EV RD M360 2808 Shimano Acera SGS User Manual

User Manual: Shimano M360 Acera RD SGS User Manual

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Page Count: 2

DESCRIPTION
SHIMANO
CODE NO.
ITEM
NO.
0802-2808
1
2
3
4
5
6
7
8
Y-5WP
Y-5T8
Y-5VP
Y-5VP
Y-5WG
Y-5WP
Y-5VP
Y-5WP
98010
22000
98020
98030
98010
98020
98050
10000
B-Axle Assembly
B-Tension Adjusting Screw (M4 x 12)
Stroke Adjusting Screws (M4 x 14.5) & Plate
Cable Adjusting Bolt Unit
Cable Fixing Bolt Unit
Pulley Bolt (M5 x 13.95) 2 pcs.
Tension & Guide Pulley Set
Inner Plate
Silver Version
Black Version
RD-M360-S (SGS)
RD-M360-L (SGS)
ACERA Rear Derailleur
INTERCHANGE-
ABILITY
RD-M310
RD-M410
A
A
A
A
A
A
A
A
1
2
3
4
56
7
8
A: Same parts.
B: Parts are usable, but differ in materirals, appearance, finish, size, etc.
Absence of mark indicates non-interchangeability.
!"#$%&'
(
)%*
%)*
++*
,'*
General Safety Information
WARNING
-./012013045653378902:07;<=3202>50?54@2>0:/02>506>7140;=502:0706>74@5014
2>504=AB580:/03C8:6D5202552>E0A7D502>506=207203:A50:2>580C?76502>74
2>50C?7650F>58502>506>7140>730B5540<:145;0=314@0708514/:865;
6:4456214@0C140:8074054;0C14G0*>506>7140F1??0B50;7A7@5;01/01201306=2072
70C?7650F>5850120>730B5540<:145;0F12>0708514/:865;06:4456214@0C140:8
74054;0C14G
-H>56D02>7202>5025431:40:/02>506>71401306:88562074;02>7202>506>71401304:20;7A7@5;G0./02>5025431:401302::
F57D0:802>506>7140130;7A7@5;E02>506>71403>:=?;0B5085C?765;G0./02>1301304:20;:45E02>506>7140A790B857D
74;067=3503581:=3014<=89G
-Obtain and read the service instructions carefully prior to installing the parts.
I::35E0F:84E0:80;7A7@5;0C78230A79067=35014<=8902:02>5081;58G0J50328:4@?90856:AA54;0:4?90=314@
@54=1450K>1A74:085C?765A5420C7823G
-Obtain and read the service instructions carefully prior to installing the parts.
./07;<=32A5423078504:20678815;0:=206:88562?9E02>506>7140A7906:A50://074;02>130A79067=3509:=02:0/7??0://
2>50B1696?50F>16>06:=?;0853=?201403581:=3014<=89G
-!57;02>5350*56>4167?0K58L1650.4328=621:4306785/=??9E074;0D55C02>5A01407037/50C?7650/:80?7258085/585465G
Note
-./0@57803>1/214@0:C58721:430;:04:20/55?03A::2>E0F73>02>50;5871??5=8074;0?=B81672507??0A:L14@0C7823G
-./02>507A:=420:/0?::35453301402>50?14D301303:0@857202>7207;<=32A54201304:20C:331B?5E09:=03>:=?;085C?765
2>50;5871??5=8G
-M:=03>:=?;0C581:;167??906?57402>50;5871??5=8074;0?=B81672507??0A:L14@0C78230NA56>7413A074;0C=??593OG
-./0@57803>1/214@07;<=32A54206744:20B50678815;0:=2E06>56D02>50;5@8550:/0C787??5?13A07202>508578054;0:/
2>50B1696?5G0P?3:06>56D01/02>5067B?50130?=B816725;074;01/02>50:=258067314@01302::0?:4@0:802::03>:82G
-./09:=0>57807B4:8A7?04:135073070853=?20:/0?::354533014070C=??59E09:=03>:=?;085C?76502>50C=??59G
-./02>50F>55?0B56:A530321//074;0;1//16=?202:02=84E09:=03>:=?;0?=B8167250120F12>0@85735G0
