Network Management Card AP9619 Site Preparation And Installation Manual10 30KVA 990 1598B EN
User Manual: Network Management Card AP9619
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Smart-UPS® VT 10-30 kVA 208/220 V Site Preparation and Installation Manual Smart-UPS® VT 10-30 kVA 208/220 V Site Preparation and Installation Manual IMPORTANT SAFETY INSTRUCTIONS – SAVE THESE INSTRUCTIONS This manual contains important instructions for the SUVT series that should be followed during installation and maintenance of the UPS and Batteries Smart-UPS® VT 10-30kVA, 208V, Site Preparation and Installation – 990-1598A 1 Contents Safety .....................................................................1 General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Symbols used in this guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Environmental symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Introduction ............................................................3 UPS Family Range and Components . . . . . . . . . . . . . . . . . . . . . 4 13.85 in/352 mm Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 20.59 in/523 mm Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Type label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Connection Interface (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Foot print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 APC Network Management Card AP9619 (installed in UPS) and APC Humidity Sensor (Optional) . . . . . . . . . . . . . . . . . . . . . 9 Site Preparation .....................................................10 Installation Space Requirements . . . . . . . . . . . . . . . . . . . . . . . 10 Clearance for 20.59 in/523 mm Enclosures . . . . . . . . . . . . . . . 10 Clearance for stand-alone 13.85 in/352 mm Enclosures . . . . . . 11 Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Heat dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Audible noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Recommended current protection . . . . . . . . . . . . . . . . . . . . . . 13 Minimum breaker settings for 10 kVA UPS . . . . . . . . . . . . . . . . 13 Minimum breaker settings for 15 kVA UPS . . . . . . . . . . . . . . . . 14 Minimum breaker settings for 20 kVA UPS . . . . . . . . . . . . . . . . 14 Minimum setting of breakers for 30 kVA UPS . . . . . . . . . . . . . . 14 Recommended phase-conductor sizes [AWG] for a 86°F (30°C) temperature environment . . . . . . . . . . . . . . . . . . . . . . . 15 EPO switch wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual i Basic Wiring Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Site Preparation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Mechanical assembly ............................................ 18 Stabilizing Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Leveling Feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Floor Anchoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Drilling floor holes for floor anchoring . . . . . . . . . . . . . . . . . . . 20 Hole positions for floor anchors (stand-alone Enclosures) . . . . . 20 Floor anchoring of stand-alone systems . . . . . . . . . . . . . . . . . . 21 Electrical Installation ............................................ 22 System-Electrical Information . . . . . . . . . . . . . . . . . . . . . . . . . 22 Source connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 One-line diagram for Smart-UPS VT 10, 15, 20, 30kVA, 208V, 3 phase, single mains . . . . . . . . . . . . . . . . . . . . . . . . . . 25 One-line diagram for Smart-UPS VT 10, 15, 20, 30kVA, 220V, 3 phase, single mains . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Input/Output Wiring – Single Mains (default) . . . . . . . . . . . . . 28 Input/Output Wiring – Dual Mains . . . . . . . . . . . . . . . . . . . . . 30 External Battery Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Wiring to battery bank or battery racks . . . . . . . . . . . . . . . . . . 32 Communication Wiring to EPO and Optional Equipment . . . . 33 Pin connections J106 (XR Enclosure) and J108 (EPO) . . . . . . . . 34 Pin connections J106 (UPS) to J200 (XR Enclosure - option) . . . 34 XR Enclosure, APC Maintenance Bypass Panel, and Generator Control wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Pin connections J108 (for EPO wiring options) . . . . . . . . . . . . 36 Connection of APC Humidity Sensor . . . . . . . . . . . . . . . . . . . . 37 Front panel removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Wiring Verification Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 40 Installation Site Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 ii Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Safety General Safety Instructions This guide contains important instructions that should be followed when handling the UPS, Battery Enclosures, and batteries. Symbols used in this guide WARNING! Risk of electric shock. CAUTION! Read this information to avoid equipment damage. Indicates important information. Note Indicates that more information is available on this subject in a different section of this manual. Indicates that more information is available on the same subject in a different manual. Environmental symbols Temperature 990-1598B Ventilation requirements Humidity Dust/Fumes Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual Altitude 1 Safety – General Safety Instructions General safety WARNING! All electrical power and control wiring must be installed by a qualified electrician and comply with local and national codes. WARNING! When connected, the UPS contains energy from both AC and DC sources. If the UPS has dual mains supply, be aware of the two AC supply sources. Risk of electric shock parts inside the UPS are energized from the battery supply even the AC power is disconnected. WARNING! Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. WARNING! Batteries do not contain serviceable parts. Only APC authorized personnel may open batteries. WARNING! Do not dispose of battery or batteries in a fire. The battery may explode. Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. WARNING! Risk of Energy Hazard, 96 V, 7.2 Ampere-hour battery. Before replacing batteries, remove watches, rings, or other metal objects. High energy through conductive materials could cause severe burns. WARNING! When handling batteries, wear rubber gloves and boots. Do not lay tools or metal objects on top of batteries. WARNING! When replacing a Battery Unit, replace with the same number of the APC SYBT1 (always replace a whole Battery Module (4 Battery Units) at a time). WARNING! Only trained personnel familiar with the construction and operation of the equipment and the electrical and mechanical hazards involved, may install and remove system components. For configurations including customer-supplied external batteries, refer to manufacturer’s battery installation and maintenance instructions. 2 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Introduction Welcome to the Site Preparation and Installation Manual for the Smart-UPS® VT. This manual contains information on how to prepare your site for the installation of the UPS and optional APC equipment (also available at www.apc.com) and instructions on how to carry out the electrical/ mechanical installation. Separate manuals are available on: • Receiving and Unpacking - part no. 990-1747 • Operation - part no. 990-1599 Keep the UPS free from loose objects to prevent obstruction of the airflow. Note For more information on APC products and services, visit us at www.apc.com Note Note 990-1598B Most illustrations show 20.59 in / 523 mm Enclosures but apply to both Enclosure sizes (13.85 in / 352 mm and 20.59 in / 523 mm). Any differences between the two Enclosure sizes will be addressed in the manual. Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 3 UPS Family Range and Components 13.85 in/352 mm Enclosures ! Output Pwr Zone Probe 10/100Base-T Reset AP9619 10/100 Network Management Card EM Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Unit Serial No Hotline in Hotline US/Canada/LA in EMEA: Worldwide M: +1 Support+353 91 70 800 800 4APC numbers: 2000 APC SKU www.apcc.co m/support/se Model rvice/geomap SUVTF10KB2F SUVT10KF1B2S APC SUVT10KF2B2S Battery Smart-UPS w/1 Batt. VT 10kVA Module 208V Exp. Smart-UPS to 2 w/2 Batt. VT 10kVA 208V Smart-UPS Modules w/1 Batt. VT 10kVA Module 208V APC Exp. Smart-UPS to 4 w/2 Batt. VT Modules10kVA 208V APC Smart-UPS Exp. to 4 w/3 Batt. VT Modules10kVA 208V APC Smart-UPS Exp. to 4 w/4 Batt. VT 10kVA Modules 208V APC Smart-UPS w/2 Batt. VT 15kVA Modules 208V APC Smart-UPS w/2 Batt. VT Modules15kVA 208V APC Smart-UPS Exp. to 4 w/3 Batt. VT Modules15kVA 208V APC Smart-UPS Exp. to 4 w/4 Batt. VT 15kVA Modules 208V APC Smart-UPS w/2 Batt. VT Modules20kVA 208V APC Smart-UPS Exp. to 4 w/3 Batt. VT Modules20kVA 208V APC Smart-UPS Exp. to 4 w/4 Batt. VT 20kVA Modules 208V APC Smart-UPS w/3 Batt. VT Modules30kVA 208V APC Smart-UPS Exp. to 4 w/4 Batt. VT 30kVA 208V Modules Types Capacity @– 192V APC SUVT10KF1B4S SUVTF10KB4F APC SUVT10KF2B4S SUVT10KF3B4S SUVT10KF4B4S SUVTF15KB2F SUVT15KF2B2S SUVTF15KB4F SUVT15KF2B4S SUVT15KF3B4S SUVT15KF4B4S SUVTF20KB4F SUVT20KF2B4S SUVT20KF3B4S SUVT20KF4B4S SUVTF30KB4F SUVT30KF3B4S SUVT30KF4B4S Voltage AC Input & Connection 208Y/120V 4W+GND 60Hz DC DC Input 4W+GND 60Hz +/- 192V Date installed Apparent/ Rated Power Input BATTER Y UNIT Current Rated Output Current Battery Serial: Model: Current BATTER Y UNIT 7.2Ah 14.4Ah 10kVA/8kW 27.1A 208V 21.6Ah 27.8A 208V 28.8Ah 28.9A 14.4Ah 14.4Ah 21.6Ah 15kVA/12kW 40.6A 208V 28.8Ah 41.6A 208V 14.4Ah 43.3A 21.6Ah 28.8Ah 20kVA/16kW 54.2A 208V 21.6Ah 28.8Ah AC Output 208Y/120V Serial: Model: _world.dfm Active 7.2Ah 14.4Ah 30kVA/24kW 57.7A 81.3A 208V Batteries Date for 1. Replacement 55.5A 208V 83.3A 208V Date for 2. Replacement SEE 86.6A INSTALLAT BEFORE ION INSTRUCTIO CONNECTIN SUPPLY NS G TO THE THIS REAR COVER PLACED ON UPS MUST BE 885-2321C_rev0 4 Front Rear Front without front panel 10-15 kVA 20.59 in/523 mm Enclosures ! Output Pwr Zone Probe 10/100Base- Reset T AP9619 10/100 Network Managemen t Card EM ! Output Pwr Zone Probe 10/100Base- Reset T AP9619 10/100 Network Managemen t Card Blind plates cover empty battery bays EM Serial: Model: BATTE RY UNIT Serial: Model: BATTE RY UNIT Serial: Model: BATTE RY UNIT Serial: Model: BATTE RY UNIT Serial: Model: Serial: Model: BATTE BATTE RY UNIT RY UNIT Serial: Model: Serial: Model: BATTE BATTE RY UNIT RY UNIT Serial: Model: Serial: Model: BATTE BATTE RY UNIT RY UNIT Serial: Model: Serial: Model: BATTE BATTE RY UNIT Unit Serial No APC SKU www.apcc. Model 2F B2S B4S SUVTF15KB 2F SUVT15KF2 B2S SUVT15KF2 B4S 4F SUVT15KF3 B4S SUVT15KF4 B4S SUVT20KF2 B4S 4F SUVT20KF3 B4S SUVT20KF4 B4S SUVTF30KB 4F SUVT30KF3 B4S SUVT30KF4 B4S Voltage & Connection AC Input 4W+GND 60Hz rld.dfm Capacity @– 192V DC Apparent/ Active 7.2Ah Power Rated Input Serial: Model: Current Rated Output 14.4Ah Current 14.4Ah BATTE RY UNIT Current RY UNIT Serial: Model: 10kVA/8kW 21.6Ah Serial: Model: BATTE Battery 7.2Ah 27.1A 208V 28.8Ah Serial: Model: BATTE 27.8A 208V BATTE RY UNIT RY UNIT 28.9A APC 208Y/120V eomap_wo Battery APC w/1 Batt. VT Module 10kVA 208V APC Smart-UPS Exp. to 4 w/2 Batt. VT Modules 10kVA 208V APC Smart-UPS Exp. to 4 w/3 Batt. VT Modules 10kVA 208V APC Smart-UPS Exp. to w/4 Batt. VT 10kVA 4 Modules 208V APC Smart-UPS w/2 Batt. VT 15kVA Modules 208V B4S B4S SUVTF20KB rt/service/g APC Smart-UPS w/1 Batt. VT Module 10kVA 208V APC Exp. Smart-UPS to 2 w/2 Batt. VT 10kVA Smart-UPS Modules 208V B2S B4S SUVT10KF2 SUVT10KF3 SUVT10KF4 SUVTF15KB com/suppo SUVT10KF1 SUVT10KF2 SUVT10KF1 4F RY UNIT Hotline Hotline in US/Canada in EMEA: /LAM: Worldwide +1 800 Support+353 91 70 2000 800 4APC numbers: SUVTF10KB SUVTF10KB Smart-UPS w/2 Batt. VT APC Modules 15kVA 208V Smart-UPS Exp. to 4 w/3 Batt. VT Modules 15kVA 208V APC Smart-UPS Exp. to w/4 Batt. VT 15kVA 4 APC 208V Smart-UPS Modules w/2 Batt. VT APC Modules 20kVA 208V Smart-UPS Exp. to 4 w/3 Batt. VT Modules 20kVA 208V APC Smart-UPS Exp. to w/4 Batt. VT 20kVA 4 Modules 208V APC Smart-UPS w/3 Batt. VT Modules 30kVA 208V APC Smart-UPS Exp. to VT 30kVA 4 Types w/4 Batt. Modules 208V 14.4Ah Serial: Model: 14.4Ah Serial: Model: BATTE 21.6Ah BATTE RY UNIT RY UNIT 15kVA/12kW 28.8Ah 40.6A 208V 14.4Ah Serial: Model: 41.6A 208V 21.6Ah 54.2A 208V Serial: Model: BATTE 43.3A BATTE RY UNIT 20kVA/16kW 28.8Ah 21.6Ah 28.8Ah AC Output RY UNIT 55.5A 208V 30kVA/24kW 57.7A 208Y/120V DC Input 4W+GND 60Hz +/- 192V Date