G9730_m G9731 M

G97030 to the manual 78ef754f-f82e-49fc-bab6-70e391467019

User Manual: G9731

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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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We recently made the following changes to the G9730/G9731 Toolroom Lathe:
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bVcjVa#Keep this update for future reference!
If you have any further questions about this manual update or the changes made to the machine, contact
our Technical Support at (570) 546-9663 or email techsupport@grizzly.com.
Model G9730/G9731
***IMPORTANT UPDATE***
Applies to Models Mfg. Since 5/11
and Owner's Manual Printed 1/11
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Buy Direct and Save with Grizzly®– Trusted, Proven and a Great Value!
~Since 1983~
ORDER
24 HOURS A DAY!
1-800-523-4777
Visit Our Website Today For
Current Specials!
MODEL G9730/G9731
13" X 40" HIGH PRECISION
TOOLROOM LATHE
OWNER'S MANUAL
8DENG><=I?6CJ6GN!'%&&7N<G>OOAN>C9JHIG>6A!>C8#
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
;DGBD9:AHB6CJ;68IJG:9H>C8:.$%%IG8G7AIH?7&'%(*EG>CI:9>CI6>L6C
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE
HARM3OMEEXAMPLESOFTHESECHEMICALSARE
s ,EADFROMLEADBASEDPAINTS
s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS
s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER
9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU
DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS
7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP
MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER
OUTMICROSCOPICPARTICLES
Table of Contents
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GZbdk^c\8ZciZg;gdbHe^cYaZ################ )%
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8gdhhHa^YZ=VcYl]ZZa############################# *%
8dbedjcYGZhi=VcYl]ZZa##################### *%
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HZii^c\He^cYaZHeZZY############################### *&
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8jii^c\;aj^YHnhiZb#################################### +%
INTRODUCTION ............................................... 3
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BVX]^cZ9ZhXg^ei^dc###################################### (
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<.,(&BVX]^cZ9ViVH]ZZi########################## ,
SECTION 1: SAFETY ....................................... 9
HV[Zin>chigjXi^dch[dgBVX]^cZgn################## .
6YY^i^dcVaHV[Zin[dgAVi]Zh######################### &&
SECTION 2: POWER SUPPLY ...................... 12
6kV^aVW^a^in################################################## &'
;jaa"AdVY8jggZciGVi^c\########################### &'
8^gXj^i>c[dgbVi^dc##################################### &'
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8dggZXi^c\E]VhZEdaVg^in<.,(&########### &)
SECTION 3: SETUP ....................................... 15
CZZYZY[dgHZije######################################### &*
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8Vhi>gdc;ddiEVYh################################## '&
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He^cYaZ7gZV`">c########################################## '+
GZXdbbZcYZY6Y_jhibZcih######################## '+
SECTION 4: OPERATIONS ........................... 27
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8dcigdah8dbedcZcih############################### '-
=ZVYhidX`8dcigdah################################### '-
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GZbdk^c\8]jX`dg;VXZeaViZ################## (&
SECTION 8: WIRING & ELECTRICAL .......... 92
L^g^c\HV[Zin>chigjXi^dch############################ .'
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<.,(%8dcigdaEVcZaL^g^c\######################## .)
<.,(%8dbedcZciL^g^c\########################### .*
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<.,(&8dbedcZciL^g^c\########################### .,
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SECTION 9: PARTS ....................................... 99
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WARRANTY AND RETURNS ...................... 121
SECTION 5: ACCESSORIES ......................... 61
SECTION 6: MAINTENANCE ......................... 63
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SECTION 7: SERVICE ................................... 75
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INTRODUCTION
Machine Description
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Identification
To reduce the risk of
serious injury when using
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understand this entire
manual before beginning
any operations.
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Product Dimensions:
Weight............................................................................................................................................................ 1475 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 70 x 23-1/2 x 50 in.
Footprint (Length x Width)............................................................................................................................ 71 x 22 in.
Shipping Dimensions:
Type................................................................................................................................................... Wood Slat Crate
Content............................................................................................................................................................ Machine
Weight............................................................................................................................................................ 1621 lbs.
Length x Width x Height....................................................................................................................... 30 x 73 x 62 in.
Electrical:
Minimum Circuit Size........................................................................................................................................ 30 amp
Switch........................................................................................... Magnetic Switch with Thermal Overload Protection
Switch Voltage...................................................................................................................................................... 220V
Plug Included........................................................................................................................................................... No
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower................................................................................................................................................ 3 HP
Voltage....................................................................................................................................................... 220V
Prewired..................................................................................................................................................... 220V
Phase....................................................................................................................................................... Single
Amps............................................................................................................................................................ 20A
Speed................................................................................................................................................ 1725 RPM
Cycle......................................................................................................................................................... 60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ..................................................................................................................... Belt Drive to Gear
Bearings................................................................................................. Shielded and Permanently Lubricated
Main Specifications:
Operation Info
Swing Over Bed......................................................................................................................................... 13 in.
Dist Between Centers................................................................................................................................ 40 in.
Swing Over Cross Slide......................................................................................................................... 7-1/2 in.
Swing Over Saddle...................................................................................................................................... 8 in.
Swing Over Gap.................................................................................................................................. 19-1/2 in.
Max Tool Bit Size...................................................................................................................................... 1/2 in.
Compound Travel.................................................................................................................................. 3-3/4 in.
Carriage Travel.......................................................................................................................................... 35 in.
Cross Slide Travel................................................................................................................................. 5-3/4 in.
G9730 Machine Data Sheet
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Headstock Info
Spindle Bore.......................................................................................................................................... 1-3/8 in.
Spindle Taper......................................................................................................................................... MT#4.5
No Of Spindle Speeds...................................................................................................................................... 8
Spindle Speeds....................................................................... 105, 175, 260, 395, 610, 915, 1320, 2000 RPM
Spindle Type.............................................................................................................................. D1-4 Cam Lock
Spindle Bearings........................................................................................................................ Tapered Roller
Spindle Length..................................................................................................................................... 16-1/4 in.
Spindle Length with 3-Jaw Chuck....................................................................................................... 21-3/4 in.
Spindle Length with 4-Jaw Chuck....................................................................................................... 20-3/8 in.
Tailstock Info
Tailstock Travel................................................................................................................................... 4-5/16 in.
Tailstock Taper.......................................................................................................................................... MT#3
Tailstock Barrel Diameter....................................................................................................................... 1.56 in.
Threading Info
No Of Inch Threads........................................................................................................................................ 32
Range Of Inch Threads...................................................................................................................... 4 - 56 TPI
Range Of Longitudinal Feeds................................................................................................. 0.0015 - 0.010 in.
No Of Longitudinal Feeds............................................................................................................................... 24
No Of Cross Feeds......................................................................................................................................... 24
Range Of Cross Feeds.................................................................................................. 0.0005 - 0.0035 in./rev.
No Of Metric Threads..................................................................................................................................... 14
Range Of Metric Threads.................................................................................................................. 0.5 - 6 mm
Dimensions
Bed Width.............................................................................................................................................. 7-1/2 in.
Leadscrew TPI.................................................................................................................................................. 8
Leadscrew Length..................................................................................................................................... 50 in.
Steady Rest Capacity............................................................................................................................ 2-1/2 in.
Follow Rest Capacity............................................................................................................................. 2-1/2 in.
Faceplate Size........................................................................................................................................... 10 in.
Leadscrew Diameter................................................................................................................................. 7/8 in.
Feed Rod Diameter.................................................................................................................................. 3/4 in.
Floor To Center Height.............................................................................................................................. 44 in.
Construction
Base..................................................................................................................................................... Cast Iron
Headstock............................................................................................................................................ Cast Iron
Headstock Gears..................................................................................................... Flame Hardened Cast Iron
Bed...................................................................................................................... Induction Hardened Cast Iron
Body..................................................................................................................................................... Cast Iron
Stand.................................................................................................................................................... Cast Iron
Paint......................................................................................................................................................... Epoxy
Other
Kilowatt Output.............................................................................................................................................. 2.2
Other Specifications:
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ............................. On Right Back Side Machine Body (Machine's Electrical Control Panel),
Above On/Off Switch
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G9731 Machine Data Sheet
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Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
02'(/*;35(&,6,21722/5220/$7+(
+393+$6(
Product Dimensions:
Weight............................................................................................................................................................ 1475 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 70 x 23-1/2 x 50 in.
Footprint (Length x Width)............................................................................................................................ 71 x 22 in.
Shipping Dimensions:
Type........................................................................................................................................................... Wood Crate
Content............................................................................................................................................................ Machine
Weight............................................................................................................................................................ 1597 lbs.
Length x Width x Height....................................................................................................................... 30 x 73 x 62 in.
Electrical:
Minimum Circuit Size........................................................................................................................................ 15 amp
Switch........................................................................................... Magnetic Switch with Thermal Overload Protection
Switch Voltage...................................................................................................................................................... 220V
Plug Included........................................................................................................................................................... No
Phase Converter................................................................................................................................................ G7978
Motors:
Main
Type........................................................................................................................................... TEFC Induction
Horsepower................................................................................................................................................ 3 HP
Voltage....................................................................................................................................................... 220V
Prewired..................................................................................................................................................... 220V
Phase........................................................................................................................................................ Three
Amps........................................................................................................................................................... 7.5A
Speed................................................................................................................................................ 1725 RPM
Cycle......................................................................................................................................................... 60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ..................................................................................................................... Belt Drive to Gear
Bearings................................................................................................. Shielded and Permanently Lubricated
Main Specifications:
Operation Info
Swing Over Bed......................................................................................................................................... 13 in.
Dist Between Centers................................................................................................................................ 40 in.
Swing Over Cross Slide......................................................................................................................... 7-1/2 in.
Swing Over Saddle...................................................................................................................................... 8 in.
Swing Over Gap.................................................................................................................................. 19-1/2 in.
Max Tool Bit Size...................................................................................................................................... 1/2 in.
Compound Travel.................................................................................................................................. 3-3/4 in.
Carriage Travel.......................................................................................................................................... 35 in.
Cross Slide Travel................................................................................................................................. 5-3/4 in.
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Headstock Info
Spindle Bore.......................................................................................................................................... 1-3/8 in.
Spindle Taper......................................................................................................................................... MT#4.5
No Of Spindle Speeds...................................................................................................................................... 8
Spindle Speeds....................................................................... 105, 175, 260, 395, 610, 915, 1320, 2000 RPM
Spindle Type.............................................................................................................................. D1-4 Cam Lock
Spindle Bearings........................................................................................................................ Tapered Roller
Spindle Length..................................................................................................................................... 16-1/4 in.
Spindle Length with 3-Jaw Chuck....................................................................................................... 21-3/4 in.
Spindle Length with 4-Jaw Chuck....................................................................................................... 20-3/8 in.
Tailstock Info
Tailstock Travel................................................................................................................................... 4-5/16 in.
Tailstock Taper.......................................................................................................................................... MT#3
Tailstock Barrel Diameter....................................................................................................................... 1.56 in.
Threading Info
No Of Inch Threads........................................................................................................................................ 32
Range Of Inch Threads...................................................................................................................... 4 - 56 TPI
Range Of Longitudinal Feeds................................................................................................. 0.0015 - 0.010 in.
No Of Longitudinal Feeds............................................................................................................................... 24
No Of Cross Feeds......................................................................................................................................... 24
Range Of Cross Feeds.................................................................................................. 0.0005 - 0.0035 in./rev.
No Of Metric Threads..................................................................................................................................... 14
Range Of Metric Threads.................................................................................................................. 0.5 - 6 mm
Dimensions
Bed Width.............................................................................................................................................. 7-1/2 in.
Leadscrew TPI.................................................................................................................................................. 8
Leadscrew Length..................................................................................................................................... 50 in.
Steady Rest Capacity............................................................................................................................ 2-1/2 in.
Follow Rest Capacity............................................................................................................................. 2-1/2 in.
Faceplate Size........................................................................................................................................... 10 in.
Leadscrew Diameter................................................................................................................................. 7/8 in.
Feed Rod Diameter.................................................................................................................................. 3/4 in.
Floor To Center Height.............................................................................................................................. 44 in.
