XCell_Furion_450_Assembly_Manual_R1 Furion450manual2

User Manual: furion450manual2

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Page Count: 89

Created: 8/27/2008 Copyright Miniature Aircraft US

This document may not be distributed without permission of Miniature Aircraft USA

X-Cell Furion 450

Assembly Manual

Version 1.1

Last Revised: 08/10/2008

X-Cell Furion 450 Assembly Manual

Page 2 of 89 Copyright Miniature Aircraft USA Created: 8/27/2008

This document may not be distributed without permission of Miniature Aircraft USA

For More Information contact:

Miniature Aircraft USA

31713 Long Acres Drive

Sorrento, FL 32776 USA

Phone 352-383-3201

Fax 352-383-3204

Email: minair@miniatureaircraftusa.com

X-Cell Furion 450 Assembly Manual

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Table of Contents

REVISIONS TO THIS MANUAL ................................................................................................................................................................................5

ERRATA.........................................................................................................................................................................................................................5

I. KIT INTRODUCTION ..............................................................................................................................................................................................6

R/C HELICOPTER SAFETY ..............................................................................................................................................................................................6

GUIDELINES FOR SAFE R/C HELICOPTER FLIGHT............................................................................................................................................................6

X-CELL LIMITED WARRANTY ......................................................................................................................................................................................7

WARRANTY PROCEDURES..............................................................................................................................................................................................7

X-CELL FURION 450 WARRANTY REGISTRATION...........................................................................................................................................................7

II. KIT PREREQUISITES ............................................................................................................................................................................................8

SUPPLIES NEEDED FOR ASSEMBLY.................................................................................................................................................................................8

Adhesives Used........................................................................................................................................................................................................8

TOOLS NEEDED FOR ASSEMBLY.....................................................................................................................................................................................9

ADDITIONAL COMPONENTS NEEDED (AS SHOWN OR COMPATIBLE).................................................................................................................................9

DOCUMENTATION........................................................................................................................................................................................................10

III. KIT ASSEMBLY PROCESS................................................................................................................................................................................11

ASSEMBLY TIPS...........................................................................................................................................................................................................11

FASTENER GUIDE ........................................................................................................................................................................................................11

ASSEMBLY COMPONENTS – UNBAGGED PARTS ............................................................................................................................................................13

LOCATE CARBON FIBER PARTS BAG............................................................................................................................................................................14

Carbon Fiber Parts - Bag #1.................................................................................................................................................................................14

ASSEMBLY STEP #1 – CHASSIS...............................................................................................................................................................................15

1A) Frame Components - Bags #2A, #2B, #2 Hardware.......................................................................................................................................15

1A.1 - Assemble Tail Boom Clamp/Pulleys........................................................................................................................................................................16

1B.1 - Assemble Left Frame Components .........................................................................................................................................................................18

1C.1 – Install Right Frame/Landing Gear ..........................................................................................................................................................................21

1D.1 – Install Pitch/Aileron Servos ......................................................................................................................................................................................23

ASSEMBLY STEP #2 – PRIMARY DRIVE ...................................................................................................................................................................24

2A) Drive Train Components - Bag #3A, #3 Hardware.........................................................................................................................................24

2A.1 - Assemble T/R Pulley .....................................................................................................................................................................................................25

2B.1 - Assemble Main Gear .....................................................................................................................................................................................................26

2C.1 – Install Drive System ....................................................................................................................................................................................................27

2D.1 – Install Motor....................................................................................................................................................................................................................28

LOCATE LONG PARTS BAG ..........................................................................................................................................................................................29

Long Parts - Bag #4...............................................................................................................................................................................................29

ASSEMBLY STEP #3 – TAIL ROTOR/TAIL BOOM.....................................................................................................................................................30

3A) Tail Rotor Components - Bag #5A, 5B, 5C, #5 Hardware ..............................................................................................................................30

3A.1 - Assemble T/R Fin ...........................................................................................................................................................................................................31

3A.2 – Assemble/Install T/R Bellcrank................................................................................................................................................................................32

3A.3 – Assemble/Install Tail Boom ......................................................................................................................................................................................33

3A.4 – Assemble T/R Transmission......................................................................................................................................................................................34

3A.5 – Set T/R Belt Tension ....................................................................................................................................................................................................35

3A.6 – Assemble T/R Pitch Change Mechanism ..............................................................................................................................................................36

3A.7 – Assemble T/R Hub ........................................................................................................................................................................................................38

3A.8 – Install T/R Pitch Change Mechanism.....................................................................................................................................................................40

3A.9 – Install Tail Rotor Assembly........................................................................................................................................................................................40

3B) Tail Rotor Control - Bag #6A, #6 Hardware...................................................................................................................................................41

3B.1 Install T/R Servo................................................................................................................................................................................................................41

3B.2 Assemble T/R Pushrod ....................................................................................................................................................................................................43

3B.3 Assemble/Install Tail Boom Supports.......................................................................................................................................................................44

ASSEMBLY STEP #4 – CONTROL SYSTEMS .............................................................................................................................................................46

4A) Electronics Installation/Main Control Components - Bag #7A, #7B, #7 Hardware .......................................................................................46

4A.1 Install Elevator Servo.............................................................................................................................................................................................47

4A.2 Install Electronics.....................................................................................................................................................................................................47

4A.3 Install Servo Arms...................................................................................................................................................................................................50

4A.4 Assemble Cyclic Control Rods.............................................................................................................................................................................51

X-Cell Furion 450 Assembly Manual

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4A.5 Assemble Swashplate.............................................................................................................................................................................................52

4A.6 Install Swashplate/Control Rods .......................................................................................................................................................................53

4A.7 Assemble Washout Mixer......................................................................................................................................................................................54

ASSEMBLY STEP #5 – ROTOR HEAD .......................................................................................................................................................................56

5A) Rotor Head Components - Bag #8A, #8B, #8C, #8 Hardware........................................................................................................................56

5A.1 Assemble Bell Mixers..............................................................................................................................................................................................57

5A.2 Assemble Main Rotor Block..................................................................................................................................................................................58

5A.3 Assemble Main Blade Grips..................................................................................................................................................................................59

5A.4 Assemble Flybar Components ............................................................................................................................................................................62

5A.5 Install Rotor Head....................................................................................................................................................................................................65

5A.6 Assemble/Install Rotor Head Control Rods ...................................................................................................................................................67

ASSEMBLY STEP #6 – COMPLETE MODEL ASSEMBLY .............................................................................................................................................68

6A) Canopy Components - Bag #9A, #9 Hardware...............................................................................................................................................68

6A.1 Assemble/Install Canopy ......................................................................................................................................................................................68

6A.2 Install Decals .............................................................................................................................................................................................................70

6A.3 Install Rotor Blades.................................................................................................................................................................................................71

6A.4 Install Battery............................................................................................................................................................................................................71

IV. BASIC MODEL/RADIO SETUP .........................................................................................................................................................................72

A) INITIAL SETUP FOR SERVO CENTERING ............................................................................................................................................................72

B) SETUP FOR COLLECTIVE, CYCLIC AND RUDDER ..............................................................................................................................................75

B.1 Setting Swashplate Movements.................................................................................................................................................................75

B.1.1 Collective Movements.........................................................................................................................................................................................................75

B.1.2 Cyclic Movements...............................................................................................................................................................................................................77

B.1.3 Swashplate – Center Level ..................................................................................................................................................................................................78

B.1.3 Swashplate – Extreme Throws Level..................................................................................................................................................................................79

B.2 Setting Blade Limits..................................................................................................................................................................................80

B.2.1 Install Flybar Lock/Blade Gauge.........................................................................................................................................................................................80

B.2.2 Pitch Curve Setup ................................................................................................................................................................................................................80

B.2.3 Cyclic Throw Setup .............................................................................................................................................................................................................82

B.3 Rudder Setup ............................................................................................................................................................................................83

B.4 Exponential...............................................................................................................................................................................................84

C) SETUP FOR SPEED CONTROLLER .....................................................................................................................................................................84

D) BATTERY/MOTOR/PINION RECOMMENDATIONS..............................................................................................................................................85

V. MAINTENANCE/REPAIR NOTES......................................................................................................................................................................86

A) TAIL BELT TENSION .......................................................................................................................................................................................86

B) T/R GRIP/BEARING/HUB REMOVAL................................................................................................................................................................87

C) MAIN BLADE GRIP/BLADE AXLE REMOVAL ...................................................................................................................................................87

X-Cell Furion 450 Assembly Manual

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Revisions to this Manual

R1.0

• 07/01/08 – Initial Release

R1.1

• 07/05/08 – 3B.1.a added note

4A.5.c changed part #130-076 to the correct #130-074

4A.5.g changed part #130-016 to the correct #130-070

4A.7.j-k changed part #130-150 to the correct #130-030

• 07/12/08 - IV.C added warning about throttle reversing

4A.1.d added warning about t/r belt routing

• 08/10/08 - 4A.2.f-h renumbered part #130-450 to #130-460

For the most current version of this manual, please refer to www.miniatureaircraftusa.com, visit the

Furion helicopter kit and download the assembly manual

Errata

R1.0

• The finish on some metal parts and fasteners in the production kit may differ from that shown in

this manual. This will not result in any change to the assembly process

• Some square head socket bolts shown in the manual were replaced with button head socket bolts

in the production kit. The threaded dimensions are identical.

X-Cell Furion 450 Assembly Manual

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I. Kit Introduction

R/C Helicopter Safety

A radio controlled model helicopter is a technically complex device that must be built and operated with

care. It is also a fascinating and challenging part of the R/C sport, the mastery of which is very rewarding.

A model helicopter must be built exactly in accordance with the building instructions. The kit manufacturer

has spent much time and effort refining his product to make it reliable in operation and easy to build. The

essentially bolt together construction can proceed quite rapidly, giving the builder a strong sense of

accomplishment that encourages hasty progress from one construction phase to the next, so that the

completed model can be more quickly seen and enjoyed. It is essential to recognize and guard against this

tendency. Follow building instructions exactly. Vibration and stress levels are high and all fasteners and

attachments must be secure for safe operation.

Note that this is the first use of the word SAFETY in these comments. Previously the kit manufacturer’s

efforts to ensure reliable operation were mentioned. That is ALL that he can do. Safe operation is the

responsibility of the builder/flyer and starts with careful construction and continues with selection and

installation of reliable radio equipment and engine.

The need for safety is nowhere greater than at the flying field. A number of guidelines for safe flight have

been developed by experienced flyers and are set down here. It is urged that they be read, understood

and followed.

Guidelines for Safe R/C Helicopter Flight

• Fly only at approved flying fields and obey field regulations.

• Follow frequency control procedures. Interference can be dangerous to all.

• Know your radio. Check all transmitter functions before each flight.

• Be aware that rotating blades are very dangerous and can cause serious injury.

• Never fly near or above spectators or other modelers.

• If a beginner, get help trimming the model first and flight training later.

• Don’t “track” the main blades by holding the tail boom. This is a temptation to builders who cannot

hover yet and is very dangerous.

• Follow all recommended maintenance procedures for model, radio and engine.

WARNING!

This helicopter is not a toy, but a complex flying machine that must be assembled with care by a

responsible individual. Failure to exert care in assembly, or radio or accessory installation, may result in a

model incapable of safe flight or ground operation. Rotating components are an ever present danger and

source of injury to operators and spectators. Since the manufacturer and his agents have no control over

the proper assembly and operation of his products, no responsibility or liability can be assumed for their

use.

X-Cell Furion 450 Assembly Manual

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X-CELL Limited Warranty

The warranty covers defects in material or workmanship or missing components to the original purchaser

for 30 days from the date of purchase. Miniature Aircraft, USA will replace or repair, at our discretion, the

defective or missing component. Defective components must be returned to us prior to replacement.

Any part, which has been improperly installed, abused, crash damaged or altered by unauthorized

agencies, is not covered. Under no circumstances will the buyer be entitled to consequential or incidental

damages. The components used in this kit are made form special materials designed for special

applications and design strengths. We recommend that all replacement parts be original parts

manufactured by Miniature Aircraft, USA, to ensure proper and safe operation of your model. Any part

used which was manufactured by any firm other than Miniature Aircraft, USA, VOIDS all warrantees of this

product by Miniature Aircraft, USA.