installed 81.3A 208V Batteries Date for 1. Replacemen t 83.3A 208V Date for 2. Replacemen t SEE 86.6A INSTALLA BEFORE TION INSTRUC SUPPLY CONNEC TIONS TING TO THE THIS REAR COVER PLACED ON UPS MUST BE Serial: Model: BATTE 885-2321C_r RY UNIT ev04 Serial: Model: BATTE RY UNIT Serial: Model: BATTE RY UNIT Serial: Model: BATTE RY UNIT Front Rear Front without front panel 10-15 kVA Front without front panel 20-30 kVA 4 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Introduction – UPS Family Range and Components Serial number The serial number is available on the type label on the rear side of the UPS. Type label Hotline in US/Canada/LAM: +1 800 800 4APC Hotline in EMEA: +353 91 70 2000 Worldwide Support numbers: www.apcc.com/support/service/geomap_world.dfm Model APC SKU Unit Serial No 7.2Ah SUVT10KF2B2S APC Smart-UPS VT 10kVA 208/220V w/2 Batt. Modules 14.4Ah SUVT10KF1B4S APC Smart-UPS VT 10kVA 208/220V w/1 Batt. Module Exp. to 4 7.2Ah SUVT10KF2B4S APC Smart-UPS VT 10kVA 208/220V w/2 Batt. Modules Exp. to 4 14.4Ah SUVT10KF3B4S APC Smart-UPS VT 10kVA 208/220V w/3 Batt. Modules Exp. to 4 21.6Ah SUVT10KF4B4S APC Smart-UPS VT 10kVA 208/220V w/4 Batt. Modules 28.8Ah SUVT15KF2B2S APC Smart-UPS VT 15kVA 208/220V w/2 Batt. Modules 14.4Ah APC Smart-UPS VT 15kVA 208/220V w/2 Batt. Modules Exp. to 4 APC Smart-UPS VT 15kVA 208/220V w/3 Batt. Modules Exp. to 4 14.4Ah APC Smart-UPS VT 15kVA 208/220V w/4 Batt. Modules 28.8Ah 14.4Ah SUVT20KF3B4S APC Smart-UPS VT 20kVA 208/220V w/2 Batt. Modules Exp. to 4 APC Smart-UPS VT 20kVA 208/220V w/3 Batt. Modules Exp. to 4 SUVT20KF4B4S APC Smart-UPS VT 20kVA 208/220V w/4 Batt. Modules 28.8Ah SUVT30KF3B4S APC Smart-UPS VT 30kVA 208/220V w/3 Batt. Modules Exp. to 4 21.6Ah SUVT30KF4B4S APC Smart-UPS VT 30kVA 208/220V w/4 Batt. Modules 28.8Ah SUVT15KF2B4S SUVT15KF3B4S SUVT15KF4B4S SUVT20KF2B4S SUVTF20KB4F SUVTF30KB4F 27.8/26.2A 208/220V 28.9A 15kVA/12kW 40.6/38.4A 208/220V 41.6/39.4A 208/220V 43.3A 20kVA/16kW 54.2/51.2A 208/220V 30kVA/24kW 81.3/76.7A 208/220V 21.6Ah 21.6Ah AC Input AC Output DC Input 208Y/120V 4W+GND 60Hz 220Y/127V 4W+GND 60Hz 208Y/120V 4W+GND 60Hz 220Y/127V 4W+GND 60Hz ± 192V Date installed Date for 1. Replacement Rated Input Current Rated Output Current Battery Current 27.1/25.5A 208/220V 10kVA/8kW 55.5/52.5A 208/220V 57.7A 83.3/78.7A 208/220V 86.6A SEE INSTALLATION INSTRUCTIONS Batteries Voltage & Connection Types 990-1598B Active Power APC Smart-UPS VT 10kVA 208/220V w/1 Batt. Module Exp. to 2 SUVTF10KB4F SUVTF15KB4F Apparent/ @± 192V DC SUVT10KF1B2S SUVTF10KB2F SUVTF15KB2F Battery Capacity Date for 2. Replacement BEFORE CONNECTING TO THE SUPPLY THIS REAR COVER MUST BE PLACED ON UPS Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 885-2321D_rev05 5 Introduction – UPS Family Range and Components User interface ! Output Pwr Zone Probe 10/100Base-T Reset 10/100 AP9619 Network Management Card EM Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Display: user-control interface used to configure the functionality, monitor the system, set alarm thresholds, and to provide audible and visual alarms. Network Management Card with Environmental Monitor (AP9619): used for remote system control and monitoring, e-mail notifications etc. Computer-interface port for the connection of computers with APC Powerchute® software. Mechanical Bypass Lever: used to bypass the upstream mains power around the UPS to support the load directly = internal mechanical bypass operation. Service port (for APC maintenance personnel only). 6 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Introduction – UPS Family Range and Components Display port for the connection of display communication cable. Documentation storage. Inlet for communication cables. Connection Interface (rear) Upper Cover Plate rear. Upper part of Conduit Box. 990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 7 Introduction – UPS Family Range and Components Lower part of Conduit Box. Power connection. Communication wiring connection (EPO signalling, Battery Temperature Sensor). Protective earth. Foot print Rear Rear 36.45 in/ 926 mm 20.59 in/523 mm 13.85 in/352 mm Conduit Box. Levelling feet. Castors. Communication cable inlets. 8 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Introduction – UPS Family Range and Components APC Network Management Card AP9619 (installed in UPS) and APC Humidity Sensor (Optional) Humidity Sensor ! Output Pwr Zone Probe 10/100Base-T Reset 10/100 AP9619 Network Management Card EM For installing Humidity Sensor see “Connection of APC Humidity Sensor” on page 40. 990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 9 Site Preparation Installation Space Requirements Clearance for 20.59 in/523 mm Enclosures (A) (B) UPS Conduit Box (F) (C) (D) (G) (E) Space requirements in mm Minimum clearance above Enclosure (A) 20.00 508 Enclosure depth (B) 32.99 838 Enclosure width (C) 20.59 523 Minimum rear service clearance* (compliant with NEC 110.26 for North America) (D) 36.00 914 Minimum front clearance (E) 40.00 1,000 Conduit Box, depth (F) 3.46 88 No side clearance required (add width of Stabilizing Brackets for floor anchoring if applicable) 0 0 Stabilizing Bracket width 3.34 85 Total installation depth, inclusive of Front Panel, Conduit Box and minimum front and rear clearances (G) 112.45 2,840 *) Minimum free rear space for ventilation 4 in/100 mm. 10 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Site Preparation – Installation Space Requirements Clearance for stand-alone 13.85 in/352 mm Enclosures (A) (B) UPS Conduit Box (F) (C) (D) Stabilizing Bracket, left and right (G) (E) Space requirements in mm Minimum clearance above UPS (A) 20.00 508 UPS depth (B) 32.99 854 UPS width 13.85 352 Minimum rear service clearance* (compliant with NEC 110.26 for North America) (D) 36.00 914 Minimum front clearance (E) 40.00 1,000 Conduit Box, depth (F) 3.46 88 No side clearance required (add width of Stabilizing Bracket for floor anchoring if applicable) 0 0 Stabilizing Bracket width 3.34 85 Total installation depth, inclusive of Front Panel, Conduit Box and minimum front and rear clearances (G) 112.45 2.840 *) Minimum free rear space for ventilation 4 in/100 mm. For the stability of 13.85 in/352 mm stand-alone Enclosures, the Stabilizing Brackets must always be mounted on both sides of the UPS. See Stabilizing Brackets. 