-":04:207CC?907490:1?02:02>501431;50:/02>50>=BE0:2>58F13502>50@857350F1??06:A50:=2G
-M:=03>:=?;0C581:;167??90F73>02>503C8:6D52301407045=287?0;5258@542074;02>540?=B81672502>5A07@714G0.4
7;;121:4E06?57414@02>506>7140F12>045=287?0;5258@542074;0?=B8167214@01206740B50705//5621L50F790:/
5Q254;14@02>50=35/=?0?1/50:/02>503C8:6D523074;02>506>714G
-./02>506>7140D55C306:A14@0://02>503C8:6D5230;=814@0=35E085C?76502>503C8:6D523074;02>506>714G
-P?F7930B503=8502:0=3502>503C8:6D5203520B57814@02>5037A50@8:=C0A78D3G00R5L58
=3501406:AB14721:40F12>0703C8:6D520B57814@070;1//585420@8:=C0A78DG
-S35070/87A50F12>01425847?067B?508:=214@0130328:4@?90;136:=87@5;0730120>73
254;54615302:01AC71802>50K.K03>1/214@0/=4621:40;=502:01230>1@>067B?508531327465G
-S350740:=258067314@0F>16>0321??0>7303:A50?54@2>02:03C78505L540F>5402>5
>74;?5B783078502=845;07??02>50F7902:0B:2>031;53G0T=82>58A:85E06>56D02>7202>5
3>1/214@0?5L580;:5304:202:=6>02>50B1696?50/87A50F>5402>50>74;?5B783078502=845;
7??02>50F79G
-U8573502>5014458067B?5074;02>501431;50:/02>50:=258067314@0B5/:850=3502:0543=85
2>7202>5903?1;50C8:C58?9G
-T:803A::2>0:C58721:4E0=3502>503C561/15;0:=258067314@074;02>50B:22:A0B876D52067B?50@=1;5G
-VC58721:40:/02>50?5L583085?725;02:0@57803>1/214@03>:=?;0B50A7;50:4?90F>5402>50/8:4206>714F>55?013
2=8414@G
-W7823078504:20@=7874255;07@714320472=87?0F5780:80;52581:8721:40853=?214@0/8:A04:8A7?0=35G
-T:80A7Q1A=A0C58/:8A74650F50>1@>?90856:AA54;0K>1A74:0?=B8167423074;0A71425474650C8:;=623G
-T:807490X=5321:43085@78;14@0A52>:;30:/014327??721:4E07;<=32A542E0A71425474650:80:C58721:4E0C?5735
6:42762070C8:/5331:47?0B1696?50;57?58G
-H>56D02>7202>50F>55?307850/732545;0356=85?90B5/:85081;14@02>50B1696?5G0./02>50F>55?307850?::350140749
F79E02>590A7906:A50://02>50B1696?5074;03581:=3014<=890A790853=?2G
-S35045=287?0;5258@54202:06?57402>506>714G0":04:20=3507?D7?1#B735;0:80761;0B735;0;5258@54203=6>073
8=3206?5745830730120A790853=?20140;7A7@5074;Y:80/71?=850:/02>506>714G
-S3502>508514/:865;06:4456214@0C140:4?90/:806:4456214@02>504788:F029C50:/06>714G
-*>585078502F:0;1//58542029C530:/08514/:865;06:4456214@0C14307L71?7B?5G0Z503=8502:06>56D02>5027B?5
B5?:F0B5/:85035?56214@0F>16>0C1402:0=35G0./06:4456214@0C1430:2>5802>7408514/:865;06:4456214@0C1430785
=35;E0:801/0708514/:865;06:4456214@0C140:802::?0F>16>01304:203=127B?50/:802>5029C50:/06>7140130=35;E
3=//16154206:445621:40/:8650A7904:20B50:B27145;E0F>16>06:=?;067=3502>506>71402:0B857D0:80/7??0://G
H>71402::?H>714
[#3C55;03=C5804788:F06>714
3=6>0730
HR#\\'+0Y0HR#]U[%
(#0Y0\#0Y0&#3C55;04788:F0
6>71403=6>0730
HR#]U^'0Y0HR#.U^+
!514/:865;0
6:4456214@0C14
*I#HR%, Y *I#HR,\
*I#HR%, Y *I#HR,\
6.5mm
7.1mm
K1?L58
Z?76D
@
7
#
+(
*
#
K
]
.
$
P
R
V
]
M
W
_
!