Warranty Procedures

Mail all warranty information within 15 days of original purchase date. If service is required, send the

component in question (if not missing) together with a photocopy of your bill of sale and an accurate

description of the problem and part. Ship components fully insured and prepaid. Miniature Aircraft, USA is

not responsible for any shipping damages. We will, at our discretion, notify you of any costs involved, or

ship it COD. You are required to pay all postage, shipping and insurance charges.

X-Cell Furion 450 Warranty Registration

Please print or type, filling in the information listed below and mail immediately

Model No:____________ Serial No:____________ Price paid:___________________

Owners name:______________________________ Age_______________________

Address:____________________________________ Phone:___________________

City:_______________________ State:____________ Zip:___________________

Purchased from: ________________________________________________________

Dealer’s address ________________________________________________________

Comments: ____________________________________________________________

______________________________________________________________________

_________________________________________________________________________

MINIATURE AIRCRAFT USA

31713 Long Acres Drive

Sorrento, FL 32776 USA

Phone (352) 383-3201

FAX (352) 383-3204

X-Cell Furion 450 Assembly Manual

Page 8 of 89 Copyright Miniature Aircraft USA Created: 8/27/2008

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II. Kit Prerequisites

In order to assemble this kit, you will need a number of additional supplies and tools to ensure the best

final result. They are as follows:

Supplies Needed for Assembly

Blue Thread

Lock Green

Thread Lock Oil Grease

Adhesives Used

Slow

Cyanoacrylate

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Tools Needed for Assembly

1.5mm allen driver

2.5mm allen driver

M5 Nut Driver

Needle Nose Pliers

Flat Screwdriver 2.5mm

Phillips Screwdriver #0

Phillips Screwdriver #1

Ball Link Pliers

Additional Components Needed (as shown or compatible)

Gyro – Heading Hold

Gyro Servo

1 each

Cyclic

Servos

each

Battery

LiPo 2500 mah

3S1P

X-Cell Furion 450 Assembly Manual

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Documentation

The most recent version of all

of the documentation can be

found on the website:

www.miniatureaircraftusa.com

Receiver

Minimum

45 amp

ESC

With

BEC

Or a

separate

BEC is

required

Motor

Rotor Blades

SAB 320-325mm Paddle/Pitch gauge tools

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III. Kit Assembly Process

Assembly Tips

1. Please note that this assembly manual consists of a photographic journal of the steps necessary to

construct this helicopter. The builder is encouraged to pay close attention to the "building notes"

and other details noted in the pictures and to carefully review all the photo’s in a given step. The

placement of a given part may be better understood when viewing another view of the assembly.

2. Follow the order of assembly. The instructions have been organized into major sections and have

been developed in such a way that each step builds upon the work done in the previous step.

Changing the order of assembly may result in unnecessary steps

3. The photos in this manual are organized within each step to correspond with the order of assembly.

The sequence of the photos within a step is from top to bottom and from left to right.

4. Clean all metal parts: All of the steel parts in this kit are coated with a lubricant to prevent them

from rusting. This coating can interfere with the adhesives and thread locks needed for assembly.

Use a solvent such as alcohol or acetone to clean the various metal parts, especially threads

5. Use only the formula of thread lock as indicated. Model helicopters are subject to vibration and

failing to use the correct formula of thread lock on any non-locking assembly may result in a part

becoming loose or falling off.

6. Sand sharp edges on any frame plate that Velcro® or wires may rub against to prevent them from

being damaged over time by vibration

7. Make sure every bearing runs smoothly after component assembly. If it does not find out why. A

rough running bearing will fail prematurely.

8. As a general rule any bolt that threads into a metal part should have thread lock applied

and any screw or bolt that threads into a plastic part should have thick (ONLY)

Cyanoacrylate adhesive applied

9. Assembly sections contain the following content:

a. The contents of each bag

b. An overview of part relationships

c. Assembly overview

10. Photographs will contain assembly icons that indicate use of thread lock, adhesive or lubricant as

needed. If an assembly has more than one of the same part number, application of thread lock,

adhesive or lubricant will apply to all of the same numbered parts in that photograph Examples of

the icons are as follows:

Thick

Adhesive

Blue

Thread

Lock

Green

Thread

Lock

Lubricant

Grease

Fastener Guide

This page contains a list of all of the threaded fasteners in this kit. They will print at actual size. If

it is not clear what the part number of a fastener is, simply find the fastener on the chart and

match its part number and description

X-Cell Furion 450 Assembly Manual

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Fasteners – Threaded Bolts, Washers, Nuts, Screws

Part # Description Actual Size

130-002 m2 Washer -------------------------------------------------------

130-004 m2 x .150" x .020" Shim Washer --------------------------

130-006 m2.5 Washer -----------------------------------------------------

130-008 m3 Washer -------------------------------------------------------

130-010 m2 Hex Nut -------------------------------------------------------

130-012 m3 Locknuts -----------------------------------------------------

130-014 m2 x 3 Phillips Flat Head Bolt -----------------------------

130-016 m2 x 4 Phillips Flat Head ------------------------------------

130-019 m2 x 6 mm Phillips Tapered Head Bolt -------------

130-020 m2 x 8.00 Phillips Tapered Head Bolt ------------------

130-022 m2 x 8.50 Phillips Tapered Head Bolt ------------------

130-024 m2 x 3 Phillips Self-Tapping Screw ---------------------

130-025 m2.2 x 6 Phillips Self-Tapping "Flat Head" Screw

130-028 m2 x 13 Phillips Self-Tapping Screw -----------------

130-030 m2 x 8 Shouldered Bolt --------------------------------------

130-032 m3 x 3 Socket Set Screw ------------------------------------

130-035 m2 x 4 Socket Bolt --------------------------------------------

130-037 m2 x 6 Socket Bolt --------------------------------------------

130-038 m2 x 8 Socket Bolt --------------------------------------------

130-040 m2 x 10 Socket Bolt -------------------------------------------

130-041 m2 x 12 Socket Bolt -------------------------------------------

130-044 m2.5 x 6 Socket Bolt ------------------------------------------

130-046 m3 x 8 Socket Bolt --------------------------------------------

130-049 m3 x 14 Socket Bolt -------------------------------------------

130-153 Machined Washout Link Screw ---------------------------

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Assembly Components – Unbagged Parts

Decals

Building Notes – These parts will be found in the kit box. They

are not part of a parts bag.

Canopy

Kit Documentation

#130-251

Furion 450

Canopy

1 each

#130-253

Furion 450

Decal Sheet

1 each

#130-252

Furion 450

Windshield

1 each

#130-405

Furion 450 Kit

Documentation

1 CD

#130-400

Foam Blade

Guard

1 each

X-Cell Furion 450 Assembly Manual

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Locate Carbon Fiber Parts Bag

Carbon Fiber Parts - Bag #1

This Bag Should Contain:

#130-242

C/F Main Frames

2 each

#130-122

C/F Main Blade

Mounting Plates

4 each

#130-243

Battery Plate

1 each

#130-239

C/F Anti-rotation

Guide

1 each

#130-280

C/F Rudder

Servo

Plate

1 each

#130-163

C/F Swashplate Retaining

Ring

1 each

#130-208

C/F Gyro Plate

1 each

#130-225

C/F Base Plate

1 each

#130-295

C/F Horizontal Fin

1 each

#130-358

C/F Inner Tail

Plate w/bearing

1 each

#130-360

C/F Tail Fin

w/bearing

1 each

X-Cell Furion 450 Assembly Manual

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Assembly Step #1 – Chassis

1A) Frame Components - Bags #2A, #2B, #2 Hardware

These Bags Should Contain:

#130-245

Plastic Landing

Gear

1 each

#130-052

M2 x 5 x 2.5

Ball Bearings

2 each

#130-205

Plastic Boom Mounts

2 each

#130-207

Knurled Threaded

Spacers

4 each

#130-210

Tail Rotor

Belt Pulleys

2 each

#130-215

Pulley Spacers

2 each

#130-236

Upper Mainshaft Block

w/Bearing

1 each

#130-238

Lower Servo Mount

1 each

#130-237

Upper Servo Mount

1 each

#130-241

Lower Mainshaft Block

w/Bearing

1 each

#130-220

Canopy

Mounts

2 each

#130-230

Frame Spacers

5 each

#130-002

M2 Washers

6 each

#130-016

M2 x 4

Phillips Flat Head Bolt

4 each

#130-025

M2 x 6.5 Phillips

Screw

2 each

#130-038

M2 x 8

Socket Bolt

6 each

#130-037

M2 x 6

Socket Bolt

10 each

#130-035

M2 x 4

Socket Bolt

40 each

X-Cell Furion 450 Assembly Manual

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1A.1 - Assemble Tail Boom Clamp/Pulleys

Parts Relationship

1A.1.a 1A.1.b 1A.1.c 1A.1.d

1A.1.e 1A.1.f 1A.1.g 1A.1.h

Building Notes:

Don’t push the two halves

completely together, leave a

small gap as the tail boom will

be inserted into this later

Note the location of the

protrusions on the blocks

Building Notes:

Note when building the gyro

plate that one side has a milled

section on it. The pulleys mount

on the side of the plate with the

milled flat.

#130-205

#130-207(4)

#130-208

#130-025

#130-035

#130-215

#130-210

#130-052

#130-037

#130-205

#130-207(4) Knurled End

Front

#130-205

Push halves together

Align posts and holes

Note protrusions

#130-208

#130-035 #130-215

Milled Flat

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1A.1.i 1A.1.j 1A.1.k 1A.1.l

Building Notes:

Apply a thin coat of green thread

lock on the bearings using a

toothpick. Place a drop of

thread lock on the end of the

toothpick and then smear it

around the bearings. Wipe away

any excess and be careful not to

get any in the bearing

1A.1.m 1A.1.n 1A.1.o 1A.1.p

Building Notes:

Note that each pulley has a

flanged side.

Use an allen driver to push a

bearing into each pulley and

seat against the flange

Set aside allow the thread lock

to dry before installing the

pulleys.

Building Notes:

Do not over tighten bolts. Make

sure pulleys spin freely

Be careful not to get any thread

lock in the bearings.

1A.1.q 1A.1.r

#130-052

#130-210

Note

Flange

Inside

#130-052

Use allen driver to

seat bearing against

inside flan

e in

ulle

#130-037

#130-025

X-Cell Furion 450 Assembly Manual

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1B.1 - Assemble Left Frame Components

Parts Relationship

#130-220

#130-035

#130-242

#130-243

#130-230

#130-035

#130-016

#130-037

#130-236

#130-239

#130-241

#130-225

#130-230

#130-035 #130-035

#130-035

#130-237

#130-002

#130-037

#130-238

#130-016

#130-002

#130-035

#130-037

X-Cell Furion 450 Assembly Manual

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1B.1.a 1B.1.b 1B.1.c 1B.1.d

Building Notes:

Note that the bottom plate

contains 4 PEM nuts. One side of

each PEM nut is wider than the

other side. The side of the lower

plate which shows the wide PEM

is the TOP of the plate. Install

the frame spacers on the

BOTTOM of the plate as shown.

The flat side of the spacer is

against the carbon plate.

1B.1.e 1B.1.f 1B.1.g 1B.1.h

1B.1.i 1B.1.j 1B.1.k 1B.1.l

Building Notes:

he tail boom block plate installs

into the left frame from the

inside. The tab on the lower

pulley plate slides into the left

frame tab as shown

1B.1.m 1B.1.n 1B.1.o 1B.1.p

Building Notes:

Install frame blocks on inside of

frame using bolts seen on bolt

map which follows while

applying thread lock (except on

the lower servo mount bolts)

Note that the protrusions on the

bearing blocks faces downwards

and the upper and lower bearing

flanges face each other.

