EV RD M986 3430 Shimano XTR SGS Rear Derailleur Shadow Plus User Manual

User Manual: Shimano XTR M986 SGS Rear Derailleur Shadow Plus User Manual

Open the PDF directly: View PDF .
Page Count: 3

XTR Rear Derailleur

RD-M986

(GS)

Long Cage

RD-M986

(SGS)

Super Long Cage

1Y5XY98010 Bracket Axle Unit (for Normal Type) A

2Y5XY14000 B-Axle 2 (for Direct Mount Type) A

3Y5XD98010 P-Cover Unit

4Y5XD98020 P-Cover Bolt Set (3 pcs.)

5Y5XD20000 P-Cover

6Y5XD21000 P-Cover Packing

7Y5XD98030 Stabilizer Unit

8Y5XD38000 P-Axle Washer 2

9Y5XD35000 Switch Stabilizer

10 Y5XD98050 P-Axle Unit & Washer

11 Y5XC98040 B-Tension Adjusting Screw (M4 x 15.1) & Plate A

12 Y5XC98050 Cable Fixing Bolt (M6 x 8) & Plate A

13 Y5WJ98020 Adjusting Screws & Plate A

14 Y5XD98070 Switch Lever Unit & Bolt (M2.6 x 6)

15 Y5XD19000 P-Tension Spring A

16 Y5XD15000 P-Seal Ring A

Y5XD98090 Outer Plate Assembly (GS-Type)

Y5XD98100 Outer Plate Assembly (SGS-Type)

18 Y5XC98110 Guide & Tension Pulley Unit A

Y5XC09000 Inner Plate (GS-Type) AB

Y5XC10000 Inner Plate (SGS-Type) A

20 Y5WJ21000 Guide Pulley Bolt A

21 Y5XC98100 Tension Pulley Bolt & Stop Ring A

22 Y04120800 Grease for Stabilizer (Net. 100g)

A: Same parts. May.-2012-3430

B: Parts are usable, but differ in materials, appearance, finish, size, etc.

©

Shimano Inc.

A

Absence of mark indicates non-interchangeability.

Specifications are subject to change without notice.

17

19

INTERCHANGEABILITY

SHIMANO

CODE NO. DESCRIPTION

ITEM

NO.

RD-M981

RD-M786

Te c h n i c a l Ser vice I n s t r uctions SI-0120A-003

Maintenance

RD-M985

Replacement of the pulley

Friction adjustment Applying grease to the chain stabilizer

Replacement of the plate and the

plate tension spring

General Safety Information

•If operating the lever switch while the

plate unit cover is removed, press

the switch stabilizer with your finger

so that it does not fly out.

OFF

Switch stabilizer

ON

•If you move the lever switch from OFF to ON while the switch

stabilizer is removed, it may damage the product.

•Be sure to install the plate unit cover before riding the bicycle.

OFF

ON ON

OFF

Switch stabilizer

* Move the lever switch to the OFF position before

carrying out maintenance.

Note:

When removing the

tension pulley in

order to replace the

rear derailleur,

remove the E-ring

first.

Guide pulley / Tension pulley

Tightening torque :

2.5 - 5.0 N·m {22 - 44 in. lbs.}

3 mm Allen key

Guide pulley

Te ns io n pu ll ey E-ring

1. Remove the plate stopper pin.

• Phillips screwdriver #2

2. Tu r n the plate to loosen the p l a t e tension

spring as shown in the illustration.

< Disassembly >

Tightening torque :

1 N·m {9 in. lbs.}

Plate stopper pin

3. Remove the plate unit cover bolt.

4. Remove the switch stabilizer.

5. Remove the chain stabilizer.

6. Use a 4 mm Allen key to remove the

plate axle.

Tightening torque :

1 - 1.5 N·m {9 - 13 in. lbs.}

Tightening torque :

8 - 10 N·m {70 - 86 in. lbs.}

Switch stabilizer

Chain stabilizer

Plate axle

• 2 mm Allen key

Note:

When reassembling, insert the end

of the plate tension spring into the

groove in the plate.

