Microsoft XR400 206 XR 400
User Manual: XR 400
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Page Count: 14
INTRODUCING THE
XR400
SPECIFICATION XR400/206
XR400 SPECIFICATION
The new Terex Pegson XR400 is the most modern plant of its type and is
packed with new user friendly features.
The very high performance of this new package gives unrivalled levels of
under crusher access, ease of use and maximum uptime including the
following features:-
•Plant capacity of 400 tons per hour achievable.
•Very low fuel consumption, typically only 22 litres/hour dependent upon application, due to
highly efficient HFO direct drive system.
•Excellent under crusher access for removal of wire with hydraulic tilting conveyor system.
•3.9m high product conveyor that can be easily lowered for transport.
•Aggressive crushing action with high swing jaw encouraging material entry into the
crushing chamber.
•Hydraulic crusher setting adjustment.
•Hydraulic crusher overload system ideal for applications with uncrushable material in the
feed up to 200mm3.
•Hydraulic unblocking facility.
•Oil and filter changes only required every 2000 hours.
•Finger grizzly with under feeder screen option.
•Hydraulic folding feed hopper, with wedge fixing system.
•Easy access power pack canopy.
•PLC control system with auto start facility.
•Excellent drive access system.
•Optional dirt conveyor, magnet and radio remote control.
•Fully supported by Terex Pegson world wide distribution network.
FEATURES
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Crusher type: Single Toggle Jaw with hydraulic
setting adjustment.
Feed opening: 1100 x 650 mm.
Bearings: Self aligning spherical roller.
Lubrication: Grease.
Drive: Wedge belts with screw tension
adjustment on engine.
Pre-set: 75 mm CSS.
Minimum setting: 50 mm closed side setting on
recycling applications. 75 mm
closed side setting on quarry
applications. Setting measured
from root to tip of opposite tooth.
All settings subject to suitability
of feed material. If in doubt
please contact TEREX Pegson.
This plant has been designed for
recycling applications but can be
used on quarry applications
where appropriate. For further
details contact your dealer or
TEREX Pegson.
Maximum setting: 125 mm (closed side root to tip).
Hydraulic adjustment:Fitted as standard
Hydraulic Overload
Protection: System designed to
prevent damage caused by
tramp metal up to 200mm lump
size (maximum edge length).
Any follow on plant must be
capable of accepting oversize
from this dumped condition.
Controls: When overload occurs the feeder
will stop but the crusher and
product conveyor will continue to
operate until re-set.
JAW CRUSHER
Hopper type: Boltless hydraulic folding feed
hopper with over centre struts
and wedgelok system.
Hopper length: 4915mm.
Hopper width: 2413mm.
Hopper capacity: Up to 10m3gross.
Hopper body: 15mm thick Hardox wear
resistant steel plate. Mild steel
reinforcing ribs.
HOPPER
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XR400 SPECIFICATION
Shims
Toggle beam
Toggle plate
Hydraulic cylinders
Type: Spring mounted vibrating pan
and grizzly.
Vibrating Unit: Twin heavy-duty cast eccentric
shafts running in spherical roller
bearings, gear coupled at drive
end.
Drive: Flange mounted hydraulic
motor.
Feeder length: 4.08m.
Feeder width: 1.06m.
Grizzly: Two replaceable 1.60m long
stepped cartridge type grizzlies
with nominal 60mm aperture
tapered from front to back.
Discharge ends of bars
designed to be self cleaning
type.
Grizzly length: 2.12m.
Underscreen: Removable rubber blanking
mat fitted as standard. This can
be substituted for various
aperture wire meshes
(available as optional extras)
when used in conjunction with
the optional side conveyor.
VIBRATING GRIZZLY FEEDER
Crusher feed chute: One piece fabrication with
12mm thick mild steel plate
sides with 20mm thick bottom
plate.
Grizzly fines/ bypass A two-way dirt chute is provided
chute: to discharge to the product
conveyor or the optional dirt
conveyor when fitted.
Fabricated in 6mm mild steel
plate, complete with hand
operated flap door to direct
grizzly fines to either the side
dirt conveyor or the main
product conveyor.
PLANT CHUTEWORK
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XR400 SPECIFICATION
Product conveyor
Dirt/Side conveyor
Blanking mat or
underscreen
Grizzly
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XR400 SPECIFICATION
Tunnel: Conveyor fitted with tunnel
roof and side design to
minimise rebar catch points.
Feedboot: Fabricated in mild steel
plate with abrasion resistant
steel liners at feed point.
Belt adjustment: Belt tensioning by screw
adjustment at the head
drum.
Belt covers: Canvas type removable dust
covers are fitted at the head
end beyond the magnet
area.
Belt scraper: Polyurethane blades are
fitted as standard.
Lubrication: Remote grease nipples
located under shedder plate.
Skirting: Wear resistant rubber
sealing skirts along the
entire conveyor length.
Conveyor type: Troughed belt conveyor with
hydraulic tilt.
Design: Conveyor is designed to be
lowered for the removal of
trapped material and for
transportation. The conveyor
can be lowered and raised
whilst crushing. Fully
removable modular unit to aid
access and maintenance.