#130-230

#130-225

#130-035

#130

236

-22

Insert tab into

frame slot

035

#130-242

#130

016

#130-239

#130-238

#130-016

(

)

#130-230

#130-035

#130-016

#130-243

Wide side of PEM nuts on

opposite side

#130

035

Slot/Tab #130-241

#130-238

#130-035

#130-002

X-Cell Furion 450 Assembly Manual

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1B.1.q 1B.1.r 1B.1.s 1B.1.t

Left Frame Map

#130-035

Do Not

Tighten this

bolt yet

#130-035

Do Not

Tighten

Yet

#130-225

#130-243

Protrusions

face down

#130-035

#130-002

No Bolt

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Left Frame Assembled

1C.1 – Install Right Frame/Landing Gear

Parts Relationship

#130-245

#130-038

#130-220

#130-280

#130-242

#130-002

#130-035

#130-002

#130-038

#130-037

#130-035

#130-037

#130-035

#130-242

#130-243

#130-225

#130-239

#130-236

#130-035

#130-238

#130-230

#130-241

X-Cell Furion 450 Assembly Manual

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Right Frame Map

1C.1.a 1C.1.b 1C.1.c 1C.1.d

Building Notes:

Install the right frame onto the

assembled left frame

Begin the alignment by inserting

the t/r pulley plate tab into the

slot on the right frame

1C.1.e 1C.1.f 1C.1.g 1C.1.h

Building Notes:

Install the t/r servo mount onto

the right frame as shown

Don’t tighten these bolts until a

later step when the tail boom is

installed.

#130-037

#130-035

#130-220

#130-037

#130-035

Do Not

Tighten this

bolt yet

#130-035 #130-220

#130-245

#130-038

#130-280

Do not tighten these

four bolts yet

#130-037

#130-002

#130-038

Tab into slot

#130-242

No Bolts

X-Cell Furion 450 Assembly Manual

Created: 8/27/2008 Copyright Miniature Aircraft USA Page 23 of 89

This document may not be distributed without permission of Miniature Aircraft USA

1C.1.i 1C.1.j 1C.1.k 1C.1.l

Building Notes:

The landing gear installs onto

the bottom of the frame lower

plate as shown. The bolts

thread into the PEM nuts on

the bottom of the plate

The angled ends of the landing

gear face forward

1D.1 – Install Pitch/Aileron Servos

1D.1.a 1D.1.b 1D.1.c 1D.1.d

Building Notes:

The servo that will become the

“pitch” channel goes on the left

side of the model and the servo

that will be come the “aileron”

channel goes on the right side of

the model

Building Notes:

The servo mounts are adjustable

to work with many types of

servos.

The lower mount can be

adjusted up and down by

moving it by holding the anti-

rotation guide.

1D.1.e 1D.1.f 1D.1.g 1D.1.h

1D.1.i 1D.1.j 1D.1.k

Building Notes:

Once the servos are installed

you can tighten the 4 bolts that

hold the anti-rotation

guide/lower servo mount into

place. Use thread lock as shown

The servo horns will be installed

in a later step.

#130-037

Pitch Servo

Use anti-rotation guide to

adjust lower servo mount

up or down until upper

servo hole aligns

#130-037 Aileron

Servo

#130-037

Tighten

Both

Now

Tighten

Both

Now

#130-237

#130-037

X-Cell Furion 450 Assembly Manual

Page 24 of 89 Copyright Miniature Aircraft USA Created: 8/27/2008

This document may not be distributed without permission of Miniature Aircraft USA

Assembly Step #2 – Primary Drive

2A) Drive Train Components - Bag #3A, #3 Hardware

These Bags Should Contain:

#130-170

M5 Mainshaft

1 each

#130-008

M3 Washers

2 each

#130-041

M2 x 12

Socket Bolt

1 each #130-046

M3 x 8

Socket Bolt

2 each

#130-035

M2 x 4

Socket Bolt

10 each

#130-032

M3 x 3

Socket Set Screw

3 each

#130-175

Mainshaft

Collar

1 each

#130-180

T/R Pulley Hub

1 each

#130-185

Plastic Drive

Pulley

1 each

#130-190

Plastic Main Gear

1 each

#130-194

Steel

Autorotation

Hub

1 each

#130-196

Assembled

Auto-rotation

Hub

1 each

#130-198

11 Tooth

Pinion Gear

1 each

#130-200

13 Tooth

Pinion Gear

1 each

#130-255

Tail Rotor

Drive Belt

1 each

X-Cell Furion 450 Assembly Manual

Created: 8/27/2008 Copyright Miniature Aircraft USA Page 25 of 89

This document may not be distributed without permission of Miniature Aircraft USA

Parts Relationship

2A.1 - Assemble T/R Pulley

2A.1.a 2A.1.b 2A.1.c 2A.1.d

Building Notes:

Rotate the pulley or hub until

the unthreaded mount hole

aligns with the indents on the

pulley as shown

#130-035

#130-041

#130-035

#130-032

#130-194

#130-196

#130-180

#130-190

#130-185

#130-170

#130-175

#130-035

#130-185

#130-180

Unthreaded Hole

Align hole with an indent

X-Cell Furion 450 Assembly Manual

Page 26 of 89 Copyright Miniature Aircraft USA Created: 8/27/2008

This document may not be distributed without permission of Miniature Aircraft USA

2A.1.e 2A.1.f

2B.1 - Assemble Main Gear

2B.1.a 2B.1.b 2B.1.c 2B.1.d

Building Notes:

Fill the bearing cavity inside the

auto hub with lubricant.

Note the orientation of the hub

before inserting the main shaft

sleeve.

2B.1.e 2B.1.f 2B.1.g 2B.1.h

Building Notes:

Note that the main gear has an

indented area on one side.

Insert the auto hub from that

side as shown until it seats on

the gear

2B.1.i 2B.1.j 2B.1.k 2B.1.l

Building Notes:

Install the t/r drive pulley over

the main shaft sleeve as shown.

Note that you need to align the

holes on the pulley with those on

the main shaft sleeve. This will

be important when it is installed

in a later step.

#130-096

Longer side

Shorter side

#130-194

Insert this way

While twisting

Use allen driver to align holes

#130-190

Indented

ring

#130-035 (5) Holes must align

#130-035 (5)

Use allen driver to align

holes

X-Cell Furion 450 Assembly Manual

Created: 8/27/2008 Copyright Miniature Aircraft USA Page 27 of 89

This document may not be distributed without permission of Miniature Aircraft USA

2C.1 – Install Drive System

2C.1.a 2C.1.b 2C.1.c 2C.1.d

2C.1.e 2C.1.f 2C.1.g 2C.1.h

Building Notes:

Thread the belt through the

pulleys and position it over the

main shaft bearing as shown

Building Notes:

Insert the main gear assembly

into the frames from the right

side.

Lift the belt over the tail rotor

pulley being careful not to twist

it or change orientation

2C.1.i 2C.1.j 2C.1.k 2C.1.l

Building Notes:

Insert the main shaft from the

top as shown through the top

bearing, the retaining collar, the

main gear and the bottom

bearing as shown

Note which end of the main

shaft to insert first.

2C.1.m 2C.1.n 2C.1.o 2C.1.p

Building Notes:

Align the holes in the t/r drive

collar, the main shaft sleeve and

the main shaft.

Insert the bolt through the

unthreaded side of the tail drive

collar and tighten using thread

lock

#130-255

Select a section of the

belt and wrap with tape

as shown. This will be the

rear end

With the belt in this position

mark the side shown as the

Top for a later step. Insert other end of belt as

shown

Lay belt flat on surface with

teeth facing each other

Insert Shaft

This Way

Note

which end

of main

shaft

#130-175

#130-032

Push bolt through

holes

And tighten

Insert

Shaft

This

Way

#130-041

Align

All

holes

X-Cell Furion 450 Assembly Manual

Page 28 of 89 Copyright Miniature Aircraft USA Created: 8/27/2008

This document may not be distributed without permission of Miniature Aircraft USA

2D.1 – Install Motor

2D.1.a 2D.1.b 2D.1.c 2D.1.d

Building Notes:

Align one of the set screws on

the retaining collar with the flat

on the main shaft.

Hold the assembly as shown and

first tighten the set screw

against the shaft flat and then

tighten the other one. Apply

thread lock to the set screws

don’t put in the hole.

There should be no vertical play

in the assembly when complete.

2D.1.e 2D.1.f 2D.1.g 2D.1.h

2D.1.i 2D.1.j 2D.1.k 2D.1.l

2D.1.m 2D.1.n 2D.1.o 2D.1.p

Building Notes:

Motor bolts should not yet be

tight. Insert paper strip between

gears and push motor/gears

together

Building Notes:

Tighten motor bolts using thread

lock and remove paper strip.

#130-046

#130-008

Mount

motor

using

holes

that are

Approx.

18mm

apart

Gear is flush with shaft end

Selected

Motor

#130-032

#130-198

---- or ---

#130-200

Tighten

remaining

set screw

Push

shaft

down

Pull

Collar

against

bearing

and

tighten

Align

with

flat

Paper

Strip

Select pinion gear based

on your motor

X-Cell Furion 450 Assembly Manual

Created: 8/27/2008 Copyright Miniature Aircraft USA Page 29 of 89

This document may not be distributed without permission of Miniature Aircraft USA

2D.1.q 2D.1.r

Locate Long Parts Bag

Long Parts - Bag #4

This Bag Should Contain:

#130-142

Flybar (210mm)

1 each

#130-260

C/F Boom supports and T/R Control Rod

3 each

#130-270

Tail Boom

1 each

X-Cell Furion 450 Assembly Manual

Page 30 of 89 Copyright Miniature Aircraft USA Created: 8/27/2008

This document may not be distributed without permission of Miniature Aircraft USA

Assembly Step #3 – Tail Rotor/Tail Boom

3A) Tail Rotor Components - Bag #5A, 5B, 5C, #5 Hardware

These Bags Should Contain:

#130-305

T/R Blade Grips

2 each

#130-058

M4 x 7 x 2.5

Ball Bearing

2 each

#130-290

Plastic Horizontal

Fin Mount

1 each

#130-340

Plastic T/R

Bellcrank

1 each

#130-320

T/R Pitch Plate

1 each

#130-330

T/R Control Ring

1 each

#130-337

Tail Rotor Pulley

1 each

#130-308

T/R Blades

2 each #130-325

T/R Brass Slider

1 each

#130-350

T/R Bellcrank

Mount

1 each

#130-300

Tail Rotor Hub

1 each

#130-275

Plastic Rudder

Servo Mount

1 each

#130-054

M3 x 6 x 2.5

Ball Bearing

2 each

#130-345

T/R Transmission

1 each

#130-004

M2 x .150” x .020”

Shim Spacer

1 each

#130-336

T/R Output Shaft

1 each

#130-315

T/R Pitch Link

2 each

#130-355

T/R Transmission

Spacer

1 each

#130-311

M2 x 5 x 2.5

Bearing Spacer

w/Bearings

2 each

#130-052

M2 x 5 x 2.5

Ball Bearing

2 each

#130-312

Tail Grip Sleeve

2 each

#130-040

M2 x 10 Socket Bolt

5 each

#130-037

M2 x 6

Socket Bolt

4 each

#130-035

M2 x 4

Socket Bolt

12 each

#130-038

M2 x 8

Socket Bolt

2 each

#130-032

M3 x 3

Socket Set Screw

3 each

#130-010

M2 Hex Nut

1 each

X-Cell Furion 450 Assembly Manual

Created: 8/27/2008 Copyright Miniature Aircraft USA Page 31 of 89

This document may not be distributed without permission of Miniature Aircraft USA

Parts Relationship

3A.1 - Assemble T/R Fin

3A.1.a 3A.1.b 3A.1.c 3A.1.d

#130-270

#130-035

#130-336

#130-337

#130-355

#130-360

#130-358

#130-035

#130-040

#130-010

#130-345

#130-350

#130-040

#130-004

#130-052

#130-340

#130-032

#130-035

#130-360

#130-345

#130-035

#130-035 #130-040

Don’t

tighten

these now

Split

Bearing

Flange

Inside

Rear View

X-Cell Furion 450 Assembly Manual

Page 32 of 89 Copyright Miniature Aircraft USA Created: 8/27/2008

This document may not be distributed without permission of Miniature Aircraft USA

3A.1.e 3A.1.f 3A.1.g 3A.1.h

Building Notes:

Slide the boom into the

transmission case as shown

until the tail fin stops it at the

rear and then twist as

necessary to align the holes in

the boom with the holes in the

transmission case.