Reassemble by carrying out the disassembly procedure in reverse.

Reassemble by carrying out the disassembly procedure in reverse.

Be sure to install the switch

stabilizer. If you try to operate

the lever switch without the

switch stabilizer installed, it

will damage the product.

< Assembly >

Plate axle

Plate tension spring

When installing and removing the plate and the plate unit, be careful

to avoid injury such as getting your fingers caught by the strong

reaction force of the plate tension spring.

•When installing and removing the plate and the plate unit, be

careful to avoid injury such as getting your fingers caught by

the strong reaction force of the plate tension spring.

The friction amount can be adjusted as desired.

Furthermore, you can also adjust after a change of the

friction occurs during use.

2. Remove the plate unit cover.

3. Remove the switch stabilizer.

4. Move the friction adjustment bolt to adjust the friction.

* The switch stabilizer can be

used as a tool to carry out

the adjustment.

1. Set the lever switch

to OFF.

Plate unit cover

Friction adjustment bolt

Switch stabilizer

Lever switch

Chain stabilizer

Clutch

Friction spring

Friction

increases

Friction

decreases

5. Check the friction torque.

• Securely install the switch stabilizer as shown in Figure 1.

• While pressing the switch stabilizer with your finger as shown in

Figure 2, set the lever switch to the ON position and check the

friction torque.

* If adjusting the friction once more, be sure to set the lever

switch to the OFF position while pressing the switch stabilizer

with your finger before making the adjustment.

6. Check that the switch stabilizer is securely installed.

7. Install the plate unit cover.

Friction torque:

3.5 - 5.4 N·m {30 - 47 in. lbs.}

Tightening torque:

1 - 1.5 N·m {9 - 13 in. lbs.}

Switch stabilizer

4 mm Allen key

Figure 2

Figure 1

1. After carrying out steps

1, 2 and 3 in “Friction

adjustment”, remove the

chain stabilizer.

2. Use a flat-tipped screwdriver or similar tool to separate the

friction spring and the clutch. Be careful not to bend the friction

spring with the tip of the flat-tipped screwdriver at this time.

3. Apply grease to the clutch.

Make sure that no grease gets inside the clutch at

this time. If grease gets inside the clutch,

it will cause the clutch to malfunction.

Grease number: Y04120800

SI-0120A-003-00

Be sure to wear safety glasses or goggles to

protect your eyes while working.

WARNING

CAUTION

CAUTION

* Service Instructions in further languages are available at :

http://techdocs.shimano.com

Please note: specifications are subject to change for improvement without notice. (English)

CAUTION

If the friction changes or noise is generated, the grease

may have become discolored or may have disappeared.

Apply more grease.

General Safety Information

Model number

Te ch ni ca l S er v ic e I ns tr uc ti on s SI-5XD0A-001

RD-M985

Rear derailleur

Series

RAPIDFIRE

(Shifting lever)

Outer casing

Rear derailleur

Ty p e

Freehub

Gears

Cassette sprocket

Chain

Bottom bracket guide

* It is recommended that you use the sealed outer cap with tongue.

In order to realize the best performance, we recommend

that the following combination be used.

Specifications

Installation of the rear derailleur

5 mm Allen key

Dropout

Bracket

Bracket spindle

Tightening torque :

8 - 10 N·m {70 - 86 in. lbs.}

Move the lever switch to the OFF

position when doing this.

1. Top adjustment

Tu rn th e to p a dj us tm e nt sc rew

to adjust so that the guide pulley

is in line with the outer line of

the smallest sprocket when

looking from the rear.

SIS Adjustment

To p a dj us t me nt

screw

Outer line of

smallest sprocket

Ty p e

Gears

Total capacity

Applicable sprocket combination

Smallest sprocket

Front chainwheel tooth difference

Rear Derailleur

SGS

10

41T

11T

18T

XTR

SL-M980 / SL-M980-I

OT-SP41*

RD-M985

SGS / GS

FH-M985 / FH-M988

10

CS-M980

CN-M980

SM-SP17 / BT17

RD-M985

GS

10

35T

11T

18T

11 - 32T, 11 - 34T, 11 - 36T

Note: Periodically check that there is no gap between the

dropout and the bracket as shown in the illustration. If there is a

gap between these two parts, problems with gear shifting

performance may occur.

