WT Manual
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WT FAMILY ROTARY SWIVEL NOZZLES WT-3/8 & WT-1/2 WITH BSPP OPTIONS USER MANUAL PL 528 REV B (04/2019) TABLE OF CONTENTS .MANUFACTURER’S INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 DESCRIPTION AND INTENDED USE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 KEY FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 WARTHOG® WT CONFIGURATION INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 WARNING AND SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 BACKOUT PREVENTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 OPERATOR TRAINING, RISK ASSESSMENT, PPE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 PRE-RUN SAFETY CHECK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 TOOL SERVICE INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 FLUID REPLACEMENT.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 DISASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 PART NAMES AND NUMBERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 SERVICE KITS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 TERMS AND CONDITIONS AND WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2 866-795-1586 • WWW.SEWERNOZZLES.COM MANUFACTURER’S INFORMATION StoneAge Inc. StoneAge Europe 466 S. Skylane Drive Unit 2, Britannia Business Centre Durango, CO 81303, USA Britannia Way Phone: 970-259-2869 Malvern WR14 1GZ Toll Free: 866-795-1586 United Kingdom www.stoneagetools.com Phone: +44 (0) 1684 892065 This manual must be used in accordance with all applicable national laws. The manual shall be regarded as a part of the machine and shall be kept for reference until the final dismantling of the machine, as defined by applicable national law(s). Updated manuals can be downloaded at: https://www.stoneagetools.com/manuals WT SPECIFICATIONS Tool Family: Warthog® WT Tool Model: WT-1/2 Pipe Size: Pressure Range: WT-3/8 3-6 in. (76-152 mm) 3-6 in. (76-152 mm) 1200-4000 psi (836-276 bar) 1200-5000 psi (83-345 bar) 5-21 gpm (19-79 Lpm) 5-12 gpm (19-45 Lpm) Flow Range: Flow Rating: .75 Cv .75 Cv 300-500 rpm 300-500 rpm Pulling Force: 5-35 lbs (65-155 N) 5-20 lbs (65-89 N) Inlet Connection: 1/2” NPT or BSPP 3/8” NPT or BSPP 3 x 1/8” NPT 3 x 1/8” NPT AP2 AP2 Outside Diameter: 1.9 in. (48 mm) 1.9 in. (48 mm) Overall Length: 3.4 in. (86 mm) 3 in. (76 mm) Weight: 1.2 lbs (.54 kg) 1.2 lbs (.54 kg) 160 °F (70 °C) 160 °F (70 °C) Rotation Speed: Jet Port Size: Jet Type: Max Water Temperature: DESCRIPTION AND INTENDED USE The Warthog® WT Series models can negotiate elbows and clean-outs commonly found in laterals at homes, buildings, restaurants and other light commercial facilities. This tool is most commonly used on small capacity pumps and cart jetters. Also an excellent choice for cutting roots, clearing ice and removing blockages. KEY FEATURES: • Excellent for navigating elbows • Cuts roots, clears ice and blockages • Carbide buttons extend tool life up to 5 times • Replaceable AP2 jets. The Warthog® WT-3/8, WT-BSPP6, WT-1/2, & WT-BSPP8 are rotary sewer nozzles designed to clean 3 to 6 inch pipes and sewers with elbows. The tools can be used at operating pressures up to 5000 psi (350 bar). See WT HEAD OFFSET CHART for Inlet and Head options. 866-795-1586 • WWW.SEWERNOZZLES.COM 3 Warthog® WT CONFIGURATION INFORMATION RECOMMENDED HOSES WT-1/2: StoneAge recommends a 1/2” ID hose be used, especially when using longer hose lengths. WT-3/8: StoneAge recommends a 3/8” ID hose be used; if 1/4” ID inch hose is used, too much pressure is lost (at 5 gpm, each 100 ft of 1/4” hose will take away 700 psi due to friction). JET AND PLUG LOCATIONS Jet thrust powers rotation and also pulls the tool through the line. The Warthog® WT can be jetted in different configurations depending on the application. The front jet is useful for unblocking pipes. The front jet decreases the pulling power of the rear jets. Plugging the front jet will increase the ability of the tool to pull itself down the line. A thick viscous fluid inside the tool controls the rotation speed. Pumps are commonly sold based on their theoretical maximum flow output; in reality, none are 100% efficient. We try to take this into account when supplying you the jets. If you are not getting to the operating pressure desired, the sizes of the jets may need to be changed. 