EV RD M663 3043A Shimano SLX 10sp Dyna Sys SGS User Manual
User Manual: Shimano SLX M663 10sp Dyna-Sys RD SGS User Manual
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SHIMANO SLX Rear Derailleur SHIMANO CODE NO. DESCRIPTION * 1 2 3 4 5 6 7 8 9 10 11 Y5XF98090 Y5XF98030 Y5W798030 Y5W798020 Y5UC14000 Y5W722000 Y5XE98010 Y5XE98030 Y5XF10100 Y53M24400 Y53M24000 Bracket Axle Unit B-Tension Adjusting Screw (M4 x 18) & Plate Cable Fixing Bolt (M5 x 8) & Plate Stroke Adjusting Screws & Plate P-Seal Ring P-Tension Spring Outer Plate Assembly Guide & Tension Pulley Unit Inner Plate Guide Pulley Bolt (M5 x 13.95) Tension Pulley Bolt (M5 x 12.45) A: Same parts. B: Parts are usable, but differ in materials, appearance, finish, size, etc. Absence of mark indicates non-interchangeability. Specifications are subject to change without notice. RD RD ITEM NO. -M 66 2 Super Long Cage -M 77 3 RD-M663 (SGS) INTERCHANGEABILITY A A A A A A A A A A A Apr.-2012-3043A © Shimano Inc. A SI-5XF0A-001-00 General Safety Information Technical Service Instructions WARNING RD-M773 / RD-M663 “Maintenance interval depends on the usage and riding circumstances. Clean regularly the chain with an appropriate chaincleaner. Never use alkali based or acid based solvents such as rust cleaners. If those solvent be used chain might break and cause serious injury.” • If it is difficult to install the wheel, install the quick release lever on the rotor side. If doing this, make sure that the quick release lever does not interfere with the rotor and that burns do not occur. • In order to obtain good gear shifting performance, this chain has a forward side and a reverse side, and the sides are marked so that the chain will face the correct way when installed. The proper design performance will be obtained when the chain is installed so that it faces the correct way. If it is installed so that it faces the opposite way, the chain may come off and the bicycle may fall over and serious injury may occur as a result. • Use the reinforced connecting pin only for connecting the narrow type of chain. • If connecting pins other than reinforced connecting pins are used, or if a reinforced connecting pin or tool which is not Reinforced suitable for the type of Chain Chain tool connecting pin chain is used, sufficient connection force may not with groove (3) TL-CN32 be obtained, which could 10-speed super narrow TL-CN23 cause the chain to break chain for MTB TL-CN27 with groove (2) or fall off. • Make sure that the Link surface connecting pin is aligned with the outer link surface from the side that the pin is inserted. It should feel smooth and flush when you run your finger over it. The pin will protrude slightly on the backside after the break off pin is removed. Connecting pin • If it is necessary to adjust the length of the chain due to a change in the number of sprocket teeth, make the cut at some other place than the place where the chain has been joined using a reinforced connecting pin. The chain will be damaged if it is cut at a place where it has been joined with a reinforced connecting pin. Reinforced Connecting Pin • Check that the tension of the chain is correct and that the chain is not damaged. If the tension is too weak or the chain is damaged, the chain should be replaced. If this is not done, the chain may break and cause serious injury. Link Pin Link Pin • Obtain and read the service instructions carefully prior to installing the parts. Loose, worn or damaged parts may cause the bicycle to fall over and serious injury may occur as a result. We strongly recommend only using genuine Shimano replacement parts. • Obtain and read the service instructions carefully prior to installing the parts. If adjustments are not carried out correctly, the chain may come off and this may cause you to fall off the bicycle which could result in serious injury. • Read these Technical Service Instructions carefully, and keep them in a safe place for later reference. SI-5XF0A-001 Rear derailleur • If gear shifting operations do not feel smooth, wash the derailleur and lubricate all moving parts. • If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur. • You should periodically clean the derailleur and lubricate all moving parts (mechanism and pulleys). • If gear shifting adjustment cannot be carried out, check the degree of parallelism at the rear end of the bicycle. Also check