LC810 And LC890 TC 350
User Manual: TC-350
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15 Dear customers, Very pleased that you will purchase and use the tire changer produced by our company We are the company with reputation of quality. We sincerely wish to produce quality goods under the ISO9001Quaality system and get the EU CE certificate to help you promote your business. Carefully read this operational manual before installation and use this operation manual. And also keep it with care for future reference. WARNING This instruction manual is the important part of the product. Please read it carefully and keep It properly. This machine is only applied to mount, demount and inflate the tire in the specified scope and not for any other purpose. The manufacturer will not be responsible for the damage or injury caused for the operation not properly and out of the range. NOTE This machine should be operated by the special trained qualified personnel. When operating, the unauthorized personnel will be kept far away from the machine. II WARNING This instruction manual is the important part of the product. Please read it carefully and keep It properly. Use This machine is only applied to mount, demount and inflate the tire in the specified scope and not for any other purpose. The manufacturer will not be responsible for the damage or injury caused for the operation not properly and out of the range. NOTE This machine should be operated by the special trained qualified personnel. When operating, the unauthorized personnel will be kept far away from the machine. Please note the safety label stuck on the machine. Operators should wear safety protective facilities such as working suit, protective glasses, eye plug and safety shoes. Keep your hands and body from the movable parts as possible as you can. Necklace, bracelet and loosen clothing may cause dangerous to the operators. Tire changer should be installed and fixed on the flat and solid floor. The more than 0.5m of distance from the rear and lateral side of the machine to the wall can guarantee the perfect air flow and enough operation space. Do not place the machine in the site of high temperature, high humidity, dust and with flammable and corrosion gas. Without the permission from the manufacturer, any change on the machine parts will cause injury/damage to the machine/operator. Pay attention that the tire changer should be operated under the specified voltage and air pressure. If you want to move the tire changer, you should under the guidance of the professional service personnel. SAFTTY LABEL INSTRUCTION Keep your hands far from tire when operation Carefully read operation manual before operation III When operation , wear the protective facilities electrical shock! When rapid ensure inflation, the wheel clamped. Do not reach any part of your body under the demount tool. When operation, do not wear long hair, loosen clothing and jewelries.. When breaking bead, the bead Breaking blade will quickly move leftwards. When operation, do not reach your hand under the falling objects. Note: when press the tire, the opened clamp cylinder may injury the hand of the operator. Remember, do not touch the side wall of the tire. When clamping the rim, do not Reach your hand or other parts Of the body in between the clamp & the rim. Do not stand behind the column to Avoid the column from injuring the persons when swing. SAFETY LABEL POSITION DIAGRAM Pay attention to keep the safety labels complete. When it is not clear of missing, you should change the new label. You should let the operators see the safety labels clearly and understand the meaning of the label. IV V CONTENT CHAPTER Ⅰ BRIEF INTRODUCTION--------------------------------------------------------------------------------------------------1 1.1BRIEF INTRODUCTION------------------------------------------------------------------------------------------------------------------1 1.2EQUIPMENT OVERALL DIMENSION (EXCLUDING THE ASSSISTANT) --------------------------------------------------1 1.3 TECHNICAL PARAMETER-------------------------------------------------------------------------------------------------------------1 