SR 400 Manual
User Manual:
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Sonic Ruptor 400 User Manual Data herein has been verified and validated. It is believed adequate for the intended use of the instrument. If the instrument or procedures are used for purposes over and above the capabilities specified herein, confirmation of the validity and suitability should be obtained; otherwise Omni International does not guarantee results and assumes no obligation or liability. This publication is not a license to operate under, or a recommendation to infringe upon, any process patents. This product is warranted to be free from defects in material and workmanship for a period of ONE YEAR from the date of delivery. Omni International will repair or replace and return free of charge any part which is returned to its factory within said period, transportation prepaid by user, and which is found upon inspection to have been defective in materials or workmanship. This warranty does not include normal wear from use; it does not apply to any instrument or parts which have been altered by anyone other than an employee of Omni International nor to any instrument which has been damaged through accident, negligence, failure to follow operating instructions, the use of electric currents or circuits other than those specified on the plate affixed to the instrument, misuse, or abuse. Omni International reserves the right to change, alter, modify, or improve any of its instruments without any obligation whatever to make corresponding changes to any instrument previously sold or shipped. THE FORGOING OBLIGATION IS IN LIEU OF ALL OBLIGATIONS AND LIABILITIES INCLUDING NEGLIGENCE AND ALL WARRANTIES OF MERCHANTABILITY OR OTHERWISE, EXPRESSED OR IMPLIED IN FACT OR BY LAW, AND STATE OUR ENTIRE AND EXCLUSIVE LIABILITY AND BUYERS EXCLUSIVE REMEDY FOR ANY CLAIM OF DAMAGES IN CONNECTION WITH THE SALE OR FURNISHING OF GOODS OR PARTS, THEIR DESIGN, SUITABILITY FOR USE, INSTALLATION, OR OPERATION. OMNI INTERNATIONAL WILL IN NO EVENT BE LIABLE FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES WHATSOEVER, AND THEIR LIABILITY UNDER NO CIRCUMSTANCES WILL EXCEED THE CONTRACT PRICE FOR THE GOODS FOR WHICH LIABILITY IS CLAIMED. This product has been engineered for safety; however, basic safety precautions and common sense must always be demonstrated when using any electrical product. - DO NOT attempt to modify any part of this product. - DO NOT allow the machine to be submerged in any liquid. - DO NOT use in any setting other than an indoor laboratory. - DO NOT plug power cord into an incorrect outlet or subject it to an incorrect voltage. - Use this product only for its intended purpose. - DO NOT use attachments not recommended by the manufacturer. - DO NOT operate the product if it is damaged in any way. - Keep this product away from heated surfaces. - DO NOT modify the plug or cord that is provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician. - DO NOT operate the product with the safety ground disconnected. WARNING: Reduce the risk of unintentional starting; make sure the speed switch is in the OFF position before plugging in the motor. WARNING: Damaged or worn power cords should be repaired or replaced immediately by a qualified electrician. WARNING: Improper connection of the equipment can result in a risk of electric shock. Overview 1. 6. 2. 7. 3. 8. (Back of Unit) 4. 5. 9. 1. Control Panel 2. Power LED 3. Timer LED 4. Pulser LED 5. Processing Tip (Sold Separately) 10. 