A33 Ec
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ENGINE CONTROL SYSTEM SECTION EC CONTENTS TROUBLE DIAGNOSIS - INDEX ....................................7 Alphabetical & P No. Index for DTC ...........................7 PRECAUTIONS .............................................................14 Supplemental Restraint System (SRS) ″AIR BAG″ and ″SEAT BELT PRE-TENSIONER″.............14 Precautions for On Board Diagnostic (OBD) System of Engine ......................................................14 Engine Fuel & Emission Control System ..................15 Precautions ................................................................16 Wiring Diagrams and Trouble Diagnosis...................17 PREPARATION .............................................................18 Special Service Tools ................................................18 Commercial Service Tools .........................................18 ENGINE AND EMISSION CONTROL OVERALL SYSTEM.........................................................................20 Engine Control Component Parts Location...............20 Circuit Diagram ..........................................................24 System Diagram ........................................................25 Vacuum Hose Drawing ..............................................26 System Chart .............................................................27 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION ...............................................28 Multiport Fuel Injection (MFI) System .......................28 Electronic Ignition (EI) System ..................................30 Air Conditioning Cut Control......................................31 Fuel Cut Control (at no load & high engine speed) ........................................................................32 Evaporative Emission System ...................................32 Positive Crankcase Ventilation ..................................35 BASIC SERVICE PROCEDURE ...................................36 Fuel Pressure Release ..............................................36 Fuel Pressure Check .................................................37 Fuel Pressure Regulator Check ................................37 Injector .......................................................................38 How to Check Idle Speed and Ignition Timing..........40 Idle Air Volume Learning ...........................................41 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION ...............................................................44 Introduction ................................................................44 Two Trip Detection Logic ...........................................44 Emission-related Diagnostic Information ...................45 NVIS (Nissan Vehicle Immobilizer System NATS) ........................................................................60 Malfunction Indicator (MI) ..........................................60 OBD System Operation Chart (Models with EuroOBD System).............................................................64 CONSULT-II ...............................................................70 Generic Scan Tool (GST) ..........................................84 TROUBLE DIAGNOSIS - INTRODUCTION..................86 Introduction ................................................................86 Work Flow..................................................................88 TROUBLE DIAGNOSIS - BASIC INSPECTION ...........90 Basic Inspection.........................................................90 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION .............................................................103 DTC Inspection Priority Chart..................................103 Fail-safe Chart .........................................................104 Symptom Matrix Chart.............................................105 CONSULT-II Reference Value in Data Monitor Mode ........................................................................109 Major Sensor Reference Graph in Data Monitor Mode ........................................................................ 111 ECM Terminals and Reference Value .....................114 TROUBLE DIAGNOSIS - SPECIFICATION VALUE ..122 Description ...............................................................122 Testing Condition .....................................................122 Inspection Procedure...............................................122 Diagnostic Procedure ..............................................123 TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT.....................................................................126 Description ...............................................................126 Diagnostic Procedure ..............................................126 TROUBLE DIAGNOSIS FOR POWER SUPPLY........127 Main Power Supply and Ground Circuit..................127 DTC P0100 MASS AIR FLOW SENSOR (MAFS)......134 Component Description ...........................................134 CONSULT-II Reference Value in Data Monitor Mode ........................................................................134 CONTENTS On Board Diagnosis Logic.......................................134 Possible Cause........................................................135 DTC Confirmation Procedure ..................................135 Wiring Diagram ........................................................137 Diagnostic Procedure ..............................................138 DTC P0110 INTAKE AIR TEMPERATURE SENSOR ......................................................................141 Component Description ...........................................141 On Board Diagnosis Logic.......................................141 Possible Cause........................................................141 DTC Confirmation Procedure ..................................141 Wiring Diagram ........................................................143 Diagnostic Procedure ..............................................144 DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) (CIRCUIT) .......................................146 Component Description ...........................................146 On Board Diagnosis Logic.......................................146 Possible Cause........................................................147 DTC Confirmation Procedure ..................................147 Wiring Diagram ........................................................148 Diagnostic Procedure ..............................................149 DTC P0120 THROTTLE POSITION SENSOR ...........151 Description ...............................................................151 CONSULT-II Reference Value in Data Monitor Mode ........................................................................151 On Board Diagnosis Logic.......................................152 Possible Cause........................................................152 DTC Confirmation Procedure ..................................152 Wiring Diagram ........................................................154 Diagnostic Procedure ..............................................155 DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT) (CIRCUIT).....................................................158 Component Description ...........................................158 CONSULT-II Reference Value in Data Monitor Mode ........................................................................158 On Board Diagnosis Logic.......................................158 Possible Cause........................................................159 DTC Confirmation Procedure ..................................159 Overall Function Check ...........................................160 Wiring Diagram ........................................................161 Diagnostic Procedure ..............................................163 DTC P0131 (BANK 1), P0151 (BANK 2) HO2S1 (FRONT) (LEAN SHIFT MONITORING) .....................168 Component Description ...........................................168 CONSULT-II Reference Value in Data Monitor Mode ........................................................................168 On Board Diagnosis Logic.......................................168 Possible Cause........................................................169 DTC Confirmation Procedure ..................................169 Overall Function Check ...........................................170 Diagnostic Procedure ..............................................170 (Cont’d) DTC P0132 (BANK 1), P0152 (BANK 2) HO2S1 (FRONT) (RICH SHIFT MONITORING) ......................176 Component Description ...........................................176 CONSULT-II Reference Value in Data Monitor Mode ........................................................................176 On Board Diagnosis Logic.......................................176 Possible Cause........................................................177 DTC Confirmation Procedure ..................................177 Overall Function Check ...........................................178 Diagnostic Procedure ..............................................178 DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE MONITORING).......................184 Component Description ...........................................184 CONSULT-II Reference Value in Data Monitor Mode ........................................................................184 On Board Diagnosis Logic.......................................184 Possible Cause........................................................185 DTC Confirmation Procedure ..................................185 Overall Function Check ...........................................186 Wiring Diagram ........................................................187 Diagnostic Procedure ..............................................189 DTC P0134 (BANK 1), P0154 (BANK 2) HO2S1 (FRONT) (HIGH VOLTAGE)........................................197 Component Description ...........................................197 CONSULT-II Reference Value in Data Monitor Mode ........................................................................197 On Board Diagnosis Logic.......................................197 Possible Cause........................................................198 DTC Confirmation Procedure ..................................198 Wiring Diagram ........................................................199 Diagnostic Procedure ..............................................201 DTC P0135 (BANK 1), P0155 (BANK 2) HO2S1 HEATER (FRONT).......................................................205 Description ...............................................................205 CONSULT-II Reference Value in Data Monitor Mode ........................................................................205 On Board Diagnosis Logic.......................................205 Possible Cause........................................................205 DTC Confirmation Procedure ..................................206 Wiring Diagram ........................................................207 Diagnostic Procedure ..............................................209 DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE MONITORING)...................212 Component Description ...........................................212 CONSULT-II Reference Value in Data Monitor Mode ........................................................................212 On Board Diagnosis Logic.......................................212 Possible Cause........................................................213 DTC Confirmation Procedure ..................................213 Overall Function Check ...........................................214 Wiring Diagram ........................................................216 Diagnostic Procedure ..............................................218 EC-2 CONTENTS DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE MONITORING) .................223 Component Description ...........................................223 CONSULT-II Reference Value in Data Monitor Mode ........................................................................223 On Board Diagnosis Logic.......................................223 Possible Cause........................................................224 DTC Confirmation Procedure ..................................224 Overall Function Check ...........................................225 Wiring Diagram ........................................................227 Diagnostic Procedure ..............................................229 DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE MONITORING).........................234 Component Description ...........................................234 CONSULT-II Reference Value in Data Monitor Mode ........................................................................234 On Board Diagnosis Logic.......................................234 Possible Cause........................................................235 DTC Confirmation Procedure ..................................235 Overall Function Check ...........................................236 Wiring Diagram ........................................................238 Diagnostic Procedure ..............................................240 DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH VOLTAGE) ..........................................245 Component Description ...........................................245 CONSULT-II Reference Value in Data Monitor Mode ........................................................................245 On Board Diagnosis Logic.......................................245 Possible Cause........................................................246 DTC Confirmation Procedure ..................................246 Overall Function Check ...........................................246 Wiring Diagram ........................................................248 Diagnostic Procedure ..............................................250 DTC P0141 (BANK 1), P0161 (BANK 2) HO2S2 HEATER (REAR) .........................................................254 Description ...............................................................254 CONSULT-II Reference Value in Data Monitor Mode ........................................................................254 On Board Diagnosis Logic.......................................254 Possible Cause........................................................254 DTC Confirmation Procedure ..................................255 Wiring Diagram ........................................................256 Diagnostic Procedure ..............................................258 DTC P0171 (BANK 1), P0174 (BANK 2) FUEL INJECTION SYSTEM FUNCTION (LEAN) .................261 On Board Diagnosis Logic.......................................261 Possible Cause........................................................261 DTC Confirmation Procedure ..................................261 Wiring Diagram ........................................................263 Diagnostic Procedure ..............................................265 DTC P0172 (BANK 1), P0175 (BANK 2) FUEL INJECTION SYSTEM FUNCTION (RICH) ..................269 (Cont’d) On Board Diagnosis Logic.......................................269 Possible Cause........................................................269 DTC Confirmation Procedure ..................................269 Wiring Diagram ........................................................271 Diagnostic Procedure ..............................................273 DTC P0180 FUEL TANK TEMPERATURE SENSOR ......................................................................276 Component Description ...........................................276 On Board Diagnosis Logic.......................................276 Possible Cause........................................................276 DTC Confirmation Procedure ..................................277 Wiring Diagram ........................................................278 Diagnostic Procedure ..............................................279 DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MISFIRE ...............281 On Board Diagnosis Logic.......................................281 Possible Cause........................................................281 DTC Confirmation Procedure ..................................282 Diagnostic Procedure ..............................................282 DTC P0325 KNOCK SENSOR (KS) ...........................289 Component Description ...........................................289 On Board Diagnosis Logic.......................................289 Possible Cause........................................................289 DTC Confirmation Procedure ..................................289 Wiring Diagram ........................................................291 Diagnostic Procedure ..............................................292 DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (POS) ..............................................................295 Component Description ...........................................295 CONSULT-II Reference Value in Data Monitor Mode ........................................................................295 On Board Diagnosis Logic.......................................295 Possible Cause........................................................295 DTC Confirmation Procedure ..................................296 Wiring Diagram ........................................................297 Diagnostic Procedure ..............................................298 DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) (PHASE).........................................................303 Component Description ...........................................303 On Board Diagnosis Logic.......................................303 Possible Cause........................................................303 DTC Confirmation Procedure ..................................303 Wiring Diagram ........................................................305 Diagnostic Procedure ..............................................306 DTC P0420 (BANK 1), P0430 (BANK 2) THREE WAY CATALYST FUNCTION .....................................309 On Board Diagnosis Logic.......................................309 Possible Cause........................................................309 DTC Confirmation Procedure ..................................310 Overall Function Check ...........................................310 Diagnostic Procedure ..............................................311 EC-3 CONTENTS DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE (CIRCUIT).................314 Description ...............................................................314 CONSULT-II Reference Value in Data Monitor Mode ........................................................................314 On Board Diagnosis Logic.......................................315 Possible Cause........................................................315 DTC Confirmation Procedure ..................................315 Wiring Diagram ........................................................316 Diagnostic Procedure ..............................................317 DTC P0500 VEHICLE SPEED SENSOR (VSS) .........320 Component Description ...........................................320 On Board Diagnosis Logic.......................................320 Possible Cause........................................................320 DTC Confirmation Procedure ..................................320 Overall Function Check ...........................................321 Wiring Diagram ........................................................322 Diagnostic Procedure ..............................................323 DTC P0505 IDLE AIR CONTROL VALVE (IACV) AUXILIARY AIR CONTROL (AAC) VALVE ...............324 Description ...............................................................324 CONSULT-II Reference Value in Data Monitor Mode ........................................................................325 On Board Diagnosis Logic.......................................325 Possible Cause........................................................325 DTC Confirmation Procedure ..................................325 Wiring Diagram ........................................................327 Diagnostic Procedure ..............................................328 DTC P0510 CLOSED THROTTLE POSITION SWITCH .......................................................................333 Component Description ...........................................333 CONSULT-II Reference Value in Data Monitor Mode ........................................................................333 On Board Diagnosis Logic.......................................333 Possible Cause........................................................333 DTC Confirmation Procedure ..................................334 Overall Function Check ...........................................334 Wiring Diagram ........................................................336 Diagnostic Procedure ..............................................337 DTC P0605 ECM .........................................................341 Component Description ...........................................341 On Board Diagnosis Logic.......................................341 Possible Cause........................................................341 DTC Confirmation Procedure ..................................341 Diagnostic Procedure ..............................................342 DTC P1131 SWIRL CONTROL VALVE CONTROL SOLENOID VALVE......................................................344 Description ...............................................................344 CONSULT-II Reference Value in Data Monitor Mode ........................................................................345 On Board Diagnosis Logic.......................................345 Possible Cause........................................................345 (Cont’d) DTC Confirmation Procedure ..................................345 Wiring Diagram ........................................................347 Diagnostic Procedure ..............................................348 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) ...............................................................351 System Description..................................................351 CONSULT-II Reference Value in Data Monitor Mode ........................................................................352 On Board Diagnosis Logic.......................................352 Possible Cause........................................................353 Overall Function Check ...........................................353 Wiring Diagram ........................................................355 Diagnostic Procedure ..............................................357 Main 12 Causes of Overheating..............................368 DTC P1320 IGNITION SIGNAL...................................369 Component Description ...........................................369 On Board Diagnosis Logic.......................................369 Possible Cause........................................................369 DTC Confirmation Procedure ..................................369 Wiring Diagram ........................................................371 Diagnostic Procedure ..............................................374 DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS) (REF) ..............................................................380 Component Description ...........................................380 CONSULT-II Reference Value in Data Monitor Mode ........................................................................380 On Board Diagnosis Logic.......................................380 Possible Cause........................................................381 DTC Confirmation Procedure ..................................381 Wiring Diagram ........................................................383 Diagnostic Procedure ..............................................384 DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS) (COG) ..................................................387 Component Description ...........................................387 CONSULT-II Reference Value in Data Monitor Mode ........................................................................387 On Board Diagnosis Logic.......................................387 Possible Cause........................................................387 DTC Confirmation Procedure ..................................388 Wiring Diagram ........................................................389 Diagnostic Procedure ..............................................390 DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE .............................................................................395 Component Description ...........................................395 On Board Diagnosis Logic.......................................395 Possible Cause........................................................395 DTC Confirmation Procedure ..................................395 Wiring Diagram ........................................................396 Diagnostic Procedure ..............................................397 DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH .......................................................................398 Component Description ...........................................398 EC-4 CONTENTS CONSULT-II Reference Value in Data Monitor Mode ........................................................................398 On Board Diagnosis Logic.......................................398 Possible Cause........................................................398 DTC Confirmation Procedure ..................................398 Overall Function Check ...........................................399 Wiring Diagram ........................................................400 Diagnostic Procedure ..............................................401 ABSOLUTE PRESSURE SENSOR ............................404 Component Description ...........................................404 Wiring Diagram ........................................................405 Diagnostic Procedure ..............................................406 INTAKE AIR TEMPERATURE SENSOR ....................410 Component Description ...........................................410 Wiring Diagram ........................................................411 Diagnostic Procedure ..............................................412 HEATED OXYGEN SENSOR 1 (FRONT)...................415 Component Description ...........................................415 CONSULT-II Reference Value in Data Monitor Mode ........................................................................415 Wiring Diagram ........................................................416 Diagnostic Procedure ..............................................418 HEATED OXYGEN SENSOR 1 HEATER (FRONT)...424 Description ...............................................................424 CONSULT-II Reference Value in Data Monitor Mode ........................................................................424 Wiring Diagram ........................................................425 Diagnostic Procedure ..............................................427 HEATED OXYGEN SENSOR 2 (REAR).....................431 Component Description ...........................................431 CONSULT-II Reference Value in Data Monitor Mode ........................................................................431 Wiring Diagram ........................................................432 Diagnostic Procedure ..............................................434 HEATED OXYGEN SENSOR 2 HEATER (REAR).....440 Description ...............................................................440 CONSULT-II Reference Value in Data Monitor Mode ........................................................................440 Wiring Diagram ........................................................441 Diagnostic Procedure ..............................................443 FUEL TANK TEMPERATURE SENSOR ....................447 Component Description ...........................................447 Wiring Diagram ........................................................448 Diagnostic Procedure ..............................................449 CRANKSHAFT POSITION SENSOR (CKPS) (POS)............................................................................451 Component Description ...........................................451 CONSULT-II Reference Value in Data Monitor Mode ........................................................................451 Wiring Diagram ........................................................452 Diagnostic Procedure ..............................................453 (Cont’d) EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE......................................................459 Description ...............................................................459 CONSULT-II Reference Value in Data Monitor Mode ........................................................................459 Wiring Diagram ........................................................460 Diagnostic Procedure ..............................................461 VEHICLE SPEED SENSOR (VSS)..............................465 Component Description ...........................................465 Wiring Diagram ........................................................466 Diagnostic Procedure ..............................................467 IDLE AIR CONTROL VALVE (IACV) - AUXILIARY AIR CONTROL (AAC) VALVE ....................................469 Description ...............................................................469 CONSULT-II Reference Value in Data Monitor Mode ........................................................................470 Wiring Diagram ........................................................471 Diagnostic Procedure ..............................................472 CLOSED THROTTLE POSITION SWITCH ................477 Component Description ...........................................477 Wiring Diagram ........................................................478 Diagnostic Procedure ..............................................479 A/T COMMUNICATION LINE......................................482 System Description..................................................482 Wiring Diagram ........................................................483 Diagnostic Procedure ..............................................484 SWIRL CONTROL VALVE CONTROL SOLENOID VALVE..........................................................................486 Description ...............................................................486 CONSULT-II Reference Value in Data Monitor Mode ........................................................................487 Wiring Diagram ........................................................488 Diagnostic Procedure ..............................................489 IGNITION SIGNAL.......................................................495 Component Description ...........................................495 Wiring Diagram ........................................................496 Diagnostic Procedure ..............................................499 A/T DIAGNOSIS COMMUNICATION LINE ................506 Component Description ...........................................506 Wiring Diagram ........................................................507 Diagnostic Procedure ..............................................508 PARK/NEUTRAL POSITION (PNP) SWITCH ............510 Component Description ...........................................510 CONSULT-II Reference Value in Data Monitor Mode ........................................................................510 Wiring Diagram ........................................................511 Diagnostic Procedure ..............................................512 VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS)...........................................................................517 Description ...............................................................517 Wiring Diagram ........................................................519 Diagnostic Procedure ..............................................520 EC-5 CONTENTS INJECTOR ...................................................................523 Component Description ...........................................523 CONSULT-II Reference Value in Data Monitor Mode ........................................................................523 Wiring Diagram ........................................................524 Diagnostic Procedure ..............................................525 START SIGNAL...........................................................529 CONSULT-II Reference Value in Data Monitor Mode ........................................................................529 Wiring Diagram ........................................................530 Diagnostic Procedure ..............................................531 FUEL PUMP.................................................................533 System Description..................................................533 Component Description ...........................................533 CONSULT-II Reference Value in Data Monitor Mode ........................................................................533 Wiring Diagram ........................................................534 Diagnostic Procedure ..............................................535 ELECTRONIC CONTROLLED ENGINE MOUNT.......539 System Description..................................................539 CONSULT-II Reference Value in Data Monitor Mode ........................................................................539 Wiring Diagram ........................................................540 Diagnostic Procedure ..............................................541 POWER STEERING OIL PRESSURE SWITCH.........543 Component Description ...........................................543 CONSULT-II Reference Value in Data Monitor Mode ........................................................................543 (Cont’d) Wiring Diagram ........................................................544 Diagnostic Procedure ..............................................545 REFRIGERANT PRESSURE SENSOR ......................548 Description ...............................................................548 Wiring Diagram ........................................................549 Diagnostic Procedure ..............................................550 ELECTRICAL LOAD SIGNAL.....................................552 Wiring Diagram ........................................................552 Diagnostic Procedure ..............................................554 MI & DATA LINK CONNECTORS ..............................558 Wiring Diagram ........................................................558 SERVICE DATA AND SPECIFICATIONS (SDS) .......559 Fuel Pressure Regulator..........................................559 Idle Speed and Ignition Timing................................559 Mass Air Flow Sensor..............................................559 Engine Coolant Temperature Sensor ......................559 Heated Oxygen Sensor 1 Heater (front) .................559 Fuel Pump ...............................................................559 IACV-AAC Valve ......................................................559 Injector .....................................................................559 Resistor....................................................................559 Throttle Position Sensor ..........................................560 Calculated Load Value.............................................560 Intake Air Temperature Sensor................................560 Heated Oxygen Sensor 2 Heater (rear) ..................560 Crankshaft Position Sensor (REF) ..........................560 Fuel Tank Temperature Sensor ...............................560 Camshaft Position Sensor (PHASE) .......................560 EC-6 TROUBLE DIAGNOSIS — INDEX Alphabetical & P No. Index for DTC Alphabetical & P No. Index for DTC NFEC0001 Check if the vehicle is a model with Euro-OBD (E-OBD) system or not by the “Type approval number” on the identification plate. Refer to GI-40, “IDENTIFICATION PLATE”. Type approval number Model Available With Euro-OBD system Not available (blank). Without Euro-OBD system MODELS WITH EURO-OBD SYSTEM Alphabetical Index for DTC NFEC0001S03 NFEC0001S0301 Items (CONSULT-II screen terms) DTC*1 Reference page Unable to access ECM — EC-104 AIR TEMP SEN/CIRC P0110 EC-141 A/T 1ST GR FNCTN P0731 AT-144 A/T 2ND GR FNCTN P0732 AT-150 A/T 3RD GR FNCTN P0733 AT-156 A/T 4TH GR FNCTN P0734 AT-162 A/T DIAG COMM LINE P1605 EC-395 ATF TEMP SEN/CIRC P0710 AT-128 CMP SEN/CIRCUIT P0340 EC-303 CLOSED TP SW/CIRC P0510 EC-333 COOLANT T SEN/CIRC*3 P0115 EC-146 CKP SENSOR (COG) P1336 EC-387 CKP SEN/CIRCUIT P0335 EC-295 CKP SEN (REF)/CIRC P1335 EC-380 CYL 1 MISFIRE P0301 EC-281 CYL 2 MISFIRE P0302 EC-281 CYL 3 MISFIRE P0303 EC-281 CYL 4 MISFIRE P0304 EC-281 CYL 5 MISFIRE P0305 EC-281 CYL 6 MISFIRE P0306 EC-281 ECM P0605 EC-341 ENGINE SPEED SIG P0725 AT-139 ENG OVER TEMP P1217 EC-351 FUEL SYS-LEAN/BK1 P0171 EC-261 FUEL SYS-LEAN/BK2 P0174 EC-261 FUEL SYS-RICH/BK1 P0172 EC-269 FUEL SYS-RICH/BK2 P0175 EC-269 FUEL TEMP SEN/CIRC P0180 EC-276 HO2S1 (B1) P0130 EC-158 HO2S1 (B1) P0131 EC-168 EC-7 TROUBLE DIAGNOSIS — INDEX Alphabetical & P No. Index for DTC (Cont’d) Items (CONSULT-II screen terms) DTC*1 Reference page HO2S1 (B1) P0132 EC-176 HO2S1 (B1) P0133 EC-184 HO2S1 (B1) P0134 EC-197 HO2S1 (B2) P0150 EC-158 HO2S1 (B2) P0151 EC-168 HO2S1 (B2) P0152 EC-176 HO2S1 (B2) P0153 EC-184 HO2S1 (B2) P0154 EC-197 HO2S1 HTR (B1) P0135 EC-205 HO2S1 HTR (B2) P0155 EC-205 HO2S2 (B1) P0137 EC-212 HO2S2 (B1) P0138 EC-223 HO2S2 (B1) P0139 EC-234 HO2S2 (B1) P0140 EC-245 HO2S2 (B2) P0157 EC-212 HO2S2 (B2) P0158 EC-223 HO2S2 (B2) P0159 EC-234 HO2S2 (B2) P0160 EC-245 HO2S2 HTR (B1) P0141 EC-254 HO2S2 HTR (B2) P0161 EC-254 IACV/AAC VLV/CIRC P0505 EC-324 KNOCK SEN/CIRC-B1 P0325 EC-289 L/PRES SOL/CIRC P0745 AT-176 MAF SEN/CIRCUIT*3 P0100 EC-134 MULTI CYL MISFIRE P0300 EC-281 NATS MALFUNCTION P1610 - P1615*2 EL-291 NO DTC IS DETECTED. FURTHER TESTING MAY BE REQUIRED. P0000 — O/R CLTCH SOL/CIRC P1760 AT-201 P-N POS SW/CIRCUIT P1706 EC-398 PNP SW/CIRC P0705 AT-122 PURG VOLUME CONT/V P0443 EC-314 SFT SOL A/CIRC*3 P0750 AT-182 SFT SOL B/CIRC*3 P0755 AT-187 SWIRL CONT SOL/V P1131 EC-344 TCC SOLENOID/CIRC P0740 AT-171 TP SEN/CIRC A/T*3 P1705 AT-192 EC-8 TROUBLE DIAGNOSIS — INDEX Alphabetical & P No. Index for DTC (Cont’d) Items (CONSULT-II screen terms) DTC*1 Reference page TRTL POS SEN/CIRC*3 P0120 EC-151 TW CATALYST SYS-B1 P0420 EC-309 TW CATALYST SYS-B2 P0430 EC-309 VEH SPEED SEN/CIRC*4 P0500 EC-320 VEH SPD SEN/CIR A/T*4 P0720 AT-134 *1: 1st trip DTC No. is the same as DTC No. *2: This DTC is displayed with CONSULT-II only. *3: When the fail-safe operation occurs, the MI illuminates. *4: The MI illuminates when both the “Revolution sensor signal” and the “Vehicle speed sensor signal” meet the fail-safe condition at the same time. NOTE: Regarding A33 models, “-B1” and “BK1” indicate bank 1 and “-B2” and “BK2” indicate bank 2. P No. Index for DTC NFEC0001S0302 Items (CONSULT-II screen terms) DTC*1 — Unable to access ECM Reference page EC-104 P0000 NO DTC IS DETECTED. FURTHER TESTING MAY BE REQUIRED. P0100 MAF SEN/CIRCUIT*3 EC-134 P0110 AIR TEMP SEN/CIRC EC-141 P0115 COOLANT T SEN/CIRC*3 EC-146 P0120 THRTL POS SEN/CIRC*3 EC-151 P0130 HO2S1 (B1) EC-158 P0131 HO2S1 (B1) EC-168 P0132 HO2S1 (B1) EC-176 P0133 HO2S1 (B1) EC-184 P0134 HO2S1 (B1) EC-197 P0135 HO2S1 HTR (B1) EC-205 P0137 HO2S2 (B1) EC-212 P0138 HO2S2 (B1) EC-223 P0139 HO2S2 (B1) EC-234 P0140 HO2S2 (B1) EC-245 P0141 HO2S2 HTR (B1) EC-254 P0150 HO2S1 (B2) EC-158 P0151 HO2S1 (B2) EC-168 P0152 HO2S1 (B2) EC-176 P0153 HO2S1 (B2) EC-184 P0154 HO2S1 (B2) EC-197 P0155 HO2S1 HTR (B2) EC-205 P0157 HO2S2 (B2) EC-212 — EC-9 TROUBLE DIAGNOSIS — INDEX Alphabetical & P No. Index for DTC (Cont’d) Items (CONSULT-II screen terms) DTC*1 Reference page P0158 HO2S2 (B2) EC-223 P0159 HO2S2 (B2) EC-234 P0160 HO2S2 (B2) EC-245 P0161 HO2S2 HTR (B2) EC-254 P0171 FUEL SYS-LEAN/BK1 EC-261 P0172 FUEL SYS-RICH/BK1 EC-269 P0174 FUEL SYS-LEAN/BK2 EC-261 P0175 FUEL SYS-RICH/BK2 EC-269 P0180 FUEL TEMP SEN/CIRC EC-276 P0300 MULTI CYL MISFIRE EC-281 P0301 CYL 1 MISFIRE EC-281 P0302 CYL 2 MISFIRE EC-281 P0303 CYL 3 MISFIRE EC-281 P0304 CYL 4 MISFIRE EC-281 P0305 CYL 5 MISFIRE EC-281 P0306 CYL 6 MISFIRE EC-281 P0325 KNOCK SEN/CIRC-B1 EC-289 P0335 CKP SEN/CIRCUIT EC-295 P0340 CMP SEN/CIRCUIT EC-303 P0420 TW CATALYST SYS-B1 EC-309 P0430 TW CATALYST SYS-B2 EC-309 P0443 PURG VOLUME CONT/V EC-314 P0500 VEH SPEED SEN/CIRC*4 EC-320 P0505 IACV/AAC VLV/CIRC EC-324 P0510 CLOSED TP SW/CIRC EC-333 P0605 ECM EC-341 P0705 PNP SW/CIRC AT-122 P0710 ATF TEMP SEN/CIRC AT-128 P0720 VEH SPD SEN/CIR A/T*4 AT-134 P0725 ENGINE SPEED SIG AT-139 P0731 A/T 1ST GR FNCTN AT-144 P0732 A/T 2ND GR FNCTN AT-150 P0733 A/T 3RD GR FNCTN AT-156 P0734 A/T 4TH GR FNCTN AT-162 P0740 TCC SOLENOID/CIRC AT-171 P0745 L/PRESS SOL/CIRC AT-176 P0750 SFT SOL A/CIRC*3 AT-182 EC-10 TROUBLE DIAGNOSIS — INDEX Alphabetical & P No. Index for DTC (Cont’d) Items (CONSULT-II screen terms) DTC*1 Reference page P0755 SFT SOL B/CIRC*3 AT-187 P1131 SWIRL CONT SOL/V EC-344 P1217 ENG OVER TEMP EC-351 P1335 CKP SEN (REF)/CIRC EC-380 P1336 CKP SENSOR (COG) EC-387 P1605 A/T DIAG COMM LINE EC-395 P1610 - P1615*2 NATS MALFUNCTION EL-291 P1705 TP SEN/CIRC A/T*3 AT-192 P1706 P-N POS SW/CIRCUIT EC-398 P1760 O/R CLTCH SOL/CIRC AT-201 *1: 1st trip DTC No. is the same as DTC No. *2: This DTC is displayed with CONSULT-II only. *3: When the fail-safe operation occurs, the MI illuminates. *4: The MI illuminates when both the “Revolution sensor signal” and the “Vehicle speed sensor signal” meet the fail-safe condition at the same time. NOTE: Regarding A33 models, “-B1” and “BK1” indicate bank 1 and “-B2” and “BK2” indicate bank 2. EC-11 TROUBLE DIAGNOSIS — INDEX Alphabetical & P No. Index for DTC (Cont’d) MODELS WITHOUT EURO-OBD SYSTEM Alphabetical Index for DTC =NFEC0001S04 NFEC0001S0401 X: Applicable Items (CONSULT-II screen terms) —: Not applicable DTC Reference page CONSULT-II ECM*1 — — EC-104 CMP SEN/CIRCUIT P0340 0340 EC-303 COOLANT T SEN/CIRC P0115 0115 EC-146 CKP SENSOR (COG) P1336 1336 EC-387 CKP SEN (REF) CIRC P1335 1335 EC-380 ECM P0605 0605 EC-341 ENG OVER TEMP P1217 1217 EC-351 HO2S1 (B1) P0130 0130 EC-158 IGN SIGNAL-PRIMARY P1320 1320 EC-369 KNOCK SEN/CIRC-B1 P0325 0325 EC-289 MAF SEN/CIRCUIT P0100 0100 EC-134 P1610 - P1615 — EL-291 NO DTC IS DETECTED. FURTHER TESTING MAY BE REQUIRED. P0000 0000 — NO DTC IS DETECTED. FURTHER TESTING MAY BE REQUIRED. No DTC Flashing*2 EC-61 THRTL POS SEN/CIRC P0120 0120 EC-151 Unable to access ECM NATS MALFUNCTION NOTE: Regarding A33 models, “-B1” indicates bank 1 and “-B2” indicates bank 2. *1: In Diagnostic Test Mode II (Self-diagnostic results). *2: While engine is running. P No. Index for DTC NFEC0001S0402 X: Applicable DTC CONSULT-II ECM*1 — — No DTC Items (CONSULT-II screen terms) —: Not applicable Reference page Unable to access ECM EC-104 Flashing*2 NO DTC IS DETECTED. FURTHER TESTING MAY BE REQUIRED. EC-61 P0000 0000 NO DTC IS DETECTED. FURTHER TESTING MAY BE REQUIRED. — P0100 0100 MAF SEN/CIRCUIT EC-134 P0115 0115 COOLANT T SEN/CIRC EC-146 P0120 0120 THRTL POS SEN/CIRC EC-151 P0130 0130 HO2S1 (B1) EC-158 P0325 0325 KNOCK SEN/CIRC-B1 EC-289 EC-12 TROUBLE DIAGNOSIS — INDEX Alphabetical & P No. Index for DTC (Cont’d) DTC Items (CONSULT-II screen terms) Reference page CONSULT-II ECM*1 P0340 0340 CMP SEN/CIRCUIT EC-303 P0605 0605 ECM EC-341 P1217 1217 ENG OVER TEMP EC-351 P1320 1320 IGN SIGNAL-PRIMARY EC-369 P1335 1335 CKP SEN (REF)/CIRC EC-380 P1336 1336 CKP SENSOR (COG) EC-387 P1610 - P1615 — NATS MALFUNCTION EL-291 NOTE: Regarding A33 models, “-B1” indicates bank 1 and “-B2” indicates bank 2. *1: In Diagnostic Test Mode II (Self-diagnostic results). *2: While engine is running. EC-13 PRECAUTIONS Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” NFEC0871 The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER” used along with a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. The SRS system composition which is available to NISSAN MODEL A33 is as follows (The composition varies according to the destination and optional equipment.): + For a frontal collision The Supplemental Restraint System consists of driver air bag module (located in the center of the steering wheel), front passenger air bag module (located on the instrument panel on passenger side), seat belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable. + For a side collision The Supplemental Restraint System consists of front side air bag module (located in the outer side of front seat), satellite sensor, diagnosis sensor unit (one of components of air bags for a frontal collision), wiring harness, warning lamp (one of components of air bags for a frontal collision). Information necessary to service the system safely is included in the RS section of this Service Manual. WARNING: + To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance should be performed by an authorized NISSAN dealer. + Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the RS section. + Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified with yellow harness connector (and with yellow harness protector or yellow insulation tape before the harness connectors). Precautions for On Board Diagnostic (OBD) System of Engine NFEC0003 The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of a malfunction causing emission deterioration. CAUTION: + Be sure to turn the ignition switch OFF and disconnect the negative battery terminal before any repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will cause the MI to light up. + Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease, dirt, bent terminals, etc.) + Certain systems and components, especially those related to OBD, may use a new style slidelocking type harness connector. For description and how to disconnect, refer to EL section, “Description”, “HARNESS CONNECTOR”. + Be sure to route and secure the harnesses properly after work. The interference of the harness with a bracket, etc. may cause the MI to light up due to the short circuit. + Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM before returning the vehicle to the customer. EC-14 PRECAUTIONS Engine Fuel & Emission Control System Engine Fuel & Emission Control System NFEC0004 SEF242XC EC-15 PRECAUTIONS Precautions Precautions NFEC0005 + Before connecting or disconnecting the ECM harness connector, turn ignition switch OFF and disconnect negative battery terminal. Failure to do so may damage the ECM because battery voltage is applied to ECM even if ignition switch is turned off. + When connecting ECM harness connector, fasten it securely with a lever as far as it will go as shown at left. + When connecting or disconnecting pin connectors into or from ECM, take care not to damage pin terminals (bend or break). Make sure that there are not any bends or breaks on ECM pin terminal, when connecting pin connectors. + Before replacing ECM, perform “ECM Terminals and Reference Value” inspection and make sure ECM functions properly. Refer to EC-114. + After performing each TROUBLE DIAGNOSIS, perform “DTC Confirmation Procedure” or “Overall Function Check”. The DTC should not be displayed in the “DTC Confirmation Procedure” if the repair is completed. The “Overall Function Check” should be a good result if the repair is completed. SEF289H SEF908W SEF291H MEF040D SAT652J EC-16 PRECAUTIONS Precautions (Cont’d) + + When measuring ECM signals with a circuit tester, never allow the two tester probes to contact. Accidental contact of probes will cause a short circuit and damage the ECM power transistor. Do not use ECM ground terminals when measuring input/ output voltage. Doing so may result in damage to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. SEF348N + Regarding model A33, “Bank 1 (B1)” indicates cylinders number 1, 3, 5 and “Bank 2 (B2)” indicates cylinders number 2, 4, 6 as shown in the figure. SEF099WA Wiring Diagrams and Trouble Diagnosis When you read Wiring diagrams, refer to the following: + GI-11, “HOW TO READ WIRING DIAGRAMS” + EL-9, “POWER SUPPLY ROUTING” for power distribution circuit When you perform trouble diagnosis, refer to the following: + GI-32, “HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES” + GI-21, “HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT” EC-17 NFEC0006 PREPARATION Special Service Tools Special Service Tools Tool number Tool name NFEC0007 Description KV10117100 Heated oxygen sensor 1 (front) wrench Heated oxygen sensor 2 (rear) wrench Loosening or tightening front and heated oxygen sensor 2 (rear)s with 22 mm (0.87 in) hexagon nut NT379 KV10117600 Fuel pressure check adapter Checking fuel pressure with pressure gauge NT777 Commercial Service Tools Tool name NFEC0008 Description Fuel filler cap adapter Checking fuel tank vacuum relief valve opening pressure NT653 Socket wrench Removing and installing engine coolant temperature sensor NT705 Oxygen sensor thread cleaner Reconditioning the exhaust system threads before installing a new oxygen sensor. Use with anti-seize lubricant shown below. a: 18 mm dia. with pitch 1.5 mm for Zirconia Oxygen Sensor b: 12 mm dia. with pitch 1.25 mm for Titania Oxygen Sensor NT778 EC-18 PREPARATION Commercial Service Tools (Cont’d) Tool name Description Anti-seize lubricant (PermatexTM 133AR or equivalent meeting MIL specification MIL-A-907) Lubricating oxygen sensor thread cleaning tool when reconditioning exhaust system threads. NT779 EC-19 ENGINE AND EMISSION CONTROL OVERALL SYSTEM Engine Control Component Parts Location Engine Control Component Parts Location NFEC0009 SEC121C EC-20 ENGINE AND EMISSION CONTROL OVERALL SYSTEM Engine Control Component Parts Location (Cont’d) SEF981X EC-21 ENGINE AND EMISSION CONTROL OVERALL SYSTEM Engine Control Component Parts Location (Cont’d) SEC122C EC-22 ENGINE AND EMISSION CONTROL OVERALL SYSTEM Engine Control Component Parts Location (Cont’d) SEF982X EC-23 ENGINE AND EMISSION CONTROL OVERALL SYSTEM Circuit Diagram Circuit Diagram NFEC0010 MEC211D EC-24 ENGINE AND EMISSION CONTROL OVERALL SYSTEM System Diagram System Diagram NFEC0011 SEC123C EC-25 ENGINE AND EMISSION CONTROL OVERALL SYSTEM Vacuum Hose Drawing Vacuum Hose Drawing NFEC0012 SEC124C Refer to “System Diagram”, EC-25 for Vacuum Control System. EC-26 ENGINE AND EMISSION CONTROL OVERALL SYSTEM System Chart System Chart Input (Sensor) + + + + + + + + + + + + + + + + + + + + + + Camshaft position sensor (PHASE) Crankshaft position sensor (REF) Mass air flow sensor Engine coolant temperature sensor Heated oxygen sensor 1 (front) Ignition switch Throttle position sensor Closed throttle position switch *3 Park/neutral position (PNP) switch Air conditioner switch Knock sensor Intake air temperature sensor Absolute pressure sensor Battery voltage Power steering oil pressure switch Vehicle speed sensor Fuel tank temperature sensor *1 Crankshaft position sensor (POS) Heated oxygen sensor 2 (rear) *2 TCM (Transmission control module) Refrigerant pressure sensor Electrical load NFEC0013 ECM Function Output (Actuator) Fuel injection & mixture ratio control Injectors Electronic ignition system Power transistor Idle air control system IACV-AAC valve Fuel pump control Fuel pump relay On board diagnostic system MI (On the instrument panel) Swirl control valve control Swirl control valve control solenoid valve Power valve control VIAS control solenoid valve Heated oxygen sensor 1 heater (front) control Heated oxygen sensor 1 heater (front) Heated oxygen sensor 2 heater (rear) control Heated oxygen sensor 2 heater (rear) EVAP canister purge flow control EVAP canister purge volume control solenoid valve Air conditioning cut control Air conditioner relay Cooling fan control Cooling fan relays *1: These sensors are not used to control the engine system. *2: This sensor is not used to control the engine system under normal conditions. *3: This switch will operate in place of the throttle position sensor if the sensor malfunctions. EC-27 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION Multiport Fuel Injection (MFI) System Multiport Fuel Injection (MFI) System DESCRIPTION Input/Output Signal Chart NFEC0014 NFEC0014S01 Sensor Input Signal to ECM Crankshaft position sensor (POS) Engine speed (POS signal) Crankshaft position sensor (REF) Engine speed (REF signal) Camshaft position sensor (PHASE) Piston position Mass air flow sensor Amount of intake air Engine coolant temperature sensor Engine coolant temperature Heated oxygen sensor 1 (front) Density of oxygen in exhaust gas Throttle position sensor Throttle position Throttle valve idle position Park/neutral position (PNP) switch Gear position Vehicle speed sensor Vehicle speed Ignition switch Start signal Air conditioner switch Air conditioner operation Knock sensor Engine knocking condition Battery Battery voltage Absolute pressure sensor Ambient air barometric pressure Power steering oil pressure switch Power steering operation Heated oxygen sensor 2 (rear)*1 Density of oxygen in exhaust gas ECM function Fuel injection & mixture ratio control Actuator Injectors *1: Under normal conditions, this sensor is not for engine control operation. Basic Multiport Fuel Injection System NFEC0014S02 The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the ECM memory. The program value is preset by engine operating conditions. These conditions are determined by input signals (for engine speed and intake air) from both the crankshaft position sensor and the mass air flow sensor. Various Fuel Injection Increase/Decrease Compensation NFEC0014S03 In addition, the amount of fuel injected is compensated to improve engine performance under various operating conditions as listed below.+ During warm-up + When starting the engine + During acceleration + Hot-engine operation + When selector lever is changed from “N” to “D” + High-load, high-speed operation + During deceleration + During high engine speed operation EC-28 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION Multiport Fuel Injection (MFI) System (Cont’d) Mixture Ratio Feedback Control (Closed loop control) NFEC0014S04 SEF932VA The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control. The three way catalyst (Mainfold) can then better reduce CO, HC and NOx emissions. This system uses a heated oxygen sensor 1 (front) in the exhaust manifold to monitor if the engine operation is rich or lean. The ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about the heated oxygen sensor 1 (front), refer to EC-158. This maintains the mixture ratio within the range of stoichiometric (ideal air-fuel mixture). This stage is referred to as the closed loop control condition. Heated oxygen sensor 2 (rear) is located downstream of the three way catalyst (Manifold). Even if the switching characteristics of the heated oxygen sensor 1 (front) shift, the air-fuel ratio is controlled to stoichiometric by the signal from the heated oxygen sensor 2 (rear). Open Loop Control NFEC0014S05 The open loop system condition refers to when the ECM detects any of the following conditions. Feedback control stops in order to maintain stabilized fuel combustion. + Deceleration and acceleration + High-load, high-speed operation + Malfunction of heated oxygen sensor 1 (front) or its circuit + Insufficient activation of heated oxygen sensor 1 (front) at low engine coolant temperature + High engine coolant temperature + During warm-up + After shifting from “N” to “D” + When starting the engine Mixture Ratio Self-learning Control NFEC0014S06 The mixture ratio feedback control system monitors the mixture ratio signal transmitted from the heated oxygen sensor 1 (front). This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as originally designed. Both manufacturing differences (i.e., mass air flow sensor hot film) and characteristic changes during operation (i.e., injector clogging) directly affect mixture ratio. Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is then computed in terms of “injection pulse duration” to automatically compensate for the difference between the two ratios. “Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim includes short term fuel trim and long term fuel trim. “Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical value. The signal from the heated oxygen sensor 1 (front) indicates whether the mixture ratio is RICH or LEAN compared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and an increase in fuel volume if it is lean. “Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences, wear over time and changes in the usage environment. EC-29 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION Multiport Fuel Injection (MFI) System (Cont’d) Fuel Injection Timing NFEC0014S07 SEF179U Two types of systems are used. Sequential Multiport Fuel Injection System NFEC0014S0701 Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is used when the engine is running. Simultaneous Multiport Fuel Injection System NFEC0014S0702 Fuel is injected simultaneously into all six cylinders twice each engine cycle. In other words, pulse signals of the same width are simultaneously transmitted from the ECM. The six injectors will then receive the signals two times for each engine cycle. This system is used when the engine is being started and/or if the fail-safe system (CPU) is operating. Fuel Shut-off NFEC0014S08 Fuel to each cylinder is cut off during deceleration or operation of the engine at excessively high speeds. Electronic Ignition (EI) System DESCRIPTION Input/Output Signal Chart Sensor NFEC0015 NFEC0015S01 Input Signal to ECM Crankshaft position sensor (POS) Engine speed (POS signal) Crankshaft position sensor (REF) Engine speed (REF signal) Camshaft position sensor (PHASE) Piston position Mass air flow sensor Amount of intake air Engine coolant temperature sensor Engine coolant temperature Throttle position sensor Throttle position Throttle valve idle position Vehicle speed sensor Vehicle speed Ignition switch Start signal Knock sensor Engine knocking Park/neutral position (PNP) switch Gear position Battery Battery voltage EC-30 ECM function Ignition timing control Actuator Power transistor ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION Electronic Ignition (EI) System (Cont’d) System Description NFEC0015S02 SEF742M The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of the engine. The ignition timing data is stored in the ECM. This data forms the map shown. The ECM receives information such as the injection pulse width and camshaft position sensor signal. Computing this information, ignition signals are transmitted to the power transistor. e.g., N: 1,800 rpm, Tp: 1.50 msec A °BTDC During the following conditions, the ignition timing is revised by the ECM according to the other data stored in the ECM. + At starting + During warm-up + At idle + At low battery voltage + During acceleration The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition. The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition. Air Conditioning Cut Control DESCRIPTION Input/Output Signal Chart Sensor NFEC0016 NFEC0016S01 Input Signal to ECM Air conditioner switch Air conditioner “ON” signal Throttle position sensor Throttle valve opening angle Crankshaft position sensor (POS) Engine speed (POS signal) Crankshaft position sensor (REF) Engine speed (REF signal) Engine coolant temperature sensor Engine coolant temperature Ignition switch Start signal Vehicle speed sensor Vehicle speed Refrigerant pressure sensor Refrigerant pressure Power steering oil pressure switch Power steering operation System Description ECM function Air conditioner cut control Actuator Air conditioner relay NFEC0016S02 This system improves engine operation when the air conditioner is used. Under the following conditions, the air conditioner is turned off. + When the accelerator pedal is fully depressed. + When cranking the engine. + At high engine speeds. EC-31 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION Air Conditioning Cut Control (Cont’d) + + + + When When When When the engine coolant temperature becomes excessively high. operating power steering during low engine speed or low vehicle speed. engine speed is excessively low. refrigerant pressure is excessively low or high. Fuel Cut Control (at no load & high engine speed) DESCRIPTION Input/Output Signal Chart Sensor NFEC0017 NFEC0017S01 Input Signal to ECM Vehicle speed sensor Vehicle speed Park/neutral position (PNP) switch Neutral position Throttle position sensor Throttle position Engine coolant temperature sensor Engine coolant temperature Crankshaft position sensor (POS) Engine speed (POS signal) Crankshaft position sensor (REF) Engine speed (REF signal) ECM function Fuel cut control Actuator Injectors If the engine speed is above 1,800 rpm with no load (for example, in neutral and engine speed over 1,800 rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed. Fuel cut will operate until the engine speed reaches 1,500 rpm, then fuel cut is cancelled. NOTE: This function is different from deceleration control listed under “Multiport Fuel Injection (MFI) System”, EC-28. Evaporative Emission System DESCRIPTION NFEC0018 SEF988X The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister. The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the vapor is stored there when the engine is not operating or when refueling to the fuel tank. The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the engine EC-32 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION Evaporative Emission System (Cont’d) operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is proportionally regulated as the air flow increases. EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and idling. INSPECTION EVAP Canister NFEC0019 NFEC0019S01 Check EVAP canister as follows: 1. Block port B. Blow air through port A orally. Check that air flows freely through port C with check valve resistance. 2. Block port A. Blow air through port B orally. Check that air flows freely through port C. SEF917W Fuel Tank Vacuum Relief Valve (Built into fuel fillerNFEC0019S03 cap) 1. 2. SEF989X Wipe clean valve housing. Check valve opening pressure and vacuum. Pressure: 15.3 - 20.0 kPa (0.1530 - 0.2001 bar, 0.156 - 0.204 kg/cm2, 2.22 - 2.90 psi) Vacuum: −6.0 to −3.4 kPa (–0.0598 to –0.0343 bar, −0.061 to −0.035 kg/cm2, −0.87 to −0.50 psi) 3. If out of specification, replace fuel filler cap as an assembly. CAUTION: Use only a genuine fuel filler cap as a replacement. SEF943S Evaporative Emission (EVAP) Canister Purge Volume Control Solenoid Valve NFEC0019S05 Refer to EC-314 and EC-459. Fuel Tank Temperature Sensor NFEC0019S06 Refer to EC-276 and EC-447. Checking EVAP Vapor Lines 1. 2. NFEC0019S11 Visually inspect vapor lines for leaks, cracks, damage, loose connections, chafing and deterioration. Inspect vacuum relief valve of fuel tank filler cap for clogging, sticking, etc. Refer to next page. EC-33 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION Evaporative Emission System (Cont’d) EVAPORATIVE EMISSION LINE DRAWING NFEC0020 SEC125C EC-34 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION Positive Crankcase Ventilation Positive Crankcase Ventilation DESCRIPTION SEF372Q NFEC0021 This system returns blow-by gas to the intake manifold. The positive crankcase ventilation (PCV) valve is provided to conduct crankcase blow-by gas to the intake manifold. During partial throttle operation of the engine, the intake manifold sucks the blow-by gas through the PCV valve. Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of ventilating air. The ventilating air is then drawn from the air inlet tubes into the crankcase. In this process the air passes through the hose connecting air inlet tubes to rocker cover. Under full-throttle condition, the manifold vacuum is insufficient to draw the blow-by flow through the valve. The flow goes through the hose connection in the reverse direction. On vehicles with an excessively high blow-by, the valve does not meet the requirement. This is because some of the flow will go through the hose connection to the air inlet tubes under all conditions. SEF559A INSPECTION PCV (Positive Crankcase Ventilation) Valve NFEC0022 NFEC0022S01 With engine running at idle, remove PCV valve ventilation hose from PCV valve; if the valve is working properly, a hissing noise will be heard as air passes through it and a strong vacuum should be felt immediately when a finger is placed over valve inlet. SEC137A PCV Valve Ventilation Hose 1. 2. NFEC0022S02 Check hoses and hose connections for leaks. Disconnect all hoses and clean with compressed air. If any hose cannot be freed of obstructions, replace. ET277 EC-35 BASIC SERVICE PROCEDURE Fuel Pressure Release NFEC0023 Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger. WITH CONSULT-II 1. 2. 3. 4. SEF289XA 5. NFEC0023S01 Turn ignition switch “ON”. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT” mode with CONSULT-II. Start engine. After engine stalls, crank it two or three times to release all fuel pressure. Turn ignition switch “OFF”. SEF036Y PEF823K WITHOUT CONSULT-II 1. 2. 3. 4. 5. NFEC0023S02 Remove fuel pump fuse located in fuse box. Start engine. After engine stalls, crank it two or three times to release all fuel pressure. Turn ignition switch “OFF”. Reinstall fuel pump fuse after servicing fuel system. SEF290XA SEF037Y EC-36 BASIC SERVICE PROCEDURE Fuel Pressure Check Fuel Pressure Check + + + + + SEF030Y 1. 2. NFEC0024 When reconnecting fuel line, always use new clamps. Make sure that clamp screw does not contact adjacent parts. Use a torque driver to tighten clamps. Use Pressure Gauge to check fuel pressure. Do not perform fuel pressure check with system operating. Fuel pressure gauge may indicate false readings. Release fuel pressure to zero. Disconnect fuel tube joint between fuel pressure regulator and injector tube and set fuel pressure check adapter (J44321). 3. SEF031Y Install pressure gauge to the fuel pressure check adapter as shown in the figure. 4. Start engine and check for fuel leakage. 5. Read the indication of fuel pressure gauge. At idling: With vacuum hose connected Approximately 235 kPa (2.35 bar, 2.4 kg/cm2, 34 psi) With vacuum hose disconnected Approximately 294 kPa (2.94 bar, 3.0 kg/cm2, 43 psi) If results are unsatisfactory, perform Fuel Pressure Regulator Check. Fuel Pressure Regulator Check 1. 2. 3. NFEC0025 Stop engine and disconnect fuel pressure regulator vacuum hose from vacuum gallery. Plug vacuum gallery with a blind cap. Connect variable vacuum source to fuel pressure regulator. SEC015C EC-37 BASIC SERVICE PROCEDURE Fuel Pressure Regulator Check (Cont’d) 4. Start engine and read indication of fuel pressure gauge as vacuum is changed. Fuel pressure should decrease as vacuum increases. If results are unsatisfactory, replace fuel pressure regulator. SEF718BA Injector REMOVAL AND INSTALLATION 1. 2. 3. SEF702X 4. 5. + + + 6. + + SEF703X + 7. + NFEC0026 Release fuel pressure to zero. Remove intake manifold collector. Refer to EM-18, “TIMING CHAIN”. Remove fuel tube assemblies in numerical sequence as shown in the figure at left. Expand and remove clips securing fuel injectors. Extract fuel injectors straight from fuel tubes. Be careful not to damage injector nozzles during removal. Do not bump or drop fuel injectors. Do not disassemble or adjust fuel injectors. Carefully install O-rings, including the one used with the pressure regulator. Lubricate O-rings with a smear of engine oil. Be careful not to damage O-rings with service tools, finger nails or clips. Do not expand or twist O-rings. If stretched, do not insert them into fuel tubes immediately after stretching. Discard old clips; replace with new ones. Position clips in grooves on fuel injectors. Make sure that protrusions of fuel injectors are aligned with cutouts of clips after installation. EC-38 BASIC SERVICE PROCEDURE Injector (Cont’d) SEF704XA 8. 9. SEF705X Align protrusions of fuel tubes with those of fuel injectors. Insert fuel injectors straight into fuel tubes. After properly inserting fuel injectors, check to make sure that fuel tube protrusions are engaged with those of fuel injectors, and that flanges of fuel tubes are engaged with clips. 10. Tighten fuel tube assembly mounting nuts in numerical sequence (indicated in the figure at left) and in two stages. : Tightening torque N·m (kg-m, ft-lb) 1st stage: 9.3 - 10.8 (1.0 - 1.1, 6.9 - 7.9) 2nd stage: 20.6 - 26.5 (2.1 - 2.7, 16 - 19) 11. Install all parts removed in reverse order of removal. CAUTION: After properly connecting fuel tube assembly to injector and fuel hose, check connection for fuel leakage. EC-39 BASIC SERVICE PROCEDURE How to Check Idle Speed and Ignition Timing How to Check Idle Speed and Ignition Timing NFEC0607 IDLE SPEED NFEC0607S01 + Using CONSULT-II Check idle speed in “DATA MONITOR” mode with CONSULT-II. SEF058Y IGNITION TIMING NFEC0607S02 Any of following two methods may be used. + Method A a) Attach timing light to loop wire as shown. b) Check ignition timing. SEF260P + a) Method B Remove No. 1 ignition coil. b) Connect No. 1 ignition coil and No. 1 spark plug with suitable high-tension wire as shown, and attach timing light clamp to this wire. Check ignition timing. SEF247Q c) SEF248Q SEF257P EC-40 BASIC SERVICE PROCEDURE How to Check Idle Speed and Ignition Timing (Cont’d) SEF311Q Idle Air Volume Learning DESCRIPTION NFEC0642 NFEC0642S01 “Idle Air Volume Learning” is an operation to learn the idle air volume that keeps each engine within the specific range. It must be performed under any of the following conditions: + Each time IACV-AAC valve, throttle body or ECM is replaced. + Idle speed or ignition timing is out of specification. PRE-CONDITIONING SEF217Z SEF454Y OPERATION PROCEDURE With CONSULT-II SEF455Y NFEC0642S02 Before performing “Idle Air Volume Learning”, make sure that all of the following conditions are satisfied. Learning will be cancelled if any of the following conditions are missed for even a moment. + Battery voltage: More than 12.9V (At idle) + Engine coolant temperature: 70 - 99°C (158 - 210°F) + PNP switch: ON + Electric load switch: OFF (Air conditioner, headlamp, rear window defogger) On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light only small lamps. + Cooling fan motor: Not operating + Steering wheel: Neutral (Straight-ahead position) + Vehicle speed: Stopped + Transmission: Warmed-up For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/T” system indicates less than 0.9V. For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes. 1. 2. NFEC0642S03 NFEC0642S0301 Turn ignition switch “ON” and wait at least 1 second. Turn ignition switch “OFF” and wait at least 10 seconds. EC-41 BASIC SERVICE PROCEDURE Idle Air Volume Learning (Cont’d) 3. 4. Start engine and warm it up to normal operating temperature. Check that all items listed under the topic “PRE-CONDITIONING” (previously mentioned) are in good order. 5. Turn ignition switch “OFF” and wait at least 10 seconds. 6. Start the engine and let it idle for at least 30 seconds. 7. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode. 8. Touch “START” and wait 20 seconds. 9. Make sure that “CMPLT” is displayed on CONSULT-II screen. If “INCMP” is displayed, “Idle Air Volume Learning” will not be carried out successfully. In this case, find the cause of the problem by referring to the NOTE below. 10. Rev up the engine two or three times. Make sure that idle speed and ignition timing are within specifications. ITEM SPECIFICATION Idle speed VQ20DE M/T: 675±50 rpm A/T: 700±50 rpm (in “P” or “N” position) VQ30DE M/T: 625±50 rpm A/T: 700±50 rpm (in “P” or “N” position) VQ20DE M/T: 9°±5° BTDC A/T: 9°±5° BTDC (in “P” or ”N” position) VQ30DE M/T: 15°±5° BTDC A/T: 15°±5° BTDC (in “P” or “N” position) Ignition timing Without CONSULT-II 1. 2. 3. 4. SEC001C NFEC0642S0302 Turn ignition switch “ON” and wait at least 1 second. Turn ignition switch “OFF” and wait at least 10 seconds. Start engine and warm it up to normal operating temperature. Check that all items listed under the topic “PRE-CONDITIONING” (previously mentioned) are in good order. 5. Turn ignition switch “OFF” and wait at least 10 seconds. 6. Start the engine and let it idle for at least 30 seconds. 7. Disconnect throttle position sensor harness connector (brown), then reconnect it within 5 seconds. 8. Wait 20 seconds. 9. Make sure that idle speed is within specifications. If not, the result will be incomplete. In this case, find the cause of the problem by referring to the NOTE below. 10. Rev up the engine two or three times. Make sure that idle speed and ignition timing are within specifications. EC-42 BASIC SERVICE PROCEDURE Idle Air Volume Learning (Cont’d) ITEM SPECIFICATION Idle speed VQ20DE M/T: 675±50 rpm A/T: 700±50 rpm (in “P” or “N” position) VQ30DE M/T: 625±50 rpm A/T: 700±50 rpm (in “P” or “N” position) VQ20DE M/T: 9°±5° BTDC A/T: 9°±5° BTDC (in “P” or ”N” position) VQ30DE M/T: 15°±5° BTDC A/T: 15°±5° BTDC (in “P” or “N” position) Ignition timing NOTE: If idle air volume learning cannot be performed successfully, proceed as follows: 1) Check that throttle valve is fully closed. 2) Check PCV valve operation. 3) Check that downstream of throttle valve is free from air leakage. 4) Adjust closed throttle position switch and reset memory. (Refer to Basic Inspection, EC-90.) 5) When the above three items check out OK, engine component parts and their installation condition are questionable. Check and eliminate the cause of the problem. It is useful to perform “TROUBLE DIAGNOSIS — SPECIFICATION VALUE”, EC-122. 6) If any of the following conditions occur after the engine has started, eliminate the cause of the problem and perform “Idle air volume learning” all over again: + Engine stalls. + Erroneous idle. + Blown fuses related to the IACV-AAC valve system. EC-43 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Introduction Introduction NFEC0029 MODELS WITH EURO-OBD SYSTEM NFEC0029S02 The ECM has an on board diagnostic system which detects malfunctions related to engine sensors or actuators. The ECM also records various emission-related diagnostic information including: Diagnostic Trouble Code (DTC) Mode 3 of ISO 15031-5 Freeze Frame data Mode 2 of ISO 15031-5 System Readiness Test (SRT) code Mode 1 of ISO 15031-5 1st Trip Diagnostic Trouble Code (1st Trip DTC) Mode 7 of ISO 15031-5 1st Trip Freeze Frame data Test values and Test limits Mode 6 of ISO 15031-5 Calibration ID Mode 9 of ISO 15031-5 The above information can be checked using procedures listed in the table below. X: Applicable —: Not applicable DTC 1st trip DTC Freeze Frame data 1st trip Freeze Frame data SRT code Test value CONSULT-II X X X X X — GST X X*1 X — X X *1: 1st trip DTCs for self-diagnoses concerning SRT items cannot be shown on the GST display. The malfunction indicator (MI) on the instrument panel lights up when the same malfunction is detected in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-104.) MODELS WITHOUT EURO-OBD SYSTEM NFEC0029S01 The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actuators. The ECM also records various emission-related diagnostic information including: Diagnostic Trouble Code (DTC) Freeze Frame data 1st Trip Diagnostic Trouble Code (1st Trip DTC) 1st Trip Freeze Frame data The above information can be checked using procedures listed in the table below. X: Applicable —: Not applicable DTC 1st trip DTC Freeze Frame data 1st trip Freeze Frame data CONSULT-II X X X X ECM X X*1 — — *1: When the DTC and the 1st trip DTC appear on the display simultaneously, it is difficult to clearly distinguish one from the other. Two Trip Detection Logic MODELS WITH EURO-OBD SYSTEM NFEC0030 NFEC0030S01 When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the ECM memory. The MI will not light up at this stage <1st trip>. If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in the ECM memory, and the MI lights up. The MI lights up at the same time when the DTC is stored <2nd trip>. The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed during vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MI, and store DTC and Freeze Frame data, even in the 1st trip, as shown below. EC-44 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Two Trip Detection Logic (Cont’d) X: Applicable MI DTC 1st trip Items —: Not applicable 1st trip DTC 2nd trip 1st trip displaying 2nd trip displaying 1st trip displaying 2nd trip displaying — — — X — X — — X — — X — — X*1 — X*1 — — — X — X X — Blinking Lighting up Blinking Lighting up Misfire (Possible three way catalyst damage) — DTC: P0300 - P0306 is being detected X — — Misfire (Possible three way catalyst damage) — DTC: P0300 - P0306 is being detected — — Fail-safe items (Refer to EC-104.) — Except above — *1: Except “ECM”. MODELS WITHOUT EURO-OBD SYSTEM NFEC0030S02 When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the ECM memory. <1st trip> If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in the ECM memory. <2nd trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed during vehicle operation. When the ECM enters the fail-safe mode (Refer to EC-104), the DTC is stored in the ECM memory even in the 1st trip. Emission-related Diagnostic Information MODELS WITH EURO-OBD SYSTEM DTC and 1st Trip DTC NFEC0031 NFEC0031S09 NFEC0031S0901 The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not reoccur, the 1st trip DTC will not be displayed. If a malfunction is detected during the 1st trip, the 1st trip DTC is stored in the ECM memory. The MI will not light up (two trip detection logic). If the same malfunction is not detected in the 2nd trip (meeting the required driving pattern), the 1st trip DTC is cleared from the ECM memory. If the same malfunction is detected in the 2nd trip, both the 1st trip DTC and DTC are stored in the ECM memory and the MI lights up. In other words, the DTC is stored in the ECM memory and the MI lights up when the same malfunction occurs in two consecutive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed between the 1st and 2nd trips, only the 1st trip DTC will continue to be stored. For malfunctions that blink or light up the MI during the 1st trip, the DTC and 1st trip DTC are stored in the ECM memory. Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described in “How to Erase Emission-related Diagnostic Information”. Refer to EC-56. For malfunctions in which 1st trip DTCs are displayed, refer to EC-54. These items are required by legal regulations to continuously monitor the system/component. In addition, the items monitored non-continuously are also displayed on CONSULT-II. 1st trip DTC is specified in Mode 7 of ISO 15031-5. 1st trip DTC detection occurs without lighting up the MI and therefore does not warn the driver of a problem. However, 1st trip DTC detection will not prevent the vehicle from being tested, for example during Inspection/Maintenance (I/M) tests. When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame data as specified in “Work Flow” procedure Step II, refer to page EC-88. Then perform “DTC Confirmation Procedure” or “Overall Function Check” to try to duplicate the problem. If the malfunction is duplicated, the item requires repair. How to read DTC and 1st Trip DTC DTC and 1st trip DTC can be read by the following methods. With CONSULT-II With GST EC-45 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Emission-related Diagnostic Information (Cont’d) CONSULT-II or GST (Generic Scan Tool) Examples: P0340, P1320, P0705, P0750, etc. These DTCs are prescribed by ISO 15031-6. (CONSULT-II also displays the malfunctioning component or system.) + 1st trip DTC No. is the same as DTC No. + Output of a DTC indicates a malfunction. However, Mode II and GST do not indicate whether the malfunction is still occurring or has occurred in the past and has returned to normal. CONSULT-II can identify malfunction status as shown below. Therefore, using CONSULT-II (if available) is recommended. A sample of CONSULT-II display for DTC is shown below. DTC or 1st trip DTC of a malfunction is displayed in SELF-DIAGNOSTIC RESULTS mode of CONSULT-II. Time data indicates how many times the vehicle was driven after the last detection of a DTC. If the DTC is being detected currently, the time data will be “0”. If a 1st trip DTC is stored in the ECM, the time data will be “[1t]”. SEF992X Freeze Frame Data and 1st Trip Freeze Frame Data NFEC0031S0902 The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant temperature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, absolute throttle position, base fuel schedule and intake air temperature at the moment a malfunction is detected. Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data. The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For details, see EC-75. Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once freeze frame data (2nd trip detection/MI on) is stored in the ECM memory, 1st trip freeze frame data is no longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the following priorities to update the data. Priority 1 2 3 Items Freeze frame data Misfire — DTC: P0300 - P0306 Fuel Injection System Function — DTC: P0171, P0172, P0174, P0175 Except the above items (Includes A/T related items) 1st trip freeze frame data For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was stored in the 2nd trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different malfunction is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the ECM memory. Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM memory is erased. Procedures for clearing the ECM memory are described in “How to Erase Emission-related Diagnostic Information”. Refer to EC-56. EC-46 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Emission-related Diagnostic Information (Cont’d) System Readiness Test (SRT) Code NFEC0031S0903 System Readiness Test (SRT) code is specified in Mode 1 of ISO 15051-5. As part of an emissions test for Inspection & Maintenance (I/M), certain states require the status of SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and components. Completion must be verified in order for the emissions inspection to proceed. If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”, use the information in this Service Manual to set the SRT to “CMPLT”. In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains “CMPLT” until the self-diagnosis memory is erased. Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer’s normal driving pattern; the SRT will indicate “INCMP” for these items. NOTE: The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM memory power supply is interrupted for several hours. If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will continue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items the vehicle is returned to the customer untested. NOTE: If MI is “ON” during the state emissions inspection, the vehicle is also returned to the customer untested even though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and DTC (No DTCs) before the inspection. SRT Item NFEC0031S0907 The table below shows required self-diagnostic items to set the SRT to “CMPLT”. SRT item (CONSULT-II indication) Performance Priority*1 Required self-diagnostic items to set the SRT to “CMPLT” Corresponding DTC No. CATALYST 3 Three way catalyst function P0420, P0430 HO2S 3 Heated oxygen sensor 1 (front) (circuit) P0130, P0150 Heated oxygen sensor 1 (front) (lean shift monitoring) P0131, P0151 Heated oxygen sensor 1 (front) (rich shift monitoring) P0132, P0152 Heated oxygen sensor 1 (front) (response monitoring) P0133, P0153 Heated oxygen sensor 1 (front) (high voltage) P0134, P0154 Heated oxygen sensor 2 (rear) (min. voltage monitoring) P0137, P0157 Heated oxygen sensor 2 (rear) (max. voltage monitoring) P0138, P0158 Heated oxygen sensor 2 (rear) (response monitoring) P0139, P0159 Heated oxygen sensor 2 (rear) (high voltage) P0140, P0160 Heated oxygen sensor 1 heater (front) P0135, P0155 Heated oxygen sensor 2 heater (rear) P0141, P0161 HO2S HTR 3 *1: If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure), one by one based on the priority for models with CONSULT-II. SRT Set Timing NFEC0031S0908 SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is done regardless of whether the result is OK or NG. The set timing is different between OK and NG results and is shown in the table below. EC-47 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Emission-related Diagnostic Information (Cont’d) Example Self-diagnosis result Diagnosis All OK Case 1 Case 2 NG exists Case 3 ← ON → OFF Ignition cycle ← ON → OFF ← ON → OFF ← ON → P0400 OK (1) — (1) OK (2) — (2) P0402 OK (1) — (1) — (1) OK (2) P1402 OK (1) OK (2) — (2) — (2) SRT of EGR “CMPLT” “CMPLT” “CMPLT” “CMPLT” P0400 OK (1) — (1) — (1) — (1) P0402 — (0) — (0) OK (1) — (1) P1402 OK (1) OK (2) — (2) — (2) SRT of EGR “INCMP” “INCMP” “CMPLT” “CMPLT” P0400 OK OK — — P0402 — — — — P1402 NG — NG NG (Consecutive NG) (1st trip) DTC 1st trip DTC — 1st trip DTC DTC (= MI “ON”) SRT of EGR “INCMP” “INCMP” “INCMP” “CMPLT” OK: Self-diagnosis is carried out and the result is OK. NG: Self-diagnosis is carried out and the result is NG. —: Self-diagnosis is not carried out. When all SRT related self-diagnoses showed OK results in a single cycle (Ignition OFF-ON-OFF), the SRT will indicate “CMPLT”. → Case 1 above When all SRT related self-diagnoses showed OK results through several different cycles, the SRT will indicate “CMPLT” at the time the respective self-diagnoses have at least one OK result. → Case 2 above If one or more SRT related self-diagnoses showed NG results in 2 consecutive cycles, the SRT will also indicate “CMPLT”. → Case 3 above The table above shows that the minimum number of cycles for setting SRT as “INCMP” is one (1) for each self-diagnosis (Case 1 & 2) or two (2) for one of self-diagnoses (Case 3). However, in preparation for the state emissions inspection, it is unnecessary of each self-diagnosis to be executed twice (Case 3) for the following reasons: + The SRT will indicate “CMPLT” at the time the respective self-diagnoses have one (1) OK result. + The emissions inspection requires “CMPLT” of the SRT only with OK self-diagnosis results. + When, during SRT driving pattern, 1st trip DTC (NG) is detected prior to “CMPLT” of SRT, the self-diagnosis memory must be erased from ECM after repair. + If the 1st trip DTC is erased, all the SRT will indicate “INCMP”. NOTE: SRT can be set as “CMPLT” together with the DTC(s). Therefore, DTC check must always be carried out prior to the state emission inspection even though the SRT indicates “CMPLT”. SRT Service Procedure NFEC0031S0909 If a vehicle has failed the state emissions inspection due to one or more SRT items indicating “INCMP”, review the flowchart diagnostic sequence on the next page. EC-48 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Emission-related Diagnostic Information (Cont’d) SEF573XB *1 EC-45 *2 EC-49 *3 How to Display SRT Code EC-50 NFEC0031S0910 With CONSULT-II Selecting “SRT STATUS” in “DTC CONFIRMATION” mode with CONSULT-II. For items whose SRT codes are set, a “CMPLT” is displayed on the CONSULT-II screen; for items whose SRT codes are not set, “INCMP” is displayed as shown below. EC-49 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Emission-related Diagnostic Information (Cont’d) SEC183C With GST Selecting Mode 1 with GST (Generic Scan Tool) How to Set SRT Code NFEC0031S0911 To set all SRT codes, self-diagnosis for the items indicated above must be performed one or more times. Each diagnosis may require a long period of actual driving under various conditions. With CONSULT-II Perform corresponding DTC Confirmation Procedure one by one based on “Performance Priority” in the table on EC-47. Without CONSULT-II The most efficient driving pattern in which SRT codes can be properly set is explained on the next page. The driving pattern should be performed one or more times to set all SRT codes. EC-50 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Emission-related Diagnostic Information (Cont’d) Driving Pattern =NFEC0031S0912 SEC184C EC-51 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Emission-related Diagnostic Information (Cont’d) + The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driving habits, etc. Zone A refers to the range where the time required, for the diagnosis under normal conditions*, is the shortest. Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed within zone A. *: Normal conditions refer to the following: − Sea level − Flat road − Ambient air temperature: 20 - 30°C (68 - 86°F) − Diagnosis is performed as quickly as possible under normal conditions. Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diagnosis may also be performed. Pattern 1: + The engine is started at the engine coolant temperature of −10 to 35°C (14 to 95°F) (where the voltage between the ECM terminal 70 and ground is 3.0 - 4.3V). + The engine must be operated at idle speed until the engine coolant temperature is greater than 70°C (158°F) (where the voltage between the ECM terminal 70 and ground is lower than 1.4V). + The engine is started at the fuel tank temperature of warmer than 0°C (32°F) (where the voltage between the ECM terminal 92 and ground is less than 4.1V). Pattern 2: + When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted. In this case, the time required for diagnosis may be extended. Pattern 3: + The driving pattern outlined in *2 must be repeated at least 3 times. Pattern 4: + Tests are performed after the engine has been operated for at least 17 minutes. + The accelerator pedal must be held very steady during steady-state driving. + If the accelerator pedal is moved, the test must be conducted all over again. *1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH) again. *2: Operate the vehicle in the following driving pattern. 1) Decelerate vehicle to 0 km/h (0 MPH) and let engine idle. 2) Repeat driving pattern shown below at least 10 times. + During acceleration, hold the accelerator pedal as steady as possible. SEF414S *3: Checking the vehicle speed with GST is advised. Suggested Transmission Gear Position for A/T Models Set the selector lever in the “D” position with the overdrive switch turned ON. Suggested upshift speeds for M/T models Shown below are suggested vehicle speeds for shifting into a higher gear. These suggestions relate to fuel economy and vehicle performance. Actual upshift speeds will vary according to road conditions, the weather and individual driving habits. EC-52 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Emission-related Diagnostic Information (Cont’d) For normal acceleration in low altitude areas [less than 1,219 m (4,000 ft)]: For quick acceleration in low altitude areas and high altitude areas [over 1,219 m (4,000 ft)]: ACCEL shift point km/h (MPH) CRUISE shift point km/h (MPH) km/h (MPH) 1st to 2nd 21 (13) 21 (13) 24 (15) 2nd to 3rd 37 (23) 26 (16) 40 (25) 3rd to 4th 53 (33) 44 (27) 64 (40) 4th to 5th 63 (39) 58 (36) 72 (45) Gear change Suggested Maximum Speed in Each Gear Downshift to a lower gear if the engine is not running smoothly, or if you need to accelerate. Do not exceed the maximum suggested speed (shown below) in any gear. For level road driving, use the highest gear suggested for that speed. Always observe posted speed limits and drive according to the road conditions to ensure safe operation. Do not over-rev the engine when shifting to a lower gear as it may cause engine damage or loss of vehicle control. Gear km/h (MPH) 1st 50 (30) 2nd 89 (55) 3rd 128 (80) 4th — 5th — Test Value and Test Limit (GST Only — not Applicable to CONSULT-II) NFEC0031S0904 The following is the information specified in Mode 6 of ISO 15031-5. The test value is a parameter used to determine whether a system/circuit diagnostic test is “OK” or “NG” while being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the maximum or minimum value and is compared with the test value being monitored. Items for which these data (test value and test limit) are displayed are the same as SRT code items (26 test items). These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be displayed on the GST screen. X: Applicable —: Not applicable Test value (GST display) SRT item Self-diagnostic test item Test limit Application 01H Max. X 02H Max. X TID CID Three way catalyst function (bank 1) 01H Three way catalyst function (bank 2) 03H CATALYST EC-53 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Emission-related Diagnostic Information (Cont’d) Test value (GST display) SRT item Self-diagnostic test item Test limit Application 04H Max. X 0AH 84H Min. X 0BH 04H Max. X 0CH 04H Max. X 0DH 04H Max. X 11H 05H Max. X 12H 85H Min. X 13H 05H Max. X 14H 05H Max. X 15H 05H Max. X 19H 86H Min. X 1AH 86H Min. X 1BH 06H Max. X 1CH 06H Max. X 21H 87H Min. X 22H 87H Min. X 23H 07H Max. X 24H 07H Max. X 29H 08H Max. X 2AH 88H Min. X 2BH 09H Max. X 2CH 89H Min. X Heated oxygen sensor 2 heater (rear) (bank 1) 2DH 0AH Max. X 2EH 8AH Min. X Heated oxygen sensor 2 heater (rear) (bank 2) 2FH 0BH Max. X 30H 8BH Min. X Heated oxygen sensor 1 (front) (bank 1) Heated oxygen sensor 1 (front) (bank 2) TID CID 09H O2 SENSOR Heated oxygen sensor 2 (rear) (bank 1) Heated oxygen sensor 2 (rear) (bank 2) Heated oxygen sensor 1 heater (front) (bank 1) Heated oxygen sensor 1 heater (front) (bank 2) O2 SENSOR HEATER Emission-related Diagnostic Information Items NFEC0031S0905 X: Applicable —: Not applicable DTC*1 SRT code Test value/ Test limit (GST only) 1st trip DTC*1 Reference page NO DTC IS DETECTED. FURTHER TESTING MAY BE REQUIRED. P0000 — — — — MAF SEN/CIRCUIT P0100 — — X EC-134 AIR TEMP SEN/CIRC P0110 — — X EC-141 COOLANT T SEN/CIRC P0115 — — X EC-146 THRTL POS SEN/CIRC P0120 — — X EC-151 Items (CONSULT-II screen terms) EC-54 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Emission-related Diagnostic Information (Cont’d) DTC*1 SRT code Test value/ Test limit (GST only) 1st trip DTC*1 Reference page HO2S1 (B1) P0130 X X X*2 EC-158 HO2S1 (B1) P0131 X X X*2 EC-168 HO2S1 (B1) P0132 X X X*2 EC-176 HO2S1 (B1) P0133 X X X*2 EC-184 HO2S1 (B1) P0134 X X X*2 EC-197 HO2S1 HTR (B1) P0135 X X X*2 EC-205 HO2S2 (B1) P0137 X X X*2 EC-212 HO2S2 (B1) P0138 X X X*2 EC-223 HO2S2 (B1) P0139 X X X*2 EC-234 HO2S2 (B1) P0140 X X X*2 EC-245 HO2S2 HTR (B1) P0141 X X X*2 EC-254 HO2S1 (B2) P0150 X X X*2 EC-158 HO2S1 (B2) P0151 X X X*2 EC-168 HO2S1 (B2) P0152 X X X*2 EC-176 HO2S1 (B2) P0153 X X X*2 EC-184 HO2S1 (B2) P0154 X X X*2 EC-197 HO2S1 HTR (B2) P0155 X X X*2 EC-205 HO2S2 (B2) P0157 X X X*2 EC-212 HO2S2 (B2) P0158 X X X*2 EC-223 HO2S2 (B2) P0159 X X X*2 EC-234 HO2S2 (B2) P0160 X X X*2 EC-245 HO2S2 HTR (B2) P0161 X X X*2 EC-254 FUEL SYS-LEAN/BK1 P0171 — — X EC-261 FUEL SYS-RICH/BK1 P0172 — — X EC-269 FUEL SYS-LEAN/BK2 P0174 — — X EC-261 FUEL SYS-RICH/BK2 P0175 — — X EC-269 FUEL TEMP SEN/CIRC P0180 — — X EC-276 MULTI CYL MISFIRE P0300 — — X EC-281 CYL 1 MISFIRE P0301 — — X EC-281 CYL 2 MISFIRE P0302 — — X EC-281 CYL 3 MISFIRE P0303 — — X EC-281 CYL 4 MISFIRE P0304 — — X EC-281 CYL 5 MISFIRE P0305 — — X EC-281 CYL 6 MISFIRE P0306 — — X EC-281 KNOCK SEN/CIRC-B1 P0325 — — — EC-289 CKP SEN/CIRCUIT P0335 — — X EC-295 CMP SEN/CIRCUIT P0340 — — X EC-303 Items (CONSULT-II screen terms) EC-55 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Emission-related Diagnostic Information (Cont’d) DTC*1 SRT code Test value/ Test limit (GST only) 1st trip DTC*1 Reference page TW CATALYST SYS-B1 P0420 X X X*2 EC-309 TW CATALYST SYS-B2 P0430 X X X*2 EC-309 PURG VOLUME CONT/V P0443 — — X EC-314 VEH SPEED SEN/CIRC P0500 — — X EC-320 IACV/AAC VLV/CIRC P0505 — — X EC-324 CLOSED TP SW/CIRC P0510 — — X EC-333 ECM P0605 — — X EC-341 PNP SW/CIRC P0705 — — X AT-122 ATF TEMP SEN/CIRC P0710 — — X AT-128 VEH SPD SEN/CIR AT P0720 — — X AT-134 ENGINE SPEED SIG P0725 — — X AT-139 A/T 1ST GR FNCTN P0731 — — X AT-144 A/T 2ND GR FNCTN P0732 — — X AT-150 A/T 3RD GR FNCTN P0733 — — X AT-156 A/T 4TH GR FNCTN P0734 — — X AT-162 TCC SOLENOID/CIRC P0740 — — X AT-171 L/PRESS SOL/CIRC P0745 — — X AT-176 SFT SOL A/CIRC P0750 — — X AT-182 SFT SOL B/CIRC P0755 — — X AT-187 SWIRL CONT SOL/V P1131 — — X EC-344 ENG OVER TEMP P1217 — — X EC-351 CKP SEN (REF)/CIRC P1335 — — X EC-380 CKP SENSOR (COG) P1336 — — X EC-387 A/T DIAG COMM LINE P1605 — — X EC-395 TP SEN/CIRC A/T P1705 — — X AT-192 P-N POS SW/CIRCUIT P1706 — — X EC-398 O/R CLTCH SOL/CIRC P1760 — — X AT-201 Items (CONSULT-II screen terms) *1: 1st trip DTC No. is the same as DTC No. *2: These are not displayed with GST. NOTE: Regarding A33 models, “-B1” and “BK1” indicate bank 1 and “-B2” and “BK2” indicate bank 2. How to Erase Emission-related Diagnostic Information NFEC0031S0906 How to Erase DTC ( With CONSULT-II) NOTE: If the DTC is not for A/T related items (see EC-7), skip steps 2 through 4. 1) If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait at least 10 seconds and then turn it “ON” (engine stopped) again. 2) Turn CONSULT-II “ON” and touch “A/T”. 3) Touch “SELF-DIAG RESULTS”. 4) Touch “ERASE”. [The DTC in the TCM (Transmission control module) will be erased.] Then touch “BACK” twice. EC-56 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Emission-related Diagnostic Information (Cont’d) 5) 6) 7) + Touch “ENGINE”. Touch “SELF-DIAG RESULTS”. Touch “ERASE”. (The DTC in the ECM will be erased.) If DTCs are displayed for both ECM and TCM (Transmission control module), they need to be erased individually from the ECM and TCM (Transmission control module). SEF823YA The emission related diagnostic information in the ECM can be erased by selecting “ERASE” in the “SELFDIAG RESULTS” mode with CONSULT-II. How to Erase DTC ( With GST) NOTE: If the DTC is not for A/T related items (see EC-7), skip step 2. 1) If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait at least 10 seconds and then turn it “ON” (engine stopped) again. 2) Perform “SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II)” in AT section titled “TROUBLE DIAGNOSIS”, “Self-diagnosis”. (The engine warm-up step can be skipped when performing the diagnosis only to erase the DTC.) 3) Select Mode 4 with GST (Generic Scan Tool). The emission related diagnostic information in the ECM can be erased by selecting Mode 4 with GST. + If the battery is disconnected, the emission-related diagnostic information will be lost after approx. 24 hours. + The following data are cleared when the ECM memory is erased. 1) Diagnostic trouble codes 2) 1st trip diagnostic trouble codes 3) Freeze frame data 4) 1st trip freeze frame data EC-57 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Emission-related Diagnostic Information (Cont’d) 5) System readiness test (SRT) codes 6) Test values 7) Distance traveled while MI is activated 8) Others Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but all of the data listed above, are cleared from the ECM memory during work procedures. MODELS WITHOUT EURO-OBD SYSTEM DTC and 1st Trip DTC NFEC0031S10 NFEC0031S1001 The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not reoccur, the 1st trip DTC will not be displayed. If a malfunction is detected during the 1st trip, the 1st trip DTC is stored in the ECM memory. If the same malfunction is not detected in the 2nd trip (meeting the required driving pattern), the 1st trip DTC is cleared from the ECM memory. If the same malfunction is detected in the 2nd trip, both the 1st trip DTC and DTC are stored in the ECM memory. In other words, the DTC is stored in the ECM memory when the same malfunction occurs in two consecutive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed between the 1st and 2nd trips, only the 1st trip DTC will continue to be stored. For fail-safe items, the DTC is stored in the ECM memory even in the 1st trip. Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described in “How to Erase Emission-related Diagnostic Information”, EC-59 When a (1st trip) DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame data as specified in “Work Flow” procedure Step II, refer to EC-88. Then perform “DTC Confirmation Procedure” or “Overall Function Check” to try to duplicate the problem. If the malfunction is duplicated, the item requires repair. How to Read DTC and 1st Trip DTC DTC and 1st trip DTC can be read by the following methods. Without CONSULT-II ECM displays the DTC by a set of four digit numbers with MI illumination in the diagnostic test mode II (Selfdiagnostic results). Example: 0100, 0115, 0340, 1335, etc. With CONSULT-II CONSULT-II displays the DTC in “SELF-DIAG RESULTS” mode. Examples: P0100, P0115, P0340, P1335, etc. (CONSULT-II also displays the malfunctioning component or system.) + 1st trip DTC No. is the same as DTC No. + Output of a DTC indicates a malfunction. However, ECM in the diagnostic test mode II (Self-diagnostic results) does not indicate whether the malfunction is still occurring or has occurred in the past and has returned to normal. CONSULT-II can identify malfunction status as shown below. Therefore, the use of CONSULT-II (if available) is recommended. A sample CONSULT-II display for DTC and 1st trip DTC is shown below. DTC or 1st trip DTC of a malfunction is displayed in the SELF-DIAGNOSTIC RESULTS mode of CONSULT-II. Time data indicates how many times the vehicle was driven after the last detection of a DTC. If the DTC is being detected currently, the time data will be “0”. If a 1st trip DTC is stored in the ECM, the time data will be “[1t]”. SEF992X EC-58 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Emission-related Diagnostic Information (Cont’d) Freeze Frame Data and 1st Trip Freeze Frame Data NFEC0031S1002 The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant temperature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, throttle valve opening, base fuel schedule and intake air temperature at the moment a malfunction is detected. Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data. The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II. For details, see EC-75. Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once freeze frame data is stored in the ECM memory, 1st trip freeze frame data is no longer stored. Remember, only one set of freeze frame data can be stored in the ECM. If freeze frame data is stored in the ECM memory and another freeze frame data occurs later, the first (original) freeze frame data remains unchanged in the ECM memory. Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM memory is erased. Procedures for clearing the ECM memory are described in “How to Erase Emission-related Diagnostic Information”, EC-59. How to Erase Emission-related Diagnostic Information NFEC0031S1003 How to Erase DTC ( With CONSULT-II) 1) If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait at least 10 seconds and then turn it “ON” (engine stopped) again. 2) Touch “ENGINE”. 3) Touch “SELF-DIAG RESULTS”. 4) Touch “ERASE”. (The DTC in the ECM will be erased.) SEC074C The emission related diagnostic information in the ECM can be erased by selecting “ERASE” in the “SELFDIAG RESULTS” mode with CONSULT-II. How to Erase DTC ( Without CONSULT-II) 1) If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait at least 10 seconds and then turn it “ON” (engine stopped) again. 2) Change the diagnostic test mode from Mode II to Mode I by using the data link connector. (See EC-62.) The emission related diagnostic information in the ECM can be erased by changing the diagnostic test mode. + If the battery is disconnected, the emission-related diagnostic information will be lost after approx. 24 hours. + Erasing the emission-related diagnostic information using CONSULT-II is easier and quicker than switching the diagnostic test mode using the data link connector. + The following data are cleared when the ECM memory is erased. EC-59 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Emission-related Diagnostic Information (Cont’d) 1) Diagnostic trouble codes 2) 1st trip diagnostic trouble codes 3) Freeze frame data 4) 1st trip freeze frame data 5) Others Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but all of the data listed above, are cleared from the ECM memory during work procedures. NVIS (Nissan Vehicle Immobilizer System — NATS) NFEC0649 SEF515Y + + + If the security indicator lights up with the ignition switch in the “ON” position or “NATS MALFUNCTION” is displayed on “SELF-DIAG RESULTS” screen, perform self-diagnostic results mode with CONSULT-II using NATS program card. Refer to “NVIS (Nissan Vehicle Immobilizer System — NATS)” in EL section. Confirm no self-diagnostic results of NVIS (NATS) is displayed before touching “ERASE” in “SELFDIAG RESULTS” mode with CONSULT-II. When replacing ECM, initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs must be carried out with CONSULT-II using NATS program card. Therefore, be sure to receive all keys from vehicle owner. Regarding the procedures of NVIS (NATS) initialization and NVIS (NATS) ignition key ID registration, refer to CONSULT-II operation manual, IVIS/NVIS. Malfunction Indicator (MI) DESCRIPTION NFEC0032 SAT652J The MI is located on the instrument panel. 1. The MI will light up when the ignition switch is turned ON without the engine running. This is a bulb check. + If the MI does not light up, refer to EL-145, WARNING LAMPS or see EC-558. 2. When the engine is started, the MI should go off. If the MI remains on, the ECM’s CPU is malfunctioning. EC-60 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Malfunction Indicator (MI) (Cont’d) On Board Diagnostic System Function =NFEC0032S01 The on board diagnostic system has the following four functions. Diagnostic Test Mode KEY and ENG. Status Function Explanation of Function Mode I Ignition switch in ON position BULB CHECK This function checks the MI bulb for damage (blown, open circuit, etc.). If the MI does not come on, check MI circuit. (See EC-558.) Engine running MALFUNCTION WARNING This is a usual driving condition. When the ECM’s CPU is malfunctioning, the MI will light up to inform the driver that a malfunction has been detected. Ignition switch in ON position SELF-DIAGNOSTIC RESULTS This function allows DTCs and 1st trip DTCs to be read. Engine stopped Mode II Engine stopped Engine running HEATED OXYGEN SENSOR 1 This function allows the fuel mixture condition (lean or MONITOR (FRONT) rich), monitored by heated oxygen sensor 1 (front), to be read. MI Flashing without DTC NFEC0032S0102 If the ECM is in Diagnostic Test Mode II, MI may flash when engine is running. In this case, check ECM diagnostic test mode following “How to Switch Diagnostic Test Modes”, EC-62. How to switch the diagnostic test (function) modes, and details of the above functions are described later. (Refer to EC-63.) The following emission-related diagnostic information is cleared when the ECM memory is erased. 1) Diagnostic trouble codes 2) 1st trip diagnostic trouble codes 3) Freeze frame data 4) 1st trip freeze frame data 5) System readiness test (SRT) code 6) Test values 7) Distance traveled while MI is activated 8) Others EC-61 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Malfunction Indicator (MI) (Cont’d) How to Switch Diagnostic Test Modes NFEC0032S07 SEF994XB *1 *2 EC-558 EC-61 *3 EC-558 *4 EC-62 EC-104 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Malfunction Indicator (MI) (Cont’d) Diagnostic Test Mode I — Bulb Check NFEC0032S03 In this mode, the MI on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to EL-145, “WARNING LAMPS” or see EC-558. Diagnostic Test Mode I — Malfunction Warning MI NFEC0032S04 Condition ON When the ECM’s CPU is malfunctioning. OFF No malfunction. Diagnostic Test Mode II — Self-diagnostic Results NFEC0032S08 In this mode, the DTC and 1st trip DTC are indicated by the number of blinks of the MI. A DTC will be used as an example for how to read a code. SEF952W A particular DTC can be identified by the number of four-digit numeral flashes. The “zero” is indicated by the number of ten flashes. The length of time the 1000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-second)-OFF (0.6-second) cycle. The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle. A change from one digit numeral to another occurs at an interval of 1.0 second OFF. In other words, the latter numeral appears on the display 1.3 seconds after the former numeral has disappeared. A change from one DTC to another occurs at an interval of 1.8 second off. In this way, all the detected malfunctions are classified by their DTC numbers. The DTC “0000” refers to no malfunction. (See TROUBLE DIAGNOSIS — INDEX, EC-7.) How to Erase Diagnostic Test Mode II (Self-diagnostic results) NFEC0032S0801 The DTC can be erased from the backup memory in the ECM when the diagnostic test mode is changed from Diagnostic Test Mode II to Diagnostic Test Mode I. (Refer to “How to Switch Diagnostic Test Modes”, EC-62.) + If the battery is disconnected, the DTC will be lost from the backup memory after approx. 24 hours. + Be careful not to erase the stored memory before starting trouble diagnoses. EC-63 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Malfunction Indicator (MI) (Cont’d) Diagnostic Test Mode II — Heated Oxygen Sensor 1 Monitor (front) =NFEC0032S09 In this mode, the MI displays the condition of the fuel mixture (lean or rich) which is monitored by the heated oxygen sensor 1 (front). MI Fuel mixture condition in the exhaust gas ON Lean OFF Rich *Remains ON or OFF Any condition Air fuel ratio feedback control condition Closed loop system Open loop system *: Maintains conditions just before switching to open loop. To check the heated oxygen sensor 1 (front) function, start engine in the Diagnostic Test Mode II and warm it up until engine coolant temperature indicator points to the middle of the gauge. Next run engine at about 2,000 rpm for about 2 minutes under no-load conditions. Then make sure that the MI comes ON more than 5 times within 10 seconds with engine running at 2,000 rpm under no-load. ECM will start heated oxygen sensor 1 (front) (B1) monitoring. How to Switch Monitored Sensor from Bank 1 to Bank 2 or Vice Versa NFEC0032S0901 + The following procedure should be performed while the engine is running. 1. Connect CHK and IGN terminals of data link connector with a suitable harness. 2. Wait at least 2 seconds. 3. Disconnect the suitable harness between CHK and IGN terminals of data link connector. SEF134MD OBD System Operation Chart (Models with Euro-OBD System) RELATIONSHIP BETWEEN MI, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS + + + + NFEC0650 NFEC0650S01 When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are stored in the ECM memory. When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are stored in the ECM memory, and the MI will come on. For details, refer to “Two Trip Detection Logic” on EC-44. The MI will go off after the vehicle is driven 3 times with no malfunction. The drive is counted only when the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs while counting, the counter will reset. The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A) without the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel Injection System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times (driving pattern C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC RESULTS” EC-64 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION OBD System Operation Chart (Models with Euro-OBD System) (Cont’d) + mode of CONSULT-II will count the number of times the vehicle is driven. The 1st trip DTC is not displayed when the self-diagnosis results in “OK” for the 2nd trip. SUMMARY CHART Items MI (goes off) DTC, Freeze Frame Data (no display) 1st Trip DTC (clear) 1st Trip Freeze Frame Data (clear) NFEC0650S02 Fuel Injection System Misfire Other 3 (pattern B) 3 (pattern B) 3 (pattern B) 80 (pattern C) 80 (pattern C) 40 (pattern A) 1 (pattern C), *1 1 (pattern C), *1 1 (pattern B) *1, *2 *1, *2 1 (pattern B) For details about patterns “B” and “C” under “Fuel Injection System” and “Misfire”, see EC-67. For details about patterns “A” and “B” under “Other”, see EC-69. *1: Clear timing is at the moment OK is detected. *2: Clear timing is when the same malfunction is detected in the 2nd trip. EC-65 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION OBD System Operation Chart (Models with Euro-OBD System) (Cont’d) RELATIONSHIP BETWEEN MI, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR “MISFIRE” , “FUEL INJECTION SYSTEM” NFEC0650S03 SEF392SA *1: When the same malfunction is detected in two consecutive trips, MI will light up. *2: MI will go off after vehicle is driven 3 times (pattern B) without any malfunctions. *3: When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data will be stored in ECM. *4: The DTC and the freeze frame data will not be displayed any longer after vehicle is driven 80 times (pattern C) without the same malfunction. (The DTC and the freeze frame data still remain in ECM.) *5: When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data will be stored in ECM. *6: The 1st trip DTC and the 1st trip EC-66 freeze frame data will be cleared at the moment OK is detected. *7: When the same malfunction is detected in the 2nd trip, the 1st trip freeze frame data will be cleared. *8: 1st trip DTC will be cleared when vehicle is driven once (pattern C) without the same malfunction after DTC is stored in ECM. ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION OBD System Operation Chart (Models with Euro-OBD System) (Cont’d) EXPLANATION FOR DRIVING PATTERNS FOR “MISFIRE ”, “FUEL INJECTION SYSTEM” Driving Pattern B NFEC0650S04 NFEC0650S0401 Driving pattern B means the vehicle operation as follows: All components and systems should be monitored at least once by the OBD system. + The B counter will be cleared when the malfunction is detected once regardless of the driving pattern. + The B counter will be counted up when driving pattern B is satisfied without any malfunction. + The MI will go off when the B counter reaches 3. (*2 in EC-66) Driving Pattern C NFEC0650S0402 Driving pattern C means the vehicle operation as follows: 1) The following conditions should be satisfied at the same time: Engine speed: (Engine speed in the freeze frame data) ±375 rpm Calculated load value: (Calculated load value in the freeze frame data) × (1±0.1) [%] Engine coolant temperature (T) condition: + When the freeze frame data shows lower than 70°C (158°F), “T” should be lower than 70°C (158°F). + When the freeze frame data shows higher than or equal to 70°C (158°F), “T” should be higher than or equal to 70°C (158°F). Example: If the stored freeze frame data is as follows: Engine speed: 850 rpm, Calculated load value: 30%, Engine coolant temperature: 80°C (176°F) To be satisfied with driving pattern C, the vehicle should run under the following conditions: Engine speed: 475 - 1,225 rpm, Calculated load value: 27 - 33%, Engine coolant temperature: more than 70°C (158°F) + The C counter will be cleared when the malfunction is detected regardless of driving pattern C. + The C counter will be counted up when driving pattern C is satisfied without the same malfunction. + The DTC will not be displayed after C counter reaches 80. + The 1st trip DTC will be cleared when C counter is counted once without the same malfunction after DTC is stored in ECM. EC-67 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION OBD System Operation Chart (Models with Euro-OBD System) (Cont’d) RELATIONSHIP BETWEEN MI, DTC, 1ST TRIP DTC AND DRIVING PATTERNS EXCEPT FOR “MISFIRE ”, “FUEL INJECTION SYSTEM” NFEC0650S05 SEF393SA *1: When the same malfunction is detected in two consecutive trips, MI will light up. *2: MI will go off after vehicle is driven 3 times (pattern B) without any malfunctions. *3: When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data will be stored in ECM. *4: The DTC and the freeze frame data will not be displayed any longer after vehicle is driven 40 times (pattern A) without the same malfunction. (The DTC and the freeze frame data still remain in ECM.) *5: When a malfunction is detected for the first time, the 1st trip DTC EC-68 and the 1st trip freeze frame data will be stored in ECM. *6: 1st trip DTC will be cleared after vehicle is driven once (pattern B) without the same malfunction. *7: When the same malfunction is detected in the 2nd trip, the 1st trip freeze frame data will be cleared. ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION OBD System Operation Chart (Models with Euro-OBD System) (Cont’d) EXPLANATION FOR DRIVING PATTERNS EXCEPT FOR “MISFIRE ”, “FUEL INJECTION SYSTEM” NFEC0650S06 Driving Pattern A NFEC0650S0601 AEC574 + + + The A counter will be cleared when the malfunction is detected regardless of (1) - (4). The A counter will be counted up when (1) - (4) are satisfied without the same malfunction. The DTC will not be displayed after the A counter reaches 40. Driving Pattern B NFEC0650S0602 Driving pattern B means the vehicle operation as follows: All components and systems should be monitored at least once by the OBD system. + The B counter will be cleared when the malfunction is detected once regardless of the driving pattern. + The B counter will be counted up when driving pattern B is satisfied without any malfunctions. + The MI will go off when the B counter reaches 3 (*2 in EC-68). EC-69 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION CONSULT-II CONSULT-II CONSULT-II INSPECTION PROCEDURE =NFEC0034 NFEC0034S01 1. 2. Turn ignition switch OFF. Connect CONSULT-II to data link connector, which is located under drivers side dash panel. 3. 4. Turn ignition switch ON. Touch “START”. 5. Touch “ENGINE”. SEF289XA SEF036Y PBR455D SEF995X 6. Perform each diagnostic test mode according to each service procedure. For further information, see the CONSULT-II Operation Manual. SEF824Y EC-70 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION CONSULT-II (Cont’d) ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION NFEC0034S02 Models with Euro-OBD System NFEC0034S0201 DIAGNOSTIC TEST MODE SELF-DIAGNOSTIC RESULTS WORK SUPPORT DATA MONITOR DATA MONITOR (SPEC) X X ACTIVE TEST SRT STATUS DTC WORK SUPPORT DTC*1 FREEZE FRAME DATA*2 Crankshaft position sensor (POS) X X Crankshaft position sensor (REF) X X X Mass air flow sensor X X X Engine coolant temperature sensor X X X Heated oxygen sensor 1 (front) X X X X X Heated oxygen sensor 2 (rear) X X X X X Vehicle speed sensor X X X Throttle position sensor X X X Fuel tank temperature sensor X X X X X X X X X X X Closed throttle position switch (throttle position sensor signal) X X Air conditioner switch X X X X Power steering oil pressure switch X X Battery voltage X X Ambient air temperature switch X X Load signal X X X X Absolute pressure sensor INPUT ENGINE CONTROL COMPONENT PARTS Item DTC & SRT CONFIRMATION Intake air temperature sensor X Knock sensor X Ignition switch (start signal) Closed throttle position switch Park/neutral position (PNP) switch X X EC-71 X ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION CONSULT-II (Cont’d) DIAGNOSTIC TEST MODE SELF-DIAGNOSTIC RESULTS DATA MONITOR ACTIVE TEST Injectors X X X Power transistor (Ignition timing) X X X Item WORK SUPPORT DTC*1 FREEZE FRAME DATA*2 IACV-AAC valve X X X X EVAP canister purge volume control solenoid valve X X X X X X X X X X Air conditioner relay Fuel pump relay OUTPUT ENGINE CONTROL COMPONENT PARTS DTC & SRT CONFIRMATION DATA MONITOR (SPEC) X SRT STATUS X Cooling fan X X X Heated oxygen sensor 1 heater (front) X X X X Heated oxygen sensor 2 heater (rear) X X X X Swirl control valve control solenoid valve X X X X X X X X X Electronic controlled engine mount Calculated load value X DTC WORK SUPPORT X: Applicable *1: This item includes 1st trip DTCs. *2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-46. EC-72 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION CONSULT-II (Cont’d) Models without Euro-OBD System NFEC0034S0202 DIAGNOSTIC TEST MODE WORK SUPPORT DATA MONITOR DATA MONITOR (SPEC) DTC*1 FREEZE FRAME DATA*2 Crankshaft position sensor (POS) X X X X Crankshaft position sensor (REF) X X X X Mass air flow sensor X X X Engine coolant temperature sensor X X X Heated oxygen sensor 1 (front) X X X X X X X X X X X Fuel tank temperature sensor X X Absolute pressure sensor X X X X Ignition switch (start signal) X X Closed throttle position switch (throttle position sensor signal) X X Air conditioner switch X X Park/neutral position (PNP) switch X X Power steering oil pressure switch X X Battery voltage X X Ambient air temperature switch X X Load signal X X X Heated oxygen sensor 2 (rear) Vehicle speed sensor Throttle position sensor INPUT ENGINE CONTROL COMPONENT PARTS Item SELF-DIAGNOSTIC RESULTS X Intake air temperature sensor X Knock sensor X EC-73 ACTIVE TEST X ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION CONSULT-II (Cont’d) DIAGNOSTIC TEST MODE SELF-DIAGNOSTIC RESULTS DATA MONITOR DATA MONITOR (SPEC) ACTIVE TEST X X X X X X IACV-AAC valve X X X EVAP canister purge volume control solenoid valve X X X Air conditioner relay X X X X X X X X Heated oxygen sensor 1 heater (front) X X Heated oxygen sensor 2 heater (rear) X X Swirl control valve control solenoid valve X X X VIAS control solenoid valve X X X Electronic controlled engine mount X X X X X Item WORK SUPPORT DTC*1 FREEZE FRAME DATA*2 Injectors X (Ignition signal) OUTPUT ENGINE CONTROL COMPONENT PARTS Power transistor (Ignition timing) Fuel pump relay X Cooling fan X Calculated load value X X: Applicable *1: This item includes 1st trip DTCs. *2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-59. FUNCTION Diagnostic test mode NFEC0034S03 Function Work support This mode enables a technician to adjust some devices faster and more accurately by following the indications on the CONSULT-II unit. Self-diagnostic results Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data can be read and erased quickly.*1 Data monitor Input/Output data in the ECM can be read. Data monitor (spec) Input/Output specifications of the basic fuel schedule, AFM, A/F feedback control value and the other data monitor items can be read. Active test Diagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also shifts some parameters in a specified range. DTC confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed. ECM part number ECM part numbers can be read. *1 The following emission-related diagnostic information is cleared when the ECM memory is erased. 1) Diagnostic trouble codes 2) 1st trip diagnostic trouble codes 3) Freeze frame data 4) 1st trip freeze frame data 5) System readiness test (SRT) codes 6) Test values 7) Distance traveled while MI is activated. EC-74 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION CONSULT-II (Cont’d) 8) Others WORK SUPPORT MODE WORK ITEM NFEC0034S04 CONDITION TP SW/TP SEN IDLE POSI ADJ USAGE + FOLLOW THE BASIC INSPECTION INSTRUCTION IN When adjusting the idle throttle THE SERVICE MANUAL. position FUEL PRESSURE RELEASE + FUEL PUMP WILL STOP BY TOUCHING “START” DURING IDLING. CRANK A FEW TIMES AFTER ENGINE STALLS. When releasing fuel pressure from fuel line IDLE AIR VOL LEARN + THE IDLE AIR VOLUME THAT KEEPS THE ENGINE WITHIN THE SPECIFIED RANGE IS MEMORIZED IN ECM. When learning the idle air volume SELF-LEARNING CONT + THE COEFFICIENT OF SELF-LEARNING CONTROL MIXTURE RATIO RETURNS TO THE ORIGINAL COEFFICIENT. When clear the coefficient of selflearnign control value TARGET IDLE RPM ADJ* + IDLE CONDITION When setting target idle speed TARGET IGNITION TIMING ADJ* + IDLE CONDITION When adjusting target ignition timing After adjustment, confirm target ignition timing with a timing light. *: This function is not necessary in the usual service procedure. SELF-DIAGNOSTIC MODE DTC and 1st Trip DTC NFEC0034S05 NFEC0034S0501 Regarding items of “DTC and 1st trip DTC”, refer to “TROUBLE DIAGNOSIS — INDEX” (See EC-7.) Freeze Frame Data and 1st Trip Freeze Frame Data NFEC0034S0502 Freeze frame data item*1 DIAG TROUBLE CODE [PXXXX] FUEL SYS-B1*2 FUEL SYS-B2*2 Description + The engine control component part/control system has a trouble code, it is displayed as “PXXXX”. (Refer to “TROUBLE DIAGNOSIS — INDEX”, EC-7.) + “Fuel injection system status” at the moment a malfunction is detected is displayed. + One mode in the following is displayed. “MODE 2”: Open loop due to detected system malfunction “MODE 3”: Open loop due to driving conditions (power enrichment, deceleration enrichment) “MODE 4”: Closed loop - using oxygen sensor(s) as feedback for fuel control “MODE 5”: Open loop - has not yet satisfied condition to go to closed loop CAL/LD VALUE [%] + The calculated load value at the moment a malfunction is detected is displayed. COOLANT TEMP [°C] or [°F] + The engine coolant temperature at the moment a malfunction is detected is displayed. S-FUEL TRIM-B1 [%] + “Short-term fuel trim” at the moment a malfunction is detected is displayed. + The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel schedule. S-FUEL TRIM-B2 [%] L-FUEL TRIM-B2 [%] + “Long-term fuel trim” at the moment a malfunction is detected is displayed. + The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule than short-term fuel trim. ENGINE SPEED [rpm] + The engine speed at the moment a malfunction is detected is displayed. L-FUEL TRIM-B1 [%] VHCL SPEED [km/h] or + The vehicle speed at the moment a malfunction is detected is displayed. [mph] ABSOL TH·P/S [%] or [degree] + The throttle valve opening at the moment a malfunction is detected is displayed. EC-75 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION CONSULT-II (Cont’d) Freeze frame data item*1 Description B/FUEL SCHDL [msec] + The base fuel schedule at the moment a malfunction is detected is displayed. INT/A TEMP SE [°C] or + The intake air temperature at the moment a malfunction is detected is displayed. [°F] *1: The items are the same as those of 1st trip freeze frame data. *2: Regarding A33 model, “-B1” indicates bank 1 and “-B2” indicates bank 2. EC-76 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION CONSULT-II (Cont’d) DATA MONITOR MODE Monitored item [Unit] ENG SPEED [rpm] ECM input signals Main signals j j Description CKPS·RPM (POS) [rpm] j POS COUNT j + Indicates the number of signal plate (Flywheel/Drive Plate) cogs (tooth) during one revolution of the engine. MAS A/F SE-B1 [V] j + The signal voltage of the mass air flow + When the engine is stopped, a certain sensor is displayed. value is indicated. + The engine coolant temperature (determined by the signal voltage of the engine coolant temperature sensor) is displayed. j j HO2S1 (B1) [V] j j HO2S1 (B2) [V] j j HO2S2 (B1) [V] j j HO2S2 (B2) [V] j j HO2S1 MNTR (B2) [RICH/LEAN] j HO2S2 MNTR (B1) [RICH/LEAN] + Accuracy becomes poor if engine speed drops below the idle rpm. + If the signal is interrupted while the engine is running, an abnormal value may be indicated. j COOLAN TEMP/S [°C] or [°F] j Remarks + Indicates the engine speed computed from the REF signal (120° signal) of the crankshaft position sensor (REF). + Indicates the engine speed computed from the POS signal (1° signal) of the crankshaft position sensor (POS). HO2S1 MNTR (B1) [RICH/LEAN] =NFEC0034S06 j + When the engine coolant temperature sensor is open or short-circuited, ECM enters fail-safe mode. The engine coolant temperature determined by the ECM is displayed. + The signal voltage of the heated oxygen sensor 1 (front) is displayed. + The signal voltage of the heated oxygen sensor 2 (rear) is displayed. + Display of heated oxygen sensor 1 (front) signal during air-fuel ratio feedback control: RICH ... means the mixture became “rich”, and control is being affected toward a leaner mixture. LEAN ... means the mixture became “lean”, and control is being affected toward a rich mixture. + After turning ON the ignition switch, “RICH” is displayed until air-fuel mixture ratio feedback control begins. + When the air-fuel ratio feedback is clamped, the value just before the clamping is displayed continuously. + Display of heated oxygen sensor 2 (rear) signal: RICH ... means the amount of oxygen after three way catalyst is relatively small. LEAN ... means the amount of oxygen after three way catalyst is relatively large. + When the engine is stopped, a certain value is indicated. HO2S2 MNTR (B2) [RICH/LEAN] j VHCL SPEED SE [km/h] or [mph] j j + The vehicle speed computed from the vehicle speed sensor signal is displayed. BATTERY VOLT [V] j j + The power supply voltage of ECM is displayed. THRTL POS SEN [V] j j + The throttle position sensor signal voltage is displayed. FUEL T/TMP SE [°C] or [°F] j + The fuel temperature judged from the fuel tank temperature sensor signal voltage is displayed. EC-77 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION CONSULT-II (Cont’d) ECM input signals Main signals Description INT/A TEMP SE [°C] or [°F] j j + The intake air temperature determined by the signal voltage of the intake air temperature sensor is indicated. START SIGNAL [ON/OFF] j j + Indicates [ON/OFF] condition from the starter signal. CLSD THL/P SW [ON/OFF] j CLSD THL POS [ON/OFF] j j + Indicates idle position [ON/OFF] computed by ECM according to the throttle position sensor signal. AIR COND SIG [ON/OFF] j j + Indicates [ON/OFF] condition of the air conditioner switch as determined by the air conditioner signal. P/N POSI SW [ON/OFF] j j + Indicates [ON/OFF] condition from the park/neutral position (PNP) switch signal. PW/ST SIGNAL [ON/OFF] j j + [ON/OFF] condition of the power steering oil pressure switch determined by the power steering oil pressure signal is indicated. AMB TEMP SW [ON/OFF] j + Indicates [ON/OFF] condition from the ambient air temperature switch signal. IGNITION SW [ON/OFF] j + Indicates [ON/OFF] condition from ignition switch. Monitored item [Unit] INJ PULSE-B1 [msec] Remarks + After starting the engine, [OFF] is displayed regardless of the starter signal. + Indicates mechanical contact [ON/OFF] condition of the closed throttle position switch. j INJ PULSE-B2 [msec] + Indicates the actual fuel injection pulse + When the engine is stopped, a certain width compensated by ECM according computed value is indicated. to the input signals. B/FUEL SCHDL [msec] j + “Base fuel schedule” indicates the fuel injection pulse width programmed into ECM, prior to any learned on board correction. IGN TIMING [BTDC] j + Indicates the ignition timing computed + When the engine is stopped, a certain by ECM according to the input signals. value is indicated. IACV-AAC/V [step] j + Indicates the IACV-AAC valve control value computed by ECM according to the input signals. + Indicates the EVAP canister purge volume control solenoid valve control value computed by the ECM according to the input signals. + The opening becomes larger as the value increases. PURG VOL C/V [%] A/F ALPHA-B1 [%] j A/F ALPHA-B2 [%] j AIR COND RLY [ON/OFF] j + The mean value of the air-fuel ratio feedback correction factor per cycle is indicated. + The air conditioner relay control condition (determined by ECM according to the input signal) is indicated. EC-78 + When the engine is stopped, a certain value is indicated. + This data also includes the data for the air-fuel ratio learning control. ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION CONSULT-II (Cont’d) Monitored item [Unit] ECM input signals Main signals Description FUEL PUMP RLY [ON/OFF] + Indicates the fuel pump relay control condition determined by ECM according to the input signals. COOLING FAN [ON/OFF] + Indicates the control condition of the cooling fan (determined by ECM according to the input signal). HIGH ... High speed operation LOW ... Low speed operation OFF ... Stop HO2S1 HTR (B1) [ON/OFF] + Indicates [ON/OFF] condition of heated oxygen sensor 1 heater (front) determined by ECM according to the input signals. HO2S1 HTR (B2) [ON/OFF] HO2S2 HTR (B1) [ON/OFF] + Indicates [ON/OFF] condition of heated oxygen sensor 2 heater (rear) determined by ECM according to the input signals. HO2S2 HTR (B2) [ON/OFF] CAL/LD VALUE [%] + “Calculated load value” indicates the value of the current airflow divided by peak airflow. ABSOL TH·P/S [%] + “Absolute throttle position sensor” indicates the throttle opening computed by ECM according to the signal voltage of the throttle position sensor. MASS AIRFLOW [g·m/s] + Indicates the mass airflow computed by ECM according to the signal voltage of the mass airflow sensor. ABSOL PRES/SE [V] + The signal voltage of the absolute pressure sensor is displayed. j SWRL CONT S/V [ON/OFF] + The control condition of the swirl control valve control solenoid valve (determined by ECM according to the input signals) is indicated. + ON ... Swirl control valve is closed. OFF ... Swirl control valve is opened. LOAD SIGNAL [ON/OFF] + Indicates [ON/OFF] condition from the electrical load signal and/or lighting switch. ON ... rear defogger is operating and/or lighting switch is on. OFF ... rear defogger is not operating and lighting switch is not on. j j TRVL AFTER MIL [km] or [Mile] + Distance traveled while MI is activated FPCM DR VOLT [V] + This item is not available. A certain value is indicated. EC-79 Remarks ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION CONSULT-II (Cont’d) Monitored item [Unit] ECM input signals Main signals Description VIAS S/V [ON/OFF] + The control condition of the VIAS control solenoid valve (determined by ECM according to the input signal) is indicated. + OFF ... VIAS control solenoid valve is not operating. ON ... VIAS control solenoid valve is operating. ENGINE MOUNT [IDLE/TRVL] + The control condition of the electronic controlled engine mount (computed by ECM according to the input signals) is indicated. + IDLE ... Idle condition + TRVL ... Driving condition IDL A/V LEAN + Display the condition of idle air volume learning YET ... Idle air volume learning has not been performed yet. CMPLT ... Idle air volume learning has already been performed successfully. INCMP ... Idle air volume learning has not been performed successfully. Voltage [V] + Voltage measured by the voltage probe. + Pulse width, frequency or duty cycle measured by the pulse probe. Frequency [msec] or [Hz] or [%] Remarks + Only “#” is displayed if item is unable to be measured. + Figures with “#”s are temporary ones. They are the same figures as an actual piece of data which was just previously measured. NOTE: + Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically. + Regarding A33 model, “-B1” indicates bank 1 and “-B2” indicates bank 2. DATA MONITOR (SPEC) MODE NFEC0034S11 ECM input signals Main signals j j + The signal voltage of the mass air flow sen- + When the engine is running, specisor specification is displayed. fication range is indicated. B/FUEL SCHDL [msec] j + “Base fuel schedule” indicates the fuel injection pulse width programmed into ECM, prior to any learned on board correction. + When the engine is running, specification range is indicated. A/F ALPHA-B1 [%] j A/F ALPHA-B2 [%] + Indicates the mean value of the air-fuel ratio feedback correction factor per cycle. j + When the engine is running, specification range is indicated. + This data also includes the data for the air-fuel ratio learning control. Monitored item [Unit] MAS A/F SE-B1 [V] Description Remarks NOTE: + Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically. + Regarding A33 model, “B1” indicates bank 1 and “B2” indicates bank 2. EC-80 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION CONSULT-II (Cont’d) ACTIVE TEST MODE TEST ITEM CONDITION NFEC0034S07 JUDGEMENT CHECK ITEM (REMEDY) + Engine: Return to the original + Harness and connector trouble condition If trouble symptom disappears, see FUEL INJECTION + Fuel injectors + Change the amount of fuel injec- CHECK ITEM. + Heated oxygen sensor 1 (front) tion using CONSULT-II. IACV-AAC/V OPENING + Engine: After warming up, idle the engine. + Change the IACV-AAC valve opening percent using CONSULT-II. Engine speed changes according to the opening percent. ENG COOLANT TEMP + Engine: Return to the original trouble condition + Change the engine coolant temperature using CONSULT-II. + Harness and connector If trouble symptom disappears, see + Engine coolant temperature senCHECK ITEM. sor + Fuel injectors + Engine: Return to the original trouble condition IGNITION TIMING + Timing light: Set + Retard the ignition timing using CONSULT-II. + Harness and connector + IACV-AAC valve If trouble symptom disappears, see + Adjust initial ignition timing CHECK ITEM. POWER BALANCE + Engine: After warming up, idle the engine. + A/C switch “OFF” + Shift lever “N” + Cut off each injector signal one at a time using CONSULT-II. Engine runs rough or dies. + + + + + + COOLING FAN + Ignition switch: ON + Turn the cooling fan “ON” and “OFF” using CONSULT-II. Cooling fan moves and stops. + Harness and connector + Cooling fan motor + Cooling fan relay FUEL PUMP RELAY + Ignition switch: ON (Engine stopped) + Turn the fuel pump relay “ON” and “OFF” using CONSULT-II and listen to operating sound. Fuel pump relay makes the operat- + Harness and connector ing sound. + Fuel pump relay PURG VOL CONT/V + Engine: After warming up, run engine at 1,500 rpm. + Change the EVAP canister purge volume control solenoid valve opening percent using CONSULT-II. Engine speed changes according to the opening percent. SWIRL CONT SOL VALVE + Ignition switch: ON + Turn solenoid valve “ON” and “OFF” with CONSULT-II and listen for operating sound. Solenoid valve makes an operating + Harness and connector sound. + Solenoid valve VIAS SOL VALVE + Ignition switch: ON + Turn solenoid valve “ON” and “OFF” with CONSULT-II and listen for operating sound. Solenoid valve makes an operating + Harness and connector sound. + Solenoid valve + Engine: After warming up, run engine at idle speed. Body vibration changes according + Gear position: “D”’ range ENGINE MOUNTto the electronic controlled engine (Vehicle stopped) ING + Turn electronic controlled engine mount condition. mount “IDLE” and “RAVEL” with the CONSULT-II. EC-81 Harness and connector Compression Injectors Power transistor Spark plugs Ignition coils + Harness and connector + Solenoid valve + Harness and connector + Electronic controlled engine mount ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION CONSULT-II (Cont’d) DTC & SRT CONFIRMATION MODE SRT STATUS Mode NFEC0034S12 NFEC0034S1201 For details, refer to “SYSTEM READINESS TEST (SRT) CODE”, EC-47. SRT Work Support Mode NFEC0034S1202 This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status. DTC Work Support Mode Test mode Test item Condition NFEC0034S1203 Reference page HO2S1 (B1) P0130 EC-158 HO2S1 (B1) P0131 EC-168 HO2S1 (B1) P0132 EC-176 HO2S1 (B1) P0133 EC-184 HO2S1 (B2) P0150 EC-158 HO2S1 (B2) P0151 EC-168 HO2S1 Refer to corresponding trouble diagnosis for DTC. HO2S1 (B2) P0152 HO2S1 (B2) P0153 EC-176 EC-184 HO2S2 (B1) P0137 EC-212 HO2S2 (B1) P0138 EC-223 HO2S2 (B1) P0139 EC-234 HO2S2 (B2) P0157 EC-212 HO2S2 (B2) P0158 EC-223 HO2S2 (B2) P0159 EC-234 HO2S2 REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA) NFEC0034S10 SEF705Y CONSULT-II has two kinds of triggers and they can be selected by touching “SETTING” in “DATA MONITOR” mode. 1) “AUTO TRIG” (Automatic trigger): + The malfunction will be identified on the CONSULT-II screen in real time. In other words, DTC/1st trip DTC and malfunction item will be displayed if the malfunction is detected by ECM. At the moment a malfunction is detected by ECM, “MONITOR” in “DATA MONITOR” screen is changed to “Recording Data ... xx%” as shown at left, and the data after the malfunction detection is recorded. Then when the percentage reached 100%, “REAL-TIME DIAG” screen is displayed. If “STOP” is touched on the screen during “ Recording Data ... xx%”, “REAL-TIME DIAG” screen is also displayed. The recording time after the malfunction detection and the recording speed can be changed by “TRIGGER POINT” and “Recording Speed”. Refer to CONSULT-II OPERATION MANUAL. 2) “MANU TRIG” (Manual trigger): + DTC/1st trip DTC and malfunction item will not be displayed SEF707X EC-82 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION CONSULT-II (Cont’d) automatically on CONSULT-II screen even though a malfunction is detected by ECM. DATA MONITOR can be performed continuously even though a malfunction is detected. Use these triggers as follows: 1) “AUTO TRIG” + While trying to detect the DTC/1st trip DTC by performing the “DTC Confirmation Procedure”, be sure to select to “DATA MONITOR (AUTO TRIG)” mode. You can confirm the malfunction at the moment it is detected. + While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO TRIG)” mode, especially in case the incident is intermittent. When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, components and harness in the “DTC Confirmation Procedure”, the moment a malfunction is found the DTC/1st trip DTC will be displayed. (Refer to GI-22, “Incident Simulation Tests”. 2) “MANU TRIG” + If the malfunction is displayed as soon as “DATA MONITOR” is selected, reset CONSULT-II to “MANU TRIG”. By selecting “MANU TRIG” you can monitor and store the data. The data can be utilized for further diagnosis, such as a comparison with the value for the normal operating condition. SEF720X EC-83 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Generic Scan Tool (GST) Generic Scan Tool (GST) DESCRIPTION =NFEC0866 NFEC0866S01 Generic Scan Tool (OBDII scan tool) complying with ISO15031-4 has 8 different functions explained on the next page. ISO9141 is used as the protocol. The name “GST” or “Generic Scan Tool” is used in this service manual. SEF139P GST INSPECTION PROCEDURE 1. 2. NFEC0866S02 Turn ignition switch OFF. Connect “GST” to data link connector, which is located under the driver side dash panel. SEF289XA SEF036Y 3. 4. Turn ignition switch ON. Enter the program according to instruction on the screen or in the operation manual. (*: Regarding GST screens in this section, sample screens are shown.) SEF398S 5. Perform each diagnostic mode according to each service procedure. For further information, see the GST Operation Manual of the tool maker. SEF416S EC-84 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Generic Scan Tool (GST) (Cont’d) FUNCTION Diagnostic test mode NFEC0866S03 Function MODE 1 READINESS TESTS This mode gains access to current emission-related data values, including analog inputs and outputs, digital inputs and outputs, distance traveled while MI is activated and system status information. MODE 2 (FREEZE DATA) This mode gains access to emission-related data value which were stored by ECM during the freeze frame. (For details, refer to “Freeze Frame Data”, EC-46.) MODE 3 DTCs This mode gains access to emission-related power train trouble codes which were stored by ECM. MODE 4 CLEAR DIAG INFO This mode can clear all emission-related diagnostic information. This includes: + Clear number of diagnostic trouble codes (MODE 1) + Clear diagnostic trouble codes (MODE 3) + Clear trouble code for freeze frame data (MODE 1) + Clear freeze frame data (MODE 2) + Reset status of system monitoring test (MODE 1) + Clear on board monitoring test results (MODE 6 and 7) MODE 6 (ON BOARD TESTS) This mode accesses the results of on board diagnostic monitoring tests of specific components/systems that are not continuously monitored. MODE 7 (ON BOARD TESTS) This mode enables the off board test drive to obtain test results for emission-related powertrain components/systems that are continuously monitored during normal driving conditions. MODE 8 MODE 9 — (CALIBRATION ID) This mode is not applicable on this vehicle. This mode enables the off-board (External test equipment) to request specific vehicle information such as Vehicle Identification Number (VIN) and Calibration IDs. EC-85 TROUBLE DIAGNOSIS — INTRODUCTION Introduction MEF036D SEF233G NFEC0036 The engine has an ECM to control major systems such as fuel control, ignition control, idle air control system, etc. The ECM accepts input signals from sensors and instantly drives actuators. It is essential that both input and output signals are proper and stable. At the same time, it is important that there are no problems such as vacuum leaks, fouled spark plugs, or other problems with the engine. It is much more difficult to diagnose a problem that occurs intermittently rather than continuously. Most intermittent problems are caused by poor electric connections or improper wiring. In this case, careful checking of suspected circuits may help prevent the replacement of good parts. A visual check only may not find the cause of the problems. A road test with CONSULT-II or a circuit tester connected should be performed. Follow the “Work Flow” on EC-88. Before undertaking actual checks, take a few minutes to talk with a customer who approaches with a driveability complaint. The customer can supply good information about such problems, especially intermittent ones. Find out what symptoms are present and under what conditions they occur. A “Diagnostic Worksheet” like the example on next page should be used. Start your diagnosis by looking for “conventional” problems first. This will help troubleshoot driveability problems on an electronically controlled engine vehicle. SEF234G DIAGNOSTIC WORKSHEET NFEC0036S01 There are many operating conditions that lead to the malfunction of engine components. A good grasp of such conditions can make trouble-shooting faster and more accurate. In general, each customer feels differently about a problem. It is important to fully understand the symptoms or conditions for a customer complaint. Utilize a diagnostic worksheet like the one on the next page in order to organize all the information for troubleshooting. SEF907L EC-86 TROUBLE DIAGNOSIS — INTRODUCTION Introduction (Cont’d) Worksheet Sample NFEC0036S0101 MTBL0513 EC-87 TROUBLE DIAGNOSIS — INTRODUCTION Work Flow Work Flow NFEC0651 SEF510ZD *1 *2 *3 EC-104 If time data of “SELF-DIAG RESULTS” is other than “0” or “[1t]”, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. *4 *5 If the on board diagnostic system cannot be performed, check main power supply and ground circuit. Refer to “TROUBLE DIAGNOSIS FOR POWER SUPPLY”, EC-127. If malfunctioning part cannot be EC-88 *6 *7 detected, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. EC-51 EC-122 TROUBLE DIAGNOSIS — INTRODUCTION Work Flow (Cont’d) DESCRIPTION FOR WORK FLOW STEP NFEC0651S01 DESCRIPTION STEP I Get detailed information about the conditions and the environment when the incident/symptom occurred using the “DIAGNOSTIC WORK SHEET”, EC-86. STEP II Before confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC and the (1st trip) freeze frame data, then erase the DTC and the data. (Refer to EC-56, EC-59.) The (1st trip) DTC and the (1st trip) freeze frame data can be used when duplicating the incident at STEP III & IV. If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the customer. (The “Symptom Matrix Chart” will be useful. See EC-105.) Also check related service bulletins for information. STEP III Try to confirm the symptom and under what conditions the incident occurs. The “DIAGNOSTIC WORK SHEET” and the freeze frame data are useful to verify the incident. Connect CONSULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results. If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. If the malfunction code is detected, skip STEP IV and perform STEP V. STEP IV Try to detect the (1st trip) DTC by driving in (or performing) the “DTC Confirmation Procedure”. Check and read the (1st trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST. During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results. If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. In case the “DTC Confirmation Procedure” is not available, perform the “Overall Function Check” instead. The (1st trip) DTC cannot be displayed by this check, however, this simplified “check” is an effective alternative. The “NG” result of the “Overall Function Check” is the same as the (1st trip) DTC detection. STEP V Take the appropriate action based on the results of STEP I through IV. If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX. If the normal code is indicated, proceed refer to “Basic Inspection”, EC-90. If CONSULT-II is available, perform “DATA MONITOR (SPEC)” mode with CONSULT-II and proceed to the “TROUBLE DIAGNOSIS — SPECIFICATION VALUE”. (Refer to EC-122.) (If malfunction is detected, proceed to “REPAIR/REPLACE”.) Then perform inspections according to the Symptom Matrix Chart. (Refer to EC-105.) STEP VI Identify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect the system for mechanical binding, loose connectors or wiring damage using (tracing) “Harness Layouts”. Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR (AUTO TRIG)” mode. Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CONSULT-II. Refer to EC-109, EC-114. The “Diagnostic Procedure” in EC section contains a description based on open circuit inspection. A short circuit inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to GI-24, “Circuit Inspection”. Repair or replace the malfunction parts. If malfunctioning part cannot be detected, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. STEP VII Once you have repaired the circuit or replaced a component, you need to run the engine in the same conditions and circumstances which resulted in the customer’s initial complaint. Perform the “DTC Confirmation Procedure” and confirm the normal code [DTC No. P0000] is detected. If the incident is still detected in the final check, perform STEP VI by using a different method from the previous one. Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in ECM and TCM (Transmission control module). (Refer to EC-56, EC-59.) EC-89 TROUBLE DIAGNOSIS — BASIC INSPECTION Basic Inspection Basic Inspection NFEC0038 Precaution: Perform Basic Inspection without electrical or mechanical loads applied; + Headlamp switch is OFF, + Air conditioner switch is OFF, + Rear window defogger switch is OFF, + Steering wheel is in the straight-ahead position, etc. On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light only small lamps. 1 INSPECTION START 1. Check service records for any recent repairs that may indicate a related problem, or a current need for scheduled maintenance. 2. Open engine hood and check the following: + Harness connectors for improper connections + Vacuum hoses for splits, kinks and improper connections + Wiring for improper connections, pinches and cuts + Air cleaner clogging + Hoses and ducts for leaks SEF983U © 2 GO TO 2. CHECK THROTTLE DRUM OPERATION Confirm that throttle drum is in contact with the stopper. SEC016C OK or NG OK (With CONSULT-II) © GO TO 5. OK (Without CONSULTII) © GO TO 9. NG © GO TO 3. EC-90 TROUBLE DIAGNOSIS — BASIC INSPECTION Basic Inspection (Cont’d) 3 CHECK ACCELERATOR WIRE INSTALLATION Check accelerator wire for slack. OK or NG OK © GO TO 4. NG © Adjust accelerator wire. Refer to FE-3, “Adjusting Accelerator Wire”. 4 CHECK THROTTLE VALVE OPERATION 1. Remove intake air ducts. 2. Check throttle valve operation when moving throttle drum by hand. OK or NG OK © Retighten the throttle drum fixing nuts. NG © Clean the throttle body and throttle valve. 5 1. 2. 3. + CHECK THROTTLE POSITION SWITCH CLOSED POSITION With CONSULT-II Turn ignition switch “ON”. Select ”CLSD THL/P SW” in “DATA MONITOR” mode with CONSULT-II. Read “CLSD THL/P SW” signal under the following conditions. Insert a 0.05 mm (0.0020 in) and 0.15 mm (0.0059 in) feeler gauge alternately between stopper and throttle drum as shown in the figure and check the signal. SEC017C SEF173Y “CLSD THL/P SW” signal should remain “ON” while inserting 0.05 mm (0.0020 in) feeler gauge. “CLSD THL/P SW” signal should remain “OFF” while inserting 0.15 mm (0.0059 in) feeler gauge. OK or NG OK © GO TO 8. NG © GO TO 6. EC-91 TROUBLE DIAGNOSIS — BASIC INSPECTION Basic Inspection (Cont’d) 6 ADJUSTMENT THROTTLE POSITION SWITCH CLOSED POSITION-I With CONSULT-II 1. Loosen throttle position sensor fixing bolts. 2. Insert 0.05 mm (0.0020 in) feeler gauge between stopper and throttle drum as shown in the figure. SEC017C 3. Turn throttle position sensor body counterclockwise until “CLSD THL/P SW” signal switches to “OFF”. SEC018C SEF305Y © GO TO 7. EC-92 TROUBLE DIAGNOSIS — BASIC INSPECTION Basic Inspection (Cont’d) 7 ADJUSTMENT THROTTLE POSITION SWITCH CLOSED POSITION-II With CONSULT-II 1. Temporarily tighten sensor body fixing bolts as follows. + Gradually move the sensor body clockwise and stop it when “CLSD THL/P SW” signal switches from “OFF” to “ON”, then temporarily tighten sensor body fixing bolts. SEC018C 2. 3. 4. 5. 6. Make sure two or three times that the signal is “ON” when the throttle valve is closed and “OFF” when it is opened. Remove 0.05 mm (0.0020 in) feeler gauge then insert 0.15 mm (0.0059 in) feeler gauge. Make sure two or three times that the signal remains “OFF” when the throttle valve is closed. Tighten throttle position sensor. Check the “CLSD THL/P SW” signal again. The signal remains “OFF” while closing throttle valve. OK or NG OK © GO TO 8. NG © GO TO 6. EC-93 TROUBLE DIAGNOSIS — BASIC INSPECTION Basic Inspection (Cont’d) 8 RESET THROTTLE POSITION SENSOR IDLE POSITION MEMORY With CONSULT-II NOTE: Always warm up engine to normal operating temperature. If engine is cool, the throttle position sensor idle position memory will not be reset correctly. 1. Remove feeler gauge. 2. Start engine. 3. Warm up engine to normal operating temperature. 4. Select “CLSD THL POS” in “DATA MONITOR” mode. 5. Stop engine. (Turn ignition switch “OFF”.) 6. Turn ignition switch “ON” and wait at least 5 seconds. SEF864V 7. Turn ignition switch “OFF” and wait at least 10 seconds. 8. Repeat steps 6 and 7 until “CLSD THL POS” signal changes to “ON”. SEF061Y © GO TO 13. EC-94 TROUBLE DIAGNOSIS — BASIC INSPECTION Basic Inspection (Cont’d) 9 CHECK THROTTLE POSITION SWITCH CLOSED POSITION Without CONSULT-II 1. Disconnect closed throttle position switch harness connector. 2. Check continuity between closed throttle position switch terminals 4 and 5 under the following conditions. SEF711X + Insert the 0.05 mm (0.0020 in) and 0.15 mm (0.0059 in) feeler gauge alternately between the stopper and throttle drum as shown in the figure. SEC017C “Continuity should exist” while inserting 0.05 mm (0.0020 in) feeler gauge. “Continuity should not exist” while inserting 0.15 mm (0.0059 in) feeler gauge. OK or NG OK © GO TO 12. NG © GO TO 10. EC-95 TROUBLE DIAGNOSIS — BASIC INSPECTION Basic Inspection (Cont’d) 10 ADJUSTMENT THROTTLE POSITION SWITCH CLOSED POSITION-I Without CONSULT-II 1. Loosen throttle position sensor fixing bolts. 2. Insert 0.05 mm (0.0020 in) feeler gauge between stopper and throttle drum as shown in the figure. SEC017C 3. Turn throttle position sensor body counterclockwise until continuity does not exist. SEF711X SEC018C © GO TO 11. EC-96 TROUBLE DIAGNOSIS — BASIC INSPECTION Basic Inspection (Cont’d) 11 ADJUSTMENT THROTTLE POSITION SWITCH CLOSED POSITION-II Without CONSULT-II 1. Temporarily tighten sensor body fixing bolts as follows. + Gradually move the sensor body clockwise and stop it when the continuity comes to exist, then temporarily tighten sensor body fixing bolts. SEC018C 2. Make sure two or three times that the continuity exists when the throttle valve is closed and continuity does not exist when it is opened. 3. Remove 0.05 mm (0.0020 in) feeler gauge then insert 0.15 mm (0.0059 in) feeler gauge. 4. Make sure two or three times that the continuity does not exist when the throttle valve is closed. 5. Tighten throttle position sensor. 6. Check the continuity again. Continuity does not exist while closing the throttle valve. OK or NG OK © GO TO 12. NG © GO TO 10. 12 RESET THROTTLE POSITION SENSOR IDLE POSITION MEMORY Without CONSULT-II NOTE: Always warm up engine to normal operating temperature. If engine is cool, the throttle position sensor idle position memory will not be reset correctly. 1. Remove feeler gauge. 2. Reconnect throttle position switch harness connector. 3. Start engine. 4. Warm up engine to normal operating temperature. 5. Stop engine. (Turn ignition switch “OFF”.) 6. Turn ignition switch “ON” and wait at least 5 seconds. SEF864V 7. Turn ignition switch “OFF” and wait at least 10 seconds. 8. Repeat steps 6 and 7, 20 times. © GO TO 13. EC-97 TROUBLE DIAGNOSIS — BASIC INSPECTION Basic Inspection (Cont’d) 13 CHECK (1ST TRIP) DTC 1. Start engine and warm it up to normal operating temperature. 2. Rev (2,000 to 3,000 rpm) two or three times. 3. Make sure no (1st trip) DTC is displayed with CONSULT-II or GST. OK or NG OK © GO TO 15. NG © GO TO 14. 14 REPAIR MALFUNCTION Repair or replace components as necessary according to corresponding “Diagnostic Procedure”. © 15 GO TO 13. CHECK TARGET IDLE SPEED With CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Select “ENG SPEED” in “DATA MONITOR” mode with CONSULT-II. 3. Check idle speed. M/T: 625±50 rpm (VQ30DE engine) M/T: 675±50 rpm (VQ20DE engine) A/T: 700±50 rpm (in “P” or “N” position) Without CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Check idle speed. M/T: 625±50 rpm (VQ30DE engine) M/T: 675±50 rpm (VQ20DE engine) A/T: 700±50 rpm (in “P” or “N” position) OK or NG OK © GO TO 25. NG © GO TO 16. 16 PERFORM IDLE AIR VOLUME LEARNING Refer to “Idle Air Volume Learning”, EC-41. Which is the result CMPLT or INCMP? CMPLT or INCMP CMPLT © GO TO 17. INCMP © 1. Follow the construction of “Idle Air Volume Leaning”. 2. GO TO 16. EC-98 TROUBLE DIAGNOSIS — BASIC INSPECTION Basic Inspection (Cont’d) 17 CHECK TARGET IDLE SPEED AGAIN With CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Select “ENG SPEED” in “DATA MONITOR” mode with CONSULT-II. 3. Check idle speed. M/T: 625±50 rpm (VQ30DE engine) M/T: 675±50 rpm (VQ20DE engine) A/T: 700±50 rpm (in “P” or “N” position) Without CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Check idle speed. M/T: 625±50 rpm (VQ30DE engine) M/T: 675±50 rpm (VQ20DE engine) A/T: 700±50 rpm (in “P” or “N” position) OK or NG OK © GO TO 23. NG (Models with EuroOBD system) © GO TO 19. NG (Models without Euro-OBD system) © GO TO 18. 18 CHECK IACV-AAC VALVE CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Check IACV-AAC valve circuit for open and short. Refer to “Diagnostic Procedure”, EC-472. OK or NG OK © GO TO 19. NG © 1. Repair or replace. 2. GO TO 20. 19 REPLACE IACV-AAC VALVE Replace IACV-AAC valve. © 20 GO TO 20. PERFORM IDLE AIR VOLUME LEARNING Refer to “Idle Air Volume Learning”, EC-41. Which is the result CMPLT or INCMP? CMPLT or INCMP CMPLT © GO TO 21. INCMP © 1. Follow the construction of “Idle Air Volume Learning”. 2. GO TO 16. EC-99 TROUBLE DIAGNOSIS — BASIC INSPECTION Basic Inspection (Cont’d) 21 CHECK TARGET IDLE SPEED AGAIN With CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Select “ENG SPEED” in “DATA MONITOR” mode with CONSULT-II. 3. Check idle speed. M/T: 625±50 rpm (VQ30DE engine) M/T: 675±50 rpm (VQ20DE engine) A/T: 700±50 rpm (in “P” or “N” position) Without CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Check idle speed. M/T: 625±50 rpm (VQ30DE engine) M/T: 675±50 rpm (VQ20DE engine) A/T: 700±50 rpm (in “P” or “N” position) OK or NG OK © GO TO 23. NG © GO TO 22. 22 CHECK ECM FUNCTION 1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of a problem, but this is rarely the case.) 2. Perform initialization of NVIS (NATS) system and registration of NVIS (NATS) ignition key IDs. Refer to “NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM — NATS)”, EC-60. © 23 GO TO 16. CHECK IGNITION TIMING 1. Start engine and warm it up to normal operating temperature. 2. Check ignition timing at idle using a timing light. SEF572X Ignition timing: M/T 15°±5° BTDC (VQ30DE engine) M/T 9°±5° BTDC (VQ20DE engine) A/T 15°±5° BTDC (in “P” or “N” position) (VQ30DE engine) A/T 9°±5° BTDC (in “P” or “N” position) (VQ20DE engine) OK or NG OK © GO TO 31. NG © GO TO 24. EC-100 TROUBLE DIAGNOSIS — BASIC INSPECTION Basic Inspection (Cont’d) 24 CHECK TIMING CHAIN INSTALLATION Check timing chain installation. Refer to EM-28, “Installation”. OK or NG OK © GO TO 22. NG © 1. Repair the timing chain installation. 2. GO TO 16. 25 CHECK IGNITION TIMING 1. Start engine and let it idle. 2. Check ignition timing at idle using a timing light. SEF572X Ignition timing: M/T 15°±5° BTDC (VQ30DE engine) M/T 9°±5° BTDC (VQ20DE engine) A/T 15°±5° BTDC (in “P” or “N” position) (VQ30DE engine) A/T 9°±5° BTDC (in “P” or “N” position) (VQ20DE engine) OK or NG OK © GO TO 31. NG © GO TO 26. 26 PERFORM IDLE AIR VOLUME LEARNING Refer to “Idle Air Volume Learning”, EC-41. Which is the result CMPLT or INCMP? CMPLT or INCMP CMPLT © GO TO 27. INCMP © 1. Follow the construction of “Idle Air volume Learning”. 2. GO TO 26. EC-101 TROUBLE DIAGNOSIS — BASIC INSPECTION Basic Inspection (Cont’d) 27 CHECK TARGET IDLE SPEED AGAIN With CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Select “ENG SPEED” in “DATA MONITOR” mode with CONSULT-II. 3. Check idle speed. M/T: 625±50 rpm (VQ30DE engine) M/T: 675±50 rpm (VQ20DE engine) A/T: 700±50 rpm (in “P” or “N” position) Without CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Check idle speed. M/T: 625±50 rpm (VQ30DE engine) M/T: 675±50 rpm (VQ20DE engine) A/T: 700±50 rpm (in “P” or “N” position) OK or NG OK © GO TO 29. NG © GO TO 28. 28 CHECK ECM FUNCTION 1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of a problem, but this is rarely the case.) 2. Perform initialization of NVIS (NATS) system and registration of NVIS (NATS) ignition key IDs. Refer to “NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM — NATS)”, EC-60. © 29 GO TO 26. CHECK IGNITION TIMING AGAIN Check ignition timing again. Refer to Test No. 25. OK or NG OK © GO TO 31. NG © GO TO 30. 30 CHECK TIMING CHAIN INSTALLATION Check timing chain installation. Refer to EM-28, “Installation”. OK or NG OK © GO TO 28. NG © 1. Repair the timing chain installation. 2. GO TO 26. 31 ERASE UNNECESSARY DTC After this inspection, unnecessary DTC No. might be displayed. Erase the stored memory in ECM and TCM (Transmission control module). Refer to “How to Erase Emission-Related Diagnostic Information”, EC-56 and AT-38, “HOW TO ERASE DTC”. © INSPECTION END EC-102 TROUBLE DIAGNOSIS — GENERAL DESCRIPTION DTC Inspection Priority Chart DTC Inspection Priority Chart NFEC0652 If some DTCs are displayed at the same time, perform inspections one by one based on the following priority chart. Priority Detected items (DTC) 1 + + + + + + + + + + + + + + P0100 Mass air flow sensor P0110 Intake air temperature sensor P0115 Engine coolant temperature sensor P0120 Throttle position sensor P0180 Fuel tank temperature sensor P0325 Knock sensor P0335 P1336 Crankshaft position sensor (POS) P0340 Camshaft position sensor (PHASE) P0500 Vehicle speed sensor P0605 ECM P1320 Ignition signal P1335 Crankshaft position sensor (REF) P1605 A/T diagnosis communication line P1706 Park/Neutral position (PNP) switch 2 + + + + + + + P0130-P0134, P0150-P0154 Heated oxygen sensor 1 (front) P0135 P0155 Heated oxygen sensor 1 heater (front) P0137-P0140, P0157-P0160 Heated oxygen sensor 2 (rear) P0141 P0161 Heated oxygen sensor 2 heater (rear) P0443 EVAP canister purge volume control solenoid valve P0510 Closed throttle position switch P0705-P0755 P1705 P1760 A/T related sensors, solenoid valves and switches 3 + + + + + + P0171 P0172 P0174 P0175 Fuel injection system function P0306 - P0300 Misfire P0420 P0430 Three way catalyst function P0505 IACV-AAC valve P0731-P0734 A/T function P1131 Swirl control valve control solenoid valve EC-103 TROUBLE DIAGNOSIS — GENERAL DESCRIPTION Fail-safe Chart Fail-safe Chart =NFEC0653 The ECM enters fail-safe mode, if any of the following malfunctions is detected due to the open or short circuit. When the ECM enters the fail-safe mode of ECM, the MI illuminates. DTC No. Detected items Engine operating condition in fail-safe mode P0100 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut. P0115 Engine coolant temperature sensor circuit Engine coolant temperature will be determined by ECM based on the time after turning ignition switch “ON” or “START”. CONSULT-II displays the engine coolant temperature decided by ECM. Condition Just as ignition switch is turned ON or Start 40°C (104°F) More than approx. 4 minutes after ignition ON or Start 80°C (176°F) Except as shown above P0120 Throttle position sensor circuit Engine coolant temperature decided (CONSULT-II display) 40 - 80°C (104 - 176°F) (Depends on the time) Throttle position will be determined based on the injected fuel amount and the engine speed. Therefore, acceleration will be poor. Condition Driving condition When engine is idling When accelerating P1335 Unable to access ECM Normal Poor acceleration Crankshaft position sensor (REF) circuit Compression TDC signal (120° signal) is controlled by camshaft position sensor (PHASE) signal and crankshaft position sensor (POS) signal. Ignition timing will be delayed 0° to 2°. ECM ECM fail-safe activating condition The computing function of the ECM was judged to be malfunctioning. When the fail-safe system activates (i.e., if the ECM detects a malfunction condition in the CPU of ECM), the MI on the instrument panel lights to warn the driver. However it is not possible to access ECM and DTC cannot be confirmed. Engine control with fail-safe When ECM fail-safe is operating, fuel injection, ignition timing, fuel pump operation, IACV-AAC valve operation and cooling fan operation are controlled under certain limitations. ECM fail-safe operation Engine speed Engine speed will not rise more than 3,000 rpm Fuel injection Simultaneous multiport fuel injection system Ignition timing Ignition timing is fixed at the preset valve Fuel pump relay is “ON” when engine is running and “OFF” when engine stalls Fuel pump IACV-AAC valve Cooling fans Full open Cooling fan relay “ON” (High speed condition) when engine is running, and “OFF” when engine stalls. Replace ECM, if ECM fail-safe condition is confirmed. EC-104 TROUBLE DIAGNOSIS — GENERAL DESCRIPTION Symptom Matrix Chart Symptom Matrix Chart NFEC0041 SYSTEM — BASIC ENGINE CONTROL SYSTEM NFEC0041S01 BATTERY DEAD (UNDER CHARGE) EXCESSIVE OIL CONSUMPTION EXCESSIVE FUEL CONSUMPTION OVERHEATS/WATER TEMPERATURE HIGH SLOW/NO RETURN TO IDLE LACK OF POWER/POOR ACCELERATION SPARK KNOCK/DETONATION AH AJ AK AL AM HA 2 2 3 4 4 2 2 4 4 Fuel pump circuit 1 1 2 3 2 Fuel pressure regulator system 3 3 4 4 4 Injector circuit 1 1 2 3 2 4 4 4 HIGH IDLE/LOW IDLE AA AB AC AD AE AF AG ENGINE STALL IDLING VIBRATION Fuel ROUGH IDLE/HUNTING Warranty symptom code HESITATION/SURGING/FLAT SPOT HARD/NO START/RESTART (EXCP. HA) SYMPTOM 4 4 2 Positive crankcase ventilation system EC-37 2 EC-523 EC-32 3 4 4 4 3 1 Incorrect idle speed adjustment Ignition EC-533 4 Evaporative emission system Air Reference page 1 1 1 1 1 2 2 2 2 2 EC-35 EC-90 IACV-AAC valve circuit 1 1 2 3 3 Incorrect ignition timing adjustment 3 3 1 1 1 1 1 1 EC-90 1 1 2 2 2 2 2 EC-369, EC-495 2 2 3 3 3 3 Ignition circuit Main power supply and ground circuit 2 2 3 Air conditioner circuit 3 1 - 6: The numbers refer to the order of inspection. (continued on next page) EC-105 EC-324, 469 EC-127 3 3 2 HA section TROUBLE DIAGNOSIS — GENERAL DESCRIPTION Symptom Matrix Chart (Cont’d) Engine control BATTERY DEAD (UNDER CHARGE) EC-380 2 2 Crankshaft position sensor (POS) circuit EC-295, 451, 387 Camshaft position sensor (PHASE) circuit 3 Mass air flow sensor circuit 1 EC-303 2 EC-134 Heated oxygen sensor 1 (front) circuit EC-158, 415 1 2 3 2 1 Throttle position sensor circuit Incorrect throttle position sensor adjustment 3 1 1 Vehicle speed sensor circuit 2 3 3 Knock sensor circuit 2 2 2 3 3 EC-146 2 2 EC-151 1 1 1 1 1 2 Start signal circuit 2 2 3 3 3 3 EC-90 EC-320, 465 2 ECM 3 3 3 3 3 EC-289 EC-104, 341 EC-529 Park/Neutral position switch circuit Power steering oil pressure switch circuit Reference page AJ AK AL AM HA Crankshaft position sensor (REF) circuit Engine coolant temperature sensor circuit EXCESSIVE OIL CONSUMPTION EXCESSIVE FUEL CONSUMPTION OVERHEATS/WATER TEMPERATURE HIGH SLOW/NO RETURN TO IDLE AH HIGH IDLE/LOW IDLE IDLING VIBRATION LACK OF POWER/POOR ACCELERATION SPARK KNOCK/DETONATION AA AB AC AD AE AF AG ENGINE STALL ROUGH IDLE/HUNTING Warranty symptom code HESITATION/SURGING/FLAT SPOT HARD/NO START/RESTART (EXCP. HA) SYMPTOM 3 3 3 2 EC-398, 510 EC-543 3 3 Electronic controlled engine mount control circuit EC-539 Electrical load signal circuit EC-552 1 - 6: The numbers refer to the order of inspection. (continued on next page) EC-106 TROUBLE DIAGNOSIS — GENERAL DESCRIPTION Symptom Matrix Chart (Cont’d) SYSTEM — ENGINE MECHANICAL & OTHER NFEC0041S02 Fuel BATTERY DEAD (UNDER CHARGE) EXCESSIVE OIL CONSUMPTION EXCESSIVE FUEL CONSUMPTION OVERHEATS/WATER TEMPERATURE HIGH SLOW/NO RETURN TO IDLE AH HIGH IDLE/LOW IDLE IDLING VIBRATION LACK OF POWER/POOR ACCELERATION SPARK KNOCK/DETONATION AA AB AC AD AE AF AG ENGINE STALL ROUGH IDLE/HUNTING Warranty symptom code HESITATION/SURGING/FLAT SPOT HARD/NO START/RESTART (EXCP. HA) SYMPTOM Reference section AJ AK AL AM HA Fuel tank FE section 5 Fuel piping Vapor lock 5 5 5 5 5 5 5 5 5 5 5 5 5 Valve deposit Poor fuel (Heavy weight gasoline, Low octane) Air 5 — Air duct Air cleaner Air leakage from air duct (Mass air flow sensor — throttle body) Throttle body, Throttle wire 5 5 5 5 5 5 5 5 5 5 FE section Air leakage from intake manifold/ Collector/Gasket Cranking — Battery 1 1 1 Alternator circuit 1 1 1 1 1 EL section Starter circuit 3 Flywheel/Drive plate 6 EM section PNP switch 4 AT section 1 - 6: The numbers refer to the order of inspection. (continued on next page) EC-107 TROUBLE DIAGNOSIS — GENERAL DESCRIPTION Symptom Matrix Chart (Cont’d) Engine BATTERY DEAD (UNDER CHARGE) EXCESSIVE OIL CONSUMPTION EXCESSIVE FUEL CONSUMPTION OVERHEATS/WATER TEMPERATURE HIGH SLOW/NO RETURN TO IDLE AH HIGH IDLE/LOW IDLE IDLING VIBRATION LACK OF POWER/POOR ACCELERATION SPARK KNOCK/DETONATION AA AB AC AD AE AF AG ENGINE STALL ROUGH IDLE/HUNTING Warranty symptom code HESITATION/SURGING/FLAT SPOT HARD/NO START/RESTART (EXCP. HA) SYMPTOM Reference section AJ AK AL AM HA Cylinder head 5 5 5 5 5 5 5 5 Cylinder head gasket 4 3 Cylinder block Piston 4 Piston ring 6 6 6 6 6 6 6 6 Connecting rod EM section Bearing Crankshaft Valve Timing chain mechanism Camshaft 5 5 5 5 5 5 5 5 Intake valve 3 Exhaust valve Exhaust Exhaust manifold/Tube/Muffler/ Gasket 5 5 5 5 5 5 5 5 FE section Three way catalyst Lubrication Oil pan/Oil strainer/Oil pump/Oil filter/Oil gallery 5 5 5 5 5 5 5 5 Oil level (Low)/Filthy oil Cooling MA, EM, LC section LC section Radiator/Hose/Radiator filler cap Thermostat 5 Water pump Water gallery 5 5 5 5 Cooling fan 5 5 5 4 5 Coolant level (low)/Contaminated coolant 5 EC section MA section 1 - 6: The numbers refer to the order of inspection. EC-108 TROUBLE DIAGNOSIS — GENERAL DESCRIPTION Symptom Matrix Chart (Cont’d) NVIS (NISSAN Vehicle Immobilizer System — NATS) 1 BATTERY DEAD (UNDER CHARGE) EXCESSIVE OIL CONSUMPTION EXCESSIVE FUEL CONSUMPTION OVERHEATS/WATER TEMPERATURE HIGH SLOW/NO RETURN TO IDLE AH HIGH IDLE/LOW IDLE IDLING VIBRATION LACK OF POWER/POOR ACCELERATION SPARK KNOCK/DETONATION AA AB AC AD AE AF AG ENGINE STALL ROUGH IDLE/HUNTING Warranty symptom code HESITATION/SURGING/FLAT SPOT HARD/NO START/RESTART (EXCP. HA) SYMPTOM Reference section AJ AK AL AM HA EC-60 or EL section 1 1 - 6: The numbers refer to the order of inspection. CONSULT-II Reference Value in Data Monitor Mode NFEC0042 Remarks: + Specification data are reference values. + Specification data are output/input values which are detected or supplied by the ECM at the connector. * Specification data may not be directly related to their components signals/values/operations. i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM according to the signals input from the camshaft position sensor and other ignition timing related sensors. + If the real-time diagnosis results are NG and the on board diagnostic system results are OK when diagnosing the mass air flow sensor, first check to see if the fuel pump control circuit is normal. MONITOR ITEM CONDITION SPECIFICATION ENG SPEED CKPS·RPM (POS) + Tachometer: Connect + Run engine and compare tachometer indication with the CONSULT-II value. Almost the same speed as the CONSULT-II value. POS COUNT + Engine: Running 179 - 181 MAS A/F SE-B1 + + + + COOLAN TEMP/S Engine: After warming up Air conditioner switch: “OFF” Shift lever: “N” No-load Idle 1.2 - 1.8V 2,500 rpm 1.6 - 2.2V + Engine: After warming up More than 70°C (158°F) 0 - 0.3V ←→ Approx. 0.6 1.0V HO2S1 (B1) HO2S1 (B2) + Engine: After warming up Maintaining engine speed at 2,000 rpm + Engine: After warming up Maintaining engine speed at 2,000 rpm HO2S1 MNTR (B1) HO2S1 MNTR (B2) HO2S2 (B1) HO2S2 (B2) HO2S2 MNTR (B1) HO2S2 MNTR (B2) EC-109 LEAN ←→ RICH Changes more than 5 times during 10 seconds. 0 - 0.3V ←→ Approx. 0.6 1.0V LEAN ←→ RICH TROUBLE DIAGNOSIS — GENERAL DESCRIPTION CONSULT-II Reference Value in Data Monitor Mode (Cont’d) MONITOR ITEM CONDITION SPECIFICATION VHCL SPEED SE + Turn drive wheels and compare speedometer indication with the CONSULT-II value Almost the same speed as the CONSULT-II value BATTERY VOLT + Ignition switch: ON (Engine stopped) 11 - 14V + Engine: After warming up, idle the engine Throttle valve: fully closed 0.15 - 0.85V + Engine: After warming up + Ignition switch: ON (Engine stopped) Throttle valve: fully opened 3.5 - 4.7V THRTL POS SEN START SIGNAL + Ignition switch: ON → START → ON CLSD THL/P SW CLSD THL POS + Engine: After warming up, idle the engine AIR COND SIG + Engine: After warming up, idle the engine P/N POSI SW PW/ST SIGNAL AMB TEMP SW + Ignition switch: ON + Engine: After warming up, idle the engine + Ignition switch: ON + Compare ambient air temperature with the following: OFF → ON → OFF Throttle valve: Idle position ON Throttle valve: Slightly open OFF Air conditioner switch: “OFF” OFF Air conditioner switch: “ON” (Compressor operates.) ON Shift lever: “P” or “N” (A/T models) Neutral (M/T models) ON Except above OFF Steering wheel in neutral position (forward direction) OFF The steering wheel is turned ON Below 19°C (66°F) OFF Above 25°C (77°F) ON IGNITION SW + Ignition switch: ON → OFF → ON INJ PULSE-B2 INJ PULSE-B1 + + + + Engine: After warming up Air conditioner switch: “OFF” Shift lever: “N” No-load Idle 2.4 - 3.2 msec 2,000 rpm 1.9 - 2.8 msec Engine: After warming up Air conditioner switch: “OFF” Shift lever: “N” No-load Idle 2.0 - 3.2 msec B/FUEL SCHDL + + + + 2,000 rpm 1.4 - 2.6 msec + + + + Engine: After warming up Air conditioner switch: “OFF” Shift lever: “N” No-load Idle 9°±5° BTDC (VQ20DE) 15°±5° BTDC (VQ30DE) 2,000 rpm More than 25° BTDC + + + + Engine: After warming up Air conditioner switch: “OFF” Shift lever: “N” No-load Idle 2 - 10 step 2,000 rpm — + + + + Engine: After warming up Air conditioner switch: “OFF” Shift lever: “N” No-load Idle 0% 2,000 rpm — Maintaining engine speed at 2,000 rpm 54 - 155% IGN TIMING IACV-AAC/V PURG VOL C/V A/F ALPHA-B2 A/F ALPHA-B1 + Engine: After warming up AIR COND RLY + Air conditioner switch: OFF → ON ON → OFF → ON EC-110 OFF → ON TROUBLE DIAGNOSIS — GENERAL DESCRIPTION CONSULT-II Reference Value in Data Monitor Mode (Cont’d) MONITOR ITEM FUEL PUMP RLY COOLING FAN CONDITION SPECIFICATION + Ignition switch is turned to ON (Operates for 5 seconds) + Engine running and cranking ON Except as shown above OFF + After warming up engine, idle the engine. + Air conditioner switch: “OFF” Engine coolant temperature is 94°C (201°F) or less OFF Engine coolant temperature is between 95°C (203°F) and 104°C (219°F) Low Engine coolant temperature is 105°C HIGH (221°F) or more HO2S1 HTR (B1) HO2S1 HTR (B2) HO2S2 HTR (B1) HO2S2 HTR (B2) CAL/LD VALUE ABSOL TH·P/S MASS AIRFLOW ABSOL PRES/SE SWRL CONT S/V + Engine speed: Below 3,600 rpm ON + Engine speed: Above 3,600 rpm OFF + Ignition switch: ON (Engine stopped) + Engine speed: Above 3,600 rpm OFF + Engine speed: Below 3,600 rpm [After driving for 2 minutes at a speed of 70 km/h (43 MPH) or more] ON + + + + Engine: After warming up Air conditioner switch: “OFF” Shift lever: “N” No-load Idle 14.0 - 33.0% 2,500 rpm 12.0 - 25.0% + Engine: After warming up Throttle valve: fully closed 0.0% + Engine: After warming up + Ignition switch: ON (Engine stopped) Throttle valve: fully opened Approx. 80% Idle 2.0 - 6.0 g·m/s 2,500 rpm 7.0 - 20.0 g·m/s + + + + Engine: After warming up Air conditioner switch: “OFF” Shift lever: “N” No-load + Ignition switch: ON + Engine speed: Idle Approx. 4.4V Engine coolant temperature is between 15°C (59°F) to 50°C (122°F). ON Engine coolant temperature is above OFF 50°C (122°F). ENGINE MOUNT + Engine: Running Idle “IDLE” 2,000 rpm “TRVL” Major Sensor Reference Graph in Data Monitor Mode NFEC0043 The following are the major sensor reference graphs in “DATA MONITOR” mode. THRTL POS SEN, ABSOL TH·P/S, CLSD THL POS NFEC0043S01 Below is the data for “THRTL POS SEN”, “ABSOL TH·P/S” and “CLSD THL POS” when depressing the accelerator pedal with the ignition switch “ON”. The signal of “THRTL POS SEN” and “ABSOL TH·P/S” should rise gradually without any intermittent drop or rise after “CLSD THL POS” is changed from “ON” to “OFF”. EC-111 TROUBLE DIAGNOSIS — GENERAL DESCRIPTION Major Sensor Reference Graph in Data Monitor Mode (Cont’d) SEF306Y ENG SPEED, MAS A/F SE-B1, THRTL POS SEN, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1 NFEC0043S02 Below is the data for “ENG SPEED”, “MAS A/F SE-B1”, “THRTL POS SEN”, “HO2S2 (B1)”, “HO2S1 (B1)” and “INJ PULSE-B1” when revving engine quickly up to 4,800 rpm under no load after warming up engine sufficiently. Each value is for reference, the exact value may vary. SEF241Y EC-112 TROUBLE DIAGNOSIS — GENERAL DESCRIPTION Major Sensor Reference Graph in Data Monitor Mode (Cont’d) SEF242YC EC-113 TROUBLE DIAGNOSIS — GENERAL DESCRIPTION ECM Terminals and Reference Value ECM Terminals and Reference Value PREPARATION NFEC0044 NFEC0044S01 1. ECM is located behind the instrument lower cover. For this inspection, remove instrument lower cover. 2. Remove ECM harness protector. 3. Perform all voltage measurements with the connector connected. Extend tester probe as shown to perform tests easily. Open harness securing clip to make testing easier. Use extreme care not to touch 2 pins at one time. Data is for comparison and may not be exact. SEF575XA SEF038Y + + + MEC486B ECM HARNESS CONNECTOR TERMINAL LAYOUTNFEC0044S02 SEF970W ECM INSPECTION TABLE NFEC0044S03 Specification data are reference values and are measured between each terminal and ground. CAUTION: Do not use ECM ground terminals when measuring input/ output voltage. Doing so may result in damage to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. EC-114 TROUBLE DIAGNOSIS — GENERAL DESCRIPTION ECM Terminals and Reference Value (Cont’d) TERMINAL NO. WIRE COLOR ITEM CONDITION DATA (DC Voltage) BATTERY VOLTAGE (11 - 14V) [Engine is running] + Idle speed 1 PU/R EVAP canister purge volume control solenoid valve SEF994U BATTERY VOLTAGE (11 - 14V) [Engine is running] + Engine speed is about 2,000 rpm (More than 100 seconds after starting engine). SEF995U 2 3 4 5 6 7 8 17 16 R/L OR/L R/L P/B Heated oxygen sensor 1 heater (front) (bank 2) Heated oxygen sensor 1 heater (front) (bank 1) Heated oxygen sensor 2 heater (rear) (bank 2) Heated oxygen sensor 2 heater (rear) (bank 1) W/PU Y/B Y GY/L IACV-AAC valve Y/G VIAS control solenoid valve [Engine is running] + Engine speed is below 3,600 rpm. 0 - 1.0V [Engine is running] + Engine speed is above 3,600 rpm. BATTERY VOLTAGE (11 - 14V) [Engine is running] + Engine speed is below 3,600 rpm. 0 - 1.0V [Engine is running] + Engine speed is above 3,600 rpm. BATTERY VOLTAGE (11 - 14V) [Engine is running] + Engine speed is below 3,600 rpm. 0 - 1.0V + After driving for 2 minutes at a speed of 70 km/h (43 MPH) or more. [Ignition switch “ON”] + Engine stopped [Engine is running] + Engine speed is above 3,600 rpm. BATTERY VOLTAGE (11 - 14V) [Engine is running] + Engine speed is below 3,600 rpm. 0 - 1.0V + After driving for 2 minutes at a speed of 70 km/h (43 MPH) or more. [Ignition switch “ON”] + Engine stopped [Engine is running] + Engine speed is above 3,600 rpm. BATTERY VOLTAGE (11 - 14V) [Engine is running] + Idle speed 0.1 - 14V [Engine is running] + Idle speed BATTERY VOLTAGE (11 - 14V) [Engine is running] + Engine speed is above 5,000 rpm. 0 - 1.0V EC-115 TROUBLE DIAGNOSIS — GENERAL DESCRIPTION ECM Terminals and Reference Value (Cont’d) TERMINAL NO. WIRE COLOR ITEM CONDITION DATA (DC Voltage) 0 - 0.2V★ [Engine is running] + Warm-up condition + Idle speed 21 22 23 30 31 32 Y/R G/R L/R GY PU/W GY/R Ignition Ignition Ignition Ignition Ignition Ignition signal signal signal signal signal signal No. No. No. No. No. No. 1 2 3 4 5 6 SEF399T 0.1 - 0.3V★ [Engine is running] + Warm-up condition + Engine speed is 2,500 rpm. SEF645T 9 - 11V★ [Engine is running] + Warm-up condition + Idle speed SEF579X 25 W/G Tachometer 9 - 11V★ [Engine is running] + Warm-up condition + Engine speed is 2,500 rpm. SEF580X 26 27 28 W/B B/R B/P ECM relay (Self shutt-off) Air conditioner relay [Engine is running] [Ignition switch “OFF”] + For a few seconds after turning ignition switch “OFF” 0 - 1.5V [Ignition switch “OFF”] + A few seconds passed after turning ignition switch “OFF” BATTERY VOLTAGE (11 - 14V) [Engine is running] + Both A/C switch and blower switch are “ON” (Compressor is operating). 0 - 1.0V [Engine is running] + A/C switch is “OFF”. BATTERY VOLTAGE (11 - 14V) [Ignition switch “ON”] + For 1 second after turning ignition switch “ON” [Engine is running] 0 - 1.5V [Ignition switch “ON”] + 1 second passed after turning ignition switch “ON”. BATTERY VOLTAGE (11 - 14V) Fuel pump relay EC-116 TROUBLE DIAGNOSIS — GENERAL DESCRIPTION ECM Terminals and Reference Value (Cont’d) TERMINAL NO. 29 WIRE COLOR G ITEM CONDITION [Engine is running] + Idle speed + Engine coolant temperature is between 15 to 50°C (59 to 122°F). Swirl control valve control solenoid valve [Engine is running] + Idle speed + Engine coolant temperature is above 50°C (122°F). 34 35 LG BR/R Cooling fan relay (High) DATA (DC Voltage) 0 - 1.0V BATTERY VOLTAGE (11 - 14V) [Engine is running] + Cooling fan is operating at high speed. 0 - 1.0V [Engine is running] + Cooling fan is not operating. BATTERY VOLTAGE (11 - 14V) [Engine is running] + Cooling fan is operating. 0 - 1.0V [Engine is running] + Cooling fan is not operating. BATTERY VOLTAGE (11 - 14V) Cooling fan relay (Low) 36 Y A/T signal No. 3 [Engine is running] + Idle speed Approximately 0 - 5V Output voltage fluctuates periodically. 37 LG A/T signal No. 5 [Engine is running] + Idle speed Approximately 0 - 5V Output voltage fluctuates periodically. [Ignition switch “ON”] 0 - 1.0V [Engine is running] + Idle speed BATTERY VOLTAGE (11 - 14V) [Ignition switch “ON”] Approximately 0V [Ignition switch “START”] 9 - 12V [Ignition switch “OFF”] 0V [Ignition switch “ON”] BATTERY VOLTAGE (11 - 14V) [Ignition switch “ON”] + Gear position is “Neutral position” (M/T models). + Gear position is “P” or “N” (A/T models). Approximately 0V [Ignition switch “ON”] + Except the above gear position BATTERY VOLTAGE (11 - 14V) [Engine is running] + Both A/C switch and blower switch are “ON”. Approximately 0V [Engine is running] + A/C switch is “OFF”. BATTERY VOLTAGE (11 - 14V) [Engine is running] + Idle speed + Ambient air temperature is above 25°C (77°F). + Air conditioner is operating. 0V [Engine is running] + Idle speed + Ambient air temperature is above 25°C (77°F). + Air conditioner is not operating. Approximately 5V 38 LG/B MI 42 BR/W Start signal 43 44 45 46 R Ignition switch G/OR (A/T) G/W (M/T) PNP switch G/B Air conditioner switch signal W/L Ambient air temperature switch signal EC-117 TROUBLE DIAGNOSIS — GENERAL DESCRIPTION ECM Terminals and Reference Value (Cont’d) TERMINAL NO. 47 48 49 50 51 52 56 WIRE COLOR G B W W/R PU W/G GY/L ITEM Power steering oil pressure switch ECM ground Electronic controlled engine mount-1 Electronic controlled engine mount-2 A/C cut signal Electrical load signal CONDITION DATA (DC Voltage) [Engine is running] + Steering wheel is being turned. 0 - 1.0V [Engine is running] + Steering wheel is not being turned. BATTERY VOLTAGE (11 - 14V) [Engine is running] + Idle speed Engine ground [Engine is running] + Idle speed 0 - 1.0V [Engine is running] + Except the above BATTERY VOLTAGE (11 - 14V) [Engine is running] + Idle speed BATTERY VOLTAGE (11 - 14V) [Engine is running] + Except the above 0 - 1.0V [Engine is running] + Air conditioner is operating. 0 - 0.5V [Engine is running] + Rear window defogger: ON + Hi-beam headlamp: ON BATTERY VOLTAGE (11 - 14V) [Engine is running] + Electrical load: OFF 0V [Engine is running] Throttle position switch + Accelerator pedal fully released (Closed position) [Engine is running] + Accelerator pedal depressed BATTERY VOLTAGE (11 - 14V) Approximately 0V 57 B ECM ground [Engine is running] + Idle speed Engine ground 58 B Sensors’ ground [Engine is running] + Warm-up condition + Idle speed Approximately 0V 60 BR/W A/T diagnosis communication line [Engine is running] + Idle speed Approximately 0 - 2.0V Output voltage fluctuates periodically. [Engine is running] + Warm-up condition + Idle speed 1.2 - 1.8V [Engine is running] + Warm-up condition + Engine speed is 2,500 rpm. 1.6 - 2.2V 61 W Mass air flow sensor 0 - Approximately 1.0V (Periodically change) 62 W Heated oxygen sensor 1 (front) (bank 2) [Engine is running] + Warm-up condition + Engine speed is 2,000 rpm. SEF059V EC-118 TROUBLE DIAGNOSIS — GENERAL DESCRIPTION ECM Terminals and Reference Value (Cont’d) TERMINAL NO. WIRE COLOR ITEM CONDITION DATA (DC Voltage) 0 - Approximately 1.0V (Periodically change) 63 W Heated oxygen sensor 1 (front) (bank 1) [Engine is running] + Warm-up condition + Engine speed is 2,000 rpm. SEF059V 64 Y/G Intake air temperature sensor [Engine is running] Approximately 0 - 4.8V Output voltage varies with intake air temperature. Approximately 2.3V★ (AC voltage) 65 75 W W Crankshaft position sensor (REF) [Engine is running] + Warm-up condition + Idle speed SEF581X Approximately 4.2V★ (AC voltage) 66 76 W W [Engine is running] Camshaft position sen+ Warm-up condition sor (PHASE) + Idle speed SEF582X 67 W/L Power supply for ECM (Buck-up) [Ignition switch “OFF”] BATTERY VOLTAGE (11 - 14V) 68 BR A/T signal No. 1 [Engine is running] + Idle speed Approximately 0 - 5V Output voltage fluctuates periodically. 69 GY Data link connector [Ignition switch “ON”] + CONSULT-II is turned “ON”. Approximately 0V 70 Y Engine coolant temperature sensor [Engine is running] Approximately 0 - 4.8V Output voltage varies with engine coolant temperature. 71 W Heated oxygen sensor 2 (rear) (bank 2) [Engine is running] + Warm-up condition + Engine speed is 2,000 rpm. 0 - Approximately 1.0V 72 W Heated oxygen sensor 2 (rear) (bank 1) [Engine is running] + Warm-up condition + Engine speed is 2,000 rpm. 0 - Approximately 1.0V 73 B Mass air flow sensor ground [Engine is running] + Warm-up condition + Idle speed Approximately 0V EC-119 TROUBLE DIAGNOSIS — GENERAL DESCRIPTION ECM Terminals and Reference Value (Cont’d) TERMINAL NO. WIRE COLOR ITEM CONDITION DATA (DC Voltage) 77 GY A/T signal No. 2 [Engine is running] + Idle speed Approximately 0 - 5V Output voltage fluctuates periodically. 78 OR A/T signal No. 4 [Engine is running] + Idle speed Approximately 0 - 5V Output voltage fluctuates periodically. 80 W Absolute pressure sen[Ignition switch “ON”] sor 81 W Refrigerant pressure sensor W [Engine is running] + Warm-up condition Throttle position sensor + Accelerator pedal fully released signal output [Ignition switch “ON”] + Accelerator pedal fully depressed 82 [Engine is running] + Warm-up condition + Both A/C switch and blower switch are “ON”. (Compressor operates.) Approximately 4.4V 0.36 - 3.88V Approximately 0.4V Approximately 4V Approximately 2.4V [Engine is running] + Idle speed 85 W SEF057V Crankshaft position sensor (POS) Approximately 2.3V [Engine is running] + Engine speed is 2,000 rpm. SEF058V Approximately 2.5V [Engine is running] + Jack up front wheels. + In 1st gear position + 10 km/h (6 MPH) SEF583X 86 P/L Vehicle speed sensor Approximately 2.0V [Engine is running] + Jack up front wheels. + In 2nd gear position + 30 km/h (19 MPH) SEF584X EC-120 TROUBLE DIAGNOSIS — GENERAL DESCRIPTION ECM Terminals and Reference Value (Cont’d) TERMINAL NO. 91 WIRE COLOR L/W ITEM CONDITION [Engine is running] + Warm-up condition Throttle position sensor + Accelerator pedal fully released DATA (DC Voltage) 0.15 - 0.85V [Ignition switch “ON”] + Accelerator pedal fully depressed 3.5 - 4.7V 92 P/L Fuel tank temperature sensor [Engine is running] Approximately 0 - 4.8V Output voltage varies with fuel tank temperature. 93 W Knock sensor [Engine is running] + Idle speed Approximately 2.5V 95 BR Data link connector [Ignition switch “ON”] + CONSULT-II is turned “ON”. Approximately 0V 101 102 103 104 105 107 R/B L/W R/W PU/R R/Y R/L Injector Injector Injector Injector Injector Injector [Engine is running] + Idle speed BATTERY VOLTAGE (11 - 14V) 106 108 B B ECM ground [Engine is running] + Idle speed Engine ground 110 112 R/G R/G Power supply for ECM [Ignition switch “ON”] BATTERY VOLTAGE (11 - 14V) 111 R Sensors’ power supply [Ignition switch “ON”] Approximately 5V 115 OR Data link connector [Ignition switch “ON”] + CONSULT-II is turned “ON”. Approximately 2 - 11V No. No. No. No. No. No. 1 5 2 6 3 4 ★: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) EC-121 TROUBLE DIAGNOSIS — SPECIFICATION VALUE Description Description NFEC0872 The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)” mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONITOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in “DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or more malfunctions. The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the MIL. The SP value will be displayed for the following three items: + B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board correction) + A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle) + MAS A/F SE-B1 (The signal voltage of the mass air flow sensor) Testing Condition NFEC0873 + Vehicle driven distance: More than 5,000 km (3,107 miles) + Barometric pressure: 98.3 - 104.3 kPa (0.9836 - 1.0435 bar, 1.003 - 1.064 kg/cm2, 14.25 - 15.12 psi) + Atmospheric temperature: 20 - 30°C (68 - 86°F) + Engine coolant temperature: 75 - 95°C (167 - 203°F) + Transmission: Warmed-up*1 + Electrical load: Not applied*2 + Engine speed: Idle *1: For A/T or CVT models, after the engine is warmed up to normal operating temperature, drive vehicle until “FLUID TEMP SE” (A/T or CVT fluid temperature sensor signal) indicates less than 0.9V. For M/T models, drive vehicle for 5 minutes after the engine is warmed up to normal operating temperature. *2: Rear window defogger switch, air conditioner switch, lighting switch are “OFF”. Cooling fans are not operating. Steering wheel is straight ahead. Inspection Procedure SEF601Z NFEC0874 NOTE: Perform “DATA MONITOR (SPEC)” mode in maximum scale display. 1. Perform “Basic Inspection”, EC-90. 2. Confirm that the testing conditions indicated above are met. 3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1/B2” and “MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode with CONSULT-II. 4. Make sure that monitor items are within the SP value. 5. If NG, go to “Diagnostic Procedure”, EC-123. EC-122 TROUBLE DIAGNOSIS — SPECIFICATION VALUE Diagnostic Procedure Diagnostic Procedure NFEC0875 SEF613ZA EC-123 TROUBLE DIAGNOSIS — SPECIFICATION VALUE Diagnostic Procedure (Cont’d) SEF768Z EC-124 TROUBLE DIAGNOSIS — SPECIFICATION VALUE Diagnostic Procedure (Cont’d) SEF615Z EC-125 TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT Description Description NFEC0654 Intermittent incidents (I/I) may occur. In many cases, the problem resolves itself (the part or circuit function returns to normal without intervention). It is important to realize that the symptoms described in the customer’s complaint often do not recur on (1st trip) DTC visits. Realize also that the most frequent cause of I/I occurrences is poor electrical connections. Because of this, the conditions under which the incident occurred may not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may not indicate the specific problem area. COMMON I/I REPORT SITUATIONS NFEC0654S01 STEP in Work Flow Situation II The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than “0” or “[1t]”. III The symptom described by the customer does not recur. IV (1st trip) DTC does not appear during the DTC Confirmation Procedure. VI The Diagnostic Procedure for PXXXX does not indicate the problem area. Diagnostic Procedure 1 INSPECTION START Erase (1st trip) DTCs. Refer to “How to Erase Emission-related Diagnostic Information”, EC-56, EC-59. © 2 GO TO 2. CHECK GROUND TERMINALS Check ground terminals for corroding or loose connection. Refer to GI-27, “GROUND INSPECTION”. OK or NG OK © GO TO 3. NG © Repair or replace. 3 SEARCH FOR ELECTRICAL INCIDENT Perform GI-22, “Incident Simulation Tests”. OK or NG OK © INSPECTION END NG © Repair or replace. EC-126 NFEC0655 TROUBLE DIAGNOSIS FOR POWER SUPPLY Main Power Supply and Ground Circuit Main Power Supply and Ground Circuit WIRING DIAGRAM NFEC0047 MEC834C EC-127 TROUBLE DIAGNOSIS FOR POWER SUPPLY Main Power Supply and Ground Circuit (Cont’d) MEC717C SEF366Z EC-128 TROUBLE DIAGNOSIS FOR POWER SUPPLY Main Power Supply and Ground Circuit (Cont’d) DIAGNOSTIC PROCEDURE 1 NFEC0049 INSPECTION START Start engine. Is engine running? Yes or No Yes © GO TO 9. No © GO TO 2. 2 CHECK ECM POWER SUPPLY CIRCUIT-I 1. Turn ignition switch “OFF” and then “ON”. 2. Check voltage between ECM terminal 43 and ground with CONSULT-II or tester. SEF291X OK or NG OK © GO TO 4. NG © GO TO 3. 3 DETECT MALFUNCTIONING PART Check the following. + Harness connectors M46, F44 + Fuse block (J/B) connector M19, E89 + 10A fuse + Harness for open or short between ECM and ignition switch © 4 Repair harness or connectors. CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-I 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminals 48, 57, 106, 108 and engine ground. Refer to WIRING DIAGRAM. Continuity should exist. 4. Also check harness for short to power. OK or NG OK © GO TO 5. NG © Repair open circuit or short to power in harness or connectors. EC-129 TROUBLE DIAGNOSIS FOR POWER SUPPLY Main Power Supply and Ground Circuit (Cont’d) 5 CHECK POWER SUPPLY-II 1. Disconnect ECM relay. SEF589PB 2. Check voltage between ECM relay terminals 2, 6 and ground with CONSULT-II or tester. SEF292X OK or NG OK © GO TO 7. NG © GO TO 6. 6 DETECT MALFUNCTIONING PART Check the following. + 15A fuses + Harness for open or short between ECM relay and battery © 7 Repair open circuit or short to ground or short to power in harness or connectors. CHECK OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Check harness continuity between ECM terminal 26 and ECM relay terminal 1. Continuity should exist. 2. Also check harness for short to ground and short to power. OK or NG OK (Models with EuroOBD system) © Go to “IGNITION SIGNAL”, EC-495. OK (Models without Euro-OBD system) © Go to “DTC P1320 IGNITION SIGNAL”, EC-369. NG © GO TO 8. 8 DETECT MALFUNCTIONING PART Check the following. + Harness connectors E15, F18 + Harness for open or short between ECM relay and ECM © Repair open circuit or short to ground or short to power in harness or connectors. EC-130 TROUBLE DIAGNOSIS FOR POWER SUPPLY Main Power Supply and Ground Circuit (Cont’d) 9 CHECK ECM POWER SUPPLY CIRCUIT-II 1. Stop engine. 2. Check voltage between ECM terminal 67 and ground with CONSULT-II or tester. SEF293X OK or NG OK © GO TO 11. NG © GO TO 10. 10 DETECT MALFUNCTIONING PART Check the following. + Harness connectors E15, F18 + Harness for open or short between ECM and fuse © 11 Repair harness or connectors. CHECK ECM POWER SUPPLY CIRCUIT-III 1. Turn ignition switch “ON” and then “OFF”. 