Wilson Co Manual

WilsonCo-Manual

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BMG COMMERCIAL INC
Hydraulic Power Unit Part
Number: 35-19002
1 | Page
To our Valued Customers
I want to thank you for buying your Fluid Power System from the Wilson Company’s
Systems Division. This unit has been designed with high quality materials and components and
been carefully assembled by our experienced technicians. With proper installation and
maintenance, it should provide you with many years of service.
If you have any question about this equipment before startup, contact me or a member of our
staff.
If you have other applications for fluid power or fluid connector Products, please contact your
local Wilson Company sales associate, or call our Main Office at 800-580-1212.
Thank you again for electing Wilson Company as your source for fluid power equipment.
Sincerely,
Dave Edwards
President
972-931-8666
972-248-1177 Fax
800-580-1212
WILSON COMPANY
4501 RATLIFF LN.
ADDISON, TX. 75001
MAILING ADDRESS:
P.O. BOX 217
ADDISON, TX. 75001
DRAWINGS
Parts List, Schematics, & Specifications
LITERATURE - HYDRAULIC
Hydraulic Motors, Pumps, & Valves
Hydraulic Filters & Strainers
Hydraulic Fittings & Hose
Misc. Components
LITERATURE - ELECTRICAL
Starters, Relays
Transducers, Pressure Switches… etc
HYD. POWER UNITS
Maintenance & Installation
ELECTRIC MOTORS
Maintenance & Installation
WARRANTY
HYD. POWER UNITS
Maintenance & Installation
4551 Ratliff Ln. x Addison x TX x 75001 x Phone: 972-931-8666 x Fax: 972-248-1177
WARRANTY
The Company MAKES NO WARRANTY WHATSOEVER concerning
products manufactured by others, but will extend to the Buyer such warranties
respecting such products as are permissible under the terms thereof. The Company
will repair or replace products manufactured by it which prove defective within
one (1) year from date of shipment, 6 months of installation or 1000 hours of use,
whichever occurs first. Upon return of the same at Buyer’s expense when such
defects are due to the defective material supplied by the Company or defective
workmanship of its employees, provided the products shall have been properly
assembled and utilized in accordance with the Company’s design thereof and
instructions relating thereto, it being understood that the foregoing warranty shall
be of no effect whatsoever in the event any changes are made in the products prior
to or in connection with their assembly or use.
THE ABOVE WARRANTY COMPRISES SELLER’S SOLE AND ENTIRE
WARRANTY OBLIGATION AND LIABILITY TO BUYER, ITS CUSTOMERS
AND ASSIGNS IN CONNECTION WITH GOODS SOLD HEREUNDER. ALL
OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTIES OF MERCHANTABILITY AND FITNESS, ARE
EXPRESSLY EXCLUDED.
DRAWINGS
Parts List, Schematics, & Specifications
PT
BA
C
PT
BA
C
PT
BA
C
PP TP BPAP
PV TV BVAV
PP TP BPAP
PV TV BVAV
PP TP BPAP
PV TV BVAV
T/L
PP TP BPAP
PV TV BVAV
LITERATURE - HYDRAULIC
Hydraulic Motors, Pumps, & Valves
Hydraulic Filters & Strainers
Hydraulic Fittings & Hose
Misc. Components
12 13
Parker Hannifin Corporation
Hydraulic Pump Division
Marysville, Ohio USA
Catalog HY28-1559-01/PT Variable Displacement Piston Pumps
Series P2
P2 Performance and
Dimension Section
28
Parker Hannifin Corporation
Hydraulic Pump Division
Marysville, Ohio USA
Catalog HY28-1559-01/PT Variable Displacement Piston Pumps
Series P2
29
SAE C 2 Bolt
Mounting Holes
2 Places
17.58 (.692) Diameter
SAE C 4 Bolt
Mounting Holes
14.35 (.565) Diameter
146
(5.75)
194
(7.63)
30
Drain Port
Max Vol Adj
4.9 CC/Turn
Sensitivity
Inlet
Gauge
Port
Outlet
Gauge
Port
62
(2.44)
62
(2.44)
258.5
(10.17)
264.5
(10.41)
278.5
(10.96)
76
(3.00)
32.4
(1.28)
127.00 (5.00)
126.95 (4.99)
Drain Port
Inlet
Gauge
Port
Max Vol Adj
4.9 CC/Turn
Sensitivity
52 CC Min
248.5
(9.78)
88.2
(3.47)
60.5
(2.38)
270.5
(10.65)
278.5
(10.96)
76
(3.00)
81
(3.19)
127.00 (5.00)
126.95 (4.99)
SAE C 2 Bolt
Mounting Holes
2 Places
17.58 (.692) Diameter
SAE C 4 Bolt
Mounting Holes
14.35 (.565) Diameter
146
(5.75)
123
(4.84)
194
(7.64)
(4.51)
114.5
114.5
(4.51)
Pump Installation - P2-075 Mounting Flange
CCW Pump will
have inlet and
outlet gauge ports
reversed.
FLANGE MOUNTING DIMENSIONS - SIDE PORTED PUMP
FLANGE MOUNTING DIMENSIONS - REAR PORTED PUMP
Inlet Gauge Port
Port Options Drain Port Outlet Gauge Port
SAE-12 Straight Thread SAE-4 Straight Thread
“A” O-ring Port O-ring Port
Side - UNC 1-1/16-12 UN Thread 7/16-20 UN Thread
ISO 6149 Straight Thread ISO 6149 Straight Thread
“B” O-ring Port O-ring Port
Side - Metric M27 x 2 Thread M12 x 1.5 Thread
Dimensional Data
28
29
Parker Hannifin Corporation
Hydraulic Pump Division
Marysville, Ohio USA
Catalog HY28-1559-01/PT Variable Displacement Piston Pumps
Series P2
Outlet Port
1" High Press
Series
4 Bolt Flange
(Code 62)
Signal Port
"A" SAE-4 Straight Thread O-Ring Port 7/16-20 UNC
"B" ISO 6149 Straight Thread O-Ring Port, M12 x 1.5
"A"
7/16-14 UNC
M12X1.75
"B"
67.5
(2.66)
201
(7.91)
265
(10.43)
Diff Press Adj
9.1 Bar (131psi)
Per Turn
Sensitivity
Press Comp Adj
63.5 Bar
(921 psi)
Per Turn
Sensitivity
Alternate
Drain Port
81
(3.19)
81
(3.19)
126.5
(4.98)
95
(3.19)
88.2
(3.47)
60.5
(2.38)
102.5
(4.04)
Weep hole
for D & T
Ripple Chamber Plug
DO NOT REMOVE
Inlet Port
2" Standard Press Series
4 Bolt Flange (Code 61)
"B"
M12X1.75
"A"
1/2-13 UNC
292.5
(11.52)
254
(10.00)
112
(4.41)
Dimensions Will Be Reversed
On A CCW Pump
Rotation Arrow
55
(2.17) 52
(2.05)
51
(2.00)
51
(2.00)
145
(5.71)
123
(4.84)
90.5
(3.56)
81
(3.19)
77.5
(3.05)
99
(.390)
130
(5.12)
154
(6.06)
84.5
(3.33)
Pump Installation - P2-075 Side Port
CCW Pump will
have inlet and
outlet gauge ports
reversed.
TOP VIEW
SIDE VIEW
BOTTOM VIEW
REAR VIEW
Dimensional Data
14
Parker Hannifin Corporation
Hydraulic Pump Division
Marysville, Ohio USA
Catalog HY28-1559-01/PT Variable Displacement Piston Pumps
Series P2
15
P2 Series Typical Torque Control Characteristics
14
(5)
38
(10)
57
(15)
76
(20)
95
(25)
113
(30)
133
(35)
70
(1000)
140
(2000)
210
(3000)
275
(4000)
345
(5000)
14
(5)
38
(10)
57
(15)
76
(20)
95
(25)
113
(30)
133
(35)
70
(1000)
140
(2000)
210
(3000)
275
(4000)
345
(5000)
P2060 50 - 90% Torque
1800 RPM
00
Pressure Bar (PSI)
Flow l/min (GPM)
50%
60%
70%
80%
P2060 20 - 60% Torque
1800 RPM
0
14
(5)
38
(10)
57
(15)
76
(20)
95
(25)
113
(30)
133
(35)
0 70
(1000)
140
(2000)
210
(3000)
275
(4000)
345
(5000)
Pressure Bar (PSI)
Flow l/min (GPM)
20% 30% 40%
50%
60%
P2075 20 - 60% Torque
1800 RPM
0
0
Pressure Bar (PSI)
Flow l/min (GPM)
20%
30%
40%
50%
60%
P2075 50 - 90% Torque
1800 RPM
00
Pressure Bar (PSI)
Flow l/min (GPM)
50%
60%
70%
80%
14
(5)
38
(10)
57
(15)
76
(20)
95
(25)
113
(30)
133
(35)
70
(1000)
140
(2000)
210
(3000)
275
(4000)
345
(5000)
151
(40)
151
(40)
Fluid: Mineral oil ISO VG 32 @ 40° C
Inlet pressure: 1.0 Bar (14.5 PSI) (Absolute) measured at inlet port.
Performance Data
16
17
Parker Hannifin Corporation
Hydraulic Pump Division
Marysville, Ohio USA
Catalog HY28-1559-01/PT Variable Displacement Piston Pumps
Series P2
Fluid: Mineral oil ISO VG 32 @ 40° C
Inlet pressure: 1.0 Bar (14.5 PSI) (Absolute) measured at inlet port.
P2 Series Typical Drive Power
at Full Displacement
P2060 Input Power - Full Stroke
0
10
(13)
20
(27)
30
(40)
40
(54)
50
(67)
60
(80)
70
(94)
80
(107)
90
(121)
100
(134)
0 50
(725)
100
(1450)
150
(2175)
200
(2900)
250
(3625)
300
(4350)
350
(5075)
Pressure Bar (PSI)
kW (HP)
600 RPM
1000 RPM
1200 RPM
1500 RPM
1800 RPM
2500 RPM
2800 RPM
50
(725)
100
(1450)
150
(2175)
200
(2900)
250
(3625)
300
(4350)
350
(5075)
P2075 Input Power - Full Stroke
0
20
(27)
40
(54)
60
(80)
80
(107)
100
(134)
120
(161)
0
Pressure Bar (PSI)
kW (HP)
600 RPM
1000 RPM
1200 RPM
1500 RPM
1800 RPM
2500 RPM
50
(725)
100
(1450)
150
(2175)
200
(2900)
250
(3625)
300
(4350)
350
(5075)
P2105 Input Power - Full Stroke
0
20
(27)
40
(54)
60
(80)
80
(107)
100
(134)
120
(161)
140
(188)
160
(215)
0
Pressure Bar (PSI)
kW (HP)
600 RPM
1000 RPM
1200 RPM
1500 RPM
1800 RPM
2300 RPM
P2145 Input Power - Full Stroke
0
20
(27)
40
(54)
60
(80)
80
(107)
100
(134)
120
(161)
140
(188)
160
(215)
180
(241)
200
(268)
0
Pressure Bar (PSI)
kW (HP)
600 RPM
1000 RPM
1200 RPM
1500 RPM
1800 RPM
2200 RPM
50
(725)
100
(1450)
150
(2175)
200
(2900)
250
(3625)
300
(4350)
350
(5075)
Performance Data
18
Parker Hannifin Corporation
Hydraulic Pump Division
Marysville, Ohio USA
Catalog HY28-1559-01/PT Variable Displacement Piston Pumps
Series P2
19
Fluid: Mineral oil ISO VG 32 @ 40° C
Inlet pressure: 1.0 Bar (14.5 PSI) (Absolute) measured at inlet port.
P2 Series Typical Compensated Power
P2060 Input Power - Zero Stroke
0
2
(3)
4
(5)
6
(8)
8
(11)
10
(13)
12
(17)
14
(19)
0
50
(725)
100
(1450)
150
(2175)
200
(2900)
250
(3625)
300
(4350)
350
(5075)
Pressure Bar (PSI)
kW (HP)
600 rpm
1000 rpm
1200 rpm
1500 rpm
1800 rpm
2500 rpm
2800 rpm
2
(3)
4
(5)
6
(8)
8
(11)
10
(13)
12
(17)
14
(19)
50
(725)
100
(1450)
150
(2175)
200
(2900)
250
(3625)
300
(4350)
350
(5075)
P2075 Input Power - Zero Stroke
0
16
(21)
0
Pressure Bar (PSI)
kW (HP)
600 rpm
1000 rpm
1200 rpm
1500 rpm
1800 rpm
2500 rpm
2
(3)
4
(5)
6
(8)
8
(11)
10
(13)
12
(17)
14
(19)
50
(725)
100
(1450)
150
(2175)
200
(2900)
250
(3625)
300
(4350)
350
(5075)
16
(21)
P2105 Input Power - Zero Stroke
0
0
Pressure Bar (PSI)
kW (HP)
600 rpm
1000 rpm
1200 rpm
1500 rpm
1800 rpm
2300 rpm
P2145 Input Power - Zero Stroke
0
5
(7)
10
(13)
15
(20)
20
(27)
25
(36)
0
50
(725
100
(1450)
150
(2175)
200
(2900)
250
(3625)
300
(4350)
350
(5075)
Pressure Bar (PSI)
kW (HP)
600 rpm
1000 rpm
1200 rpm
1500 rpm
1800 rpm
2200 rpm
Performance Data
18
19
Parker Hannifin Corporation
Hydraulic Pump Division
Marysville, Ohio USA
Catalog HY28-1559-01/PT Variable Displacement Piston Pumps
Series P2
Fluid: Mineral oil ISO VG 32 @ 40° C
Inlet pressure: 1.0 Bar (14.5 PSI) (Absolute) measured at inlet port.
P2 Series Typical Efficiency at
Full Displacement @ 1800 RPM
P2060 Efficiency at 1800 RPM
50
60
70
80
90
100
0 50
(725)
100
(1450)
150
(2175)
200
(2900)
250
(3625)
300
(4350)
350
(5075)
Pressure Bar (PSI)
Efficiency (%)
Volumetric
Overall
50
(725)
100
(1450)
150
(2175)
200
(2900)
250
(3625)
300
(4350)
350
(5075)
Volumetric
Overall
P2075 Efficiency at 1800 RPM
50
60
70
80
90
100
0
Pressure Bar (PSI)
Efficiency (%)
50
(725)
100
(1450)
150
(2175)
200
(2900)
250
(3625)
300
(4350)
350
(5075)
Volumetric
Overall
P2105 Efficiency at 1800 RPM
50
60
70
80
90
100
0
Pressure Bar (PSI)
Efficiency (%)
50
(725)
100
(1450)
150
(2175)
200
(2900)
250
(3625)
300
(4350)
350
(5075)
Volumetric
Overall
P2145 Efficiency at 1800 RPM
50
60
70
80
90
100
0
Pressure Bar (PSI)
Efficiency (%)
Performance Data
D1VW UK.indd RH 26.03.2015
2-5
Directional Control Valve
Series D1VW
Catalogue HY11-3500/UK
Parker Hannifin Corporation
Hydraulics Group
2
Characteristics
General
Design Directional spool valve
Actuation Solenoid
Nominal size DIN NG06 / CETOP 03 / NFPA D03
Mounting interface DIN 24340 A6 / ISO 4401 / CETOP RP 121-H / NFPA D03
Mounting position unrestricted, preferably horizontal
Ambient temperature [°C] -25...+60
MTTFD value [years] 150
Weight [kg] 1.5 (1 solenoid), 2.1 (2 solenoids)
Vibration resistance [g]
10 Sinus 5...2000 Hz acc. IEC 68-2-6
30 Random noise 20...2000 Hz acc. IEC 68-2-36
15 Shock acc. IEC 68-2-27
Hydraulic
Max. operating pressure [bar] P, A, B: 350; T: 210 (DC), T: 140 (AC)
Fluid Hydraulic oil according to DIN 51524
Fluid temperature [°C] -20 ... +70 (NBR: -25...+70)
Viscosity permitted [cSt] / [mm²/s] 2.8...400
Viscosity recommended [cSt] / [mm²/s] 30...80
Filtration ISO 4406 (1999); 18/16/13
Flow max. [l/min] 80 (see shift limits)
Leakage at 50 bar [ml/min] Up to 10 per flow path, depending on spool, up to 15 per flow path for spool type 008 + 009
Static / Dynamic
Step response see table response time
Electrical characteristics
Duty ratio [%] 100 ED; CAUTION: coil temperature up to 150 °C possible
Max. switching frequency [1/h] 15000 (not for soft shift)
Protection class IP 65 in accordance with EN 60529 (with correctly mounted plug-in connector)
Code K J U G Y T
Supply voltage [V] 12 V = 24 V = 98 V = 205 V = 110 V at 50 Hz/ 230 V at 50 Hz/
120 V at 60 Hz 240 V at 60 Hz
Tolerance supply voltage [%] ±10 ±10 ±10 ±10 ±5 ±5
Current consumption hold [A] 2.72 1.29 0.33 0.13 0.6 / 0.55 0.3 / 0.27
Current consumption in rush [A] 2.72 1.29 0.33 0.13 2.5 / 2.4 1.25 / 1.2
Power consumption hold 32.7 W 31 W 31.9 W 28.2 W 70 / 70 VA 70 / 70 VA
Power consumption in rush 32.7 W 31 W 31.9 W 28.2 W 280 / 290 VA 280 / 290 VA
Solenoid connection Connector as per EN 175301-803, solenoid identification as per ISO 9461 (code W).
Wiring min. [mm²] 3 x 1.5 recommended
Wiring length max. [m] 50 recommended
Technical data
With electrical connections the protective conductor (PE :) must be connected according to the relevant regulations.
The NG06 directional control valve series D1VW provides
high functional limits up to 80 l/min in combination with a
very low, energy-saving pressure drop.
A wide variety of spool options allows to design an un-
limited number of hydraulic circuits.
Versions with 8 watt coils, position control, ATEX approval,
surface protection and connector variants are shown in
the following chapters.
The valve is also available as sandwich type, see series
Z1DW in chapter 7.
Valves with explosion proof solenoids Ex e mb ll see se-
ries D1VW Explosion Proof in chapter 2 and catalogue
HY11-3343.
Download: www.parker.com/euro_hcd - see “Literature”
AB
D1VW UK.indd RH 26.03.2015
2-6
Directional Control Valve
Series D1VW
Catalogue HY11-3500/UK
Parker Hannifin Corporation
Hydraulics Group
2
Ordering Code
Directional
control
valve
Wet pin
armature
solenoid,
threaded
in tube
3-chamber
valve
Spool
position
Spool
type
Size
DIN NG06
CETOP 03
NFPA D03
1) Consider specific spool position.
2) To be used in combination with rectifier plugs at 120 VAC / 230 VAC
power supply.
3) DC only
3 position spools
Code Spool type
a 0 b
001
002
003
004
005
006
007
008 1)
009 1)
010
011
014
015
016
021
022
031
032
034
035
061
081
082
102
204 1)
205 1)
2 position spools
Code Spool type
a b
020
026
030
083 1)
101
208
3 position spools
Code Spool position
C
3 positions.
Spring offset in position “0“.
Operated in position “a“ or “b“.
Standard Spool type
008,009, 204, 205
E
Operated in
position “a“.
Operated in
position “b“.
2 positions.
Spring offset in position “0“.
F
Spring offset in
position “b“.
Spring offset in
position “a“.
2 positions.
Operated in position “0“.
K
Operated in
position “b“.
Operated in
position “a“.
2 positions.
Spring offset in position “0“.
M
Spring offset in
position “a“.
Spring offset in
position “b“.
2 positions.
Operated in position “0“.
2 position spools
Code Spool position
Standard Spool type 083
B
2 positions.
Spring offset in position “b“.
Operated in position “a“.
D
2 positions.
Operated in position “a“ or “b“.
No center or offset position.
H
2 positions.
Spring offset in position “a“.
Operated in position “b“.
D 1 WV
D1VW UK.indd RH 26.03.2015
2-7
Directional Control Valve
Series D1VW
Catalogue HY11-3500/UK
Parker Hannifin Corporation
Hydraulics Group
2
Seals Solenoid
option
Solenoid
connector as per
EN 175301-803,
without plug
(other connectors
are available for
D1MW Series)
Solenoid
voltage
Further spool types, solenoid voltages and connectors
on request.
Ordering Code
Code Seals
N NBR
V FPM
Code Solenoid option
omit manual override (Standard)
T without manual override
S2 3) Soft shift orifice size 0.5 mm.
S3 3) Soft shift orifice size 0.75 mm.
4N 3) with lockable manual override
Code Voltage
K 12 V =
J 24 V =
U 2) 98 V =
G 2) 205 V =
Y110 V 50 Hz /
120 V 60 Hz
T230 V 50 Hz /
240 V 60 Hz
Design
series
(not required
for ordering)
W
D1VW UK.indd RH 26.03.2015
2-8
Directional Control Valve
Series D1VW
Catalogue HY11-3500/UK
Parker Hannifin Corporation
Hydraulics Group
2
Flow Curve Diagram
Flow curve
Spool Position “b” Position “a” Position “0”
P-A B-T P-B P-B A-T P-A P-A P-B A-T B-T P-T
001 2 2 2 2
00214 14 11552
00334 36 7
00423 23 77
005 2 2 2 2 12
00614 14 77
007 3 2 2 2 3 2 7
010 3 3
011 2 2 2 2 14 14
014 3 2 2 2 3 2 7
015 3 6 3 4 7
016 2 2 2 2 12
020B 4 4 2 3
026B 4 4
030B 2 3 1 2
034 4 8 3 3 5 7
035 3 3 4 8 7 5
081 13 13 13 13
082 13 13 13 13 1) 1)
101B 11 10 10 9
10214 14 55886
6113 13 32
83H52 52
208 3 2
P-B A-T P-A B-T P-A P-B A-T B-T P-T
008 4 5 4 5 9
00955 67 7
83B52 52
20413 43 7 4 7
20543 13 7 45
Spool Position “b” Position “a”
P-A P-B A-B P-B A-T
021 2 4 4 2
P-A B-T P-A P-B A-B
022 6 2 5 2
1
2
3
4
5
6
7
89
13
14
Flow [l/min]
Pressure drop [bar]
0
4
8
12
16
20
02
06040 80
24
12
10
11
All characteristic curves measured with HLP46 at 50 °C.
1) Only for pressure compensation, no high flow possible.
D1VW UK.indd RH 26.03.2015
2-9
Directional Control Valve
Series D1VW
Catalogue HY11-3500/UK
Parker Hannifin Corporation
Hydraulics Group
2
Flow [l/min]
10 20 30 40 50 60 70 80 900
0
50
100
150
200
250
300
350
Pressure [bar]
082
009,
011,
102
003, 015,
204, 205
010,021,
022
101
0
50
100
150
200
250
300
350
Pressure [bar]
Flow [l/min]
10 20 30 40 50 60 70 80 900
007,
014, 081
005, 008,
016, 020
026
004
002
006, 030
001
004
005, 008,
016, 020
002
The diagram below specifies the shift limits for valves
with DC & AC solenoids. Valves with spool position “F”
or “M” can only be operated up to 70 % of the limits. The
specifications apply to a viscosity of 40 mm2/s and bal-
anced flow conditions. The shift limits can be considerably
lower at unbalanced flow conditions. To avoid flow rates
beyond the shift limits, a plug-in orifice can be inserted
in the P-port.
Valve with standard DC solenoid
Valve with standard AC solenoid
Measured with HLP46 at 50 °C, 95 % Unom and warm solenoids
Shift Limits
Measured with HLP46 at 50 °C, 90 % Unom and warm solenoids
D1VW UK.indd RH 26.03.2015
2-10
Directional Control Valve
Series D1VW
Catalogue HY11-3500/UK
Parker Hannifin Corporation
Hydraulics Group
2
300
200
250
100
50
150
350
02010 30 40 50 60 70 80
Supply pressure [bar]
Flow [l/min]
001,
004
081,
082
009002
020D
300
200
250
100
50
150
350
02010 30 40 50 60 70 80
Supply pressure [bar]
Flow [l/min]
002,
020
030 009,
102
101 001, 004,
081
Response times D1VW Standard and Soft Shift [ms]
Step response times were obtained under the following conditions: HLP46 at 50 °C with the valve operating at nominal pressure and flow. Pub-
lished response times are nominal and may vary with spool, flow, pressure and temperature.
