LC810 And LC890 TC 350

User Manual: TC-350

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15

Dear customers,
Very pleased that you will purchase and use the tire changer produced by our company
We are the company with reputation of quality. We sincerely wish to produce quality
goods under the ISO9001Quaality system and get the EU CE certificate to help you
promote your business.
Carefully read this operational manual before installation and use this operation manual.
And also keep it with care for future reference.

WARNING
This instruction manual is the important part of the product. Please read it carefully and keep It properly.

This machine is only applied to mount, demount and inflate the tire in the specified scope and not for any other
purpose.
The manufacturer will not be responsible for the damage or injury caused for the operation not properly and out of
the range.
NOTE
This machine should be operated by the special trained qualified personnel. When operating, the unauthorized
personnel will be kept far away from the machine.

II

WARNING
This instruction manual is the important part of the product. Please read it carefully and keep It properly.
Use
This machine is only applied to mount, demount and inflate the tire in the specified scope and not for any other
purpose.
The manufacturer will not be responsible for the damage or injury caused for the operation not properly and out of
the range.
NOTE
This machine should be operated by the special trained qualified personnel. When operating, the unauthorized
personnel will be kept far away from the machine.
Please note the safety label stuck on the machine.
Operators should wear safety protective facilities such as working suit, protective glasses, eye plug and safety
shoes. Keep your hands and body from the movable parts as possible as you can. Necklace, bracelet and loosen
clothing may cause dangerous to the operators.
Tire changer should be installed and fixed on the flat and solid floor. The more than 0.5m of distance from the rear
and lateral side of the machine to the wall can guarantee the perfect air flow and enough operation space.
Do not place the machine in the site of high temperature, high humidity, dust and with flammable and corrosion gas.
Without the permission from the manufacturer, any change on the machine parts will cause injury/damage to the
machine/operator.
Pay attention that the tire changer should be operated under the specified voltage and air pressure.
If you want to move the tire changer, you should under the guidance of the professional service personnel.
SAFTTY LABEL INSTRUCTION

Keep your hands far
from tire when operation

Carefully read operation
manual before operation
III

When operation , wear
the protective facilities

electrical shock!
When

rapid

ensure

inflation,

the

wheel

clamped.

Do not reach any part of your
body under the demount tool.

When operation, do not
wear long hair, loosen
clothing and jewelries..

When breaking bead, the bead Breaking
blade will quickly move leftwards.

When operation, do not
reach

your hand under

the falling objects.

Note: when press the tire, the
opened clamp cylinder may
injury the hand of the operator.
Remember, do not touch the side
wall of the tire.
When clamping the rim, do not
Reach your hand or other parts
Of the body in between the clamp
& the rim.
Do not stand behind the column to
Avoid the column from injuring the
persons when swing.

SAFETY LABEL POSITION DIAGRAM
Pay attention to keep the safety labels complete. When it is not clear of missing, you should change the new label.
You should let the operators see the safety labels clearly and understand the meaning of the label.

IV

V

CONTENT
CHAPTER Ⅰ BRIEF INTRODUCTION--------------------------------------------------------------------------------------------------1
1.1BRIEF INTRODUCTION------------------------------------------------------------------------------------------------------------------1
1.2EQUIPMENT OVERALL DIMENSION (EXCLUDING THE ASSSISTANT) --------------------------------------------------1
1.3 TECHNICAL PARAMETER-------------------------------------------------------------------------------------------------------------1
1.4 APPLICATION SCOPE-------------------------------------------------------------------------------------------------------------------1
1.5ENVIRONMENT REQUIREMENT-----------------------------------------------------------------------------------------------------1
CHAPTER Ⅱ CONFIGERATION AND OPERATION-------------------------------------------------------------------------------2
CHAPTER Ⅲ INSTALLATION AND CALIBRATION--------------------------------------------------------------------------------2
3.1 OPEN PACKAGE CARTON-------------------------------------------------------------------------------------------------------------3
3.2 INSTALLATION OF THE COLUMN---------------------------------------------------------------------------------------------------3
3.3AIR SOURCE INSTALLATION---------------------------------------------------------------------------------------------------------4
CHAPTER Ⅳ DEMOUNT AND MOUNT TIRE----------------------------------------------------------------------------------------6
4.1 DEMOUNT TIRE---------------------------------------------------------------------------------------------------------------------------6
4.2 MOUNT TIRE-------------------------------------------------------------------------------------------------------------------------------7
4.3 INFLATION----------------------------------------------------------------------------------------------------------------------------------7
4.4RAPID INFLATION-------------------------------------------------------------------------------------------------------------------------8
CHAPTER Ⅴ MAINTANENCE AND REPAIR-----------------------------------------------------------------------------------------8
CHAPTERVI

