R 302 Doc MG10R302

User Manual: R-302

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Contents

1 Safety Precautions

2 Introduction

About this Manual 9

What is MCT 10 Setup Software? 9

The MCT 10 Setup Software Modules 10

Two Versions 10

System Requirements 11

Background Knowledge 11

Related Literature 11

3 Installation and De-installation

Installation and De-installation 13

How to Start the Installation Program 13

How to Change Language after Installation 13

4 Introduction to User Interface

MCT 10 Features 15

5 Set-up of Communication

Serial Configuration 21

Profibus DPv1 Data Communication 23

Profibus DPv1 configuration 24

USB Data Communication 25

Ethernet-TSC Data Communication 26

Ethernet-TSC Configuration 26

6 Parameter Handling

Set-up 27

Parameter View Settings 31

Filters 32

Parameter Filters 33

Special Parameters 37

Parameter Edit 38

Inline Edit 38

Dialog Based Edit 38

Comparison of Parameters 39

Read Frequency Converter Database 40

MCT 10 Setup Software Contents

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7 Read/Write between MCT 10 and Frequency Converter

Reading and Writing Parameters 45

Read/Write Settings 45

Read From Drive 47

Write to Drive 49

Scan 49

Scan Configuration 49

Scan Network 50

Poll 51

8 Saving Data

Network and Project Folders 53

Changing the Set-up of a Device in the Field 53

How to Save Data 53

Save Changes to a Hard Disk 53

Save a Project 53

9 SyncPos

SyncPos Handling 55

Programs and Configuration File 55

Import and Export of a Configuration File 56

Edit and Save Configuration File 57

Import and Export of Programs 58

Autostart 59

Source Code 59

Edit Source Code 59

Save and Exit Program 60

SyncPos Read From Drive 61

SyncPos Write to Drive 62

10 Import of Files

Import of Older Dialog Files 63

11 Printing

12 Alarm, Warning and Fault Log Readout

Localisation of Alarms and Warning 67

Handling Alarms/Warnings in Project Files 69

Handling the Alarms and Warning Loggings 69

13 Smart Logic Controller Plug-in

Smart Logic Controller Plug-in 71

Contents MCT 10 Setup Software

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Components simple to learn 72

14 Scope Function

Introduction to the Scope Function 73

Activating the Scope 73

Channel Types 73

Initial "Add Channel" (PC Polling Channel) 74

Initial "Add Channel" (Drive Real Time Channel) 77

Using Advanced Triggers in a "Drive Real 78

Communication Control 79

Additional Settings 80

Triggers 82

Trigger Position 82

Cursors 83

15 Update Drives Firmware Support in MCT 10

Background Details 85

How to Find Out if MCT 10 Has Been Updated 86

16 Guide to DP V1 Connection and Simatic Manager

17 FC 102 and FC 202 Series Functions

New Features 97

Clock Features 97

Date and Time 97

Working Days 98

Preventive Maintenance 99

Times Actions 99

Quick Menus 100

18 VLT to FC Series Converter Function

101

Import Drive from Excel 102

19 Troubleshooting

103

Save Error Dialog 103

Common Problems and Solutions 104

Changes Are Not Saved to PC 104

Error Message Whilst Installing MCT 10 Setup Software 104

Error Message Communication Failed 104

MCT 10 Setup Software Contents

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1 Safety Precautions MCT 10 Setup Software

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1 Safety Precautions

1.1.1 Copyright, Limitation of Liability and Revision Rights

This publication contains information proprietary to Danfoss. By accepting and using this manual the user agrees that the information contained herein

will be used solely for operating equipment from Danfoss or equipment from other vendors provided that such equipment is intended for communication

with Danfoss equipment over a PROFIBUS serial communication link. This publication is protected under the Copyright laws of Denmark and most other

countries.

Danfoss does not warrant that a software program produced according to the guidelines provided in this manual will function properly in every physical,

hardware or software environment.

Although Danfoss has tested and reviewed the documentation within this manual, Danfoss makes no warranty or representation, either express or implied,

with respect to this documentation, including its quality, performance, or fitness for a particular purpose.

In no event shall Danfoss be liable for direct, indirect, special, incidental, or consequential damages arising out of the use, or the inability to use information

contained in this manual, even if advised of the possibility of such damages. In particular, Danfoss is not responsible for any costs including but not limited

to those incurred as a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of data, the costs to substitute

these, or any claims by third parties.

Danfoss reserves the right to revise this publication at any time and to make changes in its contents without prior notice or any obligation to notify

previous users of such revisions or changes.

With this software package you can remote-control the frequency converter, thereby starting an electric motor which may act as a

drive for dangerous machinery.

Therefore the necessary caution must always be observed when using the software, and suitable measures should be taken to prevent

injury and damage to machinery and equipment.

MCT 10 Setup Software 1 Safety Precautions

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1.2 Safety Precautions

1.2.1 Safety Precautions

The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor, frequency

converter or fieldbus may cause damage to the equipment, serious personal injury or death. Consequently, the instructions in this

manual, as well as national and local rules and safety regulations, must be complied with.

Safety Regulations

1. The mains supply to the frequency converter must be disconnected whenever repair work is to be carried out. Check that the mains supply has

been disconnected and that the necessary time has elapsed before removing motor and mains supply plugs.

2. The [OFF] button on the control panel of the frequency converterr does not disconnect the mains supply and consequently it must not be used

as a safety switch.

3. The equipment must be properly earthed, the user must be protected against supply voltage and the motor must be protected against overload

in accordance with applicable national and local regulations.

4. The earth leakage current exceeds 3.5 mA.

5. Protection against motor overload is not included in the factory setting. If this function is desired, set par. 1-90

Motor Thermal Protection

data value ETR trip 1 [4] or data value ETR warning 1 [3].

6. Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check that the mains supply has

been disconnected and that the necessary time has elapsed before removing motor and mains plugs.

7. Please note that the frequency converter has more voltage sources than L1, L2 and L3, when load sharing (linking of DC intermediate circuit)

or external 24 V DC are installed. Check that all voltage sources have been disconnected and that the necessary time has elapsed before

commencing repair work.

Warning against unintended start

1. The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter

is connected to mains. If personal safety considerations (e.g. risk of personal injury caused by contact with moving machine parts following an

unintentional start) make it necessary to ensure that no unintended start occurs, these stop functions are not sufficient. In such cases the mains

supply must be disconnected or the

Safe Stop

function must be activated.

2. The motor may start while setting the parameters. If this means that personal safety may be compromised (e.g. personal injury caused by

contact with moving machine parts), motor starting must be prevented, for instance by use of the

Safe Stop

function or secure disconnection

of the motor connection.

3. A motor that has been stopped with the mains supply connected, may start if faults occur in the electronics of the frequency converter, through

temporary overload or if a fault in the power supply grid or motor connection is remedied. If unintended start must be prevented for personal

safety reasons (e.g. risk of injury caused by contact with moving machine parts), the normal stop functions of the frequency converter are not

sufficient. In such cases the mains supply must be disconnected or the

Safe Stop

function must be activated.

NB!

When using the

Safe Stop

function, always follow the instructions in the

Safe Stop

section of the Design Guide.

4. Control signals from, or internally within, the frequency converter may in rare cases be activated in error, be delayed or fail to occur entirely.

When used in situations where safety is critical, e.g. when controlling the electromagnetic brake function of a hoist application, these control

signals must not be relied on exclusively.

Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.

Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load sharing (linkage of DC intermediate circuit), as well as

the motor connection for kinetic back up.

1 Safety Precautions MCT 10 Setup Software

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Systems where frequency converters are installed must, if necessary, be equipped with additional monitoring and protective devices according to the

valid safety regulations, e.g law on mechanical tools, regulations for the prevention of accidents etc. Modifications on the frequency converters by means

of the operating software are allowed.

Hoisting applications:

The frequency converter functions for controlling mechanical brakes cannot be considered as a primary safety circuit. There must always be a redundancy

for controlling external brakes.

Protection Mode

Once a hardware limit on motor current or dc-link voltage is exceeded the drive will enter “Protection mode”. “Protection mode” means a change of the

PWM modulation strategy and a low switching frequency to minimize losses. This continues 10 sec after the last fault and increases the reliability and

the robustness of the drive while re-establishing full control of the motor.

In hoist applications “Protection mode” is not usable because the drive will usually not be able to leave this mode again and therefore it will extend the

time before activating the brake – which is not recommendable.

The “Protection mode” can be disabled by setting par. 14-26

Trip Delay at Inverter Fault

to zero which means that the drive will trip immediately if one

of the hardware limits is exceeded.

NB!

It is recommended to disable protection mode in hoisting applications (par. 14-26

Trip Delay at Inverter Fault

= 0)

The DC link capacitors remain charged after power has been disconnected. To avoid electrical shock hazard, disconnect the frequency

converter from mains before carrying out maintenance. When using a PM-motor, make sure it is disconnected. Before doing service

on the frequency converter wait at least the amount of time indicated below:

Voltage Power Waiting Time

380 - 500 V 0.25 - 7.5 kW 4 minutes

11 - 75 kW 15 minutes

90 - 200 kW 20 minutes

250 - 800 kW 40 minutes

525 - 690 V 37 - 315 kW 20 minutes

355 - 1000 kW 30 minutes

For further information, please see

http://www.danfoss.com/BusinessAreas/DrivesSolutions/Documentations/Technical+Documentation.htm

MCT 10 Setup Software 1 Safety Precautions

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2 Introduction MCT 10 Setup Software

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2Introduction

2.1 About this Manual

This manual provides the user with the basic knowledge required to use the MCT 10 Setup Software with Danfoss Drives VLT frequency converters.