1.4 APPLICATION SCOPE-------------------------------------------------------------------------------------------------------------------1 1.5ENVIRONMENT REQUIREMENT-----------------------------------------------------------------------------------------------------1 CHAPTER Ⅱ CONFIGERATION AND OPERATION-------------------------------------------------------------------------------2 CHAPTER Ⅲ INSTALLATION AND CALIBRATION--------------------------------------------------------------------------------2 3.1 OPEN PACKAGE CARTON-------------------------------------------------------------------------------------------------------------3 3.2 INSTALLATION OF THE COLUMN---------------------------------------------------------------------------------------------------3 3.3AIR SOURCE INSTALLATION---------------------------------------------------------------------------------------------------------4 CHAPTER Ⅳ DEMOUNT AND MOUNT TIRE----------------------------------------------------------------------------------------6 4.1 DEMOUNT TIRE---------------------------------------------------------------------------------------------------------------------------6 4.2 MOUNT TIRE-------------------------------------------------------------------------------------------------------------------------------7 4.3 INFLATION----------------------------------------------------------------------------------------------------------------------------------7 4.4RAPID INFLATION-------------------------------------------------------------------------------------------------------------------------8 CHAPTER Ⅴ MAINTANENCE AND REPAIR-----------------------------------------------------------------------------------------8 CHAPTERVI INSTALLATION & OPERATION OF THE ASSISTANT ARM------------------------------------------------10 6.1 LEFT ASSISTANT INSTALLATION ------------------------------------------------------------------------------------------------10 6.2 RIGHT ASSISTANT INSTALLATION-----------------------------------------------------------------------------------------------12 CHAPTER ⅦTRANSPORTATION------------------------------------------------------------------------------------------------------13 CHAPTER Ⅷ ELECTCTRICAL AND PENUMATIC DRAWING---------------------------------------------------------------14 CHAPTER IX GENERAL TROUBLESHOOTING AND SOLUTION------------------------------------------------------------20 VI ( LC800 has adopted the enlargement of the CHAPTER Ⅰ BRIEF INTRODUCTION movement base and clamp diameter for demount and mount the motorcycle tire. 1.1BRIEF INTRODUCTION This series of equipment is the tire changer with fixed column and rocker arm tire changer. It is suitable to 1.5ENVIRONMENT REQUIREMENT mount, demount and inflate all types of motorcycle tire ambient temperature 0℃~45℃ with tube & tubeless. The operation is easy, convenient, relative humidity 30~95% safety and reliable. It is the necessary equipment for sea level the auto service shop and tire shop. without dust and flammable and explosive gas max.1000M The operation space around the machine wills not This series of machine can be divided into 4models. smaller than the indicated They are LC890,LC850,LC800 (cylindrical column) in FIG1 and LC112/lc810(square column) The corresponding models with the quick inflation function are:GT890,GT850,GT800(cylindrical column). Among them LC890 and GT890 and be equipped with the assistant to adapt to demount and mount the low profile and stiff tires. If the machine is installed outdoors, you must have the protective sheds to 1.2EQUIPMENT OVERALL DIMENSION protect the rain and sun.It is forbidden to use in (EXCLUDING THE ASSSISTANT) model the site with the flammable gas! height length width(mm) Net weight (mm) (mm) LC(GT) 890 2040 1135 870 223/233 LC(GT) 850 1820 985 780 200/210 LC(GT) 800 1858 975 895 210/220 LC112/810 1815 965 795 190 kg 1.3 TECHNICAL PARAMETER Operation pressure:8-10bar motor : 50Hz 380V 0.75Kw (standard) 220V/110V 50Hz/60Hz 1.1Kw(optional) turntable speed:6rpm noise:<70dB(A) 1.4 APPLICATION SCOPE model