2. Check voltage between ECM terminals 110, 112 and ground with CONSULT-II or tester. SEF294X OK or NG OK © GO TO 17. NG (Battery voltage does not exist.) © GO TO 12. NG (Battery voltage exists for more than a few seconds.) © GO TO 14. EC-131 TROUBLE DIAGNOSIS FOR POWER SUPPLY Main Power Supply and Ground Circuit (Cont’d) 12 CHECK ECM POWER SUPPLY CIRCUIT-IV 1. Disconnect ECM relay. SEF589PB 2. Check voltage between ECM relay terminal 3 and ground with CONSULT-II or tester. SEF295X OK or NG OK © GO TO 14. NG © GO TO 13. 13 DETECT MALFUNCTIONING PART Check the following. + Harness for open or short between ECM relay and 15A fuse © 14 Repair open circuit or short to ground or short to power in harness or connectors. CHECK HARNESS CONTINUITY BETWEEN ECM RELAY AND ECM FOR OPEN AND SHORT 1. Check harness continuity between ECM terminals 110, 112 and ECM relay terminal 5. Refer to WIRING DIAGRAM. Continuity should exist. 2. Also check harness for short to ground and short to power. OK or NG OK © GO TO 16. NG © GO TO 15. 15 DETECT MALFUNCTIONING PART Check the following. + Harness connectors E15, F18 + Harness for open or short between ECM and ECM relay © Repair open circuit or short to ground or short to power in harness or connectors. EC-132 TROUBLE DIAGNOSIS FOR POWER SUPPLY Main Power Supply and Ground Circuit (Cont’d) 16 CHECK ECM RELAY 1. Apply 12V direct current between ECM relay terminals 1 and 2. 2. Check continuity between relay terminals 3 and 5, 6 and 7. SEF296X OK or NG OK © GO TO 17. NG © Replace ECM relay. 17 CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-II 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminals 48, 57, 106, 108 and engine ground. Refer to WIRING DIAGRAM. Continuity should exist. 4. Also check harness for short to power. OK or NG OK © GO TO 18. NG © Repair open circuit or short to power in harness or connectors. 18 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-133 DTC P0100 MASS AIR FLOW SENSOR (MAFS) Component Description Component Description SEF987W NFEC0050 The mass air flow sensor is placed in the stream of intake air. It measures the intake flow rate by measuring a part of the entire intake flow. It consists of a hot wire that is supplied with electric current from the ECM. The temperature of the hot wire is controlled by the ECM a certain amount. The heat generated by the hot wire is reduced as the intake air flows around it. The more air, the greater the heat loss. Therefore, the ECM must supply more electric current to maintain the temperature of the hot wire as air flow increases. The ECM detects the air flow by means of this current change. CONSULT-II Reference Value in Data Monitor Mode NFEC0051 Specification data are reference values. MONITOR ITEM MAS A/F SE-B1 CAL/LD VALUE MASS AIRFLOW CONDITION + + + + Engine: After warming up Air conditioner switch: “OFF” Shift lever: “N” No-load SPECIFICATION Idle 1.2 - 1.8V 2,500 rpm 1.6 - 2.2V Idle 14.0 - 33.0% 2,500 rpm 12.0 - 25.0% Idle 2.0 - 6.0 g·m/s 2,500 rpm 7.0 - 20.0 g·m/s ditto ditto On Board Diagnosis Logic NFEC0053 Malfunction is detected when (Malfunction A) an excessively high voltage from the sensor is sent to ECM when engine is not running, (Malfunction B) an excessively low voltage from the sensor is sent to ECM when engine is running, (Malfunction C) a voltage from the sensor is constantly approx. 1.0V when engine is running. FAIL-SAFE MODE NFEC0053S02 When the malfunction B is detected, the ECM enters fail-safe mode and the MIL lights up. Detected items Mass air flow sensor circuit Engine operating condition in fail-safe mode Engine speed will not rise more than 2,400 rpm due to the fuel cut. EC-134 DTC P0100 MASS AIR FLOW SENSOR (MAFS) Possible Cause Possible Cause MALFUNCTION A + + Harness or connectors (The sensor circuit is open or shorted.) Mass air flow sensor MALFUNCTION B OR C + + + NFEC0426 NFEC0426S01 NFEC0426S02 Harness or connectors (The sensor circuit is open or shorted.) Intake air leaks Mass air flow sensor DTC Confirmation Procedure NFEC0054 Perform “PROCEDURE FOR MALFUNCTION A” first. If the 1st trip DTC cannot be confirmed, perform “PROCEDURE FOR MALFUNCTION B AND C”. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. PROCEDURE FOR MALFUNCTION A With CONSULT-II 1) 2) 3) 4) NFEC0054S01 NFEC0054S0101 Turn ignition switch “ON”. Select “DATA MONITOR” mode with CONSULT-II. Wait at least 6 seconds. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-138. With GST NFEC0054S0103 Follow the procedure “With CONSULT-II” above. SEF058Y No Tools 1) 2) 3) 4) PROCEDURE FOR MALFUNCTION B AND C With CONSULT-II 1) 2) 3) 4) NFEC0054S0102 Turn ignition switch “ON”, and wait at least 6 seconds. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-138. NFEC0054S02 NFEC0054S0201 Turn ignition switch “ON”. Select “DATA MONITOR” mode with CONSULT-II. Start engine and wait 5 seconds at most. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-138. With GST Follow the procedure “With CONSULT-II” above. SEF058Y EC-135 NFEC0054S0203 DTC P0100 MASS AIR FLOW SENSOR (MAFS) DTC Confirmation Procedure (Cont’d) No Tools 1) 2) 3) 4) NFEC0054S0202 Start engine and wait 5 seconds at most. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-138. EC-136 DTC P0100 MASS AIR FLOW SENSOR (MAFS) Wiring Diagram Wiring Diagram =NFEC0056 MEC835C SEF650XB EC-137 DTC P0100 MASS AIR FLOW SENSOR (MAFS) Diagnostic Procedure Diagnostic Procedure 1 =NFEC0057 INSPECTION START Which malfunction (A, B or C) is duplicated? MTBL0399 Type I or Type II Type I © GO TO 3. Type II © GO TO 2. 2 CHECK INTAKE SYSTEM Check the following for connection. + Air duct + Vacuum hoses + Intake air passage between air duct to intake manifold collector OK or NG OK © GO TO 3. NG © Reconnect the parts. 3 RETIGHTEN GROUND SCREWS 1. Turn ignition switch “OFF”. 2. Loosen and retighten engine ground screws. SEF255X © GO TO 4. EC-138 DTC P0100 MASS AIR FLOW SENSOR (MAFS) Diagnostic Procedure (Cont’d) 4 CHECK MAFS POWER SUPPLY CIRCUIT 1. Disconnect mass air flow sensor (MAFS) harness connector. SEC139C 2. Turn ignition switch “ON”. 3. Check voltage between MAFS terminals 2, 4 and ground with CONSULT-II or tester. SEF297X OK or NG OK © GO TO 6. NG © GO TO 5. 5 DETECT MALFUNCTIONING PART Check the following. + Harness for open or short between ECM relay and mass air flow sensor + Harness for open or short between mass air flow sensor and ECM © 6 Repair harness or connectors. CHECK MAFS GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector. 3. Check harness continuity between MAFS terminal 3 and ECM terminal 73. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 7. NG © Repair open circuit or short to ground or short to power in harness or connectors. EC-139 DTC P0100 MASS AIR FLOW SENSOR (MAFS) Diagnostic Procedure (Cont’d) 7 CHECK MAFS INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Check harness continuity between MAFS terminal 1 and ECM terminal 61. Refer to Wiring Diagram. Continuity should exist. 2. Also check harness for short to ground and short to power. OK or NG OK © GO TO 8. NG © Repair open circuit or short to ground or short to power in harness or connectors. 8 CHECK MASS AIR FLOW SENSOR 1. Reconnect harness connectors disconnected. 2. Start engine and warm it up to normal operating temperature. 3. Check voltage between ECM terminal 61 (Mass air flow sensor signal) and ground. SEF298X 4. If the voltage is out of specification, disconnect MAFS harness connector and connect it again. Then repeat above check. OK or NG OK © GO TO 9. NG © Replace mass air flow sensor. 9 CHECK MAFS SHIELD CIRCUIT FOR OPEN AND SHORT 1. 2. 3. + Turn ignition switch “OFF”. Disconnect joint connector-18. Check the following. Continuity between joint connector terminal 1 and ground Refer to Wiring Diagram. + Joint connector-18 (Refer to EL-377, “HARNESS LAYOUT”.) Continuity should exist. 4. Also check harness for short to power. 5. Then reconnect joint connector-18. OK or NG OK © GO TO 10. NG © Repair open circuit or short to power in harness or connectors. 10 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-140 DTC P0110 INTAKE AIR TEMPERATURE SENSOR Component Description Component Description NFEC0656 The intake air temperature sensor is mounted to the air duct housing. The sensor detects intake air temperature and transmits a signal to the ECM. The temperature sensing unit uses a thermistor which is sensitive to the change in temperature. Electrical resistance of the thermistor decreases in response to the temperature rise. Intake air temperature °C (°F) Voltage* V Resistance kΩ SEF258X 20 (68) 3.5 2.1 - 2.9 80 (176) 1.23 0.27 - 0.38 *: These data are reference values and are measured between ECM terminal 64 (Intake air temperature sensor) and ground. CAUTION: Do not use ECM ground terminals when measuring input/ output voltage. Doing so may result in damage to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. SEF012P On Board Diagnosis Logic NFEC0657 Malfunction is detected when (Malfunction A) an excessively low or high voltage from the sensor is sent to ECM, (Malfunction B) rationally incorrect voltage from the sensor is sent to ECM, compared with the voltage signal from engine coolant temperature sensor. Possible Cause + + NFEC0658 Harness or connectors (The sensor circuit is open or shorted.) Intake air temperature sensor DTC Confirmation Procedure NFEC0659 Perform “PROCEDURE FOR MALFUNCTION A” first. If 1st trip DTC cannot be confirmed, perform “PROCEDURE FOR MALFUNCTION B”. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. EC-141 DTC P0110 INTAKE AIR TEMPERATURE SENSOR DTC Confirmation Procedure (Cont’d) PROCEDURE FOR MALFUNCTION A With CONSULT-II 1) 2) 3) 4) NFEC0659S01 NFEC0659S0101 Turn ignition switch “ON”. Select “DATA MONITOR” mode with CONSULT-II. Wait at least 5 seconds. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-144. With GST NFEC0659S0102 Follow the procedure “With CONSULT-II” above. SEF058Y PROCEDURE FOR MALFUNCTION B NFEC0659S02 CAUTION: Always drive vehicle at a safe speed. TESTING CONDITION: This test may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road test is expected to be easier, it is unnecessary to lift the vehicle. With CONSULT-II 1) SEF176Y a) b) c) d) + 2) 3) 4) 5) 6) NFEC0659S0201 Wait until engine coolant temperature is less than 90°C (194°F). Turn ignition switch “ON”. Select “DATA MONITOR” mode with CONSULT-II. Check the engine coolant temperature. If the engine coolant temperature is not less than 90°C (194°F), turn ignition switch “OFF” and cool down engine. Perform the following steps before engine coolant temperature is above 90°C (194°F). Turn ignition switch “ON”. Select “DATA MONITOR” mode with CONSULT-II. Start engine. Hold vehicle speed at more than 70 km/h (43 MPH) for 100 consecutive seconds. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-144. With GST Follow the procedure “With CONSULT-II” above. EC-142 NFEC0659S0202 DTC P0110 INTAKE AIR TEMPERATURE SENSOR Wiring Diagram Wiring Diagram NFEC0660 MEC991C EC-143 DTC P0110 INTAKE AIR TEMPERATURE SENSOR Diagnostic Procedure Diagnostic Procedure 1 NFEC0661 CHECK INTAKE AIR TEMPERATURE SENSOR POWER SUPPLY CIRCUIT 1. Turn ignition switch “OFF”. 2. Disconnect intake air temperature sensor harness connector. SEF258X 3. Turn ignition switch “ON”. 4. Check voltage between terminal 1 and ground. SEF301X OK or NG OK © GO TO 3. NG © GO TO 2. 2 DETECT MALFUNCTIONING PART Check the following. + Harness connectors E8, F17 + Harness for open or short between ECM and intake air temperature sensor © 3 Repair harness or connectors. CHECK INTAKE AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Check harness continuity between sensor terminal 2 and engine ground. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to power. OK or NG OK © GO TO 5. NG © GO TO 4. EC-144 DTC P0110 INTAKE AIR TEMPERATURE SENSOR Diagnostic Procedure (Cont’d) 4 DETECT MALFUNCTIONING PART Check the following. + Harness connectors E8, F17 + Harness for open or short between ECM and intake air temperature sensor + Harness for open or short between TCM (Transmission Control Module) and intake air temperature sensor © 5 Repair open circuit or short to power in harness or connectors. CHECK INTAKE AIR TEMPERATURE SENSOR Check resistance between intake air temperature sensor terminals 1 and 2 as shown in the figure. SEF302X OK or NG OK © GO TO 6. NG © Replace intake air temperature sensor. 6 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-145 DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) (CIRCUIT) Component Description Component Description NFEC0069 The engine coolant temperature sensor is used to detect the engine coolant temperature. The sensor modifies a voltage signal from the ECM. The modified signal returns to the ECM as the engine coolant temperature input. The sensor uses a thermistor which is sensitive to the change in temperature. The electrical resistance of the thermistor decreases as temperature increases. SEF594K Engine coolant temperature °C (°F) SEF012P Voltage* V Resistance kΩ −10 (14) 4.4 7.0 - 11.4 20 (68) 3.5 2.1 - 2.9 50 (122) 2.2 0.68 - 1.00 90 (194) 0.9 0.236 - 0.260 *: These data are reference values and are measured between ECM terminal 70 (Engine coolant temperature sensor) ground. CAUTION: Do not use ECM ground terminals when measuring input/ output voltage. Doing so may result in damage to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. On Board Diagnosis Logic NFEC0070 Malfunction is detected when an excessively high or low voltage from the sensor is sent to ECM. FAIL-SAFE MODE NFEC0070S02 When this malfunction is detected, the ECM enters fail-safe mode and the MIL lights up. Detected items Engine operating condition in fail-safe mode Engine coolant temperature will be determined by ECM based on the time after turning ignition switch “ON” or “START”. CONSULT-II displays the engine coolant temperature decided by ECM. Engine coolant temperature decided (CONSULT-II display) Condition Engine coolant temperature sensor circuit Just as ignition switch is turned ON or Start 40°C (104°F) More than approx. 4 minutes after ignition ON or Start 80°C (176°F) 40 - 80°C (104 - 176°F) (Depends on the time) Except as shown above EC-146 DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) (CIRCUIT) Possible Cause Possible Cause + + NFEC0429 Harness or connectors (The sensor circuit is open or shorted.) Engine coolant temperature sensor DTC Confirmation Procedure NFEC0071 NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. WITH CONSULT-II SEF058Y 1) 2) 3) 4) NFEC0071S01 Turn ignition switch “ON”. Select “DATA MONITOR” mode with CONSULT-II. Wait at least 5 seconds. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-149. WITH GST NFEC0071S03 Follow the procedure “WITH CONSULT-II” above. NO TOOLS 1) 2) 3) 4) NFEC0071S02 Turn ignition switch “ON” and wait at least 5 seconds. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-149. EC-147 DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) (CIRCUIT) Wiring Diagram Wiring Diagram NFEC0072 MEC721C EC-148 DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) (CIRCUIT) Diagnostic Procedure Diagnostic Procedure 1 NFEC0073 CHECK ECTS POWER SUPPLY CIRCUIT 1. Turn ignition switch “OFF”. 2. Disconnect engine coolant temperature sensor (ECTS) harness connector. SEF259X 3. Turn ignition switch “ON”. 4. Check voltage between ECTS terminal 1 and ground with CONSULT-II or tester. SEF585X OK or NG OK © GO TO 2. NG © Repair open circuit or short to ground or short to power in harness or connectors. 2 CHECK ECTS GROUND CIRCUIT FOR OPEN AND CIRCUIT 1. Turn ignition switch “OFF”. 2. Check harness continuity between ECTS terminal 2 and engine ground. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to power. OK or NG OK © GO TO 4. NG © GO TO 3. 3 DETECT MALFUNCTIONING PART Check the following. + Harness for open or short between ECM and engine coolant temperature sensor + Harness for open or short between TCM (Transmission Control Module) and engine coolant temperature sensor © Repair open circuit or short to power in harness or connectors. EC-149 DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) (CIRCUIT) Diagnostic Procedure (Cont’d) 4 CHECK ENGINE COOLANT TEMPERATURE SENSOR Check resistance between engine coolant temperature sensor terminals 1 and 2 as shown in the figure. SEF304X OK or NG OK © GO TO 5. NG © Replace engine coolant temperature sensor. 5 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-150 DTC P0120 THROTTLE POSITION SENSOR Description Description NFEC0074 COMPONENT DESCRIPTION NFEC0074S01 The throttle position sensor responds to the accelerator pedal movement. This sensor is a kind of potentiometer which transforms the throttle position into output voltage, and emits the voltage signal to the ECM. In addition, the sensor detects the opening and closing speed of the throttle valve and feeds the voltage signal to the ECM. Idle position of the throttle valve is determined by the ECM receiving the signal from the throttle position sensor. This sensor controls engine operation such as fuel cut. On the other hand, the “Wide open and closed throttle position switch”, which is built into the throttle position sensor unit, is not used for engine control. AEC929 CONSULT-II Reference Value in Data Monitor Mode NFEC0075 Specification data are reference values. MONITOR ITEM THRTL POS SEN ABSOL TH·P/S CONDITION SPECIFICATION + Engine: After warming up, idle the engine Throttle valve: fully closed 0.15 - 0.85V + Engine: After warming up + Ignition switch: ON (Engine stopped) Throttle valve: fully opened 3.5 - 4.7V + Engine: After warming up, idle the engine Throttle valve: fully closed 0.0% + Engine: After warming up + Ignition switch: ON (Engine stopped) Throttle valve: fully opened Approx. 80% EC-151 DTC P0120 THROTTLE POSITION SENSOR On Board Diagnosis Logic On Board Diagnosis Logic NFEC0077 Malfunction is detected when an excessively low or high voltage from the sensor is sent to ECM. FAIL-SAFE MODE NFEC0077S02 When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up. Detected items Engine operating condition in fail-safe mode Throttle position will be determined based on the injected fuel amount and the engine speed. Therefore, acceleration will be poor. Throttle position sensor circuit Condition Driving condition When engine is idling Normal When accelerating Poor acceleration Possible Cause + + NFEC0430 Harness or connectors (The throttle position sensor circuit is open or shorted.) Throttle position sensor DTC Confirmation Procedure NFEC0078 NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. CAUTION: Always drive vehicle at a safe speed. TESTING CONDITION: + Before performing the following procedure, confirm that battery voltage is more than 10V at idle. + This test may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road test is expected to be easier, it is unnecessary to lift the vehicle. EC-152 DTC P0120 THROTTLE POSITION SENSOR DTC Confirmation Procedure (Cont’d) WITH CONSULT-II 1) 2) NFEC0078S01 Turn ignition switch “ON” and select “DATA MONITOR” mode with CONSULT-II. Start engine and maintain the following conditions for at least 5 consecutive seconds. Vehicle speed More than 5 km/h (3 MPH) Selector lever Suitable position except “P” or “N” position 3) SEF065Y If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-155. WITH GST NFEC0078S05 Follow the procedure “WITH CONSULT-II” above. NO TOOLS 1) NFEC0078S04 Start engine and maintain the following conditions for at least 5 consecutive seconds. Vehicle speed More than 5 km/h (3 MPH) Selector lever Suitable position except “P” or “N” position 2) 3) 4) Turn ignition switch “OFF” and wait at least 10 seconds. Turn ignition switch “ON” and perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-155. EC-153 DTC P0120 THROTTLE POSITION SENSOR Wiring Diagram Wiring Diagram NFEC0079 MEC837C SEF652XB EC-154 DTC P0120 THROTTLE POSITION SENSOR Diagnostic Procedure Diagnostic Procedure 1 NFEC0080 RETIGHTEN GROUND SCREWS 1. Turn ignition switch “OFF”. 2. Loosen and retighten engine ground screws. SEF255X © 2 GO TO 2. CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT 1. Disconnect throttle position sensor harness connector. SEC001C 2. Turn ignition switch “ON”. 3. Check voltage between throttle position sensor terminal 3 and ground with CONSULT-II or tester. SEF306X OK or NG OK © GO TO 3. NG © Repair open circuit or short to ground or short to power in harness or connectors. EC-155 DTC P0120 THROTTLE POSITION SENSOR Diagnostic Procedure (Cont’d) 3 CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Check harness continuity between sensor terminal 1 and engine ground. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to power. OK or NG OK © GO TO 5. NG © GO TO 4. 4 DETECT MALFUNCTIONING PART Check the following. + Harness for open or short between ECM and throttle position sensor + Harness for open or short between TCM (Transmission Control Module) and throttle position sensor © 5 Repair open circuit or short to power in harness or connectors. CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 91 and throttle position sensor terminal 2. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK (With CONSULT-II) © GO TO 6. OK (Without CONSULTII) © GO TO 7. NG © Repair open circuit or short to ground or short to power in harness or connectors. 6 1. 2. 3. 4. 5. CHECK THROTTLE POSITION SENSOR With CONSULT-II Start engine and warm it up to normal operating temperature. Stop engine (ignition switch OFF). Turn ignition switch ON. Select “DATA MONITOR” mode with CONSULT-II. Check voltage of “THRTL POS SEN” under the following conditions. Voltage measurement must be made with throttle position sensor installed in vehicle. SEF062Y OK or NG OK © GO TO 9. NG © GO TO 8. EC-156 DTC P0120 THROTTLE POSITION SENSOR Diagnostic Procedure (Cont’d) 7 1. 2. 3. 4. CHECK THROTTLE POSITION SENSOR Without CONSULT-II Start engine and warm it up to normal operating temperature. Stop engine (ignition switch OFF). Turn ignition switch ON. Check voltage between ECM terminal 91 (Throttle position sensor signal) and ground. Voltage measurement must be made with throttle position sensor installed in vehicle. MTBL0231 OK or NG OK © GO TO 9. NG © GO TO 8. 8 ADJUST CLOSED THROTTLE POSITION SWITCH Adjust closed throttle position switch. Refer to “Basic Inspection”, EC-90. MTBL0623 OK or NG OK © GO TO 9. NG © Replace throttle position sensor. To adjust it, perform “Basic Inspection”, EC-90. 9 CHECK THROTTLE POSTION SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT 1. 2. 3. + + Turn ignition switch “OFF”. Disconnect joint connector-18 Check the following Continuity between joint connector terminal 2 and ground Joint connector (Refer to EL-377, “HARNESS LAYOUT”.) Continuity should exist. + Also check harness for short to power. + Then reconnect joint connector-18. OK or NG OK © GO TO 10. NG © Repair open circuit or short to to power in harness or connectors. 10 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-157 DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT) (CIRCUIT) Component Description Component Description NFEC0086 The heated oxygen sensor 1 (front) is placed into the front tube. It detects the amount of oxygen in the exhaust gas compared to the outside air. The heated oxygen sensor 1 (front) has a closed-end tube made of ceramic zirconia. The zirconia generates voltage from approximately 1V in richer conditions to 0V in leaner conditions. The heated oxygen sensor 1 (front) signal is sent to the ECM. The ECM adjusts the injection pulse duration to achieve the ideal airfuel ratio. The ideal air-fuel ratio occurs near the radical change from 1V to 0V. SEF463R SEF288D CONSULT-II Reference Value in Data Monitor Mode NFEC0087 Specification data are reference values. MONITOR ITEM CONDITION HO2S1 (B1) HO2S1 (B2) HO2S1 MNTR (B1) HO2S1 MNTR (B2) SPECIFICATION 0 - 0.3V ←→ Approx. 0.6 - 1.0V + Engine: After warming up Maintaining engine speed at 2,000 rpm LEAN ←→ RICH Changes more than 5 times during 10 seconds. On Board Diagnosis Logic NFEC0089 Under the condition in which the heated oxygen sensor 1 (front) signal is not input, the ECM circuits will read a continuous approximately 0.3V. Therefore, for this diagnosis, the time that output voltage is within 200 to 400 mV range is monitored, and the diagnosis checks that this time is not inordinately long. Malfunction is detected when the voltage from the sensor is constantly approx. 0.3V. SEF237U EC-158 DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT) (CIRCUIT) Possible Cause Possible Cause + + NFEC0432 Harness or connectors (The sensor circuit is open or shorted.) Heated oxygen sensor 1 (front) DTC Confirmation Procedure NFEC0662 CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 11V at idle. SEF825Y WITH CONSULT-II NFEC0662S01 1) 2) SEF826Y Start engine and warm it up to normal operating temperature. Select “HO2S1 (B1) P0130/HO2S1 (B2) P0150” of “HO2S1 (B1)/(B2)” in “DTC WORK SUPPORT” mode with CONSULTII. 3) Touch “START”. 4) Let it idle for at least 3 minutes. NOTE: Never raise engine speed above 3,600 rpm after this step. If the engine speed limit is exceeded, return to step 4. 5) When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take approximately 10 to 60 seconds.) ENG SPEED 1,400 - 2,400 rpm (A/T) 1,600 - 2,600 rpm (M/T) Vehicle speed More than 64 km/h (40 MPH) B/FUEL SCHDL 2.0 - 10 msec Selector lever Suitable position SEF645Y 6) If “TESTING” is not displayed after 5 minutes, retry from step 2. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to “Diagnostic Procedure”, EC-163. EC-159 DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT) (CIRCUIT) Overall Function Check Overall Function Check NFEC0663 Use this procedure to check the overall function of the heated oxygen sensor 1 (front) circuit. During this check, a 1st trip DTC might not be confirmed. WITHOUT CONSULT-II 1) 2) 3) SEF308XA + 4) NFEC0663S01 Start engine and warm it up to normal operating temperature. Set voltmeter probes between ECM terminal 63 (HO2S1 bank 1 signal) or 62 (HO2S1 bank 2 signal) and engine ground. Check the following with engine speed held at 2,000 rpm constant under no load. The voltage does not remain in the range of 0.2 - 0.4V. If NG, go to “Diagnostic Procedure”, EC-163. EC-160 DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT) (CIRCUIT) Wiring Diagram Wiring Diagram BANK 1 =NFEC0092 NFEC0092S01 MEC296D SEF854YC EC-161 DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT) (CIRCUIT) Wiring Diagram (Cont’d) BANK 2 NFEC0092S02 MEC297D SEF855YC EC-162 DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT) (CIRCUIT) Diagnostic Procedure Diagnostic Procedure 1 NFEC0093 INSPECTION START 1. Turn ignition switch “OFF”. 2. Loosen and retighten engine ground screws. SEF255X 3. Make sure HO2S1 (front) harness protector color, and disconnect corresponding heated oxygen sensor 1 (front) harness connector. SEF505YA SEF902XA © GO TO 2. EC-163 DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT) (CIRCUIT) Diagnostic Procedure (Cont’d) 2 CHECK HEATED OXYGEN SENSOR 1 (FRONT) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows. Refer to Wiring Diagram. MTBL0484 Continuity should exist. 3. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows. Refer to Wiring Diagram. MTBL0485 Continuity should not exist. 4. Also check harness for short to power. OK or NG OK (With CONSULT-II) © GO TO 3. OK (Without CONSULTII) © GO TO 4. NG © Repair open circuit or short to ground or short to power in harness or connectors. EC-164 DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT) (CIRCUIT) Diagnostic Procedure (Cont’d) 3 1. 2. 3. 4. 5. CHECK HEATED OXYGEN SENSOR 1 (FRONT) With CONSULT-II Start engine and warm it up to normal operating temperature. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT-II. Select “HO2S1 (B1)/(B2)” and “HO2S1 MNTR (B1)/(B2)”. Hold engine speed at 2,000 rpm under no load during the following steps. Touch “RECORD” on CONSULT-II screen. SEF646Y 6. Check the following. + “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds. 5 times (cycles) are counted as shown below. SEF647YA + “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once. + “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. + “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V. SEF648Y CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 6. NG © GO TO 5. EC-165 DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT) (CIRCUIT) Diagnostic Procedure (Cont’d) 4 CHECK HEATED OXYGEN SENSOR 1 (FRONT) Without CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Stop engine and set ECM in diagnostic test mode-II [Heated oxygen sensor 1 monitor (front)]. 3. Set voltmeter probes between ECM terminal 63 (HO2S1 bank 1 signal) or 62 (HO2S1 bank 2 signal) and engine ground. 4. Check the following with engine speed held at 2,000 rpm constant under no load. SEF967XA CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 6. NG © GO TO 5. 5 REPLACE HEATED OXYGEN SENSOR 1 (FRONT) 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 1 (front) harness protector color. SEF505YA CAUTION: Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner and approved anti-seize lubricant. Refer to “Commercial Service Tools”, EC-18. © Replace malfunctioning heated oxygen sensor 1 (front). EC-166 DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT) (CIRCUIT) Diagnostic Procedure (Cont’d) 6 CHECK HEATED OXYGEN SENSOR 1 (FRONT) SHIELD CIRCUIT FOR OPEN AND SHORT 1. 2. 3. + + Turn ignition switch “OFF”. Disconnect joint connector-17 or joint connector-18. Check the following. Continuity between joint connector terminal 1 or 2 and ground Joint connector (Refer to EL-377, “HARNESS LAYOUT”.) Continuity should exist. 4. Also check harness for short to power. 5. Then reconnect joint connector-17 or joint connector-18. OK or NG OK © GO TO 7. NG © Repair open circuit or short to power in harness or connectors. 7 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-167 DTC P0131 (BANK 1), P0151 (BANK 2) HO2S1 (FRONT) (LEAN SHIFT MONITORING) Component Description Component Description NFEC0664 The heated oxygen sensor 1 (front) is placed into the front tube. It detects the amount of oxygen in the exhaust gas compared to the outside air. The heated oxygen sensor 1 (front) has a closed-end tube made of ceramic zirconia. The zirconia generates voltage from approximately 1V in richer conditions to 0V in leaner conditions. The heated oxygen sensor 1 (front) signal is sent to the ECM. The ECM adjusts the injection pulse duration to achieve the ideal airfuel ratio. The ideal air-fuel ratio occurs near the radical change from 1V to 0V. SEF463R SEF288D CONSULT-II Reference Value in Data Monitor Mode NFEC0665 Specification data are reference values. MONITOR ITEM CONDITION HO2S1 (B1) HO2S1 (B2) HO2S1 MNTR (B1) HO2S1 MNTR (B2) SPECIFICATION 0 - 0.3V ←→ Approx. 0.6 - 1.0V + Engine: After warming up Maintaining engine speed at 2,000 rpm LEAN ←→ RICH Changes more than 5 times during 10 seconds. On Board Diagnosis Logic NFEC0666 To judge the malfunction, the output from the heated oxygen sensor 1 (front) is monitored to determine whether the “rich” output is sufficiently high and whether the “lean” output is sufficiently low. When both the outputs are shifting to the lean side, the malfunction will be detected. Malfunction is detected when the maximum and minimum voltage from the sensor are not reached to the specified voltages. SEF300U EC-168 DTC P0131 (BANK 1), P0151 (BANK 2) HO2S1 (FRONT) (LEAN SHIFT MONITORING) Possible Cause Possible Cause + + + + + NFEC0667 Heated oxygen sensor 1 (front) Heated oxygen sensor 1 heater (front) Fuel pressure Injectors Intake air leaks DTC Confirmation Procedure NFEC0668 CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. TESTING CONDITION: + Always perform at a temperature above −10°C (14°F). + Before performing following procedure, confirm that battery voltage is more than 11V at idle. WITH CONSULT-II NFEC0668S01 1) 2) 3) SEF827Y SEF828Y Start engine and warm it up to normal operating temperature. Stop engine and wait at least 10 seconds. Turn ignition switch “ON” and select “HO2S1 (B1) P0131/ HO2S1 (B2) P0151” of “HO2S1 (B1)/(B2)” in “DTC WORK SUPPORT” mode with CONSULT-II. 4) Touch “START”. 5) Start engine and let it idle for at least 3 minutes. NOTE: Never raise engine speed above 3,600 rpm after this step. If the engine speed limit is exceeded, return to step 5. 6) When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take approximately 50 seconds or more.) ENG SPEED 1,200 - 2,600 rpm (A/T) 1,800 - 2,600 rpm (M/T) Vehicle speed Less than 100 km/h (62 MPH) B/FUEL SCHDL 3 - 9 msec (A/T) 2.5 - 9 msec (M/T) Selector lever Suitable position 7) If “TESTING” is not displayed after 5 minutes, retry from step 2. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to “Diagnostic Procedure”, EC-170. SEF651Y EC-169 DTC P0131 (BANK 1), P0151 (BANK 2) HO2S1 (FRONT) (LEAN SHIFT MONITORING) Overall Function Check Overall Function Check NFEC0669 Use this procedure to check the overall function of the heated oxygen sensor 1 (front) circuit. During this check, a 1st trip DTC might not be confirmed. WITH GST 1) 2) 3) SEF308XA + + 4) Diagnostic Procedure 1 NFEC0669S01 Start engine and warm it up to normal operating temperature. Set voltmeter probes between ECM terminal 63 (HO2S1 bank 1 signal) or 62 (HO2S1 bank 2 signal) and engine ground. Check one of the following with engine speed held at 2,000 rpm constant under no load. The maximum voltage is over 0.6V at least one time. The minimum voltage is over 0.1V at least one time. If NG, go to “Diagnostic Procedure”, EC-170. NFEC0670 RETIGHTEN GROUND SCREWS 1. Turn ignition switch “OFF”. 2. Loosen and retighten engine ground screws. SEF255X © 2 GO TO 2. RETIGHTEN HEATED OXYGEN SENSOR 1 (FRONT) Loosen and retighten corresponding heated oxygen sensor 1 (front). Tightening torque: 40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb) © GO TO 3. EC-170 DTC P0131 (BANK 1), P0151 (BANK 2) HO2S1 (FRONT) (LEAN SHIFT MONITORING) Diagnostic Procedure (Cont’d) 3 CLEAR THE SELF-LEARNING DATA With CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II. 3. Clear the self-learning control coefficient by touching “CLEAR”. SEF652Y 4. Run engine for at least 10 minutes at idle speed. Is the 1st trip DTC P0171 or P0174 detected? Is it difficult to start engine? 1. 2. 3. 4. 5. 6. 7. 8. Without CONSULT-II Start engine and warm it up to normal operating temperature. Turn ignition switch “OFF”. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed. Stop engine and reconnect mass air flow sensor harness connector. Make sure 1st trip DTC P0100 is displayed. Erase the 1st trip DTC memory. Refer to “How to Erase Emission-related Diagnostic Information”, EC-56. Make sure DTC P0000 is displayed. Run engine for at least 10 minutes at idle speed. Is the 1st trip DTC P0171 or P0174 detected? Is it difficult to start engine? Yes or No Yes © Perform trouble diagnosis for DTC P0171, P0174. Refer to EC-261. No © GO TO 4. EC-171 DTC P0131 (BANK 1), P0151 (BANK 2) HO2S1 (FRONT) (LEAN SHIFT MONITORING) Diagnostic Procedure (Cont’d) 4 CHECK HEATED OXYGEN SENSOR 1 HEATER (FRONT) 1. Stop engine. 2. Check heated oxygen sensor 1 (front) harness protector color. SEF505YA 3. Disconnect HO2S1 (front) harness connector. 4. Check resistance between HO2S1 (front) terminals as follows. SEF310X CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK (With CONSULT-II) © GO TO 5. OK (Without CONSULTII) © GO TO 6. NG © GO TO 7. EC-172 DTC P0131 (BANK 1), P0151 (BANK 2) HO2S1 (FRONT) (LEAN SHIFT MONITORING) Diagnostic Procedure (Cont’d) 5 1. 2. 3. 4. 5. CHECK HEATED OXYGEN SENSOR 1 (FRONT) With CONSULT-II Start engine and warm it up to normal operating temperature. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT-II. Select “HO2S1 (B1)/(B2)” and “HO2S1 MNTR (B1)/(B2)”. Hold engine speed at 2,000 rpm under no load during the following steps. Touch “RECORD” on CONSULT-II screen. SEF646Y 6. Check the following. + “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds. 5 times (cycles) are counted as shown below. SEF647YA + “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once. + “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. + “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V. SEF648Y CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 8. NG © GO TO 7. EC-173 DTC P0131 (BANK 1), P0151 (BANK 2) HO2S1 (FRONT) (LEAN SHIFT MONITORING) Diagnostic Procedure (Cont’d) 6 CHECK HEATED OXYGEN SENSOR 1 (FRONT) Without CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Stop engine and set ECM in diagnostic test mode-II [Heated oxygen sensor 1 monitor (front)]. 3. Set voltmeter probes between ECM terminal 63 (HO2S1 bank 1 signal) or 62 (HO2S1 bank 2 signal) and engine ground. 4. Check the following with engine speed held at 2,000 rpm constant under no load. SEF967XA CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 8. NG © GO TO 7. 7 REPLACE HEATED OXYGEN SENSOR 1 (FRONT) 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 1 (front) harness protector color. SEF505YA CAUTION: Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. © Replace malfunctioning heated oxygen sensor 1 (front). EC-174 DTC P0131 (BANK 1), P0151 (BANK 2) HO2S1 (FRONT) (LEAN SHIFT MONITORING) Diagnostic Procedure (Cont’d) 8 CHECK HEATED OXYGEN SENSOR 1 (FRONT) SHIELD CIRCUIT FOR OPEN AND SHORT 1. 2. 3. 4. + + Turn ignition switch “OFF”. Disconnect joint connector-17 or joint connector-18. For circuit, refer to “DTC P0130/P0150 HO2S1 (FRONT) (BANK 1)/(BANK 2) (CIRCUIT)”, EC-158. Check the following. Continuity between joint connector terminal 1 or 2 and ground Joint connector (Refer to EL-377, “HARNESS LAYOUT”.) Continuity should exist. 5. Also check harness for short to power. 6. Then reconnect joint connector-17 or joint connector-18. OK or NG OK © GO TO 9. NG © Repair open circuit or short to power in harness or connectors. 9 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. For circuit, refer to “DTC P0130/P0150 HO2S1 (FRONT) (BANK 1)/(BANK 2) (CIRCUIT)”, EC-158. © INSPECTION END EC-175 DTC P0132 (BANK 1), P0152 (BANK 2) HO2S1 (FRONT) (RICH SHIFT MONITORING) Component Description Component Description NFEC0671 The heated oxygen sensor 1 (front) is placed into the front tube. It detects the amount of oxygen in the exhaust gas compared to the outside air. The heated oxygen sensor 1 (front) has a closed-end tube made of ceramic zirconia. The zirconia generates voltage from approximately 1V in richer conditions to 0V in leaner conditions. The heated oxygen sensor 1 (front) signal is sent to the ECM. The ECM adjusts the injection pulse duration to achieve the ideal airfuel ratio. The ideal air-fuel ratio occurs near the radical change from 1V to 0V. SEF463R SEF288D CONSULT-II Reference Value in Data Monitor Mode NFEC0672 Specification data are reference values. MONITOR ITEM CONDITION HO2S1 (B1) HO2S1 (B2) HO2S1 MNTR (B1) HO2S1 MNTR (B2) SPECIFICATION 0 - 0.3V ←→ Approx. 0.6 - 1.0V + Engine: After warming up Maintaining engine speed at 2,000 rpm LEAN ←→ RICH Changes more than 5 times during 10 seconds. On Board Diagnosis Logic NFEC0673 To judge the malfunction, the output from the heated oxygen sensor 1 (front) is monitored to determine whether the “rich” output is sufficiently high. The “lean” output is sufficiently low. When both the outputs are shifting to the rich side, the malfunction will be detected. Malfunction is detected when the maximum and minimum voltages from the sensor are beyond the specified voltages. SEF299U EC-176 DTC P0132 (BANK 1), P0152 (BANK 2) HO2S1 (FRONT) (RICH SHIFT MONITORING) Possible Cause Possible Cause + + + + NFEC0674 Heated oxygen sensor 1 (front) Fuel pressure Injectors Heated oxygen sensor 1 heater (front) DTC Confirmation Procedure NFEC0675 CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. TESTING CONDITION: + Always perform at a temperature above −10°C (14°F). + Before performing the following procedure, confirm that battery voltage is more than 11V at idle. WITH CONSULT-II NFEC0675S01 1) 2) 3) SEF829Y SEF830Y Start engine and warm it up to normal operating temperature. Stop engine and wait at least 5 seconds. Turn ignition switch “ON” and select “HO2S1 (B1) P0132/ HO2S1 (B2) P0152” of “HO2S1 (B1)/(B2)” in “DTC WORK SUPPORT” mode with CONSULT-II. 4) Touch “START”. 5) Start engine and let it idle for at least 3 minutes. NOTE: Never raise engine speed above 3,600 rpm after this step. If the engine speed limit is exceeded, return to step 5. 6) When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take approximately 50 seconds or more.) ENG SPEED 1,200 - 2,600 rpm (A/T) 1,800 - 2,600 rpm (M/T) Vehicle speed Less than 100 km/h (62 MPH) B/FUEL SCHDL 3 - 9 msec (A/T) 2.5 - 9 msec (M/T) Selector lever Suitable position 7) If “TESTING” is not displayed after 5 minutes, retry from step 2. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to “Diagnostic Procedure”, EC-178. SEF655Y EC-177 DTC P0132 (BANK 1), P0152 (BANK 2) HO2S1 (FRONT) (RICH SHIFT MONITORING) Overall Function Check Overall Function Check NFEC0676 Use this procedure to check the overall function of the heated oxygen sensor 1 (front) circuit. During this check, a 1st trip DTC might not be confirmed. WITH GST 1) 2) 3) SEF308XA + + 4) Diagnostic Procedure 1 NFEC0676S01 Start engine and warm it up to normal operating temperature. Set voltmeter probes between ECM terminal 63 (HO2S1 bank 1 signal) or 62 (HO2S1 bank 2 signal) and engine ground. Check one of the following with engine speed held at 2,000 rpm constant under no load. The maximum voltage is below 0.8V at least one time. The minimum voltage is below 0.35V at least one time. If NG, go to “Diagnostic Procedure”, EC-178. NFEC0677 RETIGHTEN GROUND SCREWS 1. Turn ignition switch “OFF”. 2. Loosen and retighten engine ground screws. SEF255X © 2 GO TO 2. RETIGHTEN HEATED OXYGEN SENSOR 1 (FRONT) Loosen and retighten corresponding heated oxygen sensor 1 (front). Tightening torque: 40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb) © GO TO 3. EC-178 DTC P0132 (BANK 1), P0152 (BANK 2) HO2S1 (FRONT) (RICH SHIFT MONITORING) Diagnostic Procedure (Cont’d) 3 CLEAR THE SELF-LEARNING DATA With CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II. 3. Clear the self-learning control coefficient by touching “CLEAR”. SEF652Y 4. Run engine for at least 10 minutes at idle speed. Is the 1st trip DTC P0172 or P0175 detected? Is it difficult to start engine? 1. 2. 3. 4. 5. 6. 7. 8. Without CONSULT-II Start engine and warm it up to normal operating temperature. Turn ignition switch “OFF”. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed. Stop engine and reconnect mass air flow sensor harness connector. Make sure 1st trip DTC P0100 is displayed. Erase the 1st trip DTC memory. Refer to “How to Erase Emission-related Diagnostic Information”, EC-56. Make sure DTC P0000 is displayed. Run engine for at least 10 minutes at idle speed. Is the 1st trip DTC P0172 or P0175 detected? Is it difficult to start engine? Yes or No Yes © Perform trouble diagnosis for DTC P0172, P0175. Refer to EC-269. No © GO TO 4. 4 CHECK HEATED OXYGEN SENSOR (FRONT) CONNECTOR FOR WATER 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 1 (front) harness protector color. SEF505YA 3. Disconnect heated oxygen sensor 1 (front) harness connector. 4. Check connectors for water. Water should not exist. OK or NG OK © GO TO 5. NG © Repair or replace harness or connectors. EC-179 DTC P0132 (BANK 1), P0152 (BANK 2) HO2S1 (FRONT) (RICH SHIFT MONITORING) Diagnostic Procedure (Cont’d) 5 CHECK HEATED OXYGEN SENSOR 1 HEATER (FRONT) Check resistance between HO2S1 (front) terminals as follows. SEF310X CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK (With CONSULT-II) © GO TO 6. OK (Without CONSULTII) © GO TO 7. NG © GO TO 8. EC-180 DTC P0132 (BANK 1), P0152 (BANK 2) HO2S1 (FRONT) (RICH SHIFT MONITORING) Diagnostic Procedure (Cont’d) 6 1. 2. 3. 4. 5. CHECK HEATED OXYGEN SENSOR 1 (FRONT) With CONSULT-II Start engine and warm it up to normal operating temperature. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT-II. Select “HO2S1 (B1)/(B2)” and “HO2S1 MNTR (B1)/(B2)”. Hold engine speed at 2,000 rpm under no load during the following steps. Touch “RECORD” on CONSULT-II screen. SEF646Y 6. Check the following. + “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds. 5 times (cycles) are counted as shown below. SEF647YA + “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once. + “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. + “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V. SEF648Y CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 9. NG © GO TO 8. EC-181 DTC P0132 (BANK 1), P0152 (BANK 2) HO2S1 (FRONT) (RICH SHIFT MONITORING) Diagnostic Procedure (Cont’d) 7 CHECK HEATED OXYGEN SENSOR 1 (FRONT) Without CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Stop engine and set ECM in diagnostic test mode-II [Heated oxygen sensor 1 monitor (front)]. 3. Set voltmeter probes between ECM terminal 63 (HO2S1 bank 1 signal) or 62 (HO2S1 bank 2 signal) and engine ground. 4. Check the following with engine speed held at 2,000 rpm constant under no load. SEF967XA CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 9. NG © GO TO 8. 8 REPLACE HEATED OXYGEN SENSOR 1 (FRONT) 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 1 (front) harness protector color. SEF505YA CAUTION: Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. © Replace malfunctioning heated oxygen sensor 1 (front). EC-182 DTC P0132 (BANK 1), P0152 (BANK 2) HO2S1 (FRONT) (RICH SHIFT MONITORING) Diagnostic Procedure (Cont’d) 9 CHECK HEATED OXYGEN SENSOR 1 (FRONT) SHIELD CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect joint connector-17 or joint connector-18. For circuit, refer to “DTC P0130/P0150 HO2S1 (FRONT) (BANK 1)/(BANK 2) (CIRCUIT)”, EC-158. 3. Check the following. + Continuity between joint connector terminal 1 or 2 and ground + Joint connector (Refer to EL-377, “HARNESS LAYOUT”.) Continuity should exist. 4. Also check harness for short to power. 5. Then reconnect joint connector-17 or joint connector-18. OK or NG OK © GO TO 10. NG © Repair open circuit or short to power in harness or connectors. 10 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. For circuit, refer to P0130/P0150 HO2S1 (FRONT) (BANK 1)/(BANK 2) (CIRCUIT)”, EC-158. © INSPECTION END EC-183 DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE MONITORING) Component Description Component Description NFEC0678 The heated oxygen sensor 1 (front) is placed into the front tube. It detects the amount of oxygen in the exhaust gas compared to the outside air. The heated oxygen sensor 1 (front) has a closed-end tube made of ceramic zirconia. The zirconia generates voltage from approximately 1V in richer conditions to 0V in leaner conditions. The heated oxygen sensor 1 (front) signal is sent to the ECM. The ECM adjusts the injection pulse duration to achieve the ideal airfuel ratio. The ideal air-fuel ratio occurs near the radical change from 1V to 0V. SEF463R SEF288D CONSULT-II Reference Value in Data Monitor Mode NFEC0679 Specification data are reference values. MONITOR ITEM CONDITION HO2S1 (B1) HO2S1 (B2) HO2S1 MNTR (B1) HO2S1 MNTR (B2) SPECIFICATION 0 - 0.3V ←→ Approx. 0.6 - 1.0V + Engine: After warming up Maintaining engine speed at 2,000 LEAN ←→ RICH rpm Changes more than 5 times during 10 seconds. On Board Diagnosis Logic NFEC0680 To judge the malfunction of heated oxygen sensor 1 (front), this diagnosis measures response time of heated oxygen sensor 1 (front) signal. The time is compensated by engine operating (speed and load), fuel feedback control constant, and heated oxygen sensor 1 (front) temperature index. Judgment is based on whether the compensated time [heated oxygen sensor 1 (front) cycling time index] is inordinately long or not. Malfunction is detected when the response of the voltage signal from the sensor takes more than the specified time. SEF010V EC-184 DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE MONITORING) Possible Cause Possible Cause + + + + + + + + + NFEC0681 Harness or connectors (The sensor circuit is open or shorted.) Heated oxygen sensor 1 (front) Heated oxygen sensor 1 heater (front) Fuel pressure Injectors Intake air leaks Exhaust gas leaks PCV valve Mass air flow sensor DTC Confirmation Procedure NFEC0682 CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. TESTING CONDITION: + Always perform at a temperature above −10°C (14°F). + Before performing the following procedure, confirm that battery voltage is more than 11V at idle. EC-185 DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE MONITORING) DTC Confirmation Procedure (Cont’d) WITH CONSULT-II NFEC0682S01 1) 2) 3) SEF831Y SEF832Y Start engine and warm it up to normal operating temperature. Stop engine and wait at least 5 seconds. Turn ignition switch “ON” and select “HO2S1 (B1) P0133/ HO2S1 (B2) P0153” of “HO2S1 (B1)/(B2)” in “DTC WORK SUPPORT” mode with CONSULT-II. 4) Touch “START”. 5) Start engine and let it idle for at least 3 minutes. NOTE: Never raise engine speed above 3,600 rpm after this step. If the engine speed limit is exceeded, return to step 5. 6) When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take approximately 40 to 50 seconds.) ENG SPEED 1,200 - 2,800 rpm (A/T) 1,800 - 3,100 rpm (M/T) Vehicle speed More than 80 km/h (50 MPH) B/FUEL SCHDL 3 - 9 msec (A/T) 2.5 - 9 msec (M/T) Selector lever Suitable position 7) If “TESTING” is not displayed after 5 minutes, retry from step 2. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to “Diagnostic Procedure”, EC-189. SEF658Y Overall Function Check NFEC0683 Use this procedure to check the overall function of the heated oxygen sensor 1 (front) circuit. During this check, a 1st trip DTC might not be confirmed. WITH GST 1) 2) 3) + 4) NFEC0683S01 Start engine and warm it up to normal operating temperature. Stop engine and set ECM in diagnostic test mode-II [Heated oxygen sensor monitor (front)] Start engine and check the following with engine speed head of a constant 2,000 rpm under no load. MI comes on more than five times within 10 seconds. If NG, go to “Diagnostic Procedure”, EC-189. EC-186 DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE MONITORING) Wiring Diagram Wiring Diagram BANK 1 NFEC0684 NFEC0684S01 MEC296D SEF854YC EC-187 DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE MONITORING) Wiring Diagram (Cont’d) BANK 2 NFEC0684S02 MEC297D SEF855YC EC-188 DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE MONITORING) Diagnostic Procedure Diagnostic Procedure 1 NFEC0685 RETIGHTEN GROUND SCREWS 1. Turn ignition switch “OFF”. 2. Loosen and retighten engine ground screws. SEF255X © 2 GO TO 2. RETIGHTEN HEATED OXYGEN SENSOR 1 (FRONT) Loosen and retighten corresponding heated oxygen sensor 1 (front). Tightening torque: 40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb) © 3 GO TO 3. CHECK FOR EXHAUST AIR LEAK 1. Start engine and run it at idle. 2. Listen for an exhaust air leak before three way catalyst (Manifold). SEF099P OK or NG OK © GO TO 4. NG © Repair or replace. 4 CHECK FOR INTAKE AIR LEAK Listen for an intake air leak after the mass air flow sensor. OK or NG OK © GO TO 5. NG © Repair or replace. EC-189 DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE MONITORING) Diagnostic Procedure (Cont’d) 5 CLEAR THE SELF-LEARNING DATA With CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II. 3. Clear the self-learning control coefficient by touching “CLEAR”. SEF652Y 4. Run engine for at least 10 minutes at idle speed. Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected? Is it difficult to start engine? 1. 2. 3. 4. 5. 6. 7. 8. Without CONSULT-II Start engine and warm it up to normal operating temperature. Turn ignition switch “OFF”. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed. Stop engine and reconnect mass air flow sensor harness connector. Make sure 1st trip DTC P0100 is displayed. Erase the 1st trip DTC memory. Refer to “How to Erase Emission-related Diagnostic Information”, EC-56. Make sure DTC P0000 is displayed. Run engine for at least 10 minutes at idle speed. Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected? Is it difficult to start engine? Yes or No Yes © Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-261, EC-269. No © GO TO 6. EC-190 DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE MONITORING) Diagnostic Procedure (Cont’d) 6 CHECK HEATED OXYGEN SENSOR 1 (FRONT) HARNESS PROTECTOR COLOR 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 1 (front) harness protector. SEF505YA 3. Disconnect corresponding heated oxygen sensor 1 (front) harness connector. SEF902XA © 7 GO TO 7. CHECK HEATED OXYGEN SENSOR 1 (FRONT) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows. Refer to Wiring Diagram. MTBL0486 Continuity should exist. 3. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows. Refer to Wiring Diagram. MTBL0487 Continuity should not exist. 4. Also check harness for short to power. OK or NG OK © GO TO 8. NG © Repair open circuit or short to ground or short to power in harness or connectors. EC-191 DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE MONITORING) Diagnostic Procedure (Cont’d) 8 CHECK HEATED OXYGEN SENSOR 1 HEATER (FRONT) Check resistance between HO2S1 (front) terminals as follows. SEF310X CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 9. NG © GO TO 13. 9 CHECK MASS AIR FLOW SENSOR 1. Reconnect harness connectors disconnected. 2. Start engine and warm it up to normal operating temperature. 3. Check voltage between ECM terminal 61 (Mass air flow sensor signal) and ground. SEF298X 4. If the voltage is out of specification, disconnect mass air flow sensor harness connector and connect it again. Then repeat above check. OK or NG OK © GO TO 10. NG © Replace mass air flow sensor. EC-192 DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE MONITORING) Diagnostic Procedure (Cont’d) 10 1. 2. 3. 4. CHECK PCV VALVE Install all removed parts. Start engine and let it idle. Remove PCV valve ventilation hose from PCV valve. Make sure that a hissing noise will be heard as air passes through it and a strong vacuum should be felt immediately when a finger is placed over valve inlet. SEC137A OK or NG OK (With CONSULT-II) © GO TO 11. OK (Without CONSULTII) © GO TO 12. NG © Replace PCV valve. EC-193 DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE MONITORING) Diagnostic Procedure (Cont’d) 11 1. 2. 3. 4. 5. CHECK HEATED OXYGEN SENSOR 1 (FRONT) With CONSULT-II Start engine and warm it up to normal operating temperature. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT-II. Select “HO2S1 (B1)/(B2)” and “HO2S1 MNTR (B1)/(B2)”. Hold engine speed at 2,000 rpm under no load during the following steps. Touch “RECORD” on CONSULT-II screen. SEF646Y 6. Check the following. + “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds. 5 times (cycles) are counted as shown below. SEF647YA + “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once. + “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. + “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V. SEF648Y CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 14. NG © GO TO 13. EC-194 DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE MONITORING) Diagnostic Procedure (Cont’d) 12 CHECK HEATED OXYGEN SENSOR 1 (FRONT) Without CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Stop engine and set ECM in diagnostic test mode-II [Heated oxygen sensor 1 monitor (front)]. 3. Set voltmeter probes between ECM terminal 63 (HO2S1 bank 1 signal) or 62 (HO2S1 gank 2 signal) and engine ground. 4. Check the following with engine speed held at 2,000 rpm constant under no load. SEF967XA CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 14. NG © GO TO 13. 13 REPLACE HEATED OXYGEN SENSOR 1 (FRONT) 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 1 (front) harness protector color. SEF505YA © 14 Replace malfunctioning heated oxygen sensor 1 (front). CHECK HEATED OXYGEN SENSOR 1 (FRONT) SHIELD CIRCUIT FOR OPEN AND SHORT 1. 2. 3. + + Turn ignition switch “OFF”. Disconnect joint connector-17 or joint connector-18. Check the following. Continuity between joint connector terminal 1 or 2 and ground Joint connector (Refer to EL-377, “HARNESS LAYOUT”.) Continuity should exist. 4. Also check harness for short to power. 5. Then reconnect joint connector-17 or joint connector-18. OK or NG OK © GO TO 15. NG © Repair open circuit or short to power in harness or connectors. EC-195 DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE MONITORING) Diagnostic Procedure (Cont’d) 15 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-196 DTC P0134 (BANK 1), P0154 (BANK 2) HO2S1 (FRONT) (HIGH VOLTAGE) Component Description Component Description NFEC0686 The heated oxygen sensor 1 (front) is placed into the front tube. It detects the amount of oxygen in the exhaust gas compared to the outside air. The heated oxygen sensor 1 (front) has a closed-end tube made of ceramic zirconia. The zirconia generates voltage from approximately 1V in richer conditions to 0V in leaner conditions. The heated oxygen sensor 1 (front) signal is sent to the ECM. The ECM adjusts the injection pulse duration to achieve the ideal airfuel ratio. The ideal air-fuel ratio occurs near the radical change from 1V to 0V. SEF463R SEF288D CONSULT-II Reference Value in Data Monitor Mode NFEC0687 Specification data are reference values. MONITOR ITEM CONDITION HO2S1 (B1) HO2S1 (B2) HO2S1 MNTR (B1) HO2S1 MNTR (B2) SPECIFICATION 0 - 0.3V ←→ Approx. 0.6 - 1.0V + Engine: After warming up Maintaining engine speed at 2,000 LEAN ←→ RICH rpm Changes more than 5 times during 10 seconds. On Board Diagnosis Logic NFEC0688 To judge the malfunction, the diagnosis checks that the heated oxygen sensor 1 (front) output is not inordinately high. Malfunction is detected when an excessively high voltage from the sensor is sent to ECM. SEF301UA EC-197 DTC P0134 (BANK 1), P0154 (BANK 2) HO2S1 (FRONT) (HIGH VOLTAGE) Possible Cause Possible Cause + + NFEC0689 Harness or connectors (The sensor circuit is open or shorted.) Heated oxygen sensor 1 (front) DTC Confirmation Procedure NFEC0690 NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. WITH CONSULT-II SEF174Y 1) 2) 3) 4) 5) 6) WITH GST 1) 2) 3) 4) 5) 6) 7) + NFEC0690S01 Start engine and warm it up to normal operating temperature. Turn ignition switch “OFF” and wait at least 10 seconds. Turn ignition switch “ON”. Select “DATA MONITOR” mode with CONSULT-II. Restart engine and let it idle for 25 seconds. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-201. NFEC0690S02 Start engine and warm it up to normal operating temperature. Turn ignition switch “OFF” and wait at least 10 seconds. Restart engine and let it idle for 25 seconds. Turn ignition switch “OFF” and wait at least 10 seconds. Restart engine and let it idle for 25 seconds. Select “MODE 3” with GST. If DTC is detected, go to “Diagnostic Procedure”, EC-201. When using GST, “DTC Confirmation Procedure” should be performed twice as much as when using CONSULT-II because GST cannot display MODE 7 (1st trip DTC) concerning this diagnosis. Therefore, using CONSULT-II is recommended. EC-198 DTC P0134 (BANK 1), P0154 (BANK 2) HO2S1 (FRONT) (HIGH VOLTAGE) Wiring Diagram Wiring Diagram BANK 1 NFEC0691 NFEC0691S01 MEC296D SEF854YC EC-199 DTC P0134 (BANK 1), P0154 (BANK 2) HO2S1 (FRONT) (HIGH VOLTAGE) Wiring Diagram (Cont’d) BANK 2 NFEC0691S02 MEC297D SEF855YC EC-200 DTC P0134 (BANK 1), P0154 (BANK 2) HO2S1 (FRONT) (HIGH VOLTAGE) Diagnostic Procedure Diagnostic Procedure 1 NFEC0692 INSPECTION START 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 1 (front) harness protector color. SEF505YA 3. Disconnect corresponding heated oxygen sensor 1 (front) harness connector. SEF902XA © 2 GO TO 2. RETIGHTEN HEATED OXYGEN SENSOR 1 (FRONT) Loosen and retighten corresponding heated oxygen sensor 1 (front). Tightening torque: 40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb) © GO TO 3. EC-201 DTC P0134 (BANK 1), P0154 (BANK 2) HO2S1 (FRONT) (HIGH VOLTAGE) Diagnostic Procedure (Cont’d) 3 CHECK HEATED OXYGEN SENSOR 1 (FRONT) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows. Refer to Wiring Diagram. MTBL0488 Continuity should exist. 3. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows. Refer to Wiring Diagram. MTBL0489 Continuity should not exist. 4. Also check harness for short to power. OK or NG OK © GO TO 4. NG © Repair open circuit or short to ground or short to power in harness or connectors. 4 CHECK HEATED OXYGEN SENSOR 1 (FRONT) CONNECTOR FOR WATER 1. Disconnect heated oxygen sensor 1 (front) harness connector. 2. Check connectors for water. Water should not exist. OK or NG OK (With CONSULT-II) © GO TO 5. OK (Without CONSULTII) © GO TO 6. NG © Repair or replace harness or connectors. EC-202 DTC P0134 (BANK 1), P0154 (BANK 2) HO2S1 (FRONT) (HIGH VOLTAGE) Diagnostic Procedure (Cont’d) 5 1. 2. 3. 4. 5. CHECK HEATED OXYGEN SENSOR 1 (FRONT) With CONSULT-II Start engine and warm it up to normal operating temperature. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT-II. Select “HO2S1 (B1)/(B2)” and “HO2S1 MNTR (B1)/(B2)”. Hold engine speed at 2,000 rpm under no load during the following steps. Touch “RECORD” on CONSULT-II screen. SEF646Y 6. Check the following. + “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds. 5 times (cycles) are counted as shown left: SEF647YA + “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once. + “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. + “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V. SEF648Y CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 8. NG © GO TO 7. EC-203 DTC P0134 (BANK 1), P0154 (BANK 2) HO2S1 (FRONT) (HIGH VOLTAGE) Diagnostic Procedure (Cont’d) 6 CHECK HEATED OXYGEN SENSOR 1 (FRONT) Without CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Stop engine and set ECM in diagnostic test mode-II [Heated oxygen sensor 1 monitor (front)]. 3. Set voltmeter probes between ECM terminal 63 (HO2S1 bank 1 signal) or 62 (HO2S1 bank 2 signal) and engine ground. 4. Check the following with engine speed held at 2,000 rpm constant under no load. SEF967XA CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 8. NG © GO TO 7. 7 REPLACE HEATED OXYGEN SENSOR 1 (FRONT) 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 1 (front) harness protector color. SEF505YA CAUTION: Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. © 8 Replace malfunctioning heated oxygen sensor 1 (front). CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-204 DTC P0135 (BANK 1), P0155 (BANK 2) HO2S1 HEATER (FRONT) Description Description NFEC0693 SYSTEM DESCRIPTION NFEC0693S01 Sensor Input Signal to ECM Crankshaft position sensor (POS) Engine speed Crankshaft position sensor (REF) ECM function Actuator Heated oxygen sensor 1 heater (front) control Heated oxygen sensors 1 heater (front) The ECM performs ON/OFF control of the heated oxygen sensor 1 heater (front) corresponding to the engine speed. OPERATION NFEC0693S02 Engine speed rpm Heated oxygen sensors 1 heater (front) Above 3,600 OFF Below 3,600 ON CONSULT-II Reference Value in Data Monitor Mode NFEC0694 Specification data are reference values. MONITOR ITEM HO2S1 HTR (B1) HO2S1 HTR (B2) CONDITION SPECIFICATION + Engine speed: Below 3,600 rpm ON + Engine speed: Above 3,600 rpm OFF On Board Diagnosis Logic NFEC0695 Malfunction is detected when the current amperage in the heated oxygen sensor 1 heater (front) circuit is out of the normal range. [An improper voltage drop signal is sent to ECM through the heated oxygen sensor 1 heater (front).] Possible Cause + + NFEC0696 Harness or connectors [The heated oxygen sensor 1 heater (front) circuit is open or shorted.] Heated oxygen sensor 1 heater (front) EC-205 DTC P0135 (BANK 1), P0155 (BANK 2) HO2S1 HEATER (FRONT) DTC Confirmation Procedure DTC Confirmation Procedure NFEC0697 NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at idle. WITH CONSULT-II SEF058Y 1) 2) 3) WITH GST 1) 2) 3) 4) 5) + NFEC0697S01 Turn ignition switch “ON” and select “DATA MONITOR” mode with CONSULT. Start engine and run it for at least 6 seconds at idle speed. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-209. NFEC0697S02 Start engine and run it for at least 6 seconds at idle speed. Turn ignition switch “OFF” and wait at least 10 seconds. Start engine and run it for at least 6 seconds at idle speed. Select “MODE 3” with GST. If DTC is detected, go to “Diagnostic Procedure”, EC-209. When using GST, “DTC Confirmation Procedure” should be performed twice as much as when using CONSULT-II because GST cannot display MODE 7 (1st trip DTC) concerning this diagnosis. Therefore, using CONSULT-II is recommended. EC-206 DTC P0135 (BANK 1), P0155 (BANK 2) HO2S1 HEATER (FRONT) Wiring Diagram Wiring Diagram BANK 1 NFEC0698 NFEC0698S01 MEC298D SEF655XE EC-207 DTC P0135 (BANK 1), P0155 (BANK 2) HO2S1 HEATER (FRONT) Wiring Diagram (Cont’d) BANK 2 NFEC0698S02 MEC299D SEF656XE EC-208 DTC P0135 (BANK 1), P0155 (BANK 2) HO2S1 HEATER (FRONT) Diagnostic Procedure Diagnostic Procedure 1 NFEC0699 CHECK HEATED OXYGEN SENSOR 1 (FRONT) POWER SUPPLY CIRCUIT 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 1 (front) harness protector color. SEF505YA 3. Disconnect corresponding heated oxygen sensor 1 (front) harness connector. SEF902XA 4. Turn ignition switch “ON”. 5. Check voltage between HO2S1 (front) terminal 2 and ground with CONSULT-II or tester. SEF311X OK or NG OK © GO TO 3. NG © GO TO 2. 