Bernard Semi Automatic MIG Guns And Consumables Catalog Q Series 1 1368118214

User Manual: Q Series

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B600 11/12

The Bernard difference

Bernard has designed and manufactured superior quality MIG guns and consumables for over 60 years, offering premium welding

products for the most demanding industrial welding applications.

Customers have come to know and expect the durability, precision and quality that our line of semi-automatic air-cooled MIG

guns deliver. Every welding application is different for every welder, and that’s why Bernard allows you to configure a custom MIG

gun tailored to fit any welding application.

SEMI-AUTOMATIC AIR-COOLED MIG GUNS

- Bernard™ Q-Gun™ Series

- Bernard S-Gun™ Series

- Bernard T-Gun™ Series (formerly Tregaskiss™ TOUGH GUN™ Semi-Automatic Series)

- Bernard TGX™ Series (formerly Tregaskiss TGX Series)

SELF-SHIELDED FCAW

- Bernard Dura-Flux™ Self-Shielded Guns

FUME EXTRACTION MIG GUNS

- Bernard FILTAIR® Series Fume Extraction MIG Guns

- Bernard Clean Air™ Series MIG Guns

SEMI-AUTOMATIC WATER-COOLED MIG GUNS

- Bernard T-Gun Water-Cooled Series

- Bernard W-Gun™ Series

MIG WELDING CONSUMABLES

- Bernard Centerfire™ Consumables

- Bernard Quik Tip™ Consumables

- Tregaskiss TOUGH LOCK™ Consumables

MANUAL WELDING PRODUCTS

- Bernard Shortstub™ Stick Electrode Holder, Cable Connectors, Lugs and Splicers

TaBLe Of cOnTenTS

The Bernard difference

Air-Cooled & Water-Cooled MIG Guns

Air-Cooled MIG Gun Comparison Chart

Q-Gun™ Series

S-Gun™ Series

T-Gun™ Series

TGX™ Series

Dura-Flux™ Self-Shielded Flux-Cored Series

Dura-Flux Comparison Chart

Replaceable Liner

Fixed Liner

Fume Extraction Series

Bernard™ FILTAIR® Fume Extraction MIG Guns

Clean Air™ MIG Guns

Water-Cooled Series

W-Gun™ Series

T-Gun Water-Cooled Series

Specialty Necks

MIG Gun Consumables

Consumables Comparison Chart

Bernard Centerfire™ Consumables

Tregaskiss™ TOUGH LOCK™ Consumables

Bernard and Tregaskiss Conversion Series Consumables

Bernard Quik Tip™ Consumables

Tregaskiss TOUGH ACCESS™ Consumables

Liners

Conventional Liners

Jump Liners

Tregaskiss QUICK LOAD™ Liners

Tregaskiss QUICK LOAD Liner AutoLength™ System

Manual Products

Additional Resources

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air-cOOLed & WaTer-cOOLed MiG GunS

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AIR-COOLED MIG GUNS WATER-COOLED MIG GUNS

Choosing the right tool for the job is important! Our offering of MIG welding guns accommodates a variety of welding styles,

preferences and applications. Take a look at our comparison chart to the right for more details.

Bernard T-Gun™ Series

(formerly the Tregaskiss™ TOUGH GUN™

Semi-Automatic Air-Cooled Series)

Bernard Q-Gun™ Series

Bernard T-Gun Water-Cooled Series

(formerly the Tregaskiss TOUGH GUN

Semi-Automatic Water-Cooled Series)

Bernard S-Gun™ Series

Bernard W-Gun™ Series

Bernard TGX™ Series

(formerly the Tregaskiss TGX Series)

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FEATURES T-Gun™ Series Q-Gun™ Series S-Gun™ Series TGX™ Series

Handle Style Straight Curved Curved Straight

Amperages 350, 450, 550, 650 200, 300, 400, 500, 600 250, 300, 400, 500, 600 180, 260, 300, 400

Cable Lengths (feet) 8, 10, 12, 15, 20, 25 8, 10, 12, 15, 20, 25 8, 10, 12, 15, 20, 25 10, 12, 15

Wire Size Range* .023" (0.6 mm) to

1/8" (3.2 mm)

.023" (0.6 mm) to

1/8" (3.2 mm)

.023" (0.6 mm) to

1/8" (3.2 mm)

.023" (0.6 mm) to

1/16" (1.6 mm)

Internal Cable Connection Cone & Cone Nut Cone & Cone Nut Cone & Cone Nut Crimp

Neck Aluminum Armor Aluminum Armor Aluminum Armor Polymer Armor

Warranty Length 180 Days 180 Days 180 Days 90 Days

Lifetime Warranty on Handles

Lifetime Warranty on Switches

Double-Life MIG Gun System

Optional Dual Schedule or

Lock-On Trigger

Steel Monocoil Cable

Standard with Centerre

Consumables

Standard with Tregaskiss™

TOUGH LOCK™ Consumables

Online Congurator

* Some wire sizes are not compatible with all power cables.

AIR-COOLED MIG GUN COMPARISON CHART

WEBSITE QUICKLINK:

BernardWelds.com/Compare

Bernard Q-Gun SerieS

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CHOOSE YOUR WEAPON

Bernard Q-Gun MIG Guns are designed from the ground up to solve problems, maximize productivity and improve your bottom

line. Our Q-Gun MIG Guns are customizable to your specifications in order to get the job done right. Visit BernardWelds.com/

ConfigureMyGun to build the gun that matches your welding application and personal preferences today!