990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 11 Operating Environment Operating conditions Install the UPS in an indoor, temperature-controlled area, free of conductive contaminants. Note Temperature Range: 32° to 104°F / 0° to 40°C Keep Ventilated Front-to-Rear Airflow (see space considerations) Relative Humidity: <95% Non-condensing No Conductive Dust or Corrosive Fumes Altitude derating table: 3,000 ft/914 m: 100% load 4,500 ft/1371 m: 95% load 6,000 ft/1828 m: 91% load 8,000 ft/2438 m: 86% load 10,000 ft/3048 m: 82% load Heat dissipation UPS size BTU/hr at fully charged batteries UPS size BTU/hr at fully charged batteries 10 kVA 1,774 20 kVA 3,624 15 kVA 2,866 30 kVA 5,486 Audible noise 12 UPS Sizes Audible noise at 100% load (1.09 yard/1 m from the UPS) Audible noise at <70% load (1.09 yard/1 m from the UPS) 10-15 kVA 54 dBA 45.4 dBA 20-30 kVA 58 dBA 48.5 dBA Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Site Preparation – Operating Environment Recommended current protection AC output over-current protection and AC output disconnect must be provided by the customer. Note Dual/single mains configuration Connection 10 kVA 15 kVA 20 kVA 30 kVA Notes Single Mains/bypass input 35 A breaker (30 kAIC) 60 A breaker (30 kAIC) 80 A breaker (30 kAIC) 125 A breaker (30 kAIC) Dual Mains input 35 A breaker (30 kAIC) 60 A breaker (30 kAIC) 80 A breaker (30 kAIC) 125 A breaker (30 kAIC) 1, 2 Dual Bypass input 35 A breaker (30 kAIC) 60 A breaker (30 kAIC) 80 A breaker (30 kAIC) 125 A breaker (30 kAIC) 1, 2 Any Output 35 A fastacting class J fuse 60 A fastacting class J fuse 80 A fastacting class J fuse 125 A fastacting class J fuse 3, 4 Note 1: If the available fault current of the installation is below 30 kA, a lower kAIC-rated breaker can be used. Note 2: For breaker settings, refer to below table listing available overload currents. Note 3: If the available fault current of the installation is less than 1200 A for the 10 kVA and 15 kVA UPS sizes, and below 2300 A for the 20 kVA and 30 kVA UPS sizes, a breaker (of the same value as for the bypass input) can be used. Note 4: Recommended maximum rating of a single-fuse configuration if the internal bypass is to be protected during a load short-circuit. Minimum breaker settings for 10 kVA UPS Overload Event Mains input Bypass input Output Duration Notes Internal fault 2 kA 1.7 kA 14 kA <10 ms 1 800% overload bypass operation – 223 A 223 A 500 ms 150% overload normal/ battery operation – – 42 A 30 s 125% overload normal/ battery operation – – 35 A 60 s Continuously 34 A 31 A 31 A ∞ Note 1: For the output value, the short-circuit-level is indicated. 990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 13 Site Preparation – Operating Environment Minimum breaker settings for 15 kVA UPS Overload Event Mains input Bypass input Output Duration Notes Internal fault 2.5 kA 2.1 kA 14 kA <10 ms 1 800% overload bypass operation – 333 A 333 A 500 ms 150% overload normal/ battery operation – – 63 A 30 s 125% overload normal/ battery operation – – 52 A 60 s Continuously 51 A 46 A 46 A ∞ Note 1: For the output value, the short-circuit-level is indicated Minimum breaker settings for 20 kVA UPS Overload Event Mains input Bypass input Output Duration Notes Internal fault 4 kA 3.4 kA 14 kA <10 ms 1 800% overload bypass operation – 444 A 444 A 500 ms 150% overload normal/ battery operation – – 84 A 30 s 125% overload normal/ battery operation – – 70 A 60 s Continuously 68 A 62 A 62 A ∞ Note 1: For the output value, the short-circuit-level is indicated. Minimum setting of breakers for 30 kVA UPS Overload Event Mains input Bypass input Output Duration Notes Internal fault 5 kA 4.2 kA 14 kA <10 ms 1 800% overload bypass operation – 667 A 667 A 500 ms 150% overload normal/battery operation – – 125 A 30 s 125% overload normal/battery operation – – 105 A 60 s Continuously 102 A 92 A 92 A ∞ Note 1: For the output value, the short-circuit level is indicated. 14 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Site Preparation – Operating Environment Recommended phase-conductor sizes [AWG] for a 86°F (30°C) temperature environment UPS/AWG sizes Mains input [AWG] AC output [AWG] DC input [AWG], 75°C Wire 10 kVA 8 8 1 15 kVA 6 6 1 20 kVA 4 4 1 30 kVA 1 1 1 Use Molex lug type or equivalent, and crimp to manufacturer’s specifications. Note Cable Size [AWG] Cable Lug Type Crimping Tool Die Terminal Bolt Diameter 12 YA12CL2TC38 MD7-34R W12CVT 0.2 in/6 mm 8 YA8CL2TC38 MD7-34R W8CVT 0.2 in/6 mm 6 YA6CL2TC38 MD7-34R W5CVT 0.2 in/6 mm 4 YA4CL2TC38 MD7-34R W4CVT 0.2 in/6 mm 1 YA1CL2TC38 MD7-34R W1CVT 0.2 in/6 mm ) WARNING! At 100% non-liniear load (EN50091-3 standard), the neutral shall be rated for 200% phase current. EPO switch wiring The UPS must be connected to either a dry contact or a 24VDC Emergency Power Off (EPO) switch. See “Pin connections J108 (for EPO wiring options)” on page 37 990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 15 Basic Wiring Overview Maintenance Bypass Panel AC input power (Optional Equipment) DC power Communication Interface EPO EPO AC power (output) XR Enclosure(s) (Optional, 4 Max.) 16 UPS Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Site Preparation Checklist System components. Have you – determined minimum battery run time requirement based on load (kW and kVA) and selected the proper number of APC XR Enclosures (SUVTBXR2B6S, SUVTXR2B6S and SUVTBXR6B6S, SUVTXR6B6S) and Battery Unit (SYBT1). Always install a whole Battery Module (4 Battery Units) at a time. considered Service Program or Extended Warranty plan? Site Preparation. Have you – verified that input voltage and current are available? considered correct operating space, floor strength (see Installation Space Requirements), cooling, and environment (see Operating Environment). reviewed all electrical work to determine wiring requirements? Arrival Preparation. Have you – verified that space and handling equipment are available to receive the UPS/XR Enclosure? (Including unloading the UPS/XR Enclosure from the delivery truck). scheduled an authorized electrician to install the UPS/XR Enclosure? 