[INSIDE FRONT COVER] Spraydome 3049 Parts Catalogue (en) 10635 Rev 2.1 1

User Manual: Spraydome 3049 Parts Catalogue (en) 10635 rev 2.1-1

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Parts Catalogue

Publication

Part No: 10635 Revision: 2.1

Adjustable width low profile shielded CDA sprayer

3

Micron Sprayers Ltd. Spraydome 3049 CDA

Edition Notice

Prepared and printed by or on behalf of:

This publication covers the following products:

Spraydome 3049 CDA

This document is prepared for Micron Sprayers Ltd. their agents and clients. The

document should be taken in its entirety. No responsibility can be accepted, nor can

consent be assumed for the part reproduction, editing, extract or quotation taken out

of context of this document.

All rights reserved. No part of this publication may be reproduced, stored in a retrieval

system, or transmitted in any form or by any means, electronic, mechanical,

photocopying, recording or otherwise, without the prior permission of Micron

Sprayers Ltd.

Copyright © Micron Sprayers Ltd. 2016

Whilst every effort has been made to ensure the accuracy of this document, any

errors or inaccuracies should be reported to Micron Sprayers Ltd. or their agents.

Bromyard Industrial Estate

Bromyard

Herefordshire

HR7 4HS

U.K.

T +44 (0)1885 482397

F +44 (0)1885 483043

E enquiries@micron.co.uk

www.microngroup.com

Micron Group is a trading name of Micron Sprayers Ltd. Company Registration No. 00529633 England & Wales

4

Micron Sprayers Ltd. Spraydome 3049 CDA

Contents

1 3049 CDA MAJOR ASSEMBLIES AND FIXINGS 6

2 MECHANICAL COMPONENTS 8

2.1 SHIELD ASSEMBLY 8

2.2 CHASSIS COMPONENTS 10

2.3 CARRIAGE FRAME ASSEMBLY 12

2.4 SPRAYDOME 1200 CDA OUTRIGGER ASSEMBLY (OPTIONAL) 14

3 PLUMBING, ATOMISERS AND ANCILLARIES 16

3.1 TANK SYSTEM COMPONENTS 16

3.2 PUMP SYSTEM COMPONENTS 18

3.3 RINSE AND HAND-WASH TANK COMPONENTS 20

3.4 1000/1200 CDA HEAD ASSEMBLY (AA277) 21

3.5 HEAD ASSEMBLY ADJUSTABLE SPRAYDOME 22

3.5.1 CDA HEAD ASSEMBLY WITH ATOMISER DISC - ULVA+ (ZD004) 23

4 CONTROLLER, LAMP TYPE, 6-WAY 24

4.1 POWER WIRE ASSEMBLY 26

5

Micron Sprayers Ltd. Spraydome 3049 CDA

Only use spare parts recommended by Micron Group, their agents and/or

distributors.

The use of parts not specifically recommended by micron group, their agents and/or

distributors may void any warrantee agreements.

Spare parts should only be fitted by suitably qualified and/or experienced persons.

When ordering spare parts, please specify the following information:

 Serial number of system/unit.

 Approximate date of manufacture.

 Description of part.

 Part number as shown in this document.

 Quantity required.

For spare parts and accessories contact:

Bromyard Industrial Estate

Bromyard

Herefordshire

HR7 4HS

U.K.

