WORKCENTRE 5225 XEROX Work Centre 5222 5230 Service Manual Pages

User Manual: WORKCENTRE 5225

Open the PDF directly: View PDF PDF.
Page Count: 1

Tabloid
Black-and-white
Multifunction Printer
WorkCentre
5225 / 5230
5222
Service
Manual
service-repair-manual.com
June, 2008
1-1
WorkCentre 5222, 5225, 5230
Service Call Procedures
Revision
1 Service Call Procedures
Service Call Procedures.................................................................................................. 1-3
Initial Actions................................................................................................................... 1-3
Call Flow ......................................................................................................................... 1-4
Detailed Maintenance Activities (HFSI)........................................................................... 1-6
Cleaning Procedures....................................................................................................... 1-7
Final Actions.................................................................................................................... 1-7
service-repair-manual.com
June, 2008
2-1
WorkCentre 5222, 5225, 5230
Status Indicator Raps
Revision
2 Status Indicator RAPs
002 HDD
002-500 UI Error RAP..................................................................................................... 2-15
002-770 Job Template Processing - HD Full RAP.......................................................... 2-15
003 IPS-ESS Communication
003-318 IIT Soft Failure RAP .......................................................................................... 2-17
003-319 IIT Video Driver Detection Failure RAP ............................................................ 2-17
003-320 IISS-ESS Communication Failure 1 RAP ......................................................... 2-18
003-321 IISS-ESS Communication Failure 2 RAP ......................................................... 2-18
003-322 IISS-ESS Communication Failure 3 RAP ......................................................... 2-19
003-323 IISS-ESS Communication Failure 4 RAP ......................................................... 2-19
003-324 IISS-ESS Communication Failure 5 RAP ......................................................... 2-20
003-325 IISS-ESS Communication Failure 6 RAP ......................................................... 2-20
003-326 IISS-ESS Communication Failure 7 RAP ......................................................... 2-21
003-327 IISS-ESS Communication Failure 8 RAP ......................................................... 2-21
003-328 IISS-ESS Communication Failure 9 RAP ......................................................... 2-22
003-329 IISS-ESS Communication Failure 10 RAP ....................................................... 2-22
003-330 IISS-ESS Communication Failure 11 RAP ....................................................... 2-23
003-331 IISS-ESS Communication Failure 12 RAP ....................................................... 2-23
003-332 IISS-ESS Communication Failure 13 RAP ....................................................... 2-24
003-333 IISS-ESS Communication Failure 14 RAP ....................................................... 2-24
003-334 IISS-ESS Communication Failure 15 RAP ....................................................... 2-25
003-335 IISS-ESS Communication Failure 16 RAP ....................................................... 2-25
003-336 IISS-ESS Communication Failure 17 RAP ....................................................... 2-26
003-337 IISS-ESS Communication Failure 18 RAP ....................................................... 2-26
003-338 IISS-ESS Communication Failure 19 RAP ....................................................... 2-27
003-339 IISS-ESS Communication Failure 20 RAP ....................................................... 2-27
003-340 IISS-ESS Communication Failure 21 RAP ....................................................... 2-28
003-341 IISS-ESS Communication Failure 22 RAP ....................................................... 2-28
003-342 IISS-ESS Communication Failure 23 RAP ....................................................... 2-29
003-343 IISS-ESS Communication Failure 24 RAP ....................................................... 2-29
003-702 Different magnification, for surface and back RAP ........................................... 2-30
003-750 Book Duplex-Insufficient Docs RAP.................................................................. 2-30
003-751 Under PANTHER Capacity (Scan) RAP ........................................................... 2-31
003-752 Cannot scan over 600DPI RAP ........................................................................ 2-31
003-753 Cannot scan over 300DPI RAP ........................................................................ 2-32
003-754 S2X Recovery RAP........................................................................................... 2-32
003-755 S2X Command Error RAP ................................................................................ 2-33
003-756 Blank Originals RAP ......................................................................................... 2-33
003-757 Cannot scan over 400DPI RAP ........................................................................ 2-34
003-760 Scan Settings Error RAP .................................................................................. 2-34
003-761 Incorrect Paper Tray Size RAP......................................................................... 2-35
003-763 Adjustment Chart Not Found RAP .................................................................... 2-35
003-764 Image Overlay RAP .......................................................................................... 2-36
003-780 FAX Scan Compression Error RAP .................................................................. 2-36
003-795 AMS Limit Error RAP ........................................................................................ 2-37
003-930 300 DPI Scan RAP ........................................................................................... 2-37
003-931 400 DPI Scan RAP............................................................................................ 2-38
003-932 600 DPI Scan RAP............................................................................................ 2-38
003-933 300 DPI Scan RAP............................................................................................ 2-39
003-934 400 DPI Scan RAP............................................................................................ 2-39
003-935 600 DPI Scan RAP............................................................................................ 2-40
003-940 Memory RAP..................................................................................................... 2-40
003-942 Document size Auto Detect Failure RAP .......................................................... 2-41
003-944 Image repeat count Failure RAP....................................................................... 2-41
003-946 Every direction difference (Copy APS) RAP ..................................................... 2-42
003-947 Return Documents counts error RAP................................................................ 2-42
003-948 Return Documents mismatch RAP ................................................................... 2-43
003-952 Document Color Mismatch RAP ....................................................................... 2-43
003-955 Documents size exchange error RAP............................................................... 2-44
003-956 Documents size unknown error RAP ................................................................ 2-44
003-963 No APS object Tray RAP .................................................................................. 2-45
003-965 ATS/APS No Paper (IIT Detect) RAP ............................................................... 2-45
003-966 ATS/APS No Destination (IIT) RAP .................................................................. 2-46
003-967 DADF APS No Destination RAP ....................................................................... 2-46
003-968 Punch Position Error RAP................................................................................. 2-47
003-969 Punch Size Error RAP....................................................................................... 2-47
003-970 FAX Line Memory Overflow RAP...................................................................... 2-48
003-971 Prevention Code Detect RAP............................................................................ 2-48
003-972 Maximum Stored Page Over Flow RAP............................................................ 2-49
003-973 Every direction difference RAP ......................................................................... 2-49
003-974 Next Original Specification RAP........................................................................ 2-50
003-976 FAX Line Memory Overflow (N up) RAP........................................................... 2-50
003-977 Document Mismatch (Multiple Scan) RAP ........................................................ 2-51
003-978 Color Document Miss Match (Multi Scan) RAP ................................................ 2-51
003-980 Staple position error RAP.................................................................................. 2-52
003-981 Staple size error RAP........................................................................................ 2-52
003-982 IIT HDD Access Error RAP ............................................................................... 2-53
005 DADF
005-121 CVT Feed Sensor On JAM RAP....................................................................... 2-55
005-122 CVT Simplex/Side1 Pre-Registration On JAM RAP.......................................... 2-56
005-123 CVT Simplex/Side1 Registration JAM RAP ...................................................... 2-57
005-125 CVT Registration Sensor Off JAM RAP............................................................ 2-58
005-131 CVT Invert On JAM RAP................................................................................... 2-59
005-132 CVT Invert On JAM 2 RAP................................................................................ 2-60
005-134 CVT Invert Sensor Off JAM (Inverter) RAP....................................................... 2-61
005-135 CVT Side2 Pre-Registration On JAM RAP ....................................................... 2-62
005-136 CVT Side2 Registration On JAM RAP .............................................................. 2-63
005-139 CVT Invert Sensor Off JAM RAP ...................................................................... 2-64
005-145 CVT Registration Sensor Off JAM (Invert) RAP................................................ 2-65
005-146 CVT Pre Registration Sensor Off JAM RAP ..................................................... 2-66
005-147 CVT Pre Registration Sensor Off JAM (Invert) RAP......................................... 2-67
005-194 Size Mismatch Jam on Mix-size RAP ............................................................... 2-68
005-196 CVT Size Mismatch JAM (No Mix) RAP ........................................................... 2-69
service-repair-manual.com
June, 2008
2-2 5230
Revision
Status Indicator Raps
00 ..................... 2-70
00 ..................... 2-71
005-199 Too Long Size JAM RAP .................................................................................. 2-72
005-275 DADF ROM Download Error............................................................................. 2-73
005-275 DADF Error ....................................................................................................... 2-73
005-280 DADF EPROM Failure RAP.............................................................................. 2-74
005-284 DADF Auto Paper Selection Sensor Logic Failure RAP ................................... 2-74
005-285 DADF Nudger Lift Up Failure RAP.................................................................... 2-75
005-286 DADF Feed Out Sensor Failure RAP ............................................................... 2-76
005-305 CVT Feeder Cover Interlock Open (running) RAP............................................ 2-78
005-306 Tray Interlock Open RAP .................................................................................. 2-78
005-309 CVT L/H Interlock Open RAP ........................................................................... 2-79
005-500 Downloader Failure RAP .................................................................................. 2-79
005-906 CVT Feed Sensor Static JAM RAP................................................................... 2-80
005-907 CVT Pre-Registration Sensor Static JAM RAP................................................. 2-81
005-908 CVT Registration Sensor Static JAM RAP........................................................ 2-82
005-909 DADF Lead Sensor Static Jam ......................................................................... 2-82
005-910 DADF Out Sensor Static Jam ........................................................................... 2-83
005-911 DADF Exit 1 Sensor Static Jam........................................................................ 2-83
005-912 DADF Exit 2 Sensor Static Jam........................................................................ 2-84
005-913 CVT Invert Sensor Static JAM RAP.................................................................. 2-84
005-914 DADF APS1, 2, 3, Sensor Static Jam............................................................... 2-85
005-915 CVT APS No1 Sensor Static JAM RAP ............................................................ 2-85
005-916 CVT APS No2 Sensor Static JAM RAP ............................................................ 2-86
005-917 CVT APS No3 Sensor Static JAM RAP ............................................................ 2-87
005-918 CVT Invert Sensor Static Jam RAP .................................................................. 2-87
005-919 DADF Tray Lift Up Failure RAP ........................................................................ 2-88
005-940 DADF No Original Failure RAP......................................................................... 2-88
005-941 DADF Not Enough Documents Failure RAP..................................................... 2-89
005-942 Doc fault loading on DADF RAP....................................................................... 2-89
010 Fuser
010-313 Control (Center) Thermistor Failure RAP.......................................................... 2-91
010-314 Rear Thermistor Failure RAP............................................................................ 2-92
010-318 Hot-Sagging Recovery Failure RAP ................................................................. 2-93
010-320 Heat Roll Over Temperature Failure RAP ........................................................ 2-94
010-327 Fuser On Time Failure RAP.............................................................................. 2-95
010-398 Fuser Lock Failure RAP.................................................................................... 2-96
010-420 Fuser Near end of life RAP............................................................................... 2-96
010-421 Fuser end of life RAP........................................................................................ 2-97
012 Integrated Finisher
012-132 (Integrated Finisher) Ent Sensor ON Jam......................................................... 2-99
012-151 (Integrated Finisher) Compiler Exit Sensor OFF Jam....................................... 2-100
012-152 (Integrated Finisher) Compiler Exit Sensor ON Jam......................................... 2-101
012-161 (Integrated Finisher) Set Eject Jam .................................................................. 2-102
012-211 (Integrated Finisher) Stacker Tray Fail ............................................................. 2-103
012-221 (Integrated Finisher) Front Tamper Home Sensor ON Fail............................... 2-105
012-223 (Integrated Finisher) Front Tamper Home Sensor OFF Fail............................. 2-106
012-224 (Integrated Finisher) Rear Tamper Home Sensor OFF Fail ............................. 2-107
012-259 (Integrated Finisher) Eject Home Sensor ON Fail ............................................ 2-108
012-263 (Integrated Finisher) Rear Tamper Home Sensor ON Fail ............................... 2-109
012-280 (Integrated Finisher) Eject Home Sensor OFF Fail........................................... 2-110
012-283 (Integrated Finisher) Set Clamp Home Sensor ON Fail.................................... 2-111
012-284 (Integrated Finisher) Set Clamp Home Sensor OFF Fail.................................. 2-112
012-291 (Integrated Finisher) Stapler Fail....................................................................... 2-113
012-301 (Integrated Finisher) Top Cover Interlock OPEN .............................................. 2-114
012-302 (Integrated Finisher) Front Cover Interlock OPEN............................................ 2-115
012-903 (Integrated Finisher) Paper Remains at Compiler Exit Sensor ......................... 2-115
012-935 (Integrated Finisher) Paper Remains at Ent Sensor ......................................... 2-116
012 LX Finisher
012-111 H-Transport Entrance Sensor Off JAM A RAP (LX).......................................... 2-117
012-112 H-Transport Entrance Sensor On JAM A RAP (LX).......................................... 2-118
012-126 H-Transport Entrance OFF JAM B RAP (LX).................................................... 2-119
012-131 H-Transport Entrance Sensor On JAM B RAP (LX).......................................... 2-120
012-132 H-Transport Entrance Sensor On JAM RAP (LX)............................................. 2-121
012-151 Compiler Exit Sensor Off JAM RAP (LX) .......................................................... 2-122
012-152 Compiler Exit Sensor On JAM RAP (LX) .......................................................... 2-123
012-161 Finisher Set Eject JAM RAP (LX)...................................................................... 2-124
012-211 Stacker Tray Failure RAP (LX).......................................................................... 2-125
012-212 Stacker Tray Upper Limit Failure RAP (LX) ...................................................... 2-126
012-213 Stacker Tray Lower Limit Failure RAP (LX) ...................................................... 2-127
012-221 Front Tamper Home Sensor On Failure RAP (LX) ........................................... 2-128
012-223 Front Tamper Home Sensor Off Failure RAP (LX) ........................................... 2-129
012-224 Rear Tamper Home Sensor Off Failure RAP (LX)............................................ 2-130
012-231 Punch Home Sensor ON Fail (LX).................................................................... 2-131
012-243 Booklet Folder Home Sensor ON Fail (LX)....................................................... 2-132
012-249 Booklet Front Stapler Fail (LX).......................................................................... 2-132
012-259 Eject Home Sensor ON Failure RAP (LX)......................................................... 2-133
012-260 Eject Clamp Home Sensor ON Failure RAP (LX) ............................................. 2-134
012-263 Rear Tamper Failure RAP (LX)......................................................................... 2-135
012-265 Booklet Folder Home Sensor OFF Fail (LX) ..................................................... 2-136
012-268 Booklet Rear Stapler Fail (LX) .......................................................................... 2-136
012-269 Booklet Sub-CPU Communications Fail (LX).................................................... 2-137
012-282 Eject Clamp Home Sensor Off Failure RAP (LX).............................................. 2-137
012-283 Set Clamp Home Sensor On Failure RAP (LX) ................................................ 2-138
012-284 Set Clamp Home Sensor Off Failure RAP (LX) ................................................ 2-139
012-291 Stapler Failure RAP (LX)................................................................................... 2-141
012-295 Staple Move Sensor On Failure RAP (LX)........................................................ 2-141
012-296 Staple Move Sensor Off Failure RAP (LX)........................................................ 2-142
012-300 Eject Cover Open (LX)...................................................................................... 2-143
012-302 Finisher Front Cover Open RAP (LX) ............................................................... 2-144
012-303 Finisher H-Transport Cover Open RAP (LX)..................................................... 2-145
012-334 Download Mode Failure RAP (LX).................................................................... 2-145
012-500 Download Failure RAP (LX).............................................................................. 2-146
012-700 Punch Dust Nearly Full RAP (LX) ..................................................................... 2-146
012-901 Finisher H-Transport Entrance Sensor Static JAM RAP (LX)........................... 2-147
012-903 Paper Remains at Compiler Exit Sensor RAP (LX) .......................................... 2-148
012-905 Compile Tray No Paper Sensor JAM RAP (LX)................................................ 2-149
012-923 H-Transport Entrance SNR static JAM B RAP (LX).......................................... 2-150
012-935 Paper at Finisher Entrance Sensor (LX) ........................................................... 2-150
012-949 Punch Box Missing RAP (LX) ........................................................................... 2-151
service-repair-manual.com
June, 2008
2-3
WorkCentre 5222, 5225, 5230
Status Indicator Raps
Revision
013 LX-Booklet
013-210 Booklet Staple Move Home Sensor ON RAP (LX) ........................................... 2-153
013-211 Booklet Staple Move Home Sensor OFF RAP (LX).......................................... 2-153
013-212 Booklet Staple Move Position Sensor On Fail RAP (LX) .................................. 2-154
013-213 Booklet Staple Move Position Sensor Off Fail RAP (LX) .................................. 2-155
013-220 Booklet Fold Detect Fail RAP (LX).................................................................... 2-156
013-306 Booklet Safety Switches Open RAP (LX) ......................................................... 2-156
013-307 Booklet Cover Open RAP (LX) ......................................................................... 2-157
016 FAX Service
016-210 Software Option (HDD Error) RAP.................................................................... 2-159
016-211 Software Option (System Memory Low) RAP................................................... 2-159
016-212 Software Option (Page Memory Low) RAP ...................................................... 2-160
016-213 Software Option (Printer PWB) RAP................................................................. 2-160
016-214 Serial Number Mismatch RAP .......................................................................... 2-161
016-215 Software Option RAP........................................................................................ 2-161