15º The table below shows commonly used jet/plug configurations for the tool. WT 3 Ports: 1 @ 15º 2 @ 150º Warthog® WT JET AND PLUG CHART 15º PORT 150º PORTS 1 x Jet 2 x Jets 1 x Plug 2 x Jets Jets are Part Number: AP2-XXX Plugs are Part Number: GP 025-P2SS Once you have confirmed the required jetting configuration, use the StoneAge Jetting App to determine jet sizes: jetting.stoneagetools.com 150º 150º For more information contact your factory authorized StoneAge® Inc. distributor or go to; www.sewernozzles.com Warthog® WT HEAD OFFSET CHART MODEL / INLET CONNECTION PRESSURE RANGE psi bar WT-3/8 OR gpm lpm HEAD 9-12 34-45 WT 040-R31-C 1200-5K 83-345 7-9 26-34 WT 040-R45-C 5-7 19-26 WT 040-R60-C *1200-4K 83-276 12-21 45-80 WT 040-R24-C 12-15 45-57 WT 040-R24-C 9-12 34-45 WT 040-R31-C 7-9 26-34 WT 040-R45-C 5-7 19-26 WT 040-R60-C WT-BSPP6 WT-1/2 OR WT-BSPP8 FLOW RANGE 1200-5K 83-345 *Operating the WT 040-R24-C at max pressure and flow will over torque the tool. The max flow can only be achieved by running the tool at 4kpsi (275 bar) less. 4 866-795-1586 • WWW.SEWERNOZZLES.COM WARNING AND SAFETY INSTRUCTIONS WARNING Because of the short length of the Warthog® WT, the tool can turn around in pipes and come back at the operator at a high rate of speed. A rigid “stinger” should be used between the hose and the tool. The rigid length of the tool including hose end must be 1-1/2 times the inside diameter of the pipe being cleaned (see below). Make sure there is an operator controlled dump in the system, operated by the person closest to the cleaning job. It is recommended that the hose be marked a few feet from the end with a piece of tape so the operator knows when to stop when retracting the tool. DANGER Operations with this equipment can be potentially hazardous. Caution must be exercised prior to and during machine and water jet tool use. Please read and follow all of these instructions, in addition to the guidelines in the WJTA Recommended Practices handbook, available online at www.wjta.org. Deviating from safety instructions and recommended practices can lead to severe injury and/or death. 1-1/2 times pipe ID Rigid Stinger IMPROPER USE: WT will turn around in large diameter pipe VERY DANGEROUS! PROPER USE: WT with rigid “stinger” to prevent turnaround, still able to pass through elbows. 866-795-1586 • WWW.SEWERNOZZLES.COM 5 WARNING AND SAFETY INSTRUCTIONS OPERATOR TRAINING Managers, Supervisors, and Operators MUST be trained in Health and Safety Awareness of Highpressure Water Jetting and hold a copy the Water Jetting Association (WJA) Code of Practice, or equivalent (see www.waterjetting.org.uk). Operators MUST be trained to identify and understand all applicable standards for the equipment supplied. Operators should be trained in manual handling techniques to prevent bodily injury. StoneAge has designed and manufactured this equipment considering all hazards associated with its operation. StoneAge assessed these risks and incorporated safety features in the design. StoneAge WILL NOT accept responsibility for the results of misuse. IT IS THE RESPONSIBILITY OF THE INSTALLER/ OPERATOR to conduct a job specific risk assessment prior to use. Job specific risk assessment MUST be repeated for each different set up, material, and location. The risk assessment MUST conform to the Health and Safety at Work Act 1974 and other relevant Health and Safety legislation. PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS Operators MUST read, understand, and follow the Operational and Training Requirements (Section 7.0) of WJTA-IMCA’s Recommended Practices For The Use Of High-pressure Waterjetting Equipment, or equivalent. Operators MUST read, understand and follow the Warnings, Safety Information, Assembly, Installation, Connection, Operation, Transport, Handling, Storage, and Maintenance Instructions detailed in this manual. The risk assessment MUST consider potential material or substance hazards including: • • • • • • • • • • • • Aerosols Biological and microbiological (viral or bacterial) agents Combustible materials Dusts Explosion Fibers Flammable substances Fluids Fumes Gases Mists Oxidizing Agents PPE may include: • Eye protection: Full face visor Use of Personal Protective Equipment (PPE) is dependent on the working pressure of water and the cleaning application. Managers, Supervisors, and Operators MUST carry out a job specific risk assessment to define the exact requirements for PPE. See Protective Equipment for Personnel (Section 6) of WJTA-IMCA’s Recommended Practices For The Use Of High-pressure Waterjetting Equipment for additional information. • Foot protection: Kevlar® brand or steel toe capped, waterproof, non-slip safety boots Hygiene - Operators are advised to wash thoroughly after all waterjetting operations to remove any waterblast residue which may contain traces of harmful substances. • Body protection: Multi-layer waterproof clothing approved for waterjetting First aid provision - users MUST be provided with suitable first aid facilities at the operation site. 6 • Hand protection: Waterproof gloves • Ear protection: Ear protection for a minimum of 85 dBA • Head protection: Hard hat that accepts a full face visor and ear protection • Hose protection: Hose shroud • Respiratory protection: May be required; refer to job specific risk assessment 866-795-1586 • WWW.SEWERNOZZLES.COM WARNING AND SAFETY INSTRUCTIONS WARNING Operations with this equipment can be potentially hazardous. Caution MUST be exercised prior to and during equipment and water jet tool use. Please read and follow all of these instructions, in addition to the guidelines in the WJTA Recommended Practices handbook, available online at www.wjta.org. Deviating from safety instructions and recommended practices can lead to severe injury and/or death. • Do not exceed the maximum operating pressure