Choke And Kill Manifold Systems Brochure

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Choke and Kill Manifold Systems
Premier Pressure and Flow Control

CHOKE AND KILL MANIFOLD DESIGN

////////////////////////

While drilling demands have changed to operate
under more extreme temperatures, higher
pressure environments, and more severe service
applications, one thing remains the same: the
need for reliable pressure-control equipment.
Look no further than Cameron for choke and
kill manifolds that meet the requirements of any
operation.

QUALITY ////////////////////////////////////////////////////

Cameron’s choke and kill manifold provides control
of flowback or treatment fluids. The choke and kill
manifold system consists of high-pressure valves,
chokes, pressure sensors, connecting blocks, spool
spacers, buffer tanks, flanges, and instrumentation
configured together. Each system is designed to
meet the customer’s specific operational needs
and international standards.

RELIABILITY ///////////////////////////////////////////////

With a commitment to offer the highest quality,
safest, and most reliable products on the market,
Cameron’s choke and kill manifolds undergo
design, development, and production processes
that adhere to our rigorous OEM protocol. Every
element of the choke and kill manifold, from gate
valves to chokes, must meet meticulous design
standards, qualification testing, and material
selection. The manufacturing of each manifold
system is done in-house by our trained employees.
This attention to detail is what you can expect
from the best-in-class pressure-control equipment
provider.

•	Compliance with API Standard 53
and API Spec 16C
•	ABS and DNV certification
•	API 6A monogrammed components
•	Material Class DD-0.5 to EE-NL
•	Temperature Class L to X
(-50º F to 350º F [-45º C to 176º C])
•	Product specification level: PSL 2 or 3
•	Inconel® 625 inlay available

•	Components including chokes and valves are
designed and manufactured to rigorous standards
to ensure long service life
•	Reduced leaks, repairs, and failures contribute
to less maintenance and downtime

SAFETY AND EASE OF OPERATION //////////
•	Hydraulically actuated components allow
for remote operation
•	Recertification available onsite, at a customer
facility or at a Cameron facility
•	Global aftermarket presence

OEM ADVANTAGE ////////////////////////////////////
•	OEM-trained employees and staff
•	OEM-certified drawings, procedures, and methods
•	OEM design status and control
•	OEM documentation and Certification of
Conformance
•	OEM inspection and testing
•	Access to all of Cameron’s resources and
aftermarket services, including metallurgy,
design, welding, engineering, quality, R&D,
and recertification and repair support

OPTIONS ////////////////////////////////////////////////////
•	Standard or custom configurations
•	Instrumentation for pressure readings
•	Ports for glycol injections
•	Various structural components to operate
chokes and valves
1

DRILLING CHOKES

////////////////////////

Cameron’s drilling choke product range consists of two main choke types: the CAMERON® DR gate &
seat type and the WILLIS® Multiple Orifice Valve (MOV) rotating disc type.
These chokes control the pressure in the well bore during drilling, circulate out any kicks of gas
encountered during drilling, and prevent loss of well control by maintaining a satisfactory column
of drilling mud. With several options and configurations, Cameron’s drilling chokes offer proven
performance within diverse drilling applications on a global scale.

CAMERON DR-Type Gate & Seat
Drilling Chokes
•	Available in 2” and 3” nominal sizes
(DR20 and DR30 models).
•	Working pressures: 10,000 psi to 15,000 psi
models as standard. High pressure models also
available, up to 25,000 psi.

Features and Benefits:
•	Design includes reversible gate & seat components, allowing up to twice
the service life of a normal non-reversible drilling choke trim.
•	Gate & seat trim design is highly blockage resistant, with potential to
perform a flushing stroke in the event of large solid material to flush
through any debris and restore normal operation.
•	Controlling components (gate & seat) are made from solid tungsten
carbide for maximum durability.
•	Available in manual and hydraulically actuated configurations.
•	Actuated configuration includes a pneumatic pressure-type position
indicator as standard. A digital position sensor option is also available.
• DR20 provides a 1.75” orifice diameter.
• DR30 provides a 3.00” orifice diameter.

