Chapter 2 Ch2
User Manual: Chapter 2 DURApulse GS3 AC Drives User Manual
Open the PDF directly: View PDF 
.
Page Count: 24
| Download | |
| Open PDF In Browser | View PDF |
INSTALLATION AND WIRING CHAPTER 2 Contents of this Chapter... Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–2 Storage Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–3 Minimum Clearances and Air Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–4 Circuit Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–11 DANGER! – Warning Notes . . . . . . . . . . . . . . . . . . . . . . . .2–11 Terminal Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . .2–13 Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–17 Power Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . .2–18 Control Terminal Designations . . . . . . . . . . . . . . . . . . . . .2–20 Control Wiring Diagram – Sinking Inputs . . . . . . . . . . . . .2–21 Control Wiring Diagram – Sourcing Inputs . . . . . . . . . . . .2–22 External Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–23 Chapter 2: Installation and Wiring Ambient Conditions Ambient environmental conditions for use: Ambient Conditions Ambient Temperature Relative Humidity Atmosphere Pressure Vibration -10°C to 40°C (14°F to 104°F) 0 to 90% (non-condensing) 86 kPa to 106 kPa 9.8 m/s2 (1G) less than 10 Hz, 5.9 m/s2 (0.6G) 10 to 60 Hz Installation Location Altitude 1000m or lower above sea level, keep from corrosive gas, liquid and dust Enclosure Rating IP20: Protection against contact by fingers. Protection against medium-size foreign objects Storage Conditions The AC drives should be kept in their shipping cartons or crates until they are installed. In order to retain their warranty coverage, they should be stored as described below if they are not to be installed and used within three months. • Store in a clean and dry location free from direct sunlight and corrosive fumes. • For storage of longer than 3 months, store within an ambient temperature range of -20 °C to 30 °C (-4°F to 86°F). • For storage of 3 months or less, store within an ambient temperature range of -20 °C to 60 °C (-4°F to 140°F). • Store within a relative humidity range of 0% to 90% and non-condensing environment. • Store within an air pressure range of 86 kPA to 106 kPA. • DO NOT store in an area with rapid changes in temperature. (It may cause condensation and frost.) • DO NOT place directly on the ground. If the drive is stored or is otherwise unused for more than a year, the drive’s internal DC link capacitors should be recharged before use. Otherwise, the capacitors may be damaged when the drive starts to operate. We recommend recharging the capacitors of any unused drive at least once per year. (Refer to Chapter 6, “Maintenance and Troubleshooting” for information about recharging DC link capacitors.) 2–2 DURAPULSE AC Drive User Manual 1st Ed. Rev. D 05/2013 Chapter 2: Installation and Wiring Installation Install the AC drive in an enclosure that is specifically designed to house electrical and electronic control equipment. Provide proper spacing within the enclosure to allow the dissipation of heat produced by the drive and any other included electrical and electronic equipment. Ventilation or air conditioning may also be required, depending upon the application. WARNING: Failure to observe these precautions may damage the drive and void the warranty! Improper installation of the AC drive will greatly reduce its life. Observe the following precautions