SST5 Brochure Sgt5 Pac 4000f Us
User Manual: SST5
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Flexible performance, convincing quality –
economical and future-proof packages
SGT5-PAC 4000F / SCC5-PAC 4000F
Answers for energy.
Competitive energy efficiency: packages for
gas turbine and combined cycle applications
With the SGT5-PAC 4000F and SCC5-PAC 4000F packages, you’re
investing in an entire range of benefits that can only be offered as
a package from a single source: perfectly coordinated individual
systems as basic packages that can be flexibly tailored with optional
modules to meet your requirements.
As a supplier of turnkey power plants, Siemens perfectly masters
the interfaces from the package to the entire power plant. This
means that you benefit from a high level of performance and
reliability, a broad range of applications, and the flexibility that
you need to succeed in highly competitive energy markets –
both today and in the future.
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Continuous innovations
As a technology leader, we’re a trendsetter in many
areas and are driving the development of power genera-
tion from fossil sources. Backed by our comprehensive
knowledge of global energy markets, we continue to
successfully combine the best technologies in our packages.
As a whole, they offer even more benefits than their indi-
vidual components, for everything from plant performance
to adherence to strict emissions standards even in partial-
load operation.
The gas turbine is an example of this kind of continuous
innovation: Since its market introduction in 1996, we have
continued to develop the machines and integrate improve-
ments into the standard design. Thanks to rigorous imple-
mentation of the latest technology in the SGT5-4000F,
the current models offer more performance and reliability
than the initial model. And development efforts continue.
How do you benefit? Existing turbines can be retrofitted
with the majority of these improvements. In other words:
The SGT5-PAC 4000F and SCC5-PAC 4000F packages
safeguard your investments and your competitiveness –
for years to come.
Minimized risk
Our SGT5-4000F-based packages help you plan and
implement your plants as efficiently and flexibly as possible.
Package components are optimally coordinated and tailored
to meet your requirements, interfaces function smoothly
– and performance is strong and delivered at clearly
defined and transparent costs. What’s more, a package
from Siemens reduces your planning risk, since we are
responsible for the heart of your plant, which is based
on our comprehensive integration expertise as a supplier
of turnkey power plants all over the world.
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We have developed our three flexible packages based on
our proven SGT5-4000F gas turbine and equipped them
specifically for the 50 Hz market. All of the packages
feature outstanding energy efficiency values, whether
it’s the SGT5-PAC 4000F for a gas turbine power plant or
the SCC5-PAC 4000F version for combined cycle power
plants. And the outstanding efficiency values can be
attributed to more than just the use of the gas turbine:
The other components in our packages combine the
highest level of quality and outstanding performance
data. Both the specified SGen5-1200A and SGen5-2000H
generators as well as the SST5-3000 and SST5-5000
steam turbines are precisely tailored to fit the gas turbine’s
parameters to achieve optimal energy efficiency throughout
the entire power generation process.
This allows you to leverage the full potential of your
plant when operating at a full load as well as during
flexible operation under a partial load. The result is
lower emissions, reduced fuel consumption, and lower
costs.
All interfaces under control
The key advantage of our SGT5-PAC 4000F and
SCC5-PAC 4000F packages is that all the elements work
together seamlessly. This holds true both within the
packages and for the connection of other technologies.
You can rest assured that our decades of experience
will provide you with a long-term competitive edge
through tailored technologies.