3A.2 – Assemble/Install T/R Bellcrank

3A.2.a 3A.2.b 3A.2.c 3A.2.d

Building Notes:

Press the bearings into the bell

crank as shown. Make sure you

drop the spacer washer between

the bearings.

3A.2.e 3A.2.f 3A.2.g 3A.2.h

3A.2.i 3A.2.j 3A.2.k 3A.2.l

Building Notes:

Before tightening the two bell

crank bracket bolts, make sure

the holes in the transmission

case are aligned with those in

the tail boom. When properly

aligned, these will thread in with

little effort.

#130-340

#130-052

#130-004

#130-052

#130-040

Tighten

snugly

#130-035

#130-010

#130-350

Note

bracket

orientation

Note bellcrank

orientation and

extrusion on bracket

Align slot

in boom

with holes

Slide

boom in

this way

#130-035

#130-355

Holes

Aligned

X-Cell Furion 450 Assembly Manual

Created: 8/27/2008 Copyright Miniature Aircraft USA Page 33 of 89

This document may not be distributed without permission of Miniature Aircraft USA

3A.3 – Assemble/Install Tail Boom

Parts Relationship

3A.3.a 3A.3.b 3A.3.c 3A.3.d

Building Notes:

Slide the rear boom support

over the front of the boom with

the slot on the same side of the

boom as the t/r fin. Slide it to

the rear of the boom for now.

Now install the t/r servo rear

mount over the front of the

boom as shown. The slot and

servo mount are on the opposite

side of the boom from the fin.

3A.3.e 3A.3.f 3A.3.g 3A.3.h

Building Notes:

Stretch the t/r drive belt out to

make sure it is straight and not

twisted.

It should appear as shown

3A.3.i 3A.3.j 3A.3.k

Building Notes:

Slide the belt through the boom

as you slide the boom into the

tail boom mount previously

installed on the frame.

You may have to twist the boom

slightly. Continue to push the

boom forward until the belt

extends out the back of the

boom.

#130-270

#130-275

#130-290

Note Slot Orientation

Slide towards rear

of boom for now

Spread the clamp at the

slot to slip over the logo

Insert the end of the tail

rotor belt taped earlier

as shown. Don’t twist

the belt at all

Make sure belt is

straight and not twisted

#130-275

Note Slot

Orientation

X-Cell Furion 450 Assembly Manual

Page 34 of 89 Copyright Miniature Aircraft USA Created: 8/27/2008

This document may not be distributed without permission of Miniature Aircraft USA

3A.4 – Assemble T/R Transmission

3A.4.a 3A.4.b 3A.4.c 3A.4.d

Building Notes:

Align one of the set screws with

the flat on the t/r shaft as

shown but only tighten enough

to so that the pulley can still

move but movement is limited

by the shaft flat.

3A.4.e 3A.4.f 3A.4.g 3A.4.h

Building Notes:

Now slide the short end of the

tail shaft into the bearing in the

vertical fin. Slide the shaft into

the bearing as shown. When the

shaft is flush with the outside of

the bearing tighten the set

screw on the flat

Building Notes:

Tighten the set screw that is

NOT on the flat using thread

lock. Now remove the remaining

set screw, apply thread lock and

tighten. The correct pulley

position is now set.

3A.4.i 3A.4.j 3A.4.k 3A.4.l

Building Notes:

Remove the tape from the rear

of the T/R belt but be careful not

to change its orientation.

Fit the front of the belt over the

pulley as shown and slide the

tail boom outward slightly to

reduce the amount of belt

exposed in the back.

Building Notes:

Insert the T/R pulley/shaft into

the belt as shown and twist

counter clockwise ¼ of a turn as

shown. MAKE SURE YOU ONLY

TWIST ¼ OF A TURN.

Insert the short end of the t/r

shaft through the bearing in the

t/r fin. Push the shaft in until the

pulley fully seats.

3A.4.m 3A.4.n 3A.4.o 3A.4.p

Building Notes:

Ease the tail boom out to take

the slack out of the tail drive

belt.

Note – if during assembly of t/r

transmission, the bearings in the

graphite become loose, apply

green thread lock to the bearing

and push bearing back into

graphite.

#130-336

#130-337

#130-032

Note flat Flush

Screw on

flat

#130-358

Position

plate as

shown

Flanged side

of bearing

goes inside

X-Cell Furion 450 Assembly Manual

Created: 8/27/2008 Copyright Miniature Aircraft USA Page 35 of 89

This document may not be distributed without permission of Miniature Aircraft USA

3A.4.q 3A.4.r 3A.4.s 3A.4.t

Building Notes:

It is critical that you ensure the

t/r rotates correctly. When you

turn the main gear clockwise

(from the top), the t/r shaft

must turn counter-clockwise

when looking at it from the

right side of the model. If it

does not, the belt is twisted in

the boom. Remove and correct.

3A.5 – Set T/R Belt Tension

3A.5.a 3A.5.b 3A.5.c 3A.5.d

Building Notes:

If the tail rotor rotation is

correct then pull the tail boom

out slightly by grasping the t/r

fin with one hand and the

chassis with the other. Adjust

until the belt will deflect at the

point shown by only about ⅛”.

This is the correct belt tension.

Building Notes:

Align the t/r vertical fin as

shown so that the tail rotor is

parallel with the side frames.

If necessary slightly twist the

tail boom assembly for proper

alignment.

3A.5.e 3A.5.f 3A.5.g

Building Notes:

Tighten ONLY the two front

boom mount bolts at this time

using thread lock

Check

Tension

Here:

Deflects

1/8

”

Grab boom

as shown

and pull

backwards

Twist

boom

until

viewed

parallel

with

frames

#130-035

Front

Bolts Only

X-Cell Furion 450 Assembly Manual

Page 36 of 89 Copyright Miniature Aircraft USA Created: 8/27/2008

This document may not be distributed without permission of Miniature Aircraft USA

3A.6 – Assemble T/R Pitch Change Mechanism

Parts Relationship

3A.6.a 3A.6.b 3A.6.c 3A.6.d

Building Notes:

Apply a thin coat of green

thread lock on the smaller

bearings using a toothpick. Place

a drop of thread lock

on the end

of the toothpick and then smear

it around the bearings. Wipe

away any excess and be careful

not to get any in the bearing

Building Notes:

Position the first bearing on the

t/r pitch control ring as shown.

Install it as follows

#130-325

#130-058

#130-330

#130-037

#130-315 #130-315

#130-320

#130-037 #130-037

#130-058 #130-058

#130-330

X-Cell Furion 450 Assembly Manual

Created: 8/27/2008 Copyright Miniature Aircraft USA Page 37 of 89

This document may not be distributed without permission of Miniature Aircraft USA

3A.6.e 3A.6.f 3A.6.g 3A.6.h

Building Notes:

Find a metal tool with a large

flat surface like shown in the

example

Building Notes:

Use the tool to press in the first

bearing. Make sure it is square

on the pitch control ring before

you apply pressure.

Do not drive or hammer the

bearing in, simply apply

pressure to the tool until the

bearing slides in and bottoms in

the ring. Repeat for the second

bearing.

3A.6.i 3A.6.j 3A.6.k 3A.6.l

Building Notes:

Tighten the pitch plate onto the

pitch slider only tight enough to

remove all the slack.

If you over tighten it the

bearings will bind up and be

notchy. If this happens simply

loosen the plate until it turns

smoothly

Be careful not to get thread lock

in the bearings

3A.6.m 3A.6.n 3A.6.o 3A.6.p

Building Notes:

Use a toothpick to apply thread

lock around the edges of the

bearing flanges on both pitch

links and allow it to “wick” in.

Be careful not to get any in the

bearing itself

Wipe off any excess thread lock.

3A.6.q 3A.6.r 3A.6.s 3A.6.t

Building Notes:

Install one of the pitch links onto

the pitch plate as shown.

The bolt goes through the

flanged side of the bearing and

threads into the one of the flat

ends on the pitch plate

Be careful not to get thread lock

into the bearings

Flat Surface Push down until bearing

seats

#130-058

#130-325

Insert slider through

bearings

#130-320

threads

#130-315

#130-037

Very

carefully

apply

thread lock

around

bearing

flange

edges

with

toothpick

#130-037

flange

X-Cell Furion 450 Assembly Manual

Page 38 of 89 Copyright Miniature Aircraft USA Created: 8/27/2008

This document may not be distributed without permission of Miniature Aircraft USA

3A.7 – Assemble T/R Hub

Parts Relationship

3A.7.a 3A.7.b 3A.7.c 3A.7.d

3A.7.e 3A.7.f 3A.7.g 3A.7.h

Building Notes:

The sleeves simply slip over the

bearing spacers. Use green

thread lock on the bolts.

Be careful not to get thread lock

in the bearings

#130-040 #130-040

#130-311

#130-311 #130-312

#130-312 #130-054

#130-054

#130-300

#130-032

#130-035

#130-305

#130-308

#130-038 #130-038

#130-300

#130-311

Grip the sleeve on the

bearing spacer and

tighten only until the

bolt is

ust snu

#130-040

#130-054

#130-312

X-Cell Furion 450 Assembly Manual

Created: 8/27/2008 Copyright Miniature Aircraft USA Page 39 of 89

This document may not be distributed without permission of Miniature Aircraft USA

3A.7.i 3A.7.j 3A.7.k 3A.7.l

Building Notes:

Install the blade grip over the

bearing stack as shown. The

mount holes on the blade grip

must align with the holes in the

bearing sleeve as shown. Use a

small allen tool to align if

necessary. Push the t/r grip

towards the center of the hub

until it bottoms out. Then install

the mount bolts.

3A.7.m 3A.7.n 3A.7.o 3A.7.p

Building Notes:

If the grips and spacer are

properly aligned, the mount

bolts will install with little effort.

If they do not thread in easily

re-check the alignment and

repeat.

3A.7.q 3A.7.r 3A.7.s 3A.7.t

Building Notes:

Install the t/r blades as shown.

The leading edge of the blades

should install as shown.

Look closely at the blade arms,

one side of the hole is threaded

and the other is not. The bolts

pass through the side that is not

threaded, through the blade and

then thread into the other side

3A.7.u 3A.7.v

Building Notes:

Partially thread the set screw

into the threaded hole on the t/r

hub. It should not protrude into

the inside of the t/r hub. Do not

use thread lock at this time.

Aligned

#130-305

Slides over bearings Align holes

Slides over bearings

#130-032

Note relationship

of leading edge to

blade control arm

Note relationship

of leading edge to

blade control arm

Insert This way

#130-308

#130-038

Unthreaded

hole

#130-035

X-Cell Furion 450 Assembly Manual

Page 40 of 89 Copyright Miniature Aircraft USA Created: 8/27/2008

This document may not be distributed without permission of Miniature Aircraft USA

3A.8 – Install T/R Pitch Change Mechanism

3A.8.a 3A.8.b 3A.8.c 3A.8.d

Building Notes:

Position the t/r bell crank as

shown and slip the assembled

pitch change mechanism over

the t/r shaft.

As you slide it in, rotate the ball

portion of the slider into the bell

crank as shown. Slide the

mechanism all the way in on the

shaft.

3A.9 – Install Tail Rotor Assembly

3A.9.a 3A.9.b 3A.9.c 3A.9.d

Building Notes:

Install the assembled t/r hub

over the t/r shaft as shown

making sure that the set screw

is aligned with the flat on the t/r

shaft. Slide the hub onto the

shaft until it is flush with the end

of the shaft. Tighten the set

screw using thread lock.

3A.9.e 3A.9.f

Building Notes:

Attach the pitch links to the t/r

blade grips as shown using

thread lock. Note that the bolts

pass through the shouldered

side of the bearing. Also note

the orientation of the t/r blades

to the grips and links.