Acceleration for orifice size 0.75, code “S3” (measured against a standard valve)
Shift Limits / Response Times
For even softer shifting, the proportional spools 081, 082, 101 and 102 can be used.
Shift limit diagram - Soft shift with 1 DC solenoid
Shift limit diagram - Soft shift with 2 DC solenoids
AB
Measured with HLP46 at 50 °C, 90 % Unom and warm solenoids.
Response times soft shift 2 solenoid valve 2 solenoid valve 1 solenoid valve
3 positions 3 positions 2 positions
Code Orifice size Center position: Closed Center position: Open
Energize De-energize Energize De-energize Energize De-energize
S2 0.50 mm 200 - 750 310 - 650 220 - 400 350 - 750 90 - 350 160 - 500
S3 0.75 mm 180 - 300 300 - 400 200 - 350 300 - 500 90 - 350 130 - 350
Standard solenoid Orifice Energize De-energize
Standard DC w/o 45 - 60 20 - 30
Standard AC w/o 13 20
Standard DC with rectifier plug w/o 60 -70 70- 90
The lower value applies to small flow rates and low pressure, the upper value to high flow rates and high pressure.
build-in
orifice
D1VW UK.indd RH 26.03.2015
2-11
Directional Control Valve
Series D1VW
Catalogue HY11-3500/UK
Parker Hannifin Corporation
Hydraulics Group
2
Dimensions
The space necessary to remove the plug per EN 175301-803, design type AF is at least 15 mm.
The torque for the screw M3 of the plug has to be 0.5 to 0.6 Nm.
Surface finish
BK375 4x M5x30
ISO 4762-12.9
7.6 Nm
±15 %
NBR: SK-D1VW-N-91
FPM: SK-D1VW-V-91
C, D -style Option 4N, with lockable manual override
(available for all styles, DC only)
C, D -style
H, K, M -style
Interface EN 175301-803, DC solenoid
B, E, F -style H, K, M -style
Interface EN 175301-803, AC solenoid
B, E, F -style
Ø9.5
Ø5.5
22
93
91.4 162 46
69
AB
93
46
69
Ø9.5
Ø5.5
22
91.4 226
AB
46162
Ø5.5
134.6
Ø9.5
93
69
22
AB
Ø9.5
Ø5.5
22
119.4
93
190
AB
Ø9.5
22
Ø5.5
84
152 46
69.5
93.5
AB
Ø9.5
22
Ø5.5
84
46
69.5
93.5
211
AB
22
Ø5.5
Ø9.5
127
152 46
69.5
93.5
AB
D1VW UK.indd RH 26.03.2015
2-12
Catalogue HY11-3500/UK
Parker Hannifin Corporation
Hydraulics Group
2
Notes
Catalog HY15-3502-R/US Direct Acting Relief Valve
Series RD102
PC19 Parker Hannifin Corporation
Hydraulic Cartridge Systems
Check
Valves
Shuttle
Valves
Load/Motor
Controls
Flow
Controls
Pressure
Controls
Logic
Elements
Directional
Controls
Manual
Valves
Solenoid
Valves
Proportional
Valves
Coils &
Electronics
Bodies &
Cavities
Technical
Data
SH
CV
LM
FC
PC
LE
DC
MV
SV
PV
CE
BC
TD
Specifications
Technical Information
Rated Flow 38 LPM (10 GPM)
Maximum Inlet 250 Bar (3600 PSI)
Pressure
Maximum 210 Bar (3000 PSI)
Pressure Setting
Sensitivity: 03 2.7 Bar (39 PSI)
Pressure/Turn 09 7.2 Bar (104 PSI)
18 16 Bar (234 PSI)
30 103.4 Bar (1500 PSI)
Maximum Tank 210 Bar (3000 PSI)
Pressure
Reseat Pressure 85% of crack pressure
Leakage at 5 drops/min. (.33 cc/min.)
150 SSU (32 cSt) @75% of crack pressure
Cartridge Material All parts steel. All operating
parts hardened steel.
Operating Temp. -45°C to +132°C (“D”-Ring)
Range (Ambient) (-50°F to +270°F)
-34°C to +121°C (Nitrile)
(-30°F to +250°F)
-26°C to +204°C (Fluorocarbon)
(-15°F to +400°F)
Fluids Mineral-based or synthetic with
lubricating properties at viscosities
of 45 to 2000 SSU (6 to 420 cSt)
Filtration ISO-4406 18/16/13,
SAE Class 4
Approx. Weight .23 kg (0.5 lbs.)
Cavity C10-2
(See BC Section for more details)
Form Tool Rougher None
Finisher NFT10-2F
Performance Curve
Flow vs. Inlet Pressure
(Pressure rise through cartridge only)
General Description
Direct Acting Poppet-Type Relief Valve.
For additional information see
Technical Tips on pages PC1-PC6.
Features
•Hardened, precision ground parts for durability
•Internal mechanical stop limits poppet travel eliminating
spring solidification
•Spherical poppets for low leakage
•“D”-Ring eliminates backup rings
•All external parts zinc plated
•Fast response
(1)
(2)
(2)
(1)
Flow (Q)
23
6
7.6
2
15
4
LPM
GPM030
8
Hydraulic Oil 150 SSU @ 100°F (32 cSt)
0
1000
2000
207
276
69
138
Pressure
3000
4000
PSI Bar
Direct Acting Relief Valve
Series RD102
Catalog HY15-3502-R/US
PC20 Parker Hannifin Corporation
Hydraulic Cartridge Systems
Check
Valves
Shuttle
Valves
Load/Motor
Controls
Flow
Controls
Pressure
Controls
Logic
Elements
Directional
Controls
Manual
Valves
Proportional
Valves
Coils &
Electronics
Technical
Data
SH
CV
LM
FC
PC
LE
DC
MV
SV
PV
CE
BC
TD
Bodies &
Cavities
Solenoid
Valves
(1)
(2)
31.9
(1.26)
70.3
(2.77)
Non-Adjustable VersionFixed Cap/Tamper Resistant Version
(1)
(2)
31.9
(1.26)
81.9
(3.22)
84.1
(3.31)
Ø 15.8
(.62)
1" Hex.
50-56 Nm
(37-41 lb. ft.)
Torque
Screw/Knob Version
(1)
(2)
78.4
(3.09)
78.4
(3.09)
7/8-14 UNF-2A
Thread
25.4 (1.00)
Dia. Knob
Screw and
Knob Adjust -
3/16" Internal Hex.
Ordering Information
Technical Information
Dimensions Millimeters (Inches)
SealsPressure
Range
Adjustment
Style
Body
Material
Port
Size
Optional
Pressure
Setting
Code Seals / Kit No.
Omit “D”-Ring / (SK10-2)
N Nitrile / (SK10-2N)
V Fluorocarbon / (SK10-2V)
Code Pressure Range
03 3.5 - 20.7 Bar (50 - 300 PSI)
Standard Setting:
10.3 Bar (150 PSI)
@ .95 LPM (.25 GPM)
09 7 - 62 Bar (100 - 900 PSI)
Standard Setting:
31.0 Bar (450 PSI)
@ .95 LPM (.25 GPM)
18 13.8 - 124 Bar (200 - 1800 PSI)
Standard Setting:
62.1 Bar (900 PSI)
@ .95 LPM (.25 GPM)
30 41.4 - 207 Bar (600 - 3000 PSI)
Standard Setting:
103.4 Bar (1500 PSI)
@ .95 LPM (.25 GPM)
Code Body Material
Omit Steel
A Aluminum
Code Adjustment Style / Kit No.
F Fixed style, preset at factory.
K Knob Adjust (717784-10)
N Non-Adjustable
S Screw Adjust
T Tamper Resistant Cap (717943) Optional Pressure Setting
Pressure ÷ 10
i.e. 235 = 2350 PSI
(Omit if standard setting is used)
Setting Range:
100 to 3000 PSI
All settings at .95 LPM (.25 GPM)
RD102
10 Size
Direct Acting
Relief Valve
* Add “A” for aluminum, omit for steel.
Code Port Size Body Part No.
Omit Cartridge Only
6T SAE-6 (B10-2-*6T)
8T SAE-8 (B10-2-*8T)
Catalog HY15-3502-R/US P.O. Pressure Reducing/Relieving Valve
Series PRH101
PC125 Parker Hannifin Corporation
Hydraulic Cartridge Systems
Check
Valves
Shuttle
Valves
Load/Motor
Controls
Flow
Controls
Pressure
Controls
Logic
Elements
Directional
Controls
Manual
Valves
Solenoid
Valves
Proportional
Valves
Coils &
Electronics
Bodies &
Cavities
Technical
Data
SH
CV
LM
FC
PC
LE
DC
MV
SV
PV
CE
BC
TD
Technical Information
Specifications
Rated Flow 56.3 LPM (15 GPM)
Maximum Inlet 380 Bar (5500 PSI)
Pressure
Maximum 350 Bar (5000 PSI)
Pressure Setting
Sensitivity: 10 19.6 Bar (285 PSI)
Pressure/Turn 20 39.3 Bar (570 PSI)
30 58.9 Bar (859 PSI)
50 131.7 Bar (1910 PSI)
Maximum Tank 350 Bar (5000 PSI)
Pressure
Maximum 0.94 LPM (0.25 GPM)
Drain Flow
Cartridge Material All parts steel. All operating
parts hardened steel.
Operating Temp. -45°C to +132°C (“D”-Ring)
Range/Seals (-50°F to +270°F)
-34°C to +121°C (Nitrile)
(-30°F to +250°F)
-26°C to +204°C (Fluorocarbon)
(-15°F to +400°F)
Fluid Mineral-based or synthetic with
Campatibility/ lubricating properties at viscosities
Viscosity of 45 to 2000 SSU (6 to 420 cSt)
Filtration ISO-4406 18/16/13,
SAE Class 4
Approx. Weight .23 kg (0.5 lbs.)
Cavity C10-3
(See BC Section for more details)
Form Tool Rougher NTF10-3R
Finisher NFT10-3F
Performance Curves
General Description
Pilot Operated Pressure Reducing/
Relieving Valve. For additional
information see Technical Tips on
pages PC1-PC6.
Features
• Hardened, precision ground parts for durability
• Low profile adapter for minimal space requirements
• Fully guided poppet for more consistent reseat
• Steel adapters are zinc plated
• Polyurethane “D”-Ring eliminates backup rings and
prevents hydrolysis
• Internal screening protects pilot spring from debris
(2)
(3)
(1)
(1) Relief
Reg.
Pressure/
Inlet (2)
Tank
(3)
Flow (Q)
19
5
57
15
38
10
19
5
0
0
LPM
GPM
38
10
57
15
Hydraulic Oil 150 SSU @ 100°F (32 cSt)
0
1000
2000
345
414
207
276
69
138
Pressure, PSI
5000
6000
PSI Bar
3000
4000
Relieving Reducing
Flow vs. Regulated Pressure (Through cartridge only)
Flow (Q)
34.1
9
11.4
3
22.7
6
LPM
GPM045.4
12
56.8
15
Hydraulic Oil 150 SSU @ 100°F (32 cSt)
0
100
20.7
27.6
13.8
6.9
300
400
PSI Bar
200
Pressure, PSI
Port 2 to 1
Pressure vs. Flow (Through cartridge only)
P.O. Pressure Reducing/Relieving Valve
Series PRH101
Catalog HY15-3502-R/US
PC126 Parker Hannifin Corporation
Hydraulic Cartridge Systems
Check
Valves
Shuttle
Valves
Load/Motor
Controls
Flow
Controls
Pressure
Controls
Logic
Elements
Directional
Controls
Manual
Valves
Proportional
Valves
Coils &
Electronics
Technical
Data
SH
CV
LM
FC
PC
LE
DC
MV
SV
PV
CE
BC
TD
Bodies &
Cavities
Solenoid
Valves
(1)
25.4 (1.00)
Dia. Knob
(2)
(3)
34.2
(1.35)
34.2
(1.35)
Screw/Knob Version
7/8-14 UNF-2A
Thread
Screw and
Knob Adjust -
3/16" Internal Hex.
44.1
(1.74)
41.9
(1.65)
45.9
(1.81)
1" Hex.
69-75 Nm
(51-55 lb. ft.)
Torque
Ø 15.8
(.62)
Fixed Cap/Tamper Resistant Version
(1)
(2)
(3)
Technical Information
Dimensions Millimeters (Inches)
Ordering Information
SealsPressure
Range
Adjustment
Style
Body
Material
Port
Size
Optional
Pressure
Setting
Code Seals / Kit No.
Omit “D”-Ring / (SK10-3)
N Nitirle / (SK10-3N)
V Fluorocarbon / (SK10-3V)
Code Pressure Range
03 6.9 - 34.5 Bar (100 - 500 PSI)
Standard Setting:
17.2 Bar (250 PSI)
10 13.7 - 69 Bar (200 - 1000 PSI)
Standard Setting:
34.5 Bar (500 PSI)
20 27 - 138 Bar (400 - 2000 PSI)
Standard Setting:
69 Bar (1000 PSI)
30 41.4 - 207 Bar (600 - 3000 PSI)
Standard Setting:
103.5 Bar (1500 PSI)
50 82.8 - 345 Bar (1200 - 5000 PSI)
Standard Setting:
172.4 Bar (2500 PSI)
Code Body Material
Omit Steel
A Aluminum
Code Adjustment Style / Kit No.
F Fixed style, preset at factory.
K Knob Adjust (717784-10)
S Screw Adjust
T Tamper Resistant Cap (718083)
Optional Pressure Setting
Pressure ÷ 10
i.e. 235 = 2350 PSI
(Omit if standard setting is used)
Setting Range:
100 to 5000 PSI
PRH101
10 Size
P.O. Pressure
Reducing/Relieving
Valve
* Add “A” for aluminum, omit for steel.
Code Port Size Body Part No.
Omit Cartridge Only
6T SAE-6 (B10-3-*6T)
8T SAE-8 (B10-3-*8T)
NOTE: For settings below 20.7 Bar (300 PSI), flow
rating is limited to 11.3 LPM (3 GPM).
BC36
Catalog HY15-3502-R/US Cartpak Bodies
Series BD03-PN2
Technical Information
Parker Hannifin Corporation
Hydraulic Cartridge Systems
Check
Valves
Shuttle
Valves
Load/Motor
Controls
Flow
Controls
Pressure
Controls
Logic
Elements
Directional
Controls
Manual
Valves
Proportional
Valves
Coils &
Electronics
Technical
Data
SH
CV
LM
FC
PC
LE
DC
MV
SV
PV
CE
BC
TD
Bodies &
Cavities
Solenoid
Valves
Dimensions Millimeters (Inches)
General Description
P Port Interrupt, 2-Way, D03 Cartpak Body.
For additional information see Technical Tips
on pages BC1-BC6.
Body Schematic
Code Plug Seals
Omit Nitrile
V Fluorocarbon
BD03
P Port
Interrupt
2-Way
Body
Material
Ordering Information
Plug
Seals
Code Body Material
A Aluminum
S Steel (Ductile Iron)
PN2
Body supplied with:
• GagePortPlugInstalled
• O-RingPlate,O-RingsandDrivePinKit
D03 Cartpak
Body
UPRIGHT
VALVE SIDE
PABT
PABT
SUBPLATE SIDE
Gauge
C
O-Ring
Plate
104.3
(4.11)
40.0
(1.58)
26.4
(1.04)
19.4
(0.76)
7.5 (0.30)
40.5 (1.59)
A
T
B
P
31.8
(1.25)
6.3
(0.25)
48.3
(1.90)
P Port when
Body is Inverted
T Port when
Body is Inverted
3.9 (0.15)
3.5 (0.14)
T Port when
Body is Inverted
P
A
T
B
P Port when
Body is Inverted
3.9
(0.15)
3.5
(0.14)
5.5 (0.21) Drill Thru
(Typ.4 Places)
UPRIGHT
INVERTED
45.0
(1.77)
16.2
(0.64)
15.5
(0.61)
C10-2
GAGE
SAE #4
C
GG
Solenoid BlockValve
(Normally Closed or Normally Open)
Pump Side Needle
B
A
T
P
Cavity C:
Direction:
DSL101*
DSH101*
Upright
Cavity C:
Direction:
NVH101
FV101
Upright
BC37
Cartpak Bodies
Series BD03-PNR
Catalog HY15-3502-R/US
Technical Information
Parker Hannifin Corporation
Hydraulic Cartridge Systems
Check
Valves
Shuttle
Valves
Load/Motor
Controls
Flow
Controls
Pressure
Controls
Logic
Elements
Directional
Controls
Manual
Valves
Solenoid
Valves
Proportional
Valves
Coils &
Electronics
Bodies &
Cavities
Technical
Data
SH
CV
LM
FC
PC
LE
DC
MV
SV
PV
CE
BC
TD
Dimensions Millimeters (Inches)
General Description
P Port Interrupt, Reducing Function, D03 Cartpak
Body. For additional information see Technical
Tips on pages BC1-BC6.
Body Schematic
Code Plug Seals
Omit Nitrile
V Fluorocarbon
BD03
P Port
Interrupt
Reducing
Body
Material
Ordering Information
Plug
Seals
Code Body Material
A Aluminum
S Steel (Ductile Iron)
PNR
Body supplied with:
• GagePortPlugInstalled
• O-RingsandDrivePin
D03 Cartpak
Body
UPRIGHT
VALVE SIDE
PABT
PABT
SUBPLATE SIDE
Gauge
C
P
A
T
B
3.9
(0.15)
5.5 (0.21) Drill Thru
(Typ.4 Places)
7.5
(0.30)
104.3
(4.11)
UPRIGHT
7.5 (0.30)
40.5 (1.59)
A
T
B
P
31.8
(1.25)
6.3
(0.25)
48.3
(1.90)
3.5 (0.14)
45.0
(1.77)
24.1
(0.95)
19.3
(0.76)
C10-3
C
40.0
(1.58)
18.6
(0.73)
20.7
(0.81)
SAE #4
GAGE
GGGG
Pressure
Reducing
Pressure
Reducing / Relieving
Normally Open
Solenoid
Solenoid Dump
(Normally to Tank)
B
A
T
P
Cavity C:
Direction:
PRH101
PR103
Upright
Cavity C:
Direction:
DSL103A
DSH103A
Upright
Cavity C:
Direction:
DSL103N
DSH103N
Upright
Cavity C:
Direction:
PRH102
Upright
77
Parker Hannifin
Hydraulic Filter Division Europe
FDHB500UK.
An economical
alternative for
quality tank top
mounted filtration
In to out flow design avoids
re-contamination of the
hydraulic system
The PT tank top mounted filter
features an aluminium filter head
and screw-in style filter elements.
This offers the opportunity to use
the filter element as screw-in style
for co-polymer reservoirs. With a
patented design that protects the
quality of filtration, the PT offers a
modularity and value for money.
Product Features:
• Compact tank top mounted return line filter.
• Filter element can be used for direct screw-in mounting with
co-polymer reservoirs.
• Patented filter element.
• In to Out flow avoids re-contamination of the system.
• Flow capability up to 400 l/min at 10 bar working pressure.
• Full options available July 2010.
Contact Information:
Parker Hannifin
Hydraulic Filter Division Europe
European Product
Information Centre
Freephone: 00800 27 27 5374
(from AT, BE, CH, CZ, DE, EE, ES,
FI, FR, IE, IT, PT, SE, SK, UK)
filtrationinfo@parker.com
www.parkerhfde.com
PT Tank Top Mounted
filters
Max. 400 l/min - 10 bar
78
Parker Hannifin
Hydraulic Filter Division Europe
FDHB500UK.
Typical Applications
Lorry mounted cranes
Agricultural equipment
Grass cutting equipment
Container hook loaders
Features & Benefits
Features
Aluminium filter head
In-to-Out filtration
Disposable filter cartridge
Microglass III media
Advantages
Low profile, lightweight and durable
All captured contamination retains inside
the element
Easy to change cartridge
Multi-layered design produces high
capacity and efficiency
Benefits
Less weight, smaller envelope and cleaner appearance.
No recontamination of the system during change of
element
New housing cover and seals provided with
each element change
Reliable performance. Reduced downtime
PT Tank Top Mounted filters
Max. 400 l/min - 10 bar
The Parker Filtration PT tank top
mounted series
The PT Series filter is available in various sizes
covering a flow rate up to 400 l/min. Using the
Microglass III media in 2, 5, 10 and 20 microns it
provides premium particle removal efficiency.
This unique design simply threads into a ported
tank ring, which can be bolted to a metal reservoir.
The disposable filter cartridge is a single-piece
construction, which incorporates the nylon cover
and integral 2 bar bypass valve. The flow path is
inside-out and requires no special tools for service.
This concept assures minimal installation costs
with the least space requirements for return line
applications.
79
Parker Hannifin
Hydraulic Filter Division Europe
FDHB500UK.
Specification
Pressure ratings:
Max. 10 bar.
Connections
PT2: G¾” and G1”
PT4: G1”or G1¼”
Filter housing:
Aluminium
Filter element:
Patented design including cover for filter housing (one disposable
unit)
Seal material:
Nitrile, Fluoroelastomer
Operation temperature:
-20°C to + 100°C
Bypass:
1.7 bar
Degree of filtration:
Determined by multipass test in accordance to ISO16889
Flow fatigue:
Filter media is supported so that the optimal fatigue life is achieved
(ISO3724)
Filter Media:
Microglass III
Indicator options:
Visual and electrical switch (NO/NC) type
Fluid compatibility:
Mineral and HEES type fluids
Principle of Filtration
The PT applies In-to-Out Filtration, this ensures that captured contamination is retained in the element during
servicing the filter.
Bypass valve is integrated in the filter bottom element end cap. The filter element is completely disposable.
Safety First
Each spare filter element is including seals for the sealing between tank top mounted filter housing and filter element.
Because all seals are pre-mounting, no risk that (incorrect) seals are not replaced.
PT Reservoir ‘screw-in’ solution to reduce costs and space
The PT applies In-to-Out Filtration, this ensures that captured contamination
is retained. The PT element can be integrated directly into a co-polymer reservoir.
Parker Filtration can provide cavity details to co-polymer reservoir
manufacturers to support this innovative solution.
This cavity includes the integrated return line port and optional connection
for the pressure switch.
Thanks to the complete screw-in style solution, typically over 30% of the first
fit cost can be reduced, the reservoir surface remains flat and hence can
support more compact solutions, in particular for mobile applications.
Compared to the traditional tank top mounted filter, improved sealing
between the reservoir and the filter can be achieved, eliminating potential
leakage areas by 50% typically.
Please consult Parker Filtration for engineered reservoir solutions
PT2 Length 1
PT2 Length 2
PT2 Length 3
PT4 Length 1
PT4 Length 1
PT4 Length 1
Installation Information
Important information when applying airtight
funnels
Recommended opening in the tank top plate for the PT
supplied with air tight funnel:
PT2 : 63.5 mm +/- 0.2 mm
PT4 : 98.5 mm +/- 0.2 mm
Build in length in tank (mm)
95
185
280
98
189
310
80
Parker Hannifin
Hydraulic Filter Division Europe
FDHB500UK.
