Shimano Deore M590 Front Derailleur User Manual
User Manual: Shimano Deore M590 Front Derailleur User Manual
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eneral Safety Information Specifications Front Derailleur WARNING • Use neutral detergent to clean the chain. Do not use alkali-based or acid based detergent such as rust cleaners as it may result in damage and/or failure of the chain. • Use the reinforced connecting pin only for connecting the narrow type of chain. • There are two different types of reinforced connecting pins available. Be sure to check the table below before selecting which pin to use. Reinforced If connecting pins other than reinforced connecting pins Chain Chain tool connecting pin are used, or if a reinforced connecting pin or tool which is not suitable for the type of chain is used, sufficient 9-speed super narrow Silver connection force may not be obtained, which could chain such as TL-CN32 / TL-CN27 6.5mm CN-7701 / CN-HG93 cause the chain to break or fall off. 8- / 7- / 6-speed narrow • If it is necessary to adjust the length of the chain due Black chain such as TL-CN32 / TL-CN27 to a change in the number of sprocket teeth, make the 7.1mm CN-HG50 / CN-HG40 cut at some other place than the place where the chain has been joined using a reinforced connecting pin or an end pin. The chain will be damaged if it Reinforced Connecting Pin is cut at a place where it has been joined with a reinforced connecting pin or an end pin. • Be careful not to let the cuffs of your clothes get caught in the chain while riding, otherwise you may fall off the bicycle. • Check that the tension of the chain is correct and that the chain is not damaged. If the tension End Pin Link Pin is too weak or the chain is damaged, the chain should be replaced. If this is not done, the chain may break and cause serious injury. • Use a front chainwheel which is compatible with 9-speed chains in conjunction with Shimano CN-7701, CN-HG93 and CN-HG73 chains. If a chainwheel for an 8-speed chain or less is used, front chainwheel gear shifting problems may occur, or the chain pins might fall out, causing the chain to break. • The two left crank arm mounting bolts should be tightened alternately in stages rather than each bolt being fully tightened all at once. Use a torque wrench to check that the final tightening torques are within the range of 12 - 14 N·m. Furthermore, after riding approximately 100 km (60 miles), use a torque wrench to re-check the tightening torques. It is also important to periodically check the tightening torques. If the tightening torques are too weak or if the mounting bolts are not tightened alternately in stages, the left crank arm may come off and the bicycle may fall over, and serious injury may occur as a result. • Check that there are no cracks in the crank arms before riding the bicycle. If there are any cracks, the crank arm may break and you may fall off the bicycle. • If the inner cover is not installed correctly, the axle may rust and become damaged, and the bicycle may fall over and serious injury may occur as a result. • Obtain and read the service instructions carefully prior to installing the parts. Loose, worn or damaged parts may cause the bicycle to fall over and serious injury may occur as a result. We strongly recommend only using genuine Shimano replacement parts. • Obtain and read the service instructions carefully prior to installing the parts. If adjustments are not carried out correctly, the chain may come off and this may cause you to fall off the bicycle which could result in serious injury. • Read these Technical Service Instructions carefully, and keep them in a safe place for later reference. X = Available Model number FD-M590 / FD-M591 Applicable to both normal type and top route type Installation band diameters: S (28.6 mm), M (31.8 mm), L (34.9 mm) X Front chainwheel tooth difference 22T Min. difference between top and intermediate When using the S, M size, use an installation band with a diameter of 28.6 mm, 31.8mm and install it to a L size adapter. 12T Front derailleur installation band diameter S, M, L Chainstay angle (a) 63° - 66°, 66° - 69° Applicable chain line 50 mm Chainstay angle ■ Note • FD-M590 When installing the components to carbon frame/handle bar surfaces, verify with the manufacturer of the carbon frame/parts for their recommendation on tightening torque in order to prevent over tightening that can cause damage to the carbon material and/or under tightening that can cause lack of fixing strength for the components. < Normal type > The level section of the chain guide outer plate should be directly above and parallel to the largest chainring. Secure using a 5 mm Allen key. < Top route type > Note: Pass the cable through as shown in the illustration. Chainwheel (largest chainring) Wire fixing bolt 5 mm Allen key Chain guide Chainwheel Bottom Bracket Model number FC-M590 / FC-M591 Chainwheel tooth combination 44-32-22T / 48-36-26T Bolt circle diameter 104 mm / 64 mm Crank arm length 170 mm, 175 mm Chain line Model number SM-BB51 Bottom bracket shell width 68, 73 mm Tightening torque : 5 - 7 N·m {44 - 60 in. lbs.