MOTOTRBO XPR 5350/XPR 5550 Mobile Radio Basic Service Manual Series/XPR5350 68009515001 B XPR5350

User Manual: -XPR Series/XPR5350 Basic service manual 68009515001-B

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Front Cover
Foreword
Document History
Table of Contents
List of Figures
List of Tables
Commercial Warranty
Chapter 1 Introduction
Chapter 2 Test Equipment and Service Aids
Chapter 3 Transceiver Performance Testing
Chapter 4 Radio Programming and Tuning
Chapter 5 Disassembly/Reassembly Procedures
Chapter 6 Basic Troubleshooting
Chapter 7 Accessories
- 7.1 Introduction
Appendix A Replacement Parts Ordering
Appendix B Motorola Service Centers
Appendix C Limited Level 3 Servicing
- C.1 Maintenance
- C.2 Component Location and Parts List
Glossary
Back Cover

PROFESSIONAL DIGITAL TWO-WAY RADIO

MOTOTRBO™ MOBILE

BASIC SERVICE MANUAL

XPR™ 5350 NUMERIC DISPLAY MOBILE (WITH BLUETOOTH & GPS)

XPR™ 5550 COLOR DISPLAY MOBILE (WITH BLUETOOTH & GPS)

Foreword

This manual covers all XPR™ 5000 Series Mobiles, unless otherwise specified. It includes all the information necessary to

maintain peak product performance and maximum working time, using levels 1 and 2 maintenance procedures. This level

of service goes down to the board replacement level and is typical of some local service centers, Motorola Authorized

Dealers, self-maintained customers, and distributors.

Product Safety and RF Exposure Compliance

ATTENTION!

This radio is restricted to occupational use only to satisfy FCC RF energy exposure requirements.

Before using this product, read the RF energy awareness information and operating instructions in

the Product Safety and RF Exposure booklet enclosed with your radio (Motorola Publication part

number 6881095C99) to ensure compliance with RF energy exposure limits.

For a list of Motorola-approved antennas, and other accessories, visit the following web site which

lists approved accessories:http://www.motorolasolutions.com

Computer Software Copyrights

The Motorola products described in this manual may include copyrighted Motorola computer programs stored in

semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain

exclusive rights for copyrighted computer programs, including, but not limited to, the exclusive right to copy or reproduce

in any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in

the Motorola products described in this manual may not be copied, reproduced, modified, reverse-engineered, or

distributed in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola

products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the

copyrights, patents or patent applications of Motorola, except for the normal non-exclusive license to use that arises by

operation of law in the sale of a product.

Document Copyrights

No duplication or distribution of this document or any portion thereof shall take place without the express written

permission of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any form or by any

means, electronic or mechanical, for any purpose without the express written permission of Motorola.

Disclaimer

The information in this document is carefully examined, and is believed to be entirely reliable. However, no responsibility is

assumed for inaccuracies. Furthermore, Motorola reserves the right to make changes to any products herein to improve

readability, function, or design. Motorola does not assume any liability arising out of the applications or use of any product

or circuit described herein; nor does it cover any license under its patent rights nor the rights of others.

Trademarks

MOTOROLA, MOTO, MOTOROLA SOLUTIONS and the Stylized M logo are trademarks or registered trademarks of

Motorola Trademark Holdings, LLC and are used under license. All other trademarks are the property of their respective

owners.

These servicing instructions are for use by qualified personnel only. To

reduce the risk of electric shock, do not perform any servicing other than

that contained in the Operating Instructions unless you are qualified to do

so. Refer all servicing to qualified service personnel.

Before using this product, read the operating instructions for safe usage

contained in the Product Safety and RF Exposure booklet enclosed with

your radio.

C a u t i o n

Notes

iii

Document History

The following major changes have been implemented in this manual since the previous edition.

Edition Description Date

68009515001-A Initial Release. Dec., 2011

68009515001-B Added UHF2 Band Information.

Updated Table 3-6 Transmitter Performance

Checks, Table 5-4 Color Display Control Head

Exploded View Parts List and Table 5-5 Numeric

Display Control Head Exploded View Parts List.

Dec. 2012

Notes

Table of Contents v

Table of Contents

Foreword..........................................................................................................i

Product Safety and RF Exposure Compliance.............................................................................................i

Computer Software Copyrights ....................................................................................................................i

Document Copyrights...................................................................................................................................i

Disclaimer.....................................................................................................................................................i

Trademarks ..................................................................................................................................................i

Document History ........................................................................................ iii

Commercial Warranty ...................................................................................xi

Limited Warranty ........................................................................................................................................xi

MOTOROLA COMMUNICATION PRODUCTS..............................................................................xi

I. What This Warranty Covers And For How Long .....................................................................xi

II. General Provisions ................................................................................................................ xii

III. State Law Rights ..................................................................................................................xii

IV. How To Get Warranty Service ............................................................................................. xii

V. What This Warranty Does Not Cover.................................................................................... xii

VI. Patent And Software Provisions ......................................................................................... xiii

VII. Governing Law................................................................................................................... xiii

Chapter 1 Introduction ......................................................................... 1-1

1.1 Notations Used in This Manual.................................................................................................... 1-1

1.2 Radio Description ........................................................................................................................ 1-1

1.3 Control Head Description............................................................................................................. 1-2

1.3.1 Control Head Controls (Color Display Model) ................................................................. 1-2

1.3.2 Control Head Controls (Numeric Display Model)............................................................. 1-3

1.4 MOTOTRBO Mobile Radio Model Numbering Scheme............................................................... 1-4

1.5 VHF High Power (136–174 MHz) Model Chart ........................................................................... 1-5

1.6 VHF Low Power (136–174 MHz) Model Chart ........................................................................... 1-6

1.7 UHF1 High Power (403–470 MHz) Model Chart ........................................................................ 1-7

1.8 UHF1 Low Power (403–470 MHz) Model Chart ........................................................................ 1-8

1.9 UHF2 (450–512 MHz) Model Chart ........................................................................................... 1-9

1.10 Specifications ........................................................................................................................... 1-10

Chapter 2 Test Equipment and Service Aids ..................................... 2-1

2.1 Recommended Test Equipment .................................................................................................. 2-1

2.2 Service Aids................................................................................................................................. 2-2

2.3 Programming Cables ................................................................................................................... 2-3

Chapter 3 Transceiver Performance Testing ..................................... 3-1

3.1 General ........................................................................................................................................ 3-1

3.2 Setup ........................................................................................................................................... 3-1

vi Table of Contents

3.3 Color Display Model Test Mode................................................................................................... 3-2

3.3.1 Entering Display Radio Test Mode .................................................................................. 3-2

3.3.2 RF Test Mode..................................................................................................................3-2

3.3.3 Color Display Test Mode ................................................................................................. 3-3

3.3.4 LED Test Mode................................................................................................................3-3

3.3.5 Backlight Test Mode ........................................................................................................3-3

3.3.6 Speaker Tone Test Mode ................................................................................................ 3-3

3.3.7 Earpiece Tone Test Mode ............................................................................................... 3-3

3.3.8 Audio Loopback Test Mode ............................................................................................. 3-4

3.3.9 Audio Loopback Earpiece Test Mode.............................................................................. 3-4

3.3.10 Button/Knob/PTT Test Mode ...........................................................................................3-4

