Vortex_English Manual 2011.10.10 Vortex AL2400 Electromagnet Instructions Mar12

User Manual: Vortex-AL2400-Electromagnet-Instructions-Mar12

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48AL2400-LP Series
The 48AL2400-LP series are SURFACE mount mounting. The
48AL2400-LP model uses a miniature LED and a large strip LED for long
distance door monitoring and smarter look (see LED feature p3).
The 48AL2400-LP series needs DC and stabilised power. The voltage
(measured at the lock) must be correct for the magnet to retain the
armature plate with its highest holding force capacity. When an external
pressure is applied, the combined technology of magnetic force and
swivel pin held inside the magnet hole by six metal marbles will ensure a
holding force of > 15 000 N (~ 1 500 kgf). Cutting the power to the lock
will remove the magnetic force and the marbles release themselves from
pin head to unlock the door. The Vortex® 48AL2400-LP works in 12 or
24VDC. A reed contact is integrated for a complete locking monitoring.
This monitoring only works if the armature plate is fitted flexibly and if the
power supply is correct at the lock input. Another reed contact provides
the door status. The exit button (or keypad, prox reader…) must be wired
on 12VDC (or 24VDC), not on the input wiring of power supply.
Also, this Vortex lock is equipped with a contact able to detect any
pressure on the door locked. This contact could be connected to an
alarm system or local alarm to warn BEFORE the access is opened
without authorisation. A built-in buzzer will sound simultaneously.
The PSU output must not be connected to the earth but isolated to avoid
any kind of electric sparks, therefore damaging the lock and its surfaces.

Wiring and Power Input
NO - DSS (BLUE)

NO - DSS (BLUE)

NO (PURPLE)
Buzzer Enabled - Close
Buzzer Disabled - Open

(BROWN)

COM (ORANGE)
NC (PINK)

(WHITE)

NO-LSS (YELLOW)

NO-LSS (YELLOW)

12/24 VDC
12VDC/0.36A, 24VDC/0.18A +(RED)

30 VDC max
0.3 A max, 10 W max
EW, 50VDC,
0.3A max
30 VDC max
0.3 A max, 10 W max

- (BLACK)

To prevent irreversible damage to the unit, ensure that wiring is
connected correctly before supplying power to the mechanical electro
magnet.
1

Swivel Pin Assembly
Armature plate

Tapped hole
Flat washer

rubber

Flat washer

Free-Angle
screw

Spring

Pivoting Pin

Security top
sleeve nut

Key screw

Applied drop-wise of provided
threadlockers glue to the thread
of the security sleeve nut to
prevent loosening

NOTE: Make sure to have the rubber washer mount for absorbing
shock and obtaining the required strenght.
Anti-Tamper-Bracket

To assure a solid locking from the magnet and its armature plate, you need to mount the
latter with FLEXIBILITY with help from the rubber washer supplied. A over tighten central
screw or not enough power supply are the two main reasons why a magnet will not work
with efficiency.
2

Light feature

48AL2400-LP model LED light

48AL2400-LP model LED light model (Light Panel)

Installation dimension
Bearing sleeve nut

30.5

5.5

30.0

218.0

218.0

30.5

Armature plate

35.0

180.0

Dimension of the holes in door for locating pin
is Φ12, with a depth of 7mm
180.0
226.0
256.0

3

Important safety precaution

Secure firmly the 48AL2400-LP Mechanical Electro Magnet on the door
frame.The provided screws must be used in accordance with the frame
or support material. Also, the screws must be checked periodically to
avoid looseness.

Maintenance

The surface of contact between the mechanical electro magnet and the
armature plate must be kept cleaned. Surfaces should be cleaned
periodically with a non-abrasive cleaner. Do not use cleaning chemical
products such as cleaning solvents or varnish. This will lead to serious
problems releasing the armature plate from the magnet, damaging the
mechanism and causing safety problems.

Trouble Shooting
PROBLEM

POSSIBLE CAUSE
Not enough DC voltage.

SOLUTION
Check power at lock
and wiring connection.
Check wiring and refer
to wiring instruction.

Door will
not lock

Wrong wire connection.

Holding
Force
reduced

Bad physical contact
between armature plate
and magnet surface.

Make sure than surface
contact is cleaned and
well aligned with the
armature plate

There is a
delay in door
release when
power off.

The power switch-off is
disturbed by the power
supply stabilisation.

The power cut must be
done between the PSU
and lock. Not at the AC
input of the PSU.

The screw centre is bad
positioned compared to
the magnet.

Screw or contact supplier.

Note: From factory, the voltage setting is 24VDC. For 12 VDC installation,
please select the jumper correctly.
4

distributed by

Tel: 01202676262 - Web: www.alpro.co.uk



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