#130-037

Install

this

Note flat

Rotate Slightly

#130-037

X-Cell Furion 450 Assembly Manual

Created: 8/27/2008 Copyright Miniature Aircraft USA Page 41 of 89

This document may not be distributed without permission of Miniature Aircraft USA

3B) Tail Rotor Control - Bag #6A, #6 Hardware

These Bags Should Contain:

3B.1 Install T/R Servo

Parts Relationship

NOTE: The T/R Servo can optionally be installed on the left side of the model. In order to do this, the

parts orientations must be reversed from what is shown.

#130-282

Plastic

Servo

Retainer

1 each

#130-080

Threaded Control

Rod .374”

2 each

#130-072

Control Ball .118”

2 each

#130-285

Plastic Boom

Support Ends

4 each

#130-090

Plastic Ball Link

2 each

#130-265

Rudder Pushrod

Ends

2 each

#130-038

M2 x 8

Socket Bolt

7 each

#130-037

M2 x 6

Socket Bolt

1 each

#130-028

M2 x 13

Phillips Self-

Tapping Screw

1 each

#130-002

M2 Washer

4 each

#130-010

M2 Hex Nut

1 each

#130-282

#130-038

#130-072

#130-028

#130-010

X-Cell Furion 450 Assembly Manual

Page 42 of 89 Copyright Miniature Aircraft USA Created: 8/27/2008

This document may not be distributed without permission of Miniature Aircraft USA

3B.1.a 3B.1.b 3B.1.c 3B.1.d

3B.1.e 3B.1.f 3B.1.g 3B.1.h

Building Notes:

Tighten the bolts on the front

rudder servo mount using

thread lock.

This mounts position can be

moved to allow for changing the

t/r belt tension without affecting

the t/r pushrod length. The

initial position of this is to center

the bracket slots on the two

bolts.

3B.1.i 3B.1.j 3B.1.k 3B.1.l

3B.1.m 3B.1.n 3B.1.o 3B.1.p

Building Notes:

Do not thread lock the t/r servo

ball yet. It cannot be correctly

installed until the electronics are

powered up and the servo

centered in a later step

Install the t/r bell crank onto the

t/r servo but don’t tighten at

this time.

Building Notes:

Install t/r control ball as shown

using thick adhesive only.

#130-282

#130-028 #130-072

#130-038

#130-010

Use a servo wheel of the

size shown

8mm

Don’t Tighten Yet

#130-072

#130-038

Use grommets/screws

included with servo

X-Cell Furion 450 Assembly Manual

Created: 8/27/2008 Copyright Miniature Aircraft USA Page 43 of 89

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3B.2 Assemble T/R Pushrod

Parts Relationship

3B.2.a 3B.2.b 3B.2.c 3B.2.d

Building Notes:

Lightly sand the ends of the t/r

pushrod to help the adhesive

grip.

Test fit the pushrod ends to

make sure they slide fully over

the end. Sand as necessary

Attach the two ends as shown

using adhesive

3B.2.e 3B.2.f 3B.2.g

Building Notes:

Repeat the process for the other

end of the t/r pushrod. Align the

two links so they are at right

angles to each other

The overall length will be

approximately 312mm

measured from end to end

SET THIS ASIDE FOR NOW, IT

WILL BE INSTALLED IN A LATER

STEP.

#130-072

#130-038

#130-090

#130-080

#130-265

#130-260

#130-265

#130-080

#130-090

#130-265

#130-080

Thread in until it stops

#130-260

#130-265

Thread on ends as shown

PRINTS ACTUAL SIZE

Horizontal

Vertical

2 mm

X-Cell Furion 450 Assembly Manual

Page 44 of 89 Copyright Miniature Aircraft USA Created: 8/27/2008

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3B.3 Assemble/Install Tail Boom Supports

Parts Relationship

3B.3.a 3B.3.b B.3.c 3B.3.d

Building Notes:

Lightly sand the ends of the

boom supports to help the

adhesive grip.

Test fit the support ends to

make sure they slide fully over

the end. Sand as necessary

Attach one end to each rod as

shown using adhesive

3B.3.e 3B.3.f 3B.3.g 3B.3.h

Building Notes:

Align one end of the supports

using a spare 2mm bolt or other

object.

The other ends need to be

installed parallel to these two

using adhesive. You can use a

bolt or other object to align the

other end as shown.

#130-038

#130-037

#130-038

#130-002

#130-285

#130-002

#130-038

#130-002

#130-285

#130-002

#130-038

#130-260

#130-260 (2)

Ends are parallel

#130-038

#130-002

X-Cell Furion 450 Assembly Manual

Created: 8/27/2008 Copyright Miniature Aircraft USA Page 45 of 89

This document may not be distributed without permission of Miniature Aircraft USA

3B.3.i 3B.3.j 3B.3.k 3B.3.l

Building Notes:

Install one of the tail boom

supports as shown. They attach

to the bottom of the rear frame

and to the horizontal fin mount

Repeat for both supports

Use adhesive and thread lock as

shown

3B.3.m 3B.3.n 3B.3.o 3B.3.p

Building Notes:

When initially assembled, the

horizontal fin mount will be

spaced from the t/r transmission

as shown.

Depending on the belt tension

this may vary slightly

Install the horizontal fin in two

steps as shown

3B.3.q 3B.3.r 3B.3.s

Building Notes:

Align the horizontal fin so that it

is at a right angle to the tail fin

and main shaft.

Note that tightening the left

horizontal fin bolt tightens the

clamp and will rotate the fin

slightly counter-clockwise.

#130-038

#130-002

77mm

#130-037

(Shorter Bolt)

#130-038

(Longer Bolt)

Viewed

As 90°

#130-295

#130-002

#130-038

Dimension is approximate

X-Cell Furion 450 Assembly Manual

Page 46 of 89 Copyright Miniature Aircraft USA Created: 8/27/2008

This document may not be distributed without permission of Miniature Aircraft USA

Assembly Step #4 – Control Systems

4A) Electronics Installation/Main Control Components - Bag #7A, #7B, #7 Hardware

These Bags Should Contain:

#130-282

Plastic

Servo Retainer

2 each

#130-076

Control Ball .198”

3 each

#130-074

Control Ball .157”

2 each

#130-070

Control Ball .118”

7 each

#130-165

Anti-rotation Pin

1 each

#130-155

Plastic

Washout Link

2 each

#130-150

Aluminum

Washout Arms

2 each

#130-145

Washout Hub

1 each

#130-168

Assembled

Swashplate

1 each

#130-090

Plastic Ball Link

6 each

#130-084

Control Rod 1.013”

3 each #130-052

M2 x 5 x 2.5

Ball Bearings

4 each

#130-010

M2 Hex Nut

3 each

#130-040

M2 x 10

Socket Bolt

1 each

#130-038

M2 x 8

Socket Bolt

2 each

#130-153

Machined

Washout

Link Screw

2 each

#130-020

M2 x 8

Phillips

Tapered

Head Screw

2 each

#130-019

M2 x 6

Phillips

Tapered

Head Screw

5 each

#130-022

M2 x 8.50

Phillips

Tapered

Head Screw

2 each

#130-004

M2 x .150” x .020”

Shim Washer

2 each

#130-030

M2 x 8

Shouldered Bolt

2 each

#130-041

M2 x 12

Socket Bolt

1 each

#130-035

M2 x 4

Socket Bolt

3 each

X-Cell Furion 450 Assembly Manual

Created: 8/27/2008 Copyright Miniature Aircraft USA Page 47 of 89

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4A.1 Install Elevator Servo

Parts Relationship

4A.1.a 4A.1.b 4A.1.c 4A.1.d

Building Notes:

Install the elevator servo as

shown. Use short servo screws

or cut longer ones off to ensure

that the servo screws do not hit

the t/r belt

Be careful not to disturb the

routing of the t/r belt during

the servo installation

4A.2 Install Electronics

4A.2.a 4A.2.b 4A.2.c 4A.2.d

Building Notes:

Install your gyro on the plate

underneath the tail boom. Use

the mounting method specified

by the gyro manufacturer.

Connect the T/R servo to the

gyro.

Building Notes:

If it is not pre-wired, attach

connectors to your ESC

according to the manufacturer’s

recommendations.

Do not connect it to the motor

yet as you will need to power up

the receiver/servos in the next

section

‘

#130-282

#130-041

#130-010

#130-076

Elevator

Servo #130-282

X-Cell Furion 450 Assembly Manual

Page 48 of 89 Copyright Miniature Aircraft USA Created: 8/27/2008

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4A.2.e 4A.2.f 4A.2.g 4A.2.h

Building Notes:

You will need connectors to

connect the speed

controller/BEC and the battery.

Dean’s connectors have proven

to be very efficient. They are

available as part #130-460

Wire the connectors as shown

4A.2.i 4A.2.j 4A.2.k 4A.2.l

Building Notes:

You will need the Velcro and tie

wraps from Bag 9 to complete

the remaining steps in this

section.

Mount the ESC either between

the frames or on the frame side

wherever it fits better. Secure

the ESC with a tie wrap to

prevent it from being ejected.

4A.2.m 4A.2.n 4A.2.o 4A.2.p

Building Notes:

Connect the receiver according

to the manufacturer’s

instructions. Make sure you at

minimum connect the

• Elevator

• Aileron

• Rudder

• Pitch

• Throttle

• Power

Building Notes:

Remove the front bolts from the

radio tray, lift it up and install

the receiver. Then reposition the

radio tray and reinstall the bolts

with thread lock

4A.2.q 4A.2.r 4A.2.s 4A.2.t

Building Notes:

Now use Velcro to secure and

organize the exposed wiring. Be

careful to keep it away from

turning objects and keep wires

away from any sharp edges on

the graphite.

Red power wires

connect to the marked

+ side of the

connectors

Optional Parts #130-460 Optional Parts #130-460

Connect male end to ESC

Connect female

end to Battery

X-Cell Furion 450 Assembly Manual

Created: 8/27/2008 Copyright Miniature Aircraft USA Page 49 of 89

This document may not be distributed without permission of Miniature Aircraft USA

4A.2.u 4A.2.v 4A.2.w 4A.2.x

Building Notes:

Secure gyro using Velcro as

shown.

You will need to slightly trim the

Velcro width so that it fits into

the slots on each side of the

front boom support as shown.

4A.2.y 4A.2.z 4A.2.aa 4A.2.bb

Building Notes:

Refer to the Initial Setup for

Servo Centering procedure

found in the Model Setup section

of this manual

For each servo select a servo

arm and find the position that

the arms are nearly

perpendicular to the servo. Trim

and mount the arms as shown in

the following steps

Building Notes:

In the following steps you will

assemble the servo arms. Select

arms that will allow the control

balls to be placed at distance

from the servo center shown.

4A.2.cc 4A.2.dd 4A.2.ee

4A.2.ff

Building Notes:

Although the plastic links can be

installed on either side, one side

is molded differently and will

install easier with less effort.

Note the differences on the

photo.

The side of the link with the

beveled edge should be installed

first over a ball or should face

inside on a ball. The side of the

link with no bevel should face

outside on a ball.

13mm

Ball Link Orientation

No Bevel

No Ring

Beveled Edge

Mold Ring

Faces Inside Faces Outside

Antenna Routing

X-Cell Furion 450 Assembly Manual

Page 50 of 89 Copyright Miniature Aircraft USA Created: 8/27/2008

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4A.3 Install Servo Arms

Parts Relationship

4A.3.a 4A.3.b 4A.3.c 4A.3.d

Building Notes:

Shape the proper length control

arms as shown, then assemble

each as shown.

Install in their respective

positions and don’t forget the

servo arm retainer screws

4A.3.e 4A.3.f 4A.3.g 4A.3.h

Building Notes:

Revisit the servo previously

installed for the tail rotor.

Make sure it is properly centered

via the radio and that the servo

arm and t/r bell crank are at

right angles to the tail boom.