PT Tank Top Mounted filters
Max. 400 l/min - 10 bar
Specification (cont)
AA
b
1/8 BSP (2x)
ØD1
ØD
ØD2
h
H2
MINIMUM CLEARANCE
FROM TANK BOTTOM
Ød
h1
H1
R
R1
45°
90°
H3
ELEMENTREMOVALCLEARANCE
K
16mm HEX
TORQUE LOAD
13 - 16 Nm
CC
16mm HEX
TORQUE LOAD 13-16 Nm
R1
R
90°
1/8 BSP (2x)
45°
Kb
H3
ELEMENTREMOVALCLEARANCE
H2
MINIMUM CLEARANCE
FROM TANK BOTTOM
ØD2
Ød
h
h1
H1
ØD1
ØD
3,2
c0,2
PT2 Assembly without funnel
PT2 Assembly with funnel
Type Connection Options H1 H2 H3 h h1 ØD ØD1 ØD2 b R R1 K
PT2-1 G3/4, G1 78 6,5 190 25.4 56 Ø46 Ø51 Ø64 53 48 12 4x8,8
PT2-2 G3/4, G1 181 6.5 293 25,4 56 Ø46 Ø51 Ø64 53 48 12 4x8,8
PT2-3 G3/4, G1 277 6,5 389 25,4 56 Ø46 Ø51 Ø64 53 48 12 4x8,8
Type Connection Options H1 H2 H3 h h1 ØD ØD1 +/–0,5 ØD2 b R R1 K
PT2-1 G3/4, G1 78 6,5 190 25.4 56 Ø62 Ø64 Ø64 53 48 12 4x8,8
PT2-2 G3/4, G1 181 6.5 293 25,4 56 Ø62 Ø64 Ø64 53 48 12 4x8,8
PT2-3 G3/4, G1 277 6,5 389 25,4 56 Ø62 Ø64 Ø64 53 48 12 4x8,8
PT2 Screw-in Filter
PT2 Screw-in Filter
81
Parker Hannifin
Hydraulic Filter Division Europe
FDHB500UK.
Specification (cont)
Type Connection Options H1 H2 H3 h h1 ØD ØD1 +/–0,5 ØD2 b R R1 K
PT4-1 G1, G1-1/4 94 10 222 28.2 64 Ø97 Ø99 Ø103 69 70 12 5xØ8,8
PT4-2 G1, G1-1/4 185 10 313 28.2 64 Ø97 Ø99 Ø103 69 70 12 5xØ8,8
PT4-3 G1, G1-1/4 306 10 434 28.2 64 Ø97 Ø99 Ø103 69 70 12 5xØ8,8
PT4 Screw-in Filter
PT4 Assembly without funnel
PT4 Assembly with funnel
Type Connection Options H1 H2 H3 h h1 ØD ØD1 ØD2 b R R1 K
PT4-1 G1, G1-1/4 94 10 222 28.2 64 Ø78.5 Ø85 Ø103 69 70 12 5xØ8,8
PT4-2 G1, G1-1/4 185 10 313 28.2 64 Ø78.5 Ø85 Ø103 69 70 12 4xØ8,8
PT4-3 G1, G1-1/4 306 10 434 28.2 64 Ø78.5 Ø85 Ø103 69 70 12 4xØ8,8
PT4 Screw-in Filter
AA
ØD
ØD2
h
24mm HEX
TORQUE LOAD
23 - 27 Nm
H2
MINIMUM CLEARANCE
FROM TANK BOTTOM
ØD1
b
R
R1
1/8" BSP (2x)
36°
72°
Ød
h1
H1
H3
ELEMENTREMOVALCLEARANCE
K
AA
ØD
ØD2
h
24mm HEX
TORQUE LOAD
23 - 27 Nm
H2
MINIMUM CLEARANCE
FROM TANK BOTTOM
b
R
R1
1/8" BSP (2x)
36°
72°
Ød
h1
H1
K
H3
ELEMENTREMOVALCLEARANCE
ØD1
3,2
c0,2
82
Parker Hannifin
Hydraulic Filter Division Europe
FDHB500UK.
PT Tank Top Mounted filters
Max. 400 l/min - 10 bar
Flow Performance Charts - PT4 Series
Pressure Drop Curves (Type SR1)
Flow Performance Charts - PT2 Series
All delta-p values are based on 30 cSt fluid and 0,87 kg/l density
0
1.2
0.8
0.6
0.4
0.2
1
1.4
1.6
1.8
020 4060
Flow (l/min)
Δp (bar)
02Q
05Q
10Q
20Q
Δp (PSID)
0
2.9
5.8
8.7
11.6
14.5
17.4
26.1
23.2
20.3
PT2 Length 1
0
1.2
0.8
0.6
0.4
0.2
1
1.4
1.6
1.8
030 6090
Flow (l/min)
Δp (bar)
02Q
05Q
10Q
20Q
Δp (PSID)
0
2.9
5.8
8.7
11.6
14.5
17.4
26.1
23.2
20.3
PT2 Length 2
0
1.2
0.8
0.6
0.4
0.2
1
1.4
1.6
1.8
0 50 100 150 200
Flow (l/min)
Δp (bar)
02Q
05Q
10Q
20Q
Δp (PSID)
0
2.9
5.8
8.7
11.6
14.5
17.4
26.1
23.2
20.3
PT4 Length 1
0
1.2
0.8
0.6
0.4
0.2
1
1.4
1.6
1.8
0 50 100 150 200 250 300
Flow (l/min)
Δp (bar)
02Q
05Q
10Q
20Q
Δp (PSID)
0
2.9
5.8
8.7
11.6
14.5
17.4
26.1
23.2
20.3
PT4 Length 2
83
Parker Hannifin
Hydraulic Filter Division Europe
FDHB500UK.
Indicator Information
Indicator PS NO/NC pressure switch
G1/8(BSP)
Ø
28
9
Protective cover
24 A/F
55
74
Normally open contacts
Normally closed contacts
Elec. rating
Thread connection
Elec. connection
Protection
Switch type
Code
42V/2A
G1/8
AMP terminal 6.3 x 0.8
IP65 (terminal IP00)
NO or NC
FMUS2EBMG02L (NO switch)
FMUS3EBMG02L (NC switch)
Specifications
Flow Performance Charts - PT4 Series
0
1.2
0.8
0.6
0.4
0.2
1
1.4
1.6
1.8
0 50 100 150 200 350300250 400
Flow (l/min)
Δp (bar)
02Q
05Q
10Q
20Q
Δp (PSID)
0
2.9
5.8
8.7
11.6
14.5
17.4
26.1
23.2
20.3
PT4 Length 3
84
Parker Hannifin
Hydraulic Filter Division Europe
FDHB500UK.
Product configurator
Configurator example PT filter
Box 1
PT2
Box 2
1
Box 3
10Q
Box 4
B
Box 5
P
Box 6
G
Box 7
G12
Box 8
I
Note 1: Part numbers featured with bold highlighted codes will ensure a ‘standard’ product selection.
Note 2: Alternate displayed part number selection will require you to contact Parker Filtration for availability.
20Q 936753Q 936757Q 936745Q 936749Q 936879Q
10Q 936752Q 936756Q 936744Q 936748Q 936878Q
05Q 936751Q 936755Q 936743Q 936747Q 936877Q
02Q 936750Q 936754Q 936742Q 936746Q 936876Q
Media PT2-1 PT2-2 PT4-1 PT4-2 PT4-3
Spare Filter Elements
Filter Media Efficiency
PT2
PT4
B
V
1
4
G
1
2
3
02Q
05Q
10Q
20Q
G12
G16
G20
P
S2
S3
PT2
PT4
Nitrile
Viton
No diffuser required
Airtight diffuser
1.7 bar
Length 1
Length 2
Length 3 (PT4 only)
2 micron
5 micron
10 micron
20 micron
G3/4(PT2 only)
G1
G11/4(PT4 only)
Plugged port
Pressure Switch 24V, 1.2 bar setting, NO
Pressure Switch 24V, 1.2 bar setting, NC
Housing Code
Seal Material Code
Options Code
Bypass Valve Code
Element Length Code
Filter media (Microglass III) Code
Ports Code
Indicator Code
Box 1
Box 4
Box 8
Box 6
Box 2
Box 3
Box 7
Box 5
Average filtration beta ratio ß (ISO 16889) / particle size μm [c]
% efficiency, based on the above beta ratio (ßx)
ßx(c)=2
50.0%
N/A
N/A
N/A
6
Degree of filtration
Media
code
ßx(c)=10
90.0%
N/A
N/A
6
11
ßx(c)=75
98.7%
N/A
4.5
8.5
17
ßx(c)=100
99.0%
N/A
5
9
18
ßx(c)=200
99.5%
N/A
6
10
20
ßx(c)=1000
99.9%
4.5
7
12
22
02Q/02QL
05Q/05QL
10Q/10QL
20Q/20QL
Item is standard
Item is standard green option
Item is semi standard
Item is non standard
123
123
123
123
Highlights Key (Denotes part number availability)
Note: Standard items are in stock, semi standard items are available within four weeks
Ordering Information
Quality and Service
Worldwide
Test
TEST 20
TYPE SMK
CONNECTION THREAD M 16 X 2
TEST
3/00
48
Test hose
with swivel nut
The complete STAUFF-TEST-20 -Type-SMK range is also
available with hexagonal protection cap made of steel or
plastic protection cap
FAST COUPLING FOR:
• Monitoring and control of pressure
• Venting
• Sampling
ADVANTAGES:
•Test system at working pressure
•Connection is leakproof before ball check is open
•Simple connection to measurement,
control and switching devices
•Self locking metal protective cap
•Minimizes introduction of contamination
into hydraulic systems
WORKING PRESSURE:
•Max. working pressure 9000 Psi (630 bar)
For SMK style G, K and S the recommended working
pressure of fitting manufacturer should be noted
•Connection under pressure up to 5800 Psi (400 bar) max.
MATERIALS:
•Metal parts: Steel, Stainless Steel on request
•Ball: Stainless Steel
•Seals:
P = NBR-BUNA Temperature range – 4°F to +195°F
(– 20°C to +90°C)
V = FPM-VITON Temperature range – 4°F to +392°F
(– 20°C to +200°C)
E = EPDM Ethylene Propylene (for Brake Fluid)
Temperature range – 40°F to +302°F
(– 40°C to + 150°C)
•Hose: Polyamide Temperature range –31°F to +212°F
(–35°C to +100°C)
MEDIA:
•Suitable for hydraulic oils and other mineral oil based fluids
(Check compatibility of seal material)
•For use with other liquid media please
consult STAUFF for availability of alternate seals
Test coupling
Protective cap
TEST-HOSES
DN 2 + DN 4
WORKING PRESSURE UP TO 630 BAR
TEST
3/00
TEST 20
TYPE SMK
CONNECTION THREAD M 16 X 2
TEST
49
PORT CONNECTIONS AND SEALS
Type A Type B Type C Type D Type E
Gd
1d2t1t2aGt
1t2
Gd
1t1t2aGd
1t1t2aGd
1t1t2
5/16 – 24 UNF
7/16 – 20 UNF
1/2– 20 UNF
9/16 – 18 UNF
R1/8taper
R1/4taper
1/8NPT
1/4NPT
M12 x 1,5
G1/8
G1/4
M14 x 1,5
M16 x 1,5
G1/4
G3/8
M8 x 1
M10 x 1
h
Hex
M16
G
17 10
M8 x 1 SMK 20 – M8 x 1 – PA SMK 20 – M8 x 1 – VA O-Ring Type A
M10 x 1 SMK 20 – M10 x 1 – PA SMK 20 – M10 x 1 – VA O-Ring Type A
M12 x 1.5 SMK 20 – M12 x 1.5 – PC SMK 20 – M 12 x 1.5 – VC O-Ring Type C
M14 x 1.5 SMK 20 – M14 x 1.5 – PB SMK 20 – M14 x 1.5 – VB Metal joint Type B
M16 x 1.5 SMK 20 – M16 x 1.5 – PB SMK 20 – M16 x 1.5 – VB Metal joint Type B
G1/8SMK 20 – G1/8– PC SMK 20 – G1/8– VC O-Ring Type C
G1/4SMK 20 – G1/4– PB SMK 20 – G 1/4– VB Metal joint Type B
G1/4SMK 20 – G1/4– PC SMK 20 – G1/4– VC O-Ring Type C
G3/8SMK 20 – G3/8– PB SMK 20 – G 3/8– VB Metal joint Type B
R1/8taper SMK 20 – R 1/8K-PD SMK 20 – R 1/8K-VD Taper Type D
R1/4taper SMK 20 – R 1/4K-PD SMK 20 – R 1/4K-VD Taper Type D
1/8NPT SMK 20 – 1/8NPT-PD SMK 20 – 1/8NPT-VD Taper Type D
1/4NPT SMK 20 – 1/4NPT-PD SMK 20 – 1/4NPT-VD Taper Type D
5/16 – 24 UNF SMK 20 – 5/16 UNF-PE SMK 20 – 5/16 UNF-VE O-Ring Type E
7/16 – 20 UNF SMK 20 – 7/16 UNF-PE SMK 20 – 7/16 UNF-VE O-Ring Type E
1/2– 20 UNF SMK 20 – 1/2UNF-PE SMK 20 – 1/2UNF-VE O-Ring Type E
9/16 – 18 UNF SMK 20 – 9/16 UNF-PE SMK 20 – 9/16 UNF-VE O-Ring Type E
Thread h Hex Order No.
GSeal Type
NBR (BUNA) FPM (VITON) (see below)
TEST COUPLING WITH PROTECTIVE CAP SMK (formerly TCM)
Other port connections and seals on request.
d1
G
90°
t1
t2a
d1
G
90°
t1
t2a
G
90°
t1
t2
G
d1
1,6
a
t1
t2
12°
d2
G
d1
0,5
2,5
t1
t2
30°
mm
37
37
37
37
37
39
37
37
37
37
36
36
35
38
38
38
37
1.46
1.46
1.46
1.46
1.46
1.54
1.46
1.46
1.46
1.46
1.42
1.42
1.38
1.50
1.50
1.50
1.46
17
17
17
19
22
17
19
19
22
17
17
17
17
17
17
17
19
0.67
0.67
0.67
0.75
0.87
0.67
0.75
0.75
0.87
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.75
in
mm
in
mm
in
0.37
9,5 + 0,1
11,5 + 0,1
0.45
mm
in
mm
in
11
0.43
15,5
0.61
12
0.47
16,5
0.65
mm
in
20
0.79
22
0.87
19
0.75
23
0.91
mm
in
mm
in
mm
in
12
0.47
18,5
0.73
1,5
0.06
12
0.47
18,5
0.73
1,5
0.06
12
0.47
18,5
0.73
1,5
0.06
12
0.47
18,5
0.73
2
0.08
mm
in
18
0.71
15
0.59
19
0.75
mm
in
mm
in
mm
in
mm
in
mm
in
5,5
0.22
9,5
0.37
8,5
0.33
13,5
0.53
6,9
0.27
11,6
0.46
10
0.39
16,4
0.65
0.06
12
0.47
18,5
0.73
1,5
8
0.31
13
0.51
1,0
0.04
12
0.47
18,5
0.73
1,5
0.06
mm
in
9,1
0.36
12,4
0.49
14
0.55
mm
in
mm
in
mm
in
0.47
17
0.67
10
0.39
12
21
0.83
11,5
0.45
14
0.55
23
0.91
11,5
0.45
14
0.55
mm
in
0.07
1,9
2,4
0.09
2,4
0.09
15,6
0.61
25
0.98
12,7
0.50
15,5
0.61
2,5
0.10
0.67” 0.4”
TEST 20
TYPE SMK
CONNECTION THREAD M 16 X 2
TEST
3/00
50
6 SMK 20 – 6L–PG SMK 20 – 6L–PK SMK 20 – 6–PS
8 SMK 20 – 8L–PG SMK 20 – 8L–PK SMK 20 – 8–PS
315
10 SMK 20 – 10L–PG SMK 20 – 10 L–PK SMK 20 – 10–PS
12 SMK 20 – 12L–PG SMK 20 – 12 L–PK SMK 20 – 12–PS
L
15 SMK 20 – 15L–PG SMK 20 – 15 L–PK SMK 20 – 15–PS
18 SMK 20 – 18L–PG SMK 20 – 18 L–PK SMK 20 – 18–PS
22 SMK 20 – 22L–PG SMK 20 – 22 L–PK SMK 20 – 22–PS
160
28 SMK 20 – 28L–PG SMK 20 – 28 L–PK SMK 20 – 28–PS
35 SMK 20 – 35L–PG SMK 20 – 35 L–PK SMK 20 – 35–PS
42 SMK 20 – 42L–PG SMK 20 – 42 L–PK SMK 20 – 42–PS
6 SMK 20 – 6S–PG SMK 20 – 6S–PK SMK 20 – 6–PS
8 SMK 20 – 8S–PG SMK 20 – 8S–PK SMK 20 – 8–PS
630 10 SMK 20 – 10 S–PG SMK 20 – 10 S–PK SMK 20 – 10–PS
12 SMK 20 – 12 S–PG SMK 20 – 12S–PK SMK 20 – 12–PS
S
14 SMK 20 – 14 S–PG SMK 20 – 14S–PK SMK 20 – 14–PS
16 SMK 20 – 16 S–PG SMK 20 – 16S–PK SMK 20 – 16–PS
400
20 SMK 20 – 20 S–PG SMK 20 – 20S–PK SMK 20 – 20–PS
25 SMK 20 – 25 S–PG SMK 20 – 25S–PK SMK 20 – 25–PS
30 SMK 20 – 30 S–PG SMK 20 – 30S–PK SMK 20 – 30–PS
315 38 SMK 20 – 38 S–PG SMK 20 – 38 S–PK SMK 20 – 38–PS
l2l3h SW 1 SW 2 Order No.*
Series PN Pipe
Ød Type G Type K Type S
TEST COUPLING SMK (COMPRESSION RING FITTINGS ACC. TO DIN 2353)
* For ordering VITON seals please replace “P” with “V”
* For EPDM seals replace “P” with “E”
Type G Test coupling complete
with straight fitting
h
Ød
SW 2
SW 1 SW 17
Type S Test coupling for com-
pression ring assembly
(not to be used for new constructions)
35
SW17
Ød
l3
37
SW17
l3
Ød
Type K Test coupling for 24°cone
fittings
35
SW17
Ød
l2
SW2
mm in mm in mm in mm in mm in
15,5
0.61
15,5
0.61
16,5
0.65
17,5
0.69
21
0.83
19,5
0.77
20,5
0.81
25
0.98
30
1.18
31
1.22
14,5
0.57
16,5
0.65
16,5
0.65
17,5
0.69
19,5
0.77
18
0.71
24
0.94
26
1.02
30
1.18
34
1.34
20
0.79
20
0.79
22
0.87
22
0.87
25
0.98
28
1.10
30
1.18
32
1.26
42
1.65
45
1.77
20
0.79
20
0.79
22
0.87
22
0.87
22
0.87
28
1.10
30
1.18
36
1.42
41
1.61
48
1.89
49
1.93
49
1.93
49
1.93
50,5
1.99
52
2.05
53
2.09
55
2.17
57,5
2.26
60
2.36
64,5
2.54
49
1.93
49
1.93
49
1.93
49
1.93
50,5
1.99
52
2.05
55
2.17
57,5
2.26
60
2.36
64,5
2.54
24
0.94
24
0.94
24
0.94
27
1.06
30
1.18
32
1.26
36
1.42
41
1.61
46
1.81
55
2.17
24
0.94
24
0.94
24
0.94
24
0.94
27
1.06
30
1.18
36
1.42
41
1.61
46
1.81
55
2.17
14
0.55
17
0.67
19
0.75
22
0.87
27
1.06
32
1.26
36
1.42
41
1.61
50
1.97
60
2.36
17
0.67
19
0.75
22
0.87
24
0.94
27
1.06
30
1.18
36
1.42
46
1.81
50
1.97
60
2.36
TEST 20
TYPE SMK
CONNECTION THREAD M 16 X 2
TEST
3/00
51
Pipe JIC hex Type
Size Size G H SW Order No.
inch UNF mm inch 1 2
1/4”– 4 7/16” – 20 52 2.047 17 17 1 SMK20-JIC1/4-VK
5/16” – 5 1/2” – 20 53 2.087 17 17 1 SMK20-JIC5/16-VK
3/8” – 6 9/16” – 18 55 2.165 19 17 1 SMK20-JIC3/8-VK
1/2” – 8 3/4” – 16 56 2.205 22 19 1 SMK20-JIC1/2-VK
5/8” – 10 7/8” – 14 59 2.323 27 22 1 SMK20-JIC1/4-VK
3/4” – 12 1–1/16” – 12 70 2.756 32 2 SMK20-JIC5/8-VK
1” – 16 1–5/16” – 12 69 2.716 38 2 SMK20-JIC3/4-VK
11/4” – 20 1–5/8” – 12 72 2.835 50 2 SMK20-JIC1-VK
11/2” – 24 1–7/8” – 12 75 2.953 60 2 SMK20-JIC1-1/4-VK
TEST COUPLING SMK – JIC CONNECTION
* For EPDM seals replace “P” with “E”
Type 1 Type 2
Pipe JIC hex L I
Nenngröβe Size G H SW Order No.
inch UNF mm inch
1/4” – 4 7/16” – 20 61 2.401 24 43 14 SMK20-JIC1/4-VG
5/16” – 5 1/2” – 20 61 2.401 24 43 14 SMK20-JIC5/16-VG
3/8” – 6 9/16” – 18 61 2.401 24 43.2 14.1 SMK20-JIC3/8-VG
1/2” – 8 3/4” – 16 67 2.638 30 48.4 16.7 SMK20-JIC1/2-VG
5/8” – 10 7/8” – 14 67 2.638 30 53.6 19.3 SMK20-JIC1/4-VG
3/4” – 12 1–1/16” – 12 73 2.874 36 58.8 21.9 SMK20-JIC5/8-VG
1” – 16 1–5/16” – 12 78 3.071 41 61.2 23.1 SMK20-JIC3/4-VG
11/4” – 20 1–5/8” – 12 83 3.268 46 65.6 24.3 SMK20-JIC1-VG
11/2” – 24 1–7/8” – 12 92 3.622 55 72 27.5 SMK20-JIC1-1/4-VG
Type 1
TEST 20
CONNECTION THREAD M 16 X 2
TEST
3/00
52
Type A Type B
M16 x 1,5 A SAD 20/15-P SAD 20/15-V
plug in B SAD 20/10-P SAD 20/10-V
S121) A SAD 20/12-P SAD 20/12-V
39
37
39
1.53
1.45
1.53
h Order No.
G Type
NBR (BUNA) FPM (VITON)
TRANSITION ADAPTOR SAD
h
M16
G
M16
h
TEST HOSE SMS (formerly HFF)(for gaseous media Specify Type SGS)
1) Special thread: buttress thread S 12,65 x 1,5
1) Bending protection and
1) other lengths on request
2) Special thread: buttress thread S 12,65 x 1,5 3) Gauge adaptor 1/4NPT,
G 1/2and 1/2NPT on request
12”SMS-20 – 012-A SMS-15/20 – 012-A SMS-10/20 – 012-A SMS-12/20 – 012-A
SMS-20/M
1
/
4
-P-OR
– 012-A
24”SMS-20 – 024-A SMS-15/20 – 024-A SMS-10/20 – 024-A SMS-12/20 – 024-A
SMS-20/M
1
/
4
-P-OR
– 024-A
36”SMS-20 – 036-A SMS-15/20 – 036-A SMS-10/20 – 036-A SMS-12/20 – 036-A
SMS-20/M
1
/
4
-P-OR
– 036-A
48”SMS-20 – 048-A SMS-15/20 – 048-A SMS-10/20 – 048-A SMS-12/20 – 048-A
SMS-20/M
1
/
4
-P-OR
– 048-A
60”SMS-20 – 060-A SMS-15/20 – 060-A SMS-10/20 – 060-A SMS-12/20 – 060-A
SMS-20/M
1
/
4
-P-OR
– 060-A
72”SMS-20 – 072-A SMS-15/20 – 072-A SMS-10/20 – 072-A SMS-12/20 – 072-A
SMS-20/M
1
/
4
-P-OR
– 072-A
96”SMS-20 – 096-A SMS-15/20 – 096-A SMS-10/20 – 096-A SMS-12/20 – 096-A
SMS-20/M
1
/
4
-P-OR
– 096-A
120”SMS-20 – 120-A SMS-15/20 – 120-A SMS-10/20 – 120-A SMS-12/20 – 120-A
SMS-20/M
1
/
4
-P-OR
– 120-A
Custom lengths available on request
Length L1) Order No.