016-216 Software Option RAP........................................................................................ 2-162
016-217 Software Option RAP........................................................................................ 2-162
016-218 PS KIT Not Exist for XDOD RAP ...................................................................... 2-163
016-219 Software Option RAP........................................................................................ 2-163
016-220 S2X Unrecoverable Error RAP ......................................................................... 2-164
016-221 S2X Communication Error RAP........................................................................ 2-164
016-222 S2X self-diag error RAP.................................................................................... 2-165
016-223 S2X SDRAM Error RAP.................................................................................... 2-165
016-224 S2X PCI Reg Error RAP ................................................................................... 2-166
016-225 S2X ROM CheckSum Error RAP...................................................................... 2-166
016-226 S2X IIT Connection Error RAP ......................................................................... 2-167
016-227 S2X DDR Error RAP ......................................................................................... 2-167
016-228 S2X Image Processing Error RAP .................................................................... 2-168
016-240 S2X NVM CheckSum Fail RAP ........................................................................ 2-168
016-310 ssmm Job Log Full RAP ................................................................................... 2-169
016-311 Scanner Install RAP.......................................................................................... 2-169
016-315 IIT Interface RAP .............................................................................................. 2-170
016-316 Page Memory Not Detected RAP ..................................................................... 2-170
016-317 Page Memory Error- Standard RAP ................................................................. 2-171
016-318 Page Memory Error- Option RAP ..................................................................... 2-171
016-321 Fax Module Error RAP...................................................................................... 2-172
016-322 JBA Account Full RAP ...................................................................................... 2-172
016-323 Scheduled Image Overwrite RAP ..................................................................... 2-173
016-324 B Formatter Fatal Error RAP............................................................................. 2-173
016-330 ESS SystemMemory Fail-1 RAP ...................................................................... 2-174
016-332 ESS SystemMemory Fail-3 RAP ...................................................................... 2-174
016-335 ESS ProgramROM Fail-1 RAP ......................................................................... 2-175
016-336 ESS ProgramROM Fail-2 RAP ......................................................................... 2-175
016-337 ESS ProgramROM Fail-3 RAP ......................................................................... 2-176
016-338 ESS FontROM Fail-1 RAP................................................................................ 2-176
016-339 ESS FontROM Fail-2 RAP................................................................................ 2-177
016-340 ESS FontROM Fail-3 RAP................................................................................ 2-177
016-341 ESS FontROM Fail-4 RAP................................................................................ 2-178
016-342 ESS RTC Failure RAP...................................................................................... 2-178
016-345 ESS NV-Memory Failure RAP .......................................................................... 2-179
016-347 ESS PageMemory Failure RAP........................................................................ 2-179
016-348 ESS PageMem 0
016-350 ESS SEEP-RO 0
016-351 ESS SEEP-ROM Failure-2 RAP ....................................................................... 2-181
016-360 ESS UI Failure-1 RAP....................................................................................... 2-181
016-362 ESS UI Failure-2 RAP....................................................................................... 2-182
016-363 ESS LyraCard Failure RAP............................................................................... 2-182
016-364 ESS USB2.0 Host Failure RAP......................................................................... 2-183
016-365 ESS USB2.0 Device Failure RAP ..................................................................... 2-183
016-366 ESS HDD Failure-1 RAP................................................................................... 2-184
016-367 ESS HDD Failure-2 RAP................................................................................... 2-184
016-368 ESS Torino Failure RAP ................................................................................... 2-185
016-369 ESS S2X PWB Failure RAP.............................................................................. 2-185
016-400 802.1x Authentication Failure RAP ................................................................... 2-186
016-401 802.1x EAP Type Not Supported RAP.............................................................. 2-186
016-402 802.1x Authentication Failure by Timing Out RAP............................................ 2-187
016-403 802.1x Certificate Failure RAP.......................................................................... 2-187
016-404 802.1x Inside Failure RAP ................................................................................ 2-188
016-450 SMB Host Name Duplicated RAP..................................................................... 2-188
016-453 Dynamic DNS - IPv6 NG RAP .......................................................................... 2-189
016-454 DNS Dynamic Update RAP............................................................................... 2-189
016-455 SMTP Server Time-out RAP............................................................................. 2-190
016-456 SMTP time asynchronous RAP......................................................................... 2-190
016-500 DIMM RAP ........................................................................................................ 2-191
016-501 S2X RAP........................................................................................................... 2-191
016-502 ROM Write RAP................................................................................................ 2-192
016-503 SMTP Redirector RAP ...................................................................................... 2-192
016-504 Redirector POP Server RAP ............................................................................. 2-193
016-505 Redirector POP Authentication RAP................................................................. 2-193
016-513 XPS Error RAP.................................................................................................. 2-194
016-514 XPS Error RAP.................................................................................................. 2-194
016-515 XPS Short of Memory RAP ............................................................................... 2-195
016-516 XPS PrintTicket Description Error RAP............................................................. 2-195
016-517 PS Booklet Illegal Color Mode Change RAP .................................................... 2-196
016-519 Device DV - Reached Limit RAP....................................................................... 2-196
016-522 LDAP RAP ........................................................................................................ 2-197
016-523 LDAP RAP ........................................................................................................ 2-197
016-524 LDAP RAP ........................................................................................................ 2-198
016-525 LDAP RAP ........................................................................................................ 2-198
016-526 LDAP RAP ........................................................................................................ 2-199
016-527 LDAP RAP ........................................................................................................ 2-199
016-533 LDAP RAP ........................................................................................................ 2-200
016-534 LDAP RAP ........................................................................................................ 2-200
016-539 LDAP RAP ........................................................................................................ 2-201
016-574 Host Name Error RAP....................................................................................... 2-201
016-575 DNS Server Error in FTP RAP.......................................................................... 2-202
016-576 Server Connection Error in FTP RAP ............................................................... 2-202
016-577 FTP Service RAP.............................................................................................. 2-203
016-578 Login/Password Error RAP ............................................................................... 2-203
016-579 Scanning Picture Error RAP.............................................................................. 2-204
016-580 File Name Acquisition Failure RAP................................................................... 2-204
016-581 File Name Suffix Limit Error RAP...................................................................... 2-205
016-582 File Creation Failure RAP ................................................................................. 2-205
service-repair-manual.com
June, 2008
2-4 WorkCentre 5222, 5225, 5230
Revision
Status Indicator Raps
016-583 Lock Folder Creation Failure RAP .................................................................... 2-206
016-584 Folder Creation Failure RAP............................................................................. 2-206
016-585 File Delete Failure RAP .................................................................................... 2-207
016-586 Lock Folder Delete Failure RAP ....................................................................... 2-207
016-587 Folder Delete Failure RAP ................................................................................ 2-208
016-588 Data Write-in Failure RAP................................................................................. 2-208
016-589 Data Read Failure RAP .................................................................................... 2-209
016-590 Data Reading Failure RAP................................................................................ 2-209
016-591 Scan Filing Policy Injustice RAP....................................................................... 2-210
016-592 NEXTNAME.DAT file access error RAP ........................................................... 2-210
016-593 Internal Scan Error RAP ................................................................................... 2-211
016-594 TYPE Command Failure RAP........................................................................... 2-211
016-595 Port Command Failure RAP ............................................................................. 2-212
016-596 CDUP Command Failure RAP.......................................................................... 2-212
016-597 Same Name File Exists RAP ............................................................................ 2-213
016-600 Key Operator Authentication Locked RAP........................................................ 2-213
016-601 Illegal Access Detection RAP ........................................................................... 2-214
016-700 Password is Under Minimum RAP.................................................................... 2-214
016-701 ART EX Memory Expended RAP ..................................................................... 2-215
016-702 Out of Page Buffer RAP.................................................................................... 2-215
016-703 E-mail To Invalid Box RAP................................................................................ 2-216
016-704 Mailbox Full RAP .............................................................................................. 2-216
016-705 Secure Print RAP.............................................................................................. 2-217
016-706 Maximum Users Exceeded RAP....................................................................... 2-217
016-707 Sample Print RAP............................................................................................. 2-218
016-708 HDD Full Annotation/Watermark RAP .............................................................. 2-218
016-709 ART EX Command RAP ................................................................................... 2-219
016-710 Delayed Print RAP............................................................................................ 2-219
016-711 E-mail Transmission Size Limit RAP ................................................................ 2-220
016-712 Panther Capacity (I-Formatted) RAP ................................................................ 2-220
016-713 Security Box Password RAP............................................................................. 2-221
016-714 Security Box Enable RAP ................................................................................. 2-221
016-716 TIFF Data Overflow RAP .................................................................................. 2-222
016-717 Fax/iFax Send RAP .......................................................................................... 2-222
016-718 PCL6 Memory RAP........................................................................................... 2-223
016-719 Out of PCL Memory RAP.................................................................................. 2-223
016-720 PCL Command RAP ......................................................................................... 2-224
016-722 Staple Position RAP.......................................................................................... 2-224
016-723 Punch Position Error RAP................................................................................. 2-225
016-724 Staple Position RAP.......................................................................................... 2-225
016-725 B-Formatter Image RAP ................................................................................... 2-226
016-727 Printer Request................................................................................................. 2-226
016-728 TIFF Data Unsupported RAP............................................................................ 2-227
016-729 TIFF Data Size RAP ......................................................................................... 2-227
016-730 ART Command Unsupported RAP ................................................................... 2-228
016-731 TIFF Data Invalid RAP...................................................................................... 2-228
016-732 Form Not Registered RAP ................................................................................ 2-229
016-733 Destination Address RAP ................................................................................. 2-229
016-734 Transmission Report RAP ................................................................................ 2-230
016-735 Updating Job Template RAP ............................................................................ 2-230
016-736 Remote Directory Lock RAP ............................................................................. 2-231
016-737 Remote Directory Removal RAP ...................................................................... 2-231
016-738 PS Booklet Output Size Illegal RAP.................................................................. 2-232
016-739 Document and Output Mismatch RAP .............................................................. 2-232
016-740 Output Tray Incorrect RAP................................................................................ 2-233
016-741 Cannot Shift to Download Mode Failure RAP................................................... 2-233
016-742 Download Data ProductID Error RAP ............................................................... 2-234
016-743 Download Data Model Mismatch RAP.............................................................. 2-234
016-744 Download Data CheckSum Error RAP.............................................................. 2-235
016-745 XPJL Soft Failure RAP...................................................................................... 2-235
016-746 Unsupported PDF File RAP .............................................................................. 2-236
016-747 Insufficient Memory........................................................................................... 2-236
016-748 HDD Full RAP................................................................................................... 2-237
016-749 Post Script Font RAP ........................................................................................ 2-237
016-750 Print Job RAP.................................................................................................... 2-238
016-751 PDF RAP........................................................................................................... 2-238
016-752 PDF Memory Limit RAP.................................................................................... 2-239
016-753 PDF Password Mismatch RAP ......................................................................... 2-239
016-755 PDF Print Prohibited RAP................................................................................. 2-240
016-756 Auditron - Prohibit Service RAP........................................................................ 2-240
016-757 Auditron - Invalid User RAP .............................................................................. 2-241
016-758 Auditron - Disabled Function RAP .................................................................... 2-241
016-759 Auditron - Reached Limit RAP .......................................................................... 2-242
016-760 PostScript Decompose RAP ............................................................................. 2-242
016-761 FIFO Empty RAP .............................................................................................. 2-243
016-762 Print Language RAP ......................................................................................... 2-243
016-763 POP Server is not found RAP........................................................................... 2-244
016-764 SMTP Server Connection RAP ......................................................................... 2-244
016-765 SMTP Server HDD Full RAP............................................................................. 2-245
016-766 SMTP Server File System RAP ........................................................................ 2-245
016-767 Invalid E-mail Address RAP.............................................................................. 2-246
016-768 Invalid Sender Address RAP............................................................................. 2-246
016-769 SMTP Server Unsupported DSN RAP.............................................................. 2-247
016-770 FAX Function Cancelled RAP........................................................................... 2-247
016-771 JBIG Parameter RAP........................................................................................ 2-248
016-772 JBIG Parameter RAP........................................................................................ 2-248
016-773 JBIG Parameter RAP........................................................................................ 2-249
016-774 JBIG Parameter RAP........................................................................................ 2-249
016-775 JBIG Parameter RAP........................................................................................ 2-250
016-776 JBIG Parameter RAP........................................................................................ 2-250
016-777 JBIG Parameter RAP........................................................................................ 2-251
016-778 JBIG Parameter RAP........................................................................................ 2-251
016-779 Scanned Image Conversion Error RAP ............................................................ 2-252
016-780 Attached Document TIFF RAP.......................................................................... 2-252
016-781 Scan Server Connect Error RAP....................................................................... 2-253
016-782 Scan Server Login Error RAP ........................................................................... 2-254
016-783 Invalid Server Path RAP ................................................................................... 2-255
016-784 Server Write Error RAP..................................................................................... 2-256
016-785 Server HD Full RAP .......................................................................................... 2-256
016-786 HD Full-Scan Write Error RAP.......................................................................... 2-257
016-787 Invalid Server IP ADD RAP............................................................................... 2-257
016-788 Retrieve to Browser RAP .................................................................................. 2-258
016-789 HD Full - Job Memory RAP............................................................................... 2-258
016-791 File Retrieve RAP.............................................................................................. 2-259
service-repair-manual.com
June 2008
WorkCentre 5222, 5225, 5230
Status Indicator Raps
Revision
016-792 Specified J 259
016-793 MF I/O HD 260
016-799 PLW Print Instruction RAP................................................................................ 2-260
016-981 HDD access error RAP ..................................................................................... 2-261
016-982 HDD access error 2 RAP.................................................................................. 2-261
016-983 Log Image Storage Area on Disk Full RAP....................................................... 2-262
016-985 Data size overflow (Scan to E-mail) RAP ......................................................... 2-262
018 LDAP
018-400 IPSEC Error (Configuration Mismatch) RAP..................................................... 2-263
018-500 CA Message Receiver Boot Error (S_cert lost) RAP ........................................ 2-263