If necessary move the servo

arm ball installed earlier to a

new hole and apply thread lock

Building Notes:

Snap the ball links over the ball

on the t/r servo and on the t/r

bell crank

If the servo arm and the bell

crank are not at right angles to

the tail boom, adjust the ball

links as necessary until they are.

Make sure you have installed a

servo arm retainer screw.

#130-076

#130-010

#130-038

#130-041

#130-070 #130-070

#130-010 #130-010

Pitch Servo Arm Aileron Servo Arm

Elevator Servo Arm

Pitch Servo Aileron Servo Elevator Servo

Rudder Servo

Rudder Servo Wheel

Prints Actual Size

Bolt May

Protrude

Less on

Some

Servo

Arms

X-Cell Furion 450 Assembly Manual

Created: 8/27/2008 Copyright Miniature Aircraft USA Page 51 of 89

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4A.3.i 4A.3.j 4A.3.k

4A.4 Assemble Cyclic Control Rods

Parts Relationship

Building Notes:

Assemble three cyclic control rods as shown. These will print ACTUAL SIZE so you can lay them on the photo

to determine the correct length

All “actual size” rod lengths in this manual assume you are using the exact servos shown. Use of different

servos may require minor adjustments to obtain the

proper settings due to minor differences in servo

dimensions. The final length will be within the ranges listed.

.638” thru .734”

#130-084 (3)

#130-090 (6)

Prints Actual Size

90° Angle

X-Cell Furion 450 Assembly Manual

Page 52 of 89 Copyright Miniature Aircraft USA Created: 8/27/2008

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4A.5 Assemble Swashplate

Parts Relationship

4A.5.a 4A.5.b 4A.5.c 4A.5.d

Building Notes:

Install the swashplate ring on

the bottom of the swashplate as

shown using thread lock

Building Notes:

Install the two longer balls on

the inside swashplate ring. Make

sure you use the slightly longer

bolts

#130-019

#130-020

#130-040

#130-070

#130-074

#130-165

#130-035

#130-035 #130-035

#130-163

#130-168

#130-163 #130-035 #130-074 #130-020

#130-020

X-Cell Furion 450 Assembly Manual

Created: 8/27/2008 Copyright Miniature Aircraft USA Page 53 of 89

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4A.5.e 4A.5.f 4A.5.g 4A.5.h

Building Notes:

Install the two short balls on the

inside swashplate ring. Make

sure you use the right length

bolts.

Building Notes:

Install the balls on the outside

swashplate ring. Note the

positions on the ring.

4A.6 Install Swashplate/Control Rods

4A.6.a 4A.6.b 4A.6.c 4A.6.d

Building Notes:

Slip the swashplate over the

main shaft as shown.

Install the anti-rotation pin and

bolt through the anti-rotation

guide and into the remaining

threaded hole on the outer

swashplate ring

Building Notes:

Install the three equal length

cyclic control rods between the

elevator, aileron, and pitch

servo arms and the control balls

on the swashplate

4A.6.e 4A.6.f 4A.6.g 4A.6.h

Building Notes:

With the servo arms centered, if

the rods are the correct lengths

the distance between the

bottom of the swashplate plate

and the top of the upper bearing

block will be as shown.

If it is not, adjust the lengths of

all three rods accordingly.

4A.6.i

Building Notes:

If the servo arms are the correct

length, the rods will be parallel

with the main shaft when the

arms are in their centered

position.

This will ensure proper control

authority.

#130-070

#130-019 #130-019

#130-019

#130-070

#130-019

#130-040 #130-165

Rod Rod Rod 13 mm

X-Cell Furion 450 Assembly Manual

Page 54 of 89 Copyright Miniature Aircraft USA Created: 8/27/2008

This document may not be distributed without permission of Miniature Aircraft USA

4A.7 Assemble Washout Mixer

Parts Relationship

4A.7.a 4A.7.b 4A.7.c 4A.7.d

Building Notes:

Build the two mixer arms as

shown. They are identically

made.

Make sure you drop the small

spacer in between the bearings

before you press in the second

one.

4A.7.e 4A.7.f 4A.7.g 4A.7.h

Building Notes:

Install the washout links as

shown using the special screws.

Use thread lock sparingly

Do not overtighten the bolts, the

links should move smoothly. You

may also slightly heat the links

with a heat gun to improve their

fit on the mixer arms.

#130-145

#130-150

#130-155

#130-030

#130-052

#130-153

#130-004

#130-076

#130-022

#130-076

#130-052

#130-004

#130-150

#130-052

#130-052 #130-076

#130-022 #130-153 #130-155

X-Cell Furion 450 Assembly Manual

Created: 8/27/2008 Copyright Miniature Aircraft USA Page 55 of 89

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4A.7.i 4A.7.j 4A.7.k 4A.7.l

Building Notes:

Install the mixer arms onto the

mixer base EXACTLY as shown

using thread lock. Be careful not

to get any in the bearings.

The orientation of the links and

balls are important

The extended part of the

washout base is the bottom

4A.7.m 4A.7.n 4A.7.o

Building Notes:

If the servos are properly

centered and the swashplate

rods are the correct lengths,

when the collective is centered

the mixer arms will be centered

as shown.

#130-145

#130-030

Install Links

On Short

Balls

Short

Balls

X-Cell Furion 450 Assembly Manual

Page 56 of 89 Copyright Miniature Aircraft USA Created: 8/27/2008

This document may not be distributed without permission of Miniature Aircraft USA

Assembly Step #5 – Rotor Head

5A) Rotor Head Components - Bag #8A, #8B, #8C, #8 Hardware

These Bags Should Contain:

#130-144

Flybar Paddles

2 each

#130-062

M4 x9 x 4

Ball Bearing

2 each

#130-052

M2 x 5 x 2.5

Ball Bearing

7 each

#130-078

Control Ball .242”

2 each #130-076

Control Ball .198”

4 each

#130-113

Brass Axle

Spacer Washer

2 each

#130-004

M2 x .150” x .020”

Shim Washer

2 each

#130-068

F4-9mm

Thrust Bearing

2 each

#130-092

Plastic Flybar

Control Link

2 each

#130-104

Main Rotor

Head Block

Assembly

1 each #130-130

Flybar Support

Tube

1 each

#130-140

Flybar

Control Bar

2 each

#130-120

Bell Mixer

Mount

2 each

#130-125

Bell Mixer

2 each

#130-060

M4 x8 x 3

Ball Bearing

2 each

#130-080

Control Rod

.374”

2 each

#130-086

Control

Rod 1.198”

2 each #130-090

Plastic

Control Link

8 each

#130-107

Rubber

Head Damper – 70D

(white dot)

2 each

#130-109

Rubber Head

Damper – 90D

4 each

#130-110

Head Axle

4mm

1 each

#130-111

Bearing

Damper Shims

4 each

#130-112

Brass Blade Grip Block

Spacer

2 each

#130-115

Aluminum Blade

Grip Block

2 each

#130-135

Flybar

Control Arm

2 each

#130-006

M2.5 washer

2 each

#130-012

M3 Locknut

2 each

#130-014

M2 x 3

Phillips Flat

Head Bolt

2 each

#130-022

M2 x 8.50

Phillips Tapered

Head Bolt

4 each

#130-030

M2 x 8

Phillips

Shouldered

Bolt

2 each

#130-032

M3 x 3

Socket

Set Screw

2 each

#130-035

M2 x 4

Socket

Bolt

26 each

#130-037

M2 x 6

Socket

Bolt

4 each

#130-040

M2 x 10

Socket

Bolt

4 each

#130-044

M2.5 x 6

Socket

Bolt

2 each

#130-049

M3 x 14

Socket

Bolt

2 each

X-Cell Furion 450 Assembly Manual

This document may not be distributed without permission of Miniature Aircraft USA

5A.1 Assemble Bell Mixers

Parts Relationship

5A.1.a 5A.1.b 5A.1.c 5A.1.d

Building Notes:

Apply a thin coat of green thread

lock on the small bearings using

a toothpick. Place a drop of

thread lock on the end of the

toothpick and then smear it

around the bearings. This must

be applied to all four of the

bearings in this assembly

5A.1.e 5A.1.f 5A.1.g 5A.1.h

Building Notes:

Be careful to wipe away any

excess thread lock and don’t get

any into the bearing itself

#130-030

#130-022

#130-052

#130-076

#130-076 #130-076

#130-076 #130-004

#130-004

#130-125

#130-022

#130-052 #130-052 #130-125

#130-004 The spacer is captured

between the two

bearin

#130-076

#130-022

X-Cell Furion 450 Assembly Manual

This document may not be distributed without permission of Miniature Aircraft USA

5A.1.i 5A.1.j 5A.1.k 5A.1.l

Building Notes:

Install the swashplate input

control balls on the “flat” side

of the bell mixers.

The default position is into the

hole nearest the bearings.

Building Notes:

Build the other bell mixer using

the same assembly sequence.

Insert the bolts to mount the

mixers through the

bearing/spacer stack as shown

and set them aside until later.

5A.2 Assemble Main Rotor Block

Parts Relationship

5A.2.a 5A.2.b 5A.2.c 5A.2.d

Building Notes:

Insert one of the 90D dampers

into the head damper cavity or

for less aggressive response use

a 70D damper here.

Then put one of the 90D

dampers on top of that and

press them into the cavity until

flush. Repeat on the opposite

side of the head block

#130-110 #130-109

#130-109

#130-040

#130-109

#130-104

#130-109

#130-104

#130-107 (Optional)

#130-109

#130-076

#130-022 #130-030

Milled “Flat” Side

Use Inside hole

#130-107

White Dot

(

tional

)

#130-107

White Dot

(

tional

)

#130-109

Choose

One but

must be

same on

both

sides

Choose

One but

must be

same on

both

sides

X-Cell Furion 450 Assembly Manual

This document may not be distributed without permission of Miniature Aircraft USA

5A.2.e 5A.2.f 5A.2.g

Building Notes:

Center the axle in the head

block as shown. It will slide

easily in the dampers.

5A.3 Assemble Main Blade Grips

Parts Relationship

#130-035 (2)

#130-122 (top)

#130-122 (bottom)

#130-035 (2)

#130-049

#130-012

#130-113

#130-060

#130-115

#130-112

#130-062

#130-111

#130-068

#130-120

#130-006

#130-044

90D

70D (optional)

90D

Bevel Faces This Way

Bevel Faces Inside

#130-110

Insert axle

through

dam

ers

X-Cell Furion 450 Assembly Manual

This document may not be distributed without permission of Miniature Aircraft USA

5A.3.a 5A.3.b 5A.3.c 5A.3.d

Building Notes:

Apply a thin coat of green thread

lock on the smaller bearings

using a toothpick. Place a drop

of thread lock on the end of the

toothpick and then smear it

around the bearings. DO NOT

APPLY TO THE BEARING INSIDE

THE GRIP! Wipe away any

excess and be careful not to get

any in the bearing

5A.3.e 5A.3.f 5A.3.g 5A.3.h

5A.3.i 5A.3.j 5A.3.k 5A.3.l

Building Notes:

Insert one of the damper shims

on top of the inside bearing.

OPTIONAL: If you want stiffer

damping for quicker response,

then put a second spacer in each

grip.

Building Notes:

Before installing thrust bearings,

make sure the correct order is

followed. There are two sizes of

the hole in the bearing races.

The race with the larger hole

goes in first. Make sure the

orientation of each bearing part

matches the photos.

5A.3.m 5A.3.n 5A.3.o 5A.3.p

Building Notes:

Install the axle spacer washers

so that the rounded edge faces

outward

#130-060 #130-060

#130-115

#130-112

Spacer goes in recess

#130-062

Insert Bearing

#130-111

Second

#130-111

(optional)

#130-068

Larger hole

#130-068

Bearing

#130-068

Smaller Hole #130-113

Rounded edge out

X-Cell Furion 450 Assembly Manual

This document may not be distributed without permission of Miniature Aircraft USA

5A.3.q 5A.3.r 5A.3.s 5A.3.t

5A.3.u 5A.3.v 5A.3.w 5A.3.x

Building Notes:

Install the other blade grip and

retain it as shown. Use two allen

drivers to tighten the bolts but

do not overtighten as the axle

ends may distort.