Max. wheel diameter Max. wheel width LC890(GT) 1250mm(49″) 400mm(16″) 10″~20″ 12″~23″ LC850(GT) 960mm(37″) 305mm(12″) 10″~18″ 12″~21″ LC800 960mm(37″) 305mm(12″) 8″~20″ 10″~22″ GT800 960mm(37″) 305mm(12″) 10″~20″ 12″~23″ LC112/810 960mm(37″) 305mm(12″) 10″~18″ 12″~21″ 15 rim diameter(outer clamp) rim diameter(inner clamp) CHAPTER Ⅱ CONFIGERATION AND OPERATION FIG 3 图 2 FIG 2 1-vertical shaft spring 2 – rocker valve CHAPTER Ⅲ INSTALLATION AND 3- hexagon shaft 4- demount head CALIBRATION 5- claw 6- tumtable 7-operation lable 8- tumtable pedal 9- clamp pedal 10- tire press pedal spare parts of the machine will cause the damage on 11- limit handle 12- lock handlel the machine. 13- column 14- inflation gun 15-clamp cylinder 16- blade handle 17- air source fitting 18–bead breaking Before installation and debug, carefully read this manual. The unauthorized change on the parts and Installation and debug personnel should have the specific electrical knowledge. Operators must be trained and authorized. cylinder 19- tire press arm 21 –crowbar 20 -bead breaking blade 22- air tank Before installation, carefully read the equipment list. If any question, please contact with the dealers or our company. 23 –inflation gauge box To ensure the success of the installation and debug, please prepare the following common tools: 2 Two wrenches ( 10″ ) , one socket wrenches, one 3.2.2 Place the column on the body. The direction of hexangular wrench, one tung and one screw driver. the warning label is forwards. Make the holes on the column base plate align to thread holes on the body. Once again assemble the removed the bolt(3.2.1), One hammer and one multi-purpose meter elastic washer and plate washer and plate washer 3.1DEPACKAGE removed in 3.2.1The torque is 70 N·M(FIG5)Use 3.1.1 According to the de-package instruction on the torsion wrench to tight. package box, to detach the box and remove the package material to check if the machine damage or 3.2.3 Use the wrench to remove the screw(FIG 6-3) not and if the spare parts completed. hexangular shaft(FIG6-1)and take off the vertical shaft cap( FIG 6-2). When remove the screw on the vertical 3.1.2Keep the package material far away from the shaft cap, you need use the lock handle to lock the working site and deal with it properly. hexangular shaft to avoid sliding off to damage the machine or injury personnel! 3.2 INSTALLATION Install the vertical shaft spring(FIG7-1)on the vertical 3.2.1After un-package the package carton, take out shaft. Mount the vertical shaft cap and mount the accessory boxes(FIG 4-1),bead breaking arm(FIG removed screw and assemble the hand wheel into the 4-5)and column assembly(FIG 4-2). And position the nut bushing of the rocker arm(FIG 7-2)。 body according to the FIG1.4. Remove the bolt(FIG 4-4), elastic washer and plate washer on the body. 3.2.4Remove the lock nut at the front end of the bead breaking cylinder piston rod(FIG 8-1)and use the wrench to remove the nut on the bead breaking arm bolt(FIG8-4) Remove the bolt(FIG8-3)and hang the spring(FIG8-2) FIG 4 FIG 6 FIG 5 3 FIG 7 FIG 9 FIG 10 FIG 8 Note:If the machine is the one with the quick inflation, 3.2.5Position the bead breaking arm shaft bushing into please open the side panel and insert 2 pieces of the bead breaking support plate on the body(FIG 9-1) Ø12pu hose to align the hole and install the bead breaking bolt(FIG at the inlet of the quick deflation valve into the 2 9-2)and assemble the nut to lock(FIG 8-4). Insert the Ø12nozzle and then install the side panel. piston rod(FIG10-2)through the hole of the bead breaking slide bushing(FIG10-1). The surface of the 3.2.6 If being equipped with the tool box, you must fix slide bushing should be outwards(FIG 10). Assemble firmly and the column completely installed. the removed nut(FIG 8-1)into the front end of the piston rod. The nut will be assembled. The distance 3.3 AIR SOURCE FITTING INSTALLATION: from the edge of the bead breaking blade to the bead breaking rubber is 30~40mm(FIG11). Hang the spring. When the machine out of the factory, the air source (FIG9-3)。 