DanLoad 6000 Specs And Worksheet DATA SHARER RS 232 Dan Ds1885 02

User Manual: DATA SHARER RS-232

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DANLOADTM 6000 Electronic Preset

Worksheets and Specifications

The DanLoad 6000 Electronic Preset is an electronic
batching, blending and flow measurement device
designed to deliver precise quantities of petroleum,
chemical and liquid products in a variety of applications
(gasolines, antifreeze, fuel oils, fertilizers, solvents,
paints, LPG, LNG, lube oils, chemicals, dyes).
Easily accessible plug-in boards with standard
hardware and one firmware version accommodating all
features provides for ease of maintenance and future
expandability.
The DanLoad 6000 can operate in either a "Manual" or
"Auto" mode. In "Manuel" mode, the DanLoad 6000
operates as a stand alone unit performing local
authorization based on the configured safety circuit
inputs and user-configured delivery parameters.
In "Auto" mode, the DanLoad 6000 operates as a slave
to the host system, typically a Terminal Automation
System, having complete control over loading sequence
and authorization of recipes, additives and preset
volumes.
Four component blending and additive injection control,
measurement, accounting and verification are just a few
of the many features that the DanLoad 6000 offers.
Please reference the DanLoad 6000 Application Sheets
for detailed information on the following topics.
DESIGN FEATURES
• Explosion proof unit with 6-digit preset
• One firmware version accommodates all applications
• In-line proportional/non-proportional or sequential
blending, up to 4 components
• Additive control, measurement, verification and
accounting, plus additive calibration
• Comprehensive on-line diagnostics
• Dynamic data display allows viewing of 16
user-selected data elements at the press of a key
• Customer training and support
• Related products; Series 1200 Turbine Meters,
BiRotor Plus PD Meter, Corolis Meter,
(700/500) Control Valve

• Liquid applications including LPG and LNG
• Ability to control multiple loading arms from a
single unit; loading one arm at a time.
• User-configurable audit trail, logging and ticket
printing
• Temperature/pressure correction per industry
standards (API, IP, etc.)
• Multi-language displays and keypads
• Status LEDs for alarm, operation mode and
permissive power
• Sealable Weights & Measures switch and password
protection for ultimate system security
• Up to 24 digital inputs, 28 digital outputs, 4 dual pulse
meter inputs, 4 prover outputs and 12 analog inputs
• Continuous meter calibration monitoring (CALMON)
(enhanced "smart" preamp concept)
• Thirty (30) configurable recipes
• Modular I/O for easy expansion
• Loading by mass via coriolis or volumetric meter
• Large, easy-to-read graphics display with auto adjust
contrast and backlighting
• User-configurable transaction archiving
• Multiple meter factors for linear calibration
• Two-way data communications using industry
standard Modbus RTU protocol, with function codes
65 & 66 (user defined data fields)
• Optional secondary/remote keypad with LCD display
• Optional remote start/stop
• User-configurable alarms and safety circuits with
easy system "setup"

TYPICAL LOADING OPERATION
The typical loading operation begins with the operator
entering up to a 6-digit preset volume, pressing ENTER
and then pressing START. If the DanLoad has more
than one recipe configured, the operator first selects the
desired recipe using the up and down arrows on the
keypad and then presses ENTER.
Once the START key is pressed, the DanLoad verifies
that the 8 configured safety circuits (earthing/ground,
overfill, ESD, vapor recovery, automation system
permissive, etc) are satisfied before allowing loading to
begin. If recipe selection inputs are configured, the
input associated to the selected recipe is also verified.
If the configured inputs are not satisfied, the operator
receives a user-defined message describing the
problem.
Having verified that the safety circuits are engaged, the
DanLoad 6000 determines the component percentages
for the selected recipe. The loading sequence is
initiated by turning on the associated component pump(s)
and waiting the user-defined pump start delay time
before opening the block and/or flow control valve(s).
To prevent static build-up of the product, a low-flow start
volume can be configured. The DanLoad 6000
dispenses this volume at the user-defined low-flow rate
before transitioning to the user-defined high-flow rate,
as demonstrated in the flow profile diagram.

Single Flow Profile
600
Ramp up to
High-Flow

Ramp down to
Low-Flow

400

200

Low-Flow
Shutdown

Low-Flow
Start-up

1000

950

900

100

Figure 1

As loading proceeds, pulse per unit outputs can be sent
to an automation system for totalizing the loaded
product based on meter, component or recipe using
either the gross or temperature corrected volume.
Throughout the loading process, the DanLoad display
maintains the recipe name, preset volume, loaded and
remaining volumes, unit of measure, date and time and
a graphical representation of the batch volume loaded.