Familiarity with the following is assumed:

•MS®-WindowsTM at user level

• Set-up and operation of frequency converters, including knowledge of processes of which the drives forms part

• Use of and linkage with communication equipment

The manual does not provide any detailed information regarding specific applications or possible solutions and related parameter combinations in the

set-up and use of a frequency converter. Instead, please refer to the Operating Instructions and Design Guide of the frequency converter. An update of

the manual and instructions related to the MCT 10 Setup Software are available on the Danfoss Drives Homepage:

http://drives.danfoss.com

2.2 What is MCT 10 Setup Software?

MCT 10 Setup Software is designed as an interactive commissioning tool for quick and easy commissioning. The MCT 10 Setup Software can be used as

follows:

• For planning a new communication network off- line. The MCT 10 Setup Software contains a complete database with all Danfoss Drives products.

• For commissioning VLT frequency converters online.

• If a VLT frequency converter requires replacement.

• If a communication network is to be expanded with more frequency converters.

• For back-up of all parameter settings of frequency converters in a communication network.

• The MCT 10 Setup Software supports Profibus DP V1 communication via a Master class 2 connection, which makes it possible to go online on a

Profibus network and read from/write to parameters. This will eliminate the need for an extra communication network.

• The MCT 10 Setup Software supports VLT 2800, VLT 4000, VLT 5000, VLT 6000, VLT 8000, FCD 300, FC 100, FC 200, FC 300 and FCM 300

series frequency converters from Danfoss Drives.

Illustration 2.1: With for example an Advantech ADAM 4510 repeater you can connect up to 126 nodes. Without a repeater you can connect

up to 31 nodes.

With the MCT 10 PC software tool you can control and configure your system simultaneously, and monitor the entire system more effectively for faster

diagnosis, and better preventive maintenance. Simplify commissioning, maintenance and documentation using MCT 10.

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2.2.1 Features of MCT 10:

• Project-oriented PC tool, one tool for all VLT series

• Links to all Windows applications possible

• Supports Siemens CP PCMCIA- and PCI cards, for Profibus DP V1 Master Class 2 connection

• Support of standard interfaces: COMx, USB, RS 232 (Flux)

• Siemens PG / Field PGs already have the necessary hardware

• View is highly individually configurable

• Downwards compatibility with Dos-Dialog (*.mnu) and WinDialog (*.vlt)

2.2.2 Help

The Help feature is located in the main menu, at the far right. Select Help from the main menu, then Help again, and a Help file will be opened, displaying

the MCT 10 Setup Software manual in .pdf format. To open the Help file you will require Acrobat Reader software. If you do not have this software

installed, it can be downloaded free of charge at www.adobe.com.

2.3 The MCT 10 Setup Software Modules

The MCT 10 Setup Software is supplied in two modules:

MCT 10 Setup Software for

• setting of the frequency converter parameters

• copying of parameter sets to and from a frequency converter

• documentation/print-out of set-up, including diagrams

• servicing and fault analysis

SyncPos program for

• creating SyncPos programs.

2.4 Two Versions

MCT 10 Setup Software is available in two versions: Basic and Advanced.

MCT 10 Basic is available free of charge, downloadable from http://www.vlt-software.com.

MCT 10 Advanced can be purchased under the order-number 130B1000.

The features of each version are listed in the table below.

2 Introduction MCT 10 Setup Software

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Version supports: MCT 10 Advanced MCT 10 Basic

Frequency converters per project Unlimited Four

FC protocol Yes Yes

USB Yes Yes

Profibus DP V1 Yes Yes

Profibus DP V1

Handling Multiple Danfoss Nodes Concurrently Yes (improved performance) N/A

Ethernet-TSC Yes N/A

Logging and Scope function 8 Channels 2 Channels

Real Time Logging from Drive 4 Channels N/A

Alarm display Yes View only

MCO 305 Yes Yes

Graphical Smart Logic Contr. Yes Yes

VLT5000 to FC302 Wizard Yes Yes

Import 3000.XLS to FC302 Yes N/A

Motor Database Yes N/A

2.5 System Requirements

In order to use the MCT 10 Setup Software, your IBM-compatible personal computer must meet the following minimum system requirements:

• a Pentium PIII 350Mhz or compatible microprocessor

• 256 MB of RAM (512 MB of RAM Recommended)

•a CD-ROM drive

• 200 MB of available space on the hard drive;

Recommended system:

• a Pentium PIII 450Mhz microprocessor

• 256 MB of RAM (512 MB of RAM Recommended)

•a CD-ROM drive

• 200 MB of available space on the hard drive;

MCT 10 Setup Software runs under MS Windows versions:

WindowsTM 2000 (with service pack 3 or higher)

WindowsTM XP (Professional when using Siemens Profibus CP Cards).

2.6 Background Knowledge

Familiarity with the PC or PLC you intend to use as a master in your system is assumed. Issues regarding hardware or software produced by other

manufacturers are beyond the scope of this manual, and are not the responsibility of Danfoss.

If you have questions regarding set-up of master-to-master communication, or communication to a non-Danfoss slave, please consult the appropriate

manuals.

2.7 Related Literature

The following literature related to MCT 10 Setup Software is available.

Title Literature no.

SyncPos manual MN50V102

Profibus DP V1 MG90E102

Design Guide for the relevant frequency converter(s) -

Please also refer to drives.danfoss.com for frequently asked questions and additional information.

MCT 10 Setup Software 2 Introduction

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3 Installation and De-installation MCT 10 Setup Software

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3 Installation and De-installation

3.1 Installation and De-installation

The MCT 10 Setup Software and SyncPos modules are installed by means of a multilingual, self-explanatory installation program.

3.1.1 How to Start the Installation Program

1. Choose the sub-menu Run from File in Windows programming control.

2. In the command line you enter: [DRIVELETTER]:\SETUP and press the <Return> key.

3. Then you just follow the instructions of the installation program.

When the installation process is complete the MCT 10 Setup Software can be found on the following path:

3.1.2 How to Change Language after Installation

During installation, select the language version required in the installation

program. After installation, programs will start with the same language

version.

After installation you can change the menu texts of the programs to dif-

ferent languages.

NB!

The parameter language will also be changed. If an LCP display is connected to the frequency converter, the change of program

language version does not affect the display language.

MCT 10 Setup Software 3 Installation and De-installation

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3.1.3 De-installation of MCT 10 Setup Software under a Windows

Operating System

1. Click the Start button

2. Select Settings

3. Select Control Panel

4. Double-click on Remove/Add Programs icon

5. Select MCT 10 Setup Software

6. Choose the Remove option

3 Installation and De-installation MCT 10 Setup Software

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4 Introduction to User Interface

4.1 MCT 10 Features

4.1.1 MS

Windows™ Explorer-like interface

MCT 10 Setup Software has a familiar MS® Windows™ Explorer-like interface, to make it quick and easy for you to get started and find your way around

the software.

4.1.2 MCT 10 Language

The default language for the MCT 10 Setup Software is English. If desired, you can change the language of operation as follows.

Select the language you wish MCT 10 Setup Software to be displayed in, by selecting Options from the main menu, then Select Language…. Choose the

desired language from the scrollbar and close the window. The new language setting will be activated when MCT 10 is closed and restarted.

4.1.3 Toolbar

A toolbar displays icons for the most commonly used functions.

The toolbar can be activated by selecting

Toolbar

under

View

from the main menu bar, whereupon the Toolbar will be marked with a tick to show it is

active. To deactivate the Toolbar, again select

View

and then

Toolbar

, and after this the tick will be removed, indicating that the toolbar is no longer

active.

4.1.4 Display

The MCT 10 Setup Software is displayed in two parts, Left View and Right View.

4.1.5 Left View

The Left View shows the Network (real, online) and Project (simulated, offline) views of the frequency converter network. In the Left View new folders

and network elements can be added or existing folders and elements deleted.

It is also in the Left View that the user records changes made to the real online set-up into the Project folder, thus storing the changes in the simulated,

offline set-up for later use.

For more information on saving data, please refer to the chapter

Saving Data

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4.1.6 Right View

The Right View displays details of the element highlighted in the Left View. In the Right View the elements of the frequency converter network can be

programmed.

4.1.7 Tree View

The Left View can be expanded or compressed according to the level of detail the user wishes to view. The Left View has a tree structure, where folders

containing un-displayed content are marked with +. By clicking on the + with the mouse, the folder will open and its contents display in a tree structure.

Folders containing content which is on display in a tree structure are marked with -. By clicking on the - with the mouse, the folder will close and its

contents will be hidden.

4 Introduction to User Interface MCT 10 Setup Software

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4.1.8 Network Mode - Online

The Network folder displays details of the frequency converter network as it appears in reality, online. In Network mode the user can make changes to

parameters in the frequency converter(s) exactly as if operating the control panel on the frequency converter itself.

Data entered in Network mode will be stored in the frequency converter only, not on the hard disk. For information on saving data to the hard disk, please

refer to the chapter

Saving Data

4.1.9 Project Mode - Offline

The Project folder displays an offline view of the frequency converter network, as set up by the user. This is where the user can store a copy of those

parts of the online set-up he will use for later retrieval and use, perhaps remote to the physical site of the network. The Project folder is also where to

store other files related to the network project. These other files can be in any format, for example Word, .pdf, etc.