018-501 CA Server Connection Error RAP..................................................................... 2-264
018-502 Login Failure in SMB RAP ................................................................................ 2-264
018-503 CA Message Receiver Timeout RAP................................................................ 2-265
018-504 CA SessionID Mismatch RAP........................................................................... 2-265
018-505 SMB-DOS protocol error RAP .......................................................................... 2-266
018-506 CA FieldID Mismatch RAP................................................................................ 2-266
018-507 CA Credential Error RAP .................................................................................. 2-267
018-508 CA Server Fatal Error RAP ............................................................................... 2-267
018-509 Template Parameter Conflict RAP.................................................................... 2-268
018-509 Template Parameter Conflict RAP.................................................................... 2-268
018-510 Host name solution error in BMLinkS RAP....................................................... 2-269
018-511 DNS server un-sets up in BMLinkS RAP .......................................................... 2-269
018-512 Service Connect error in BMLinkS RAP ........................................................... 2-270
018-513 BMLinkS Service Not Found RAP .................................................................... 2-270
018-514 BMLinkS Access-Right-Violation RAP .............................................................. 2-271
018-515 BMLinkS Storage-Access-Error RAP................................................................ 2-271
018-516 BMLinkS unsupported-attribute RAP ................................................................ 2-272
018-517 BMLinkS Storage-Full RAP............................................................................... 2-272
018-518 BMLinkS Operation-Not-Available RAP............................................................ 2-273
018-519 BMLinkS unknown-error RAP ........................................................................... 2-273
018-520 Internal error in BMLinkS Scan RAP................................................................. 2-274
018-521 Request Send Failure in BMLinkS RAP............................................................ 2-274
018-522 Response receive failure in BMLinkS RAP....................................................... 2-275
018-523 Image Send Failure in BMLinkS RAP............................................................... 2-275
018-524 Invalid Device Network Setting RAP................................................................. 2-276
018-525 HDD Full or HDD Access Error RAP ................................................................ 2-276
018-526 Rejected to be Refresh RAP............................................................................. 2-277
018-527 JT Monitor Internal Error RAP........................................................................... 2-277
018-528 Soap Request Error RAP.................................................................................. 2-278
018-529 Duplicate Scan Request RAP........................................................................... 2-278
018-530 Authentication Error RAP.................................................................................. 2-279
018-531 Failed to Create a New Job RAP...................................................................... 2-279
018-532 Too Many Jobs to Create a New Job RAP ....................................................... 2-280
018-543 Shared name error in SMB server RAP............................................................ 2-280
018-547 Number restriction over of SMB scan users RAP ............................................. 2-281
018-596 LDAP Protocol Error 596 RAP .......................................................................... 2-281
018-701 LDAP RAP ........................................................................................................ 2-282
018-702 LDAP RAP ........................................................................................................ 2-282
018-703 LDAP RAP ........................................................................................................ 2-283
018-704 LDAP RAP ........................................................................................................ 2-283
018-705 LDAP RAP ........................................................................................................ 2-284
018-706 LDAP RAP ........................................................................................................ 2-284
018-707 LDAP RAP ........................................................................................................ 2-285
018-708 LDAP RAP ........................................................................................................ 2-285
018-710 LDAP RAP ........................................................................................................ 2-286
018-711 LDAP RAP ........................................................................................................ 2-286
018-712 LDAP RAP ........................................................................................................ 2-287
018-713 LDAP RAP ........................................................................................................ 2-287
018-714 LDAP RAP ........................................................................................................ 2-288
018-716 LDAP RAP ........................................................................................................ 2-288
018-717 LDAP RAP ........................................................................................................ 2-289
018-718 LDAP RAP ........................................................................................................ 2-289
018-719 LDAP RAP ........................................................................................................ 2-290
018-720 LDAP RAP ........................................................................................................ 2-290
018-721 LDAP RAP ........................................................................................................ 2-291
018-732 LDAP RAP ........................................................................................................ 2-291
018-733 LDAP RAP ........................................................................................................ 2-292
018-734 LDAP RAP ........................................................................................................ 2-292
018-735 LDAP RAP ........................................................................................................ 2-293
018-736 LDAP RAP ........................................................................................................ 2-293
018-748 LDAP RAP ........................................................................................................ 2-294
018-749 LDAP RAP ........................................................................................................ 2-294
018-750 LDAP RAP ........................................................................................................ 2-295
018-751 LDAP RAP ........................................................................................................ 2-295
018-752 LDAP RAP ........................................................................................................ 2-296
018-753 LDAP RAP ........................................................................................................ 2-296
018-754 LDAP RAP ........................................................................................................ 2-297
018-764 LDAP RAP ........................................................................................................ 2-297
018-765 LDAP RAP ........................................................................................................ 2-298
018-766 LDAP RAP ........................................................................................................ 2-298
018-767 LDAP RAP ........................................................................................................ 2-299
018-768 LDAP RAP ........................................................................................................ 2-299
018-769 LDAP RAP ........................................................................................................ 2-300
018-770 LDAP RAP ........................................................................................................ 2-300
018-771 LDAP RAP ........................................................................................................ 2-301
018-780 LDAP RAP ........................................................................................................ 2-301
018-781 LDAP RAP ........................................................................................................ 2-302
018-782 LDAP RAP ........................................................................................................ 2-302
018-783 LDAP RAP ........................................................................................................ 2-303
018-784 LDAP RAP ........................................................................................................ 2-303
018-785 LDAP RAP ........................................................................................................ 2-304
018-786 LDAP RAP ........................................................................................................ 2-304
018-787 LDAP RAP ........................................................................................................ 2-305
018-788 LDAP RAP ........................................................................................................ 2-305
018-789 LDAP RAP ........................................................................................................ 2-306
018-790 LDAP RAP ........................................................................................................ 2-306
018-791 LDAP RAP ........................................................................................................ 2-307
018-792 LDAP RAP ........................................................................................................ 2-307
018-793 LDAP RAP ........................................................................................................ 2-308
018-794 LDAP RAP ........................................................................................................ 2-308
018-795 LDAP RAP ........................................................................................................ 2-309
018-796 LDAP RAP ........................................................................................................ 2-309
018-797 LDAP RAP ........................................................................................................ 2-310
service-repair-manual.com
June, 2008
2-6 WorkCen
Revision
Status Indicator Raps
021 FAX
021-947 Subtractive Accessory Disable (Scan) RA ..................................................... 2 311
021-948 Subtractive Accessory Disable (Print) RAP ...................................................... 2-311
021-949 Subtractive Accessory Disable RAP................................................................. 2-312
024 IOT-ESS Communication a-finisher
024-916 (A-Finisher) Mix Stack Full................................................................................ 2-313
024-917 (A-Finisher) Stacker Tray Staple Set Over Count............................................. 2-314
024-928 (A-Finisher) Scratch Sheet Compile ................................................................. 2-316
024-930 (A-Finisher) Stacker Tray Full Stack ................................................................. 2-316
024-976 (A-Finisher) Staple NG...................................................................................... 2-318
024-977 (A-Finisher) Stapler Feed Ready Fail ............................................................... 2-319
024-979 (A-Finisher) Stapler Near Empty....................................................................... 2-319
024-980 (A-Finisher) Stacker Tray Full Stack ................................................................. 2-320
024-982 (A-Finisher) Stacker Lower Safety Warning...................................................... 2-321
024 IOT-ESS Communication
024-340 IOT-ESS Communication Failure 1 RAP .......................................................... 2-323
024-341 IOT-ESS Communication Failure 2 RAP .......................................................... 2-323
024-342 IOT-ESS Communication Failure 3 RAP .......................................................... 2-324
024-343 IOT-ESS Communication Failure 4 RAP .......................................................... 2-324
024-345 IOT-ESS Communication Failure 5 RAP .......................................................... 2-325
024-346 IOT-ESS Communication Failure 6 RAP .......................................................... 2-325
024-347 IOT-ESS Communication Failure 7 RAP .......................................................... 2-326
024-348 IOT-ESS Communication Failure 8 RAP .......................................................... 2-326
024-349 IOT-ESS Communication Failure 9 RAP .......................................................... 2-327
024-350 IOT-ESS Communication Failure 10 RAP ........................................................ 2-327
024-351 IOT-ESS Communication Failure 11 RAP ........................................................ 2-328
024-354 IOT-ESS Communication Failure 14 RAP ........................................................ 2-328
024-356 IOT-ESS Communication Failure 16 RAP ........................................................ 2-329
024-362 Page Sync Illegal Start RAP ............................................................................. 2-329
024-363 Page Sync Illegal Stop RAP ............................................................................. 2-330
024-364 DMA Transfer RAP ........................................................................................... 2-330
024-367 Decompress Other Failure RAP ....................................................................... 2-331
024-368 PCI Error RAP................................................................................................... 2-331
024-370 Marker Code Detection Failure RAP................................................................. 2-332
024-371 IOT-ESS Communication Failure 21 RAP ........................................................ 2-332
024-372 IOT-ESS Communication Failure 22 RAP ........................................................ 2-333
024-373 IOT-ESS Communication Failure 23 RAP ........................................................ 2-333
024-375 IOT-ESS Communication Failure 24 RAP ........................................................ 2-334
024-600 Billing Master Counter RAP .............................................................................. 2-334
024-601 Billing Backup Counter 1 RAP .......................................................................... 2-335
024-602 Billing Backup Counter 2 RAP .......................................................................... 2-335
024-603 Software Key Master Counter RAP .................................................................. 2-336
024-604 Software Key Backup Counter 1 RAP .............................................................. 2-336
024-605 Software Key Backup Counter 2 RAP .............................................................. 2-337
024-700 Shortage Memory Capacity, or no Hard Disk RAP........................................... 2-337
024-742 Output Paper for Booklet, Over Counts RAP.................................................... 2-338
024-746 Print Request Failure-Paper RAP ..................................................................... 2-338
024-747 Print Instruction Failure RAP............................................................................. 2-339
024-748 Bates Numbering Digit Over RAP..................................................................... 2-339
024-775 Output paper for Booklet, over counts 2 RAP................................................... 2-340
0 Tray 1 size mismatch RAP................................................................................ 2-340
1 Tray 2 size mismatch RAP................................................................................ 2-341
024-912 Tray 3 size mismatch RAP................................................................................ 2-342
024-913 Tray 4 size mismatch RAP................................................................................ 2-343
024-914 Tray 6 size mismatch RAP................................................................................ 2-344
024-915 Tray 7 size mismatch RAP................................................................................ 2-345
024-916 Mix Full Stack RAP ........................................................................................... 2-346
024-917 Stacker Tray Staple Set Over Count RAP ........................................................ 2-347
024-919 Face UP Tray Close RAP ................................................................................. 2-348
024-920 Face Down Tray 1 Paper Full RAP................................................................... 2-348
024-921 Face Up Tray 1 Paper Full................................................................................ 2-349
024-922 Face Down Tray 2 Paper Full ........................................................................... 2-349
024-926 Punch Dust Box Miss Set.................................................................................. 2-350
024-928 Scratch Sheet Compile ..................................................................................... 2-350
024-930 Stacker Tray Full (Large Size Full).................................................................... 2-351
024-934 Paper kind Mismatch......................................................................................... 2-351
024-939 OHP Kind Mismatch.......................................................................................... 2-352
024-946 Tray 1 Out Of Place RAP.................................................................................. 2-352
024-947 Tray 2 Out Of Place RAP.................................................................................. 2-353
024-948 Tray 3 Out Of Place RAP.................................................................................. 2-353
024-949 Tray 4 Out Of Place RAP.................................................................................. 2-354
024-950 Tray 1 Empty RAP ............................................................................................ 2-354
024-951 Tray 2 Empty RAP ............................................................................................ 2-355
024-952 Tray 3 Empty RAP ............................................................................................ 2-355
024-953 Tray 4 Empty RAP ............................................................................................ 2-356
024-954 MPT Empty RAP............................................................................................... 2-356
024-955 Tray 6 Empty..................................................................................................... 2-357
024-958 MPT Size Failure RAP ...................................................................................... 2-357
024-959 Tray 1 size mismatch RAP................................................................................ 2-358
024-960 Tray 2 size mismatch RAP................................................................................ 2-358
024-961 Tray 3 size mismatch RAP................................................................................ 2-359
024-962 Tray 4 size mismatch RAP................................................................................ 2-359
024-965 ATS/APS No Paper (IOT detect) RAP .............................................................. 2-360
024-966 ATS/APS No Destination Error RAP................................................................. 2-361
024-967 Different width Mix Paper detect (Stapler job) RAP .......................................... 2-361
024-968 Stapler / Punch Batting ..................................................................................... 2-362
024-969 Different Width Mix Punch................................................................................. 2-362
024-970 Tray 6 Out Of Place .......................................................................................... 2-363
024-972 Tray 6 Size Mismatch........................................................................................ 2-363
024-975 Copy Booklet Sheets Counts Over ................................................................... 2-364
024-976 Finisher Staple Status Failed RAP.................................................................... 2-364
024-977 Stapler Feed Ready Failure RAP...................................................................... 2-365
024-978 Booklet Stapler Fault......................................................................................... 2-365
024-979 Stapler Near Empty RAP .................................................................................. 2-366
024-980 Finisher Stacker Tray Full RAP......................................................................... 2-366
024-981 Finisher Top Tray Full ....................................................................................... 2-367
024-982 Stacker Lower Safety warning RAP.................................................................. 2-368
024-985 MPT Feed Failure RAP..................................................................................... 2-369
024-989 Booklet Low Staple ........................................................................................... 2-369
024 IOT-ESS Communication sb-finisher
024-916 Mix Full Stack RAP ........................................................................................... 2-371
service-repair-manual.com
June, 2008
2-7
WorkCentre 5222, 5225, 5230
Status Indicator Raps
Revision
024-917 Stacker Tray Staple Set Over Count RAP ........................................................ 2-372
024-928 Scratch Sheet Compile RAP............................................................................. 2-372
024-976 Finisher Staple Status Failed RAP.................................................................... 2-373
024-977 Stapler Feed Ready Failure RAP...................................................................... 2-373
024-978 Booklet Front/Rear Stapler Fail......................................................................... 2-374
024-979 Stapler Near Empty RAP .................................................................................. 2-375