Stauff-Test 20/20 Stauff-Test 15/20 Stauff-Test 10/20 Stauff-Test 12/20 2)
Stauff-Test 20/G
1
/
4
Max. working
pressure 5800 Psi
(400 bar)
Test hose:
Nominal bore 0.08”
(2 mm)
Minimum bending
radius 0.75”
(
20 mm)
Nominal bore 0.16”
4 mm
also available
Pressure/t°factor:
to 0°C 122 %
at 30°C110%
at 50°C 100 %
at 80°C86%
at 100°C77%
Hose construction:
Hose-core and
-cover PA
Reinforcement:
Synthetic fibre
Bursting pressure:
15,950 Psi (1100 bar)
STAUFF-TEST 20 STAUFF-TEST 20 STAUFF-TEST 20 STAUFF-TEST 20 STAUFF-TEST 20
STAUFF-TEST 20 STAUFF-TEST 15 STAUFF-TEST 10 STAUFF-TEST 12 GAUGE ADAPTOR
Ø 5
L
M16
Ø 5
L
M16 x 1,5
Ø 5
L
Ø 5
L
S12,65x 1,5
Ø 5
L
G1/4
mm
in
TEST 20
CONNECTION THREAD M 16 X 2
TEST
3/00
53
BULKHEAD SSK (for gaseous medium Type SSK)
Type A Type B
SW 19
h
G
SW 19
max.12
SW 22
h
G
SW 22
max. 12
GAUGE ADAPTOR SMA
max.12
SW19
M16
G
SW
h
DIRECT GAUGE ADAPTOR SMD
M16
G
SW
h
WELDING ADAPTOR SAS
Ød
G
h
4 x 45°
THREAD ADAPTOR SRS
M10 x 1
G
SW
h
M16 x 1,5 SRS 20 –
M16 x 1,5-B
G1/8SRS 20 – G1/8-B
G3/8SRS 20 – G3/8-B
G1/2SRS 20 – G1/2-B
R1/4taper SRS 20 – R1/4K-D
Port Connection Type D
Thread hSW
GOrder No. Seal
G1/4
SMA 20 – G
1
/
4
– P-OR SMA 20 – G
1
/
4
– V-OR
G1/2
SMA 20 – G
1
/
2
– P-OR SMA 20 – G
1
/
2
– V-OR
1/4NPT SMA 20 –1/4NPT–P SMA 20 –1/4NPT–V
1/2NPT SMA 20 –1/2NPT–P SMA 20 –1/2NPT–V
Damping element on request
h SW Order No.
G
NBR (BUNA) FPM (VITON)
M16 A SSK 20–P SSK 20–V
M16 x1,51) B SSK 20/08 S –P SSK 20/08 S–V
M18 x1,51) B SSK 20/12 L–P SSK 20/12 L–V
7/16 UNF
(– 4 JIC) A N/A SSK20– 7/16 JIC–MV
1) Compression ring assembly 8 S/12 L acc. to DIN 2353
Order No.
G Type
NBR (BUNA) FPM (VITON)
Metal joint
DIN 3852
Type B
M10 x 1 SAS – M10 x 1
G1/4SAS – G1/4
Material: St 37
Coupling h Ød
thread Order No.
G
G1/4
SMD 20 – G
1
/
4
– P-OR SMD 20 – G
1
/
4
– V-OR
G1/2
SMD 20 – G
1
/
2
– P-OR SMD 20 – G
1
/
2
– V-OR
1/4NPT SMD 20 – 1/4NPT–P SMD 20 – 1/4NPT–V
1/2NPT SMD 20 – 1/2NPT–P SMD 20 – 1/2NPT–V
Damping element on request
h SW Order No.
G
NBR (BUNA) FPM (VITON)
Through-hole
Ø 18
mm
h
in
72 2.8
72 2.8
72 2.8
63
2.48
54 2.12
64 2.52
54 2.12
64 2.52
19 .75
27 1.06
19 .75
27 1.06
41 1.61
51 2.0
41 1.61
51 2.0
19 .75
27 1.06
25 .98
30 1.18
20 .78
22 .86
8
.31
15,5.61
22
.86
17 .67
10,5.41 22 .86
10,5.41 27 1.06
13 .51 17 .67
19 .75
27 1.06
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
McDANIEL
M
C
Liquid Filled, Stainless Steel Case
Utility Gauges
“For the price-conscious buyer . . .
McDaniel utility gauges are designed for the price-
conscious buyer and user who have an emphasis on
maintaining quality and accuracy in a general
purpose gauge.
Our utility line offers trusted McDaniel quality in an
economical package. Special consideration given to
rigorous McDaniel standards for durability, accuracy,
and quality of construction.
Our Series 6: Glycerin filled, stainless steel case
utility gauges with brass internals. Designed for
applications with a corrosive atmosphere and where
pulsation and/or vibration are present.
Standard features include a restrictor screw
(removable) in the inlet port for pulsation dampening.
. . . and quality user.”
SPECIFICATIONS
Accuracy:
ASME B40.1 standard (Grade B) (3 – 2 – 3%)
Dial:
White enameled aluminum. Black figures.
Case:
304 Stainless steel.
Pointer:
Black enameled aluminum.
Lens:
Polycarbonate.
Precision Movement
Brass.
Bourdon Tube:
Copper alloy (C Form 600 PSI & below).
Phosphorous bronze (Spiral 800 PSI & above).
Temperature Utilization:
-4 + 176 degrees Farenheit.
-20 + 80 degrees Celsius.
Pressure Utilization:
Static: 75% maximum scale.
Dynamic: 66% maximum scale.
Stem and Socket:
Brass. Restrictor screw standard.
J6 = 1/4” NPT (1/8” special order available)
T6 = 1/4” or 1/8” NPT available
Dial Sizes / Ranges Available
2” - (T6) / Vac, Comp, Rec 3-15, up to 5,000 psi
2 1/2”- (J6) / Vac, Comp, Rec 3-15, up to 15,000 psi
Configurations Available:
Bottom connected standard
(L) = Center-back connected
(U) = U-Clamp mounted, Center-back connected
(P) = Front flange, Center-back connected
McDaniel Controls, Inc.
P. O. Box 187, Luling, LA 70070 • 14148 Highway 90, Boutte, LA 70039 U.S.A.
(985) 758-2782 • New Orleans (504) 467-1333 • Fax (985) 758-1688
www.mcdanielcontrols.com
Range Range Minor
code psi Increments
A 0 - 15 .5
B 0 - 30 1
C 0 - 60 1
D 0 - 100 2
E 0 - 160 5
F 0 - 200 5
G 0 - 300 10
H 0 - 400 10
I 0 - 600 20
J 0 - 800 20
1K* 0 - 1000 20
L 0 - 1500 50
M 0 - 2000 50
N 0 - 3000 100
4k 0 - 4000 100
O 0 - 5000 100
6k 0 - 6000 200
P 0 - 10000 200
Q 0 - 15000 500
VACUUM VACUUM VACUUM
S VAC 30”Hg - 0 1
RECEIVER RECEIVER RECEIVER
T REC 3 - 15** 2
COMPOUND COMPOUND COMPOUND
U 30”Hg + 15 1-0-2
V 30”Hg + 30 1-0-2
W 30”Hg + 60 2-0-5
X 30”Hg + 100 2-0-5
Y 30”Hg + 160 2-0-10
2k 30”Hg + 200 5-0-15
Z 30”Hg + 300 10-0-30
HOW TO ORDER
1 - Select the model number (T6 or J6)
2 - Specify range code from list at left.
3 - Specify mounting code:
(Bottom connection is standard, no code)
“L” = (Center-back connection)
“U” = (U-Clamp, Center-back connection)
“P” = (Panel mount w/front flange, Center-back connection)
4 - Specify any other special configurations or options. (special NPT size, dual-scales, etc.)
Model #
(Example: T6E: “T6” = 2” (50mm) Dial - “E” = (0 - 160 psi range)
J61kP: “J6” = 2 1/2” (63mm) Dial - “1k” = (1000 psi range) - “P” = (Panel mount)
DIMENSIONAL DATA
Limited Warranty
McDaniel warrants our utility gauges to be free of defects in material and workmanship: Replacement of any defective
gauge will be made at no cost to the purchaser. Gauge failures determined to be caused by over-range and incompatibility with
environment/product media or abuse will not be considered under this warranty.
DISTRIBUTED BY:
61∅
28
1⁷⁄₆₄
52∅
2³⁄₆₄
53
2³⁄₃₂
28
1⁷⁄₆₄
53∅
2³⁄₃₂
28
1⁷⁄₆₄
62∅
2¹⁄₁₆
57
2¹⁄₄
7
⁹⁄₃₂
55
2³⁄₁₆
28
1⁷⁄₆₄
63∅
2³¹⁄₆₄
8
⁵⁄₁₆
56
2⁷⁄₃₂
20
²⁵⁄₃₂
28
1⁷⁄₆₄
57
2¹⁄₄
83
3¹⁷⁄₆₄
62∅
2¹⁄₁₆
28
1⁷⁄₆₄
2¹⁄₁₆
57
2¹⁄₄
62∅
55
2³⁄₁₆
52∅
2³⁄₆₄
28
1⁷⁄₆₄
59
2²¹⁄₆₄
5
¹³⁄₆₄
28
1⁷⁄₆₄
2³⁄₆₄
56
2⁷⁄₃₂
52∅
57
2¹⁄₄
57
2¹⁄₄
70
2³⁄₄
57
2¹⁄₄
67
2⁴¹⁄₆₄
67
2⁴¹⁄₆₄
68
2⁴³⁄₆₄
67
2⁴¹⁄₆₄
90
3²⁵⁄₆₄
2¹³⁄₃₂
88
3¹⁵⁄₃₂
75∅
2⁶¹⁄₆₄
3.5∅
⁹⁄₆₄
3.5∅
⁹⁄₆₄
I
t is recommended that users of pressure gauges become
familiar with American National Standard ASME B40.1, entitled
Gauges, Pressure and Vacuum – Indicating Dial Type – Elastic
Element. This specification is available from:
American Society of Mechanical Engineers
3 Park Avenue
New York, New York 10016
Phone: 212-591-7722
UG6 1201
George A. Rau & Co. Gretna, LA 70053 - 504-367-7822
T 6 2 inch (50mm) J 6 2¹⁄₂ inch (63mm)
BOTTOM CONNECT PANEL MOUNTBOTTOM CONNECT PANEL MOUNT
CENTER BACK U –– CLAMP CENTER BACK U –– CLAMP
In millimeters (mm) and inches (in.)
*Use 1K on T6 and J6 for 0 - 1000 psi range.
* * Receiver gauge is dual scale. (0 - 100% primary, 0 - 10 square root secondary)
McDaniel also makes gauges in other materials; in sizes and ranges to fit a wide variety of applications, and
in many special configurations.
Ask your representative about McDaniel gauges with stainless steel or Monel®internals, all brass or all
stainless steel gauges, test gauges, or other requirements.
® Monel is a registered trademark of INCO family of companies.
* See website for dimensional data and downloadable AutoCAD files: www.mcdanielcontrols.com
Special Configuration Adder Codes
B= psi/Bar (dual scale) (nonstock)
K= psi/kPa (dual scale) (nonstock)
¹⁄₈ =¹⁄₈” NPT (non stock on J6)
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
4455
3
Magnaloy Hydraulic Bar Manifolds
SECTION 3
MAGNALOY HYDRAULIC BAR MANIFOLDS
AND MANIFOLDING ACCESSORIES
NOTE: Due to Magnaloy’s policy of continuous improvement, specificaitons are subject to change without notice.
Check with the factory or our Web Site at www.magnaloy.com for the latest information.
Hydraulic Bar Manifolds
3333magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
4466
3
B
A
PRTK
Standard Bar Manifold - includes specified NFPA valve pattern
mounting on top of the manifold, A & B ports per specified thread
type on the face of the manifold and pressure and tank ports per
the specified thread type on each end of the manifold. Mounting
provisions are included and defined on following manifold pages.
Options: Z - No Options - indicates no options are provided (standard manifold)
B- Bottom PR -TK ports - additional pressure and tank ports per specified thread type
located on the bottom of the manifold.
C- Relief Valve Common Cavity configurations added to the back surface of the manifold.
G- Gauge Port - addition of gauge port per specified thread type (see port size chart) to the
face of the manifold to allow monitoring of the pressure “PR” passage.
G4 -With Retro Design Manifolds Only - #4 SAE Gauge Port (with “S” thread code). Standard
Gauge Port is #6 SAE (with “S” thread code) or 1/4 NPT (with “P” thread code).
G6 - With Standard Design Manifolds - #6 SAE Gauge Port (with “S” thread code). Standard
Gauge Port is #4 SAE (with “S” thread code) or 1/4 NPT (with “P” thread code).
S- Relief Valve Sun Cavity configuration added to the back surface of the manifold.
H- Hard Metric Thread - When British or Metric Thread type is specified, the valve and
manifold mounting holes are also Metric Threaded.
M- Soft Metric Thread - indicates mixed metric threading. When NPT or SAE thread type is
specified, valve mounting holes are metric threaded. No code “M” indicates the valve and
manifold mounting holes are English threaded.
I- Isolation Plug - addition of an isolation plug(s) in the pressure or tank passage to provide
signal isolation for valve operation. The location of the isolation plug is specified by
indicating which station it is installed between. With the manifold positioned with the A & B
ports facing forward, the valve mounting surfaces up and numbering from left to right,
location A is between stations 1 & 2, location B is between stations 2 & 3, location C is
between stations 3 & 4, etc. Isolation plugs can be installed in the pressure or tank
passages or both. (See Note 1, next page and Reference Section, page 194)
L- L Port - addition of a drain port to the valve pattern on top of the manifold with a
connecting port outlet on the back surface on the manifold. One port per station.
O- Oversized A & B Ports - (D05 High Flow and D05H-Alt.B only) - provides A & B ports
machined oversized from the standard port size for additional flow capacity - see port
size charts.
P- Pilot Pressure (D08 only) - addition of a pilot pressure signal port to the back surface of
the manifold. One port per station.
3
General Information:
In-line Bar Manifolds
3344
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
4477
3
INDEX:
page Standard Bar Manifolds
40 NFPA D03 Directional Valves in Parallel Circuits
42 NFPA D03 Directional Valves in Series Circuits
44 NFPA D03 Retro Design Directional Valves in Parallel Circuits
46 NFPA D03 High Flow Retro Design Directional Valves in Parallel Circuits
48 NFPA D05 Directional Valves in Parallel Circuits
50 NFPA D05 Directional Valves in Series Circuits
52 NFPA D05 High Flow Directional Valves in Parallel Circuits
54 NFPA D05E Alt.A Directional Valves in Parallel Circuits
56 NFPA D05H Alt.B Directional Valves in Parallel Circuits
58 NFPA D08 Directional Valves in Parallel Circuits
60 NFPA D08 High Flow Retro Design Directional Valves in Parallel Circuits
62 NFPA D08 Directional Valve in Series Circuits
Bar Manifold Hardware
177 Isolation Plugs for factory and field installation
177 Mounting Bracket Kits
3
BM-AHP03P2-02-1/C
Product Code
BM-Inline Bar Manifold
Circuit Code
HP - High Flow Parallel Circuit
NFPA Pattern Code
03 - D03
Thread Code
P - NPTF Pipe
S - SAE O’Ring
B - BSPP British Parallel
T - BSPT British Taper
M - Metric - ISO 6149
(See Port Size Chart for Standard Port Sizes)
Options
Z - No Option
B - Bottom PR-TK Ports
C - Relief Valve Cavity C-10-2
G - Gauge Port #4 SAE or 1/4” NPTF
G6 - Gauge Port #6 SAE
S - Relief Valve Cavity Sun T-10A
H - Hard Metric Threading 2 (See Notes: Page 1)
M - Soft Metric Threading 3 (See Notes: Page 1)
I - Isolation Plug 1 - List as last option
designated (See Notes: Page 1)
Note: For more than two combined options,
please consult factory.
Number of Valve Stations
01 - 1 stations
02 - 2 stations
etc.
Valve Spacing Code
2 - 2.00”
4 - 4.00”
(For Special Spacing requirements, please consult factory.)
Material Code
A - Aluminum
S - Ductile/Steel
Design Series
S
Inline Bar Manifold
D03 Standard Flow Bar Manifold - Parallel
3355magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
4488
3
2.95"
2.75"
L
Flow from P to A/B Port
140
120
100
80
60
40
20
5 6 6.5 8 9 10
Pressure Drop (PSIG)
Flow (GPM)
with 150 SUS Oil at 100° F
Features & Advantages
* The efficient design provides excellent flow rates with minimal
pressure drop.
* Standard end mount and through holes make mounting easy
and flexible. Also, (when requested) mounting bracket kit
BK-A03 (no charge) or flange mount kit FK-03 (additional cost)
is available with the manifold as alternative mounting styles.
* Available with SAE, NPTF, BSPP, BSPT or Metric Threads to
cover a wide range of applications.
* Options include relied valve cavity, bottom PR & TK ports, and
gauge port to fit specific circuit requirements.
Dimensions
No of Stations L E F
1 2.75” * 2.00” -
2 4.75” 4.00” -
3 6.75” 6.00” -
4 8.75” 8.00” -
5 10.75” 10.00” -
6 12.75” 12.00” -
7 14.75” 14.00” 8.00”
8 16.75” 16.00” 8.00”
9 18.75” 18.00” 8.00”
10 20.75” 20.00” 10.00”
11 22.75” 22.00” 8.00” & 16.00”
12 24.75” 24.00” 8.00” & 16.00”
13 26.75” 26.00” 8.00” & 16.00”
14 28.75” 28.00” 10.00” & 20.00”
Shaded area - Please consult factory for delivery.
* For Single Station with B, C, S, G, or G6 Options, “L” = 3.75”
SSPP -- SSttaannddaarrdd FFllooww PPaarraalllleell CCiirrccuuiitt
3
(See Note 2, page 47)
(See Note 3, page 47)
(See Note 1, page 47)
Inline Bar Manifold
D03 Standard Flow Bar Manifold - Parallel
3366
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
4499
3
PR
2.38"
(60.5)
1.48"
(37.6)
2.06"
(52.3)
2.75"
(69.8)
2.19"
(55.6)
.344"
(8.7)
1.38"
(35.0)
2.00"
(50.8)
.38"
(9.7)
2.95"
(74.9)
Optional
Cavity for Relief Valve
Cartridge
(Option Code C or S)
E
L
BTK
PR
TK
B
AA
Counterbored
Mounting Holes for 5/16" SHCS
(See Dimension Table for Usage)
.75" Deep
Optional Gauge Port
(Option Code G or G6)
5/16-18 or M8-1.25
End Mounting Holes
2-Holes Each End
.50" Deep
2.37"
(60.2)
3.34"
(84.8)
2.33"
(59.2)
.80"
(20.3)
Optional
Bottom PR-TK Ports
(Option Code B)
A
F
.38"
(9.7)
2.00"
(50.8)
.58"
(14.7)
1.59"
(40.4)
10-24 or M5-.80 Thd
Valve Mounting Holes
4-Holes Each Station
.50" Deep
.82"
(20.8)
1.34"
(34.0)
5/16-18 or M8-1.25
End Mounting Holes
2-Holes Each End
.63" Deep
Option Code A
C.69”
(17.5)
S.81”
(20.6)
THREAD
CODE PR TK A & B OPTIONAL
GAUGE PORTS
P 1/2” NPT 1/2” NPT 3/8” NPT 1/4” NPT
S #10 SAE #10 SAE #8 SAE #4 SAE
G6 - #6 SAE
B 1/2” BSPP 1/2” BSPP 3/8” BSPP -
T 1/2” BSPT 1/2” BSPT 3/8” BSPT -
M M22 M22 M18 -
PORT SIZE CHART
NOTE: For End Mounting Bracket Kit (BK-A03) and Mounting Flange Kit (FK-A03)
dimensions, see Reference Section, page 193.
3
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
1
124
JIC Series Reservoirs
RJICxx-FT* JIC Series Reservoirs:
Size Ends Form Top Baffle
10 gal 7 ga 11 ga 7 ga 12 ga
15 gal 7 ga 11 ga 7 ga 12 ga
20 gal 7 ga 11 ga 7 ga 12 ga
30 gal 7 ga 11 ga 7 ga 12 ga
40 gal 7 ga 11 ga 7 ga 12 ga
50 gal 7 ga 11 ga 7 ga 12 ga
60 gal 7 ga 11 ga 1/4” 12 ga
80 gal 7 ga 11 ga 3/8” 12 ga
100 gal 7 ga 11 ga 3/8” 12 ga
120 gal 3/8” 11 ga 3/8” 12 ga
150 gal 3/8” 11 ga 3/8” 12 ga
200 gal 3/8” 7 ga 3/8” 12 ga
Includes:
1 - Sight Level Gauge (front mount)
(SLLG-05T-C)
2 - End Cover w/3/4” NPT Drain
End Cover w/out Drain (opposite end)
3 - Sloped Bottom
4 - Filler Breather Cap and Riser
(FB-H008)
5 - Baffle w/Circulation Cutout
Primer Coated Exterior
Rust Inhibitor Coated Interior
Part
Number
Capacity
Gallons
Reservoir Dimensions (Inches) End
Cover
A B C D E
RJIC010-FT 10 22 18 19 18.25 16.5 12”
RJIC015-FT 15 26 18 19 22.25 16.5 12”
RJIC020-FT 20 30 18 19 26.25 16.5 12”
RJIC030-FT 30 36 24 19.38 32.25 22.5 12”
RJIC040-FT 40 36 24 21 32.25 22.5 12”
RJIC050-FT 50 36 24 23 32.25 22.5 16”
RJIC060-FT 60 48 27 20.69 44.25 25.5 16”
RJIC080-FT 80 60 27 21.5 56.25 25.5 16”
RJIC100-FT 100 60 27 23.5 56.25 25.5 16”
RJIC120-FT 120 60 30 27 56.25 28.5 16”
RJIC150-FT 150 60 30 31 56.25 28.5 16”
RJIC200-FT 200 72 36 29.38 68.25 34.5 18”
NOTE: Couplings, both SAE & NPT can be installed per your specifications
* Also available with Removable Top (substitute RT for FT) and Removable Baffle (substitute RB for FT)
NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.
4
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
112299
5
Filler Breathers
Allows Filtered Air to Easily Flow in and out of the Hydraulic
Reservoir while Preventing Airborne Contaminants from
Entering the System.