specified for any component in a system. • The immediate work area MUST be marked off to keep out untrained persons. • Inspect the equipment for visible signs of deterioration, damage, and improper assembly. Do not operate if damaged, until repaired. • Make sure all threaded connections are tight and free of leaks. • Users of the Warthog® WT MUST be trained and/or experienced in the use and application of high-pressure technology and cleaning, as well as all associated safety measures, according to the WJTA Recommended Practices for the use of High-pressure Waterjetting Equipment. • • Install mechanical stops, stingers and back out preventers as appropriate when doing any tube, pipe or vessel cleaning. Always de-energize the system before servicing or replacing any parts. Failure to do so can result in severe injury and/or death. PRE-RUN SAFETY CHECK Refer to WJTA-IMCA’s, Recommended Practices For The Use Of High-pressure Waterjetting Equipment and/or The Water Jetting Association’s, WJA Code of Practice for additional safety information. • Complete a job specific risk assessment and act on the resulting actions. • Adhere to all site specific safety procedures. • Ensure the waterblasting zone is properly barricaded and that warning signs are posted. • Ensure the workplace is free of unnecessary objects (e.g. loose parts, hoses, tools). • Ensure all Operators are using the correct Personal Protective Equipment (PPE). • Check that the air hoses are properly connected and tight. • Check all hoses and accessories for damage prior to use. Do not use damaged items. Only high quality hoses intended for waterblast applications should be used as high-pressure hoses. • Check all high-pressure threaded connections for tightness. • Operate the high-pressure water at full pressure and use the Pneumatic Foot Pedal Dump Control to verify that the dump valve is working properly. • Ensure that Operators never connect, disconnect, or tighten hoses, adapters, or accessories with the high-pressure water pump unit running. • Ensure no personnel are in the hydroblasting zone. 866-795-1586 • WWW.SEWERNOZZLES.COM 7 OPERATION NOTICE The two most important items in maintaining the WT tools; - Keep debris from entering the tool and preventing it from rotating by flushing hoses before use. - Keep the WT full of viscous fluid to maintain control and rotation speed. When the viscous fluid is lost or contaminated, the rotation speed of the tool will increase, which reduce the life of the high pressure seal and bearing. We recommend that this is done after every 40 to 50 hours of operation. If the tool is spinning much faster than when new, this is an indication that it needs fluid. OPERATION: • Make sure the operator has a controlled dump in the system and it is operated by the person closest to the job. Test the dump prior to beginning the job. • Flush out the high pressure hoses before connecting the WT to eliminate debris. • Attach the tool to the end of the hose; prepare the threads per the “TECH TIP” below. There is a large O-Ring (WT 030) around the inlet, covering up the wrench flats. This O-Ring helps prevent the tool from getting caught on the rear edge when pulling the tool back out of the line. When attaching the tool to the hose end, slide the O-Ring up the hose out of the way until the connection is tightened, and then roll the O-Ring back into its original place. TECH TIP: NPT threads -StoneAge recommends the use of Teflon tape and yellow Threadmate™ on NPT thread connections. Fine and high pressure threads- StoneAge recommends the use of Blue Goop® Anti-seize on Fine and high pressure thread connections. • It is recommended that the hose be marked a few feet from the end with a piece of tape so the operator knows when to stop on the way back out. • Position the tool within the pipe to be cleaned; bring the pump up to pressure, making certain that the Warthog begins to pull it’s way in the proper direction into the pipe. If roots are present, feeding at a slower rate will improve the cleaning results. Depending on the amount of debris in the pipe, it may be necessary to occasionally pull the Warthog back toward the pipe entrance to prevent large buildups behind the tool. • Close the dump and slowly bring the pump up to pressure the first time to make sure jets are not plugged and the jet thrust is correct. The WT should begin to slowly rotate. • Once the pump is up to pressure, feed the Warthog at a reasonable rate to allow the jets time to clean the pipe. Once operating pressure is reached, feed the tool into the pipe to begin the cleaning job. • Depending on the amount of debris in the pipe, it may be necessary to occasionally pull the Warthog back toward the pipe entrance to prevent large buildups behind the tool. Allow the jets time to do their work by feeding the hose out at a controlled rate. • When finished cleaning, shut down and secure pump before removing Warthog from line. If the Warthog will be removed from the line and stored for more than several days, blow out water with compressed air to prolong the life of the internal components. Blue Goop® is a registered trademark of the Swagelock® Corporation. Parker Threadmate™ is a registered trademark of the Parker Hannifin Corporation. 