when installing the drive: • Do not mount the AC drive near heat-radiating elements or in direct sunlight. • Do not install the AC drive in a place subjected to high temperature, high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles. • Mount the AC drive securely on a flat, rigid, non-flammable surface. • Mount the AC drive vertically and do not restrict the air flow to the heat sink fins. WARNING: AC drives generate a large amount of heat which may damage them. Auxiliary cooling methods are typically required in order not to exceed maximum ambient temperatures. Minimum Clearances and Air Flow Air Flow 150mm (6 inches) or more 50mm (2 inches) or more RUN STOP JOG FWD REV PROGRAM ENTER DISPLAY JOG RUN STOP RESET FWD/REV 50mm (2 inches) or more Enclosure WA RNING Do not connect AC power to output terminals T1,T2 and T3. Risk of electrical shock. Wait 10 minutes after removing power before servicing. Minimum Clearances and Air Flow 150mm (6 inches) or more MAXIMUM AMBIENT TEMPERATURES 1st Ed. Rev. D 05/2013 MUST NOT EXCEED 40°C (104°F)! DURAPULSE AC Drive User Manual 2–3 Chapter 2: Installation and Wiring Dimensions Frame A Part numbers: GS3-21P0, GS3-22P0, GS3-41P0, GS3-42P0 118.0 [4.65] 160.0 [6.30] 108.0 [4.25] Dia. 5.5[0.22] RUN STOP JOG FWD REV PROGRAM STOP RESET FWD/REV 185.0 [7.28] JOG RUN 173.0 [6.81] ENTER DISPLAY WARNING Do not connect AC power to output terminals T1,T2 and T3. Risk of electrical shock. Wait 10 minutes after removing power before servicing. Dia. 22.0 (0.87) Dia. 28.0[1 .10](2X ) .11] 8.7 [0.34] 75[0 R2. 5.5[0.22] Units: mm [inches] 2–4 DURAPULSE AC Drive User Manual 1st Ed. Rev. D 05/2013 Chapter 2: Installation and Wiring Dimensions (continued) Frame A with Fan Part Numbers: GS3-43P0 118.0 [4.65] 145.0 [5.71] 108.0 [4.25] Dia. 5.5[0.22] RUN STOP JOG FWD REV PROGRAM STOP RESET RUN 185.0 [7.28] FWD/REV JOG 173.0 [6.81] ENTER DISPLAY WARNING Do not connect AC power to output terminals T1,T2 and T3. Risk of electrical shock. Wait 10 minutes after removing power before servicing. Dia. 22.0(0.87) Dia. 28.0(1.10)(2X) 1] [0.1 8.7 [0.34] 75 R2. 5.5[0.22] Units: mm [inches] 1st Ed. Rev. D 05/2013 DURAPULSE AC Drive User Manual 2–5 Chapter 2: Installation and Wiring Dimensions (continued) Frame B Part numbers: GS3-23P0, GS3-25P0, GS3-45P0 3] .1 0 [R 25 . R3 150.0 [5.91] 135.0 [5.32] 160.2 [6.31] RUN STOP JOG FWD REV PROGRAM 244.3 [9.63] 260.0[10.24] ENTER DISPL AY JOG FWD/REV STOP RESET RUN WARNING Do not connect AC power to output terminals T1,T2 and T3. X) (] 2 7 .8 0 [ .0 22 D Di a. 28 .0 [ 1.1 0]( 2X ) ia .6 ] .26 0 .5[ 11.3 [0.44] D ia . Risk of electrical shock. Wait 10 minutes after removing power before servicing. Units: mm [inches] 2–6 DURAPULSE AC Drive User Manual 1st Ed. Rev. D 05/2013 Chapter 2: Installation and Wiring Dimensions (continued) Frame C Part numbers: GS3-27P5, GS3-2010, GS3-2015 GS3-47P5, GS3-4010, GS3-4015 200.0 [7.88] Dia. 7.0 (0.28) 185.6 [7.31] 183.2 [7.22] RUN STOP JOG FWD REV JOG FWD/REV STOP RESET RUN 323.0 [12.73] ENTER DISPLAY 303.0 [11.94] PROGRAM WARNING Do not connect AC power to output terminals T1,T2 and T3. Risk of electrical shock. Wait 10 minutes after removing power before servicing. .5 R3 13.5 [0.53] ] 14 0. [R Dia. 42.6(1.68) Dia. 22.0(0.87) 7.0 [0.28] Units: mm [inches] 1st Ed. Rev. D 05/2013 DURAPULSE AC Drive User Manual 2–7 Chapter 2: Installation and Wiring Dimensions (continued) Frame D Part numbers: GS3-2020, GS3-2025, GS3-2030 GS3-4020, GS3-4025, GS3-4030 250.0 [9.84] Dia. 10.0 [0.39] 205.4 [8.08] 226.0 [8.90] RUN STOP JOG FWD REV PROGRAM ENTER FWD/REV STOP RESET RUN 403.8 [15.90] JOG 384.0 [15.12] DISPLAY WARNING Do not connect AC power to output terminals T1,T2 and T3. Risk of electrical shock. Wait 10 minutes after removing power before servicing. Dia. 42.0 (1.65)(2X) 13.0 [0.51] Dia. 28.0 (1.1) 10.0 [0.39] Units: mm [inches] 2–8 DURAPULSE AC Drive User Manual 1st Ed. Rev. D 05/2013 Chapter 2: Installation and Wiring Dimensions (continued) Frame E Part Numbers: GS3-2040, GS3-2050 GS3-4040, GS3-4050, GS3-4060 Dia. 13.0 (0.51) 370.0 [14.57] 260.0 [10.24] 335.0 [13.19] Dia. 18.0(0.71) RUN STOP JOG FWD REV PROGRAM ENTER DISPLAY JOG FWD/REV STOP RESET 589.0 [23.19] 595.0 [23.43] 560.0 [22.05] RUN 18.0 [0.71] WARNING 132.5 [5.22] Dia. 62.0(2.44) 21.0[0.83] Dia. 22.0(0.87) R6.5[0.25] 13.0[0.51] Units: mm [inches] 1st Ed. Rev. D 05/2013 DURAPULSE AC Drive User Manual 2–9 Chapter 2: Installation and Wiring Dimensions (continued) Frame F Part Numbers: GS3-4075, GS3-4100 425.0 [16.73] 3 .51 ) 264.0 [10.39] Dia.18 .0(0.71 ) 660.0 [25.98] D 631.0 [24.84] 385.0 [15.16] 1 ia. 0 .0( 18.0 [0.71] WARNING 130.4 [5.13] Dia. 22.0(0.87) Dia. 74.8(2.94) 21.0[0.83] 280.0 [11.02] R6.5[0.25] 13.0[0.51] Units: mm [inches] 2–10 DURAPULSE AC Drive User Manual 1st Ed. Rev. D 05/2013 Chapter 2: Installation and Wiring Circuit Connections DANGER! HAZARDOUS VOLTAGE! Before making any connection to the AC drive, disconnect all power to the AC drive, and wait five minutes for DC bus capacitors to discharge. WARNING: Any electrical or mechanical modification to this equipment without prior written consent of AutomationDirect.com, Inc. will void all warranties, may result in a safety hazard, and may void the UL listing. WARNING: Do not connect the AC input power to the T1, T2, and T3 output terminals. Doing this will damage the AC drive WARNING: Tighten all screws to the proper torque rating. See “Main Circuit Wiring” later in this chapter. Wiring Notes: PLEASE READ PRIOR TO INSTALLATION. 1. During installation, follow all local electrical, construction, and safety codes for the country in which the AC drive is to be installed. 2. Make sure the appropriate protective devices (circuit breaker or fuses) are connected between the power supply and AC drive. 3. Make sure that the leads are connected correctly and the AC drive is properly grounded. (Ground resistance should not exceed 0.1.) 4. Use ground leads that comply with AWG/MCM standards and keep them as short as possible. 5. Do not use a power circuit contactor or disconnect switch for run/stop control of the AC drive and motor. This will reduce the operating life cycle of the AC drive. Cycling a power circuit switching device while the AC drive is in run mode should be done only in emergency situations. 6. Multiple DURAPULSE units can be installed in one location. All of the units should be grounded directly to a common ground terminal. The DURAPULSE ground terminals may also be connected in parallel, as shown in the figure below. Make sure there are no ground loops. Correct Incorrect Forward running 7. When the AC drive output terminals T1, T2, and T3 are connected to the motor terminals T1, T2, and T3, respectively, the motor will rotate counterclockwise (as viewed from the shaft end of the motor) when a forward operation command is received. To reverse the direction of motor rotation, switch the connections of any of the two motor leads. 