100% CE 60% CE

Q200

200 240 CO2 Gas

175 200 80% AR 20% CO2

Q300

320 370 CO2 Gas

270 310 80% AR 20% CO2

Q400

350 425 CO2 Gas

285 350 80% AR 20% CO2

Q500

420 480 CO2 Gas

370 420 80% AR 20% CO2

Q600

440 540 CO2 Gas

420 500 80% AR 20% CO2

Q-GUN MIG GUN AMPERAGE RATINGS CHART Multiple lightweight, comfortable handle options

and easy-to-change trigger options allow MIG guns

to be performance matched to user preference

Back end with durable rigid strain relief; easily

interchangeable power pins and trigger leads

connect to wire feeders and machines from most

major manufacturers

Unicable equipped with Stay-Tite™ Technology

and an internal gas hose that resists kinking while

improving gas flow and feedability

Fixed, rotatable or flexible necks available in a

variety of different length options to improve

operator comfort

Contact tip options include the Centerfire™

and Quik Tip™ Series, which are available in

wire sizes from 0.023" (0.6 mm) to 1/8" (3.2 mm)

Amperage ratings at 100% duty cycle

Handle

- Multiple lightweight and

comfortable options

Trigger

- Numerous easy-to-

change trigger options

Jump liner

- Replaces only the most

commonly worn liner area,

minimizes inventory and

downtime for changeover

ACCESSORIES:

Q-Neck Coupler & Grip, Specialty Necks, Lock-On

Trigger Options, Dual Schedule Switch, Gun Hanger,

Repair Kits

WEBSITE QUICKLINK:

BernardWelds.com/Q-Gun

CONFIGURE

ONLINE AT

BernardWelds.com/

CongureMyGun

pOliSHed aluminum-armOr

- 35% thicker than previous

brass necks for increased durability

Q-Gun Series 200, 300 amp

Q-Gun with OXO™ Style Small

Handle 200, 300, 400 amp

Q-Gun with OXO™ Style Large

Handle 400, 500, 600 amp

Q-Gun Series 400 amp

Bernard S-Gun SerieS

Bernard's S-Gun MIG Guns feature a steel monocoil cable that consists of a lightweight steel coil that creates a conduit

for gas flow and wire feed. Our S-Gun MIG Guns are built to withstand harsh environments such as shipyards and heavy

construction sites.

100% CE 60% CE

S250

225 275 CO2 Gas

N/A N/A 80% AR 20% CO2

S300

320 370 CO2 Gas

270 310 80% AR 20% CO2

S400

350 425 CO2 Gas

285 350 80% AR 20% CO2

S500

420 480 CO2 Gas

370 420 80% AR 20% CO2

S600

440 540 CO2 Gas

420 500 80% AR 20% CO2

S-GUN MIG GUN AMPERAGE RATINGS CHART Available with small or large

curved handles and easy-

to-change trigger options

Features a steel monocoil

cable for superior wire

feedability

Unicable equipped with

Stay-Tite™ Technology and

an internal gas hose that resists kinking while

improving gas flow and feedability

Contact tip options include the Centerfire™ and

Quik Tip™ Series, which are available in wire

sizes from 0.023" (0.6 mm) to 1/8" (3.2 mm)

Amperage ratings at 100% duty cycle

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WEBSITE QUICKLINK:

BernardWelds.com/S-Gun

ACCESSORIES:

Q-Neck Coupler & Grip, Specialty Necks, Lock-On

Trigger Options, Dual Schedule Switch, Gun Hanger,

Repair Kits

NEW! BERNARD S-GUN 250 AMP MIG GUN

VERSATILE AND DEPENDABLE TO IMPROVE WELDING PERFORMANCE

Our new S-Gun 250 amp MIG Gun is designed to reduce unnecessary downtime that can slow down the welding operation. This

new S-Gun MIG Gun meets the needs of the shipbuilding and construction industries due to its locked rotatable neck, which

cannot be easily removed by the welding operator, but is still readily serviceable by maintenance. The result is less time spent by

welders at the beginning of a shift looking for or replacing MIG gun necks.

Bernard T-Gun SerieS

BERNARD T-GUN AIR-COOLED MIG GUNS

PERFORMANCE GUNS FOR HEAVY-DUTY WELDING APPLICATIONS

Built with durability in mind, the Bernard T-Gun Series (formerly the Tregaskiss™ TOUGH GUN™ Semi-Automatic Series) is ideal for

heavy-duty MIG welding applications and has been used for years in high-volume production facilities around the world. These built-

to-order MIG guns are designed for reliability in the harshest and most challenging welding environments.

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ALL T-GUN MIG GUNS FEATURE:

Lifetime Warranty on Handles and Switches

- Easy maintenance and repairability

- Comfortable and ergonomic handle design

- Switches can be positioned for finger or thumb activation

Cable Strain Relief

- Flexible steel spring guard on front and back handles

- Protects cable from kinking and abrasion while improving

wire feedability

Heat shield

Gun hanger

Neck guard

Protective cable wrap

Specialty nozzles

Custom necks

Lock-on trigger

Dual schedule switch

Control plug included

Heavy-duty neck insulator

Repair kits

Aluminum-armored necks rated at 650 amps

Virtually indestructible handles

Front and rear metal strain relief

Compatible with Tregaskiss TOUGH LOCK™ Consumables, which are available in wire sizes from .023" (0.6 mm) to 1/8" (3.2 mm)

T-Gun Air-Cooled Compact Series

T-Gun Air-Cooled Series

ERGONOMICALLY DESIGNED HANDLE ALUMINUM-ARMORED NECK

- Withstands abuse and offers

outstanding heat dissipation

TREGASKISS TOUGH LOCK

CONSUMABLES

UNICABLE DESIGN

- Threaded cable connections result in

easy maintenance of cable*

(also known as cone and cone-nut

connections)

- Spare set of switch leads

- Tear resistant, burn resistant

* Not applicable to International Compact Series

MIG Gun Models

CONFIGURE

ONLINE AT

BernardWelds.com/

CongureMyGun

ACCESSORIES:

DOUBLE-LIFE MIG GUN SYSTEM*

The Bernard T-Gun™ Series features a Double-Life MIG Gun System, thanks to identical handles and internal connections on the front

and back. Once the front end of the cable becomes worn, simply “flip-flop” the switch and neck from the front of the gun with the

power pin on the back and get twice the life out of your MIG gun!