8 866-795-1586 • WWW.SEWERNOZZLES.COM TROUBLESHOOTING SEAL LEAK: • The seal may leak initially at low pressure, but should pop closed as pressure is increased. If operating pressure is reached and the seal is leaking continuously, the high pressure seal may need to be replaced. See the “Disassembly and Assembly” sections of this manual for instructions. Maintenance Kits can be found in the “Service Kit” section of this manual. HEAD WILL NOT ROTATE: • First try rotating head by hand and see if it feels rough or gritty to turn. If it does, the tool must be disassembled and repaired; it likely has bad bearings, seals and fluid. If the tool feels okay, check to see if any jets are plugged; even if a jet is only partially blocked it can keep the head from rotating. Jets must be removed from the head to properly clean them; it does not do any good to poke the material plugging the jet back into the head, as it will just replug a jet. HEAD SPINS TOO FAST OR TOO SLOW: • If the head spins to fast, it is likely that the swivel is low on viscous fluid, or the viscous fluid has water in it. The best thing to do is drain all the fluid, wipe the parts clean and refill with the proper fluid. Check that the shaft seals are still good and will keep the fluid from leaking out. • Check that the tool is jetted correctly for the length and diameter of the hose. If the hose is too long for the jetted configuration, it will cause a reduction in pressure and torque at the tool. The opposite would be true if the hose is too short for the jetted configuration. NOT GETTING THE DESIRED OPERATING PRESSURE: • The sizes of the jets may need to be changed. Verify jetting at jetting.stoneagetools.com • For more information contact your factory authorized StoneAge® Inc. distributor or go to www.sewernozzles.com for help. WEEP HOLES 866-795-1586 • WWW.SEWERNOZZLES.COM 9 TOOL SERVICE INFORMATION TOOL SERVICE The Warthog® WT also has a high pressure seal that will last between 150 and 300 hours. The seal may leak at low pressure, but will seal at high pressures unless it has worn out. Refer to this manual for assembly instructions. Product training and proper tools are required to service this tool. If you are uncomfortable performing the service, bring the WT to your authorized dealer. The use of a bench vice and an arbor press is highly helpful. Take care throughout the entire procedure to keep the internals clean and free from grit, lint, and contamination. Failure to do so could result in premature failure after service. LIST OF TOOLS: LIST OF MATERIALS: • • • • • • Clean lint free rags or blue shop towels • Lithium Soap Grease – StoneAge PN (GP 048 Grease) • Isopropyl Alcohol or Denatured Alcohol Bench Vice (recommended) Arbor Press (recommended) Medium size flat-head screw driver Pick Small needle nose pliers • WT 612 Tool Kit BA 100 Retaining Ring Pliers WT 105 Seal Press Tool VISCOUS FLUID FILL INSTRUCTIONS TO FILL WITH VISCOUS FLUID 1. Fill the syringe with viscous fluid. This is best done by unscrewing the handle from the tube and pulling out the plunger. Pour fluid into the tube; reassemble the syringe. 2. Hold the Warthog with the hose end up as shown. Remove the Port Screw (BJ 026) from the Warthog. Thread the syringe fitting into the port, and slowly squeeze fluid into swivel until excess fluid comes out around the inlet end. If the fluid coming out appears dirty or watery, keep squeezing in new fluid until it comes out clean. REMOVE TO FILL BJ 026 Port Plug 3. Remove syringe from WT head, install Port Plug. WT 039 Set Screw (DO NOT REMOVE) 10 BC 410 Syringe 866-795-1586 • WWW.SEWERNOZZLES.COM DISASSEMBLY DISASSEMBLY 1. Remove the O-Ring at the rear end of the Warthog. 2. Remove the Retaining Ring at the rear end of the Warthog. 4. Remove the Seat, H.P. Seal and Wave Spring from the Shaft. 5. Remove the Retaining Ring from the Shaft. Pull the Shaft out of the Bearings. 6. Remove the Shaft Seal Sleeve from the Shaft. 3. Pull the Shaft out of the Head. The bearings and other parts will come out with the Shaft. RJ 011-K Seat RJ 012-KTO H.P. Seal WT 030 O-Ring WT 014 Wave Spring WT 032 Retaining Ring WT 033 Retaining Ring (WT-3/8 Only) WT 001-P6 or WT 001-BSPP6 (WT-1/2 Only) WT 001-P8 or WT 001-BSPP8 Shaft Options WT 007 Bearings (2) INNER RACE WT 007 Bearings (2) WT 002 Shaft Sleeve with WT 010 Shaft Seal *WT 040-R24-C (For WT-1/2 Only) WT 040-R31-C WT 040-R45-C WT 040-R60-C Head Options (WT-3/8 Only) WT 001-P6 or WT 001-BSPP6 (WT-1/2 Only) WT 001-P8 or WT 001-BSPP8 Shaft Options Figure 1: For Steps 1-3 Figure 2: For Steps 4-6 TECH TIPS: Use a pick to gently remove the O-Ring. Use a medium sized flat screwdriver to pry off the Retaining Ring TECH TIPS: Use a pick to gently remove the Brass Seat and High Pressure Seal. Use Retaining Ring Pliers to remove the Retaining Ring. If using an Arbor Press to push the Shaft out of the Bearings, be sure to set the bearing down on the inner race and make sure everything is straight before pressing. 