1st Ed. Rev. D 05/2013 DURAPULSE AC Drive User Manual 2–11 Chapter 2: Installation and Wiring 8. Make sure that the power source is capable of supplying the correct voltage and required current to the AC drive. 9. Do not attach or remove wiring when power is applied to the AC drive. 10. Do not inspect components unless inside "POWER" lamp is turned off. 11. Do not monitor the signals on the circuit board while the AC drive is in operation. 12. GS3 series DURAPULSE drives cannot be used with single-phase motors. 13. Route the power and control wires separately, or at 90 degree angle to each other. 14. If a filter is required for reducing EMI (Electro Magnetic Interference), install it as close as possible to the AC drive. EMI can also be reduced by lowering the Carrier Frequency. 15. If the AC drive is installed in a place where a load reactor is needed, install the filter close to the T1, T2, and T3 side of AC drive. Do not use a Capacitor, L-C Filter (Inductance-Capacitance), or R-C Filter (Resistance-Capacitance), unless approved by AutomationDirect. 16. When using a GFCI (Ground Fault Circuit Interrupt), select current sensor with sensitivity of 200mA, and not less than 0.1-second detection to avoid nuisance tripping. Motor Operation Precautions 1. When using the AC drive to operate a standard 3-phase induction motor, notice that the energy loss is greater than for an inverter duty motor. 2. Avoid running a standard induction motor at low speed, which may cause the motor temperature to exceed the motor rating due to limited airflow produced by the motor's fan. 3. When the standard motor operates at low speed, the output load must be decreased. 4. If 100% output torque is desired at low speed, it may be necessary to use a special "inverter-duty" rated motor. Short Circuit Withstand (SCCR) Models through 50 hp are suitable for use on a circuit capable of delivering not more than 5,000 rms symmetrical amperes; 10,000A for models 60 hp through 100 hp. The maximum voltage is 240V for all 230V models, and 480V for all 460V models. Applicable Codes All DURAPULSE AC drives are Underwriters Laboratories, Inc. (UL) and Canadian Underwriters Laboratories (cUL) listed, and therefore comply with the requirements of the National Electrical Code (NEC) and the Canadian Electrical Code (CEC). Installation intended to meet the UL and cUL requirements must follow the instructions provided in "Wiring Notes" as a minimum standard. Follow all local codes that exceed UL and cUL requirements. Refer to the technical data label affixed to the AC drive and the motor nameplate for electrical data. The "Circuit Protection Devices" section in APPENDIX A, lists the recommended fuse part number for each DURAPULSE part number. These fuses (or equivalent) must be used on all installations where compliance with U.L. standards is required. 2–12 DURAPULSE AC Drive User Manual 1st Ed. Rev. D 05/2013 Chapter 2: Installation and Wiring Terminal Wiring Diagrams GS3-21P0, GS3-22P0, GS3-41P0, GS3-42P0, GS3-43P0 + L1 L2 L3 B1 B2 T1 T2 T3 GS3-23P0, GS3-25P0, GS3-45P0 + B1 - B2 T1 T2 T3 L1 L2 L3 1st Ed. Rev. D 05/2013 DURAPULSE AC Drive User Manual 2–13 Chapter 2: Installation and Wiring Terminal Wiring Diagrams (continued) GS3-27P5, GS3-47P5, GS3-2010, GS3-4010, GS3-2015, GS3-4015 L2 L3 POWER + B1 B2 T2 T3 IM 3 MOTOR GS3-2020, GS3-4020, GS3-2025, GS3-4025, GS3-2030, GS3-4030 L1 L2 L3 POWER 2–14 + +2 DURAPULSE AC Drive User Manual - T2 T3 IM 3 MOTOR 1st Ed. Rev. D 05/2013 Chapter 2: Installation and Wiring