A message line at the bottom, is also displayed to
inform the operator of unit operation and alarm
conditions. Safety circuits are continuously monitored
throughout the loading process. If any of the safety
circuits become disengaged, an alarm message is displayed to the operator and loading is halted. (Fig. 2)
Premium Gasoline

02/22/02

Loaded

554

Preset
Remaining
Transaction Total
Load in Progress

1000 Gal
446 Gal
1554 Gal

11:14 55%

Gross

Figure 2

For digital valve operations, the DanLoad 6000
monitors the flow rate and modulates the digital flow
control valve to maintain a stable flow rate throughout
the loading process. This assures precise and accurate
flow measurement.
If additive injection is configured, the DanLoad 6000
controls, totalizes and verifies additive injection based
on the user-configured parameters.
At any time, the operator can view configured dynamic
data elements on the display without losing vital loading
information. Please refer to the Dynamic Data Display
section in this brochure.
The operator can halt the loading process at any time
by pressing the STOP key. This signals the DanLoad
6000 to close all valve(s). The batch load can be
restarted by simply pressing the START key, or ended
by pressing the STOP key, again. Optional remote
START/STOP function can be incorporated with a push
button or remote display. The STOP key is not designed
to be used as an emergency stop button.
As demonstrated in Figure 1, a user-defined "low-flow
stop volume" can be configured to prevent hydraulic
shock when closing the flow control valve(s). The 6000
automatically averages the last five valve closure times
to assure a smooth and continuous shutoff at the preset
volume.
Clean line flush volumes for blended products and/or
additives can be configured to assure product quality by
preventing cross-contamination of the next transaction
loaded.
When the DanLoad 6000 is in "Auto" mode, all loading
functions such as recipe selection, preset volume,
additive and transaction authorization are controlled by
a host computer such as a terminal automation system.
This includes interrogation of the DanLoad 6000 for
real-time information before, during and after loading.

The DanLoad 6000 can interface with any manufacturer's
metering and valve equipment. However, when the
DanLoad 6000 is coupled with the Daniel Meters and
Daniel Control Valves, it creates a synergistic
environment that offers unbeatable flow control and
measurement.
DATA ITEM PROMPTS
Data item prompts are user-configured messages that
are displayed to the operator at the beginning of each
transaction when the DanLoad 6000 is in Manual mode,
(e.g. Enter Driver #, Enter Order #).
Up to five data item prompts can be configured and
displayed in multiple languages. The operator can input
up to an 8-digit response which is archived in the
transaction storage record for retrieval by an
automation system and printing on the delivery ticket.

COMMUNICATIONS
When using the communications board (DUART), two
serial communications ports (both RS-485 multi-drop or
one RS-232 and one RS-485) allow connection to a
remote computer and/or data logging to a serial printer.
Utilizing the industry standard Modbus RTU protocol
and utilizing function codes 65 & 66 (user defined data
fields) the DanLoad 6000 can be remotely controlled
and interrogated by a remote computer incorporating
secure and efficient binary data transfer. Data formats
are configurable and provide data transfer rates up to
38,400 bps.
RS-232 provides data logging options to a serial printer
or interface to a remote computer for configuration or
terminal management/automation functions. RS-485
provides a multi-drop connection up to 32 DanLoad
6000 presets. This interface allows for remote system
configuration, terminal management/automation
functions and/or a ticket printing or monitoring system.

CONFIGURING THE DANLOAD 6000
A user-friendly and top-down approach makes the
DanLoad 6000 simple and easy to configure.
Password protected, the DanLoad 6000 offers menus
and sub-menus that allow the operator to scroll back
and forth through configuration groups in a logical,
top-down fashion.
Weights & Measures parameters are protected by the
external W&M switch located on the front keypad.
In addition, a Windows® based software utility, Daniel
Setup 6000 covering all versions of Firmware, is
available for remote configuration and interrogation of
the DanLoad 6000 presets.
DYNAMIC DATA DISPLAY

Midgrade Gasoline 02/22/02 11:14

554

Gross

Meter 1 gross load 247.07
Meter 1 current temp 74.7
Meter 1 flow rate
247
Additive 1 batch
0.1600
Load in Progress
Figure 3

TRANSACTION STORAGE
Transaction storage has 80 KBytes of battery-backed
memory available. The operator configures which
batch and transaction parameters to archive and thus
the format of each record. Depending on the data
archived, the DanLoad 6000 can store over 1000
transactions and 2000 batches.
Any data items stored are available for printing on the
delivery ticket and retrieval via the communications link.
MULTI-LANGUAGE SUPPORT

A user-configurable dynamic data display allows for
over 200 static and real-time data elements (i.e.
totalizers, flowrates, component percentages, average
temperatures, additive volumes, etc.) to be displayed
either during loading or while the unit is idle. Four
pages, totaling 16 parameters are displayed in a
"pop-up" window by the press of a key.(Fig.3)

Loaded

All real-time data parameters are available via
communications. Reference the DanLoad 6000
Communications Specifications for a complete
description.

55%

Many user-selectable languages are offered in the
standard firmware for ease of operation.
Some languages supported:
•
•
•
•
•
•
•
•
•

English
Spanish
Russian
German
Portuguese
Dutch
French
Norwegian
Slovak

•
•
•
•
•
•
•
•

Polish
Macedonian
Greek
Ιtalian
Malay
Croatian
Vietnamese
Data Logging In English

Script languages such as Thai and Chinese are
available with Firmware version 1.21 functionality.
Additional languages can be supported upon request.

EVENT LOGGING/DATA LOGGING

ON-LINE DIAGNOSTICS

Printing direct from the Danload 6000 using a serial
print sharer and printer any of the following reports can
be printed.

Comprehensive, built-in self-diagnostic and operator
invoked diagnostics provides for easy trouble-shooting
and maintenance. Some diagnostics tests include:

• Transaction/Delivery ticket

• Memory (RAM) verification

• Batch Summary

• Keypad

• Transaction Summary
• Alarm Logging

• Display

• Power Fail Date and Time

• DUART communication channels

• Program Mode Entry and Exit

• Inputs/Outputs

• Configuration Summary

• Crash analysis

• Weights & Measures Switch Opened/Closed
• Totalizer Report (Meter, Component, Additive, Recipe)

• Show memory

• Throughput Report (Meter, Component, Additive,
Recipe)

• Print configuration

Event logs can be directed to any of 4 shared printers
using a code-operated switch. This allows for one
printer to function as an audit-trail logger, while a
second printer functions as a ticket or "BOL" printer. A
"Cutoff Hour" can be configured which provides a start
point for the totalizer and throughput reports based
upon a 24-hour period.