866-795-1586 • WWW.SEWERNOZZLES.COM 11 DISASSEMBLY/ ASSEMBLY NOTICE 7. Remove the Shaft Seal from the Sleeve. WT 010 Shaft Seal WT 002 Sleeve Before reassembly of the tool Wash all parts in solvent and blow dry and Inspect wear items, (High Pressure Seal Assembly, Shaft Seals, O-Rings, and Port Plug.) See the “Maintenance Kits” section of this manual for a complete list of Service, Overhaul, and, Tool kits. ASSEMBLY 1. Apply grease to the lips of the seals. Install Shaft Seal in Head. Note the direction of the lip on the Seal. 2. Install O-Ring in Head. Note that the O-ring goes in the second groove. WT 008 O-Ring Figure 3: For Step 7 TECH TIP: Use a pick to gently remove the Seals and O-Ring. LIP SPRING SIDE UP WT 006 Shaft Seal *WT 040-R24-C (For WT-1/2 Only) 8. Remove the Shaft Seal from the Head; be careful not to scratch the face below this seal. WT 040-R31-C WT 040-R45-C WT 040-R60-C Head Options 9. Remove the O-Ring from the Head. WT 008 O-Ring WT 006 Shaft Seal *WT 040-R24-C (For WT-1/2 Only) WT 040-R31-C WT 040-R45-C WT 040-R60-C Head Options Figure 1: For Steps 1-2 3. Install Shaft Seal in Sleeve. Note direction of seal. Apply grease to the lips of the seals. LIP SPRING SIDE UP WT 010 Shaft Seal WT 002 Sleeve Figure 4: For Steps 8-9 12 Figure 2: For Step 3 866-795-1586 • WWW.SEWERNOZZLES.COM ASSEMBLY 4. Slide Shaft through Shaft Seal in Sleeve, through both Bearings, and install the Retaining Ring on shaft above bearings. Make sure it seats well in the groove in the shaft. WT 033 Retaining Ring WT 007 Bearings (2) 7. Slide shaft assembly into head. Install Retaining Ring in groove of head. Make sure it is fully inserted in the groove. 8. Install the O-Ring into the shallow groove of the Shaft at the rear end of the tool. 9. Go to the “Viscous Fluid Fill Instructions” section in this manual to fill the tool before use. WT 030 O-Ring WT 002 Shaft Sleeve with WT 010 Shaft Seal WT 032 Retaining Ring (WT-3/8 Only) WT 001-P6 or WT 001-BSPP6 (WT-1/2 Only) WT 001-P8 or WT 001-BSPP8 Shaft Options (WT-3/8 Only) WT 001-P6 or WT 001-BSPP6 (WT-1/2 Only) WT 001-P8 or WT 001-BSPP8 Shaft Options WT 007 Bearings (2) Figure 3 For Step 4 5. Install Wave Spring in bore of Shaft. Apply grease to H.P. Seal O-Ring before sliding it into the bore of the Shaft. *WT 040-R24-C (For WT-1/2 Only) WT 040-R31-C WT 040-R45-C WT 040-R60-C Head Options 6. Apply grease to the flat face (the end with the larger diameter) of the Seat and install into bore of Shaft, on top of H.P. seal. The grease should hold the seat in place; if it falls out, apply more grease. GREASE RJ 011-K Seat RJ 012-KTO H.P. Seal Figure 5: For Steps 7-9 WT 014 Wave Spring Figure 4: For Steps 5-6 866-795-1586 • WWW.SEWERNOZZLES.COM 13 PART NAMES/NUMBERS *WT 040-R24-C (For WT-1/2 Only) *GP 025-P2SS Port Plug WT 040-R31-C WT 040-R45-C WT 040-R60-C Head Options (For WT-3/8 & 1/2) AP2-XXX Jets (x3) WT 039 Set Screw (DO NOT REMOVE) BJ 026 Port Plug WT 002 Shaft Seal Sleeve WT 010 Shaft Seal WT 008 O-Ring WT 006 Shaft Seal (WT-3/8 Only) WT 001-P6 or WT 001-BSPP6 (WT-1/2 Only) WT 001-P8 or WT 001-BSPP8 Shaft Options RJ 011-K Seat RJ 012-KTO H.P. Seal WT 014 Wave Spring WT 032 Retaining Ring WT 030 O-Ring 14 866-795-1586 • WWW.SEWERNOZZLES.COM WT 033 Retaining Ring WT 007 Bearings (2) SERVICE KITS KITS AND KIT CONTENTS WT 600 SERVICE KIT 1 BC 410 Syringe, 20CC 1 BJ 026 Port Plug 1 BJ 048-S Viscous Fluid, Slow - 6oz. 1 GP 025-P2SS Hex Socket Plug, 1/8 NPT Male, SS 1 PL 528 Consumable, WT-XX Manual Insert 1 RJ 011-K Brass Seat 1 RJ 012-KTO H.P. Seal & O-Ring 1 WT 014 Wave Spring 1 WT 032 Retaining Ring, Spiral Int 1.188 WT 602 H.P. SEAL KIT 1 RJ 011-K Brass Seat 1 RJ 012-KTO H.P. Seal & O-Ring 1 WT 014 Wave Spring 1 WT 032 Retaining Ring, Spiral Int 1.188 WT 610 OVERHAUL KIT 1 BJ 026 Port Plug 1 BJ 048-S Viscous Fluid, Slow - 6oz. 1 PL 528 Consumable, WT-XX Manual Insert 1 RJ 011-K Brass Seat 1 RJ 012-KTO H.P. Seal & O-Ring 1 WT 006 Seal 2 WT 007 Bearing, Ball 1 WT 008 O-Ring 1 WT 010 Seal 1 WT 014 Wave Spring 1 WT 030 O-Ring 1 WT 032 Retaining Ring, Spiral Int 1.188 1 WT 033 Retaining Ring, HD External .473 WT 612 TOOL KIT 1 BA 100 Retaining Ring Pliers 1 WT 105 Tool 866-795-1586 • WWW.SEWERNOZZLES.COM 15 TERMS AND CONDITIONS AND WARRANTY INFORMATION 1. Acceptance of Terms and Conditions. Receipt of these 4. Delivery. Seller is not obligated to make delivery by a Terms and Conditions of Sale (“Terms and Conditions”) shall specified date, but will always use its best efforts to make operate as the acceptance by StoneAge, Inc. (“Seller”) of the delivery within the time requested. The proposed shipment order submitted by the purchaser (“Buyer”). Such acceptance date is an estimate. Seller will notify Buyer promptly of any is made expressly conditional on assent by Buyer to these material delay and will specify the revised delivery date as Terms and Conditions. Such assent shall be deemed to have soon as practicable. UNDER NO CIRCUMSTANCES SHALL been given unless written notice of objection to any of these SELLER HAVE ANY LIABILITY WHATSOEVER