Terminal Wiring Diagrams (continued) GS3-2040, GS3-2050 L1 L3 L2 + +2 T2 T1 IM 3 POWER T3 MOTOR GS3-4040, GS3-4050,GS3-4060 L1 L2 L3 POWER 1st Ed. Rev. D 05/2013 + +2 - T1 T2 IM 3 T3 MOTOR DURAPULSE AC Drive User Manual 2–15 Chapter 2: Installation and Wiring Terminal Wiring Diagrams (continued) GS3-4075, GS3-4100 L1 L2 L3 + +2 POWER 2–16 DURAPULSE AC Drive User Manual T1 T2 IM 3 T3 MOTOR 1st Ed. Rev. D 05/2013 Chapter 2: Installation and Wiring Main Circuit Wiring Main Circuit Terminals Terminal L1, L2, L3 T1, T2, T3 B1, B2 +2, – (negative) Description Input Power AC Drive Output Braking Resistor Connection (Under 20HP) External Dynamic Brake Unit (20HP & Over) Ground Main Circuit Wiring Specifications AC Drive Model GS3-21P0 GS3-22P0 GS3-23P0 GS3-25P0 GS3-27P5 GS3-2010 GS3-2015 GS3-2020 GS3-2025 GS3-2030 GS3-2040 GS3-2050 GS3-41P0 GS3-42P0 GS3-43P0 GS3-45P0 GS3-47P5 GS3-4010 GS3-4015 GS3-4020 GS3-4025 GS3-4030 GS3-4040 GS3-4050 GS3-4060 GS3-4075 GS3-4100 1st Ed. Rev. D 05/2013 Input Current (A) Output Current (A) 5.7 5 7.6 7 15.5 10 20.6 26 17 34 33 50 60 49 75 75 Wire Range (AWG) Terminal Tightening Torque (kgf-cm) 10-18 18 25 8-12 65 90 90 110 120 142 145 3.2 2.7 4.3 4.2 5.9 5.5 11.2 8.5 14 13 19 18 25 24 32 32 39 38 49 45 60 60 63 73 90 91 130 110 160 150 2-8 30 40 2/0-3/0 200 10-18 18 8-12 2-8 30 40 2-4 57 2/0-3/0 200 DURAPULSE AC Drive User Manual 2–17 Chapter 2: Installation and Wiring Power Wiring Diagrams Drives under 20hp Users must connect wiring according to the circuit diagram shown below. Braking resistor (optional) BR JUMPER + Power Source L1 200-240V+-10% (50,60Hz+-5%) L2 380-480V+-10% (50,60Hz+-5%) B1 (–) B2 DURAPULSE GS3-xxxx L3 AC Motor T1 3Ø IM T2 T3 Use any two of L1, L2, L3 for 230V 1-phase models Note: Grounding terminals are internally connected. Motor grounding terminal Grounding resistance less than 0.1 Main circuit (power) terminals Drives 20–30hp (230VAC) & 20–60hp (460VAC) Users must connect wiring according to the circuit diagram shown below. JUMPER Power Source 3 phase 200-240V+-10% (50,60Hz+-5%) 380-480V+-10% (50,60Hz+-5%) BR Dynamic Brake Unit (optional) + L1 L2 +2 DURAPULSE GS3-xxxx L3 Braking resistor (optional) – T1 T2 AC Motor 3Ø IM T3 Note: Grounding terminals are internally connected. Motor grounding terminal Grounding resistance less than 0.1 Main circuit (power) terminals 2–18 DURAPULSE AC Drive User Manual 1st Ed. Rev. D 05/2013 Chapter 2: Installation and Wiring Power Wiring Diagrams (continued) Drives 40–50hp (230VAC) & 75–100hp (460VAC) Users must connect wiring according to the circuit diagram shown below. BR Dynamic Brake Unit (optional) 200-240V+-10% (50,60Hz+-5%) 380-480V+-10% (50,60Hz+-5%) BR Dynamic Brake Unit (optional) JUMPER Power Source 3 phase Braking resistor (optional) + L1 L2 Braking resistor (optional) – +2 DURAPULSE GS3-xxxx L3 T1 T2 AC Motor 3Ø IM T3 Note: Grounding terminals are internally connected. Motor grounding terminal Grounding resistance less than 0.1 Main circuit (power) terminals 1st Ed. Rev. D 05/2013 DURAPULSE AC Drive User Manual 2–19 Chapter 2: Installation and Wiring Control Terminal Designations Control Circuit Terminals Terminal Description Symbol Remarks +24V DC Voltage Source (+24V, 20mA), used only for AC drive digital inputs wired for source mode operation DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI11 DCM +10V AI1 AI2 AI3 ACM Digital Input 1 R1O Relay Output 1 Normally Open R1C R1 Digital Input 2 Digital Input 3 Digital Input 4 Digital Input 