T +44 (0)1885 482397

F +44 (0)1885 483043

E enquiries@micron.co.uk

P.O. Box 1246

Berri 5343

South Australia

T +61 (0)8 8582 4077

E enquiries@enviromist.com.au

www.microngroup.com

Or your authorised agent:

Agent / Distributor details:

6

Micron Sprayers Ltd. Spraydome 3049 CDA

1 3049 CDA MAJOR ASSEMBLIES AND FIXINGS

Figure 1 – 3049 CDA Major Assemblies and Fixings

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Micron Sprayers Ltd. Spraydome 3049 CDA

3049 CDA Major Assemblies and Fixings Parts List

ITEM PART NO. DESCRIPTION QTY

1 Section 2.1 SHIELD ASSEMBLY COMPLETE 1

2 Section 2.2 CARRIAGE FRAME ASSEMBLY 1

3 Section 2.2 SHIELD SUPPORT FRAME 1

4 Section 3.1 TANK SYSTEM COMPONENTS 1

5 Section 3.2 PUMP SYSTEM COMPONENTS 1

6 Section 3.3 RINSE TANK COMPONENTS 1

7 Section 3.3 HAND WASH TANK COMPONENTS 1

8 UF210 SCREW M8 x 12 4

9 10452

Section 2.4 RH SD1200 KIT FOR SD3049 COMPLETE 1

10 10453

Section 2.4 LH SD1200 KIT FOR SD3049 COMPLETE 1

11 UF029 NUT, 3/8 BSW, NYLOC, BZP 10

12 UF019 BOLT, 3/8" BSW X 1 1/4" 6

13 UF065 BOLT, 3/8" BSW X 2 1/2" HEX 4

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Micron Sprayers Ltd. Spraydome 3049 CDA

2 MECHANICAL COMPONENTS

2.1 Shield Assembly

Figure 2 – Shield Assembly

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Micron Sprayers Ltd. Spraydome 3049 CDA

Shield Assembly Parts List

ITEM PART NO. DESCRIPTION Qty

1

ZS560

WING, LH, SD3049, COMPLETE

1

2 ZS559 WING, RH, SD2049, COMPLETE 1

3 ZS561 CENTRE, SD3049, COMPLETE 1

4 GE038 STRAIGHT FITTING, NYLON, 16mm 2

5 ZS265R/9 HOSE AND CABLE ASSEMBLY, RH WING, 3049 1

6 GE052 ELBOE, 90°, ADAPTAFLEX 2

7 UF021 BOLT, 3/8" x 2" 4

8

ZS327

POLY COVER, CENTRE, 3049

2

9 ZS328 PLOY END COVER 2

10 ZS562 BRUSH AND ALUMINIUM, WING, SD3049 2

11

ZS557

FRAME, WING, SD3049

2

12 ZS558 SLIDE INNER, RH, 3049 1

13 ZS228L SLIDE INNER, LH, SD3049 1

14 UF016 SET SCREW, 1/4" BSW x 3/4" 8

15 UF029 NUT, 3/8 BSW, NYLOC, BZP 4

16 AL014 ADAPTER, 1/8 BSP x 6 mm 2

17 GO001 GOYEN SOLENOID COMPLETE 1

18 UF094 SCREW 6 x 1/2" UNC, ZP 2

19 ZE008 CONNECTOR, 3 WAY 1

20 Section 3.5 HEAD ASSEMBLY, CDA, SPRAYDOME 4

21

UF028

Nut, 1/4" BSW, Nyloc, ZC

4

22 ZS265L/9 HOSE AND CABLE ASSEMBLY, LH WING, 3049 1

23 SM019 ACCESS PANEL COVER , YELLOW

(supplied complete with press studs) 2

24 ZS257 POLY COVER, CENTRE, SPRAYDOME 2

25

ZS258

SEAL, RUBBER, ADJUSTABLE SPRAYDOME

1

26 RS044_0.320 ALUMINIUM EXTRUSION 1

27 UF034 POP RIVET, 73AS 6-12 11

28 RS044_0.560 ALUMINIUM EXTRUSION 1

29 RS044_0.320 ALUMINIUM EXTRUSION 1

30 ZS556 FRAME, CENTRE SECTION, SD3049 1

31 ZS265R/2 4 HEAD SDOME RH WING HOSE& CABLE ASSY

32

ZS265L/2

4 HEAD SDOME LH WING HOSE& CABLE ASSY

33 ZS241_30-49 BRUSH AND ALUMINIUM MOUNT, SD30/49 2

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Micron Sprayers Ltd. Spraydome 3049 CDA