Building Notes:

When building the blade grips,

note that they are cut in pairs.

The beveled edges fit around

the

blade grip block as shown

5A.3.y 5A.3.z 5A.3.aa 5A.3.bb

5A.3.cc 5A.3.dd 5A.3.ee 5A.3.ff

#130-113 Insert over axle

#130-044

#130-006

#130-122

(top)

#130-035 (2)

Bevel #130-120

Bell mixer

#130-035 (8)

Bevel Side Down

Do not overtighten

Mixers

must

move

freely

when

tight

X-Cell Furion 450 Assembly Manual

This document may not be distributed without permission of Miniature Aircraft USA

5A.3.gg 5A.3.hh 5A.3.ii 5A.3.jj

5A.4 Assemble Flybar Components

Parts Relationship

#130-144

#130-142

#130-140

#130-040

#130-035

#130-078

#130-078 #130-052

#130-037

#130-135

#130-135 #130-130

#130-032

#130-052

#130-035 (6)

#130-122

(bottom)

#130-014 (2)

X-Cell Furion 450 Assembly Manual

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5A.4.a 5A.4.b 5A.4.c 5A.4.d

Building Notes:

Apply a thin coat of green

thread lock on the smaller

bearings using a toothpick. Place

a drop of thread lock on the end

of the toothpick and then smear

it around the bearings. Be

careful to not get any in the

bearing and wipe off any excess

5A.4.e 5A.4.f 5A.4.g 5A.4.h

Building Notes:

Apply a very small amount of

thread lock on the bolt threads

and be careful not to get any

into the flybar pivot bearings.

Allow the thread lock on the

flybar pivot bolts to dry

thoroughly before proceeding

with the assembly.

5A.4.i 5A.4.j 5A.4.k 5A.4.l

5A.4.m 5A.4.n 5A.4.o 5A.4.p

#130-052 #130-052

#130-130

Align

Holes #130-035

#130-035

#130-052

Loctite

Bearing

#130-014

#130-140

#130-092

#130-135

#130-032

Only Thread in half way

At this time with no

thread lock

#130-037

Note head

orientation

Flat Side

X-Cell Furion 450 Assembly Manual

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5A.4.q 5A.4.r 5A.4.s 5A.4.t

Building Notes:

Note that the flybar control arm

posts have protrusions on each

end and the correct side of the

control arms has a matching

recess.

5A.4.u 5A.4.v 5A.4.w 5A.4.x

5A.4.y 5A.4.z 5A.4.aa 5A.4.bb

Building Notes:

To center the flybar, find a

drinking straw and cut it to the

exact length of 78mm. Slide the

straw over one end of the flybar

and then adjust the flybar in or

out until the threaded end of the

flybar is flush with the end of

the straw

5A.4.cc 5A.4.dd 5A.4.ee 5A.4.ff

Building Notes:

Tighten both retaining set screws

using thread lock. This will cente

the flybar.

Building Notes:

Locate the decal sheet. The

right hand lower corner contains

two squares. These are for

covering the flybar paddles.

Follow the outline and cut these

out with scissors

Insert one end as shown

#130-142

#130-135

#130-037

#130-037 #130-078

#130-040

Install in center hole

Flush at one end

78mm

Tighten Both

Set screws

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5A.4.gg 5A.4.hh 5A.4.ii 5A.4.jj

Building Notes:

Peel the backing off of one of the

decals and apply it to a paddle.

Note that the paddle has molded

inlays where the decal goes.

Start applying on one side of the

paddle and wrap around as

shown. Press out air bubbles so

it seals against the paddle body.

5A.4.kk 5A.4.ll 5A.4.mm 5A.4.nn

5A.4.oo

5A.5 Install Rotor Head

5A.5.a 5A.5.b 5A.5.c 5A.5.d

Building Notes:

Install the main rotor on the

main shaft as shown. Be careful

to align the side bolt hole with

the slot on the main shaft as well

as the center mount hole with

the center hole on the main

shaft. Install the two bolts with

thread lock.

DO NOT OVERTIGHTEN THESE

BOLTS.

Align

Hole

And

Slot

#130-040

#130-144

Thread on flybar

paddles as shown

#130-144 60mm

You must thread on

the paddles fully

Make sure the leading

edge of the paddles would

be rotating this way

X-Cell Furion 450 Assembly Manual

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5A.5.e 5A.5.f 5A.5.g 5A.5.h

Building Notes:

Snap the two flybar control links

onto the balls on the ends of the

mixer arms as shown.

Now you should align the flybar

paddles with each other and with

the centerline of the flybar

control arms. Do this visually or

acquire alignment tools such as

these.

5A.5.i 5A.5.j 5A.5.k 5A.5.l

Building Notes:

Install alignment gauges on the

paddles as shown and sight

down the length of the flybar to

align them with each other and

with the flybar control arms.

5A.5.m 5A.5.n 5A.5.o

Building Notes:

When installed and properly

aligned, the paddles will look like

this against the head at zero

degrees collective.

Adjust the paddles as necessary

until they align as shown with

the swashplate, flybar control

arm, washout arms, and blade

axle center line.

#130-040

Align a paddle with flybar

control arm end bolts

Align both paddles

with each other

X-Cell Furion 450 Assembly Manual

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5A.6 Assemble/Install Rotor Head Control Rods

Parts Relationship

Building Notes:

Assemble three cyclic control rods as shown. Lay the rods on the photo to determine correct length as they print actual size

5A.6.a 5A.6.b 5A.6.c 5A.6.d

#130-086

#130-080

#130-086

(2)

#130-080

(2)

#130-090 (2)

1.622 thru 1.657”

Prints Actual Size

.000” thru .072”

X-Cell Furion 450 Assembly Manual

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Assembly Step #6 – Complete Model Assembly

6A) Canopy Components - Bag #9A, #9 Hardware

These Bags Should Contain:

6A.1 Assemble/Install Canopy

6A.1.a 6A.1.b 6A.6.c 6A.1.d

Building Notes:

Use a #9 (.196”) drill to open

the two mount holes on the side

canopy. Be careful to center the

drill in the relief hole. Using

scissors and/or a razor knife

trim the flashing from the

canopy edges and then open up

the top of the canopy following

the molded in outline.

#130-249

4” Plastic

Zip Ties

4 each

#130-248

Adhesive Back

Velcro 100mm

2 each

#130-247

Back to Back

Velcro 880mm

1 each

#130-250

Rubber

Canopy

Grommets

2 each

#130-024

M2 x 3

Phillips

Self

Tapping

Screw

6 each

#130-251

Drill #9

X-Cell Furion 450 Assembly Manual

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6A.1.e 6A.1.f 6A.6.g 6A.1.h

Building Notes:

Trim notches in the bottom of

the canopy as shown so that it

will fit flush against the front of

the lower chassis. Insert the two

grommets into the previously

drilled mounting holes.

6A.1.i 6A.1.j 6A.6.k 6A.1.l

Building Notes:

Trim the windshield along the

molded lines using scissors. The

material cuts easily. The finished

shape should look like the

following photo.

Building Notes:

Using a light spray adhesive like

3M 77 or equivalent, spray the

INSIDE of the windshield with

the adhesive. Then apply the

windshield to the canopy as

shown.

The windshield will cover and

hide the previously installed

grommets.

6A.1.m 6A.1.n 6A.6.o 6A.1.p

Building Notes:

Using a #55 (.052”) drill, mark

and drill 6 holes through the

windshield and canopy in the

positions shown. (Two in the

front, and then two on each side

of the windshield)

6A.1.q 6A.1.r 6A.6.s 6A.6.t

Building Notes:

Screw the six self tapping

mounting screws through the

windshield into the canopy.

Lightly tighten them to prevent

“stripping” the plastic in the

canopy.

Building Notes:

Install the canopy by slipping it

over the front of the chassis as

shown

Clean off any adhesive

overspray on the windshield left

from an earlier step

Notch

#130-250

#130-252

Drill #55

#130-024

X-Cell Furion 450 Assembly Manual

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6A.1.u 6A.1.v 6A.6.w 6A.6.x

Building Notes:

Slip the bottom of the canopy

between the two landing gear

canopy clamps and the bottom

chassis plate. Push backwards

until the chassis plates fit into

the previously cut canopy

notches.

6A.1.y 6A.1.z 6A.6.aa

Building Notes:

Attach the rear of the canopy by

pushing the grommets at the

rear of the canopy onto the

canopy mounting studs on the

chassis. This completes canopy

installation.

Make sure that the canopy clears

all moving components such as

the main gear, servo arms/rods

or swashplate. Trim if necessary.

6A.2 Install Decals

6A.2.a 6A.2.b 6A.2.c 6A.2.d

Building Notes:

Trim the decals from the decal sheet with scissors. The standard decal layout is shown. Clean and degrease the canopy, then peel the

backing off of each decal and apply into its appropriate position. Be careful not to get any air bubbles under the decals as this can

cause wrinkles and collect dirt. Seal the edges of the decals with clear nail polish to further seal them.

X-Cell Furion 450 Assembly Manual

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6A.3 Install Rotor Blades

6A.3.a 6A.3.b 6A.3.c

Building Notes:

Insert the main rotor blade into

the blade grip and attach as

shown. Tighten the locknut until

the rotor blade is tight in the

blade grip. The blade should not

be able to move in the grip

easily.

SAB 320mm rotor blades are

recommended for best overall

performance.

6A.4 Install Battery

6A.4.a 6A.4.b 6A.4.c

#130-049

#130-012

#130-248

Hook Side #130-248

Loop Side

X-Cell Furion 450 Assembly Manual

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IV. Basic Model/Radio Setup

The setup shown is for a Mode II radio system however it will apply to any style radio

A) Initial Setup for servo centering

Plug in all servos according to manufacturer’s channel assignments. It is not necessary to connect the throttle channel

at this time.

For Futaba FASST, the following are the default assignments (your system may vary)

• Ch1 = Aileron Ch4 = Pitch

• Ch2 = Elevator Ch5 = Gyro

• Ch3 = Throttle Ch6 = Rudder

In your radio, set the model type for helicopter and set the swash type as 120° CCPM. Check the radio manual to find

the correct swashplate setting and channel arrangement (For Futaba this is SR-3/HR-3).

Channel Layout Swashplate Type

At this point in the setup you don’t need to power up the ESC but only the receiver and servos. If you are using a

separate Rx battery, plug it into the receiver and proceed. If you are only using an ESC with a BEC for Rx power, don’t

connect the ESC to the motor when you power up for this step.

Collective/

Throttle

Rudder

Elevator

Aileron

X-Cell Furion 450 Assembly Manual

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For the pitch, aileron, and elevator servos:

In your radio

• ATV (servo endpoints) should be at 100%

• Set all trims and sub-trims to center or zero.

• Set an initial linear pitch curve as a straight line (sample points: 0%, 25%, 50%, 75%, 100%)

• Make sure there is no mixing enabled for cyclic channels at this point

• Center the collective stick and make sure all the cyclic channels are centered

Channel ATV Trim/Sub-Trim

Pitch Curve – Linear Control Sticks Centered

On your model

• Mount each ball into a servo arm hole approximately 13mm from the center of each arm as shown.

• Slide the servo horns for each channel onto each servo exactly in the middle of its travel as shown

• Failing to get them set at center will create interaction in your swash plate travel.

• If possible, center the horns on the servos without using any sub trim. As a last resort, use the sub trim

function to precisely center each servo.

• Make sure you install hex nuts on the ball retainer bolts using threadlock

• Make sure you install servo arm retainer screws

Servo Arm Dimensions Aileron Pitch Elevator

13mm

Aileron

Servo – 90°

Pitch

Servo – 90° Elevator

Servo - 90°

X-Cell Furion 450 Assembly Manual

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For the rudder servo:

In your radio

• Make sure the gyro is in non-heading hold mode. Refer to your gyro manufacturer as to how to enable this.