5 Digital Input 6 Digital Input 7 Digital Input 8 Digital Input 9 Input Voltage: Internally Supplied (see WARNING below) Sink Mode: Low active, VinL Min = 0V, VinL Max = 15V, Iin Min = 2.1mA, Iin Max = 7.0mA Source Mode: High active, VinH Min = 8.5V, VinH Max = 24V, Iin Min = 2.1mA, Iin Max = 7.0mA Input response: 12 - 15 msec Also see “Basic Wiring Diagram” on the next pages. Digital Input 10 Digital Input 11 Digital Common Internal Power Supply +10VDC (10mA maximum load) Analog Input 0 to +10 V input only Analog Input 0 to 20 mA / 4 to 20 mA input Analog Input -10 to +10 V input only Analog Common Resistive Load: 240VAC – 5A (N.O) / 3A (N.C.) 24VDC – 5A (N.O.) / 3A (N.C.) Relay Output 1 Normally Closed Inductive Load: 240VAC – 1.5A (N.O) / 0.5A (N.C) Relay Output 1 Common 24VDC – 1.5A (N.O) / 0.5A (N.C) DO1 DO2 DO3 DOC Photocoupled digital output FO Digital Frequency Output AO Analog Output Photocoupled digital output Photocoupled digital output 12-48 VDC, 50 mA Digital Output Common Maximum 50mA @ 48VDC, Scalable squarewave, 50% duty cycle output 0 to +10V, 2mA Output Control Terminal Wire Range: 24–12 AWG Control Terminal Tightening Torque: 5kgf·cm [4lbf·in] WARNING: Do NOT connect external voltage sources to the Digital Inputs. Permanent damage may result. Use twisted-shielded, twisted-pair or shielded-lead wires for the control signal wiring. It is recommended to run all signal wiring in a separate steel conduit. The shield wire should only be connected at the AC drive. Do not connect shield wire on both ends. 2–20 DURAPULSE AC Drive User Manual 1st Ed. Rev. D 05/2013 Chapter 2: Installation and Wiring Control Wiring Diagram – Sinking Inputs Users must connect wiring according to the circuit diagram shown below. WARNING: Do not plug a modem or telephone into the DURAPULSE RJ-12 Serial Comm Port, or permanent damage may result. DURAPULSE AC Drive GS3-xxxx Multi-function Digital Inputs: Multi-function Output Contact: +24V Power Source (20mA max.) Forward/Stop DI1 Reverse/Stop External Fault (N.O.) R1 R1C Input Mode Setting R1O DI2 Sink DI3 Source SW1 Multi-Speed 1 DI4 Multi-Speed 2 Multi-function Digital Outputs: 12-48VDC @50mA AC Drive Fault DI6 Multi-speed 4 DO2 DI7 JOG 12-48VDC @50mA At Speed DI8 External Reset DO3 DI9 Second Accel/Decel Time 12-48VDC @50mA Zero Speed DI10 External Base Block (N.O.) DI11 DCM Digital Signal Com. † Potentiometer 5k † † † - Digital Frequency Output: See Power Wiring Diag. † + 12-48VDC DOC Digital Output Com. FO Analog Inputs: 240VAC/24VDC@3A Resistive (N.C.) 240VAC/24VDC@0.5A Inductive (N.C.) 240VAC/24VDC@5A Resistive (N.O.) 240VAC/24VDC@1.5A Inductive (N.O.) DO1 Sink DI5 Multi-Speed 3 AC Drive Running 48VDC @50mA max. 1:1, Duty = 50% DCM +10V Power Source (20mA max.) Multi-function Analog Output: AI1 (0 to 10V) AO AI2 (0-20mA or 4-20mA) + - ACM AI3 (-10 to +10V) Voltmeter Output Frequency indication 0-10 VDC @ 2mA ACM Analog Signal Common RS-485 Serial Comm Port: † Frequency command source can be one of the three analog inputs, up/down keys on keypad or via the RS-485 serial comm port. See parameter settings. 