Construction
Base..................................................................................................................................................... Cast Iron
Headstock............................................................................................................................................ Cast Iron
Headstock Gears..................................................................................................... Flame Hardened Cast Iron
Bed...................................................................................................................... Induction Hardened Cast Iron
Body..................................................................................................................................................... Cast Iron
Stand.................................................................................................................................................... Cast Iron
Paint......................................................................................................................................................... Epoxy
Other
Kilowatt Output.............................................................................................................................................. 2.2
Other Specifications:
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ............................. On Right Back Side Machine Body (Machine's Electrical Control Panel),
Above On/Off Switch
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For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
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^c\egdiZXi^dcl]ZcdeZgVi^c\dgdWhZgk^^c\adjY
bVX]^cZgn# :miZcYZY ZmedhjgZ id i]^h cd^hZ
l^i]dji]ZVg^c\ egdiZXi^dcXVc XVjhZeZgbVcZci
]ZVg^c\adhh#
MENTAL ALERTNESS. 7Z bZciVaan VaZgi l]Zc
gjcc^c\ bVX]^cZgn# CZkZg deZgViZ jcYZg i]Z
^c[ajZcXZd[Ygj\hdgVaXd]da!l]Zci^gZY!dgl]Zc
Y^higVXiZY#
OWNER’S MANUAL. GZVY VcY jcYZghiVcY
i]^h dlcZg»h bVcjVa 7:;DG: jh^c\ bVX]^cZ#
JcigV^cZYjhZghXVcWZhZg^djhan]jgi#
EYE PROTECTION.6alVnhlZVg6CH>"VeegdkZY
hV[Zin\aVhhZhdgV[VXZh]^ZaYl]ZcdeZgVi^c\dg
dWhZgk^c\ bVX]^cZgn id gZYjXZ i]Z g^h` d[ ZnZ
^c_jgndgWa^cYcZhh[gdb[an^c\eVgi^XaZh#:kZgnYVn
ZnZ\aVhhZhVgZcdiVeegdkZYhV[Zin\aVhhZh#
HAZARDOUS DUST. 9jhi XgZViZY l]^aZ jh^c\
bVX]^cZgn bVn XVjhZ XVcXZg! W^gi] YZ[ZXih! dg
adc\"iZgb gZhe^gVidgn YVbV\Z# 7Z VlVgZ d[ Yjhi
]VoVgYhVhhdX^ViZYl^i]ZVX]ldg`e^ZXZbViZg^Va!
VcYValVnhlZVgVC>DH="VeegdkZYgZhe^gVidgid
gZYjXZndjgg^h`#
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
"&%" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
DISCONNECTING POWER SUPPLY.6alVnhY^h"
XdccZXi bVX]^cZ [gdb edlZg hjeean WZ[dgZ hZg"
k^X^c\! VY_jhi^c\! dg X]Vc\^c\ Xjii^c\ iddah W^ih!
WaVYZh!XjiiZgh! ZiX## BV`Z hjgZ hl^iX]^h ^c D;;
edh^i^dcWZ[dgZgZXdccZXi^c\idVkd^YVcjcZmeZXi"
ZYdgjc^ciZci^dcVahiVgi#
APPROVED OPERATION. JcigV^cZY deZgVidgh
XVc WZ hZg^djhan ]jgi Wn bVX]^cZgn# Dcan Vaadl
igV^cZY dg egdeZgan hjeZgk^hZY eZdeaZ id jhZ
bVX]^cZ# L]Zc bVX]^cZ ^h cdi WZ^c\ jhZY! Y^h"
XdccZXi edlZg! gZbdkZ hl^iX] `Znh! dg adX`"dji
bVX]^cZidegZkZcijcVji]dg^oZYjhZ·ZheZX^Vaan
VgdjcYX]^aYgZc#BV`Zldg`h]de`^Yegdd[
DANGEROUS ENVIRONMENTS. 9d cdi jhZ
bVX]^cZgn ^c lZi dg gV^cn adXVi^dch! XajiiZgZY
VgZVh! VgdjcY [aVbbVWaZh! dg ^c eddgan"a^i VgZVh#
@ZZe ldg` VgZV XaZVc! Ygn! VcY lZaa"a^\]iZY id
b^c^b^oZg^h`d[^c_jgn#
ONLY USE AS INTENDED. Dcan jhZ bVX]^cZ
[dg ^ih ^ciZcYZY ejgedhZ# CZkZg bdY^[n dg VaiZg
bVX]^cZ[dgVejgedhZcdi^ciZcYZYWni]ZbVcj"
[VXijgZgdghZg^djh^c_jgnbVngZhjai
USE RECOMMENDED ACCESSORIES.8dchjai
i]^hdlcZg»hbVcjVadgi]ZbVcj[VXijgZg[dggZX"
dbbZcYZY VXXZhhdg^Zh# Jh^c\ ^begdeZg VXXZh"
hdg^Zhl^aa^cXgZVhZi]Zg^h`d[hZg^djh^c_jgn#
CHILDREN & BYSTANDERS. @ZZe X]^aYgZc
VcYWnhiVcYZghVhV[ZY^hiVcXZVlVn[gdbldg`
VgZV#Hidejh^c\bVX]^cZ^[X]^aYgZcdgWnhiVcY"
ZghWZXdbZVY^higVXi^dc#
REMOVE ADJUSTING TOOLS. CZkZg aZVkZ
VY_jhibZciiddah!X]jX``Znh!lgZcX]Zh!ZiX#^cdg
dcbVX]^cZ·ZheZX^VaancZVgbdk^c\eVgih#KZg^[n
gZbdkVaWZ[dgZhiVgi^c\
SECURING WORKPIECE. L]Zc gZfj^gZY! jhZ
XaVbehdg k^hZhid hZXjgZldg`e^ZXZ# 6hZXjgZY
ldg`e^ZXZegdiZXih]VcYhVcY[gZZhWdi]d[i]Zb
iddeZgViZi]ZbVX]^cZ#
FEED DIRECTION.JcaZhhdi]Zgl^hZcdiZY![ZZY
ldg` V\V^chi i]Z gdiVi^dc d[ WaVYZh dg XjiiZgh#
;ZZY^c\^ci]ZhVbZY^gZXi^dcd[gdiVi^dcbVnejaa
ndjg]VcY^cidi]ZXji#
FORCING MACHINERY.9dcdi[dgXZbVX]^cZ#
>il^aa Yd i]Z_dW hV[Zg VcY WZiiZgVi i]Z gViZ[dg
l]^X]^ilVhYZh^\cZY#
GUARDS & COVERS. <jVgYh VcY XdkZgh XVc
egdiZXi ndj [gdb VXX^YZciVa XdciVXi l^i] bdk^c\
eVgih dg [an^c\ YZWg^h# BV`Z hjgZ i]Zn VgZ egde"
Zgan^chiVaaZY!jcYVbV\ZY!VcYldg`^c\XdggZXian
WZ[dgZjh^c\bVX]^cZ#
NEVER STAND ON MACHINE.HZg^djh^c_jgndg
VXX^YZciVa XdciVXi l^i] Xjii^c\ idda bVn dXXjg ^[
bVX]^cZ^hi^eeZY#BVX]^cZbVnWZYVbV\ZY#
STABLE MACHINE. JcZmeZXiZYbdkZbZciYjg"
^c\deZgVi^dch\gZVian^cXgZVhZhi]Zg^h`d[^c_jgn
VcY adhh d[ Xdcigda# KZg^[n bVX]^cZh VgZ hiVWaZ$
hZXjgZ VcY bdW^aZ WVhZh ^[ jhZY VgZ adX`ZY
WZ[dgZhiVgi^c\#
AWKWARD POSITIONS. @ZZe egdeZg [ddi^c\
VcYWVaVcXZViVaai^bZhl]ZcdeZgVi^c\bVX]^cZ#
9dcdidkZggZVX]6kd^YVl`lVgY]VcYedh^i^dch
i]Vi bV`Z ldg`e^ZXZ Xdcigda Y^[[^Xjai dg ^cXgZVhZ
i]Zg^h`d[VXX^YZciVa^c_jgn#
UNATTENDED OPERATION. CZkZg aZVkZ
bVX]^cZgjcc^c\l]^aZjcViiZcYZY#IjgcbVX]^cZ
OFFVcYZchjgZVaabdk^c\eVgihXdbeaZiZanhide
WZ[dgZlVa`^c\VlVn#
MAINTAIN WITH CARE.;daadlVaabV^ciZcVcXZ
^chigjXi^dch VcY ajWg^XVi^dc hX]ZYjaZh id `ZZe
bVX]^cZ^c\ddYldg`^c\XdcY^i^dc#6c^begdeZgan
bV^ciV^cZYbVX]^cZbVn^cXgZVhZi]Zg^h`d[hZg^"
djh^c_jgn#
CHECK DAMAGED PARTS. GZ\jaVgan ^cheZXi
bVX]^cZ [dg YVbV\ZY eVgih! addhZ Wdaih! b^h"
VY_jhiZY dg b^h"Va^\cZY eVgih! W^cY^c\! dg Vcn
di]Zg XdcY^i^dch i]Vi bVn V[[ZXi hV[Z deZgVi^dc#
6alVnhgZeV^gdggZeaVXZYVbV\ZYdgb^h"VY_jhi"
ZYeVgihWZ[dgZdeZgVi^c\bVX]^cZ#
EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZ
ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg[dgb^c\ i]Z
^ciZcYZYdeZgVi^dc!hidejh^c\i]ZbVX]^cZ
8dciVXi djg IZX]c^XVa Hjeedgi 9ZeVgibZci Vi
*,%*)+".++(#
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"&&"
Additional Safety for Lathes
CLEARING CHIPS. BZiVa X]^eh XVc ZVh^an Xji
WVgZh`^c·ZkZci]gdj\]Ve^ZXZd[Xadi]#6kd^Y
XaZVg^c\X]^ehWn]VcYdgl^i]VgV\#JhZVWgjh]
dgkVXjjbidXaZVgbZiVaX]^eh#
CHUCK KEY SAFETY. 6 X]jX` `Zn aZ[i ^c i]Z
X]jX` XVc WZXdbZ V YZVYan egd_ZXi^aZ l]Zc i]Z
he^cYaZ^hhiVgiZY#6alVnhgZbdkZi]ZX]jX` `Zn
V[iZgjh^c\ ^i# 9ZkZade V]VW^i d[cdi iV`^c\ ndjg
]VcYd[[d[VX]jX``ZnjcaZhh^i^hVlVn[gdbi]Z
bVX]^cZ#
TOOL SELECTION.8jii^c\l^i]Vc^cXdggZXidg
Yjaaidda^cXgZVhZhi]Zg^h`d[VXX^YZciVa^c_jgnYjZ
idi]ZZmigV[dgXZgZfj^gZY[dgi]ZdeZgVi^dc!l]^X]
^cXgZVhZhi]Zg^h`d[WgZV`^c\dgY^hadY\^c\Xdb"
edcZcihi]ViXVcXVjhZhbVaah]VgYhd[bZiVaid
WZXdbZYVc\Zgdjhegd_ZXi^aZh#6alVnhhZaZXii]Z
g^\]iXjiiZg[dgi]Z_dWVcYbV`ZhjgZ^i^hh]Vge#6
XdggZXi!h]VgeiddaYZXgZVhZhhigV^cVcYegdk^YZh
VWZiiZg[^c^h]#
SECURING WORKPIECE.6c^begdeZganhZ XjgZY
ldg`e^ZXZXVc[and[[i]ZaVi]Zhe^cYaZl^i]YZVYan
[dgXZ!l]^X]XVcgZhjai^cVhZkZgZ^beVXi^c_jgn#
BV`Z hjgZ i]Z ldg`e^ZXZ ^h egdeZgan hZXjgZY ^c
i]ZX]jX`dg[VXZeaViZWZ[dgZhiVgi^c\i]ZaVi]Z#
CHUCKS.8]jX`hVgZkZgn]ZVknVcYY^[[^Xjaiid
\gVhe!l]^X]XVcaZVYidXgjh]ZY[^c\Zghdg]VcYh
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X]jX`h id gZYjXZ i]^h g^h`# EgdiZXi ndjg ]VcYh
VcYi]ZegZX^h^dc"\gdjcYlVnhWnjh^c\VX]jX`
XgVYaZ dg e^ZXZ d[ eanlddY dkZg i]Z lVnh d[ i]Z
aVi]Zl]ZchZgk^X^c\X]jX`h#
SAFE CLEARANCES. Ldg`e^ZXZh i]Vi XgVh]
^cid di]Zg XdbedcZcih dc i]Z aVi]Z bVn i]gdl
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^beVXi ^c_jgn VcY YVbV\ZY Zfj^ebZci# 7Z[dgZ
hiVgi^c\i]Zhe^cYaZ!bV`ZhjgZi]Zldg`e^ZXZ]Vh
VYZfjViZXaZVgVcXZWn]VcY"gdiVi^c\^ii]gdj\]^ih
Zci^gZ gVc\Z d[ bdi^dc# 6ahd! X]ZX` i]Z idda VcY
iddaedhiXaZVgVcXZ!X]jX`XaZVgVcXZ!VcYhVYYaZ
XaZVgVcXZ#
SPEED RATES.DeZgVi^c\i]ZaVi]ZVii]Zlgdc\
heZZY XVc XVjhZ cZVgWn eVgih id WgZV` dg i]Z
ldg`e^ZXZidXdbZaddhZ!l]^X]l^aagZhjai^cYVc"
\Zgdjhegd_ZXi^aZhi]ViXdjaYXVjhZhZkZgZ^beVXi
^c_jg^Zh#AVg\Zdgcdc"XdcXZcig^Xldg`e^ZXZhbjhi
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eg^ViZ[ZZYVcYheZZYgViZh#
STOPPING SPINDLE BY HAND. Hidee^c\ i]Z
he^cYaZWnejii^c\ndjg]VcYdci]Zldg`e^ZXZdg
X]jX` XgZViZh Vc ZmigZbZ g^h` d[ ZciVc\aZbZci!