Filler Breather Caps
Types & Features:
ACap - 20 GPM, 10 Micron Filter, Stainless Steel
DCap - 30 GPM, 10 Micron Filter, Stainless Steel
HCap - 120 GPM, 10 Micron Filter, Stainless Steel
KCap - Pressure Cap, 20 PSI-no relief, 10 Micron Filter, Chrome Plated
MB Cap - 10 GPM, 10 Micron Filter, Shatter Resistant Plastic (Temp Rating 225
o
F)
Mounting Flanges
Features:
Blue Zinc Plated
Available in Three Lengths
Type Part Number Mounting Type Overall Height Outside Diameter
A FB-C-A Bayonet 1.33 2.55
D FB-C-D Bayonet 1.30 2.55
H FB-C-H Bayonet 1.33 2.55
K FB-C-K Bayonet .94 2.88
MB FB-C-MB-P004 1/4 NPT 1.80 1.70
MB FB-C-MB-P006 3/8 NPT 1.50 1.70
MB FB-C-MB-P008 1/2 NPT 1.60 1.70
MB FB-C-MB-P012 3/4 NPT 1.60 1.70
Part Number Height Description Code
FB-F-008 .500 008 Mounting Flange 008
FB-F-108 1.50 108 Mounting Flange 108
FB-F-600 6.00 600 Mounting Flange 600
MB Type - Mini Breather
Filler Breather Screens
Materials & Features:
* Check with factory for availability
Part Number Code Mesh Material Length
FB-S-N * N 200 Mesh Brass 6.00
FB-S-P P 30 Mesh Nylon 4.00
FB-S-R * R 30 Mesh Brass 4.00
FB-S-V * V 30 Mesh Brass 9.25
FB-S-W W 30 Mesh Stainless 3.25
FB-S-X X 30 Mesh Stainless 6.25
FB-S-Y Y 30 Mesh Stainless 8.25
FB-S-Z Z 30 Mesh Stainless 10.25
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
113300
5
Filler Breathers
Filler Breather Options:
PL - Pad Lock L - Locking Cap SM - Side Mounting Kit D - Dipstick
Part Number Code Description
FB-O-PL PL Pad Lock - not included with locking cap option
FB-O-L L Cap Lock Kit
FB-O-SM SM Side Mounting Kit
FB-O-D* D Dipstick - specify length, measured from bottom of mounting flange to end of dipstick
How to Order:
Standard Assemblies:
Custom Assemblies:
FB - A 008 Y - D8
Code Option
Blank No Options
PL Pad Lock
L Locking Cap
SM Side Mount
D Dipstick
Code Screen Material
N 6” Brass
P 4” Nylon
R 4” Brass
S 14 1/2” Zinc Plated
V 9 1/4” Brass
W 3 1/4” Stainless
X 6 1/4” Stainless
Y 8 1/2” Stainless
Z 10 1/4” Stainless
Code Cap Type
A A Cap
D D Cap
H H Cap
K K Cap
Code Mounting Flange
008 1/2” Height
108 1 1/2” Height
600 6” Height
Select the components that best meet your particular
hydraulic system requirements and custom build the
part number as follows:
Code Description
FB-A008W Stainless Steel, Weatherproof, 10 micron, 20 GPM Cap; 1/2”
Mounting Flange; 30 mesh, 3 1/4”, Stainless Steel Screen
FB-A008P Stainless Steel, Weatherproof, 10 micron, 20 GPM Cap; 1/2”
Mounting Flange; 30 mesh, 4”, Nylon Screen
FB-K008W Pressurized, Chrome Plated, 20 PSI Cap; 1/2” Mounting Flange;
30 mesh, 3 1/4”, stainless steel Screen
DIPSTICK
LENGTH
* Dipstick Option can be ordered as part of a cap assembly ONLY.
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
115544
5
Liquid Level Gauges
For Continuous reading of Fluid Level and Temperature
Standard Line - Liquid Column Series
Features:
- UV Resistant Transparent Dupont Grilamid Case
- All-Around Visibility of the Fluid Level
- Buna-N O-ring Seals
- Zinc Plated Bolts
- Available with Optional Cast Aluminum Cover to Provide
additional breakage protection
- Includes Thermometer with Blue Fluid for easy readings
- 2120F Maximum Temperature Rating
- For use with Petroleum and Water Base Hydraulic Fluids,
consult factory for other fluids
W/Out Cover With Cover
Part Number Description A B C D E
SLLG-03T Std 3” w/temp 3.00” 4.22” 1.22” 0.81” 1.16”
SLLG-03T-C Std 3” w/temp & Cover 3.00” 4.75” 1.75” 0.93” 0.82”
SLLG-05T Std 5” w/temp 5.00” 6.22” 1.22” 0.81” 1.16”
SLLG-05T-C Std 5” w/temp & Cover 5.00” 6.75” 1.75” 0.93” 0.82”
SLLG-10T Std 10” w/temp 10.00” 11.22” 1.22” 0.81” 1.16”
SLLG-10T-C Std 10” w/temp & Cover 10.00” 11.75” 1.75” 0.93” 0.82”
Premium Line - Liquid Column Series
Features:
- Borosilicate sight glass compatible with all hydraulic fluids
and will not discolor
- 20 PSI maximum working pressure at 2500F
- May be front mounted by threaded tank holes or rear
mounted with provided nuts
- Mounting bolts provide 1/16” alignment adjustment to
facilitate installation
- Low profile body offers wide sight opening for visibility
- Machined from solid Aluminum bar stock
- Includes internal thermometer - external thermometer
available - consult factory
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
115555
5
Liquid Level Gauges
Part Number Description A B C D E
PLLG-03T Premium 3” w/temp 3.00” 4.63” 1.00” 1.23” 0.75”
PLLG-05T Premium 5” w/temp 5.00” 6.63” 1.00” 1.23” 0.75”
PLLG-10T Premium 10” w/temp 10.00” 11.63” 1.00” 1.23” 0.75”
Premium Line (continued)
Sight Glass Series
Features:
- Clear Nylon Fluid Level sight glass with Steel Collar for weld attachment to reservoir
- 400 PSI maximum working pressure
- Temperature Range: -65° F to 150° F for pressure applications
- For use with Petroleum Base and Water Base Hydraulic Fluids
Order Part Number: SLSG-100
How to Order: SLLG-03T-C-2
Code Series
SLLG Standard Liquid Level Gauge
PLLG Premium Liquid Level Gauge
Code Bolt Center Distance
03 3”
05 5”
10 10”
Code Mounting Bolt Option
Blank 1/2-13 UNC (1)
2 M12 x 1.75 Metric (2)
3 M10 x 1.50 Metric (2)
Code Cover (Guard) Option
Blank No Cover
C with Cover (3)
Notes:
1 - 1/2-20 UNF with Premium Line
2 - Not Available with Premium Line
3 - Premium Line design incorporates integral gauge guard
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
1177
2
Magnaloy Pump/Motor Mounts
SECTION 2
MAGNALOY PUMP/MOTOR MOUNTS
NOTE: Due to Magnaloy’s policy of continuous improvement, specificaitons are subject to change without notice.
Check with the factory or our Web Site at www.magnaloy.com for the latest information.
Pump/Motor Mount Covers
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
1188
2
Motor Mount Covers
Magnaloy Pump/Motor Mounts are provided with one Service Window Cover, designed to protect personnel in case of a
coupling failure. If additional Service Window Covers are required, order by tpart number shown in table below.
Part Number Fits Mount Number
056 M056_ _ Horizontal & Vertical
182-1 M18250_ _ & M18252_ _ Horizontal & Vertical & E64455_ _ & E70055_ _ Engine
182-2 M18258_ _ & M18260_ _ Horizontal & Vertical & E64460_ _ & E70060_ _ Engine
182-3 M18268_ _ & M18270_ _ Horizontal & Vertical & E64470_ _ & E64472_ _ & E70070_ _ & E70071_ _ Engine
182-4 M18247_ _ Horizontal & E64450_ _ & E70050_ _ Engine
284-1 M28468_ _ Horizonta & E78768_ _ Engine
284-2 M28475_ _ Horizontal & E78775_ _ Engine
284-3 M28486_ _ Horizontal & E78786_ _ Engine
324-1 M32476_ _ Horizontal & S324_ _ _ _ 7.57 to 8.70 length
324-2 M32487_ _ Horizontal & S324 _ _ _ _ 8.70 to 10.20 length
324-3 S324_ _ _ _ 8.70 to 10.20 length (wide window)
324-4 S324_ _ _ _ 10.20 to 12.20 length
324-5 S324_ _ _ _ 12.20 and greater length
444-1 S444_ _ _ _ 8.95 to 10.45 length
444-2 S444_ _ _ _ 10.45 to 12.45 length
444-3 S444_ _ _ _ 12.45 and greater length
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
1199
2
Pump/Motor Mounts - General Information
Power Unit design is greatly simplified by use of the Magnaloy Pump/Motor Mount. Direct mounting of flange
mount pumps to NEMA C’Face motors or Pilot mount engines via a Magnaloy Mount assures accurate shaft
alignment and eliminates the need for a coupling guard, foot brackets, shims, risers and mounting plate. The
result is the easiest to install, most accurate and cost effective method available to mount a pump to a drive unit.
For over 30 years Magnaloy has produced the highest quality flexible drive couplings in the industry.
Magnaloy’s long tradition of high quality and immediate delivery has become an industry goal for other
manufacturers to attain. Every mount Magnaloy manufactures is guaranteed to be within .003 inch concentric
from the motor pilot to the pump pilot. Further, the mounting faces are parallel to each other and perpendicular
to the pilot centerline within .002 inch. These exacting tolerances mean accurate shaft alignment which helps
prolong bearing, seal and coupling life in addition to reducing noise and vibration. Other mount manufacturers
talk about quality, but Magnaloy puts it in writing with measurable standards (see Illustration A).
Magnaloy is the most complete, single source for
Horizontal, Vertical and Engine requirements. A large
selection of SAE and Metric pump mounting flanges to
NEMA motors and I.C. Engines in a variety of lengths are
available from stock for immediated shipment. OR
special requirements can be met from our complete
offering of Welded Steel Mounts. Whatever your
mounting needs, you need look no further than Magnaloy.
Consult your Magnaloy Distributor for Magnaloy’s Product
CD ROM which includes the Magnaloy Pump/Motor Mount
Selection Program.
Magnaloy Cast Aluminum Mounts
Illustration A
Magnaloy Pump/Motor Mounts
MAGNALOY CAST ALUMINUM MOUNTS are permanent mold cast of lightweight, high strength aluminum alloy
and incorporate many unique design features. Custom molded OSHA orange coupling access covers are
included for mounts larger than motor group size 056. These covers are quickly and securely retained via a lip-
tab on one end and a single self-tapping screw on the other. Magnaloy’s horizontal mounts are supplied with a
pre-cast drain hole for residual fluids. This unique feature assists in quick detection of leaky seals and other
trouble areas.
Using Magnaloy’s Pump/Motor Mounts ensure a lightweight, high strength, precision mount for efficient assembly,
quiet operation, accurate shaft alignment and complete coupling concealment.
Magnaloy Horizontal Pump/Motor Mounts
MAGNALOY’S HORIZONTAL PUMP/MOTOR MOUNTS are available for mounting NEMA C’Face motors in
frame sizes 56C through 449TSC to most SAE and Metric 2 and 4 bolt pump flanges.
A MOUNT KIT is included which contains all the bolts and washers required to attach the pump and motor to the
mount.
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
2200
2
Horizontal Pump/Motor Mounts - NEMA Frame Motors
Horizontal Mount Selection Method
1. Check Pump Flange Tables in Reference Section, page 187, to determine pump flange size.
2. Measure the pump shaft length from the shaft end to the flange mounting face and ADD to the motor shaft length shown in
NEMA Table on page 188 (or IEC Metric Motor Flange Tables starting on page189) of Reference Section. An additional 1/16
inch (minimum) is recommended for shaft end clearance.
3. Refer to the appropriate TABLE (7 thru 11) according to the NEMA motor frame size and locate the applicable pump flange
selection form STEP 1, above.
4. Select the mount length option (dimension ‘XM’ or ‘M’ in tables) based on the minimum length determined in STEP 2, above.
5. Check for proper clearance between the mount inner surfaces and the coupling O.D. (dimension ‘Z’ and ‘CL’ in tables).
Dimensional data for Magnaloy Couplings is shown in Tables on page 4 for reference. For the latest product information,Visit us
at www.magnaloy.com.
Consult your Magnaloy Distributor for Magnaloy’s Product CD ROM which includes the Magnaloy Pump/Motor
Mount Selection Program for easy, computerized mount selection.
TABLE 7 - NEMA Frames 56C, 143TC/145TC, 182UC/184UC
Horizontal Mounting (or Vertical Mounting - Option A)
USA4F17 4 Bolt 1.782 2.84 5/16-18 M056354F 2.81 3.50 M056424F 3.56 4.25 M056454F 3.81 4.50
SAE AA 2 Bolt 2.001 3.25 3/8-16 M056352AA 2.81 3.50 M056422AA 3.56 4.25 M056452AA 3.81 4.50
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M056352A 2.81 3.50 M056422A 3.56 4.25 M056452A 3.81 4.50
63 2A/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 M0563563M 2.81 3.50 M0564263M 3.56 4.25 M0564563M 3.81 4.50
63 S4 4 Bolt 63.01mm 80mm 11/32 M0563563MS 2.81 3.50 M0564263MS 3.56 4.25 M0564563MS 3.81 4.50
80 2A/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M0563580M 2.81 3.50 M0564280M 3.56 4.25 M0564580M 3.81 4.50
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M0563580MS 2.81 3.50 M0564280MS 3.56 4.25 M0564580MS 3.81 4.50
USA4F17 4 Bolt 1.782 2.84 5/16-18 M056504F 4.31 5.00 M056524F 4.56 5.25
SAE AA 2 Bolt 2.001 3.25 3/8-16 M056502AA 4.31 5.00 M056522AA 4.56 5.25
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M056502A 4.31 5.00 M056522A 4.56 5.25
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M056502B13.93 5.00 M056522B14.18 5.25
63 2A/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 M0565063M 4.31 5.00 M0565263M 4.56 5.25
63 S4 4 Bolt 63.01mm 80mm 11/32 M0565063MS 4.31 5.00 M0565263MS 4.56 5.25
80 2A/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M0565080M 4.31 5.00 M0565280M 4.56 5.25
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M0565080MS 4.31 5.00 M0565280MS 4.56 5.25
100 A2/B4 4 Bolt 100.01mm 140mm 5/8-11 160mm 1/2-13 M05650100M13.93 5.00 M05652100M14.18 5.25
5.88
5.88
7/16
7/16
6.81
6.81
4.501
4.501
MOTOR END DATA
AJ BF BD AK
MOTOR END DATA
AJ BF BD AK
PUMP FLANGE PUMP END DATA 3.50 LENGTH 4.25 LENGTH 4.50 LENGTH
PUMP FLANGE PUMP END DATA 5.00 LENGTH 5.25 LENGTH
XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL XM MOUNT NO. CL XM MOUNT NO. CL XM
XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL XM MOUNT NO. CL XM
RADIAL CLEARANCE “Z” = 4.15
RADIAL CLEARANCE “Z” = 4.15
1RADIAL CLEARANCE “Z” = 4.10
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
2211
2
Horizontal Pump/Motor Mounts - NEMA Frame Motors
TABLE 8A - NEMA Frames 182TC - 256TC, 213UC - 256UC
TABLE 8B - NEMA Frames 182TC - 256TC, 213UC - 256UC
Horizontal Mounting (or Vertical Mounting - Option A)
Horizontal Mounting
MOTOR END DATA
AJ BF BD AK
MOTOR END DATA
AJ BF BD AK
MOTOR END DATA
AJ BF BD AK
7.25
7.25
17/32
9.00
8.501
7.25
17/32
17/32
9.00
8.501
9.00
8.501
XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M MOUNT NO. CL M
XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M MOUNT NO. CL M
XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M
USA4F17 4 Bolt 1.782 2.84 5/16-18 M182474F 4.00 4.75 M182504F 4.31 5.00 M182524F 4.31 5.25
SAE AA 2 Bolt 2.001 3.25 3/8-16 M182472AA 4.00 4.75 M182502AA 4.31 5.00 M182522AA 4.31 5.25
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M182472A 4.00 4.75 M182502A 4.31 5.00 M182522A 4.31 5.25
63 2A/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 M1824763M 4.00 4.75 M1825063M 4.31 5.00 M1825263M 4.31 5.25
63 S4 4 Bolt 63.01mm 80mm 11/32 M1824763MS 4.00 4.75 M1825063MS 4.31 5.00 M1825263MS 4.31 5.25
80 2A/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M1824780M 4.00 4.75 M1825080M 4.31 5.00 M1825280M 4.31 5.25
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M1824780MS 4.00 4.75 M1825080MS 4.31 5.00 M1825280MS 4.31 5.25
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M182522B 4.50 5.25 M182582B 5.06 5.81 M182602B 5.25 6.00
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M182522C 4.50 5.25 M182582C 5.06 5.81 M182602C 5.25 6.00
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 M18252100M 4.50 5.25 M18258100M 5.06 5.81 M18260100M 5.25 6.00
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 M18252125M 4.50 5.25 M18258125M 5.06 5.81 M18260125M 5.25 6.00
RADIAL CLEARANCE “Z” = 5.00
USA4F17 4 Bolt 1.782 2.84 5/16-18 M182584F 5.06 5.81 M182684F 6.06 6.81
SAE AA 2 Bolt 2.001 3.25 3/8-16 M182582AA 5.06 5.81 M182682AA 6.06 6.81
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M182582A 5.06 5.81 M182682A 6.06 6.81
63 2A/B4 2(4) Bolt 63.01mm 100mm 5/16-16 85mm 5/16-18 M1825863M 5.06 5.81 M1826863M 6.06 6.81
63 S4 4 Bolt 63.01mm 80mm 11/32 M1825863MS 5.06 5.81 M1826863MS 6.06 6.81
80 2A/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M1825880M 5.06 5.81 M1826880M 6.06 6.81
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M1825880MS 5.06 5.81 M1826880MS 6.06 6.81
RADIAL CLEARANCE “Z” = 5.00
RADIAL CLEARANCE “Z” = 5.00
PUMP FLANGE PUMP END DATA 4.75 LENGTH 5.0 LENGTH 5.25 LENGTH
PUMP FLANGE PUMP END DATA 5.25 LENGTH 5.81 LENGTH 6.00 LENGTH
PUMP FLANGE PUMP END DATA 5.81 LENGTH 6.81 LENGTH
182-A Casting
182-B Casting
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
2222
2
Horizontal Pump/Motor Mounts - NEMA Frame Motors
MOTOR END DATA
AJ BF BD AK
7.25
9.00
11.00
14.00
21/32
18.00
16.001
21/32
14.00
12.501
17/32
17/32
11.00
10.501
9.00
8.501
RADIAL CLEARANCE “Z” = 5.00
RADIAL CLEARANCE “Z” = 6.40
RADIAL CLEARANCE “Z” = 7.74
RADIAL CLEARANCE “Z” = 10.75
XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M
PUMP FLANGE PUMP END DATA 6.88 LENGTH 7.50 LENGTH 8.69 LENGTH
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M182682B 6.06 6.81 M182702B 6.25 7.00
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M182682C 6.06 6.81 M182702C 6.25 7.00
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 M18268100M 6.06 6.81 M18270100M 6.25 7.00
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 M18268125M 6.06 6.81 M18270125M 6.25 7.00
PUMP FLANGE PUMP END DATA 6.81 LENGTH 7.00 LENGTH
PUMP FLANGE PUMP END DATA 7.62 LENGTH 8.75 LENGTH
PUMP FLANGE PUMP END DATA 8.88 LENGTH
TABLE 9 - NEMA Frames 284TC/TSC - 286TC/TSC, 284UC/286UC
TABLE 10 - NEMA Frames 324TC/TSC - 405TC/TSC, 324UC/USC - 405UC/USC
TABLE 11 - NEMA Frames 444TC/TSC - 449TC/TSC, 444UC/USC - 445UC/USC
MOTOR END DATA
AJ BF BD AK
MOTOR END DATA
AJ BF BD AK
MOTOR END DATA
AJ BF BD AK
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M284682A 6.00 6.88 M284752A 6.62 7.50 M284862A 7.81 8.69
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M284682B 6.00 6.88 M284752B 6.62 7.50 M284862B 7.81 8.69
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M284682C 6.00 6.88 M284752C 6.62 7.50 M284862C 7.81 8.69
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 M2846863M 6.00 6.88 M2847563M 6.62 7.50 M2848663M 7.81 8.69
63 S4 4 Bolt 63.01mm 80mm 11/32 M2846863MS 6.00 6.88 M2847563MS 6.62 7.50 M2848663MS 7.81 8.69
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M2846880M 6.00 6.88 M2847580M 6.62 7.50 M2848680M 7.81 8.69
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M2846880MS 6.00 6.88 M2847580MS 6.62 7.50 M2848680MS 7.81 8.69
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 M28468100M 6.00 6.88 M28475100M 6.62 7.50 M28486100M 7.81 8.69
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 M28468125M 6.00 6.88 M28475125M 6.62 7.50 M28486125M 7.81 8.69
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M324762B 6.75 7.62 M324872B 7.88 8.75
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M324762C 6.75 7.62 M324872C 7.88 8.75
SAE D 2(4) Bolt 6.001 9.00 3/4-10 9.00 3/4-10 M324762D 6.75 7.62 M324872D 7.88 8.75
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 M32476100M 6.75 7.62 M32487100M 7.88 8.75
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 M32476125M 6.75 7.62 M32487125M 7.88 8.75
160 A2/B4 2(4) Bolt 160.01mm 224mm 3/4-10 200mm 5/8-11 M32476160M 6.75 7.62 M32487160M 7.88 8.75
180 B4 4 Bolt 180.01mm 224mm 5/8-11 M32476180M 6.75 7.62 M32487180M 7.88 8.75
XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M MOUNT NO. CL M
XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M
XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M444882C 7.12 8.88
SAE D 2(4) Bolt 6.001 9.00 3/4-10 9.00 3/4-10 M444882D 7.12 8.88
SAE E 2 Bolt 6.501 12.50 1-8 M444882E 7.12 8.88
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
114411
5
Suction Strainers
Features:
- Die cast aluminum end covers.
- By-Pass valve available on most models(see tables).
- End caps are designed to provide a positive interlock with
epoxy bond to prevent leakage.
- Rated flow capacity at 5 ft/sec.
- Suitable with all petroleum base oils and fire retardant
hydraulic fluids, coolants and lubricants.
Internally Mounted Tank Filters - your front-line defense against particle contamination
Part Number A
Outlet Port
B
Wrench Flat
C
Overall Length
D
Outside Diameter
Rated Flow
@ 5 ft/sec
SS-003P006-1-013/8” NPT 1.20” 3.00” 2.75” 3 GPM
SS-005P008-1-X11/2” NPT 1.20” 3.25” 2.75” 5 GPM
SS-008P012-1-X13/4” NPT 1.50” 3.25” 2.75” 8 GPM
SS-010P100-1-X11” NPT 1.75” 5.50” 2.75” 10 GPM
SS-023P104-X-X 1 1/4” NPT 2.25” 6.60” 3.20” 23 GPM
SS-032P108-X-X 1 1/2” NPT 2.35” 8.60” 3.20” 32 GPM
SS-053P200-X-X 2” NPT 3.00” 7.20” 4.20” 53 GPM
SS-075P208-X-X 2 1/2” NPT 3.50” 9.30” 4.20” 75 GPM
How to Order: SS-003P006-1-0
Model Code
003P006
005P008
008P012
014P100
023P104
032P108
053P200
075P208
Code By-Pass Valve Setting
0 No By-Pass Valve
3 3 PSI
5 5 PSI
Code Wire Cloth Mesh
1 100 Mesh (Std)
2 200 Mesh
3 30 Mesh
6 60 Mesh
1 - Standard 100 Mesh, contact factory for other Mesh sizes.
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
114422
5
Suction Strainers
Externally Mounted Tank Filters - your front-line defense against particle contamination
Features:
- Die cast aluminum end covers.
- By-Pass valve available on most models(see tables).
- End caps are designed to provide a positive interlock
with epoxy bond to prevent leakage.
- Rated flow capacity at 5 ft/sec.
- Suitable with all petroleum base oils and fire
retardant hydraulic fluids, coolants and lubricants.