INSTALLATION & OPERATION OF THE ASSISTANT ARM------------------------------------------------10

6.1 LEFT ASSISTANT INSTALLATION ------------------------------------------------------------------------------------------------10
6.2 RIGHT ASSISTANT INSTALLATION-----------------------------------------------------------------------------------------------12
CHAPTER ⅦTRANSPORTATION------------------------------------------------------------------------------------------------------13
CHAPTER Ⅷ

ELECTCTRICAL AND PENUMATIC DRAWING---------------------------------------------------------------14

CHAPTER IX GENERAL TROUBLESHOOTING AND SOLUTION------------------------------------------------------------20

VI

( LC800 has adopted the enlargement of the

CHAPTER Ⅰ BRIEF INTRODUCTION

movement base and clamp diameter for demount and
mount the motorcycle tire.

1.1BRIEF INTRODUCTION
This series of equipment is the tire changer with fixed
column and rocker arm tire changer. It is suitable to

1.5ENVIRONMENT REQUIREMENT

mount, demount and inflate all types of motorcycle tire

ambient temperature 0℃~45℃

with tube & tubeless. The operation is easy, convenient,

relative humidity 30~95%

safety and reliable. It is the necessary equipment for

sea level

the auto service shop and tire shop.

without dust and flammable and explosive gas

max.1000M

The operation space around the machine wills not
This series of machine can be divided into 4models.

smaller than the indicated

They are LC890,LC850,LC800 (cylindrical column)

in FIG1

and LC112/lc810(square column)
The corresponding models with the quick inflation
function are:GT890,GT850,GT800(cylindrical column).
Among them LC890 and GT890 and be equipped with
the assistant to adapt to demount and mount the low
profile and stiff tires.
If the machine is installed outdoors, you must
have the protective sheds to

1.2EQUIPMENT OVERALL DIMENSION

protect the rain and sun.It is forbidden to use in

(EXCLUDING THE ASSSISTANT)
model

the site with the flammable gas!

height

length

width(mm) Net weight

(mm)

(mm)

LC(GT) 890

2040

1135

870

223/233

LC(GT) 850

1820

985

780

200/210

LC(GT) 800

1858

975

895

210/220

LC112/810

1815

965

795

190

kg

1.3 TECHNICAL PARAMETER
Operation pressure:8-10bar
motor : 50Hz 380V 0.75Kw (standard)
220V/110V

50Hz/60Hz

1.1Kw(optional)

turntable speed:6rpm
noise:<70dB(A)
1.4 APPLICATION SCOPE
model

Max. wheel diameter

Max. wheel width

LC890(GT)

1250mm(49″)

400mm(16″)

10″~20″

12″~23″

LC850(GT)

960mm(37″)

305mm(12″)

10″~18″

12″~21″

LC800

960mm(37″)

305mm(12″)

8″~20″

10″~22″

GT800

960mm(37″)

305mm(12″)

10″~20″

12″~23″

LC112/810

960mm(37″)

305mm(12″)

10″~18″

12″~21″

15

rim diameter(outer clamp) rim diameter(inner clamp)

CHAPTER Ⅱ CONFIGERATION
AND OPERATION

FIG 3

图
2
FIG 2
1-vertical shaft spring

2 – rocker valve

CHAPTER Ⅲ INSTALLATION AND

3- hexagon shaft

4- demount head

CALIBRATION

5- claw

6- tumtable

7-operation lable

8- tumtable pedal

9- clamp pedal

10- tire press pedal

spare parts of the machine will cause the damage on

11- limit handle

12- lock handlel

the machine.