990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 17 Mechanical assembly Stabilizing Brackets Always install the Stabilizing Brackets on the 13.85 in/352 mm Enclosure (shipped with the UPS) to enhance the stability of the Enclosure. Attach the Stabilizing Bracket to the UPS Enclosure re-using the screws used to secure the UPS to the pallet during shipment. Note ! Output Pwr Zone Probe 10/100Base-T Reset AP9619 10/100 Network Management Card EM Serial: Model: Serial: Model: Serial: Model: BATTE RY UNIT BATTE RY UNIT Serial: Model: BATTE Serial: Model: RY UNIT BATTE RY UNIT Serial: Model: BATTE RY UNIT BATTE RY UNIT Serial: Model: Serial: Model: BATTE RY UNIT Serial: Model: BATTE Serial: Model: RY UNIT BATTE RY UNIT Serial: Model: BATTE RY UNIT BATTE RY UNIT Serial: Model: BATTE RY UNIT Serial: Model: BATTE RY UNIT Serial: Model: BATTE RY UNIT Serial: Model: BATTE RY UNIT Serial: Model: BATTE RY UNIT Serial: Model: BATTE RY UNIT Serial: Model: BATTE RY UNIT Serial: Model: BATTE RY UNIT Serial: Model: BATTE RY UNIT Stabilizing Bracket If the Enclosure needs to be moved after Stabilizing Brackets have been attached to the Enclosure, the Stabilizing Brackets must be pushed up into their high position. Loosen the two screws of both Stabilizing Brackets, and push the bracket up into the high position. When the Enclosure has reached its new position, push the Bracket into its “down” position again, and tighten the screws. WARNING! For stability reasons, do not remove Stabilizing Brackets from 13.85 in/352 mm Enclosures. 18 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Leveling Feet Verify that the installation has been electrically wired before setting the leveling feet. Note Setting the leveling feet Set the leveling feet to ensure the UPS is horizontal when it is in its final operating position. Use a 13/ 14-mm wrench (shipped with UPS) to adjust all 4 leveling feet from front to back, and left to right, until the pads make solid contact with the floor. Use a bubble level to check the Enclosure is horizontal. 13/14-mm wrench CAUTION! To avoid equipment damage, do not push or pull the UPS after the leveling feet have been lowered. When the Leveling Feet have been set, remember to reinstall the Front Panel. See Front Panel section. 990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 19 Floor Anchoring Note If floor anchoring is required in your area, read this section. If not, proceed to Operating Environment. However, if you install a 13.85 in/352 mm Enclosure, it must always be equipped with the Stabilizing Bracket for enhanced stability (not necessary to bolt the Stabilizing Bracket to the floor in non-seismic areas). Drilling floor holes for floor anchoring Note If the UPS installation requires floor anchoring, the UPS installation must be anchored to the floor, re-using the brackets that also secured the UPS to the pallets when shipped. For easy determination of where to drill the holes, refer to the applicable drawings below indicating hole positions and size. Hole positions for floor anchors (stand-alone Enclosures) Rear Rear 5.78in/ 147mm 5.11in/ 130mm Floor anchor holes: Ø 10 mm Floor anchor holes: Ø 10 mm 5.11in/ 130mm 5.11in/ 130mm 20.59 in/523 mm Enclosure 25in/650mm 13.85 in/352 mm Enclosure 5.11in/ 130mm 5.11in/ 130mm 0.92in/ 23.5mm 26.3in/575mm 15.9in/404mm Refer to this drawing for floor anchor positions for 20.59 in/523 mm. Refer to this drawing for 13.85 in/352 mm. 20 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Mechanical assembly – Floor Anchoring Recommended minimum number of floor bolts per Enclosure: 4 (1 in each corner). Recommended floor bolt size: 5/16(3/8) in/8 mm. Note Floor anchoring of stand-alone systems In seismic areas, it is recommended that the installation be bolted to the floor, and that the batteries be secured in the Enclosure by the Battery Securing Brackets. For floor anchoring, use the 2 transport brackets that were used to secure the UPS to the pallet during transport. Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: Floor Anchoring Bracket (re-use of transport bracket) BATTERY UNIT Serial: Model: BATTERY UNIT Align the 4 holes in the bottom angle of the Floor Anchoring Bracket on either side of the Enlosures to the pre-drilled holes in the floor Front Panel 990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 21 Electrical Installation System-Electrical Information WARNING! All electrical power and power control wiring must be installed by a qualified electrician, and must comply with local and national regulations for maximum power rating. 10 kVA 8 kW 15 kVA 12 kW 20kVA 16 kW 30 kVA 24 kW Input voltage / Bypass voltage (V) 3-phase 208Y/ 120 V 3-phase 208Y/ 120 V 3phase 208Y/ 120 V 3-phase 208Y/ 120 V Input current (nominal, per phase) (A) 24.3 36.5 48.2 72.9 Maximum input current per phase (continuous, at minimum mains voltage) 26.7 40.2 53.0 80.1 Input current protection for mains source or single mains supply (external to UPS, not supplied) (A) 3x35 3x60 3x80 3x125 Input current protection for bypass source in dual mains configuration (external to UPS, not supplied) (A) 35 60 80 125 Input frequency (Hz) range 40-70 40-70 40-70 40-70 Output voltage (on line). (V) Minimum and maximum values (+/- 1%) 120/208 120/208 120/208 120/208 Output current (nominal, per phase) (A) 27.8 41.6 55.5 83.3 Maximum output current (in bypass only at 110% overload per phase) 30.5 45.8 61.1 91.6 Neutral output current (with 100% switch mode load) (A) 48.1 72.1 96.2 144.2 Output current protection (external to UPS, not supplied) (A) 40 60 80 120 Output frequency range (Hz) 50/60 50/60 50/60 50/60 DC overcurrent protection and disconnect switch for external safety: DC voltage rating of the battery supply Maximum available short-circuit current 27.8 41.8 55.7 83.5 +/- 192 10 kA +/- 192 10 kA +/- 192 10 kA +/- 192 10 kA UPS ratings 208 V 22 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Electrical Installation – System-Electrical Information 10 kVA 8 kW 15 kVA 12 kW 20kVA 16 kW 30 kVA 24 kW Input voltage / Bypass voltage (V) 3-phase 220Y/ 127 V 3-phase 220Y/ 127 V 3-phase 220Y/ 127 V 3-phase 220Y/ 127 V Input current (nominal, per phase) (A) 22.9 34.6 46.5 68.9 Maximum input current per phase (continuous, at minimum mains voltage) 25.2 38.0 50.1 75.8 Input current protection for mains source or single mains supply (external to UPS, not supplied) (A) 