Part Number A
Outlet Port
B
Hex Size
C
Male Thread
D
Fitting Length
E
Overall Length
F
Cover Diameter
Rated Flow
@ 5 ft/sec
SS-008P012/P104-X-X 3/4” NPT 1.50” 1 1/4” NPT 1.10” 6.90” 1.50” 8 GPM
SS-014P100/P108-X-X 1” NPT 1.75” 1 1/2” NPT 1.10” 6.90” 1.70” 14 GPM
SS-014P100/P300-X-X 1” NPT 2.50” 3” NPT 1.50” 4.70” 3.20” 14 GPM
SS-014S020/P300-X-X #20 SAE 2.50” 3” NPT 1.50” 8.70” 3.20” 14 GPM
SS-021S024/P300-X-X #24 SAE 2.50” 3” NPT 1.50” 8.70” 3.20” 21 GPM
SS-023P104/P200-X-X 1 1/4” NPT 2.10” 2” NPT 1.20” 9.10” 2.20” 23 GPM
SS-023P104/P300-X-X 1 1/4” NPT 2.50” 3” NPT 1.50” 6.70” 3.20” 23 GPM
SS-032P108/P300-X-X 1 1/2” NPT 2.50” 3” NPT 1.50” 8.70” 3.20” 32 GPM
SS-053P200/P300-X-X 2” NPT 3.06” 3” NPT 1.60” 8.80” 3.20” 53 GPM
SS-053P200/P400-X-X 2” NPT 4.13” 4” NPT 1.80” 7.70” 4.20” 53 GPM
SS-075P208/P400-X-X 2 1/2” NPT 4.13” 4” NPT 2.10” 9.70” 4.20” 75 GPM
How to Order: SS-008P012/P104-1-0
Model Code
008P012/P104
014P100/P108
014P100/P300
014S020/P300
021S024/P300
023P104/P200
023P104/P300
032P108/P300
053P200/P300
053P200/P400
075P208/P400
Code By-Pass Valve Setting
0 No By-Pass Valve
3 3 PSI
5 5 PSI
Code Wire Cloth Mesh
1 100 Mesh (Std)
2 200 Mesh
3 30 Mesh
6 60 Mesh
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
11
1
Magnaloy Flexible Drive Couplings
NOTE: Due to Magnaloy’s policy of continuous improvement, specificaitons are subject to change without notice.
Check with the factory or our Web Site at www.magnaloy.com for the latest information.
SECTION 1
MAGNALOY FLEXIBLE DRIVE COUPLINGS
Magnaloy Coupling Design Features
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
22
1
Load-Lock Design... is simple and effective. The drive lug
configuration is tapered from top to base, as are the mating
lugs of the opposing coupling hub. Under load, the insert
conforms to the tapers, inter-locking the two hubs. This load-lock
design protects bearings and equipment by eliminating end
thrust in both directions.... and it requires only one set-screw in
each hub.
1Radial Lug Design... is logical and efficient. The most common failure of an
elastomeric insert type drive coupling is hysteresis failure of the elastomeric
element - breakdown of the elastomer due to cyclical overworking and the
associated heat generation. Magnaloy Coupling’s drive lugs are in a true
radial orientation. Applied forces are evenly distributed in the compressive
direction only, eliminating the heat generating radial component. True
compressive loading reduces internal heat generation and improves elastomer
life.
Magnaloy Coupling Design...
Under loaded conditions, the resultant forces applied on the element
segments are evenly distributed in the compressive direction only. This
results in no radial forces to multiply the internal heat generation.
Conventional Design A...
Under loaded conditions this jaw design results in the applied forces
exerting components in the compressive and radial directions. These forces
change direction and magnitude along the jaw arc which greatly increase
the internal movement of the element which causes heat generation.
Conventional Design B...
This more conventional straight sided jaw design also exerts component
forces in the compressive and radial directions when under load. The
radial component is outward (acting to extrude the element) and changes
in magnitude only, as does the compressive component, along the jaw
surface. The component forces resulting from this design also causes
increased internal movement in the element.
A note about Set-Screws ...
The Premium Line of Magnaloy Couplings comes standard with a single set-screw over the keyway. Optional
Double Set-Screws are available at either 45o or 90oto the keyway. Double set-screws help improve shaft
gripping forces by increasing the hoop-stresses generated from tightening a single set-screw. Double set-screws
at 45owill produce greater forces than double set-screws at 90o. Either are available upon request by
specifying ‘DSS45’ or ‘DSS90’ following the hub part number. M30011210DSS45
Magnaloy’s Clamp feature is also availble with bored and keyed hubs, specify ‘C’ following the hub part
number. M30011210C
Premium Flexible Drive Couplings
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
33
1
Magnaloy is the original lightweight, heavy-duty
flexible drive coupling. Light weight magnesium
construction makes Magnaloy couplings 76% lighter than
cast iron and 36% lighter than aluminum units... and
they’re stronger than either!
The benefits are many... Reduced loads on bearings,
shafts and pumps, for longer component life. Easier
handling and installation. Rust proof and corrosion
resistant.
Magnaloy’s close machining tolerances (TIR of .002”)
assures vibration-free operation and easy, accurate
alignment without need for special tools. Solid
magnesium alloy permanent mold castings are heat
treated and offer the highest strength-to-weight ratio
available.
Coupling
Model
Maximum
Bore
Wr2
lb-ft2
Insert
Number
Rated
Torque
lb-in
Torsional
Rigidity
lb-in/Deg
Horse Power Rating @
100
rpm
1200
rpm
1800
rpm
100 1 1/8 0.0046
170N
170U
170H
340.7
511.0
1,022.1
42
53
182
0.55
0.82
1.65
6.5
9.8
19.8
9.8
14.7
29.7
200 1 3/8 0.0068
270N
270U
270H
398.3
597.4
1,194.9
55
68
234
0.64
0.96
1.92
7.6
11.5
23.0
11.5
17.2
34.5
300 1 5/8 0.022
370N
370U
370H
701.4
1,052.1
2,104.2
81
148
336
1.12
1.68
3.36
13.5
20.2
40.4
20.2
30.3
60.6
400 1 7/8 0.031
470N
470U
470H
1,056.3
1,584.5
3,168.9
138
310
488
1.69
2.50
5.10
20.3
30.4
60.8
30.4
45.6
91.3
500 2 3/8 0.071
570N
570U
570H
2,194.8
3,292.2
6,584.4
314
695
1,571
3.50
5.30
10.50
42.1
63.2
146.4
63.2
94.8
189.6
600 2 5/8 0.16
670N
670U
670H
4,946.7
7,420.1
14,840.1
676
1,510
2,960
7.90
11.90
23.70
94.9
142.5
284.9
142.5
213.7
427.4
700 2 7/8 0.34
770N
770U
770H
11,639.8
17,459.7
29,099.5
1,805
2,104
5,960
18.60
27.90
46.50
223.5
335.2
558.8
335.2
502.8
838.0
800 3 7/8 0.95
870N
870U
870H
21,889.4
32,834.1
47,062.2
3,680
-
11,950
35.00
52.50
75.20
420.3
630.4
903.0
630.4
945.6
1,354.5
900 4 3/4 4.20 970N
970U
47,842.3
71,763.5
8,428
-
76.50
114.80
918.6
1,377.9
1,377.9
2,066.8
Coupling Performance Specifications
1
600 700 800 900
A5.98 6.99 7.99 10.15
B5.975 6.900 8.600 11.400
C4.50 5.19 7.00 8.30
D1.60 2.08 2.25 2.75
E1.33 1.32 1.62 2.20
F0.62 0.89 1.00 1.32
G1.13 1.13 1.58 1.88
W1/16 1/16 1/16 1/16
X1.36 1.97 2.25 2.89
T3/8-16 1/2-13 1/2-13 3/4-10
Dimensional Specifications
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
44
1
Magnaloy Coupling Dimensional Specifications
Models 100, 200, 300, 400
Models 600, 600, 800, 900
Model 500
100 200 300 400
A2.54 3.10 3.58 4.24
B2.600 2.900 3.450 3.980
C2.00 2.25 2.90 3.05
D0.56 0.68 0.78 1.00
E0.68 0.84 0.96 1.06
F0.42 0.42 0.44 0.54
G0.31 0.43 0.56 0.73
W1/16 1/16 1/16 1/16
X0.90 0.90 0.98 1.20
T1/4-20 5/16-18 5/16-18 3/8-16
500
A4.67
B4.800
C4.00
D1.04
E1.23
F.064
G.070
W1/16
X1.41
T3/8-16
X*: Maximum Space between
shaft ends to allow full
shaft engagement in
Hub Bore.
W*: Minimum Space between
shaft ends.
* Given for reference only.
TOLERANCES: 2 Place Decimals ± .01
3 Place Decimals ± .001
TOLERANCES: 2 Place Decimals ± .01
3 Place Decimals ± .001
TOLERANCES: 2 Place Decimals ± .01
3 Place Decimals ± .001
1
Bore & Keyway Combinations
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
55
1
Standard Bore and Keyway Combinations
Magnaloy “Standard” Bore Key Combinations
Model Bore/Key
Code Code
Model
100
200
300
400
500
600
700
800
900
Bore Key
M _ _ _ 01203
M _ _ _ 01403
M _ _ _ 01404
M _ _ _ 01604
M _ _ _ 01804
M _ _ _ 02005
M _ _ _ 02006
M _ _ _ 02206
M _ _ _ 02404
M _ _ _ 02406
M _ _ _ 02806
M _ _ _ 02808
M _ _ _ 03008
M _ _ _ 10006
M _ _ _ 10008
M _ _ _ 10408
M _ _ _ 10608
M _ _ _ 10808
M _ _ _ 10810
M _ _ _ 11210
M _ _ _ 11212
M _ _ _ 11412
M _ _ _ 11610
M _ _ _ 11612
M _ _ _ 12012
M _ _ _ 12412
3/8 x 3/32
7/16 x 3/32
7/16 x 1/8
1/2 x 1/8
9/16 x 1/8
5/8 x 5/32
5/8 x 3/16
11/16 x 3/16
3/4 x 1/8
3/4 x 3/16
7/8 x 3/16
7/8 x 1/4
15/16 x 1/4
1 x 3/16
1 x 1/4
1 1/8 x 1/4
1 3/16 x 1/4
1 1/4 x 1/4
1 1/4 x 5/16
1 3/8 x 5/16
1 3/8 x 3/8
1 7/16 x 3/8
1 1/2 x 5/16
1 1/2 x 3/8
1 5/8 x 3/8
1 3/4 x 3/8
*
*
*
*
*
*
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*
*
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*
*
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*
*
*
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*
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*
*
*
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*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
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*
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*
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*
*
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*
*
*
*
*
*
*
*
*
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*
*
*
*
*
*
*
*
Magnaloy “Standard” Bore Key Combinations
Model Bore/Key
Code Code
Model
100
200
300
400
500
600
700
800
900
Bore Key
M _ _ _ 12414
M _ _ _ 12816
M _ _ _ 13016
M _ _ _ 20016
M _ _ _ 20416
M _ _ _ 20816
M _ _ _ 21220
M _ _ _ 21620
M _ _ _ 22020
M _ _ _ 22420
M _ _ _ 22824
M _ _ _ 30024
M _ _ _ 30824
M _ _ _ 31228
M _ _ _ 31628
M _ _ _ 32028
M _ _ _ 32428
M _ _ _ 32832
M _ _ _ 40032
M _ _ _ 40432
M _ _ _ 40832
M _ _ _ 41232
M _ _ _ 41632
M _ _ _ 41640
M _ _ _ 42040
M _ _ _ 42440
1 3/4 x 7/16
1 7/8 x 1/2
15/16 x 1/2
2 x 1/2
2 1/8 x 1/2
2 1/4 x 1/2
2 3/8 x 5/8
2 1/2 x 5/8
2 5/8 x 5/8
2 3/4 x 5/8
2 7/8 x 3/4
3 x 3/4
3 1/4 x 3/4
3 3/8 x 7/8
3 1/2 x 7/8
3 5/8 x 7/8
3 3/4 x 7/8
3 7/8 x 1
4 x 1
4 1/8 x 1
4 1/4 x 1
4 3/8 x 1
4 1/2 x 1
4 1/2 x 1 1/4
4 5/8 x 1 1/4
4 3/4 x 1 1/4
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Shaded Area: AGMA semi-standard bore key combinations.
Part Number Usage: Magnaloy Coupling Hub part numbers may be specified
using the following format: Start with letter “M” designating Magnaloy,
followed by 3 digit Model Code (100, 200, etc.), then the specific 5 digit
Bore/Key Code.
Example: Model 500 Hub with a 1 /38 bore and 5/16 keyway would be
specified as: M50011210 - No bore hubs are designated as “R” code, ie.
M500R.
Over Include Tolerance
--
1
2
3
4
1
2
3
4
5
+.0008/+.0003
+.0013/+.0005
+.0018/+.0008
+.0020/+.0010
+.0023/+.0010
Bore Tolerances
Model Number 100 200 300 400 500 600 700 800 900
Maximum Bore 1 1/8 1 3/8 1 5/8 1 7/8 2 3/8 2 5/8 2 7/8 3 7/8 4 3/4
Complete Coupling Approx. Weight
(Solid Hub) 3/4 1 2 3 4 7 12 18 38
Number of Drive Lugs 333346666
Hub Movement for Insert Removal .74 .74 .75 .98 1.12 1.02 1.50 1.63 2.27
Basic Insert Number 170 270 370 470 570 670 770 870 970
Additional Coupling Specifications
1
Splined Couplings
55magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
66
1
Magnaloy Couplings are available with a variety of special
features which include splined bores. The “Splined Coupling
Specifications” chart on page 6 shows several “In-house” splines
available for quick delivery. Many additional splined bores are
available by contacting the factory, including straight sided
“PTO” type splines and metric splines.
The Clamp-Type Coupling utilized the basic Magnaloy coupling
with the addition of the clamp feature. Developed to compensate
for variations in spline formation methods and tolerances. Assures
centering of the coupling and positive retention on the shaft. The
clamp feature is suggested for all splined couplings, but is also
available in smooth bored and keyed models.
Magnaloy’s Steel Bushed Splined Bore* Coupling combines all the
design and lightweight features of the Magnaloy Coupling with
the added spline tooth strength and wear resistance of steel.
Under normal conditions the standard “Splined Bore” coupling will
perform satisfactorily and the addition of the “Clamp Feature”
compensates for various fit conditions. When heavy cyclic loads,
reverse loading and high torque loads exist in combination with fit
variations, spline tooth failures and fretting can be corrected by
utilizing Magnaloy’s steel bushed coupling. Of course, to achieve
optimum benefits, Magnaloy’s clamp feature is recommended -
assuring accurate centering and positive retention of the coupling
on the shaft.
* Although the steel bushing feature was designed primarily for spline bores, it is also
available in smooth bored and keyed sizes.
1
Splined & Clamp Specifications
66
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
77
1
Spline Size Pressure
Angle
(Degrees)
SAE
Designation
Major
Diameter
(Inches)
Std Coupling
Available
Model Sizes
Steel Bushed Coupling
Number
of Teeth
Pitch
Ratio
Spline
Code
Bushing
Diameter
Available
Model Sizes
9
13
13
14
15
15
17
21
23
27
40
16/32
8/16
16/32
12/24
8/16
16/32
12/24
16/32
16/32
16/32
16/32
0916
1308
1316
1412
1508
1516
1712
2116
2316
2716
4016
300
300
300
300
300
300
300
300
300
300
300
A
D, E
B
C
F
BB
CC
0.625
1.750
0.875
1.250
2.000
1.000
1.500
1.375
1.500
1.750
2.562
100 - 900
400 - 900
100 - 900
200 - 900
500 - 900
100 - 900
300 - 900
300 - 900
300 - 900
400 - 900
600 - 900
1.250
2.625
1.500
2.250
3.500
1.750
2.250
2.250
2.2501
2.6252
3.875
200 - 600
600 - 900
300 - 800
500 - 900
800 - 900
400 - 800
500 - 900
500 - 900
500 - 900
600 - 900
800 - 900
Note: 1 - With Model 600 - 900, Bushing O.D. is 2.625.
2 - With Model 700 & 800, Bushing O.D. is 2.875.
Spline Type Identifier Code: A = Spline, B = Steel Bushing
Clamp Type Code: C = Clamp Type.
Spline Coupling Specifications
Part Number Usage: Magnaloy Splined Coupling part numbers may be specified using the following format:
Start with letter “M” designating Magnaloy, follow with 3 digit Model Code (100, 200, etc.), next use a single
letter Spline Type Identifier Code (“A” for regular spline or “B” for steel bushing), then the specific 4 digit Spline
Code. If a clamp type coupling is desired, use the letter code “C” after the Spline Code.
Examples: Model 300 hub with 13 tooth 16/32 splined bore: M300A1316. Same item with steel bushing:
M300B1316. Same item with steel bushing and clamp: M300B1316C.
Coupling
Model
Bolt Location U
Z Y Bolt Size Torque Spec.
100
200
300
400
500
600
700
800
900*
0.31
0.43
0.47
0.69
0.72
1.13
1.13
1.30
0.75 & 2.19
0.68
0.75
0.95
0106
1.25
1.50
1.75
2.56
3.00
1/4 - 20
1/4 - 20
5/16 - 18
5/16 - 18
3/8 - 16
7/16 - 14
7/16 - 14
1/2 - 13
3/4 - 10
130-140 in lbs
130-140 in lbs
210-220 in lbs
210-220 in lbs
300-310 in lbs
35-36 ft lbs
35-36 ft lbs
49-50 ft lbs
100-110 ft lbs
* Model 900 utilizes two bolt clamp design.
Clamp Type Coupling Specifications
1
Insert Selection Guide
77magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
88
1
Magnaloy Coupling’s full range of flexible inserts permit
custom design performance for a wide range of applications.
All insert materials offer complete electrical insulation, as
Magnaloy’s design eliminates all metal-to-metal contact.
Neoprene (Code N) - Black material - Standard
material with Magnaloy Coupling. Good general
purpose material offering good resiliency and
load capabilities. Temp range -300F to +2500F
(-340C to -1210C). Optional 80A durometer
(painted Gold) and 90A durometer (painted
Silver) are available for slight increased load
capability and less resiliency.
Nitrile (Buna N)(Code B) - Painted Blue. Excellent
material with petroleum products. Excellent
compression set and abrasion resistance
characteristics. Temp range -600F to +2500F
(-510C to +1210C).
Urethane (Code U) - Yellow material. Excellent
mechanical and physical properties. Offers good
medium duty durability and resiliency. Urethane
tends to soften at higher temperatures and humid
conditions. Temp range -300F to +1500F (-340C
to +660C).
Viton (Fluorocarbon)(Code V) - Red material.
Excellent fluid compatibility and high temperature
characteristics. Good compression set and
resiliency. Temp range -200F to +3500F (-290C to
+1770C).
Hytrel (Code H) - Blue material. Superior physical
and mechanical properties and excellent fluid
compatibility and high temperature characteristics.
Hardness (50D) approaches that of plastic and
offers little resiliency. Excellent performance
under heavy duty conditions. Temp range -650F to
+3000F (-540C to +1490C).
Other materials are available for special applications.
Consult factory for recommendations and availability.
Part Number Usage: Magnaloy Coupling Insert part
numbers may be specified using the following format:
Start with the letter “M” for Magnaloy, followed by the 3
digit Basic Insert Number Code (170, 270, etc.), then the
specific single letter Insert Material Code. If an optional
durometer is being specified, after the Material Code
supply the durometer number divided by 10.
Examples: Urethane insert for Model 300: M370U. 80
Durometer Neoprene for Model 200: M270N8.
1
Coupling Selection Guide
88
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
99
1
Type of Prime Mover
Load
Classification
Standard Motor
or Turbine
High Torque
Motor
I.C. Engine
6 or more cyl.
I.C. Engine
less than 6 cyl.
Uniform (U) 1.0 1.5 1.5 2.0*
Moderate (M) 1.5 2.0 2.0 2.5*
Heavy (H) 2.0* 2.5* 2.5* 3.0*
Uniform Load: Steady loading, non-reversing, torque does not exceed rating.
Moderate Load: Uneven loading with moderate shock, frequent starts, infrequent reversals,
peak torque may exceed average rating of prime mover by up to 125%.
Heavy Load: Uneven loading with heavy shock, frequent reversals, peak torque may exceed
average rating of prime mover by up to 150%.
* Recommend use of Hytrel Insert.
Service Factors - Load Characteristics
Drive Unit Load Sym.
Agitators U
Blowers U
Compressors - Centrifugal
- Rotary
- Reciprocating
U
M
H*
Conveyors -
- Reciprocating
-Screw
-Shaker
U
M
M
H
Cranes & Hoists M
Crushers H*
Elevators
- Freight & Pass.
M
H*
Fans - Centrifugal
- Propeller
- Cooling Tower
U
M
H
Generators
- Welding
U
H
Mills H*
Machine Tools M
Mixers M
Paper Mill Machinery M
Pumps - Centrifugal
- Rotary
- Reciprocating
- On Injection
Molding Equip.
U
M
H*
H*
Screens - Air & Water
Washing
- Freight & Pass.
U
H
Stokers U
Textile Machinery M
Woodworking Machinery M
Winches H*
Selection Method
1. Several specifics must be considered to make the best
choice of couplings:
A. Type of prime mover and load characteristics (see table
above)
B. Shaft diameter and key size or spline configuration (No. of
teeth, pitch ratio, pressure angle)
C. Horsepower rating of loads to be transmitted.
D. Maximum operating speed (rpm)
E. Maximum operating misalignment
F. Clearance limitations
2. Calculate effective hp/100 rpm by use of table above and
select the minimum size coupling recommended
3. VERIFY YOUR SELECTION:
A. Check for maximum bore size
B. Check dimensions for adequate clearance
C. Indicate any special insert specification and/or coupling
coating for environmental protection, if required
Equation: Effective HP per 100 RPM = rated HP x Service
Factor x 100 / RPM
Example: 150 HP, 4 cyl. Diesel Engine Driving a Reciprocating
Irrigation Pump operating at 3250 RPM
Service Factor - 3.0 (Hytrel Insert Recommended)
Eff. HP per 100 RPM = 150 HP x 3.0 x 100 /
3250 RPM = 13.85 HP/100 RPM. Model 600
rating with Hytrel Insert is 23.7 HP/100 RPM.
Note: Above service factors are intended for use as a general guide only.
*Recommend use of Steel Bushing and Clamp with Splined Bores.
1
Installation Instructions
99magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
1100
1
Shaft spacing should be within range given by
dimensions ‘W’ and ‘X’ as shown in charts on page 4.
Position each hub on proper size shaft - Magnaloy
couplings are bored to standard “push fit” tolerances,
if a tight fit exists, check shaft for burrs.
Maximum benefits are obtained with hubs positioned
to allow complete shaft engagement within bore.
However, some equipment designs do not permit this
condition - maximum shaft engagement should be
utilized in any case.
Secure equipment mounts and recheck alignment for
movement.
Install the insert in the coupling positioning hubs in
contact with lip around outside of insert.
Before tightening set screws, run the coupling and
check for separation of hubs or “creep”. Recheck
alignment and tighten set screws.
With the Steel Bushed/Clamp type couplings, to
facilitate installation on the shaft, it may be
necessary to slightly loosen the set-screw over the
keystock. When securing the coupling on the shaft,
first tighten the clamp bolt, then tighten the set-screw
against the keystock.
Alignment - Place a straight edge (scale) at top and
side of coupling. Use a .005 inch feeler gauge under
scale for final inspection. This will indicate accurate
parallel and angular alignment.
Magnaloy’s precision machined outside surfaces
permit this simple, but accurate alignment method.
1
Mis-Alignment Capabilities
1100
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
1111
1
Magnaloy Couplings offer four-way flexibility (parallel, angular, axial and
torsional) and require no lubrication. They are easily installed and
properly aligned without use of special tools or equipment - a straight
edge and hex wrench ar the only tools required. Magnaloy’s insert
reduces noise and vibration and permits needed flexibility for proper
operation within alignment capabilities.
Recommended Torques
for Fasteners
Model Set Screw Clamp Screw
100
200
300
400
500
600
700
800
900
60 - 70 in lbs
75 - 85 in lbs
75 - 85 in lbs
190 - 200 in lbs
190 - 200 in lbs
190 - 200 in lbs
300 - 310 in lbs
300 - 310 in lbs
100 - 110 ft lbs
130 - 140 in lbs
130 - 140 in lbs
210 - 220 in lbs
210 - 220 in lbs
300 - 310 in lbs
35 - 36 ft lbs
35 - 36 ft lbs
49 - 50 ft lbs
100 - 110 ft lbs
Perfect alignment of equipment shafts, in most cases, is impractical to obtain or maintain, and misaligned
equipment produces, excess stress on bearings and the coupling. Magnaloy’s insert design will accept
misalignment strain and, when excessive, will cause insert wear as a visual and audible indication of
misalignment problems. However, Magnaloy’s inserts are inexpensive and easily replaces; under normal
conditions the insert seldom requires replacement.