4.1.10 Folders

Insert a new frequency converter, folder or file folder by selecting the Project icon with a right-click on the mouse:

130BT516.11

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Alternatively, you can select Insert on the menu bar, then New, and then Drive, Folder or File Folder:

A Folder is a group of frequency converters forming part of a machine

or of a system. Folders are used for organising a large system into several

smaller systems.

A File Folderis a folder for storing files belonging to the Project. These

files can be in any format, Word documents, PDF files etc.

A Scope Folder is a folder for doing analysis on how selected parameters

behave. The selected parameters can be visualised as curves.

4 Introduction to User Interface MCT 10 Setup Software

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5 Set-up of Communication

5.1 How to Establish Communication

Data communication between a PC and the frequency converter(s) can be established via a hardwired connection. The hardwired connection can be via

the standard built-in RS 485 or USB port. If the MCA101 or MCA121 fieldbus option is mounted in the frequency converter(s), the connection can be

obtained via a Profibus Master Class 2 connection (MSAC 2) or an Ethernet based network.

The USB interface socket is controlled by the Microsoft operating system providing plug-and-play capabilities by allowing devices to be connected and

disconnected using hot swapping. Connecting a frequency converter using USB MCT10 will automatically add on to the bus list.

The communication framework part of MCT10 is handling the control of the fieldbusses. It provides enhanced capabilities allowing multiple concurrent

fieldbus communication. Several fieldbuses can be configured and combined in the same Network within MCT10. If several fieldbusses are created with

the same type, please make sure they are configured with different scan ranges.

Starting MCT10 the first time after installation the non plug-and-play fieldbusses must be manually configured from the fieldbus configuration dialog. This

is available from the standard Windows Control Panel or from the MCT10 Network.

From the fieldbus configuration dialog non plug-and-play fieldbusses can be added, removed or reconfigured from the installed list.

If the installed fieldbus list is updated from the Windows Control Panel while MCT10 is running the user needs to refresh the bus list by right clicking on

Network

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For MCT10 to indicate the available frequency converter(s) on the non plug-and-play fieldbusses the user manually has to scan the network for active

drives. The scanning is available from a right click on the appropriate fieldbus.

130BT630.10

5.2 RS 485 Data Communication

The majority of Danfoss Drives products have the FC protocol as standard RS 485 data communication. Communication from a PC can be established via

RS 232 to 485 converters or via USB to 485 converters.

All frequency converters are default set to 9600 baud, but can also be configured to 300, 1200, 4800, 19200, 38400, 57600 or 115200 baud. The serial

configuration is always configured with 8 data bits, 1 stop bit and even parity.

NB!

Choose a relevant scan range. It takes too much time to scan all available addresses (1-126).

Using the VLT FC 100, FC 200 and FC 300 series : FC MC Protocol (parameter 8-30 "FC MC") is required for correct functionality. The

parameter is only available from the LCP.

5 Set-up of Communication MCT 10 Setup Software

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5.2.1 Serial Configuration

When using a RS485 converter as the Advantech ADAM converter, MCT10 will indicate online frequency converter(s) available on the serial bus after

scanning the bus.

The bus can be configured from the Fieldbus Configuration dialog or from

right-click

on the appropriate serial bus.

The COM port number must be set to the appropriate one used. When using USB to RS485 converters, the actual comport number can be identified from

the Device Manager part of the Windows Control Panel.

The Baud rate, Parity and the number of Stop bits must match the settings in the drive.

The Fieldbus scanning range should be set to the available addresses only to limit the time scanning for active drives.

Reset to default bottom restores the Line settings and Fieldbus scanning to factory configuration values.

The Response Timeouts and Retransmissions are settings editable for performance optimization, but should normally not be changed.

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Reset to default bottom restores the Protocol settings to factory configuration values.

The FC-MC Protocol are settings editable for performance optimization, but should normally not be changed.

Reset to default bottom restores the Protocol settings to factory configuration values.

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5.3 Profibus DPv1 Data Communication

5.3.1 Profibus DPv1 Data Communication

To setup a Profibus DPv1 communication, the MCA101 Profibus option module is required. Communication from a PC using Profibus DPv1 can be estab-

lished using a Profibus PCMCIA card or a card installed in the PC. The Profibus cable from the frequency converter is connected to the 9-pin sub D socket

connector located on the card.

The following Master class 2 cards are currently supported from Siemens:

• CP 5411

• CP 5511

• CP 5512

• CP 5611

• CP 5613

• CP 5614

(Please also consult the Siemens website for latest supported cards for PC’s.)

NB!

Please consult the chapter:

Guide to DPv1 connection and Simatic Manager

, covering more details about setting up the Simatic Manager.

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5.3.2 Profibus DPv1 configuration

When using a Profibus interface card with the associated driver installed, MCT10 will indicate online frequency converter(s) available on the specific

Profibus after scanning the bus for active drives.

The bus can be configured from the Fieldbus Configuration dialog or from right click on the appropriate Profibus bus.

The Board number must be set to the appropriate one used.

The Fieldbus scanning range should be set to the available addresses only to limit the time used for scanning active drives.

Reset to default bottom restores the Hardware settings and Fieldbus scanning to factory configuration values.

The Connection, Parameter I/O and File I/O are settings editable for performance optimization, but should normally not be changed.

Reset to default bottom restores the Protocol settings to factory configuration values.

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5.4 USB Data Communication

5.4.1 USB Data Communication

Danfoss frequency converters in the FC 100, FC 200 and FC 300 series

are standard equipped with a USB port. Communication from a PC can

be established using a standard A – B male to male USB cable connected

to the frequency converter. No extra hardware or bus configuration is

required. If the PC is equipped with more than one USB port several fre-

quency converters can be connected. The USB bus will in MCT10 auto-

matically be add on to the Network bus list.

When the USB cable is disconnected, the frequency converter connected via the USB port will be removed from the Network bus list.

NB!

A USB bus has no address-setting capacity and no bus name to configure. Connecting more than one frequency converter through

USB, the bus name will be auto incremented in the MCT10 Network bus list.

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5.5 Ethernet-TSC Data Communication

5.5.1 Ethernet-TSC Data Communication

To setup an Ethernet-TSC (Transparent Socket Channel) communication, the MCA121 option module is required within the drive. Communication from

a PC can be established using a standard Ethernet cable connected to the drive.

5.5.2 Ethernet-TSC Configuration

When using an Ethernet-TSC with the default installed Ethernet driver, MCT10 will indicate online frequency converter(s) available on the specific Ethernet

bus after scanning the bus for active drives.

The bus can be configured from the Fieldbus Configuration dialog or from

right-click

on the appropriate Ethernet bus.

The IP address scanning range should be set to the available addresses only, to limit the time used for scanning active drives.

IP port number 4000 is the default one used within the Ethernet option module for TSC. It should match the setting in parameter 12-89.

Scan bottom initiates a scanning for the active drives connected to the bus.

NB!

The PC must be in the same sub-net as the frequency converter(s) for scanning.

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6 Parameter Handling

6.1 Set-up

This chapter explains how to control a frequency converter using the MCT 10 Setup Software. After starting the MCT 10 Setup Software, the main window

looks like this:

Insert a new drive, folder or file folder by selecting the Project icon with a right-click on the mouse. Alternatively, you can select Insert on the menu bar,

then select New, then Drive, Folder or File Folder.

Drive refers to the type of frequency converter you wish to set up. Inserting a frequency converter will bring up the drive selector window.

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The New Drive window consists of four main parts; Name, Drive Identification, Regional Settings and Connection. All parts are mandatory to be Fill in:

Name is the name you want to identify the frequency converter with. This can be any text/number combination.

Drive Identification is the information regarding the frequency converter series, power size, options installed, software version and voltage level. The

different selections are available from the drop down menus.

Regional Settings is configurable for International 50Hz or North America 60Hz settings. These discriminate mainly between horse power, kW and

voltage level. The following screen shot shows an example of regional settings for a VLT 2800 frequency converter.

Connection means the fieldbus used between the PC and the frequency converter associated with the address to communicate. The specific fieldbus

type is available from the drop down menu.

Once the new frequency converter is added in the Project folder, the drive icon is selectable to display the database information as entered above:

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The frequency converter(s) located in the offline project folder are reconfigurable right click on the specific drive icon and choose Properties. The Drive’s

Properties dialog appears providing the possibility to rename the drive Name and reconfiguring the Connection setup.

Note that the Connected Drive Information fields are empty. This is because at this point, you have not yet accessed the online frequency converter

represented by the new frequency converter created offline. To view information from the online frequency converter, please refer to the Read From

Drive feature.

6.1.1 Parameter Folders

When you have set up a drive within the Project folder, you can create

new parameter folders within that drive. Create a new Parameter Folder

by right-clicking on the Drive icon, then selecting New, then Parameter

Folder. The default name for the new parameter folder will be New Folder

1, New Folder 2, etc.

6.1.2 Custom Parameter Folders

You can give the new parameter folder the desired identity using the Rename function, accessible by right-clicking on the New Folder icon.

6.1.3 Generic Folders

When a new drive is set up according to drive, it will take the form of a folder named by the user, containing an All Parameters folder, which comprises

a series of inner folders with generic names. These generic names cannot be changed or personalised, i.e. there is no rename function for these folders.