^beVXi! Xgjh]^c\! [g^Xi^dc! dg Xjii^c\ ]VoVgYh#
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l^i] ndjg ]VcY# 6aadl i]Z he^cYaZ id XdbZ id V
hidedc^ihdlc!dgjhZi]ZWgV`Z#
CRASHES. 9g^k^c\ i]Z Xjii^c\ idda dg di]Zg
aVi]Z XdbedcZcih ^cid i]Z X]jX` bVn XVjhZ Vc
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^c hZkZgZ ^beVXi ^c_jg^Zh VcY bV_dg YVbV\Z id
i]ZaVi]Z#GZYjXZi]^hg^h`WngZaZVh^c\VjidbVi^X
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edjcY ha^YZ! Xgdhh ha^YZ! dg XVgg^V\Z l^aa XdciVXi
i]ZX]jX`Yjg^c\deZgVi^dc#
LONG STOCK SAFETY. Adc\ hidX` XVc l]^e
k^daZcian^[cdiegdeZganhjeedgiZY!XVjh^c\hZg^djh
^beVXi ^c_jgn VcY YVbV\Z id i]Z aVi]Z# GZYjXZ
i]^h g^h` Wn hjeedgi^c\ Vcn hidX` i]Vi ZmiZcYh
[gdbi]ZX]jX`$]ZVYhidX`bdgZi]Vci]gZZi^bZh
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heZZYh#
CUTTING FLUID SAFETY.8jii^c\[aj^Y^hVkZgn
ed^hdcdjhW^d]VoVgYi]ViXVcXVjhZeZghdcVa^c_j"
gn[gdbh`^cXdciVXiVadcZ#>cXdggZXianedh^i^dcZY
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]VoVgY#IdYZXgZVhZndjgg^h`!X]Vc\Zi]ZXjii^c\
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SECTION 2: POWER SUPPLY
G9730 Full-Load Current Rating ....... 20 Amps
G9731 Full-Load Current Rating ...... 7.5 Amps
G9730:
Nominal Voltage .............................. 220V/240V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Circuit Rating ...................................... 30 Amps
Plug and Receptacle ....................NEMA L6-30
Cord .........3-Wire, 10 AWG, 300VAC, “S”-Type
G9731:
Nominal Voltage .............................. 220V/240V
Cycle ..........................................................60 Hz
Phase .................................................... 3-Phase
Circuit Rating ...................................... 15 Amps
Plug and Receptacle .....................NEMA 15-15
Cord .........4-Wire, 14 AWG, 300VAC, “S”-Type
Availability
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gZfj^gZbZcih[dgi]^hbVX]^cZ!VcZlX^gXj^ibjhi
WZ ^chiVaaZY# Id b^c^b^oZ i]Z g^h` d[ ZaZXigdXj"
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`
VcYZaZXig^XVal^g^c\bjhiWZYdcZWnVfjVa^[^ZY
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VcYhiVcYVgYh#
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Full-Load Current Rating
I]Z [jaa"adVY XjggZci gVi^c\ ^h i]Z VbeZgV\Z V
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VbeZgV\ZYgVlcWni]ZaVg\Zhibdidgdghjbd[Vaa
bdidghVcY ZaZXig^XVaYZk^XZhi]Vib^\]ideZgViZ
VidcZi^bZYjg^c\cdgbVadeZgVi^dch#
I]Z[jaa"adVYXjggZci^hcdii]ZbVm^bjbVbdjci
d[Vbehi]Vii]ZbVX]^cZl^aaYgVl#>[i]ZbVX]^cZ
^hdkZgadVYZY!^il^aaYgVlVYY^i^dcVaVbehWZndcY
i]Z[jaa"adVYgVi^c\#
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d[i^bZ!YVbV\Z!dkZg]ZVi^c\!dg[^gZbVngZhjai·
ZheZX^Vaan ^[ XdccZXiZY id Vc jcYZgh^oZY X^gXj^i#
IdgZYjXZi]Z g^h`d[i]ZhZ ]VoVgYh!Vkd^YdkZg"
adVY^c\ i]Z bVX]^cZ Yjg^c\ deZgVi^dc VcY bV`Z
hjgZ^i^hXdccZXiZYidVedlZghjeeanX^gXj^ii]Vi
bZZihi]ZgZfj^gZbZcih^ci]Z[daadl^c\hZXi^dc#
Circuit Requirements for 220V
I]^h bVX]^cZ ^h egZl^gZY id deZgViZ dc V ''%K
edlZghjeeanX^gXj^ii]Vi]VhVkZg^[^ZY\gdjcYVcY
bZZihi]Z[daadl^c\gZfj^gZbZcih/
For your own safety and protection of
property, consult a qualified electrician if
you are unsure about wiring practices or
electrical codes in your area.
Note: The circuit requirements listed in this man
-
ual apply to a dedicated circuit—where only on
e
machine will be running at a time. If this machin
e
will be connected to a shared circuit where mul
-
tiple machines will be running at the same time,
consult a qualified electrician to ensure that th
e
circuit is properly sized for safe operation.
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eanX^gXj^ijhZY[dgi]^hbVX]^cZbjhiWZh^oZYid
hV[Zan]VcYaZi]Z[jaa"adVYXjggZciYgVlc[gdbi]Z
bVX]^cZ [dg Vc ZmiZcYZY eZg^dY d[ i^bZ# >[ i]^h
bVX]^cZ ^h XdccZXiZY id V X^gXj^i egdiZXiZY Wn
[jhZh!jhZVi^bZYZaVn[jhZbVg`ZY9#
Circuit Information
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"&("
Grounding Instructions
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d[XZgiV^cbVa[jcXi^dchdgWgZV`Ydlch!\gdjcY^c\
gZYjXZhi]Z g^h`d[ ZaZXig^X h]dX`Wn egdk^Y^c\V
e
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I]ZedlZgXdgYVcYeaj\heZX^[^ZYjcYZg¸8^gXj^i
GZfj^gZbZcih [dg ''%K¹ dc i]Z egZk^djh eV\Z
]VhVcZfj^ebZci"\gdjcY^c\l^gZVcYV\gdjcY"
^c\ egdc\# I]Z eaj\ bjhi dcan WZ ^chZgiZY ^cid
V bViX]^c\ gZXZeiVXaZ djiaZi i]Vi ^h egdeZgan
^chiVaaZY VcY \gdjcYZY ^c VXXdgYVcXZ l^i] Vaa
adXVaXdYZhVcYdgY^cVcXZhhZZ[^\jgZWZadl#
<gdjcY^c\Egdc\
^h=dd`ZY
8jggZci8Vggn^c\Egdc\h
L6-30 GROUNDED
LOCKING
RECEPTACLE
L6-30
LOCKING
PLUG
Figure 2.;dgBdYZa<.,(%·Ine^XVaC:B6
A+"(%eaj\VcYgZXZeiVXaZ#
Model
G9730
NOTICE
No adapter is available or should be used
with this machine. If the machine must be
reconnected for use on a different type of
electric circuit, the reconnection should be
made by qualified service personnel; and
after reconnection, the machine must com-
ply with all local codes and ordinances.
8jggZci
8Vggn^c\
Egdc\h
15-15 PLUG
GROUNDED
15-15 RECEPTACLE
<gdjcY^c\Egdc\
Figure 3.;dgBdYZa<.,(&·Ine^XVaC:B6
&*"&*eaj\VcYgZXZeiVXaZ#
Model
G9731
Extension Cords
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l^i] i]^h bVX]^cZ# >[ ndj bjhi jhZ Vc ZmiZch^dc
XdgY!dcanjhZ^i^[VWhdajiZancZXZhhVgnVcYdcan
dcViZbedgVgnWVh^h#
:miZch^dcXdgYhXVjhZkdaiV\ZYgde!l]^X]bVn
YVbV\ZZaZXig^XVaXdbedcZcihVcYh]dgiZcbdidg
a^[Z#KdaiV\ZYgde^cXgZVhZhVhi]ZZmiZch^dcXdgY
h^oZ\Zihadc\ZgVcYi]Z\Vj\Zh^oZ\ZihhbVaaZg
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6cnZmiZch^dcXdgYjhZYl^i]i]^hbVX]^cZbjhi
XdciV^c V \gdjcY l^gZ! bViX] i]Z gZfj^gZY eaj\
VcY gZXZeiVXaZ! VcY bZZi i]Z [daadl^c\ gZfj^gZ"
bZcih/
G9730 Minimum Gauge Size ...............10 AWG
G9731 Minimum Gauge Size ...............14 AWG
Maximum Length (Shorter is Better).......50 ft.
>begdeZgXdccZXi^dcd[i]ZZfj^ebZci"\gdjcY^c\
l^gZ XVc gZhjai ^c V g^h` d[ ZaZXig^X h]dX`# I]Z
l^gZl^i]\gZZc ^chjaVi^dcl^i]dgl^i]djinZaadl
hig^eZh^hi]ZZfj^ebZci"\gdjcY^c\l^gZ#>[gZeV^g
dggZeaVXZbZcid[i]ZedlZgXdgYdgeaj\^hcZX"
ZhhVgn!YdcdiXdccZXii]ZZfj^ebZci"\gdjcY^c\
l^gZidVa^kZXjggZciXVggn^c\iZgb^cVa#
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hdccZa^[ndjYdcdijcYZghiVcYi]ZhZ\gdjcY^c\
gZfj^gZbZcih!dg^[ndjVgZ^cYdjWiVWdjil]Zi]Zg
i]Z idda ^h egdeZgan \gdjcYZY# >[ ndj ZkZg cdi^XZ
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cZXi^i[gdbedlZg!VcY^bbZY^ViZangZeaVXZ^il^i]
VcZldcZ#
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Correcting Phase Polarity (G9731)
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^c\# >[ ndj Y^hXdkZg Yjg^c\ i]Z iZhi gjc i]Vi i]Z
aVi]Z l^aa cdi deZgViZ! dg i]Vi i]Z he^cYaZ gjch
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8dggZXi^c\i]^h^hh^beanVbViiZgd[gZkZgh^c\i]Z
edh^i^dchl]ZgZildd[i]Z^cXdb^c\edlZghdjgXZ
l^gZh VgZ XdccZXiZY# L^i]dji i]Z egdeZg iZhi
Zfj^ebZciidYZiZgb^cZi]ZedaVg^ind[i]ZedlZg
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bVngZfj^gZig^Va"VcY"Zggdg#
To correct wiring that is out of phase:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. DeZc i]Z bV^c _jcXi^dc Wdm hZZ Figure 4
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^c\[gdbi]ZedlZghdjgXZ#
Figure 4.AdXVi^dcd[bV^c_jcXi^dcWdm#
?jcXi^dc
7dm
3. 8adhZ i]Z _jcXi^dc Wdm VcY gZXdccZXi i]Z
aVi]ZidedlZg#
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"&*"
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
SECTION 3: SETUP
I]Z [daadl^c\ VgZ cZZYZY id XdbeaZiZ i]Z hZije
egdXZhh!WjiVgZcdi^cXajYZYl^i]ndjgbVX]^cZ#
 ;dgA^[i^c\VcYBdk^c\/
·6 [dg`a^[i dg di]Zg edlZg a^[i^c\ YZk^XZ
gViZY[dgViaZVhi'*%%aWh#
·Ild a^[i^c\ higVeh gViZY [dg Vi aZVhi
'*%%aWh#ZVX]
·Dei^dcVa8]V^cVcYhV[Zin]dd`gViZY
[dgViaZVhi'*%%aWh#ZVX]
·Ilddi]ZgeZdeaZ[dgbdk^c\bVX]^cZ
·EgZX^h^dcAZkZa
 ;dg6hhZbWan/
·H]deGV\h
·8aZVcZg$YZ\gZVhZghZZPage 17
·FjVa^inbZiVaegdiZXiVcid^a
·HV[Zin\aVhhZh[dgZVX]eZghdc
·LgZcX]&%bb
·;addgbdjci^c\]VgYlVgZhZZPage 21
·EgZX^h^dcaZkZaViaZVhi&'adc\
Needed for Setup
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igVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah
[gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndj
Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please imme-
diately call Customer Service at (570) 546-9663
for advice.
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Otherwise, filing a freight claim can be difficult.
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Unpacking
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials unpacked with this
machine. Discard immediately.
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Inventory
Inventory (Figures 5–7) Qty
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NOTICE
If you cannot find an item on this list, check
the mounting location on the machine or the
packaging materials. Sometimes parts are
pre-installed for shipping, or they become
hidden by packaging materials.
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Before cleaning, gather the following:
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Basic steps for removing rust preventative:
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d[[i]ZgZhil^i]i]ZgV\#
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Gasoline or products
with low flash points can
explode or cause fire if
used to clean machin-
ery. Avoid cleaning with
these products.
Many cleaning solvents
are toxic if concentrat-
ed amounts are inhaled.
Only work in a well-venti-
lated area.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces. Test all cleaners
in an inconspicuous area before using to
make sure they will not damage paint.