2

Cameron’s WILLIS MOV-Type
Rotating Disc Drilling Chokes
As the original patented rotating
disc-type choke, the WILLIS MOV
became part of Cameron’s product
range in 1987, having been
supplied to drilling, production,
and various other applications since
the 1950s. Building upon extensive field
experience, Cameron offers the M3D choke for
drilling services.

Drilling Choke Control Panels
Cameron also supplies a range of drilling choke
control panels to suit various choke types and
configurations. The control panels are comprised of
a rugged stainless steel enclosure to withstand harsh
environments. They require no calibration and little
to no maintenance over an extended service life.

• Available in 3” nominal size (M3D).
•	Working pressures: 10,000 psi and
15,000 psi as standard.

Features and Benefits:
•	MOV disc-type trim design features a 180-degree rotation
from open to close.
•	Half-moon (or D-shaped) flow area for drilling applications
gives accurate control.
•	Disc components are made from solid tungsten carbide for
maximum durability and may also be rotated in the reverse
direction, giving what amounts to a new set of controlling
faces, which extends the service life.
•	Highly resistant to blockage by allowing large solids
to pass through.
•	Precise diamond-lapped discs are within two light bands of
flatness, ensuring reliable shut-off performance.
•	Differential pressure across the trim provides a strong
retention force between the two discs, ensuring accurate
flow rate control and reducing the risk of trim vibration.
•	Wiping action keeps disc surfaces clean, reducing trim wear
and deterioration.
•	The choke outlet spool has a replaceable outlet wear sleeve.
•	Available in hydraulically and manually operated
configurations.
•	Actuated configuration with a pneumatic
pressure-type position indicator as standard.

Additional chokes are available. Contact your Cameron representative for
more information.

Features:
• Standpipe pressure gauge
• Hydraulic pressure gauge
• Actual choke position gauge(s)
• Rig air pressure gauge
• Choke manifold pressure gauge
• Manual choke control levers
• Pump stroke counter

3

VALVES

////////////////////////

Cameron’s gate valves are designed with experience, manufactured with painstaking attention
to detail, and tested to API’s and Cameron’s approved quality plan. The choke and kill manifold
incorporates Cameron’s FLS™ and/or FLS-R™ gate valves, which are slab gate style and utilize a solid,
single-piece slab gate that simplifies the design. The resulting valve is rugged, yet easy to assemble
and maintain.

FLS Gate Valve
Cameron’s FLS gate valve is widely recognized as a high-quality valve for severe
applications. The FLS is a full-bore, through-conduit valve available in standard
double-flange, threaded-end, and special block body configurations. It is a
forged valve available in pressure ratings from 2000 to 20,000 psi and bore
sizes from 1-13/16” to 11”. The FLS gate valve is Cameron’s standard valve for
critical requirements, including extreme sour and subsea applications. It can be
fitted with a wide range of Cameron’s actuators.

Features and Benefits:
•	Bi-directional design provides flow direction versatility and
increased service life.
•	Includes positive metal-to-metal sealing
(gate-to-seat and seat-to-body).
•	Simple, reliable gate and seat designs promote ease of field
service and minimal spare parts inventory.
•	Two spring-loaded, pressure-energized, non-elastomeric lip seals
between each seat and body, which assist in low-pressure sealing
and protect against intrusion of particle contaminants into the
body cavity and seal areas.
•	Stem seal design covers a wide range of pressures, temperatures,
and fluids encountered in wellhead and manifold service.
• Features metal-to-metal bonnet seal.
•	Stem can be backseated to allow stem seal replacement with the
valve under pressure.
•	Grease injection fitting located downstream of stem back seat
increases safety, while the fitting in bonnet helps eliminate body
penetration.
•	Bearing cap grease fitting allows positive bearing lubrication.
•	Easy closing and sealing with reduced torque.

