 8 KEY LOCK CHANGE PASSWORD ERROR LOG ABOUT M01 STEP 1/5 GC STAND BY 1 2 3 4 5 RMT : OFF 6 7 8 1 2 LOCK OFST ERR MEMORY SYSTEM OPTION CALIBRATION KEY LOCK STAND BY MENU LOW 0.1A 1.2Ω 0.5s STAND BY MENU Function Store, Recall or Delete a test setup from instrument memory Change display contrast Change beeper volume Enable EN 50191 Current limit Enable DC 50V AGC Multi-Link function, currently unavailable Enter instrument calibration routine Qualified service personnel only. Lock out front panel program access. Change key lock (user) password. View status of error queue. Instrument Information Manufacturer, software version, etc RMT LOCK OFST ERR CHANGE PASSWORD ERROR LOG ABOUT MEMORY SYSTEM STAND BY RMT LOCK OFST ERR PROGRAM F1 PRESET F2 MENU F3 MORE.. F4 LAST F1 DOWN F2 SELECT F3 EXIT F4 LAST F1 DOWN F2 SELECT F3 EXIT F4 Press F3 = "MENU" To set/change preset parameters Press F2 = "DOWN" 5 times to view complete menu choices Figure 2-6: Menu Display Page 56 of 85 Operation 2.15.1 MEMORY Within the MEMORY function is the ability to STORE, RECALL or DELETE test setups, preset parameters and offset values. There are 60 memory locations available and a single location may contain 1-10 steps. The total memory array is 60 and the instrument uses up to 10 locations to run the test(s). If a 3-step test is programmed then the instrument uses 3 additional steps to run the test. Therefore five 10-step sequences, fifty-nine 1-step sequences or a combination therein could be programmed. If more than 50 locations are stored, then the Sentry Plus will prompt “memory full” when the store function is accessed again. MENU 1 2 3 4 5 MEMORY SYSTEM OPTION CALIBRATION KEY LOCK SELECT FUNC. MEMORY 1 2 3 4 5 Select LOCATION LABEL Confirm STORE RMT RMT RMT MEMORY LOCK OFST ERR LOCK OFST ERR LOCK OFST ERR (0 STEPS) (0 STEPS) (0 STEPS) STORE TO 1? (0 STEPS) (0 STEPS) LOCK OFST To move to #8, About. DOWN F2 To toggle through MENU functions. SELECT F3 To enter MEMORY function. EXIT F4 Return to STAND BY display. STORE F1 To store a test setup in memory location 1-60 RECALL F2 Recall test in highlighted location. DELETE F3 Delete test in highlighted location. RETURN F4 Return to MENU display. LAST F1 To move highlighted box to memory location 60 DOWN F2 SELECT F3 RETURN F4 UP F1 DOWN F2 NEXT C. F3 CANCEL F4 YES F1 NO F2 To toggle through memory locations 1-60 To select highlighted memory location and store previously programmed test setup Press 2 Times to exit LABEL function Store test setup to location #1 RMT LOCK OFST F4 ERR (5 STEPS) 123 (0 STEPS) (0 STEPS) (0 STEPS) (0 STEPS) SELECT FUNC. F1 F3 RMT 1 2 3 4 5 ERR (0 STEPS) 123 (0 STEPS) (0 STEPS) (0 STEPS) (0 STEPS) SEL. MEMORY 1 2 3 4 5 OFST (0 STEPS) (0 STEPS) (0 STEPS) (0 STEPS) (0 STEPS) SEL. MEMORY 1 2 3 4 5 LOCK (0 STEPS) (0 STEPS) (0 STEPS) (0 STEPS) (0 STEPS) SELECT FUNC. 1 2 3 4 5 RMT LAST ERR STORE F1 RECALL F2 DELETE F3 RETURN F4 Return to MENU display. Figure 2-7: Memory Function Operation Page 57 of 85 To Recall a Test Setup: With the Sentry Plus instrument in Stand By status: Press [F3] = MENU. Press [F3] = SELECT to select MEMORY from the menu parameters list. Press [F2] = RECALL to select the recall function. Press [F1] = LAST or [F2] = DOWN to toggle through the test steps. When the highlighted box is around the test step you want (3. 3 steps), Press [F3] = SELECT. The Sentry Plus instrument will prompt: “Recall From 3?” Press [F1] = YES to recall the test setup or [F2] = NO to select another test setup. Press [F4] = RETURN to go back to the MENU display. Press [F4] = EXIT to return the instrument to STAND BY status. When the Sentry Plus has Key Lock turned ON, the user has the option to lock out recall or allow for programs to be recalled. If Recall is allowed when Key Lock is ON, then the Recall function is accessible from the Stand By Menu. This lets the operator recall a memory location without having to navigate through the menu system. M01 STAND BY 1/5 GC LOW : 0.3Ω 0.1A 1.2Ω 0.5s STAND BY RMT LOCK OFST ERR KEY LOCK F1 To change Key Lock Status to OFF RECALL F2 To recall test setup from Memory MENU F3 MORE.. F4 To Recall with Key Lock ON in STAND BY status: Press [F2] = RECALL Press [F1] = LAST or [F2] = DOWN to toggle through test setups. When the desired test setup is highlighted (backlit): Press [F3] = SELECT and you will automatically return to STAND BY status. To DELETE a Test Setup: With the Sentry Plus instrument in Stand By status: Press [F3] = MENU. Press [F3] = SELECT to select MEMORY from the menu parameters list. Press [F3] = DELETE to select the delete function. Press [F1] = LAST or [F2] = DOWN to toggle through the test steps. When the highlighted box is around the test step you want (3. 