Cleanup
H9692—Orange Power Cleaner & Degreaser
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Site Considerations
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Space Allocation
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See below for required space allocation.
Physical Environment
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Electrical Installation
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Lighting
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Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
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Lifting & Placing
The Model G9730/G9731 is
a heavy machine. Serious
personal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment to move
the shipping crate and
remove the machine from
the crate.
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To lift and place the lathe:
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Figure 11#
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a^[iZY#
A^[i^c\
HigVe
AVi]Z
7ZY
AZVYhXgZl
;ZZY
GdY
He^cYaZ
8dcigda
GdY
Id;dg`a^[idgA^[i^c\=dd`
8gdhh"HZXi^dcK^Zld[A^[i^c\HZije
Figure 13.A^[i^c\higVehlgVeeZYVgdjcYi]Z
aVi]ZWZY#
 6iiVX]i]Za^[i^c\higVehidi]Z[dg`a^[i[dg`h!
Vh^aajhigViZY^cFigure 14#
;dg`a^[i
;dg`h A^[i^c\
HigVeh
Figure 14.A^[i^c\i]ZaVi]Zl^i]a^[i^c\higVeh#
·Chain & Safety Hook: I]gZVY VcY [jaan
i^\]iZci]Zegdk^YZYa^[i^c\ZnZWdai^cidi]Z
egZ"Yg^aaZY]daZ^ci]ZaVi]ZWZY!Vhh]dlc
^cFigure 15#I]ZcXdccZXii]ZhV[Zin]dd`
VcYX]V^cWZilZZci]ZaVi]ZVcYi]ZedlZg
a^[i^c\Zfj^ebZci#
Figure 12.=Va[cjiaZkZgVcY[ZZYDC$D;;`cdW#
Ejh];ZZYDC$D;;
@cdW>c
Ejaa=Va[cji
AZkZgJe
Figure 15.A^[i^c\ZnZWdai^chiVaaZY#
A^[i^c\
:nZ7dai
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"'&"
5. L^i]i]Z]Zaed[ilddi]ZgeZdeaZid`ZZei]Z
adVY[gdbhlVn^c\!gV^hZi]ZaVi]ZVXdjeaZd[
^cX]Zh#
·>[i]ZadVY^hcdilZaaWVaVcXZY!dgndjhZZ
Vcndi]Zg Y^[[^Xjai^Zh l^i] i]Za^[i^c\ Zfj^e"
bZci! ^bbZY^ViZan adlZg i]Z aVi]Z id i]Z
eVaaZiV\V^c#GZhdakZVcna^[i^c\dgWVaVcX"
^c\^hhjZh!i]ZcgZeZVii]^hhiZe#
 >[ndjVgZ jh^c\i]ZChain & Safety Hook
bZi]dY d[ a^[i^c\ i]Z aVi]Z! ndj b^\]i ign
^chiVaa^c\ i]Z a^[i^c\ ZnZ Wdai ^c i]Z XZciZg
]daZdci]ZaVi]ZWZY#
6. A^[i i]Z aVi]Z Zcdj\] id XaZVg i]Z h]^ee^c\
eVaaZi VcY Vcn hbVaa [addg dWhiVXaZh! i]Zc
bdkZ^iidi]ZegZeVgZYadXVi^dcVcYadlZg^i
^ceaVXZ#
Mounting
6ai]dj\] cdi gZfj^gZY! lZ gZXdbbZcY i]Vi ndj
hZXjgZ ndjg cZl bVX]^cZ id i]Z [addg# 7ZXVjhZ
i]^h^hVcdei^dcVahiZeVcY[addgbViZg^VahbVn
kVgn! [addg bdjci^c\ ]VgYlVgZ ^h cdi ^cXajYZY#
<ZcZgVaan! ndj XVc Z^i]Zg Wdai ndjg bVX]^cZ id
i]Z [addg dg bdjci ^i dc i]Z egdk^YZY XVhi ^gdc
[ddi eVYh# 7di] dei^dch VgZ YZhXg^WZY WZadl#
L]^X]ZkZgdei^dc ndjX]ddhZ!^i^h cZXZhhVgnid
aZkZandjgbVX]^cZl^i]VegZX^h^dcaZkZa#
Bolting to Concrete Floors
6cX]dghijYhVcYaV\h]^ZaYVcX]dghl^i]aV\
hXgZlhFigure 16 VgZildedejaVgbZi]dYh[dg
VcX]dg^c\VcdW_ZXiidVXdcXgZiZ[addg#LZhj\"
\ZhindjgZhZVgX]i]ZbVcndei^dchVcYbZi]dYh
[dgbdjci^c\ndjgbVX]^cZ VcY X]ddhZ i]ZWZhi
i]Vi[^ihndjgheZX^[^XVeea^XVi^dc#
Figure16#Ine^XVa[VhiZcZgh[dgbdjci^c\id
XdcXgZiZ[addgh#
6cX]dgHijYh
AV\H]^ZaY6cX]dg
VcYAV\HXgZl
JhZ V egZX^h^dc aZkZa dc i]Z aVi]Z WZYlVn VcY
bZiVa h]^bh WZilZZc i]Z aVi]Z VcY i]Z [addg id
bV`Zi]ZWZYlVnaZkZa[gdb[gdciidWVX`VcYh^YZ
idh^YZ#
Cast Iron Foot Pads
IdjhZi]ZXVhi^gdc[ddieVYh!eaVXZi]ZbjcYZg
i]Z VY_jhiVWaZ _VX` Wdaih hZZ Figure 17! i]Zc
jhZ V egZX^h^dc aZkZa dc i]Z WZYlVn VcY VY_jhi
i]Z_VX`Wdaihjci^ai]ZWZYlVn^haZkZa[gdb[gdci
idWVX`VcY[gdbh^YZidh^YZ#L]ZcaZkZa!i^\]iZc
Ydlc i]Z _VX` Wdai _Vb cjih id hZXjgZ i]Z hZi"
i^c\h#
Figure 17.8Vhi^gdc[ddieVYVcY_VX`Wdai#
?VX`7dai
?VbCji
;ddiEVY
NOTICE
As the lathe is used, the cast iron parts
may shift slightly. Re-check the bedway to
make sure it remains level after the first 24
hours, after the first two weeks, then annu-
ally thereafter.
"''" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
Assembly
I]ZaVi]Z^hh]^eeZY[gdbi]Z[VXidgnegZ"VhhZb"
WaZYZmXZei[dgi]Zild]VcYl]ZZa]VcYaZh#JhZ
V &%bb lgZcX] id ViiVX] i]ZhZ ]VcYaZh id i]Z
XVgg^V\Z VcY Xgdhh ha^YZ ]VcYl]ZZah! Vh h]dlc
^cFigure 18#
Lubricating Lathe
GEARBOXES MUST
BE FILLED WITH OIL!
LATHE MAY NOT
HAVE OIL INCLUDED!
Refer to the Lubrication
Section in this Manual
for Recommended
Oil Type.
I]Z]ZVYhidX`!fj^X`X]Vc\Z\ZVgWdm!VcYVegdc
gZhZgkd^ghbjhi]VkZi]ZegdeZgVbdjcid[d^a^c
i]ZbWZ[dgZi]ZaVi]ZXVcWZdeZgViZY[dgi]Z[^ghi
i^bZ#
Gjcc^c\i]Z aVi]Zl^i]djid^a ^cV \ZVgWdmXdjaY
gZhjai^cYVbV\Zidi]ZWZVg^c\hVcY\ZVgh·hjX]
YVbV\Z^hcdiXdkZgZYjcYZglVggVcin#
GZ[ZgidLubrication!WZ\^cc^c\dcPage 64![dg
YZiV^aZY ^chigjXi^dch dc ]dl id X]ZX` VcY VYY
d^a#
>cVYY^i^dcidi]Z\ZVgWdmZh!lZVahdgZXdbbZcY
i]VindjajWg^XViZVaadi]Zged^cihdci]ZbVX]^cZ
Vii]^hi^bZ#
Note: If your lathe was shipped with oil in the
reservoirs, do not change that oil until after the
break-in procedure.
Adding Cutting &
Brake Fluids
IdhjXXZhh[jaanXdbeaZiZi]ZTest Run^ci]Z[da"
adl^c\ eV\Zh! i]Z Xjii^c\ VcY WgV`Z [aj^Y aZkZah
bjhiWZX]ZX`ZY!VcY^[cZXZhhVgn![aj^YbjhiWZ
VYYZYidZVX]hnhiZb#
6YY i]Z Xjii^c\ [aj^Y d[ ndjg X]d^XZ cdl# ;dg
YZiV^aZY ^chigjXi^dch dc l]ZgZ i]Z Xjii^c\ [aj^Y
gZhZgkd^g^hadXViZYVcY]dlidVYY[aj^Y!gZ[Zgid
Cutting Fluid SystemdcPage 69#
8]ZX` i]Z WgV`Z [aj^Y aZkZa VcY VYY VYY^i^dcVa
[aj^Y^[cZXZhhVgn!Vh^chigjXiZY^cBrake Fluiddc
Page 71#
Figure 18.8Vgg^V\ZVcYXgdhhha^YZ]VcYl]ZZa
]VcYaZh^chiVaaZY#
=VcYaZh
>chiVaaZY
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"'("
Before starting the lathe, make sure you
have performed the preceding assembly
and adjustment instructions, and you have
read through the rest of the manual and
are familiar with the various functions and
safety features on this machine. Failure to
follow this warning could result in serious
personal injury or even death!
Test Run
DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg
bVX]^cZ id bV`Z hjgZ ^i gjch egdeZgan VcY ^h
gZVYn[dggZ\jaVgdeZgVi^dc#
The test run consists of verifying the follow-
ing:
 I]ZbdidgedlZghjeVcYgjchXdggZXian
 ;dgi]ZBdYZa<%.(&dcan!i]Zbdidgijgch^c
i]ZXdggZXiY^gZXi^dcbVX]^cZ^hcdil^gZYdji
d[e]VhZ
 I]ZZbZg\ZcXn HIDE Wjiidc hV[Zin [ZVijgZ
ldg`hXdggZXian
 I]ZWgV`ZhnhiZbldg`hXdggZXian
 I]ZXjii^c\[aj^YhnhiZbldg`hXdggZXian
>[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ
i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!hide
jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl
TroubleshootingdcPage 75#
To test run the lathe:
1. GZVY VcY [daadl i]Z hV[Zin i]Z ^chigjXi^dch
Vii]ZWZ\^cc^c\d[i]ZbVcjVa!iV`ZgZfj^gZY
hV[Zin egZXVji^dch! VcY bV`Z hjgZ Vaa egZ"
k^djh egZeVgVi^dc hiZeh Y^hXjhhZY ^c i]Z
bVcjVa]VkZWZZc[daadlZYVcYXdbeaZiZY#
2. 8aZVgVlVnVaaiddahVcYdW_ZXihjhZYYjg^c\
i]ZVhhZbWan!ajWg^XVi^dc!VcYegZeVgVi^dc#
Power Connection
7Z[dgZ i]Z bVX]^cZ XVc WZ XdccZXiZY id i]Z
edlZg hdjgXZ! Vc ZaZXig^XVa X^gXj^i VcY XdccZX"
i^dc YZk^XZ bjhi WZ egZeVgZY eZg i]Z POWER
SUPPLY hZXi^dc ^c i]^h bVcjVa! VcY Vaa egZk^"
djh hZije ^chigjXi^dch ^c i]^h bVcjVa bjhi WZ
XdbeaZiZ id ZchjgZ i]Vi i]Z bVX]^cZ ]Vh WZZc
VhhZbWaZYVcY^chiVaaZYegdeZgan#
6alVnh bV`Z hjgZ i]Z edlZg hl^iX] dc i]Z
bVX]^cZ ^h ijgcZY D;; dg i]Z D;; Wjiidc ^h
ejh]ZY^cWZ[dgZXdccZXi^c\edlZg#
Connecting to Power
>chZgi i]Z eaj\ ViiVX]ZY id i]Z bVX]^cZ edlZg
XdgY ^cid V bViX]^c\ edlZg hjeean gZXZeiVXaZ#
I]Z bVX]^cZ ^h cdl XdccZXiZY id i]Z edlZg
hdjgXZ#
Disconnecting Power
>[ndjcZZYidY^hXdccZXii]ZbVX]^cZ[gdbedlZg
aViZg! ejaa i]Z eaj\ XdbeaZiZan dji d[ i]Z gZXZe"
iVXaZ#
"')" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
3. BV`ZhjgZi]ZbVhiZgedlZghl^iX]^hijgcZY
OFFhZZFigure 19#
Figure 19.AdXVi^dcd[i]ZbVhiZgedlZghl^iX]#
BVhiZg
EdlZgHl^iX]
4. BV`ZhjgZi]Vii]ZX]jX`VcY_Vlh!^[^chiVaaZY!
VgZ hZXjgZ gZ[Zg id Chuck & Faceplate
MountingdcPage 31#
5. BV`ZhjgZi]ZXjii^c\[aj^Yhl^iX]hZZFigure
20^h^ci]ZD;;edh^i^dc!i]Zced^cii]Z[aj^Y
cdooaZYdlc^cidi]ZX]^eigVn#
Figure 20.8dcigdaeVcZa^YZci^[^XVi^dc#
8jii^c\
;aj^Y
Hl^iX]
EdlZg
A^\]i
:bZg\ZcXn
HIDE7jiidc
?d\7jiidc
6. Ejh]i]ZZbZg\ZcXnHIDEWjiidc^cidegZ"
kZcijc^ciZci^dcVahiVgi"je#
7. Id ZchjgZ i]Z XVgg^V\Z XdbedcZcih Yd cdi
jcZmeZXiZYanbdkZl]Zci]ZaVi]Z^hhiVgiZY!
gdiViZ i]Z ]ZVYhidX` [ZZY Y^gZXi^dc `cdW hd
i]Vi i]Z Vggdl ed^cih id i]Z b^YYaZ cZjigVa
edh^i^dchZZFigure 21#
Note: It may be necessary to rock the chuck
back-and-forth by hand when moving the
controls to enable the gears to mesh.