2.2 Chassis Components

Figure 3 – Chassis Components

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Micron Sprayers Ltd. Spraydome 3049 CDA

Chassis Components Parts List

ITEM PART NO. DESCRIPTION QTY

1 Section 2.3 CARRIAGE FRAME ASSEMBLY 1

2 UF037 BOLT, 1-2BSWx1-1-2 ZC 6

3 UF018 BOLT, 3/8" BSW x 1" 10

4 ST053 JOCKEY WHEEL, 90° SWIVEL 2

5 UF029 NUT, 3/8 BSW, NYLOC, BZP 10

6 ZU015 CLAMP BOLT 8

7 9186 SLIDE TUBES, OUTER 1

8 UF030 NUT, 1/2" BSW NYLOC ZC 6

9 9191 CONDUIT MOUNTING PLATE 1

10 UF016 SET SCREW, 1/4" BSW x 3/4" 6

11 UF083 WASHER, SPRING, 1/4 x 1/8 x 1/16, ZP 6

12 UF004 WASHER, FLAT, 1/4" x 5/8 x 18G, ZP 6

13 9185 SHIELD SUPPORT FRAME 1

14 9193 4 CONDUITS MOUNTING BRACKET 1

15 9192 3 CONDUITS MOUNTING BRACKET 1

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Micron Sprayers Ltd. Spraydome 3049 CDA

2.3 Carriage Frame Assembly

Figure 4 – Carriage Frame Assembly

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Micron Sprayers Ltd. Spraydome 3049 CDA

Carriage Frame Assembly Parts List

ITEM PART NO. DESCRIPTION QTY

1 9131 SD3049 CARRIER FRAME 1

2 9139 REAR HEIGHT ADJUSTMENT ARM 2

3 UF030 NUT, 1/2" BSW NYLOC ZC 17

4 UF037 BOLT, 1-2BSWx1-1-2 ZC 8

5 UF029 NUT, 3/8 BSW, NYLOC, BZP 4

6 9135 SMALL TANK MOUNT 2

7 UF019 BOLT, 3/8" BSW X 1 1/4" 4

8 10607 CLAMP BOLT 5/8" x 2" 4

9 UF038 1/2"BSW x 3"1/2 ZC HEX BOLT - 1"3/8 LG THREAD 1

10 10603 RATCHET (FRONT HEIGHT ADJUSTMENT) 1

11 10606 TOW EYE 1

12 9134 TOW BAR A FRAME 1

13 UF069 5/8" BSW ZC NYLOC NUT 2

14 UF093 5/8"BSW x 3"1/2 ZC HEX BOLT - 1"5/8 LG THREAD 2

15 9133 WHEEL MOUNT 1

16 SC005 U-BOLT, M10 (WHEEL MOUNT) 4

17 10609 JACK, REAR HEIGHT ADJUSTMENT 1

18 9132 VERTICAL SUPPORT, WHEEL MOUNT 2

19 ZS283 SUSPENSION ASSEMBLY, WITH FIXINGS

AND WHEEL NUTS 2

20 UF052 NUT, NYLOC, 5/16 BSW 6

21 UF041 SET SCREW, 5/16 BSW x 1 zp 6

22 ST045 WHEEL AND TYRE ASSEMBLY, 23 x 10.5-12 2

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Micron Sprayers Ltd. Spraydome 3049 CDA

2.4 Spraydome 1200 CDA Outrigger Assembly (Optional)

Figure 5 – Spraydome 1200 CDA Outrigger Assembly

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Micron Sprayers Ltd. Spraydome 3049 CDA

