214125 Diamond Products
User Manual: 214125
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Kemet DIAMOND PRODUCTS Kemet Diamond Products Since 1938, Kemet has been at the forefront of precision polishing technology, producing quality diamond pastes, slurries and composite lapping/polishing materials in our purpose built facilities. Now a truly international organisation, Kemet’s activities span the world, spearheaded by companies in nine countries, all sharing the same commitment to customer support. This, along with more than 80 years’ experience, means Kemet are here to provide you with the technical support to overcome all your lapping, polishing and cleaning challenges. Contents DIAMOND PRODUCTS 1-5 Liquid Diamond 1-2 Diamond Suspension 3 Diamond Spray 3 Diamond Gel 3 Diamond Compond 4-5 Ordering Information Telephone: +44(0)1622 607507 +44(0)1622 755287 Sales Desk - Direct Line Enquiries & Technical Support Email: sales@kemet.co.uk Website: www.kemet.co.uk Fax: +44(0)1622 670915 Post Kemet International Ltd, Cuxton Road, Parkwood Trading Estate, Maidstone, Kent ME15 9NJ, UK Catalogue version: 1711 Kemet Diamond Products Kemet offer a wide range of standard and special Diamond Products formulated and manufactured in our quality controlled laboratories. Each is a special blend of diamond powder with a specific grading and concentration in a chemical carrier to give the optimum: • Stock removal and surface finish. • Quality Control Microscopic and computer analysis of the diamond powder ensures that it is exactly the correct grading and shape to maximise cutting performance. • Ease of cleaning. • Temperature resistance. • Lubricity to prevent drying out. With ever changing technologies, new Kemet Diamond Products are continually being developed to meet specific requirements. These products may well incorporate different types of diamond to suit the application such as synthetic or natural, monocrystalline or polycrystalline powder, suspended in a wide range of chemical carriers. Our laboratories can also help to develop formulations specific to your application. • Diamond Grading The exceptionally close grading standards developed by Kemet exceed many international standards and guarantee that Kemet Diamond Products are manufactured to the closest tolerances. Micron Grade 0.1 140,000* 0.25 25,000* 1 14,000* 3 8,000* 6 3,000* 8 1,800* 14 1,200* 25 600 45 300 60 230 90 170 *Estimated Monocrystalline: This diamond has tough resilient crystal structure that gives sustained cutting power. It is the type of diamond used most commonly in Kemet Diamond Compounds and Slurries. • Consistency of Performance Strictly manufactured to ISO 9001:2008 quality assurance standards - our guarantee that the quality will be consistent. • User Friendly Manufactured from the highest purity chemicals - safe to use and friendly to the environment. We use only the best quality virgin diamond powder and the highest purity chemicals in Kemet Diamond Products. Polycrystalline: Structure is ‘raspberry-like’, i.e. each particle is in fact a number of very small particles of microcrystallites bonded together. Stock removal and surface finish is better due to the many cutting points of the polycrystalline crystal. Liquid Diamond Our range of Kemet Liquid Diamond products are available as oil soluble, water soluble or as emulsions. The chemical composition of the carrier fluids is carefully controlled to ensure that they are compatible both with the Kemet Lapping Plate and the components being lapped. • Precision graded diamond particles in a fluid. • Optimum viscosity and chemical composition of each Liquid Diamond Product gives fast stock removal with the ability to produce superfine surface finishes. • Suitable for dispensing with the Kemet Electronic Dispensing System thus eliminating wastage and reducing lapping costs. • Specially formulated Liquid Diamond Products enable parts to be easily cleaned. • Alcohol based slurry also available. 1 Kemet.co.uk TYPE K (Oil / water emulsion) Liquid Diamond * An excellent, low viscosity oil/water emulsion suitable for all general purpose lapping. 400g Micron A B C 2000g Standard Strong Extra Strong Standard Strong 1/10 211001 211021 - 211080 - Extra Strong - 1/4 211002 211022 - 211081 - - 1/2 211003 - - 211083 - - 1 211004 211024 - 211084 211105 - 2 211005 211025 - - - - 3 211006 211026 211046 211086 211106 211126 4.5 211007 211027 211047 211087 211107 211127 6 211008 211028 211054 211088 211108 211128 8 211009 211029 - 211089 211109 211129 10 211010 211030 211050 211132 211110 211130 14 211011 211031 211051 211091 211111 211131 25 211012 211032 211052 211092 211112 211133 45 211013 211033 211053 - - - TYPE O (Oil based) Liquid Diamond * An excellent, general purpose, low viscosity oil based suspension suitable for heavy parts and high volumes. 