FOR LOSS OF Terms and Conditions (including inconsistencies between USE OR FOR ANY DIRECT OR CONSEQUENTIAL DAMAGES Buyer’s purchase order and this acceptance) is given by Buyer RESULTING FROM DELAY REGARDLESS OF THE REASON(S). to Seller promptly on receipt hereof. All product(s) will be shipped F.O.B. point of origin, unless Seller desires to provide Buyer with prompt and efficient specifically agreed otherwise, and Buyer shall pay all shipping service. However, to individually negotiate the terms of each costs and insurance costs from that point. Seller, in its sole sales contract would substantially impair Seller’s ability to discretion, will determine and arrange the means and manner of provide such service. Accordingly, the product(s) furnished transportation of the product(s). Buyer shall bear all risk of loss by Seller are sold only according to the terms and conditions commencing with the shipment or distribution of the product(s) stated herein and with the terms and conditions stated in any from Seller’s warehouse. Order shortages or errors must effective StoneAge Dealer Agreement or StoneAge Reseller be reported within fifteen (15) business days from receipt of Agreement, if applicable. Notwithstanding any terms and shipment to secure adjustment. No product(s) may be returned conditions on Buyer’s order, Seller’s performance of any without securing written approval from Seller. contract is expressly made conditional on Buyer’s agreement to these Terms and Conditions unless otherwise specifically 5. Modification. These Terms and Conditions are intended by agreed to in writing by Seller. In the absence of such Seller and Buyer to constitute a final, complete and exclusive agreement, commencement of performance, shipment and/ expression of agreement relating to the subject matter hereof or delivery shall be for Buyer’s convenience only and shall not and cannot be supplemented or amended without Seller’s prior be deemed or construed to be an acceptance of Buyer’s terms written approval. and conditions. 6. Omission. Seller’s waiver of any breach or Seller’s failure 2. Payment/Prices. Unless other arrangements have been to enforce any of these Terms and Conditions at any time, shall made in writing between Seller and Buyer, payment for the not in any way affect, limit or waive Seller’s right thereafter to product(s) shall be made upon receipt of invoice. The prices enforce and compel strict compliance with every term and shown on the face hereof are those currently in effect. Prices condition hereof. invoiced shall be per pricelist in effect at the time of shipment. Prices are subject to increase for inclusion of any and all taxes 7. Severability. If any provision of these Terms and Conditions which are applicable and which arise from the sale, delivery or is held to be invalid or unenforceable, such invalidity or use of the product(s), and the collection of which Seller is or unenforceability shall not affect the validity or enforceability of may be responsible to provide to any governmental authority, the other portions hereof. unless acceptable exemption certificates are provided by Buyer in accordance with applicable law. Buyer shall pay all charges 8. Disputes. Seller and Buyer shall attempt in good faith to for transportation and delivery and all excise, order, occupation, promptly resolve any dispute arising under these Terms and use or similar taxes, duties, levies, charges or surcharges Conditions by negotiations between representatives who have applicable to the product(s) being purchased, whether now authority to settle the controversy. If unsuccessful, Seller and in effect or hereafter imposed by any governmental authority, Buyer shall further attempt in good faith to settle the dispute by foreign or domestic. nonbinding third-party mediation, with fees and expenses of such mediation apportioned equally to each side. Any dispute 3. Warranty. SELLER MAKES NO WARRANTIES OR not so resolved by negotiation or mediation may then be REPRESENTATIONS AS TO THE PERFORMANCE OF ANY submitted to a court of competent jurisdiction in accordance PRODUCT EXCEPT AS SET FORTH IN THE STONEAGE with the terms hereof. These procedures are the exclusive LIMITED WARRANTY PROVIDED WITH THE PRODUCT. procedures for the resolution of all such disputes between the Seller and Buyer. 16 866-795-1586 • WWW.SEWERNOZZLES.COM TERMS AND CONDITIONS AND WARRANTY INFORMATION 9. Governing Law. All sales, agreements for sale, offers to sell, 11. Attorney’s Fees. If any litigation is commenced between proposals, acknowledgments and contracts of sale, including, Seller and Buyer, or their personal representatives, concerning but not limited to, purchase orders accepted by Seller, shall be any provision hereof, the party prevailing in the litigation shall considered a contract under the laws of the State of Colorado be entitled, in addition to such other relief that is granted, to a and the rights and duties of all persons, and the construction reasonable sum as and for their attorneys’ fees and costs in and effect of all provisions hereof shall be governed by and such litigation or mediation. construed according to the laws of such state. 