2 DETECT MALFUNCTIONING PART Check the following. + Harness connectors M46, F44 + Fuse block (J/B) connector M19 + 15A fuse + Harness for open or short between heated oxygen sensor 1 (front) and fuse © Repair harness or connectors. EC-209 DTC P0135 (BANK 1), P0155 (BANK 2) HO2S1 HEATER (FRONT) Diagnostic Procedure (Cont’d) 3 CHECK HEATED OXYGEN SENSOR 1 (FRONT) OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows. Refer to Wiring Diagram. MTBL0490 Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 4. NG © Repair open circuit or short to ground or short to power in harness or connectors. 4 CHECK HEATED OXYGEN SENSOR 1 HEATER (FRONT) Check resistance between HO2S1 (front) terminals as follows. SEF310X CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 6. NG © GO TO 5. EC-210 DTC P0135 (BANK 1), P0155 (BANK 2) HO2S1 HEATER (FRONT) Diagnostic Procedure (Cont’d) 5 REPLACE HEATED OXYGEN SENSOR 1 (FRONT) 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 1 (front) harness protector color. SEF505YA CAUTION: Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. © 6 Replace malfunctioning heated oxygen sensor 1 (front). CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-211 DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE MONITORING) Component Description Component Description SEF327R NFEC0700 The heated oxygen sensor 2 (rear), after three way catalyst (Manifold), monitors the oxygen level in the exhaust gas on each bank. Even if switching characteristics of the heated oxygen sensor 1 (front) are shifted, the air fuel ratio is controlled to stoichiometric, by the signal from the heated oxygen sensor 2 (rear). This sensor is made of ceramic zirconia. The zirconia generates voltage from approximately 1V in richer conditions to 0V in leaner conditions. Under normal conditions the heated oxygen sensor 2 (rear) is not used for engine control operation. CONSULT-II Reference Value in Data Monitor Mode NFEC0701 Specification data are reference values. MONITOR ITEM CONDITION HO2S2 (B1) HO2S2 (B2) HO2S2 MNTR (B1) HO2S2 MNTR (B2) SPECIFICATION 0 - 0.3V ←→ Approx. 0.6 - 1.0V + Engine: After warming up Revving engine from idle up to 2,000 rpm LEAN ←→ RICH On Board Diagnosis Logic NFEC0702 The heated oxygen sensor 2 (rear) has a much longer switching time between rich and lean than the heated oxygen sensor 1 (front). The oxygen storage capacity before the three way catalyst (Manifold) causes the longer switching time. To judge the malfunctions of heated oxygen sensor 2 (rear), ECM monitors whether the minimum voltage of sensor is sufficiently low during the various driving condition such as fuel-cut. Malfunction is detected when the minimum voltage from the sensor is not reached to the specified voltage. SEF304U EC-212 DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE MONITORING) Possible Cause Possible Cause + + + + NFEC0703 Harness or connectors (The sensor circuit is open or shorted.) Heated oxygen sensor 2 (rear) Fuel pressure Injectors DTC Confirmation Procedure SEF833Y WITH CONSULT-II SEF834Y SEF835Y NFEC0759 CAUTION: Always drive vehicle at a safe speed. NOTE: + “COMPLETED” will appear on CONSULT-II screen when all tests “COND1”, “COND2” and “COND3” are completed. + If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Never stop engine during this procedure. If the engine is stopped, retry this procedure from step 2 in “Procedure for COND1”. NFEC0759S01 Procedure for COND1 1) Start engine and warm it up to normal operating temperature. 2) Turn ignition switch “OFF” and wait at least 10 seconds. 3) Turn ignition switch “ON” and select “HO2S2 (B1) P0137/ HO2S2 (B2) P0157” of “HO2S2 (B1)/(B2)” in “DTC WORK SUPPORT” mode with CONSULT-II. 4) Touch “START”. 5) Start engine and let it idle for at least 30 seconds. 6) Rev engine up to 2,000 rpm 2 or 3 times quickly under no load. If “COMPLETED” appears on CONSULT-II screen, go to step 2 in “Procedure for COND3”. If “COMPLETED” does not appear on CONSULT-II screen, go to the following step. 7) Drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. 8) When the following conditions are met, “TESTING” will be displayed at “COND1” on the CONSULT-II screen. Maintain the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take approximately 60 seconds.) ENG SPEED 1,500 - 3,600 rpm Vehicle speed Above 70 km/h (43 MPH) COOLAN TEMP/S 70 - 105°C (158 - 221°F) Selector lever Suitable position NOTE: + If “TESTING” is not displayed after 5 minutes, retry from step 2 in “Procedure for COND1”. + If “COMPLETED” already appears at “COND2” on CONSULT-II screen before “Procedure for COND2” is EC-213 DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE MONITORING) DTC Confirmation Procedure (Cont’d) conducted, it is unnecessary to conduct step 1 in “Procedure for COND2”. Procedure for COND2 1) While driving, release accelerator pedal completely with “OD” OFF (A/T models only) from the above condition [step 8] until “INCOMPLETE” at “COND2” on CONSULT-II screen has turned to “COMPLETED”. (It will take approximately 4 seconds.) NOTE: If “COMPLETED” already appears at “COND3” on CONSULT-II screen before “Procedure for COND3” is conducted, it is unnecessary to conduct step 1 in “Procedure for COND3”. SEF836Y Procedure for COND3 1) Stop vehicle and let it idle until “INCOMPLETE” of “COND3” on CONSULT-II screen has turned to “COMPLETED”. (It will take a maximum of approximately 6 minutes.) 2) Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to “Diagnostic Procedure”, EC-218. SEF661Y Overall Function Check NFEC0705 Use this procedure to check the overall function of the heated oxygen sensor 2 (rear) circuit. During this check, a 1st trip DTC might not be confirmed. WITH GST 1) 2) 3) SEF312XA 4) 5) NFEC0705S01 Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. Stop vehicle with engine running. Set voltmeter probes between ECM terminal 72 (HO2S2 bank 1 signal) or 71 (HO2S2 bank 2 signal) and engine ground. Check the voltage when racing up to 4,000 rpm under no load at least 10 times. (Depress and release accelerator pedal as soon as possible.) The voltage should be below 0.54V at least once during this procedure. If the voltage can be confirmed in step 4, step 5 is not necessary. Keep vehicle at idling for 10 minutes, then check the voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in 3rd gear position (M/T), “D” position with “OD” OFF (A/T). The voltage should be below 0.54V at least once during this procedure. EC-214 DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE MONITORING) Overall Function Check (Cont’d) 6) If NG, go to “Diagnostic Procedure”, EC-218. EC-215 DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE MONITORING) Wiring Diagram Wiring Diagram BANK 1 =NFEC0706 NFEC0706S01 MEC300D SEF657XE EC-216 DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE MONITORING) Wiring Diagram (Cont’d) BANK 2 NFEC0706S02 MEC301D SEF658XE EC-217 DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE MONITORING) Diagnostic Procedure Diagnostic Procedure 1 NFEC0707 RETIGHTEN GROUND SCREWS 1. Turn ignition switch “OFF”. 2. Loosen and retighten engine ground screws. SEF255X © 2 GO TO 2. CLEAR THE SELF-LEARNING DATA With CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II. 3. Clear the self-learning control coefficient by touching “CLEAR”. SEF652Y 4. Run engine for at least 10 minutes at idle speed. Is the 1st trip DTC P0172 or P0175 detected? Is it difficult to start engine? 1. 2. 3. 4. 5. 6. 7. 8. Without CONSULT-II Start engine and warm it up to normal operating temperature. Turn ignition switch “OFF”. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed. Stop engine and reconnect mass air flow sensor harness connector. Make sure 1st trip DTC P0100 is displayed. Erase the 1st trip DTC memory. Refer to “How to Erase Emission-related Diagnostic Information”, EC-56. Make sure DTC P0000 is displayed. Run engine for at least 10 minutes at idle speed. Is the 1st trip DTC P0172 or P0175 detected? Is it difficult to start engine? Yes or No Yes © Perform trouble diagnosis for DTC P0172, P0175. Refer to EC-269. No © GO TO 3. EC-218 DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE MONITORING) Diagnostic Procedure (Cont’d) 3 CHECK HEATED OXYGEN SENSOR 2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 2 (rear) harness protector color. SEF154Z 3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector. SEF467WB 4. Disconnect ECM harness connector. 5. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows. Refer to Wiring Diagram. MTBL0491 Continuity should exist. 6. Check harness continuity between ECM terminal or HO2S2 (rear) terminal and ground as follows. Refer to Wiring Diagram. MTBL0492 Continuity should not exist. 7. Also check harness for short to power. OK or NG OK © GO TO 4. NG © Repair open circuit or short to ground or short to power in harness or connectors. EC-219 DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE MONITORING) Diagnostic Procedure (Cont’d) 4 CHECK HEATED OXYGEN SENSOR 2 (REAR) GROUND CIRCUIT FOR OPEN AND SHORT 1. Check harness continuity between HO2S2 (rear) terminal 4 and engine ground. Refer to Wiring Diagram. Continuity should exist. 2. Also check harness for short to power. OK or NG OK (With CONSULT-II) © GO TO 5. OK (Without CONSULTII) © GO TO 6. NG © Repair open circuit or short to power in harness or connectors. 5 CHECK HEATED OXYGEN SENSOR 2 (REAR) With CONSULT-II 1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. 2. Stop vehicle with engine running. 3. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)/(B2)” as the monitor item with CONSULTII. 4. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%. SEF066Y “HO2S2 (B1)/(B2)” should be above 0.56V at least once when the “FUEL INJECTION” is +25%. “HO2S2 (B1)/(B2)” should be below 0.54V at least once when the “FUEL INJECTION” is −25%. CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 9. NG © GO TO 8. EC-220 DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE MONITORING) Diagnostic Procedure (Cont’d) 6 CHECK HEATED OXYGEN SENSOR 2 (REAR)-I Without CONSULT-II 1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. 2. Stop vehicle with engine running. 3. Set voltmeter probes between ECM terminal 72 (HO2S2 bank 1 signal) or 71 (HO2S2 bank 2 signal) and engine ground. 4. Check the voltage when rewing up to 4,000 rpm under no load at least 10 times. (Depress and release accelerator pedal as soon as possible.) SEF313XB OK or NG OK © GO TO 9. NG © GO TO 7. 7 CHECK HEATED OXYGEN SENSOR 2 (REAR)-II Idle vehicle for 10 minutes, then check voltage between the same terminals as in Test No. 6; or check voltage when coasting from 80 km/h (50 MPH) in 3rd gear position (M/T), “D” position with “OD” OFF (A/T). The voltage should go below 0.54V at least once during this procedure. CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 9. NG © GO TO 8. 8 REPLACE HEATED OXYGEN SENSOR 2 (REAR) 1. Stop vehicle and turn ignition switch OFF. 2. Check heated oxygen sensor 2 (rear) harness protector color. SEF154Z CAUTION: Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. © Replace malfunctioning heated oxygen sensor 2 (rear). EC-221 DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE MONITORING) Diagnostic Procedure (Cont’d) 9 CHECK HEATED OXYGEN SENSOR 2 (REAR) SHIELD CIRCUIT FOR OPEN AND SHORT 1. 2. 3. + + Turn ignition switch “OFF”. Disconnect joint connector-17. Check the following. Continuity between joint connector terminal 1 and ground Joint connector (Refer to EL-377, “HARNESS LAYOUT”.) Continuity should exist. 4. Also check harness for short to power. 5. Then reconnect joint connector-17. OK or NG OK © GO TO 10. NG © Repair open circuit or short to power in harness or connectors. 10 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-222 DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE MONITORING) Component Description Component Description SEF327R NFEC0708 The heated oxygen sensor 2 (rear), after three way catalyst (Manifold), monitors the oxygen level in the exhaust gas on each bank. Even if switching characteristics of the heated oxygen sensor 1 (front) are shifted, the air fuel ratio is controlled to stoichiometric, by the signal from the heated oxygen sensor 2 (rear). This sensor is made of ceramic zirconia. The zirconia generates voltage from approximately 1V in richer conditions to 0V in leaner conditions. Under normal conditions the heated oxygen sensor 2 (rear) is not used for engine control operation. CONSULT-II Reference Value in Data Monitor Mode NFEC0709 Specification data are reference values. MONITOR ITEM CONDITION HO2S2 (B1) HO2S2 (B2) HO2S2 MNTR (B1) HO2S2 MNTR (B2) SPECIFICATION 0 - 0.3V ←→ Approx. 0.6 - 1.0V + Engine: After warming up Revving engine from idle up to 2,000 rpm LEAN ←→ RICH On Board Diagnosis Logic NFEC0710 The heated oxygen sensor 2 (rear) has a much longer switching time between rich and lean than the heated oxygen sensor 1 (front). The oxygen storage capacity before the three way catalyst (Manifold) causes the longer switching time. To judge the malfunctions of heated oxygen sensor 2 (rear), ECM monitors whether the maximum voltage of the sensor is sufficiently high during the various driving condition such as fuel-cut. Malfunction is detected when the maximum voltage from the sensor is not reached to the specified voltage. SEF303U EC-223 DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE MONITORING) Possible Cause Possible Cause + + + + + NFEC0711 Harness or connectors (The sensor circuit is open or shorted.) Heated oxygen sensor 2 (rear) Fuel pressure Injectors Intake air leaks DTC Confirmation Procedure SEF837Y WITH CONSULT-II SEF838Y SEF839Y NFEC0760 CAUTION: Always drive vehicle at a safe speed. NOTE: + “COMPLETED” will appear on CONSULT-II screen when all tests “COND1”, “COND2” and “COND3” are completed. + If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Never stop engine during this procedure. If the engine is stopped, retry this procedure from step 2 in “Procedure for COND1”. NFEC0760S01 Procedure for COND1 1) Start engine and warm it up to normal operating temperature. 2) Turn ignition switch “OFF” and wait at least 10 seconds. 3) Turn ignition switch “ON” and select “HO2S2 (B1) P0138/ HO2S2 (B2) P0158” of “HO2S2 (B1)/(B2)” in “DTC WORK SUPPORT” mode with CONSULT-II. 4) Touch “START”. 5) Start engine and let it idle for at least 30 seconds. 6) Rev engine up to 2,000 rpm 2 or 3 times quickly under no load. If “COMPLETED” appears on CONSULT-II screen, go to step 2 in “Procedure for COND3”. If “COMPLETED” does not appear on CONSULT-II screen, go to the following step. 7) Drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. 8) When the following conditions are met, “TESTING” will be displayed at “COND1” on the CONSULT-II screen. Maintain the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take approximately 60 seconds.) ENG SPEED 1,500 - 3,600 rpm Vehicle speed Above 70 km/h (43 MPH) COOLAN TEMP/S 70 - 105°C (158 - 221°F) Selector lever Suitable position NOTE: + If “TESTING” is not displayed after 5 minutes, retry from step 2 in “Procedure for COND1”. + If “COMPLETED” already appears at “COND2” on CONSULT-II screen before “Procedure for COND2” is EC-224 DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE MONITORING) DTC Confirmation Procedure (Cont’d) conducted, it is unnecessary to conduct step 1 in “Procedure for COND2”. Procedure for COND2 1) While driving, release accelerator pedal completely with “OD” OFF (A/T models only) from the above condition [step 8] until “INCOMPLETE” at “COND2” on CONSULT-II screen is turned to “COMPLETED”. (It will take approximately 4 seconds.) NOTE: If “COMPLETED” already appears at “COND3” on CONSULT-II screen before “Procedure for COND3” is conducted, it is unnecessary to conduct step 1 in “Procedure for COND3”. SEF840Y Procedure for COND3 1) Stop vehicle and let it idle until “INCOMPLETE” of “COND3” on CONSULT-II screen has turned to “COMPLETED”. (It will take a maximum of approximately 6 minutes.) 2) Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to “Diagnostic Procedure”, EC-229. SEF665Y Overall Function Check NFEC0713 Use this procedure to check the overall function of the heated oxygen sensor 2 (rear) circuit. During this check, a 1st trip DTC might not be confirmed. WITH GST 1) 2) 3) SEF312XA 4) 5) NFEC0713S01 Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. Stop vehicle with engine running. Set voltmeter probes between ECM terminal 72 (HO2S2 bank 1 signal) or 71 (HO2S2 bank 2 signal) and engine ground. Check the voltage when racing up to 4,000 rpm under no load at least 10 times. (Depress and release accelerator pedal as soon as possible.) The voltage should be above 0.56V at least once during this procedure. If the voltage can be confirmed in step 4, step 5 is not necessary. Keep vehicle at idling for 10 minutes, then check the voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in 3rd gear position (M/T), “D” position with “OD” OFF (A/T). The voltage should be above 0.56V at least once during this procedure. EC-225 DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE MONITORING) Overall Function Check (Cont’d) 6) If NG, go to “Diagnostic Procedure”, EC-229. EC-226 DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE MONITORING) Wiring Diagram Wiring Diagram BANK 1 =NFEC0714 NFEC0714S01 MEC300D SEF657XE EC-227 DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE MONITORING) Wiring Diagram (Cont’d) BANK 2 NFEC0714S02 MEC301D SEF658XE EC-228 DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE MONITORING) Diagnostic Procedure Diagnostic Procedure 1 NFEC0715 RETIGHTEN GROUND SCREWS 1. Turn ignition switch “OFF”. 2. Loosen and retighten engine ground screws. SEF255X © 2 GO TO 2. CLEAR THE SELF-LEARNING DATA With CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II. 3. Clear the self-learning control coefficient by touching “CLEAR”. SEF652Y 4. Run engine for at least 10 minutes at idle speed. Is the 1st trip DTC P0171 or P0174 detected? Is it difficult to start engine? 1. 2. 3. 4. 5. 6. 7. 8. Without CONSULT-II Start engine and warm it up to normal operating temperature. Turn ignition switch “OFF”. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed. Stop engine and reconnect mass air flow sensor harness connector. Make sure 1st trip DTC P0100 is displayed. Erase the 1st trip DTC memory. Refer to “How to Erase Emission-related Diagnostic Information”, EC-56. Make sure DTC P0000 is displayed. Run engine for at least 10 minutes at idle speed. Is the 1st trip DTC P0171 or P0174 detected? Is it difficult to start engine? Yes or No Yes © Perform trouble diagnosis for DTC P0171, P0174. Refer to EC-261. No © GO TO 3. EC-229 DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE MONITORING) Diagnostic Procedure (Cont’d) 3 CHECK HEATED OXYGEN SENSOR 2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 2 (rear) harness protector color. SEF154Z 3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector. SEF467WB 4. Disconnect ECM harness connector. 5. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows. Refer to Wiring Diagram. MTBL0493 Continuity should exist. 6. Check harness continuity between ECM terminal or HO2S2 (rear) terminal and ground as follows. Refer to Wiring Diagram. MTBL0494 Continuity should not exist. 7. Also check harness for short to power. OK or NG OK © GO TO 4. NG © Repair open circuit or short to ground or short to power in harness or connectors. EC-230 DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE MONITORING) Diagnostic Procedure (Cont’d) 4 CHECK HEATED OXYGEN SENSOR 2 (REAR) GROUND CIRCUIT FOR OPEN AND SHORT 1. Check harness continuity between HO2S2 (rear) terminal 4 and engine ground. Refer to Wiring Diagram. Continuity should exist. 2. Also check harness for short to power. OK or NG OK (With CONSULT-II) © GO TO 5. OK (Without CONSULTII) © GO TO 6. NG © Repair open circuit or short to power in harness or connectors. 5 CHECK HEATED OXYGEN SENSOR 2 (REAR) With CONSULT-II 1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. 2. Stop vehicle with engine running. 3. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)/(B2)” as the monitor item with CONSULTII. 4. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%. SEF066Y “HO2S2 (B1)/(B2)” should be above 0.56V at least once when the “FUEL INJECTION” is +25%. “HO2S2 (B1)/(B2)” should be below 0.54V at least once when the “FUEL INJECTION” is −25%. CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 9. NG © GO TO 8. EC-231 DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE MONITORING) Diagnostic Procedure (Cont’d) 6 CHECK HEATED OXYGEN SENSOR 2 (REAR)-I Without CONSULT 1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. 2. Stop vehicle with engine running. 3. Set voltmeter probes between ECM terminal 72 (HO2S2 bank 1 signal) or 71 (HO2S2 bank 2 signal) and engine ground. 4. Check the voltage when revving up to 4,000 rpm under no load at least 10 times. (Depress and release accelerator pedal as soon as possible.) SEF313XB OK or NG OK © GO TO 9. NG © GO TO 7. 7 CHECK HEATED OXYGEN SENSOR 2 (REAR)-II Idle vehicle for 10 minutes, then check voltage between the same terminals as in Test No. 6; or check voltage when coasting from 80 km/h (50 MPH) in 3rd gear position (M/T), “D” position with “OD” OFF (A/T). The voltage should go below 0.54V at least once during this procedure. CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 9. NG © GO TO 8. 8 REPLACE HEATED OXYGEN SENSOR 2 (REAR) 1. Stop vehicle and turn ignition switch “OFF”. 2. Check heated oxygen sensor 2 (rear) harness protector color. SEF154Z CAUTION: Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. © Replace malfunctioning heated oxygen sensor 2 (rear). EC-232 DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE MONITORING) Diagnostic Procedure (Cont’d) 9 CHECK HEATED OXYGEN SENSOR 2 (REAR) SHIELD CIRCUIT FOR OPEN AND SHORT 1. 2. 3. + + Turn ignition switch “OFF”. Disconnect joint connector-17. Check the following. Continuity between joint connector terminal 1 and ground Joint connector (Refer to EL-377, “HARNESS LAYOUT”.) Continuity should exist. 4. Also check harness for short to power. 5. Then reconnect joint connector-17. OK or NG OK © GO TO 10. NG © Repair open circuit or short to power in harness or connectors. 10 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-233 DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE MONITORING) Component Description Component Description SEF327R NFEC0716 The heated oxygen sensor 2 (rear), after three way catalyst (Manifold), monitors the oxygen level in the exhaust gas on each bank. Even if switching characteristics of the heated oxygen sensor 1 (front) are shifted, the air fuel ratio is controlled to stoichiometric, by the signal from the heated oxygen sensor 2 (rear). This sensor is made of ceramic zirconia. The zirconia generates voltage from approximately 1V in richer conditions to 0V in leaner conditions. Under normal conditions the heated oxygen sensor 2 (rear) is not used for engine control operation. CONSULT-II Reference Value in Data Monitor Mode NFEC0717 Specification data are reference values. MONITOR ITEM CONDITION HO2S2 (B1) HO2S2 (B2) HO2S2 MNTR (B1) HO2S2 MNTR (B2) SPECIFICATION 0 - 0.3V ←→ Approx. 0.6 - 1.0V + Engine: After warming up Revving engine from idle up to 2,000 rpm LEAN ←→ RICH On Board Diagnosis Logic NFEC0718 The heated oxygen sensor 2 (rear) has a much longer switching time between rich and lean than the heated oxygen sensor 1 (front). The oxygen storage capacity before the three way catalyst (Manifold) causes the longer switching time. To judge the malfunctions of heated oxygen sensor 2 (rear), ECM monitors whether the switching response of the sensor’s voltage is faster than specified during the various driving condition such as fuel-cut. Malfunction is detected when it takes more time for the sensor to respond between rich and lean than the specified time. SEF302U EC-234 DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE MONITORING) Possible Cause Possible Cause + + + + + NFEC0719 Harness or connectors (The sensor circuit is open or shorted.) Heated oxygen sensor 2 (rear) Fuel pressure Injectors Intake air leaks DTC Confirmation Procedure SEF841Y WITH CONSULT-II SEF842Y SEF843Y NFEC0761 CAUTION: Always drive vehicle at a safe speed. NOTE: + “COMPLETED” will appear on CONSULT-II screen when all tests “COND1”, “COND2” and “COND3” are completed. + If “DTC Confirmation Procedure ” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Never stop engine during this procedure. If the engine is stopped, retry this procedure from step 2 in “Procedure for COND1”. NFEC0761S01 Procedure for COND1 1) Start engine and warm it up to normal operating temperature. 2) Turn ignition switch “OFF” and wait at least 10 conds. 3) Turn ignition switch “ON” and select “HO2S2 (B1) P0139/ HO2S2 (B2) P0159” of “HO2S2 (B1)/(B2)” in “DTC WORK SUPPORT” mode with CONSULT-II. 4) Touch “START”. 5) Start engine and let it idle for at least 30 seconds. 6) Rev engine up to 2,000 rpm 2 or 3 times quickly under no load. If “COMPLETED” appears on CONSULT-II screen, go to step 2 in “Procedure for COND3”. If “COMPLETED” does not appear on CONSULT-II screen, go to the following step. 7) Drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. 8) When the following conditions are met, “TESTING” will be displayed at “COND1” on the CONSULT-II screen. Maintain the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take approximately 60 seconds.) ENG SPEED 1,500 - 3,600 rpm Vehicle speed Above 70 km/h (43 MPH) COOLAN TEMP/S 70 - 105°C (158 - 221°F) Selector lever Suitable position NOTE: + If “TESTING” is not displayed after 5 minutes, retry from step 2 in “Procedure for COND1”. + If “COMPLETED” already appears at “COND2” on CONSULT-II screen before “Procedure for COND2” is EC-235 DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE MONITORING) DTC Confirmation Procedure (Cont’d) conducted, it is unnecessary to conduct step 1 in “Procedure for COND2”. Procedure for COND2 1) While driving, release accelerator pedal completely with “OD” OFF (A/T models only) from the above condition [step 8] until “INCOMPLETE” at “COND2” on CONSULT-II screen has turned to “COMPLETED”. (It will take approximately 4 seconds.) NOTE: If “COMPLETED” already appears at “COND3” on CONSULT-II screen before “Procedure for COND3” is conducted, it is unnecessary to conduct step 1 in “Procedure for COND3”. SEF844Y Procedure for COND3 1) Stop vehicle and let it idle until “INCOMPLETE” of “COND3” on CONSULT-II screen has turned to “COMPLETED”. (It will take a maximum of approximately 6 minutes.) 2) Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to “Diagnostic Procedure”, EC-240. SEF668Y Overall Function Check NFEC0721 Use this procedure to check the overall function of the heated oxygen sensor 2 (rear) circuit. During this check, a 1st trip DTC might not be confirmed. WITH GST 1) 2) 3) SEF312XA 4) 5) NFEC0721S01 Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. Stop vehicle with engine running. Set voltmeter probes between ECM terminal 72 (HO2S2 bank 1 signal) or 71 (HO2S2 bank 2 signal) and engine ground. Check the voltage when racing up to 4,000 rpm under no load at least 10 times. (Depress and release accelerator pedal as soon as possible.) The voltage should change at more than 0.06V for 1 second during this procedure. If the voltage can be confirmed in step 4, step 5 is not necessary. Keep vehicle at idling for 10 minutes, then check the voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in 3rd gear position (M/T), “D” position with “OD” OFF (A/T). The voltage should change at more than 0.06V for 1 second during this procedure. EC-236 DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE MONITORING) Overall Function Check (Cont’d) 6) If NG, go to “Diagnostic Procedure”, EC-240. EC-237 DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE MONITORING) Wiring Diagram Wiring Diagram BANK 1 =NFEC0722 NFEC0722S01 MEC300D SEF657XE EC-238 DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE MONITORING) Wiring Diagram (Cont’d) BANK 2 NFEC0722S02 MEC301D SEF658XE EC-239 DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE MONITORING) Diagnostic Procedure Diagnostic Procedure 1 NFEC0723 RETIGHTEN GROUND SCREWS 1. Turn ignition switch “OFF”. 2. Loosen and retighten engine ground screws. SEF255X © 2 GO TO 2. CLEAR THE SELF-LEARNING DATA With CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II. 3. Clear the self-learning control coefficient by touching “CLEAR”. SEF652Y 4. Run engine for at least 10 minutes at idle speed. Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected? Is it difficult to start engine? 1. 2. 3. 4. 5. 6. 7. 8. Without CONSULT-II Start engine and warm it up to normal operating temperature. Turn ignition switch “OFF”. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed. Stop engine and reconnect mass air flow sensor harness connector. Make sure 1st trip DTC No. 0100 is displayed. Erase the 1st trip DTC memory. Refer to “How to Erase Emission-related Diagnostic Information”, EC-56. Make sure DTC No. 0000 is displayed. Run engine for at least 10 minutes at idle speed. Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected? Is it difficult to start engine? Yes or No Yes © Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-261, EC-269. No © GO TO 3. EC-240 DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE MONITORING) Diagnostic Procedure (Cont’d) 3 CHECK HEATED OXYGEN SENSOR 2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 2 (rear) harness protector color. SEF154Z 3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector. SEF467WB 4. Disconnect ECM harness connector. 5. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows. Refer to Wiring Diagram. MTBL0495 Continuity should exist. 6. Check harness continuity between ECM terminal or HO2S2 (rear) terminal and ground as follows. Refer to Wiring Diagram. MTBL0496 Continuity should not exist. 7. Also check harness for short to power. OK or NG OK © GO TO 4. NG © Repair open circuit or short to ground or short to power in harness or connectors. EC-241 DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE MONITORING) Diagnostic Procedure (Cont’d) 4 CHECK HEATED OXYGEN SENSOR 2 (REAR) GROUND CIRCUIT FOR OPEN AND SHORT 1. Check harness continuity between HO2S2 (rear) terminal 4 and engine ground. Refer to Wiring Diagram. Continuity should exist. 2. Also check harness for short to power. OK or NG OK (With CONSULT-II) © GO TO 5. OK (Without CONSULTII) © GO TO 6. NG © Repair open circuit or short to power in harness or connectors 5 CHECK HEATED OXYGEN SENSOR 2 (REAR) With CONSULT-II 1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. 2. Stop vehicle with engine running. 3. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)/(B2)” as the monitor item with CONSULTII. 4. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%. SEF066Y “HO2S2 (B1)/(B2)” should be above 0.56V at least once when the “FUEL INJECTION” is +25%. “HO2S2 (B1)/(B2)” should be below 0.54V at least once when the “FUEL INJECTION” is −25%. CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 9. NG © GO TO 8. EC-242 DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE MONITORING) Diagnostic Procedure (Cont’d) 6 CHECK HEATED OXYGEN SENSOR 2 (REAR)-I Without CONSULT-II 1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. 2. Stop vehicle with engine running. 3. Set voltmeter probes between ECM terminal 72 (HO2S2 bank 1 signal) or 71 (HO2S2 bank 2 signal) and engine ground. 4. Check the voltage when revving up to 4,000 rpm under no load at least 10 times. (Depress and release accelerator pedal as soon as possible.) SEF313XB OK or NG OK © GO TO 9. NG © GO TO 7. 7 CHECK HEATED OXYGEN SENSOR 2 (REAR)-II Idle vehicle for 10 minutes, then check voltage between the same terminals as in Test No. 6; or check voltage when coasting from 80 km/h (50 MPH) in 3rd gear position (M/T), “D” position with “OD” OFF (A/T). The voltage should go below 0.54V at least once during this procedure. CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 9. NG © GO TO 8. 8 REPLACE HEATED OXYGEN SENSOR 2 (REAR) 1. Stop vehicle and turn ignition switch “OFF”. 2. Check heated oxygen sensor 2 (rear) harness protector color. SEF154Z CAUTION: Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. © Replace malfunctioning heated oxygen sensor 2 (rear). EC-243 DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE MONITORING) Diagnostic Procedure (Cont’d) 9 CHECK HEATED OXYGEN SENSOR 2 (REAR) SHIELD CIRCUIT FOR OPEN AND SHORT 1. 2. 3. + + Turn ignition switch “OFF”. Disconnect joint connector-17. Check the following. Continuity between joint connector terminal 1 and ground Joint connector (Refer to EL-377, “HARNESS LAYOUT”.) Continuity should exist. 4. Also check harness for short to power. 5. Then reconnect joint connector-17. OK or NG OK © GO TO 10. NG © Repair open circuit or short to power in harness or connectors. 10 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-244 DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH VOLTAGE) Component Description Component Description SEF327R NFEC0724 The heated oxygen sensor 2 (rear), after three way catalyst (Manifold), monitors the oxygen level in the exhaust gas on each bank. Even if switching characteristics of the heated oxygen sensor 1 (front) are shifted, the air fuel ratio is controlled to stoichiometric, by the signal from the heated oxygen sensor 2 (rear). This sensor is made of ceramic zirconia. The zirconia generates voltage from approximately 1V in richer conditions to 0V in leaner conditions. Under normal conditions the heated oxygen sensor 2 (rear) is not used for engine control operation. CONSULT-II Reference Value in Data Monitor Mode NFEC0725 Specification data are reference values. MONITOR ITEM CONDITION HO2S2 (B1) HO2S2 (B2) HO2S2 MNTR (B1) HO2S2 MNTR (B2) SPECIFICATION 0 - 0.3V ←→ Approx. 0.6 - 1.0V + Engine: After warming up Revving engine from idle up to 2,000 rpm LEAN ←→ RICH On Board Diagnosis Logic NFEC0726 The heated oxygen sensor 2 (rear) has a much longer switching time between rich and lean than the heated oxygen sensor 1 (front). The oxygen storage capacity before the three way catalyst (Manifold) causes the longer switching time. To judge the malfunctions of heated oxygen sensor 2 (rear), ECM monitors whether the voltage is unusually high during the various driving condition such as fuel-cut. Malfunction is detected when an excessively high voltage from the sensor is sent to ECM. SEF305UA EC-245 DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH VOLTAGE) Possible Cause Possible Cause + + NFEC0727 Harness or connectors (The sensor circuit is open or shorted.) Heated oxygen sensor 2 (rear) DTC Confirmation Procedure NFEC0728 CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. WITH CONSULT-II 1) SEF189Y 2) 3) 4) 5) NFEC0728S01 Turn ignition switch “ON” and select “DATA MONITOR” mode with CONSULT-II. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. Stop vehicle with engine running. Let engine idle for 1 minute. Maintain the following conditions for at least 5 consecutive seconds. ENG SPEED 1,300 - 3,100 rpm VHCL SPEED SE 64 - 130 km/h (40 - 80 MPH) B/FUEL SCHDL 0.5 - 6.4 msec COOLAN TEMP/S 70 - 100°C (158 - 212°F) Selector lever Suitable position 6) If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-250. Overall Function Check NFEC0729 Use this procedure to check the overall function of the heated oxygen sensor 2 (rear) circuit. During this check, a 1st trip DTC might not be confirmed. WITH GST 1) 2) 3) SEF312XA NFEC0729S01 Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. Stop vehicle with engine running. Set voltmeter probes between ECM terminal 72 (HO2S2 bank 1 signal) or 71 (HO2S2 bank 2 signal) and engine ground. EC-246 DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH VOLTAGE) Overall Function Check (Cont’d) 4) 5) Check the voltage when racing up to 4,000 rpm under no load at least 10 times. (Depress and release accelerator pedal as soon as possible.) The voltage should be below 1.4V during this procedure. If NG, go to “Diagnostic Procedure”, EC-250. EC-247 DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH VOLTAGE) Wiring Diagram Wiring Diagram BANK 1 =NFEC0730 NFEC0730S01 MEC300D SEF657XE EC-248 DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH VOLTAGE) Wiring Diagram (Cont’d) BANK 2 NFEC0730S02 MEC301D SEF658XE EC-249 DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH VOLTAGE) Diagnostic Procedure Diagnostic Procedure 1 NFEC0731 INSPECTION START 1. Turn ignition switch “OFF”. 2. Loosen and retighten engine ground screws. SEF255X 3. Check heated oxygen sensor 2 (rear) harness protector color. SEF154Z 4. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector. SEF467WB 5. Disconnect ECM harness connector. © GO TO 2. EC-250 DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH VOLTAGE) Diagnostic Procedure (Cont’d) 2 CHECK HEATED OXYGEN SENSOR 2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows. Refer to Wiring Diagram. MTBL0497 Continuity should exist. 2. Check harness continuity between ECM terminal or HO2S2 (rear) terminal and ground as follows. Refer to Wiring Diagram. MTBL0498 Continuity should not exist. 3. Also check harness for short to power. OK or NG OK © GO TO 3. NG © Repair open circuit or short to ground or short to power in harness or connectors. 3 CHECK HEATED OXYGEN SENSOR 2 (REAR) GROUND CIRCUIT FOR OPEN AND SHORT 1. Check harness continuity between HO2S2 (rear) terminal 4 and engine ground. Refer to Wiring Diagram. Continuity should exist. 2. Also check harness for short to power. OK or NG OK © GO TO 4. NG © Repair open circuit or short to power in harness or connectors. 4 CHECK HEATED OXYGEN SENSOR 2 (REAR) CONNECTORS FOR WATER Check heated oxygen sensor 2 (rear) connector and harness connector for water. Water should not exist. OK or NG OK (With CONSULT-II) © GO TO 5. OK (Without CONSULTII) © GO TO 6. NG © Repair or replace harness or connectors. EC-251 DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH VOLTAGE) Diagnostic Procedure (Cont’d) 5 CHECK HEATED OXYGEN SENSOR 2 (REAR) With CONSULT-II 1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. 2. Stop vehicle with engine running. 3. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)/(B2)” as the monitor item with CONSULTII. 4. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%. SEF066Y “HO2S2 (B1)/(B2)” should be above 0.56V at least once when the “FUEL INJECTION” is +25%. “HO2S2 (B1)/(B2)” should be below 0.54V at least once when the “FUEL INJECTION” is −25%. CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 9. NG © GO TO 8. 6 CHECK HEATED OXYGEN SENSOR 2 (REAR)-I Without CONSULT-II 1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. 2. Stop vehicle with engine running. 3. Set voltmeter probes between ECM terminal 72 (HO2S2 bank 1 signal) or 71 (HO2S2 bank 2 signal) and engine ground. 4. Check the voltage when revving up to 4,000 rpm under no load at least 10 times. (Depress and release accelerator pedal as soon as possible.) SEF313XB OK or NG OK © GO TO 9. NG © GO TO 7. EC-252 DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH VOLTAGE) Diagnostic Procedure (Cont’d) 7 CHECK HEATED OXYGEN SENSOR 2 (REAR)-II Idle vehicle for 10 minutes, then check voltage between the same terminals as in Test No. 6; or check voltage when coasting from 80 km/h (50 MPH) in 3rd gear position (M/T), “D” position with “OD” OFF (A/T). The voltage should go below 0.54V at least once during this procedure. CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 9. NG © GO TO 8. 8 REPLACE HEATED OXYGEN SENSOR 2 (REAR) 1. Stop vehicle and turn ignition switch “OFF”. 2. Check heated oxygen sensor 2 (rear) harness protector color. SEF154Z CAUTION: Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. © 9 Replace malfunctioning heated oxygen sensor 2 (rear). CHECK HEATED OXYGEN SENSOR 2 (REAR) SHIELD CIRCUIT FOR OPEN AND SHORT 1. 2. 3. + + Turn ignition switch “OFF”. Disconnect joint connector-17. Check the following. Continuity between joint connector terminal 1 and ground Joint connector (Refer to EL-377, “HARNESS LAYOUT”.) Continuity should exist. 4. Also check harness for short to power. 5. Then reconnect joint connector-17. OK or NG OK © GO TO 10. NG © Repair open circuit or short to power in harness or connectors. 10 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-253 DTC P0141 (BANK 1), P0161 (BANK 2) HO2S2 HEATER (REAR) Description Description NFEC0732 SYSTEM DESCRIPTION NFEC0732S01 Sensor Input Signal to ECM Crankshaft position sensor (POS) ECM function Actuator Heated oxygen sensor Heated oxygen sensor 2 heater (rear) control 2 heater (rear) Engine speed Crankshaft position sensor (REF) The ECM performs ON/OFF control of the heated oxygen sensor 2 heater (rear) corresponding to the engine speed. OPERATION NFEC0732S02 Engine speed rpm Heated oxygen sensor 2 heater (rear) Above 3,600 OFF Below 3,600 ON CONSULT-II Reference Value in Data Monitor Mode NFEC0733 Specification data are reference values. MONITOR ITEM HO2S2 HTR (B1) HO2S2 HTR (B2) CONDITION SPECIFICATION + Ignition switch: ON (Engine stopped) + Engine is running above 3,600 rpm. OFF + Engine is running below 3,600 rpm after driving for 2 minutes at a speed of 70 km/h (43 MPH) or more. ON On Board Diagnosis Logic NFEC0734 Malfunction is detected when the current amperage in the heated oxygen sensor 2 heater (rear) circuit is out of the normal range. [An improper voltage drop signal is sent to ECM through the heated oxygen sensor 2 heater (rear).] Possible Cause + + NFEC0735 Harness or connectors [The heated oxygen sensor 2 heater (rear) circuit is open or shorted.] Heated oxygen sensor 2 heater (rear) EC-254 DTC P0141 (BANK 1), P0161 (BANK 2) HO2S2 HEATER (REAR) DTC Confirmation Procedure DTC Confirmation Procedure NFEC0736 NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at idle. WITH CONSULT-II SEF058Y 1) 2) 3) 4) 5) WITH GST 1) 2) 3) 4) 5) 6) 7) 8) 9) + NFEC0736S01 Turn ignition switch “ON” and select “DATA MONITOR” mode with CONSULT-II. Start engine. Drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. Stop vehicle and let engine idle for at least 6 seconds. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-258. NFEC0736S02 Start engine. Drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. Stop vehicle and let engine idle for at least 6 seconds. Turn ignition switch “OFF” and wait at least 10 seconds. Start engine. Drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. Stop vehicle and let engine idle for at least 6 seconds. Select “MODE 3” with GST. If DTC is detected, go to “Diagnostic Procedure”, EC-258. When using GST, “DTC Confirmation Procedure” should be performed twice as much as when using CONSULT-II because GST cannot display MODE 7 (1st trip DTC) concerning this diagnosis. Therefore, using CONSULT-II is recommended. EC-255 DTC P0141 (BANK 1), P0161 (BANK 2) HO2S2 HEATER (REAR) Wiring Diagram Wiring Diagram BANK 1 NFEC0737 NFEC0737S01 MEC302D SEF659XE EC-256 DTC P0141 (BANK 1), P0161 (BANK 2) HO2S2 HEATER (REAR) Wiring Diagram (Cont’d) BANK 2 NFEC0737S02 MEC303D SEF660XE EC-257 DTC P0141 (BANK 1), P0161 (BANK 2) HO2S2 HEATER (REAR) Diagnostic Procedure Diagnostic Procedure 1 NFEC0738 CHECK HEATED OXYGEN SENSOR 2 (REAR) POWER SUPPLY CIRCUIT 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 2 (rear) harness protector color. SEF154Z 3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector. SEF467WB 4. Turn ignition switch “ON”. 5. Check voltage between HO2S2 (rear) terminal 3 and ground. SEF314X OK or NG OK © GO TO 3. NG © GO TO 2. 2 DETECT MALFUNCTIONING PART Check the following. + Harness connectors M46, F44 + Fuse block (J/B) connector M19 + 15A fuse + Harness for open or short between heated oxygen sensor 2 (rear) and fuse © Repair harness or connectors. EC-258 DTC P0141 (BANK 1), P0161 (BANK 2) HO2S2 HEATER (REAR) Diagnostic Procedure (Cont’d) 3 CHECK HEATED OXYGEN SENSOR 2 (REAR) OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows. Refer to Wiring Diagram. MTBL0499 Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 4. NG © Repair open circuit or short to ground or short to power in harness or connectors. 4 CHECK HEATED OXYGEN SENSOR 2 HEATER (REAR) Check the resistance between HO2S2 (rear) terminals as follows. SEF315X CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 6. NG © GO TO 5. 5 REPLACE HEATED OXYGEN SENSOR 2 (REAR) Check heated oxygen sensor 2 (rear) harness protector color. SEF154Z CAUTION: Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. © Replace malfunctioning heated oxygen sensor 2 (rear). EC-259 DTC P0141 (BANK 1), P0161 (BANK 2) HO2S2 HEATER (REAR) Diagnostic Procedure (Cont’d) 6 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-260 DTC P0171 (BANK 1), P0174 (BANK 2) FUEL INJECTION SYSTEM FUNCTION (LEAN) On Board Diagnosis Logic On Board Diagnosis Logic NFEC0739 With the Air/Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the theoretical mixture ratio based on the mixture ratio feedback signal from the heated oxygen sensor 1 (front). The ECM calculates the necessary compensation to correct the offset between the actual and the theoretical ratios. In case the amount of the compensation value is extremely large (The actual mixture ratio is too lean.), the ECM judges the condition as the fuel injection system malfunction and light up the MI (2 trip detection logic). Sensor Heated oxygen sensor 1 (front) Input Signal to ECM Density of oxygen in exhaust gas (Mixture ratio feedback signal) ECM function Actuator Fuel injection conInjectors trol Malfunction is detected when fuel injection system does not operate properly, the amount of mixture ratio compensation is too large. (The mixture ratio is too lean.) Possible Cause + + + + + + + NFEC0740 Intake air leaks Heated oxygen sensor 1 (front) Injectors Exhaust gas leaks Incorrect fuel pressure Lack of fuel Mass air flow sensor DTC Confirmation Procedure NFEC0741 NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. WITH CONSULT-II 1) 2) 3) SEF652Y 4) 5) 6) 7) 8) NFEC0741S01 Start engine and warm it up to normal operating temperature. Turn ignition switch “OFF” and wait at least 10 seconds. Turn ignition switch “ON” and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II. Clear the self-learning control coefficient by touching “CLEAR”. Select “DATA MONITOR” mode with CONSULT-II. Start engine again and let it idle for at least 10 minutes. The 1st trip DTC P0171 or P0174 should be detected at this stage, if a malfunction exists. If so, go to “Diagnostic Procedure”, EC-265. If it is difficult to start engine at step 6, the fuel injection system has a malfunction, too. Crank engine while depressing accelerator pedal. If engine starts, go to “Diagnostic Procedure”, EC-265. If engine does not start, check exhaust and intake air leak visually. EC-261 DTC P0171 (BANK 1), P0174 (BANK 2) FUEL INJECTION SYSTEM FUNCTION (LEAN) DTC Confirmation Procedure (Cont’d) WITH GST 1) 2) 3) SEC139C NFEC0741S02 Start engine and warm it up to normal operating temperature. Turn ignition switch “OFF” and wait at least 10 seconds. Disconnect mass air flow sensor harness connector. Then restart and run engine for at least 5 seconds at idle speed. 4) Stop engine and reconnect mass air flow sensor harness connector. 5) Select “MODE 7” with GST. Make sure 1st trip DTC P0100 is detected. 6) Select “MODE 4” with GST and erase the 1st trip DTC P0100. 7) Start engine again and let it idle for at least 10 minutes. 8) Select “MODE 7” with GST. The 1st trip DTC P0171 or P0174 should be detected at this stage, if a malfunction exists. If so, go to “Diagnostic Procedure”, EC-265. 9) If it is difficult to start engine at step 7, the fuel injection system has a malfunction. 10) Crank engine while depressing accelerator pedal. If engine starts, go to “Diagnostic Procedure”, EC-265. If engine does not start, check exhaust and intake air leak visually. EC-262 DTC P0171 (BANK 1), P0174 (BANK 2) FUEL INJECTION SYSTEM FUNCTION (LEAN) Wiring Diagram Wiring Diagram BANK 1 NFEC0742 NFEC0742S01 MEC304D EC-263 DTC P0171 (BANK 1), P0174 (BANK 2) FUEL INJECTION SYSTEM FUNCTION (LEAN) Wiring Diagram (Cont’d) BANK 2 NFEC0742S02 MEC305D EC-264 DTC P0171 (BANK 1), P0174 (BANK 2) FUEL INJECTION SYSTEM FUNCTION (LEAN) Diagnostic Procedure Diagnostic Procedure 1 NFEC0743 CHECK EXHAUST AIR LEAK 1. Start engine and run it at idle. 2. Listen for an exhaust air leak before three way catalyst (Manifold). SEF099P OK or NG OK © GO TO 2. NG © Repair or replace. 2 CHECK FOR INTAKE AIR LEAK Listen for an intake air leak after the mass air flow sensor. OK or NG OK © GO TO 3. NG © Repair or replace. 3 1. 2. 3. 4. CHECK HEATED OXYGEN SENSOR 1 (FRONT) CIRCUIT FOR OPEN AND SHORT Turn ignition switch “OFF”. Disconnect corresponding heated oxygen sensor 1 (front) harness connector. Disconnect ECM harness connector. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows. Refer to Wiring Diagram. MTBL0500 Continuity should exist. 5. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows. Refer to Wiring Diagram. MTBL0501 Continuity should not exist. 6. Also check harness for short to power. OK or NG OK © GO TO 4. NG © Repair open circuit or short to ground or short to power in harness or connectors. EC-265 DTC P0171 (BANK 1), P0174 (BANK 2) FUEL INJECTION SYSTEM FUNCTION (LEAN) Diagnostic Procedure (Cont’d) 4 CHECK FUEL PRESSURE 1. Release fuel pressure to zero. Refer to EC-36. 2. Install fuel pressure gauge and check fuel pressure. Refer to EC-37. At idling: When fuel pressure regulator valve vacuum hose is connected. 235 kPa (2.35 bar, 2.4 kg/cm2, 34 psi) When fuel pressure regulator valve vacuum hose is disconnected. 294 kPa (2.94 bar, 3.0 kg/cm2, 43 psi) OK or NG OK © GO TO 6. NG © GO TO 5. 5 DETECT MALFUNCTIONING PART Check the following. + Fuel pump and circuit (Refer to EC-533.) + Fuel pressure regulator (Refer to EC-37.) + Fuel lines (Refer to MA-20, “Checking Fuel Lines”.) + Fuel filter for clogging © 6 Repair or replace. CHECK MASS AIR FLOW SENSOR With CONSULT-II 1. Install all removed parts. 2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II. 2.0 - 6.0 g·m/sec: at idling 7.0 - 20.0 g·m/sec: at 2,500 rpm With GST 1. Install all removed parts. 2. Check mass air flow sensor signal in MODE 1 with GST. 2.0 - 6.0 g·m/sec: at idling 7.0 - 20.0 g·m/sec: at 2,500 rpm OK or NG OK © GO TO 7. NG © Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or engine grounds. Refer to EC-134. EC-266 DTC P0171 (BANK 1), P0174 (BANK 2) FUEL INJECTION SYSTEM FUNCTION (LEAN) Diagnostic Procedure (Cont’d) 7 CHECK FUNCTION OF INJECTORS With CONSULT-II 1. Start engine. 2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-II. SEF070Y 3. Make sure that each circuit produces a momentary engine speed drop. Without CONSULT-II 1. Start engine. 2. Listen to each injector operating sound. MEC703B Clicking noise should be heard. OK or NG OK © GO TO 8. NG © Perform trouble diagnosis for “INJECTORS”, EC-523. EC-267 DTC P0171 (BANK 1), P0174 (BANK 2) FUEL INJECTION SYSTEM FUNCTION (LEAN) Diagnostic Procedure (Cont’d) 8 CHECK INJECTOR 1. 2. 3. 4. Confirm that the engine is cooled down and there are no fire hazards near the vehicle. Turn ignition switch “OFF”. Disconnect injector harness connectors on bank 2 (for DTC P0171), bank 1 (for DTC P0174). Remove injector gallery assembly. Refer to EC-38. Keep fuel hose and all injectors connected to injector gallery. The injector harness connectors on bank 1 (for DTC P0171), bank 2 (for DTC P0174) should remain connected. 5. Disconnect all ignition coil harness connectors. 6. Prepare pans or saucers under each injector. 7. Crank engine for about 3 seconds. Make sure that fuel sprays out from injectors. SEF595Q Fuel should be sprayed evenly for each injector. OK or NG OK © GO TO 9. NG © Replace injectors from which fuel does not spray out. Always replace O-ring with new ones. 9 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-268 DTC P0172 (BANK 1), P0175 (BANK 2) FUEL INJECTION SYSTEM FUNCTION (RICH) On Board Diagnosis Logic On Board Diagnosis Logic NFEC0744 With the Air/Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the theoretical mixture ratio based on the mixture ratio feedback signal from the heated oxygen sensor 1 (front). The ECM calculates the necessary compensation to correct the offset between the actual and the theoretical ratios. In case the amount of the compensation value is extremely large (The actual mixture ratio is too rich.), the ECM judges the condition as the fuel injection system malfunction and light up the MI (2 trip detection logic). Sensor Heated oxygen sensor 1 (front) Input Signal to ECM Density of oxygen in exhaust gas (Mixture ratio feedback signal) ECM function Fuel injection control Actuator Injectors Malfunction is detected when fuel injection system does not operate properly, the amount of mixture ratio compensation is too large. (The mixture ratio is too rich.) Possible Cause + + + + + NFEC0745 Heated oxygen sensor 1 (front) Injectors Exhaust gas leaks Incorrect fuel pressure Mass air flow sensor DTC Confirmation Procedure NFEC0746 NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. WITH CONSULT-II 1) 2) 3) SEF652Y 4) 5) 6) 7) 8) NFEC0746S01 Start engine and warm it up to normal operating temperature. Turn ignition switch “OFF” and wait at least 10 seconds. Turn ignition switch “ON” and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II. Clear the self-learning control coefficient by touching “CLEAR”. Select “DATA MONITOR” mode with CONSULT-II. Start engine again and let it idle for at least 10 minutes. The 1st trip DTC P0172, P0175 should be detected at this stage, if a malfunction exists. If so, go to “Diagnostic Procedure”, EC-273. If it is difficult to start engine at step 6, the fuel injection system has a malfunction, too. Crank engine while depressing accelerator pedal. If engine starts, go to “Diagnostic Procedure”, EC-273. If engine does not start, remove ignition plugs and check for fouling, etc. EC-269 DTC P0172 (BANK 1), P0175 (BANK 2) FUEL INJECTION SYSTEM FUNCTION (RICH) DTC Confirmation Procedure (Cont’d) WITH GST 1) 2) 3) SEC139C NFEC0746S02 Start engine and warm it up to normal operating temperature. Turn ignition switch “OFF” and wait at least 10 seconds. Disconnect mass air flow sensor harness connector. Then restart and run engine for at least 5 seconds at idle speed. 4) Stop engine and reconnect mass air flow sensor harness connector. 5) Select “MODE 7” with GST. Make sure 1st trip DTC P0100 is detected. 6) Select “MODE 4” with GST and erase the 1st trip DTC P0100. 7) Start engine again and let it idle for at least 10 minutes. 8) Select “MODE 7” with GST. The 1st trip DTC P0172 or P0175 should be detected at this stage, if a malfunction exists. If so, go to “Diagnostic Procedure”, EC-273. 9) If it is difficult to start engine at step 7, the fuel injection system has a malfunction. 10) Crank engine while depressing accelerator pedal. If engine starts, go to “Diagnostic Procedure”, EC-273. If engine does not start, check exhaust and intake air leak visually. EC-270 DTC P0172 (BANK 1), P0175 (BANK 2) FUEL INJECTION SYSTEM FUNCTION (RICH) Wiring Diagram Wiring Diagram BANK 1 NFEC0747 NFEC0747S01 MEC304D EC-271 DTC P0172 (BANK 1), P0175 (BANK 2) FUEL INJECTION SYSTEM FUNCTION (RICH) Wiring Diagram (Cont’d) BANK 2 NFEC0747S02 MEC305D EC-272 DTC P0172 (BANK 1), P0175 (BANK 2) FUEL INJECTION SYSTEM FUNCTION (RICH) Diagnostic Procedure Diagnostic Procedure 1 NFEC0748 CHECK EXHAUST AIR LEAK 1. Start engine and run it at idle. 2. Listen for an exhaust air leak before three way catalyst (Manifold). SEF099P OK or NG OK © GO TO 2. NG © Repair or replace. 2 CHECK FOR INTAKE AIR LEAK Listen for an intake air leak after the mass air flow sensor. OK or NG OK © GO TO 3. NG © Repair or replace. 3 1. 2. 3. 4. CHECK HEATED OXYGEN SENSOR 1 (FRONT) CIRCUIT FOR OPEN AND SHORT Turn ignition switch “OFF”. Disconnect corresponding heated oxygen sensor 1 (front) harness connector. Disconnect ECM harness connector. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows. Refer to Wiring Diagram. MTBL0502 Continuity should exist. 5. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows. Refer to Wiring Diagram. MTBL0503 Continuity should not exist. 6. Also check harness for short to power. OK or NG OK © GO TO 4. NG © Repair open circuit or short to ground or short to power in harness or connectors. EC-273 DTC P0172 (BANK 1), P0175 (BANK 2) FUEL INJECTION SYSTEM FUNCTION (RICH) Diagnostic Procedure (Cont’d) 4 CHECK FUEL PRESSURE 1. Release fuel pressure to zero. Refer to EC-36. 2. Install fuel pressure gauge and check fuel pressure. Refer to EC-37. At idling: When fuel pressure regulator valve vacuum hose is connected. 235 kPa (2.34 bar, 2.4 kg/cm2, 34 psi) When fuel pressure regulator valve vacuum hose is disconnected. 294 kPa (2.94 bar, 3.0 kg/cm2, 43 psi) OK or NG OK © GO TO 6. NG © GO TO 5. 5 DETECT MALFUNCTIONING PART Check the following. + Fuel pump and circuit (Refer to EC-533.) + Fuel pressure regulator (Refer to EC-37.) © 6 Repair or replace. CHECK MASS AIR FLOW SENSOR With CONSULT-II 1. Install all removed parts. 2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II. 2.0 - 6.0 g·m/sec: at idling 7.0 - 20.0 g·m/sec: at 2,500 rpm With GST 1. Install all removed parts. 2. Check mass air flow sensor signal in MODE 1 with GST. 2.0 - 6.0 g·m/sec: at idling 7.0 - 20.0 g·m/sec: at 2,500 rpm OK or NG OK © GO TO 7. NG © Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or engine grounds. Refer to EC-134. EC-274 DTC P0172 (BANK 1), P0175 (BANK 2) FUEL INJECTION SYSTEM FUNCTION (RICH) Diagnostic Procedure (Cont’d) 7 CHECK FUNCTION OF INJECTORS With CONSULT-II 1. Start engine. 2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-II. SEF070Y 3. Make sure that each circuit produces a momentary engine speed drop. Without CONSULT-II 1. Start engine. 2. Listen to each injector operating sound. MEC703B Clicking noise should be heard. OK or NG OK © GO TO 8. NG © Perform trouble diagnosis for “INJECTORS”, EC-523. 8 CHECK INJECTOR 1. Remove injector assembly. Refer to EC-38. Keep fuel hose and all injectors connected to injector gallery. 2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle. 3. Disconnect injector harness connectors bank 2 (for DTC P0172), bank 1 (for P0175). The injector harness connectors on bank 1 (for P0172), bank 2 (for P0175) should remain connected. 4. Disconnect all ignition coil harness connectors. 5. Prepare pans or saucers under each injectors. 6. Crank engine for about 3 seconds. Make sure fuel does not drip from injector. OK or NG OK (Does not drip.) © GO TO 9. NG (Drips.) © Replace the injectors from which fuel is dripping. Always replace O-ring with new one. 9 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-275 DTC P0180 FUEL TANK TEMPERATURE SENSOR Component Description Component Description NFEC0749 The fuel tank temperature sensor is used to detect the fuel temperature inside the fuel tank. The sensor modifies a voltage signal from the ECM. The modified signal returns to the ECM as the fuel temperature input. The sensor uses a thermistor which is sensitive to the change in temperature. The electrical resistance of the thermistor decreases as temperature increases. SEF263X Fuel temperature °C (°F) Voltage* V Resistance kΩ 20 (68) 3.5 2.3 - 2.7 50 (122) 2.2 0.79 - 0.90 *: These data are reference values and are measured between ECM terminal 92 (Fuel tank temperature sensor) and ground. SEF012P CAUTION: Do not use ECM ground terminals when measuring input/ output voltage. Doing so may result in damage to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. On Board Diagnosis Logic NFEC0750 Malfunction is detected when an excessively high or low voltage is sent to ECM, rationally incorrect voltage is sent to ECM, compared with the voltage signals from engine coolant temperature sensor and intake air temperature sensor. Possible Cause + + Harness or connectors (The sensor circuit is open or shorted.) Fuel tank temperature sensor EC-276 NFEC0751 DTC P0180 FUEL TANK TEMPERATURE SENSOR DTC Confirmation Procedure DTC Confirmation Procedure NFEC0752 NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. WITH CONSULT-II 1) 2) 3) 4) SEF174Y 5) 6) 7) NFEC0752S01 Turn ignition switch “ON”. Select “DATA MONITOR” mode with CONSULT-II. Wait at least 10 seconds. If the result is NG, go to “Diagnostic Procedure”, EC-279. If the result is OK, go to following step. Check “COOLAN TEMP/S” value. If “COOLAN TEMP/S” is less than 60°C (140°F), the result will be OK. If “COOLAN TEMP/S” is above 60°C (140°F), go to the following step. Cool engine down until “COOLAN TEMP/S” is less than 60°C (140°F). Wait at least 10 seconds. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-279. WITH GST Follow the procedure “With CONSULT-II” above. EC-277 NFEC0752S02 DTC P0180 FUEL TANK TEMPERATURE SENSOR Wiring Diagram Wiring Diagram NFEC0753 MEC045D EC-278 DTC P0180 FUEL TANK TEMPERATURE SENSOR Diagnostic Procedure Diagnostic Procedure 1 NFEC0754 CHECK FUEL TANK TEMPERATURE SENSOR POWER SUPPLY CIRCUIT 1. Turn ignition switch “OFF”. 2. Disconnect fuel level sensor unit and fuel pump harness connector. SEF263X 3. Turn ignition switch “ON”. 4. Check voltage between fuel level sensor unit and fuel pump terminal 4 and ground with CONSULT-II or tester. SEF586X OK or NG OK © GO TO 3. NG © GO TO 2. 2 DETECT MALFUNCTIONING PART Check the following. + Harness connectors B3, M6 or B2, M2 + Harness connectors M81, F49 + Harness for open or short between ECM and fuel level sensor unit and fuel pump © 3 Repair harness or connector. CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Check harness continuity between fuel level sensor unit and fuel pump terminal 5 and body ground. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to power. OK or NG OK © GO TO 4. NG © Repair open circuit or short to power in harness or connectors. EC-279 DTC P0180 FUEL TANK TEMPERATURE SENSOR Diagnostic Procedure (Cont’d) 4 CHECK FUEL TANK TEMPERATURE SENSOR 1. Remove fuel level sensor unit. 2. Check resistance between fuel level sensor unit and fuel pump terminals 4 and 5 by heating with hot water or heat gun as shown in the figure. SEF587X OK or NG OK © GO TO 5. NG © Replace fuel level sensor unit. 5 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-280 DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MISFIRE On Board Diagnosis Logic On Board Diagnosis Logic NFEC0755 When a misfire occurs, engine speed will fluctuate (vary). If the engine speed fluctuates enough to cause the CKP sensor (POS) signal to vary, ECM can determine that a misfire is occurring. Sensor Crankshaft position sensor (POS) Input Signal to ECM Engine speed ECM function On board diagnosis of misfire The misfire detection logic consists of the following two conditions. 1. One Trip Detection Logic (Three Way Catalyst Damage) On the first trip that a misfire condition occurs that can damage the three way catalyst (TWC) due to overheating, the MI will blink. When a misfire condition occurs, the ECM monitors the CKP sensor (POS) signal every 200 engine revolutions for a change. When the misfire condition decreases to a level that will not damage the TWC, the MI will turn off. If another misfire condition occurs that can damage the TWC on a second trip, the MI will blink. When the misfire condition decreases to a level that will not damage the TWC, the MI will remain on. If another misfire condition occurs that can damage the TWC, the MI will begin to blink again. 2. Two Trip Detection Logic (Exhaust quality deterioration) For misfire conditions that will not cause damage to the TWC (but will affect vehicle emissions), the MI will only light when the misfire is detected on a second trip. During this condition, the ECM monitors the CKP sensor (POS) signal every 1,000 engine revolutions. A misfire malfunction can be detected on any one cylinder or on-multiple cylinders. Malfunction is detected when multiple cylinders misfire, No. 1 cylinder misfires, No. 2 cylinder misfires, No. 3 cylinder misfires, No. 4 cylinder misfires, No. 5 cylinder misfires and No. 6 cylinder misfires. Possible Cause + + + + + + + + + + Improper spark plug Insufficient compression Incorrect fuel pressure The injector circuit is open or shorted Injectors Intake air leak The ignition secondary circuit is open or shorted Lack of fuel Drive plate or flywheel Heated oxygen sensor 1 (front) EC-281 NFEC0756 DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MISFIRE DTC Confirmation Procedure DTC Confirmation Procedure NFEC0757 CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. WITH CONSULT-II NFEC0757S01 1) SEF213Y Turn ignition switch “ON”, and select “DATA MONITOR” mode with CONSULT-II. 2) Start engine and warm it up to normal operating temperature. 3) Turn ignition switch “OFF” and wait at least 10 seconds. 4) Start engine again and drive at 1,500 to 3,000 rpm for at least 3 minutes. Hold the accelerator pedal as steady as possible. NOTE: Refer to the freeze frame data for the test driving conditions. 5) If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-282. WITH GST NFEC0757S02 Follow the procedure “With CONSULT-II” above. Diagnostic Procedure 1 CHECK FOR INTAKE AIR LEAK 1. Start engine and run it at idle speed. 2. Listen for the sound of the intake air leak. OK or NG OK © GO TO 2. NG © Discover air leak location and repair. 