Efficiency that pays off
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Scopes of supply
SGT5-PAC 4000F
includes:
•SGT5-4000F gas turbine
•SGen5-2000H hydrogen-
cooled generator
•Auxiliaries:
‒ Fuel gas system
‒ Fuel oil system (optional)
‒ Water injection system
(optional)
‒ Hydraulic oil system
‒ Pneumatic system
‒ Compressor cleaning
system
‒ Lube oil system
•Air intake system
•Exhaust gas system
•Control system
•Electrical systems
•Power control centers
•Enclosures
•Fire protection
SGT5-PAC 4000F and SCC5-PAC 4000F –
your benefits at a glance
•Investment security: thanks to the
long-term availability of spare parts,
comprehensive service, and maintenance
expertise, as well as gas turbine innova-
tions suitable for retrofits
•Shorter construction and commission-
ing times: through the standardized
design of packages with defined inter-
faces for the plant and the use of proven
components
•Easy adaptation to your power plant
design: minimized space requirements
of components and predefined interfaces
to the power plant
•High energy efficiency values and
flexibility: faster startup and shutdown
procedures, better performance, and
optimal adaptation to individual plant
conditions
SCC5-PAC 4000F 1S
The package includes a
gas turbine package and
steam turbine package
with the following single
shaft-specific features:
•SST5-3000 or SST5-5000
•Condenser system
•SGen5-2000H hydrogen-
cooled generator
•Auxiliaries for generator:
‒ Hydrogen gas system
‒ Seal oil system
•One lube oil system for
gas turbine, steam turbine,
generator, and clutch
SCC5-PAC 4000F MS 2 x 1
Two gas turbine packages
and one steam turbine
package are combined in
a multishaft configuration:
•SST5-5000 steam turbine
•SGen5-2000H hydrogen-
cooled generator
•Auxiliaries:
‒ Control fluid system
‒ Shaft sealing equipment
‒ Steam bypass equipment
‒ Drainage equipment
‒ Lube oil system
•Condenser system
•Control system
•Electrical systems
•Enclosures
SGT5-4000F SGen5-2000H
2 x SGT5-4000F
SST5-5000
3 x SGen5-2000H
SGT5-4000F SST5-3000
SST5-5000
SGen5-2000H
alternatively
SCC5-PAC 4000F MS 2 x 1
for combined cycle operation
SGT5-PAC 4000F
for simple cycle operation
SCC5-PAC 4000F 1S
for combined cycle operation
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The SGT5-4000F:
efficiency, performance, and flexibility
The best value for your investment: That is the SGT5-4000F.
With its outstanding energy efficiency, its high performance,
and its flexibility in operation, it has proven itself in many
installations worldwide – including in the economical
SGT5-PAC 4000F and SCC5-PAC 4000F packages. Featuring
a rugged design and easy maintenance, the SGT5-4000F
stands for the highest level of reliability and availability.
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Strong machine at the core
The centerpiece of our SGT5-PAC 4000F / SCC5-PAC 4000F
packages is the gas turbine. Its performance profile has
a single objective: your success in the competitive power
markets. That is why our development consistently
focuses on maximum efficiency, performance, and flexi-
bility – while achieving outstanding low emission values
during partial and full-load operation. Our turbine also
offers these features in our reliable high-availability
packages. The decisive benefit for you, however, is that
we are never content to rest on our laurels: We continually
work to further improve this proven machine – enhance-
ments that can be implemented in retrofits.
Built to give you an edge
The SGT5-4000F is rightly considered to be a powerful
workhorse among Siemens gas turbines. It was
developed to provide its operators with competitive
advantages in fiercely competitive markets – with its
proven design, its robust structure, and a range of
special features including its construction with:
•Two rotor bearings
•Generator drive on the cold end
•Disk-type rotor with Hirth serrations and a central
tie bolt
The SGT5-4000F offers convincing performance, thanks
to its very smooth operation, low thermal loads under all
operating conditions, and superior mechanical stability.
It features an outstanding cold start and warm start
capability with absolute reliability – a fundamental
requirement for flexible operation. The gas turbine is
intrinsically optimized for use in a simple cycle power
plant as well as in combined cycle operation. As an oper-
ator, you thus benefit from additional flexibility, because
you can quickly commence operations with a simple
gas turbine power plant and with the assurance that
you can subsequently retrofit to combined cycle opera-
tion if your requirement profile changes. Of course,
our service department is at your disposal from day
one after delivery and commissioning of your turbine
packages.
Key
1 Generator coupling
2 Rotor bearings
3 Compressor
4 Variable inlet guide vanes
5 Fuel nozzles
6 Combustion chamber
7 Turbine rotating blades
8 Turbine casing
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Peak values for energy efficiency
The SGT5-4000F was developed specifically for competi-
tive markets in which every percentage point is crucial
when it comes to energy efficiency. With this in mind,
we have been able to significantly increase the energy
efficiency of the gas turbine in a number of stages since
its introduction in 1996. Over the years, the turbine
capacity has increased from 240 MW to a current level
of 329 MW. The majority of turbines can be retrofitted
with the technical adaptations necessary to achieve the
new capacity level.
Flexible for gas and oil operation
With its flashback-free hybrid burner, the SGT5-4000F
can operate using natural gas as well as oil. This feature
enables you to leverage fuel price differences to work
more profitably without the need to invest in additional
technology. What is special about our turbine is that
you can seamlessly switch between gas and oil during
operation (online switchover).
Low investment costs per kilowatt
The SGT5-4000F pays for itself quickly. This can be
attributed to its relatively low investment costs and to
the fact that the machine does more thanks to its high
energy efficiency. Combined with the high-performance
generators from Siemens, it produces more power that
can be marketed at a profit. In addition, the turbine can
flexibly cover peak loads as well as base load and partial-
load operation – while achieving outstanding performance
values and producing very low emissions.