6. Cooling Fan 7. On/Off Switch 8. Power Cord Port 9. Transducer Connector 10. Transducer 2” Pin Wrench The Sonic Ruptor 400 consists of the following: Description Quantity Control Unit 1 Transducer 1 Power Cord 1 2” Pin Wrench 2 User Manual 1 Accessories Solid Titanium Tips Each includes a package of five Interface washers. Always operate Tips in liquid (low surface tension or aqueous solution). Description Tip Size Volume Range P/N Power Limit 5/32” Speed Micro Processing Tip Diameter: 5/32” (3.8mm) Length: 10.1” (25.6cm) 250 µL-10 mL OR-T-156 50% 3/8” Intermediate Processing Tip Diameter: 3/8” (9.5mm) Length: 8.6” (21.8cm) 10 mL - 250 mL OR-T-375 80% 1/2” Processing Tip Diameter: 1/2” (12.7mm) Length: 5.38 (13.65cm) 10 mL - 300 mL OR-T-500 100% 3/4” Standard Processing Tip Diameter: 3/4” (19mm) Length: 4.1” (10.5cm) 10 mL - 500 mL OR-T-750 100% 1.0” Full Size Processing Tip Diameter: 1” (25.4mm) Length: 4.85” (12.3cm) 50 mL - 1L OR-T-1000 100% Accessories Generator Probes 1. Attach the processing 2. Tighten with 2” pin wrenches tip to the transducer. Place the Plastic Interface Washer between the tip and the transducer. Plastic Interface Washer (included with processing tip) CAUTION: Use wrenches to twist the processing tip. Do not twist the Transducer. Note: Use the wrenches to check the tightness of the probe periodically after processing. 3. Connect the Transducer cable to the Transducer and the Control Unit. - Connect Power Cord to Power Cord Port. - Plug Power Cord into grounded outlet (Back of Unit) Stand Mounting Stand Clamp 18-205 (Sold Separately) Stand 18-205 (Sold separately) Ready to use. Operation 1. 7. 2. 8. 3. 9. 4. 10. 5. 11. 6. 12. (Back of Unit) 1. Timer Control 2. Power Output Meter 3. Power LED 4. Timer LED 5. Pulser LED 6. Transducer Connector 7. Power Control 8. Pulser Control 9. Reset Button 10. Start Button 11. On/Off Switch 12. Power Cord Port General Operation - Adjust power level to desired setting (see probe instructions for max settings) - Adjust timer setting for run duration - Pulser settings Select from 10% - 90% Ex. 90% = 1.8 second pulse / 0.2 second dwell 10% = 0.2 second pulse / 1.8 second dwell - Constant Run Mode - Move Pulser setting to the off position. - Immerse the Processing Tip into sample. Tip depth should be approximately 1.5 times the diameter of the processing tip. - Press Start button to begin preset cycle - Reset button interrupts the cycle and returns all settings to 0. Press Reset to terminate processing at any time. Troubleshooting Error Cause Control Unit is not plugged in Unit will not power On Possible Solution 1. Ensure the unit is properly plugged in 2. Check that the voltage of the unit matches that being delivered by the main power supply. Transducer is not correctly connected to control unit Check connection and secure properly Fuse needs to be replaced Check and replace fuse if necessary No Power or incorrect voltage 1. Check main voltage. 2. Check that the voltage of the unit matches. 3. Make sure that the unit is plugged in properly. Worn Washer 1. Turn off the unit. 2. Use the wrenches to loosen the processing tip from the transducer. Be sure to twist the tip, not the transducer. 3. Replace the washer The probe is not properly secured Turn off the unit. Use the wrenches to tighten the processing tip on the transducer. Burning smell from the Transducer Transducer is overheating 1. Turn off the control unit. 2. Wait 30 min before turning the unit back on 3. Reduce run time 4. Contact Technical Support if the problem persists Glass Sample Vessel Cracked or Shattered The processing tip is touching the side or bottom of the container Power Output is less than 20% Loud or inconsistent sound coming from the processing tip Do not allow the processing tip touch the sample vessel. The processing tip is not immersed in enough fluid 1. Turn off the unit 2. Check the depth of the tip in the sample liquid. 3. Adjust the probe if necessary The processing tip is fractured or damaged causing it to resonate at an incorrect frequency 1. Turn off the unit. 2. Remove the damaged processing tip. 3. Attach a new washer and tip. DO NOT attempt to service the Sonic Ruptor 400 in a manner other than those discussed in this manual. For any issue that is unsuccessfully corrected using this guide, please contact your authorized dealer or call Omni International at 1-800-776-4431 935C Cobb Place Blvd. Kennesaw, GA 30144 800.776.4431 • 770.421.0058 www.omni-inc.com PN: 03-254 Rev. B
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