13- column

14- inflation gun

15-clamp cylinder

16- blade handle

17- air source fitting

18–bead breaking

Before installation and debug, carefully read this
manual. The unauthorized change on the parts and

Installation and debug personnel should have the
specific electrical knowledge.
Operators must be trained and authorized.

cylinder

19- tire press arm
21 –crowbar

20 -bead breaking
blade
22- air tank

Before installation, carefully read the equipment list. If
any question, please contact with the dealers or our
company.

23 –inflation gauge box

To ensure the success of the installation and debug,
please prepare the following common tools:
2

Two wrenches ( 10″ ) , one socket wrenches, one

3.2.2 Place the column on the body. The direction of

hexangular wrench, one tung and one screw driver.

the warning label is forwards. Make the holes on the
column base plate align to thread holes on the body.
Once again assemble the removed the bolt(3.2.1),

One hammer and one multi-purpose meter

elastic washer and plate washer and plate washer
3.1DEPACKAGE

removed in 3.2.1The torque is 70 N·M(FIG5)Use

3.1.1 According to the de-package instruction on the

torsion wrench to tight.

package box, to detach the box and remove the
package material to check if the machine damage or

3.2.3 Use the wrench to remove the screw(FIG 6-3)

not and if the spare parts completed.

hexangular shaft(FIG6-1)and take off the vertical shaft
cap( FIG 6-2). When remove the screw on the vertical

3.1.2Keep the package material far away from the

shaft cap, you need use the lock handle to lock the

working site and deal with it properly.

hexangular shaft to avoid sliding off to damage the
machine or injury personnel!

3.2 INSTALLATION

Install the vertical shaft spring(FIG7-1)on the vertical

3.2.1After un-package the package carton, take out

shaft. Mount the vertical shaft cap and mount the

accessory boxes(FIG 4-1),bead breaking arm(FIG

removed screw and assemble the hand wheel into the

4-5)and column assembly(FIG 4-2). And position the

nut bushing of the rocker arm(FIG 7-2)。

body according to the FIG1.4. Remove the bolt(FIG
4-4), elastic washer and plate washer on the body.

3.2.4Remove the lock nut at the front end of the bead
breaking cylinder piston rod(FIG 8-1)and use the
wrench to remove the nut on the bead breaking arm
bolt(FIG8-4) Remove the bolt(FIG8-3)and hang the
spring(FIG8-2)

FIG 4

FIG 6

FIG 5

3

FIG 7

FIG 9

FIG 10

FIG 8

Note:If the machine is the one with the quick inflation,
3.2.5Position the bead breaking arm shaft bushing into

please open the side panel and insert 2 pieces of

the bead breaking support plate on the body(FIG 9-1)

Ø12pu hose

to align the hole and install the bead breaking bolt(FIG

at the inlet of the quick deflation valve into the 2

9-2)and assemble the nut to lock(FIG 8-4). Insert the

Ø12nozzle and then install the side panel.

piston rod(FIG10-2)through the hole of the bead
breaking slide bushing(FIG10-1). The surface of the

3.2.6 If being equipped with the tool box, you must fix

slide bushing should be outwards(FIG 10). Assemble

firmly and the column completely installed.

the removed nut(FIG 8-1)into the front end of the
piston rod. The nut will be assembled. The distance

3.3 AIR SOURCE FITTING INSTALLATION:

from the edge of the bead breaking blade to the bead
breaking rubber is 30~40mm(FIG11). Hang the spring.

When the machine out of the factory, the air source

(FIG9-3)。

fitting has been detached and placed in the accessory
box and the fitting will be installed when it is in the site
of the customers again.
4

3.3.1Take out the air source fitting out from the
accessory box and the screw and remove the oil and
dust. Use the screw to fix it on the right side of the body
(fig12)。

FIG 14
3.3.3Connect the inflation gun or inflation gauge box:
Inlay the adapter of the inflation gun or inflation gauge
box into the groove(fig15) on the open nut on the air
source fitting. Tight the open nut and then connect the
air source.

FIG 11
3.3.4 Air source has been adjusted before ex-factory. If
it needs change, adjust again:Pressure: Lift up the
pressure adjustable button( FIG16-1 ) and twist
clockwise and the air pressure will increase. Meanwhile,
if counterclockwise, the air pressure will decrease.
Oil Feed:Use screw driver to twist the screw(FIG16-2).
If clockwise, the oil dropping speed will slow. If
counterclockwise, it will become fast.