} < Top route type > Note: Pass the cable through as shown in the illustration. Chain length Add 2 links (with the chain on both the largest sprocket and the largest chainring) 68, 73 mm BC1.37 (68, 73mm) Thread dimensions < Normal type > 1.37 X 24 T.P.I. Thread dimensions 50 mm Bottom bracket shell width • FD-M591 Largest sprocket Wire fixing bolt Largest chainring Chain Gear shifting operation Tightening torque : 5 - 7 N·m {44 - 60 in. lbs.} Installation of the lever This release lever is equipped with a 2-way release mechanism which allows release operations to be carried out by either pushing or pulling the lever. Both lever (A) and lever (B) always return to the initial position when they are released after shifting. When operating one of the levers, always be sure to turn the crank arm at the same time. To shift from a small chainring to a larger chainring To shift from a large chainring to a smaller chainring When lever (A) is pressed once, there is a shift of one step from a small chainring to a larger chainring. When lever (B) is pressed once, there is a shift of one step from a large chainring to a smaller chainring. Example: Example: Lever (A) initial position from intermediate chainring to largest chainring. After taking up the initial slack in the cable, re-secure to the front derailleur as shown in the illustration. Use a handlebar grip with a maximum outer diameter of 36 mm. Normal type Top route type Tightening torque : 5 N·m {44 in. lbs.} Pull Pull from largest chainring to intermediate chainring. 4 mm Allen key Note • In addition, if pedaling performance does not feel normal, check this once more. • Before riding the bicycle, check that there is no play or looseness in the connection. Also, be sure to retighten the crank arms and pedals at periodic intervals. • If a squeaking noise is heard coming from the bottom bracket axle and the left crank arm connector, apply grease to the connector and then tighten it to the specified torque. • Do not wash the bottom bracket with high-pressure jets of water. • If you feel any looseness in the bearings, the bottom bracket should be replaced. • If gear shifting operations do not feel smooth, wash the derailleur and lubricate all moving parts. • If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur. • You should periodically wash the chainrings in a neutral detergent and then lubricate them again. In addition, cleaning the chain with neutral detergent and lubricating it can be an effective way of extending the useful life of the chainrings and the chain. • If the chain keeps coming off the chainrings during use, replace the chainrings and the chain. Front • When the chain is in the position shown in the illustration, the chain may contact the front chainrings chainrings or front derailleur and generate noise. If the noise is a problem, shift the chain onto the next-larger rear sprocket or the one after. • Apply grease to the left and right adapters before installing them. Rear • For smooth operation, use the specified outer casing and the bottom bracket cable guide. sprockets • This front derailleur is for triple front chainwheel use only. It cannot be used with the double front chainwheel, as the shifting points do not match. • When installing the top route type, choose a frame that has three outer casing holders as shown in the Outer casing holders illustration at right. • Use an outer casing which still has some length to spare even when the handlebars are turned all the way to both sides. Furthermore, check that the shifting lever does not touch the bicycle frame when the handlebars are turned all the way. • A special grease is used for the gear shifting cable (SIS-SP41). Do not use DURA-ACE grease or other types of grease, otherwise they may cause deterioration in gear shifting performance. • Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly. • Operation of the levers related to gear shifting should be made only when the front chainwheel is turning. • If the brake fluid used in the oil disc brakes is of a type which tends to adhere to the plastic parts of the shifting lever, this may cause the plastic parts to crack or become discolored. Therefore, you should make sure that the brake fluid does not adhere to these plastic parts. The mineral oil which is used in SHIMANO disc brakes does not cause cracking or discoloration if