4

F
3.75”

FLS Valve Trim Chart
C
E

API 6A Classification

Body and Bonnet Material

Stem Material

Gate Material / Coating

Seat Material / Coating

DD – Sour Service*

Alloy Steel

Alloy Steel

Alloy Steel /
Hard-faced

Stainless Steel /
Hard-faced

EE – Sour Service*

Alloy Steel

Stainless Steel**

Stainless Steel /
Hard-faced

Stainless Steel /
Hard-faced

D

*As defined by NACE Standard MR0175 / ISO 15156
**CRA for applications below -20˚ F (-29˚ C)
Note: Specifications are subject to change without notice. Special trims are available upon request.

B

A

FLS Gate Valve –
End View

FLS Gate Valve –
Side View

FLS Operating and Dimensional Data

FLS Operating and Dimensional Data

(inches and pounds)

(millimeters and kilograms)

Nominal
Size
(in.)

Working
Pressure
(psi)

Nominal
Size
(in.)

Working
Pressure
(psi)

A

B

C

D

E

F

A

B

C

D

E

F

1-13/16

10,000
15,000
20,000

18.25
18.00
21.00

9.00
9.50
11.38

15.00
15.00
16.25

5.75
5.88
7.88

17.25
17.38
18.00

12-1/3
12-1/3
14-3/4

1-13/16

10,000
15,000
20,000

463.6
457.2
533.4

228.6
241.3
289.1

381.0
381.0
412.8

146.1
149.4
200.2

438.2
441.5
457.2

2-1/16

2000
3000
5000
10,000
15,000
20,000

11.62
14.62
14.62
20.50
19.00
23.00

6.09
7.00
7.00
9.00
9.62
11.75

13.00
15.00
15.00
15.00
15.12
17.00

5.28
5.50
5.50
5.62
5.88
7.50

95
169
169
256
306
773

12-1/3
12-1/3
12-1/3
12-1/3
12-1/3
15-7/8

2-1/16

2000
3000
5000
10,000
15,000
20,000

295.1
371.3
371.3
520.7
482.6
584.2

154.7
177.8
177.8
228.6
244.3
298.5

330.2
381.0
381.0
381.0
384.0
431.8

134.1
139.7
139.7
142.7
149.4
190.5

2-9/16

2000
3000
5000
10,000
15,000
20,000

13.12
16.62
16.62
22.25
21.00
26.50

7.00
7.88
7.88
9.38
11.25
14.62

13.88
15.88
15.88
15.88
17.25
20.25

10.00
14.00
14.00
18.50
18.50
24.00

138
232
232
365
555
1188

15-1/8
15-1/8
15-1/8
15-1/8
15-3/4
19-1/2

2-9/16

2000
3000
5000
10,000
15,000
20,000

333.2
422.1
422.1
565.2
533.4
673.1

177.8
200.2
200.2
238.3
285.8
371.3

352.6
403.4
403.4
403.4
438.2
514.4

3-1/8

2000
3000
5000

14.12
17.12
18.62

7.88
8.38
9.12

17.00
19.00
18.50

14.00
14.00
18.50

205
271
316

18-1/8
18-1/8
18-1/8

3-1/8

2000
3000
5000

358.6
434.8
472.9

200.2
212.9
231.6

3-1/16

10,000
15,000

24.38
23.56

8.12
9.75

21.62
22.00

24.00
24.00

515
895

18-1/8
22-7/8

3-1/16

10,000
15,000

619.3
598.4

4-1/8

2000
3000
5000

18.38
18.38
18.38

9.00
8.75
9.88

20.12
20.12
20.12

14.00
18.50
18.50

341
410
537

23-1/4
23-1/4
23-1/4

4-1/8

2000
3000
5000

4-1/16

12.75
14.50

19.62
32.88

10.25
11.62

23.25
34.38

24.00
24.00

879
1506

23-1/4
29-1/4

4-1/16

22.12
24.12
28.62
29.00

11.00
13.00
11.50
14.50

21.25
21.25
21.25
23.25

12.62
12.75
12.62
13.25

23.00
24.75
24.75
26.75

18.50
24.00
24.00
24.00

933
987
1131
1239

27-1/2
27-1/2
27-1/2
29

2000
3000
5000

22.12
24.12
29.00

12.38
12.62
14.12

22.75
22.75
22.75

12.88
12.88
12.88

26.25
26.38
26.38

18.00
24.00
24.00

895
999
1186

6-3/8

2000
3000
5000
10,000

22.12
24.12
29.00
35.00

12.38
12.62
14.12
18.00

22.75
22.75
22.75
39.25

12.88
12.88
12.88
14.62

26.25
26.38
26.38
41.25

18.00
24.00
24.00
34.00

7-1/16

5000

32.00

17.38

37.12

14.75

39.12

9

5000

41.00

23.12

40.62

20.00

42.62

Dimensions (in)