The generic folders within most frequency converters are as follows:

•Operation and Display

•Load and Motor

• References and Limits

• Inputs and outputs

•Special functions

• Serial communication

• Technical functions

The generic folders can vary according to the type of frequency converter selected.

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The contents of the generic folders are fixed, and comprise the parameters relevant to the frequency converter type selected. The ID, name and settings

of these parameters become visible in the Right View, with a left-click on the generic folder icon or name in the Left View.

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6.1.4 Display Options

Display Options By selecting View in the main menu bar, a range of display options are presented. The user can choose to display or hide the Toolbar

and the Status Bar.

The user can also select the desired form of the Right View:

•Large icons

•Small icons

• The Right View display can be presented in the form of a List of folders and elements

• The Right View display can present Details of Network and Project elements

The final four display options (Large icons, Small icons, List and Details) are also accessible by clicking on the toolbar, options 8 through 11 from the left.

6.1.5 Parameter View Settings

You can apply the chosen parameter view settings described above to

subfolders, to an entire project, or to the entire application, i.e. all MCT

10 folders in Network or Project mode.

Right-click on the parameter cell or set-up column then select Apply Pa-

rameter View Settings. Alternatively, select Apply Parameter View Set-

tings under Tools on the main menu bar. The following pop-up will

appear:

Select the option you wish to apply then click OK to activate that option.

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6.2 Filters

The MCT 10 Setup Software can be configured by view filters to display parameters in a special way or to display parameters of interest. This is a powerful

tool in maintaining an overview of the drive, without becoming confused by irrelevant parameters.

Filters can be applied to the parameter set-ups, which are displayed in the Right View when highlighting a generic folder in the Left View, i.e. one of

• Operation and Display

•Load and Motor

• References and Limits

• Inputs and outputs

• Special functions

• Serial communication

• Technical functions

The parameters displayed in the Right View are presented in a series of columns, containing ID, parameter name, four set-ups, units and factory set-up.

Each set-up can be hidden by removing it. This is done by selecting the set-up in the parameter view and then selecting the remove menu. Changes

made to the removed set-up are still stored inside the MCT 10 Setup Software and can be displayed again by selecting Customize Columns.

By adding or removing columns the user can decide which information he wants to view.

The actual view can also be made valid for the complete Project or for the Folder only. This allows the user to adjust his view setting quickly for parts or

the complete Project.

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Another flexible way to adjust the display is via the Filter function.

Just by selecting Change Parameters, the number of Parameters displayed is reduced to 5 Parameters in this example.

6.2.1 Parameter Filters

To find the Parameter Filter dialog:

Right-click on any column in Right View, then select Filter Parameter.

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6.2.2 Read Only

In the Right View showing details of parameter set-ups, the user can select the Read Only filter to display those parameters which are read only and

cannot be changed by the user. Right-click on any parameter column in the Right View, and then select the Filter Parameter option. Under Filter By, the

user can then mark Read Only, and the display will show only those parameters which are read only.

6.2.3 Read & Write

In the Right View showing details of parameter set-ups, the user can select the Read & Write filter to display those parameters which are read/write and

can thus be changed by the user. Right-click on any parameter column in the Right View, then select the Filter Parameter option. Under Filter By the user

can then mark Read & Write, and the display will show only those parameters which are read/write, i.e. can be changed by the user.

6.2.4 Changed

In the Right View showing details of parameter set-ups, the user can select the Changed Value filter to display those parameters which have been changed

by the user in the current session. Right-click on any parameter column in the Right View, and then select the Filter Parameter option. Under Filter By,

the user can then mark Changed Value and the display will show only those parameters which have been changed during the current session.

6.2.5 All

To display all parameters in the Right View, following a filtering which has hidden some of the parameters, right-click on any parameter column in the

Right View, and then select the Filter Parameter option. Under Filter By, the user can then mark All, and the display will show all parameters.

6.2.6 Filter By Group

To display only parameters from a particular group or groups in the Right View, the user can right-click on any parameter column in the Right View, and

then select the Filter Parameter option. Under Filter By Group, the user can then mark the desired group or groups to be displayed and the Right View

display will show only those group(s).

6.2.7 Column Select

Select a column in the Right View by left-clicking on the column title cell.

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6.2.8 Folder Select

Select a folder in the Left View by left-clicking on the folder name or folder icon.

6.2.9 Parameter Display

By selecting a parameter folder in the Left View you can view the parameters in the Right View, including their ID code, name and configuration details.

6.2.10 Customize Columns

The user can rearrange the display of columns in the Right View display by right-clicking on any column title, then selecting Customize Columns.

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The Customize Columns window will be displayed and there, the user can change the order of fields in the display by highlighting a field, then selecting

Move Up, Move Down or Remove.

Removed columns are still stored in memory and can be retrieved into the Right View by highlighting the relevant field name and selecting Add.

6.2.11 Read/Write Parameters

The majority of parameters are read/write, i.e. they can be configured by the user. Use the Filter function to view which parameters are read/write.

6.2.12 Read Only Parameters

A few parameters are read only, i.e. they provide data only and cannot be configured by the user. Use the Filter function to view which parameters are

read only.

6.2.13 Factory Defaults

The parameter factory defaults are viewable by highlighting the parameter folder in the Left View, whereupon the parameter details will be displayed in

the Right View. The factory defaults will be displayed in the Set-up columns unless a user has changed the parameter configuration. If the parameter

configuration has been changed since factory supply, the factory defaults are displayed in the Factory Set-up column.

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6.2.14 Array Parameters - MCT 10

Parameters containing data in the form of an array are displayed as a matrix in the Right View, where the rows of the matrix are identified as ID.1, ID.

2, etc. For example, in the view below, array parameters 9-15 and 9-16 are displayed over several entries as 915.1, 915.2, 915.3, and 916.1, 916.2,

916.3,. in the Right View below.

6.3 Special Parameters

6.3.1 Edit Set-up

The user can change parameter set-up by manually entering new value(s) into the cells in the Right View.

Alternatively, the parameter set-up can be altered by importing values from an active drive, using the Read From Drive function.

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6.4 Parameter Edit

Parameters are organized into the same groups found on the LCP of the drive. A parameter can easily be modified by simply double-clicking on the desired

parameter entry. If an entry cell is shaded in light grey it means that it is read only, and cannot be modified.

The settings of a parameter are checked for correct value upon their en-

try. If a parameter value is set to an illegal value the MCT 10 Setup

Software displays an error. Parameters can be edited in two different

modes, dialog-based and inline. In dialog-based edit mode MCT 10 will

make a window pop up explaining the usages of the parameter.

6.4.1 Inline Edit

In inline edit mode, MCT 10 displays only the setting options available for a parameter. This works faster but is recommended only for the experienced

user, since each possible setting is not followed by a detailed description of the setting.

6.4.2 Dialog Based Edit

If you would prefer to have details of parameters available whilst editing, use Dialog Based Edit. Parameter options, ranges and functions will be displayed

whilst you edit the parameters. You will automatically enter Dialog Based Edit if you de-select Inline Edit.

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6.5 Comparison of Parameters

Parameter settings can be compared to the parameter settings in another

drive. Comparisons can be made either to another drive inside the project

or to an online drive. The comparison function is a powerful tool that

evaluates whether settings inside the drive have been changed, or checks

if two or more drives have the same settings. The compare function is

activated by highlighting the desired drive and selecting Compare.

The compare window asks the user for a drive with which to make the comparison. This can be an online drive from the network, or it can be a drive in

the offline folder (Project folder).

The result of a comparison can be stored in an ASCII text file for documentation or for subsequent import into a spreadsheet.

It is possible to compare all set-ups, or to compare one set-up against another. The result of a comparison could look like this:

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6.6 Read Frequency Converter Database

In the event that the MCT 10 database information is outdated, for example when a drive newer than the software version is introduced to the network,

the MCT 10 database can be updated either by download from Internet or when this is not possible, by reading from the frequency converter itself.

When the MCT 10 database for a frequency converter is outdated, the frequency converter icon will be displayed with a red line through it and the

Database Information cells will display the message Not supported, as shown:

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Update the database by uploading the DLL file as follows:

Right-click on the frequency converter icon and select Download Drive Info.

The following message will appear. To read from the frequency converter select Yes and reading from the frequency converter will commence.

When reading from the frequency converter is complete, the frequency converter icon will no longer have a red line through it and the Database Infor-

mation in the Right View will display settings identical to the Connected Drive Information.

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In addition, the parameter settings will be displayed in capital letters.

The capital letters indicate data which has been read directly from the frequency converter. Copy the frequency converter from the Network folder and

paste into the Project folder to save the data.

NB!

When the data is displayed in capital letters, a change of parameter settings in one set-up will not automatically be transferred to the

other set-ups:

In order to ensure that changes in settings are transferred to all set-ups, perform a Write to drive then Read From drive as the final step in updating

parameter settings.

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The change(s) in setting will then be transferred and displayed in all set-ups.

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7 Read/Write between MCT 10 and Frequency

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7 Read/Write between MCT 10 and Frequency Converter

7.1 Reading and Writing Parameters

Parameter settings can be read from or written to an online connected frequency converter. The options for reading from or writing to parameters are

manifold.

One single set-up value can be read/written.

All four set-ups of a parameter can be read/written.

A group of parameters can be read/written and so on.

The user performs reading or writing by selecting the value(s) to be read/written and then selecting the

Read From drive or Write to drive

menu.