* Not applicable to Bernard, OXO™ and Euro power pin options. 650 amp option also not included.

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Dual schedule switch

Control plug included

Heavy-duty neck insulator

Repair kits

GUN

MODEL

60% Duty Cycle – Mixed Gases

or 100% Duty Cycle – C02

350 amp 350

450 amp 450

550 amp 550

650 amp 650

AMPERAGE RATINGS*

NORTH AMERICAN MODELS

GUN

MODEL

60% Duty Cycle

CO2 MIXED

SGB-20XX 200 150

SGB-30XX 300 250

SGB-32XX 350 300

SGB-40XX 400 300

SGB-50XX 500 350

SGB-60XX 600 400

AMPERAGE RATINGS*

INTERNATIONAL MODELS

NOTE: T-Gun MIG Gun models vary in International and North American

markets. Select gun models may not be available in both markets.

WEBSITE QUICKLINK:

BernardWelds.com/T-Gun

* Ratings are based on tests that comply with IEC 60974-7 standards.

Bernard TGX SerieS

FOR LIGHT TO MEDIUM DUTY WELDING APPLICATIONS

The Bernard TGX Series (formerly the Tregaskiss™ TGX Series) is perfect for low volume, light to medium duty welding and is a durable,

attractively priced choice. Ideally suited for lower amperage welding applications and shorter arc-on times, TGX MIG Guns are available

in XS Series (180, 260, 300 amp) and XL Series (300, 400 amp) models and are compatible with Tregaskiss TOUGH LOCK™ and

Tregaskiss TOUGH ACCESS™ Consumables.

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TGX XL Series

POLYMER-ARMORED NECK

- Thick copper wall with

conductor tube interior

- Available in a 60-degree angle for

260 and 400 amp MIG guns

TREGASKISS TOUGH LOCK

CONSUMABLES WITH

STANDARD DUTY

SLIP-ON NOZZLE

UNICABLE DESIGN

- Crimped internal connection

- Available in 10-,12- and 15-foot lengths

GUN

MODEL

60% Duty Cycle – Mixed Gases

or 100% Duty Cycle – C02

180 amp (XS) 180

260 amp (XS) 260

300 amp (XS) 300

300 amp (XL) 300

400 amp (XL) 400

AMPERAGE RATINGS*

* Ratings are based on tests that comply with IEC 60974-7 standards.

TGX XS Series

CABLE STRAIN RELIEF

- Strain relief on front and rear cables

- Protects cable from wear by

preventing kinking and abrasion

- Improves wire feedability

DURABLE

HANDLES

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QUESTION 1

AMPERAGES

GUN LENGTHS

10' 12' 15'

180 amp (XS) XS1810 XS1812 XS1815

260 amp (XS) XS2610 XS2612 XS2615

300 amp (XS) XS3210 XS3212 XS3215

300 amp (XL) XL3010 XL3012 XL3015

400 amp (XL) XL4010 XL4012 XL4015

BERNARD TGX™ EASY AS 1-2-3! PROGRAM

The TGX Easy as 1-2-3! Program is a unique retail system that allows a TGX MIG Gun to be assembled to your exact

specifications in your welding distributor’s retail store. Distributors benefit from the program by being able to offer 150

different MIG gun combinations while reducing inventory by up to 75 percent.

Answer the following quick and easy questions to determine which part numbers are required for your gun.

What amperage and cable length do you need?

Your answer determines the gun chassis you require.

QUESTION 2

What wire feeder model are you using?

Your answer determines the feeder connection and

control plug you require.

FEEDER POWER PIN PART# EURO ADAP-

TOR PART #

CONTROL

PLUG PART #

Hobart®214 (Tweco #4) N/A 419-8

Lincoln®214-2 (Lincoln) N/A 419-6

Miller®214-1 (Miller) N/A 419-4

Euro

214 (Tweco #4) 417-65 419-8

214-1 (Miller) 417-64 419-4

NOTE: Euro not available for 180 or 260 amp guns.

If your feeder does not appear in the chart above, please contact

Bernard Customer Service by email at info@bernardwelds.com or

by phone at 1-800-946-2281.

QUESTION 3

What wire size are you using? Your answer determines the contact tip and liner you require.

WIRE SIZE *TOUGH LOCK™ SD

CONTACT TIP PART # * *

TOUGH LOCK HD

CONTACT TIP PART # * * * LINER PART #

0.030" (0.8 mm) 403-14-30-05 403-20-30-05 415-30-15

0.035" (0.9 mm) 403-14-35-05 403-20-35-05 415-35-15

0.045" (1.2 mm) 403-14-45-05 403-20-45-05 415-116-15

1/16" (1.6 mm) N/A 403-20-116-05 415-116-15

BERNARD TGX READY TO WELD PROGRAM

If you prefer a factory-built gun, the TGX Ready to Weld Program is the perfect solution. This program offers a variety of factory-

assembled TGX MIG Guns that are ready to weld right out of the box. Just order the part number best suited to your welding

application using our online configurator at BernardWelds.com/CongureMyGun or visit BernardWelds.com/ReadyToWeld to

refer to the part number chart.