Weight
(lb)

Number
of Turns

14.00
14.00
18.50

241
296
565

14.25
17.25
17.25
16.75
16.88
18.75

10.00
14.00
14.00
18.50
18.50
18.50

6.00
6.00
6.00
6.75
7.75
10.00

15.00
18.12
18.12
17.62
19.00
23.88

14.75
16.75
16.75

7.12
7.25
7.25

10.12
13.75

18.00
18.50

17.12
20.12
21.62

9.62
10.38
10.75

10,000
15,000

26.38
29.00

5-1/8

2000
3000
5000
10,000

6-1/8

Dimensions (mm)

Weight
(kg)

Number
of Turns

355.6
355.6
469.9

109
134
256

12-1/3
12-1/3
14-3/4

362.0
438.2
438.2
425.5
428.8
476.3

254.0
355.6
355.6
469.9
469.9
469.9

43
77
77
116
139
351

12-1/3
12-1/3
12-1/3
12-1/3
12-1/3
15-7/8

152.4
152.4
152.4
171.5
196.9
254.0

381.0
460.2
460.2
447.5
482.6
606.6

254.0
355.6
355.6
469.9
469.9
609.6

63
105
105
165
252
539

15-1/8
15-1/8
15-1/8
15-1/8
15-3/4
19-1/2

374.7
425.5
425.5

180.8
184.2
184.2

431.8
482.6
469.9

355.6
355.6
469.9

93
123
143

18-1/8
18-1/8
18-1/8

257.0
349.3

457.2
469.9

206.2
247.7

549.1
558.8

609.6
609.6

234
406

18-1/8
22-7/8

434.8
511.0
549.1

244.3
263.7
273.1

466.9
466.9
466.9

228.6
222.3
251.0

511.0
511.0
511.0

355.6
469.9
469.9

155
186
243

23-1/4
23-1/4
23-1/4

10,000
15,000

670.1
736.6

323.9
368.3

498.3
835.2

260.4
295.1

590.6
873.3

609.6
609.6

399
683

23-1/4
29-1/4

5-1/8

2000
3000
5000
10,000

561.8
612.6
726.9
736.6

279.4
330.2
292.1
368.3

539.8
539.8
539.8
590.6

320.5
323.9
320.5
336.6

542.2
628.7
628.7
679.5

469.9
609.6
609.6
609.6

423
447
513
562

27-1/2
27-1/2
27-1/2
29

33-3/4
33-3/4
33-3/4

6-1/8

2000
3000
5000

561.8
612.6
736.6

314.5
320.5
358.6

577.9
577.9
577.9

327.2
327.2
327.2

666.8
670.1
670.1

457.2
609.6
609.6

406
453
538

33-3/4
33-3/4
33-3/4

895
999
1184
2660

33-3/4
33-3/4
33-1/4
43-1/8

6-3/8

2000
3000
5000
10,000

561.8
612.6
736.6
889.0

314.5
320.5
358.6
457.2

577.9
577.9
577.9
997.0

327.2
327.2
327.2
371.3

666.8
670.1
670.1
1047.8

457.2
609.6
609.6
863.6

406
453
537
1206

33-3/4
33-3/4
33-1/4
43-1/8

28.00

2673

46-1/2

7-1/16

5000

812.8

441.5

942.8

374.7

993.6

711.2

1212

46-1/2

40.00

4557

59-1/4

9

5000

1041.4

587.2

1031.7

508.0

1082.5

1016.0

2066

59-1/4

Additional sizes and pressures are available upon request.