400g Micron 1/10 A B C 2000g Standard Strong Extra Strong Standard Strong Extra Strong 216001 - - 216082 - - 1/4 216002 - - 216083 - - 1/2 216003 - - 216084 - - 1 216004 216024 - 216085 216104 - 2 216005 216025 216045 216081 216105 216136 3 216006 216026 216046 216086 216106 216137 4.5 216007 216027 216047 216087 216108 216138 6 216008 216028 216048 216088 216107 216139 8 216009 216029 216049 216089 216109 216140 10 216016 216030 216050 216095 216110 216141 14 216011 216031 216051 216092 216111 216142 25 216012 216032 216052 216090 216112 216143 45 216013 216033 216053 216094 216113 216144 A = Final Polishing B = Lapping & Pre-polishing C = Rapid Stock Removal FastCut (Water based) Liquid Diamond FastCut offers a water based solution that, in tests, exceed the performance of oil based products by as much as 25%. • • • • • • 2 The latest generation of water soluble liquid diamond Excellent stock removal Easy to clean Non-foaming Zero VOCs (volatile organic compounds) Available from 1 Micron to 25 Micron in 400g or 2000g Kemet.co.uk * Micron Product Code 400g 2000g 1 219416 219417 3 219418 219419 6 219420 219421 8 219422 219423 14 219424 219425 25 219426 219427 * ZERO Volatile Organic Compounds (VOC) - not classified as an atmospheric pollutant and offer health and safety benefits. VOCs are organic chemicals that have a high vapour pressure at ordinary room temperature, some of which can be dangerous to human health and/or cause harm to the environment. Diamond Suspension * Low viscosity, high concentration, oil based suspensions available in monocrystalline (Type OM) and polycrystalline (Type OP). Aquapol is the next generation of water based diamond suspensions for sample preparation. Available in monocrystalline (Aquapol-M) and polycrystalline (Aquapol-P). Aquapol is easy to clean and non-foaming. • Uniform suspension of diamond particles. • No agitation required. • Suitable for dispensing by Kemet Electronic Dispenser or alternative systems. • ZERO Volatile Organic Compounds (VOC*) • Colour coded for easy identification. • Supplied in 400g bottles with trigger spray. Other sizes available upon request. AQUAPOL-M AQUAPOL-P TYPE OM TYPE OP Water Based Monocrystalline Water Based Polycrystalline Oil Based Monocrystalline Oil Based Polycrystalline Micron Code Micron Code Micron Code Micron Code 1 219450 1 219452 1/10 216321 1/10 216341 3 219440 3 219453 1/4 216323 1/4 216342 6 219448 6 219454 1/2 216322 1/2 216343 9 219442 9 219455 1 216324 1 216344 15 219444 15 219456 3 216326 3 216346 25 219446 6 216328 6 216347 Note to users of WM/WP suspensions these are still available 9 216329 9 216349 15 216331 15 216350 25 216332 25 216351 45 216333 Diamond Spray Water soluble spray manufactured with monocrystalline diamond powder. Supplied in 100g Pump Spray Dispenser Micron Monocrystalline Polycrystalline 1/10 116000 - 1/4 116001 116036 1/2 116002 - 1 116003 116037 3 116004 116038 6 116005 116039 9 116006 116040 15 116007 116041 Diamond Gel Kemet Diamond Gel was developed to combine the best features of Kemet Diamond Paste and Kemet Liquid Diamond It is supplied in 30g. • Ready for use without addition of fluid • Viscosity of gel is retained, even over long periods • Diamond particles uniformly distributed • Dispensing Bottle makes for easy handling and economical dispensing • Ideal for polishing large surfaces Micron Colour Code 1 Blue 150370 3 Green 150442 6 Yellow 150450 8 Red 150873 9 Red 150465 15 Brown 150467 25 Mahogany 150719 30 Mahogany 150635 45 Purple 150449 * ZERO Volatile Organic Compounds (VOC) - not classified as an atmospheric pollutant and offer health and safety benefits. VOCs are organic chemicals that have a high vapour pressure at ordinary room temperature, some of which can be dangerous to human health and/or cause harm to the environment. 3 Kemet.co.uk Type KD Diamond Compound Type W Diamond Compound • Worldwide - The preferred choice. • Water Soluble Diamond Compound. • Universal Diamond Compound for rapid stock removal and superfine surface finish. • Recommended for precision engineering and electronic applications where water based products are preferred. • Soluble in both oil and water. • Ideal for use on polishing cloths. • Recommended for Toolroom and Precision Production applications. Micron Rapid Stock Removal Lapping & Polishing Final Polishing 1/10 1/4 1 3 6 8 14 25 45 60 90 Colour Grey Grey Blue Green Yellow Red Brown Mahogany Purple Orange White Type KD Grade Type W 5g AppliKator 10g Syringe 20g Syringe 5g AppliKator 10g Syringe 20g Syringe C1 111001 111125 111094 113001 - 113094 C2 111002 111126 111095 113002 113125 113095 C1 111003 111127 111096 113003 - 113096 C2 111004 111128 111097 113004 113128 113097 C1 111005 111129 111098 113005 113129 113098 C2 111006 111130 111099 113006 113130 113100 C3 111007 111131 111100 113007 113131 113099 C1 111008 111132 111101 113008 113132 113101 C2 111009 111133 