3 steps), Press [F3] = SELECT. The Sentry Plus instrument will prompt: “Delete From 3?” Press [F1] = YES to delete the test setup or [F2] = NO to select another test setup. Press [F4] = RETURN to go back to the MENU display. Press [F4] = EXIT to return the instrument to STAND BY status. Page 58 of 85 Operation 2.15.2 SYSTEM Within the SYSTEM function are four programmable parameters: Contrast, Beeper Volume, EN50191 and DC 50V AGC. With the instrument in Stand By status, access these system parameters by pressing [F3] = MENU. Press [F2] = DOWN to move the highlighted box to SYSTEM. M01 STEP 1/5 STAND BY 1 2 3 4 5 1 2 3 4 CONTRAST BUZZER VOLUME EN 50191 DC 50V AGC 1 - 15 2.15.2.1 : 0.3Ω RMT LOCK OFST ERR MEMORY SYSTEM OPTION CALIBRATION KEY LOCK SELECT FUNC. SYSTEM LOW 0.1A 1.2Ω 0.5s STAND BY MENU GC RMT : : : : LOCK OFST ERR 15 OFF OFF ON RMT LOCK OFST ERR PROGRAM F1 PRESET F2 MENU F3 MORE.. F4 LAST F1 DOWN F2 Press F2 = "DOWN" to move highlighted box to SYSTEM SELECT F3 Press F3 = "SELECT" to enter SYSTEM parameters EXIT F4 INC. F1 Press F1 = "INC." to increase brightness of display DEC. F2 Press F2 = "DEC." to decrease brightness of display NEXT F3 Press F3 = "NEXT" to move highlighted box to Buzzer Volume RETURN F4 Press F4 = "RETURN" to go back to MENU display Press F3 = "MENU" To change instrument parameters CONTRAST The CONTRAST parameter adjusts the brightness of the LCD display. The range is 1-15 with 15 being the brightest and 1 being the darkest. The initial default setting is 7. 2.15.2.2 BEEPER VOLUME The BEEPER VOLUME can be adjusted from L (low) to M (medium) to H (high, loud) or it can be turned OFF. The initial default setting is H (a loud pitch). 2.15.2.3 EN50191 The EN50191 function sets the maximum leakage current at 3mA AC or 5mA DC in accordance with the European standard. When EN50191 is ON, the Sentry Plus Series instrument will terminate the voltage at the output terminals when the leakage current exceeds 3mA AC or 5mA DC. The EN 50191 function can be set ON or OFF and the initial setting is OFF. Operation Page 59 of 85 EN50191 (The Erection and Operation of Electrical Test Installations) specifies safety guidelines for both the test equipment and stations used in production lines, laboratories, test houses and other test environments. The 3mA AC/5mA DC leakage current limit is just one electrical safety measure in attempting to specify ‘full protection from live parts’ for the operator and the DUT. 2.15.2.4 DC 50V AGC The Automatic Gain Control (AGC) circuit is used to keep the output signal of a circuit constant as the amplitude of the input signal varies. So when the DC 50V AGC function is ON, the output voltage is held constant at 50V for a DC hipot test. The DC 50V AGC function can be set ON or OFF and the initial default setting is ON. This applies to a programmed voltage of 50V only. NOTE: Only in highly specialized applications should the DC 50V AGC function be set to OFF. The default value is ON because in normal test modes, it is necessary to keep the output signal constant as the amplitude of the input signal varies to obtain stable results. 2.15.3 OPTION Within the OPTION function is the multi-link parameter. The multi-link function is not available in the current software version. This option may be available in future software updates. 2.15.4 CALIBRATION The CALIBRATION function requires a password to enter the instrument routine. Only qualified service personnel with NIST traceable standards should perform instrument calibration. Refer to paragraph 4.3 for the full Sentry Plus Series calibration procedure. Page 60 of 85 Operation 2.15.5 KEY LOCK To lock out the PROGRAM, PRESET and MENU functions of the Sentry Plus Series instrument use the KEY LOCK function in the MENU parameters. The initial instrument setting is OFF. To activate the KEY LOCK function with the instrument in STAND BY status: • • • Press [F3] = MENU Press [F2] = DOWN until KEY LOCK is backlit. Press [F3] = SELECT M01 STEP 1/5 GC STAND BY 1 2 3 4 5 RMT 0.3Ω LOCK OFST ERR PROGRAM F1 PRESET F2 MENU F3 MORE.. F4 MEMORY SYSTEM OPTION CALIBRATION KEY LOCK SELECT FUNC. • • • : 0.1A 1.2Ω 0.5s STAND BY MENU LOW RMT LOCK OFST ERR UP F1 DOWN F2 Press F2 = "DOWN" to move highlighted box to KEY LOCK SELECT F3 Press F3 = "SELECT" to enter KEY LOCK function EXIT F4 Display prompts ‘USER PASSWORD’ Press [A] [A] [A] [A] [ENTER] NOTE: AAAA is the default password. If password has been changed use the new password. KEY LOCK USER PASSWORD : xxxx A F1 Press F1 = "A" to input password character B F2 Press F2 = "B" to input password character ENTER F3 Press F3 = "ENTER" to enter whole password RETURN F4 Press F4 = "RETURN" to go back to MENU display KEYLOCK 1 - 10 CHAR. Operation Press F3 = "MENU" To change instrument parameters RMT LOCK OFST ERR Page 61 of 85 KEY LOCK (continued) • • • • • Display prompts ‘RECALL LOCK?’ NOTE: This means: “Do you want to lock out the ability to recall memory locations?” Press [F1] = YES to select KEY LOCK ON. NOTE: Selecting YES disallows the recalling of programmed tests from memory. The LOCK block at bottom of display is backlit. KEY LOCK ON! YES F1 Press F1 = "YES" to turn ON key lock function RECALL LOCK? NO F2 Press F2 = "NO" to turn OFF key lock function KEYLOCK F3 YES / NO 1 2 3 4 5 MENU RMT OFST ERR MEMORY SYSTEM OPTION CALIBRATION KEYLOCK SELECT FUNC. • LOCK RMT LOCK OFST ERR CANCEL F4 UP F1 DOWN F2 SELECT F3 EXIT F4 Press F4 = "CANCEL" to go back to MENU display Press F4 = "EXIT" to go back to STAND BY display Press [F4] = EXIT to return to STAND BY status. M01 STAND BY 1/5 GC LOW : 0.3Ω 0.1A 1.2Ω 0.5s STAND BY RMT LOCK OFST ERR KEY LOCK F1 To change Key Lock Status to OFF RECALL F2 To recall test setup from Memory MENU F3 MORE.. F4 To disable the KEY LOCK function, repeat above steps (note: there is no confirmation page “Recall Lock?”). Page 62 of 85 Operation 2.15.6 CHANGE PASSWORD The Sentry Plus Series instruments have a password function for locking out the front panel so that the instrument PRESET settings and PROGRAM function are disabled. The CHANGE PASSWORD function applies to the initial instrument password. The password is comprised of “A” or “B” characters and can be 1-10 characters in length. To activate the CHANGE PASSWORD function with the instrument in STAND BY status: • • • Press [F3] = MENU Press [F2] = DOWN until CHANGE PASSWORD is backlit. Press [F3] = SELECT M01 STEP 1/5 STAND BY 1 2 3 4 5 6 7 8 1 2 RMT LOCK OFST ERR RMT LOCK OFST ERR PASSWORD ERROR LOG ABOUT MEMORY SYSTEM SELECT FUNC. • • 0.3Ω MEMORY SYSTEM OPTION CALIBRATION KEYLOCK SELECT FUNC. MENU : LOW 0.1A 1.2Ω 0.5s STAND BY MENU GC RMT LOCK OFST ERR PROGRAM F1 PRESET F2 MENU F3 MORE.. F4 UP F1 DOWN F2 SELECT F3 EXIT F4 UP F1 DOWN F2 SELECT F3 EXIT F4 A F1 Press F1 = "A" to input password character B F2 Press F2 = "B" to input password character ENTER F3 Press F3 = "ENTER" to enter whole password RETURN F4 Press F4 = "RETURN" to go back to MENU display Press F2 = "DOWN" to move highlighted box to PASSWORD Press F3 = "SELECT" to enter PASSWORD function Display prompts ‘ USER PASSWORD’ Press [A] [A] [A] [A] [ENTER] CHANGE PASSWORD USER PASSWORD : xxxx PASSWORD 1 - 10 CHAR. Operation Press F3 = "MENU" To change instrument parameters RMT LOCK OFST ERR Page 63 of 85 • • • • • Display prompts ‘NEW PASSWORD’ Press [B] [B] [B] [B] [ENTER] Display prompts ‘CONFIRM’ Press [B] [B] [B] [B] [ENTER] Display prompts ‘CHANGE PASSWORD OK’. CHANGE PASSWORD NEW PASSWORD : xxxx A F1 Press F1 = "A" to input password character B F2 Press F2 = "B" to input password character ENTER F3 Press F3 = "ENTER" to enter whole password PASSWORD 1 - 10 CHAR. RMT LOCK OFST CHANGE PASSWORD CONFIRM : F4 ERR xxxx A F1 Press F1 = "A" to input password character B F2 Press F2 = "B" to input password character ENTER F3 Press F3 = "ENTER" to enter whole password PASSWORD 1 - 10 CHAR. RMT LOCK OFST F4 ERR F1 CHANGE PASSWORD OK! F2 PASSWORD F3 RMT • • LOCK OFST ERR RETURN F4 Press F4 = "RETURN" to go back to MENU display Press [F4] = RETURN to exit password function and return to MENU display. Press [F4] = EXIT to go to STAND BY display. Page 64 of 85 Operation 2.15.7 ERROR LOG The Sentry Plus Series instruments have an Error Log to track invalid remote commands. The remote interface is not available at this time. 2.15.8 ABOUT The Sentry Plus Series instruments have a parameter labeled ‘About’. This parameter lists the instrument manufacturer, software version and date. To view the contents of ABOUT with the instrument in STAND BY status: • • • • Press [F3] = MENU Press [F2] = DOWN until ABOUT is backlit. Press [F3] = SELECT Display lists the contents of ABOUT. ABOUT Display F1 Sentry 30 Plus VERSION X.XX COPYRIGHT (c) 2001 - 2002 QuadTech Inc. http://www.quadtech.com ABOUT RMT F2 F3 LOCK OFST ERR RETURN F4 Return to MENU Figure 2-8: ABOUT Display Operation Page 65 of 85 Section 3: Interface 3.1 Remote A 9-pin D-Series remote control connector is located on the rear panel of the Sentry Plus Series instrument. There is a black 5 screw terminal strip for the remote input signals: START, RESET, COM and INTERLOCK. Inputs require a contact closure. Figure 3-1 illustrates the Remote terminal strip connector and 9-pin D-Series connector. Before connecting the instrument to its power source, the interlock function on the rear panel remote connector (terminal strip) must be properly utilized. This is an important safety feature for the protection of the operator. When the INTERLOCK jumper is removed, there is no high voltage at the OUTPUT. Therefore, to initiate a test make sure the interlock jumper is in place. UNDER TEST RESET START 1 5 6 9 PASS START FAIL 9-pin D-Series Remote Connector RESET COM INTER LOCK 5-screw Remote Terminal Strip Figure 3-1: Sentry Plus Series Remote Connectors The Sentry Plus Series instrument has three output signals on the rear panel. The UNDER TEST relay is closed during a test. The PASS relay is closed when the DUT is judged GOOD. The FAIL relay is closed when the DUT is judged NO GOOD. These relays are rated for voltage up to 115VAC and current <100mA. Interface Page 67 of 85 Figures 3-2 and 3-3 illustrate possible remote control