You can select

• A single parameter in the Right View

• All Parameters in the Left View

• One group of parameters in the Left View, e.g. Load and Motor group

and the Read From drive and Write to drive functions will apply to the whole selection.

7.2 Read/Write Settings

Access a range of functions by selecting Options on the main menu bar:

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7.2.1 Read From Drive Settings

Select the desired options for reading from an active frequency converter, which will then become applicable for all reading from frequency converter(s).

Include Factory Set-up

If this option is selected, the factory set-up data (i.e. default values) will be included in the data read from the frequency converter. The factory set-up

is not always standard, it can be changed, and therefore this can be a useful option when needing to check the actual default values.

Set-ups

Select whether you wish to read only visible set-ups or wish to read all set-ups.

Compatibility Errors

If the field device software is not exactly identical with the MCT 10 version of the device, this is where you can specify what level of compatibility is

acceptable. You can choose to

Ignore All Errors

, i.e. ignore all compatibility errors.

Alternatively, if this is unacceptably broad, you can choose

Ignore Drive Major Version Errors

to restrict the acceptable compatibility errors to those

occurring in a major software version. Minor version differences such as v3.1 to v3.4 will be ignored, but major version differences such as v3.1 to v4.1

will not be accepted.

Save as Default Settings

Selecting this option will activate the above settings for all reads from drive.

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7.2.2 Write to Drive Settings

Select the desired options for writing to an active drive, which will then become applicable for all writing to drive(s).

7.2.3 Communication Fault Tolerance

Here you can set up the number of communication faults tolerable before

breaking off the connection. The default Number of Failures value is 0 or

1, which in practice is usually too low a fault tolerance for smooth com-

munications, i.e. the connection will constantly be cut off.

For normal operating conditions, set Number of Failures to 3 to achieve

reasonably smooth communications. For operating conditions where the

electrical noise level is high, or where the standard of the installation is

low, set Number of Failures to 5.

7.3 Read From Drive

Values can be read from an active frequency converter by right-clicking on the desired selection (in this example a parameter column title in the Right

View), then selecting Read From Drive.

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Once Read From Drive is selected, the software accesses the online device and the Drive Check window pops up, showing the compatibility of the

properties of the offline Project drive (where the properties are based on database information) with the online device, i.e. Connected Drive, as in the

following example:

The colour codes indicate the level of compatibility between the theoretical Project Drive and the actual Connected Drive, for each property.

In the Drive Check pop-up you can select one of three options: Cancel, Continue, or Update drive from connected.

Cancel

will stop the Read From Drive process, for example if the level of compatibility between Project drive and Connected drive is unacceptably low.

Continue

will activate the Read From Drive process to show the properties of the connected drive.

Update drive from connected

will activate the Read From Drive process, deleting the data in the Project drive and replacing it with the data from the

Connected drive.

NB!

The Update

drive from connected

selection will cause all information stored in the Project Drive to be deleted and then replaced in the

Read From Drive process. If you wish to retain the information entered into the Project Drive,

Continue

is the appropriate selection.

Once the Read From Drive process is completed, the display shows details of both the Connected Drive Information and the Database Information.

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7.4 Write to Drive

Values can be written to an active frequency converter by right-clicking on a parameter column title in the Right View and then selecting Write To Drive.

Alternatively, access Read From Drive and Write To Drive by selecting Communication in the main menu:

7.5 Views

The MCT 10 Setup Software can be configured by view filters to display parameters in a special way or to display parameters of interest. This is a powerful

tool when wanting to maintain an overview of the frequency converter, without becoming confused by irrelevant parameters.

Each set-up can be hidden by removing it. This is done by selecting the set-up in the parameter view and then selecting the remove menu. Changes

made to the removed set-up are still stored inside the MCT 10 Setup Software and can be displayed again by selecting "Customize Columns".

By adding or removing columns the user can decide which information he wants to view.

The actual view can also be made valid for the complete Project or for the Folder only. This allows the user to adjust his view setting quickly for parts or

the complete Project.

Another flexible way to adjust the display is via the Filter function.

Just by selecting Change Parameters, the number of parameters displayed is reduced to 5 in this example.

7.6 Scan

Before starting to work in Network mode, perform a scan of the network to detect all the active frequency converters on the network.

7.6.1 Scan Configuration

You can enter your preferred scan settings by right-clicking on SerialCom

and then selecting Configure Driver.

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The following configuration window will pop up:

7.6.2 Scan Network

You can scan the network in three ways:

1. Right-click on the SerialCom icon in the Left View and then select Scan Network.

2. Select Scan Network under Communication on the main menu bar.

3. Select the Scan Network icon on the toolbar:

The Scanning for Drives window will pop up, and will indicate the progress of the scan:

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7.7 Poll

When in Network mode, MCT 10 Setup Software will automatically poll

the parameters in the Right View to continuously update their status to

reflect live operation.

However, if you wish to stop polling, for example to freeze and analyse

a particular moment, you can do this in two ways:

1. Select Stop Polling under Communication on the main menu bar

2. Select Stop Polling from the toolbar

You can also resume polling in two ways:

1. Select Resume Polling under Communication on the main menu

bar.

2. Select Resume Polling from the toolbar:

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8Saving Data

8.1 Network and Project Folders

It is important to note the difference between Network and Project folders in the Left View.

Through the Network folder the user gains access to physical devices operating in the field. Here the user can configure the physical frequency converters

just as if he were configuring them on the LCD panel of the device. Configuration changes made in the Network folder are therefore saved only in the

physical device in the field. The Network folder contains online data.

The Project folder contains those data saved to the user’s hard disk, remote from the field. The Project folder therefore contains offline data.

NB!

Changes made in the Network folder are not automatically saved to the Project folder. That is, the user must actively save changes to

his hard disk.

8.2 Changing the Set-up of a Device in the Field

In order to change settings for a field device, the user opens the Network folder and selects the relevant device. The configuration window will pop up,

showing where the user sets the scan range, scans for frequency converters and finds the device he is seeking.

The user can stop polling by selecting the stop icon on the tool bar, and then make changes to settings directly in the set-up columns in the Right View.

At this point the changes will be implemented online in the field device, but are not recorded elsewhere.

8.3 How to Save Data

8.3.1 Save Changes to a Hard Disk

To record online changes to a hard disk, select the relevant device in the Network folder. Right-click on the device and select

Copy

Select the Project folder, right-click and select

Paste

Then select

File

from the main menu bar, and select

Save As

The user can then save the device file under the desired title into a directory on his hard disk.

8.3.2 Save a Project

Save a project by selecting

File

from the main menu bar, then

Save

. Alternatively, select the

Save icon

on the toolbar, the third icon from the left.

8.3.3 Archive / Unarchive

Projects that include links to other documents, can store not only the drives but also the linked files.

By selecting the

Archive

function the MCT 10 generates a file that contains all drives and the linked files into a *.ssa File. If this file is sent to other

computers the user will get a copy of the linked files on his computer.

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9SyncPos

9.1 SyncPos Handling

The VLT 5000 and VLT 5000 FLUX series have a SyncPos application option, which consists of a print card with processor. This manual does not describe

the SyncPos functionality in detail. For detailed information please consult the separate SyncPos program manual.

The MCT 10 Setup Software can directly modify, read from and write to SyncPos files. SyncPos Files are stored within the MCT 10 files, and do therefore

not require separate handling.

When a VLT 5000 has a SyncPos option installed, the MCT 10 will display two icons upon selection of the frequency converter: an All Parameters folder

icon and a separate icon for the SyncPos option. A group 7 series of parameters is incorporated under All Parameters. The group 7 parameters apply to

SyncPos.

NB!

MCT10 has not true support for SyncPos application options ver 1.xx and 2.xx. The Syncpos folder will be available due to the lag of

functionality in these initial versions.

9.2 Programs and Configuration File

Select the SyncPos icon and two more folders will become visible. The SyncPos program consists of two main parts: Configuration file (*.cnf) and Program

Files(s) (*.m). A configuration file consists of a series of SyncPos parameters which can be programmed. MCT 10 can import or export SyncPos Config-

uration files. If no Configuration file exists it can be set up.

9.2.1 Programs

Programs can be inserted in the MCT 10 Project folder. When a new SyncPos program is selected, an untitled program

is inserted in the SyncPos folder. The program can be edited, written and exported just as in the stand alone SyncPos

program. If a SyncPos program already exists it can be imported into the MCT 10 project.

9.2.2 Configuration

Select the Configuration icon to view the available frequency converter configuration file in the Right View. Select the

icon for the relevant frequency converter in the Right View to open a new editor (Cam Editor), which is used to change

the SyncPos settings. Details of how to use the editor are dealt with in the separate SyncPos manual.

Once the desired settings are made, you can either Compile (under Settings in the main menu) or Exit Program (under File in the main menu).

Upon selecting Exit Program, a window will pop up: SyncPos Application Closed, providing you with two options for how to save and exit, including an

explanation. Select Read or Write. A Confirm SyncPos Write (or Read) window will pop up, with two options for saving to the SyncPos card. Mark the

desired selection and select Yes or No. Upon selecting Yes, the information will be written to the frequency converter.

If Write to Drive is selected at the root of a frequency converter, the MCT 10 also writes the SyncPos Files to the SyncPos options. If this function is

called, the MCT 10 warns the user for unattended stop of the SyncPos Card.

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9.2.3 Import and Export of a Configuration File

To import a configuration file saved elsewhere, for example in another project, to the SyncPos card, left-click on the configuration file displayed in the

Right View as shown below.