024-980 Finisher Stacker Tray Full RAP......................................................................... 2-375
024-982 Stacker Lower Safety warning RAP.................................................................. 2-376
024-984 Booklet Low Staple F........................................................................................ 2-377
024-989 Booklet Low Staple R........................................................................................ 2-378
026 Address Book
026-700 LDAP Protocol Max Error RAP ......................................................................... 2-379
026-702 Address Book Directory Service Overflow RAP................................................ 2-379
027 MAIL
027-400 Net Off Line RAP .............................................................................................. 2-381
027-442 Duplicate IP Address RAP................................................................................ 2-381
027-443 DNS Renewal Failure of Dynamic RAP............................................................ 2-382
027-444 Duplicate IP Address RAP................................................................................ 2-382
027-445 Illegal IP Address RAP...................................................................................... 2-383
027-446 Duplicate IP Address RAP................................................................................ 2-383
027-447 Duplicate IP Address RAP................................................................................ 2-384
027-452 Duplicate IP Address RAP................................................................................ 2-384
027-500 SMTP Server Mail I/O RAP............................................................................... 2-385
027-501 POP Server RAP .............................................................................................. 2-385
027-502 POP Authentication RAP .................................................................................. 2-386
027-503 POP server communication timeout RAP......................................................... 2-386
027-504 Invalid Response Reception from SMTP Server RAP ...................................... 2-387
027-513 SMB Scan Client RAP ...................................................................................... 2-387
027-514 Host Name Solution Error RAP......................................................................... 2-388
027-515 DNS Server Error in SMB RAP......................................................................... 2-388
027-516 Server Connection Error in SMB RAP .............................................................. 2-389
027-518 Login/Password Error RAP ............................................................................... 2-389
027-519 Scanning Picture Error RAP ............................................................................. 2-390
027-520 File Name Acquisition Failure RAP................................................................... 2-390
027-521 File Name Suffix Limit Error RAP...................................................................... 2-391
027-522 File Creation Failure RAP ................................................................................. 2-391
027-523 Lock Folder Creation Failure RAP .................................................................... 2-392
027-524 Folder Creation Failure RAP............................................................................. 2-392
027-525 File Delete Failure RAP .................................................................................... 2-393
027-526 Lock Folder Delete Failure RAP ....................................................................... 2-393
027-527 Folder Delete Failure RAP ................................................................................ 2-394
027-528 Data Write-in Failure RAP................................................................................. 2-394
027-529 Data Read Failure RAP .................................................................................... 2-395
027-530 Data Reading Failure RAP................................................................................ 2-395
027-531 Scan Filing Policy Injustice RAP....................................................................... 2-396
027-532 NEXTNAME.DAT file access error RAP ........................................................... 2-396
027-533 Internal Scan Error RAP ................................................................................... 2-397
027-543 Server Name Specification Error RAP .............................................................. 2-397
027-547 SMB Protocol error 4-007 RAP......................................................................... 2-398
027-548 SMB Protocol error 4-008 RAP......................................................................... 2-398
027 .................... 2-399
027 .................... 2-399
027-565 SMB Protocol error 4-025 RAP......................................................................... 2-400
027-566 SMB Protocol error 4-026 RAP......................................................................... 2-400
027-569 SMB (TCP/IP) is not Started RAP..................................................................... 2-401
027-572 SMB Protocol error 4-032 RAP......................................................................... 2-401
027-573 SMB Protocol error 4-033 RAP......................................................................... 2-402
027-574 SMB Protocol error 4-034 RAP......................................................................... 2-402
027-576 SMB Protocol error 4-036 RAP......................................................................... 2-403
027-578 SMB Protocol error 4-038 RAP......................................................................... 2-403
027-584 SMB Protocol error 4-044 RAP......................................................................... 2-404
027-585 SMB Protocol error 4-045 RAP......................................................................... 2-404
027-586 SMB Protocol error 4-046 RAP......................................................................... 2-405
027-587 SMB Protocol error 4-047 RAP......................................................................... 2-405
027-588 SMB Protocol error 4-048 RAP......................................................................... 2-406
027-589 SMB Protocol error 4-049 RAP......................................................................... 2-406
027-590 SMB Protocol error 4-050 RAP......................................................................... 2-407
027-591 SMB Protocol error 4-051 RAP......................................................................... 2-407
027-599 SMB Protocol error 4-other codes RAP ............................................................ 2-408
027-702 Certificate for Recipients, was not Found RAP................................................. 2-408
027-703 Certificate for Recipients, has Expired RAP...................................................... 2-409
027-704 Certificate for Recipients, was Untrusted RAP.................................................. 2-409
027-705 Certificate for Recipients, was revoked RAP .................................................... 2-410
027-706 Certificate RAP.................................................................................................. 2-410
027-707 Certificate Expired RAP .................................................................................... 2-411
027-708 Certificate Valid RAP......................................................................................... 2-411
027-709 Certificate Revoked RAP .................................................................................. 2-412
027-710 Invalid S/MIME Mail RAP.................................................................................. 2-412
027-711 S/MIME Mail Certificate RAP ............................................................................ 2-413
027-712 S/MIME Mail Certificate RAP ............................................................................ 2-413
027-713 S/MIME Mail Altered RAP ................................................................................. 2-414
027-714 S/MIME Mail Invalid RAP.................................................................................. 2-414
027-715 S/MIME Mail Certificate Registration RAP ........................................................ 2-415
027-716 Email Signature RAP ........................................................................................ 2-415
027-730 SMTP Mail Division Error RAP.......................................................................... 2-416
027-737 Template Server Read RAP.............................................................................. 2-416
027-739 Invalid Template Server Path RAP ................................................................... 2-417
027-740 Template Server Login RAP ............................................................................. 2-417
027-741 Template Server Connect RAP......................................................................... 2-418
027-742 HDD File System RAP ...................................................................................... 2-418
027-743 Template Server Install RAP............................................................................. 2-419
027-744 Template Address RAP..................................................................................... 2-419
027-745 Template Address Server RAP......................................................................... 2-420
027-750 Fax Document Inhibited RAP............................................................................ 2-420
027-751 Job Template Analysis RAP.............................................................................. 2-421
027-752 Required User Entry Not Entered RAP............................................................. 2-421
027-753 Job Flow Service Disabled RAP ....................................................................... 2-422
027-754 Job Flow Service File Signature Mismatch RAP............................................... 2-422
027-760 XJT Command Fail RAP................................................................................... 2-423
027-761 Web Print Time Out RAP .................................................................................. 2-423
027-762 Illegal Web Print Job Ticket RAP ...................................................................... 2-424
027-772 SMTP Server Error (HELO) RAP...................................................................... 2-424
service-repair-manual.com
June, 2008
2-8 WorkCentre 5222, 5225, 5230
Revision
Status Indicator Raps
027-773 SMTP Server Communication Timeout RAP ..........................................
027-774 Address Inaccurate Character RAP........................................................
027-775 Too Many SMTP Address RAP ........................................................................ 2-426
027-776 SMTP Server Error (EHLO) RAP...................................................................... 2-426
027-777 SMTP Server Un-Supports SMTP-AUTH RAP................................................. 2-427
027-778 No Mode Specified by SMTP-AUTH RAP ........................................................ 2-427
027-779 It attestation-fails by SMTP-AUTH RAP............................................................ 2-428
027-796 E-mail Not Printed RAP .................................................................................... 2-428
027-797 Invalid Output Destination RAP ........................................................................ 2-429
033 FAX Control
033-363 Fax Control RAP............................................................................................... 2-431
033-710 Fax Control RAP............................................................................................... 2-431
033-712 Fax Control RAP............................................................................................... 2-432
033-713 Fax Control RAP............................................................................................... 2-432
033-715 Fax Control RAP............................................................................................... 2-433
033-716 Fax Control RAP............................................................................................... 2-433
033-717 Fax Control RAP............................................................................................... 2-434
033-718 Fax Control RAP............................................................................................... 2-434
033-719 Fax Control RAP............................................................................................... 2-435
033-721 Fax Control RAP............................................................................................... 2-435
033-722 Fax Control RAP............................................................................................... 2-436
033-724 Fax Control RAP............................................................................................... 2-436
033-725 Fax Control RAP............................................................................................... 2-437
033-726 Fax Control RAP............................................................................................... 2-437
033-727 Fax Control RAP............................................................................................... 2-438
033-728 Fax Control RAP............................................................................................... 2-438
033-731 Fax Control RAP............................................................................................... 2-439
033-733 Fax Control RAP............................................................................................... 2-439
033-734 Fax Control RAP............................................................................................... 2-440
033-735 Fax Control RAP............................................................................................... 2-440
033-736 Fax Control RAP............................................................................................... 2-441
033-737 Fax Control RAP............................................................................................... 2-441
033-738 Fax Control RAP............................................................................................... 2-442
033-740 Fax Control RAP............................................................................................... 2-442
033-741 Fax Control RAP............................................................................................... 2-443
033-742 Fax Control RAP............................................................................................... 2-443
033-743 Fax Control RAP............................................................................................... 2-444
033-744 Fax Control RAP............................................................................................... 2-444
033-745 Fax Control RAP............................................................................................... 2-445
033-746 Fax Control RAP............................................................................................... 2-445
033-747 Fax Control RAP............................................................................................... 2-446
033-749 Fax Control RAP............................................................................................... 2-446
033-750 Fax Control RAP............................................................................................... 2-447
033-751 Activity Report suspended RAP........................................................................ 2-447
033-755 Fax printing is canceled Fax RAP..................................................................... 2-448
034 FAX Communication
034-211 Fax Communication RAP.................................................................................. 2-449
034-212 Fax Communication RAP.................................................................................. 2-449
034-500 Fax Communication RAP.................................................................................. 2-450
034-501 Fax Communication RAP.................................................................................. 2-450
........................................................ 2-451
........................................................ 2-451
034-507 Fax Communication RAP.................................................................................. 2-452
034-508 Fax Communication RAP.................................................................................. 2-452
034-509 Fax Communication RAP.................................................................................. 2-453
034-510 Fax Communication RAP.................................................................................. 2-453
034-511 Fax Communication RAP.................................................................................. 2-454
034-512 Fax Communication RAP.................................................................................. 2-454
034-513 Fax Communication RAP.................................................................................. 2-455
034-514 Fax Communication RAP.................................................................................. 2-455
034-515 Fax Communication RAP.................................................................................. 2-456
034-519 Fax Communication RAP.................................................................................. 2-456
034-520 Fax Communication RAP.................................................................................. 2-457
034-521 Internal I/F Error RAP........................................................................................ 2-457
034-522 Fax Communication RAP.................................................................................. 2-458
034-523 Fax Communication RAP.................................................................................. 2-458
034-527 Dial Control Error RAP...................................................................................... 2-459
034-528 Fax Communication RAP.................................................................................. 2-459
034-529 Fax Communication RAP.................................................................................. 2-460
034-530 Fax Communication RAP.................................................................................. 2-460
034-550 Write to FaxCard-ROM error detection RAP..................................................... 2-461
034-700 GCPLock-G3DicepBusy-CodecHang RAP....................................................... 2-461
034-701 Software Reset RAP ......................................................................................... 2-462
034-789 Fax Communication RAP.................................................................................. 2-462
034-790 Fax Communication Channel 0 RAP ................................................................ 2-463
034-791 Fax Communication Channel 1 RAP ................................................................ 2-463
034-792 Fax Communication Channel 2 RAP ................................................................ 2-464
034-793 Fax Communication Channel 3 RAP ................................................................ 2-464
034-794 Fax Communication Channel 4 RAP ................................................................ 2-465
034-795 Fax Communication Channel 5 RAP ................................................................ 2-465
034-796 Fax Communication Channel RAP ................................................................... 2-466
034-797 Communication Parameter Error RAP.............................................................. 2-466
034-798 Data Parameter Error RAP ............................................................................... 2-467
034-799 Auto Dial Without Dial Data RAP ...................................................................... 2-467
035 FAX Network
035-550 Write to FaxG3-ROM error detection RAP........................................................ 2-469
035-700 Fax Protocol RAP.............................................................................................. 2-469
035-701 Fax Protocol RAP.............................................................................................. 2-470
035-702 Fax Protocol RAP.............................................................................................. 2-470
035-703 Fax Protocol RAP.............................................................................................. 2-471
035-704 Fax Protocol RAP.............................................................................................. 2-471
035-705 Fax Protocol RAP.............................................................................................. 2-472
035-706 Fax Protocol RAP.............................................................................................. 2-472
035-707 Fax Protocol RAP.............................................................................................. 2-473
035-708 Fax Protocol RAP.............................................................................................. 2-473
035-709 Fax Protocol RAP.............................................................................................. 2-474
035-710 Fax Protocol RAP.............................................................................................. 2-474
035-711 Fax Protocol RAP.............................................................................................. 2-475
035-712 Fax Protocol RAP.............................................................................................. 2-475
035-713 Fax Protocol RAP.............................................................................................. 2-476
035-714 Fax Protocol RAP.............................................................................................. 2-476
service-repair-manual.com
June 2008
WorkCentre 5222, 5225, 5230
Status Indicator Raps
Revision
035-715 Fax Protocol RAP ............................................................................................. 2-477
035-716 Fax Protocol RAP ............................................................................................. 2-477
035-717 Fax Protocol RAP ............................................................................................. 2-478
035-718 Fax Protocol RAP ............................................................................................. 2-478
035-719 Fax Protocol RAP ............................................................................................. 2-479
035-720 Fax Protocol RAP ............................................................................................. 2-479
035-721 Fax Protocol RAP ............................................................................................. 2-480