10. Jurisdiction and Venue. Seller and Buyer agree that the state or federal courts located within the City and County of Denver, Colorado shall have sole and exclusive jurisdiction over any litigation concerning any dispute arising under these Terms and Conditions not otherwise resolved pursuant to Section 9 as well as any alleged defects of any Products or damages sustained as a result of such alleged defects. Seller and Buyer further agree that should any litigation be commenced in connection with such a dispute, it shall only be commenced in such courts. Seller and Buyer agree to the exclusive jurisdiction of such courts and neither will raise any objection to the jurisdiction and venue of such courts, including as a result of inconvenience. STONEAGE TRADEMARK LIST View the list of StoneAge’s trademarks and service marks and learn how the trademarks should be used. Use of StoneAge trademarks may be prohibited, unless expressly authorized. http://www.StoneAgetools.com/trademark-list/ STONEAGE PATENT DATA View the list of StoneAge’s current U.S. patent numbers and descriptions. http://www.sapatents.com STONEAGE TERMS AND WARRANTY View StoneAge’s Terms and Warranty Conditions online. http://www.stoneagetools.com/terms http://www.stoneagetools.com/warranty 866-795-1586 • WWW.SEWERNOZZLES.COM 17 TERMS AND CONDITIONS AND WARRANTY INFORMATION WARRANTY: Warranties set forth herein extend only to End-Users, meaning 4. WARRANTY EXCLUSIONS. This Limited Warranty does customers acquiring, or that have previously acquired, a not cover, and StoneAge shall not be responsible for the product manufactured by StoneAge (“Product”) for their own following, or damage caused by the following: (1) any Product use and not for resale, either directly from StoneAge Inc. that has been altered or modified in any way not approved by (“StoneAge”) or from a StoneAge Authorized Dealer or Reseller StoneAge in advance in writing; (2) any Product that has been (“Dealer”). No warranty of any kind or nature is made by operated under more severe conditions or beyond the rated StoneAge beyond those expressly stated herein. capacity specified for that Product; (3) depreciation or damage 1. LIMITED WARRANTY PERIOD. Subject to the limitations and conditions hereinafter set forth, StoneAge warrants its Product to be free from defects in workmanship and material for a period of one (1) year from the date of purchase by the End-User, provided that the end of the limited warranty period shall not be later than eighteen (18) months from the date of shipment of the Product to the Dealer or the End-User by StoneAge (“Limited Warranty Period”). All replacement parts which are furnished under this Limited Warranty and properly installed shall be warranted to the same extent as the original Product under this Limited Warranty if, and only if, the original parts were found to be defective within the original Limited Warranty Period covering the original Product. Replacement parts are warranted for the remainder of the original Limited caused by normal wear and tear, failure to follow operation or installation instructions, misuse, negligence or lack of proper protection during storage; (4) exposure to fire, moisture, water intrusion, electrical stress, insects, explosions, extraordinary weather and/or environmental conditions including, but not limited to lightning, natural disasters, storms, windstorms, hail, earthquakes, acts of God or any other force majeure event; (5) damage to any Product caused by any attempt to repair, replace, or service the Product by persons other than StoneAge authorized service representatives; (6) costs of normal maintenance parts and services; (7) damage sustained during unloading, shipment or transit of the Product; or (8) failure to perform the recommended periodic maintenance procedures listed in the Operator’s Manual accompanying the Product. Warranty Period. This Limited Warranty does not cover any 5. REQUIRED WARRANTY PROCEDURES. To be eligible for component part of any Product not manufactured by StoneAge. warranty service, the End-User must: (1) report the Product Any such component part is subject exclusively to the defect to the entity where the Product was purchased (i.e. component manufacturer’s warranty terms and conditions. StoneAge or the Dealer) within the Limited Warranty Period specified in this Limited Warranty; (2) submit the original 2. LIMITED WARRANTY COVERAGE. StoneAge’s sole obligation under this Limited Warranty shall be, at StoneAge’s option and upon StoneAge’s inspection, to repair, replace or issue a credit for any Product which is determined by StoneAge to be defective in material or workmanship. StoneAge reserves the right to examine the alleged defective Product to determine whether this Limited Warranty is applicable, and final determination of limited warranty coverage lies solely with StoneAge. No statement or recommendation made by a StoneAge representative, Dealer or agent to End-User shall invoice to establish ownership and date of purchase; and (3) make the Product available to a StoneAge authorized service representative for inspection to determine eligibility for coverage under this Limited Warranty. This Limited Warranty shall not extend to any person or entity who fails to provide proof of original purchase from StoneAge or a Dealer. No Product may be returned for credit or adjustment without prior written permission from StoneAge. 