Economical design
The low operating costs of the SGT5-4000F are a result
of its high energy efficiency. In addition, it has a highly
maintenance-friendly design and, thanks to intelligent
features, helps to prolong maintenance intervals and
minimize maintenance-related operation interruptions.
Features include the annular combustion chamber in
which the heat shield tiles can be individually replaced
as needed, and details such as the uniform temperature
distribution with combustion that remains stable over
the lifetime of the turbine, and the internal cool air
extraction designed to cool the components exposed
to high temperatures. They provide for low lifecycle
costs and many years of reliable operation.
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SGT5-4000F –
your benefits at a glance
Convincing performance for greater flexibility:
•Fast-start option in less than 30 minutes
•Fast power change in accordance with very strict grid
requirements for optimal frequency stabilization
•Fast online fuel change from gas to oil and vice versa
•Various options available for increased performance
Best environmental compatibility
•Minimized NOx and CO2 emissions
•Compliance with emissions limits even in partial-load
operation
High availability and reliability:
•Reliability in excess of 99 percent (average annual value)
•Over 320 units installed worldwide, including licensed
engines, with more than 13.5 million equivalent operating
hours and more than 205,000 equivalent operating hours
of the leading unit
(status March 2017)
Optimal efficiency
•High energy efficiency of more than 40 percent in
simple cycle, thanks to optimal fuel utilization
•High performance (329 MW nominal output)
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With almost 1,000 large steam turbines and approxi-
mately 380 GW capacity, technology from Siemens is
responsible for almost 17 percent of the power plants
installed worldwide. For the SCC5-PAC 4000F combined
cycle power plant (CCPP) packages, the features and
performance of the type SST5-5000 and SST5-3000 steam
turbines are individually adapted to achieve an optimal
focus on your goals as an operator.
SST5-3000 and SST5-5000 –
the versatile steam turbines
While the SST5-3000 features a separate high-pressure
cylinder and a combined intermediate-pressure / low-pressure
cylinder with a single-flow axial exhaust, the SST5-5000
features a combined high-pressure / medium-pressure
cylinder and a double-flow low-pressure cylinder. Both
steam turbines are highly compact and perfect for use
in combined cycle power plants with the state-of-the-art
gas turbine technology offered by the SGT5-4000F. The
SST5-3000 covers a power range of 90 to 250 MW, while
the SST5-5000 operates in a power range between 120
and 650 MW. To meet your specific requirements, the
turbine sections are assembled individually and the blade
path is optimized. During this process, the adaptation of
prefabricated modules helps to accelerate the assembly
work and commissioning on-site while minimizing the tech-
nical risks. The success can be seen in a failure rate that is
50 percent less than the average value reported by the North
American Electric Reliability Council (NERC). In addition,
the overhaul intervals are synchronized for the gas turbine,
generator, and steam turbine to minimize scheduled plant
downtimes and achieve optimal plant availability.
SST5-3000 and SST5-5000:
high performance in a package
SST5-3000 and SST5-5000 steam turbines –
your benefits at a glance
•Compact and cost-effective design
•Proven designs for single- and multishaft combined
cycle power plant concepts
•High efficiency through advanced 3DV™ blade profile
design and variable reaction type
•High reliability and availability
(10-year interval for general inspections)
•High operational flexibility through short startup times
and a wide application range
•Short delivery and installation times
•Reduced maintenance costs through maintenance-
friendly design
•Up to three-stage extraction for district heating (optional)
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The selection of a generator is essentially based on the
performance of the power plant – in gas turbine operation
or in highly efficient combined cycle operation. Over a
century of experience in building generators of all kinds
has gone into the development of our highly specialized
generators for package applications in combination with
the SGT5-4000F.
Reliable performance: SGen5-1200A
Depending on the requirement profile, the air-cooled
generators of this series are available with either TEWAC
(Totally Enclosed Water-to-Air Cooling) or OAC (Open Air
Cooling) cooling systems.
With a capacity of up to 370 MVA, they can be used
in areas until now reserved for hydrogen-cooled units.
Their high energy efficiency of 98.8 percent and their
high reliability and availability values make them the
first choice for all operating modes, from base loads to
peak load coverage, for use in gas turbine power plants
and in combined cycle power plants. These generators
feature a highly maintenance-friendly design and the
maintenance intervals can easily be coordinated to
coincide with turbine maintenance. They offer optimal
performance while minimizing lifecycle costs.