A window will pop up enabling you to select a configuration file for import from your computer directory:

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Select the desired file, click Open, and the file will be imported to the Configuration folder.

Export of configuration files is performed in the same manner.

9.2.4 Edit and Save Configuration File

View and edit the content of the configuration file by selecting it, whereupon the configuration editor will open.

After editing is complete, close the SyncPos application and the following window will pop up:

To save your changes, select Read or Write to save changes to the MCT 10 project or to the frequency converter, respectively. Reading or Writing can

take some time.

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9.2.5 Import and Export of Programs

To import a program to the SyncPos card, left-click on a program displayed in the Right View as shown below.

A window will pop up enabling you to find the desired program for import in the computer directory.

Select the desired program, click Open, and the program will be imported to the Programs folder. The import is now complete.

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9.2.6 Autostart

If more than one program is stored in the Programs folder, you can set one of them to start automatically when the device is turned on.

In the Right View, select the program you wish to be the start-up program, and then right-click to select Set As Autostart. The program selected is

thereafter indicated with Yes in the Autostart column.

9.2.7 Source Code

Refer to SyncPos manual.

9.2.8 Edit Source Code

Double-click on the program icon in the Right View to view and edit the source code.

A range of editing operations are possible, described in detail in the SyncPos manual.

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9.2.9 Save and Exit Program

If you wish to save your work when editing is complete, select Save under File in the menu bar. This will save the changes to the program file opened

from the MCT 10 project.

To leave SyncPos, select Exit Program under File in the menu bar:

As for editing of a configuration file, a SyncPos Application Closed dialog box will pop up and you should select Read or Write according to the instructions

in the box.

NB!

If there are programs in the SyncPos card they will be deleted without further warning.

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9.3 SyncPos Read From Drive

Read all parameters and SyncPos files from a frequency converter to a project in one step by selecting Read from Drive. Select the root drive and then

right-click to find Read from Drive:

NB!

Use this feature with caution. Files in the project can be permanently lost. The following warning will appear, explaining that files of

the same name will be permanently overwritten:

If you select Yes, reading from the frequency converter will commence, and Configuration Files and Programs from the frequency converter will be saved

to the Project.

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9.4 SyncPos Write to Drive

Write all parameters and SyncPos files from a project to a frequency converter in one step by selecting Write to Drive. Select the root drive and then

right-click to find Write to Drive:

NB!

Use this feature with caution. If incorrectly used, files on the drive can be permanently lost. The following warning will appear, explaining

that files of the same name can be permanently overwritten:

Choose the settings you require. Then to write, select Yes. For the above settings, the existing programs will first be deleted, and then the SyncPos

Program Source Files will be written to the frequency converter. Once the write is complete, you can check the contents for the Network folder to confirm

that the Write to Drive was successful.

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10 Import of Files

10.1 Import of Older Dialog Files

For users working with VLT set-up software dialog, the files generated under these software packages can be imported into the MCT 10.

Files from DOS versions as well as Windows versions can be imported to the MCT 10. Following a successful import, the MCT 10 places the imported files

in an imported files folder.

Due to limitations in some of the former PC tools some functionality is not importable. Functions such as displaying changed values only, are not available

in MCT 10.

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11 Printing MCT 10 Setup Software

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11 Printing

There are two options for printing from MCT 10: Print Project or Print Selected Folders.

Both options are located under File in the main menu bar.

Alternatively, Print Project can be selected by right-clicking on the Project icon. Print Selected Folders can be selected by right-clicking on the icon for a

folder within the Project.

If you wish to print parameter settings for an entire project, select Print Project.

If you wish to print parameter settings for part of a project, select Print Selected Folders

The following dialog box will pop up:

In this box you can set the options as follows.

11.1.1 Output Language

Select the desired print language from the list, which appears by left-clicking on the default language displayed.

11.1.2 Changed Parameters

Select this option to print all parameters, or if you only wish to print the parameters which have changed. Select between parameters

• Changed from default

• Change from factory default

• All parameters

Make your selection, and then press ok for printing to begin.

11.1.3 Options

Specify which set-up you wish to print.

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11.1.4 Groups

You can choose to print only selected parameter groups.

If you select Groups >> the Print dialog box will expand to look like this:

Make your selection of which parameter groups to print.

To return to the original unexpanded Print dialog box, select Groups <<.

To print, select OK.

11 Printing MCT 10 Setup Software

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12 Alarm, Warning and Fault Log Readout

From Version 2.0, MCT 10 supports the feature of reading out the alarms, warnings and fault logs of the online frequency converters. This allows the

user to quickly locate alarms and warnings in the connected drive system, and investigate the fault log for previous trips. This feature also allows the

user to gather and store events in the project file for later evaluation or the project file can be sent to a remote specialist for further investigation.

12.2 Localisation of Alarms and Warning

After a complete scanning of a Drive Network, the MCT 10 indicates if the connected drives have active warnings or alarms. Both warnings and alarms

are indicated by a ! sign in front of the drive icon. A missing ! indicates that no alarms or warnings are present at the time the Network was scanned.

The picture below shows a small network with four drives, where the VLT 5000 at address 6 has an active Alarm or Warning.

By selecting the + sign the view of the VLT 5000 is expanded. In this view the user has the active alarm/warning icon, which is represented by the double

triangle icon. The single triangle icon indicates no warning/alarms.

Active Alarms/Warnings

No Active Alarms/Warnings

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Selecting the active alarm/warning icon will split the right view into three main areas:

130BT674.10

The alarms and warnings are displayed at the top of the Right View. Both views consist of five columns. The first two columns are the date and time of

the PC at the time the information was read from the drive. The third column is the Drives Operating Hours counter. Column for is the code for the

warning/alarm. For a more detailed description of the code, please consult your Operating Instructions for the particular drive. The last column is the

warning in clear text.

In case of a trip the drive stores the reason for the trip in a fault log buffer. The log consist of three values; code, value and time. When MCT 10 reads

the fault log it displays the PCs time and date at the time where the log was read.

NB!

Since the drives do not have a built-in real time clock, the actual time of when a fault occurs can only be estimated. This requires that

the user knows exactly the total amount of time in which the drive has been disconnected, between the time the fault occurred and

the time the loggings were read.

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12.3 Handling Alarms/Warnings in Project Files

Before alarms/warnings and the fault loggings are stored into the Project File, the user has to enable this function in MCT 10. This is done under the

main menu Options Updating Alarms and Warnings. By simply adding the checkmark, the MCT 10 now automatically reads the alarms, warnings and

fault loggings at every read from/write to the drive.

12.4 Handling the Alarms and Warning Loggings

Every time the MCT 10 reads from or writes data to a connected drive the loggings are updated. Since the drive has no real time clock built-in there is

no way to evaluate if a fault has occurred only once or if it has occurred twice or more. Due to this behaviour in the drive, MCT 10 consequently stores

active alarms and warnings in the project file at each read/write command. These functions ensure that no alarm is lost, but can lead to a situation where

one alarm has multiple entries in the log.

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MCT 10 stores space for more than 200 alarms and warnings for each drive in the project. The loggings can be individual cleared. This is done by entering

the loggings you wish to clear, and right-click with the mouse. Clearing the log only clears the PC log, the drives onboard information is unaffected by

this handling.

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13 Smart Logic Controller Plug-in

13.1.1 Smart Logic Controller Plug-in

From Version 2.13, MCT 10 supports the Smart Logic Controller Plug-in for the Automation Drive series. This feature enables the user to do very quick

set-up of logical sequence programs by means of a graphical user interface, instead of setting up each single parameter by hand.

This plug-in is easy to use, and items can be added, just by performing a right-click in the sequence tree area.

It is recommended to consult the Automation Drive’s Design guide to get a full overview of the Smart Logic Controller features.

One of the great advantages of the built-in Logic Condition Controller is its easy-to-use programmability. You can easily configure it without previous

training and it enables a host of advanced functionalities.

The condition controller is a simple, but at the same time very clever way to have your drive, motor and application work together. The principle is this:

The controller monitors a pre-determined event. When the specified event occurs, it performs a pre-determined act and starts monitoring the next

predetermined event – and continues that way in up to twenty different steps until it returns to step one – monitoring the first specified event.

The logic controller is able to monitor any parameter that can be characterised as “true” or “false”. This includes digital commands and also logic

expressions, which allows sensor outputs to determine the operation. Temperature, pressure, flow, time, load, frequency, voltage and other parameters

combined with the operators “>”, “<”, “=”, “and” and “or” forms logic expressions that controls the drive logically in any application. That is why Danfoss

calls it a “logic” controller.

• Makes the drive act according to your specific application

• Standard feature

• Simple to programme

• Easy to correct

• Program via MCT 10 or LCP

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13.1.2 Components simple to learn

• Comparators

•Logic rules

•Events

•Actions

•Done!

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14 Scope Function

14.1 Introduction to the Scope Function

In many situations the use of viewing a variable as a curve provides a better and faster way to understanding your system. Curves also give you the

possibility to graphically evaluate if a system is unstable e.g. PID loops.

Many faults that exist in a very short time (e.g. over current) can also be traced by this function, and thus be a valuable feature to the user.

14.2 Activating the Scope

The Scope is inserted like a new File folder or a new Parameter Folder, by right-clicking the mouse cursor over the Project Folder, Drive Folder or a drive.