FIG 12
3.3.2 Connect the air hose. Detach the adapter on the
ø8 PU hose on the side wall of the body and insert it
into the elbow. See the fig13/14. And the adapter is to
keep the hose from sliding into the body.

FIG 15

FIG 13

5

FIG 16

CHAPTER

wheel according to the different rim. To detach the lip

DEMOUNT AND

smoothly, you can use the brush to spread the lubricant
or thick soap liquid between the lip and rim.

MOUNT TIRE

4.1.3Position the hexangular shaft (FIG 2-3) to the
4.1 DEMOUNT TIRE

working position to make the demount tool close to the

4.1.1 Deflate the air in the tire completely and pull out

rim of the wheel. And use the hand wheel (FIG 7-2) to

the core. Use the special tool to detach the weight on

push against the rocker arm and then use the lock

the rim ( FIG17).

handle( FIG 2-12) to lock. The demount tool will
automatically move a little of gap (FIG19).
The angle of the demount tool has been calibrated
according to the standard rim (13"). If handling the
extra-big or extra-small rim, you can reposition.

FIG 17

FIG 19

FIG 18
4.1.2 Place the tire between then bead breaking blade
and tire pressing runner clog.(fig18) Then step down
the tire press pedal to detach the rim from the
tire(fig2-10 or 3-10). Repeat the same operation on the
other parts of the tire to make the tire completely
detached from the rim. Place the wheel with the tire
detached from the rim on the turntable and step the

FIG 20

clamp pedal(fig2-9; 3-9) to clamp the rim. You can
select the outer clamp and inner clamp to clamp the
6

FIG

4.1.4 Use the crowbar to detach until the lip to the

4.2.3If there is tube, place it in the tire and plug the core.

hump of the demount tool (FIG20). Step the turntable

And assemble the lip according to the above mentioned

rotation pedal(FIG2-8)to rotate the turntable clockwise

step(FIG22). In the process of clamping the rim, do not

until the entire lip completely detached. If handling the

reach your hands in between the rim and the claw to

tube tire, to avoid the damage on the tube, you should

avoid the damage to the personnel.

keep the nozzle of the tire 10cm from the right side of
the demount tool when demounting.
If the demount of the tire is jammed, please stop the
machine immediately and then lift up the pedal to let
the turntable rotate counterclockwise to remove the
resistance!
4.1.5 When handling the tube tire, Take out the tube
and then move the lower lip upwards to the upper edge
of the rim and then repeat the above steps to detach
the other lip .
In the process of demounting tire, you should keep your
hands and the other parts of your body from the
movable parts. Necklace, bracelet and the loose
clothing can injury personnel!

FIG 22

4.2 MOUNT TIRE:
Before mount tire, check if the tire and rim are of the
same dimension!
4.2.1 Clean the dirt and rust on the rim and lock it on
the chuck. Lock the rim on the turntable.
4.2.2 Spread the lubrication liquid or soap liquid around
the lip. Tilt the tire against the rim and keep the front
end upwards. Press down the hexangular shaft to
move the demount arm to contact with the rim and lock.
The left lip above the tail of the demount tool and the
right lip will be positioned under the front end of the
demount tool (FIG 21),Clockwise rotate the turntable to

FIG 23

guide the bottom lip into the tire detaching slot.
4.3 INFLATION:

When inflating the tire, please be carefully and series
obey the operation process. Check the air route to see
if the air connection is OK. This machine is equipped
with an inflation gauge for monitoring the inflation of the
tire and the inflation pressure(FIG22).
7

FIG 21

FIG

* When the air pressure needed for inflation relatively

1. Loose the tire from the turntable.

high, you can take off the tire and to inflate under the
2. Connect the inflation hose with the tire air core. See

protective cover.

FIG23.

* When inflating the tire, please be carefully. Keep your
hands and body away from the tire.

3. In the process of inflation, you should repeat
switching the inflation gun to confirm the pressure
indicated on the pressure gauge not exceed the scope
specified by the manufacturer. The pressure decrease

Chapter V MAINTANENCE &

valve equipped in the machine make the pressure not
to exceed 3.5bar. And the customer can get different

REPAIR

inflation pressure by adjust the pressure decrease
valve according to the requirement.