3x35 3x60 3x80 3x125 Input current protection for bypass source in dual mains configuration (external to UPS, not supplied) (A) 35 60 80 125 Input frequency (Hz) range 40-70 40-70 40-70 40-70 Output voltage (on line). (V) Minimum and maximum values (+/- 1%) 127/220 127/220 127/220 127/220 Output current (nominal, per phase) (A) 26.2 39.4 52.5 78.7 Maximum output current (in bypass only at 110% overload per phase) 28.9 43.3 57.7 86.6 Neutral output current (with 100% switch mode load) (A) 45.5 68.2 90.9 136.4 Output current protection (external to UPS, not supplied) (A) 40 60 80 120 Output frequency range (Hz) 50/60 50/60 50/60 50/60 DC overcurrent protection and disconnect switch for external safety: DC voltage rating of the battery supply Maximum available short-circuit current 26.4 39.6 52.7 78.9 +/- 192 10 kA +/- 192 10 kA +/- 192 10 kA +/- 192 10 kA UPS ratings 220 V 990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 23 Electrical Installation – System-Electrical Information Source connections WARNING! The UPS must be supplied from a 208Y/120 V or 220Y/127 V 4W + GND 60Hz source. CAUTION! Verify clockwise phase-rotation (L1, L2, L3) and make sure a neutral connection is present. For recommended “Recommended current protection” , see The Site Preparation section. CAUTION! The installation must comply with all local and national codes. Refer to NEC Articles 310-15, 310-16 for further information. 8 24 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Electrical Installation – System-Electrical Information One-line diagram for Smart-UPS VT 10, 15, 20, 30kVA, 208V, 3 phase, single mains Utility source (provided by others) 3PH 208Y/120V 4 wire + ground 1 MIB 10kVA, 35A.T. 15kVA, 60A.T. 20kVA, 80A.T. 30kVA, 125A.T. 10kVA, 27.8A 15kVA, 41.7A 20kVA, 55.6A 30kVA, 83.3A 2 Maintenance Bypass Panel 10kVA, 27.8A 15kVA, 41.7A 20kVA, 55.6A 30kVA, 83.3A Q1(UIS) 3P 10kVA, 27.8A 15kVA, 41.7A 20kVA, 55.6A 30kVA, 83.3A XR Battery Cabinet 8 DC Input Breaker 10kVA, 22.2A 15kVA, 33.3A 20kVA, 44.4A 30kVA, 66.6A 2 2 UPS 10kVA, 27.8A 15kVA, 41.7A 20kVA, 55.6A 30kVA, 83.3A 5 MBS 3P Notes: 1. Must be 4 wire + ground WYE source provided by others. 2. Dashed lines between units (- - -) represent AC/DC cabling provided by others. 10kVA, 27.8A 15kVA, 41.7A 20kVA, 55.6A 30kVA, 83.3A 2 Q2/UOS) 4P Q3(BPS) 4P 3. Input overcurrent protection is based on 80% rating – any deviation please contact APC. F1, 3P 4. AC Power cabling is 4 wire + ground at 208VAC 3-phase. 5. Separate conduits, 2 wire + ground 6. UPS input and output cables must be in separate conduits. 7. Power wiring and control wiring must be in separate conduits 8. XR Battery Enclosure can be bayed to UPS. Baying kit has to be purchased as an option. XR Battery Enclosure is available without breaker with DC fuses only. Up to 4 XR Battery Enclosures can be connected to UPS to extend backup time. 2 UPS System Output 10kVA, 15lVA, 20kVA and 30kVA 208V 3ph – 4 wire + ground or 120V 1ph – 2 wire + ground 9. Single mains installation is a default. Dual Mains option requires custom entineering. Please refer to APC Custom Engineering group and drawing# CEGSUVT10kF-SD for details. 10. Installation must comply with all applicable national and local codes. 990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 25 Electrical Installation – System-Electrical Information One-line diagram for Smart-UPS VT 10, 15, 20, 30kVA, 220V, 3 phase, single mains Utility source (provided by others) 3PH 220Y/127V 4 wire + ground 1 MIB 10kVA, 35A.T. 15kVA, 60A.T. 20kVA, 80A.T. 30kVA, 125A.T. 10kVA, 26.2A 15kVA, 39.4A 20kVA, 52.5A 30kVA, 78.7A 2 Maintenance Bypass Panel 10kVA, 26.2A 15kVA, 39.4A 20kVA, 52.5A 30kVA, 78.7A Q1(UIS) 3P 10kVA, 26.2A 15kVA, 39.4A 20kVA, 52.5A 30kVA, 78.7A XR Battery Cabinet 8 DC Input Breaker 10kVA, 22.2A 15kVA, 33.3A 20kVA, 44.4A 30kVA, 66.6A 2 2 UPS 10kVA, 26.2A 15kVA, 39.4A 20kVA, 52.5A 30kVA, 78.7A 5 MBS 3P Notes: 1. Must be 4 wire + ground WYE source provided by others. 2. Dashed lines between units (- - -) represent AC/DC cabling provided by others. 3. Input overcurrent protection is based on 80% rating – any deviation please contact APC. 10kVA, 26.2A 15kVA, 39.4A 20kVA, 52.5A 30kVA, 78.7A 2 Q2/UOS) 4P Q3(BPS) 4P F1, 3P 4. AC Power cabling is 4 wire + ground at 208VAC 3-phase. 5. Separate conduits, 2 wire + ground 6. UPS input and output cables must be in separate conduits. 7. Power wiring and control wiring must be in separate conduits 8. XR Battery Enclosure can be bayed to UPS. Baying kit has to be purchased as an option. XR Battery Enclosure is available without breaker with DC fuses only. Up to 4 XR Battery Enclosures can be connected to UPS to extend backup time. 2 UPS System Output 10kVA, 15kVA, 20kVA and 30kVA 220V 3ph – 4 wire + ground or 127V 1ph – 2 wire + ground 9. Single mains installation is a default. Dual Mains option requires custom entineering. Please refer to APC Custom Engineering group and drawing# CEGSUVT10kF-SD for details. 10. Installation must comply with all applicable national and local codes. 26 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Electrical Installation – Wiring Wiring Make sure the UPS is in its location of use before wiring begins. Note CAUTION! Verify clockwise phase-rotation (L1, L2, L3) and make sure a neutral connection is present. Power terminal lug diameter: minimum 0.2 in/6 mm. Torque value: 45 lbf-in/7Nm. Note If floor anchoring is required, attach the Floor Anchoring Brackets to the UPS now. Follow step 1 under Floor Anchoring (Option). Note Please leave a copy of your wiring diagram with the customer to facilitate maintenance and troubleshooting. Note 990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 27 Input/Output Wiring – Single Mains (default) The UPS is designed for both single (default) and dual mains installations. Follow the below steps to install the UPS in a single-mains installation. The illustrations show a 20.59 in/523 mm Enclosure, but installation procedures are identical for 13.85 in/352 mm Enclosures). Note Wiring procedure – single mains N N Conduit box (top part) EPO Conduit Input Output Conduit box (bottom part) MBP Conduit Loosen the (6) M4 screws from the cover of the cable termination area on the rear, and remove. Loosen the (2) M4 screws (1 each side) from the top part of the Conduit Box. Loosen the M4 screws attaching it to the bottom part (2 screws in a 13.8 5in/352 mm Enclosure, 3 screws in a 20.59 in/523 mm Enclosure), and remove. 