Spraydome 1200 CDA Outrigger Assembly Parts List

ITEM PART NO. DESCRIPTION QTY

1 9072 CHASSIS ARM REAR GUARD 2

2

9106

HEX HEAD FLANGE SCREW M6x10, 8.8, ZN PLT

8

3 9103 SCREW M8x40 S/S A2 1

4 5160 WASHER, FLAT, 4

5 9081 STOP TUBE 1

6 5159 NUT M8 1

7 GS014 LINCHPIN 1/4" (6mm) 1

8

5995

NUT, M16 NYLOC, A4 S/S

2

9 5994 WASHER ( FORM 'A'), M16 FLAT, S/S 2

10 9231 OFFSET INNER SLIDE 1

11 9074 Ø 16 THREADED SHAFT 2

12 6292 SCREW M8x20 S/S A2 2

13 9075 Ø12 PIN 1

14 GS076 R-PIN Ø3mm 1

15 9073 PIVOT ARM GUARD 2

16 9070 PIVOT ARM 1

17 9083 SELF LUBRICATING BEARING - 16 x 20 x 20LG 4

18 7699 GREASE NIPPLE - 1/8" BSP - STRAIGHT 2

19 ZU005 CONNECTING LINK 1

20 5971 SCREW M6 x 25 HEX 1

21 5722 WASHER M6 3

22 5984 NUT, M6 NYLOC 1

23 IE005 TENSION SPRING 1

24 9090 CHASSIS ARM RH FRONT GUARD 1

25 9071 CHASSIS ARM LH FRONT GUARD 1

26 9069 CHASSIS ARM 1

27 AL014 ADAPTER, 1/8 BSP x 6 mm 2

28 BI044 SOLENOID 1

29 9789 SOLENOID MOUNT BRACKET 1

30 GE001 SADDLE CLAMP 16 mm 3

31

9232

SOCKET SCREW, M5 x 10, BUTTON HEAD

6

32 ZU065 SPRAYDOME 1200 DOME ASSEMBLY

1

1

33 AA277

Section 3.4 HEAD ASSEMBLY, 1000/1200 CDA 1

1 Replacement bearing available part number GB002 and replacement retaining clip part number GB003

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Micron Sprayers Ltd. Spraydome 3049 CDA

3 PLUMBING, ATOMISERS AND ANCILLARIES

3.1 Tank System Components

Figure 6 – Tank System Components

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Micron Sprayers Ltd. Spraydome 3049 CDA

Tank System Components Parts List

ITEM PART NO. DESCRIPTION QTY

1 TP001 200 LITRE TANK WITH MOUNT, CAP AND

BASKET 1

2 TP003 LID 1

3 TP004 STRAINER BASKET 1

4 BI048 ADAPTER, 2" x 1" M/F 1

5 BI046 BALL VALVE, 1", PVC 1

6 BI045 HOSE BARB, 3/4" x 1" BSP 1

7 NH006 HOSE CLIP, 17 mm 2

8 BI023 HOSE BARB, (NUT AND TAIL) N3412 2

9 BI006 ADAPTER, 3/4" x 1/2" M/F 2

10 HN009 BACK NUT, 1/2" 1

11 HN010 SEAL, BACK NUT, 1/2" 11

12 ZT034 FLANGE, BULKHEAD, 1/2" 11

13 AL037 HOSE BARB, ELBOW, 8 mm x 3/8 BSP 11

14 BI010 ADAPTER, 3/4" x 1/2" M/M 1

15 BI081 BALL VALVE, 15 mm, M/F, BRASS 1

16 BI042 ADAPTER, 2" x 3/4" M/F 1

1 Fitted to inside of tank

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Micron Sprayers Ltd. Spraydome 3049 CDA

3.2 Pump System Components

Figure 7 – Pump System Components

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Micron Sprayers Ltd. Spraydome 3049 CDA