5

FLS-R Gate Valve
Cameron’s FLS-R gate valve was designed for use as a manual
valve in large-bore applications with pressure ratings up to 30,000
psi. This valve incorporates a lower balancing stem and unique
ball-screw mechanism for ease of operation in the field. The FLS-R
valve is value-engineered for reliability, low torque, and ease of
operation and service. The FLS-R valve has many of the same
features as the FLS version including the gate and seat design.

Features and Benefits:
•	Bi-directional design provides flow direction
versatility and increased service life.
•	Includes positive metal-to-metal sealing
(gate-to-seat and seat-to-body).
•	Simple, reliable gate and seat designs promote
ease of field service and minimal spare parts
inventory.
•	Two spring-loaded, pressure-energized, nonelastomeric lip seals between each seat and
body assist in low-pressure sealing and protect
against intrusion of particle contaminants into
the body cavity and seal areas.
•	Lower stem balances pressure thrust on upper
stem to reduce operating torque, prevents
body cavity pressure buildup during operation,
and provides position indication.
•	Spring-loaded, pressure-energized, nonelastomeric stem seal covers a wide range of
pressures, temperatures, and fluids.
•	Features pressure-energized metal-to-metal
bonnet seal.
•	Either stem can be backseated to allow stem
seal replacement with valve under pressure.
•	Grease injection fittings are located on
the downstream side of the stem and the
balancing stem back seat for safety.

6

FLS-R Operating and Dimensional Data (inches and pounds)
Nominal
Size
(in.)

F
3.75”

E

D

A

Dimensions (in.)

Working
Pressure
(psi)

FLG

1-13/16

30,000

26.00

13.50

33.50

22.50

37.12

2-9/16

30,000

31.00

15.38

35.88

25.00

37.88

3-1/16

20,000

30.50

16.00

32.00

19.25

35.75

4-1/16

15,000
20,000

29.00
35.50

15.88
18.75

39.75
38.25

24.88
23.50

5-1/8

10,000
15,000

29.00
35.00

15.94
17.75

40.44
40.50

6-3/8

10,000
15,000

35.00
41.00

18.00
23.88

7-1/16

10,000
15,000

35.00
41.00

9

5000

41.00

Weight
(lb)

Number of
Turns

24.00

1477

13-1/2

28.00

2073

15

24.00

2178

15-3/4

41.12
40.25

24.00
34.00

1592
3447

19
21

27.12
24.62

41.75
42.50

24.00
28.00

1575
3198

23-1/4
24

45.75
59.50

32.62
33.75

47.75
61.50

34.00
40.00

2699
7024

28-3/4
15-1/4

18.88
24.00

47.62
60.38

29.50
35.00

49.62
62.38

34.00
40.00

3619
7017

31
16-5/8

23.00

53.12

33.50

55.12

28.00

4526

38-1/4

B

C

D

E

F

Additional sizes and working pressures are available upon request.

FLS-R Gate Valve – Side View

FLS-R Operating and Dimensional Data (millimeters and kilograms)

C

B

FLS-R Gate Valve – End View

Dimensions (mm)

Nominal
Size
(in.)

Working
Pressure
(psi)

FLG

1-13/16

30,000

2-9/16

30,000

3-1/16

Weight
(kg)

Number of
Turns

609.6

670

13-1/2

711.2

940

15

908.1

609.6

988

15-3/4

632.0
596.9

1044.4
1022.4

609.6
863.6

722
1563

19
21

1027.2
1028.7

688.8
625.3

1060.5
1079.5

609.6
711.2

714
1450

23-1/4
24

457.2
606.6

1162.1
1511.3

828.5
857.3

1212.9
1562.1

863.6
1016.0

1224
3185

28-3/4
15-1/4

889.0
1041.4

479.6
609.6

1209.5
1533.7

749.3
889.0

1260.3
1584.5

863.6
1016.0

1641
3182

31
16-5/8

1041.4

584.2

1349.2

850.9

1400.0

711.2

2053

38-1/4

B

C

660.4

342.9

850.9

787.4

390.7

911.4

20,000

774.7

406.4

812.8

4-1/16

15,000
20,000

736.6
901.7

403.4
476.3

5-1/8

10,000
15,000

736.6
889.0

6-3/8

10,000
15,000

7-1/16
9

D

E

F

571.5

942.8

635.0

962.2

489.0

1009.7
971.6

404.9
450.9

889.0
1041.4

10,000
15,000
5000

Additional sizes and working pressures are available upon request.