3.4 Numeric Display Model Test Mode ..............................................................................................3-4

3.4.1 Entering Display Radio Test Mode .................................................................................. 3-4

3.4.2 RF Test Mode..................................................................................................................3-4

3.4.3 Display Test Mode...........................................................................................................3-5

3.4.4 LED Test Mode................................................................................................................3-5

3.4.5 Speaker Tone Test Mode ................................................................................................ 3-5

3.4.6 Earpiece Tone Test Mode ............................................................................................... 3-5

3.4.7 Audio Loopback Test Mode ............................................................................................. 3-5

3.4.8 Audio Loopback Earpiece Test Mode.............................................................................. 3-5

3.4.9 Button/Knob/PTT Test Mode ........................................................................................... 3-5

Chapter 4 Radio Programming and Tuning ....................................... 4-1

4.1 Introduction .................................................................................................................................. 4-1

4.2 Customer Programming Software Setup ..................................................................................... 4-1

4.3 AirTracer Application Tool............................................................................................................ 4-2

4.4 Radio Tuning Setup ..................................................................................................................... 4-3

Chapter 5 Disassembly/Reassembly Procedures ............................. 5-1

5.1 Introduction .................................................................................................................................. 5-1

5.2 Preventive Maintenance .............................................................................................................. 5-1

5.2.1 Inspection ........................................................................................................................ 5-1

5.2.2 Cleaning Procedures ....................................................................................................... 5-1

5.3 Safe Handling of CMOS and LDMOS Devices ............................................................................ 5-2

5.4 Repair Procedures and Techniques – General............................................................................ 5-4

5.5 Disassembling and Reassembling the Radio – General.............................................................. 5-5

5.6 Radio Disassembly – Detailed ..................................................................................................... 5-5

5.6.1 Control Head Removal ....................................................................................................5-5

5.6.2 Top Cover Removal.........................................................................................................5-6

5.6.3 Transceiver Board Removal ............................................................................................ 5-7

5.6.4 Disassembly of Color Display Control Head.................................................................. 5-14

5.6.5 Disassembly of Numeric Display Control Head ............................................................. 5-19

5.7 Radio Reassembly – Detailed.................................................................................................... 5-22

5.7.1 Color Display Control Head ........................................................................................... 5-22

5.7.2 Numeric Display Control Head ......................................................................................5-27

5.7.3 Radio Assembly.............................................................................................................5-32

5.7.4 Thermal Pad Replacement Procedure .......................................................................... 5-33

5.7.5 Transceiver Board Reassembly.....................................................................................5-35

5.7.6 Assemble Control Head to Radio Assembly.................................................................. 5-48

5.8 Exploded Mechanical Views and Parts Lists ............................................................................. 5-50

5.8.1 Radio Assembly Exploded View and Parts List ............................................................ 5-50

Table of Contents vii

5.8.2 Control Head Exploded Views and Parts Lists .............................................................. 5-52

5.9 Torque Chart.............................................................................................................................. 5-54

Chapter 6 Basic Troubleshooting ....................................................... 6-1

6.1 Introduction .................................................................................................................................. 6-1

6.1.1 High Power RF Precaution .............................................................................................. 6-1

6.2 Replacement Service Kit Procedures .......................................................................................... 6-1

6.3 Power-Up Error Codes ................................................................................................................ 6-2

6.4 Operational Error Codes.............................................................................................................. 6-2

Chapter 7 Accessories......................................................................... 7-1

7.1 Introduction .................................................................................................................................. 7-1

7.1.1 Audio ............................................................................................................................... 7-1

7.1.2 Speakers ......................................................................................................................... 7-1

7.1.3 Desktop Accessories ....................................................................................................... 7-1

7.1.4 Mounting Kits................................................................................................................... 7-2

7.1.5 Cables ............................................................................................................................. 7-2

7.1.6 Antennas ......................................................................................................................... 7-2

7.1.7 Bluetooth ......................................................................................................................... 7-4

7.1.8 Miscellaneous Accessories ............................................................................................. 7-4

Appendix A Replacement Parts Ordering..............................................A-1

A.1 Basic Ordering Information ..........................................................................................................A-1

A.2 Motorola Online ...........................................................................................................................A-1

A.3 Mail Orders ..................................................................................................................................A-1

A.4 Telephone Orders........................................................................................................................A-1

A.5 Fax Orders...................................................................................................................................A-1

A.6 Parts Identification .......................................................................................................................A-2

A.7 Product Customer Service...........................................................................................................A-2

Appendix B Motorola Service Centers...................................................B-1

B.1 Servicing Information ...................................................................................................................B-1

B.2 Motorola Service Center ..............................................................................................................B-1

B.3 Motorola Federal Technical Center .............................................................................................B-1

B.4 Motorola Canadian Technical Logistics Center ...........................................................................B-1

Appendix C Limited Level 3 Servicing...................................................C-1

C.1 Maintenance ................................................................................................................................C-1

C.2 Component Location and Parts List.............................................................................................C-1

Glossary.........................................................................................Glossary-1

viii List of Figures

List of Figures

Figure 1-1 Radio Control Head (Color Display Model) .......................................................................... 1-2

Figure 1-2 Radio Control Head (Numeric Display Model) .....................................................................1-3

Figure 1-3 Mobile Radio Model Numbering Scheme.............................................................................1-4

Figure 2-1 Mobile Front Programming Cable HKN6184_...................................................................... 2-3

Figure 2-2 Mobile & Repeater Rear Programming Cable PMKN4010_ ................................................ 2-3

Figure 2-3 Mobile & Repeater Rear Accessory Programming and Test Cable PMKN4016_ ................ 2-3

Figure 4-1 Customer Programming Software Setup from Front Connector .......................................... 4-1

Figure 4-2 Customer Programming Software Setup from Rear Accessory Connector ......................... 4-2

Figure 4-3 Customer Programming Software Setup with Test Box Connection ....................................4-2

Figure 4-4 Radio Tuning Equipment Setup ........................................................................................... 4-3

Figure 5-1 Typical Control Head Removal............................................................................................. 5-5

Figure 5-2 Flexible Connection Removal .............................................................................................. 5-6

Figure 5-3 Top Cover Removal (Image May Not Match Exact Product)................................................ 5-6

Figure 5-4 Expansion Board and Flex Removal (Image May Not Match Exact Product)......................5-7

Figure 5-5 GPS Nameplate Removal ....................................................................................................5-7

Figure 5-6 GPS Connector Nut Removal .............................................................................................. 5-8

Figure 5-7 GPS Cable Removal ............................................................................................................5-8

Figure 5-8 Option Board Removal (Image May Not Match Exact Product)........................................... 5-9

Figure 5-9 Acoustic Plug Removal ........................................................................................................ 5-9

Figure 5-10 Die Cast Main Shield Removal ..........................................................................................5-10

Figure 5-11 PA Screw Removal............................................................................................................. 5-11

Figure 5-12 Accessory Connector Removal..........................................................................................5-11

Figure 5-13 DC Connector Retention Clip Removal.............................................................................. 5-12

Figure 5-14 RF Connector Nut Removal ............................................................................................... 5-12

Figure 5-15 Transceiver Board Removal...............................................................................................5-13

Figure 5-16 Control Head Flex Removal ............................................................................................... 5-14