035-722 Fax Protocol RAP ............................................................................................. 2-480
035-723 Fax Protocol RAP ............................................................................................. 2-481
035-724 Fax Protocol RAP ............................................................................................. 2-481
035-725 Fax Protocol RAP ............................................................................................. 2-482
035-726 Fax Protocol RAP ............................................................................................. 2-482
035-727 Fax Protocol RAP ............................................................................................. 2-483
035-728 Fax Protocol RAP ............................................................................................. 2-483
035-729 Fax Protocol RAP ............................................................................................. 2-484
035-730 Fax Protocol RAP ............................................................................................. 2-484
035-731 Fax Protocol RAP ............................................................................................. 2-485
035-732 Fax Protocol RAP ............................................................................................. 2-485
035-733 Fax Protocol RAP ............................................................................................. 2-486
035-734 Fax Protocol RAP ............................................................................................. 2-486
035-735 Fax Protocol RAP ............................................................................................. 2-487
035-736 Fax Protocol RAP ............................................................................................. 2-487
035-737 Fax Protocol RAP ............................................................................................. 2-488
035-738 Fax Protocol RAP ............................................................................................. 2-488
035-739 Fax Protocol RAP ............................................................................................. 2-489
035-740 Fax Protocol RAP ............................................................................................. 2-489
035-741 Fax Protocol RAP ............................................................................................. 2-490
035-742 Fax Protocol RAP ............................................................................................. 2-490
035-743 Fax Protocol RAP ............................................................................................. 2-491
035-744 Fax Protocol RAP ............................................................................................. 2-491
035-745 Fax Protocol RAP ............................................................................................. 2-492
035-746 Fax Protocol RAP ............................................................................................. 2-492
035-747 Fax Protocol RAP ............................................................................................. 2-493
035-748 Fax Protocol RAP ............................................................................................. 2-493
035-749 Fax Protocol RAP ............................................................................................. 2-494
035-750 Fax Protocol RAP ............................................................................................. 2-494
035-751 Fax Protocol RAP ............................................................................................. 2-495
035-752 Fax Protocol RAP ............................................................................................. 2-495
035-753 Fax Memory Full RAP....................................................................................... 2-496
035-754 File Management Memory Full RAP ................................................................. 2-496
035-755 File Add Page Error RAP.................................................................................. 2-497
035-756 Cannot Add Page RAP ..................................................................................... 2-497
035-757 No Receive Page RAP...................................................................................... 2-498
035-758 No Specified File or Page RAP......................................................................... 2-498
035-759 No Specified Job RAP ...................................................................................... 2-499
035-760 No Specified Job RAP ...................................................................................... 2-499
035-761 File Processing Error RAP ................................................................................ 2-500
041 NVM
041-340 MCU PWB Data RAP........................................................................................ 2-501
041-500........................................................................................................................... 2-501
041-501........................................................................................................................... 2-502
042 Drives
042-323 Drum K Motor Drive Failure RAP...................................................................... 2-503
042-325 Main Motor Failure RAP.................................................................................... 2-503
047 Communication
047-211 OCT 1 RAP ....................................................................................................... 2-505
047-212 OCT 2 RAP ....................................................................................................... 2-506
047-213 Different Finisher Detected RAP....................................................................... 2-507
047-214 MCU Duplex Module RAP................................................................................. 2-507
047-215 MCU Exit Communication Error RAP................................................................ 2-508
047-216 MCU Finisher Communication RAP.................................................................. 2-508
047-217 MCU HCF Communication RAP ....................................................................... 2-509
061 ROS
061-315 Start Of Scan RAP ............................................................................................ 2-511
061-321 ROS Motor RAP................................................................................................ 2-511
061-333 ROS Fan Defect RAP ....................................................................................... 2-512
062 IIT
062-211 IIT/IPS PWB EEPROM RAP............................................................................. 2-513
062-277 IIT/IPS PWB DADF PWB Communication RAP................................................ 2-513
062-300 Platen Interlock Open RAP ............................................................................... 2-514
062-310 IIT/IPS PWB Controller Communication RAP................................................... 2-514
062-311 IIT/IPS Software RAP........................................................................................ 2-515
062-345 IIT/IPS Subsystem RAP.................................................................................... 2-515
062-357 CCD Fan Failure RAP....................................................................................... 2-516
062-360 Carriage Position RAP ...................................................................................... 2-516
062-371 Lamp Illumination RAP...................................................................................... 2-517
062-380 Platen AGC CH1 RAP....................................................................................... 2-518
062-386 Platen AOC CH1 RAP....................................................................................... 2-518
062-389 Carriage Over Run RAP.................................................................................... 2-519
062-392 IIT/IPS PWB Memory Failure-1 RAP ................................................................ 2-519
062-393 IIT/IPS PWB RAM RAP..................................................................................... 2-520
062-500 IISS ROM RAP.................................................................................................. 2-520
062-790 Prohibited Document Detection RAP................................................................ 2-521
071 Tray 1
071-105 Tray 1 Registration Sensor On JAM RAP......................................................... 2-523
071-210 Tray 1 Lift Up Failure RAP ................................................................................ 2-524
071-211 Tray 1 Broken RAP ........................................................................................... 2-525
071-940 Tray 1 Lift Up RAP ............................................................................................ 2-525
072 Tray 2
072-101 Tray 2 MisFeed JAM RAP................................................................................. 2-527
072-105 Tray 2 Registration Sensor On JAM RAP......................................................... 2-528
072-210 Tray 2 Lift Up Failure RAP ................................................................................ 2-529
072-211 Tray 2 Broken RAP ........................................................................................... 2-530
071-940 Tray 2 Lift Up RAP ............................................................................................ 2-530
073 Tray 3
073-101 Tray 3 Miss Feed JAM RAP.............................................................................. 2-531
073-102 Tray 2 Feed Out Sensor On JAM (Tray 3 Feed) RAP ...................................... 2-532
073-105 Tray 3 Registration Sensor On JAM RAP......................................................... 2-533
service-repair-manual.com
June 2008 WorkCentre 5222, 5225, 5230
Revision
Status Indicator Raps
073-210 Tray 3 Lift Up Failure RAP ................................................................................ 2-534
073-211 Tray 3 Broken RAP ........................................................................................... 2-535
071-940 Tray 3 Lift Up RAP............................................................................................ 2-535
074 Tray 4
074-101 Tray 4 Miss Feed JAM RAP.............................................................................. 2-537
074-102 Tray 2 Feed Out Sensor On JAM (Tray 4 Feed) RAP ...................................... 2-538
074-103 Tray 3 Feed Out Sensor On JAM (Tray 4 Feed) RAP ...................................... 2-539
074-105 Tray 4 Registration Sensor On JAM RAP......................................................... 2-540
074-210 Tray 4 Lift Up Failure RAP ................................................................................ 2-541
074-211 Tray 4 Broken RAP ........................................................................................... 2-542
071-940 Tray 4 Lift Up RAP............................................................................................ 2-542
075 MPT
075-135 MPT Registration Sensor On JAM RAP ........................................................... 2-543
077 Jam and Cover Open
077-101 Registration Sensor Off JAM RAP .................................................................... 2-545
077-103 Fuser Exit Sensor Off JAM RAP ....................................................................... 2-546
077-104 Exit Sensor off (too short) JAM RAP................................................................. 2-547
077-106 Fuser Exit Sensor On JAM RAP ....................................................................... 2-548
077-109 IOT Exit Sensor ON JAM Straight RAP ............................................................ 2-549
077-113 IOT Exit Sensor OFF JAM Straight RAP .......................................................... 2-550
077-114 Exit 2 Sensor Static JAM RAP .......................................................................... 2-550
077-129 Registration Sensor On JAM (Duplex Feed/Stop Case) RAP .......................... 2-551
077-130 Duplex Out Sensor On JAM RAP ..................................................................... 2-552
077-131 Duplex Wait Sensor On JAM RAP.................................................................... 2-553
077-211 Detected different Type Tray Module RAP ....................................................... 2-554
077-300 IOT Front Cover Open RAP.............................................................................. 2-554
077-301 Left Hand Interlock Open RAP.......................................................................... 2-555
077-305 Tray Module Left Hand Cover Interlock Open RAP.......................................... 2-556
077-307 DUP Cover Open RAP...................................................................................... 2-556
077-308 Left Hand HIGH Interlock Open RAP................................................................ 2-557
077-309 Left Hand Low Interlock Open RAP .................................................................. 2-557
077-310 Controller Failed to send image RAP................................................................ 2-558
077-329 Main Motor Stop Error RAP .............................................................................. 2-558
078 Controller
078-101 HCF to Feed Out Sensor Fault RAP................................................................. 2-559
078-102 HCF to Registration Sensor Fault RAP............................................................. 2-559
078-104 HCF Feed Out Sensor Fault RAP..................................................................... 2-560
078-210 HCF to Tray 1 Lift RAP ..................................................................................... 2-560
078-212 NVM Read/Write Failure RAP........................................................................... 2-561
078-300 HCF Top Cover Interlock Open RAP ................................................................ 2-562
078-301 HCF Docking interlock Open RAP .................................................................... 2-562
078-500 Write to HCF-ROM error detection (During DLD method) RAP........................ 2-563
078-900 HCF Feed Out Sensor Static Jam RAP ............................................................ 2-563
078-940 HCF Paper Misfeed RAP.................................................................................. 2-564
078-941 HCF Paper Tray Size Mismatch RAP............................................................... 2-564
078-945 TTM Tray 3 Lift RAP ......................................................................................... 2-565
078-946 TTM Tray 4 Lift RAP ......................................................................................... 2-566
081 Fax Destination
081-799 Registered Destination RAP ............................................................................. 2-567
091 Drum
091-402 Drum Life Over RAP ......................................................................................... 2-569
091-441 Drum Life Near End of Life RAP ....................................................................... 2-569
091-910 Waste Toner Bottle Position RAP ..................................................................... 2-570
091-911 Waste Toner Full RAP ...................................................................................... 2-570
091-912 Xerographics Drum Module Installation RAP.................................................... 2-571
091-913 Drum Cartridge End of Life RAP....................................................................... 2-571
091-914 Xero CRUM Comm RAP................................................................................... 2-572
091-915 Xero CRUM Data RAP...................................................................................... 2-572
091-916 Xero CRUM Match RAP.................................................................................... 2-573
092 Process Control
092-661 Temperature Sensor RAP................................................................................. 2-575
092-662 Humidity Sensor RAP ....................................................................................... 2-575
093 Toner Supply
093-400 Black Toner Near Empty................................................................................... 2-577
093-406 Black Toner Pre-Near Empty ............................................................................ 2-577
093-912 ........................................................................................................................... Black
Toner Empty.................................................................................................................... 2-578
093-924 Toner K Crum Communication Failure.............................................................. 2-578
093-925 Toner K Crum Data Broken Failure................................................................... 2-579
093-926 Toner K Crum Data Mismatch Failure............................................................... 2-579
094 BTR/IBT
094-417 BTR Unit Pre Warning RAP .............................................................................. 2-581
094-420 BTR Unit Warning RAP..................................................................................... 2-581
102 User Interface
102-356 Controller Software RAP................................................................................... 2-583
102-380 UI Control RAP.................................................................................................. 2-583
102-381 UI Data Link RAP.............................................................................................. 2-584
102-382 Application Layer Command RAP..................................................................... 2-584
112 Punch
112-700 Punch Dust Near Full RAP................................................................................ 2-585
116 Printing Control
116-210 MediaReader Fatal Error RAP .......................................................................... 2-587
116-212 MediaL b SW Logic Fail RAP............................................................................ 2-587
116-220 Downloader Initialize Fail RAP.......................................................................... 2-588
116-310 ESS Font DIMM #2 RAP................................................................................... 2-588
116-311 ESS Font DIMM #3 RAP................................................................................... 2-589
116-312 HDD Encrypt Key RAP...................................................................................... 2-589
116-313 HDD Encrypt Setup RAP .................................................................................. 2-590
116-314 Ethernet Address RAP...................................................................................... 2-590
116-315 ESS DDR DIMM #1 R/W Check RAP............................................................... 2-591
116-316 ESS DDR DIMM #2 R/W Check RAP............................................................... 2-591
116-317 ESS ROM DIMM #1 Check RAP ...................................................................... 2-592
116-318 ESS ROM DIMM #2 Check RAP ...................................................................... 2-592
116-319 Controller UI Configuration................................................................................ 2-593
116-321 System Software RAP....................................................................................... 2-593
service-repair-manual.com
June, 2008
2-11
WorkCentre
Status Indicator Raps
Revision
116-322 WebDAV S/W Fail RAP .................................................................................... 2-594
116-323 ESS NVRAM R/W Check RAP ......................................................................... 2-594
116-324 System Controller RAP ..................................................................................... 2-595
116-325 ESS Fan RAP ................................................................................................... 2-595
116-328 Controller Cache RAP....................................................................................... 2-596
116-329 Serial Software RAP ......................................................................................... 2-596
116-330 HDD File System RAP ...................................................................................... 2-597
116-331 Invalid Log Information RAP ............................................................................. 2-597
116-332 ESS ROM RAP ................................................................................................. 2-598
116-333 LocalTalk Software RAP ................................................................................... 2-598
116-334 ESS NVRAM Data Compare Fail RAP ............................................................. 2-599
116-335 HDD RAP.......................................................................................................... 2-599
116-336 HDD Access RAP ............................................................................................. 2-600
116-337 SNTP Software RAP......................................................................................... 2-600
116-338 JBA RAP ........................................................................................................... 2-601
116-340 Memory RAP..................................................................................................... 2-601
116-341 ROM Version RAP ............................................................................................ 2-602
116-342 Network Manager RAP ..................................................................................... 2-602
116-343 Main PWB IC RAP ............................................................................................ 2-603
116-346 Formatter RAP .................................................................................................. 2-603
116-348 Redirector RAP................................................................................................. 2-604
116-349 SIF RAP ............................................................................................................ 2-604
116-350 AppleTalk Software RAP .................................................................................. 2-605
116-351 Ether Talk Software RAP .................................................................................. 2-605
116-352 NetWare Software RAP .................................................................................... 2-606
116-353 HDD Mechanical RAP....................................................................................... 2-606
116-354 HDD Product RAP ............................................................................................ 2-607
116-355 Agent Software RAP ......................................................................................... 2-607
116-356 HDD Format RAP ............................................................................................. 2-608