fitting has been detached and placed in the accessory box and the fitting will be installed when it is in the site of the customers again. 4 3.3.1Take out the air source fitting out from the accessory box and the screw and remove the oil and dust. Use the screw to fix it on the right side of the body (fig12)。 FIG 14 3.3.3Connect the inflation gun or inflation gauge box: Inlay the adapter of the inflation gun or inflation gauge box into the groove(fig15) on the open nut on the air source fitting. Tight the open nut and then connect the air source. FIG 11 3.3.4 Air source has been adjusted before ex-factory. If it needs change, adjust again:Pressure: Lift up the pressure adjustable button( FIG16-1 ) and twist clockwise and the air pressure will increase. Meanwhile, if counterclockwise, the air pressure will decrease. Oil Feed:Use screw driver to twist the screw(FIG16-2). If clockwise, the oil dropping speed will slow. If counterclockwise, it will become fast. FIG 12 3.3.2 Connect the air hose. Detach the adapter on the ø8 PU hose on the side wall of the body and insert it into the elbow. See the fig13/14. And the adapter is to keep the hose from sliding into the body. FIG 15 FIG 13 5 FIG 16 CHAPTER wheel according to the different rim. To detach the lip DEMOUNT AND smoothly, you can use the brush to spread the lubricant or thick soap liquid between the lip and rim. MOUNT TIRE 4.1.3Position the hexangular shaft (FIG 2-3) to the 4.1 DEMOUNT TIRE working position to make the demount tool close to the 4.1.1 Deflate the air in the tire completely and pull out rim of the wheel. And use the hand wheel (FIG 7-2) to the core. Use the special tool to detach the weight on push against the rocker arm and then use the lock the rim ( FIG17). handle( FIG 2-12) to lock. The demount tool will automatically move a little of gap (FIG19). The angle of the demount tool has been calibrated according to the standard rim (13"). If handling the extra-big or extra-small rim, you can reposition. FIG 17 FIG 19 FIG 18 4.1.2 Place the tire between then bead breaking blade and tire pressing runner clog.(fig18) Then step down the tire press pedal to detach the rim from the tire(fig2-10 or 3-10). Repeat the same operation on the other parts of the tire to make the tire completely detached from the rim. Place the wheel with the tire detached from the rim on the turntable and step the FIG 20 clamp pedal(fig2-9; 3-9) to clamp the rim. You can select the outer clamp and inner clamp to clamp the 6 FIG 4.1.4 Use the crowbar to detach until the lip to the 4.2.3If there is tube, place it in the tire and plug the core. hump of the demount tool (FIG20). Step the turntable And assemble the lip according to the above mentioned rotation pedal(FIG2-8)to rotate the turntable clockwise step(FIG22). In the process of clamping the rim, do not until the entire lip completely detached. If handling the reach your hands in between the rim and the claw to tube tire, to avoid the damage on the tube, you should avoid the damage to the personnel. keep the nozzle of the tire 10cm from the right side of the demount tool when demounting. If the demount of the tire is jammed, please stop the machine immediately and then lift up the pedal to let the turntable rotate counterclockwise to remove the resistance! 4.1.5 When handling the tube tire, Take out the tube and then move the lower lip upwards to the upper edge of the rim and then repeat the above steps to detach the other lip . In the process of demounting tire, you should keep your hands and the other parts of your body from the movable parts. Necklace, bracelet and the loose clothing can injury personnel! FIG 22 4.2 MOUNT TIRE: Before mount tire, check if the tire and rim are of the same dimension! 4.2.1 Clean the dirt and rust on the rim and lock it on the chuck. Lock the rim on the turntable. 