if the cable is lubricated and if the outer casing is too long or too short. • If you hear abnormal noise as a result of looseness in a pulley, you should replace the pulley. • If the chain keeps coming off the sprockets during use, replace the sprockets and the chain. • Use a frame with internal cable routing is strongly discouraged as it has tendencies to impair the SIS shifting function due to its high cable resistance. • Always be sure to use the sprocket set bearing the same group marks. Group marks Never use in combination with a sprocket bearing a different group mark. • Use an outer casing which still has some length to spare even when the handlebars are turned all the way to both sides. Furthermore, check that the shifting lever does not touch the bicycle frame when the handlebars are turned all the way. • A special grease is used for the gear shifting cable. Do not use DURA-ACE grease or other types of grease, otherwise they may cause deterioration in gear shifting performance. • Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly. • For smooth operation, use the specified outer casing and the bottom bracket cable guide. • Operation of the levers related to gear shifting should be made only when the front chainwheel is turning. • The tension pulley has an arrow on it to indicate the direction of rotation. Install the tension pulley so that the arrow is pointing clockwise when looking at the outer side of the derailleur. • Parts are not guaranteed against natural wear or deterioration resulting from normal use. • For maximum performance we highly recommend Shimano lubricants and maintenance products • For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional bicycle dealer. ag - 18T ag -15 T 5. How to use the B-tension adjustment screw The length of A will vary depending on the movement of the rear suspension. Because of this, an excessive load may be placed on the drive system if the chain length is too short. Set the length of the chain by adding two links to the chain when the rear suspension is at a position where dimension "A" is longest and the chain is on the largest sprocket and the largest chainring. If the amount of movement of the rear suspension is large, the slack in the chain may not be taken up properly when the chain is on the smallest chainring and smallest sprocket. Chain Largest chainring Largest sprocket In order to realize the best performance, we recommend that the following combination be used. SLX SL-M770-10R SL-M660-10R OT-SP41 (SIS-SP41) OT-SP41 (SIS-SP41) RD-M773 RD-M663 RAPIDFIRE (Shifting lever) Outer casing Rear derailleur Type Freehub Gears Cassette sprocket Chain Bottom bracket guide Mount the chain on the smallest chainring and the largest sprocket, and turn the crank arm to shift gears. Then turn the Btension adjustment screw Largest sprocket Smallest sprocket to adjust so that the guide pulley does not interfere with the sprocket but not so close that it touches the chain. Next, set the chain to the smallest sprocket B-tension and repeat the above to adjustment screw make sure that the pulley does not touch the sprocket.XT Series SGS / GS SGS FH-M770 / M775 FH-M665 10 10 CS-M771-10 CS-HG81-10 CN-HG94 CN-HG74 SM-SP17 / BT17 SM-SP17 Add 2 links (with the chain on both the largest sprocket and the largest chainring) 4. Outer casing length (1) Loosen the B-tension adjustment screw until it is in the position shown in the illustration. (2) Check that there is enough slack in the outer casing. Next, align the outer casing with the bottom edge of the outer casing holder at the rear derailleur and Outer casing holder then cut of any excess length of outer casing. Specifications Set the rear derailleur to the lowest gear position, stop the wheel from turning, and then check that the distance from the edge of the guide pulley to the edge of the largest sprocket is within the range of 5 - 6 mm. Turn the crank arm to shift gears and check that there is no roughness in the feel. If the number of teeth for the cassette sprocket is changed, carry out this setting again. 