it adheres to plastic parts, but such parts should be cleaned with alcohol beforehand to prevent foreign particles from adhering. • Do not disassemble the indicator and shifting lever unit, as this may damage them or cause mis-operation. • Be sure to read these service instructions in conjunction with the service instructions for the SM-BB51 before use. • Parts are not guaranteed against natural wear or deterioration resulting from normal use. • For maximum performance we highly recommend Shimano lubricants and maintenance products • For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional bicycle dealer. Technical Service Instructions • Install the shifting lever in a position where it will not obstruct brake operation and gear shifting operation. • Do not use in a combination which causes brake operation to be obstructed. Lever (B) 2-way release SIS Adjustment (counterclockwise thread) and the left adapter (clockwise thread). Tightening torque: 35 - 50 N·m {305 - 435 in. lbs.} 3 4 Insert the right crank unit. 5 Use the TL-FC16 to tighten the cap. Tightening torque: 0.7 - 1.5 N·m {6 - 13 in. lbs.} Largest sprocket TL-FC16 6 2 Inner cover Plate pin (1) Check whether the width of the bottom bracket shell is 68 mm or 73 mm. (2) Next, install the adapter while referring to the illustrations below. Push up Stopper plate Spacer Bracket Type 68 mm F A Band Type BB mounttype bracket 68 mm *1 F B F C F A F B F C 2.5 mm 1.8 mm 0.7 mm Chaincase Stay Type 68 mm *2 Front Drive System F A 73 mm F A F A F A 73 mm F A 73 mm F A F C F A 73 mm Low adjustment screw Operate lever (B) 2 or more times, check on the indicator that the low position is correct, and then secure the inner cable. F A BB mounttype bracket F A F A Deore Series Rapidfire M9 (Shifting lever) SL-M590 Outer casing SIS-SP41 Front derailleur FD-M590 / FD-M591 Front chainwheel FC-M590 / FC-M591 Bottom Bracket SM-BB51 Chain CN-HG53 Bottom bracket cable guide This service instruction explains how to use and maintain the Shimano bicycle parts which have been used on your new bicycle. For any questions regarding your bicycle or other matters which are not related to Shimano parts, please contact the place of purchase or the bicycle manufacturer. F A *1 *2 F A F C Front Derailleur Front Chainwheel Pro-Set alignment block Gear teeth should come within this range Bolt SM-SP17 / SM-BT17 Adjust and then install the front derailleur as shown in the illustration. Do not remove the Pro-Set alignment block at this time. Pro-Set gauge One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003 Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222 Adapter 3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan Please note: specifications are subject to change for improvement without notice. (English) © Feb. 2009 by Shimano Inc. XBC SZK Printed in Japan. Tightening torque : 35 - 50 N·m {305 - 435 in. lbs.} Adapter Chain position Largest sprocket Intermediate chainring A B Chain guide inner plate Chain B Lever (B) Outer casing adjustment barrel After completion of steps 1 - 4, move the shifting lever to check the shifting. (This also applies if shifting becomes difficult during use.) Install the inner hole cover by turning it as shown in the illustration until it stops. Do not turn it any further than this, otherwise it may damage the screw thread. Unit cover Feed lever Inner hole cover When cutting the outer casing, cut the opposite end to the end with the marking. After cutting the outer casing, make the end round so that the inside of the hole has a uniform diameter. Attach the same outer end cap to the cut end of the outer casing. Install as shown in the illustration. When carrying out adjustment, set the chain to the largest sprocket, and at the front, set the chain to the intermediate chainring. Adjust using the outer casing adjustment barrel so that the clearance between the chain guide inner plate and the chain is 0 - 0.5 mm. 5. Troubleshooting chart 73 mm If using three 2.5 mm spacers with a band type and a bottom bracket shell having a width of 68 mm, install the three spacers so that there are two on the right and one on the left. 1.8 mm corresponds to the thickness of the chain case. For bracket type 4. Adjustment of the intermediate chainring A Cutting the outer casing In order to realize the best performance, we recommend that the following combination be used. Chain FD-M590 2. Connecting and securing the inner cable Bracket Type Chaincase stay 68 mm SI-6S80A-003 F A Chain 3 Note : Set the stopper plate in the right direction as shown in illustration. < FC-M591 > Band Type Smallest chainring Top adjustment screw Chain guide outer plate Chain guide inner plate ■ Spacer installation method 68 mm FD-M591 Chain position Push in the stopper plate and check that the plate pin is securely in place, and then tighten the bolt of the left crank arm. (5 mm Allen key) Note : Each of the bolts should be evenly and equally tightened to 12 - 14 N·m {106 - 122 in. lbs.