4.2.2 Spread the lubrication liquid or soap liquid around the lip. Tilt the tire against the rim and keep the front end upwards. Press down the hexangular shaft to move the demount arm to contact with the rim and lock. The left lip above the tail of the demount tool and the right lip will be positioned under the front end of the demount tool (FIG 21),Clockwise rotate the turntable to FIG 23 guide the bottom lip into the tire detaching slot. 4.3 INFLATION: When inflating the tire, please be carefully and series obey the operation process. Check the air route to see if the air connection is OK. This machine is equipped with an inflation gauge for monitoring the inflation of the tire and the inflation pressure(FIG22). 7 FIG 21 FIG * When the air pressure needed for inflation relatively 1. Loose the tire from the turntable. high, you can take off the tire and to inflate under the 2. Connect the inflation hose with the tire air core. See protective cover. FIG23. * When inflating the tire, please be carefully. Keep your hands and body away from the tire. 3. In the process of inflation, you should repeat switching the inflation gun to confirm the pressure indicated on the pressure gauge not exceed the scope specified by the manufacturer. The pressure decrease Chapter V MAINTANENCE & valve equipped in the machine make the pressure not to exceed 3.5bar. And the customer can get different REPAIR inflation pressure by adjust the pressure decrease valve according to the requirement. NOTE: Only the qualified professional personnel can execute 4. If the inflation pressures too high, you can press the maintenance. Beforeany maintenance, Cut off the down the deflation press button on the inflation device power .And ensure the maintenance personnel can to reach the required air pressure. take charge of the power plug. Meanwhile, cut off the air supply and push the air supply switch to the off 4.4 Rapid Inflation(only for the machines with GT) position and completely deflate the residual air in the If the tubeless tire fit to the tire not tight, you can apply machine. To correctly use the tire changer and prolong the rapid inflation first and then common inflation: its working life, it is necessary to periodically 1. Clamp the wheel and connect the inflation hose. maintenance and repair according to the instruction manual. Or the running and reliability of the machine will be affected and the personnel near the machine or 2. Step down the inflation pedal to the bottom position the operator will be injured. (second gear) and quickly release the pedal when the tire is full to the position of the first gear The following position should be monthly maintenance: Keep the machine and working area clean. 3. Repeat stepping the pedal for many times to confirm the pressure indicated on the pressure gauge not Use the diesel oil to clean the hexangular shaft exceeds the pressure specified (FIG24),Use the machine oil to lubricate. by the manufacturer. Use the diesel oil to clean the turntable claw and its Note:In this process, you should ensure the guide and use the lithium base oil to lubricate (FIG25), wheel has been tightly clamped. Or you will be in the dangerous of lose your life. Periodically check the lubrication oil level in the oil fog device. If the oil level lower than the oil scale, please Warning!Explosive! feed in the SAE30 lubrication oil in time(FIG 26) Periodically drain out the water and impurity in the oil When inflating, please obey the following instructions: water separator. *Carefully check if the tire and the rim are of the same dimension and check the wear condition of the tire to Periodically check and adjust the tension of the driven confirm the tire not damaged before inflation. belt. Properly adjust the adjust nut in A and B to realize the proper tension.(FIG27). 8 of the screws and nuts.