116-357 PostScript RAP ................................................................................................. 2-608
116-358 Salutation Software RAP .................................................................................. 2-609
116-360 SMB Software RAP........................................................................................... 2-609
116-361 Spool HDD RAP................................................................................................ 2-610
116-362 SSDP Software RAP......................................................................................... 2-610
116-363 Print Service Software RAP .............................................................................. 2-611
116-364 Timer RAP ........................................................................................................ 2-611
116-365 Spool RAP ........................................................................................................ 2-612
116-366 Software Report RAP........................................................................................ 2-612
116-367 Parallel Software RAP ...................................................................................... 2-613
116-368 Dump Print RAP................................................................................................ 2-613
116-370 XJCL RAP......................................................................................................... 2-614
116-371 PCL Decomposer Software RAP ...................................................................... 2-614
116-372 Formatter RAP .................................................................................................. 2-615
116-373 Dynamic DNS Software RAP............................................................................ 2-615
116-374 Auto Switch RAP............................................................................................... 2-616
116-375 Formatter RAP .................................................................................................. 2-616
116-376 Port 9100 Software RAP................................................................................... 2-617
116-377 Video DMA RAP ............................................................................................... 2-617
116-378 Controller Software RAP................................................................................... 2-618
116-379 Controller Software RAP................................................................................... 2-618
116-380 ESS Font ROM DIMM #1 RAP ......................................................................... 2-619
116-381 ABL Initialize RAP............................................................................................. 2-619
116-382 ABL Initialize RAP............................................................................................. 2-620
116-385 IDC Software RAP ............................................................................................ 2-620
116-388 MCC RAP.......................................................................................................... 2-621
116-389 RAM Install RAP ............................................................................................... 2-621
116-390 ROM NVM Mismatch RAP................................................................................ 2-622
116-391 Country Code RAP............................................................................................ 2-622
116-395 USB Software RAP ........................................................................................... 2-623
116-399 Initialization RAP............................................................................................... 2-623
116-701 Memory Duplex RAP......................................................................................... 2-624
116-702 Substitute Font RAP.......................................................................................... 2-624
116-703 PostScript Language RAP ................................................................................ 2-625
116-710 HP-GL/2 Memory Overflow RAP....................................................................... 2-625
116-713 HDD Job Full RAP ............................................................................................ 2-626
116-714 HP-GL/2 Command RAP .................................................................................. 2-626
116-720 PCL Memory RAP............................................................................................. 2-627
116-738 Overlay Size Orientation RAP........................................................................... 2-627
116-739 Form/Logo Capacity RAP ................................................................................. 2-628
116-740 Arithmetic RAP.................................................................................................. 2-628
116-741 Maximum Forms Data Register RAP................................................................ 2-629
116-742 Max Logo Registered RAP................................................................................ 2-629
116-743 Form/Logo Size Overflow RAP ......................................................................... 2-630
116-746 Selected Form RAP .......................................................................................... 2-630
116-747 Invalid Page Margin RAP.................................................................................. 2-631
116-748 Page Image Data RAP...................................................................................... 2-631
116-749 PostScript Font RAP ......................................................................................... 2-632
116-750 Banner Sheet Cancelled RAP........................................................................... 2-632
116-752 Print Job Ticket Description Warning RAP........................................................ 2-633
116-771 Invalid JBIG Parameter DL Fixed RAP ............................................................. 2-633
116-772 Invalid JBIG Parameter D Fixed RAP ............................................................... 2-634
116-773 Invalid JBIG Parameter P Fixed RAP ............................................................... 2-634
116-774 Invalid JBIG Parameter YD Fixed RAP............................................................. 2-635
116-775 Invalid JBIG Parameter L0 Fixed RAP.............................................................. 2-635
116-776 Invalid JBIG Parameter MX Fixed RAP ............................................................ 2-636
116-777 Invalid JBIG Parameter MY Fixed RAP ............................................................ 2-636
116-778 Invalid JBIG Par VLength Fixed RAP................................................................ 2-637
116-780 Attached Document RAP .................................................................................. 2-637
116-790 Stapling Canceled RAP (A-Finisher)................................................................. 2-638
116-790 Stapling Canceled RAP (SB-Finisher) .............................................................. 2-638
121 FID-EP
121-314 Customize User Prompts Fail RAP................................................................... 2-639
123 Controller-UI
123-207 Communication Manager Target RAP .............................................................. 2-641
123-209 Controller UI Communication RAP.................................................................... 2-641
123-310 Send Queue RAP.............................................................................................. 2-642
123-311 Receive Queue RAP......................................................................................... 2-642
123-317 Receive Message Queue RAP ......................................................................... 2-643
123-318 Receive Finish Queue RAP .............................................................................. 2-643
123-320 NVM Initialized for FCW Composition RAP ...................................................... 2-644
123-322 UI Target RAP................................................................................................... 2-644
123-323 UI Address RAP................................................................................................ 2-645
service-repair-manual.com
June 2008 WorkCentre 5222, 5225, 5230
Revision
Status Indicator Raps
123-325 Object Creation RAP.........................................................................................
123-326 Memory Overflow RAP .....................................................................................
123-327 Button Overflow RAP........................................................................................ 2-646
123-328 UI Internal Range RAP ..................................................................................... 2-647
123-329 UI Coordinates RAP.......................................................................................... 2-647
123-332 Interface Parameter RAP.................................................................................. 2-648
123-333 Interface Communication RAP.......................................................................... 2-648
123-337 Frame Data RAP............................................................................................... 2-649
123-341 Event Queue RAP............................................................................................. 2-649
123-342 Event Queue RAP............................................................................................. 2-650
123-343 Invalid Class RAP ............................................................................................. 2-650
123-344 Invalid Type RAP .............................................................................................. 2-651
123-345 Timer Queue Full RAP...................................................................................... 2-651
123-346 Invalid Timer Number RAP ............................................................................... 2-652
123-369 Interface Value RAP ......................................................................................... 2-652
123-370 Interface Length RAP........................................................................................ 2-653
123-371 Interface Parameter RAP.................................................................................. 2-653
123-372 Interface Sequence RAP .................................................................................. 2-654
123-373 Channel RAP .................................................................................................... 2-654
123-374 User Job ID RAP............................................................................................... 2-655
123-375 Internal Resource RAP ..................................................................................... 2-655
123-376 Internal Memory RAP........................................................................................ 2-656
123-377 UI Timer RAP.................................................................................................... 2-656
123-378 Interface Format RAP ....................................................................................... 2-657
123-379 Dispatch RAP.................................................................................................... 2-657
123-380 Copy Interface RAP .......................................................................................... 2-658
123-381 Fax Interface RAP............................................................................................. 2-658
123-382 Scanner Interface RAP ..................................................................................... 2-659
123-383 Report Interface RAP........................................................................................ 2-659
123-384 Server Access RAP .......................................................................................... 2-660
123-385 Service Object RAP .......................................................................................... 2-660
123-386 Service Object RAP .......................................................................................... 2-661
123-387 Service Object RAP .......................................................................................... 2-661
123-388 Attribute RAP .................................................................................................... 2-662
123-389 UI Comparator RAP.......................................................................................... 2-662
123-390 Job Parameter RAP .......................................................................................... 2-663
123-391 Job Parameter RAP .......................................................................................... 2-663
123-392 Auditron RAP .................................................................................................... 2-664
123-394 File Access RAP ............................................................................................... 2-664
123-395 UI NVM RAP..................................................................................................... 2-665
123-396 UI Software RAP............................................................................................... 2-665
123-397 UI Manager RAP............................................................................................... 2-666
123-398 Release Queue RAP......................................................................................... 2-666
123-399 UI Internal RAP................................................................................................. 2-667
123-400 Internal Interface RAP....................................................................................... 2-667
124 ROM-RAM
124-310 Product Designation RAP ................................................................................. 2-669
124-311 Product Serial Number RAP ............................................................................. 2-669
124-312 Machine Codes Mismatch RAP ........................................................................ 2-670
124-313 Serial Number RAP........................................................................................... 2-670
124-314 IOT Speed RAP ................................................................................................ 2-671
............................................. 2-671
............................................. 2-672
124-317 All Product Mode RAP ...................................................................................... 2-672
124-318 Product Type Software Key RAP...................................................................... 2-673
124-319 All Product Types Software Key RAP ............................................................... 2-673
124-320 EPROM RAP..................................................................................................... 2-674
124-321 Backup SRAM RAP .......................................................................................... 2-674
124-322 Software Key RAP ............................................................................................ 2-675
124-323 Software Key Registration RAP ........................................................................ 2-675
124-324 All Billings Mismatch RAP................................................................................. 2-676
124-325 Billing Restoration RAP..................................................................................... 2-676
124-326 IOT Speed Not Registered RAP ....................................................................... 2-677
124-327 IOT Speed Change SW Failure RAP................................................................ 2-677
124-333 ASIC RAP ......................................................................................................... 2-678
124-334 Standard Font ROM RAP.................................................................................. 2-678
124-335 Font ROM RAP ................................................................................................. 2-679
124-337 ESS Standard RAM RAP.................................................................................. 2-679
124-338 Duplicate Font ROMs RAP ............................................................................... 2-680
124-339 ROM DIMM Mismatch RAP .............................................................................. 2-680
124-340 CRUM Market RAP........................................................................................... 2-681
124-341 CRUM Market MCU RAP.................................................................................. 2-681
124-342 CRUM Market System 1 RAP........................................................................... 2-682
124-343 CRUM Market System 2 RAP........................................................................... 2-682
124-350 CRUM OEM RAP.............................................................................................. 2-683
124-351 CRUM OEM MCU RAP..................................................................................... 2-683
124-352 CRUM OEM System 1 RAP.............................................................................. 2-684
124-353 CRUM OEM System 2 RAP.............................................................................. 2-684
124-360 CRUM Validation RAP ...................................................................................... 2-685
124-361 CRUM Validation MCU RAP............................................................................. 2-685
124-362 CRUM Validation System 1 RAP ...................................................................... 2-686
124-363 CRUM validation System 2 RAP....................................................................... 2-686
124-372 IOT Controller Software RAP............................................................................ 2-687
124-373 IOT Manager Software RAP ............................................................................. 2-687
124-374 IOT IM Device Driver Software RAP................................................................. 2-688
124-380 CRUM Market (2).............................................................................................. 2-688
124-381 CRUM Market MCU (2)..................................................................................... 2-689
124-382 CRUM Market System 1 (2).............................................................................. 2-689
124-383 CRUM Market System 2 (2).............................................................................. 2-690
124-390 OEM Market (2)................................................................................................. 2-690
124-391 CRU OEM MCU (2)........................................................................................... 2-691
124-392 CRU OEM System 1 (2).................................................................................... 2-691
124-393 CRU OEM System 2 (2).................................................................................... 2-692
124-701 Side Tray to Center Tray RAP .......................................................................... 2-692
124-702 Finisher Tray to Center Tray RAP..................................................................... 2-693
124-705 Punching Cancelled RAP.................................................................................. 2-693
124-706 Folding Cancelled RAP..................................................................................... 2-694
124-708 Output Tray Changed to Sub Tray RAP............................................................ 2-694
124-709 Side Tray to Center Tray RAP .......................................................................... 2-695
124-710 Output Tray Changed from MailBoxSorter RAP ............................................... 2-695
125 PWScont
125-311 PSW Unexpected Fail RAP............................................................................... 2-697
service-repair-manual.com
June, 2008
2-13
WorkCentre 5222, 5225, 5230
Status Indicator Raps
Revision
127 Software
127-310 ESR Task RAP ................................................................................................. 2-699
127-314 WSD Print S/W Fail RAP .................................................................................. 2-699
127-353 LPD Software RAP ........................................................................................... 2-700
127-396 Mail I/O Software RAP...................................................................................... 2-700
127-398 IPP Software RAP............................................................................................. 2-701
127-399 JME Software RAP ........................................................................................... 2-701
133 Fax Control
133-210 Fax Parameter RAP.......................................................................................... 2-703
133-211 Fax Parameter Value Invalid RAP .................................................................... 2-703
133-212 Fax Read Error- No Data RAP.......................................................................... 2-704
133-213 Fax Read Error- Invalid Data RAP.................................................................... 2-704
133-214 Fax USB Initializing RAP .................................................................................. 2-705
133-215 Fax USB Device RAP ....................................................................................... 2-705
133-216 Fax USB Host Fatal RAP.................................................................................. 2-706
133-217 Fax Manager Short of Memory RAP................................................................. 2-706
133-218 Fax Card Message Library Short of Memory RAP............................................ 2-707
133-219 Fax Work Memory RAP .................................................................................... 2-707
133-220 Fax Control Task RAP ...................................................................................... 2-708
133-221 Fax Card Boot RAP .......................................................................................... 2-708
133-222 Fax Card does not respond intervalley RAP..................................................... 2-709
133-223 Fax Card Reset RAP ........................................................................................ 2-709
133-224 Controller ROM Fax Card ROM RAP ............................................................... 2-710
133-226 Country Code RAP ........................................................................................... 2-710
133-280 Fax Option Slot 1 Board RAP ........................................................................... 2-711
133-281 Received unknown message RAP.................................................................... 2-711
133-282 Fax Card Download RAP.................................................................................. 2-712