Belt type: EP630/4 with 6mm top and
2mm bottom heavy-duty rubber
covers to BS490 and DIN
22102 with vulcanised joint.
Belt width: 1000mm.
Discharge height: 3905mm.
Maximum clearance: 472mm (Jaw to belt when
lowered).
747mm (under engine to belt
when lowered).
Drive: Direct drive hydraulic motor.
PRODUCT CONVEYOR
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XR400 SPECIFICATION
Powerpack type: Caterpillar C-9 Tier III Acert
Six cylinders, four stroke,
direct Injection.
Performance: 230 HP (172kW) at 1600
rpm at sea level.
Fuel tank capacity: 400 Litres nominal.
Clutch type: Highly efficient, self-adjusting
HFO clutch with electro-
hydraulic operation.
Drive: Direct drive hydraulic pumps.
Access: Easy access canopy for all
engine services.
POWERPACK
Sprays bars with atomiser nozzles are mounted over the
crusher mouth and the product conveyor feed and
discharge points piped to an inlet manifold for client’s
pressured water supply.
Type: Clean water multi atomising
nozzles.
Inlet: Single filtered inlet point on
chassis.
Pressure required: 2.8 bar (42 psi).
Water supply: 7 litres per minute.
Frost protection: Via system drain valves.
Pump: Optional extra.
DUST SUPRESSION SYSTEM
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Type: Heavy-duty tracks fitted as
standard.
Pitch: 190mm
Longitudinal centers: 3715mm.
Track width: 500 mm.
Climbing grade: 25˚maximum.
High speed: 0.9 km/hr.
Slow speed: 0.68 km/hr.
Drive: Hydraulic integral motors.
Track tensioning: Hydraulic adjuster, grease
tension.
CRAWLER TRACKS
XR400 SPECIFICATION
Wire mesh or sheet metal guards are provided for all
drives, flywheels, pulleys & couplings.
The guards provided are designed and manufactured to
meet CE and ANSI standards.
Hinged access guards are provided on the top, side and
both ends of the engine.
GUARDING
A detachable access ladder is provided to gain access to
each side of the powerpack.
A maintenance platform is provided on one side of the
feeder with double row handrails and access ladders. A
platform is also included to gain access between the
crusher and the powerpack.
PLATFORMS
Heavy duty fabricated Isection of welded construction.
CHASSIS
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XR400 SPECIFICATION
A combined PLC control system is fitted onto the plant
with auto start facility to operate the following items: -
•Engine
•Feeder (Start/Stop/Speed).
•Product conveyor (Start/Stop/Raise/Lower)
•Crusher adjustment.
•Dirt Conveyor (Raise/Lower)
•Optional items.
PLC CONTROLS
A hard wired umbilical control unit is also supplied with
the plant. This is fitted with controls for the track motion,
feeder stop, start and a stop button for the plant.
UMBILICAL CONTROLS
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XR400 SPECIFICATION
•Side/dirt conveyor.
•Radio remote control.
•Choice of cverband magnetic separator.
•Feed hopper liner plates.
•Belt weigher for the main product conveyor.
•Re-Fuelling pump kit.
•Ripstop product belt (EP500/3 8mm + 2mm having
internal steel ripstop mesh).
•Level probe over jaw.
•Under crusher deflector plate.
•Plant lighting mast.
•Choice of jaw profiles.
•Feeder underscreen mesh.
•Level probe for conveyor head.
•Big hopper.
•Hydraulic PTO
•Additional side maintenance platform.
SUGGESTED OPTIONAL EXTRAS
•Engine fire extinguisher system.
•Plant mounted hydraulic pick breaker.
•Camera mounted over crusher mouth
with remote screen facility in loader
operators cabin.
•Hydraulic driven water pump assembly
to provide a pressurised water supply to
the dust suppression system.
OPTIONAL EXTRAS
Magnet type: Suspended self-cleaning
overband.
Magnet width: 600mm.
Magnet length: 1m.
Drive: Hydraulic Motor.
Control: Pre-set variable speed.
Discharge chute: Via stainless steel shedder plate.
Power: 570 Gauss at 200mm.
450 Gauss at 250mm.
Conveyor type: Steel troughed belt, hydraulic
folding for transport.
Width: 600mm.
Discharge height: 2.3m.
Drive: Direct drive hydraulic motor.
Lubrication: Grease nipples located as
follows: -
Head shaft: One on each bearing housing.
Tail shaft: Two on each side of the main
chassis below the feeder.
Position: Mounted to discharge on the left
hand side of plant when loading
from the feed inlet end of plant.
ON PLANT SIDE/DIRT CONVEYOR OPTIONAL EXTRA
MAGNET OPTIONAL EXTRA
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XR400 SPECIFICATION
This option will control the tracking function and also
provides stop and start controls for the vibrating grizzly
feeder, together with a stop button for the plant. This
facility is only available in certain countries where
type approval has been obtained. For a full list of
countries, please consult Terex Pegson or your dealer.