(FIG 28) Check all the connect parts and tight the loosen bolt. FIG 26 FIG 24 FIG 27 LOCK PLATE LOCK FIG 25 CAM HANDLE HEXANGULAR SHAFT & LOCK PLATE LOCK GAP ADJUST NUT ADJUSTMENT When press downward the hexangular lock handle, the HEX hexangular shaft will vertically slide under the effect of SHAFT the weight of the hexangular shaft and return spring. When the lock handle rotate clockwise for about 100 degree, the cam connected to the handle will push up FIG 28 the lock plate to lock the hexangular shaft. If you can not realize this situation, you can reach the target to lock the hexangular shaft through adjusting the position 9 CHAPTERVI INSTALLATION & OPERATION OF THE ASSISTANT ARM 6.1INSTALL THE LEFT ASSISTANT 6.1.1 PL330 left assistant can be equipped on the tire changer which can handle the tire with the diameter of 20″ to help complete the demount on the stiff and low profile tire. We can use it to handle the work which if difficult and impossible to do only by the operators. FIG 30 6.1.3 Push the platform of the base plate of the base assembly into the body through base plate on the Before installation, the power and air source left-back side of the body. Align the thread hole to the must be cut off! reinforce hole and use the bolt and washer to fix. 6.1.1 The left and right side of the base plate of body of (fig30). the tire changer which can handle the tire with the 6.1.4 Install the body bracket(fig31-1)on the seat diameter of more than 20″ all have the installation hole assembly. Align. Use the screw removed before to fix for the left assistant prepared. Before installation, you and not tighten can remove the side panel and take off the installation 6.1.5 Use the fix supporting bracket(fig32)to connect rubber plug. If there being the tool box, you should the body bracket and the body and insert the screw to detach the tool box. fix. 6.1.6Connect the air source hose(fig33-2)and use Y 6.1.2 Detach the package of the PL330assistant. Tee to connect the outlet hose and the other end Check the accessory according to the pack list. After connect with the inlet of the assistant pressure confirmation, takeout the base assembly(fig29) and adjusting valve. install the screw and washer on it. F FIG 31 FIG 29 10 6.1.8According to the fig36, fix the fix bracket on the body and fixes the tool box on the fix bracket and then use the lock nut to tight. FIG 32 6.1.7 Connect the air source, insert the press cone FIG roller connect rod ( fig34-1 ) into the rotation shaft hole(fig 34-2) of the rotation arm. Handle manual FIG 35 direction change valve to make the tip of the press cone roller coincide to the center of the turntable(fig35). If not coincide, use the screw to adjust the position of the base to realize the coincide. After adjustment, fix the bolt. FIG 36 6.1.9 As fig37, fix the cone support on the body bracket and install the press cone on the bracket. 6.1.10Loose the nut below the base and turn the screw clockwise until it against the ground and tight(fig38) FIG 33 and install The side panel and tool box removed in the FIG 37 FIG 34 11 FIG 40 FIG 38 6.1.1. At this moment, the installation of the left 6.2.3 Use the press(fig40-1)to press down the tire assistant completed. section by section rim detached from the mouth and use the brush to spread the lubricant on edge of the lip. 6.2INSTALL THE RIGHT ASSISTANT Position the demount tool(fig40-2 ) in the demount 6.2.1After detach the tire from the rim according to the position. Place the press beside of the demount tool to instruction of the chapter IV, we can execute the press down the lip and insert the crowbar below the following operations. demount tool in between the rim and lip(fig41),Lift up the press and move it to the position opposite to the 6.2.2 First, position the claw according to the dimension demount tool and press the lip into the tire detach of the tire and then clamp the rim by the claw and groove and then rotate the crowbar to lift the lip onto position the tire press cone roller at the center of the the demount tool(fig42). Rotate the turntable to detach rim(fig39). Push down the manual valve to press down the upper lip. the rim until the external rim of the rim is lower than the surface of the claw. At this moment, you can immediately lock the rim. Lift up the support arm and place it at the working position and take off the press cone roller and place it on the support. FIG 41 FIG FIG 39 12 6.2.5 MOUNT TIRE First, according to the step(4.2.1)~(4.2.3), install the lower lip and use the press to press the lower lip as shown In the fig45. Rotate the turntable by about 90°. And then clamp the press in the demount tool(fig46) and continually rotate the turntable until the completion of the operation.6.2.5 