For maximum performance: SGen5-2000H
With an output range from 350 MVA to 600 MVA and
efficiency levels as high as 99 percent, the hydrogen-
cooled SGen5-2000H seamlessly connects to the air-cooled
SGen5-1200A. Similarly, thanks to global vacuum pressure
impregnation, the SGen5-2000H offers high availability
combined with low technical risk. Its flexible use in all
performance classes is made possible through a variety of
features, including Omega™ coolers which ensure an even
temperature distribution in the generator, while the carbon
seals combine minimal oil use with outstanding emergency
running properties. The generator design has proven itself
worldwide in numerous reference applications.
SGen5-1200A and SGen5-2000H:
the reliable powerhouses
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Auxiliary components –
the ideal way to round out your package
In our packages, every detail has to be just right, because we not
only supply perfectly coordinated core components, but the auxiliary
components also need to ensure reliable and economical operation.
That includes customized, maintenance-friendly design and piping
that is adapted to the use and easy to install.
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Air intake system
The air intake system comprises filter housing, filter system,
and inlet duct work. The filter housing offers weather pro-
tection and prevents large debris from entering the filter
system. The filter system removes both large particles and
fine particulates from the air stream. The inlet air duct
directs the air flow into the gas turbine compressor inlet
manifold.
Exhaust gas system
After expanding through the combustion turbine, the
gases pass through the exhaust gas diffuser, which
provides connection to a stack, a heat-recovery steam
generator, or a diverter and bypass stack.
Condenser system
The condenser collects and condenses exhaust steam
from the low-pressure turbine and steam from the turbine
startup bypass stations. It also accepts condensate from
locations such as drains, vents, and steam seals. It further
produces and maintains a high vacuum at the low-pressure
turbine exhaust.
Control system
The control system is based on Siemens Power Plant
Automation SPPA-T3000 and contains control, monitoring,
and protection equipment necessary for the turbine and
generator. This includes the operation and monitoring
system, the automation system, and the interface to the
plant control system.
Electrical systems
The electrical systems supply low- voltage power to the
package loads and include battery and battery charger for
uninterruptible direct current power supply. The electrical
equipment also includes static exci tation equipment with
transformer, starting frequency converter with transformer
for static startup of the gas turbine via the generator, and
generator protection and synchronization equipment.
Power Control Centers (PCC)
Prefabricated and functional precommissioned PCC
containers provide compact and weather-protected
accommodation of electrical and I&C equipment.
Redundant HVAC units also offer a controlled environ-
ment for sensitive equipment.
Enclosures
Enclosures provide noise abatement for personnel.
They also provide the means for delineation of hazardous
areas and containment of fire suppression agents.
Fire protection
Fire protection includes fire detection and fire fighting
and is provided for gas turbine, fuel gas system, and PCCs.
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Antalya Jebel Ali M-Station
Best references worldwide
SGT5-PAC 4000F packages have earned an excellent reputation
worldwide, as confirmed by numerous references in all 50 Hz
markets around the world. We can show you only a small selection
here, but please do not hesitate to request additional references
that may better reflect your requirements.
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Jebel Ali M-Station Nhon Trach 2
Hamm-Uentrop, Germany
Trianel Power Kraftwerk Hamm- Uentrop GmbH & Co. KG
operates a combined cycle power plant with a total capacity
of 850 MW. The technologies used in the power plant
include two type SGT5-PAC 4000F gas turbine packages.
Antalya, Turkey
The Ali Metin Kazanci power plant in Antalya, Turkey,
operates using two type SGT5-PAC 4000F gas turbine
packages. The power plant was constructed by Turkish
operator AKSA and covers the majority of the high elec-
tricity requirements in Antalya – one of the main tourist
regions in Turkey. The 520 MW gas turbine power plant
was constructed by AKSA in record time. It is currently
being retrofitted with an SST5-5000 steam turbine
package to become a combined cycle power plant with
a total capacity of 780 MW.
Jebel Ali M-Station, United Arab Emirates
With an electrical capacity of 2,000 MW, the Jebel Ali
M-Station combined cycle power plant operated by Dubai
Electricity and Water Authority (DEWA) in Dubai supplies
clean power to approximately one million households.
The electricity is generated by six high-efficiency
SGT5-4000F gas turbine packages.
In addition, the hot exhaust gases generate process steam
for a connected seawater desalination plant that has a
daily capacity of more than 630,000 m³ of drinking water.
Nhon Trach 2, Vietnam
The Nhon Trach 2 combined cycle power plant operated
by Petro Vietnam Nhon Trach 2 Joint Stock Company
is equipped with two SGT5-4000F gas turbines, one
SST5-5000 steam turbine, and matching generators.
Thanks to the packages used, it was possible to construct
and commission the power plant in just 28.5 months.