WEBSITE QUICKLINK:

BernardWelds.com/TGX

CONFIGURE

ONLINE AT

BernardWelds.com/

CongureMyGun

0.030" compatible with 180 amp only. 0.045" not compatible with 180 or 260 amp guns. 1/16" compatible with 400 amp only.

Standard-duty contact tips only compatible with 180 and 260 amp guns.

Heavy-duty contact tips not compatible with 180 or 260 amp guns.

*

**

***

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Bernard dura-fLuX SerieS

Features Dura-Flux with Replaceable

Power Cable Liner Dura-Flux with Fixed Power Cable Liner

350 amp

Internal Trigger Leads

Replaceable Liner

Fixed Liner

Optional Dual Schedule Switch

Hi-Viz™ Neck

Quik Tip™ Contact Tips

Centerre™ Contact Tips

Wire Size 0.045" - 5/64"

Wire Size 1/16" - 3/32"

A FLUX-CORED GUN BUILT FOR THE WAY YOU WELD

Self-shielded flux-cored welding can be brutal on both you and your welding equipment. That’s why Bernard designed the

Dura-Flux MIG Gun to be extremely durable, yet comfortable to hold and use.

Our Dura-Flux MIG Guns meet the demanding needs and harsh environments of construction, shipbuilding, heavy

manufacturing and rental applications. Triggers are non-metallic to absorb less heat. The triggers are also made with a

sealed micro switch that helps keep out dust and dirt to provide a long-lasting work life.

Bernard now offers two lines of Dura-Flux Series Self-Shielded Flux-Cored MIG Guns. One gun features a replaceable

power cable liner, while the other one features a fixed liner. Can’t decide which application best suits your needs?

See the comparison chart below:

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DURA-FLUX™ MIG GUNS WITH REPLACEABLE POWER CABLE LINER

Internal trigger leads, which means no trigger cord to get caught on surrounding objects

Replaceable power cable liner that allows quick and easy power cable maintenance

Optional dual schedule switch allows wire speed adjustment while welding and is integrated into the handle to keep

it protected from weld spatter

Lightweight, rotatable Hi-Viz™ neck reduces user fatigue and improves weld visibility

DURA-FLUX MIG GUNS WITH FIXED POWER CABLE LINER

Ultra heavy-duty steel monocoil power cables that are highly resistant to kinking for

exceptional wire feed in abusive environments

Centerfire™ Contact Tips are easy-to-use, high performing and provide better arc starts,

less spatter and more consistent welds — and last up to three times longer than most

competitive brands

Sleeved and aluminum-armored necks are available in multiple lengths for optimal

accessibility and improved operator comfort

Trigger is sealed from outside contaminants, is simple to replace and absorbs less heat than

a metal trigger for long life, greater arc-on time and lower heat output

WEBSITE QUICKLINK:

BernardWelds.com/Dura-Flux

CONSUMABLES

- Quik Tip Series can be easily installed or changed

over with a simple twist after a burnback

OPTIONAL DUAL SCHEDULE SWITCH

- Allows for easy wire feed speed adjustment while welding

NECK

- Lightweight, rotatable Hi-Viz neck

reduces user fatigue and improves weld visibility

HANDLE

- Advanced molded handle design that

helps reduce downtime associated with user fatigue

INTERNAL TRIGGER LEADS

- Prevent the trigger cord from becoming

tangled on surrounding equipment

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Bernard fuMe

eXTracTiOn MiG GunS

BERNARD FILTAIR® FUME EXTRACTION MIG GUNS

GET RIGHT TO THE SOURCE!

Extract fumes with the Bernard FILTAIR Fume Extraction MIG Gun! Maintaining a clean working environment is important and

Bernard understands the need for a reliable fume extraction solution.

Vacuum control on front of handle allows balance of suction with shielding gas flow to protect against porosity

Smaller, lightweight handle improves maneuverability and operator comfort

Vacuum hose swivel on rear of handle improves flexibility and reduces wrist fatigue

Compatible with vacuum systems from most major manufacturers

Available in 300 and 400 amp models

Available with Centerfire™ or Quik Tip™ Consumables that ensure reliable arc starting, help reduce spatter and are

longer lasting than competitive brands

Smaller vacuum chamber improves joint access and visibility

Guns configured with a Miller® direct plug include a Miller FILTAIR vacuum hose adapter

CHROME-PLATED FRONT END

- Resists spatter adhesion

SMALLER VACUUM CHAMBER

- Improves joint access and visibility

ADJUSTABLE EXTRACTION CONTROL REGULATOR

- Allows balance of suction with shielding gas flow to protect

against porosity

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WEBSITE QUICKLINK:

BernardWelds.com/FumeGuns

BERNARD CLEAN AIR™ MIG GUNS

HEAVY-DUTY FUME EXTRACTION MIG GUN

The Bernard Clean Air MIG Gun helps create an efficient

shop with reduced smoke and fumes and is ideal for

almost any heavy-duty MIG welding application.

HOW DOES THE BERNARD FILTAIR® FUME

EXTRACTION MIG GUN WORK?

The new Bernard FILTAIR Fume Extraction MIG Gun is ideal

for most solid wire welding applications and is compatible with

vacuum systems from major manufacturers. Weld fumes are

captured at the front of the gun via the chrome-plated vacuum

chamber, suctioned through the Bernard FILTAIR Gun handle

and into the hose to a port on the vacuum system.

For ease of maneuverability and to reduce wrist fatigue, the

gun’s comfortable curved handle has a swivel connection to

the vacuum hose. An adjustable extraction control at the front

of the gun handle allows the welder to balance the suction with

shielding gas flow to protect against porosity.