2 CHECK FOR EXHAUST SYSTEM CLOGGING 1. Stop engine and visually check exhaust tube, three way catalyst (Manifold) and muffler for dents. OK or NG OK © GO TO 3. NG © Repair or replace it. EC-282 NFEC0758 DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MISFIRE Diagnostic Procedure (Cont’d) 3 PERFORM POWER BALANCE TEST With CONSULT-II 1. Perform “POWER BALANCE” in “ACTIVE TEST” mode. SEF190Y 2. Is there any cylinder which does not produce a momentary engine speed drop? Without CONSULT-II When disconnecting each injector harness connector one at a time, is there any cylinder which does not produce a momentary engine speed drop? SEF281XA Yes or No Yes © GO TO 4. No © GO TO 7. 4 CHECK INJECTOR Does each injector make an operating sound at idle? MEC703B Yes or No Yes © GO TO 5. No © Check injector(s) and circuit(s). Refer to EC-523. EC-283 DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MISFIRE Diagnostic Procedure (Cont’d) 5 1. 2. 3. 4. CHECK IGNITION SPARK Disconnect ignition wire from spark plug. Connect a known good spark plug to the ignition wire. Place end of spark plug against a suitable ground and crank engine. Check for spark. SEF575Q OK or NG OK © GO TO 6. NG © Check ignition coil, power transistor and their circuits. Refer to “IGNITION SIGNAL”, EC-495. 6 CHECK SPARK PLUGS Remove the spark plugs and check for fouling, etc. SEF156I OK or NG OK © GO TO 7. NG © Repair or replace spark plug(s) with standard type one(s). For spark plug type, refer to MA-15, “ENGINE MAINTENANCE”. 7 CHECK COMPRESSION PRESSURE Check compression pressure. Refer to EM-11, “Measurement of Compression Pressure”. Standard: 1,275 kPa (12.75 bar, 13.0 kg/cm2, 185 psi)/300 rpm Minimum: 981 kPa (9.81 bar, 10.0 kg/cm2, 142 psi)/300 rpm Difference between each cylinder: 98 kPa (0.98 bar, 1.0 kg/cm2, 14 psi)/300 rpm OK or NG OK © GO TO 8. NG © Check pistons, piston rings, valves, valve seats and cylinder head gaskets. EC-284 DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MISFIRE Diagnostic Procedure (Cont’d) 8 CHECK FUEL PRESSURE 1. Install all removed parts. 2. Release fuel pressure to zero. Refer to EC-36. 3. Install fuel pressure gauge and check fuel pressure. Refer to EC-37. At idle: Approx. 235 kPa (2.35 bar, 2.4 kg/cm2, 34 psi) OK or NG OK © GO TO 10. NG © GO TO 9. 9 DETECT MALFUNCTIONING PART Check the following. + Fuel pump and circuit (Refer to EC-533.) + Fuel pressure regulator (Refer to EC-37.) + Fuel lines (Refer to MA-20, “Checking Fuel Lines”.) + Fuel filter for clogging © 10 Repair or replace. CHECK IGNITION TIMING Check the following items. Refer to “Basic Inspection”, EC-90. MTBL0623 OK or NG OK (With CONSULT-II) © GO TO 11. OK (Without CONSULTII) © GO TO 12. NG © Follow the “Basic Inspection”. EC-285 DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MISFIRE Diagnostic Procedure (Cont’d) 11 CHECK HEATED OXYGEN SENSOR 1 (FRONT) (B1)/(B2) With CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Select “MANU TRIG” in “DATA MONITOR” mode with CONSULT-II, and select “HO2S1 (B1)/(B2)” and “HO2S1 MNTR (B1)/(B2)”. 3. Hold engine speed at 2,000 rpm under no load during the following steps. 4. Touch “RECORD” on CONSULT-II screen. SEF646Y 5. Check the following. + “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds. 5 times (cycles) are counted as shown left: SEF647YA + “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once. + “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. + “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V. SEF648Y CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 14. NG © GO TO 13. EC-286 DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MISFIRE Diagnostic Procedure (Cont’d) 12 CHECK HEATED OXYGEN SENSOR 1 (FRONT) (B1)/(B2) Without CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Stop engine and set ECM in diagnostic test mode-II [Heated oxygen sensor 1 monitor (front)]. 3. Set voltmeter probes between ECM terminal 63 (HO2S1 bank 1 signal) or 62 (HO2S1 bank 2 signal) and engine ground. 4. Check the following with engine speed held at 2,000 rpm constant under no load. SEF967XA CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 14. NG © GO TO 13. 13 REPLACE HEATED OXYGEN SENSOR 1 (FRONT) 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 1 (front) harness protector color. SEF505YA © Replace malfunctioning heated oxygen sensor 1 (front). EC-287 DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MISFIRE Diagnostic Procedure (Cont’d) 14 CHECK MASS AIR FLOW SENSOR With CONSULT-II Check mass air flow sensor signal in “DATA MONITOR” mode with CONSULT-II. 2.0 - 6.0 g·m/sec: at idling 7.0 - 20.0 g·m/sec: at 2,500 rpm With GST Check mass air flow sensor signal in MODE 1 with GST. 2.0 - 6.0 g·m/sec: at idling 7.0 - 20.0 g·m/sec: at 2,500 rpm OK or NG OK © GO TO 15. NG © Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or engine grounds. Refer to EC-134. 15 CHECK SYMPTOM MATRIX CHART Check items on the rough idle symptom in “Symptom Matrix Chart”, EC-105. OK or NG OK © GO TO 16. NG © Repair or replace. 16 ERASE THE 1ST TRIP DTC Erase the 1st trip DTC from the ECM memory after performing the tests. Refer to EC-56. Some tests may cause a 1st trip DTC to be set. © 17 GO TO 17. CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-288 DTC P0325 KNOCK SENSOR (KS) Component Description Component Description NFEC0185 The knock sensor is attached to the cylinder block. It senses engine knocking using a piezoelectric element. A knocking vibration from the cylinder block is sensed as vibrational pressure. This pressure is converted into a voltage signal and sent to the ECM. Freeze frame data will not be stored in the ECM for the knock sensor. The MI will not light for knock sensor malfunction. The knock sensor has one trip detection logic. SEF332I On Board Diagnosis Logic NFEC0187 Malfunction is detected when an excessively low or high voltage from the knock sensor is sent to ECM. Possible Cause + + NFEC0491 Harness or connectors (The knock sensor circuit is open or shorted.) Knock sensor DTC Confirmation Procedure NFEC0188 NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 10V at idle. WITH CONSULT-II SEF058Y 1) 2) 3) NFEC0188S01 Turn ignition switch “ON” and select “DATA MONITOR” mode with CONSULT-II Start engine and run it for at least 5 seconds at idle speed. If DTC is detected, go to “Diagnostic Procedure”, EC-292. WITH GST NFEC0188S04 Follow the procedure “WITH CONSULT-II” above. NO TOOLS 1) 2) 3) NFEC0188S03 Start engine and run it for at least 5 seconds at idle speed. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM. EC-289 DTC P0325 KNOCK SENSOR (KS) DTC Confirmation Procedure (Cont’d) 4) If DTC is detected, go to “Diagnostic Procedure”, EC-292. EC-290 DTC P0325 KNOCK SENSOR (KS) Wiring Diagram Wiring Diagram =NFEC0189 MEC736C SEF663XB EC-291 DTC P0325 KNOCK SENSOR (KS) Diagnostic Procedure Diagnostic Procedure 1 NFEC0190 CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector. 3. Check resistance between ECM terminal 93 and engine ground. NOTE: It is necessary to use an ohmmeter which can measure more than 10 MΩ. SEF321X 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 5. NG © GO TO 2. 2 CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II 1. Disconnect knock sensor harness connector. 2. Check harness continuity between ECM terminal 93 and knock sensor terminal 1. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 4. NG © GO TO 3. 3 DETECT MALFUNCTIONING PART Check the following. + Harness connector F8, F131 + Harness for open or short between ECM and knock sensor © Repair open circuit or short to ground or short to power in harness or connectors. EC-292 DTC P0325 KNOCK SENSOR (KS) Diagnostic Procedure (Cont’d) 4 CHECK KNOCK SENSOR Check resistance between knock sensor terminal 1 and ground. NOTE: It is necessary to use an ohmmeter which can measure more than 10 MΩ. SEF322X CAUTION: Do not use any knock sensors that have been dropped or physically damaged. Use only new ones. OK or NG OK © GO TO 8. NG © Replace knock sensor. 5 RETIGHTEN GROUND SCREWS Loose and retighten engine ground screws. SEF255X © 6 GO TO 6. CHECK KNOCK SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT 1. Disconnect harness connectors F8, F131. 2. Check harness continuity between harness connector F8 terminal 2 and engine ground. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to power. OK or NG OK © GO TO 8. NG © GO TO 7. 7 DETECT MALFUNCTIONING PART Check the following. + Harness connectors F8, F131 + Joint connectors-18 + Harness for open or short between harness connector F8 and engine ground © Repair open circuit or short to power in harness or connectors. EC-293 DTC P0325 KNOCK SENSOR (KS) Diagnostic Procedure (Cont’d) 8 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-294 DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (POS) Component Description Component Description SEF254P NFEC0762 The crankshaft position sensor (POS) is located on the oil pan facing the gear teeth (cogs) of the signal plate (flywheel). It detects the crankshaft position signal (1° signal). The sensor consists of a permanent magnet, core and coil. When engine is running, the gap between the sensor and the gear teeth (cogs) will periodically change. Permeability near the sensor also changes. Due to the permeability change, the magnetic flux near the core is changed. Therefore, the voltage signal generated in the coil is changed. The ECM receives the voltage signal and detects the crankshaft position signal (1° signal). CONSULT-II Reference Value in Data Monitor Mode NFEC0763 Specification data are reference values. MONITOR ITEM CKPS·RPM (POS) CONDITION + Tachometer: Connect + Run engine and compare tachometer indication with the CONSULT-II value. SPECIFICATION Almost the same speed as the CONSULT-II value. On Board Diagnosis Logic NFEC0764 Malfunction is detected when 1° signal is not entered to ECM for the first few seconds during engine cranking, or 1° signal is not entered to ECM during engine running. Possible Cause + + + + + NFEC0765 Harness or connectors [The crankshaft position sensor (POS) circuit is open or shorted.] Crankshaft position sensor (POS) Starter motor (Refer to EL section.) Starting system circuit (Refer to EL section.) Dead (Weak) battery EC-295 DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (POS) DTC Confirmation Procedure DTC Confirmation Procedure NFEC0766 NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 10.5V. WITH CONSULT-II SEF058Y 1) 2) 3) NFEC0766S01 Turn ignition switch “ON” and select “DATA MONITOR” mode with CONSULT-II. Crank engine for at least two seconds. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-298. WITH GST Follow the procedure “With CONSULT-II” above. EC-296 NFEC0766S02 DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (POS) Wiring Diagram Wiring Diagram NFEC0767 MEC850C EC-297 DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (POS) Wiring Diagram (Cont’d) SEF856Y Diagnostic Procedure 1 NFEC0768 RETIGHTEN GROUND SCREWS 1. Turn ignition switch “OFF”. 2. Loosen and retighten engine ground screws. SEF255X © GO TO 2. EC-298 DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (POS) Diagnostic Procedure (Cont’d) 2 CHECK CKPS (POS) POWER SUPPLY CIRCUIT 1. Disconnect harness connectors F25, F171. SEF511WB 2. Check voltage between harness connector F25 terminal 4 and ground with CONSULT-II or tester. SEF323X 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 4. NG © GO TO 3. 3 DETECT MALFUNCTIONING PART Check the following. + Harness connectors F25, F171 + Harness connectors E15, F18 + Harness for open or short between ECM and crankshaft position sensor (POS) + Harness for open or short between ECM relay and crankshaft position sensor (POS) © 4 Repair open circuit or short to ground or short to power in harness or connectors. CHECK CKPS (POS) GROUND CIRCUIT FOR OPEN AND SHORT 1. Check harness continuity between harness connector F25 terminal 2 and engine ground. Refer to Wiring Diagram. Continuity should exist. 2. Also check harness for short to power. OK or NG OK © GO TO 5. NG © Repair open circuit or short to power in harness or connectors. EC-299 DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (POS) Diagnostic Procedure (Cont’d) 5 CHECK CKPS (POS) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 85 and harness connector F25 terminal 1. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 6. NG © Repair open circuit or short to ground or short to power in harness or connectors. 6 CHECK CKPS (POS) SUB-HARNESS CIRCUIT FOR OPEN AND SHORT 1. Disconnect CKPS (POS) harness connector. SEF367Q 2. Check harness continuity between CKPS (POS) terminals and harness connector F171 terminals as follows. MTBL0352 Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 7. NG © Repair open circuit or short to ground or short to power in harness or connectors. 7 CHECK CKPS (POS) INSTALLATION Check that CKPS (POS) and HO2S1 bank 2 harness clamp are installed correctly as shown below. SEM222FE OK or NG OK © GO TO 8. NG © Install CKPS (POS) correctly. EC-300 DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (POS) Diagnostic Procedure (Cont’d) 8 CHECK CRANKSHAFT POSITION SENSOR (POS)-I 1. 2. 3. 4. Disconnect crankshaft position sensor (POS) harness connector. Loosen the fixing bolt of the sensor. Remove the sensor. Visually check the sensor for chipping. SEF587P OK or NG OK © GO TO 9. NG © Replace crankshaft position sensor (POS). 9 CHECK CRANKSHAFT POSITION SENSOR (POS)-II 1. Reconnect disconnected harness connectors. 2. Turn ignition switch “ON”. 3. Check voltage between ECM terminal 85 and ground by briefly touching the sensor core with a flat-bladed screwdrivers. SEF324X OK or NG OK © GO TO 10. NG © Replace crankshaft position sensor (POS). 10 CHECK CKPS (POS) SHIELD CIRCUIT FOR OPEN AND SHORT 1. Disconnect harness connectors F25, F171. 2. Check harness continuity between harness connector F25 terminal 3 and engine ground. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to power. OK or NG OK © GO TO 12. NG © GO TO 11. EC-301 DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (POS) Diagnostic Procedure (Cont’d) 11 DETECT MALFUNCTIONING PART Check the following. + Harness connectors F25, F171 + Joint connector-18 + Harness for open or short between harness connector F25 and engine ground © 12 Repair open circuit or short to power in harness or connectors. CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-302 DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) (PHASE) Component Description Component Description SEF252P NFEC0197 The camshaft position sensor (PHASE) is located on the engine front cover facing the camshaft sprocket. It detects the cylinder No. signal. The sensor consists of a permanent magnet, core and coil. When engine is running, the gap between the sensor and the camshaft sprocket will periodically change. Permeability near the sensor also changes. Due to the permeability change, the magnetic flux near the core is changed. Therefore, the voltage signal generated in the coil is changed. The ECM receives the voltage signal and detects the cylinder No. signal. On Board Diagnosis Logic NFEC0199 Malfunction is detected when (Malfunction A) the cylinder No. signal is not sent to ECM for the first few seconds during engine cranking, (Malfunction B) the cylinder No. signal is not sent to ECM during engine running, (Malfunction C) the cylinder No. signal is not in the normal pattern during engine running. Possible Cause + + + + + NFEC0494 Harness or connectors [The camshaft position sensor (PHASE) circuit is open or shorted.] Camshaft position sensor (PHASE) Starter motor (Refer to SC section.) Starting system circuit (Refer to SC section.) Dead (Weak) battery DTC Confirmation Procedure NFEC0200 NOTE: + Perform “PROCEDURE FOR MALFUNCTION A” first. If 1st trip DTC cannot be confirmed, perform “PROCEDURE FOR MALFUNCTION B AND C”. + If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle. EC-303 DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) (PHASE) DTC Confirmation Procedure (Cont’d) PROCEDURE FOR MALFUNCTION A With CONSULT-II 1) 2) 3) 4) NFEC0200S01 NFEC0200S0101 Turn ignition switch “ON”. Select “DATA MONITOR” mode with CONSULT-II. Crank engine for at least 2 seconds. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-306. With GST NFEC0200S0103 Follow the procedure “With CONSULT-II” above. SEF065Y No Tools 1) 2) 3) 4) PROCEDURE FOR MALFUNCTION B AND C With CONSULT-II 1) 2) 3) 4) NFEC0200S0102 Crank engine for at least 2 seconds. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-306. NFEC0200S02 NFEC0200S0201 Turn ignition switch “ON”. Select “DATA MONITOR” mode with CONSULT-II. Start engine and run it for at least 2 seconds at idle speed. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-306. With GST NFEC0200S0203 Follow the procedure “With CONSULT-II” above. SEF058Y No Tools 1) 2) 3) 4) NFEC0200S0202 Start engine and run it for at least 2 seconds at idle speed. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-306. EC-304 DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) (PHASE) Wiring Diagram Wiring Diagram NFEC0201 MEC046D SEF857Y EC-305 DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) (PHASE) Diagnostic Procedure Diagnostic Procedure 1 NFEC0202 CHECK STARTING SYSTEM Turn ignition switch to “START” position. Does the engine turn over? Does the starter motor operate? Yes or No Yes © GO TO 2. No © Check starting system. (Refer to SC-12, “STARTING SYSTEM”.) 2 RETIGHTEN GROUND SCREWS 1. Turn ignition switch “OFF”. 2. Loosen and retighten engine ground screws. SEF255X © 3 GO TO 3. CHECK CMPS (PHASE) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector and CMPS (PHASE) harness connector. SEF274P 3. Check harness continuity between CMPS (PHASE) terminal 2 and ECM terminals 66, 76. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 4. NG © Repair open circuit or short to ground or short to power in harness or connectors. EC-306 DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) (PHASE) Diagnostic Procedure (Cont’d) 4 CHECK CMPS (PHASE) GROUND CIRCUIT FOR OPEN AND SHORT 1. Check harness continuity between CMPS (PHASE) terminal 1 and engine ground. Continuity should exist. 2. Also check harness for short to power. OK or NG OK © GO TO 5. NG © Repair open circuit or short to power in harness or connector. 5 CHECK CAMSHAFT POSITION SENSOR (PHASE)-I 1. Loosen the fixing bolt of the camshaft position sensor (PHASE). 2. Remove the CMPS (PHASE). 3. Visually check the CMPS (PHASE) for chipping. SEF583P OK or NG OK © GO TO 6. NG © Replace camshaft position sensor (PHASE). 6 CHECK CAMSHAFT POSITION SENSOR (PHASE)-II Check resistance between CMPS (PHASE) terminals 1 and 2 as shown below. SEF325X OK or NG OK © GO TO 7. NG © Replace camshaft position sensor (PHASE). EC-307 DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) (PHASE) Diagnostic Procedure (Cont’d) 7 CHECK CMPS (PHASE) SHIELD CIRCUIT FOR OPEN AND SHORT 1. 2. 3. + + Turn ignition switch “OFF”. Disconnect joint connector-18. Check the following. Continuity between joint connector terminal 1 and ground Joint connector (Refer to EL-377, “HARNESS LAYOUT”.) Continuity should exist. 4. Also check harness for short to power. 5. Then reconnect joint connector-18. OK or NG OK © GO TO 8. NG © Repair open circuit or short to power in harness or connectors. 8 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-308 DTC P0420 (BANK 1), P0430 (BANK 2) THREE WAY CATALYST FUNCTION On Board Diagnosis Logic On Board Diagnosis Logic SEF184UE NFEC0783 The ECM monitors the switching frequency ratio of heated oxygen sensor 1 (front) and heated oxygen sensors 2 (rear). A three way catalyst (Manifold) with high oxygen storage capacity will indicate a low switching frequency of heated oxygen sensor 2 (rear). As oxygen storage capacity decreases, the heated oxygen sensor 2 (rear) switching frequency will increase. When the frequency ratio of heated oxygen sensor 1 (front) and heated oxygen sensor 2 (rear) approaches a specified limit value, the three way catalyst (Manifold) malfunction is diagnosed. Malfunction is detected when three way catalyst (Manifold) does not operate properly, three way catalyst (Manifold) does not have enough oxygen storage capacity. Possible Cause + + + + + + + Three way catalyst (Manifold) Exhaust tube Intake air leaks Injectors Injector leaks Spark plug Improper ignition timing EC-309 NFEC0784 DTC P0420 (BANK 1), P0430 (BANK 2) THREE WAY CATALYST FUNCTION Possible Cause (Cont’d) DTC Confirmation Procedure NFEC0785 NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. WITH CONSULT-II SEF847Y SEF848Y NFEC0785S01 TESTING CONDITION: + Open engine hood before conducting the following procedure. + Do not hold engine speed for more than the specified minutes below. 1) Turn ignition switch “ON”. 2) Select “DTC & SRT CONFIRMATION” then “SRT WORK SUPPORT” mode with CONSULT-II. 3) Start engine. 4) Rev engine up to 3,000±500 rpm and hold it for 3 consecutive minutes then release the accelerator pedal completely. 5) Wait 5 seconds at idle. 6) Rev engine up to 2,500±500 rpm and maintain it until “INCMP” of CATALYST changes to “CMPLT” (It will take approximately 5 minutes). If not “CMPLT”, stop engine and cool it down to less than 70°C (158°F) and then retest from step 1. 7) Select “SELF-DIAG RESULTS” mode with CONSULT-II. 8) Confirm that the 1st trip DTC is not detected. If the 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-311. SEF560X Overall Function Check NFEC0786 Use this procedure to check the overall function of the three way catalyst (Manifold). During this check, a 1st trip DTC might not be confirmed. CAUTION: Always drive vehicle at a safe speed. WITH GST 1) SEF329X 2) 3) 4) 5) SEF330X NFEC0786S01 Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. Stop vehicle with engine running. Set voltmeters probes between ECM terminals 63 (HO2S1 bank 1 signal), 62 (HO2S1 bank 2 signal) and engine ground, and ECM terminals 72 (HO2S2 bank 1 signal), 71 (HO2S2 bank 2 signal) and engine ground. Keep engine speed at 2,000 rpm constant under no load. Make sure that the voltage switching frequency (high & low) between ECM terminals 72 and engine ground, or 71 and engine ground is very less than that of ECM terminals 63 and engine ground, or 62 and engine ground. Switching frequency ratio = A/B A: Heated oxygen sensor 2 (rear) voltage switching frequency EC-310 DTC P0420 (BANK 1), P0430 (BANK 2) THREE WAY CATALYST FUNCTION Overall Function Check (Cont’d) B: Heated oxygen sensor 1 (front) voltage switching frequency This ratio should be less than 0.75. If the ratio is greater than above, it means three way catalyst (Manifold) does not operate properly. Go to “Diagnostic Procedure”, EC-311. NOTE: If the voltage at ECM terminal 62 or 63 does not switch periodically more than 5 times within 10 seconds at step 5, perform trouble diagnosis for “DTC P0133, P0153” first. (See EC-184.) Diagnostic Procedure 1 NFEC0787 CHECK EXHAUST SYSTEM Visually check exhaust tubes and muffler for dent. OK or NG OK © GO TO 2. NG © Repair or replace. 2 CHECK EXHAUST AIR LEAK 1. Start engine and run it at idle. 2. Listen for an exhaust air leak before the three way catalyst (Manifold). SEF099P OK or NG OK © GO TO 3. NG © Repair or replace. 3 CHECK INTAKE AIR LEAK Listen for an intake air leak after the mass air flow sensor. OK or NG OK © GO TO 4. NG © Repair or replace. EC-311 DTC P0420 (BANK 1), P0430 (BANK 2) THREE WAY CATALYST FUNCTION Diagnostic Procedure (Cont’d) 4 CHECK IGNITION TIMING Check the following items. Refer to “Basic Inspection”, EC-90. MTBL0623 OK or NG OK © GO TO 5. NG © Follow the “Basic Inspection”. 5 CHECK INJECTORS 1. Refer to WIRING DIAGRAM for Injectors, EC-524. 2. Stop engine and then turn ignition switch “ON”. 3. Check voltage between ECM terminals 101, 102, 103, 104, 105, 107 and ground with CONSULT-II or tester. SEF331X OK or NG OK © GO TO 6. NG © Perform “Diagnostic Procedure” under “INJECTOR”, EC-525. EC-312 DTC P0420 (BANK 1), P0430 (BANK 2) THREE WAY CATALYST FUNCTION Diagnostic Procedure (Cont’d) 6 1. 2. 3. 4. 5. CHECK IGNITION SPARK Turn ignition switch “OFF”. Disconnect ignition coil assembly from rocker cover. Connect a known-good spark plug to the ignition coil assembly. Place end of spark plug against a suitable ground and crank engine. Check for spark. SEF575Q OK or NG OK © GO TO 7. NG © Check ignition coil with power transistor and their circuit. Refer to “IGNITION SIGNAL”, EC-495. 7 CHECK INJECTOR 1. Turn ignition switch “OFF”. 2. Remove injector assembly. Refer to EC-38. Keep fuel hose and all injectors connected to injector gallery. 3. Disconnect all ignition coil harness connectors. 4. Turn ignition switch “ON”. Make sure fuel does not drip from injector. OK or NG OK (Does not drip.) © GO TO 8. NG (Drips.) © Replace the injector(s) from which fuel is dripping. 8 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. Trouble is fixed. © INSPECTION END Trouble is not fixed. © Replace three way catalyst (Manifold). EC-313 DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE (CIRCUIT) Description Description NFEC0788 SYSTEM DESCRIPTION Sensor Input Signal to ECM Crankshaft position sensor (POS) Engine speed (POS signal) Crankshaft position sensor (REF) Engine speed (REF signal) Mass air flow sensor Amount of intake air Engine coolant temperature sensor Engine coolant temperature Ignition switch Start signal Throttle position sensor Throttle position Throttle position switch Closed throttle position Heated oxygen sensor 1 (front) Density of oxygen in exhaust gas (Mixture ratio feedback signal) Fuel tank temperature sensor Fuel temperature in fuel tank Vehicle speed sensor Vehicle speed NFEC0788S01 ECM function EVAP canister purge flow control Actuator EVAP canister purge volume control solenoid valve This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass passage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor from the EVAP canister is regulated as the air flow changes. COMPONENT DESCRIPTION NFEC0788S02 The EVAP canister purge volume control solenoid valve uses a ON/OFF duty to control the flow rate of fuel vapor from the EVAP canister. The EVAP canister purge volume control solenoid valve is moved by ON/OFF pulses from the ECM. The longer the ON pulse, the greater the amount of fuel vapor that will flow through the valve. SEF337U CONSULT-II Reference Value in Data Monitor Mode NFEC0789 Specification data are reference values. MONITOR ITEM PURG VOL C/V CONDITION + + + + Engine: After warming up Air conditioner switch “OFF” Shift lever: “N” No-load SPECIFICATION Idle (Vehicle stopped) 0% 2,000 rpm — EC-314 DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE (CIRCUIT) On Board Diagnosis Logic On Board Diagnosis Logic NFEC0790 Malfunction is detected when an improper voltage signal is sent to ECM through the valve. Possible Cause + + NFEC0791 Harness or connectors (The valve circuit is open or shorted.) EVAP canister purge volume control solenoid valve DTC Confirmation Procedure NFEC0792 NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm battery voltage is more than 11V at idle. WITH CONSULT-II SEF058Y 1) 2) 3) 4) NFEC0792S01 Turn ignition switch “ON”. Select “DATA MONITOR” mode with CONSULT-II. Start engine and let it idle for at least 13 seconds. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-317. WITH GST Follow the proocedure “WITH CONSULT-II” above. EC-315 NFEC0792S02 DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE (CIRCUIT) Wiring Diagram Wiring Diagram NFEC0793 MEC002D SEF858Y EC-316 DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE (CIRCUIT) Diagnostic Procedure Diagnostic Procedure 1 NFEC0794 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT 1. Turn ignition switch “OFF”. 2. Disconnect EVAP canister purge volume control solenoid valve harness connector. SEF266X 3. Turn ignition switch “ON”. 4. Check voltage between EVAP canister purge volume control solenoid valve terminal 2 and ground with CONSULT-II or tester. SEF333X OK or NG OK © GO TO 3. NG © GO TO 2. 2 DETECT MALFUNCTIONING PART Check the following. + Harness connectors M46, F44 + Fuse block (J/B) connector M19 + 15A fuse + Harness for open or short between EVAP canister purge volume control solenoid valve and fuse © Repair harness or connectors. EC-317 DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE (CIRCUIT) Diagnostic Procedure (Cont’d) 3 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminal 1 and EVAP canister purge volume control solenoid valve terminal 1. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK (With CONSULT-II) © GO TO 4. OK (Without CONSULTII) © GO TO 5. NG © Repair open circuit or short to ground and short to power in harness or connetors. 4 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION With CONSULT-II 1. Start engine. 2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-II. Check that engine speed varies according to the valve opening. SEF677Y OK or NG OK © GO TO 6. NG © GO TO 5. EC-318 DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE (CIRCUIT) Diagnostic Procedure (Cont’d) 5 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE With CONSULT-II Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions. SEF334X Without CONSULT-II Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions. SEF335X OK or NG OK © GO TO 6. NG © Replace EVAP canister purge volume control solenoid valve. 6 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-319 DTC P0500 VEHICLE SPEED SENSOR (VSS) Component Description Component Description =NFEC0795 The vehicle speed sensor is installed in the transaxle. It contains a pulse generator which provides a vehicle speed signal to the speedometer. The speedometer then sends a signal to the ECM. AEC110 On Board Diagnosis Logic NFEC0796 Malfunction is detected when the almost 0 km/h (0 MPH) signal from vehicle speed sensor is sent to ECM even when vehicle is being driven. Possible Cause + + NFEC0797 Harness or connector (The vehicle speed sensor circuit is open or shorted.) Vehicle speed sensor DTC Confirmation Procedure NFEC0798 CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Steps 1 and 2 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road test is expected to be easier, it is unnecessary to lift the vehicle. WITH CONSULT-II 1) 2) 3) 4) NFEC0798S01 Start engine (TCS switch “OFF”). Read “VHCL SPEED SE” in “DATA MONITOR” mode with CONSULT-II. The vehicle speed on CONSULT-II should exceed 10 km/h (6 MPH) when rotating wheels with suitable gear position. If NG, go to “Diagnostic Procedure”, EC-323. If OK, go to following step. Select “DATA MONITOR” mode with CONSULT-II. Warm engine up to normal operating temperature. SEF196Y EC-320 DTC P0500 VEHICLE SPEED SENSOR (VSS) DTC Confirmation Procedure (Cont’d) 5) Maintain the following conditions for at least 10 consecutive seconds. ENG SPEED 1,400 - 6,000 rpm (A/T) 1,900 - 6,000 rpm (M/T) COOLAN TEMP/S More than 70°C (158°F) B/FUEL SCHDL 4 - 8 msec (A/T) 4.8 - 9 msec (M/T) Selector lever Suitable position PW/ST SIGNAL OFF 6) If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-323. Overall Function Check NFEC0799 Use this procedure to check the overall function of the vehicle speed sensor circuit. During this check, a 1st trip DTC might not be confirmed. WITH GST 1) 2) 3) 4) NFEC0799S01 Lift up drive wheels. Start engine. Read vehicle speed sensor signal in “MODE 1” with GST. The vehicle speed sensor on GST should be able to exceed 10 km/h (6 MPH) when rotating wheels with suitable gear position. If NG, go to “Diagnostic Procedure”, EC-323. EC-321 DTC P0500 VEHICLE SPEED SENSOR (VSS) Wiring Diagram Wiring Diagram NFEC0800 MEC003D SEF859Y EC-322 DTC P0500 VEHICLE SPEED SENSOR (VSS) Diagnostic Procedure Diagnostic Procedure 1 NFEC0801 CHECK VEHICLE SPEED SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector and combination meter harness connector. 3. Check harness continuity between ECM terminal 86 and combination meter terminal 32. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 3. NG © GO TO 2. 2 DETECT MALFUNCTIONING PART Check the following. + Harness connectors M46, F44 + Harness for open or short between ECM and combination meter © 3 Repair open circuit or short to ground or short to power in harness or connectors. CHECK SPEEDOMETER FUNCTION Make sure that speedometer functions properly. OK or NG OK © GO TO 5. NG © GO TO 4. 4 CHECK SPEEDOMETER CIRCUIT FOR OPEN AND SHORT Check the following. + Harness connectors M15, E81 + Harness for open or short between combination meter and ABS actuator and electric unit OK or NG OK © Check combination meter and ABS actuator and electric unitr. Refer to EL or BR section. NG © Repair open circuit or short to ground or short to power in harness or connectors. 5 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-323 DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC) VALVE Description Description NFEC0802 SYSTEM DESCRIPTION Sensor Input Signal to ECM Crankshaft position sensor (POS) Engine speed (POS signal) Crankshaft position sensor (REF) Engine speed (REF signal) Mass air flow sensor Amount of intake air Engine coolant temperature sensor Engine coolant temperature Ignition switch Start signal Throttle position sensor Throttle position Park/neutral position (PNP) switch Park/neutral position Air conditioner switch Air conditioner operation Power steering oil pressure switch Power steering load signal Battery Battery voltage Vehicle speed sensor Vehicle speed Ambient air temperature switch Ambient air temperature Intake air temperature sensor Intake air temperature Absolute pressure sensor Ambient barometic pressure NFEC0802S01 ECM function Idle air control Actuator IACV-AAC valve This system automatically controls engine idle speed to a specified level. Idle speed is controlled through fine adjustment of the amount of air which by-passes the throttle valve via IACV-AAC valve. The IACV-AAC valve changes the opening of the air by-pass passage to control the amount of auxiliary air. This valve is actuated by a step motor built into the valve, which moves the valve in the axial direction in steps corresponding to the ECM output signals. One step of IACV-AAC valve movement causes the respective opening of the air by-pass passage. (i.e. when the step advances, the opening is enlarged.) The opening of the valve is varied to allow for optimum control of the engine idling speed. The crankshaft position sensor (POS) detects the actual engine speed and sends a signal to the ECM. The ECM then controls the step position of the IACV-AAC valve so that engine speed coincides with the target value memorized in ECM. The target engine speed is the lowest speed at which the engine can operate steadily. The optimum value stored in the ECM is determined by takig into consideration various engine conditions, such as during warm up, deceleration, and engine load (air conditioner, power steering and cooling fan operation). COMPONENT DESCRIPTION IACV-AAC Valve SEF765P NFEC0802S02 NFEC0802S0201 The IACV-AAC valve is operated by a step motor for centralized control of auxiliary air supply. This motor has four winding phases and is actuated by the output signals of ECM which turns ON and OFF two windings each in seqeunce. Each time the IACV-AAC valve opens or closes to change tha auxiliary air quantity, the ECM sends a pulse signal to the step motor. When no change in the auxiliary air quantity is needed, the ECM does not issue the pulse signal. A certain voltage signal is issued so that the valve remains at that particular opening. EC-324 DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC) VALVE CONSULT-II Reference Value in Data Monitor Mode CONSULT-II Reference Value in Data Monitor Mode NFEC0803 Specification data are reference values. MONITOR ITEM IACV-AAC/V CONDITION + + + + Engine: After warming up Air conditioner switch: “OFF” Shift lever: “N” No-load SPECIFICATION Idle 2 - 10 step 2,000 rpm — On Board Diagnosis Logic NFEC0804 Malfunction is detected when (Malfunction A) the IACV-AAC valve does not operate properly, (Malfunction B) the IACV-AAC valve does not operate properly. Possible Cause MALFUNCTION A + + Harness or connectors (The IACV-AAC valve circuit is open.) IACV-AAC valve MALFUNCTION B + + + NFEC0805 NFEC0805S01 NFEC0805S02 Harness or connectors (The IACV-AAC valve circuit is shorted.) Air control valve (Power steering) IACV-AAC valve DTC Confirmation Procedure NFEC0806 NOTE: + If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. + If the engine idle speed is out of the specified value, perform “Idle air Volume Learning”, EC-41, before conducting “DTC Confirmation Procedure”. For the target idle speed, refer to the “Service Data and Specifications (SDS)”, EC-559. + Perform “PROCEDURE FOR MALFUNCTION A” first. If 1st trip DTC cannot be confirmed, perform “PROCEDURE FOR MALFUNCTION B”. EC-325 DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC) VALVE DTC Confirmation Procedure (Cont’d) PROCEDURE FOR MALFUNCTION A NFEC0806S01 TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 10.5V with ignition switch “ON”. With CONSULT-II 1) 2) 3) 4) SEF058Y 5) 6) NFEC0806S0101 Turn ignition switch “ON”. Select “DATA MONITOR” mode with CONSULT-II. Start engine and let it idle. Keep engine speed at 2,500 rpm for three seconds, then let it idle for three seconds. Do not rev engine to more than 3,000 rpm. Perform step 4 once more. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-328. With GST NFEC0806S0102 Follow the procedure “With CONSULT-II” above. PROCEDURE FOR MALFUNCTION B NFEC0806S02 TESTING CONDITION: + Before performing the following procedure, confirm that battery voltage is more than 11V at idle. + Always perform the test at a temperature above −10°C (14°F). With CONSULT-II SEF174Y 1) 2) 3) 4) 5) 6) NFEC0806S0201 Open engine hood. Start engine and warm it up to normal operating temperature. Turn ignition switch “OFF” and wait at least 10 seconds. Turn ignition switch “ON” again and select “DATA MONITOR” mode with CONSULT-II Start engine and run it for at least 1 minute at idle speed. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-328. With GST Follow the procedure “With CONSULT-II” above. EC-326 NFEC0806S0202 DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC) VALVE Wiring Diagram Wiring Diagram NFEC0807 MEC004D SEF625XB EC-327 DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC) VALVE Diagnostic Procedure Diagnostic Procedure 1 NFEC0808 CHECK IACV-AAC VALVE POWER SUPPLY CIRCUIT 1. Stop engine. 2. Disconnect IACV-AAC valve harness connector. SEC008C 3. Turn ignition switch “ON”. 4. Check voltage between IACV-AAC valve terminals 2, 5 and ground with CONSULT-II or tester. SEF343X OK or NG OK © GO TO 3. NG © GO TO 2. 2 DETECT MALFUNCTIONING PART Check the following. + Harness connectors E15, F18 + Harness for open or short between IACV-AAC valve and ECM relay © Repair harness or connectors. EC-328 DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC) VALVE Diagnostic Procedure (Cont’d) 3 CHECK IACV-AAC VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminals and IACV-AAC valve terminals as follows. Refer to Wiring Diagram. MTBL0354 Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 4. NG © Repair open circuit or short to ground or short to power in harness or connectors. 4 1. 2. 3. 4. CHECK AIR CONTROL VALVE (POWER STEERING) OPERATION-I Reconnect ECM harness connector and IACV-AAC valve harness connector. Disconnect vacuum hose connected to air control valve (Power steering) at intake air duct. Start engine and let it idle. Check vacuum hose for vacuum existence. SEF971X Vacuum slightly exists or does not exist. OK or NG OK © GO TO 5. NG © Replace air control valve (Power steering). EC-329 DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC) VALVE Diagnostic Procedure (Cont’d) 5 CHECK AIR CONTROL VALVE (POWER STEERING) OPERATION-II Check vacuum hose for vacuum existence when steering wheel is turned. SEF971X Vacuum should exist. OK or NG OK © GO TO 8. NG © GO TO 6. 6 1. 2. 3. 4. CHECK VACUUM PORT Stop engine. Disconnect vacuum hose connected to air control valve (Power steering) at vacuum port. Blow air into vacuum port. Check that air flows freely. SEF972X OK or NG OK © GO TO 7. NG © Repair or clean vacuum port. EC-330 DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC) VALVE Diagnostic Procedure (Cont’d) 7 CHECK VACUUM HOSES AND TUBES 1. Disconnect vacuum hoses between air control valve (Power steering) and vacuum port, air control valve (Power steering) and intake air duct. 2. Check the hoses and tubes for crack, clogging, improper connection or disconnection. SEF109L OK or NG OK © GO TO 8. NG © Repair hoses or tubes. 8 CHECK IACV-AAC VALVE-I 1. Disconnect IACV-AAC valve harness connector. 2. Check resistance between IACV-AAC valve terminal 2 and terminals 1, 3, terminal 5 and terminals 4, 6. SEF344X OK or NG OK © GO TO 9. NG © Replace IACV-AAC valve assembly. EC-331 DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC) VALVE Diagnostic Procedure (Cont’d) 9 CHECK IACV-AAC VALVE-II 1. Reconnect IACV-AAC valve harness connector and ECM harness connector. 2. Turn ignition switch “ON” and “OFF”, and ensure the IACV-AAC valve makes operating sound according to the ignition switch position. SEC009C OK or NG OK © GO TO 11. NG © GO TO 10. 10 REPLACE IACV-AAC VALVE 1. Replace IACV-AAC valve assembly. 2. Perform “Idle Air Volume Learning”, EC-41. Is the result CMPLT or INCMP? CMPLT or INCMP CMPLT © INSPECTION END INCMP © Follow the construction of “Idle Air Volume Learning”. 11 CHECK TARGET IDLE SPEED 1. 2. 3. 4. + Turn ignition switch “OFF”. Reconnect all harness connectors and vacuum hoses. Start engine and warm it up to normal operating temperature. Also warm up transmission to normal operating temperature. For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/T” system indicates less than 0.9V. + For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes. 5. Stop vehicle with engine running. 6. Check target idle speed. M/T: 625±50 rpm (VQ30DE engine models) M/T: 675±50 rpm (VQ20DE engine models) A/T: 700±50 rpm (in “P” or “N” position) OK or NG OK © GO TO 12. NG © Perform “Idle Air Volume Learning”, EC-41. 12 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-332 DTC P0510 CLOSED THROTTLE POSITION SWITCH Component Description Component Description NFEC0809 A closed throttle position switch and wide open throttle position switch are built into the throttle position sensor unit. The wide open throttle position switch is used only for A/T control. When the throttle valve is in the closed position, the closed throttle position switch sends a voltage signal to the ECM. The ECM only uses this signal to open or close the EVAP canister purge volume control solenoid valve when the throttle position sensor is malfunctioning. SEF505V CONSULT-II Reference Value in Data Monitor Mode NFEC0810 Specification data are reference values. MONITOR ITEM CLSD THL/P SW CONDITION + Engine: After warming up, idle the engine SPECIFICATION Throttle valve: Idle position ON Throttle valve: Slightly open OFF On Board Diagnosis Logic NFEC0811 Malfunction is detected when battery voltage from the closed throttle position switch is sent to ECM with the throttle valve opened. Possible Cause + + + Harness or connectors (The closed throttle position switch circuit is shorted.) Closed throttle position switch Throttle position sensor EC-333 NFEC0812 DTC P0510 CLOSED THROTTLE POSITION SWITCH DTC Confirmation Procedure DTC Confirmation Procedure NFEC0813 CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. WITH CONSULT-II SEF197Y 1) 2) 3) 4) NFEC0813S01 Start engine and warm it up to normal operating temperature. Turn ignition switch “OFF”, wait at least 10 seconds and then start engine. Select “CLSD THL/P SW” in “DATA MONITOR” mode. If “CLSD THL/P SW” is not available, go to step 5. Check the signal under the following conditions. Condition SEF198Y Signal indication Throttle valve: Idle position ON Throttle valve: Slightly open OFF 5) 6) If the result is NG, go to “Diagnostic Procedure”, EC-337. If OK, go to following step. Select “DATA MONITOR” mode with CONSULT-II. Drive the vehicle for at least 5 consecutive seconds under the following condition. THRTL POS SEN More than 2.5V VHCL SPEED SE More than 5 km/h (3 MPH) Selector lever Suitable position Driving location Driving vehicle uphill (Increased engine load) will help maintain the driving conditions required for this test. 7) If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-337. Overall Function Check NFEC0814 Use this procedure to check the overall function of the closed throttle position switch circuit. During this check, a 1st trip DTC might not be confirmed. WITH GST 1) 2) SEF345X NFEC0814S01 Start engine and warm it up to normal operating temperature. Check the voltage between ECM terminal 56 (Closed throttle position switch signal) and ground under the following conditions. At idle: Battery voltage EC-334 DTC P0510 CLOSED THROTTLE POSITION SWITCH Overall Function Check (Cont’d) 3) At 2,000 rpm: Approximately 0V If NG, go to “Diagnostic Procedure”, EC-337. EC-335 DTC P0510 CLOSED THROTTLE POSITION SWITCH Wiring Diagram Wiring Diagram =NFEC0815 MEC005D SEF626XC EC-336 DTC P0510 CLOSED THROTTLE POSITION SWITCH Diagnostic Procedure Diagnostic Procedure 1 NFEC0816 CHECK CLOSED THROTTLE POSITION SWITCH POWER SUPPLY CIRCUIT 1. Turn ignition switch “OFF”. 2. Disconnect throttle position switch harness connector. SEC001C 3. Turn ignition switch “ON”. 4. Check voltage between throttle position switch terminal 5 and engine ground with CONSULT-II or tester. SEF346X OK or NG OK © GO TO 3. NG © GO TO 2. 2 DETECT MALFUNCTIONING PART Check the following. + Harness connectors E15, F18 + Harness for open or short between throttle position switch and ECM relay + Harness for open or short between throttle position switch and ECM © 3 Repair harness or connectors. CHECK CLOSED THROTTLE POSITION SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminal 56 and throttle position switch terminal 4. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 4. NG © Repair open circuit or short to ground or short to power in harness or connectors. EC-337 DTC P0510 CLOSED THROTTLE POSITION SWITCH Diagnostic Procedure (Cont’d) 4 CHECK IGNITION TIMING AND ENGINE IDLE SPEED Check the following items. Refer to “Basic Inspection”, EC-90. MTBL0625 Models with CONSULT-II © GO TO 6. Models without CONSULT-II © GO TO 6. 5 1. 2. 3. 4. 5. CHECK THROTTLE POSITION SWITCH With CONSULT-II Start engine and warm it up to normal operating temperature. Turn ignition switch “OFF”. Turn ignition switch “ON”. Select “DATA MONITOR” mode with CONSULT-II. Check indication of “CLSD THL/P SW” under the following conditions. Measurement must be made with throttle position switch installed in vehicle. MTBL0355 OK or NG OK (With CONSULT-II) © GO TO 8. OK (Without CONSULTII) © GO TO 9. NG © GO TO 7. EC-338 DTC P0510 CLOSED THROTTLE POSITION SWITCH Diagnostic Procedure (Cont’d) 6 1. 2. 3. 4. CHECK THROTTLE POSITION SWITCH Start engine and warm it up to normal operating temperature. Turn ignition switch “OFF”. Disconnect closed throttle position switch harness connector. Check continuity between closed throttle position switch terminals 4 and 5 under the following conditions. Resistance measurement must be made with throttle position switch installed in vehicle. SEC010C OK or NG OK (With CONSULT-II) © GO TO 8. OK (Without CONSULTII) © GO TO 9. NG © GO TO 7. 7 ADJUST THROTTLE POSITION SWITCH Check the following items. Refer to “Basic Inspection”, EC-90. MTBL0623 Is it possible to adjust closed throttle position switch? Yes or No Yes (With CONSULT-II) © GO TO 9. Yes (Without CONSULTII) © GO TO 9. No © Replace throttle position switch. EC-339 DTC P0510 CLOSED THROTTLE POSITION SWITCH Diagnostic Procedure (Cont’d) 8 1. 2. 3. 4. 5. CHECK THROTTLE POSITION SENSOR With CONSULT-II Start engine and warm it up to normal operating temperature. Stop engine (ignition switch OFF). Turn ignition switch ON. Select “DATA MONITOR” mode with CONSULT-II. Check voltage of “THRTL POS SEN” under the following conditins. Voltage measurement must be made with throttle position sensor installed in vehicle. MTBL0230 OK or NG OK © GO TO 10. NG © Replace throttle position sensor. 9 1. 2. 3. 4. CHECK THROTTLE POSITION SENSOR Start engine and warm it up to normal operating temperature. Stop engine (ignition switch OFF). Turn ignition switch ON. Check voltage between ECM terminal 91 (Throttle position sensor signal) and ground. Voltage measurement must be made with throttle position sensor installed in vehicle. SEF348X OK or NG OK © GO TO 10. NG © Replace throttle position sensor. 10 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-340 DTC P0605 ECM Component Description Component Description NFEC0271 The ECM consists of a microcomputer and connector for signal input and output and for power supply. The unit controls the engine. SEC220B On Board Diagnosis Logic NFEC0272 Malfunction is detected when ECM calculation function is malfunctioning. Possible Cause + NFEC0518 ECM DTC Confirmation Procedure NFEC0273 NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. WITH CONSULT-II 1) 2) 3) 4) 5) NFEC0273S01 Turn ignition switch “ON”. Select “DATA MONITOR” mode with CONSULT-II. Start engine. Run engine for at least 30 seconds at idle speed. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-342. WITH GST Follow the procedure “WITH CONSULT-II” above. SEF058Y EC-341 NFEC0273S03 DTC P0605 ECM DTC Confirmation Procedure (Cont’d) NO TOOLS 1) 2) 3) 4) 5) Diagnostic Procedure 1 NFEC0273S02 Turn ignition switch “ON”. Start engine and wait at least 30 seconds. Turn ignition switch “OFF” and wait at least 10 seconds. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-342. NFEC0274 INSPECTION START With CONSULT-II Turn ignition switch “ON”. Select “SELF DIAG RESULTS” mode with CONSULT-II. Touch “ERASE”. Perform “DTC Confirmation Procedure”. See EC-341. 5. Is the 1st trip DTC P0605 displayed again? 1. 2. 3. 4. With GST Turn ignition switch “ON”. Select MODE 4 with GST. Touch “ERASE”. Perform “DTC Confirmation Procedure”. See EC-341. 5. Is the 1st trip DTC P0605 displayed again? 1. 2. 3. 4. No Tools 1. Turn ignition switch “ON”. 2. Erase the Diagnostic Test Mode II (Self-diagnostic results) memory. Refer to “How to Erase Emission-related Diagnostic Information”, EC-56, EC-59. 3. Perform “DTC Confirmation Procedure”. See EC-341. 4. Is the 1st trip DTC 0605 displayed again? Yes or No Yes [With NVIS (NATS) system] © GO TO 2. Yes [Without NVIS (NATS) system] © GO TO 3. No © INSPECTION END 2 REPLACE ECM 1. Turn ignition switch “OFF”. 2. Replace ECM. 3. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to “NVIS (Nissan Vehicle Immobilizer System — NATS)”, EC-60. 4. Perform “Idle Air Volume Learning”, EC-41. Which is the result CMPLT or INCMP? CMPLT or INCMP CMPLT © INSPECTION END INCMP © Follow the construction of “Idle Air Volume Learning”. EC-342 DTC P0605 ECM Diagnostic Procedure (Cont’d) 3 REPLACE ECM 1. Turn ignition switch “OFF”. 2. Replace ECM. 3. Perform “Idle Air Volume Learning”, EC-41. Which is the result CMPLT or INCMP? CMPLT or INCMP CMPLT © INSPECTION END INCMP © Follow the construction of “Idle Air Volume Learning”. EC-343 DTC P1131 SWIRL CONTROL VALVE CONTROL SOLENOID VALVE Description Description NFEC0823 SYSTEM DESCRIPTION Sensor Input Signal to ECM Throttle position sensor Throttle position Ignition switch Start signal Crankshaft position sensor (POS) Engine speed (POS signal) Crankshaft position sensor (REF) Engine speed (REF signal) Mass air flow sensor Amount of intake air Engine coolant temperature sensor Engine coolant temperature NFEC0823S01 ECM function Swirl control valve control Actuator Swirl control valve control solenoid valve ↓ Vacuum signal Swirl control valve actuator ↓ Swirl control valve This system has a swirl control valve in the intake passage of each cylinder. While idling and during low engine speed operation, the swirl control valve closes. Thus the velocity of the air in the intake passage increases, promoting the vaporization of the fuel and producing a swirl in the combustion chamber. Because of this operation, this system tends to increase the burning speed of the gas mixture, improve fuel consumption, and increase the stability in running conditions. Also, except when idling and during low engine speed operation, this system opens the swirl control valve. In this condition, this system tends to increase power by improving intake efficiency via reduction of intake flow resistance, intake flow. The solenoid valve controls swirl control valve’s shut/open condition. This solenoid valve is operated by the ECM. Throttle position sensor (Idle position) Engine speed Swirl control valve control solenoid Swirl control valve valve ON Below 3,200 rpm ON Closed Less than 3,200 rpm ON Closed More than 3,600 rpm OFF Open OFF When engine coolant temperature is below 10°C (50°F) and above 55°C (131°F), swirl control valve is kept open regardless of above condition. SEF045Y EC-344 DTC P1131 SWIRL CONTROL VALVE CONTROL SOLENOID VALVE Description (Cont’d) COMPONENT DESCRIPTION Swirl Control Valve Control Solenoid Valve NFEC0823S02 NFEC0823S0201 The swirl control valve control solenoid valve responds to signals from the ECM. When the ECM sends an ON (ground) signal, the solenoid valve is bypassed to apply intake manifold vacuum to the swirl control valve actuator. This operation closes the swirl control valve. When the ECM sends an OFF signal, the vacuum signal is cut and the swirl control valve opens. SEF272X CONSULT-II Reference Value in Data Monitor Mode NFEC0824 Specification data are reference values. MONITOR ITEM SWRL CONT S/V CONDITION + Engine speed: Idle SPECIFICATION Engine coolant temperature is between 15°C (59°F) to 50°C (122°F). ON Engine coolant temperature is above 55°C (131°F). OFF On Board Diagnosis Logic NFEC0825 Malfunction is detected when an improper voltage signal is sent to ECM through swirl control valve control solenoid valve. Possible Cause + + NFEC0826 Harness or connectors (The swirl control valve control solenoid valve circuit is open or shorted.) Swirl control valve control solenoid valve DTC Confirmation Procedure NFEC0827 NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. EC-345 DTC P1131 SWIRL CONTROL VALVE CONTROL SOLENOID VALVE DTC Confirmation Procedure (Cont’d) WITH CONSULT-II 1) 2) 3) NFEC0827S04 Turn ignition switch “ON”. Select “DATA MONITOR” mode with CONSULT-II. Wait at least 5 seconds. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-348. WITH GST Follow the procedure “With CONSULT-II” above. SEF058Y EC-346 NFEC0827S05 DTC P1131 SWIRL CONTROL VALVE CONTROL SOLENOID VALVE Wiring Diagram Wiring Diagram =NFEC0828 MEC007D SEF627XB EC-347 DTC P1131 SWIRL CONTROL VALVE CONTROL SOLENOID VALVE Diagnostic Procedure Diagnostic Procedure 1 NFEC0829 INSPECTION START Do you have CONSULT-II? Yes or No Yes © GO TO 2. No © GO TO 3. 2 CHECK SWIRL CONTROL VALVE CONTROL SOLENOID VALVE CIRCUIT With CONSULT-II 1. Turn ignition switch “ON”. 2. Select “SWIRL CONT SOL/V” in “ACTIVE TEST” mode with CONSULT-II. 3. Touch “ON” and “OFF” on CONSULT-II screen. SEF069Y 4. Make sure that clicking sound is heard from the swirl control valve control solenoid valve. OK or NG OK © GO TO 6. NG © GO TO 3. EC-348 DTC P1131 SWIRL CONTROL VALVE CONTROL SOLENOID VALVE Diagnostic Procedure (Cont’d) 3 CHECK SWIRL CONTROL VALVE CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT 1. Turn ignition switch “OFF”. 2. Disconnect swirl control valve control solenoid valve harness connector. SEF272X 3. Turn ignition switch “ON”. 4. Check voltage between swirl control valve control solenoid valve terminal 1 and ground with CONSULT-II or tester. SEF619X OK or NG OK © GO TO 5. NG © GO TO 4. 4 DETECT MALFUNCTIONING PART Check the following. + Harness connectors M46, F44 + 15A fuse + Harness for open or short between swirl control valve control solenoid valve and fuse © 5 Repair harness or connectors. CHECK SWIRL CONTROL VALVE CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminal 29 and swirl control valve control solenoid valve terminal 2. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 6. NG © Repair open circuit, short to ground or short to power in harness connectors. EC-349 DTC P1131 SWIRL CONTROL VALVE CONTROL SOLENOID VALVE Diagnostic Procedure (Cont’d) 6 1. 2. 3. 4. 5. 6. CHECK SWIRL CONTROL VALVE CONTROL SOLENOID VALVE With CONSULT-II Reconnect the disconnected harness connectors. Start engine and let it idle. Remove vacuum hose connected to swirl control valve actuator. Select “SWIRL CONT SOL/V” in “ACTIVE TEST” mode with CONSULT-II. Touch “ON” and “OFF” on CONSULT-II screen. Check vacuum existence and operation delay time under the following conditions. SEF046Y 1. 2. 3. 4. 5. Without CONSULT-II Reconnect ECM harness connector. Remove vacuum hose connected to swirl control valve actuator. Start engine and let it idle. Apply 12V of direct current between swirl control valve control solenoid valve terminals 1 and 2. Check vacuum existence and operation delay time under the following conditions. SEF047Y OK or NG OK © GO TO 7. NG © Replace intake manifold collector assembly. 7 CHECK INTERMITTENT INCIDENT Perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-350 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) System Description System Description NFEC0554 COOLING FAN CONTROL NFEC0554S01 Sensor Input Signal to ECM Vehicle speed sensor Vehicle speed Engine coolant temperature sensor Engine coolant temperature Air conditioner switch Air conditioner “ON” signal Ignition switch Start signal Refrigerant pressure sensor Refrigerant pressure ECM function Cooling fan control Actuator Cooling fan relay(s) The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, refrigerant pressure and air conditioner ON signal. The control system has 3-step control [HIGH/LOW/OFF]. OPERATION VQ20DE Engine Models NFEC0554S02 NFEC0554S0203 SEF001Y EC-351 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) CONSULT-II Reference Value in Data Monitor Mode VQ30DE Engine Models NFEC0554S0204 SEF578XB CONSULT-II Reference Value in Data Monitor Mode NFEC0555 Specification data are reference values. MONITOR ITEM AIR COND SIG COOLING FAN CONDITION + Engine: After warming up, idle the engine + After warming up engine, idle the engine. + Air conditioner switch: OFF SPECIFICATION Air conditioner switch: OFF OFF Air conditioner switch: ON (Compressor operates) ON Engine coolant temperature is 94°C (201°F) or less OFF Engine coolant temperature is between 95°C (203°F) and 104°C (219°F) LOW Engine coolant temperature is 105°C (221°F) or more HIGH On Board Diagnosis Logic NFEC0557 If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will rise. When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is indicated. Malfunction is detected when cooling fan does not operate properly (Overheat), cooling fan system does not operate properly (Overheat) and engine coolant was not added to the system using the proper filling method. EC-352 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) Possible Cause Possible Cause + NFEC0563 Harness or connectors (The cooling fan circuit is open or shorted.) + Cooling fan + Radiator hose + Radiator + Radiator cap + Water pump + Thermostat For more information, refer to “MAIN 12 CAUSES OF OVERHEATING”, EC-368. CAUTION: When a malfunction is indicated, be sure to replace the coolant following the procedure in the MA-16, “Changing Engine Coolant”. Also, replace the engine oil. 1) Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to use coolant with the proper mixture ratio. Refer to MA-14, “Engine Coolant Mixture Ratio”. 2) After refilling coolant, run engine to ensure that no water-flow noise is emitted. Overall Function Check NFEC0558 Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be confirmed. WARNING: Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pressure fluid escaping from the radiator. Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up pressure to escape. Then turn the cap all the way off. SEF621W WITH CONSULT-II 1) 2) 3) 4) SEF111X 5) NFEC0558S01 Check the coolant level in the reservoir tank and radiator. Allow engine to cool before checking coolant level. If the coolant level in the reservoir tank and/or radiator is below the proper range, skip the following steps and go to “Diagnostic Procedure”, EC-357. Confirm whether the customer filled the coolant or not. If the customer filled the coolant, skip the following steps and go to “Diagnostic Procedure”, EC-357. Turn ignition switch “ON”. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-II. If the results are NG, go to “Diagnostic Procedure”, EC-357. EC-353 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) Overall Function Check (Cont’d) WITHOUT CONSULT-II 1) 2) 3) AEC640 4) 5) 6) 7) 8) 9) 10) 11) SEC163BA 12) 13) 14) NFEC0558S03 Check the coolant level in the reservoir tank and radiator. Allow engine to cool before checking coolant level. If the coolant level in the reservoir tank and/or radiator is below the proper range, skip the following steps and go to “Diagnostic Procedure”, EC-357. Confirm whether the customer filled the coolant or not. If the customer filled the coolant, skip the following steps and go to “Diagnostic Procedure”, EC-357. Start engine. Be careful not to overheat engine. Set temperature control lever to full cold position. Turn air conditioner switch “ON”. Turn blower fan switch “ON”. Run engine at idle for a few minutes with the air conditioner operating. Be careful not to overheat engine. Make sure the cooling fans are operating at low speeds. Turn ignition switch “OFF”. Turn air conditioner switch and blower fan switch “OFF”. Disconnect engine coolant temperature sensor harness connector. Connect 150Ω resistor to engine coolant temperature sensor harness connector. Restart engine and make sure the cooling fans are operating at high speed. Be careful not to overheat engine. If NG, go to “Diagnostic Procedure”, EC-357. MEC475B EC-354 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) Wiring Diagram Wiring Diagram NFEC0559 MEC848C EC-355 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) Wiring Diagram (Cont’d) MEC849C SEF630XB EC-356 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) Diagnostic Procedure Diagnostic Procedure 1 NFEC0560 INSPECTION START Do you have CONSULT-II? Yes or No Yes © GO TO 2. No © GO TO 4. 2 CHECK COOLING FAN LOW SPEED OPERATION With CONSULT-II 1. Disconnect cooling fan relays-2 and -3. SEC006C 2. Turn ignition switch “ON”. 3. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-II. SEF646X 4. Make sure that cooling fans-1 and -2 operate at low speed. OK or NG OK © GO TO 3. NG © Check cooling fan low speed control circuit. (Go to PROCEDURE A, EC-363.) EC-357 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) Diagnostic Procedure (Cont’d) 3 1. 2. 3. 4. CHECK COOLING FAN HIGH SPEED OPERATION With CONSULT-II Turn ignition switch “OFF”. Reconnect cooling fan relays-2 and -3. Turn ignition switch “ON”. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-II. SEF111X 5. Make sure that cooling fans-1 and -2 operate at high speed. OK or NG OK © GO TO 6. NG © Check cooling fan high speed control circuit. (Go to PROCEDURE B, EC-366.) EC-358 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) Diagnostic Procedure (Cont’d) 4 CHECK COOLING FAN LOW SPEED OPERATION Without CONSULT-II 1. Disconnect cooling fan relays-2 and -3. SEC006C 2. 3. 4. 5. 6. Start engine and let it idle. Set temperature lever at full cold position. Turn air conditioner switch “ON”. Turn blower fan switch “ON”. Make sure that cooling fans-1 and -2 operate at low speed. SEC163BA OK or NG OK © GO TO 5. NG © Check cooling fan low speed control circuit. (Go to PROCEDURE A, EC-363.) EC-359 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) Diagnostic Procedure (Cont’d) 5 1. 2. 3. 4. 5. 6. CHECK COOLING FAN HIGH SPEED OPERATION Without CONSULT-II Turn ignition switch “OFF”. Reconnect cooling fan relays-2 and -3. Turn air conditioner switch and blower fan switch “OFF”. Disconnect engine coolant temperature sensor harness connector. Connect 150Ω resistor to engine coolant temperature sensor harness connector. Restart engine and make sure that cooling fans-1 and -2 operate at high speed. MEC475B OK or NG OK © GO TO 6. NG © Check cooling fan high speed control circuit. (Go to PROCEDURE B, EC-366.) 6 CHECK COOLING SYSTEM FOR LEAK Apply pressure to the cooling system with a tester, and check if the pressure drops. Testing pressure: 157 kPa (1.57 bar, 1.6 kg/cm2, 23 psi) CAUTION: Higher than the specified pressure may cause radiator damage. SLC754A Pressure should not drop. OK or NG OK © GO TO 8. NG © GO TO 7. 7 DETECT MALFUNCTIONING PART Check the following for leak. + Hose + Radiator + Water pump (Refer to LC-12, “Water Pump”.) © Repair or replace. EC-360 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) Diagnostic Procedure (Cont’d) 8 CHECK RADIATOR CAP Apply pressure to cap with a tester and check radiator cap relief pressure. SLC755A Radiator cap relief pressure: 59 - 98 kPa (0.59 - 0.98 bar, 0.6 - 1.0 kg/cm2, 9 - 14 psi) OK or NG OK © GO TO 9. NG © Replace radiator cap. 9 CHECK THERMOSTAT 1. Remove thermostat. 2. Check valve seating condition at normal room temperatures. It should seat tightly. 