REMOTE CONTROL OPTIONAL EXTRA
A choice of jaw profiles are available to maximise performance across all applications. All jaw profiles are
supplied in 18% Manganese as standard. This is the proven material for quarry and recycling applications with
an initial hardness of around 230 BHN (Brinell Hardness) and will work harden during operation to 400BHN.
PREMIUM JAWS
Premium jaws are fitted as standard in all XR400 jaw
crushers. They are suitable for most quarry and recycling
applications and give an excellent cost per tonne
crusher.
SUPER TOOTH JAWS
For extended life across most quarrying applications.
The Supertooth has a significantly increased wear life
using a deeper profile without comprising strength or
product shape.
MULTI TOOTH JAWS
The industry choice for many recycling applications. The
“sharper” profile makes the Multitooth deal for most
recycling applications, particularly those involving
concrete. It is also more tolerant when recycling asphalt.
Wear life will be reduced on abrasive applications.
JAW PROFILES OPTIONAL EXTRA
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UNDER CRUSHER DEFLECTOR PLATE OPTIONAL EXTRA
A hydraulic adjustable deflector plate can be supplied to
increase belt protection on recycling applications. It is
situated immediately below the crusher outlet point and
is fitted with a 15mm thick Hardox wear plate. The angle
of the deflector plate can be adjusted from the PLC
control system.
XR400 SPECIFICATION
Hopper type: Boltless hydraulic folding feed hopper
with over centre struts and wedgelok
system.
Hopper length:4915mm.
Hopper width: 3815mm.
Hopper body: 15mm thick Hardox wear resistant steel
plate steel reinforcing ribs.
PLANT LIGHTING MAST OPTIONAL EXTRA
FEEDER UNDERSCREEN MESH OPTIONAL EXTRA
HOPPER EXTENSIONS OPTIONAL EXTRA
Position: Removable wire meshes can be fitted in
lieu of the standard rubber blanking mat
when used in conjunction with the
optional side conveyor.
Width: 1075mm
Length: 1250mm
Position: Lights are mounted adjacent to the
engine canopy and over the crusher
feed chute and fold down for
transportation.
Control: A control switch is fitted onto the side
of the chassis to turn the lights on and
off.
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XR400 SPECIFICATION
HYDRAULIC WATER PUMP OPTIONAL EXTRA
Option 1
Water flow: 3.5 gallons per minute (16 litres per
minute)
Pressure: 100psi (6.9 bar)
Option 2
Water flow: 14 gallons per minute (64 litres per
minute)
Pressure: 100psi (6.9 bar)
FEED HOPPER LINER PLATES OPTIONAL EXTRA
BELT WEIGHER OPTIONAL EXTRA
REFUELLING PUMP OPTIONAL EXTRA
Fixed 15mm thick Hardox feed hopper liners can be
supplied fitted to the internal rear and side of the feed
hopper. These are available on the standard feed hopper
only.
Type: Compact, rugged modular belt scale
with stainless steel load cells with single
idler speed wheel and display unit.
Idler diameter: 600mm
Accuracy: +1.0 + 0.5%
Load cells: Two temperature compensated
parallelogram-style stainless steel type.
Display unit: Separate read out unit located next to
the PLC control panel.
A 24 volt refuelling plant can be supplied to draw fuel from a remote source to the on plant fuel tank. It has a
fuel transfer rate of 50 litres per minute.
PLANT MOUNTED HYDRAULIC PICK OPTIONAL EXTRA
Plant mounted hydraulic pick breaker fitted to the side of
the chassis. This provides excellent coverage over the
feeder and jaw and will fold down under the hopper wing
for transportation.
The Boom is operated via Radio Remote Controls, which
allows the operator to be at a safe distance.
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XR400 SPECIFICATION
General
TEREX Pegson equipment complies with CE requirements.
The plant is designed to operate between ambient temperatures of between 0c and 40c at altitudes up to 1000 meters above sea level. For
applications outside this range please consult with Terex Pegson Limited.
Photographs and drawings show some optional extras fitted to the plant. For prices of these options please consult your local Terex Pegson dealer.
Please consult TEREX Pegson if you have any other specific requirements in respect of guarding, noise or vibration levels, dust emissions, or any other factors
relevant to health and safety measures or environmental protection needs. On receipt of specific requests, we will endeavour to ascertain the need for additional
equipment and, if appropriate, quote extra to contract prices.
Every endeavour will be made to supply equipment as specified, but we reserve the right, where necessary, to amend the specifications without prior notice as we
operate a policy of continual product development.
It is the importers responsibility to check that all equipment supplied complies with local legislation.
XR400 specification XR400/206.
APPROXIMATE OVERALL PLANT WEIGHTS
& DIMENSIONS
Operating Length: 14956mm
Operating Height: 4133mm
Transport Length: 15365mm
Transport Width: 2790mm
Transport Height: 3148mm
Total plant weight: 45000Kg
PAINTING
The plant is finish painted RAL 5015 Blue. The tracks,
product conveyor and handrails are painted RAL 7012
Grey.
DIMENSIONS
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XR400 SPECIFICATION