NOTE:
Only the qualified professional personnel can execute

4. If the inflation pressures too high, you can press

the maintenance. Beforeany maintenance, Cut off the

down the deflation press button on the inflation device

power .And ensure the maintenance personnel can

to reach the required air pressure.

take charge of the power plug. Meanwhile, cut off the
air supply and push the air supply switch to the off

4.4 Rapid Inflation(only for the machines with GT)

position and completely deflate the residual air in the

If the tubeless tire fit to the tire not tight, you can apply

machine. To correctly use the tire changer and prolong

the rapid inflation first and then common inflation:

its working life, it is necessary to periodically

1. Clamp the wheel and connect the inflation hose.

maintenance and repair according to the instruction
manual. Or the running and reliability of the machine
will be affected and the personnel near the machine or

2. Step down the inflation pedal to the bottom position

the operator will be injured.

(second gear) and quickly release the pedal when the
tire is full to the position of the first gear

The following position should be monthly maintenance:
Keep the machine and working area clean.

3. Repeat stepping the pedal for many times to confirm
the pressure indicated on the pressure gauge not

Use the diesel oil to clean the hexangular shaft

exceeds the pressure specified

(FIG24),Use the machine oil to lubricate.

by the manufacturer.

Use the diesel oil to clean the turntable claw and its

Note:In this process, you should ensure the

guide and use the lithium base oil to lubricate (FIG25),

wheel has been tightly clamped. Or you will
be in the dangerous of lose your life.

Periodically check the lubrication oil level in the oil fog
device. If the oil level lower than the oil scale, please

Warning!Explosive!

feed in the SAE30 lubrication oil in time(FIG 26)
Periodically drain out the water and impurity in the oil

When inflating, please obey the following instructions:

water separator.

*Carefully check if the tire and the rim are of the same
dimension and check the wear condition of the tire to

Periodically check and adjust the tension of the driven

confirm the tire not damaged before inflation.

belt. Properly adjust the adjust nut in A and B to realize
the proper tension.(FIG27).
8

of the screws and nuts.(FIG 28)

Check all the connect parts and tight the loosen bolt.

FIG 26

FIG 24

FIG 27

LOCK
PLATE
LOCK

FIG 25

CAM

HANDLE

HEXANGULAR SHAFT & LOCK PLATE LOCK GAP

ADJUST
NUT

ADJUSTMENT
When press downward the hexangular lock handle, the

HEX

hexangular shaft will vertically slide under the effect of

SHAFT

the weight of the hexangular shaft and return spring.
When the lock handle rotate clockwise for about 100
degree, the cam connected to the handle will push up

FIG 28

the lock plate to lock the hexangular shaft. If you can
not realize this situation, you can reach the target to
lock the hexangular shaft through adjusting the position
9

CHAPTERVI

INSTALLATION &

OPERATION OF THE ASSISTANT
ARM
6.1INSTALL THE LEFT ASSISTANT
6.1.1 PL330 left assistant can be equipped on the tire
changer which can handle the tire with the diameter of
20″ to help complete the demount on the stiff and low
profile tire. We can use it to handle the work which if
difficult and impossible to do only by the operators.

FIG 30
6.1.3 Push the platform of the base plate of the base
assembly into the body through base plate on the

Before installation, the power and air source

left-back side of the body. Align the thread hole to the

must be cut off!

reinforce hole and use the bolt and washer to fix.
6.1.1 The left and right side of the base plate of body of

(fig30).

the tire changer which can handle the tire with the

6.1.4 Install the body bracket(fig31-1)on the seat

diameter of more than 20″ all have the installation hole

assembly. Align. Use the screw removed before to fix

for the left assistant prepared. Before installation, you

and not tighten

can remove the side panel and take off the installation

6.1.5 Use the fix supporting bracket(fig32)to connect

rubber plug. If there being the tool box, you should

the body bracket and the body and insert the screw to

detach the tool box.

fix.
6.1.6Connect the air source hose(fig33-2)and use Y

6.1.2 Detach the package of the PL330assistant.

Tee to connect the outlet hose and the other end

Check the accessory according to the pack list. After

connect with the inlet of the assistant pressure

confirmation, takeout the base assembly(fig29) and

adjusting valve.

install the screw and washer on it.

F
FIG 31

FIG 29
10

6.1.8According to the fig36, fix the fix bracket on the
body and fixes the tool box on the fix bracket and then
use the lock nut to tight.