The Scope folder can be inserted at any place, under the Project, under a Drive folder or under a drive. There are no

limitations related to the place where a Scope is inserted. As soon as the Insert new Scope folder has been selected, the

icon is inserted.

The default name of the Scope folder can be renamed.

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14.3 Channel Types

Using the scope function in MCT 10 gives by default the possibility to use two different channel types, depending on what the actual drive supports.

The normal channel is selected as a PC polling channel, a channel where the PC-SW itself request values from the drive to, through this channel.

The second channel type, which for instance is available in specific FC30x drives, is called Drive Real Time Channel. This channel is started when filling

up a buffer in drive, the data here can be set up with a very precise sample-rate. The rate is depending on what the single drive supports.

14.4 Initial "Add Channel" (PC Polling Channel)

The first time you select the Scope Folder, MCT 10 will pop-up with the Add new Channel Box.

In this Box you will be able to browse your Network for the drives and

signal that you want to add to your Scope view. The first task is to select

the channel type and to locate the drive that you want to monitor. The

default channel type is PC Polling Channel.

By selecting the drive (2) the available Signals will be shown in the box

with Parameter ID number and the parameter name (3). Selecting the

Signal and pressing OK brings up the add channel box again, and the

setting for value/divisions (in this case Amps/Div) can be set. Setting a

wrong value is not critical. MCT 10 stores the values, but the value may

not be shown within the visible area. You can adjust the Amps/Div later

to fit the level inside the visible area without losing information.

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The position number is vertical Zero line (on the Y Axis). If you have many

signals on top of each other it is useful to have them plotted apart. The

marker allows you to differentiate the different curves in a black and white

printout. Each curve gets a marker as box, triangle, cross etc. Colour sets

the colour of the curve.

The selection done by now, gives the following graph window:

If more channels are needed, the user can insert more channels by right-clicking the mouse cursor in the channel box:

MCT 10 Setup Software 14 Scope Function

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This will activate a new Add Channel Box, which will be handled like the first channel insert.

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14.5 Initial "Add Channel" (Drive Real Time Channel)

The first time you select the Scope Folder, MCT 10 will pop up with the Add new Channel Box.

In this box you will be able to browse your Network for the drives and

signal that you want to add to your Scope view.

The first task is to select the channel type and to locate the drive that you

want to monitor. The default channel type is PC Polling Channel, which

must be set to Drive Real Time Channel.

By selecting the drive and Drive Real Time Channel, the scope properties

dialog will be shown. In this dialog it is possible to set up a specific num-

ber of channels, depending on what the actual drive supports.

In this example four channels can be configured. In the selection lists

under the Logging source column, the available signals will be shown by

parameter name. In the logging interval column, the sample rate for the

channel can be set.

The trigger set-up is in this example set up to be in continuous mode,

which will have the drive to read data into its internal buffer continuously.

The Samples before Trigger can in this example be ignored.

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14.6 Using Advanced Triggers in a "Drive Real

The following example explains the set-up of a trigger, which triggers the collection of data in the drive when the motor speed exceeds a certain limit.

First we need to set up a comparator in the Smart Logic Control in order to be able to have a trigger signal when the motor speed exceeds a certain limit.

1. Select the Smart Logic group

2. Select a free available comparator not in use, 1310.0, and set it up to motor speed

3. Select Comparator operate 1311.0 to greater than >.

4. Select Comparator Value 1312.0 to the needed value.

5. Set up the trigger event in the Drive Real Time Channel Properties dialog to Comparator 0, and set the Logging mode to log once on trigger.

Press OK to enable the set-up.

Now the MCT 10 logging can be started by pressing Start (resume) Poll:

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14.7 Communication Control

14.7.1 Communication Control

By now we have pointed out the variable that will be shown. The next vital part of MCT 10 Scope is the control of the Communication Driver. The toolbar

of the Scope has four main buttons for the communication.

Start (Data Acquisition):

This icon controls the driver of MCT 10. By pressing this button the driver of MCT 10 starts collecting the requested

data from the drive network.

Stop (Data Acquisition):

The driver of MCT 10 is stopped no communication to the drive network while the Scope part is active on the screen.

Start (resume) all tracking:

Activating the tracking mechanism of MCT 10 starts the readout of variables to the screen and to the buffer

of MCT 10. Variables are checked up against the trigger settings. If the buffer has been partially filled (use

of the Pause All Tracking button), MCT 10 will continue to fill data into the buffer.

Pause All Tracking:

Deactivates the tracking. Buffer remains at its current state, no new data is entered into the buffer. The buffer pointer

keeps its current value. The screen remains at its current state, no new data is visualised.

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14.7.2 Additional Settings

The Scope tool has more settings, which can be adjusted by right-clicking on the Scope window, and selecting Properties (depending on channel type

the scope properties dialog will differ):

The General tab holds four basic settings for the Scope, seconds per division (SEC/DIV), Time Format, Buffer Size and Polling Rate.

The SEC/DIV sets the time base on the X-axis. The number can be set

between 0.01 sec and 100000 sec. Time format can be set to contain

year, month, date, hour, seconds and milliseconds in eight different for-

mats. The buffer size is the number of data sets in the buffer. The number

can be set to a number between 0 and 1 .000.000

The last of the General setting for the Scope is the Polling Rate. Polling

rate is time in milliseconds between two samples.

For systems with large inertia a high time may be used, since the value

changes slowly. For systems with low inertia a high polling rate (low time

between the samples) is needed. Setting the polling rate to As fast as

possible, lets MCT 10 run without a fixed sample time between each

sample. By doing so, MCT 10 does not control the actual time between

each sample and this can lead to a high jitter between two samples.

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Knowing the first four buttons allows the user to generate a graph out of one drive variable. By selecting the Resume Poll button, MCT 10 starts tracing

the motor current, which based on the motor load can generate a current curve like this:

To stop the tracing press the Stop Poll button or Pause All Tracking. The tracking will continue until the buffer is filled (default 1000 samples). If the

tracing stops due to a filled buffer, the buffer has to be emptied before a new trace can be activated. To clear the buffer and to reset the Scope, the

following two buttons are defined:

Clear all buffer for the channel:

By selecting the trace with:

The buffer for this channel can be individually emptied.

Reset Scope

The reset Scope works in the same way in that it clears all buffers for the

channel. The difference is that it clears all buffers at once. This is more

convenient if many channels are activated at the same time, or if a new

channel is added to an existing track. Before new values can be added to

a track all channel buffers must be emptied, since MCT 10 requires that

all buffers have the same amount of data.

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Export to Excel

The export to Excel enables the user to have the scope data stored in a

file which Microsoft Excel can open.

A save file dialog will appear, so the user can store the file in an appro-

priate place.

14.8 Triggers

A trigger is a tool that allows only starting the sampling of values when

a certain value is reached. This will reduce the need for large buffer sizes.

A trigger is also a valuable tool to see if values cross border where the

drive does not store any warnings.

Setting up Trigger:

By right-clicking on the Scope window and selecting Properties (See un-

der Polling Rate) the property for the Scope is brought up.

Under the Trigger tab the Source for triggering, the level for activating,

Mode and Slope for the trigger can be set.

The source is selected out of the channels that are currently active. The level is the level for the source where the Trigger has to be activated. For Mode,

there are two different modes, Auto and Normal. With Auto the user will trigger the trigger automatically by pressing the Resume All button. This means

that the trigger line will be set to the time when the user pressed the Resume button. Selecting Normal (Norm) the trigger is activated when the level

and the slope settings are fulfilled. The slope sets if the value has to be rising (source value goes from low values to higher values) or the slope has to

be falling (source value goes from high values to low values).

14.8.1 Trigger Position

In many cases it is worth knowing what happens before the trigger is

activated. This can be achieved by setting the trigger position value to a

value different from the default, which is 0%. If the buffer has a size of

1000 samples and the trigger position is set to 10%, the buffer will con-

tain 100 samples before the triggering point and 900 after the triggering

point.

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14.8.2 Cursors

To evaluate a trace or show the actual values of the buffer, the cursor is

used to point out the data. The Cursor tab contains four different settings:

The style contains six different possibilities:

Value XY

Value X

Value Y

Delta X

Delta Y

Inverse Delta X

Value XY shows the time and value of each signal at the cursor location,

Value X the time alone. Value Y the value alone. Delta X shows two cur-

sors, and the time between the two cursors are calculated. Delta Y works

like Delta X, but this time the difference between two levels is calculated.

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15 Update Drives Firmware Support in MCT 10 MCT 10 Setup Software

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15 Update Drives Firmware Support in MCT 10

MCT 10 can be updated, regarding what firmware versions of drives are supported.

The updates must manually be downloaded from the Danfoss Drives web-site http://www.vlt-software.com for storage on local disk drive. It is also

possible to find video training material on this site for operating MCT10.

The update files can be installed without the user having administrator rights in Microsoft operating systems, which has been a major disadvantage for

standard users which were not allowed to install software on their computers (laptops).

15.2 Background Details

MCT 10 project files are in principle having the same features as Microsoft Office Word. Newer versions of MCT 10 can open legacy version project files.

The example in the illustration below visualises a version 2.00 of MCT 10 supporting offline the firmware version 2.01 of FC 302. This file can be used by

the newer version 2.02 of MCT 10. However, if a project file from the newer version 2.02 of MCT 10 containing firmware version 2.51 of FC 302 cannot

be opened or used offline by the legacy version 2.00 of MCT 10, since the firmware is unknown.

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When MCT 10 has been updated, project-files saved as with newer version firmware can be opened and used. This scenario is shown in the below

example.