Pump System Components Parts List

ITEM PART NO. DESCRIPTION QTY

1 AL001 SOCKET, QUICK RELEASE, 1/4" BSPT F 2

2 BI032 ELBOW, 1/4" M/F, BRASS 1

3 BI009 ADAPTER, 1/4" M/M 3

4 BI033 TEE, 1/4", BRASS 2

5 AL019 ADAPTER, 3/8" x 1/4" M/M 1

6 ZT032 VALVE, GREENBACK, MODIFIED 1

7 NH006 HOSE CLIP, 17 mm 2

8 BI001 HOSE, 1/2" 11

9 ST008 PLUG, 2 PIN (MALE), IN-LINE 1

10 RM010 PUMP, 7.7 L/min 3/8" NPTF(BYPASS) 1

11 UF027 NUT, 10-24, NYLOC 4

12 UF003 WASHER, FLAT, 3-16 x 5-8 x 18 g 4

13 UF015 SET SCREW, 3-16 BSW x 1 4

14 BI025 HOSE BARB, 1/2" x 1/2" 1

15 8044 FILTER ELEMENT, 80 MESH, BLUE 1

16 ZT033 VALVE, 3 WAY 1

17 AL026 ADAPTER, 3/8 x 3/8 1

18 BI076 ADAPTER, 3/8" x 1/2" BSP M/F 1

19 CL040 FILTER HOUSING, 1/2" (COMPLETE) 1

1 When ordering this item, please state the length required in metres

20

Micron Sprayers Ltd. Spraydome 3049 CDA

3.3 Rinse and Hand-Wash Tank Components

Figure 8 – Rinse and Hand-Wash Tank Components

ITEM PART NO. DESCRIPTION QTY.

1 VE001 TANK, 10 LITRE, (RINSE AND HAND WASH) 1

2 UF210 SCREW, M8 x 12 2

3

AL042

REDUCING NIPPLE, 1/2 x 3/8

1

4 AL007 ADAPTER, 1/4" x 3/8" MF 1

5 BI003 COUPLING, 1/4" FF 1

6 ZT032 VALVE, GREENBACK, MODIFIED 1

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AL025

ELBOW, 1/2" x 3/8" M/M

1

8 CL073 FILTER (CUP STRAINER), 50 MESH 1

9 BI004 COUPLING, 3/8" F 1

10

AL015

HOSE BARB 8 mm x 3/8"

1

11 BI074 TUBE, 8 x 12 mm, CLEAR PCV 1

1

1 When ordering this item, please state the length required in metres

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Micron Sprayers Ltd. Spraydome 3049 CDA

3.4 1000/1200 CDA Head Assembly (AA277)

Figure 9 – 1000/1200 CDA Head Assembly

ITEM PART NO. DESCRIPTION QTY.

1 ZD009 FEED TUBE 6 mm 1

1

2 ZU023 ELBOW EB4 (MODIFIED) 1

3 MI013 FEED NOZZLE, BLUE 1

4 ZD004

Section 3.5.1 CDA HEAD WITH ATOMISER DISC (ULVA+) 1

5 UF031 NUT, NYLOC, M20 1

6 ZD001 SPACER 2

7 UF010 SCREW, SELF TAPPING, 4BA X 1/2" 2

8 ZD003 1000/1200 HEAD BRACKET 1

1 When ordering this item, please state the length required in metres

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Micron Sprayers Ltd. Spraydome 3049 CDA

3.5 Head Assembly Adjustable Spraydome

Figure 10 – Head Assembly Adjustable Spraydomey

ITEM PART NO. DESCRIPTION QTY.

1 ZS202 HEAD BRACKET, ADJUSTABLE SPRAYDOME 1

2 UF010 SCREW, SELF TAPPING, 4BA x 1/2" 2

3 ZD009 FEED TUBE, 6 mm 1

1

4 ZU023 ELBOW, EB4 (MODIFIED) 1

5

MI013

FEED NOZZLE, BLUE

1

6 ZD004

Section 3.5.1

CDA HEAD WITH ATOMISER DISK (ULVA+) 1

1 When ordering this item, please state the length required in metres

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Micron Sprayers Ltd. Spraydome 3049 CDA

3.5.1 CDA Head Assembly with Atomiser Disc - Ulva+ (ZD004)

Figure 11 – CDA Head Assembly with Atomiser Disc - Ulva+ (ZD004)

ITEM PART NO. DESCRIPTION QTY.