• Rudder servo endpoints (ATV) should be at 100%

• Make sure there is no mixing enabled for rudder channel at this point (some radios mix throttle to rudder by

default).

Gyro Setting Rudder ATV

Rudder Mixing

On your model

• The ball should go into a hole approx 8mm from the center of the servo wheel as shown.

• With your rudder stick centered, rotate the servo wheel until you find a spot that it aligns properly and then

slide the servo wheel onto the servo exactly in the middle of its travel as shown. Do not use any sub-trim.

• Now make sure that the t/r bellcrank is aligned as shown. If the servo is positioned as shown and the t/r

pushrod has been built to the recommended length, this will be very close. The 90 degree pitch slider on the

tail case should be in the center of its travel. Adjust the links as necessary to ensure this is correct.

• Make sure you install hex nuts on the ball retainer bolts using threadlock

• Make sure you install servo arm retainer screws

Rudder Arm Dimension Rudder Arm Orientation Rudder Arm Alignment T/R Bellcrank Alignment

Use a servo wheel of the

size shown

8mm

Rudder Servo 90° Angle

90° Angle

X-Cell Furion 450 Assembly Manual

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B) Setup for Collective, Cyclic and Rudder

For the following steps you don’t need to power up the ESC, only the receiver and servos. If you are using a separate

Rx battery, plug it into the receiver and proceed. If you are only using an ESC with a BEC for Rx power, don’t connect

the ESC to the motor when you power up for this step.

As you go through these setup procedures, make sure that none of the controls bind at full throw. If so, adjust the

individual servo throws until the binding is resolved.

B.1 Setting Swashplate Movements

The first step is to make sure that the servo reversing and swash mix settings are correct for the controls to move

properly.

B.1.1 Collective Movements

For a sport flying/3D setup, a linear pitch curve is appropriate (a straight line- 0%,25%,50%,75%,100%) as your

pitch curve data points.

Pitch Curve - Linear

Check the movement of the collective commands

Starting with the collective, when moving the collective stick up and down, all three servos should work in unison to

equally raise and lower the swash plate.

Collective Movement Collective Up Collective Down

All Rods Move in the

same direction

X-Cell Furion 450 Assembly Manual

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If the movements are not correct, first make sure that the servos are connected to the correct channel on the

receiver.

If the servos do not move in unison, they can be adjusted by either:

• changing the servo reverse settings for one or more of the cyclic channels

• changing the “sign” of individual cyclic channels on the Swashplate mix menu (Swash AFR on Futaba radios).

For example if it is a +50% for a channel, make it a -50% to make it correct. You may have to change this for

one channel or all channels.

Servo Reversing Swash AFR

For Futaba radios, the following settings are correct:

Channel Servo Reversing Swash AFR

Aileron Normal +50%

Elevator Normal +50%

Pitch Reverse +50%

X-Cell Furion 450 Assembly Manual

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B.1.2 Cyclic Movements

Check the movement of the cyclic commands.

Cyclic – Radio Left Cyclic Swashplate Left

Moving the cyclic stick

left should tilt the swash

plate to the left when

seen from behind the

model.

Cyclic – Radio Right Cyclic Swashplate Right

Moving the cyclic stick

right should tilt the

swash to the right when

seen from behind the

model.

Cyclic – Radio Down Elevator Swashplate Forward

Moving the cyclic stick

forward should tilt the

swash plate forward

when seen from the side

of the model

Cyclic – Radio Up Elevator Swashplate Backward

Moving the cyclic stick

backwards should tilt the

swash plate backwards

when seen from the side

of the model

X-Cell Furion 450 Assembly Manual

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B.1.3 Swashplate – Center Level

With the collective and cyclic sticks centered, visually center the swash plate to ensure that it is straight. A swash

plate leveling tool is also helpful in this case. If the swash plate is not 100% level at center collective, looking at it

from the side, as well as the front, use a small amount of sub trim in the appropriate channel to make it level.

Collective Centered

When properly centered, the swashplate will be level from all viewed angles. Also, if the servo arms are the correct

length, all rods will be parallel with the main shaft as shown

Swashplate Side Swashplate Front

Level

Rod

Parallel

Level

Rods

Are

Parallel

X-Cell Furion 450 Assembly Manual

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B.1.3 Swashplate – Extreme Throws Level

It is now time to make the swash plate level both at full positive and negative pitch. Raise the collective stick to its

fullest position upwards. Visually inspect the swash plate. If the swash plate is not level, use your servo ATV’s

(Endpoints) to adjust each servo to create a level swash plate. Once again, inspect the swash from the front/ back

and from each side to make sure that the swash is level.

Now lower your collective stick and follow the same procedure mentioned above to make your swash plate level when

giving negative pitch.

What this has created is a totally level swash plate during its entire travel.

Collective – Radio Full Positive Collective Swashplate + collective

Collective – Radio Full Negative Collective Swashplate - Collective

Level

X-Cell Furion 450 Assembly Manual

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B.2 Setting Blade Limits

B.2.1 Install Flybar Lock/Blade Gauge

You will need to maintain the flybar at a level position in order to accurately set the blade pitch. The following shows

how to install the optional flybar lock.

Flybar Lock Installs Over Top of Head Lock Both Ends Under Flybar Install Pitch Gauge

B.2.2 Pitch Curve Setup

Now center the collective stick once again. If all links have been built per assembly manual’s instructions, a check of

the main rotor blade pitch should find it close to zero degrees pitch. Adjust either the double link from the flybar

cross tube to the bell mixer, or the long linkage from the swash plate to the bell mixer to get the blade angle zero

degrees.

Pitch Curve – Zero Degree Blade Pitch - Zero

Level

X-Cell Furion 450 Assembly Manual

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Once this is done, there should be equal amounts of pitch in both the positive and negative directions. +- 10 degrees

pitch on the collective is recommended. This can be adjusted by changing the high and low points of the pitch curve

Pitch Curve – Full Positive Blade Pitch – Plus 10

Measure blade pitch using a pitch gauge. These typically install on a blade tip as shown and readings are determined

by sighting down an edge of the gauge against the flybar/swashplate as shown.

Pitch Curve – Full Negative Blade Pitch – Minus 10

Level

X-Cell Furion 450 Assembly Manual

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B.2.3 Cyclic Throw Setup

+- 7 degrees pitch on the cyclic is recommended for elevator and aileron channels

Cyclic – Full Throw Blade Pitch – Full Cyclic

Measure cyclic throw by using a pitch gauge. Install on a blade tip as shown and readings are determined by sighting

down an edge of the gauge against the flybar/swashplate as shown.

Turn the pitch gauge 90° from the cyclic throw being measured and read the throw on the blade gauge. The throw

should be equal for forward, backward, left and right cyclic. If the throws are unequal, use a rate function in the radio

to equalize them.

Level

Full

Cyclic

X-Cell Furion 450 Assembly Manual

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B.3 Rudder Setup

Make sure that the t/r servo and gyro are connected to the Rx according to the manufacturer’s recommendations.

For a typical gyro (like the Futaba 401), set the gain on the tail to roughly 45%.

Set the limits for the tail servo for maximum throw to allow greater servo resolution. Use the Endpoint menu in the

radio to adjust the Rudder ATV’s to adjust your pirouette rate (A recommended starting value is 100%) or follow the

instructions from your gyro manufacturer.

Rudder – Radio Left Rudder Rudder Servo Left T/R – Full Left

Rudder – Radio Right Rudder Rudder Servo Right T/R – Full Right

Now that the tail rotor slider has been adjusted for full travel, enable heading hold in the gyro using a gain of roughly

45%. Check to make sure that the heading hold is working properly. If not, refer to the gyro documentation to

determine the cause.

X-Cell Furion 450 Assembly Manual

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B.4 Exponential

If desired, add a small amount of exponential (Expo) to both aileron and elevator. For a Futaba radio, start with -

20% on each. For a JR/ Spektrum radio, start with +20%.

Exponential -

C) Setup for Speed Controller

Because of the wide variety speed controllers and the differences in their setup, refer to the manufacturer’s

recommended settings for your specific speed controller.

In some cases as with Futaba radios, you may need to “reverse” the throttle channel direction. Please note the

manufacturers directions in regards to throttle direction settings.

MAKE SURE that the speed controller is properly setup BEFORE connecting the drive motor. If the ESC is improperly

setup, the motor may start unexpectedly causing injury or damage. BE CAREFUL!! Electric motors are capable of

making their full power immediately!

C.1

X-Cell Furion 450 Assembly Manual

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D) Battery/Motor/Pinion Recommendations

If using a Scorpion 2221-6 motor or similar, use the supplied 11T pinion.

If using a Scorpion 2221-8 motor or similar, use the supplied 13T pinion.

Available Pinion Gears

A 3 cell battery with a capacity of 2500mah is recommended.

Flight times will vary with flying style, condition of battery pack, ambient temperature, and setup, but average flight

times will be roughly 4 to 6 minutes.

2500Mah Battery

#130-198

11 Tooth

Pinion

#130-200

13 Tooth

Pinion

X-Cell Furion 450 Assembly Manual

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V. Maintenance/Repair Notes

The following outlines some common maintenance/repair procedures

A) Tail Belt Tension

The tail rotor belt requires additional adjustment to ensure that it is at the proper tension. Use the following procedure

for the adjustment.

A.1 A.2 A.3 A.4

Repair Notes:

The correct tension for the tail

rotor drive belt must be

maintained and should be

checked occasionally. If it can be

deflected for than 1/8” at the

point shown, it should be

tightened.

Use this procedure to set the t/r

belt tension.

A.5 A.6 A.7 A.8

Repair Notes:

Pull the tail boom backwards to

tighten the belt.

The slots in the front t/r servo

mounts will allow the servo to

move with the boom. This

eliminates the need to readjust

the t/r pushrod length

Recheck belt tension. Tighten

until it deflects 1/8” here.

Repair Notes:

When the tension is correct,

realign the tail boom by lining

up the vertical fin with the side

frame, and tighten the bolts

using thread lock.

A.9 A.10 A.11

Loosen Left Fin Bolt

Loosen

Check

Tension

Here

Viewed

As 90°

Tighten Left Fin Bolt

Tighten

Check

Tension

Here

X-Cell Furion 450 Assembly Manual

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B) T/R Grip/Bearing/Hub Removal

If the t/r is damaged, the following outlines the correct procedure to remove the t/r grips.

B.1 B.2 B.3 B.4

Repair Notes:

To repair the t/r blade holders,

bearings, bolts or hub, first

remove the blade grips from the

bearing stack. Then you can

repair as necessary

Trying to remove the center bolt

with the grips still in place will

result in problems.

C) Main Blade Grip/Blade Axle Removal

If the rotor head is damaged, it may be necessary to replace the blade axle. The following procedure outlines how to

remove the blade grips/axle.

C.1 C.2 C.3 C.4

Repair Notes:

To repair the main blade axle,

blade grips or bearings, use the

following procedure.

Note that it is slightly different

than the original assembly

procedure.

Repair Notes:

When you remove the axle bolts,

typically only one of them will

loosen up. Remove it as shown.

Take care to not lose the washer

inside, it can fall out however

the bearing stack is captured.

C.5 C.6 C.7 C.8

Repair Notes:

Grasp the blade grip that the

axle bolt was removed from and

pull it off the axle as shown.

Also remove the brass spacer

from the exposed axle.

Remove Bolts

Hold hub and slide the

grips off of the

bearin

stack

Remove Bolts,

bearings, spacer, hub

as necessar

Remove Links

Remove axle bolts using

two allen drivers

X-Cell Furion 450 Assembly Manual

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C.9 C.10 C.11 C.12

Repair Notes:

Now Grasp the remaining grip

and pull out the axle.

To remove the axle from the

remaining grip, grasp the axle

and using an allen driver remove

the remaining axle bolt from

within the blade grip.

C.13

Repair Notes:

Replace any damaged parts as

necessary. If you need to

replace bearings inside the blade

grip, you will need to remove

both of the graphite plates from

the blade holder before the

bearings can be removed.

Reassemble using thread lock as

per assembly manual.

X-Cell Furion 450 Assembly Manual

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