133-283 Fax Report Mailbox RAP .................................................................................. 2-712
133-700 Staple/Punch Cancelled RAP ........................................................................... 2-713
133-710 Tray Select Fail RAP......................................................................................... 2-713
134 Fax Card
134-210 Fax Controller Parameter RAP ......................................................................... 2-715
134-211 FAX PWB RAP ................................................................................................. 2-715
202 Timer
202-399 Internal Timer RAP ........................................................................................... 2-717
Other Faults
OF 1 Paper Size Mismatch In Width RAP....................................................................... 2-719
OF 2 Size Switch Assy RAP ........................................................................................... 2-719
OF 3 Main Drive Assy RAP............................................................................................. 2-721
OF 4 Dark / Blank Display RAP ...................................................................................... 2-721
service-repair-manual.com
June 2008
WorkCentre 5222, 5225, 5230
Image Quality
Revision
3 Image Quality
Image Quality RAPs
IQ1 IOT Image Quality Entry RAP .................................................................................. 3-3
IQ2 IIT Image Quality Entry RAP .................................................................................... 3-3
IQ3 Low Image Density RAP .......................................................................................... 3-4
IQ4 Wrinkled Image RAP................................................................................................ 3-4
IQ5 Residual Image (Ghosting) RAP .............................................................................. 3-5
IQ6 Background RAP...................................................................................................... 3-5
IQ7 Deletion RAP............................................................................................................ 3-6
IQ8 Skew/Misregistration RAP........................................................................................ 3-6
IQ9 Process Direction Bands, Streaks and Smears RAP ............................................... 3-7
IQ10 Unfused Copy/Toner Offset RAP ........................................................................... 3-8
IQ11 Repeating Bands, Streaks, Spots and Smears RAP.............................................. 3-8
IQ12 Mottle RAP ............................................................................................................. 3-9
IQ13 Spots RAP.............................................................................................................. 3-9
IQ14 Black Prints RAP.................................................................................................... 3-10
IQ15 Blank Image RAP................................................................................................... 3-10
Copy Quality Specifications
Copy Quality Specifications ............................................................................................ 3-11
IQS1 Solid Area Density Specification............................................................................ 3-13
IQS2 Uniformity Specification ......................................................................................... 3-13
IQS3 Exposure Level Specification................................................................................. 3-14
IQS4 Lead Edge Registration Specification.................................................................... 3-14
IQS5 Side Edge Registration Specification..................................................................... 3-15
IQS6 Skew Specification................................................................................................. 3-16
IQS7 Lead Edge Deletion Specification.......................................................................... 3-17
IQS8 Trail Edge Deletion Specification........................................................................... 3-18
IQS9 Side Edge Deletion Specification........................................................................... 3-18
IQS10 Resolution Specification....................................................................................... 3-19
IQS11 Skips And Smears Specification.......................................................................... 3-20
IQS12 Magnification Specification .................................................................................. 3-21
IQS13 Background Specification .................................................................................... 3-22
Defect Samples
Image Defect Samples.................................................................................................... 3-23
Auger Mark......................................................................................................................3-23
Strobing (28mm or 14mm Pitch Density) ........................................................................ 3-24
White Streaks (Process Direction) .................................................................................. 3-24
Black Bands .................................................................................................................... 3-25
Toner Contamination....................................................................................................... 3-25
Toner Splattering............................................................................................................. 3-26
White Spots (Irregular) .................................................................................................... 3-26
Transparency Offset (80mm Pitch Ghosts)..................................................................... 3-27
Regular Blanks In Process Direction (Spots, Streaks, Bands etc.)................................. 3-27
Regular Toner Contamination In Process Direction (Spots, Streaks, Bands etc.) .......... 3-28
Regular Toner Contamination In Process Direction (Side 2) .......................................... 3-29
Transparency Blocking.................................................................................................... 3-29
Moire Due To Interference With Copy Original ............................................................... 3-30
Light Background Due To Auto Exposure In Copies Of Originals With Frames ............. 3-30
Fluctuation In Auto Exposure Values For Copies Of Originals Of Medium Density........ 3-31
Gradation Jump In Text & Photo Mode For 100 lpi Photo Originals ............................... 3-31
CVT (Constant Velocity Transport) Scan Streaks........................................................... 3-32
Defects Related To Scan Print........................................................................................ 3-32
Moire In Text Mode (Fine) B/W Scan/Fax For 133 lpi Originals...................................... 3-33
Black Discoloration Around White Texts In Medium Density Background ...................... 3-33
service-repair-manual.com
June, 2008
4-1
WorkCentre 5222, 5225, 5230
Repairs and Adjustments
Revision
4 Repairs and Adjustments
01. Drives
REP 1.1.1 Main Drive Assembly..................................................................................... 4-3
02. Paper Transportation
REP 2.1.1 Feeder 1 Assembly........................................................................................ 4-7
REP 2.1.2 Feeder 2 Assembly........................................................................................ 4-9
REP 2.3.1 Tray Feed/Nudger/Retard Roll....................................................................... 4-10
REP 2.4.1 Registration Unit ............................................................................................ 4-12
REP 2.5.1 Takeaway Roll ............................................................................................... 4-13
REP 2.6.1 BTR Roll ........................................................................................................ 4-15
REP 2.6.2 L/H Upper Cover Unit .................................................................................... 4-16
03. ROS
REP 3.1.1 ROS Unit........................................................................................................ 4-19
04. Xerographic/Development
REP 4.1.1 Xero/Developer Cartridge .............................................................................. 4-23
REP 4.1.2 Toner Cartridge.............................................................................................. 4-24
REP 4.2.1 Dispense Motor.............................................................................................. 4-25
05. Fuser
REP 5.1.1 Fuser Unit ...................................................................................................... 4-29
06. Exit
REP 6.1.1 Exit2 + OCT2 ................................................................................................. 4-31
07. HCF
REP 7.1.1 MPT Assembly............................................................................................... 4-33
REP 7.2.1 MPT Feed Roll/Retard Pad............................................................................ 4-34
REP 7.3.1 HCF Tray 6 .................................................................................................... 4-36
REP 7.3.2 HCF Feeder................................................................................................... 4-37
REP 7.3.3 HCF Un-docking and Docking ....................................................................... 4-38
REP 7.3.4 HCF Tray Cables ........................................................................................... 4-39
REP 7.3.5 HCF Retard / Feed / Nudger Rolls................................................................. 4-45
REP 7.3.6 HCF Feed Shaft............................................................................................. 4-46
REP 7.3.7 HCF Retard Lever Spring .............................................................................. 4-46
REP 7.3.8 HCF Nudger Bracket/Nudger Lever/Torsion Spring ...................................... 4-47
REP 7.3.9 HCF Casters.................................................................................................. 4-48
REP 7.3.10 HCF Takeaway Roll..................................................................................... 4-48
REP 7.3.11 HCF PWB .................................................................................................... 4-49
REP 7.3.12 HCF Feed Motor .......................................................................................... 4-49
09. Electrical Components
REP 9.1.1 MCU PWB ..................................................................................................... 4-51
REP 9.1.2 MCU PWB EPROM ....................................................................................... 4-53
REP 9.2.1 ESS PWB ...................................................................................................... 4-54
REP 9.2.2 ESS PWB EPROM ........................................................................................ 4-58
10. Covers
REP 10.1.1 Top Cover Assembly ................................................................................... 4-59
REP 10.2.1 Rear Lower Cover........................................................................................ 4-61
11. IIT
REP 11.1.1 Platen Cushion............................................................................................. 4-63
REP 11.1.2 Control Panel Assembly............................................................................... 4-64
REP 11.3.1 Platen Glass................................................................................................. 4-64
REP 11.3.2 IIT/IPS PWB (Mono) .................................................................................... 4-65
REP 11.3.3 IIT/IPS PWB (Color)..................................................................................... 4-67
REP 11.4.1 Lens Kit Assembly (Mono)........................................................................... 4-72
REP 11.4.2 Lens Kit Assembly (Color) ........................................................................... 4-77
REP 11.5.1 Carriage Cable............................................................................................. 4-81
REP 11.5.2 Carriage Motor Assembly ............................................................................ 4-86
REP 11.6.1 Exposure Lamp............................................................................................ 4-88
REP 11.6.2 Lamp Wire Harness (Mono)......................................................................... 4-89
REP 11.6.3 Lamp Wire Harness (Color) ......................................................................... 4-91
12 Tray Module - 2TM
REP 12.1 Tray 3 Feeder (2TM)....................................................................................... 4-95
REP 12.2 Tray 4 Feeder (2TM)....................................................................................... 4-98
REP 12.3 Feed/Retard/Nudger Roll (2TM) ..................................................................... 4-101
REP 12.4 2TM PWB........................................................................................................ 4-102
13. TTM Tray Module
REP 13.1.1 Tray 3 Assembly (TTM) ............................................................................... 4-103
REP 13.1.2 Tray 4 Assembly (TTM) ............................................................................... 4-104
REP 13.3.1 Front/Rear Tray Cable (TTM) ...................................................................... 4-105
REP 13.4.1 Tray 4 Feeder (TTM).................................................................................... 4-106
REP 13.5.1 Tray 3 Feeder (TTM).................................................................................... 4-109
REP 13.6.1 Feed/Retard/Nudger Roll (TTM) .................................................................. 4-111
REP 13.8.1 TTM PWB .................................................................................................... 4-112
15. DADF
REP 15.1.1 DADF........................................................................................................... 4-113
REP 15.1.2 DADF Platen Cushion.................................................................................. 4-115
REP 15.2.1 DADF Document Tray.................................................................................. 4-116
REP 15.2.2 DADF Feeder Assembly .............................................................................. 4-118
REP 15.2.3 DADF Front Cover ....................................................................................... 4-120
REP 15.2.4 DADF Rear Cover........................................................................................ 4-120
REP 15.3.1 DADF PWB.................................................................................................. 4-122
REP 15.3.2 Left Counter Balance ................................................................................... 4-123
REP 15.3.3 Right Counter Balance................................................................................. 4-124
REP 15.4.1 Retard Roll................................................................................................... 4-125
REP 15.4.2 Top Cover Assembly.................................................................................... 4-127
REP 15.6.1 Nudger Roll, Feed Roll................................................................................. 4-132
REP 15.8.1 Registration Roll........................................................................................... 4-137
16. SB Finisher
REP 16.1.1 H-Transport Assembly ................................................................................. 4-143
REP 16.1.2 Hole Punch Assembly.................................................................................. 4-143
service-repair-manual.com
June 2008 WorkCentre 5222, 5225, 5230
Revision
Repairs and Adjustments
REP 16.1.3 H-Transport
REP 16.1.4 H-Transport
REP 16.2.1 SB-Finisher Undocking................................................................................ 4-145
REP 16.2.2 Front Cover Assembly ................................................................................. 4-146
REP 16.2.3 Rear Upper Cover........................................................................................ 4-147
REP 16.2.4 Rear Lower Cover........................................................................................ 4-147
REP 16.2.5 Eject Cover .................................................................................................. 4-148
REP 16.2.6 Foot Cover................................................................................................... 4-151
REP 16.2.7 Stacker Lower Cover ................................................................................... 4-151
REP 16.2.8 Stacker Upper Cover ................................................................................... 4-152
REP 16.2.9 Stack Height Sensors 1 and 2 ..................................................................... 4-152
REP 16.2.10 Sub Paddle Solenoid Assembly................................................................. 4-153
REP 16.2.11 Finisher Stapler Move Motor...................................................................... 4-153
REP 16.2.12 Finisher Stapler Assembly......................................................................... 4-155
REP 16.2.13 Compiler Tray Assembly............................................................................ 4-156
REP 16.2.14 Folder Knife Assembly............................................................................... 4-166
REP 16.2.15 Stacker Elevator Motor .............................................................................. 4-167
REP 16.2.16 Stacker Tray .............................................................................................. 4-167
REP 16.2.18 Eject Belt.................................................................................................... 4-168
REP 16.2.19 Eject Motor Assembly................................................................................ 4-168
REP 16.2.21 Finisher PWB............................................................................................. 4-169
REP 16.2.22 Finisher LVPS............................................................................................ 4-169
REP 16.2.23 Eject Motor................................................................................................. 4-170
REP 16.2.24 Front/Rear Tamper Motor.......................................................................... 4-170
REP 16.2.25 Front/Rear Tamper Home Sensors ........................................................... 4-171
REP 16.2.26 Compiler No Paper Sensor........................................................................ 4-171
REP 16.2.27 Front/Rear Carriage Assembly .................................................................. 4-172
REP 16.3.1 Booklet PWB................................................................................................ 4-173
REP 16.3.2 Booklet Maker Assembly ............................................................................. 4-174
REP 16.3.3 Booklet Front Cover..................................................................................... 4-176
REP 16.3.4 Booklet Rear Cover ..................................................................................... 4-177
REP 16.3.5 Booklet Top Cover....................................................................................... 4-179
REP 16.3.6 Booklet PWB Cover..................................................................................... 4-179
REP 16.3.7 Booklet Left Cover ....................................................................................... 4-180
REP 16.3.8 Booklet Front/Rear Stapler .......................................................................... 4-180
REP 16.3.9 Booklet Stapler Move Motor ........................................................................ 4-182
22. A Finisher
REP 22.1 Intergrated Office Finisher .............................................................................. 4-185
REP 22.3.1 Paddle Belt .................................................................................................. 4-187
REP 22.3.2 Sub Paddle Solenoid ................................................................................... 4-189
REP 22.4.1 Exit Roll Assembly....................................................................................... 4-191
REP 22.4.2 Staple Assembly.......................................................................................... 4-193
REP 22.4.3 Set Clamp Home Sensor............................................................................. 4-194
REP 22.4.4 Exit Roll Assembly....................................................................................... 4-196
REP 22.5.1 Pinch Roll..................................................................................................... 4-198
REP 22.5.2 Finisher Entrance Sensor ............................................................................ 4-198
REP 22.5.3 Compile Exit Sensor .................................................................................... 4-200
REP 22.5.4 Main Paddle Shaft Assembly....................................................................... 4-201
REP 22.5.5 Lower Chute Assembly................................................................................ 4-203
REP 22.6.1 ENT Roll Assembly...................................................................................... 4-206
REP 22.6.2 Upper Chute Assembly................................................................................ 4-208
REP 22.7.1 Finisher Control PWB .................................................................................. 4-209
REP 22.8.1 Stacker Tray Assembly................................................................................ 4-210
REP 22.8.2 Stacker Shaft Assembly............................................................................... 4-211
REP 22.8.3 Stacker Motor............................................................................................... 4-214
REP 22.8.4 Stacker Stack Sensor .................................................................................. 4-216
REP 22.9.1 Compile Assembly....................................................................................... 4-216
REP 22.9.2 Set Clamp Shaft........................................................................................... 4-218
REP 22.9.3 Eject Belts.................................................................................................... 4-220
REP 22.9.4 Eject/Set Clamp Motor Assembly ................................................................ 4-221
REP 22.9.5 Rear Tamper Home Sensor......................................................................... 4-223
REP 22.9.6 Eject Shaft Assembly................................................................................... 4-225