}. < FC-M590 > FD-M590 1 5 Set section A of the left crank into the axle of the right crank unit where the groove is wide. 6 Pro-Set alignment block 4 FD-M591 Largest chainring First remove the Pro-Set alignment block . Next, set so that the clearance between the chain guide inner plate and the chain is 0 - 0.5 mm. Wide groove area TL-FC32 1, 2 Use the special tool TL-FC32/36 to install the right adapter Smallest sprocket 1. Low adjustment Follow the procedure in the figure. Set so that the clearance between the chain guide outer plate and the chain is 0 - 0.5 mm. Chain position Be sure to follow the sequence described below. Installation of the Front Chainwheel and Front Derailleur 3. Top adjustment Outer end cap Cut off the excess length of inner cable and then install the inner end cap. While firmly pulling the inner cable, secure by tightening the fixing bolt with a 5 mm Allen key. If the chain falls to the crank side. Tighten the top adjustment screw clockwise (about 1/4 turn). If shifting is difficult from the intermediate chainring to the largest chainring. Loosen the top adjustment screw counterclockwise (about 1/8 turn). If shifting is difficult from the intermediate chainring to the smallest chainring. Loosen the low adjustment screw counterclockwise (about 1/4 turn). Tighten the top adjustment screw If there is interference between the chain and the front derailleur clockwise (about 1/8 turn). inner plate at the largest chainring. Loosen the top adjustment screw If there is interference between the chain and the front derailleur counterclockwise (about 1/8 turn). outer plate at the largest chainring. If the intermediate chainring is skipped when shifting from the largest chainring. Loosen the outer casing adjustment barrel counterclockwise (1 or 2 turns). Tighten the outer casing If there is interference between adjustment barrel clockwise the chain and front derailleur (1 or 2 turns). inner plate when the rear sprocket is shifted to the largest sprocket when the chainwheel is at the intermediate chainring position. If the chain falls to the bottom bracket side. Tighten the low adjustment screw clockwise (about 1/2 turn). If the lever is stiff when shifting from the intermediate chainring to the largest chainring Loosen the top adjustment screw counterclockwise (about 1/4 turn). ■ Refer to the Service Instructions for the Rear Drive System for details on replacing and installing the indicator unit. SI-6SA0A-001-00 General Safety Information Specifications Front Derailleur WARNING • Use neutral detergent to clean the chain. Do not use alkali-based or acid based detergent such as rust cleaners as it may result in damage and/or failure of the chain. • Use the reinforced connecting pin only for connecting the narrow type of chain. • There are two different types of reinforced connecting pins available. Be sure to check the table below before selecting which pin to use. Reinforced If connecting pins other than reinforced connecting pins Chain Chain tool connecting pin are used, or if a reinforced connecting pin or tool which is not suitable for the type of chain is used, sufficient 9-speed super narrow Silver connection force may not be obtained, which could chain such as TL-CN32 / TL-CN27 6.5mm CN-7701 / CN-HG93 cause the chain to break or fall off. 8- / 7- / 6-speed narrow • If it is necessary to adjust the length of the chain due Black chain such as TL-CN32 / TL-CN27 to a change in the number of sprocket teeth, make the 7.1mm CN-HG50 / CN-HG40 cut at some other place than the place where the chain has been joined using a reinforced connecting pin or an end pin. The chain will be damaged if it Reinforced Connecting Pin is cut at a place where it has been joined with a reinforced connecting pin or an end pin. • Be careful not to let the cuffs of your clothes get caught in the chain while riding, otherwise you may fall off the bicycle. • Check that the tension of the chain is correct and that the chain is not damaged. If the tension End Pin Link Pin is too weak or the chain is damaged, the chain should be replaced. If this is not done, the chain may break and cause serious injury. • Use a front chainwheel which is compatible with 9-speed chains in conjunction with Shimano CN-7701, CN-HG93 and CN-HG73 chains. If a chainwheel for an 8-speed chain or less is used, front chainwheel gear shifting problems may occur, or the chain pins might fall out, causing the chain to break. • The two left crank arm mounting bolts should be tightened alternately in stages