FIG 42 6.2.4 DETACH THE LOWER LIP: Use the disk to lift up the bottom of the tire from the bottom of the mouth (fig48) and detach the lower lip (fig43) according to the step(4.1.5). FIG 45 FIG 43 FIG 46 CHAPTER TRANSPORTATION When transport the machine must apply the original package and place According to the mark on the package. The machine must be transported by the forklift with the corresponding tonnage(FIG69)and the FIG 44 13 stacked layer will not exceed 3layers. FIG 47 CHAPTER ELECTCTRICAL AND PENUMATIC DRAWING 8.1.220V ELECTRICAL PRINCIPLE DRAWING 8.2.380V ELECTRICAL PRINCIPLE DRAWING 8.3.110V/220V ELECTRICAL PRINCIPLE DRAWING 8.4. PNEUMATIC PRINCIPLE DRAWING 14 8.1. 220V ELECTRICAL PRINCIPLE DRAWING PE N L SA FU20A BY 由用户完成的安装 CUSTOMER 电源线3X1.5mm 2 POWER CABLE 3X1.5mm2 QC 拆胎机 INTERNAL 内部连线 9 5 7 11 1 WIRING 3 0 10 6 8 12 2 4 1 2 MOTOR SWITH 电机转向开关 LW5D-16 16A/500V U1 Z2 U2 V1 M 1ph 220V 1.1KW 1400rpm TIRE拆胎机单相电机220V接线原理图(通用) CHANGER 1-PHASE MOTOR(220V) WIRING DRAWING (UNIVERSAL) 15 8.2. 380V ELECTRICAL PRINCIPLE DRAWING BY CUSTOMER 由 用 CABLE 户 完 成4X1.5mm2 的安装 POWER 电 源 线 4X1.5mm 胎机 INTERNAL 拆 WIRING 内部连线 MOTOR 电 机 转SWITH 向开关 TIRE CHANGER 3-PHASE MOTOR(380V) WIRING DRAWING (UNIVERSAL) 拆胎机三相电机 接线原理图 通用) 16 8.3.110V/220V ELECTRICAL PRINCIPLE DRAWING PE L1 AC 110V/220V L2 BY CUSTOMER 用户配置 FU1 FU2 FU1 FU2 40A 220V 5 9 3 1 11 7 0 兰 绿 10 12 8 6 2 4 1 110V 黄 2 红 MOTOR SWITH 电机转向开关 LW5-40 40A/500V VOTAGE SWITH 电压转换开关 2W30A 2 绿 4 U1 U2 Blue Red Green Yellow 黄 红 兰 6 U3 U4 5 11 Z1 Z2 LINE BANK 接线排 TB-2506L 600V/25A U2 U1 PE U3 U4 Z1 M Z2 1~ 1.1KW 4P 110/220V 50 60HZ TIRE CHANGER 扒胎机双压电机连线图之二 DUAL VOLTAGE MOTOR ( II) TIRE CHANGER DUAL VOLTAGE MOTOR ( II) 17 8.4. PNEUMATIC PRINCIPLE DRAWING φ186/20X150 φ186/20X150 18 φ70/20X310 φ70/20X310 (IT) SEMI AUTOMATIC PNEUMATIC 半自动代快充型气动原理图 SEMI AUTOMATIC PNEUMATIC (IT) φ70/20X262 φ70/20X262 SEMI AUTOMATIC PNEUMATIC 半自动气动原理图 SEMI AUTOMATIC PNEUMATIC 1 φ80/20X80 2 φ70/20X310 φ70/20X310 3 φ186/20X150 φ66/66.5X16 4 φ66/66.5X16 4 5 6 19 CHAPTER TROUBLESHOOTING ANALYZE AND SOLUTION REASON CHAPTER TROUBLESHOOTING Turntable rotate in one direction. Universal switch contact burned Change Universal switch Turntable does not rotate. Belt damage Change belt Belt too loose Adjust the tension of the belt Motor or power source have problems Check motor, power source and power source cable Universal switch contact damage Change motor if motor burned Change Universal switch Turntable can not clamp the rim as Claw worn Change claws normal Clamp cylinder air leakage Change the air leakage sealing parts Quadric and hexangular shaft Lock plate not in position Refer to the chapter V Chassis pedal not return. Pedal return spring damage Chang torsion spring Motor not rotate or the output Drive system jam +Remove the jam torque not enough Capacitor broken down Change capacitor Voltage not enough Wait for the restore of the voltage Short-circuit Remove Air leakage Change sealing parts Mechanic fault Remove the fault Air pressure not enough Adjust the air pressure to meet the cannot lock Cylinder output force not enough requirement Air Leakage air hose broken pipe fitting broken sealing head broken loss of the sealing glue 20 Change broken parts Refill the sealing glue LC SERIES MACHINE OIL SAFETY DATA SHEET MOBIL XHP 222 ITEM Penetration rate25 QUALITY STANDARD mm/10 280 dropping point 280 anticorrosion passed Basic oil viscosity 220 oxidize stability 100h pressure-drop kpa 35 water lose percentage79% 5 copper corrosion 1A SAE30# LUBRICATION OIL ITEM QUALITY STANDARD density 15 0.893 Flash point 224 Pour point -18 viscosity 40 100 viscosity 100 11.2 Viscosity index 97 2# LITHIUM BASE GREASE ITEM Penetration rate QUALITY STANDARD 278 mm/10 dropping point 187 copper corrosion 100 24h oxidize stability(99 100h) anticorrosion(52 No change 0.2 48h) 1 level similarity viscosity(-15 、 10S¯¹)/(Pa·S) 800 water lose(35 8 1h) % CKC460 INDUSTRIAL GEAR OIL ITEM Viscosity QUALITY STANDARD 40 461 Viscosity index 92 Flash point 212 Freezing point -26 copper corrosion100 3h 1A mechanical impurity 0.007 Pour point -10 21
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