111102 113009 113133 113102 C3 111010 111134 111103 113010 113134 113103 C4 111011 111135 111104 113011 113135 113104 C1 111012 111136 111105 113012 113136 113105 C2 111013 111137 111106 113013 113137 113106 C3 111014 111138 111107 113014 113138 113107 C1 111015 111139 111108 113015 - 113108 C2 111016 111140 111109 113016 113141 113109 C3 111017 111141 111110 113017 - 113110 C4 111018 111142 111111 113018 113142 113111 C1 111019 111143 111112 113019 113143 113112 C2 111020 111144 111113 113020 113144 113113 C3 111021 111145 111114 113021 113145 113165 C1 111022 111146 111115 113022 113146 113115 C2 111023 111147 111116 113023 113147 113116 C3 111024 111148 111117 113024 113148 113166 C1 111025 111149 111118 113025 113149 113118 C2 111026 111150 111119 113026 - 113119 C3 111027 111151 111120 113027 113151 113120 C1 111028 111152 111121 113028 113152 113121 C2 111029 111153 111122 113029 113154 113122 C1 111030 111154 111123 - - 113123 C2 111031 111155 111124 113031 113153 113124 Each micron size is available in a range of concentrations:- (C1 lowest concentration; C4 highest concentration). The AppliKator (shown below) is a syringe designed to accurately meter out quantities of Kemet Diamond Compound, preventing waste and contamination. Diamond Compound Stick Water soluble, stick Diamond Compound manufactured with Monocrystalline or Polycrystalline Diamond Powder. Allows easy application of Diamond Compound to Lapping and Polishing Discs eliminating the need for spatulas or manual application. 4 Kemet.co.uk Below is the Kemet 10g or 20g syringe Micron Size Monocrystalline Polycrystalline 1/10 10g 113187 - 1/4 10g 113188 113200 1 10g 113189 113201 3 10g 113190 113202 6 10g 113191 113203 8 10g 113192 113204 113205 14 10g 113193 25 10g 113194 - 45 10g 113195 - 60 10g 113196 - Type L Diamond Compound • Oil Soluble Diamond Compound specially developed for use on hard materials such as Tungsten Carbide, hardened Steels and Ceramics. • High thermal stability of the chemical carrier ensures that Kemet Diamond Compound resists frictional heat, remains stable, and keeps its suspension properties under operating conditions. Final Polishing • Recommended for Toolroom and General Production applications. Micron Grade 1 Rapid Stock Removal Lapping & Polishing 3 6 8 14 25 Colour 1-L-C1 Blue 1-L-C2 3-L-C1 Green 3-L-C2 6-L-C1 Yellow 6-L-C2 8-L-C1 Red 8-L-C2 14-L-C1 Brown 14-L-C2 25-L-C1 25-L-C2 Mahogany 45-L-C1 45 45-L-C2 Purple 45-L-C3 5g AppliKator 10g Syringe 20g Syringe Code Code Code 112001 112069 112052 112002 112070 112053 112003 112071 112054 112004 112072 112055 112005 112073 112143 112006 112074 112138 112007 112075 112058 112008 112076 112059 112009 112077 112060 112010 112078 112061 112011 112079 112062 112012 112080 112063 112013 112081 112064 112014 112082 112065 112015 112086 112066 60 60-L-C1 Orange 112016 112085 112067 90 90-L-C1 White 112017 112084 112068 Each micron size is available in a range of concentrations:- (C1 lowest concentration; C4 highest concentration). Lubricating Fluids • Assists Kemet Diamond Products to cut and polish more effectively by absorbing frictional heat and diluting the lapping residue. • Lubricant performance remains stable even when under high pressure. • Manufactured from high purity chemicals. Type Description W Recommended for use on all Kemet Polishing Cloths as it helps to extend their life. OS Recommended when polishing tooling, moulds and similar components. W2 GW2 Developed for use with Kemet Diamond Suspension, particularly when used with Kemet Lapping Plates. (GW2 is odourless) Soluble in Colour 450ml Trigger spray Water Clear 301201 301101 301151 Oil Blue 301203 301103 301112 Water Clear 301202 301102 301205 2.5 25 Litres Litres Water Light green 301514 301108 - LS Where components need to undergo a water based cleaning operation after lapping. Oil/Water Blue 301204 301104 - K Assists smooth running of the lapping operation and helps to ensure a cleaner process. Oil Clear 301178 301124 301125 R OS2 For use where water is not permitted. Oil Red 301513 301512 - BLUE Improves cutting and polishing performance on cloths or plates. Water Blue 301200 301156 - Our laboratories can also help to develop formulations specific to your application. 5 Kemet.co.uk Kemet Kemet International Ltd. Subsidiary Companies Netherlands Kemet Europe B.V China Kemet China Ltd Singapore Kemet Far East Pte Ltd Malaysia Kemet Precision (M) SDN BHD Japan / Korea Kemet Japan / Kemet Korea Australia Kemet Australia Pty Ltd Kemet Products are available through a worldwide Network of Authorised Distributors in Europe Africa Middle East Asia Americas Australasia Kemet International Ltd, Parkwood Trading Estate, Maidstone, Kent ME15 9NJ, United Kingdom Tel: +44 (0) 1622 755287 Fax: +44 (0) 1622 670915 sales@kemet.co.uk www.kemet.co.uk
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