6 See Power Wiring Diagram 1 1: +15V 2: GND 4: SG+ 3: SG- 5: NC Factory default setting Factory default source of frequency command is via the keypad up/down keys ACM and DCM are isolated from each other Main circuit (power) terminals 1st Ed. Rev. D 05/2013 Control circuit terminal Shielded leads DURAPULSE AC Drive User Manual 2–21 Chapter 2: Installation and Wiring Control Wiring Diagram – Sourcing Inputs Users must connect wiring according to the circuit diagram shown below. WARNING: Do not plug a modem or telephone into the DURAPULSE RJ-12 Serial Comm Port, or permanent damage may result. DURAPULSE AC Drive GS3-xxxx Multi-function Digital Inputs: Multi-function Output Contact: +24V Power Source (20mA max.) Forward/Stop DI1 Reverse/Stop R1C Input Mode Setting DI2 External Fault (N.O.) DI4 Multi-Speed 2 R1O Sink SW1 DI3 Multi-Speed 1 R1 Sink DO1 12-48VDC @50mA AC Drive Fault DI6 Multi-speed 4 DO2 DI7 JOG 12-48VDC @50mA At Speed DI8 External Reset DO3 DI9 Second Accel/Decel Time 12-48VDC @50mA Zero Speed DI10 External Base Block (N.O.) DI11 DCM Digital Signal Com. † Potentiometer 5k † † † † Frequency command source can be one of the three analog inputs, up/down keys on keypad or via the RS-485 serial comm port. See parameter settings. - Digital Frequency Output: See Power Wiring Diag. † + 12-48VDC DOC Digital Output Com. FO Analog Inputs: 240VAC/24VDC@3A Resistive (N.C.) 240VAC/24VDC@0.5A Inductive (N.C.) 240VAC/24VDC@5A Resistive (N.O.) 240VAC/24VDC@1.5A Inductive (N.O.) Multi-function Digital Outputs: Source DI5 Multi-Speed 3 AC Drive Running 48VDC @50mA max. 1:1, Duty = 50% DCM +10V Power Source (20mA max.) Multi-function Analog Output: AI1 (0 to 10V) AI2 (0-20mA or 4-20mA) AO + - ACM AI3 (-10 to +10V) Output Frequency indication 0-10 VDC @ 2mA ACM Analog Signal Common See Power Wiring Diagram Voltmeter RS-485 Serial Comm Port: 6 1 1: +15V 2: GND 4: SG+ 3: SG- 5: NC Factory default setting Factory default source of frequency command is via the keypad up/down keys ACM and DCM are isolated from each other Main circuit (power) terminals 2–22 DURAPULSE AC Drive User Manual Control circuit terminal Shielded leads 1st Ed. Rev. D 05/2013 Chapter 2: Installation and Wiring Power Supply External Accessories Please follow the specific power supply requirements shown in CHAPTER 1 Fuses Under 20hp Input fuses protect the AC drive from excessive input current due to line surges, short circuits, and ground faults. They are recommended for all installations and may be required for UL-listed installations. From power supply 1 Contactor (Optional) Do NOT use a power circuit contactor or disconnect switch for run/stop control of the AC drive and motor. This will reduce the operating life cycle of the AC drive. Cycling a power circuit switching device while the AC drive is in run mode should be done only in emergency situations. 2 3 AC Line Reactor (Optional) Input line reactors protect the AC drive from transient overvoltage conditions typically caused by utility capacitor switching. Input line reactors also reduce harmonics associated with AC drives, and are recommended for all installations. 4 6 EMI filter (Optional) 5 L1 L2 Input EMI filters reduce electromagnetic interference or noise on the input side of the AC drive. They are required for CE compliance and recommended for installations prone to or sensitive to electromagnetic interference. L3 + DURAPULSE AC Drive GS3-xxxx B2 T2 RF filters reduce the radio frequency interference or noise on the input or output side of the inverter. B1 (–) T1 RF filter (Optional) T3 6 7 Braking Resistor (Optional) Dynamic braking allows the AC drive to produce additional braking (stopping) torque. AC drives can typically produce between 15% & 20% braking torque without the addition of any external components. Optional braking may be required for applications that have high inertia loads or require rapid deceleration. AC Line Reactor (Optional) 8 Motor Motor grounding terminal Output line (load) reactors protect the motor insulation against AC drive short circuits and IGBT reflective wave damage, and also “smooth” the motor current waveform, allowing the motor to run cooler. They are recommended for operating “non-inverter-duty” motors, and when the length of wiring between the AC drive and motor exceeds 75ft. Please refer to Appendix A for specifications on DURAPULSE AC Drive Accessories. 