Figure 21.=ZVYhidX`Xdcigdah#
He^cYaZHeZZY
GVc\ZAZkZg
He^cYaZ
HeZZY@cdW
;ZZY
9^gZXi^dc
@cdW
8. Id[jgi]ZgZchjgZi]ZXVgg^V\ZYdZhcdibdkZ
Yjg^c\ i]Z iZhi gjc! ejh] i]Z [ZZY DC$D;;
`cdW ^c id Y^hZc\V\Z i]Z XVgg^V\Z [gdb i]Z
[ZZYgdY!i]Zcejaai]Z]Va[cjiaZkZgjeidY^h"
Zc\V\Zi]ZXVgg^V\Z[gdbi]ZaZVYhXgZlhZZ
Figure 22#
Figure 22.=Va[cjiaZkZg![ZZYDC$D;;`cdW!
VcYhe^cYaZDC$D;;aZkZg#
Ejh];ZZYDC$D;;
@cdW>c
Ejaa=Va[cji
AZkZgJe
He^cYaZ
DC$D;;AZkZg
>cD;;Edh^i^dc
9. Ejaai]Zhe^cYaZDC$D;;aZkZgdji!bdkZ^iid
i]ZD;;b^YYaZedh^i^dc!i]ZcgZaZVhZ^ihd
i]Vi^iha^eh^cidi]ZYZiZci#
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"'*"
10. BdkZ i]Z he^cYaZ heZZY gVc\Z aZkZg id i]Z
adl g^\]i edh^i^dc! VcY gdiViZ i]Z he^cYaZ
heZZY `cdW hd i]Vi i]Z Vggdl ed^cih id &%*
hZZFigure 21#
11. Ijgci]ZbVhiZgedlZghl^iX]ON#
12. GZhZii]ZZbZg\ZcXnHIDEWjiidcWnil^hi"
^c\ ^i XadX`l^hZ jci^a ^i edeh dji·i]Z edlZg
a^\]idci]ZXdcigdaeVcZah]djaY^aajb^cViZ#
13. KZg^[ni]Vii]ZbVX]^cZ^hdeZgVi^c\XdggZXian
Wnejaa^c\i]Zhe^cYaZDC$D;;aZkZgdjiVcY
YdlcidhiVgihe^cYaZgdiVi^dc#
·L]Zc deZgVi^c\ XdggZXian! i]Z aVi]Z gjch
hbddi]anl^i]a^iiaZdgcdk^WgVi^dc#
·>ckZhi^\ViZVcYXdggZXihigVc\ZdgjcjhjVa
cd^hZh dg k^WgVi^dch WZ[dgZ deZgVi^c\ i]Z
aVi]Z [jgi]Zg# 6alVnh Y^hXdccZXi i]Z aVi]Z
[gdb edlZg l]Zc ^ckZhi^\Vi^c\ dg XdggZXi"
^c\ediZci^VaegdWaZbh#
14.For the Model G9731 Only:L^i]i]Zhe^cYaZ
DC$D;;aZkZg^ci]ZYdlcedh^i^dc!i]Zhe^c"
YaZ h]djaY WZ gdiVi^c\ XdjciZgXadX`l^hZ·
YdlcVcYidlVgYndjVhndj[VXZi]ZaVi]Z#
·>[ i]Z he^cYaZ ^h cdi gdiVi^c\ XdjciZgXadX`"
l^hZl^i]i]Zhe^cYaZDC$D;;aZkZg^ci]Z
Ydlcedh^i^dc!i]ZedlZghjeean]VhWZZc
XdccZXiZY dji d[ e]VhZ# Hide i]Z aVi]Z!
ijgci]ZbVhiZgedlZghl^iX]OFF!Y^hXdc"
cZXii]ZaVi]Z[gdbedlZg!i]Zc[daadli]Z
^chigjXi^dch ^c Phase Polarity dc Page
14#
6[iZg XdggZXi^c\ i]Z l^g^c\! gZeZVih Steps
11–14#
15. BdkZi]Z he^cYaZ DC$D;;aZkZg id i]ZD;;
b^YYaZedh^i^dc!egZhhi]ZZbZg\ZcXnHIDE
Wjiidc ^c! i]Zc ViiZbei id gZ"hiVgi he^cYaZ
gdiVi^dc#
·>[ i]Z aVi]Z YdZh cdi hiVgi l^i] i]Z ZbZg"
\ZcXnHIDEWjiidcegZhhZY^c!i]^hhV[Zin
[ZVijgZ^hldg`^c\egdeZgan#
·>[i]ZaVi]ZYdZhhiVgil^i]i]ZZbZg\ZcXn
HIDEWjiidcegZhhZY^c!i]^hhV[Zin[ZVijgZ
^hcdideZgVi^c\ XdggZXian#I]Z ZbZg\ZcXn
HIDEWjiidcbjhideZgViZegdeZganWZ[dgZ
Xdci^cj^c\deZgVi^dc#JhZi]Zhe^cYaZDC$
D;;aZkZgidhidei]ZaVi]Z!ijgci]ZbVhiZg
edlZg hl^iX] OFF! Y^hXdccZXi i]Z aVi]Z
[gdb edlZg! i]Zc XVaa IZX] Hjeedgi [dg
]Zae#
16. GZhZi i]Z ZbZg\ZcXn HIDE Wjiidc! gZ"hiVgi
he^cYaZ gdiVi^dc! i]Zc egZhh i]Z [ddi WgV`Z#
I]Z aVi]Z h]djaY ijgc OFF VcY i]Z he^cYaZ
h]djaYXdbZidVfj^X`hide#
Note: After using the foot brake to stop the
lathe, it is necessary to move the spindle
ON/OFF lever to the OFF position before
attempting to re-start spindle rotation.
17. Ed^ci i]Z Xjii^c\ [aj^Y cdooaZ Ydlc ^cid i]Z
X]^eigVn!jhZ i]ZXjii^c\[aj^Y hl^iX]dci]Z
Xdcigda eVcZa id hiVgi i]Z ejbe! i]Zc deZc
i]ZkVakZdci]ZcdooaZ#KZg^[ni]Vii]ZXjii^c\
[aj^Y [adlh [gdb i]Z cdooaZ VcY egdeZgan gZ"
XnXaZhidi]ZXjii^c\[aj^YgZhZgkd^g!i]Zcijgc
i]ZejbeOFF#
8dc\gVijaVi^dchI]ZiZhigjc^hXdbeaZiZ#8dci^cjZ
l^i] i]Z Spindle Break-InVcYRecommended
AdjustmentsegdXZYjgZhdci]ZcZmieV\Z#
NOTICE
During the first 16 hours of use, the V-belts
will stretch and seat into the pulley grooves.
The V-belts must be properly re-tensioned
after this period to avoid reducing their use-
ful life. Refer to V-Belts Service on Page 83
for detailed instructions.
"'+" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
Spindle Break-In
7Z[dgZhjW_ZXi^c\i]ZaVi]Zid[jaaadVYh!ndjbjhi
WgZV`^i^c#I]^hegdXZYjgZl^aa[jaanhZVii]ZWZVg"
^c\h!Vaadli]Z\ZVgiZZi]id[^cYi]Z^gcdgbValZVg
eViiZgc!VcYZcVWaZi]ZajWg^XVciidWZldg`ZY^cid
i]ZgZfj^gZYVgZVh#
To perform the spindle break-in:
1. HjXXZhh[jaan XdbeaZiZ i]Z Test Run egdXZ"
YjgZWZ\^cc^c\dcPage 23#
2. Id ZchjgZ i]Z XVgg^V\Z XdbedcZcih Yd cdi
jcZmeZXiZYanbdkZl]Zci]ZaVi]Z^hhiVgiZY!
gdiViZ i]Z ]ZVYhidX` [ZZY Y^gZXi^dc `cdW hd
i]Vii]ZVggdled^cihidb^YYaZcZjigVaedh^"
i^dchZZFigure 23#
Figure 23.=ZVYhidX`Xdcigdah#
He^cYaZHeZZY
GVc\ZAZkZg
He^cYaZ
HeZZY@cdW
;ZZY
9^gZXi^dc
@cdW
3. BdkZi]Zhe^cYaZheZZYgVc\ZaZkZgidi]Zadl
g^\]iedh^i^dc!VcYgdiViZi]Zhe^cYaZheZZY
`cdWhdi]Vi i]ZVggdled^cih idi]Zhe^cYaZ
heZZYd[&%*GEBgZ[ZgidSetting Spindle
Speed dcPage 51 [dgVYY^i^dcYZiV^ah#
NOTICE
Do not leave the lathe unattended during
the Spindle Break-In procedure. If your
attention is needed elsewhere during this
procedure, stop the lathe and restart the
procedure from the beginning at a later
time when you can devote your full time and
attention to it.
4. IV`ZVaahV[ZinegZXVji^dch!gjci]ZaVi]Z[dg
&%b^cjiZh!i]Zcijgci]ZaVi]ZOFFVcYlV^i
jci^ai]Zhe^cYaZ^hXdbeaZiZanhideeZY#
5. GZeZVi Step 4 [dg i]Z gZbV^c^c\ , he^cYaZ
heZZYh#
6. HZii]Zhe^cYaZheZZYid'+%GEBVcYaZii]Z
aVi]Zgjc[dgV[^cVa&*b^cjiZhidVaadl^iid
XddaYdlc!i]Zcijgci]ZaVi]ZOFF#
Recommended
Adjustments
I]Z[daadl^c\VY_jhibZcih]VkZWZZcbVYZVii]Z
[VXidgn#=dlZkZg!WZXVjhZd[i]ZbVcnkVg^VWaZh
^ckdakZY l^i] h]^ee^c\! lZ gZXdbbZcY i]Vi ndj
ViaZVhikZg^[ni]Z[daadl^c\VY_jhibZcihidZchjgZ
i]ZWZhiedhh^WaZgZhjaih[gdbi]ZaVi]Z#
Factory adjustments that should be verified:
s IV^ahidX`Va^\cbZcigZ[ZgidPage 44
 8dbedjcYVcYXgdhhha^YZWVX`aVh]gZ[Zgid
Page 80
 <^WVY_jhibZcihgZ[ZgidPage 78#
Change the oil in the headstock, quick
change gearbox, and apron reservoirs as
instructed in Lubrication beginning on
Page 64. This will flush away any metal
particles that may have accumulated from
the manufacturing process or the spindle
break-in.
7. 8]ZX` VcY! ^[ cZXZhhVgn! gZ"iZch^dc i]Z
K"WZaih Vh ^chigjXiZY ^c V-Belt Service dc
Page 83#
I]Z he^cYaZ WgZV`"^c ^h XdbeaZiZ# 8dci^cjZ l^i]
i]Z [daadl^c\ Recommend AdjustmentshZX"
i^dc#
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"',"
SECTION 4: OPERATIONS
To complete a typical operation, the operator
does the following:
1. Ejih dc hV[Zin \aVhhZh! gdaah je haZZkZh!
gZbdkZh _ZlZagn! VcY hZXjgZh Vcn Xadi]^c\!