U
I
.
"
_
H
7
@
#
+
^
*
7
@
#
+
%
*
Group marks
!514/:865;0H:4456214@0W14
_4;0W14 I14D0W14
Acera
*5 6 > 4 1 6 7 ? 0 K 5 8 L 1 6 5 0 . 4 3 2 8 = 6 2 1 : 4 3 SI-6R3RA-001
Rear Drive System
ST-M360 / SL-M360
SP40
RD-M360
SGS
FH-MC18 / FH-RM40-8
8
CS-HG50-8I
CN-HG50 / CN-HG40
SM-SP17 / SM-BT17 / SM-SP18 / SM-BT18
Specifications
$:;5?04=AB58
U5783
*: 27 ?0 6 7C 76 12 9
I78@53203C8:6D52
KA7??53203C8:6D52
T8:4206>714F>55?02::2>0;1//585465
PCC?167B?50/8:4206>714F>55?0
N6>714814@02::2>06:4/1@=8721:4O
Rear Derailleur
TH#$%&+0N),*#%,*#,,*0Y0)(*#%(*#,(*O
TH#$%&+#(0N),*#%,*#,,*O
U5783 U8:=C047A5 *::2>06:AB14721:4
++E0+%E0+^E0+\E0,'E0,%E0,&E0%'*
++E0+%E0+^E0+\E0,'E0,%E0,&E0%)*
++E0+%E0+^E0+(E0,+E0,)E0,(E0%,*
Cassette sprocket tooth combination
(
74
7:
7F
$:;5?04=AB58 K*#$%&'0Y0KI#$%&'
(
Rapidfire Plus
U5783
$:;5?04=AB58 T]#$H+(0Y0T]#!$)'#(
(
%&0Y0%,
Freehub
KC8:6D523
R:G0:/03C:D50>:?53
Replacement of the freewheel body
P/258085A:L14@02>50>=B07Q?5E
85A:L502>50/855F>55?0B:;90/1Q14@
B:?20N1431;502>50/855F>55?0B:;9OE
74;02>54085C?76502>50/855F>55?
B:;9G
Note:
Do not attempt to disassemble
the freewheel body, because it
may result in a malfunction.
FH-MC18 / FH-RM40-8
SL-M360
SL-M360
ST-M360
T855F>55?0B:;9 T855F>55?0B:;90/1Q14@0B:?2
T855F>55?0B:;90F73>58
+'0AA0P??540D590
N*I#J!%\O
Disassembly
Assembly
Tightening torque:
35 - 50 N·m {305 - 434 in. lbs.}
T:802>50B5320K.K0C58/:8A7465E0C581:;167??90?=B81672507??0C:F58#28743A1331:4
C7823G
5. SIS Adjustment
VC5872502>503>1/214@0?5L58035L587?021A5302:0A:L502>506>71402:02>50,4;03C8:6D52G
*>54E0F>1?50C853314@02>50?5L580<=32054:=@>02:027D50=C02>50C?7901402>50?5L58E02=84
2>506874D078AG
J>5403>1/214@02:
%8;
*1@>25402>50:=258067B?507;<=3214@
B7885?0=421?02>506>7140852=84302:
2>50,4;03C8:6D52G0N6?:6DF135O
I::35402>50:=258067314@
7;<=32A5420B7885?0=421?02>506>714
2:=6>5302>50%8;03C8:6D52074;
A7D5304:135G0N6:=425806?:6DF135O
V=258067314@
7;<=32A542
B7885?
Best setting
*>50B5320352214@0130F>5402>503>1/214@0?5L580130:C58725;0<=32
54:=@>02:027D50=C02>50C?79074;02>506>71402:=6>5302>50%8;
3C8:6D52074;0A7D5304:135G
`!52=8402>50?5L5802:01230:81@147?0C:3121:40N2>50C:3121:40F>585
2>50?5L5801307202>50,4;03C8:6D520352214@074;0120>730B554
85?5735;O074;02>5402=8402>506874D078A06?:6DF135G0./02>506>714
1302:=6>14@02>50%8;03C8:6D52074;0A7D14@04:135E02=8402>50:=258067314@
7;<=32A5420B7885?06?:6DF13503?1@>2?902:021@>2540120=421?02>504:135032:C3074;
2>506>71408=4303A::2>?9G
VC587250?5L5802:06>74@50@5783E074;06>56D02>7204:04:1350:66=8301407490:/
2>50@5780C:3121:43G
J>5404:03:=4;072
7??0130>578;
V=258067314@
7;<=32A542
B7885?