PULSE SECURITY

Optional:

Special logic has also been incorporated into the Dual
Pulse Security module which eliminate erroneous pulses generated by vibrational flow.

• Standard PC based DANTAS Software packages

Dual pulse comparison is a selectable option which provides for pulse and phase security as well as immediate
detection of a pulser or preamp failure. IP252/76, Part
8, Section 1, Level B and API Chapter 5, Section 5,
Level B pulse security is implemented.

• DTPS - DANTAS Ticket Printing System (BOL)
• DTSS - DANTAS Transactional Server System
BOL, plus security, with data base
USER CONFIGURABLE TRANSACTION TICKET
The transaction or "delivery" ticket printed through the
use of the DanLoad 6000 can accommodate existing
preprinted forms. Any data archived in the transaction
storage record is available for printing on the delivery
ticket. The user configures the location (row/column)
where each data item is to be printed. Three default
formats are provided.
Ticket printing can be implemented via the RS-232 port
using the "Printer Sharing System" or via one of the
RS-485 ports using Dantas Ticket Printing System
(DTPS) for RS-485 multi drop ticket printing.

FACTORED PROVING OUTPUT
Factored proving output enhances meter proving
applications when using a master meter or small
volume prover. The meter factor entered in the
DanLoad is applied to the raw meter pulse stream sent
to the proving device. This confirms that the correct
meter factor has been entered into the DanLoad 6000,
thus "proving" the entire system and not just the meter.
This feature requires the 4-channel meter and MPMC
boards.

METER CALIBRATION MONITORING (CALMON)

SECONDARY/REMOTE LCD DISPLAY AND KEYPAD

CALMON provides automatic, continuous, meter
calibration monitoring. Enhancing the "smart" preamp
concept, the DanLoad 6000 records the turbine
meter(s) characteristic and continually verifies it during
the loading operation. When there is a significant
change in meter factor due to bent or missing blades,
worn or damaged bearings, etc., the DanLoad
immediately detects the problem and generates an
alarm. This assures accurate flow measurement
between provings and quick detection of meter
problems during proving.

An identical, shallow enclosure with keypad and LCD
display can be connected to the DanLoad 6000 for
double-sided loading racks and/or remote-control
applications.

Advanced, FUZZY logic classification algorithms are
used in CALMON to make meaningful decisions based
on various meter conditions and prevent spurious meter
calibration alarms.
This feature requires the 4-channel meter and MPMC
boards.
LCD DISPLAY AND KEYPAD
A single, 8-line by 40 column, super-twist LCD display
is utilized for operator interface. The display utilizes a
photo sensor and thermistor which automatically adjusts
contrast and backlighting for optimal viewing.
Status LEDs identifying alarm, permissive power and
operational mode (Manual or Auto) for the unit are
located on the front display.
The keypad consists of 18, rugged, Hall-Effect keycaps
which are impervious to chemicals commonly associated
with petroleum applications. An "ALT" key is used to
provide dual-functions for various keys and a sealable
Weights & Measures switch is incorporated to provide
security to flow measurement parameters.

A remote enclosure consists of a LCD display, keypad,
and interface card.
CENTRAL PROCESSING UNIT (CPU) BOARD
Processing is distributed between two Intel
80C196KBCHMOS microcontrollers; one operates the
human interface and communication processes while
the other performs the real-time functions such as
monitoring safety permissives, valve control and meter
pulse inputs.
Included as part of the processor board:
• 500 KByte program storage
• 500 KByte battery backed RAM (10 years life)
• Independent internal watchdog circuit
• Real-time clock with accuracy of one minute per
month for an ambient temperature of 77°F (25° C)
• Side detect switches
COMMUNICATIONS BOARD (DUART)
• RS-485/RS-232 Allows for a single multidrop
communication network and/or remote serial printing.
• RS-485/RS-485 Allows for two multidrop
communication networks.
Note:

The IEEE specification for RS-485 allows for up
to 32 DanLoad 6000s on a RS-485 network.

Surge Protection: built-in, two stage surge protection
uses Gas Tubes (to drain high transient currents to
ground) and Bidirectional Voltage Suppressors (to
clamp voltages to a safe level).

DanLoad 6000 Dimensions

(European Unit Only)

GENERAL SPECIFICATIONS

WARNING

Do not operate this instrument in excess
of the specifications listed. Failure to
heed this warning could result in serious
injury and/or damage to the equipment.
Operating Temperature: -4°F to 131°F (-20°C to 55°C)
Storage temperature: -4°F to 158°F (-20°C to 70°C).
Relative humidity:

5 to 95 percent
non-condensing.