4. Outer casing length

(1) Loosen the B-tension adjustment screw until it is in the

position shown in the illustration.

(2) Check that there is enough slack in the outer casing. Next,

align the outer casing with the bottom

edge of the outer casing holder at the

rear derailleur and then cut of any excess

length of outer casing.

Note:

The distance between the outer stopper to the outer casing

holder of the rear derailleur may change when the rear

suspension moves, so determine the length of the outer casing at

the point where this length is at its greatest.

Cutting the outer casing

When cutting the outer casing, cut the opposite end to the end

with the marking. After cutting the outer

casing, make the end round so that the

inside of the hole has a uniform diameter.

Attach the same outer

end cap to the cut end

of the outer casing.

Outer end cap

The sealed cap with

tongue and the rubber

shield should be

installed to the outer

casing stopper of the

frame. Rubber shield

Rubber shield

Be careful not to bend

Sealed cap with tongue

*If the rear derailleur moves to a large degree, such as in

bicycles with rear suspension, it is recommended that you

replace the cap with the

accessory aluminum cap.

The end of the outer casing which

has the aluminum cap should be

at the derailleur side.

3. Chain length on bicycles with rear suspension

The length of A will vary depending on the movement of the rear

suspension. Because of this, an excessive load may be placed

on the drive system if the chain length is too short. Set the

length of the chain by adding two links to the chain when the rear

suspension is at a position where dimension "A" is longest and

the chain is on the largest sprocket and the largest chainring. If

the amount of movement of the rear suspension is large, the

slack in the chain may not be taken up properly when the chain is

on the smallest chainring and smallest sprocket.

Add 2 links (with the chain on both the largest

sprocket and the largest chainring)

Largest

sprocket

Chain

Largest

chainring

Connect the cable to the rear

derailleur and, after taking up

the initial slack in the cable,

re-secure to the rear

derailleur as shown in the

illustration.

Pull

Tightening torque :

6 - 7 N·m {52 - 60 in. lbs.}

Groove

Note: Be sure that the cable is

securely in the groove.

2. Low adjustment

Turn the low adjustment screw

so that the guide pulley moves

to a position directly in line

with the largest sprocket.

Low adjustment

screw

Guide pulley

Largest sprocket

Outer casing

(1) (2)

Outer casing holder

Maintenance

1. Remove the plate stopper pin.

2. Turn the plate to loosen the plate tension

spring as shown in the illustration.

3. Remove the plate unit cover bolt.

4. Remove the switch stabilizer.

5. Remove the chain stabilizer.

Replacement of the pulley

6. SIS Adjustment

Carry out the adjustment while the lever switch is in the OFF

position.

Operate the shifting lever several times to move the chain to the

2nd sprocket. Then, while pressing the lever just enough to take

up the play in the lever, turn the crank arm.

When shifting to

3rd

Tighten the outer casing

adjustment barrel until the

chain returns to the 2nd

sprocket. (clockwise)

Loosen the outer casing

adjustment barrel until the

chain touches the 3rd sprocket

and makes noise. (counter

clockwise)

When no sound

at all is heard

Best setting

The best setting is when the shifting lever is

operated just enough to take up the play and the

chain touches the 3rd sprocket and makes noise.

*Return the lever to its original position (the position where

the lever is at the 2nd sprocket setting and it has been

released) and then turn the crank arm clockwise. If the

chain is touching the 3rd sprocket and making noise, turn the outer

casing adjustment barrel clockwise slightly to tighten it until the noise

stops and the chain runs smoothly.

Operate lever to change gears, and check that no noise occurs

in any of the gear positions.

Set the lever switch to ON, and then ride the bicycle normally

and check that there are no problems with gear shifting.