connections to the Sentry Plus Series terminal strip. Use extreme care when using a remote control connection as the High Voltage Output is being turned ON and OFF with an external signal. START RESET COM INTER LOCK Figure 3-2: Single Control of START or RESET START RESET COM INTER LOCK Figure 3-3: Continuous Control of RESET START START Ic' RESET Ic i' i COM Photocoupler ON INTER LOCK COM RESET 20ms Figure 3-4: Logic Components as Control Circuit Figure 3-4 illustrates the usage of logic components (transistor, FET or couplers) as a control circuit. To use this system to control the circuit, the low signal current must be ≤ 2mA and the input signal’s active time must be > 20ms. The relay switch in Figure 3-2 or the coupler control in Figure 3-4 uses the component’s contact for the control action, not both. This can effectively prevent operation interference however be observant of interference induced by measurement settings. START and RESET terminals have unregulated 24VDC present. To initiate a test connect the START and COM terminals. The input time duration is approximately 20milliseconds. The above input circuits are not isolated from other internal circuits. To terminate a test connect the RESET and COM terminals. Page 68 of 85 Interface Figure 3-5 illustrates the timing diagram for the Sentry Plus Series instruments under a PASS condition and a FAIL condition. PASS CONDITION FAIL CONDITION CLOSE START OPEN CLOSE UNDER TEST OPEN 180ms 180ms CLOSE PASS OPEN 0.5ms CLOSE FAIL OPEN 0.5ms CLOSE RESET OPEN COM CLOSE INTERLOCK OPEN Figure 3-5: Sentry Plus Series Timing Diagram Interface Page 69 of 85 3.2 G16 International Power Strip The Sentry Plus Series instruments can be connected to the G16 International Power Strip as illustrated in Figure 3-6 for safety testing of many European corded products. *Australia *North America *Sweden *Austria 1. 2. 3. 4. *United Kingdom *Norway *Germany *Switzerland *Denmark *Finland *Netherlands *Italy Connect the three G-16 ground connectors to the Sentry Plus RTN/LOW terminal. Note: there is a second RTN/LOW terminal on the rear of the Sentry instrument. Connect the white banana plug to the Sentry Plus OUTPUT terminal. Plug DUT’s AC power cord into corresponding module on G16 power strip. Sentry 30 Plus Hipot Tester STOP QuadTech F1 Sentry 30 Plus AC/DC/IR Hipot Tester F1 F2 F2 START F3 F3 F4 1 0 CAL UPDATE PASS FAIL F4 OUTPUT DANGER RTN/LOW ! CAUTION Max 5kVAC 6kVDC Green/ Yellow Lug to RTN or RTN on Rear Panel White Custom Banana Plug to HV OUTPUT Black Banana Plug to RTN Green Lug to RTN G16 International Power Strip NORWAY FINLAND SWEDEN QuadTech SWITZERLAND AUSTRALIA UNITED KINGDOM DENMARK NORTH AMERICA GERMANY AUSTRIA NETHERLANDS Figure 3-6: G16 International Power Strip Connection to Sentry 30 Plus Page 70 of 85 Interface ITALY 3.3 S07 Power Entry Adapter Cable The S07 Power Entry Adapter Cable is a 3-wire AC inlet receptacle for precise testing of corded products. The S07 cable is connected to the Sentry Plus Series instrument via a two-lead set. 1. Remove DUT’s power cord form its AC inlet module. 2. Plug S07 Power entry adapter into DUT’s AC inlet module. 3. Connect the white custom banana plug to the Sentry Plus OUTPUT terminal. Connect black banana plug with retaining bracket to the Sentry Plus RTN/LOW terminal. 4. For GC test, connect GC Lead (700100) to rear Sentry Cont Check terminal and metal on case of DUT. Figure 3-7 illustrates this connection of the S07 cable to a Sentry 30 Plus instrument. REAR Sentry Plus Instrument ! WARNING: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE AND RATING OF FUSE AS SPECIFIED FOR THE LINE VOLTAGE BEING UTILIZED. ! CAUTION: NO OPERATOR SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED PERSONNEL. FAN 50o C AUTO ON/OFF 1 POLLUTION DEGREE 2 INSTALLATION CATEGORY II 5 6 9 VOLTAGE SELECTOR 90V - 110V ~ 108V - 132V ~ 198V - 242V ~ 216V - 250V ~ CONT. CHECK OPTION 3.15AT 250V START 1.6AT 250V RESET COM MODEL NO. 100V/120V/220V/240V~ 50/60Hz 300W MAX SERIAL NO. INTER LOCK HIGH VOLTAGE Max 5kVAC/6kVDC HV OUTPUT RTN/LOW STOP QuadTech F1 Sentry 30 Plus AC/DC/IR Hipot Tester F2 F1 F2 START F3 F3 Ground Continuity Connection F4 1 0 CAL UPDATE PASS FAIL F4 OUTPUT DANGER RTN/LOW ! CAUTION Max 5kVAC 6kVDC Remove DUT's power cord from AC inlet module 4 1 Black Banana Plug with Retaining Bracket to RTN/LOW 3 Hipot Connection Custom White Banana Plug to OUTPUT S07 Power Entry Adapter DUT (Monitor) 2 Plug S07 Adapter into DUT's AC inlet module Figure 3-7: S07 Power Entry Adapter Cable Interface Page 71 of 85 3.4 S03 Corded Product Adapter (115V) The S03 Corded Product Adapter is a 3-prong electrical outlet box to facilitate testing of corded products. The S03 cable is connected to the Sentry Plus Series instrument via a two-lead set. 1. Connect the black banana plug to the Sentry Plus RTN/LOW. 2. Connect the white banana plug to the Sentry Plus OUTPUT terminal. 3. Plug the DUT’s 3-wire power cord into the S03 corded product adapter. 