Radiated emissions:
• FCC (CFR 47) Class A Digital Device
• CCA LMB-EG-08 Section 3.6.3.4
• RF interference: 10V/M for 20 MHZ to 500
MHZ
• CE Mark (European Community) tested to:
EN50081 Part 2, 1994 Generic Emissions
Standards
EN50082 Part 2, 1995 Generic Immunity
Standards
ENCLOSURE SPECIFICATIONS
Explosion proof (NEMA 7, Class I, Groups C and D)
and weatherproof (NEMA 4X).
Size:

Standard Enclosure
12.78" (325 mm) high, 14" (356 mm) wide,
and 14.13" (359 mm) deep
Shallow Enclosure
12.78" (325 mm) high, 14"(356 mm)
wide, and 7.93" (202 mm) deep

Weight: Standard Enclosure
75 lbs. (34 kg)
Shallow Enclosure
45 lbs. (20.5 kg)
Materials: Cast Aluminum with Stainless Steel
fasteners. The display window is of
non-glare glass.
Materials meet the guidelines of listed
approval agencies and are compatible so as
to minimize corrosion in field conditions.
Mounting: Provisions are made for mounting the unit
from the back or bottom of the enclosure.

Cable Entries: (located in bottom of enclosure):
Standard Enclosure
1 ea. Threaded 2" NPT or M50 x 1.5 mm
2 ea. Threaded 1" NPT or M25 x 1.5 mm
Note: UL and CENELEC Approved
European Enclosure
4 ea. Threaded 3/4" NPT or M20 x 1.5 mm
6 ea. Threaded 1" NPT or M25 x 1.5 mm
Note: Only CENELEC Approved
Shallow Enclosure
3 ea. Threaded 1" NPT or M25 x 1.5 mm
Note: UL and CENELEC Approved
Shallow Enclosure
3 ea. Threaded 1" NPT or M25 x 1.5 mm
Note: UL and CENELEC Approved
APPROVALS
Electrical
NEMA 7 for Class I, Division 1, Groups C and D areas.
Specifically,
• UL (USA): File no. Ex 071295-152246
• CSA: (Canadian): File no. LR96859-9
EExd IIB T6. Specifically,
• CENELEC (European): File no. ISSep.103.1123
EExd IIB T6
• SABS (South Africa): File no. 787/85668/K671
• ATEX approval pending
Type Approvals
• NIST (USA)
• CCA (Industry Canada)
• NMI (Holland)
• Service de la Metrology (Belgium)
• PTB (Germany)
• EAM (Switzerland)
• GUM (Poland)
• Slovenia
• SABS (South Africa)
• BMD (Belgium)

*DTPS, DTSS, FULL DANTAS OR CUSTOMER’S
AUTOMATION SYSTEM COMPUTER

XP LOCAL
TICKET PRINTER
“PETROPRINT”

BOL/EVENT
PRINTER

DANLOAD 6000
TYPICAL I/O CONFIGURATION

RS485/232
CONVERTER

DATA LOGGING PRINTER
SEE DANLOAD 6000
MANUAL SECTION 4.4
OPTIONS

PRINT
SHARER

RS485/232
CONVERTER

ADDITIVE
2
AM

ADDITIVE
1

SV
SWITCH
ADDITIVE
PUMP

PRODUCT
A

PRODUCT
PUMP

ADDITIVE
SOLENOID
VALVE

ADDITIVE
METER
(2) DANBLOCK

BLOCK/SELECT
VALVE
(OPTIONAL/BLENDING)

NO
MI

RTD

TURBINE, PD OR
CORIOLIS METER

ADDITIVE INJECTION
POINTS-UPSTREAM

DIGITAL/2 STAGE
CONTROL VALVE

ADDITIVE
3

SV
SWITCH
ADDITIVE
PUMP

PRODUCT
B

PRODUCT
PUMP

ADDITIVE
SOLENOID
VALVE

ADDITIVE
METER
(2) DANBLOCK

BLOCK/SELECT
VALVE
(OPTIONAL/BLENDING)

NO
MI

RTD

ADDITIVE INJECTION
POINTS-UPSTREAM

TURBINE, PD OR
CORIOLIS METER

DIGITAL/2 STAGE
CONTROL VALVE

LOADING RACK CONFIGURATION
Notes:
1. Each Danload’s I/O cannot exceed 24 digital inputs, 28 digital outputs, 4 dual pulse meter inputs, 4 prover outputs
and 12 analog inputs.
2. Each Danload can control, measure, verify and account for (4) four meters in a single unit, but only load one
meter at a time.
3. Maximum of 6 additives per Danload.

TOP OR BOTTOM
LOADING ARM

GROUND
OVERSPILL

LOADING BAY

ADDITIVE
4

ADDITIVE
5

SV
NC

NO
D

RTD

ADDITIVE
SOLENOID
VALVE

DIGITAL/2 STAGE
CONTROL VALVE

ADDITIVE
METER
(2) DANBLOCK

ADDITIVE
PUMP

PRODUCT
C

ADDITIVE INJECTION
POINTS-UPSTREAM

TURBINE, PD OR
CORIOLIS METER

SWITCH

BLOCK/SELECT
VALVE
(OPTIONAL/BLENDING)

PRODUCT
PUMP

ADDITIVE
6

SV
NC

NO
D

RTD

1
DIGITAL/2 STAGE
CONTROL VALVE

TURBINE, PD OR
CORIOLIS METER

ADDITIVE
METER
(2) DANBLOCK

ADDITIVE
SOLENOID
VALVE

ADDITIVE INJECTION
POINTS-UPSTREAM

SWITCH
ADDITIVE
PUMP

PRODUCT
D

6
BLOCK/SELECT
VALVE
(OPTIONAL/BLENDING)

PRODUCT
PUMP

DANLOAD 6000 I/O Worksheet
The following worksheet is provided to help determine the I/O requirements for your DanLoad 6000 application. The
left-hand column identifies the logical I/O functions offered by the DanLoad 6000. Please note that not all functions
are required in every application. Explanation of each logical function is listed on the backside of this sheet, for your
convenience. You should list the number of I/O (AC or DC) required for your application under the "required"
column, making sure that the total for each logical function does not exceed the maximum number listed.
This sheet will help in determining the correct DanLoad 6000 model designation for your application. If you need
assistance, or if you require more I/O than listed, please contact your local Daniel Sales Representative.