rather than each bolt being fully tightened all at once. Use a torque wrench to check that the final tightening torques are within the range of 12 - 14 N·m. Furthermore, after riding approximately 100 km (60 miles), use a torque wrench to re-check the tightening torques. It is also important to periodically check the tightening torques. If the tightening torques are too weak or if the mounting bolts are not tightened alternately in stages, the left crank arm may come off and the bicycle may fall over, and serious injury may occur as a result. • Check that there are no cracks in the crank arms before riding the bicycle. If there are any cracks, the crank arm may break and you may fall off the bicycle. • If the inner cover is not installed correctly, the axle may rust and become damaged, and the bicycle may fall over and serious injury may occur as a result. • Obtain and read the service instructions carefully prior to installing the parts. Loose, worn or damaged parts may cause the bicycle to fall over and serious injury may occur as a result. We strongly recommend only using genuine Shimano replacement parts. • Obtain and read the service instructions carefully prior to installing the parts. If adjustments are not carried out correctly, the chain may come off and this may cause you to fall off the bicycle which could result in serious injury. • Read these Technical Service Instructions carefully, and keep them in a safe place for later reference. Note X = Available Model number FD-M590 / FD-M591 Applicable to both normal type and top route type Installation band diameters: S (28.6 mm), M (31.8 mm), L (34.9 mm) X Front chainwheel tooth difference When using the S, M size, use an installation band with a diameter of 28.6 mm, 31.8mm and install it to a L size adapter. 22T Min. difference between top and intermediate 12T Front derailleur installation band diameter S, M, L Chainstay angle 63° - 66°, 66° - 69° Chainstay angle (a) Applicable chain line ■ Note • FD-M590 When installing the components to carbon frame/handle bar surfaces, verify with the manufacturer of the carbon frame/parts for their recommendation on tightening torque in order to prevent over tightening that can cause damage to the carbon material and/or under tightening that can cause lack of fixing strength for the components. < Normal type > The level section of the chain guide outer plate should be directly above and parallel to the largest chainring. Secure using a 5 mm Allen key. Model number FC-M590 / FC-M591 Chainwheel tooth combination 44-32-22T / 48-36-26T Bolt circle diameter 104 mm / 64 mm Crank arm length 170 mm, 175 mm Model number SM-BB51 Bottom bracket shell width 68, 73 mm Thread dimensions Note: Pass the cable through as shown in the illustration. Chain length Add 2 links (with the chain on both the largest sprocket and the largest chainring) BC1.37 (68, 73mm) Thread dimensions Largest sprocket Gear shifting operation It is recommended that you adjust the grip widths of the levers to the most comfortable widths for gear shifting and braking. When lever (A) is pressed once, there is a shift of one step from a small chainring to a larger chainring. After taking up the initial slack in the cable, re-secure to the front derailleur as shown in the illustration. Installation of the lever Normal type from intermediate chainring to largest chainring. Set so that the clearance between the chain guide outer plate and the chain is 0 - 0.5 mm. 2-way release from largest chainring to intermediate chainring. SIS Adjustment Follow the procedure in the figure. 4 (counterclockwise thread) and the left adapter (clockwise thread). Tightening torque: 35 - 50 N·m {305 - 435 in. lbs.} 5 Use the TL-FC16/18 to tighten the cap. Tightening torque: 0.7 - 1.5 N·m {6 - 13 in. lbs.} TL-FC16 Push in the stopper plate and check that the plate pin is securely in place, and then tighten the bolt of the left crank arm. (5 mm Allen key) Note : Each of the bolts should be evenly and equally tightened to 12 - 14 N·m {106 - 122 in. lbs.}. 6 Plate pin Push up Spacer < FC-M591 > F A Chain F B F C F A F B F C 2.5 mm 1.8 mm 0.7 mm Chaincase Stay Type 68 mm F A 73 mm F A F A F A 73 mm F A 73 mm F A F C F A 73 mm F A BB mounttype bracket F A F A F A Deore RAPIDFIRE-Plus (Shift brake lever) ST-M590 *1 Outer casing SIS-SP41 *2 FD-M590 / FD-M591 Front chainwheel FC-M590 / FC-M591 Bottom Bracket SM-BB51 Chain CN-HG53 Bottom bracket cable guide This service instruction explains how to use and maintain the Shimano bicycle parts which have been used on your new bicycle. For any questions regarding your bicycle or other matters which are not related to Shimano parts, please contact the place of purchase or the bicycle manufacturer. F A F C If using three 2.5 mm