Available in 400 and 600 amp models

45 degree neck bend for maximum

feeding characteristics

Chrome front end parts resists spatter

adhesion

Heavy-duty handle for maximum

durability

Available with Centerfire™ Consumables

for better arc starts

SMALLER, LIGHTER-WEIGHT HANDLE

- Improves maneuverability and operator comfort

VACUUM HOSE SWIVEL

- Improves flexibility and reduces

wrist fatigue

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Bernard WaTer-cOOLed

MiG GunS

BERNARD W-GUN™ SERIES WATER-COOLED MIG GUNS

Bernard W-Gun MIG Guns contain a flexible cable assembly with reinforced synthetic rubber hoses to prevent water

leakage, provide increased water flow and reduce gas leakage. Heavy-duty necks are available in multiple lengths and

bend configurations to allow for optimal weld accessibility and improved operator comfort. Multiple handle and trigger

options are available as well to increase operator comfort.

Water block with interchangeable direct plugs and trigger leads

Durable and easily replaced power pin housing with a coolant hose strain relief

Coolant channel keeps the consumables cool under high-amperage, high-heat applications

Available in 600 amp models

BERNARD T-GUN™ WATER-COOLED SERIES MIG GUNS

The Bernard T-Gun Water-Cooled Series (formerly the Tregaskiss™ TOUGH GUN™ Semi-Automatic Water-Cooled MIG Guns)

are engineered for superior performance in production environments requiring extremely high-heat applications. All guns

are built to order.

Neck is insulated and armored with stainless steel to withstand abuse

All neck joints are silver brazed and 100% leak tested

Custom gun length options

Available in 400 amp (compact series handle) and 600 amp models

WEBSITE QUICKLINK:

BernardWelds.com/Water-Cooled

STAINLESS STEEL ARMORED NECK

TREGASKISS TOUGH LOCK CONSUMABLES

AND STANDARD SLIP-ON NOZZLE

TREGASKISS TOUGH LOCK CONTACT

TIPS AND THREAD-ON NOZZLE

(600 AMP ONLY)

T-Gun Water-Cooled Series

T-Gun Water-Cooled Compact Series

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SpeciaLTy neckS WEBSITE QUICKLINK:

BernardWelds.com/SpecialtyNecks

FLEX NECKS FOR BERNARD Q-GUN™ SERIES

Save labor and time — change, rotate or bend neck to desired angle without tools

Stay-Tite™ MIG gun connection improves conductivity for better weld quality, lessens heat to

increase operator comfort

Available in 6" and 8" lengths and are easily removable for jump liner changeover

Compatible with Bernard Centerfire™ or Quik Tip™ Consumables

FLEX NECKS FOR BERNARD T-GUN™ SERIES

Bend angle up to 80 degrees

Braided copper conductor tube

Can be replaced without disturbing cable connections

Compatible with select Tregaskiss™ TOUGH LOCK™ and TOUGH ACCESS™ Consumables

Q-NECK COUPLER

Designed to connect any two Q-Necks

Provides flexibility and cost savings while minimizing the need for special-order necks

Q-NECK GRIP FOR Q-GUN AND S-GUN™ SERIES

High-temperature rubber sleeve

Designed to reduce heat exposure and help user hold neck in a steady position

Improves overall weld quality and reduces operator fatigue

SPECIALTY NECKS

Multiple lengths and bends available for limited access positions and improved

operator comfort

Available for Q-Gun, S-Gun, T-Gun Series

Additional charges and/or extra lead times may apply

T-Gun Water-Cooled Series

If you are unable to reach your weld joints comfortably using one of our wide selection of standard necks,

consider adding one of the following specialty necks or neck accessories to your Bernard MIG Gun:

16

MiG Gun cOnSuMaBLeS

Centerre™Quik Tip™Tregaskiss™

TOUGH LOCK™

Tregaskiss

TOUGH ACCESS™

Q-Gun™ MIG Guns CK

S-Gun™ MIG Guns CK

T-Gun™ MIG Guns (air-cooled) CK CK

TGX™ MIG Guns CK CK

W-Gun™ MIG Guns

T-Gun MIG Guns (water-cooled) SP

Bernard FILTAIR® Fume

Extraction Series

Dura-Flux™ with Replaceable Power Cable

Liner

Dura-Flux with Fixed Cable Liner

To assist you in selecting the consumable series that’s compatible with your MIG gun, please consult the reference chart below:

GUIDE: Compatible

SP Compatible, but may require special parts. Check Spec Sheet for details.

CK Compatible, but requires conversion kit

CONSUMABLES AND MIG GUN SERIES COMPATIBILITY CHART

Centerre™Quik Tip™Tregaskiss™

TOUGH LOCK™

Tregaskiss

TOUGH ACCESS™

Standard Duty

Heavy Duty

“Drop in” Contact Tip (no threads)

Threaded Contact Tips

Extra Heavy-Duty Tips Available

Tapered Tips Available

Chrome Zirconium Tips Available

Threaded Nozzles

Slip-on Nozzles

Nozzle has Built-in Spatter Shield

Competitive Conversion Parts Available

Compact Size - Hard to Access Welds

Taper Lock - Tip to Diffuser/Head

Taper Lock - Diffuser/Head to Neck

Are you looking for a particular feature or option in your consumable series? Please see the comparison chart below:

CONSUMABLES COMPARISON CHART

WEBSITE QUICKLINK:

BernardWelds.com/Consumables

17

Bernard cenTerfire

cOnSuMaBLeS

SEE HOW IT ALL ADDS UP TO GREAT PERFORMANCE

Bernard believes that it’s important to choose longer-lasting consumables to avoid replacement and rework, to provide better

arc-on time and to improve your bottom line. Centerfire Series Consumables are easy-to-use and high performing. They

provide better arc starts, less spatter and more consistent welds, while lasting up to three times longer than most brands.