For the best SIS performance, periodically lubricate all

power-transmission parts.

Adjustment barrel Adjustment barrel

Less than 30 mm

Note:

Set the inner cable so that it protrudes by a

length of less than about 30 mm, and then

check that the inner cable does not interfere with

the spokes of the wheel. Stop the wheel from

turning while carrying out this step.

* Move the lever switch to the OFF position before carrying out maintenance.

Replacement of the plate and the plate tension spring

< Disassembly >

Note:

When removing the

tension pulley in

order to replace the

rear derailleur,

remove the E-ring

first.

Guide pulley / Tension pulley

Tightening torque :

2.5 - 5.0 N·m {22 - 44 in. lbs.}

Tightening torque :

1 N·m {9 in. lbs.}

Tightening torque :

1 - 1.5 N·m {9 - 13 in. lbs.}

Tightening torque :

8 - 10 N·m {70 - 86 in. lbs.}

3 mm Allen key

Guide pulley

Te ns io n p u ll ey E-ring

Switch stabilizer

Chain stabilizer

Plate stopper pin

• Phillips screwdriver #2

WARNING

“Maintenance interval depends on the usage and riding circumstances.

Clean regularly the chain with an appropriate chaincleaner. Never use

alkali based or acid based solvents such as rust cleaners. If those solvent

be used chain might break and cause serious injury.”

•In order to obtain good gear shifting performance, this chain has a forward side

and a reverse side, and the sides are marked so that the chain will face the

correct way when installed. The proper design performance will be obtained when

the chain is installed so that it faces the correct way. If it is installed so that it

faces the opposite way, the chain may come off and the bicycle may fall over and

serious injury may occur as a result.

•Use the reinforced connecting pin only for connecting the narrow type of chain.

•If connecting pins other

than reinforced connecting

pins are used, or if a

reinforced connecting pin

or tool which is not suitable

for the type of chain is

used, sufficient connection

force may not be obtained,

which could cause the

chain to break or fall off.

• Make sure that the connecting pin is aligned with the outer link surface

from the side that the pin is inserted. It should feel smooth and flush

when you run your finger over it. The pin will protrude slightly on the

backside after the break off pin is removed.

•If it is necessary to adjust the length of the chain due to a change in the

number of sprocket teeth, make the cut at some other place than the

place where the chain has been joined using a reinforced connecting

pin. The chain will be damaged if it is cut at a place where it has

been joined with a reinforced connecting pin.

•Check that the tension of the chain is correct and that the chain

is not damaged. If the tension is too weak or the chain is

damaged, the chain should be replaced. If this is not done, the

chain may break and cause serious injury.

•Obtain and read the service instructions carefully prior to installing the parts. Loose, worn or

damaged parts may cause the bicycle to fall over and serious injury may occur as a result. We

strongly recommend only using genuine Shimano replacement parts.

•Obtain and read the service instructions carefully prior to installing the parts. If adjustments

are not carried out correctly, the chain may come off and this may cause you to fall off the bicycle

which could result in serious injury.

•Read these Technical Service Instructions carefully, and keep them in a safe place for later

reference.

•When installing and removing the plate and the plate unit, be careful to avoid injury such as

getting your fingers caught by the strong reaction force of the plate tension spring.

Note

•If gear shifting operations do not feel smooth, wash the derailleur and lubricate all moving parts.

•If the amount of looseness in the links is so great that adjustment is not possible, you should

replace the derailleur.

•You should periodically clean the derailleur and lubricate all moving parts (mechanism and

pulleys).

•If gear shifting adjustment cannot be carried out, check the degree of parallelism at the rear end

of the bicycle. Also check if the cable is lubricated and if the outer casing is too long or too short.

•If you hear abnormal noise as a result of looseness in a pulley, you should replace the pulley.

•You should periodically wash the sprockets in a neutral detergent and then lubricate them again.

In addition, cleaning the chain with neutral detergent and lubricating it can be a effective way of

extending the useful life of the sprockets and the chain.