4. For GC test, connect GC Lead (700100) to rear Sentry Cont Check terminal and metal on case of DUT. Figure 3-8 illustrates this connection of the S03 cable to a Sentry 30 Plus instrument. ! WARNING: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE AND RATING OF FUSE AS SPECIFIED FOR THE LINE VOLTAGE BEING UTILIZED. ! CAUTION: NO OPERATOR SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED PERSONNEL. FAN 50o C AUTO ON/OFF 1 POLLUTION DEGREE 2 INSTALLATION CATEGORY II 5 6 9 VOLTAGE SELECTOR 90V - 110V ~ 108V - 132V ~ 198V - 242V ~ 216V - 250V ~ CONT. CHECK OPTION 3.15AT 250V START 1.6AT 250V RESET COM MODEL NO. 100V/120V/220V/240V~ 50/60Hz 300W MAX SERIAL NO. INTER LOCK HIGH VOLTAGE Max 5kVAC/6kVDC RTN/LOW STOP QuadTech F1 Sentry 30 Plus AC/DC/IR Hipot Tester F1 F2 F2 START F3 F3 F4 1 CAL 0 UPDATE PASS FAIL F4 OUTPUT DANGER RTN/LOW ! CAUTION Max 5kVAC 6kVDC 4 Ground Continuity Connection HV OUTPUT 1 3 QuadTech Black Banana Plug to RTN/LOW DUT plugged into S03 Adapter 20A Hipot Connection Custom White Banana Plug to OUTPUT 125V DO NOT TOUCH WHILE UNDER TEST MAX. VOLTAGE 5kVAC 6kVDC DUT (Monitor) S03 Corded Product Adapter Figure 3-8: S03 Corded Product Adapter Page 72 of 85 Interface 2 3.5 S05 Foot Switch The S05 Foot Switch provides hands-free remote testing capability. The spade leads on the S05 Foot Switch are connected (screwed) to the terminal strip on the rear panel of the Sentry Plus Series instrument. 1. Connect (screw) the white wire/spade connector to the START terminal. 2. Connect (screw) the red wire/spade connector to the COM terminal. Figure 3-9 illustrates this connection of the S05 Foot Switch to a Sentry 30 Plus instrument. Terminal Strip rear of Sentry 30 Plus ! WARNING: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE AND RATING OF FUSE AS SPECIFIED FOR THE LINE VOLTAGE BEING UTILIZED. ! CAUTION: NO OPERATOR SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED PERSONNEL. FAN 50o C AUTO ON/OFF 1 POLLUTION DEGREE 2 INSTALLATION CATEGORY II 5 6 9 VOLTAGE SELECTOR 90V - 110V ~ 108V - 132V ~ 198V - 242V ~ 216V - 250V ~ 3.15AT 250V CONT. CHECK OPTION START 1.6AT 250V RESET COM MODEL NO. 100V/120V/220V/240V~ 50/60Hz 300W MAX SERIAL NO. INTER LOCK HIGH VOLTAGE Max 5kVAC/6kVDC HV OUTPUT RTN/LOW White Wire & Spade to Terminal Strip: START Red Wire & Spade to Terminal Strip: COM S05 Foot Switch Figure 3-9: S05 Foot Switch Interface Page 73 of 85 3.6 S08 Gun Probe The S08 Gun Probe provides fast testing capability with pinpoint control. Use the black lead of the S02 Lead Set with the S08 Gun Probe. 1. Connect the S02 black banana plug to the Sentry Plus RTN/LOW terminal. 2. Connect the S02 black alligator clip to the low side of the DUT. 3. Connect the white banana plug to the Sentry Plus OUTPUT terminal. Figure 3-10 illustrates this connection of the S08 probe to a Sentry 30 Plus unit. STOP QuadTech F1 Sentry 30 Plus AC/DC/IR Hipot Tester F1 F2 F2 START F3 F3 F4 1 CAL 0 UPDATE PASS FAIL F4 OUTPUT DANGER RTN/LOW ! CAUTION Max 5kVAC 6kVDC 1 Use S02 Lead: Black Banana Plug to RTN/LOW 3 Custom White Banana Plug to OUTPUT S08 GUN PROBE + + + + - - - - Rack of DUTs 2 Figure 3-10: S08 Gun Probe connected to Sentry 30 Plus Hipot Tester Page 74 of 85 Interface 3.7 S50 Plus Ground Bond Tester The Sentry Plus Series instrument can be connected to the Sentry 50 Plus Ground Bond Tester for high current ground testing between chassis and power cord ground. The output current is programmable from 1A to 30A AC in 0.01A increments and resistance can be measured over the range 0.1mΩ to 510mΩ. The rear panels of the Sentry Plus Series instrument and Sentry 50 Plus instrument are connected via the S15 9-pin interconnection cable. Figure 3-11 illustrates the front panel connections of the two instruments. NOTE: GFI must be turned OFF on the Sentry Plus unit when it is used with the Sentry 50 Plus instrument. STOP QuadTech F1 Sentry 30 Plus AC/DC/IR Hipot Tester F2 F1 F2 START F3 F3 F4 1 CAL 0 UPDATE PASS FAIL F4 OUTPUT DANGER RTN/LOW ! CAUTION Max 5kVAC 6kVDC l Sentry 30 Plus AC/DC/IR Hipot Tester Banana/Banana Cable STOP QuadTech PASS DANGER F1 F2 ! F2 START FAIL F1 Sentry 50 Plus GROUND BOND TESTER HIGH CURRENT F3 F3 F4 F4 1 DRIVE 0 SENSE RTN/LOW SENSE l - + S50 Plus Ground Bond Tester G15 Banana to Alligator Cable DUT (Monitor) DUT plugged into G13 QuadTech 20A G13 Corded Product Adaptor 125 V DO NOT TOUCH WHILE UNDER TEST MAX. VOLTAGE 5kVAC 6kVDC Figure 3-11: Guardian 1030S & Sentry 50 Plus Connection Interface Page 75 of 85 Section 4: Service & Calibration 4.1 General Our warranty (at the front of this manual) attests to the quality of materials and workmanship in out products. If malfunction should be suspected, or other information desired, applications engineers are available for technical assistance. Applications assistance is available in the U.S. by calling (978) 461-2100 and asking for Applications Support. For support outside of the United States please contact your local QuadTech Distributor. Service/Calibration and Distributor information is also available online. 