28 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Loosen the (4) M4 screws (2 each side) from the bottom part of the Conduit Box and remove. Punch 2 holes in the marked areas of the Conduit Box bottom to fit the size of the conduit pipes, and reattach the Conduit Box bottom to the Enclosure, re-using the (4) M4 screws. Install conduit pipes in the Conduit Box. Run cables through the conduit pipes and the bottom of the Conduit Box, pull behind the bar and up into the input/output area. Reinstall the top part of the Conduit Box to the Enclosure, following reverse installation procedures. Mains input cables Neutral L1 L2 L3 Neutral N N L1 L2 L3 Output cables Ground cables Attach input cable lugs to L1, L2 and L3 input busbars (left side in the UPS – on the front of the busbar), using the provided M6 torx screws. Attach output cable lugs to L1, L2 and L3 output busbars, using the provided M6 torx screws. Attach N x 2 where shown, using the provided torx screws. Attach Ground x 2 where shown, using the provided torx screws. Fasten cables with cable ties. Reinstall rear cover. 990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 29 Input/Output Wiring – Dual Mains The UPS is designed for single mains installation as default. Follow the below instructions to install the UPS in a dual-mains installation The illustrations show 20.59 in/523 mm Enclosures, but the installation procedures are identical for 13.85 in/352 mm Enclosures). Note Wiring procedure – dual mains C N N A Conduit box (bottom part) Bypass Input EPO Conduit Output Conduit box (top part) B MBP Conduit Loosen the (6) M4 screws from the cover of the cable termination area, and remove. Loosen the (2) M4 screws (1 each side) from the top part of the Conduit Box. Loosen the M4 screws attaching it to the bottom part (2 screws in a 13.8 5in/352 mm Enclosure, 3 screws in a 20.59 in/523 mm Enclosure), and remove. Loosen the (4) M4 screws (2 each side) from the bottom part of the Conduit Box and remove. 30 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Electrical Installation – Input/Output Wiring – Dual Mains Punch 3 holes in the Conduit Box bottom to fit the size of the conduit pipes, and reattach the Conduit Box bottom to the Enclosure, re-using the (4) M4 screws. Install conduit pipes in the Conduit Box bottom. Run cables through the conduit pipes and the bottom of the Conduit Box. Guide the cables behind the bar and up into the input/output area. Reinstall the top part of the Conduit Box to the Enclosure, following reverse deinstallation procedures (described in a previous step). Remove the (2) M6 screws from Brackets A, B, and C and remove all 3 brackets. Utility input cables L1 L2 Neutral Neutral L3 N L1 L2 N L3 L1 L2 L3 N Bypass input cables Output cables Neutral Ground cables Attach input cable lugs to L1, L2 and L3 input busbars (left side in the UPS – on the front of the busbar), using the provided M6 torx screws. Attach bypass cable lugs to L1, L2, L3 bypass busbars, using the provided torx screws. Attach output cable lugs to L1, L2, L3 output busbars, using the provided torx screws. Attach N x 3 where shown., using the provided torx screws. Attach Ground x 3 where shown. Fasten all cables with cable ties. Reinstall rear cover. 990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 31 External Battery Wiring Wiring to battery bank or battery racks L1 L2 L3 N L1 L2 N L3 L1 L2 Bat+ L3 N N N Bat- Attach DC cables to upper part of busbars as shown. For configurations including customer-supplied external batteries, refer to manufacturer’s battery installation and maintenance instructions. 32 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Communication Wiring to EPO and Optional Equipment EPO switch must be connected to a NEC Class 2 wiring. Note Note Use only 28-16AWG copper wire for the connection of the Emergency Power Off (EPO) and other optional equipment. Keep all other wiring and uninsulated live parts separate of other NEC Class 2 circuits. Do not connect any circuits to the EPO terminal block unless it can be confirmed that the circuit is a NEC Class 2 circuit. Note 990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 33 Electrical Installation – Communication Wiring to EPO and Optional Equipment Pin connections J106 (XR Enclosure) and J108 (EPO) L1 L2 L3 N N L1 L2 L3 J106 Pin Connections: 8 Ext. charging control return 7 External control of charging 6 Q3 active return J108 Pin Connections: 5 Q3 active 1 Normally open EPO 4 Battery measurement supply* 2 Normally open EPO return 3 Battery unit quantity* 3 Normally closed EPO 2 Max. battery temperature* 4 Normally closed EPO return 1 Battery measurement return* 5 +24V SELV supply 6 SELV ground * Should be used with APC XR Enclosures only Pin connections J106 (UPS) to J200 (XR Enclosure - option) Pins 1 through 4 are for battery measurement (only applicable to APC XR Enclosures). Pins 5 & 6 are for external maintenance bypass Q3. When Q3 is closed, signals are fed back to the UPS controller. Pins 7 & 8 are for external charge control. When 7 & 8 are closed, the UPS charges batteries with a pre-defined percentage (0-100%) of the maximum charging power. To be used in generator applications, or if special codes requires control of charging. 34 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Electrical Installation – Communication Wiring to EPO and Optional When connecting the Q3 auxiliary signal, use gold-plated N/C auxiliary switch on Q3. Note XR Enclosure, APC Maintenance Bypass Panel, and Generator Control wiring J106 8 Charging control switch 7 6 Q3 switch 5 4 4 3 3 2 2 1 1 J200 (XR Batteries) Pins 1 through 4 are for battery measurement (only applicable to APC XR Enclosures). Pins 5 through 6 are for external maintenance bypass Q3. Pins 7 and 8 are for external charge control. 990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 35 Electrical Installation – Communication Wiring to EPO and Optional Equipment Pin connections J108 (for EPO wiring options) EPO switch wiring. The UPS must be connected to either a dry contact or a 24VDC Emergency Power Off (EPO) switch. Connect the EPO cable, using one of the following 4 wiring configurations. 