4. How to use the B-tension adjustment screw
$:=4202>506>7140:402>503A7??53206>714814@
74;02>50?78@53203C8:6D52E074;02=8402>5
6874D078A0B76DF78;G00*>5402=8402>50Z#
25431:407;<=32A54203685F02:07;<=3202>5
@=1;50C=??5907306?:3502:02>503C8:6D52073
C:331B?50B=204:203:06?:3502>7201202:=6>53G
R5Q2E035202>506>71402:02>503A7??532
3C8:6D52074;085C57202>507B:L502:0A7D5
3=8502>7202>50C=??590;:5304:202:=6>02>5
3C8:6D52G
+
,
+,
,
+
I78@53203C8:6D52
KA7??53203C8:6D52
3. Low adjustment
J>1?502=8414@02>50/8:4206>714F>55?E
:C5872502>50?5L5802:03>1/202:02>5
?:F5320@578G
*=8402>50?:F07;<=32A54203685F03:
2>7202>50@=1;50C=??590A:L5302:07
C:3121:40;18562?90140?1450F12>02>5
?78@53203C8:6D52G
+
+,
,
I78@53203C8:6D52
U=1;50C=??59
I:F0
7;<=32A54203685F
Z#25431:40
7;<=32A54203685F
One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003
Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222 3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan
W?573504:25a03C561/16721:43078503=B<56202:06>74@50/:801AC8:L5A5420F12>:=204:2165G0N_4@?13>O00
b T5BG0,''(0B90K>1A74:0.46G00cZH0Kde0W81425;0140K14@7C:85G
This service instruction explains how to use and maintain the Shimano bicycle parts
which have been used on your new bicycle. For any questions regarding your bicycle
or other matters which are not related to Shimano parts, please contact the place of
purchase or the bicycle manufacturer.
Cutting the outer casing
J>5406=2214@02>50:=258067314@E06=202>50:CC:3125054;02:
2>5054;0F12>02>50A78D14@G0P/25806=2214@02>50:=258
67314@E0A7D502>5054;08:=4;03:02>7202>501431;50:/02>5
>:?50>73070=41/:8A0;17A5258G
P2276>02>5037A50:=258054;067C02:02>506=2054;0:/02>50:=258067314@G
V=258054;067C
Inserting the inner cable
.4358202>5014458067B?50142:02>50:=258067314@0/8:A02>5054;0F12>02>50A78D14@0:4012G
PCC?90@857350/8:A02>5054;0F12>02>50A78D14@0140:8;5802:0A7142714067B?5
:C587214@05//1615469G
$78D14@
Tightening torque :
5 - 7 N·m {44 - 60 in. lbs.} U8::L5
H:4456202>5067B?502:02>5
85780;5871??5=8074;E07/258
27D14@0=C02>50141217?03?76D014
2>5067B?5E085#356=8502:02>5
85780;5871??5=807303>:F4014
2>501??=328721:4G
H=20://02>505Q65330?54@2>0:/014458067B?5074;02>54014327??02>5014458054;067CG
Pull
Note: Z503=8502>7202>5067B?5013
356=85?901402>50@8::L5G
V=2580?1450:/03A7??532
3C8:6D52
U=1;50C=??59
*:C07;<=32A542
3685F
1. Top adjustment
*=8402>502:C07;<=32A54203685F02:07;<=32
3:02>7202>50@=1;50C=??590130140?1450F12>
2>50:=2580?1450:/02>503A7??53203C8:6D52
F>540?::D14@0/8:A02>508578G
P/25802>13E014327??02>506>714G
SIS Adjustment
H>714
^0AA0P??540D59 ^0AA0P??540D59
I78@53206>714814@I78@53203C8:6D52
P;;0,0?14D30NF12>02>506>7140:40B:2>02>5
?78@53203C8:6D52074;02>50?78@53206>714814@O
-.4327??02>503>1/214@0?5L58014070C:3121:40F>5850120F1??04:20:B328=620B87D50:C58721:4
74;0@57803>1/214@0:C58721:4G
-":04:20=350140706:AB14721:40F>16>067=3530B87D50:C58721:402:0B50:B328=625;G
S35070>74;?5B780@81C0F12>070A7Q1A=A0:=2580;17A52580:/0%,0AAG
Chain length
Installation of the lever
7
B
+
+
*
]
M
W
_
!