_ZlZagn! dg ]V^g i]Vi XdjaY \Zi ZciVc\aZY ^c
bdk^c\eVgih#
2. :mVb^cZhi]Zldg`e^ZXZidbV`ZhjgZ^i^hhj^i"
VWaZ [dg ijgc^c\! i]Zc bdjcih i]Z ldg`e^ZXZ
^c dcZ d[ i]Z X]jX`h dg dc [VXZeaViZ! VcY
gZbdkZhi]ZX]jX``Zn[gdbi]ZX]jX`#
3. Bdjcihi]Zidda^c\!Va^\ch^il^i]i]Zldg`e^ZXZ!
i]ZcWVX`h^iVlVnidZhiVWa^h]VhV[ZhiVgije
XaZVgVcXZ#
4. GZbdkZhVaahZijeiddah[gdbi]ZaVi]Z#
5. 8]ZX`h [dg hV[Z XaZVgVcXZh Wn gdiVi^c\ i]Z
ldg`e^ZXZ Wn ]VcY Vi aZVhi dcZ [jaa gZkdaj"
i^dc#
6. BdkZhha^YZhVcYgZhihidl]ZgZi]Znl^aaWZ
jhZYYjg^c\deZgVi^dc#
7. HZihi]ZXdggZXihe^cYaZheZZY[dgi]ZdeZgV"
i^dc#
8. >[jh^c\edlZg [ZZY!hZaZXihi]Z egdeZg[ZZY
gViZ[dgi]ZdeZgVi^dc#
9. Ijgch i]Z bVhiZg edlZg hl^iX] ON! gZhZih
i]ZZbZg\ZcXnHIDEWjiidc!i]ZcbdkZhi]Z
he^cYaZ DC$D;; aZkZg Ydlc id hiVgi he^cYaZ
gdiVi^dc#
10. JhZhi]ZXVgg^V\Z]VcYl]ZZahdgedlZg[ZZY
dei^dchidbdkZi]Zidda^c\^cidi]Zldg`e^ZXZ
[dgdeZgVi^dch#
11. L]Zc [^c^h]ZY Xjii^c\! bdkZh i]Z he^cYaZ
aZkZg id i]Z D;; edh^i^dc! lV^ih jci^a i]Z
he^cYaZ^hXdbeaZiZanhideeZY!i]ZcgZbdkZh
i]Zldg`e^ZXZ#
Operation Overview
I]ZejgedhZd[i]^hdkZgk^Zl^hidegdk^YZi]Zcdk"
^XZbVX]^cZdeZgVidgl^i]VWVh^XjcYZghiVcY^c\
d[]dli]ZbVX]^cZ^hjhZYYjg^c\deZgVi^dc!hd
i]ZbVX]^cZXdcigdah$XdbedcZcihY^hXjhhZYaViZg
^ci]^hbVcjVaVgZZVh^ZgidjcYZghiVcY#
9jZ id i]Z \ZcZg^X cVijgZ d[ i]^h dkZgk^Zl! ^i ^h
not^ciZcYZYidWZVc^chigjXi^dcVa\j^YZ#IdaZVgc
bdgZ VWdji heZX^[^X deZgVi^dch! gZVY i]^h Zci^gZ
bVcjVa VcY hZZ` VYY^i^dcVa igV^c^c\ [gdb ZmeZ"
g^ZcXZY bVX]^cZ deZgVidgh! VcY Yd VYY^i^dcVa
gZhZVgX]djih^YZd[i]^hbVcjVaWngZVY^c\]dl"
idWdd`h!igVYZbV\Vo^cZh!dglZWh^iZh#
Damage to your eyes and lungs could result
from using this machine without proper pro-
tective gear. Always wear safety glasses and
a respirator when operating this machine.
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before operating.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly Industrial will not be held liable for
accidents caused by lack of training.
"'-" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
Controls &
Components
GZ[ZgidFigures 2430VcYi]Z[daadl^c\YZhXg^e"
i^dch id WZXdbZ [Vb^a^Vg l^i] i]Z adXVi^dc VcY
[jcXi^dcd[i]ZWVh^XXdcigdah[dgi]^haVi]Z#
Master Power Switch: I]^hhl^iX]id\\aZhedlZg
id i]Z aVi]Z Xdcigdah! bdidg! VcY Xjii^c\ [aj^Y
ejbe#
Dial Indicator Stud (Model G9730 Only):
:cVWaZh V Y^Va ^cY^XVidg id WZ jhZY [dg egZX^hZ
bZVhjgZbZcihd[XVgg^V\Zedh^i^dc#
Headstock Controls
Figure 25.=ZVYhidX`Xdcigdah#
6
7
8
9
A. Spindle Speed Range Lever: HZaZXih i]Z
]^\]dgadlhe^cYaZheZZYgVc\Zh#
B.Spindle Speed Knob: HZaZXih dcZ d[ i]Z
[djg heZZYh VkV^aVWaZ ^c i]Z he^cYaZ heZZY
gVc\ZhZaZXiZY#
C. Headstock Feed Direction Knob: 8]Vc\Zh
i]Z gdiVi^dc Y^gZXi^dc d[ i]Z aZVYhXgZl dg
[ZZYgdY id X]Vc\Z i]Z Y^gZXi^dc d[ XVgg^V\Z
bdkZbZci#
D. Quick Change Knob A–C/ 8]Vc\Zh i]Z
heZZYd[edlZg igVch[Zg[gdb i]Z]ZVYhidX`
\ZVghidi]ZadlZgfj^X`X]Vc\Z\ZVgh#
Control Panel
Figure 26.8dcigdaeVcZaXdbedcZcih#
:
;<
=
E. Cutting Fluid Switch: 8dcigdahi]ZdeZgVi^dc
d[i]ZXjii^c\[aj^Yejbe#
F. Power Light: >aajb^cViZh l]Zc i]Z bVhiZg
edlZghl^iX]^hijgcZYON#
Figure 24.AdXVi^dcd[i]ZbVhiZgedlZghl^iX]#
BVhiZg
EdlZgHl^iX]
9^Va>cY^XVidg
HijY
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"'."
G. Emergency STOP Button: L]Zc egZhhZY!
hideh i]Z [adl d[ edlZg id i]Z aVi]Z# Ijgc
^i XadX`l^hZ jci^a ^i edeh dji id gZ"ZhiVWa^h]
edlZg[adl#
H. Jog Button: GdiViZh i]Z he^cYaZ XdjciZg"
XadX`l^hZl]^aZ^i^hegZhhZY#
Quick Change Controls
Figure 27.Fj^X`X]Vc\ZXdcigdah#
>
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@ A B C
I. Quick Change Knob 1–4: 8]Vc\Zh \ZVg
gVi^dh^ch^YZi]Zfj^X`X]Vc\Z\ZVgWdm#
J. Quick Change Knob D–E: 8]Vc\Zh \ZVg
gVi^dh^ch^YZi]Zfj^X`X]Vc\Z\ZVgWdm#
K. Metric Thread Chart: 9^heaVnhi]Zedh^i^dch
d[i]ZX]Vc\Z \ZVghVcYfj^X` X]Vc\ZXdc"
igdah[dgbZig^Xi]gZVY^c\deZgVi^dch#
L. Inch Thread Chart: 9^heaVnhi]Zedh^i^dchd[
i]ZX]Vc\Z\ZVghVcYfj^X`X]Vc\ZXdcigdah
[dgbZig^Xi]gZVY^c\deZgVi^dch#
M. Feed Rate Chart: 9^heaVnh i]Z edh^i^dch d[
i]ZX]Vc\Z\ZVghVcYfj^X`X]Vc\ZXdcigdah
[dgi]ZVkV^aVWaZ[ZZYgViZh#
N. Feed Selection Knob: HZaZXihi]ZaZVYhXgZl
dgi]Z[ZZYgdY[dgedlZg[ZZYdeZgVi^dch#
Carriage Controls
Figure 28.8Vgg^V\ZXdcigdah#
N
M
O
DE
F
G
H
I
J
L
K
O. 4-Way Tool Post: =daYh [djg Xjii^c\ iddah
VcY gdiViZh id ^cYZm V eVgi^XjaVg idda id i]Z
ldg`e^ZXZ#
P. Cutting Fluid Nozzle and Valve: 9Za^kZgh
Xjii^c\ [aj^Y id i]Z Xjii^c\ deZgVi^dc# I]Z
kVakZXdcigdahi]ZVbdjcid[[adl#
Q. Compound Rest Handwheel: BdkZh i]Z
XdbedjcY gZhi l]Zc gdiViZY# I]Z ViiVX]ZY
Y^gZXi"gZVY \gVYjViZY Y^Va ]Vh %#%%& ^cXgZ"
bZcih!l^i]dcZgZkdaji^dcZfjVa^c\%#&%%d[
bdkZbZci#
R. Carriage Lock: L]Zc i^\]iZcZY! adX`h i]Z
XVgg^V\Zidi]ZWZY#
S. Thread Dial: >cY^XViZh l]Zc id Zc\V\Z i]Z
]Va[cjil^i]i]ZaZVYhXgZl[dg^cX]i]gZVY^c\
deZgVi^dch#
T. Halfnut Lever: :c\V\Zh$Y^hZc\V\Zh i]Z
]Va[cjil^i]i]ZaZVYhXgZll]Zci]gZVY^c\#
U. Spindle ON/OFF Lever: HiVgih! hideh! VcY
gZkZghZhhe^cYaZgdiVi^dc#
V. Feed ON/OFF Knob: :c\V\Zh$Y^hZc\V\Zh
i]ZXVgg^V\Zl^i]i]Z[ZZYgdY#
W. Feed Selector Knob: L]Zc i]Z XVgg^V\Z ^h
Zc\V\ZY l^i] i]Z [ZZYgdY! hZaZXih XVgg^V\Z
adc\^ijY^cVaigVkZadgXgdhhha^YZigVkZa#
"(%" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
X. Carriage Handwheel: BdkZh i]Z XVgg^V\Z
aZ[idgg^\]iVadc\i]ZWZYlVn#I]ZViiVX]ZY
\gVYjViZY Y^Va ]Vh %#%%* ^cXgZbZcih! l^i]
dcZgZkdaji^dcZfjVa^c\%#+'*d[bdkZbZci#
Y. Cross Slide Handwheel: BdkZh i]Z Xgdhh
ha^YZ ^c dg dji eZgeZcY^XjaVg id i]Z he^cYaZ
XZciZga^cZ#I]ZViiVX]ZY^cY^gZXi"gZVY\gVYj"
ViZY Y^Va ]Vh %#%%& ^cXgZbZcih! l^i] dcZ
gZkdaji^dcZfjVa^c\%#'%%d[bdkZbZci#
Z. 4-Position Carriage Stop: L]Zc i]Z XVg"
g^V\Z^hZc\V\ZYl^i]i]Z[ZZYgdY!hidehXVg"
g^V\ZbdkZbZciWn[dgX^c\i]Z[ZZYgdYXajiX]
id ha^e# <ZcZgVaan jhZY [dg gZeZi^i^kZ deZgV"
i^dch#
Tailstock Controls
AA. Quill Handwheel: BdkZh i]Z fj^aa ^c dg
dji [gdb i]Z iV^ahidX` XVhi^c\# I]Z ViiVX]ZY
\gVYjViZY Y^Va ]Vh %#%%& ^cXgZbZcih! l^i]
dcZgZkdaji^dcZfjVa^c\%#&%%d[bdkZbZci#
AB. Tailstock Lock Lever: AdX`h i]Z iV^ahidX`
VhhZbWan^ceaVXZdci]ZWZYlVn#
AC. Quill Lock Lever: AdX`hi]Zfj^aa^cedh^i^dc#
AD. Quill: 6XXZeih iddah l^i] BI( iVeZgh VcY
]Vh ^cXgZbZcih ^c ^cX]Zh VcY b^aa^bZiZgh
bVg`ZYdci]ZWVggZa#
AE. Quill Lock Lever Rest: EgZkZcih i]Z fj^aa
adX`aZkZg[gdbXVjh^c\VcdWhigjXi^dcl]Zc
addhZ#
AF. Offset Adjustment Screw: 6Y_jhih i]Z ide
iV^ahidX`XVhi^c\d[[hZi&d['#
AG. Tailstock Lock Lever Rest: EgZkZcih i]Z
iV^ahidX`adX`aZkZg[gdbXVjh^c\VcdWhigjX"
i^dcl]ZcaddhZ#
AH. Casting Clamp Screw: DcZ d[ ild XVe
hXgZlhi]ViXaVbei]ZideVcYWdiidbiV^ahidX`
XVhi^c\hid\Zi]Zg#I]ZhZXVehXgZlhbjhiWZ
addhZcZYl]ZcVY_jhi^c\i]Zd[[hZi#
AI. Offset Scale: H]dlhi]ZgZaVi^kZd[[hZid[i]Z
ideVcYWdiidbXVhi^c\#;dgegZX^hZbZVhjgZ"
bZcih!jhZVc^cY^XVidg#
AJ. Locking Set Screw: L]Zci^\]iZcZY!`ZZeh
i]Z ide VcY Wdiidb XVhi^c\h Va^\cZY l^i]
ZVX]di]Zg#
Foot Brake
I]^h aVi]Z ^h Zfj^eeZY l^i] V [ddi WgV`Z hZZ
Figure 30 id fj^X`an hide i]Z he^cYaZ# Ejh]^c\
i]Z[ddiWgV`Zl]^aZi]Zhe^cYaZ^hONXjihedlZg
idi]ZbdidgVcYhidehi]Zhe^cYaZ#
L]Zc i]Z [ddi WgV`Z ^h jhZY! i]Z edlZg aVbe
h]dlh i]Vi i]Z aVi]Z ^h hi^aa ZcZg\^oZY! Wji i]Z
X^gXj^i id i]Z he^cYaZ bdidg ^h ^ciZggjeiZY# DcXZ
hideeZY! i]Z he^cYaZ aZkZg cZZYh id WZ gZijgcZY
idi]Zb^YYaZD;;edh^i^dcidgZhZii]Zhe^cYaZ
hl^iX]Zh#
Figure 29.IV^ahidX`Xdcigdah#
66
67 68
6? 69
6:
6;
6<
6=
6>
Figure 30.AdXVi^dcd[i]Z[ddiWgV`Z#
;ddi7gV`Z
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"(&"
Chuck & Faceplate
Mounting
I]^haVi]Z^hh]^eeZYl^i]i]Z("_VlX]jX`^chiVaaZY#
I]^h ^h V hXgdaa"ineZ X]jX` l]ZgZ Vaa i]gZZ _Vlh
bdkZ^cjc^hdcl]Zci]ZX]jX``Zn^hjhZY#
I]Z ^cXajYZY )"_Vl X]jX` [ZVijgZh ^cYZeZcYZci
_Vlh! l]^X] VgZ jhZY [dg hfjVgZ dg jcZkZcan"
h]VeZYhidX`!VcYidbdjcildg`i]VicZZYhidWZ
VY_jhiZYidcZVg"oZgdidiVa^cY^XViZYgjcdji#
>[cZ^i]ZgX]jX`XVcegdeZgan]daYndjgldg`e^ZXZ!