1st Ed. Rev. D 05/2013 DURAPULSE AC Drive User Manual 2–23 Chapter 2: Installation and Wiring Power Supply External Accessories (continued) Please follow the specific power supply requirements shown in CHAPTER 1 Fuse 20hp & Over Input fuses protect the AC drive from excessive input current due to line surges, short circuits, and ground faults. They are recommended for all installations and may be required for UL-listed installations. From power supply 1 Contactor (Optional) Do NOT use a power circuit contactor or disconnect switch for run/stop control of the AC drive and motor. This will reduce the operating life cycle of the AC drive. Cycling a power circuit switching device while the AC drive is in run mode should be done only in emergency situations. 2 3 AC Line Reactor (Optional) Input line reactors protect the AC drive from transient overvoltage conditions typically caused by utility capacitor switching. Input line reactors also reduce harmonics associated with AC drives, and are recommended for all installations. 4 6 EMI filter (Optional) 5 L1 L2 Input EMI filters reduce electromagnetic interference or noise on the input side of the AC drive. They are required for CE compliance and recommended for installations prone to or sensitive to electromagnetic interference. L3 + DURAPULSE AC Drive GS3-xxxx T2 RF filters reduce the radio frequency interference or noise on the input or output side of the inverter. 7 – T1 RF filter (Optional) +2 T3 6 Braking Unit and Braking Resistor (Optional) Dynamic braking allows the AC drive to produce additional braking (stopping) torque. AC drives can typically produce between 15% & 20% braking torque without the addition of any external components. Optional braking may be required for applications that have high inertia loads or require rapid deceleration. AC Line Reactor (Optional) 8 Motor Motor grounding terminal Output line (load) reactors protect the motor insulation against AC drive short circuits and IGBT reflective wave damage, and also “smooth” the motor current waveform, allowing the motor to run cooler. They are recommended for operating “non-inverter-duty” motors, and when the length of wiring between the AC drive and motor exceeds 75ft. Please refer to Appendix A for specifications on DURAPULSE AC Drive Accessories. 2–24 DURAPULSE AC Drive User Manual 1st Ed. Rev. D 05/2013
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.5 Linearized : No Author : RW Create Date : 2013:06:19 11:45:55-04:00 Modify Date : 2013:06:19 11:50:00-04:00 XMP Toolkit : Adobe XMP Core 5.4-c005 78.147326, 2012/08/23-13:03:03 Metadata Date : 2013:06:19 11:50-04:00 Producer : Acrobat Distiller 11.0 (Windows) Format : application/pdf Title : untitled Creator : RW Document ID : uuid:00b91ff9-d6ed-438b-8818-5156af1eadb1 Instance ID : uuid:ce4b3a5b-d155-42f1-bede-fce589c25d7c Page Layout : SinglePage Page Mode : UseOutlines Page Count : 24 Warning : [Minor] Ignored duplicate Info dictionaryEXIF Metadata provided by EXIF.tools