Figure 5-17 Volume/Channel Knob Removal ........................................................................................ 5-14

Figure 5-18 Control Head Screws and Speaker Removal..................................................................... 5-15

Figure 5-19 PCB Retainer Removal ...................................................................................................... 5-15

Figure 5-20 Control Head Board Removal ............................................................................................5-16

Figure 5-21 Power Button Removal ...................................................................................................... 5-16

Figure 5-22 Keypad Removal................................................................................................................ 5-17

Figure 5-23 Volume Encoder Seal and Mic Jack Seal Removal ...........................................................5-17

Figure 5-24 Display Pad Gasket Removal ............................................................................................ 5-18

Figure 5-25 Color Display Removal from PCB ......................................................................................5-18

Figure 5-26 Control Head Flex Removal ............................................................................................... 5-19

Figure 5-27 Volume/Channel Knob Removal ........................................................................................ 5-19

Figure 5-28 Control Head Board Removal ............................................................................................5-20

Figure 5-29 Power Button and Keypad Removal .................................................................................. 5-20

Figure 5-30 Speaker Removal (Optional) ..............................................................................................5-21

Figure 5-31 Volume Encoder Seal and Mic Jack Seal Removal ...........................................................5-21

Figure 5-32 Power Button Placement.................................................................................................... 5-22

Figure 5-33 Keypad Assembly............................................................................................................... 5-22

Figure 5-34 Assembly to Control Head Housing ................................................................................... 5-23

Figure 5-35 Assembling Color Display to PCB......................................................................................5-23

Figure 5-36 Assembling Mic Jack Seal and Display Pad Gasket.......................................................... 5-24

Figure 5-37 Assembling Control Head Board to Control Head Assembly ............................................. 5-24

Figure 5-38 Assembling PCB Retainer.................................................................................................. 5-25

Figure 5-39 Assembling Speaker ..........................................................................................................5-25

Figure 5-40 Orientation of Speaker ....................................................................................................... 5-26

List of Figures ix

Figure 5-41 Volume/Channel Knob Assembly....................................................................................... 5-26

Figure 5-42 Power Button Placement ................................................................................................... 5-27

Figure 5-43 Keypad Assembly .............................................................................................................. 5-27

Figure 5-44 Assembly to Control Head Housing ................................................................................... 5-28

Figure 5-45 Assembling Mic Jack Seal ................................................................................................. 5-28

Figure 5-46 Assemble Speaker ............................................................................................................. 5-29

Figure 5-47 Speaker Retainer Assembly............................................................................................... 5-29

Figure 5-48 Assembling Control Head Board to Control Head Assembly............................................. 5-30

Figure 5-49 Screw Sequence................................................................................................................ 5-30

Figure 5-50 Volume/Channel Knob Assembly....................................................................................... 5-31

Figure 5-51 Thermal Pads and Shield Gasketing on Chassis and Die Cast Main Shield ..................... 5-32

Figure 5-52 Chassis with Thermal Pads................................................................................................ 5-32

Figure 5-53 Replacing Regulator Thermal Pads ................................................................................... 5-33

Figure 5-54 Replacing Audio PA Thermal Pad...................................................................................... 5-34

Figure 5-55 Replacing Final Driver Thermal Pad .................................................................................. 5-34

Figure 5-56 Applying Thermal Grease .................................................................................................. 5-35

Figure 5-57 Placing the Transceiver Board in the Chassis ................................................................... 5-35

Figure 5-58 Inserting DC Retention Clip................................................................................................ 5-36

Figure 5-59 Inserting RF Lock Washer and Nut .................................................................................... 5-37

Figure 5-60 Screw Sequence to Compress PCB .................................................................................. 5-37

Figure 5-61 Installing PA Screws........................................................................................................... 5-38

Figure 5-62 Inserting Accessory Connector .......................................................................................... 5-38

Figure 5-63 Assembling Die Cast Main Shield onto Chassis ................................................................ 5-39

Figure 5-64 Screw Sequence to Tighten Die Cast Main Shield ............................................................ 5-40

Figure 5-65 RF Connector Nut Final Torque ......................................................................................... 5-40

Figure 5-66 Acoustic Plug Installation ................................................................................................... 5-41

Figure 5-67 Inspection of Cover Assembly with Seal............................................................................ 5-41

Figure 5-68 Assembling Cover onto Chassis ........................................................................................5-42

Figure 5-69 GPS Cable Installation....................................................................................................... 5-43

Figure 5-70 GPS Cable Installation....................................................................................................... 5-43

Figure 5-71 Flex Connection Connectors.............................................................................................. 5-44

Figure 5-72 Expansion Board Assembly ............................................................................................... 5-44

Figure 5-73 GPS Nameplate Assembly................................................................................................. 5-45

Figure 5-74 GPS Antenna Connector Assembly................................................................................... 5-45

Figure 5-75 Orientation of Option Board Flex to Option Board ............................................................. 5-46

Figure 5-76 Assemble Option Board to Radio Chassis (Image May Not Match Exact Product) ........... 5-46

Figure 5-77 Align Option Board to Mounting Holes............................................................................... 5-47

Figure 5-78 Assemble O-ring to Chassis (Image May Not Match Exact Product)................................. 5-48

Figure 5-79 Assemble Control Head to Chassis ................................................................................... 5-48

Figure 5-80 Flex Connection Connectors.............................................................................................. 5-49

Figure 5-81 Radio Assembly Exploded View ........................................................................................ 5-50

Figure 5-82 Color Display Control Head Exploded View....................................................................... 5-52

Figure 5-83 Numeric Display Control Head Exploded View .................................................................. 5-53

Figure C-1 PCB Top Side View..............................................................................................................C-1

Figure C-2 PCB Bottom Side View ........................................................................................................C-2

xList of Tables

List of Tables

Table 1-1 Radio Frequency Ranges and Power Levels....................................................................... 1-1

Table 2-1 Recommended Test Equipment ........................................................................................... 2-1

Table 2-2 Service Aids ......................................................................................................................... 2-2

Table 3-1 Initial Equipment Control Settings ........................................................................................ 3-1

Table 3-2 Front Panel Access Test Mode Displays.............................................................................. 3-2

Table 3-3 Test Environments................................................................................................................ 3-6

Table 3-4 Test Channel Spacing .......................................................................................................... 3-6

Table 3-5 Test Frequencies ................................................................................................................ 3-6

Table 3-6 Transmitter Performance Checks.........................................................................................3-7

Table 3-7 Receiver Performance Checks ............................................................................................3-8

Table 4-1 Radio Software Program Kit.................................................................................................4-1

Table 5-1 Lead Free Solder Wire Part Number List ............................................................................. 5-4

Table 5-2 Lead Free Solder Paste Part Number List ...........................................................................5-4

Table 5-3 Radio Exploded View Parts List .........................................................................................5-51

Table 5-4 Color Display Control Head (PMLN5678_) Exploded View Parts List................................ 5-52

Table 5-5 Numeric Display Control Head (PMLN5677_) Exploded View Parts List........................... 5-53

Table 5-6 Torque Specifications for Nuts and Screws........................................................................ 5-54

Table 6-1 Power-Up Error Codes.........................................................................................................6-2

Table 6-2 Operational Error Codes ...................................................................................................... 6-2

Table C-1. Component Parts List.......................................................................................................... C-2

Commercial Warranty xi

Commercial Warranty

Limited Warranty

MOTOROLA COMMUNICATION PRODUCTS

I. What This Warranty Covers And For How Long

MOTOROLA SOLUTIONS, INC. (“MOTOROLA”) warrants the MOTOROLA manufactured

Communication Products listed below (“Product”) against defects in material and workmanship

under normal use and service for a period of time from the date of purchase as scheduled below:

The mobiles additionally ship with a standard 1-year Repair Service Advantage (RSA)(for U.S.

customers) or 1-year Extended Warranty (for Canada customers). However, at the time of order, you

may choose to omit these warranties. For more RSA or Extended Warranty information, please refer

to the price pages or Motorola Online (https://www.motorola.com/businessonline) > Resource Center

> Services > Service Product Offerings > Repair Service Advantage or Extended Warranty.

Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts),

replace it (with a new or reconditioned Product), or refund the purchase price of the Product during

the warranty period provided it is returned in accordance with the terms of this warranty. Replaced

parts or boards are warranted for the balance of the original applicable warranty period. All replaced

parts of Product shall become the property of MOTOROLA.

This express limited warranty is extended by MOTOROLA to the original end user purchaser only

and is not assignable or transferable to any other party. This is the complete warranty for the Product

manufactured by MOTOROLA. MOTOROLA assumes no obligations or liability for additions or

modifications to this warranty unless made in writing and signed by an officer of MOTOROLA.

Unless made in a separate agreement between MOTOROLA and the original end user purchaser,

MOTOROLA does not warrant the installation, maintenance or service of the Product.

MOTOROLA cannot be responsible in any way for any ancillary equipment not furnished by

MOTOROLA which is attached to or used in connection with the Product, or for operation of the

Product with any ancillary equipment, and all such equipment is expressly excluded from this

warranty. Because each system which may use the Product is unique, MOTOROLA disclaims

liability for range, coverage, or operation of the system as a whole under this warranty.

XPR Series Digital Mobile Radios Two (2) Years

Product Accessories One (1) Year

xii Commercial Warranty

II. General Provisions

This warranty sets forth the full extent of MOTOROLA's responsibilities regarding the Product.

Repair, replacement or refund of the purchase price, at MOTOROLA's option, is the exclusive

remedy. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED

WARRANTIES, INCLUDING WITHOUT LIMITATION, IMPLIED WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO THE

DURATION OF THIS LIMITED WARRANTY. IN NO EVENT SHALL MOTOROLA BE LIABLE FOR

DAMAGES IN EXCESS OF THE PURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF

USE, LOSS OF TIME, INCONVENIENCE, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS

OR OTHER INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE

USE OR INABILITY TO USE SUCH PRODUCT, TO THE FULL EXTENT SUCH MAY BE

DISCLAIMED BY LAW.

III. State Law Rights

SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR

CONSEQUENTIAL DAMAGES OR LIMITATION ON HOW LONG AN IMPLIED WARRANTY

LASTS, SO THE ABOVE LIMITATION OR EXCLUSIONS MAY NOT APPLY.

This warranty gives specific legal rights, and there may be other rights which may vary from state to

state.

IV. How To Get Warranty Service

You must provide proof of purchase (bearing the date of purchase and Product item serial number)

in order to receive warranty service and, also, deliver or send the Product item, transportation and

insurance prepaid, to an authorized warranty service location. Warranty service will be provided by

Motorola through one of its authorized warranty service locations. If you first contact the company

which sold you the Product, it can facilitate your obtaining warranty service. You can also call

Motorola at 1-888-567-7347 US/Canada.

V. What This Warranty Does Not Cover

A. Defects or damage resulting from use of the Product in other than its normal and customary

manner.

B. Defects or damage from misuse, accident, water, or neglect.

C. Defects or damage from improper testing, operation, maintenance, installation, alteration,

modification, or adjustment.

D. Breakage or damage to antennas unless caused directly by defects in material workmanship.

E. A Product subjected to unauthorized Product modifications, disassemblies or repairs

(including, without limitation, the addition to the Product of non-Motorola supplied equipment)

which adversely affect performance of the Product or interfere with Motorola's normal

warranty inspection and testing of the Product to verify any warranty claim.

F. Product which has had the serial number removed or made illegible.

G. Freight costs to the repair depot.

H. A Product which, due to illegal or unauthorized alteration of the software/firmware in the

Product, does not function in accordance with MOTOROLA’s published specifications or the

FCC type acceptance labeling in effect for the Product at the time the Product was initially

distributed from MOTOROLA.

I. Scratches or other cosmetic damage to Product surfaces that does not affect the operation of

the Product.

J. Normal and customary wear and tear.

Commercial Warranty xiii

VI. Patent And Software Provisions

MOTOROLA will defend, at its own expense, any suit brought against the end user purchaser to the

extent that it is based on a claim that the Product or parts infringe a United States patent, and

MOTOROLA will pay those costs and damages finally awarded against the end user purchaser in

any such suit which are attributable to any such claim, but such defense and payments are

conditioned on the following:

A. that MOTOROLA will be notified promptly in writing by such purchaser of any notice of such

claim;

B. that MOTOROLA will have sole control of the defense of such suit and all negotiations for its

settlement or compromise; and

C. should the Product or parts become, or in MOTOROLA's opinion be likely to become, the

subject of a claim of infringement of a United States patent, that such purchaser will permit

MOTOROLA, at its option and expense, either to procure for such purchaser the right to

continue using the Product or parts or to replace or modify the same so that it becomes

noninfringing or to grant such purchaser a credit for the Product or parts as depreciated and

accept its return. The depreciation will be an equal amount per year over the lifetime of the

Product or parts as established by MOTOROLA.

MOTOROLA will have no liability with respect to any claim of patent infringement which is based

upon the combination of the Product or parts furnished hereunder with software, apparatus or

devices not furnished by MOTOROLA, nor will MOTOROLA have any liability for the use of ancillary

equipment or software not furnished by MOTOROLA which is attached to or used in connection with

the Product. The foregoing states the entire liability of MOTOROLA with respect to infringement of

patents by the Product or any parts thereof.

Laws in the United States and other countries preserve for MOTOROLA certain exclusive rights for

copyrighted MOTOROLA software such as the exclusive rights to reproduce in copies and distribute

copies of such Motorola software. MOTOROLA software may be used in only the Product in which

the software was originally embodied and such software in such Product may not be replaced,

copied, distributed, modified in any way, or used to produce any derivative thereof. No other use

including, without limitation, alteration, modification, reproduction, distribution, or reverse

engineering of such MOTOROLA software or exercise of rights in such MOTOROLA software is

permitted. No license is granted by implication, estoppel or otherwise under MOTOROLA patent

rights or copyrights.

VII. Governing Law

This Warranty is governed by the laws of the State of Illinois, USA.

xiv Commercial Warranty

Notes

Chapter 1 Introduction

1.1 Notations Used in This Manual

Throughout the text in this publication, you will notice the use of note and caution notations. These

notations are used to emphasize that safety hazards exist, and due care must be taken and

observed.

NOTE: An operational procedure, practice, or condition that is essential to emphasize.

1.2 Radio Description

The XPR 5000 series mobile radios are available in the following frequency ranges and power

levels.