i]Z XVhi"^gdc [VXZeaViZ ]Vh hadih i]Vi ]daY hiVc"
YVgYdgXjhidbXaVbe^c\]VgYlVgZ#L^i]i]ZXdg"
gZXi XaVbe^c\ ]VgYlVgZ! i]^h [VXZeaViZ l^aa ]daY
cdc"Xna^cYg^XVaeVgih#
I]ZX]jX`hVcY[VXZeaViZ]VkZV9&")XVbadX`
bdjci#6X]jX``Zn^hjhZYidijgci]ZadX`^c\
XVbh id hZXjgZ dg gZaZVhZ i]Z X]jX` dg [VXZ"
eaViZ#
Tools Needed Qty
9ZVY7adl=VbbZgdgLddY7adX`################## &
8]jX`8gVYaZdgEanlddY(¿)############################ &
8]jX`@Zn######################################################### &
Removing Chuck or Faceplate
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. AVn V X]jX` XgVYaZ hZZ Figure 31 dg ean"
lddYjcYZgi]ZX]jX`dg[VXZeaViZVcYdkZg
i]Z WZYlVn id egdiZXi i]Z egZX^h^dc \gdjcY
hjg[VXZh [gdb YVbV\Z VcY gZYjXZ ^c_jgn ^[
[^c\Zgh\Zie^cX]ZY#
Figure 31.LddYZcX]jX`XgVYaZ#
3. JhZ i]Z X]jX` `Zn id ijgc i]Z [^ghi XVbadX`
XdjciZgXadX`l^hZjci^ai]ZXVba^cZ^hWZilZZc
i]Zg^\]iKbVg`VcYi]ZXVbgZaZVhZYVijb
a^cZ!Vhh]dlc^cFigure 32#
Figure 32.8VbadX`addhZcZYXdjciZgXadX`l^hZ
]Va[lVn#
8VbGZaZVhZ
9VijbA^cZ 8Vb
A^cZ
4. GZeZViStep 3^cVcVaiZgcVi^c\hiVgeViiZgc
VgdjcY i]Z he^cYaZ jci^a Vaa d[ i]Z XVbadX`h
VgZ ^c i]Z hVbZ edh^i^dc# I]^h ZchjgZh i]Vi
i]Z X]jX` dg [VXZeaViZ l^aa Y^hZc\V\Z [gdb
i]Zhe^cYaZZkZcan#
Note: The camlocks will slightly rise up from
the spindle body as they are rotated.
5. HiVgil^i]i]ZhVbZXVbadX`ndjWZ\Vcl^i]^c
Step 3VcYgdiViZ^iXdjciZgXadX`l^hZhdi]Vi
i]ZXVba^cZ^hVa^\cZYl^i]i]ZXVbgZaZVhZ
YVijba^cZ!Vh^aajhigViZY^cFigure 33#
8VbGZaZVhZ
9VijbA^cZ
8Vb
A^cZ
Figure 33.8Vba^cZVa^\cZYl^i]i]ZXVb
gZaZVhZYVijba^cZ#
"('" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
6. L]^aZ hjeedgi^c\ i]Z X]jX` dg [VXZeaViZ!
gdiViZ i]Z gZbV^c^c\ XVbadX`h ^c i]Z hVbZ
VaiZgcVi^c\hiVgeViiZgcndjjhZY^cStep 4id
Va^\ci]ZXVbVcYYVijba^cZh#I]^hl^aa[jaan
Y^hZc\V\Z i]Z X]jX` dg [VXZeaViZ [gdb i]Z
he^cYaZ#
7. GZbdkZi]ZX]jX` `Zn!Xdci^cjZ hjeedgi^c\
i]Z X]jX` dg [VXZeaViZ! i]Zc jhZ i]Z YZVY
Wadl ]VbbZg dg V lddY WadX` id a^\]ian iVe
VgdjcY i]Z X^gXjb[ZgZcXZ d[ i]Z X]jX` dg
[VXZeaViZjci^a^iWgZV`h[gZZ[gdbi]Zhe^cYaZ
iVeZgVcYXVbadX`hdX`Zih#
8. L^i] V gdX`^c\ bdi^dc! XVgZ[jaan gZbdkZ i]Z
X]jX`dg[VXZeaViZ[gdbi]Zhe^cYaZcdhZ!Vh
h]dlc^ci]ZZmVbeaZd[Figure 34#
Figure 34.GZbdk^c\VX]jX`[gdbi]Zhe^cYaZ
cdhZ#
Installing & Adjusting Camlock
Studs
:VX] XVbadX` hijY bjhi ZmiZcY [gdb i]Z WVX`
d[ i]Z X]jX` dg [VXZeaViZ i]Z XdggZXi aZc\i] VcY
edh^i^dc id ZchjgZ i]Z XVbadX` l^aa [jaan Zc\V\Z
i]ZhijY#6X]^Zk^c\i]^hd[iZcgZfj^gZhVegdXZhh
d[ig^Va"VcY"Zggdg#
Tip: When the camlock studs are correctly installed
and adjusted, and the chuck or faceplate mounts
evenly onto the spindle, make opposing and
unique matching registration marks on the sides
of the spindle and chuck/faceplate. Align these
registration marks when you next mount the chuck
or faceplate to ensure that the correct spindle
mounting hole is used by each stud.
Tool Needed Qty
=ZmLgZcX]*bb############################################## &
To install or adjust camlock studs into a chuck
or faceplate:
1. AVni]ZX]jX`dg[VXZeaViZjeh^YZYdlcdcV
egdiZXi^kZ![aVihjg[VXZ#
2. >[ ^chiVaaZY! gZbdkZ i]Z adX`^c\ XVe hXgZlh
VY_VXZciidZVX]d[i]Zi]gZZXVbadX`bdjci"
^c\]daZhhZZFigure 35[dgVcZmVbeaZ#
Figure 35.8VbadX`YZei]bVg`VcYadX`^c\XVe
hXgZl#
AdX`^c\
8VeHXgZl
9Zei]
BVg`
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"(("
3. I]gZVYZVX]XVbadX`hijY^cidi]ZX]jX`dg
[VXZeaViZ jci^a i]Z YZei] bVg` dc i]Z hijY
hZZ Figure 35 ^h ZkZc l^i] i]Z hjg[VXZ d[
i]ZX]jX`dg[VXZeaViZVcYi]ZXjgkZY^cYZci
d[i]Zh^YZd[i]ZhijY[VXZhi]ZadX`^c\XVe
hXgZl]daZ!Vh^aajhigViZY^cFigure 36#I]^h^h
Vc^c^i^VaVY_jhibZci#
8VbadX`HijY9Zei]
BVg`^h:kZcl^i]8]jX`
dg;VXZeaViZHjg[VXZ
8VbadX`
HijY
AdX`^c\8Ve
HXgZl=daZ
8]jX`$;VXZeaViZ
Figure 36.>c^i^Vaedh^i^dcVY_jhibZcid[i]Z
XVbadX`hijY#
4. >chiVaaVcY[jaani]gZVYi]ZadX`^c\XVehXgZlh#
BV`ZhjgZi]Vii]ZXVbadX`hijYhXVcgdiViZ
ha^\]ian WVX`"VcY"[dgi] V\V^chi i]Z ]ZVY d[
i]ZadX`^c\hXgZlhZZFigure 37#
8VbadX`HijY8Vc
GdiViZ7VX`$;dgi]
Ha^\]ian
8VeHXgZl
>chiVaaZYI^\]i
8]jX`$;VXZeaViZ
Figure 37.8VbadX`hijYVcYadX`^c\XVehXgZl
XdggZXian^chiVaaZY#
·>[i]ZXVba^cZhidehb^YlVnWZilZZci]Z
K bVg`h! i]Z XVbadX` hijY ^h XdggZXian
VY_jhiZY#
·>[ i]Z XVb a^cZ hideh WZ[dgZ i]Z [^ghi K
bVg`! i]Z hijY cZZYh id WZ VY_jhiZY dji
Wnijgc^c\^iXdjciZgXadX`l^hZdcZ[jaaijgc
hZZFigure 38#
To Correct:
IjgcHijY
DcZIjgcDji
8VbA^cZHideh
7Z[dgZ;^ghiKBVg`
GZ\^higVi^dcBVg`h
Figure 38.6Y_jhi^c\i]ZXVbadX`hijYdji#
·>[ i]Z XVba^cZ hideh V[iZg i]ZhZXdcY K
bVg`! i]Z hijY cZZYh id WZ VY_jhiZY ^c
Wn ijgc^c\ ^i XadX`l^hZ dcZ [jaa ijgc hZZ
Figure 39#
To Correct:
IjgcHijY
DcZIjgc>c
8VbA^cZHideh
6[iZgHZXdcYKBVg`
Figure 39.6Y_jhi^c\i]ZXVbadX`hijY^c#
6. L]Zc ndj VgZ hVi^h[^ZY i]Vi Vaa i]Z XVbadX`
hijYhVgZegdeZganVY_jhiZY!bdjcii]ZX]jX`
dg [VXZeaViZ dcid i]Z he^cYaZ! i]Zc bV`Z
deedh^c\ VcY jc^fjZ gZ\^higVi^dc bVg`h [dg
i]ViX]jX`dg[VXZeaViZ#
5. >chiVaai]ZX]jX`dg[VXZeaViZdcidi]Zhe^cYaZ
VcY i^\]iZc i]Z XVbadX`h! Vh ^chigjXiZY ^c
Mounting Chuck or FaceplatedcPage 34#
=dlZkZg![dgi]^h egdXZYjgZ[jaan i^\]iZci]Z
XVbadX`h^ci]ZhZXdcYeVhhjci^ai]Znhide#
"()" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
Mounting Chuck or Faceplate
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. AVn V X]jX` XgVYaZ hZZ Figure 31 dc i]Z
egZk^djh eV\Z dg eanlddY jcYZg i]Z X]jX`
dg[VXZeaViZVcYdkZgi]ZWZYlVnidegdiZXi
i]Z egZX^h^dc"\gdjcY hjg[VXZh [gdb YVbV\Z
VcYgZYjXZ^c_jgn^[[^c\Zgh\Zie^cX]ZY#
3. 8aZVcVlVnYZWg^hVcYd^anhjWhiVcXZh[gdb
i]ZbVi^c\hjg[VXZhd[i]Zhe^cYaZVcYX]jX`
dg [VXZeaViZ id egZkZci i]Zb [gdb hZ^o^c\
id\Zi]ZgjcYZgdeZgVi^dcVaegZhhjgZ#
4. >cheZXi VcY bV`Z hjgZ i]Vi Vaa i]Z XVbadX`
hijYh VgZ jcYVbV\ZY VcY XaZVc! VcY i]Vi
i]ZXVbadX`hijYXVehXgZlhVgZ^ceaVXZVcY
hcj\hZZ Installing & Adjusting Camlock
Studs dc Page 32 [dg VYY^i^dcVa ^c[dgbV"
i^dc#
NOTICE
Never install a chuck or faceplate without
having the stud locking cap screws in
place or fully tightened. If the cap screws
are loose, the camlock studs could rotate
with the camlocks, which could make the
removal of the chuck or faceplate nearly
impossible.
5. BV`ZhjgZVaad[i]ZXVba^cZhdci]Zh^YZd[
i]Zhe^cYaZVgZVa^\cZYl^i]i]ZXVbgZaZVhZ
YVijba^cZh!Vh^aajhigViZY^cFigure 40#
8VbGZaZVhZ
9VijbA^cZ
8Vb
A^cZ
Figure 40.8Vba^cZVa^\cZYl^i]i]ZXVb
gZaZVhZYVijba^cZ#
Note: If the chuck or faceplate has a regis-
tration mark that matches one on the spindle
nose, align these marks when performing the
next step.