3. Check valve opening temperature and valve lift. SLC343 Valve opening temperature: 82°C (180°F) [standard] Valve lift: More than 8.6 mm/95°C (0.339 in/203°F) 4. Check if valve is closed at 5°C (9°F) below valve opening temperature. For details, refer to LC-16, “Thermostat”. OK or NG OK © GO TO 10. NG © Replace thermostat. EC-361 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) Diagnostic Procedure (Cont’d) 10 CHECK ENGINE COOLANT TEMPERATURE SENSOR 1. Remove engine coolant temperature sensor. 2. Check resistance between engine coolant temperature sensor terminals 1 and 2 as shown in the figure. SEF304X OK or NG OK © GO TO 11. NG © Replace engine coolant temperature sensor. 11 CHECK MAIN 12 CAUSES If the cause cannot be isolated, go to “MAIN 12 CAUSES OF OVERHEATING”, EC-368. © INSPECTION END EC-362 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) Diagnostic Procedure (Cont’d) PROCEDURE A 1 1. 2. 3. 4. =NFEC0560S01 CHECK COOLING FAN POWER SUPPLY CIRCUIT Turn ignition switch “OFF”. Disconnect cooling fan relay-1. Turn ignition switch “ON”. Check voltage between cooling fan relay-1 terminals 1, 3, 6 and ground with CONSULT-II or tester. SEF590X OK or NG OK © GO TO 3. NG © GO TO 2. 2 DETECT MALFUNCTIONING PART Check the following. + 15A fuse + 40A fusible links + Harness for open or short between cooling fan relay-1 and fuse + Harness for open or short between cooling fan relay-1 and battery © Repair open circuit or short to ground or short to power in harness or connectors. EC-363 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) Diagnostic Procedure (Cont’d) 3 CHECK COOLING FAN GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect cooling fan motor-1 harness connector and cooling fan motor-2 harness connector. SEC007C 3. Check harness continuity between cooling fan relay-1 terminal 5 and cooling fan motor-1 terminal 2, cooling fan motor-1 terminal 3 and body ground. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. 5. Check harness continuity between cooling fan relay-1 terminal 7 and cooling fan motor-2 terminal 2, cooling fan motor-2 terminal 3 and body ground. Refer to Wiring Diagram. Continuity should exist. 6. Also check harness for short to ground and short to power. OK or NG OK © GO TO 4. NG © Repair open circuit or short to ground or short to power in harness or connectors. 4 CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 35 and cooling fan relay-1 terminal 2. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 6. NG © GO TO 5. 5 DETECT MALFUNCTIONING PART Check the following. + Harness connectors E8, F17 + Harness for open or short between cooling fan relay-1 and ECM © Repair open circuit or short to ground or short to power in harness or connectors. EC-364 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) Diagnostic Procedure (Cont’d) 6 CHECK COOLING FAN RELAY-1 Check continuity between cooling fan relay-1 terminals 3 and 5, 6 and 7 under the following conditions. SEF591X OK or NG OK © GO TO 7. NG © Replace cooling fan relay. 7 CHECK COOLING FAN MOTORS-1 AND -2 Supply battery voltage between the following terminals and check operation. SEF592X OK or NG OK © GO TO 8. NG © Replace cooling fan motors. 8 CHECK INTERMITTENT INCIDENT Perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. . © INSPECTION END EC-365 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) Diagnostic Procedure (Cont’d) PROCEDURE B 1 1. 2. 3. 4. NFEC0560S02 CHECK COOLING FAN POWER SUPPLY CIRCUIT Turn ignition switch “OFF”. Disconnect cooling fan relays-2 and -3. Turn ignition switch “ON”. Check voltage between cooling fan relays-2 and -3 terminals 1, 3 and ground with CONSULT-II or tester. SEF593X OK or NG OK © GO TO 3. NG © GO TO 2. 2 DETECT MALFUNCTIONING PART Check the following. + Harness for open or short between cooling fan relays-2 and -3 and fuse + Harness for open or short between cooling fan relays-2 and -3 and fusible link © 3 Repair harness or connectors. CHECK COOLING FAN GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect cooling fan motor-1 harness connector and cooling fan motor-2 harness connector. 3. Check harness continuity between cooling fan relay-2 terminal 5 and cooling fan motor-1 terminal 1, cooling fan relay-2 terminal 7 and cooling fan motor-1 terminal 4, cooling fan relay-2 terminal 6 and body ground. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. 5. Check harness continuity between cooling fan relay-3 terminal 5 and cooling fan motor-2 terminal 1, cooling fan relay-3 terminal 7 and cooling fan motor-2 terminal 4, cooling fan relay-3 terminal 6 and body ground. Refer to Wiring Diagram. Continuity should exist. 6. Also check harness for short to ground and short to power. OK or NG OK © GO TO 4. NG © Repair open circuit or short to ground or short to power in harness or connectors. 4 CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 34 and cooling fan relay-2 terminal 2, cooling fan relay-3 terminal 2. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 6. NG © GO TO 5. EC-366 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) Diagnostic Procedure (Cont’d) 5 DETECT MALFUNCTIONING PART Check the following. + Harness connectors E8, E17 + Harness for open or short between cooling fan relays-2 and -3 and ECM © 6 Repair open circuit or short to ground or short to power in harness or connectors. CHECK COOLING FAN RELAYS-2 AND -3 Check continuity between cooling fan relay-2, -3 terminals 3 and 5, 6 and 7 under the following conditions. SEF591X OK or NG OK © GO TO 7. NG © Replace cooling fan relays. 7 CHECK COOLING FAN MOTORS Supply battery voltage between the following terminals and check operation. SEF592X OK or NG OK © GO TO 8. NG © Replace cooling fan motors. 8 CHECK INTERMITTENT INCIDENT 1. Perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-367 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) Main 12 Causes of Overheating Main 12 Causes of Overheating Engine Step Inspection item OFF 1 + + + + 2 Equipment Standard NFEC0561 Reference page + Visual No blocking + Coolant mixture + Coolant tester 50 - 50% coolant mixture See MA-13, “RECOMMENDED FLUIDS AND LUBRICANTS”. 3 + Coolant level + Visual Coolant up to MAX level in reservoir tank and radiator filler neck 4 + Radiator cap + Pressure tester 59 - 98 kPa See LC-11, “System (0.59 - 1.0 bar, 0.6 - 1.0 Check”. kg/cm2, 9 - 14 psi) (Limit) ON*2 5 + Coolant leaks + Visual No leaks See LC-11, “System Check”. ON*2 6 + Thermostat + Touch the upper and lower radiator hoses Both hoses should be hot See LC-16, “Thermostat” and LC-18, “Radiator”. ON*1 7 + Cooling fan + CONSULT-II Operating See trouble diagnosis for DTC P1217 (EC-351). OFF 8 + Combustion gas leak + Color checker chemical tester 4 Gas analyzer Negative — ON*3 9 + Coolant temperature gauge + Visual Gauge less than 3/4 when driving — + Coolant overflow to reservoir tank + Visual No overflow during driving and idling See MA-16, “Changing Engine Coolant”. Blocked Blocked Blocked Blocked radiator condenser radiator grille bumper — See MA-16, “Changing Engine Coolant”. OFF*4 10 + Coolant return from + Visual reservoir tank to radiator Should be initial level in reservoir tank See MA-15, “ENGINE MAINTENANCE”. OFF 11 + Cylinder head + Straight gauge feeler gauge 0.1 mm (0.004 in) Maximum distortion (warping) See EM-40, “Inspection”. 12 + Cylinder block and pistons + Visual No scuffing on cylinder walls or piston See EM-60, “Inspection”. *1: Turn the ignition switch ON. *2: Engine running at 3,000 rpm for 10 minutes. *3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes. *4: After 60 minutes of cool down time. For more information, refer to LC-23, “OVERHEATING CAUSE ANALYSIS”. EC-368 DTC P1320 IGNITION SIGNAL Component Description Component Description IGNITION COIL & POWER TRANSISTOR NFEC0830 NFEC0830S01 The ignition signal from the ECM is sent to and amplified by the power transistor. The power transistor turns on and off the ignition coil primary circuit. This on-off operation induces the proper high voltage in the coil secondary circuit. SEF274XA On Board Diagnosis Logic NFEC0831 Malfunction is detected when the ignition signal in the primary circuit is not sent to ECM during engine cranking or running. Possible Cause + + + + + NFEC0832 Harness or connectors (The ignition primary circuit is open or shorted.) Power transistor unit built into ignition coil Condenser Crankshaft position sensor (REF) Crankshaft position sensor (REF) circuit DTC Confirmation Procedure NFEC0833 NOTE: + If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. + If DTC P1320 is displayed with DTC P0340, P1335 or P1336, perform trouble diagnosis for DTC P0340, P1335 or P1336 first. Refer to EC-303, EC-380 or EC-387. WITH CONSULT-II SEF058Y 1) 2) Turn ignition switch “ON”. Select “DATA MONITOR” mode with CONSULT-II. EC-369 NFEC0833S01 DTC P1320 IGNITION SIGNAL DTC Confirmation Procedure (Cont’d) 3) 4) Start engine. (If engine does not run, turn ignition switch to “START” for at least 5 seconds.) If DTC is detected, go to “Diagnostic Procedure”, EC-374. WITHOUT CONSULT-II 1) 2) 3) 4) NFEC0833S03 Start engine. (If engine does not run, turn ignition switch to “START” for at least 5 seconds.) Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM. If DTC is detected, go to “Diagnostic Procedure”, EC-374. EC-370 DTC P1320 IGNITION SIGNAL Wiring Diagram Wiring Diagram NFEC0834 MEC050D EC-371 DTC P1320 IGNITION SIGNAL Wiring Diagram (Cont’d) MEC752C EC-372 DTC P1320 IGNITION SIGNAL Wiring Diagram (Cont’d) MEC753C EC-373 DTC P1320 IGNITION SIGNAL Wiring Diagram (Cont’d) SEF860Y Diagnostic Procedure 1 NFEC0835 CHECK ENGINE START Turn ignition switch “OFF”, and restart engine. Is engine running? Yes or No Yes (With CONSULT-II) © GO TO 2. Yes (Without CONSULTII) © GO TO 12. No © GO TO 3. 2 SEARCH FOR MALFUNCTIONING CIRCUIT With CONSULT-II 1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-II. 2. Search for circuit which does not produce a momentary engine speed drop. SEF190Y © GO TO 12. EC-374 DTC P1320 IGNITION SIGNAL Diagnostic Procedure (Cont’d) 3 CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I 1. Turn ignition switch ON. 2. Check voltage between ECM terminals 110, 112 and ground with CONSULT-II or tester. SEF366X OK or NG OK © GO TO 4. NG © Go to TROUBLE DIAGNOSIS FOR POWER SUPPLY, EC-127. 4 CHECK IGNITION COIL POWER SUPPLY CIRCUIT-II 1. Turn ignition switch OFF. 2. Disconnect condenser harness connector. SEF275X 3. Turn ignition switch ON. 4. Check voltage between condenser terminal 1 and ground with CONSULT-II or tester. SEF367X OK or NG OK © GO TO 10. NG © GO TO 5. EC-375 DTC P1320 IGNITION SIGNAL Diagnostic Procedure (Cont’d) 5 CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III 1. Turn ignition switch OFF. 2. Disconnect ECM relay. SEF589PB 3. Check harness continuity between ECM relay terminal 7 and condenser terminal 1. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 7. NG © GO TO 6. 6 DETECT MALFUNCTIONING PART Check the following. + Harness connectors F18, E15 + Harness for open or short between ECM relay and condenser © 7 Repair open circuit or short to ground or short to power in harness or connectors. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-IV Check voltage between ECM relay terminal 6 and ground with CONSULT-II or tester. SEF368X OK or NG OK © GO TO 9. NG © GO TO 8. 8 DETECT MALFUNCTIONING PART Check the following. + 15A fuse + Harness for open and short between ECM relay and fuse © Repair or replace harness or connectors. EC-376 DTC P1320 IGNITION SIGNAL Diagnostic Procedure (Cont’d) 9 CHECK ECM RELAY 1. Apply 12V direct current between ECM relay terminals 1 and 2. 2. Check continuity between ECM relay terminals 3 and 5, 6 and 7. SEF296X OK or NG OK © GO TO 17. NG © Replace ECM relay. 10 CHECK CONDENSER GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch OFF. 2. Check harness continuity between condenser terminal 2 and engine ground. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to power. OK or NG OK © GO TO 11. NG © Repair open circuit or short to power in harness or connectors. 11 CHECK CONDENSER Check resistance between condenser terminals 1 and 2. SEF369X OK or NG OK © GO TO 12. NG © Replace condenser. EC-377 DTC P1320 IGNITION SIGNAL Diagnostic Procedure (Cont’d) 12 CHECK IGNITION COIL POWER SUPPLY CIRCUIT-V 1. Turn ignition switch OFF. 2. Reconnect harness connectors disconnected. 3. Disconnect ignition coil harness connector. SEF274XA 4. Turn ignition switch ON. 5. Check voltage between ignition coil terminal 3 and ground with CONSULT-II or tester. SEF370X OK or NG OK © GO TO 14. NG © GO TO 13. 13 DETECT MALFUNCTIONING PART Check the harness for open or short between ignition coil and harness connector F18. © 14 Repair or replace harness or connectors. CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch OFF. 2. Check harness continuity between ignition coil terminal 2 and engine ground. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to power. OK or NG OK © GO TO 15. NG © Repair open circuit or short to power in harness or connectors. EC-378 DTC P1320 IGNITION SIGNAL Diagnostic Procedure (Cont’d) 15 CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminals 21, 22, 23, 30, 31, 32 and ignition coil terminal 1. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 16. NG © Repair open circuit or short to ground or short to power in harness or connectors. 16 CHECK IGNITION COIL WITH POWER TRANSISTOR Check resistance between ignition coil terminals 2 and 3. SEF371X OK or NG OK © GO TO 17. NG © Replace ignition coil with power transistor. 17 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-379 DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS) (REF) Component Description Component Description SEF253P NFEC0573 The crankshaft position sensor (REF) is located on the oil pan (upper) facing the crankshaft pulley. It detects the TDC (Top Dead Center) signal (120° signal). The sensor consists of a permanent magnet, core and coil. When engine is running, the gap between the sensor and the crankshaft pulley will periodically change. Permeability near the sensor also changes. Due to the permeability change, the magnetic flux near the core is changed. Therefore, the voltage signal generated in the coil is changed. The ECM receives the voltage signal and detects the TDC signal (120° signal). CONSULT-II Reference Value in Data Monitor Mode NFEC0574 Specification data are reference values. MONITOR ITEM CKPS·RPM (POS) ENG SPEED CONDITION SPECIFICATION + Tachometer: Connect Almost the same speed as the + Run engine and compare tachometer indication with the CONSULT-II CONSULT-II value. value. On Board Diagnosis Logic NFEC0576 Malfunction is detected when (Malfunction A) 120° signal is not entered to ECM for the first few seconds during engine cranking, (Malfunction B) 120° signal is not entered to ECM during engine running, (Malfunction C) 120° signal cycle excessively changes during engine running. FAIL-SAFE MODE NFEC0576S01 When the ECM enters the fail-safe mode, the MI illuminates. Detected items Crankshaft position sensor (REF) circuit Engine operating condition in fail-safe mode Compression TDC signal (120° signal) is controlled by camshaft position sensor (PHASE) signal and crankshaft position sensor (POS) signal. Ignition timing will be delayed 0° to 2°. EC-380 DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS) (REF) Possible Cause Possible Cause + + + + + NFEC0577 Harness or connectors (The crankshaft position sensor (REF) circuit is open or shorted.) Crankshaft position sensor (REF) Starter motor (Refer to SC section.) Starting system circuit (Refer to SC section.) Dead (Weak) battery DTC Confirmation Procedure NFEC0578 NOTE: + Perform “PROCEDURE FOR MALFUNCTION A” first. If 1st trip DTC cannot be confirmed, perform “PROCEDURE FOR MALFUNCTION B AND C”. + If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle. PROCEDURE FOR MALFUNCTION A With CONSULT-II 1) 2) 3) 4) NFEC0578S01 NFEC0578S0101 Turn ignition switch “ON”. Select “DATA MONITOR” mode with CONSULT-II. Crank engine for at least 2 seconds. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-384. With GST NFEC0578S0103 Follow the procedure “With CONSULT-II” above. SEF065Y No Tools 1) 2) 3) 4) PROCEDURE FOR MALFUNCTION B AND C With CONSULT-II 1) 2) 3) 4) NFEC0578S0102 Crank engine for at least 2 seconds. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-384. NFEC0578S02 NFEC0578S0201 Turn ignition switch “ON”. Select “DATA MONITOR” mode with CONSULT-II. Start engine and run it for at least 2 seconds at idle speed. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-384. With GST Follow the procedure “With CONSULT-II” above. SEF058Y EC-381 NFEC0578S0203 DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS) (REF) DTC Confirmation Procedure (Cont’d) No Tools 1) 2) 3) 4) NFEC0578S0202 Start engine and run it for at least 2 seconds at idle speed. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”. Perform “Diagnostic Test Mode II” (Self-diagnostic results) with ECM. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-384. EC-382 DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS) (REF) Wiring Diagram Wiring Diagram =NFEC0579 MEC047D SEF861Y EC-383 DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS) (REF) Diagnostic Procedure Diagnostic Procedure 1 =NFEC0580 RETIGHTEN GROUND SCREWS 1. Turn ignition switch “OFF”. 2. Loosen and retighten engine ground screws. SEF255X © 2 GO TO 2. CHECK CKPS (REF) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect CKPS (REF) harness connector. SEF591PA 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminals 65, 75 and CKPS (REF) terminal 2. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 4. NG © GO TO 3. 3 DETECT MALFUNCTIONING PART Check the following. + Harness connectors F43, F191 + Harness for open or short between crankshaft position sensor (REF) and ECM © Repair open circuit or short to ground or short to power in harness or connectors. EC-384 DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS) (REF) Diagnostic Procedure (Cont’d) 4 CHECK CKPS (REF) GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Check harness continuity between CKPS (REF) terminal 1 and engine ground. Continuity should exist. 3. Also check harness for short to power. OK or NG OK © GO TO 6. NG © GO TO 5. 5 DETECT MALFUNCTIONING PART Check the following. + Harness connectors F43, F191 + Harness for open or short between crankshaft position sensor (REF) and engine ground © 6 Repair open circuit or short to power in harness or connector. CHECK CKPS (REF)-I 1. Loosen the fixing bolts and remove the CKPS (REF). 2. Visually check the CKPS (REF) for chipping. SEF585P OK or NG OK © GO TO 7. NG © Replace crankshaft position sensor (REF). 7 CHECK CKPS (REF)-II Check resistance between CKPS (REF) terminals 1 and 2. SEF350X OK or NG OK © GO TO 8. NG © Replace crankshaft position sensor (REF). EC-385 DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS) (REF) Diagnostic Procedure (Cont’d) 8 CHECK CKPS (REF) SHIELD CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect harness connectors F43, F191. 3. Check harness continuity between harness connector F43 terminal 4 and engine ground. Continuity should exist. 4. Also check harness for short to power. OK or NG OK © GO TO 10. NG © GO TO 9. 9 DETECT MALFUNCTIONING PART Check the following. + Harness connectors F43, F191 + Joint connector-18 + Harness for open or short between harness connector F43 and engine ground © 10 Repair open circuit or short to power in harness or connectors. CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-386 DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS) (COG) Component Description Component Description SEF254P NFEC0292 The crankshaft position sensor (POS) is located on the oil pan facing the gear teeth (cogs) of the signal plate (flywheel). It detects the crankshaft position signal (1° signal). The sensor consists of a permanent magnet, core and coil. When engine is running, the gap between the sensor and the gear teeth (cogs) will periodically change. Permeability near the sensor also changes. Due to the permeability change, the magnetic flux near the core is changed. Therefore, the voltage signal generated in the coil is changed. The ECM receives the voltage signal and detects the crankshaft position signal (1° signal). CONSULT-II Reference Value in Data Monitor Mode NFEC0581 Specification data are reference values. MONITOR ITEM CKPS·RPM (POS) ENG SPEED CONDITION SPECIFICATION + Tachometer: Connect Almost the same speed as the + Run engine and compare tachometer indication with the CONSULT-II CONSULT-II value. value. On Board Diagnosis Logic NFEC0294 Malfunction is detected when chipping of the signal plate (flywheel or drive plate) gear tooth (cog) is detected by the ECM. Possible Cause + + + Harness or connectors Crankshaft position sensor (POS) Signal plate (Drive plate/Flywheel) EC-387 NFEC0582 DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS) (COG) DTC Confirmation Procedure DTC Confirmation Procedure NFEC0295 NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 10.5V. WITH CONSULT-II 1) 2) 3) NFEC0295S01 Turn ignition switch “ON” and select “DATA MONITOR” mode with CONSULT-II. Start engine and run it for at least 70 seconds at idle speed. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-390. WITH GST Follow the procedure “WITH CONSULT-II” above. SEF058Y EC-388 NFEC0295S02 DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS) (COG) Wiring Diagram Wiring Diagram NFEC0296 MEC850C EC-389 DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS) (COG) Wiring Diagram (Cont’d) SEF856Y Diagnostic Procedure 1 NFEC0297 RETIGHTEN GROUND SCERWS 1. Turn ignition switch “OFF”. 2. Loosen and retighten engine ground screws. SEF255X © GO TO 2. EC-390 DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS) (COG) Diagnostic Procedure (Cont’d) 2 CHECK CKPS (POS) POWER SUPPLY CIRCUIT 1. Disconnect harness connectors F25, F171. SEF511WB 2. Check voltage between harness connector F25 terminal 4 and ground with CONSULT-II or tester. SEF323X 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 4. NG © GO TO 3. 3 DETECT MALFUNCTIONING PART Check the following. + Harness connectors F25, F171 + Harness connectors E15, F18 + Harness for open or short between ECM and crankshaft position sensor (POS) + Harness for open or short between ECM relay and crankshaft position sensor (POS) © 4 Repair open circuit or short to ground or short to power in harness or connectors. CHECK CKPS (POS) GROUND CIRCUIT FOR OPEN AND SHORT 1. Check harness continuity between harness connector F25 terminal 2 and engine ground. Refer to Wiring Diagram. Continuity should exist. 2. Also check harness for short to power. OK or NG OK © GO TO 5. NG © Repair open circuit or short to power in harness or connectors. EC-391 DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS) (COG) Diagnostic Procedure (Cont’d) 5 CHECK CKPS (POS) INPUT SIGNAL CIRCUIT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 85 and harness connector F25 terminal 1. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 6. NG © Repair open circuit or short to ground or short to power in harness or connectors. 6 CHECK CKPS (POS) SUB-HARNESS CIRCUIT FOR OPEN AND SHORT 1. Disconnect CKPS (POS) harness connector. SEF367Q 2. Check harness continuity between CKPS (POS) terminals and harness connector F171 terminals as follows. MTBL0352 Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 7. NG © Repair open circuit or short to ground or short to power in harness or connectors. 7 CHECK CKPS (POS) INSTALLATION Check that CKPS (POS) and HO2S1 bank 2 harness clamp are installed correctly as shown below. SEM222FE OK or NG OK © GO TO 8. NG © Install CKPS (POS) correctly. EC-392 DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS) (COG) Diagnostic Procedure (Cont’d) 8 CHECK IMPROPER INSTALLATION 1. Loosen and retighten the fixing bolt of the crankshaft position sensor (POS). 2. Reconnect harness connectors disconnected. 3. Perform “DTC Confirmation Procedure”, EC-388 again. Is a 1st trip DTC P1336 detected? Yes © GO TO 9. No © INSPECTION END 9 CHECK CRANKSHAFT POSITION SENSOR (POS) 1. 2. 3. 4. Disconnect crankshaft position sensor (POS) harness connector. Loosen the fixing bolt of the sensor. Remove the sensor. Visually check the sensor for chipping. SEF587P OK or NG OK © GO TO 10. NG © Replace crankshaft position sensor (POS). 10 CHECK CRANKSHAFT POSITION SENSOR (POS)-II 1. Reconnect harness connectors disconnected. 2. Turn ignition switch ON. 3. Check voltage between ECM terminal 85 and ground by briefly touching the sensor core with a flat-bladed screwdriver. SEF324X OK or NG OK © GO TO 11. NG © Replace crankshaft position sensor (POS). EC-393 DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS) (COG) Diagnostic Procedure (Cont’d) 11 CHECK CKPS (POS) SHIELD CIRCUIT FOR OPEN AND SHORT 1. Disconnect harness connectors F25, F171. 2. Check harness continuity between harness connector F25 terminal 3 and engine ground. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to power. OK or NG OK © GO TO 13. NG © GO TO 12. 12 DETECT MALFUNCTIONING PART Check the following. + Harness connectors F25, F171 + Joint connector-18 + Harness for open or short between harness connector F25 and engine ground © 13 Repair open circuit or short to power in harness or connectors. CHECK GEAR TOOTH Visually check for chipping signal plate (flywheel or drive plate) gear tooth (cog). OK or NG OK © GO TO 14. NG © Replace the signal plate (flywheel or drive plate). 14 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-394 DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE Component Description Component Description NFEC0849 The malfunction information related to A/T (Automatic Transmission) is transferred through the line (circuit) from TCM (Transmission control module) to ECM. Therefore, be sure to erase the malfunction information such as DTC not only in TCM (Transmission control module) but also ECM after the A/T related repair. On Board Diagnosis Logic NFEC0850 Malfunction is detected when an incorrect signal from TCM (Transmission control module) is sent to ECM. Possible Cause + + + NFEC0851 Harness or connectors [The communication line circuit between ECM and TCM (Transmission control module) is open or shorted.] Dead (Weak) battery TCM (Transmission control module) DTC Confirmation Procedure NFEC0852 NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle. WITH CONSULT-II SEF058Y 1) 2) 3) 4) NFEC0852S01 Turn ignition switch “ON”. Select “DATA MONITOR” mode with CONSULT-II. Start engine and wait at least 40 seconds. If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-397. WITH GST Follow the procedure “WITH CONSULT-II” above. EC-395 NFEC0852S02 DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE Wiring Diagram Wiring Diagram =NFEC0853 MEC009D SEF048YA EC-396 DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE Diagnostic Procedure Diagnostic Procedure 1 NFEC0854 CHECK A/T DIAGNOSIS COMMUNICATION LINE INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector and TCM (Transmission Control Module) harness connector. SEF270X SEF271X 3. Check harness continuity between ECM terminal 60 and TCM terminal 15. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 2. NG © Repair open circuit or short to ground or short to power in harness or connectors. 2 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-397 DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH Component Description Component Description NFEC0855 When the gear position is “P” (A/T models only) or “N”, park/neutral position (PNP) switch is “ON”. ECM detects the position because the continuity of the line (the “ON” signal) exists. For A/T models, the park/neutral position (PNP) switch assembly also includes a transmission range switch to detect selector lever position. AEC877A CONSULT-II Reference Value in Data Monitor Mode NFEC0856 Specification data are reference values. MONITOR ITEM P/N POSI SW CONDITION + Ignition switch: ON SPECIFICATION Shift lever: “P” or “N” ON Except above OFF On Board Diagnosis Logic NFEC0857 Malfunction is detected when the signal of the park/neutral position (PNP) switch is not changed in the process of engine starting and driving. Possible Cause + + NFEC0858 Harness or connectors [The park/neutral position (PNP) switch circuit is open or shorted.] Park/neutral position (PNP) switch DTC Confirmation Procedure NFEC0859 CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. EC-398 DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH DTC Confirmation Procedure (Cont’d) WITH CONSULT-II 1) 2) NFEC0859S01 Turn ignition switch “ON”. Select “P/N POSI SW” in “DATA MONITOR” mode with CONSULT-II. Then check the “P/N POSI SW” signal under the following conditions. Position (Selector lever) “N” and “P” position ON Except the above position OFF SEF212Y 3) 4) 5) SEF213Y Known-good signal If NG, go to “Diagnostic Procedure”, EC-401. If OK, go to following step. Select “DATA MONITOR” mode with CONSULT-II. Start engine and warm it up to normal operating temperature. Maintain the following conditions for at least 60 consecutive seconds. ENG SPEED 1,400 - 4,000 rpm COOLAN TEMP/S More than 70°C (158°F) B/FUEL SCHDL 2 - 10 msec VHCL SPEED SE More than 65 km/h (40 MPH) Selector lever Suitable position 6) If 1st trip DTC is detected, go to “Diagnostic Procedure”, EC-401. Overall Function Check NFEC0860 Use this procedure to check the overall function of the park/neutral position (PNP) switch circuit. During this check, a 1st trip DTC might not be confirmed. WITH GST 1) 2) NFEC0860S01 Turn ignition switch “ON”. Check voltage between ECM terminal 44 and body ground under the following conditions. Condition (Gear position) Voltage V (Known good data) SEF359X “P” and “N” position Except the above position 3) Approx. 0 Battery voltage If NG, go to “Diagnostic Procedure”, EC-401. EC-399 DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH Wiring Diagram Wiring Diagram NFEC0861 MEC212D SEF635XC EC-400 DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH Diagnostic Procedure Diagnostic Procedure FOR M/T MODELS 1 NFEC0862 NFEC0862S01 CHECK PNP SWITCH GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect park/neutral position (PNP) switch harness connector. AEC877A 3. Check harness continuity between PNP switch terminal 4 and engine ground. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to power. OK or NG OK © GO TO 2. NG © Repair open circuit or short to power in harness or connectors. 2 CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 44 and PNP switch terminal 3. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 3. NG © Repair open circuit or short to ground or short to power in harness or connectors. 3 CHECK PARK/NEUTRAL POSITION (PNP) SWITCH Refer to MT-9, “Position Switch Check”. OK or NG OK © GO TO 4. NG © Replace park/neutral position (PNP) switch. 4 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-401 DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH Diagnostic Procedure (Cont’d) FOR A/T MODELS 1 =NFEC0862S02 CHECK PNP SWITCH GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect park/neutral position (PNP) switch harness connector. SEF279X 3. Check harness continuity between PNP switch terminal 2 and engine ground. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to power. OK or NG OK © GO TO 3. NG © GO TO 2. 2 DETECT MALFUNCTIONING PART Check the following. + Harness connectors F10, F151 + Harness for open or short between park/neutral position (PNP) switch and engine ground © 3 Repair open circuit or short to power in harness or connectors. CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 44 and PNP switch terminal 1. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 5. NG © GO TO 4. 4 DETECT MALFUNCTIONING PART Check the following. + Harness connectors F10, F151 + Harness for open or short between ECM and park/neutral position (PNP) switch © 5 Repair open circuit or short to ground or short to power in harness or connectors. CHECK PARK/NEUTRAL POSITION (PNP) SWITCH Refer to AT-125, “Diagnostic Procedure”. OK or NG OK © GO TO 6. NG © Replace park/neutral position (PNP) switch. EC-402 DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH Diagnostic Procedure (Cont’d) 6 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-403 ABSOLUTE PRESSURE SENSOR Component Description Component Description NFEC0644 The absolute pressure sensor detects ambient barometric pressure and sends the voltage signal to the ECM. As the pressure increases, the voltage rises. SEF052V SEF946SA EC-404 ABSOLUTE PRESSURE SENSOR Wiring Diagram Wiring Diagram NFEC0648 MEC049D SEF651XB EC-405 ABSOLUTE PRESSURE SENSOR Diagnostic Procedure Diagnostic Procedure 1 NFEC0647 CHECK OVERALL FUNCTION 1. Turn ignition switch “ON”. 2. Check voltage between ECM terminal 80 and ground with CONSULT-II or tester. SEF055Y OK or NG OK © INSPECTION END NG © GO TO 2. 2 RETIGHTEN GROUND SCREWS 1. Turn ignition switch “OFF”. 2. Loosen and retighten engine ground screws. SEF255X © GO TO 3. EC-406 ABSOLUTE PRESSURE SENSOR Diagnostic Procedure (Cont’d) 3 CHECK ABSOLUTE PRESSURE SENSOR CONNECTOR FOR WATER 1. Disconnect absolute pressure sensor harness connector. SEF257X 2. Check sensor harness connector for water. Water should not exist. OK or NG OK © GO TO 4. NG © Repair or replace harness connector. 4 CHECK ABSOLUTE PRESSURE SENSOR POWER SUPPLY CIRCUIT 1. Turn ignition switch “ON”. 2. Check voltage between absolute pressure sensor terminal 1 and ground with CONSULT-II or tester. SEF299X OK or NG OK © GO TO 5. NG © Repair harness or connectors. 5 CHECK ABSOLUTE PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Check harness continuity between absolute pressure sensor terminal 3 and engine ground. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to power. OK or NG OK © GO TO 7. NG © GO TO 6. EC-407 ABSOLUTE PRESSURE SENSOR Diagnostic Procedure (Cont’d) 6 DETECT MALFUNCTIONING PART Check the following. + Harness for open or short between ECM and absolute pressure sensor + Harness for open or short between TCM (Transmission Control Module) and absolute pressure sensor © 7 Repair open circuit or short to power in harness or connectors. CHECK ABSOLUTE PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 80 and absolute pressure sensor terminal 2. Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 8. NG © Repair open circuit or short to ground or short to power in harness or connectors. 8 1. 2. 3. 4. CHECK ABSOLUTE PRESSURE SENSOR Remove absolute pressure sensor with its harness connector connected. Remove hose from absolute pressure sensor. Install a vacuum pump to absolute pressure sensor. Turn ignition switch “ON” and check output voltage between ECM terminal 80 and engine ground under the following conditions. SEF300XB CAUTION: + Always calibrate the vacuum pump gauge when using it. + Do not apply below −93.3 kPa (–933 bar, –700 mmHg, –27.56 inHg) or over 101.3 kPa (1,013 bar, 760 mmHg, 29.92 inHg) of pressure. OK or NG OK © GO TO 9. NG © Replace absolute pressure sensor. EC-408 ABSOLUTE PRESSURE SENSOR Diagnostic Procedure (Cont’d) 9 CHECK ABSOLUTE PRESSURE SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT 1. 2. 3. + Turn ignition switch “OFF”. Disconnect joint connector-18. Check the following. Continuity between joint connector terminal 2 and ground Refer to Wiring Diagram. + Joint connector (Refer to EL-377, “HARNESS LAYOUT”.) Continuity should exist. 4. Also check harness for short to power. 5. Then reconnect joint connector-18. OK or NG OK © GO TO 10. NG © Repair open circuit or short to power in harness or connectors. 10 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-409 INTAKE AIR TEMPERATURE SENSOR Component Description Component Description NFEC0064 The intake air temperature sensor is mounted to the air duct housing. The sensor detects intake air temperature and transmits a signal to the ECM. The temperature sensing unit uses a thermistor which is sensitive to the change in temperature. Electrical resistance of the thermistor decreases in response to the temperature rise. Intake air temperature °C (°F) Voltage* V Resistance kΩ SEF258X 20 (68) 3.5 2.1 - 2.9 80 (176) 1.23 0.27 - 0.38 *: These data are reference values and are measured between ECM terminal 64 (Intake air temperature sensor) and ground. CAUTION: Do not use ECM ground terminals when measuring input/ output voltage. Doing so may result in damage to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. SEF012P EC-410 INTAKE AIR TEMPERATURE SENSOR Wiring Diagram Wiring Diagram NFEC0067 MEC064D EC-411 INTAKE AIR TEMPERATURE SENSOR Diagnostic Procedure Diagnostic Procedure 1 NFEC0068 CHECK OVERALL FUNCTION 1. Turn ignition switch “ON”. 2. Check voltage between ECM terminal 64 and ground with CONSULT-II or tester. SEF004Y OK or NG OK © INSPECTION END NG © GO TO 2. 2 CHECK INTAKE AIR TEMPERATURE SENSOR POWER SUPPLY CIRCUIT 1. Turn ignition switch “OFF”. 2. Disconnect intake air temperature sensor harness connector. SEF258X 3. Turn ignition switch “ON”. 4. Check voltage between terminal 1 and ground. SEF301X OK or NG OK © GO TO 4. NG © GO TO 3. EC-412 INTAKE AIR TEMPERATURE SENSOR Diagnostic Procedure (Cont’d) 3 DETECT MALFUNCTIONING PART Check the following. + Harness connectors E8, F17 + Harness for open or short between ECM and intake air temperature sensor © 4 Repair harness or connectors. CHECK INTAKE AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Check harness continuity between sensor terminal 2 and engine ground. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to power. OK or NG OK © GO TO 6. NG © GO TO 5. 5 DETECT MALFUNCTIONING PART Check the following. + Harness connectors E8, F17 + Harness for open or short between ECM and intake air temperature sensor + Harness for open or short between TCM (Transmission Control Module) and intake air temperature sensor © 6 Repair open circuit or short to power in harness or connectors. CHECK INTAKE AIR TEMPERATURE SENSOR Check resistance between intake air temperature sensor terminals 1 and 2 as shown in the figure. SEF302X OK or NG OK © GO TO 7. NG © Replace intake air temperature sensor. EC-413 INTAKE AIR TEMPERATURE SENSOR Diagnostic Procedure (Cont’d) 7 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-414 HEATED OXYGEN SENSOR 1 (FRONT) Component Description Component Description NFEC0108 The heated oxygen sensor 1 (front) is placed into the front tube. It detects the amount of oxygen in the exhaust gas compared to the outside air. The heated oxygen sensor 1 (front) has a closed-end tube made of ceramic zirconia. The zirconia generates voltage from approximately 1V in richer conditions to 0V in leaner conditions. The heated oxygen sensor 1 (front) signal is sent to the ECM. The ECM adjusts the injection pulse duration to achieve the ideal airfuel ratio. The ideal air-fuel ratio occurs near the radical change from 1V to 0V. SEF463R SEF288D CONSULT-II Reference Value in Data Monitor Mode NFEC0109 Specification data are reference values. MONITOR ITEM CONDITION HO2S1 (B1) HO2S1 (B2) HO2S1 MNTR (B1) HO2S1 MNTR (B2) SPECIFICATION 0 - 0.3V ←→ Approx. 0.6 - 1.0V + Engine: After warming up Maintaining engine speed at 2,000 LEAN ←→ RICH rpm Changes more than 5 times during 10 seconds. EC-415 HEATED OXYGEN SENSOR 1 (FRONT) Wiring Diagram Wiring Diagram BANK 1 NFEC0114 NFEC0114S01 MEC306D SEF854YC EC-416 HEATED OXYGEN SENSOR 1 (FRONT) Wiring Diagram (Cont’d) BANK 2 NFEC0114S02 MEC307D SEF855YC EC-417 HEATED OXYGEN SENSOR 1 (FRONT) Diagnostic Procedure Diagnostic Procedure 1 NFEC0115 INSPECTION START Do you have CONSULT-II? Yes or No Yes © GO TO 2. No © GO TO 3. 2 CHECK OVERALL FUNCTION With CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Select “HO2S1 MNTR (B1)” and “HO2S1 MNTR (B2)” in “DATA MONITOR” mode with CONSULT-II. 3. Keep the engine speed at 2,000 rpm under no load, and make sure that the monitors fluctuate between LEAN and RICH more than five times in 10 seconds. SEF155Z OK or NG OK © INSPECTION END NG © GO TO 4. 3 CHECK OVERALL FUNCTION Without CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Stop engine and wait at least 10 seconds. 3. Set ECM in “Diagnostic test mode II [Heated oxygen sensor 1 monitor (front)]”. Refer to “How to Switch Diagnostic Test Modes”, EC-62. 4. Keep the engine speed at 2,000 rpm under no load, and make sure that the MI comes ON more than five times in 10 seconds. SAT652J 5. Switch the monitored sensor. Refer to “How to Switch Monitored Sensor from Bank 1 to Bank 2 or Vice Versa”, EC-64. 6. Perform step 4 again. OK or NG OK © INSPECTION END NG © GO TO 4. EC-418 HEATED OXYGEN SENSOR 1 (FRONT) Diagnostic Procedure (Cont’d) 4 RETIGHTEN GROUND SCREWS 1. Turn ignition switch “OFF”. 2. Loosen and retighten engine ground screws. SEF255X © 5 GO TO 5. RETIGHTEN HEATED OXYGEN SENSOR 1 (FRONT) Loosen and retighten corresponding heated oxygen sensor 1 (front). Tightening torque: 40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb) © 6 GO TO 6. CHECK HEATED OXYGEN SENSOR 1 (FRONT) HARNESS PROTECTOR COLOR 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 1 (front) harness protector. SEF505YA 3. Disconnect corresponding heated oxygen sensor 1 (front) harness connector. SEF902XA © GO TO 7. EC-419 HEATED OXYGEN SENSOR 1 (FRONT) Diagnostic Procedure (Cont’d) 7 CHECK HEATED OXYGEN SENSOR 1 (FRONT) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows. Refer to Wiring Diagram. MTBL0511 Continuity should exist. 3. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows. Refer to Wiring Diagram. MTBL0512 Continuity should not exist. 4. Also check harness for short to power. OK or NG OK © GO TO 8. NG © Repair open circuit or short to ground or short to power in harness or connectors. 8 CHECK HEATED OXYGEN SENSOR 1 HEATER (FRONT) Check resistance between HO2S1 (front) terminals as follows. SEF310X CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK (With CONSULT-II) © GO TO 9. OK (Without CONSULTII) © GO TO 10. NG © GO TO 11. EC-420 HEATED OXYGEN SENSOR 1 (FRONT) Diagnostic Procedure (Cont’d) 9 1. 2. 3. 4. 5. CHECK HEATED OXYGEN SENSOR 1 (FRONT) With CONSULT-II Start engine and warm it up to normal operating temperature. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT-II. Select “HO2S1 (B1)/(B2)” and “HO2S1 MNTR (B1)/(B2)”. Hold engine speed at 2,000 rpm under no load during the following steps. Touch “RECORD” on CONSULT-II screen. SEF646Y 6. Check the following. + “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds. 5 times (cycles) are counted as shown below. SEF647YA + “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once. + “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. + “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V. SEF648Y CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 12. NG © GO TO 11. EC-421 HEATED OXYGEN SENSOR 1 (FRONT) Diagnostic Procedure (Cont’d) 10 CHECK HEATED OXYGEN SENSOR 1 (FRONT) Without CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Stop engine and set ECM in diagnostic test mode-II [Heated oxygen sensor 1 monitor (front)]. 3. Set voltmeter probes between ECM terminal 63 (HO2S1 bank 1 signal) or 62 (HO2S1 bank 1 signal) and engine ground. 4. Check the following with engine speed held at 2,000 rpm constant under no load. SEF039YA CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 12. NG © GO TO 11. 11 REPLACE HEATED OXYGEN SENSOR 1 (FRONT) 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 1 (front) harness protector color. SEF505YA CAUTION: Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner and approved anti-seize lubricant. Refer to “Commercial Service Tools”, EC-18. © Replace malfunctioning heated oxygen sensor 1 (front). EC-422 HEATED OXYGEN SENSOR 1 (FRONT) Diagnostic Procedure (Cont’d) 12 CHECK HEATED OXYGEN SENSOR 1 (FRONT) SHIELD CIRCUIT FOR OPEN AND SHORT 1. 2. 3. + + Turn ignition switch “OFF”. Disconnect joint connector-17 or joint connector-18. Check the following. Continuity between joint connector terminal 1 or 2 and ground Joint connector (Refer to EL-377, “HARNESS LAYOUT”.) Continuity should exist. 4. Also check harness for short to power. 5. Then reconnect joint connector-17 or joint connector-18. OK or NG OK © GO TO 13. NG © Repair open circuit or short to power in harness or connectors. 13 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-423 HEATED OXYGEN SENSOR 1 HEATER (FRONT) Description Description NFEC0123 SYSTEM DESCRIPTION NFEC0123S01 Sensor Input Signal to ECM Crankshaft position sensor (POS) Engine speed Crankshaft position sensor (REF) ECM function Heated oxygen sensor 1 heater (front) control Actuator Heated oxygen sensor 1 heater (front) The ECM performs ON/OFF control of the heated oxygen sensor 1 heater (front) corresponding to the engine speed. OPERATION NFEC0123S02 Engine speed rpm Heated oxygen sensor 1 heater (front) Above 3,600 OFF Below 3,600 ON CONSULT-II Reference Value in Data Monitor Mode NFEC0124 Specification data are reference values. MONITOR ITEM HO2S1 HTR (B1) HO2S1 HTR (B2) CONDITION SPECIFICATION + Engine speed: Below 3,600 rpm ON + Engine speed: Above 3,600 rpm OFF EC-424 HEATED OXYGEN SENSOR 1 HEATER (FRONT) Wiring Diagram Wiring Diagram BANK 1 NFEC0128 NFEC0128S01 MEC308D SEF655XE EC-425 HEATED OXYGEN SENSOR 1 HEATER (FRONT) Wiring Diagram (Cont’d) BANK 2 NFEC0128S02 MEC309D SEF656XE EC-426 HEATED OXYGEN SENSOR 1 HEATER (FRONT) Diagnostic Procedure Diagnostic Procedure 1 NFEC0129 CHECK OVERALL FUNCTION 1. Turn ignition switch “ON”. 2. Set the tester probe between ECM terminals 3 (HO2S1 heater bank 1 signal), 2 (HO2S1 heater bank 2 signal) and ground. 3. Start engine and let it idle. 4. Check the voltage under the following conditions. SEF007Y OK or NG OK © INSPECTION END NG © GO TO 2. EC-427 HEATED OXYGEN SENSOR 1 HEATER (FRONT) Diagnostic Procedure (Cont’d) 2 CHECK HEATED OXYGEN SENSOR 1 (FRONT) POWER SUPPLY CIRCUIT 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 1 (front) harness protector color. SEF505YA 3. Disconnect corresponding heated oxygen sensor 1 (front) harness connector. SEF902XA 4. Turn ignition switch “ON”. 5. Check voltage between HO2S1 (front) terminal 2 and ground with CONSULT-II or tester. SEF311X OK or NG OK © GO TO 4. NG © GO TO 3. 3 DETECT MALFUNCTIONING PART Check the following. + Harness connectors M46, F44 + Fuse block (J/B) connector M19 + 15A fuse + Harness for open or short between heated oxygen sensor 1 (front) and fuse © Repair harness or connectors. EC-428 HEATED OXYGEN SENSOR 1 HEATER (FRONT) Diagnostic Procedure (Cont’d) 4 CHECK HEATED OXYGEN SENSOR 1 (FRONT) OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows. Refer to Wiring Diagram. MTBL0624 Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 5. NG © Repair open circuit or short to ground or short to power in harness or connectors. 5 CHECK HEATED OXYGEN SENSOR 1 HEATER (FRONT) Check resistance between HO2S1 (front) terminals as follows. SEF310X CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 7. NG © GO TO 6. EC-429 HEATED OXYGEN SENSOR 1 HEATER (FRONT) Diagnostic Procedure (Cont’d) 6 REPLACE HEATED OXYGEN SENSOR 1 (FRONT) 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 1 (front) harness protector color. SEF505YA CAUTION: Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner and approved anti-seize lubricant. Refer to “Commercial Service Tools”, EC-18. © 7 Replace malfunctioning heated oxygen sensor 1 (front). CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-430 HEATED OXYGEN SENSOR 2 (REAR) Component Description Component Description SEF327R NFEC0146 The heated oxygen sensor 2 (rear), after three way catalyst (Manifold), monitors the oxygen level in the exhaust gas on each bank. Even if switching characteristics of the heated oxygen sensor 1 (front) are shifted, the air fuel ratio is controlled to stoichiometric, by the signal from the heated oxygen sensor 2 (rear). This sensor is made of ceramic zirconia. The zirconia generates voltage from approximately 1V in richer conditions to 0V in leaner conditions. Under normal conditions the heated oxygen sensor 2 (rear) is not used for engine control operation. CONSULT-II Reference Value in Data Monitor Mode NFEC0147 Specification data are reference values. MONITOR ITEM HO2S2 (B1) HO2S2 (B2) HO2S2 MNTR (B1) HO2S2 MNTR (B2) CONDITION SPECIFICATION 0 - 0.3V ←→ Approx. 0.6 - 1.0V + Engine: After warming up Revving engine from idle up to 2,000 rpm EC-431 LEAN ←→ RICH HEATED OXYGEN SENSOR 2 (REAR) Wiring Diagram Wiring Diagram BANK 1 =NFEC0152 NFEC0152S01 MEC310D SEF657XE EC-432 HEATED OXYGEN SENSOR 2 (REAR) Wiring Diagram (Cont’d) BANK 2 NFEC0152S02 MEC311D SEF658XE EC-433 HEATED OXYGEN SENSOR 2 (REAR) Diagnostic Procedure Diagnostic Procedure 1 1. 2. 3. 4. NFEC0153 CHECK OVERALL FUNCTION-I Start engine and drive the vehicle at over 70 km/h (43 MPH) for 2 consecutive minutes. Stop vehicle and keep the engine running. Set voltmeter probes between ECM terminals 72 (HO2S2 bank 1 signal), 71 (HO2S2 bank 2 signal) and ground. Check the voltage while revving up to 4,000 rpm under no load at least 10 times. (Depress and release the accelerator pedal as quickly as possible.) SEF008Y OK or NG OK © INSPECTION END NG © GO TO 2. 2 CHECK OVERALL FUNCTION-II Keep engine at idle for 10 minutes, then check the voltage between ECM terminals 71, 72 and ground, or check the voltage when coasting at 80 km/h (50 MPH) in 3rd gear (M/T), “D” position with “OD” OFF (A/T). SEF008Y OK or NG OK © INSPECTION END NG © GO TO 3. EC-434 HEATED OXYGEN SENSOR 2 (REAR) Diagnostic Procedure (Cont’d) 3 RETIGHTEN GROUND SCREWS 1. Turn ignition switch “OFF”. 2. Loosen and retighten engine ground screws. SEF255X © GO TO 4. EC-435 HEATED OXYGEN SENSOR 2 (REAR) Diagnostic Procedure (Cont’d) 4 CHECK HEATED OXYTEN SENSOR 2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Check heated oxygen sensor 2 (rear) harness protector color. SEF154Z 2. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector. SEF467WB 3. Disconnect ECM harness connector. 4. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows. Refer to Wiring Diagram. MTBL0504 Continuity should exist. 5. Check harness continuity between ECM terminal or HO2S2 (rear) terminal and ground as follows. Refer to Wiring Diagram. MTBL0505 Continuity should not exist. 6. Also check harness for short to power. OK or NG OK © GO TO 5. NG © Repair open circuit or short to ground or short to power in harness or connectors. EC-436 HEATED OXYGEN SENSOR 2 (REAR) Diagnostic Procedure (Cont’d) 5 CHECK HEATED OXYTEN SENSOR 2 (REAR) GROUND CIRCUIT FOR OPEN AND SHORT 1. Check harness continuity between HO2S2 (rear) terminal 4 and engine ground. Refer to Wiring Diagram. Continuity should exist. 2. Also check harness for short to power. OK or NG OK (With CONSULT-II) © GO TO 6. OK (Without CONSULTII) © GO TO 7. NG © Repair open circuit or short to power in harness or connectors 6 CHECK HEATED OXYGEN SENSOR 2 (REAR) With CONSULT-II 1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. 2. Stop vehicle with engine running. 3. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)/(B2)” as the monitor item with CONSULTII. 4. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%. SEF066Y “HO2S2 (B1)/(B2)” should be above 0.56V at least once when the “FUEL INJECTION” is +25%. “HO2S2 (B1)/(B2)” should be below 0.54V at least once when the “FUEL INJECTION” is −25%. CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 10. NG © GO TO 9. EC-437 HEATED OXYGEN SENSOR 2 (REAR) Diagnostic Procedure (Cont’d) 7 CHECK HEATED OXYGEN SENSOR 2 (REAR)-I Without CONSULT-II 1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. 2. Stop vehicle with engine running. 3. Set voltmeter probes between ECM terminal 72 (HO2S2 bank 1 signal) or 71 (HO2S2 bank 2 signal) and engine ground. 4. Check the voltage when revving up to 4,000 rpm under no load at least 10 times. (Depress and release accelerator pedal as soon as possible.) SEF313XB OK or NG OK © GO TO 10. NG © GO TO 8. 8 CHECK HEATED OXYGEN SENSOR 2 (REAR)-II Idle vehicle for 10 minutes, then check voltage between the same terminals as in Test No. 6; or check voltage when coasting from 80 km/h (50 MPH) in 3rd gear position (M/T), “D” position with “OD” OFF (A/T). The voltage should go below 0.54V at least once during this procedure. CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 10. NG © GO TO 9. 9 REPLACE HEATED OXYGEN SENSOR 2 (REAR) 1. Stop vehicle and turn ignition switch “OFF”. 2. Check heated oxygen sensor 2 (rear) harness protector color. SEF154Z CAUTION: Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner and approved anti-seize lubricant. Refer to “Commercial Service Tools”, EC-18. © Replace malfunctioning heated oxygen sensor 2 (rear). EC-438 HEATED OXYGEN SENSOR 2 (REAR) Diagnostic Procedure (Cont’d) 10 CHECK REAR HO2S SHIELD CIRCUIT FOR OPEN AND SHORT 1. 2. 3. + + Turn ignition switch “OFF”. Disconnect joint connector-17. Check the following. Continuity between joint connector terminal 1 and ground Joint connector (Refer to EL-377, “HARNESS LAYOUT”.) Continuity should exist. 4. Also check harness for short to power. 5. Then reconnect joint connector-17. OK or NG OK © GO TO 11. NG © Repair open circuit or short to power in harness or connectors. 11 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-439 HEATED OXYGEN SENSOR 2 HEATER (REAR) Description Description NFEC0162 SYSTEM DESCRIPTION NFEC0162S01 Sensor Input Signal to ECM Crankshaft position sensor (POS) ECM function Actuator Heated oxygen sensor Heated oxygen sensor 2 heater (rear) control 2 heater (rear) Engine speed Crankshaft position sensor (REF) The ECM performs ON/OFF control of the heated oxygen sensor 2 heater (rear) corresponding to the engine speed. OPERATION NFEC0162S02 Engine speed rpm Heated oxygen sensor 2 heater (rear) Above 3,600 OFF Below 3,600 ON CONSULT-II Reference Value in Data Monitor Mode NFEC0163 Specification data are reference values. MONITOR ITEM HO2S2 HTR (B1) HO2S2 HTR (B2) CONDITION SPECIFICATION + Ignition switch: ON (Engine stopped) + Engine is running above 3,600 rpm. OFF + Engine is running below 3,600 rpm after driving for 2 minutes at a speed of 70 km/h (43 MPH) or more. ON EC-440 HEATED OXYGEN SENSOR 2 HEATER (REAR) Wiring Diagram Wiring Diagram BANK 1 NFEC0167 NFEC0167S01 MEC312D SEF659XE EC-441 HEATED OXYGEN SENSOR 2 HEATER (REAR) Wiring Diagram (Cont’d) BANK 2 NFEC0167S02 MEC313D SEF660XE EC-442 HEATED OXYGEN SENSOR 2 HEATER (REAR) Diagnostic Procedure Diagnostic Procedure 1 NFEC0168 CHECK OVERALL FUNCTION Without CONSULT-II 1. Start engine and drive the vehicle at over 70 km/h (43 MPH) for 2 consecutive minutes. 2. Stop vehicle and keep the engine running. 3. Set the voltmeter probe between ECM terminals 5 (HO2S2 heater bank 1 signal), 4 (HO2S2 heater bank 2 signal) and ground. 4. Check the voltage under the following conditions. SEF010Y OK or NG OK © INSPECTION END NG © GO TO 2. EC-443 HEATED OXYGEN SENSOR 2 HEATER (REAR) Diagnostic Procedure (Cont’d) 2 CHECK HEATED OXYGEN SENSOR 2 (REAR) POWER SUPPLY CIRCUIT 1. Turn ignition switch “OFF”. 2. Check heated oxygen sensor 2 (rear) harness protector color. SEF154Z 3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector. SEF467WB 4. Turn ignition switch “ON”. 5. Check voltage between HO2S2 (rear) terminal 3 and ground. SEF314X OK or NG OK © GO TO 4. NG © GO TO 3. 3 DETECT MALFUNCTIONING PART Check the following. + Harness connectors M46, F44 + Fuse block (J/B) connector M19 + 15A fuse + Harness for open or short between heated oxygen sensor 2 (rear) and fuse © Repair harness or connectors. EC-444 HEATED OXYGEN SENSOR 2 HEATER (REAR) Diagnostic Procedure (Cont’d) 4 CHECK HEATED OXYGEN SENSOR 2 (REAR) OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows. Refer to Wiring Diagram. MTBL0506 Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 5. NG © Repair open circuit or short to ground or short to power in harness or connectors. 5 CHECK HEATED OXYGEN SENSOR 2 HEATER (REAR) Check the resistance between HO2S2 (rear) terminals as follows. SEF315X CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. OK or NG OK © GO TO 7. NG © GO TO 6. 6 REPLACE HEATED OXYGEN SENSOR 2 (REAR) Check heated oxygen sensor 2 (rear) harness protector color. SEF154Z CAUTION: Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner and approved anti-seize lubricant. Refer to “Commercial Service Tools”, EC-18. © Replace malfunctioning heated oxygen sensor 2 (rear). EC-445 HEATED OXYGEN SENSOR 2 HEATER (REAR) Diagnostic Procedure (Cont’d) 7 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-446 FUEL TANK TEMPERATURE SENSOR Component Description Component Description NFEC0177 The fuel tank temperature sensor is used to detect the fuel temperature inside the fuel tank. The sensor modifies a voltage signal from the ECM. The modified signal returns to the ECM as the fuel temperature input. The sensor uses a thermistor which is sensitive to the change in temperature. The electrical resistance of the thermistor decreases as temperature increases. SEF263X Fuel temperature °C (°F) Voltage* V Resistance kΩ 20 (68) 3.5 2.3 - 2.7 50 (122) 2.2 0.79 - 0.90 *: These data are reference values and are measured between ECM terminal 92 (Fuel tank temperature sensor) and ground. SEF012P CAUTION: Do not use ECM ground terminals when measuring input/ output voltage. Doing so may result in damage to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. EC-447 FUEL TANK TEMPERATURE SENSOR Wiring Diagram Wiring Diagram NFEC0180 MEC051D EC-448 FUEL TANK TEMPERATURE SENSOR Diagnostic Procedure Diagnostic Procedure 1 NFEC0181 CHECK OVERALL FUNCTION 1. Turn ignition switch “ON”. 2. Check voltage between ECM terminal 92 and ground with CONSULT-II or tester. SEF042Y OK or NG OK © INSPECTION END NG © GO TO 2. 2 CHECK FUEL TANK TEMPERATURE SENSOR POWER SUPPLY CIRCUIT 1. Turn ignition switch “OFF”. 2. Disconnect fuel level sensor unit and fuel pump harness connector. SEF263X 3. Turn ignition switch “ON”. 4. Check voltage between fuel level sensor unit and fuel pump terminal 4 and ground with CONSULT-II or tester. SEF586X OK or NG OK © GO TO 4. NG © GO TO 3. EC-449 FUEL TANK TEMPERATURE SENSOR Diagnostic Procedure (Cont’d) 3 DETECT MALFUNCTIONING PART Check the following. + Harness connectors B3, M6 or B2, M2 + Harness connectors M81, F49 + Harness for open or short between ECM and fuel level sensor unit and fuel pump © 4 Repair harness or connector. CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Check harness continuity between fuel level sensor unit and fuel pump terminal 5 and body ground. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to power. OK or NG OK © GO TO 5. NG © Repair open circuit or short to power in harness or connectors. 5 CHECK FUEL TANK TEMPERATURE SENSOR 1. Remove fuel level sensor unit. 2. Check resistance between fuel level sensor unit and fuel pump terminals 4 and 5 by heating with hot water or heat gun as shown in the figure. SEF587X OK or NG OK © GO TO 6. NG © Replace fuel level sensor unit. 6 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-450 CRANKSHAFT POSITION SENSOR (CKPS) (POS) Component Description Component Description SEF254P NFEC0191 The crankshaft position sensor (POS) is located on the oil pan facing the gear teeth (cogs) of the signal plate (flywheel). It detects the crankshaft position signal (1° signal). The sensor consists of a permanent magnet, core and coil. When engine is running, the gap between the sensor and the gear teeth (cogs) will periodically change. Permeability near the sensor also changes. Due to the permeability change, the magnetic flux near the core is changed. Therefore, the voltage signal generated in the coil is changed. The ECM receives the voltage signal and detects the crankshaft position signal (1° signal). CONSULT-II Reference Value in Data Monitor Mode NFEC0492 Specification data are reference values. MONITOR ITEM CKPS·RPM (POS) CONDITION + Tachometer: Connect + Run engine and compare tachometer indication with the CONSULT-II value. EC-451 SPECIFICATION Almost the same speed as the CONSULT-II value. CRANKSHAFT POSITION SENSOR (CKPS) (POS) Wiring Diagram Wiring Diagram NFEC0195 MEC906C EC-452 CRANKSHAFT POSITION SENSOR (CKPS) (POS) Wiring Diagram (Cont’d) SEF856Y Diagnostic Procedure 1 NFEC0196 INSPECTION START Do you have CONSULT-II? Yes or No Yes © GO TO 2. No © GO TO 3. 2 1. 2. 3. 4. CHECK OVERALL FUNCTION With CONSULT-II Turn ignition switch “ON”. Select “POS COUNT” in “DATA MONITOR” mode with CONSULT-II. Start engine and let it idle. Check the “POS COUNT” indication. SEF011Y OK or NG OK © INSPECTION END NG © GO TO 4. EC-453 CRANKSHAFT POSITION SENSOR (CKPS) (POS) Diagnostic Procedure (Cont’d) 3 CHECK OVERALL FUNCTION Without CONSULT-II 1. Start engine and let it idle. 2. Check voltage between ECM terminal 85 and ground. SEF012Y OK or NG OK © INSPECTION END NG © GO TO 4. 4 RETIGHTEN GROUND SCREWS 1. Turn ignition switch “OFF”. 2. Loosen and retighten engine ground screws. SEF255X © GO TO 5. EC-454 CRANKSHAFT POSITION SENSOR (CKPS) (POS) Diagnostic Procedure (Cont’d) 5 CHECK CKPS (POS) POWER SUPPLY CIRCUIT 1. Disconnect harness connectors F25, F171. SEF511WB 2. Check voltage between harness connector F25 terminal 4 and ground with CONSULT-II or tester. SEF323X 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 7. NG © GO TO 6. 6 DETECT MALFUNCTIONING PART Check the following. + Harness connectors F25, F171 + Harness connectors E15, F18 + Harness for open or short between ECM and crankshaft position sensor (POS) + Harness for open or short between ECM relay and crankshaft position sensor (POS) © 7 Repair open circuit or short to ground or short to power in harness or connectors. CHECK CKPS (POS) GROUND CIRCUIT FOR OPEN AND SHORT 1. Check harness continuity between harness connector F25 terminal 2 and engine ground. Refer to Wiring Diagram. Continuity should exist. 2. Also check harness for short to power. OK or NG OK © GO TO 8. NG © Repair open circuit or short to power in harness or connectors. EC-455 CRANKSHAFT POSITION SENSOR (CKPS) (POS) Diagnostic Procedure (Cont’d) 8 CHECK CKPS (POS) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 85 and harness connector F25 terminal 1. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 9. NG © Repair open circuit or short to ground or short to power in harness or connectors. 9 CHECK CKPS (POS) SUB-HARNESS CIRCUIT FOR OPEN AND SHORT 1. Disconnect CKPS (POS) harness connector. SEF367Q 2. Check harness continuity between CKPS (POS) terminals and harness connector F171 terminals as follows. MTBL0352 Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 10. NG © Repair open circuit or short to ground or short to power in harness or connectors. 10 CHECK CKPS (POS) INSTALLATION Check that CKPS (POS) and HO2S1 bank 2 harness clamp are installed correctly as shown below. SEM222FE OK or NG OK © GO TO 11. NG © Install CKPS (POS) correctly. EC-456 CRANKSHAFT POSITION SENSOR (CKPS) (POS) Diagnostic Procedure (Cont’d) 11 CHECK CRANKSHAFT POSITION SENSOR (POS)-I 1. 2. 3. 4. Disconnect crankshaft position sensor (POS) harness connector. Loosen the fixing bolt of the sensor. Remove the sensor. Visually check the sensor for chipping. SEF587P OK or NG OK © GO TO 12. NG © Replace crankshaft position sensor (POS). 12 CHECK CRANKSHAFT POSITION SENSOR (POS)-II 1. Reconnect disconnected harness connectors. 2. Turn ignition switch “ON”. 3. Check voltage between ECM terminal 85 and ground by briefly touching the sensor core with a flat-bladed screwdrivers. SEF324X OK or NG OK © GO TO 13. NG © Replace crankshaft position sensor (POS). 13 CHECK CKPS (POS) SHIELD CIRCUIT FOR OPEN AND SHORT 1. Disconnect harness connectors F25, F171. 2. Check harness continuity between harness connector F25 terminal 3 and engine ground. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to power. OK or NG OK © GO TO 15. NG © GO TO 14. EC-457 CRANKSHAFT POSITION SENSOR (CKPS) (POS) Diagnostic Procedure (Cont’d) 14 DETECT MALFUNCTIONING PART Check the following. + Harness connectors F25, F171 + Joint connector-18 + Harness for open or short between harness connector F25 and engine ground © 15 Repair open circuit or short to power in harness or connectors. CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-458 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE Description Description NFEC0221 SYSTEM DESCRIPTION Sensor Input Signal to ECM Crankshaft position sensor (POS) Engine speed (POS signal) Crankshaft position sensor (REF) Engine speed (REF signal) Mass air flow sensor Amount of intake air Engine coolant temperature sensor Engine coolant temperature Ignition switch Start signal Throttle position sensor Throttle position Throttle position switch Closed throttle position Heated oxygen sensor 1 (front) Density of oxygen in exhaust gas (Mixture ratio feedback signal) Fuel tank temperature sensor Fuel temperature in fuel tank Vehicle speed sensor Vehicle speed NFEC0221S01 ECM function EVAP canister purge flow control Actuator EVAP canister purge volume control solenoid valve This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass passage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor from the EVAP canister is regulated as the air flow changes. COMPONENT DESCRIPTION NFEC0221S02 The EVAP canister purge volume control solenoid valve uses a ON/OFF duty to control the flow rate of fuel vapor from the EVAP canister. The EVAP canister purge volume control solenoid valve is moved by ON/OFF pulses from the ECM. The longer the ON pulse, the greater the amount of fuel vapor that will flow through the valve. SEF337U CONSULT-II Reference Value in Data Monitor Mode NFEC0222 Specification data are reference values. MONITOR ITEM PURG VOL C/V CONDITION + + + + Engine: After warming up Air conditioner switch “OFF” Shift lever: “N” No-load SPECIFICATION Idle (Vehicle stopped) 0% 2,000 rpm — EC-459 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE Wiring Diagram Wiring Diagram NFEC0226 MEC070D SEF858Y EC-460 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE Diagnostic Procedure Diagnostic Procedure 1 NFEC0227 INSPECTION START Do you have CONSULT-II? Yes or No Yes © GO TO 2. No © GO TO 3. 