6. DISCLAIMER OF IMPLIED WARRANTIES AND OTHER constitute a warranty by StoneAge or a waiver or modification REMEDIES. EXCEPT AS EXPRESSLY STATED HEREIN to any of the provisions hereof or create any liability for (AND TO THE FULLEST EXTENT ALLOWED UNDER StoneAge. APPLICABLE LAW), STONEAGE HEREBY DISCLAIMS 3. WARRANTY SERVICE PROVIDERS. Service and repair of the Product is to be performed only by StoneAge authorized service representatives, including Dealers who are authorized repair centers, with StoneAge approved parts. Information about StoneAge authorized service representatives can be obtained through the StoneAge website at www.stoneagetools. com/service. Unauthorized service, repair or modification of the Product or use of parts not approved by StoneAge will void this Limited Warranty. StoneAge reserves the right to change ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND ANY AND ALL WARRANTIES, REPRESENTATIONS OR PROMISES AS TO THE QUALITY, PERFORMANCE OR FREEDOM FROM DEFECT OF THE PRODUCT COVERED BY THIS LIMITED WARRANTY. STONEAGE FURTHER DISCLAIMS ALL IMPLIED INDEMNITIES. or improve the material and design of the Product at any time without notice to End-User, and StoneAge is not obligated to make the same improvements during warranty service to any Product previously manufactured. 18 866-795-1586 • WWW.SEWERNOZZLES.COM TERMS AND CONDITIONS AND WARRANTY INFORMATION 7. LIMITATION OF LIABILITY. End-User specifically Some jurisdictions do not allow the limitation or exclusion acknowledges that the Product may be operated at high of liability for certain damages, so the above limitations and speeds and/or pressures, and that as such it may be inherently exclusions may not apply to you. This Limited Warranty gives dangerous if not used correctly. End-User shall familiarize you specific legal rights, and you may also have other rights itself with all operation materials provided by StoneAge and which vary from jurisdiction to jurisdiction. If any provisions shall at all times use and require its agents, employees and of this Limited Warranty is held to be invalid or unenforceable, contractors to use all necessary and appropriate safety devices, such invalidity or unenforceability shall not affect the validity or guards and proper safe operating procedures. In no event enforceability of the other portions hereof. shall StoneAge be responsible for any injuries to persons or property caused directly or indirectly by the operation of the Product if End-User or any agent, employee, or contractor of End-User: (1) fails to use all necessary and appropriate safety devices, guards and proper safe operating procedures; (2) fails to maintain in good working order such safety devices and guards; (3) alters or modifies the Product in any way not approved by StoneAge in advance in writing; (4) allows the Product to be operated under more severe conditions or beyond the rated capacity specified for the Product; or (5) otherwise negligently operates the Product. End-User shall indemnify and hold StoneAge harmless from any and all liability or obligation incurred by or against StoneAge, including costs and attorneys’ fees, to or by any person so injured. TO THE FULL EXTENT ALLOWED BY APPLICABLE LAW, STONEAGE SHALL NOT BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL, CONSEQUENTIAL, OR PUNITIVE DAMAGES (INCLUDING WITHOUT LIMITATION, LOSS OF PROFITS, LOSS OF GOODWILL, DIMINUTION OF VALUE, WORK STOPPAGE, INTERRUPTION OF BUSINESS, RENTAL OF SUBSTITUTE PRODUCT, OR OTHER COMMERCIAL LOSS EVEN TO THE EXTENT SUCH DAMAGES WOULD CONSTITUTE DIRECT DAMAGES), WITH RESPECT TO THE COVERED STONEAGE PRODUCT, OR OTHERWISE IN CONNECTION WITH THIS LIMITED WARRANTY, REGARDLESS OF WHETHER STONEAGE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. IT IS UNDERSTOOD THAT STONEAGE’S LIABILITY, WHETHER IN CONTRACT, IN TORT, UNDER ANY WARRANTY, IN NEGLIGENCE, OR OTHERWISE SHALL NOT EXCEED THE AMOUNT OF THE PURCHASE PRICE PAID BY THE END-USER FOR THE PRODUCT. STONEAGE’S MAXIMUM LIABILITY SHALL NOT EXCEED, AND END-USER’S REMEDY IS LIMITED TO EITHER (1) REPAIR OR REPLACEMENT OF THE DEFECTIVE WORKMANSHIP OR MATERIAL OR, AT STONEAGE’S OPTION, (2) REFUND OF THE PURCHASE PRICE, OR (3) ISSUANCE OF A CREDIT FOR THE PURCHASE PRICE, AND SUCH REMEDIES SHALL BE END-USER’S ENTIRE AND EXCLUSIVE REMEDY. YOU, THE END-USER, UNDERSTAND AND EXPRESSLY AGREE THAT THE FOREGOING LIMITATIONS ON LIABILITY ARE PART OF THE CONSIDERATION IN THE PRICE OF THE STONEAGE PRODUCT YOU PURCHASED. 866-795-1586 • WWW.SEWERNOZZLES.COM 19 1-866-795-1586 • www.STONEAGETOOLS.com © 2019 StoneAge, Inc. All Rights Reserved
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