Intended as a general guide for fastener torques with
Magnaloy Couplings.
1
Technical Bulletin & Notes
1111magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
1122
1
Keystock Interference with Drive Lug
Since the Magnaloy Coupling keyway, in a bored and keyed hub, is broached between the drive lugs, there is a
potential for interference with the keystock of the drive hub and the drive lugs of the opposing hub. This
interference will result when ALL the following conditions exist:
A) The shaft diameter is Greater than listed below
B) This shaft extends into the hub insert core area
C) The keystock on this shaft extends with the shaft into the insert core area
The interference condition can be corrected by shortening the keystock so it does not extend into the insert core
area. The insert length should be limited to the length of the coupling hub bore.
Interference Potential exists when
shaft diameters are greater than
shown in this chart.
Model Size Shaft Diameter Key Size
100
200
300
400
500
600
700
800
900
7/8
1 3/16
1 5/16
1 1/2
1 15/16
2 1/2
2 3/4
3 1/2
4 1/2
1/4
1/4
5/16
3/8
1/2
5/8
5/8
7/8
1 1/4
Failure to correct this condition will result in assembly difficulty and could cause damage to the drive
or driven equipment. Check our web site at www.magnaloy.com for other bulletins.
N o t e s
1
When your priorities for a coupling are economy and strength...
specify the all-new Magnaloy Type PM90.
The PM90 is made from high-density powdered metal and is available
in standard bores up to 1 1/8 inch maximum. Double set screws are
standard in all bores 1/2 inch and over. The set screws are placed
over the keyway and at a 450angle to the keyway to allow greater
hoop-stress generation and maximum shaft gripping. The increased
drive lug surface area on the PM90 provides low unit loads on the insert
drive segments while insuring more rapid heat dissipation. Magnaloy’s
exclusive insert design allows easy installation and replacement without hub
removal. The drive lug design provides even compressive loading with no radial
loading of insert drive elements.
Powdered Metal PM90 Coupling
1122
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
1133
1
The Strong, High Quality, Low Cost Powdered Metal Coupling from Magnaloy
It is a well established fact that the major cause of failure in an elastomeric insert type drive coupling is
hysteresis failure which results from overworking the insert by application of cyclic loads and the associated heat
generation. These cyclic loads can be internal in origin as a result of coupling design (see page 2) and when
coupled with externally applied loads can greatly reduce elastomer life. Specifying Magnaloy’s Type PM
Coupling with radial designed drive lugs results in true compressive loads and improved insert life.
1
PM90 Specifications
1133magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
1144
1
Model PM90 Performance Specifications
Maximum
Bore
Minimum
Bore
Insert
Number
Torque
Rating
(in lb)
HP Rating
per 100
RPM
Torsional
Rigidity
(in lb/deg)
Complete Coupling
Approx Weight (lb)
Wr2
(lb ft2)
(solid)
Solid Max Bore
1 1/8 7/16
P097N7 224 0.36 38.3
1.8 1.3 0.946P097U9 336 0.54 69.9
P097H5 672 1.08 158.7
Model PM90 Dimensional Specifications
A -
B -
T -
W -
X -
Y -
Over all length (Assembled) - 2.78
Outside Diameter - 2.125
Set Screw Size - 1/4-20 UNC, 2 places
Distance between shaft ends - 3/16 min
Distance between shaft ends - 3/4 max
Hub movement required for insert removal - 1.20 total
N o t e s
1
PM90 Specifications
1144
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
1155
1
Model PM90 - Standard Bore / Keyway Sizes (per AGMA Class 1, Clearance Fit)
Part
Number
Bore & Keyway
Combinations Bore Size** Key Width Key Depth Set Screw
Size Quantity
P090014N 7/16 x No Key 0.4375 / 0.4385 0.0938 / 0.0958 - 1/4-20 UNC 1
P09001403 7/16 x 3/32 0.4375 / 0.4385 0.125 / 0.127 0.484 / 0.495 1/4-20 UNC 1
P09001404 7/16 x 1/8 0.4375 / 0.4385 0.125 / 0.127 0.496 / 0.507 1/4-20 UNC 2
P09001604 1/2 x 1/8 0.500 / 0.501 0.125 / 0.127 0.560 / 0.571 1/4-20 UNC 2
P09001804 9/16 x 1/8 0.5625 / 0.5635 0.125 / 0.127 0.623 / 0.634 1/4-20 UNC 2
P09002005 5/8 x 5/32 0.625 / 0.626 0.1562 / 0.1582 0.698 / 0.709 1/4-20 UNC 2
P09002006 5/8 x 3/16 0.625 / 0.626 0.1875 / 0.1895 0.709 / 0.720 1/4-20 UNC 2
P09002206 11/16 x 3/16 0.6875 / 0.6885 0.1875 / 0.1895 0.773 / 0.784 1/4-20 UNC 2
P09002404 3/4 x 1/8 0.750 / 0.751 0.125 / 0.127 0.812 / 0.823 1/4-20 UNC 2
P09002406 3/4 x 3/16 0.750 / 0.751 0.1875 / 0.1895 0.837 / 0.848 1/4-20 UNC 2
P09002806 7/8 x 3/16 0.875 / 0.876 0.1875 / 0.1895 0.964 / 0.975 1/4-20 UNC 2
P09002808 7/8 x 1/4 0.875 / 0.876 0.250 / 0.252 0.982 / 0.993 1/4-20 UNC 2
P09010006 1 x 3/16 1.000 / 1.001 0.1875 / 0.1895 1.090 / 1.101 1/4-20 UNC 2
P09010008 1 x 1/4 1.000 / 1.001 0.250 / 0.252 1.114 / 1.125 1/4-20 UNC 2
P09010408 1 1/8 x 1/4 1.125 / 1.126 0.205 / 0.252 1.241 / 1.252 1/4-20 UNC 2
* Shaded combinations are Semi-special - see price sheet
** Other Bore/Keyway combinations are available. Consult factory for quotation.
Model PM90 Bore Tolerances
Feature Tolerance
Bore -.000 / +.001
Key Width -.000 / +.002
Key Depth +.005 / +.016
As with Magnaloy’s standard line of
couplings, insert elastomer selection
allows variable performance
characteristics. Insert design
eliminates metal-to-metal
contact and assures
electrical isolation
of shafts.
Nitrile, 70A Durometer.....
Standard elastomer material offering excellent
resistance to petroleum products and superior
compression set characteristics.
Urethane, 90A Durometer.....
Excellent mechanical and physical properties. Note:
Urethane material tends to soften when exposed to
elevated temperatures or humid conditions.
Hytrel, 50D Durometer....
Superior mechanical and physical properties and
offers excellent fluid compatibility and high
temperature characteristics.
Additional insert materials available upon request from factory.
See page 8 for additional information on insert selection.
1
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
1166
1
LITERATURE - ELECTRICAL
Starters, Relays
Transducers, Pressure Switches… etc
Product Information Packet
CEM2334T
20HP,1765RPM,3PH,60HZ,256TC,0952M,TEFC
Copyright © All product information within this document is subject to Baldor Electric Company copyright © protection, unless otherwise noted.
Page 2 of 12
Product Information Packet: CEM2334T - 20HP,1765RPM,3PH,60HZ,256TC,0952M,TEFC
Part Detail
Revision: QStatus: PRD/A Change #: Proprietary: No
Type: AC Elec. Spec: 09WGY583 CD Diagram: CD0005 Mfg Plant:
Mech. Spec: 09C102 Layout: 09LYC102 Poles: 04 Created Date: 05-15-2012
Base: RG Eff. Date: 07-19-2017 Leads: 9#10
Specs
Enclosure: TEFC
Frame: 256TC
Frame Material: Iron
Output @ Frequency: 20.000 HP @ 60 HZ
Synchronous Speed @ Frequency: 1800 RPM @ 60 HZ
Voltage @ Frequency: 460.0 V @ 60 HZ
230.0 V @ 60 HZ
XP Class and Group: None
XP Division: Not Applicable
Agency Approvals: CSA
CSA EEV
UR
Auxillary Box: No Auxillary Box
Auxillary Box Lead Termination: None
Base Indicator: Rigid
Bearing Grease Type: Polyrex EM (-20F +300F)
Blower: None
Current @ Voltage: 24.000 A @ 460.0 V
Insulation Class: F
Inverter Code: Inverter Ready
KVA Code: H
Lifting Lugs: Standard Lifting Lugs
Locked Bearing Indicator: Locked Bearing
Motor Lead Quantity/Wire Size: 9 @ 10 AWG
Motor Lead Exit: Ko Box
Motor Lead Termination: Flying Leads
Motor Type: 0952M
Mounting Arrangement: F1
Power Factor: 84
Product Family: General Purpose
Pulley End Bearing Type: Ball
Pulley Face Code: C-Face
Pulley Shaft Indicator: Standard
Rodent Screen: None
Shaft Extension Location: Pulley End
Shaft Ground Indicator: No Shaft Grounding
Page 3 of 12
Product Information Packet: CEM2334T - 20HP,1765RPM,3PH,60HZ,256TC,0952M,TEFC
48.000 A @ 230.0 V
51.000 A @ 208.0 V
Design Code: A
Drip Cover: No Drip Cover
Duty Rating: CONT
Electrically Isolated Bearing: Not Electrically Isolated
Feedback Device: NO FEEDBACK
Front Face Code: Standard
Front Shaft Indicator: None
Heater Indicator: No Heater
Shaft Rotation: Reversible
Shaft Slinger Indicator: Shaft Slinger
Speed Code: Single Speed
Motor Standards: NEMA
Starting Method: Direct on line
Thermal Device - Bearing: None
Thermal Device - Winding: None
Vibration Sensor Indicator: No Vibration Sensor
Winding Thermal 1: None
Winding Thermal 2: None
Page 4 of 12
Product Information Packet: CEM2334T - 20HP,1765RPM,3PH,60HZ,256TC,0952M,TEFC
Nameplate NP3441LUA
CAT.NO. CEM2334T
SPEC 09C102Y583G3
HP 20
VOLTS 230/460
AMPS 48/24
RPM 1765
FRAME 256TC HZ 60 PH 3
SF 1.15 CODE HDES ACLASS F
NEMA NOM. EFF 93 PF 84
RATING 40C AMB-CONT
CC 010A USABLE AT 208V 51
ENCL TEFC SER
DE 6309 ODE 6208
VPWM INVERTER READY
CT6-60H(10:1)VT3-60H(20:1
50Hz 20HP 190/380V 56/28A SF1.0
Page 5 of 12
Product Information Packet: CEM2334T - 20HP,1765RPM,3PH,60HZ,256TC,0952M,TEFC
Parts List
Part Number Description Quantity
SA244471 SA 09C102Y583G3 1.000 EA
RA231355 RA 09C102Y583G3 1.000 EA
09FN3001D01 EXTERNAL FAN, PLASTIC 1.000 EA
HW1002A63 WASHER, 5/8 HI-COLLAR SPRLCKWASHER 1.000 EA
09CB3002SP CB W/1.38 LEAD HOLE FOR 37, 39, 307 & 30 1.000 EA
09GS1000SP GASKET-CONDUIT BOX, 1/16 THICK LEXIDE 1.000 EA
10XN2520K12 1/4-20 X.75 GRD 5 2.000 EA
HW1001A25 LOCKWASHER 1/4, ZINC PLT .493 OD, .255 I 2.000 EA
WD1000B16 T&B CX70TN TERMINAL 1.000 EA
59XW2520G07 .25-20X.44,HEX SER WSHR,TAPTITE 2,GREEN 1.000 EA
09EP1300A155 PUEP MACH W/309 BRG & "O" DRAIN, SLINGER 1.000 EA
HW4600B44 V-RING SLINGER 1.500 X 1.810 X .28 VITON 1.000 EA
09FE1100A194 FREP 09EP1100A194 FOR PLANT ROUTING 1.000 EA
HW1001A38 LOCKWASHER 3/8, ZINC PLT .688 OD, .382 I 4.000 EA
XY3816A12 3/8-16 FINISHED NUT 4.000 EA
HW5100A08 W3118-035 WVY WSHR (WB) 1.000 EA
10XN2520K28 1/4-20 X 1.75" HX HD SCRWGRADE 5, ZINC P 2.000 EA
HW1001A25 LOCKWASHER 1/4, ZINC PLT .493 OD, .255 I 2.000 EA
10XN2520K36 1/4-20 X 2.25" HX HD SCRWGRADE 5, ZINC P 4.000 EA
HW1001A25 LOCKWASHER 1/4, ZINC PLT .493 OD, .255 I 4.000 EA
HA3113A02 THRUBOLT 3/8-16 X 16.750 4.000 EA
HW1001A38 LOCKWASHER 3/8, ZINC PLT .688 OD, .382 I 4.000 EA
HA2081A05 SPACER TUBE, 309 FAN HSG, 2.00 LONG 4.000 EA
XY3816A12 3/8-16 FINISHED NUT 4.000 EA
Page 6 of 12
Product Information Packet: CEM2334T - 20HP,1765RPM,3PH,60HZ,256TC,0952M,TEFC
Parts List (continued)
Part Number Description Quantity
HW1001A38 LOCKWASHER 3/8, ZINC PLT .688 OD, .382 I 4.000 EA
09CB3501SP CONDUIT BOX LID FOR 09CB3001 & 09CB3002 1.000 EA
09GS1013SP 09 GS FOR 09CB3501 LID - LEXIDE 1.000 EA
51XW2520A12 .25-20 X .75, TAPTITE II, HEX WSHR SLTD 2.000 EA
HW2501G25 KEY, 3/8 SQ X 2.875 1.000 EA
LB1115N LABEL,LIFTING DEVICE (ON ROLLS) 1.000 EA
HW4500A05 1669B ALEM/UNIV860 GR FTG X 1.000 EA
HW4500A17 317400 ALEMITE GREASE RELIEF 1.000 EA
MN416A01 TAG-INSTAL-MAINT no wire (1100/bx) 11/14 1.000 EA
HA4051A00 PLASTIC CAP FOR GREASE FITTING 1.000 EA
HA4066A01 PUSH IN T-DRAIN FITTING (BLACK) 1.000 EA
MJ1000A02 GREASE, POLYREX EM EXXON (USe 4824-15A) 0.080 LB
HA4051A00 PLASTIC CAP FOR GREASE FITTING 1.000 EA
HW4500A03 GREASE FITTING, .125 NPT 1610(ALEMITE) 8 1.000 EA
HW4500A17 317400 ALEMITE GREASE RELIEF 1.000 EA
HA4066A01 PUSH IN T-DRAIN FITTING (BLACK) 1.000 EA
HW2500A25 WOODRUFF KEY USA #1008 #BLOW CARBON STEE 1.000 EA
51XB1214A20 12-14X1.25 HXWSSLD SERTYB 1.000 EA
09FH4000SP FAN COVER, STAMPED 1.000 EA
MG1000Y03 MUNSELL 2.53Y 6.70/ 4.60, GLOSS 20, 0.050 GA
85XU0407S04 4X1/4 U DRIVE PIN STAINLESS 2.000 EA
LB1119N WARNING LABEL 1.000 EA
LC0005 CONN.DIA.,TY M,9-LD,DUAL VOLT,REVERSING 1.000 EA
NP3441LUA ALUM SUPER-E VPWM INV READY UL CSA-EEV C 1.000 EA
Page 7 of 12
Product Information Packet: CEM2334T - 20HP,1765RPM,3PH,60HZ,256TC,0952M,TEFC
09PA1000 PACKAGING GROUP COMBINED PRINT 1.000 EA
Page 8 of 12
Product Information Packet: CEM2334T - 20HP,1765RPM,3PH,60HZ,256TC,0952M,TEFC
AC Induction Motor Performance Data
Record # 2056 - Typical performance - not guaranteed values
Winding: 09WGY583-R001 Type: 0952M Enclosure: TEFC
Nameplate Data 460 V, 60 Hz:
High Voltage Connection
Rated Output (HP) 20 Full Load Torque 59 LB-FT
Volts 230/460 Start Configuration direct on line
Full Load Amps 48/24 Breakdown Torque 213 LB-FT
R.P.M. 1765 Pull-up Torque 85.4 LB-FT
Hz 60 Phase 3Locked-rotor Torque 121 LB-FT
NEMA Design Code AKVA Code HStarting Current 175 A
Service Factor (S.F.) 1.15 No-load Current 9.41 A
NEMA Nom. Eff. 93 Power Factor 84 LinelineRes.@25ºC 0.426Ω
Rating - Duty 40C AMB-CONT Temp. Rise @ Rated Load 60°C
S.F. Amps Temp. Rise @ S.F. Load 74°C
Locked-rotor Power Factor 32.9
Rotor inertia 2.27 LB-FT2
Load Characteristics 460 V, 60 Hz, 20 HP
% of Rated Load 25 50 75 100 125 150 S.F.
Power Factor 46 69 80 84 86 87 85
Efficiency 89 92.8 93.1 93 92.2 91.1 92.5
Speed 1791 1783 1770 1766 1756 1745 1760
Line amperes 10.7 14 19.1 23.7 29.1 35.4 26.94
Page 9 of 12
Product Information Packet: CEM2334T - 20HP,1765RPM,3PH,60HZ,256TC,0952M,TEFC
Performance Graph at 460V, 60Hz, 20.0HP Typical performance - Not guaranteed values
ELECTRIC MOTORS
Maintenance & Installation
Integral Horsepower
AC Induction Motors
ODP, WPI, WPII Enclosure
TEFC Enclosure
Explosion Proof
Installation & Operating Manual
2/07 MN400
Table of Contents
Table of Contents iMN400
Section 1
General Information 1‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview 1‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limited Warranty 1‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Notice 1‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiving 1‐4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage 1‐4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unpacking 1‐4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handling 1‐4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 2
Installation & Operation 2‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview 2‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Location 2‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting 2‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alignment 2‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Doweling & Bolting 2‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Connection 2‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conduit Box 2‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AC Power 2‐2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
First Time Start Up 2‐4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coupled Start Up 2‐4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jogging and Repeated Starts 2‐4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 3
Maintenance & Troubleshooting 3‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Inspection 3‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication & Bearings 3‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type of Grease 3‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relubrication Intervals 3‐1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relubrication Procedure 3‐3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories 3‐4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting Chart 3‐5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 1
General Information
General Information 1‐1MN400
Overview This manual contains general procedures that apply to Baldor Motor products. Be sure to read and
understand the Safety Notice statements in this manual. For your protection, do not install, operate or
attempt to perform maintenance procedures until you understand the Warning and Caution statements. A
Warning statement indicates a possible unsafe condition that can cause harm to personnel. A Caution
statement indicates a condition that can cause damage to equipment.
Important: This instruction manual is not intended to include a comprehensive listing of all details for all
procedures required for installation, operation and maintenance. This manual describes general
guidelines that apply to most of the motor products shipped by Baldor. If you have a question
about a procedure or are uncertain about any detail, Do Not Proceed. Please contact your Baldor
distributor for more information or clarification.
Before you install, operate or perform maintenance, become familiar with the following:
SNEMA Publication MG‐2, Safety Standard for Construction and guide
for Selection, Installation and Use of Electric Motors and Generators.
SThe National Electrical Code
SLocal codes and Practices
Limited Warranty
1. Most Baldor products are warranted for 18 months from the date of shipment to Baldor's customer from Baldor's
district warehouse or, if applicable, from Baldor's factory. Baldor Standard-E® standard efficient motors are
warranted for 24 months. Standard-E is limited to three phase, general purpose, 1-200 HP ratings that fall under
the Energy Policy Act (EPAct). Baldor Super-E® premium efficient motors are warranted for 36 months. Baldor
IEEE841 motors are warranted for 60 months. All warranty claims must be submitted to a Baldor Service Center
prior to the expiration of the warranty period.
2. Baldor will, at its option repair or replace a motor which fails due to defects in material or workmanship during the
warranty period if:
a. the purchaser presents the defective motor at or ships it prepaid to, the Baldor plant in Fort Smith, Arkansas
or one of the Baldor Authorized Service Centers and
b. the purchaser gives written notification concerning the motor and the claimed defect including the date
purchased, the task performed by the Baldor motor and the problem encountered.
3. Baldor will not pay the cost of removal of any electric motor from any equipment, the cost of delivery to Fort Smith,
Arkansas or a Baldor Authorized Service Center, or the cost of any incidental or consequential damages resulting
from the claimed defects. (Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above exclusion may not apply to you.) Any implied warranty given by laws shall be limited to
the duration of the warranty period hereunder. (Some states do not allow limitations on how long an implied
warranty lasts, so the above limitation may not apply to you.)
4. Baldor Authorized Service Centers, when convinced to their satisfaction that a Baldor motor developed defects in
material or workmanship within the warranty period, are authorized to proceed with the required repairs to fulfill
Baldor's warranty when the cost of such repairs to be paid by Baldor does not exceed Baldor's warranty repair
allowance. Baldor will not pay overtime premium repair charges without prior written authorization.
5. The cost of warranty repairs made by centers other than Baldor Authorized Service Centers WILL NOT be paid
unless first authorized in writing by Baldor.
6. Claims by a purchaser that a motor is defective even when a failure results within one hour after being placed into
service are not always justified. Therefore, Baldor Authorized Service Centers must determine from the condition
of the motor as delivered to the center whether or not the motor is defective. If in the opinion of a Baldor
Authorized Service Center, a motor did not fail as a result of defects in material or workmanship, the center is to
proceed with repairs only if the purchaser agrees to pay for such repairs. If the decision is in dispute, the
purchaser should still pay for the repairs and submit the paid invoice and the Authorized Service Center's signed
service report to Baldor for further consideration.
7. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
1‐2 General Information MN400
Safety Notice:This equipment contains high voltage! Electrical shock can cause serious or fatal injury.
Only qualified personnel should attempt installation, operation and maintenance of
electrical equipment.
Be sure that you are completely familiar with NEMA publication MG‐2, safety standards
for construction and guide for selection, installation and use of electric motors and
generators, the National Electrical Code and local codes and practices. Unsafe
installation or use can cause conditions that lead to serious or fatal injury. Only qualified
personnel should attempt the installation, operation and maintenance of this equipment.
WARNING: Do not touch electrical connections before you first ensure that
power has been disconnected. Electrical shock can cause serious
or fatal injury. Only qualified personnel should attempt the
installation, operation and maintenance of this equipment.
WARNING: Be sure the system is properly grounded before applying power.
Do not apply AC power before you ensure that all grounding
instructions have been followed. Electrical shock can cause
serious or fatal injury. National Electrical Code and Local codes
must be carefully followed.
WARNING: Avoid extended exposure to machinery with high noise levels. Be
sure to wear ear protective devices to reduce harmful effects to
your hearing.
WARNING: This equipment may be connected to other machinery that has
rotating parts or parts that are driven by this equipment. Improper
use can cause serious or fatal injury. Only qualified personnel
should attempt to install operate or maintain this equipment.
WARNING: Do not by‐pass or disable protective devices or safety guards.
Safety features are designed to prevent damage to personnel or
equipment. These devices can only provide protection if they
remain operative.
WARNING: Avoid the use of automatic reset devices if the automatic restarting
of equipment can be hazardous to personnel or equipment.
WARNING: Be sure the load is properly coupled to the motor shaft before
applying power. The shaft key must be fully captive by the load
device. Improper coupling can cause harm to personnel or
equipment if the load decouples from the shaft during operation.
WARNING: Use proper care and procedures that are safe during handling,
lifting, installing, operating and maintaining operations.
Improper methods may cause muscle strain or other harm.
WARNING: Before performing any motor maintenance procedure, be sure that
the equipment connected to the motor shaft cannot cause shaft
rotation. If the load can cause shaft rotation, disconnect the load
from the motor shaft before maintenance is performed. Unexpected
mechanical rotation of the motor parts can cause injury or motor
damage.
WARNING: Disconnect all electrical power from the motor windings and
accessory devices before disassembly of the motor. Electrical
shock can cause serious or fatal injury.