FIG 32
6.1.7 Connect the air source, insert the press cone

FIG

roller connect rod ( fig34-1 ) into the rotation shaft
hole(fig 34-2) of the rotation arm. Handle manual

FIG 35

direction change valve to make the tip of the press
cone roller coincide to the center of the turntable(fig35).
If not coincide, use the screw to adjust the position of
the base to realize the coincide. After adjustment, fix
the bolt.

FIG 36
6.1.9 As fig37, fix the cone support on the body bracket
and install the press cone on the bracket.
6.1.10Loose the nut below the base and turn the screw
clockwise until it against the ground and tight(fig38)

FIG 33

and install The side panel and tool box removed in the

FIG 37
FIG 34

11

FIG 40

FIG 38
6.1.1. At this moment, the installation of the left

6.2.3 Use the press(fig40-1)to press down the tire

assistant completed.

section by section rim detached from the mouth and
use the brush to spread the lubricant on edge of the lip.

6.2INSTALL THE RIGHT ASSISTANT

Position the demount tool(fig40-2 ) in the demount

6.2.1After detach the tire from the rim according to the

position. Place the press beside of the demount tool to

instruction of the chapter IV, we can execute the

press down the lip and insert the crowbar below the

following operations.

demount tool in between the rim and lip(fig41),Lift up
the press and move it to the position opposite to the

6.2.2 First, position the claw according to the dimension

demount tool and press the lip into the tire detach

of the tire and then clamp the rim by the claw and

groove and then rotate the crowbar to lift the lip onto

position the tire press cone roller at the center of the

the demount tool(fig42). Rotate the turntable to detach

rim(fig39). Push down the manual valve to press down

the upper lip.

the rim until the external rim of the rim is lower than the
surface of the claw. At this moment, you can
immediately lock the rim. Lift up the support arm and
place it at the working position and take off the press
cone roller and place it on the support.

FIG 41
FIG
FIG 39

12

6.2.5 MOUNT TIRE
First, according to the step(4.2.1)~(4.2.3), install the
lower lip and use the press to press the lower lip as
shown In the fig45. Rotate the turntable by about 90°.
And then clamp the press in the demount tool(fig46)
and continually rotate the turntable until the completion
of the operation.6.2.5

FIG 42
6.2.4 DETACH THE LOWER LIP: Use the disk to lift up
the bottom of the tire from the bottom of the mouth
(fig48) and detach the lower lip (fig43) according to
the step(4.1.5).

FIG 45

FIG 43

FIG 46

CHAPTER

TRANSPORTATION

When transport the machine must apply the original
package and place According to the mark on the
package. The machine must be transported by the
forklift with the corresponding tonnage(FIG69)and the

FIG 44
13

stacked layer will not exceed 3layers.

FIG 47

CHAPTER

ELECTCTRICAL AND

PENUMATIC DRAWING

8.1.220V ELECTRICAL PRINCIPLE DRAWING
8.2.380V

ELECTRICAL PRINCIPLE DRAWING

8.3.110V/220V ELECTRICAL PRINCIPLE DRAWING
8.4. PNEUMATIC PRINCIPLE DRAWING

14

8.1. 220V ELECTRICAL PRINCIPLE DRAWING

PE

N

L

SA
FU20A
BY 由用户完成的安装
CUSTOMER

电源线3X1.5mm
2
POWER
CABLE 3X1.5mm2

QC

拆胎机
INTERNAL
内部连线

9

5

7

11 1

WIRING

3

0
10

6

8

12 2

4

1

2

MOTOR SWITH
电机转向开关
LW5D-16
16A/500V

U1

Z2 U2

V1

M
1ph

220V 1.1KW 1400rpm

TIRE拆胎机单相电机220V接线原理图(通用)
CHANGER 1-PHASE MOTOR(220V) WIRING
DRAWING (UNIVERSAL)

15

8.2. 380V ELECTRICAL PRINCIPLE DRAWING

BY CUSTOMER

由 用 CABLE
户 完 成4X1.5mm2
的安装
POWER
电 源 线 4X1.5mm

胎机
INTERNAL 拆
WIRING
内部连线

MOTOR
电
机 转SWITH
向开关

TIRE CHANGER 3-PHASE MOTOR(380V) WIRING DRAWING (UNIVERSAL)