General Inform ation and Overview
Meters: 1• 2• 3• 4• Series 1200 Turbine•
Birotor Plus • Corolis • None • Existing •
Additives 1• 2• 3• 4• 5• 6•

Blender: Yes: • No: •

Blender Type:
Sequential: • Inline: • Both: •
Com ponents: 1 • 2 • 3 • 4 •

Dual Pulse Security:

Discrete Inputs
Safety Circuits
Additive Totalizing: Meter: •
Additive Totalizing: Feedback: •
Additive Selection Inputs
Recipe Selection Inputs
Valve Close Inputs (LPG)
Block Valve Inputs (SEQ Blending)
Flow Alarm Inputs (no valve)
Auto/Manual Switch Over
External Alarm Reset
End Batch Input (special)
Total Inputs (24 or less)

Valve Solenoids Outputs
Product Pump Outputs
Component Block Valve Outputs
Additive Control Outputs
Additive Pump Outputs
Additive Block Valve Outputs
Pulse per Unit Outputs
Trip Outputs
Recipe Select Outputs
Component Combination Outputs
End Batch Output (special)
Alarm Outputs
Total Outputs (28 or less)

Pressure Inputs (4-20m A): 1 • 2 • 3 • 4
•

Factored Proving Outputs (MPMC): &
Calm on™ Calibration Monitoring Yes: • No: Density Inputs (4-20m A): 1 • 2 • 3 • 4 •
•

Rem ote Start/Stop & Display
Interfaces: 1 • 2 • 3 • 4 •

Discrete Outputs

Yes: • No: •

Tem p. (100 • RTD): 1 • 2 • 3 • 4 •

Rem ote S/S & RD:
DL Only • RD Only • Both •

AC Inputs

DC Inputs

0-8
N/A
0-6
0-6
0-6
0-4
0-4
0-4
0-1
0-1
0-1

0-8
0-6
0-6
0-6
0-6
0-4
0-4
0-4
0-1
0-1
0-1

AC Outputs

DC Outputs

0-8
0-4
0-4
0-6
0-6
0-6
N/A
0-3
0-6
0-16
0-1
0-2

0-8
0-4
0-4
0-6
0-6
0-6
0-2
0-3
0-6
0-16
0-1
0-2

Printer: Local • Rem ote • Dantas •

Maximum
AC + DC

Required
AC
DC

8
6
6
6
4 (1 per valve)
4 (1 per component)
4 (1 per meter)
1
1
1
24

Maximum
AC + DC
8 (2 per valve)
4 (1 per component)
4 (1 per component)
6
6
6
2
3
6
16 (1 per
1
2
28

Required
AC
DC

General

Description

Meters

Number of physical metering elements tied into the system.

Dual Pulse Security

Confirms pulse integrity from the metering element. Requires either dual pickoffs/preamps or pulse transmitters.

Factored Proving Outputs

Recommended when using a master meter or small volume prover. Proves the meter through the DanLoad 6000.
Turbine meter calibration monitoring “Calmon” is included with the MPMC option.

Components

Base products used by the system. Components can be tied to single meter, or use individual meters.

RTD Inputs

RTD probes (100 Ohm, (0.003850) required for temperature compensation, typically 1 per meter.

Pressure/Density

Pressure or Density transmitters required for pressure compensation, density readings and alarming.

Remote Start/Stop & Display
Interface

Add Remote Start/Stop Push Button and/or 2nd DanLoad Remote Display.

Printer

Requires Local Ticket Printing using PetroPrint, Remote Serial Printer Direct from DanLoad or Multidrop Serial
Printer with Dantas(BOL) Ticket Printing System(DTPS). Note: Dantas Transaction Server adds security with
(BOL) Ticket Printing.

Discrete Inputs

Description

Safety Circuits

Input(s) used to provide permissive for loading. Checked at the start of a batch and monitored throughout the
loading process. Each safety circuit has their own user-configurable alarm message.

Additive Totalizing Metering or
Feedback

Provides for measurement, verification and/or totalization of additive. Can be interfaced 3 different ways:
A.) Direct connection to an additive meter for additive injection control, monitoring, verification and totalization.
Eliminates the need for microprocessor based additive systems. (DC inputs only)
B.) Factored pulse input from a microprocessor based additive system to totalize volume. (Typically DC)
C.) Feedback/Confirmation pulse from either a mechanical or microprocessor based injector (AC or DC)

Additive Selection Inputs

Selects the associated additive when the additive selection method is “input” and the selection input is “high”.

Recipe Selection Inputs

Authorizes the first 6 recipes. Typically used for recipe authorization when interfacing with older terminal
automation systems using discrete logic. However, can also be used for other applications. Once a recipe is
selected by the operator and the “START” button is pressed, the DanLoad verifies that the associated recipe
selection input is “high” before loading can begin, else the operator receives a user-configured message.