15.3 How to Find Out if MCT 10 Has Been Updated

Finally MCT 10 can be checked in the About box, regarding what updates

the user has installed.

Also when contacting the hot-line support, system information can be

copied directly to the Windows Clipboard.

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16 Guide to DP V1 Connection and Simatic Manager

The following guide explains how set-up SIMATIC NET to work together with MCT10.

Start Configuration Console:

Set the Mode of the module to Configure mode and press apply:

Close the Configuration Console.

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Start

Commissioning Wizard

Press

and the following screen is shown:

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Press on

PC Station Wizard

and

Change local setting

and then on

Choose

Open project with Simatic Step7/NCM PC Manager

Simatic Manager is now opening a new project.

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Open

Configuration

Drag and Drop a Application to the PC index 2.

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Open the properties on your Master Class 2 card (here shown as a CP5511 card).

Press on

Operating Mode

and select

DP master class 2

and assign an Application. Press on

and on

Save and Compile

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Press on Download and select to download CP5511 (index 1) and the Application (index 2).

Press OK and also OK to the Warning:

Press Yes to this Warning:

Press OK to Stop Target Modules and the download and setup of the CP5511 card is completed. Close Simatic Manager.

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Click on Simatic Net Commissioning Wizard and on

Click on Next again and click on finished.

By Configuration Console and by

Access points

set the CP_L2_1 and CP_L2_2 Interface parameter assignment to

CP5511(PROFIBUS)

Set the Mode of the module from

Configure mode

PG Operation

and press apply and OK.

Close the program.

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Open the

Set PG-PC Interface

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Set

Interface Parameter Assignment Used

to CP5511(Profibus) and click on Properties:

The tag

PG/PC is the only master on the bus

should only be set active if no PLC is active on the bus. Set the Transmission Rate (Baud Rate) to the same

baud rate as the PLC and click on OK. Click on

Diagnostic

and on

Test

and

Read

and the CP5511 card will read all nodes on the Profibus network. In this

example it finds a Slave on address 6.

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Open MCT 10 and a DPV1 connection should be detected by

Network

In this example a VLT 5000 is found at address 6.

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17 FC 102 and FC 202 Series Functions

17.1 New Features

In MCT 10 there is added special support for some new features in the

FC 10x series of frequency converters.The following section describes

how to access and set these new features.

NB!

Consult the FC 102 and FC 202 design guide for de-

tailed functionality of the frequency converters.

17.1.1 Clock Features

MCT 10 supports the clock features in FC102, by means of intuitive dialogs, enabling the user to set-up the clock features

The Clock Features are grouped in two sub-levels:

1. Date and Time

2. Working days

17.1.2 Date and Time

In the Date and Time dialog, the user can see three groups of settings:

Display format on LCP:

In this group the user can select how to get date and time presented on the local control panel on the FC102. In MCT10 parameters Date and Time

format depends on PC Regional Options (Date and Time format).

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Set Date and Time:

In this group the user can actively select to change the date and time in

the FC102 from the PC. Normally it should be set to use the local PC’s

date and time, connected. When the connected PC’s time is in another

time zone, then it can be beneficial to set the date and time manually.

Date and time will be changed in MCT10 project file or in drive only when

"Change" check box is checked.

Setting the date and time manually, this dialog appears.

Daylight Saving Time:

In this group the user can set the date and time for daylight saving.

Daylight Saving Time begins for most of the United States at 2:00 a.m. on the first Sunday of April. Time reverts to standard time at 2:00 a.m. on the

last Sunday of October. In the U.S., each time zone switches at a different time. In the European Union, Summer Time begins and ends at 1:00 a.m.

Universal Time (Greenwich Mean Time). It begins the last Sunday in March and ends the last Sunday in October. In the EU, all time zones change at the

same moment.

Enable Clock Fault:

If the clock is not set up, then the drive shows a specific warning. (Also MCT10 shows warning in Warnings folder). If the user does not want to set up

clock or can not set up clock then he probably also does not want to see this warning all the time. For that case is the parameter Clock Fault. If Clock

fault is enabled, the user can see this specific warning and if clock fault is disabled then user can not see the warning.

Enable Clock Fault is checked - drive is showing warning.

Enable Clock Fault is unchecked - drive is not showing warning.

17.1.3 Working Days

In the Working days dialog, the user can easily define the working days

for time based actions.

Start of the week can be Monday or Sunday. The visual Calendar will

change.

Only 5 additional working days (dates) are allowed.

Only 15 additional non-working days (dates) are allowed.

Please notice Additional working dates and non-working dates have year and must be updated every year.

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17.2 Preventive Maintenance

The intension of the “preventive maintenance” feature is to provide the user’s with the capability to plan periodic maintenance of both the drive and other

technical equipment within the same plant. Preventive maintenance should be seen as time based scheduling of periodic checks that manually should be

done.

In the right view grid, it is possible by means of double clicking in the cells to activate dialogs to enter application item, action and how the interval must

be defined.

The clock parameters (parameters in the Clock Functions folder) must be correctly programmed for Preventive Maintenance to function correctly.

If Preventive Maintenance item Date and Time is passed then the line is marked as red.

Before writing new Preventive items to FC102 do not forgot to reset Maintenance Word (par 23-15).

17.3 Times Actions

MCT 10 can by means of an intuitive user interface, easily setup the possible “time based actions” supported in the FC102.

The purpose of “Time-based Actions” is to automate the drive by giving the user the possibility to define real-time controlled events. The basic idea is to

have a possibility to define time of day and which day(s) of the week, when the drive automatically must perform a selected action.

In this way the user doesn’t have to execute the actions defined manually, instead the drive automatically does the job on the days needed.

The programmed actions will be repeated on a weekly basis. Additional working days and additional non-working days can be programmed.

The clock parameters (parameters in the Clock Functions folder) must be correctly programmed for Timed Actions to function correctly.

Actions, which can be programmed, are the same as known from the SLC (Smart Logic Controller).

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It is easy to by means of double clicking in the cells to activate dialogs to enter the required data.

17.4.1 Quick Menus

The quick menus can be viewed in MCT 10.

The quick menus allow easy access to the relevant parameters for specific application setup. The user should just follow the steps through the tree-view

in MCT10 as on the LCP on the drive.

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18 VLT to FC Series Converter Function

In MCT10 it is possible to have a VLT5000 drive in the project folder converted to a FC302 Automation Drive. This is easy done by means of a build in

function in MCT10.

Easy converting in MCT10:

The conversion matrix (Excel sheet) can be edited by the Advanced user,

when necessary.

Easy conversion of multiple drives:

• Select the Tools menu and activate the “Drive Conversion Wiz-

ard” item

• In the following dialogs select the drives for conversion.

• When converted a new FC302 drives will be created in the

project folder.

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18.2 Import Drive from Excel

This function can create an FC30x drive out from an Excel sheet. The objective with this function is that the user himself can import VLT3000 settings,

from settings copied into an excel sheet and have these settings copied into the selected parameter numbers into a new FC302.

An example file is attached in MCT10 (vlt3000conversion.xls), this example file can be edited by the user and be used for converting from vlt3000 to

FC302. This requires however that the user must have detailed knowledge of Microsoft Excel formula editing.

The user must enter VLT3000 settings into column G8 !

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19 Troubleshooting

19.1 Save Error Dialog

When an error dialog appears on the screen MCT 10 has a facility for saving to a text file to record the error message for later reference, for example to

obtain help from Support. Within the error dialog window, select the option Save As and you will be able to record the error message as a text file with

free choice of file name and location.

For example, when scanning the network for frequency converters, an error dialog will appear showing the frequency converters not detected:

Select Save As.. to store the error log and the following dialog will appear:

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19.2 Common Problems and Solutions

19.2.1 Changes Are Not Saved to PC

Checks that changes made in the Network folder have been copied over to the Project folder, and then saved to a directory on the users hard disk.

Changes made in the Network folder are implemented in the field device only, and are not automatically saved to a PC.

19.2.2 Error Message Whilst Installing MCT 10 Setup Software

Message such as "MCT-10 SET UP SOFTWARE ERROR OPENING FC DRIVER" This error may occur if there is a second PC program installed, using the

same COM port of the PC. Such a program could be a PLC programming tool, Palm pilot driver or Cellular Phone driver etc. Investigate whether other

programs use the same COM port. If this is the case make sure that the other PC tool does not lock or reserve the COM port.

Error message whilst storing parameter settings and reading / writing via Profibus DP V1 using the function Database readout from the Drive.

19.2.3 Error Message Communication Failed

The communications error comes and goes sporadically:

This type of communications error typically occurs when cables are inadequately screened, in which case EMC noise can affect the communications. Check

that the cables are installed according to the guidelines in the Operating Instructions for the frequency converter.

The communications error is permanent:

This type of communications error is typically due to an error in network configuration. Check that the network configuration is in accordance with the

frequency converter Operating Instructions guidelines.

The Communication Failed error message appears in the status bar as shown:

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19.2.4 Communication Errors

If an erroneous/illegal action has been attempted, an error highlight will appear in the status bar at the bottom of the MCT 10 window.

When a communications error arises, the status bar at the bottom of the MCT 10 window will be highlighted and display a

Communications Failed

error

message, as shown in the following example:

When no communications error has occurred the same window will appear as:

Communications errors typically occur due to inadequate screening of cables, i.e. cable is not installed in accordance with installation instructions.

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