拆胎机三相电机

接线原理图 通用)

16

8.3.110V/220V ELECTRICAL PRINCIPLE DRAWING

PE

L1

AC
110V/220V

L2
BY
CUSTOMER
用户配置

FU1

FU2
FU1

FU2

40A

220V

5

9

3

1

11

7

0

兰

绿

10

12

8

6

2

4
1

110V

黄

2

红

MOTOR SWITH
电机转向开关

LW5-40
40A/500V
VOTAGE
SWITH
电压转换开关

2W30A

2

绿 4

U1

U2

Blue

Red

Green

Yellow

黄

红 兰 6

U3

U4

5

11

Z1

Z2

LINE BANK
接线排

TB-2506L
600V/25A

U2
U1
PE

U3

U4
Z1

M

Z2

1~

1.1KW 4P
110/220V 50 60HZ

TIRE CHANGER 扒胎机双压电机连线图之二
DUAL VOLTAGE MOTOR ( II)

TIRE CHANGER DUAL VOLTAGE MOTOR ( II)
17

8.4. PNEUMATIC PRINCIPLE DRAWING

φ186/20X150
φ186/20X150

18

φ70/20X310

φ70/20X310

(IT)

SEMI AUTOMATIC PNEUMATIC
半自动代快充型气动原理图

SEMI AUTOMATIC PNEUMATIC (IT)

φ70/20X262

φ70/20X262

SEMI AUTOMATIC PNEUMATIC
半自动气动原理图

SEMI AUTOMATIC PNEUMATIC

1

φ80/20X80

2

φ70/20X310

φ70/20X310

3

φ186/20X150
φ66/66.5X16

4

φ66/66.5X16

4

5

6

19

CHAPTER

TROUBLESHOOTING ANALYZE AND SOLUTION

REASON

CHAPTER

TROUBLESHOOTING

Turntable rotate in one direction.

Universal switch contact burned

Change Universal switch

Turntable does not rotate.

Belt damage

Change belt

Belt too loose

Adjust the tension of the belt

Motor or power source have problems

Check motor, power source and
power source cable

Universal switch contact damage

Change motor if motor burned
Change Universal switch

Turntable can not clamp the rim as

Claw worn

Change claws

normal

Clamp cylinder air leakage

Change the air leakage sealing parts

Quadric and hexangular shaft

Lock plate not in position

Refer to the chapter V

Chassis pedal not return.

Pedal return spring damage

Chang torsion spring

Motor not rotate or the output

Drive system jam

+Remove the jam

torque not enough

Capacitor broken down

Change capacitor

Voltage not enough

Wait for the restore of the voltage

Short-circuit

Remove

Air leakage

Change sealing parts

Mechanic fault

Remove the fault

Air pressure not enough

Adjust the air pressure to meet the

cannot lock

Cylinder output force not enough

requirement

Air Leakage

air hose broken
pipe fitting broken
sealing head broken
loss of the sealing glue

20

Change broken parts

Refill the sealing glue

LC SERIES MACHINE OIL SAFETY DATA SHEET
MOBIL XHP 222
ITEM
Penetration rate25

QUALITY STANDARD

mm/10

280

dropping point

280

anticorrosion

passed

Basic oil viscosity

220

oxidize stability 100h pressure-drop

kpa

35

water lose percentage79%

5

copper corrosion

1A
SAE30# LUBRICATION OIL
ITEM

QUALITY STANDARD

density 15

0.893

Flash point

224

Pour point

-18

viscosity 40

100

viscosity 100

11.2

Viscosity index

97
2# LITHIUM BASE GREASE
ITEM

Penetration rate

QUALITY STANDARD
278

mm/10

dropping point

187

copper corrosion 100

24h

oxidize stability(99

100h)

anticorrosion(52

No change
0.2

48h)

1 level

similarity viscosity(-15 、 10S¯¹)/(Pa·S)

800

water lose(35

8

1h) %
CKC460 INDUSTRIAL GEAR OIL
ITEM

Viscosity

QUALITY STANDARD

40

461

Viscosity index

92

Flash point

212

Freezing point

-26

copper corrosion100

3h

1A

mechanical impurity

0.007

Pour point

-10

21



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