Centerfire Contact Tips are non-threaded and are held in place by the nozzle. These contact tips lock into place and

remain centered even after hard use for better weld consistency.

It’s quick and easy to replace the tip during routine maintenance or after burnbacks. Simply unscrew the nozzle by

hand, replace the tip and hand-tighten the nozzle back into place — no tools required.

Consumables suitable for use in heavy-duty and light commercial applications.

Centerfire Nozzles contain a built-in spatter shield that smoothes and concentrates gas flow for less weld

oxidation and contamination.

Centerfire Contact Tips can be rotated 360 degrees to create new wear surfaces and extended tip life.

Centerfire HD Series

Available for heavy-duty applications such as shipbuilding, fabrication and other

heavy equipment manufacturing operations. Heavy-Duty Centerfire Nozzles feature a

removable nozzle cone, thicker wall and a high-temperature insulator. The removable

nozzle cone lowers downtime and consumables costs by allowing operators to

replace only the cone (the most frequently damaged part of the nozzle) without

removing and replacing the entire nozzle body for spatter removal.

Non-threaded contact tip with

tapered base and large diameter

seat for good heat dissipation.

Threaded nozzle keeps contact tip

centered for better weld placement

and less spatter.

Composite insulator extends life;

withstands heat and abuse.

Diffuser mates securely with

contact tip for better conductivity.

Built-in spatter shield protects

diffuser and improves gas flow.

WEBSITE QUICKLINK:

BernardWelds.com/Centerre

Gun Model Desired Nozzle Adaptor Insulator Gas Diffuser

T-Gun & TGX Series

Small N/A 4323R DS-1T

Large N/A 4423R D-1T

DID YOU KNOW THAT YOU CAN USE CENTERFIRE CONSUMABLES ON YOUR AIR-COOLED T-GUN™ AND TGX™ MIG GUNS?

Please view the chart below for part numbers:

CENTERFIRE CONVERSION SERIES

18

TreGaSkiSS TOuGh LOck

cOnSuMaBLeS WEBSITE QUICKLINK:

Tregaskiss.com/TOUGHLOCK

Use the Tregaskiss TOUGH LOCK Consumables to achieve lower operating costs and increase productivity! This system

features the innovative TOUGH LOCK Contact Tip and Retaining Head and is compatible with the Bernard™ T-Gun™ and

TGX™ Series MIG Guns.

TOUGH LOCK Contact Tips are precision machined using a process that tightly controls tip tolerances. TOUGH LOCK

Retaining Heads feature Dual Taper Technology — tapers at both ends keep consumables locked from tip to neck —

which improves weld consistency and heat dissipation for longer tip life and maximum performance.

PERFORMANCE-IMPROVING FEATURES

Locks gun from contact tip to the neck to prevent loosening due to vibration

Locked consumables create more consistent welds

Surface area contact between tightly locked consumables helps to maximize heat dissipation and tip life

Easier contact tip removal and replacement when retaining head remains locked to the neck

TREGASKISS NOZZLES

Tregaskiss Nozzles are designed for use with TOUGH LOCK

Consumables. Engineered to be extremely durable and long-

lasting, Tregaskiss Nozzles are made of hard-drawn copper or

brass. The smooth surface finish and rounded edges help to

minimize weld spatter build-up.

Available in a wide variety of styles and materials

Brass insert in nozzles maintains inner diameter and

prevents rocking of nozzle

High-temperature-resistant fiberglass insulator

electrically insulates nozzle from the retaining head

Heavy-duty crimp holds all three layers together

Gun Model Neck

TOUGH-LOCK

Heavy-Duty

Retaining Head

Neck Insulator Adaptor

Q-Gun & S-Gun Series N/A 404-44 402-14 N/A

DID YOU KNOW THAT YOU CAN USE TREGASKISS TOUGH LOCK

CONSUMABLES ON YOUR BERNARD Q-GUN™ AND S-GUN™ MIG GUNS?

Please view the chart below for part numbers:

CONTACT TIP

- Cooler tip temperature

reduces wear and extends

tip life

GREATER SURFACE AREA

- Increased contact between tip,

head and neck maximizes heat

dissipation

DUAL-LEAD

THREAD DESIGN

- 180 degree rotation of

tip for extended tip life

DUAL TAPER

TECHNOLOGY

- Prevents tip and retaining

head from loosening

TREGASKISS TOUGH LOCK CONVERSION SERIES

19

cOMpeTiTive cOnverSiOn

SerieS cOnSuMaBLeS WEBSITE QUICKLINK:

BernardWelds.com/Conversion

Not currently using a Bernard MIG Gun? You can still experience immediate benefits from both lines of consumables. Our

conversion parts allow you to convert most competitive guns to Centerfire™ or Tregaskiss™ TOUGH LOCK™ Consumables.

Enhance performance and standardize consumables for all your gun brands to minimize inventory management costs.