These radios are among the most sophisticated two-way radios available. They have a

robust design for radio users who need high performance, quality, and reliability in their daily

communications. This architecture provides the capability of supporting a multitude of legacy and

advanced features resulting in a more cost-effective two-way radio communications solution.

CAUTION indicates a potentially hazardous situation which, if

not avoided, might result in equipment damage.

Table 1-1 Radio Frequency Ranges and Power Levels

Freq. Band Bandwidth Power Level

VHF 136–174 MHz 1–25 Watts

25–45 Watts

UHF B1 403–470 MHz 1–25 Watts

25–40 Watts

UHF B2 450–512 MHz 1–40 Watts

C a u t i o n

1-2 Introduction: Control Head Description

1.3 Control Head Description

The control head used with the radio has logic circuitry that operates the standard and optional

features built into the system.

The following illustrations show the typical radio control heads.

Figure 1-1 Radio Control Head (Color Display Model)

1.3.1 Control Head Controls (Color Display Model)

• POWER BUTTON – Turns the radio on and off.

• VOLUME/CHANNEL KNOB – Rotate clockwise to increase volume level; rotate

counterclockwise to decrease volume level. Push knob to activate channel function; rotate

clockwise and counterclockwise to select channel.

• LED INDICATORS – Red, yellow and green light-emitting diodes indicate operating status.

• LCD (Liquid Crystal Display) – 160x72 display provides visual information about many radio

features.

• OK/MENU BUTTON – One button to provide menu navigation and selection interface.

• PROGRAMMABLE BUTTONS – Four buttons are field programmable using the CPS.

• SCROLL UP/DOWN BUTTONS – Press buttons to scroll.

• RETURN/HOME BUTTON – One button which quickly brings you to the home page.

Scroll Up/Down

LCD Screen

Volume/Channel Knob

Power Button

Speaker

Return/Home Button

Programmable Buttons

Mic Connector

LED

Indicators

OK/Menu Button

Introduction: Control Head Description 1-3

Figure 1-2 Radio Control Head (Numeric Display Model)

1.3.2 Control Head Controls (Numeric Display Model)

• POWER BUTTON – Turns the radio on and off.

• VOLUME/CHANNEL KNOB – Rotate clockwise to increase volume level; rotate

counterclockwise to decrease volume level. Push knob to activate channel function; rotate

clockwise and counterclockwise to select channel.

• LED INDICATORS – Red, yellow and green light-emitting diodes indicate operating status.

• LED NUMERIC DISPLAY – Two digit numeric display.

• PROGRAMMABLE BUTTONS – Four buttons are field programmable using the CPS.

P1 P2 P3

Volume/Channel Knob

Power Button

LED

Indicators LED Display

Programmable Buttons

Speaker

Mic Connector

1-4 Introduction: MOTOTRBO Mobile Radio Model Numbering Scheme

1.4 MOTOTRBO Mobile Radio Model Numbering Scheme

Figure 1-3 Mobile Radio Model Numbering Scheme

Model No.Example : AA M 2 8 Q P H 9 L A 1 A N

Position : 1 2 3 4 5 6 7 8 9 10 11 12

Unique Variations

N: Standard Package

Version Letter

Feature Level

1: Mini-U (Mobile)

2: BNC (Mobile)

Primary System Type

A: Conventional

B: Trunking

C: Analog Only

Primary Operation

J: Basic (No GPS, No Bluetooth)

K: GPS and Bluetooth

L: GPS Only

M: Bluetooth Only

Channel Information

9: Variable/Programmable

Channel Spacing

Power Level

N: 1–25W

P: 25–40W

Q: 25–45W

R: 1–40W

M: 10–35W

MOTOTRBO Mobile

XPR 5000 Series : 28

Band

VPhysical Packages

C: Low Tier (Numeric Display)

H: Mid Tier (Monochrome Display)

N: High Tier (Color Display)

Mobile

Z: Asia

LA: Latin America

A: North America (except Mexico)

MD: Europe/Middle East/

Africa/Australia

: 136–174 MHz

: 217–222 MHz

: 300–400 MHz

: 403–470 MHz

: 450–512 MHz

: 450–520 MHz

: 806–941 MHz

: 806–870 MHz

Introduction: VHF High Power (136–174 MHz) Model Chart 1-5

1.5 VHF High Power (136–174 MHz) Model Chart

VHF 136–174 MHz 25–45W, Mini-U

Model Description

AAM28JQC9KA1_N 136–174 MHz, 25–45W, MOTOTRBO XPR 5350 Numeric Display

Mobile with Bluetooth and GPS

AAM28JQN9KA1_N 136–174 MHz, 25–45W, MOTOTRBO XPR 5550 Color Display

Mobile with Bluetooth and GPS

Item Description

XXPMUD2567_S *Service Kit, VHF, 25–45W

X X PMLN6042_S Service Kit, Bluetooth and GPS Expansion Board

XXPMLN5718_S Service Kit, Generic Option Board

X PMLN5677_ Numeric Display Model Control Head

XPMLN5678_ Color Display Model Control Head

X X 68009508001 Mobile Quick Reference Guide and Safety Booklet

X = Item Included

* = Service Kit is the main board only

_ = the latest version kit. When ordering a kit, refer to your specific kit for the suffix number.

1-6 Introduction: VHF Low Power (136–174 MHz) Model Chart

1.6 VHF Low Power (136–174 MHz) Model Chart

VHF 136–174 MHz 1–25W, Mini-U

Model Description

AAM28JNC9KA1_N 136–174 MHz, 1–25W, MOTOTRBO XPR 5350 Numeric Display

Mobile with Bluetooth and GPS

AAM28JNN9KA1_N 136–174 MHz, 1–25W, MOTOTRBO XPR 5550 Color Display

Mobile with Bluetooth and GPS

Item Description

XXPMUD2566_S *Service Kit , VHF, 1–25W

X X PMLN6042_S Service Kit, Bluetooth and GPS Expansion Board

XXPMLN5718_S Service Kit, Generic Option Board

X PMLN5677_ Numeric Display Model Control Head

XPMLN5678_ Color Display Model Control Head

X X 68009508001 Mobile Quick Reference Guide and Safety Booklet

X = Item Included

* = Service Kit is the main board only

_ = the latest version kit. When ordering a kit, refer to your specific kit for the suffix number.

Introduction: UHF1 High Power (403–470 MHz) Model Chart 1-7

1.7 UHF1 High Power (403–470 MHz) Model Chart

UHF1 403–470 MHz 25–40W, Mini-U

Model Description

AAM28QPC9KA1_N 403–470 MHz, 25–40W, MOTOTRBO XPR 5350 Numeric Display

Mobile with Bluetooth and GPS

AAM28QPN9KA1_N 403–470 MHz, 25–40W, MOTOTRBO XPR 5550 Color Display

Mobile with Bluetooth and GPS

Item Description

XXPMUE3649_S *Service Kit, UHF1, 25–40W

X X PMLN6042_S Service Kit, Bluetooth and GPS Expansion Board

XXPMLN5718_S Service Kit, Generic Option Board

X PMLN5677_ Numeric Display Model Control Head

XPMLN5678_ Color Display Model Control Head

X X 68009508001 Mobile Quick Reference Guide and Safety Booklet

X = Item Included

* = Service Kit is the main board only

_ = the latest version kit. When ordering a kit, refer to your specific kit for the suffix number.