6. SIS Adjustment Operate the shifting lever several times to move the chain to the 2nd sprocket. Then, while pressing the lever just enough to take up the play in the lever, turn the crank arm. When shifting to 3rd When no sound at all is heard Adjustment bolt Adjustment bolt Tighten the outer casing adjustment barrel until the chain returns to the 2nd sprocket. (clockwise) Loosen the outer casing adjustment barrel until the chain touches the 3rd sprocket and makes noise. (counter clockwise) Outer casing Rear Derailleur RD-M773 Model number Type SGS Gears Total capacity (1) RD-M663 GS SGS 10 10 10 43T 35T 43T Applicable sprocket combination 11 - 32T, 11 - 34T, 11 - 36T Smallest sprocket 11T 11T 11T Front chainwheel tooth difference 18T 18T 18T 11 - 32T, 11 - 34T, 11 - 36T When cutting the outer casing, cut the opposite end to the end with the marking. After cutting the outer casing, make the end round so that the inside of the hole has a uniform diameter. Best setting Attach the same outer end cap to the cut end of the outer casing. 5 mm Allen key Bracket spindle Tightening torque : 8 - 10 N·m {70 - 86 in. lbs.} (2) Note: The distance between the outer stopper to the outer casing holder of the rear derailleur may change when the rear suspension moves, so determine the length of the outer casing at the point where this length is at its greatest. Cutting the outer casing Installation of the rear derailleur Note 3. Chain length on bicycles with rear suspension Note: Periodically check that there is no gap between the dropout and the bracket as shown in the illustration. If there is a gap between these two parts, problems with gear shifting performance may occur. The sealed cap with tongue and the rubber shield should be installed to the outer casing stopper of the frame. The best setting is when the shifting lever is operated just enough to take up the play and the chain touches the 3rd sprocket and makes noise. Outer end cap Be careful not to bend Rubber shield Sealed cap with tongue Rubber shield * Return the lever to its original position (the position where the lever is at the 2nd sprocket setting and it has been released) and then turn the crank arm clockwise. If the chain is touching the 3rd sprocket and making noise, turn the outer casing adjustment barrel clockwise slightly to tighten it until the noise stops and the chain runs smoothly. Operate lever to change gears, and check that no noise occurs in any of the gear positions. For the best SIS performance, periodically lubricate all power-transmission parts. ag -1 3T * If the rear derailleur moves to a large degree, such as in bicycles with rear suspension, it is recommended that you replace the cap with the Derailleur side accessory aluminum cap. Dropout SH IM Bracket The end of the outer casing which has the aluminum cap should be at the derailleur side. ■ Replacing the rear derailleur Aluminum cap 3 mm Allen key Connect the cable to the rear derailleur and, after taking up the initial slack in the cable, re-secure to the rear derailleur as shown in the illustration. SIS Adjustment 1. Top adjustment Turn the top adjustment screw to adjust so that the guide pulley is in line with the outer line of the smallest sprocket when looking from the rear. Note: Be sure that the cable is securely in the groove. Guide pulley / Tension pulley Tightening torque : 2.5 - 5.0 N·m {22 - 44 in. lbs.} Outer line of smallest sprocket Pull Groove Guide pulley Turn the low adjustment screw so that the guide pulley moves to a position directly in line with the largest sprocket. Largest sprocket Guide pulley Tightening torque : 6 - 7 N·m {52 - 60 in. lbs.} Top adjustment screw 2. Low adjustment Low adjustment screw This service instruction explains how to use and maintain the Shimano bicycle parts which have been used on your new bicycle. For any questions regarding your bicycle or other matters which are not related to Shimano parts, please contact the place of purchase or the bicycle manufacturer. Note: Set the inner cable so that it protrudes by a length of less than about 30 mm, and then check that the inner cable does not interfere with the spokes of the wheel. Stop the wheel from turning while carrying out this step. Less than 30 mm One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003 Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222 3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan * Service Instructions in further languages are available at : http://techdocs.shimano.com Please note: specifications are subject to change for improvement without notice. (English) © Jan. 2010 by Shimano Inc. XBC SZK Printed in Japan. O AN HYPERGL I DE - C
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