CENTERFIRE CONVERSION CHART

Gun Manufacturer Gun Model Desired

Nozzle Adaptor Insulator Gas Diffuser

Binzel®ALPHA,

ALPHA 4 Automatic Large Not Required 4323R D-1B4

Lincoln®

Magnum 300, Magnum 400

Small

Not Required

4323R

4423R

4323R

DS-1T

D-1T

D-1LP3

Large

Magnum Pro 300 Large

Tweco®

160 Mini MIG

Small 1380020 4323R DS-1

Large 1380020 10012 D-1

No. 3, No. 4 Tuff-n-Lite, Supra XT

(HD Consumables)

Small

Not Required

4323R DS-1T

Large 4423R D-1T

SprayMaster 450

Small

Not Required

4323R

(2 required) DS-1T

Large 4423R D-1T

ELC 250, ELC 350, SprayMaster

250, SprayMaster 350

Small 1380012 4323R DS-1

Large 1380012 10012 D-1

TREGASKISS TOUGH LOCK CONVERSION CHART

Gun Manufacturer Gun Model Gun Neck

TOUGH LOCK

Heavy Duty

Retaining

Head

Neck

Insulator Adaptor

QUICK

LOAD™ Liner

Retainer

Binzel ALPHA N/A 404-46 402-11 N/A N/A

Lincoln

Lincoln Magnum 300

KP1929 / KP1928

/KP1941 404-20 402-14 N/A N/A

Lincoln Magnum 400

Tweco

Tweco #3 63J-60

404-20 402-14 N/A 415-37*

Tweco #4 64J-60

SprayMaster 350 MS63-60

SprayMaster 450 MS64H-60

Weldskill 400 64A-60

Mini MIG N/A 402-19 404-64N/A N/A

NOTE: The 404-20 Tregaskiss TOUGH LOCK Retaining Head will fit on most necks with an external 9/16" -18 thread, regardless of angle.

* Order the 415-37 Tregaskiss QUICK LOAD Liner Retainer to use Tregaskiss QUICK LOAD Liners for wire sizes .030" through 5/64".

NOTE: More options available at BernardWelds.com/Conversion.

20

addiTiOnaL cOnSuMaBLeS WEBSITE QUICKLINKS:

BernardWelds.com/QuikTip

Tregaskiss.com/TOUGHACCESS

TREGASKISS™ TOUGH ACCESS™ CONSUMABLES

WORRIED ABOUT FITTING IN THOSE HARD-TO-REACH PLACES?

Tregaskiss TOUGH ACCESS Consumables are a sleek line of welding consumables.

BERNARD™ QUIK TIP™ CONSUMABLES

Bernard Quik Tip Contact Tips are designed with a threaded taper lock that increases

tip life by providing excellent heat transfer and electrical conductivity.

In case of burnback, a quick twist will get you back on the job within

moments

Quik Tip Gas Diffusers have positive nozzle stops to secure Quik Tip

Contact Tips in a fixed position for superior repeatability and consistent,

quality welds

Quik Tip Nozzles are available in two styles — threaded or slip-on —

with a variety of orifice diameters for optimal shielding gas coverage

A quick twist is all it takes to

install Quik Tip Contact Tips.

Allow entry into difficult crevices that would otherwise be

inaccessible due to complex fixture or weldment design

Compatible with Tregaskiss TOUGH LOCK™ Contact Tips

Available in straight bore and bottleneck styles

Bottleneck Nozzle

Straight Bore Nozzle

21

cOnvenTiOnaL LinerS & JuMp LinerS

TREGASKISS™ CONVENTIONAL LINERS

Conventional Liners from Tregaskiss thread in from the rear of the gun with no need for set screws.

Conventional Liners are made of high carbon music wire for smooth wire feed and long life. Liners

are available in lengths up to 25' (7.6 m) for various wire sizes.

BERNARD CONVENTIONAL LINERS

Bernard Conventional Liners won’t gap when bent and provide simple replacement without gas diffuser set-screw for

reduced downtime.

BERNARD JUMP LINERS

VERY COST-EFFECTIVE AND GETS YOU BACK ON THE JOB WITHIN MINUTES!

Jump Liners replace only the most commonly worn and clogged liner area to reduce the amount of time a gun is offline

and to minimize inventory. These jump liners enable quick and easy neck change-out so guns can be easily adapted to fit

multiple applications. The Bernard Jump Liners connect with standard liners at the base of the neck and run through the

most commonly worn area up to the contact tip. Jump Liners are available in sizes to fit 0.023" to 1/16" wire.

Trim damaged liner where it enters neck, slip jump

liner over existing liner and tighten neck into place

22

TreGaSkiSS

Quick LOad LinerS

WEBSITE QUICKLINK:

Tregaskiss.com/QUICKLOAD

SAVE TIME AND MONEY BY LOADING

YOUR LINERS FROM THE FRONT!

Compatible with the Bernard™ T-Gun™ Series, the

Tregaskiss QUICK LOAD Liners require less than half

the time and effort for installation when compared to

conventional liners and are available in lengths up to 25’.

A Tregaskiss QUICK LOAD Liner Retainer must be

purchased separately and installed in the power pin on

the first use of a Tregaskiss QUICK LOAD Liner.

A quick installation is all it takes!

The two-piece system allows replacement to occur

through the neck of the MIG gun while it remains

attached to the feeder.

MAINTENANCE MADE EASY!

No need to cut and waste wire!

Available for T-Gun Series

Avoid having to remove MIG gun from wire feeder

Include a range of wire sizes from .023" to 3/32"

Liners trimmed too long or too short can cause

serious wire feeding issues. Be sure to use your

liner gauge as instructed to trim the liner to the

correct stick-out.

Remove front-end

consumables and

slide liner over wire,

using it as a guide.

For initial installation, retainer must

be installed inside the power pin

After retainer is installed, all future

replacements will be done from the

front of MIG gun

23

WEBSITE QUICKLINK:

Tregaskiss.com/AutoLength

NEW TECHNOLOGY!

The QUICK LOAD Liner AutoLength System is designed to minimize

downtime, wire feeding and quality issues commonly associated with

the liner being cut to an incorrect length. This new system is designed

specifically for use with QUICK LOAD Liners.