Valve Close Input (LPG)

Closes the product valve when the input is “high”. Used in LPG applications to prevent flashing.

Block Valve Inputs

Verifies the position of the component block valve during sequential blending.

Flow Alarm Inputs

Disables “authorized flow alarms” when the flow alarm input is “low” during product flow. Prevents spurious
authorized flow alarms in application where the DanLoad does not have direct control of the product flow.

Auto/Manual Switch Over

Externally switches the operating mode of the DanLoad 6000 preset (Auto/Manual)

External Alarm Reset

Externally clears a primary alarm on the DanLoad 6000. Typically an external key switch or momentary button.

End Batch Input

The End Batch Output is energized if the End Batch Input is open or not configured when a batch ends (not when a
batch stops and is restarted). The End Batch Output remains energized until the End Batch Input closes or a
“safety circuit 3” alarm is raised. A “safety circuit 3” alarm is raised if the End Batch Input does not close within a
user-defined time out.

Discrete Outputs

Description

Valve Solenoids Outputs

Used to control the main product control valve during loading. Select 2 outputs per control valve when using either
digital or 2-stage valve control . (e.g. a 2-component “in-line” blender will require 4 outputs)

Product Pump Outputs

Activates the product pump(s) during loading. Select 1 output for each component pump controlled.

Component Block Valve Outputs

Opens/closes the component stream(s) before and after loading. Typically used in sequential blending, select 1
output for each component block valve controlled. Should also use associated block valve inputs.

Additive Control Outputs

Activates/controls the additive injection stream(s). Select 1 output per additive stream.

Additive Pump Outputs

Activates the additive pump(s) during loading. Select 1 output per additive pump controlled.

Additive Block Valve Outputs

Opens/closes the additive stream(s) before and after loading. Typically used with additive panels with more than
one additive stream. Select 1 output per additive stream/block valve controlled.

Pulse per Unit Outputs

Transmits a pulse per unit signal for remote totalization of gross or net volume. (DC only)

Trip Outputs

Indicates the load phase to another system or device. Trip Output 1: Activated during low-flow start-up, Trip
Output 2: Activated during low-flow start-up and high-flow, Trip Output 3: Activated for the duration of the batch

Recipe Select Outputs

Activated when the associated recipe is being delivered (first 6 recipes, only). Typically used for recipe selection
indication when interfacing to terminal automation systems. Also used for pulse per unit outputs per recipe.

DanLoad 6000 METER BOARDS
Meter Pulse Board I/O

Notes:

Board Description
(Draw ing #1)

Part No.

2 Channel Meter Board
w /8-15Vdc-15mA P/S
(CE-12694)
*Notes 1,2,3,8

3-6000-002

2 Single Pulse
or
1 Dual Pulse

0-5 KHz

2 Channel Meter Board
w /8-15Vdc-100mA P/S
(CE-12694)
*Notes 1,2,3,8

3-6000-022

2 Single Pulse
or
1 Dual Pulse

0-5 KHz

2
(w ith MPMC
Board)

0-5 KHz

4 Channel Meter Board
w /200 mA P/S
(CE-15532)
*Notes 2,3,4,7

MPMC Board (Meter
Pulse Microcontroller)

Meter Pulse Meter Pulse
DC
Frequency
Inputs *Note
Outputs*
Outputs
Range
5
Note 6

3-6000-132 (CE)
2 Single Pulse
w / Surge
or
Protection
3-6000-042 w /o 2 Dual Pulse
Surge Protection

1. Available as an optional piggyback board for 4
channel meter board only.
2. Provides factored pulse outputs (FPO) and meter
calibration monitoring (CALMON).

3-6000-044

1. Each 2 Channel Meter Pulse
Board input can be externally
powered with up to 24 VDC source.
2. Dual pulse security is Level "B"
IP-252/API Chapter 5, Section 5.
3. Meter pulse inputs are optically
isolated.
4. Internal P/S voltage for 4 Chnl.
Meter Pulse Board is jumper
selectable for 5, 15, or 24 VDC.
5. Meter pulse logic level in DCV:
High-min 3, Max-30. Low-Min 0,
max-1.5.
6. Prover pulse outputs are optically
isolated, open collector and rated
for 200 mA load.
7. 4-Channel Meter Board, Part
No.-132, has surge protection
circuitry and meets the CE mark
standard.
8. 2-Channel Meter Board has been
replaced by 4 Channel Meter
Board. It is available and required
for the "Script" language Ver 1.21,
DanLoad only. Thai and Chinese.

DanLoad 6000 A/D Boards
Board Description
(Draw ing #)

Part No.

RTD
RTD
Input Tem perature
Qty
Range

4-20m A
Analog
Input Qty

General RTD
Specifications

General Specifications
4-20m A Analog Input

2 Channel A/D Standard 3-6000-061
Temp. (BE-12707)
*Note 1

-40 to 110º C
-40 to 230º F

RTD Type:
Input Type:
100 ohm, 4w ire Platinum Each input is current
probe.
sinking type (i.e. all inputs
share a common ground).