FLS-R Valve Trim Chart
API 6A Classification

Body and Bonnet
Material

Stem Material

Gate Material/Coating

Seat Material/Coating

DD – Sour Service*

Alloy Steel

CRA or Stainless Steel

Alloy Steel /
Hard-faced

Stainless Steel /
Hard-faced

EE – Sour Service*

Alloy Steel

CRA or Stainless Steel

Stainless Steel /
Hard-faced

Stainless Steel /
Hard-faced

*As defined by NACE Standard MR0175 / ISO 15156.
Note: Specifications are subject to change without notice. Special trims are available upon request.

7

FC Style Gate Valve vs. FLS/FLS-R Gate Valve
With a commitment to innovation and best-in-class products, Cameron’s FLS and FLS-R gate valves improve upon the older FC-style
design with a more efficient design that reduces leak paths. Because of the separate body brushing and seat ring seals, the FC-style
gate valve design has more sealing surfaces than the FLS and FLS-R gate valves, which means more potential leak paths. The newer FLS
and FLS-R one-piece seat design, with fewer parts and fewer sealing surfaces, increases service life and decreases the number of leak
paths. Their dual spring-loaded, pressure energized, non-elastomeric lip-seals between the body and seat protect from damage and
assist in sealing to offer reliable service.

Features

FC Style

FLS and FLS-R

FLS and FLS-R Design Benefits
• S implified design with fewer bushings,
seal rings and seal interfaces

Seat
Design

Two-piece

One-piece

• Minimizes possible leak locations
• P rotects seat, gate and body
from damage

Number of
Sealing Surfaces

6

4

Seat Seals

Separate body
bushing
and seat ring seals

Dual spring-loaded, pressure
energized, non-elastomeric lip-seals
between seat and body

Stem Seal

Elastomer with
Teflon® shell
as standard

Non-elastomer stem seal as standard

Acme thread gate movement (FLS only)
Eliminated gate guides
ACME thread
gate movement
Valve Assembly
Gate guides and
body bushings

8

More efficient one-piece seat
reduces leak paths

• Eliminates seat to body bushing leak path

• Protects from damage
• Assists in quality low pressure sealing

• Enhanced environmental protection
• Longer life

• Gate floats with less restriction
• Fewer leak paths

FLS-R:
• Reduced thread friction

FLS-R:

• Reduced torque

• B
 all screw design

• Balanced body cavity

• B
 alancing stem

• Position indication

Gate Valve Design Timeline

FLS-R

FLS
FL

FC
F

The FC model is discontinued

Cameron offers an array of manifolds for various applications, including standpipe manifolds
and cement manifolds. Contact your Cameron representative for more information.

9

4601 Westway Park Blvd.
Houston, TX 77041
USA
Tel 713 939 2211
11327 Tanner Rd.
Houston, TX 77041
USA
Tel 281 504 2000
5003-93 St.
Edmonton, Alberta T6E 5S9
Canada
Tel 780 434 3476
Toll free 1 800 315 7215
Plaine Saint-Pierre
34535 Beziers
France
Tel 33 4 67 111 500
Aghafad
Longford
Ireland
Tel 353 43 50600
Learn more about Cameron’s choke and kill manifold systems at:
www.c-a-m.com or email drillingmanifolds@c-a-m.com

ENVIRONME
N
XCELLEN
LE
CE
TA

TH SAFETY
AL
A
HE

ND

CA

HSE Policy Statement
At Cameron, we are committed ethically, financially and personally to a
working environment where no one gets hurt and nothing gets harmed.

MERON

©2014 Cameron | CAMERON and WILLIS are registered trademarks of Cameron. FLS and FLS-R are trademarks of Cameron.
All others are registered trademarks or trademarks of their respectic owners. | 03/14 AD01336DRL



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