1-8 Introduction: UHF1 Low Power (403–470 MHz) Model Chart

1.8 UHF1 Low Power (403–470 MHz) Model Chart

UHF1 403–470 MHz 1–25W, Mini-U

Model Description

AAM28QNC9KA1_N 403–470 MHz, 1–25W, MOTOTRBO XPR 5350 Numeric Display

Mobile with Bluetooth and GPS

AAM28QNN9KA1_N 403–470 MHz, 1–25W, MOTOTRBO XPR 5550 Color Display

Mobile with Bluetooth and GPS

Item Description

X X PMUE3645_S *Service Kit, UHF1, 1–25W

X X PMLN6042_S Service Kit, Bluetooth and GPS Expansion Board

X X PMLN5718_S Service Kit, Generic Option Board

X PMLN5677_ Numeric Display Model Control Head

XPMLN5678_ Color Display Model Control Head

X X 68009508001 Mobile Quick Reference Guide and Safety Booklet

X = Item Included

* = Service Kit is the main board only

_ = the latest version kit. When ordering a kit, refer to your specific kit for the suffix number.

Introduction: UHF2 (450–512 MHz) Model Chart 1-9

1.9 UHF2 (450–512 MHz) Model Chart

UHF2 450–512 MHz 1–40W, Mini-U

Model Description

AAM28TRC9KA1_N 450–512 MHz, 1–40W, MOTOTRBO XPR 5350 Numeric Display

Mobile with Bluetooth and GPS

AAM28TRN9KA1_N 450–512 MHz, 1–40W, MOTOTRBO XPR 5550 Color Display

Mobile with Bluetooth and GPS

Item Description

X X PMUE4140_S *Service Kit, UHF B2, 1–40W

X X PMLN6042_S Service Kit, Bluetooth and GPS Expansion Board

X X PMLN5718_S Service Kit, Generic Option Board

X PMLN5677_ Numeric Display Model Control Head

XPMLN5678_ Color Display Model Control Head

X X 68009508001 Mobile Quick Reference Guide and Safety Booklet

X = Item Included

* = Service Kit is the main board only

_ = the latest version kit. When ordering a kit, refer to your specific kit for the suffix number.

1-10 Introduction: Specifications

1.10 Specifications

General

Specification VHF UHF1 UHF2

Model: Numeric

Display

Color

Display

Numeric

Display

Color

Display

Numeric

Display

Color

Display

Channel Capacity: 32 1000 32 1000 32 1000

Typical RF Output:

Low Power

High Power

1–25 W

25–45 W

1–25 W

25–40 W

–

1–40 W

Frequency Range: 136–174 MHz 403–470 MHz 450–512 MHz

Dimensions:

(HxWxL)

2.1 x 6.9 x 8.1 in

(53.3 x 175.3 x 205.7 mm)

Weight: 3.9 lbs. (1.8 kg)

Current Drain:

Standby

Rx @ rated audio

Transmit

0.81 A max

2 A max

1–25 W: 11.0 A max

25–40 W: 14.5 A max

25–45 W: 14.5 A max

FCC Description: 1–25 W:

ABZ99FT3086

25–45 W:

ABZ99FT3087

1–25 W:

ABZ99FT4087

25–40 W:

ABZ99FT4088

1–40 W:

ABZ99FT4085

IC Description: 1–25 W:

109AB-99FT3086

25–45 W:

109AB-99FT3087

1–25 W:

109AB-99FT4087

25–40 W:

109AB-99FT4088

1–40 W:

109AB-99FT4085

Introduction: Specifications 1-11

*Note: 20 kHz/25 kHz for Industry Canada only. UHF2 excludes 20 kHz.

Receiver

Specification VHF UHF1 UHF2

Model: Numeric

Display

Color

Display

Numeric

Display

Color

Display

Numeric

Display

Color

Display

Frequencies: 136–174 MHz 403–470 MHz 450–512 MHz

Channel Spacing: 12.5 kHz/20 kHz/25 kHz* 12.5 kHz/25 kHz

Analog

Sensitivity (12 dB

Sinad):

0.3 µV

0.22 µV (Typical)

Digital Sensitivity:

(5% BER)

0.25 µV

0.19 µV (Typical)

Intermodulation

TIA603D: 78 dB 75 dB

Adjacent Channel

Selectivity

TIA603D: 50 dB @ 12.5 kHz,

80 dB @ 25 kHz

50 dB @ 12.5 kHz,

75 dB @ 25 kHz

Spurious

Rejection

TIA603D: 80 dB 75 dB

Rated Audio: 3 W (Internal)

7.5 W (External – 8 ohms)

13 W (External – 4 ohms)

Audio Distortion @

Rated Audio:

3% (Typical)

Hum and Noise: -40 dB @ 12.5 kHz

-45 dB @ 20/25 kHz

-40 dB @ 12.5 kHz

-45 dB @ 25 kHz

Audio Response: TIA603D

Conducted

Spurious Emission

(TIA603D):

-57 dBm

1-12 Introduction: Specifications

*Note: 20 kHz/25 kHz for Industry Canada only. UHF2 excludes 20 kHz.

Transmitter

Specification VHF UHF1 UHF2

Model: Numeric

Display

Color

Display

Numeric

Display

Color

Display

Numeric

Display

Color

Display

Frequencies: 136–174 MHz 403–470 MHz 450–512 MHz

Channel Spacing: 12.5 kHz/20 kHz/25 kHz* 12.5 kHz/25 kHz

Frequency

Stability:

(-30°C to +60°C,

+25°C Ref)

±0.5 ppm

Power Output:

Low Power

High Power

1–25 W

25–45 W

1–25 W

25–40 W

–

1–40 W

Modulation

Limiting:

±2.5 kHz @ 12.5 kHz

±4.0 kHz @ 20 kHz

±5.0 kHz @ 25 kHz

±2.5 kHz @ 12.5 kHz

±5.0 kHz @ 25 kHz

FM Hum and Noise: -40 dB @ 12.5 kHz

-45 dB @ 20/25 kHz

-40 dB @ 12.5 kHz

-45 dB @ 25 kHz

Conducted/

Radiated

Emission:

-36 dBm <1 GHz

-30 dBm >1 GHz

Adjacent

Channel Power

(TIA603D):

60 dB @ 12.5 kHz

70 dB @ 20/25 kHz

60 dB @ 12.5 kHz

70 dB @ 25 kHz

Audio Response: TIA603D

Audio Distortion: 3%

FM Modulation 12.5 kHz: 11K0F3E

25 kHz: 16K0F3E

4FSK Digital

Modulation

12.5 kHz Data: 7K60F1D & 7K60FXD

12.5 kHz Voice: 7K60F1E & 7K60FXE

Combination of 12.5 kHz Voice & Data: 7K60F1W

Digital Vocoder

Type:

AMBE+2™

Digital Protocol: ETSI TS 102 361-1

ETSI TS 102 361-2

ETSI TS 102 361-3

Introduction: Specifications 1-13

Self-Quieter

VHF UHF1 UHF2

– – 489.000 MHz

GPS

Specification VHF UHF1 UHF2

Model: Numeric

Display

Color

Display

Numeric

Display

Color

Display

Numeric

Display

Color

Display

Accuracy specs are for long-term tracking (95th percentile values > 5 satellites

visible at a nominal -130 dBm signal strength).