2 Channel A/D Hi Temp. 3-6000-062
Range (BE-12707)
Note*1

50 to 200º C
122 to 392º F

RTD Coefficient:
0.00214Ω/Ω/º F or
0.00385Ω/Ω/º C

2 Channel A/D Lo Temp. 3-6000-063
Range (BE-12707)
Note*1

-50 to 200º C
-58 to 328º F

8 Channel A/D Standard 3-6000-064
Temp. (CD-12698)

-40 to 110º C
-40 to 230º F

8 Channel A/D Hi Temp. 3-6000-065
Range (CE-12698)

50 to 200º C
122 to 392º F

8 Channel A/D Lo Temp. 3-6000-066
Range (CE-12698)

-50 to 200º C
-58 to -328º F

Instrument Accuracy:
Is ± 0.5ºF (0.3º C) or
better over the measured
Range -40º F to 158º F
(-40º C to 70º C) through
the operating range of
-40º F to 140º F (-40º C
to 60º C).

Loop Voltage:
24 Vdc is provided for all
inputs.
Loop Resistance:
Insertion resistance is
225 ohms (i.e. a 5 volt
loop drop shall be
expected).
Accuracy:
± 0.1% of range or better.

Resolution:
Resolution:
12 bit (or 1 part in 4096). 12 bit (or 1 part in 4096).

Note: 1.2 Channel A/D Board only meets the CE Mark standard for surge protection and emissions. The 8 ch A/D Board does not
meet the CE Mark standard.

DanLoad 6000 Discrete I/O Boards

Board Desc.
(Draw ings)
AC I/O
(CE-12695)
Note: 2,3

Discrete Input Characteristics
Min.
Part No.
Operating
Input
On/Off
Pulse
Qty
Voltage
Resistance
Threshold
Width
3-6000-045 2
24 Vac/Vdc
10 ms
8.2k
24V-On @ 20V
(VER.2)
90-130 Vac
90k
120/240V-On
190-280 Vac
90k
@ 90V

(3) Lo Speed 3-6000-049 3/3 24-30 Vac/dc
(3) Hi Speed
102-140 Vac
Enhanced I/O
204-260 Vac
(CE-19027)
Note: 3

>32 ms

10k
57k
113k

On/Off
24V-20V/12V
120V 95V/60V
240V200V/150V

Lo Speed
3-6000-036
Enhanced I/O
(CE-19027)
Note: 3

20-30 Vac/dc > 32 ms
102-140Vac
204-260 Vac

10k
57k
113k

On/Off
24V-20V/12V
120V 95V/60V
240V-

Hi Speed
3-6000-048
Enhanced I/O
(CE-19207)
Note: 3

20-30 Vac/dc 6-32 ms
102-140Vac
204-260 Vac

10k
57k
113k

On/Off
24V-20V/12V
120V 95V/60V
240V200V/150V
Dry-Fixed
@24V Wet-On
@ 12V -Off @
6V
Dry-Fixed
@24V Wet-On
@ 12V -Off @
6V

Lo Speed
DC I/O
(CE-12696)
Note: 3
Hi Speed
DC I/O
(CE-12696)
Note: 3,4

3-6000-006

3-6000-058

Dry Contact
Or 12-30 Vdc

> 32ms

Dry Contact 6-32 ms
Or 12-30 Vdc

3.6k
1.8k

Notes:
1. All discrete input and discrete
output points are optically isolated.
2. Ver. 2 AC I/O board will work with
AC voltage only if inputs are jumpered
for 120/240 volts.
3. I/O Boards meet the CE mark
standard for surge protection and
emissions.
4. DC I/O Board No. 3-6000-057 can
be configured with a combination of 3
each Lo and Hi speed inputs.

Discrete Output Characteristics
Board Desc.
(Draw ings)

Single
Max. Off
Min.
Cycle Max.
State
Load
Surge
Leakage
Current
Current

Qty

Type

Triac

24-280Vac

2 Aac

1.6 Vac

5 mAac

80 Aac

20 mAac

Triac

24-280Vac

2 Aac

1.6 Vac

5 mAac

80 Aac

20 mAac

Triac

24-280Vac

2 Aac

1.6 Vac

5 mAac

80 Aac

20 mAac

Triac

24-280Vac

2 Aac

1.6 Vac

5 mAac

80 Aac

20 mAac

3-6000-006

Open
Collector

3-30 Vdc

200 mAdc

2.0 Vdc

1 mAdc

3-6000-058

Open
Collector

3-30 Vdc

200 mAdc

2.0 Vdc

1 mAdc

AC I/O
3-6000-045
(CE-12695)
(VER.2)
Note: 2,3
(3) Lo Speed 3-6000-049
(3) H Speed
Enhanced I/O
(CE-19027)
Note: 3
Lo Speed 3-6000-036
Enhanced I/O
(CE-19027)
Note: 3
Hi Speed
3-6000-048
Enhanced I/O
(CE-19207)
Note: 3
Lo Speed
DC I/O
(CE-12696)
Note: 3
Hi Speed
DC I/O
(CE-12696)
Note: 3,4

Max. On
State
Voltage
Drop

Max.
Operating
Operating
Voltage
Current

Part No.