WARNING: Do not use non UL/CSA listed explosion proof motors in the
presence of flammable or combustible vapors or dust. These
motors are not designed for atmospheric conditions that require
explosion proof operation.
Section 1
General Information
General Information 1‐3MN400
Safety Notice Continued
WARNING: Motors that are to be used in flammable and/or explosive
atmospheres must display the UL label on the nameplate along with
CSA listed logo.
Specific service conditions for these motors are defined in
NFPA 70 (NEC) Article 500.
WARNING: UL Listed motors must only be serviced by UL Approved
Authorized Baldor Service Centers if these motors are to be
returned to a hazardous and/or explosive atmosphere.
Caution: To prevent premature equipment failure or damage, only qualified
maintenance personnel should perform maintenance.
Caution: Do not over-lubricate motor as this may cause premature bearing
failure.
Caution: Do not lift the motor and its driven load by the motor lifting
hardware. The motor lifting hardware is adequate for lifting only the
motor. Disconnect the load from the motor shaft before moving the
motor.
Caution: If eye bolts are used for lifting a motor, be sure they are securely
tightened. The lifting direction should not exceed a 20° angle from
the shank of the eye bolt or lifting lug. Excessive lifting angles can
cause damage.
Caution: To prevent equipment damage, be sure that the electrical service is
not capable of delivering more than the maximum motor rated amps
listed on the rating plate.
Caution: If a HI POT test (High Potential Insulation test) must be performed,
follow the precautions and procedure in NEMA MG1 and MG2
standards to avoid equipment damage.
If you have any questions or are uncertain about any statement or procedure, or if you
require additional information please contact your Baldor distributor or an Authorized
Baldor Service Center.
Section 1
General Information
1‐4 General Information MN400
Receiving Each Baldor Electric Motor is thoroughly tested at the factory and carefully packaged for
shipment. When you receive your motor, there are several things you should do
immediately.
1. Observe the condition of the shipping container and report any damage
immediately to the commercial carrier that delivered your motor.
2. Verify that the part number of the motor you received is the same as the part
number listed on your purchase order.
Storage If the motor is not put into service immediately, the motor must be stored in a clean, dry
and warm location. Several precautionary steps must be performed to avoid motor
damage during storage.
1. Use a “Megger” periodically to ensure that the integrity of the winding insulation
has been maintained. Record the Megger readings. Immediately investigate
any significant drop in insulation resistance.
2. Do not lubricate bearings during storage. Motor bearings are packed with
grease at the factory. Excessive grease can damage insulation quality.
3. Rotate motor shaft at least 10 turns every two months during storage (more
frequently if possible). This will prevent bearing damage due to storage.
4. If the storage location is damp or humid, the motor windings must be protected
from moisture. This can be done by applying power to the motors' space
heater (if available) while the motor is in storage.
Unpacking Each Baldor motor is packaged for ease of handling and to prevent entry of
contaminants.
1. To avoid condensation inside the motor, do not unpack until the motor has
reached room temperature. (Room temperature is the temperature of the room
in which it will be installed). The packing provides insulation from temperature
changes during transportation.
2. When the motor has reached room temperature, remove all protective wrapping
material from the motor.
Handling The motor should be lifted using the lifting lugs or eye bolts provided.
1. Use the lugs or eye bolts provided to lift the motor. Never attempt to lift the
motor and additional equipment connected to the motor by this method. The
lugs or eye bolts provided are designed to lift only the motor. Never lift the
motor by the motor shaft or the hood of a WPII motor.
2. When lifting a WPII (Weather Proof Type 2) motor, do not lift the motor by
inserting lifting lugs into holes on top of the cooling hood. These lugs are to be
used for hood removal only. A spreader bar should be used to lift the motor by
the cast lifting lugs located on the motor frame.
3. If the motor must be mounted to a plate with the driven equipment such as
pump, compressor etc., it may not be possible to lift the motor alone. For this
case, the assembly should be lifted by a sling around the mounting base. The
entire assembly can be lifted as an assembly for installation. Do not lift using
the motor lugs or eye bolts provided.
If the load is unbalanced (as with couplings or additional attachments)
additional slings or other means must be used to prevent tipping. In any event,
the load must be secure before lifting.
Section 2
Installation & Operation
Installation & Operation 2‐1MN400
Overview Installation should conform to the National Electrical Code as well as local codes and
practices. When other devices are coupled to the motor shaft, be sure to install protective
devices to prevent future accidents. Some protective devices include, coupling, belt
guard, chain guard, shaft covers etc. These protect against accidental contact with
moving parts. Machinery that is accessible to personnel should provide further protection
in the form of guard rails, screening, warning signs etc.
Location It is important that motors be installed in locations that are compatible with motor
enclosure and ambient conditions. Improper selection of the motor enclosure and
ambient conditions can lead to reduced operating life of the motor.
Proper ventilation for the motor must be provided. Obstructed airflow can lead to
reduction of motor life.
1. Open Drip-Proof/WPI motors are intended for use indoors where atmosphere is
relatively clean, dry, well ventilated and non-corrosive.
2. Totally Enclosed and WPII motors may be installed where dirt, moisture or dust are
present and in outdoor locations.
Severe Duty, IEEE 841 and Washdown Duty enclosed motors are designed for
installations with high corrosion or excessive moisture conditions. These motors should
not be placed into an environment where there is the presence of flammable or
combustible vapors, dust or any combustible material, unless specifically designed for
this type of service.
Mounting The motor must be securely installed to a rigid foundation or mounting surface to
minimize vibration and maintain alignment between the motor and shaft load. Failure to
provide a proper mounting surface may cause vibration, misalignment and bearing
damage.
Foundation caps and sole plates are designed to act as spacers for the equipment they
support. If these devices are used, be sure that they are evenly supported by the
foundation or mounting surface.
After installation is complete and accurate alignment of the motor and load is
accomplished, the base should be grouted to the foundation to maintain this alignment.
The standard motor base is designed for horizontal or vertical mounting. Adjustable or
sliding rails are designed for horizontal mounting only. Consult your Baldor distributor or
authorized Baldor Service Center for further information.
Alignment Accurate alignment of the motor with the driven equipment is extremely important.
1. Direct Coupling
For direct drive, use flexible couplings if possible. Consult the drive or equipment
manufacturer for more information. Mechanical vibration and roughness during
operation may indicate poor alignment. Use dial indicators to check alignment. The
space between coupling hubs should be maintained as recommended by the
coupling manufacturer.
2. End‐Play Adjustment
The axial position of the motor frame with respect to its load is also extremely
important. The motor bearings are not designed for excessive external axial thrust
loads. Improper adjustment will cause failure.
3. Pulley Ratio
The pulley ratio should not exceed 8:1.
4. Belt Drive
Align sheaves carefully to minimize belt wear and axial bearing loads (see End‐Play
Adjustment). Belt tension should be sufficient to prevent belt slippage at rated speed
and load. However, belt slippage may occur during starting.
Caution: Do not over tension belts.
5. Sleeve bearing motors are only suitable for coupled loads.
Section 1
General Information
2‐2 Installation & Operation MN400
Doweling & Bolting After proper alignment is verified, dowel pins should be inserted through the motor feet
into the foundation. This will maintain the correct motor position should motor removal be
required. (Baldor motors are designed for doweling.)
1. Drill dowel holes in diagonally opposite motor feet in the locations provided.
2. Drill corresponding holes in the foundation.
3. Ream all holes.
4. Install proper fitting dowels.
5. Mounting bolts must be carefully tightened to prevent changes in alignment. Use a
flat washer and lock washer under each nut or bolt head to hold the motor feet
secure. Flanged nuts or bolts may be used as an alternative to washers.
Power Connection Motor and control wiring, overload protection, disconnects, accessories and grounding
should conform to the National Electrical Code and local codes and practices.
Conduit Box For ease of making connections, an oversize conduit box is provided. The box can be
rotated 360° in 90° increments. Auxiliary conduit boxes are provided on some motors for
accessories such as space heaters, RTD's etc.
AC Power Connect the motor leads as shown on the connection diagram located on the name plate
or inside the cover on the conduit box. Be sure the following guidelines are met:
1. AC power is within ±10% of rated voltage with rated frequency. (See motor name
plate for ratings).
OR
2. AC power is within ±5% of rated frequency with rated voltage.
OR
3. A combined variation in voltage and frequency of ±10% (sum of absolute values) of
rated values, provided the frequency variation does not exceed ±5% of rated
frequency.
Performance within these voltage and frequency variations are shown in Figure 2‐2.
Figure 2‐1 Accessory Connections
One heater is installed in each end of motor.
Leads for each heater are labeled H1 & H2.
(Like numbers should be tied together).
Three thermisters are installed in windings and tied in series.
Leads are labeled T1 & T2.
Winding RTDs are installed in windings (2) per phase.
Each set of leads is labeled W1, W2, W3, W4, W5, & W6.
* One bearing RTD is installed in Drive endplate (PUEP), leads
are labeled RTDDE.
* One bearing RTD is installed in Opposite Drive endplate (FREP), leads
are labeled RTDODE.
* Note RTD may have 2-Red/1-White leads; or 2-White/1-Red Lead.
Section 1
General Information
Installation & Operation 2‐3MN400
Figure 2‐2 Typical Motor Performance VS Voltage Variations
+20
+15
+10
+5
0
-5
-10
-15
-20
-15 -10 -5 0 +5 +10 +15
Voltage Variations (%)
Changes in Motor Performance (%)
Full ‐Load
Current
Full ‐Load
Current
Power
Factor
Power
Factor
Efficiency Efficiency
Maximum
Torque
Maximum
Torque
Section 1
General Information
2‐4 Installation & Operation MN400
First Time Start Up Be sure that all power to motor and accessories is off. Be sure the motor shaft is
disconnected from the load and will not cause mechanical rotation of the motor shaft.
1. Make sure that the mechanical installation is secure. All bolts and nuts are tightened
etc.
2. If motor has been in storage or idle for some time, check winding insulation integrity
with a Megger.
3. Inspect all electrical connections for proper termination, clearance, mechanical
strength and electrical continuity.
4. Be sure all shipping materials and braces (if used) are removed from motor shaft.
5. Manually rotate the motor shaft to ensure that it rotates freely.
6. Replace all panels and covers that were removed during installation.
7. Momentarily apply power and check the direction of rotation of the motor shaft.
8. If motor rotation is wrong, be sure power is off and change the motor lead
connections. Verify rotation direction before you continue.
9. Start the motor and ensure operation is smooth without excessive vibration or noise.
If so, run the motor for 1 hour with no load connected.
10. After 1 hour of operation, disconnect power and connect the load to the motor shaft.
Verify all coupling guards and protective devices are installed. Ensure motor is
properly ventilated.
Coupled Start Up This procedure assumes a coupled start up. Also, that the first time start up procedure
was successful.
1. Check the coupling and ensure that all guards and protective devices are installed.
2. Check that the coupling is properly aligned and not binding.
3. The first coupled start up should be with no load. Apply power and verify that the
load is not transmitting excessive vibration back to the motor though the coupling or
the foundation. Vibration should be at an acceptable level.
4. Run for approximately 1 hour with the driven equipment in an unloaded condition.
The equipment can now be loaded and operated within specified limits. Do not exceed
the name plate ratings for amperes for steady continuous loads.
Jogging and Repeated Starts Repeated starts and/or jogs of induction motors generally reduce the life of the motor
winding insulation. A much greater amount of heat is produced by each acceleration or
jog than by the same motor under full load. If it is necessary to repeatedly start or jog the
motor, it is advisable to check the application with your local Baldor distributor or Baldor
Service Center.
Heating ‐ Duty rating and maximum ambient temperature are stated on the motor name
plate. Do not exceed these values. If there is any question regarding safe operation,
contact your local Baldor distributor or Baldor Service Center.
Section 3
Maintenance & Troubleshooting
Maintenance & Troubleshooting 3‐1MN400
WARNING: UL Listed motors must only be serviced by UL Approved
Authorized Baldor Service Centers if these motors are to be
returned to a hazardous and/or explosive atmosphere.
General Inspection Inspect the motor at regular intervals, approximately every 500 hours of operation or
every 3 months, whichever occurs first. Keep the motor clean and the ventilation
openings clear. The following steps should be performed at each inspection:
WARNING: Do not touch electrical connections before you first ensure that
power has been disconnected. Electrical shock can cause serious
or fatal injury. Only qualified personnel should attempt the
installation, operation and maintenance of this equipment.
1. Check that the motor is clean. Check that the interior and exterior of the motor
is free of dirt, oil, grease, water, etc. Oily vapor, paper pulp, textile lint, etc. can
accumulate and block motor ventilation. If the motor is not properly ventilated,
overheating can occur and cause early motor failure.
2. Use a “Megger” periodically to ensure that the integrity of the winding
insulation has been maintained. Record the Megger readings. Immediately
investigate any significant drop in insulation resistance.
3. Check all electrical connectors to be sure that they are tight.
Relubrication & Bearings Bearing grease will lose its lubricating ability over time, not suddenly. The lubricating
ability of a grease (over time) depends primarily on the type of grease, the size of the
bearing, the speed at which the bearing operates and the severity of the operating
conditions. Good results can be obtained if the following recommendations are used in
your maintenance program.
Type of Grease A high grade ball or roller bearing grease should be used. Recommended grease for
standard service conditions is Polyrex EM (Exxon Mobil).
Equivalent and compatible greases include:
Texaco Polystar, Rykon Premium #2, Pennzoil Pen 2 Lube and Chevron SRI.
Relubrication Intervals Recommended relubrication intervals are shown in Table 3‐1. It is important to realize
that the recommended intervals of Table 3‐1 are based on average use.
Refer to additional information contained in Tables 3‐2, 3‐3 and 3‐4.
Table 3‐1 Relubrication Intervals *
NEMA / (IEC) Frame Size
Rated Speed ‐ RPM
10000 6000 3600 1800 1200 900
Up to 210 incl. (132) ** 2700 Hrs. 5500 Hrs. 12000 Hrs. 18000 Hrs. 22000 Hrs.
Over 210 to 280 incl. (180) ** 3600 Hrs. 9500 Hrs. 15000 Hrs. 18000 Hrs.
Over 280 to 360 incl. (225) ** * 2200 Hrs. 7400 Hrs. 12000 Hrs. 15000 Hrs.
Over 360 to 5800 incl. (300) ** *2200 Hrs. 3500 Hrs. 7400 Hrs. 10500 Hrs.
* Relubrication intervals are for ball bearings.
For vertically mounted motors and roller bearings, divide the relubrication interval by 2.
** For motors operating at speeds greater than 3600 RPM, contact Baldor for relubrication recommendations.
3‐2 Maintenance & Troubleshooting MN400
Table 3‐2 Service Conditions
Severity of Service Hours per day
of Operation
Ambient Temperature
Maximum
Atmospheric
Contamination
Standard 840° C Clean, Little Corrosion
Severe 16 Plus 50° C Moderate dirt, Corrosion
Extreme 16 Plus >50° C* or
Class H Insulation
Severe dirt, Abrasive dust, Corrosion, Heavy
Shock or Vibration
Low Temperature <-29 ° C **
* Special high temperature grease is recommended (Dow Corning DC44). Note that Dow Corning DC44 grease does
not mix with other grease types. Thoroughly clean bearing & cavity before adding grease.
** Special low temperature grease is recommended (Aeroshell 7).
Table 3‐3 Relubrication Interval Multiplier
Severity of Service Multiplier
Standard 1.0
Severe 0.5
Extreme 0.1
Low Temperature 1.0
Some motor designs use different bearings on each motor end. This is normally indicated on the motor nameplate.
In this case, the larger bearing is installed on the motor Drive endplate. For best relubrication results, only use the
appropriate amount of grease for each bearing size (not the same for both).
Table 3‐4 Bearings Sizes and Types
Frame Size
NEMA (IEC)
Bearing Description
(These are the “Large” bearings (Shaft End) in each frame size)
Bearing
Weight of Grease to
add *
oz (Grams)
Volume of grease
to be added
in3teaspoon
56 to 140 (90) 6203 0.08 (2.4) 0.15 0.5
140 (90) 6205 0.15 (3.9) 0.2 0.8
180 (100-112) 6206 0.19 (5.0) 0.3 1.0
210 (132) 6307 0.30 (8.4) 0.6 2.0
250 (160) 6309 0.47 (12.5) 0.7 2.5
280 (180) 6311 0.61 (17) 1.2 3.9
320 (200) 6312 0.76 (20.1) 1.2 4.0
360 (225) 6313 0.81 (23) 1.5 5.2
400 (250) 6316 1.25 (33) 2.0 6.6
440 (280) 6319 2.12 (60) 4.1 13.4
5000 to 5800 (315-450) 6328 4.70 (130) 9.2 30.0
5000 to 5800 (315-450) NU328 4.70 (130) 9.2 30.0
360 to 449 (225-280) NU319 2.12 (60) 4.1 13.4
AC Induction Servo
76 Frame 180 (112) 6207 0.22 (6.1) 0.44 1.4
77 Frame 210 (132) 6210 0.32 (9.0) 0.64 2.1
80 Frame 250(160) 6213 0.49 (14.0) 0.99 3.3
* Weight in grams = .005 DB
of grease to
be added
Note: Not all bearing sizes are listed. For intermediate bearing sizes, use the
grease volume for the next larger size bearing.
Maintenance & Troubleshooting 3‐3MN400
Caution: To avoid damage to motor bearings, grease must be kept free of dirt.
For an extremely dirty environment, contact your Baldor distributor or
an authorized Baldor Service Center for additional information.
Relubrication Procedure Be sure that the grease you are adding to the motor is compatible with the grease
already in the motor. Consult your Baldor distributor or an authorized service center if a
grease other than the recommended type is to be used.
Caution: Do not over-lubricate motor as this may cause premature bearing
failure.
With Grease Outlet Plug
1. With the motor stopped, clean all grease fittings with a clean cloth.
2. Remove grease outlet plug.
Caution: Over-lubricating can cause excessive bearing temperatures,
premature lubrication breakdown and bearing failure.
3. Add the recommended amount of grease.
4. Operate the motor for 15 minutes with grease plug removed.
This allows excess grease to purge.
5. Re‐install grease outlet plug.
Without Grease Provisions
Note: Only a Baldor authorized and UL or CSA certified service center can
disassemble a UL/CSA listed explosion proof motor to maintain it's
UL/CSA listing.
1. Disassemble the motor.
2. Add recommended amount of grease to bearing and bearing cavity. (Bearing
should be about 1/3 full of grease and outboard bearing cavity should be about
1/2 full of grease.)
3. Assemble the motor.
Sample Relubrication Determination
Assume ‐ NEMA 286T (IEC 180), 1750 RPM motor driving an exhaust fan in an ambient
temperature of 43° C and the atmosphere is moderately corrosive.
1. Table 3‐1 list 9500 hours for standard conditions.
2. Table 3‐2 classifies severity of service as “Severe”.
3. Table 3‐4 shows that 1.2 in3 or 3.9 teaspoon of grease is to be added.
Note: Smaller bearings in size category may require reduced amounts of grease.
Section 1
General Information
3‐4 Maintenance & Troubleshooting MN400
Table 3‐5 Troubleshooting Chart
Symptom Possible Causes Possible Solutions
Motor will not start Usually caused by line trouble, such
as, single phasing at the starter.
Check source of power. Check overloads, fuses,
controls, etc.
Excessive humming High Voltage. Check input line connections.
Eccentric air gap. Have motor serviced at local Baldor service center.
Motor Over Heating Overload. Compare actual amps
(measured) with nameplate rating.
Locate and remove source of excessive friction in
motor or load.
Reduce load or replace with motor of greater capacity.
Single Phasing. Check current at all phases (should be approximately
equal) to isolate and correct the problem.
Improper ventilation. Check external cooling fan to be sure air is moving
properly across cooling fins.
Excessive dirt build‐up on motor. Clean motor.
Unbalanced voltage. Check voltage at all phases (should be approximately
equal) to isolate and correct the problem.
Rotor rubbing on stator. Check air gap clearance and bearings.
Tighten “Thru Bolts”.
Over voltage or under voltage. Check input voltage at each phase to motor.
Open stator winding. Check stator resistance at all three phases for
balance.
Grounded winding. Perform dielectric test and repair as required.
Improper connections. Inspect all electrical connections for proper
termination, clearance, mechanical strength and
electrical continuity. Refer to motor lead connection
diagram.
Bearing Over Heating Misalignment. Check and align motor and driven equipment.
Excessive belt tension. Reduce belt tension to proper point for load.
Excessive end thrust. Reduce the end thrust from driven machine.
Excessive grease in bearing. Remove grease until cavity is approximately 3/4 filled.
Insufficient grease in bearing. Add grease until cavity is approximately 3/4 filled.
Dirt in bearing. Clean bearing cavity and bearing. Repack with correct
grease until cavity is approximately 3/4 filled.
Vibration Misalignment. Check and align motor and driven equipment.
Rubbing between rotating parts and
stationary parts.
Isolate and eliminate cause of rubbing.
Rotor out of balance. Have rotor balance checked are repaired at your
Baldor Service Center.
Resonance. Tune system or contact your Baldor Service Center
for assistance.
Noise Foreign material in air gap or
ventilation openings.
Remove rotor and foreign material. Reinstall rotor.
Check insulation integrity. Clean ventilation openings.
Growling or whining Bad bearing. Replace bearing. Clean all grease from cavity and
new bearing. Repack with correct grease until cavity
is approximately 3/4 filled.
Maintenance & Troubleshooting 3‐5MN400
Suggested bearing and winding RTD setting guidelines
Most large frame AC Baldor motors with a 1.15 service factor are designed to operate
below a Class B (80°C) temperature rise at rated load and are built with a Class H
winding insulation system. Based on this low temperature rise, RTD (Resistance
Temperature Detectors) settings for Class B rise should be used as a starting point.
Some motors with 1.0 service factor have Class F temperature rise.
The following tables show the suggested alarm and trip settings for RTDs. Proper
bearing and winding RTD alarm and trip settings should be selected based on these
tables unless otherwise specified for specific applications.
If the driven load is found to operate well below the initial temperature settings under
normal conditions, the alarm and trip settings may be reduced so that an abnormal
machine load will be identified.
The temperature limits are based on the installation of the winding RTDs imbedded in
the winding as specified by NEMA. Bearing RTDs should be installed so they are in
contact with the outer race on ball or roller bearings or in direct contact with the sleeve
bearing shell.
Winding RTDs - Temperature Limit In 5C (405C Maximum Ambient)
Motor Load
Class B Temp Rise 3 80°C
(Typical Design) Class F Temp Rise 3 105°CClass H Temp Rise 3 125°C
Alarm Trip Alarm Trip Alarm Trip
3 Rated Load 130 140 155 165 175 185
Rated Load
to 1.15 S.F.
140 150 160 165 180 185
Note: S Winding RTDs are factory production installed, not from Mod-Express.
S When Class H temperatures are used, consider bearing temperatures and relubrication requirements.
Bearing RTDs - Temperature Limit In 5C (405C Maximum Ambient)
Bearing Type
Oil or Grease
Anti-Friction Sleeve
Alarm Trip Alarm Trip
Standard* 95 100 85 95
High Temperature** 110 115 105 110
Note: * Bearing temperature limits are for standard design motors operating at Class B temperature rise.
** High temperature lubricants include some special synthetic oils and greases.
Greases that may be substituted that are compatible with Polyrex EM (but considered as
“standard” lubricants) include the following:
- Texaco Polystar - Rykon Premium #2 - Chevron SRI #2
- Mobilith SHC-100 - Pennzoil Pennzlube EM-2 - Chevron Black Pearl
- Darmex 707 - Darmex 711 - Petro-Canada Peerless LLG
See the motor nameplate for replacement grease or oil recommendation.
Contact Baldor application engineering for special lubricants or further clarifications.
© Baldor Electric Company
MN400
Printed in USA
2/07
BALDOR ELECTRIC COMPANY
World Headquarters
P.O. Box 2400 Fort Smith, AR 72901-2400
(479) 646-4711 Fax (479) 648-5792
www.baldor.com

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