1 MI025 ATOMISER DISC ASSEMBLY 1

2 5399 SCREW, PAN HEAD, NO.6 X 3/8" SS 4

3 MI046 MOTOR FRONT PLATE, GREEN 1

4 5398 O-RING (ULVA+ MOTOR SHAFT) 1

5 5403 O-RING (ULVA+ MOTOR BODY) 1

6

MI009

MOTOR (ULVA+)

1

7 4134T WIRE 1 MM X 0.24 M, BLACK (WITH TERMINAL) 1

8 4368T WIRE 1 MM X 0.24 M, RED (WITH TERMINAL) 1

9 MI045 MOTOR HOUSING, GREEN 1

10 6717 BOOT, RUBBER 2

11 3512_20 BREATHER TUBE 1

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Micron Sprayers Ltd. Spraydome 3049 CDA

4 CONTROLLER, LAMP TYPE, 6-WAY

Figure 12 – Controller, Lamp Type, 6-Way

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Micron Sprayers Ltd. Spraydome 3049 CDA

Controller, Lamp Type, 6-Way - Parts List

ITEM PART NO. DESCRIPTION

1 10035 6 UNIT CONTROL BOX OUTER

2 UF048 SCREW, SELF TAP, 6-20 x 3/8" ZP

3 CB006 LABEL, CAUTION 12V 5W

4 ZE013 CONNECTOR BLOCK, 7 WAY

5 BI040 MICRO HOSE, 6 mm1

6 ZC010A DIODE ASSEMBLY

7 BI017 ELBOW, EB4

8 BI020 TEE, BARBED, 4 mm

9 DI002 FLOW METER, 30 LITRES PER HOUR

10 DI004 FLOAT, FLOW METER

11 ZU039 TRIMMER FOR FLOW METER-DI002

12 ST003 GLOBE, 12V 5W

13 ST004 LAMP ASSEMBLY

14 GE054 ADAPTAFLEX M40 STRAIGHT FITTING

15 ST007 GROMMET, 14.3 mm

16 ZC022 BACKPLATE FEED WIRE1

17 ST008 PLUG, 2 PIN (MALE), IN-LINE

18 10033 6 UNIT CONTROL BOX INNER

19 ST005 SWITCH, TOGGLE, 10A 250VAC

20 10034 6 UNIT CONTROL BOX BACKING

1 When ordering this item, please state the length required in metres

26

Micron Sprayers Ltd. Spraydome 3049 CDA

4.1 Power Wire Assembly

Figure 13 – Power Wire Assembly

ITEM PART NO. DESCRIPTION QTY.

1 ST009 SOCKET, 2 PIN, INLINE 1

2 GE035 SWITCH, INLINE 1

3 GE021 TERMINAL, M8, MT4 2

4 ST001 FUSE HOLDER 1

5 ST002 FUSE, 10A 1

6 GE012 CABLE, 2 CORE, RED/BLACK 11

1 When ordering this item, please state the length required in metres

1

2

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4

6

Notes

Notes

Copyright © Micron Sprayers Ltd.

2016

T

+44 (0)1885 482397

F

+44 (0)1885 483043

E

enquiries@micron.co.uk

T

+61 (0)8 8582 4077

E

enquiries@enviromist.com.au

General Enquiries:

Micron Group

Bromyard

Industrial Estate,

Bromyard, Herefordshire,

HR7 4HS, U.K.

Australian Enquiries:

Micron Group

P.O. Box 1246, Berri 5343,

South Australia

www.microngroup.com