With an installed capacity of approximately 760 MW
and an efficiency level of over 57 percent, Nhon Trach 2
supplies clean power to help meet the increasing demand
for electricity in Vietnam. Thanks to state-of-the-art Siemens
burner technology, the power plant also features very low
nitrogen oxide emissions.
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Persuasive figures
SGen5-1200A
Frequency 50 Hz
Standard power factor 0.80
Speed 3,000 rpm
Terminal voltage 20 kV
Efficiency up to 98.8%
Apparent power 250 MVA to 370 MVA
Coolant Air, OAC (Open Air Cooling) or TEWAC
(Totally Enclosed Water-to-Air Cooling)
Design In accordance with IEC and ANSI standards
Thermal classification Class F insulation system
Type of enclosure Suitable enclosures for indoor and outdoor
application per IP 54 available
Excitation Static
Transport dimensions Suitable for rail transport in most countries
SGen5-2000H
Frequency 50 Hz
Standard power factor 0.80
Speed 3,000 rpm
Terminal voltage 16.5 kV to 22 kV
Efficiency up to 99.0%
Apparent power 350 MVA to 600 MVA
Coolant Hydrogen at 4 to 5 bar
Design In accordance with IEC and ANSI standards
Thermal classification Class F insulation system
Type of enclosure IP64 (60034-5); suitable for outdoor installation
Excitation Static
Transport dimensions Suitable for rail transport in most countries
SGT5-4000F
Compressor
Type Axial flow
Number of stages 15
Rotor speed 3,000 rpm
Inlet guide vanes Variable
Combustors
Type Dry low NOx
Configuration Annular
Number 24
Fuel Natural gas,
fuel oil,
natural gas and fuel oil (dual-fuel option)
Turbine
Number of stages 4
Drive Cold end,
direct coupled
SST5-3000
Turbine series High-pressure (H) modules
and combined intermediate-pressure /
low-pressure (IL) modules for 50 Hz
Plant type Combined cycle
Output range 90 MW to 250 MW for
combined cycle applications
Main steam
(Typical parameters)
Temperature: up to 565 °C / 1,049 °F
Pressure: up to 177 bar / 2,567 psi
Reheat steam
(Typical parameters)
Temperature: up to 565 °C / 1,049 °F
Exhaust areas 50 Hz: 5.0 m² to 12.5 m²;
26.2 inches to 45.1 inches*
* Last blade profile length
SST5-5000
Turbine series Combined high-pressure /
intermediate-pressure (HI)
modules and low-pressure (L) modules
for 50 Hz
Plant type Combined cycle
Output range 120 MW to 600 MW for
combined cycle applications
Main steam
(Typical parameters)
Temperature: up to 600 °C / 1,112 °F
Pressure: up to 190 bar / 2,756 psi
Reheat steam
(Typical parameters)
Temperature: up to 600 °C / 1,112 °F
Exhaust areas 50 Hz: 5.0 m² to 12.5 m²;
26.2 inches to 45.1 inches*
* Last blade profile length
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SGT5-PAC 4000F
ISO conditions, gross values
Configuration flexibility to meet power plant-specific needs
Power output [MW] 329
Efficiency [%] 40.7
Heat rate [kJ/kWh] 8,846
Heat rate [Btu/kWh] 8,385
Pressure ratio 20.0
Exhaust temperature [°C] 600
Exhaust temperature [°F] 1,112
Exhaust mass flow [kg/s] 725
Exhaust mass flow [lb/s] 1,598
Recommended inspection intervals
NOTE: Flexible service intervals are available with an LTSA
Inspection type Equivalent operating hours
Minor inspection 8,333
HGPI (hot gas path inspection) 25,000*
eHGPI (extended hot gas path inspection) 50,000*
HGPI (hot gas path inspection) 75,000*
Major inspection 100,000*
* Maximum 750 starts per interval
SCC5-PAC 4000F MS 2 x 1
ISO conditions, net values
Configuration flexibility to meet power plant-specific needs
Power output [MW] 950
Efficiency [%] 59.7
Heat rate [kJ/kWh] 6,030
Heat rate [Btu/kWh] 5,716
SCC5-PAC 4000F 1S
ISO conditions, net values
Configuration flexibility to meet power plant-specific needs
Power output [MW] 475
Efficiency [%] 59.7
Heat rate [kJ/kWh] 6,030
Heat rate [Btu/kWh] 5,716
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The information in this document contains general
descriptions of the technical options available, which
may not apply in all cases. The required technical
options should therefore be specified in the contract.
Published by and copyright ©2017:
Siemens AG
Power and Gas Division
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