Allows for up to 1" (2.54 cm) forgiveness

Accommodates liner movement during welding

Reduces issues caused by the liner being cut to an

incorrect length

Decreases burnbacks caused by misalignment between the

liner and contact tip

Improves wire feedability by enhancing wire alignment

with the contact tip

TreGaSkiSS Quick LOad

Liner auTOLenGTh SySTeM

PROBLEM: Wire feeding challenges caused by liners that are too short

result in inefficiency of the welding process and undesirable downtime

SOLUTION: A system upgrade to this new innovative product

compensates for liners that are too short to help improve welding

efficiency and reduce costly downtime

HOW DOES IT WORK?

Housed inside the power pin, this spring-loaded module

applies constant pressure on the liner. This ensures that the

liner remains seated properly in the retaining head and also

allows for up to 1" forgiveness if the liner is cut too short.

Watch this new product

demonstration at

YouTube.com/TregaskissWelds

FULLY EXTENDED SPRING FULLY COMPRESSED SPRING

24

Our manual welding products are high quality and come in a wide range of styles, sizes and capacities to enhance your

welding applications. One of the first products Bernard ever introduced was the Shortstub™ Stick Electrode Holder, and it’s

still satisfying our customers today!

Electrodes can be used to within 1" of the high-impact head, compared with the

normal 3" of the electrode that is left over when using a typical tong-type holder

Long product lifespan due to the replaceable head

Over 2,000 pounds of gripping pressure enables the electrode to be bent to a

desired shape for access to difficult welds

Improves productivity because it’s designed for quick, easy installation of electrodes

CABLE CONNECTORS, LUGS AND SPLICERS

THE BEST CONNECTIONS IN THE SHORTEST TIME

Try Bernard’s Cable Connector, which connects welding cables quickly and easily with just a quarter turn. Our cable connector

contains a heavy-duty ball-point screw cable connection with fully insulated covers for maximum safety. The connector locking

screw is designed for longer life and superior electrical connection. Positive lock terminal lugs are designed for enhanced field

repairability and increased cable depth for better connections.

Bernard ManuaL prOducTS WEBSITE QUICKLINK:

BernardWelds.com/ManualProducts

LUGS AND SPLICERS

SHORTSTUB STICK ELECTRODE HOLDER

No soldering, no bolting, no set screws, no crimping tools required

Same conductivity as the cable they connect

Increased cable depth for better connections

Fully insulated covers are heat, oil and abrasion resistant

addiTiOnaL reSOurceS

25

NEW! GET SOCIAL WITH BERNARD

Check us out on YouTube at YouTube.com/

TheBernardDifference and follow us on LinkedIn at

LinkedIn.com/company/Bernard-Welding. Join our

online community today!

AMPERAGE

This electronic publication features an assortment of

valuable welding and business management information,

new product sneak peeks, announcements, and fun,

interactive trivia, contests and more! Sign up for your

FREE subscription at BernardWelds.com/Amperage.

EQUIP TO WELD

CONFIGURE YOUR INDUSTRIAL SYSTEM

Bernard and Miller Are Welded Together!

Miller integrates Bernard Q-Gun™, T-Gun™, Dura-

Flux™ and TGX™ MIG Guns, along with Centerfire™ and

Tregaskiss™ TOUGH LOCK™ Consumables, on industrial

wire feeder products and MIG systems. Visit MillerWelds.

com/equiptoweld to configure your industrial system.

BERNARDWELDS.COM

For immediate access to the most up-to-date information,

visit us online!

SEMI-AUTOMATIC MIG GUN ONLINE

CONFIGURATORS

Configure the right semi-automatic MIG gun for your

welding application today. Build your Q-Gun, S-Gun™

or T-Gun Series MIG Gun online, or if you’re looking for

a light to medium duty MIG welding gun, you can also

find the right TGX™ MIG Gun at BernardWelds.com/

ConfigureMyGun.

QUESTIONS?

Email us at info@bernardwelds.com

Locate your nearest Bernard Authorized Distributor

at BernardWelds.com/Locator

Find product literature, spec sheets and

troubleshooting information

Literature available for download, or complete our

online Literature Request Form to have it mailed

straight to your door!

Purchase Bernard gear at our online company store

(E-NEWSLETTER)

SEMI-AUTOMATIC MIG GUNS AND CONSUMABLES FOR

THE MOST DEMANDING WELDING APPLICATIONS

We recognize that welding applications differ for every welder and that sometimes only a customizable,

industrial-duty MIG gun will get the job done. That’s why we allow you to configure a MIG gun for your

specific application online at BernardWelds.com/ConfigureMyGun.

Semi-Automatic MIG Guns

Prefer a curved or a straight handle MIG gun? We now offer both:

- Bernard™ Q-Gun™ and S-Gun™ Series Curved Handle MIG Guns

- Bernard T-Gun™ and TGX™ Series Straight Handle MIG Guns

(formerly Tregaskiss™ Semi-Automatic MIG Guns)

Fume Extraction MIG Guns

NEW! Bernard FILTAIR® Fume Extraction MIG Guns

Self-Shielded Flux-Cored Guns

NEW! Bernard Dura-Flux™ Guns with Replaceable Power Cable Liner

Centerfire™ Consumables

Revolutionary consumables system includes nozzles, tips and diffusers

An ITW Welding company

449 West Corning Road, Box 667, Beecher, IL 60401 USA

Toll Free (Canada and USA): 1-800-946-2281

International: 1-708-946-2281 Fax: 1-708-946-6726

BernardWelds.com

™

B600 11/12