4.2 Instrument Return Before returning an instrument to QuadTech for service please call our Customer Care Center (CCC) at 800-253-1230 for Return Material Authorization (RMA). It will be necessary to include a Purchase Order Number to insure expedient processing, although units found to be in warranty will be repaired at no-charge. For any questions on repair costs or shipping instructions please contact our CCC Department at the afore-mentioned number. To safeguard an instrument during storage and shipping, please use packaging that is adequate to protect it from damage, i.e. equivalent to the original packaging, and mark the box “Delicate Electronic Instrument”. Return material should be sent freight prepaid to: QuadTech, Inc. 5 Clock Tower Place, 210 East Maynard, Massachusetts 01754 Attention: RMA# Shipments sent collect cannot be accepted. 4.3 Calibration Calibration of the Sentry Plus Series instruments is recommended on an annual basis. If the unit is returned to QuadTech for factory calibration, refer to paragraph 4.2 for RMA and shipping instructions. Using the calibration procedure in paragraph 4.3.1, the Sentry Plus Series instrument may be calibrated by a qualified service person IF traceable calibration equipment and standards are available. The instrument should be powered up for a minimum of 30 minutes prior to calibration to ensure maximum stability. Service & Calibration Page 77 of 85 Table 4-1: Calibration Equipment Equipment AC/DC High Voltage Voltmeter AC/DC Current Meter 1GΩ Resistance Standard 100MΩ Resistance Standard 10MΩ Resistance Standard 500kΩ Resistance Standard 4.3.1 Requirements Measure: 0 to 6kV, 0.1% accuracy Measure: 0 to 40mA, 0.1% accuracy 250V 500V 1200V, 0.12mA, 0.25W; 500V; 1kV 1200V, 2.4mA, 0.25W Equipment 250kΩ Res. Std 100kΩ Res. Std 80kΩ Res. Std 1Ω Resistor 3Ω Resistor Requirements 1200V, 5mA, 5W; 1250V 7mA 400V, 4mA, 50W; 1200V 12mA 1200V, 15mA, 100W 0.1A 0.1A Calibration Parameters Table 4-2 contains the calibration parameters for the Sentry Plus Series instruments. All tests points are not required for each of the instruments (10 Plus, 20 Plus & 30 Plus). Table 4-2: Calibration Parameters PRODUCT TEST Voltage Calibration 10/20/30 CAL ACV 10/20/30 CAL ACV 20/30 CAL DCV 20/30 CAL DCV 30 CAL IR 30 CAL IR Current Calibration 10/20/30 CAL ACA 10/20/30 CAL ACA 10/20/30 CAL ACA 10/20/30 CAL ACA 20/30 CAL DCA 20/30 CAL DCA 20/30 CAL DCA 20/30 CAL DCA WAC & WDC Arcing Calibration 10/20/30 CAL AC ARC 20/30 CAL DC ARC IR Resistance Calibration 30 CAL IRR Range1 30 CAL IRR Range2 30 CAL IRR Range3 30 CAL IRR Range4 Ground Continuity Calibration 10/20/30 CAL GC 10/20/30 CAL GC Contrast Calibration 10/20/30 CAL CONTRAST Page 78 of 85 RANGE CAL. POINT 5kV 5kV 6kV 6kV 1kV 1kV OFST FULL OFST FULL OFST FULL 0.050kV 4.000kV 0.050kV 4.000kV 0.050kV 1.000kV 3mA 3mA 15mA 15mA 3mA 3mA 5mA 5mA OFST FULL OFST FULL OFST FULL OFST FULL 0.12mA / 10MΩ 2.4mA / 500kΩ 2.4mA / 500kΩ 12mA / 100kΩ 0.12mA / 10MΩ 2.4mA / 500kΩ 2.4mA / 500kΩ 4.8mA / 250kΩ 15mA 5mA Arc Arc 7.00mA 5.00mA 1000MΩ 100MΩ 10MΩ 10MΩ Range 1 Range 2 Range 3 Range 4 1000M = 1.00GΩ 100.0MΩ 10.0MΩ 10.0MΩ 1Ω 3Ω OFST FULL 1Ω 3Ω 11 11 13 Service & Calibration 4.3.2 Enable Calibration The instrument should be powered up for a minimum of 30 minutes prior to calibration to ensure maximum stability. With the Sentry Plus Series instrument in standby status ([STOP] button previously pressed and no warning lights flashing) remove the Calibration seal over the hole labeled “CAL’ on the front panel and push the recessed switch to the IN position. The unit is in STAND BY status. Press [F3] = MENU. Press [F2] = DOWN three times until CALIBRATION is highlighted (backlit). Press [F3] = SELECT to choose calibration function. Display will prompt for a password. Press [A] [A] [A] [B] [ENTER] Cal Step 1: ‘ACV 5kV Offset (50V)’ is displayed on the screen. NOTE The ‘Calibration is OFF’ display may occur if the CAL recessed switch has not been pressed IN prior to entering Calibration function. Figure 4-1: Calibration Password Prompt NOTE: When in the Calibration Routine: Pressing [UP] or [DOWN] scrolls through the calibration steps. Pressing [START] initiates the calibration of the particular step Pressing [INC.] or [DEC.] adjusts the Standard Value Pressing [ENTER] accepts the calibration value. Pressing [STOP] completes calibration of the particular step. Service & Calibration Page 79 of 85 4.3.3 AC Voltage Calibration Connect the OUTPUT terminal of the Sentry Plus Series unit to the input terminal of the AC/DC high voltage meter. Connect the RTN/LOW terminal of the Sentry Plus to the GND terminal of the voltmeter. Set the voltmeter to AC and 2kV range. Cal Step 1: ‘ACV 5kV Offset (50V)’ Press [STOP] to return instrument to steady state. Press [START] to get offset value. Press [F1] = INC or [F2] = DEC until the Sentry Plus display reads the same as the voltmeter. Press [ENTER] to accept reading. Sentry Plus reverts to “ACV Offset” display (incorporating new cal value). Press [F1] = UP to go to Cal Step 2: ‘ACV 5kV Full (4kV)’. Change voltmeter range to 20kV. Press [STOP] to return instrument to steady state. Press [START] to get full value Press [F1] = INC or [F2] = DEC until the Sentry Plus display reads the same as the voltmeter. Press [ENTER] to accept reading. Sentry Plus reverts to “ACV Full” display (incorporating new cal value). 