U
I
.
"
_
#
H
f
P
W
P
R
S
G
K
G
W
P
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4
2
6
8
2
5
9
I
V
H
e
4
0
0
D
@
Y
6
A
V
R
P
$
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]
K
^0AA0P??540D59
"8:C:=2027B
Z#25431:4
7;<=32A542
3685F
Installation of the rear derailleur
Installation of the sprockets
J>54014327??14@E0B506785/=?02>72
;5/:8A721:401304:2067=35;0B902>5
Z#25431:407;<=32A54203685F
6:A14@0142:06:427620F12>02>5
;8:C:=2027BG
Bracket spindle tightening torque:
8 - 10 N·m {70 - 86 in. lbs.}
Gear shifting operation
Z:2>0?5L580NPO074;0?5L580NZO07?F7930852=8402:02>50141217?0C:3121:40F>5402>590785085?5735;07/258
3>1/214@G0J>540:C587214@0:450:/02>50?5L583E07?F7930B503=8502:02=8402>506874D078A07202>5037A5
21A5G
To sh i f t from a sm a l l sp ro ck e t to a larger
sprocket (Lever A)
*:03>1/20:450325C0:4?9E0C85330?5L580NPO02:02>50N+O
C:3121:4G0*:03>1/202F:0325C30720:45021A5E0C8533
2:02>50N,O0C:3121:4G
To sh i f t from a la r g e sp ro ck e t to a
smaller sprocket (Lever B)
W85330?5L580NZO0:46502:03>1/20:450325C0/8:A07
?78@5802:0703A7??5803C8:6D52G
I5L580NPO0141217?0C:3121:4
I5L580NZO
K58153
!7C1;/1850W?=3
V=258067314@
!5780;5871??5=8
*9C5
T855>=B
U5783
H733522503C8:6D52
H>714
Z:22:A0B876D520@=1;5
.40:8;5802:0857?1g502>50B5320C58/:8A7465E0F50856:AA54;02>7202>50/:??:F14@06:AB14721:40B50=35;G
.4327??02>50144580>:?506:L580B902=8414@01207303>:F4014
2>501??=328721:40=421?012032:C3G
":04:202=8401207490/=82>5802>7402>13E0:2>58F1350120A79
;7A7@502>503685F02>857;G
I5L580NZO
.4458067B?5
.44580>:?506:L58
.44580>:?506:L58
Tightening torque :
0.3 - 0.5 N·m {3 - 4 in. lbs.}
2. Connecting and securing the inner cable
VC587250?5L580NZO0\021A530:80A:85E074;06>56D0:4
2>5014;1672:802>7202>50?5L5801307202>50>1@>532
C:3121:4G0*>54085A:L502>50144580>:?506:L58074;
6:4456202>5014458067B?5G
Tightening torque :
5 N·m
{44 in lbs.}
Tightening torque :
6 - 8 N·m
{53 - 69 in. lbs.}
*>50&03C8:6D52307850356=85;0B9
A57430:/081L523G I:6D0814@
T:80576>03C8:6D52E02>503=8/76502>720>7302>50@8:=C0A78D
3>:=?;0/7650:=2F78;074;0B50C:3121:45;03:02>7202>5
28174@?50NUO0A78D0:40576>03C8:6D52074;02>50P0C7820NF>585
2>50@8::L50F1;2>0130F1;5O0:/02>50/855F>55?0B:;90785
7?1@45;G
T:8014327??721:40:/02>50]U03C8:6D523E0=3502>503C5617?02::?
N*I#I!+^O02:021@>25402>50?:6D0814@G
*:085C?76502>50]U03C8:6D523E0=3502>503C5617?02::?0N*I#I!+^O
74;0*I#K!,+02:085A:L502>50?:6D0814@G
The groove is wide
at one place only.
7
6
#
+
)
*
P
UA78D
Tightening torque:
30 - 50 N·m {261 - 434 in. lbs.}
I:6D0814@
*::?0
N*I#K!,+O
Disassembly
*I#I!+^

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