TTFF (Time to First

Fix) Cold Start: < 1 minute

TTFF Hot Start: < 10 seconds

Horizontal

Accuracy:

< 5 meters

Bluetooth®

Specification VHF UHF1 UHF2

Model: Numeric

Display

Color

Display

Numeric

Display

Color

Display

Numeric

Display

Color

Display

Version: Supports Bluetooth 2.1 + EDR Specification.

Range: Class 2, 10 meters

1-14 Introduction: Specifications

Military Standards 810C, D, E, F & G

MIL-STD 810C MIL-STD 810D MIL-STD 810E MIL-STD 810F MIL-STD 810G

Method Proc./Cat Method Proc./Cat Method Proc./Cat Method Proc./Cat Method Proc./Cat

Low

Pressure

500.1 I500.2 II 500.3 II 500.4 II 500.5 II

High

Temperature

501.1 I, II 501.2 I/A1,

II/A1

501.3 I/A,

II/AI

501.4 I/HOT,

II/HOT

501.5 I/AI, II

Low

Temperature

502.1 I502.2 I/C3,

II/C1

502.3 I/C3,

II/C1

502.4 I/C3,

II/C1

502.5 I/C3, II

Temperature

Shock

503.1 – 503.2 I/A1/C3 503.3 I/AI/C3 503.4 I 503.5 I/C

Solar

Radiation

505.1 II 505.2 I505.3 I505.4 I505.5 I/A1

Rain 506.1 I, II 506.2 I, II 506.3 I, II 506.4 I, III 506.5 I, III

Humidity 507.1 II 507.2 II 507.3 II 507.4 –507.5 II - Aggra-

vated

Salt Fog 509.1 – 509.2 – 509.3 – 509.4 – 509.5 –

Dust 510.1 I510.2 I510.3 I510.4 I510.5 I

Vibration 514.2 VIII/F,

Curve-W

514.3 I/10,

II/3

514.4 I/10,

II/3

514.5 I/24 514.6 I/24

Shock 516.2 I, II 516.3 I, IV 516.4 I, IV 516.5 I, IV 516.6 I, IV,

V, VI

Environmental Specifications

Operating Temperature -30°C to +60°C

Storage Temperature -40°C to +85°C

Temperature Shock Per MIL-STD

Humidity Per MIL-STD

ESD IEC 61000-4-2 Level 3

Water and Dust Intrusion IP54, MIL-STD

Chapter 2 Test Equipment and Service Aids

2.1 Recommended Test Equipment

The list of equipment contained in Table 2-1 includes most of the standard test equipment required

for servicing Motorola mobile radios.

Table 2-1 Recommended Test Equipment

Equipment Characteristic Example Application

Service Monitor Can be used as a

substitute for items

marked with an asterisk

(*)

Aeroflex 2945B, Aeroflex 3920,

or equivalent

Frequency/deviation meter and

signal generator for wide-range

troubleshooting and alignment

Digital RMS

Multimeter*

100 µV to 300 V

5 Hz to 1 MHz

10 Meg Ohm Impedance

Fluke 179 or equivalent

(www.fluke.com)

AC/DC voltage and current

measurements. Audio voltage

measurements.

RF Signal

Generator*

100 MHz to 1 GHz

-130 dBM to +10 dBM

FM Modulation 0 kHz to

10 kHz

Agilent N5181

(www.agilent.com) or equivalent

Receiver measurements

Oscilloscope* 2 Channels

50 MHz Bandwidth

5 mV/div to 20 V/div

Tektronix TDS1001b

(www.tektronix.com) or

equivalent

Waveform measurements

Power Meter and

Sensor*

5% Accuracy

100 MHz to 500 MHz

50 Watts

Bird 43 Thruline Watt Meter

(www.bird-electronic.com) or

equivalent

Transmitter power output

measurements

RF Millivolt Meter 100 mV to 3 V RF

10 kHz to 1 GHz

Boonton 92EA

(www.boonton.com) or

equivalent

RF level measurements

Power Supply 0 V to 32 V

0 A to 20 A

B&K Precision 1790

(www.bkprecision.com) or

equivalent

Voltage supply

2-2 Test Equipment and Service Aids: Service Aids

2.2 Service Aids

Table 2-2 lists the service aids recommended for working on the radio. While all of these items are

available from Motorola, most are standard workshop equipment items, and any equivalent item

capable of the same performance may be substituted for the item listed.

Table 2-2 Service Aids

Motorola

Part Number Description Application

RLN4460_ Test Set Enables connection to audio/accessory jack. Allows

switching for radio testing.

RVN5115_ Customer Programming

Software on CD-ROM

Allows servicer to program radio parameters, tune and

troubleshoot radios.

PMKN4010_ Mobile & Repeater Rear

Programming Cable

Connects the radio’s rear connector to a USB port for

radio programming and data applications.

PMKN4016_ Mobile & Repeater Rear

Accessory Programming and

Test Cable

Connects the radio’s rear connector to a USB port for

radio programming, data applications, testing and

alignment.

PMKN4018_ Mobile & Repeater Rear

Accessory Connector Universal

Cable

Connects the radio’s rear connector to accessory

devices such as desk sets. Cable contains all 26 wires

and is unterminated at the user end.

HKN6184_ Mobile Front Programming Cable Connects the radio’s front connector to a USB port for

radio programming and data applications.

HPN4007_ Power Supply Provides the radio with power when bench testing.

PMEN4027_ Housing Eliminator Test Fixture used to bench test the radio PCB.

6686119B01 Control Head Dismantling Tool Assists in the removal of radio control head.

66012025001 Volume/Channel Knob Removal

Tool

Assists in the removal of the Volume/Channel knob.

66012020001 RFIC (U0000) Repair Stencil Fixture to screen solder paste onto the IC leads for

replacement.

Test Equipment and Service Aids: Programming Cables 2-3

2.3 Programming Cables

Figure 2-1 Mobile Front Programming Cable HKN6184_

Figure 2-2 Mobile & Repeater Rear Programming Cable PMKN4010_

Figure 2-3 Mobile & Repeater Rear Accessory Programming and Test Cable PMKN4016_

TABLE 2-3: WIRE DIAGRAM

26 PIN

ACCESSORY PORT CONNECTOR USB DB25P

NO. DESCRIPTION

3 VCC (5v) 1

2DATA - 2

1DATA + 3

GND 4

DRAIN WIRE AND BRAID SHELL

7SPEAKER -9

71EXT MIC11

17 DIGI IN I

(EXT PTT) 20

61GND61

1SPEAKER +01

DB 25 CONNECTOR

14 25

13 14

915±15

CABLE

1455±24

CABLE

TO MOBILE RADIO

ACCESSORY

CONNECTOR

VIEWED FROM

FRONT (PIN END)

OF CONNECTOR

226

14 25

USB CONNECTOR

2-4 Test Equipment and Service Aids: Programming Cables

Notes

Chapter 3 Transceiver Performance Testing

3.1 General

These radios meet published specifications through their manufacturing process by utilizing

high-accuracy laboratory-quality test equipment. The recommended field service equipment

approaches the accuracy of the manufacturing equipment with few exceptions. This accuracy must

be maintained in compliance with the manufacturer’s recommended calibration schedule.

NOTE: Although these radios function in digital and analog modes, all testing is done in analog mode.