4.3.4 DC Voltage Calibration (DCV) Change the setting on the Valhalla voltmeter to DC and 2kV range. DC calibration is applicable to the Sentry 20 Plus and Sentry 30 Plus instruments. Press [F1] = UP to go to Cal Step 3: ‘DCV 6kV Offset (50V)’. Press [STOP] to return instrument to steady state. Press [START] to get offset value. Press [F1] = INC or [F2] = DEC until the Sentry Plus display reads the same as the voltmeter. Press [ENTER] to accept reading. Sentry Plus reverts to “DCV Offset” display (incorporating new cal value). Press [F1] = UP to go to Cal Step 4: ‘DCV 6kV Full (4kV)’. Change voltmeter range to 20kV. Press [STOP] to return instrument to steady state. Press [START] to get full value. Press [F1] = INC or [F2] = DEC until the Sentry Plus display reads the same as the voltmeter. Press [ENTER] to accept reading. Sentry Plus reverts to “DCV Full” display (incorporating new cal value). Page 80 of 85 Service & Calibration 4.3.5 IR Voltage Calibration (IRV) Keep the setting on the Valhalla voltmeter at DC and 2kV range. IR calibration is applicable to the Sentry 30 Plus instrument. Press [F1] = UP to go to Cal Step 5: ‘IRV 1kV Offset (50V)’. Press [STOP] to return instrument to steady state. Press [START] to get offset value. Press [F1] = INC or [F2] = DEC until the Sentry Plus display reads the same as the voltmeter. Press [ENTER] to accept reading. Sentry Plus reverts to “IRV Offset” display (incorporating new cal value). Press [F1] = UP to go to Cal Step 6: ‘IRV 1kV Full (1kV)’. Change voltmeter range to 20kV. Press [STOP] to return instrument to steady state. Press [START] to get full value. Press [F1] = INC or [F2] = DEC until the Sentry Plus display reads the same as the voltmeter. Press [ENTER] to accept reading. Sentry Plus reverts to “IRV Full” display (incorporating new cal value). Service & Calibration Page 81 of 85 4.3.6 AC Current Calibration (ACA) Connect the OUTPUT terminal of the Sentry Plus Series instrument to a resistance box or resistance standard. Connect an AC/DC current meter in series between the resistance load (box/standard) and the RTN/LOW terminal of the Sentry Plus instrument. Table 4-3 lists the resistance loads necessary for the current calibration steps. Table 4-3: Resistance Loads Mode Step # Voltage ACA ACA ACA ACA DCA DCA DCA DCA CAL 7 CAL 8 CAL9 CAL 10 CAL 11 CAL 12 CAL 13 CAL 14 1200 V 1200 V 1200 V 1200 V 1200 V 1200 V 1200 V 1200 V Calibration Point 0.12mA 2.4mA full 2.4mA 12mA 0.12mA 2.4mA full 2.4mA 4.8mA Resistance (Load) 10MΩ 500kΩ 500kΩ 100kΩ 10MΩ 500kΩ 500kΩ 250kΩ Press [F1] = UP to go to Cal Step 7: ‘ACA 3mA Offset (0.12mA)’. Press [STOP] to return instrument to steady state. Press [START] to get offset value. Press [F1] = INC or [F2] = DEC until the SPlus display reads the same as the current meter. Press [ENTER] to accept reading. Sentry Plus reverts to “ACA 3mA Offset” display (incorporating the new cal value). Press [F1] = UP to go to Cal Step 8: ‘ACA 3mA Full (2.4mA)’. Press [STOP] to return instrument to steady state. Press [START] to get full value. Press [F1] = INC or [F2] = DEC until the SPlus display reads the same as the current meter. Press [ENTER] to accept reading. Sentry Plus reverts to “ACA 3mA Full” display (incorporating the new cal value). Press [F1] = UP to go to Cal Step 9: ‘ACA 15mA Offset (2.4mA)’. Press [STOP] to return instrument to steady state. Press [START] to get offset value. Press [F1] = INC or [F2] = DEC until the SPlus display reads the same as the current meter. Press [ENTER] to accept reading. Sentry Plus reverts to “ACA 30mA Offset” display (incorporating the new cal value). Press [F1] = UP to go to Cal Step 10: ‘ACA 15mA Full (12mA)’. Press [STOP] to return instrument to steady state. Press [START] to get full value. Press [F1] = INC or [F2] = DEC until the SPlus display reads the same as the current meter. Press [ENTER] to accept reading. Sentry Plus reverts to “ACA 30mA Full” display (incorporating the new cal value). Page 82 of 85 Service & Calibration 4.3.7 DC Current Calibration Connect the OUTPUT terminal of the Sentry Plus Series instrument to a resistance box or resistance standard. Connect an AC/DC current meter in series between the resistance load (box/standard) and the RTN/LOW terminal of the Sentry Plus instrument. Press [F1] = UP to go to Cal Step 11: ‘DCA 3mA Offset (0.12mA)’. Press [STOP] to return instrument to steady state. Press [START] to get offset