•If the chain keeps coming off the sprockets during use, replace the sprockets and the chain.

•Use a frame with internal cable routing is strongly discouraged as it has tendencies to impair the

SIS shifting function due to its high cable resistance.

•Always be sure to use the sprocket set bearing the same group marks.

Never use in combination with a sprocket bearing a different group mark.

•Use an outer casing which still has some length to spare even when the

handlebars are turned all the way to both sides. Furthermore, check that the

shifting lever does not touch the bicycle frame when the handlebars are

turned all the way.

•A special grease is used for the gear shifting cable.Do not use DURA-ACE

grease or other types of grease, otherwise they may cause deterioration in

gear shifting performance.

•Grease the inner cable and the inside of the outer casing before use to ensure that they slide

properly.

•For smooth operation, use the specified outer casing and the bottom bracket cable guide.

•Operation of the levers related to gear shifting should be made only when the front chainwheel is

turning.

•The guide pulley has an arrow on it to indicate the direction of rotation.Install the guide pulley so

that the arrow is pointing counterclockwise when looking at the outer side of the derailleur.

•The tension pulley has an arrow on it to indicate the direction of rotation.Install the tension pulley

so that the arrow is pointing clockwise when looking at the outer side of the derailleur.

•Parts are not guaranteed against natural wear or deterioration resulting from normal use.

•For maximum performance we highly recommend Shimano lubricants and maintenance products

•For any questions regarding methods of installation, adjustment, maintenance or operation,

please contact a professional bicycle dealer.

g

a

-

18

T

-

S

H

I

M

A

N

O

H

Y

P

E

R

G

L

I

D

E

C

a

g

-

1

5

T

a

g

-

1

3

T

Group marks

* Service Instructions in further languages are available at : http://techdocs.shimano.com

Please note: specifications are subject to change for improvement without notice. (English)

© Nov. 2010 by Shimano Inc. XBC SZK Printed in Japan.

One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003

Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222 3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan

This service instruction explains how to use and maintain the Shimano bicycle parts which have been

used on your new bicycle. For any questions regarding your bicycle or other matters which are not

related to Shimano parts, please contact the place of purchase or the bicycle manufacturer.

Reinforced Connecting Pin

Link Pin Link Pin

Link surface

Connecting pin

Chain toolChain

10-speed super narrow

chain for MTB

Reinforced

connecting pin

TL-CN32

TL-CN23

TL-CN27

with groove (3)

with groove (2)

SI-5XD0A-001-00

Aluminum cap

Derailleur side

5. How to use the B-tension adjustment screw

Mount the chain on the smallest chainring and the largest

sprocket, and turn the crank arm to shift gears. Then turn the B-

tension adjustment screw

to adjust so that the guide

pulley does not interfere

with the sprocket but not so

close that it touches the

chain. Next, set the chain

to the smallest sprocket

and repeat the above to

make sure that the pulley

does not touch the

sprocket.

<Checking the distance between the largest sprocket

and the guide pulley>

Set the rear derailleur to the lowest gear

position, stop the wheel from turning, and then

check that the distance from the edge of the

guide pulley to the edge of the largest

sprocket is within the range of 5 - 6 mm. Turn

the crank arm to shift gears and check that

there is no roughness in the feel. If the number of teeth for the

cassette sprocket is changed, carry out this setting again.

Largest sprocket Smallest sprocket

B-tension

adjustment screw

6. Use a 4 mm Allen key to remove the

plate axle.

Note:

•Do not move the friction

adjustment bolt.

•When reassembling, insert the

end of the plate tension spring

into the groove in the plate.

Reassemble by carrying out the

disassembly procedure in reverse.

Be sure to install the switch

stabilizer. If you try to operate

the lever switch without the

switch stabilizer installed, it

will damage the product.

< Assembly >

Friction

adjustment bolt

Plate axle

Plate axle

Plate tension spring

When installing and removing the plate and the plate unit, be careful

to avoid injury such as getting your fingers caught by the strong

reaction force of the plate tension spring.

CAUTION

CAUTION