3.2 Setup

Supply voltage is provided using a 13.8 VDC power supply. (Note: applying 13.8 VDC at the DC

power cable will ensure a minimum of 13.2 VDC at the DC connector of the radio). The equipment

required for alignment procedures is shown in the Radio Tuning Equipment Setup Diagram,

Figure 4-4.

Initial equipment control settings should be as indicated in Table 3-1. The remaining tables in this

chapter contain the following related technical data:

Table Number Title

3-2 Front Panel Access Test Mode Displays

3-3 Test Environments

3-4 Test Channel Spacing

3-5 Test Frequencies

3-6 Transmitter Performance Checks

3-7 Receiver Performance Checks

Table 3-1 Initial Equipment Control Settings

Service Monitor Power Supply Test Set

Monitor Mode: Power Monitor Voltage: 13.8 VDC Speaker set: A

RF Attenuation: -70 DC On/Standby:

Standby

Speaker/load:

Speaker

AM, CW, FM: FM Volt Range: 20 V PTT: OFF

Oscilloscope Source: Mod

Oscilloscope Horizontal: 10 mSec/Div

Oscilloscope Vertical: 2.5 kHz/Div

Oscilloscope Trigger: Auto

Monitor Image: Hi

Monitor Bandwidth: Narrow

Monitor Squelch: middle setting

Monitor Vol: 1/4 setting

Current: 20 A

3-2 Transceiver Performance Testing: Color Display Model Test Mode

3.3 Color Display Model Test Mode

3.3.1 Entering Display Radio Test Mode

1. Turn the radio on.

2. Within ten seconds after self test is complete, press button P2, five times in succession.

3. The radio beeps and will show a series of displays that will give information regarding various

version numbers and subscriber specific information. The displays are described in

Table 3-2.

NOTE: The radio stops at each display for 2 seconds before moving to the next information display.

If the information cannot fit into 1 line, the radio display scrolls automatically character by

character after 1 second to view the whole information. If the Top Navigation Button (S) is

pressed before the last information display, the radio shall suspend the information display

until the user presses Bottom Navigation Button ( T) to resume the information display. The

radio beeps for each button press. After the last display, RF Test Mode will be displayed.

3.3.2 RF Test Mode

When the radio is operating in its normal environment, the radio's microcontroller controls the RF

channel selection, transmitter key-up, and receiver muting, according to the customer codeplug

configuration. However, when the unit is on the bench for testing, alignment, or repair, it must be

removed from its normal environment via a special routine, called TEST MODE or air test.

In RF Test Mode, the display upon the first line is “RF Test”, together with the power level icon at the

right end of the first line. The display upon the second line is the test environment, the channel

number and channel spacing (“CSQ CHXX SP25”). The default test environment is CSQ.

1. Each short press of button P2 changes the test environment

(CSQ->TPL->DIG->USQ->CSQ). The radio beeps once when radio toggles to CSQ, beeps

twice for TPL, beeps three times for DIG and beeps four times for USQ.

NOTE: DIG is digital mode and other test environments are analog mode as described in

Table 3-3.

2. Each short press of button P1 toggles the channel spacing between 20 kHz, 25 kHz and

12.5 kHz. The radio beeps once when radio toggles to 20 kHz, beeps twice for 25 kHz and

beeps three times for 12.5 kHz.

Table 3-2 Front Panel Access Test Mode Displays

Name of Display Description Appears

Service Mode The literal string indicates the radio has entered test mode. Always

Host Version The version of host firmware. Always

DSP Version The version of DSP firmware. Always

Model Number The radio’s model number as programmed in the codeplug. Always

MSN The radio’s serial number as programmed in the codeplug. Always

FLASHCODE The FLASH codes as programmed in the codeplug. Always

RF Band The radio’s band. Always

Transceiver Performance Testing: Color Display Model Test Mode 3-3

3. Push and hold in the Volume/Channel knob for approximately two seconds to enter the

Channel mode. Turn the Volume/Channel knob clockwise to increase from channel 1 to

channel 14 or counterclockwise to decrease the channel number. The radio beeps in each

position. The channel test frequencies are described in Table 3-5.

NOTE: The Volume/Channel knob will stay in Channel mode until the Volume/Channel knob is

pushed in momentarily. This is not the case in normal operation.

3.3.3 Color Display Test Mode

1. Press and hold button P1 in RF Test Mode. The radio beeps once and momentarily displays

‘Display Test Mode’.

2. On the next button press, the negative image of Display Test Mode will appear.

3. With each successive button press, the display background will change from Red, to Green,

and then to Blue.

4. With each successive button press, a horizontal bar will increase in size and change color,

from Red, to Green, to Blue, to Black, back to Red, to Green, to Blue, to Black, and finally, the

entire display background will change to Red.

5. With each successive button press, vertical bars will grow and change color, from Red, to

Green, to Blue, to Black, back to Red, and finally, the entire display background will change to

Green.

6. On the next button press, the display will clear and 12 icons will appear at the top of the

display.

3.3.4 LED Test Mode

1. Press and hold button P1 after Display Test Mode. The radio beeps once and displays

“LED Test Mode”.

2. Upon any button press, the radio lights on the red LED and displays “Red LED On”.

3. Consequently, upon any button press, the red LED is turned off and the radio lights on the

green LED and displays “Green LED On”.

4. Consequently, upon any button press, the green LED is turned off and the radio shall light on

the yellow LED and displays “Yellow LED On”.

3.3.5 Backlight Test Mode

1. Press and hold button P1 after LED Test Mode. The radio beeps once and displays

“Backlight Test Mode”.

2. The radio lights on both LCD and keypad backlight together.

3.3.6 Speaker Tone Test Mode

1. Press and hold button P1 after Backlight Test Mode. The radio beeps once and displays

“Speaker Tone Test Mode”.

2. The radio generates a 1 kHz tone with the internal speaker.

3.3.7 Earpiece Tone Test Mode

1. Press and hold button P1 after Speaker Tone Test Mode. The radio beeps once and displays

“Earpiece Tone Test Mode”.

2. The radio generates a 1 kHz tone with the earpiece.

3-4 Transceiver Performance Testing: Numeric Display Model Test Mode

3.3.8 Audio Loopback Test Mode

1. Press and hold button P1 after Earpiece Tone Test Mode. The radio beeps once and

displays “Audio Loopback Test Mode”.

2. The radio shall route any audio on the mic to the internal speaker.

3.3.9 Audio Loopback Earpiece Test Mode

1. Press and hold button P1 after Audio Loopback Test Mode. The radio beeps once and

displays “Audio Loopback Earpiece Test Mode”.

2. The radio shall route any audio on the mic to the accessory earpiece.

3.3.10 Button/Knob/PTT Test Mode

1. Press and hold button P1 after Audio Loopback Earpiece Test Mode. The radio beeps once

and displays “Button Test” (line 1).

2. The radio also displays the button/knob/PTT Button Command Opcode (BCO) and state

(BCO/state) on the screen (line 2) upon any button state changes.

3. The radio must be powered off to end Test Mode.

3.4 Numeric Display Model Test Mode

3.4.1 Entering Display Radio Test Mode

1. Turn the radio on.

2. Within ten seconds after self test is complete, press button P2, five times in succession.

3. The radio beeps.

3.4.2 RF Test Mode