2 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE CONTROL FUNCTION With CONSULT-II 1. Turn ignition switch “OFF”. 2. Disconnect the EVAP purge hose connected to the EVAP canister purge volume control solenoid valve at the EVAP canister. 3. Turn ignition switch “ON” and select “PURG VOL CONT/V” in “DATA MONITOR” mode with CONSULT-II. 4. Start engine and let it idle. 5. Change the valve opening percentage “Qu” and “Qd” and check for vacuum existence under the following conditions. SEF156Z OK or NG OK © GO TO 4. NG © GO TO 5. 3 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE CONTROL FUNCTION Without CONSULT-II 1. Turn ignition switch “OFF”. 2. Disconnect the EVAP purge hose connected to the EVAP canister purge volume control solenoid valve at the EVAP canister. 3. Start engine and let it idle for at least 80 seconds. 4. Check for vacuum existence at the EVAP purge hose under the following conditions. SEF019Y OK or NG OK © GO TO 4. NG © GO TO 5. EC-461 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE Diagnostic Procedure (Cont’d) 4 1. 2. 3. 4. 5. 6. CHECK EVAP CANISTER Turn ignition switch “OFF”. Remove EVAP canister. Block port B of EVAP canister. Blow air through port A orally, and confirm that air flows freely through port C with check valve resistance. Block port A of EVAP canister. Blow air through port B orally, and confirm that air flows freely through port C. SEF917W OK or NG OK © INSPECTION END NG © Replace EVAP canister. 5 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT 1. Turn ignition switch “OFF”. 2. Disconnect EVAP canister purge volume control solenoid valve harness connector. SEF266X 3. Turn ignition switch “ON”. 4. Check voltage between EVAP canister purge volume control solenoid valve terminal 2 and ground with CONSULT-II or tester. SEF998X OK or NG OK © GO TO 7. NG © GO TO 6. EC-462 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE Diagnostic Procedure (Cont’d) 6 DETECT MALFUNCTIONING PART Check the following. + Harness connectors M46, F44 + Fuse block (J/B) connector M19 + 15A fuse + Harness for open or short between EVAP canister purge volume control solenoid valve and fuse © 7 Repair harness or connectors. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminal 1 and EVAP canister purge volume control solenoid valve terminal 1. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK (With CONSULT-II) © GO TO 8. OK (Without CONSULTII) © GO TO 9. NG © Repair open circuit or short to ground and short to power in harness or connetors. 8 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION With CONSULT-II 1. Start engine. 2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-II. Check that engine speed varies according to the valve opening. SEF677Y OK or NG OK © GO TO 10. NG © GO TO 9. EC-463 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE Diagnostic Procedure (Cont’d) 9 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE With CONSULT-II Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions. SEF334X Without CONSULT-II Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions. SEF335X OK or NG OK © GO TO 10. NG © Replace EVAP canister purge volume control solenoid valve. 10 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-464 VEHICLE SPEED SENSOR (VSS) Component Description Component Description =NFEC0242 The vehicle speed sensor is installed in the transaxle. It contains a pulse generator which provides a vehicle speed signal to the speedometer. The speedometer then sends a signal to the ECM. AEC110 EC-465 VEHICLE SPEED SENSOR (VSS) Wiring Diagram Wiring Diagram =NFEC0247 MEC052D SEF859Y EC-466 VEHICLE SPEED SENSOR (VSS) Diagnostic Procedure Diagnostic Procedure 1 NFEC0248 INSPECTION START Do you have CONSULT-II? Yes or No Yes © GO TO 2. No © GO TO 3. 2 1. 2. 3. 4. 5. CHECK OVERALL FUNCTION With CONSULT-II Turn ignition switch “OFF”. Lift up the vehicle. Start engine and let it idle. Select “VHCL SPEED SE” in “DATA MONITOR” mode with CONSULT-II. Check “VHCL SPEED SE” indication when rotating wheels with suitable gear position. SEF020Y OK or NG OK © INSPECTION END NG © GO TO 4. 3 1. 2. 3. 4. 5. CHECK OVERALL FUNCTION Without CONSULT-II Turn ignition switch “OFF”. Lift up the vehicle. Start engine and let it idle. Read the voltage signal between ECM terminal 86 and ground with an oscilloscope. Verify that the oscilloscope screen shows a signal wave as shown below under the following conditions. SEF021Y OK or NG OK © INSPECTION END NG © GO TO 4. EC-467 VEHICLE SPEED SENSOR (VSS) Diagnostic Procedure (Cont’d) 4 CHECK VEHICLE SPEED SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector and combination meter harness connector. 3. Check harness continuity between ECM terminal 86 and combination meter terminal 32. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 6. NG © GO TO 5. 5 DETECT MALFUNCTIONING PART Check the following. + Harness connectors M46, F44 + Harness for open or short between ECM and combination meter © 6 Repair open circuit or short to ground or short to power in harness or connectors. CHECK SPEEDOMETER FUNCTION Make sure that speedometer functions properly. OK or NG OK © GO TO 8. NG © GO TO 7. 7 CHECK SPEEDOMETER CIRCUIT FOR OPEN AND SHORT Check the following. + Harness connectors M15, E81 + Harness for open or short between combination meter and ABS actuator and electric unit OK or NG OK © Check combination meter and ABS actuator and electric unit. Refer to EL or BR section. NG © Repair open circuit or short to ground or short to power in harness or connectors. 8 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-468 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC) VALVE Description Description NFEC0249 SYSTEM DESCRIPTION Sensor Input Signal to ECM Crankshaft position sensor (POS) Engine speed (POS signal) Crankshaft position sensor (REF) Engine speed (REF signal) Mass air flow sensor Amount of intake air Engine coolant temperature sensor Engine coolant temperature Ignition switch Start signal Throttle position sensor Throttle position Park/neutral position (PNP) switch Park/neutral position Air conditioner switch Air conditioner operation Power steering oil pressure switch Power steering load signal Battery Battery voltage Vehicle speed sensor Vehicle speed Ambient air temperature switch Ambient air temperature Intake air temperature sensor Intake air temperature Absolute pressure sensor Ambient barometic pressure NFEC0249S01 ECM function Idle air control Actuator IACV-AAC valve This system automatically controls engine idle speed to a specified level. Idle speed is controlled through fine adjustment of the amount of air which by-passes the throttle valve via IACV-AAC valve. The IACV-AAC valve changes the opening of the air by-pass passage to control the amount of auxiliary air. This valve is actuated by a step motor built into the valve, which moves the valve in the axial direction in steps corresponding to the ECM output signals. One step of IACV-AAC valve movement causes the respective opening of the air by-pass passage. (i.e. when the step advances, the opening is enlarged.) The opening of the valve is varied to allow for optimum control of the engine idling speed. The crankshaft position sensor (POS) detects the actual engine speed and sends a signal to the ECM. The ECM then controls the step position of the IACV-AAC valve so that engine speed coincides with the target value memorized in ECM. The target engine speed is the lowest speed at which the engine can operate steadily. The optimum value stored in the ECM is determined by takig into consideration various engine conditions, such as during warm up, deceleration, and engine load (air conditioner, power steering and cooling fan operation). NOTE: If engine idle speed is out of the specified value, perform “Idle Air Volume Learning”, EC-41. For the target idle speed, refer to “Service Data and specifications (SDS)”, EC-559. EC-469 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC) VALVE Description (Cont’d) COMPONENT DESCRIPTION IACV-AAC Valve SEF765P NFEC0249S02 NFEC0249S0201 The IACV-AAC valve is operated by a step motor for centralized control of auxiliary air supply. This motor has four winding phases and is actuated by the output signals of ECM which turns ON and OFF two windings each in seqeunce. Each time the IACV-AAC valve opens or closes to change tha auxiliary air quantity, the ECM sends a pulse signal to the step motor. When no change in the auxiliary air quantity is needed, the ECM does not issue the pulse signal. A certain voltage signal is issued so that the valve remains at that particular opening. CONSULT-II Reference Value in Data Monitor Mode NFEC0250 Specification data are reference values. MONITOR ITEM IACV-AAC/V CONDITION + + + + Engine: After warming up Air conditioner switch: “OFF” Shift lever: “N” No-load SPECIFICATION Idle 2 - 10 step 2,000 rpm — EC-470 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC) VALVE Wiring Diagram Wiring Diagram =NFEC0254 MEC071D SEF625XB EC-471 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC) VALVE Diagnostic Procedure Diagnostic Procedure 1 1. 2. 3. 4. NFEC0255 CHECK OVERALL FUNCTION Turn ignition switch “OFF”. Read the voltage signal between ECM terminals 6, 7, 8, 17 (IACV-AAC valve signal) and ground with an oscilloscope. Turn ignition switch “ON”, wait at least 5 seconds and then “OFF”. Verify that the oscilloscope screen shows the signal wave as shown below at least once every 10 seconds after turning ignition switch “OFF”. SEF022Y OK or NG OK © INSPECTION END NG © GO TO 2. 2 CHECK IACV-AAC VALVE POWER SUPPLY CIRCUIT 1. Turn ignition switch “OFF”. 2. Disconnect IACV-AAC valve harness connector. SEC008C 3. Turn ignition switch “ON”. 4. Check voltage between IACV-AAC valve terminals 2, 5 and ground with CONSULT-II or tester. SEF343X OK or NG OK © GO TO 4. NG © GO TO 3. EC-472 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC) VALVE Diagnostic Procedure (Cont’d) 3 DETECT MALFUNCTIONING PART Check the following. + Harness connectors E15, F18 + Harness for open or short between IACV-AAC valve and ECM relay © 4 Repair harness or connectors. CHECK IACV-AAC VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminals and IACV-AAC valve terminals as follows. Refer to Wiring Diagram. MTBL0354 Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 5. NG © Repair open circuit or short to ground or short to power in harness or connectors. 5 1. 2. 3. 4. CHECK AIR CONTROL VALVE (POWER STEERING) OPERATION-I Reconnect the ECM harness connector and IACV-AAC valve harness connector. Disconnect the vacuum hose connected to the air control valve (Power steering) at the intake air duct. Start engine and let it idle. Check vacuum hose for vacuum existence. SEF971X Vacuum slightly exists or does not exist. OK or NG OK © GO TO 6. NG © Replace air control valve (Power steering). EC-473 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC) VALVE Diagnostic Procedure (Cont’d) 6 CHECK AIR CONTROL VALVE (POWER STEERING) OPERATION-II Check the vacuum hose for vacuum existence when steering wheel is turned. SEF971X Vacuum should exist. OK or NG OK © GO TO 9. NG © GO TO 7. 7 1. 2. 3. 4. CHECK VACUUM PORT Stop engine. Disconnect the vacuum hose connected to the air control valve (Power steering) at the vacuum port. Blow air into vacuum port. Check that air flows freely. SEF972X OK or NG OK © GO TO 8. NG © Repair or clean vacuum port. EC-474 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC) VALVE Diagnostic Procedure (Cont’d) 8 CHECK VACUUM HOSES AND TUBES 1. Disconnect vacuum hoses between the air control valve (Power steering) and vacuum port, air control valve (Power steering) and air duct. 2. Check hoses and tubes for cracks, clogging, improper connection or disconnection. SEF109L OK or NG OK © GO TO 9. NG © Repair hoses or tubes. 9 CHECK IACV-AAC VALVE-I 1. Disconnect IACV-AAC valve harness connector. 2. Check resistance between IACV-AAC valve terminal 2 and terminals 1, 3, terminal 5 and terminals 4, 6. SEF344X OK or NG OK © GO TO 10. NG © Replace IACV-AAC valve assembly. EC-475 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC) VALVE Diagnostic Procedure (Cont’d) 10 CHECK IACV-AAC VALVE-II 1. Reconnect IACV-AAC valve harness connector and ECM harness connector. 2. Turn ignition switch “ON” and “OFF”, and ensure the IACV-AAC valve makes operating sound according to the ignition switch position. SEC009C OK or NG OK © GO TO 12. NG © GO TO 11. 11 REPLACE IACV-AAC VALVE 1. Replace IACV-AAC valve assembly. 2. Perform “Idle Air Volume Learning”, EC-41. Which is the result CMPLT or INCMP? CMPLT or INCMP CMPLT © INSPECTION END INCMP © Follow the construction of “Idle Air Volume Learning”. 12 CHECK TARGET IDLE SPEED 1. 2. 3. 4. + Turn ignition switch “OFF”. Reconnect all harness connectors and vacuum hoses. Start engine and warm it up to normal operating temperature. Also warm up transmission to normal operating temperature. For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/T” system indicates less than 0.9V. + For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes. 5. Stop vehicle with engine running. 6. Check target idle speed. M/T: 625±50 rpm (VQ30DE engine models) M/T: 675±50 rpm (VQ20DE engine models) A/T: 700±50 rpm (in “P” or “N” position) OK or NG OK © GO TO 13. NG © Perform “Idle Air Volume Learning”, EC-41. 13 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-476 CLOSED THROTTLE POSITION SWITCH Component Description Component Description NFEC0256 A closed throttle position switch and wide open throttle position switch are built into the throttle position sensor unit. The wide open throttle position switch is used only for A/T control. When the throttle valve is in the closed position, the closed throttle position switch sends a voltage signal to the ECM. The ECM only uses this signal to open or close the EVAP canister purge volume control solenoid valve when the throttle position sensor is malfunctioning. SEF505V EC-477 CLOSED THROTTLE POSITION SWITCH Wiring Diagram Wiring Diagram =NFEC0262 MEC072D SEF626XD EC-478 CLOSED THROTTLE POSITION SWITCH Diagnostic Procedure Diagnostic Procedure 1 NFEC0263 CHECK OVERALL FUNCTION 1. Start engine and warm it up to normal operating temperature. 2. Check the voltage between ECM terminal 56 and ground under the following conditions. SEF023Y OK or NG OK © INSPECTION END NG © GO TO 2. 2 CHECK CLOSED THROTTLE POSITION SWITCH POWER SUPPLY CIRCUIT 1. Turn ignition switch “OFF”. 2. Disconnect throttle position switch harness connector. SEC001C 3. Turn ignition switch “ON”. 4. Check voltage between throttle position switch terminal 5 and engine ground with CONSULT-II or tester. SEF346X OK or NG OK © GO TO 4. NG © GO TO 3. EC-479 CLOSED THROTTLE POSITION SWITCH Diagnostic Procedure (Cont’d) 3 DETECT MALFUNCTIONING PART Check the following. + Harness connectors E15, F18 + Harness for open or short between throttle position switch and ECM relay + Harness for open or short between throttle position switch and ECM © 4 Repair harness or connectors. CHECK CLOSED THROTTLE POSITION SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminal 56 and throttle position switch terminal 4. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 5. NG © Repair open circuit or short to ground or short to power in harness or connectors. 5 1. 2. 3. 4. 5. CHECK THROTTLE POSITION SWITCH Reconnect ECM harness connector and throttle position switch harness connector. Start engine and warm it up to normal operating temperature. Turn ignition switch “OFF”. Disconnect closed throttle position switch harness connector. Check continuity between closed throttle position switch terminals 4 and 5 under the following conditions. Resistance measurement must be made with throttle position switch installed in vehicle. SEC010C OK or NG OK © GO TO 7. NG © GO TO 6. EC-480 CLOSED THROTTLE POSITION SWITCH Diagnostic Procedure (Cont’d) 6 ADJUST THROTTLE POSITION SWITCH Check the following items. Refer to “Basic Inspection”, EC-90. MTBL0623 Is it possible to adjust closed throttle position switch? Yes or No Yes © GO TO 1. No © Replace throttle position switch. 7 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-481 A/T COMMUNICATION LINE System Description System Description NFEC0264 These circuit lines are used to control the smooth shifting up and down of A/T during the hard acceleration/ deceleration. Voltage signals are exchanged between ECM and TCM (Transmission Control Module). EC-482 A/T COMMUNICATION LINE Wiring Diagram Wiring Diagram =NFEC0269 MEC073D SEF043YA EC-483 A/T COMMUNICATION LINE Diagnostic Procedure Diagnostic Procedure 1 NFEC0270 CHECK OVERALL FUNCTION 1. Start engine and warm it up to normal operating temperature. 2. Check the voltage between ECM terminals 36, 37, 68, 77, 78 and ground. SEF024Y OK or NG OK © INSPECTION END NG © GO TO 2. EC-484 A/T COMMUNICATION LINE Diagnostic Procedure (Cont’d) 2 CHECK A/T CONTROL INPUT SIGNAL CIRCUIT FOR OPEN 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector and TCM (Transmission Control Module) harness connector. SEF044Y SEF271X 3. Check harness continuity between the following terminals. MTBL0405 Refer to Wiring Diagram. Continuity should exist. OK or NG OK © GO TO 3. NG © Repair harness or connectors. 3 CHECK A/T CONTROL INPUT SIGNAL CIRCUIT FOR SHORT 1. Check harness continuity between ECM terminals 36, 37, 68, 77, 78 and ground. Refer to Wiring Diagram. Continuity should not exist. 2. Also check harness for short to power. OK or NG OK © GO TO 4. NG © Repair short to ground or short to power in harness or connectos. 4 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-485 SWIRL CONTROL VALVE CONTROL SOLENOID VALVE Description Description NFEC0523 SYSTEM DESCRIPTION Sensor Input Signal to ECM Throttle position sensor Throttle position Ignition switch Start signal Crankshaft position sensor (POS) Engine speed (POS signal) Crankshaft position sensor (REF) Engine speed (REF signal) Mass air flow sensor Amount of intake air Engine coolant temperature sensor Engine coolant temperature NFEC0523S01 ECM function Swirl control valve control Actuator Swirl control valve control solenoid valve ↓ Vacuum signal Swirl control valve actuator ↓ Swirl control valve This system has a swirl control valve in the intake passage of each cylinder. While idling and during low engine speed operation, the swirl control valve closes. Thus the velocity of the air in the intake passage increases, promoting the vaporization of the fuel and producing a swirl in the combustion chamber. Because of this operation, this system tends to increase the burning speed of the gas mixture, improve fuel consumption, and increase the stability in running conditions. Also, except when idling and during low engine speed operation, this system opens the swirl control valve. In this condition, this system tends to increase power by improving intake efficiency via reduction of intake flow resistance, intake flow. The solenoid valve controls swirl control valve’s shut/open condition. This solenoid valve is operated by the ECM. Throttle position sensor (Idle position) Engine speed Swirl control valve control solenoid Swirl control valve valve ON Below 3,200 rpm ON Closed Less than 3,200 rpm ON Closed More than 3,600 rpm OFF Open OFF When engine coolant temperature is below 10°C (50°F) and above 55°C (131°F), swirl control valve is kept open regardless of above condition. SEF045Y EC-486 SWIRL CONTROL VALVE CONTROL SOLENOID VALVE Description (Cont’d) COMPONENT DESCRIPTION Swirl Control Valve Control Solenoid Valve NFEC0523S02 NFEC0523S0201 The swirl control valve control solenoid valve responds to signals from the ECM. When the ECM sends an ON (ground) signal, the solenoid valve is bypassed to apply intake manifold vacuum to the swirl control valve actuator. This operation closes the swirl control valve. When the ECM sends an OFF signal, the vacuum signal is cut and the swirl control valve opens. SEF272X CONSULT-II Reference Value in Data Monitor Mode NFEC0524 Specification data are reference values. MONITOR ITEM SWRL CONT S/V CONDITION + Engine speed: Idle SPECIFICATION Engine coolant temperature is between 15°C (59°F) to 50°C (122°F). ON Engine coolant temperature is above 55°C (131°F). OFF EC-487 SWIRL CONTROL VALVE CONTROL SOLENOID VALVE Wiring Diagram Wiring Diagram NFEC0529 MEC074D SEF627XB EC-488 SWIRL CONTROL VALVE CONTROL SOLENOID VALVE Diagnostic Procedure Diagnostic Procedure 1 NFEC0530 INSPECTION START Do you have CONSULT-II? Yes or No Yes © GO TO 2. No © GO TO 3. 2 1. 2. 3. 4. CHECK OVERALL FUNCTION With CONSULT-II Start engine and let it idle. Select “SWIRL CONT SOL/V” in “ACTIVE TEST” mode with CONSULT-II. Touch “ON” and “OFF” alternately on CONSULT-II screen. Make sure the swirl control valve actuator rod moves according to “SWIRL CONT SOL/V”. SEF621X OK or NG OK © INSPECTION END NG © GO TO 4. EC-489 SWIRL CONTROL VALVE CONTROL SOLENOID VALVE Diagnostic Procedure (Cont’d) 3 CHECK OVERALL FUNCTION Without CONSULT-II 1. Turn ignition switch “ON”. 2. Confirm that the voltage between ECM terminal 70 (Engine coolant temperature sensor signal) and ground is more than 2.72V. If the voltage is out of range, cool the engine down. SEF016Y 3. Start engine and let it idle. 4. Make sure the swirl control valve actuator rod moves when revving to over 3,200 rpm from idle. SEF621X OK or NG OK © INSPECTION END NG © GO TO 5. EC-490 SWIRL CONTROL VALVE CONTROL SOLENOID VALVE Diagnostic Procedure (Cont’d) 4 1. 2. 3. 4. 5. 6. CHECK VACUUM SOURCE With CONSULT-II Turn ignition switch “OFF”. Disconnect the vacuum hose connected to the swirl control valve actuator at vacuum tank. Start engine and let it idle. Select “SWIRL CONT SOL/V” in “ACTIVE TEST” mode with CONSULT-II. Touch “ON” and “OFF” alternately on CONSULT-II screen. Check vacuum existence under the following conditions. SEF026Y OK or NG OK © GO TO 6. NG © GO TO 7. 5 1. 2. 3. 4. 5. 6. CHECK VACUUM SOURCE Without CONSULT-II Turn ignition switch “OFF”. Disconnect the swirl control valve control solenoid valve harness connector. Disconnect the vacuum hose connected to the swirl control valve actuator at vacuum tank. Start engine and let it idle. Apply 12V of direct current between swirl control valve control solenoid valve terminals 1 and 2. Check vacuum existence under the following conditions. SEF027Y OK or NG OK © GO TO 6. NG © GO TO 8. EC-491 SWIRL CONTROL VALVE CONTROL SOLENOID VALVE Diagnostic Procedure (Cont’d) 6 CHECK VACUUM HOSES AND TUBES 1. Turn ignition switch “OFF”. 2. Remove vacuum hoses between the swirl control valve actuator and the vacuum tank. 3. Check hoses and tubes for cracks, clogging, improper connection or disconnection. SEF109L OK or NG OK © Repair or replace swirl control valve actuator. NG © Repair or replace vacuum hoses or tubes. 7 CHECK SWIRL CONTROL VALVE CONTROL SOLENOID VALVE CIRCUIT With CONSULT-II 1. Turn ignition switch “ON”. 2. Select “SWIRL CONT SOL/V” in “ACTIVE TEST” mode with CONSULT-II. 3. Touch “ON” and “OFF” alternately on CONSULT-II screen. SEF069Y 4. Make sure that clicking sound is heard from the swirl control valve control solenoid valve. OK or NG OK © GO TO 11. NG © GO TO 8. EC-492 SWIRL CONTROL VALVE CONTROL SOLENOID VALVE Diagnostic Procedure (Cont’d) 8 CHECK SWIRL CONTROL VALVE CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT 1. Turn ignition switch “OFF”. 2. Disconnect swirl control valve control solenoid valve harness connector. SEF272X 3. Turn ignition switch “ON”. 4. Check voltage between swirl control valve control solenoid valve terminal 1 and ground with CONSULT-II or tester. SEF619X OK or NG OK © GO TO 10. NG © GO TO 9. 9 DETECT MALFUNCTIONING PART Check the following. + Harness connectors M46, F44 + 15A fuse + Harness for open or short between swirl control valve control solenoid valve and fuse © 10 Repair harness or connectors. CHECK SWIRL CONTROL VALVE CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminal 29 and swirl control valve control solenoid valve terminal 2. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 11. NG © Repair open circuit, short to ground or short to power in harness connectors. EC-493 SWIRL CONTROL VALVE CONTROL SOLENOID VALVE Diagnostic Procedure (Cont’d) 11 1. 2. 3. 4. 5. 6. CHECK SWIRL CONTROL VALVE CONTROL SOLENOID VALVE With CONSULT-II Reconnect the disconnected harness connectors. Start engine and let it idle. Remove vacuum hose connected to swirl control valve actuator. Select “SWIRL CONT SOL/V” in “ACTIVE TEST” mode with CONSULT-II. Touch “ON” and “OFF” on CONSULT-II screen. Check vacuum existence and operation delay time under the following conditions. SEF046Y 1. 2. 3. 4. 5. Without CONSULT-II Reconnect ECM harness connector. Remove vacuum hose connected to swirl control valve actuator. Start engine and let it idle. Apply 12V of direct current between swirl control valve control solenoid valve terminals 1 and 2. Check vacuum existence and operation delay time under the following conditions. SEF047Y OK or NG OK © GO TO 12. NG © Replace intake manifold collector assembly. 12 CHECK INTERMITTENT INCIDENT Perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-494 IGNITION SIGNAL Component Description Component Description IGNITION COIL & POWER TRANSISTOR NFEC0863 NFEC0863S01 The ignition signal from the ECM is sent to and amplified by the power transistor. The power transistor turns on and off the ignition coil primary circuit. This on-off operation induces the proper high voltage in the coil secondary circuit. SEF274XA EC-495 IGNITION SIGNAL Wiring Diagram Wiring Diagram NFEC0864 MEC075D EC-496 IGNITION SIGNAL Wiring Diagram (Cont’d) MEC076D EC-497 IGNITION SIGNAL Wiring Diagram (Cont’d) MEC077D EC-498 IGNITION SIGNAL Wiring Diagram (Cont’d) SEF860Y Diagnostic Procedure 1 NFEC0865 INSPECTION START Turn ignition switch “OFF”, and restart engine. Is engine running? Yes or No Yes (With CONSULT-II) © GO TO 2. Yes (Without CONSULTII) © GO TO 3. No © GO TO 4. 2 CHECK OVERALL FUNCTION With CONSULT-II 1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-II. 2. Make sure that all circuits do not produce a momentary engine speed drop. SEF070Y OK or NG OK © INSPECTION END NG © GO TO 13. EC-499 IGNITION SIGNAL Diagnostic Procedure (Cont’d) 3 CHECK OVERALL FUNCTION Without CONSULT-II 1. Let engine idle. 2. Read the voltage signal between ECM terminals 21, 22, 23, 30, 31, 32 and ground with an oscilloscope. 3. Verify that the oscilloscope screen shows the signal wave as shown below. SEF071Y OK or NG OK © INSPECTION END NG © GO TO 13. 4 CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I 1. Turn ignition switch ON. 2. Check voltage between ECM terminals 110, 112 and ground with CONSULT-II or tester. SEF366X OK or NG OK © GO TO 5. NG © Go to TROUBLE DIAGNOSIS FOR POWER SUPPLY, EC-127. EC-500 IGNITION SIGNAL Diagnostic Procedure (Cont’d) 5 CHECK IGNITION COIL POWER SUPPLY CIRCUIT-II 1. Turn ignition switch OFF. 2. Disconnect condenser harness connector. SEF275X 3. Turn ignition switch ON. 4. Check voltage between condenser terminal 1 and ground with CONSULT-II or tester. SEF367X OK or NG OK © GO TO 11. NG © GO TO 6. 6 CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III 1. Turn ignition switch OFF. 2. Disconnect ECM relay. SEF589PB 3. Check harness continuity between ECM relay terminal 7 and condenser terminal 1. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 8. NG © GO TO 7. EC-501 IGNITION SIGNAL Diagnostic Procedure (Cont’d) 7 DETECT MALFUNCTIONING PART Check the following. + Harness connectors F18, E15 + Harness for open or short between ECM relay and condenser © 8 Repair open circuit or short to ground or short to power in harness or connectors. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-IV Check voltage between ECM relay terminal 6 and ground with CONSULT-II or tester. SEF368X OK or NG OK © GO TO 10. NG © GO TO 9. 9 DETECT MALFUNCTIONING PART Check the following. + 15A fuse + Harness for open and short between ECM relay and fuse © 10 Repair or replace harness or connectors. CHECK ECM RELAY 1. Apply 12V direct current between ECM relay terminals 1 and 2. 2. Check continuity between ECM relay terminals 3 and 5, 6 and 7. SEF296X OK or NG OK © GO TO 18. NG © Replace ECM relay. EC-502 IGNITION SIGNAL Diagnostic Procedure (Cont’d) 11 CHECK CONDENSER GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch OFF. 2. Check harness continuity between condenser terminal 2 and engine ground. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to power. OK or NG OK © GO TO 12. NG © Repair open circuit or short to power in harness or connectors. 12 CHECK CONDENSER Check resistance between condenser terminals 1 and 2. SEF369X OK or NG OK © GO TO 13. NG © Replace condenser. EC-503 IGNITION SIGNAL Diagnostic Procedure (Cont’d) 13 CHECK IGNITION COIL POWER SUPPLY CIRCUIT-V 1. Turn ignition switch OFF. 2. Reconnect harness connectors disconnected. 3. Disconnect ignition coil harness connector. SEF274XA 4. Turn ignition switch ON. 5. Check voltage between ignition coil terminal 3 and ground with CONSULT-II or tester. SEF370X OK or NG OK © GO TO 15. NG © GO TO 14. 14 DETECT MALFUNCTIONING PART Check the harness for open or short between ignition coil and harness connector F18. © 15 Repair or replace harness or connectors. CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch OFF. 2. Check harness continuity between ignition coil terminal 2 and engine ground. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to power. OK or NG OK © GO TO 16. NG © Repair open circuit or short to power in harness or connectors. EC-504 IGNITION SIGNAL Diagnostic Procedure (Cont’d) 16 CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminals 21, 22, 23, 30, 31, 32 and ignition coil terminal 1. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 17. NG © Repair open circuit or short to ground or short to power in harness or connectors. 17 CHECK IGNITION COIL WITH POWER TRANSISTOR Check resistance between ignition coil terminals 2 and 3. SEF371X OK or NG OK © GO TO 18. NG © Replace ignition coil with power transistor. 18 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-505 A/T DIAGNOSIS COMMUNICATION LINE Component Description Component Description NFEC0361 The malfunction information related to A/T (Automatic Transmission) is transferred through the line (circuit) from TCM (Transmission control module) to ECM. EC-506 A/T DIAGNOSIS COMMUNICATION LINE Wiring Diagram Wiring Diagram =NFEC0365 MEC078D SEF048YA EC-507 A/T DIAGNOSIS COMMUNICATION LINE Diagnostic Procedure Diagnostic Procedure 1 NFEC0366 CHECK OVERALL FUNCTION 1. Start engine and warm it up to normal operating temperature. 2. Check the voltage between ECM terminal 60 and ground. SEF025Y OK or NG OK © INSPECTION END NG © GO TO 2. 2 CHECK A/T DIAGNOSIS COMMUNICATION LINE INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector and TCM (Transmission Control Module) harness connector. SEF044Y SEF271X 3. Check harness continuity between ECM terminal 60 and TCM terminal 15. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 3. NG © Repair open circuit or short to ground or short to power in harness or connectors. EC-508 A/T DIAGNOSIS COMMUNICATION LINE Diagnostic Procedure (Cont’d) 3 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-509 PARK/NEUTRAL POSITION (PNP) SWITCH Component Description Component Description NFEC0367 When the gear position is “P” (A/T models only) or “N”, park/neutral position (PNP) switch is “ON”. ECM detects the position because the continuity of the line (the “ON” signal) exists. For A/T models, the park/neutral position (PNP) switch assembly also includes a transmission range switch to detect selector lever position. AEC877A CONSULT-II Reference Value in Data Monitor Mode NFEC0368 Specification data are reference values. MONITOR ITEM P/N POSI SW CONDITION + Ignition switch: ON SPECIFICATION Shift lever: “P” or “N” (A/T models) Neutral (M/T models) ON Except above OFF EC-510 PARK/NEUTRAL POSITION (PNP) SWITCH Wiring Diagram Wiring Diagram NFEC0373 MEC053D SEF635XC EC-511 PARK/NEUTRAL POSITION (PNP) SWITCH Diagnostic Procedure Diagnostic Procedure FOR M/T MODELS 1 NFEC0374 NFEC0374S01 INSPECTION START Do you have CONSULT-II? Yes or No Yes © GO TO 2. No © GO TO 3. 2 CHECK OVERALL FUNCTION With CONSULT-II 1. Turn ignition switch “ON”. 2. Select “P/N POSI SW” in “DATA MONITOR” mode with CONSULT-II. 3. Check the “P/N POSI SW” signal under the following conditions. SEF049Y OK or NG OK © INSPECTION END NG © GO TO 4. 3 CHECK OVERALL FUNCTION Without CONSULT-II 1. Turn ignition switch “ON”. 2. Check voltage between ECM terminal 44 and ground under the following conditions. SEF050Y OK or NG OK © INSPECTION END NG © GO TO 4. EC-512 PARK/NEUTRAL POSITION (PNP) SWITCH Diagnostic Procedure (Cont’d) 4 CHECK PNP SWITCH GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect park/neutral position (PNP) switch harness connector. AEC877A 3. Check harness continuity between PNP switch terminal 4 and engine ground. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to power. OK or NG OK © GO TO 5. NG © Repair open circuit or short to power in harness or connectors. 5 CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 44 and PNP switch terminal 3. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 6. NG © Repair open circuit or short to ground or short to power in harness or connectors. 6 CHECK PARK/NEUTRAL POSITION (PNP) SWITCH Refer to MT-9, “Position Switch Check”. OK or NG OK © GO TO 7. NG © Replace park/neutral position (PNP) switch. 7 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-513 PARK/NEUTRAL POSITION (PNP) SWITCH Diagnostic Procedure (Cont’d) FOR A/T MODELS 1 =NFEC0374S02 INSPECTION START Do you have CONSULT-II? Yes or No Yes © GO TO 2. No © GO TO 3. 2 CHECK OVERALL FUNCTION With CONSULT-II 1. Turn ignition switch “ON”. 2. Select “P/N POSI SW” in “DATA MONITOR” mode with CONSULT-II. 3. Check the “P/N POSI SW” signal under the following conditions. SEF028Y OK or NG OK © INSPECTION END NG © GO TO 4. 3 CHECK OVERALL FUNCTION Without CONSULT-II 1. Turn ignition switch “ON”. 2. Check voltage between ECM terminal 44 and ground under the following conditions. SEF029Y OK or NG OK © INSPECTION END NG © GO TO 4. EC-514 PARK/NEUTRAL POSITION (PNP) SWITCH Diagnostic Procedure (Cont’d) 4 CHECK PNP SWITCH GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect park/neutral position (PNP) switch harness connector. SEF279X 3. Check harness continuity between PNP switch terminal 2 and engine ground. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to power. OK or NG OK © GO TO 6. NG © GO TO 5. 5 DETECT MALFUNCTIONING PART Check the following. + Harness connectors F10, F151 + Harness for open or short between park/neutral position (PNP) switch and engine ground © 6 Repair open circuit or short to power in harness or connectors. CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 44 and PNP switch terminal 1. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 8. NG © GO TO 7. 7 DETECT MALFUNCTIONING PART Check the following. + Harness connectors F10, F151 + Harness for open or short between ECM and park/neutral position (PNP) switch © 8 Repair open circuit or short to ground or short to power in harness or connectors. CHECK PARK/NEUTRAL POSITION (PNP) SWITCH Refer to AT-125, “Diagnostic Procedure”. OK or NG OK © GO TO 9. NG © Replace park/neutral position (PNP) switch. EC-515 PARK/NEUTRAL POSITION (PNP) SWITCH Diagnostic Procedure (Cont’d) 9 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-516 VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS) Description Description NFEC0596 SYSTEM DESCRIPTION Sensor Input Signal to ECM Mass air flow sensor Amount of intake air Throttle position sensor Throttle position Closed throttle position Throttle valve idle position Ignition switch Start signal Crankshaft position sensor (POS) Engine speed (POS signal) Crankshaft position sensor (REF) Engine speed (REF signal) Engine coolant temperature sensor Engine coolant temperature NFEC0596S01 ECM function VIAS control Actuator VIAS control solenoid valve SEF599X When the engine is running at low or medium speed, the power valve is fully closed. Under this condition, the effective suction port length is equivalent to the total length of the intake manifold collector’s suction port including the intake valve. This long suction port provides increased air intake which results in improved suction efficiency and higher torque generation. The surge tank and one-way valve are provided. When engine is running at high speed, the ECM sends the signal to the VIAS control solenoid valve. This signal introduces the intake manifold vacuum into the power valve actuator and therefore opens the power valve to two suction passages together in the collector. Under this condition, the effective port length is equivalent to the length of the suction port provided independently for each cylinder. This shortened port length results in enhanced engine output with reduced suction resistance under high speeds. EC-517 VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS) Description (Cont’d) COMPONENT DESCRIPTION Power Valve NFEC0596S02 NFEC0596S0201 The power valve is installed in intake manifold collector and used to control the suction passage of the variable induction air control system. It is set in the fully closed or fully opened position by the power valve actuator operated by the vacuum stored in the surge tank. The vacuum in the surge tank is controlled by the VIAS control solenoid valve. SEF600X VIAS Control Solenoid Valve NFEC0596S0202 The VIAS control solenoid valve cuts the intake manifold vacuum signal for power valve control. It responds to ON/OFF signals from the ECM. When the solenoid is off, the vacuum signal from the intake manifold is cut. When the ECM sends an ON signal the coil pulls the plunger downward and feeds the vacuum signal to the power valve actuator. SEF288X EC-518 VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS) Wiring Diagram Wiring Diagram NFEC0597 MEC862C SEF636XB EC-519 VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS) Diagnostic Procedure Diagnostic Procedure 1 NFEC0598 CHECK OVERALL FUNCTION With CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Perform “VIAS SOL VALVE” in “ACTIVE TEST” mode with CONSULT-II. 3. Turn VIAS control solenoid valve “ON” and “OFF”, and make sure that power valve actuator rod moves. SEC236C Without CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Rev engine quickly up to above 5,000 rpm and make sure that power valve actuator rod moves. SEF052Y OK or NG OK © INSPECTION END NG © GO TO 2. EC-520 VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS) Diagnostic Procedure (Cont’d) 2 CHECK VIAS CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT 1. Stop engine. 2. Disconnect VIAS control solenoid valve harness connector. SEF288X 3. Turn ignition switch “ON”. 4. Check voltage between terminal 1 and ground with CONSULT-II or tester. SEF603X OK or NG OK © GO TO 4. NG © GO TO 3. 3 DETECT MALFUNCTIONING PART Check the following. + Harness connectors M46, F44 + 15A fuse + Harness continuity between fuse and VIAS control solenoid valve © 4 Repair harness or connectors. CHECK VIAS CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminal 16 and terminal 2. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 5. NG © Repair open circuit or short to ground or short to power in harness or connectors. EC-521 VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS) Diagnostic Procedure (Cont’d) 5 RETEST OVERALL FUNCTION 1. Reconnect harness connectors disconnected. 2. Perform Test No. 1 again. OK or NG OK © INSPECTION END NG © GO TO 6. 6 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. OK or NG OK © Replace VIAS control solenoid valve as intake manifold collector assembly. NG © Repair or replace harness or connectors. EC-522 INJECTOR Component Description Component Description NFEC0383 The fuel injector is a small, precise solenoid valve. When the ECM supplies a ground to the injector circuit, the coil in the injector is energized. The energized coil pulls the needle valve back and allows fuel to flow through the injector into the intake manifold. The amount of fuel injected depends upon the injection pulse duration. Pulse duration is the length of time the injector remains open. The ECM controls the injection pulse duration based on engine fuel needs. SEF812J CONSULT-II Reference Value in Data Monitor Mode NFEC0384 Specification data are reference values. MONITOR ITEM CONDITION INJ PULSE-B2 INJ PULSE-B1 + + + + B/FUEL SCHDL ditto Engine: After warming up Air conditioner switch: “OFF” Shift lever: “N” No-load SPECIFICATION Idle 2.4 - 3.2 msec 2,000 rpm 1.9 - 2.8 msec Idle 2.0 - 3.2 msec 2,000 rpm 1.4 - 2.6 msec EC-523 INJECTOR Wiring Diagram Wiring Diagram NFEC0386 MEC863C SEF862Y EC-524 INJECTOR Diagnostic Procedure Diagnostic Procedure 1 NFEC0387 INSPECTION START Turn ignition switch to “START”. Is any cylinder ignited? Yes or No Yes © GO TO 2. No © GO TO 3. 2 CHECK OVERALL FUNCTION With CONSULT-II 1. Start engine. 2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-II. SEF070Y 3. Make sure that each circuit produces a momentary engine speed drop. Without CONSULT-II 1. Start engine. 2. Listen to each injector operating sound. MEC703B Clicking noise should be heard. OK or NG OK © INSPECTION END NG © GO TO 3. EC-525 INJECTOR Diagnostic Procedure (Cont’d) 3 CHECK INJECTOR POWER SUPPLY CIRCUIT 1. Turn ignition switch “OFF”. 2. Disconnect injector harness connectors (bank 2) and harness connectors F43, F191 (bank 1). SEF276X SEF281XA 3. Turn ignition switch “ON”. 4. Check voltage between injector terminal 1 and ground, harness connector F43 terminal 5 and ground with CONSULT-II or tester. SEF897X OK or NG OK © GO TO 5. NG © GO TO 4. 4 DETECT MALFUNCTIONING PART Check the following. + Harness connectors M46, F44 + Harness connectors F43, F191 + Fuse block (J/B) connector M19 + 10A fuse + Harness for open or short between injector and fuse + Harness for open or short between harness connector F43 and fuse © Repair harness or connectors. EC-526 INJECTOR Diagnostic Procedure (Cont’d) 5 CHECK INJECTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect ECM harness connector. 3. Check harness continuity between injector terminal 2 and ECM terminals 103, 104, 107, harness connector F191 terminals 6, 2, 1 and ECM terminals 101, 105, 102. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 7. NG © GO TO 6. 6 DETECT MALFUNCTIONING PART Check the following. + Harness connectors F43, F191 + Harness for open or short between harness connector F191 and ECM + Harness for open or short between ECM and injector © 7 Repair open circuit or short to ground or short to power in harness or connectors. CHECK SUB-HARNESS CIRCUIT FOR OPEN AND SHORT (BANK 1) 1. Remove intake manifold collector. 2. Disconnect injector harness connectors (bank 1). 3. Check harness continuity between the following terminals. Refer to Wiring Diagram. MTBL0359 Continuity should exist. OK or NG OK © GO TO 8. NG © Repair open circuit or short to ground or short to power in harness or connectors. 8 CHECK INJECTOR 1. Disconnect injector harness connector. 2. Check resistance between terminals as shown in the figure. SEF964XA OK or NG OK © GO TO 9. NG © Replace injector. EC-527 INJECTOR Diagnostic Procedure (Cont’d) 9 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-528 START SIGNAL CONSULT-II Reference Value in Data Monitor Mode CONSULT-II Reference Value in Data Monitor Mode NFEC0388 Specification data are reference values. MONITOR ITEM START SIGNAL CONDITION + Ignition switch: ON → START → ON EC-529 SPECIFICATION OFF → ON → OFF START SIGNAL Wiring Diagram Wiring Diagram =NFEC0390 MEC864C SEF638XB EC-530 START SIGNAL Diagnostic Procedure Diagnostic Procedure 1 NFEC0391 INSPECTION START Do you have CONSULT-II? Yes or No Yes © GO TO 2. No © GO TO 3. 2 CHECK OVERALL FUNCTION With CONSULT-II 1. Turn ignition switch “ON”. 2. Check “START SIGNAL” in “DATA MONITOR” mode with CONSULT-II under the following conditions. SEF072Y OK or NG OK © INSPECTION END NG © GO TO 4. 3 CHECK OVERALL FUNCTION Without CONSULT-II Check voltage between ECM terminal 42 and ground under the following conditions. SEF362X OK or NG OK © INSPECTION END NG © GO TO 4. 4 CHECK STARTING SYSTEM Turn ignition switch “OFF”, then turn it to “START”. Does starter motor operate? Yes or No Yes © GO TO 5. No © Refer to SC-12, “STARTING SYSTEM”. EC-531 START SIGNAL Diagnostic Procedure (Cont’d) 5 CHECK FUSE 1. Turn ignition switch “OFF”. 2. Disconnect 10A fuse. 3. Check if 10A fuse is OK. OK or NG OK © GO TO 6. NG © Replace 10A fuse. 6 CHECK START SIGNAL INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Disconnect ignition switch harness connector. 3. Check harness continuity between ECM terminal 42 and fuse block, ignition switch and fuse block. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 8. NG © GO TO 7. 7 DETECT MALFUNCTIONING PART Check the following. + Harness connectors M46, F44 + Fuse block (J/B) connectors M17, E83 + Harness for open or short between ignition switch and fuse + Harness for open or short between ECM and fuse © 8 Repair open circuit or short to ground or short to power in harness or connectors. CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-532 FUEL PUMP System Description System Description Sensor Input Signal to ECM Crankshaft position sensor (POS) Engine speed (POS signal) Crankshaft position sensor (REF) Engine speed (REF signal) Ignition switch Start signal NFEC0392 ECM function Actuator Fuel pump control Fuel pump relay The ECM activates the fuel pump for several seconds after the ignition switch is turned on to improve engine startability. If the ECM receives a 120° signal from the crankshaft position sensor (REF), it knows that the engine is rotating, and causes the pump to operate. If the 120° signal is not received when the ignition switch is on, the engine stalls. The ECM stops pump operation and prevents battery discharging, thereby improving safety. The ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump relay, which in turn controls the fuel pump. Condition Fuel pump operation Ignition switch is turned to ON. Operates for 1 second. Engine running and cranking Operates. When engine is stopped Stops in 1.5 seconds. Except as shown above Stops. Component Description NFEC0393 The fuel pump with a fuel damper is an in-tank type (the pump and damper are located in the fuel tank). SEF605X CONSULT-II Reference Value in Data Monitor Mode NFEC0394 Specification data are reference values. MONITOR ITEM FUEL PUMP RLY CONDITION SPECIFICATION + Ignition switch is turned to ON. (Operates for 1 second.) + Engine running and cranking ON Except as shown above OFF EC-533 FUEL PUMP Wiring Diagram Wiring Diagram NFEC0396 MEC048D SEF639XB EC-534 FUEL PUMP Diagnostic Procedure Diagnostic Procedure 1 NFEC0397 CHECK OVERALL FUNCTION 1. Turn ignition switch “ON”. 2. Pinch fuel feed hose with two fingers. SEC013C Fuel pressure pulsation should be felt on the fuel feed hose for 1 second after ignition switch is turned “ON”. OK or NG OK © INSPECTION END NG © GO TO 2. 2 CHECK FUEL PUMP RELAY POWER SUPPLY CIRCUIT 1. Turn ignition switch “OFF”. 2. Disconnect fuel pump relay. SEF284X 3. Turn ignition switch “ON”. 4. Check voltage between terminals 1, 5 and ground with CONSULT-II or tester. SEF310Y OK or NG OK © GO TO 4. NG © GO TO 3. EC-535 FUEL PUMP Diagnostic Procedure (Cont’d) 3 DETECT MALFUNCTIONING PART Check the following. + Fuse block (J/B) connector B5 + 10A fuse + 15A fuse + Harness for open or short between fuse and fuel pump relay © 4 Repair harness or connectors. CHECK FUEL PUMP POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect fuel level sensor unit and fuel pump harness connector. SEF263X 3. Check harness continuity between fuel pump terminal 3 and body ground, fuel pump terminal 1 and fuel pump relay terminal 3. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG OK © GO TO 6. NG © GO TO 5. 5 DETECT MALFUNCTIONING PART Check the following. + Harness for open or short between fuel pump relay and fuel pump + Harness for open or short between fuel pump and body ground © 6 Repair open circuit or short to ground or short to power in harness or connectors. CHECK FUEL PUMP RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 28 and fuel pump relay terminal 2. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 8. NG © GO TO 7. 7 DETECT MALFUNCTIONING PART Check the following. + Harness connectors B3, M6 or B4, M3 + Harness connectors M81, F49 + Harness for open or short between ECM and fuel pump relay © Repair open circuit or short to ground or short to power in harness or connectors. EC-536 FUEL PUMP Diagnostic Procedure (Cont’d) 8 CHECK FUEL PUMP RELAY With CONSULT-II 1. Reconnect fuel pump relay, fuel level sensor unit and fuel pump harness connector and ECM harness connector. 2. Turn ignition switch “ON”. 3. Turn fuel pump relay “ON” and “OFF” in “ACTIVE TEST” mode with CONSULT-II and check operating sound. SEF073Y Without CONSULT-II Check continuity between terminals 3 and 5 under the following conditions. SEF367Z OK or NG OK © GO TO 9. NG © Replace fuel pump relay. 9 CHECK FUEL PUMP 1. Disconnect fuel level sensor unit and fuel pump harness connector. 2. Check resistance between fuel level sensor unit and fuel pump terminals 1 and 3. SEF609X OK or NG OK © GO TO 10. NG © Replace fuel pump. EC-537 FUEL PUMP Diagnostic Procedure (Cont’d) 10 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-538 ELECTRONIC CONTROLLED ENGINE MOUNT System Description System Description Sensor Input Signal to ECM Crankshaft position sensor (POS) Engine speed (POS signal) Crankshaft position sensor (REF) Engine speed (REF signal) Vehicle speed sensor Vehicle speed NFEC0599 ECM function Actuator Engine mount control Electronic controlled engine mount The ECM controls the engine mount operation corresponding to the engine speed and the vehicle speed. The control system has 2-step control [soft/hard]. Vehicle condition Engine mount control Idle (with vehicle stopped) Soft Driving Hard CONSULT-II Reference Value in Data Monitor Mode NFEC0600 Specification data are reference values. MONITOR ITEM ENGINE MOUNT CONDITION + Engine: Running SPECIFICATION Idle “IDLE” 2,000 rpm “TRVL” EC-539 ELECTRONIC CONTROLLED ENGINE MOUNT Wiring Diagram Wiring Diagram NFEC0602 MEC866C SEF640XB EC-540 ELECTRONIC CONTROLLED ENGINE MOUNT Diagnostic Procedure Diagnostic Procedure 1 NFEC0603 CHECK THE OVERALL FUNCTION With CONSULT-II 1. After warming up engine, run it at idle speed. 2. Shift selector lever to “D” range while depressing the brake pedal and pulling the parking brake control lever. 3. Perform “ENGINE MOUNTING” in “ACTIVE TEST” mode with CONSULT-II and check that the body vibration changes according to switching the condition (With vehicle stopped). SEC237C Without CONSULT-II 1. After warming up engine, run it at idle speed. 2. Shift selector lever to “D” range while depressing the brake pedal and pulling the parking brake control lever. 3. Disconnect front or rear electronic controlled engine mount harness connector when engine speed is more than 1,000 rpm. SEF285X 4. When returning engine speed to idle speed, check that the body vibration increases, compared with the condition of the above step 2 (With vehicle stopped). OK or NG OK © INSPECTION END NG © GO TO 2. EC-541 ELECTRONIC CONTROLLED ENGINE MOUNT Diagnostic Procedure (Cont’d) 2 CHECK ELECTRONIC CONTROLLED ENGINE MOUNT POWER SUPPLY CIRCUIT 1. Turn ignition switch “OFF”. 2. Disconnect front or rear electronic controlled engine mount harness connector. 3. Check voltage between electronic controlled engine mount terminal 3 and ground with CONSULT-II or tester. SEF899X OK or NG OK © GO TO 4. NG © GO TO 3. 3 DETECT MALFUNCTIONING PART Check the following. + Harness connectors E15, F18 + 15A fuse + Harness for open or short between electronic controlled engine mount and battery © 4 Repair harness or connectors. CHECK ELECTRONIC CONTROLLED ENGINE MOUNT OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 49 and electronic controlled engine mount terminal 1, ECM terminal 50 and electronic controlled engine mount terminal 2. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 5. NG © Repair open circuit, short to ground or short to power in harness connectors. 5 CHECK ELECTRONIC CONTROLLED ENGINE MOUNT Visually check front and rear electronic controlled engine mount. OK or NG OK © GO TO 6. NG © Replace front or rear engine mount assembly. 6 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-542 POWER STEERING OIL PRESSURE SWITCH Component Description Component Description NFEC0398 The power steering oil pressure switch is attached to the power steering high-pressure tube and detects a power steering load. When a power steering load is detected, it signals the ECM. The ECM adjusts the IACV-AAC valve to increase the idle speed and adjust for the increased load. SEF286X CONSULT-II Reference Value in Data Monitor Mode NFEC0399 Specification data are reference values. MONITOR ITEM PW/ST SIGNAL CONDITION + Engine: After warming up, idle the engine SPECIFICATION Steering wheel in neutral position (forward direction) OFF The steering wheel is fully turned. ON EC-543 POWER STEERING OIL PRESSURE SWITCH Wiring Diagram Wiring Diagram NFEC0401 MEC931C SEF641XB EC-544 POWER STEERING OIL PRESSURE SWITCH Diagnostic Procedure Diagnostic Procedure 1 NFEC0402 INSPECTION START Do you have CONSULT-II? Yes or No Yes © GO TO 2. No © GO TO 3. 2 CHECK OVERALL FUNCTION With CONSULT-II 1. Start engine. 2. Check “PW/ST SIGNAL” in “DATA MONITOR” mode with CONSULT-II under the following conditions. SEF311Y OK or NG OK © INSPECTION END NG © GO TO 4. 3 CHECK OVERALL FUNCTION Without CONSULT-II 1. Start engine. 2. Check voltage between ECM terminal 47 and ground under the following conditions. SEF363X OK or NG OK © INSPECTION END NG © GO TO 4. EC-545 POWER STEERING OIL PRESSURE SWITCH Diagnostic Procedure (Cont’d) 4 CHECK POWER STEERING OIL PRESSURE SWITCH GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Disconnect power steering oil pressure switch harness connector. SEF286X 3. Check harness continuity between power steering oil pressure switch terminal 1 and engine ground. Refer to Wiring Diagram. Continuity should exist. 4. Also check harness for short to power. OK or NG OK © GO TO 6. NG © GO TO 5. 5 DETECT MALFUNCTIONING PART Check the following. + Harness connectors F17, E8 (RHD models) + Harness for open or short between power steering oil pressure switch and body ground © 6 Repair open circuit or short to power in harness or connectors. CHECK POWER STEERING OIL PRESSURE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 47 and power steering oil pressure switch terminal 2. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 8. NG © GO TO 7. 7 DETECT MALFUNCTIONING PART Check the following. + Harness connectors F17, E8 (RHD models) + Harness for open or short between power steering oil pressure switch and ECM © Repair open circuit or short to ground or short to power in harness or connectors. EC-546 POWER STEERING OIL PRESSURE SWITCH Diagnostic Procedure (Cont’d) 8 CHECK POWER STEERING OIL PRESSURE SWITCH 1. Disconnect power steering oil pressure switch harness connector then start engine. 2. Check continuity between power steering oil pressure switch terminals 1 and 2 under the following conditions. SEF364X OK or NG OK © GO TO 9. NG © Replace power steering oil pressure switch. 9 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-547 REFRIGERANT PRESSURE SENSOR Description Description NFEC0636 The refrigerant pressure sensor is installed at the liquid tank of the air conditioner system. The sensor uses an electrostatic volume pressure transducer to convert refrigerant pressure to voltage. The voltage signal is sent to ECM, and ECM controls cooling fan system. SEF287X SEF099X EC-548 REFRIGERANT PRESSURE SENSOR Wiring Diagram Wiring Diagram NFEC0637 MEC868C SEF643XC EC-549 REFRIGERANT PRESSURE SENSOR Diagnostic Procedure Diagnostic Procedure 1 NFEC0638 CHECK REFRIGERANT PRESSURE SENSOR OVERALL FUNCTION 1. Start engine and warm it up to normal operating temperature. 2. Turn A/C switch and blower switch “ON”. 3. Check voltage between ECM terminal 81 and ground with CONSULT-II or tester. SEC014C OK or NG OK © INSPECTION END NG © GO TO 2. 2 CHECK REFRIGERANT PRESSURE SENSOR POWER SUPPLY CIRCUIT 1. Turn A/C switch and blower switch “OFF”. 2. Stop engine. 3. Disconnect refrigerant pressure sensor harness connector. SEF287X 4. Turn ignition switch “ON”. 5. Check voltage between refrigerant pressure sensor terminal 1 and ground with CONSULT-II or tester. SEF618X OK or NG OK © GO TO 4. NG © GO TO 3. EC-550 REFRIGERANT PRESSURE SENSOR Diagnostic Procedure (Cont’d) 3 DETECT MALFUNCTIONING PART Check the following. + Harness connectors E15, F18 + Harness for open or short between ECM and refrigerant pressure sensor © 4 Repair harness or connectors. CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT 1. Turn ignition switch “OFF”. 2. Check harness continuity between refrigerant pressure sensor terminal 3 and engine ground. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to power. OK or NG OK © GO TO 6. NG © GO TO 5. 5 DETECT MALFUNCTIONING PART Check the following. + Harness connectors E8, F17 + Harness for open or short between ECM and refrigerant pressure sensor + Harness for open or short between TCM (Transmission control module) and refrigerant pressure sensor © 6 Repair open circuit or short to power in harness or connectors. CHECK REFRIGERANT PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 81 and refrigerant pressure sensor terminal 2. Refer to Wiring Diagram. Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG OK © GO TO 8. NG © GO TO 7. 7 DETECT MALFUNCTIONING PART Check the following. + Harness connectors E8, F17 + Harness for open or short between ECM and refrigerant pressure sensor © 8 Repair open circuit or short to ground or short to power in harness or connectors. CHECK REFRIGERANT PRESSURE SENSOR Refer to HA-82, “Refrigerant pressure sensor”. OK or NG OK © GO TO 9. NG © Replace refrigerant pressure sensor. 9 CHECK INTERMITTENT INCIDENT Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-551 ELECTRICAL LOAD SIGNAL Wiring Diagram Wiring Diagram LHD MODELS NFEC0604 NFEC0604S01 MEC932C SEF642XB EC-552 ELECTRICAL LOAD SIGNAL Wiring Diagram (Cont’d) RHD MODELS NFEC0604S02 MEC010D SEF642XB EC-553 ELECTRICAL LOAD SIGNAL Diagnostic Procedure Diagnostic Procedure 1 NFEC0605 CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-I 1. Turn ignition switch “ON”. 2. Check voltage between ECM terminal 52 and ground under the following conditions. SEF610X OK or NG OK © GO TO 2. NG © GO TO 3. 2 CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II Check voltage between ECM terminal 52 and ground under the following conditions. SEF611XA OK or NG OK © INSPECTION END NG © GO TO 7. 3 CHECK REAR WINDOW DEFOGGER FUNCTION 1. Start engine. 2. Turn “ON” the rear window defogger switch. 3. Check the rear windshield. Is the rear windshield heated up? Yes or No Yes © GO TO 4. No © Refer to EL-174, “Rear Window Defogger”. EC-554 ELECTRICAL LOAD SIGNAL Diagnostic Procedure (Cont’d) 4 1. 2. 3. 4. CHECK REAR WINDOW DEFOGGER INPUT SIGNAL CIRCUIT FOR OPEN OR SHORT Stop engine. Disconnect ECM harness connector. Disconnect rear window defogger relay. Check harness continuity between ECM terminal 52 and rear window defogger relay terminal 5. SEF002Y 5. Also check harness for short to ground and short to power. OK or NG OK © GO TO 6. NG © GO TO 5. 5 DETECT MALFUNCTIONING PART Check the following. + Harness connectors B1, M5 + Harness connectors M46, F44 + Diode M35 + Harness for open and short between ECM and rear window defogger relay © 6 Repair open circuit or short to ground or short to power in harness or connectors. CHECK INTERMITTENT INCIDENT Perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © 7 INSPECTION END CHECK HEADLAMP FUNCTION 1. Start engine. 2. Turn the lighting switch “ON” at 2nd position with high beam. 3. Check that headlamps are illuminated. OK or NG OK (Models with conventional type headlamp) © GO TO 8. OK (Models with xenon type headlamp) © GO TO 10. NG © Refer to EL-41, EL-47, “System Description”. EC-555 ELECTRICAL LOAD SIGNAL Diagnostic Procedure (Cont’d) 8 CHECK HEADLAMP INPUT SIGNAL CIRCUIT FOR OPEN OR SHORT 1. Stop engine. 2. Disconnect ECM harness connector. 3. Disconnect daytime light control unit harness connector (Models with daytime light system), dimmer relay (Models without daytime light system). 4. Check harness continuity between ECM terminal 52 and daytime light control unit terminal 4 or dimmer relay terminal 5 (LHD models), 7 (RHD models) under the following conditions. SEF368Z 5. Also check harness for short to ground and short to power. OK or NG OK © GO TO 12. NG © GO TO 9. 9 DETECT MALFUNCTIONING PART Check the following. + Harness connectors E81, M15 + Harness connectors M46, F44 + Diode E79 + Harness for open and short between ECM and headlamp RH relay or dimmer relay © 10 1. 2. 3. 4. Repair open circuit or short to ground or short to power in harness or connectors. CHECK HEADLAMP INPUT SIGNAL CIRCUIT FOR OPEN OR SHORT Stop engine. Disconnect ECM harness connector. Disconnect headlamp RH relay (LHD models), headlamp LH relay (RHD models). Check harness continuity between ECM terminal 52 and headlamp RH relay terminal or headlamp LH relay terminal 5 under the following conditions. SEF369Z 5. Also check harness for short to ground and short to power. OK or NG OK © GO TO 12. NG © GO TO 11. EC-556 ELECTRICAL LOAD SIGNAL Diagnostic Procedure (Cont’d) 11 DETECT MALFUNCTIONING PART Check the following. + Harness connectors E81, M15 + Harness connectors M46, F44 + Diode E79 + Harness for open and short between ECM and headlamp RH relay or headlamp LH relay © 12 Repair open circuit or short to ground or short to power in harness or connectors. CHECK INTERMITTENT INCIDENT Perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-126. © INSPECTION END EC-557 MI & DATA LINK CONNECTORS Wiring Diagram Wiring Diagram NFEC0407 MEC214D EC-558 SERVICE DATA AND SPECIFICATIONS (SDS) Fuel Pressure Regulator Fuel Pressure Regulator NFEC0408 2 Fuel pressure at idling kPa (bar, kg/cm , psi) Vacuum hose is connected. Approximately 235 (2.35, 2.4, 34) Vacuum hose is disconnected. Approximately 294 (2.94, 3.0, 43) Idle Speed and Ignition Timing Target idle speed*1 No-load*2 (in “P” or N” position) Air conditioner: ON Ignition timing*1 In “P” or N” position 825 rpm or more In “P” or N” position 9°±5° BTDC (VQ20DE) 15°±5° BTDC (VQ30DE) Throttle position sensor idle position *1: *2: + + + NFEC0409 M/T: 625±50 rpm (VQ30DE) M/T: 675±50 rpm (VQ20DE) A/T: 700±50 rpm 0.15 - 0.85V Throttle position sensor harness connector connected Under the following conditions: Air conditioner switch: OFF Electric load: OFF (Lights, heater fan & rear window defogger) Steering wheel: Kept in straight-ahead position Mass Air Flow Sensor Supply voltage NFEC0411 Battery voltage (11 - 14)V Output voltage at idle 1.2 - 1.8*V 2.0 - 6.0 g·m/sec at idle* 7.0 - 20.0 g·m/sec at 2,500 rpm* Mass air flow (Using CONSULT-II) *: Engine is warmed up to normal operating temperature and running under no-load. Engine Coolant Temperature Sensor Temperature °C (°F) Resistance kΩ 20 (68) 2.1 - 2.9 50 (122) 0.68 - 1.00 90 (194) 0.236 - 0.260 Heated Oxygen Sensor 1 Heater (front) Resistance [at 25°C (77°F)] NFEC0412 NFEC0414 2.3 - 4.3Ω Fuel Pump Resistance [at 25°C (77°F)] NFEC0415 0.2 - 5.0Ω IACV-AAC Valve Resistance [at 20°C (77°F)] NFEC0416 Approximately 22Ω Injector Resistance [at 20°C (68°F)] NFEC0417 14 - 15Ω Resistor Resistance [at 25°C (77°F)] NFEC0418 Approximately 2.2 kΩ EC-559 SERVICE DATA AND SPECIFICATIONS (SDS) Throttle Position Sensor Throttle Position Sensor NFEC0419 Voltage (at normal operating temperature, engine off, ignition switch ON, throttle opener disengaged) Throttle valve conditions Completely closed (a) 0.15 - 0.85V Partially open Between (a) and (b) Completely open (b) 3.5 - 4.7V Calculated Load Value NFEC0420 Calculated load value % (Using CONSULT-II) At idle 14.0 - 33.0 At 2,500 rpm 12.0 - 25.0 Intake Air Temperature Sensor Temperature °C (°F) NFEC0421 Resistance kΩ 20 (68) 2.1 - 2.9 80 (176) 0.27 - 0.38 Heated Oxygen Sensor 2 Heater (rear) Resistance [at 25°C (77°F)] NFEC0422 2.3 - 4.3Ω Crankshaft Position Sensor (REF) Resistance [at 20°C (68°F)] NFEC0423 470 - 570Ω Fuel Tank Temperature Sensor Temperature °C (°F) NFEC0424 Resistance kΩ 20 (68) 2.3 - 2.7 50 (122) 0.79 - 0.90 Camshaft Position Sensor (PHASE) HITACHI make 1,440 - 7,760Ω MITSUBISHI make 2,090 - 2,550Ω Resistance [at 20°C (68°F)] EC-560 NFEC0639
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.2 Linearized : Yes Producer : Maruboshi Europe B.V. Title : A33 Modify Date : 2000:12:07 16:11:36 Author : Nissan Europe N.V. Create Date : 2000:11:13 19:29:27 Creator : XPP Subject : Electronic Service Manual Page Count : 560 Page Mode : UseOutlinesEXIF Metadata provided by EXIF.tools