REP 22.10.1 Front/Rear Tamper Motor Assembly.......................................................... 4-226
REP 22.10.2 Front Tamper Home Sensor ...................................................................... 4-228
REP 22.10.3 Eject Clamp Home Sensor......................................................................... 4-229
REP 22.10.4 Stack Height Sensor .................................................................................. 4-231
7. HCF
ADJ 7.1.2 HCF Side Edge Registration .......................................................................... 4-233
9. Electrical Components
ADJ 9.1.1 IOT Lead Edge/Side Edge Registration ......................................................... 4-235
ADJ 9.2.1 Edge Erase Value Adjustment........................................................................ 4-237
ADJ 9.3.1 Firmware Version Downloading...................................................................... 4-238
11. IIT
ADJ 11.1.1 IIT Lead Edge/Side Edge Registration ......................................................... 4-239
ADJ 11.2.1 Reduce/Enlarge Adjustment......................................................................... 4-240
ADJ 11.6.1 Full/Half Rate Carriage Position Adjustment ................................................ 4-241
15. DADF
ADJ 15.1.1 DADF Side Edge Registration...................................................................... 4-245
ADJ 15.1.3 DADF Non-Standard Sized Original Customized Registration Function...... 4-246
ADJ 15.1.4 DADF Lead Edge Registration ..................................................................... 4-247
ADJ 15.1.5 DADF Height Adjustment ............................................................................. 4-249
ADJ 15.1.6 DADF Position (Skew) Adjustment............................................................... 4-250
service-repair-manual.com
June, 2008
5-1
WorkCentre 5222, 5225, 5230
Parts List
Revision
5 Parts List
Overview
Introduction ..................................................................................................................... 5-3
Subsystem Information ................................................................................................... 5-4
Symbology ...................................................................................................................... 5-5
Parts Lists
1. Drives
PL 1.1 Main Drive............................................................................................................ 5-7
2. Paper Transportation
PL 2.1 Tray, Feeder 1/2 Assembly.................................................................................. 5-8
PL 2.2 Tray 1/2................................................................................................................ 5-9
PL 2.3 Feeder 1/2 Assembly........................................................................................... 5-10
PL 2.4 Registration.......................................................................................................... 5-11
PL 2.5 Vertical Transport Cover...................................................................................... 5-12
PL 2.6 Transfer Cover Assembly .................................................................................... 5-13
PL 2.7 L/H Upper Chute Assembly ................................................................................. 5-14
PL 2.8 L/H Upper Cover Assembly ................................................................................. 5-15
PL 2.9 Envelope Tray Assembly ..................................................................................... 5-16
3. ROS
PL 3.1 ROS ..................................................................................................................... 5-17
4. Xerographics/Develoment
PL 4.1 CRU, Toner Cartridge.......................................................................................... 5-18
PL 4.2 Toner System ...................................................................................................... 5-19
5. Fuser
PL 5.1 Fuser Unit ............................................................................................................ 5-20
6. Exit
PL 6.1 Exit....................................................................................................................... 5-21
PL 6.2 Exit 1.................................................................................................................... 5-22
PL 6.3 L/H Upper Chute Assembly ................................................................................. 5-23
PL 6.4 Tray Guide Assembly .......................................................................................... 5-24
PL 6.5 Tray Guide Assembly .......................................................................................... 5-25
7. MSI
PL 7.1 MSI Assembly...................................................................................................... 5-26
PL 7.2 Lower Frame Assembly....................................................................................... 5-27
PL 7.3 MSI Tray Assembly.............................................................................................. 5-28
8. Duplex
PL 8.1 Duplex Unit .......................................................................................................... 5-29
PL 8.2 Inner Chute Assembly ......................................................................................... 5-30
9. Electrical Components
PL 9.1 Electrical .............................................................................................................. 5-31
PL 9.2 ESS......................................................................................................................5-32
PL 9.3 FAX Unit............................................................................................................... 5-33
PL 9.4 Wire Harnesses ................................................................................................... 5-34
10. Covers
PL 10.1 Cover-Front, Left................................................................................................ 5-35
PL 10.2 Cover-Rear, Right.............................................................................................. 5-36
11. IIT
PL 11.1 Platen/Cover ...................................................................................................... 5-37
PL 11.2 Control Panel ..................................................................................................... 5-38
PL 11.3 Platen Glass....................................................................................................... 5-39
PL 11.4 CCD PWB, Sensor............................................................................................. 5-40
PL 11.5 Carriage Cable/Motor......................................................................................... 5-41
PL 11.6 Full/Half Rate Carriage ...................................................................................... 5-42
12. Tray Module-2T
PL 12.1 Tray, Feeder Assembly-2 Tray .......................................................................... 5-43
PL 12.2 Tray 3/4 Assembly-2 Tray.................................................................................. 5-44
PL 12.3 Tray 3/4 Feeder- 2 Tray..................................................................................... 5-45
PL 12.4 Left Cover-2 Tray............................................................................................... 5-46
PL 12.5 Takeaway Roll-2 Tray........................................................................................ 5-47
PL 12.6 Electrical-2 Tray................................................................................................. 5-48
PL 12.7 Cover-2 Tray...................................................................................................... 5-49
13. Tray Module-TT
PL 13.1 Tray 3/4 Assembly-Tandem............................................................................... 5-50
PL 13.2 Tray 3 Assembly-Tandem.................................................................................. 5-51
PL 13.3 Tray 4 Assembly-Tandem.................................................................................. 5-52
PL 13.4 Paper Feed (1/2)-Tandem ................................................................................. 5-53
PL 13.5 Paper Feed (2/2)-Tandem ................................................................................. 5-54
PL 13.6 Tray 3/4 Feeder-Tandem Tray........................................................................... 5-55
PL 13.7 Left Cover Assembly-Tandem ........................................................................... 5-56
PL 13.8 Electrical-Tandem Tray...................................................................................... 5-57
PL 13.9 Cover-Tandem Tray........................................................................................... 5-58
14. Mobile Stand
PL 14.1 Mobile Stand...................................................................................................... 5-59
15. DADF
PL 15.1 DADF ................................................................................................................. 5-60
PL 15.2 DADF Component Cover................................................................................... 5-61
PL 15.3 DADF Base Cover ............................................................................................. 5-62
PL 15.4 DADF Feeder Component ................................................................................. 5-63
PL 15.5 Top Cover Component....................................................................................... 5-64
PL 15.6 Takeaway Pinch Roll, Nudger Motor, Nudger/Feed Roll ................................... 5-65
PL 15.7 DADF Feeder-Chute.......................................................................................... 5-66
PL 15.8 DADF Feeder-Roll ............................................................................................. 5-67
PL 15.9 Motor Unit Assembly.......................................................................................... 5-68
PL 15.10 DADF Document Tray...................................................................................... 5-69
ir-manual.com
June, 2008
5-2 WorkCentre 5222, 5225, 5230
Revision
Parts List
18. HCF
PL 18.1 HCF Unit............................................................................................................ 5-70
PL 18.2 HCF Tray 6 (1 of 2)............................................................................................ 5-71
PL 18.3 HCF Tray 6 (2 of 2)............................................................................................ 5-72
PL 18.4 HCF Feeder (1 of 3)........................................................................................... 5-73
PL 18.5 HCF Feeder (2 of 3)........................................................................................... 5-74
PL 18.6 HCF Feeder (3 of 3)........................................................................................... 5-75
PL 18.7 HCF Top Cover Unit .......................................................................................... 5-76
PL 18.8 HCF Electrical and Rail...................................................................................... 5-77
22. Integrated Office Finisher
PL 22.1 Finisher Assembly (Part 1 of 2) (Integrated Office Finisher).............................. 5-78
PL 22.2 Finisher Assembly (Part 2 of 2) (Integrated Office Finisher).............................. 5-79
PL 22.3 Stacker Base Assembly (Part 1 of 5) (Integrated Office Finisher) ..................... 5-80
PL 22.4 Stacker Base Assembly (Part 2 of 5) (Integrated Office Finisher) ..................... 5-81
PL 22.5 Stacker Base Assembly (Part 3 of 5) (Integrated Office Finisher) ..................... 5-82
PL 22.6 Stacker Base Assembly (Part 4 of 5) (Integrated Office Finisher) ..................... 5-83
PL 22.7 Stacker Base Assembly (Part 5 of 5) (Integrated Office Finisher) ..................... 5-84
PL 22.8 Stacker Tray Assembly (Integrated Office Finisher).......................................... 5-85
PL 22.9 Compile Assembly (Part 1 of 2) (Integrated Office Finisher) ............................. 5-86
PL 22.10 Compile Assembly (Part 2 of 2) (Integrated Office Finisher) ........................... 5-87
23. Office Finisher LX
PL 23.1 H-Transport Assembly (1 of 5) (Office Finisher LX)........................................... 5-88
PL 23.2 H - Transport Assembly (2 of 5) (Office Finisher LX)......................................... 5-89
PL 23.3 H - Transport Assembly (3 of 5) (Office Finisher LX)......................................... 5-90
PL 23.4 H - Transport Assembly (4 of 5) (Office Finisher LX)......................................... 5-91
PL 23.5 H - Transport Assembly (5 of 5) (Office Finisher LX)......................................... 5-92
PL 23.6 Finisher Covers (Office Finisher LX).................................................................. 5-93
PL 23.7 Finisher Stacker (Office Finisher LX)................................................................. 5-94
PL 23.8 Finisher Stapler (Office Finisher LX).................................................................. 5-95
PL 23.9 Finisher Eject (1 of 5) (Office Finisher LX)......................................................... 5-96
PL 23.10 Finisher Eject (2 of 5) (Office Finisher LX)....................................................... 5-97
PL 23.11 Finisher Eject (3 of 5) (Office Finisher LX)....................................................... 5-98
PL 23.12 Finisher Eject (4 of 5) (Office Finisher LX)....................................................... 5-99
PL 23.13 Finisher Eject (5 of 5) (Office Finisher LX)....................................................... 5-100
PL 23.14 Finisher Exit/Folder Assembly (Office Finisher LX) ......................................... 5-101
PL 23.15 Folder Assembly (Office Finisher LX).............................................................. 5-102
PL 23.16 Finisher Electrical (Office Finisher LX) ............................................................ 5-103
PL 23.17 Booklet Cover (Office Finisher LX) .................................................................. 5-104
PL 23.18 Booklet Stapler Assembly (Office Finisher LX)................................................ 5-105
PL 23.19 Booklet Front Stapler Assembly (Office Finisher LX) ...................................... 5-106
PL 23.20 Booklet Rear Stapler Assembly (Office Finisher LX)....................................... 5-107
PL 23.21 Booklet Electrical (Office Finisher LX) ............................................................. 5-108
Common Hardware
Common Hardware......................................................................................................... 5-109
Part Number Index.......................................................................................................... 5-110
service-repair-manual.com
June, 2008
6-1
WorkCentre 5222, 5225, 5230
General Procedures
Revision
6 General Procedures and Information
How to use UI Diagnostics
UI Diagnostic Mode......................................................................................................... 6-3
Various Reports
Jam Report......................................................................................................................6-5
Failure Report ................................................................................................................. 6-5
Shutdown Report ............................................................................................................ 6-6
Diagnostics (NVM)
NVM Read/Write ............................................................................................................. 6-7
IOT NVM List................................................................................................................... 6-8
IIT NVM List ....................................................................................................................6
-31
Controller & Fax NVM List............................................................................................... 6-44
Diagnostics (Others)
Serial Number/Billing Meter Data.................................................................................... 6-115
Reading HFSI.................................................................................................................. 6-116
Initialize HFSI Counters .................................................................................................. 6-117
Adjust Tone Up / Down ................................................................................................... 6-121
Tray5 (Bypass) Guide Adjustment .................................................................................. 6-122
Initialize NVM ..................................................................................................................6-123
Component Control......................................................................................................... 6-125
Hard Disk Diagnostic Program........................................................................................ 6-136
Test Pattern Print ............................................................................................................ 6-137
Webpage Administrator Password.................................................................................. 6-139
Center Tray Offsetting..................................................................................................... 6-140
E-Mail Icon ...................................................................................................................... 6-140
FAX Output Separation................................................................................................... 6-141
General Procedures
GP 1 Intermittent Problem RAP ...................................................................................... 6-143
GP 2 Fax Diagnostics ..................................................................................................... 6-144
GP 3 Resetting the Administrator Password................................................................... 6-146
GP 4 Replacing Billing PWBs ......................................................................................... 6-147
GP 5 Printing Reports ..................................................................................................... 6-148
GP 6 Special Boot Modes ............................................................................................... 6-149
GP 7 Country Code Setting............................................................................................. 6-150
GP 8 Firmware Version................................................................................................... 6-151
GP 9 Key Operator Log In............................................................................................... 6-152
General Information
Space Requirements....................................................................................................... 6-153
Product Specs................................................................................................................. 6-154
Common Tools................................................................................................................ 6-156
Product Tools and Test Patterns..................................................................................... 6-157
Log Book Storage ........................................................................................................... 6-157
Cleaning Materials .......................................................................................................... 6-158
Machine Consumables.................................................................................................... 6-158
Glossary of Terms........................................................................................................... 6-159
Change Tag Information
Change Tag Introduction................................................................................................. 6-161
IOT/Processor (P) Tags .................................................................................................. 6-161
service-repair-manual.com
June, 2008
7-1
WorkCentre 5222, 5225, 5230
Wiring Data
Revision
7 Wiring Data
7 Plug/Jack Locations Integrated Finisher
7.1.1 Plug/Jack Locations Integrated Finisher ................................................................ 7-3
7.1.2 Plug/Jack Illustrations ............................................................................................ 7-4
7 LX Finisher Plug/Jack Locations
LX Finisher Plug/Jack Locations..................................................................................... 7-7
7 HCF Plug/Jack Locations
HCF Plug/Jack Locations................................................................................................ 7-15
7 Plug/Jack Locations
Plug/Jack Locations ........................................................................................................ 7-17
7 Wirenets
IOT Wirenets ................................................................................................................... 7-45
HCF Wirenets.................................................................................................................. 7-60
Integrated Office Finisher Wirenets................................................................................. 7-63
Office Finisher LX Wirenets ............................................................................................ 7-66
7 BSDs
Chain 1 Standby Power .................................................................................................. 7-69
Chain 2 User Interface .................................................................................................... 7-73
Chain 3 Machine Run Control......................................................................................... 7-77
Chain 4 Start Print Power................................................................................................ 7-87
Chain 5 Document Transportation .................................................................................. 7-88
Chain 6 Imaging .............................................................................................................. 7-94
Chain 7 Paper Supply ..................................................................................................... 7-101
Chain 8 Paper Feed and Transportation......................................................................... 7-116
Chain 9 Xerographics...................................................................................................... 7-125
Chain 10 Copy Transportation and Fusing ..................................................................... 7-129
Chain 12 Finishing .......................................................................................................... 7-136
Chain 16 ESS.................................................................................................................. 7-162
Chain 17 FAX.................................................................................................................. 7-163
service repair-manual.com

Navigation menu