1: Dry Contracts Normally Open J108 1 2 EPO circuit EPO is activated when pin 1 is connected to pins 3, and 5 3 4 5 6 2: +24V Normally Open J108 1 2 EPO circuit 3 4 5 EPO is activated when an isolated SELV 24VDC voltage is supplied on pin 1 with reference to pin 2. 6 3: Dry Contacts Normally Closed J108 1 2 3 4 EPO circuit 5 EPO is activated when a connection from pin 3 to pin 5 is opened 6 4: +24V Normally Closed J108 1 2 3 4 5 6 36 EPO circuit EPO is activated when a SELV 24VDC voltage removed from pin 3 with reference to pin 5 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Connection of APC Humidity Sensor Front panel removal ! Output Pwr Zone Probe 10/100Base-T Reset 10/100 AP9619 Network Management Card EM Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT To remove a Front Panel, turn screw clockwise to unlocked position. Pull top of Front Panel free of UPS. Lift the Front Panel free of the two slots at the bottom of the Enclosure. 990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 37 Electrical Installation – Connection of APC Humidity Sensor The Humidity Sensor is provided in a plastic bag attached to the front of the UPS. Note ! Output Pwr ! Output Pwr Probe Zone Probe Zone 10/100Base-T 10/100Base-T Reset Reset 10/100 AP9619 Network Management Card 10/100 AP9619 Network Management Card Serial: Model: Serial: Model: BATTERY UNIT EM EM BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: Serial: Model: Serial: Model: BATTERY UNIT BATTERY UNIT BATTERY UNIT Serial: Model: Serial: Model: BATTERY UNIT BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: Serial: Model: Serial: Model: BATTERY UNIT BATTERY UNIT BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: Serial: Model: BATTERY UNIT BATTERY UNIT Serial: Model: Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: Serial: Model: Serial: Model: BATTERY UNIT BATTERY UNIT BATTERY UNIT Remove the 2 screws from the cable inlet at the front – and remove cable-inlet plate. Guide the cable through the hole in the bottom plate and up through the cable inlet. See “Foot print” on page 8 to locate the communication cable inlet. 38 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Electrical Installation – Connection of APC Humidity Sensor Guide the cable up alongside the side panel and insert the Humidity Sensor plug into the socket marked “Probe”. Fasten the cable to the side panel with enclosed cable ties. Remount the cable-inlet plate. Place the Humidity Sensor where applicable. 990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 39 Wiring Verification Procedure Do not connect batteries in the UPS. Note Use following procedure to verify that the UPS has been wired properly: 1. If your installation includes an XR Enclosure, make sure that the DC breaker (if available) is in the OFF position and that both 125A fuses are removed from the XR Enclosure. 2. Check that the power wiring is torqued to 45 lbf.in/7Nm. 3. If your installation includes an XR Enclosure, remount the 125A fuses in the XR Enclosure and check that the DC breaker (if available) on the XR Battery Enclosure is in the ON position. 4. Please leave a wiring diagram on site for service / technical support personnel. If a problem occurs, phone Customer Support at (1) (800) 800-4272 (US and Canada). Refer to rear cover for contact numbers in other countries. Note If you have purchased any optional equipment, refer to product-specific manuals. Note Start-up must be performed by APC authorized personnel only. Call APC to scedule a free 5x8 Start-up service. Note 40 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B Installation Site Checklist This checklist should be completed by the electrician after the wiring has been completed: Installed at (company name, date, contact)__________________________________________ Name and telephone number of electrician: ___________________________________________ UPS serial number: ______________________________________________________________ Input Circuit Breaker size and type: _________________________________________________ Output fuse size and type: ________________________________________________________ Location of protection devices (room):______________________________________________ Breaker ID: ___________________________________________________________________ EPO type: ____________________________________________________________________ Wire size and type: _____________________________________________________________ Ground connection method and location: ________________________________________ 990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 41 APC Worldwide Customer Support Customer support for this or any other APC product is available at no charge in any of the following ways: • Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests. – www.apc.com (Corporate Headquarters) Connect to localized APC Web sites for specific countries, each of which provides customer support information. – www.apc.com/support/ Global support searching APC Knowledge Base and using e-support. • Contact an APC Customer Support center by telephone or e-mail. – Regional centers: Direct InfraStruXure Customer Support Line (1)(877)537-0607 (toll free) APC headquarters U.S., Canada (1)(800)800-4272 (toll free) Latin America (1)(401)789-5735 (USA) Europe, Middle East, Africa (353)(91)702000 (Ireland) Japan (0) 35434-2021 Australia, New Zealand, South Pacific area (61) (2) 9955 9366 (Australia) – Local, country-specific centers: go to www.apc.com/support/contact for contact information. Contact the APC representative or other distributor from whom you purchased your APC product for information on how to obtain local customer support. Entire contents copyright © 2005 American Power Conversion. All rights reserved. Reproduction in whole or in part without permission is prohibited. APC, the APC logo, and Smart-UPS VT are trademarks of American Power Conversion Corporation and may be registered in some jurisdictions. All other trademarks, product names, and corporate names are the property of their respective owners and are used for informational purposes only. 990-1598B *990-1598B* 06/2005
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