spacers with a band type and a bottom bracket shell having a width of 68 mm, install the three spacers so that there are two on the right and one on the left. 1.8 mm corresponds to the thickness of the chain case. Install as shown in the illustration. Front Derailleur Front Chainwheel Pro-Set alignment block Gear teeth should come within this range Bolt SM-SP17 / SM-BT17 Adjust and then install the front derailleur as shown in the illustration. Do not remove the Pro-Set alignment block at this time. Pro-Set gauge One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003 Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222 Adapter 3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan Please note: specifications are subject to change for improvement without notice. (English) © Mar. 2009 by Shimano Inc. XBC SZK Printed in Japan. Tightening torque : 35 - 50 N·m {305 - 435 in. lbs.} Adapter Chain position Largest sprocket Intermediate chainring A B Chain guide inner plate Chain B Lever (B) Outer casing adjustment barrel 5. Troubleshooting chart Install the inner hole cover by turning it as shown in the illustration until it stops. Do not turn it any further than this, otherwise it may damage the screw thread. Unit cover Feed lever Inner hole cover When cutting the outer casing, cut the opposite end to the end with the marking. After cutting the outer casing, make the end round so that the inside of the hole has a uniform diameter. Attach the same outer end cap to the cut end of the outer casing. For bracket type When carrying out adjustment, set the chain to the largest sprocket, and at the front, set the chain to the intermediate chainring. Adjust using the outer casing adjustment barrel so that the clearance between the chain guide inner plate and the chain is 0 - 0.5 mm. A Cutting the outer casing In order to realize the best performance, we recommend that the following combination be used. 4. Adjustment of the intermediate chainring After completion of steps 1 - 4, move the shifting lever to check the shifting. (This also applies if shifting becomes difficult during use.) 73 mm 00 Front derailleur Operate lever (B) 2 or more times, check on the indicator that the low position is correct, and then secure the inner cable. Chain FD-M590 2. Connecting and securing the inner cable Bracket Type *2 Chaincase stay 68 mm SI-6SA0A-001 F A Low adjustment screw 3 Note : Set the stopper plate in the right direction as shown in illustration. Stopper plate Band Type Smallest chainring 2 Inner cover (1) Check whether the width of the bottom bracket shell is 68 mm or 73 mm. (2) Next, install the adapter while referring to the illustrations below. Chain guide outer plate Chain guide inner plate ■ Spacer installation method 68 mm *1 FD-M591 Chain position Largest sprocket Bracket Type FD-M590 1 5 Set section A of the left crank into the axle of the right crank unit where the groove is wide. BB mounttype bracket Pro-Set alignment block Top adjustment screw Largest chainring First remove the Pro-Set alignment block . Next, set so that the clearance between the chain guide inner plate and the chain is 0 - 0.5 mm. Wide groove area TL-FC32 1, 2 Use the special tool TL-FC32/36 to install the right adapter Smallest sprocket 1. Low adjustment Installation of the Front Chainwheel and Front Derailleur FD-M591 Chain position Be sure to follow the sequence described below. Insert the right crank unit. Pull 3. Top adjustment 4 mm Allen key Lever (B) 3 4 Pull Tightening torque : 6 - 8 N·m {53 - 69 in. lbs.} Example: Example: Top route type Use a handlebar grip with a maximum outer diameter of 36 mm. A : Becomes narrower B : Becomes wider When lever (B) is pressed once, there is a shift of one step from a large chainring to a smaller chainring. Tightening torque : 5 - 7 N·m {44 - 60 in. lbs.} Adjusting the grip width Lever (A) initial position To shift from a small chainring to a larger chainring 68 mm Wire fixing bolt Largest chainring Chain This release lever is equipped with a 2-way release mechanism which allows release operations to be carried out by either pushing or pulling the lever. Both lever (A) and lever (B) always return to the initial position when they are released after shifting. When operating one of the levers, always be sure to turn the crank arm at the same time. 6 < Top route type > < Normal type > 1.37 X 24 T.P.I. 68, 73 mm Bottom bracket shell width • FD-M591 Tightening torque : 5 - 7 N·m {44 - 60 in. lbs.