value. Press [F1] = INC or [F2] = DEC until the SPlus display reads the same as the current meter. Press [ENTER] to accept reading. Sentry Plus reverts to “DCA 3mA Offset” display (incorporating the new cal value). Press [F1] = UP to go to Cal Step 12: ‘DCA 3mA Full (2.5mA)’. Press [STOP] to return instrument to steady state. Press [START] to get full value. Press [F1] = INC or [F2] = DEC until the SPlus display reads the same as the current meter. Press [ENTER] to accept reading. Sentry Plus reverts to “DCA 3mA Full” display (incorporating the new cal value). Press [F1] = UP to go to Cal Step 13: ‘DCA 5mA Offset (2.4mA)’. Press [STOP] to return instrument to steady state. Press [START] to get offset value. Press [F1] = INC or [F2] = DEC until the SPlus display reads the same as the current meter. Press [ENTER] to accept reading. Sentry Plus reverts to “DCA 15mA Offset” display (incorporating the new cal value). Press [F1] = UP to go to Cal Step 14: ‘DCA 5mA Full (4.8mA)’. Press [STOP] to return instrument to steady state. Press [START] to get full value. Press [F1] = INC or [F2] = DEC until the SPlus display reads the same as the current meter. Press [ENTER] to accept reading. Sentry Plus reverts to “DCA 15mA Full” display (incorporating the new cal value). Service & Calibration Page 83 of 85 4.3.8 ARC Calibration ARC calibration is part of the calibration routine but it is not performed on the Sentry Plus instruments. ARC Calibration is set at the factory. To by-pass these two steps: Press [F1] = UP to go to Cal Step 15: ‘AC ARC 15mA (7mA)’. BY-PASS Press [F1] = UP to go to Cal Step 16: ‘DC ARC 5mA (5mA)’. BY-PASS 4.3.9 IR Resistor Calibration (IRR) Connect the resistance load (per Table 4-2) between the Sentry Plus instrument’s OUTPUT terminal and RTN/LOW terminal. Press [F1] = UP to go to Cal Step 17: ‘IRR Range1 (1GΩ)’. Press [STOP] to return instrument to steady state. Press [START] to get range1 value. Press [F1] = INC or [F2] = DEC until the Splus display reads the same as certified load value. Press [ENTER] to accept reading. Sentry Plus reverts to “IRR Range1” display (incorporating the new cal value). Press [F1] = UP to go to Cal Step 18: ‘IRR Range2 (100MΩ)’. Press [STOP] to return instrument to steady state. Press [START] to get range2 value. Press [F1] = INC or [F2] = DEC until the SPlus display reads the same as certified load value. Press [ENTER] to accept reading. Sentry Plus reverts to “IRR Range2” display (incorporating the new cal value). Press [F1] = UP to go to Cal Step 19: ‘IRR Range3 (10MΩ)’. Press [STOP] to return instrument to steady state. Press [START] to get range3 value. Press [F1] = INC or [F2] = DEC until the SPlus display reads the same as certified load value. Press [ENTER] to accept reading. Sentry Plus reverts to “IRR Range3” display (incorporating the new cal value). Press [F1] = UP to go to Cal Step 20: ‘IRR Range4 (10MΩ)’. Press [STOP] to return instrument to steady state. Press [START] to get range4 value. Press [F1] = INC or [F2] = DEC until the SPlus display reads the same as certified load value. Press [ENTER] to accept reading. Sentry Plus reverts to “IRR Range4” display (incorporating the new cal value). Page 84 of 85 Service & Calibration 4.3.10 Ground Continuity Calibration GC 5Ω Ω Offset (1Ω Ω) Connect a 1Ω load resistor between the Sentry Plus instrument’s rear panel RTN/LOW terminal and Ground Continuity Option terminal. Press [F1] = UP to go to Cal Step 21: ‘GC 5Ω Offset (1Ω)’. Press [STOP] to return instrument to steady state. Press [START] to get offset value. Press [F1] = INC or [F2] = DEC until the Splus display reads the same as certified load value. Press [ENTER] to accept reading. Sentry Plus reverts to “GC 5Ω Offset” display (incorporating the new cal value). GC 5Ω Ω Full (3Ω Ω) Connect a 3Ω load resistor between the Sentry Plus instrument’s rear panel RTN/LOW terminal and Ground Continuity Option terminal. Press [F1] = UP to go to Cal Step 22: ‘GC 5Ω Full (3Ω)’. Press [STOP] to return instrument to steady state. Press [START] to get full value. Press [F1] = INC or [F2] = DEC until the SPlus display reads the same as certified load value. Press [ENTER] to accept reading. Sentry Plus reverts to “GC 5Ω Full” display (incorporating the new cal value). 4.3.11 Contrast Calibration This calibration step is by-passed. If setup is selected, the display contrast will be set to a level of 7. Display contrast can be adjusted as specified in paragraph 2.15.2.1. 4.3.12 Finalize Calibration When all calibration steps are complete: Press [F4] = EXIT Release the [CAL] enable switch to the OUT position using the tip of a small screwdriver. 1. Press [F2] = DOWN three times. 2. Press [F3] = SELECT 3. Display prompts: ‘PASSWORD’. 4. Press [A] [A] [A] [A] [ENTER] 5. Display prompts: ‘Select Software Calibration?’ 6. Press [F1] = ON to set Calibration Values ON. Service & Calibration Page 85 of 85
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