DanLoad 6000 Preset Option Diagram
BASE UNIT INCLUDES: • All software functionality (e.g. in-line/sequential blending, additive control, etc.) in one
firmware version • NEMA 7, explosion proof enclosure • Front panel LED status lights • Large LCD display (8 lines
by 40 characters) with automatic contrast and backlighting adjustment • Large, rugged, 18-character hall-effect
keypad with weights and measures switch • One AC type I/O card, with expansion capabilities up to 28 outputs, and
24 inputs (AC or DC) • One meter pulse card with 2 dual pulse meter inputs, 2 DC outputs, optional high speed
proving otuputs, can be expanded up to two (2) meter cards or 4 meters • CPU card (dual Intel 80C196
micro-controllers • Power supply card and cables • Reference Manual
Model # Example, DanLoad 6000

1 1 1 - 7 1 - 0

0 0 0

Agency Approval/Enclosure Options
0 None
1 UL / CSA / JIS 3 hole NPT
2 Cenelec 3 hole metric
3 Future (NA)
4 UL / CSA JIS (CE) 3 hole NPT
* 5 Cenelec (CE) 3 hole metric
6 Cenelec 10 hole metric
(safe area only) X Lightweight plastic enclosure
Keypad Language Options
0 None
* 1 English
2 Spanish
3 French
X Other
Power Supply Options
0 None
1 115VAC
2 230VAC
* 5 115VAC (CE)
6 230VAC (CE)
Meter Pulse Board Options
0 None
7 One 4-CH Meter Board
8 Two 4-CH Meter Boards
* 9 One 4-CH Meter Board (CE)
A Two 4-CH Meter Boards (CE)
AC I/O Board Options
0 None
* 1 One AC I/O Board
2 One Enhanced I/O
3 Two AC I/O Boards
4 Two Enhanced I/O
5 One AC I/O & One Enhanced I/O
6 One Enhanced Board 3 Lo-, 3 Hi-Speed Inputs
7 One Enhanced Board, 6 Hi-Speed Inputs
8 Two Enhanced Boards, (1) 6 Lo-Speed (1) 6 Hi-Speed
9 Two Enhanced Boards 6 Hi-Speed
A Two Enhanced Boards (1) 6 Lo-Speed (1) 3 ea. Hi-Lo Speed
B Two Enhanced Boards (1) 6 Hi-Speed (1) 3 ea. Hi-Lo Speed
C One AC I/O Board (1) Enhanced Board 3 Lo-Speed 3 Hi-Speed
D One AC I/O Board (1) Enhanced Board 6 Hi-Speed Inputs
E One Enhanced Board 6 Lo-Speed Inputs
F One AC I/O Board (1) Enhanced Board 6 Lo-Speed Inputs
G Two Enhanced Boards 6 Lo-Speed Inputs ea.
X Customer Specified
Continued Next Page

Model # Example, DanLoad 6000

1 1 - 7

DC I/O Board Options
0 None
1 One Lo-Speed DC I/O Board
2 Two Lo-Speed DC I/O Boards
3 One DC I/O Board 3 Lo-, 3 Hi-Speed Inputs
4 One DC I/O Board 6 Hi-Speed Inputs
5 Two DC I/O Boards 6 Lo-, 6 Hi-Speed
6 Two DC I/O Boards Hi-Speed
7 Two DC I/O Boards (1) 6 Hi-Speed (1) 3 ea. Hi-Lo Speed
8 Two DC I/O Boards (1) Hi-Speed (1) 3 ea. Hi-Lo Speed
9 One One Lo-Speed DC I/O Board (CE)
A Two Lo-Speed DC I/O Boards (CE)
B One DC I/O Board 3 Lo-, 3 Hi-Speed Inputs (CE)
C One DC I/O Board 6 Hi-Speed Inputs (CE)
D Two DC I/O Boards 6 Lo-, 6 Hi-Speed (CE)
E Two DC I/O Boards Hi-Speed (CE)
F Two DC I/O Boards (1) 6 Hi-Speed (1) 3 ea. Hi-Lo Speed (CE)
G Two DC I/O Boards (1) Hi-Speed (1) 3 ea. Hi-Lo Speed (CE)
RTD/Analog Board Options
0 None
1 2-CH A/D (-40°/ + 110°C)
2 8-CH A/D (-40°/ + 110°C)
5 2-CH A/D (+50°/ + 200°C)
6 2-CH A/D (-200°/ - 50°C)
7 8-CH A/D (+50°/ + 200°C)
8 8-CH A/D (-200°/ - 50°C)
9 2-CH A/D (-40°/ + 110°C) (CE)
A 2-CH A/D (+50°/ + 200°C) (CE)
B 2-CH A/D (-200°/ - 50°C) (CE)
Duart Board Options
0 None
1 Duart Board (1) RS-232 port, (1) RS-485 port
2 Duart Board (2) RS-485
Interface Options
0 None
2 Interface Card for 2nd Display and External Start/Stop Assembly
Meter Pulse Micro-Controller (MPMC Board
0 None
1 One MPMC Board (FPO & CALMON)
2 Two MPMC Board (FPO & CALMON)
Note: The terms Enhanced I/O and the “replaced” term Additive Injection Board are interchangeable.)
Denotes Base UL Model
*Denotes Base CE (Conformite Europeenne) Model

1 - 0

0 0

Daniel Division Headquarters
Houston, Texas, USA, T: (713) 467-6000, F: (713) 827-3880
Calgary, Alberta, Canada, T: (403) 279-1879, F: (403) 236-1337
Stirling, Scotland - UK, Mid-East & Africa,T: +44 01786 433400, F: +44 01786 433401
Singapore - Asia Pacific, T: +65-777-8211, F: +65-770-8001
USA Toll Free 1-888-FLOW-001 www.daniel.com
Daniel is a wholly owned subsidiary of Emerson Electric Co., and a division of Emerson Process Management
The Daniel logo is a registered trademark. The Emerson logo is a registered trademark and service mark of Emerson Electric Co.

Printed in USA ,

DAN-DS1885-02/02

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Title                           : DanLoad 6000 Specs and Worksheet.qxd

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