} 50 mm Chain line Band Type Series 5 mm Allen key Chain guide Bottom Bracket 68 mm Front Drive System Wire fixing bolt 50 mm Chainwheel < FC-M590 > Technical Service Instructions Note: Pass the cable through as shown in the illustration. Chainwheel (largest chainring) To shift from a large chainring to a smaller chainring • In addition, if pedaling performance does not feel normal, check this once more. • Before riding the bicycle, check that there is no play or looseness in the connection. Also, be sure to retighten the crank arms and pedals at periodic intervals. • If a squeaking noise is heard coming from the bottom bracket axle and the left crank arm connector, apply grease to the connector and then tighten it to the specified torque. • Do not wash the bottom bracket with high-pressure jets of water. • If you feel any looseness in the bearings, the bottom bracket should be replaced. • If gear shifting operations do not feel smooth, wash the derailleur and lubricate all moving parts. • If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur. • You should periodically wash the chainrings in a neutral detergent and then lubricate them again. In addition, cleaning the chain with neutral detergent and lubricating it can be an effective way of extending the useful life of the chainrings and the chain. • If the chain keeps coming off the chainrings during use, replace the chainrings and the chain. Front • When the chain is in the position shown in the illustration, the chain may contact the front chainrings chainrings or front derailleur and generate noise. If the noise is a problem, shift the chain onto the next-larger rear sprocket or the one after. • Apply grease to the left and right adapters before installing them. Rear • For smooth operation, use the specified outer casing and the bottom bracket cable guide. sprockets • This front derailleur is for triple front chainwheel use only. It cannot be used with the double front chainwheel, as the shifting points do not match. • When installing the top route type, choose a frame that has three outer casing holders as shown in the Outer casing holders illustration at right. • Use an outer casing which still has some length to spare even when the handlebars are turned all the way to both sides. Furthermore, check that the shifting lever does not touch the bicycle frame when the handlebars are turned all the way. • A special grease is used for the gear shifting cable (SIS-SP41). Do not use DURA-ACE grease or other types of grease, otherwise they may cause deterioration in gear shifting performance. • Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly. • Operation of the levers related to gear shifting should be made only when the front chainwheel is turning. • Do not disassemble the indicator and shifting lever unit, as this may damage them or cause mis-operation. • Be sure to read these service instructions in conjunction with the service instructions for the SM-BB51 before use. • Parts are not guaranteed against natural wear or deterioration resulting from normal use. • For maximum performance we highly recommend Shimano lubricants and maintenance products • For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional bicycle dealer. < Top route type > Outer end cap Cut off the excess length of inner cable and then install the inner end cap. While firmly pulling the inner cable, secure by tightening the fixing bolt with a 5 mm Allen key. If the chain falls to the crank side. Tighten the top adjustment screw clockwise (about 1/4 turn). If shifting is difficult from the intermediate chainring to the largest chainring. Loosen the top adjustment screw counterclockwise (about 1/8 turn). If shifting is difficult from the intermediate chainring to the smallest chainring. Loosen the low adjustment screw counterclockwise (about 1/4 turn). Tighten the top adjustment screw If there is interference between the chain and the front derailleur clockwise (about 1/8 turn). inner plate at the largest chainring. Loosen the top adjustment screw If there is interference between the chain and the front derailleur counterclockwise (about 1/8 turn). outer plate at the largest chainring. If the intermediate chainring is skipped when shifting from the largest chainring. Loosen the outer casing adjustment barrel counterclockwise (1 or 2 turns). Tighten the outer casing If there is interference between adjustment barrel clockwise the chain and front derailleur (1 or 2 turns). inner plate when the rear sprocket is shifted to the largest sprocket when the chainwheel is at the intermediate chainring position. If the chain falls to the bottom bracket side. Tighten the low adjustment screw clockwise (about 1/2 turn). If the lever is stiff when shifting from the intermediate chainring to the largest chainring Loosen the top adjustment screw counterclockwise (about 1/4 turn). ■ Refer to the Service Instructions for the Rear Drive System for details on replacing and installing the indicator unit.
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