6. >chZgi i]Z XVbadX` hijYh ^cid i]Z he^cYaZ
bdjci^c\]daZh!i]Zc]daYi]ZX]jX`dg[VXZ"
eaViZ [^gban V\V^chi i]Z he^cYaZ Yjg^c\ i]Z
cZmihiZe#
7. GdiViZ dcZ XVbadX` XadX`l^hZ hd i]Vi i]Z
XVb a^cZ ^h ]Va[lVn WZilZZc i]Z YVijb
a^cZ VcY i]Z g^\]i"]VcY K! Vh ^aajhigViZY ^c
Figure 41#
8VbGZaZVhZ
9VijbA^cZ
8Vb
A^cZ
Figure 41.8VbadX`gdiViZYXadX`l^hZ]Va[lVnid
[^ghiKbVg`#
8. GZeZViStep 7 ^cVcVaiZgcVi^c\hiVgeViiZgc
VgdjcYi]Zhe^cYaZjci^aVaai]ZXVbadX`hVgZ
^ci]ZhVbZedh^i^dc#I]^hl^aaejaai]ZX]jX`
dg[VXZeaViZ^cidi]Zhe^cYaZZkZcan#
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"(*"
9. GdiViZi]ZXVbadX`XadX`l^hZi]VindjhiVgi"
ZY l^i] ^c Step 7 jci^a i]Z XVb a^cZ ^h ]Va["
lVn WZilZZc i]Z K bVg`h! Vh h]dlc ^c
Figure 42#
Figure 42.8VbadX`[jaani^\]iZcZYl^i]i]ZXVb
a^cZWZilZZci]ZKbVg`h#
8VbA^cZ
7ZilZZcKBVg`h
10. >ci]ZhVbZeViiZgcjhZY^cStep 7!gdiViZi]Z
gZbV^c^c\ XVbadX`h XadX`l^hZ id Wg^c\ i]Z
XVba^cZhidi]ZhVbZedh^i^dc#I]^hl^aahcj\
i]ZX]jX`dg[VXZeaViZjeidi]Zhe^cYaZ#
Note: If any of the cam lines do not fall
between the "V" marks when the camlock is
tight, you must adjust that camlock stud as
instructed in Installing & Adjusting Camlock
Studs on Page 32.
3-Jaw Chuck
GZ[ZgidMounting Chuck or FaceplatedcPage
34idbdjcii]Z("_VlX]jX`idi]Zhe^cYaZ#
I]Z("_VlhXgdaaineZX]jX`^cXajYZYl^i]i]ZaVi]Z
[ZVijgZh]VgYZcZYhiZZa_Vlhi]VibdkZ^cjc^hdc
idXZciZgVXdcXZcig^Xldg`e^ZXZ#
I]ZgZ VgZ ild _Vl hZih egdk^YZY·^ch^YZ VcY
djih^YZ hZZ Figure 43# I]Z djih^YZ hZi ]daYh
i]Zldg`e^ZXZ[gdbi]Zdjih^YZY^VbZiZg!VcYi]Z
^ch^YZhZiXZciZghi]Zldg`e^ZXZ[gdbi]ZlVaad[
Vc^ciZg^dgXVk^in#
Figure 43.?VlhZih[dgi]Z("_VlX]jX`#
>ch^YZHZi
Djih^YZ
HZi
Changing Jaw Set
Items Needed Qty
("?Vl8]jX`@Zn############################################## &
EanlddY(¿)####################################################### &
L]^iZA^i]^jb<gZVhZ######################## 6hCZZYZY
To change the jaw set:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. EaVXZVe^ZXZd[eanlddYdkZgi]ZWZYlVnhid
egdiZXii]Zb[gdbediZci^VaYVbV\Z#
3. >chZgii]ZX]jX``ZnVcYijgc^iXdjciZgXadX`"
l^hZidWVX`i]Z_VlhdjiVcYgZbdkZi]Zb#
 BV`ZhjgZid]daYZVX]_Vl^cijgcjci^andj
XVc gZbdkZ ^i id egZkZci YVbV\Z id i]Z
bVX]^cZYhjg[VXZh#
"(+" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
4. JhZ b^cZgVa he^g^ih id XaZVc i]Z YZWg^h VcY
\g^bZ [gdb i]Z _Vlh VcY i]Z X]jX` _Vl
\j^YZh#
5. 6eean V i]^c XdVi d[ l]^iZ a^i]^jb \gZVhZ id
i]Z hjg[VXZh d[ i]Z gZbdkZY _Vl hZi! i]Zc
hidgZi]Zb^cVhV[ZeaVXZ[gZZ[gdbbd^hijgZ
VcYVWgVh^kZh#
Note: The jaws are numbered from 1–3 and
are designed to be installed in this order so
that they will hold the concentric workpiece
evenly.
6. GdiViZi]ZX]jX``ZnXadX`l^hZjci^andjhZZ
i]Zi^ed[i]ZhXgdaa\ZVgaZVYi]gZVYWZ\^cid
ZciZgV_Vl\j^YZhZZFigure 44#
Figure 44.>chZgi^c\_Vl&^cidi]Z_Vl\j^YZ#
?Vl&
AZVYI]gZVY
7. >chZgi _Vl & ^cid i]Z _Vl \j^YZ VcY ]daY ^i
V\V^chii]ZaZVYi]gZVY!i]ZcgdiViZi]ZX]jX`
`ZnXadX`l^hZdcZ[jaaijgcidZc\V\Zi]Zi^e
d[i]ZaZVYi]gZVYl^i]i]Z_Vl#
 Ejaadci]Z_Vl·^ih]djaYWZadX`ZY^cidi]Z
_Vl\j^YZ#
·>[i]Z_VlXdbZhaddhZl]Zcndjejaadc^i!
gdiViZ i]Z X]jX` `Zn XdjciZgXadX`l^hZ id
WVX`i]ZhXgdaa\ZVgaZVYi]gZVYdjid[i]Z
_Vl\j^YZ!i]ZcgZeZViSteps 6–7#
8. GZeZViSteps 6–7l^i]_Vl'!i]Zc_Vl(#
9. GdiViZ i]Z X]jX` `Zn XadX`l^hZ jci^a Vaa i]Z
_VlhXdbZid\Zi]Zg^ci]ZXZciZg#
·>[i]Z_VlhbZZiZkZcan^ci]ZXZciZgd[i]Z
X]jX`!i]ZnVgZ^chiVaaZYegdeZgan#
·>[Vaai]Z_VlhYdcdiXdbZid\Zi]ZgZkZcan
i]Zc gZbdkZ i]Zb VcY gZeZVi i]^h egdXZ"
YjgZjci^ai]ZnYd#
Securely mount the
workpiece and remove
the chuck key before
connecting the lathe to
power! Objects thrown
from the lathe could cause
death or serious personal
injury to the operator or
bystanders many feet
away.
Mounting Workpiece
Items Needed Qty
("?Vl8]jX`@Zn############################################## &
8]jX`8gVYaZdgEanlddY(¿)############################ &
To mount a workpiece in the 3-jaw chuck:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. EaVXZVX]jX`XgVYaZdge^ZXZd[eanlddYdc
i]ZWZYlVnhWZadli]ZX]jX`dg[VXZeaViZid
egdiZXii]ZWZYlVnhjg[VXZh#
3. DeZc i]Z _Vlh jci^a i]Z ldg`e^ZXZ [^ih [aVi
dci]ZX]jX`[VXZ!i]Z_VlhiZeh!dg^cidi]Z
he^cYaZdeZc^c\#
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"(,"
4. L^i]i]Z]Zae[gdbVcdi]ZgeZghdcdgVhje"
edgi^c\YZk^XZid]daYi]Zldg`e^ZXZ^cedh^"
i^dc! i^\]iZc i]Z _Vlh jci^a i]Zn bV`Z ZkZc
XdciVXil^i]i]Zldg`e^ZXZVcY^i^hXZciZgZY#
HZZ Figure 45 [dg ZmVbeaZh d[ bdjci^c\ V
ldg`e^ZXZdcV("_VlX]jX`#
Bdjci^c\dcVcDjih^YZ9^VbZiZg
Bdjci^c\^cVc>ch^YZ9^VbZiZg
Figure 45.:mVbeaZhd[ldg`e^ZXZbdjci^c\
dei^dch[dgV("_VlX]jX`#
5. GdiViZi]ZX]jX` Wn]VcYid bV`ZhjgZi]Z
ldg`e^ZXZbV`ZhZkZcXdciVXil^i]Vaai]gZZ
_Vlh VcY he^ch ZkZcan l^i]dji Vcn k^h^WaZ
ldWWaZdg^ciZg[ZgZcXZ#
·>[i]Zldg`e^ZXZ^hcdi]ZaYZkZcandg^hd[["
XZciZg!gZeZViSteps 3–5jci^a^i^hbdjciZY
egdeZgan#
6. 6[iZgkZg^[n^c\i]Vii]Zldg`e^ZXZ^hegdeZgan
XZciZgZY![jaani^\]iZci]Z_VlhidbV`ZhjgZ
i]Zldg`e^ZXZ^h ]ZaYhZXjgZan hdi]Vi^i l^aa
cdiXdbZaddhZYjg^c\deZgVi^dc#
Because of the dynamic forces involved in
machining a non-concentric or off-center
workpiece, always use a low spindle speed
to prevent the workpiece breaking loose and
being thrown from the lathe, which could
lead to death or serious personal injury.
4-Jaw Chuck
GZ[ZgidMounting Chuck or FaceplatedcPage
34idbdjcii]Z)"_VlX]jX`idi]Zhe^cYaZ#
I]Z )"_Vl X]jX` [ZVijgZh ^cYZeZcYZcian VY_jhi"
VWaZ ]VgYZcZY hiZZa _Vlh [dg ]daY^c\ cdc"Xdc"
XZcig^Xdgd[["XZciZgldg`e^ZXZh#:VX]_VlXVcWZ
gZbdkZY[gdbi]ZX]jX`WdYnVcYgZkZghZY[dgV
l^YZgVc\Zd[ldg`]daY^c\kZghVi^a^in#
Mounting Workpiece
Items Needed Qty
)"?Vl8]jX`@Zn############################################## &
8]jX`8gVYaZdgEanlddY(¿)############################ &
To mount a workpiece in the 4-jaw chuck:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. EaVXZVX]jX`XgVYaZdge^ZXZd[eanlddYdc
i]ZWZYlVnhWZadli]ZX]jX`dg[VXZeaViZid
egdiZXii]ZWZYlVnhjg[VXZh#
3. JhZi]ZX]jX``ZniddeZcZVX]_Vlhdi]Vi
i]Z ldg`e^ZXZ l^aa aVn [aVi V\V^chi i]Z X]jX`
[VXZ!_VlhiZeh!dg^cidi]Zhe^cYaZdeZc^c\#
4. L^i]i]Z]Zae[gdbVcdi]ZgeZghdcdgVhje"
edgi^c\YZk^XZid]daYi]Zldg`e^ZXZV\V^chi
i]ZX]jX`!XZciZg^idci]ZX]jX`#
"(-" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
5. I^\]iZc ZVX] _Vl ^c hbVaa ^cXgZbZcih# 6[iZg
ndj ]VkZ VY_jhiZY i]Z [^ghi _Vl! Xdci^cjZ
i^\]iZc^c\ZVX]_Vl^cVcdeedh^c\hZfjZcXZ
jci^a i]Z ldg`e^ZXZ ^h [^gban hZXjgZY hZZ
Figure 46#
&
'
(
)
Ldg`e^ZXZ
8ZciZgEd^ci
Figure 46.?Vli^\]iZc^c\hZfjZcXZ[dgi]Z
)"_VlX]jX`#
6. 6[iZgi]Zldg`e^ZXZ^hhZXjgZY^ceaVXZWni]Z
_Vlh!ijgci]ZX]jX`Wn]VcYVcYeVnViiZc"
i^dcidi]Zldg`e^ZXZVa^\cbZci#
·>[ i]Z ldg`e^ZXZ ^h cdi XdggZXian Va^\cZY
[dgndjgdeZgVi^dc! bV`Z[^cZ VY_jhibZcih
Wnha^\]ian addhZc^c\ dcZ _VlVcY i^\]iZc"
^c\ i]Z deedh^c\ _Vl jci^a i]Z ldg`e^ZXZ
^h XdggZXian Va^\cZY hZZ Figure 47 [dg Vc
ZmVbeaZ#
Figure 47.<ZcZg^Xe^XijgZd[Vldg`e^ZXZ
egdeZganbdjciZY^cV)"_VlX]jX`#
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"(."
Faceplate
GZ[ZgidMounting Chuck or FaceplatedcPage
34idbdjcii]Z[VXZeaViZidi]Zhe^cYaZ#
I]Z &% [VXZeaViZ ^cXajYZY l^i] i]^h aVi]Z d[[Zgh
V l^YZ gVc\Z d[ jhZh! ^cXajY^c\ bVX]^c^c\ cdc"
XdcXZcig^X ldg`e^ZXZh! higV^\]i ijgc^c\ WZilZZc
XZciZgh!d[["XZciZgijgc^c\!VcYWdg^c\#
I]Z iddah cZZYZY [dg bdjci^c\ V ldg`e^ZXZ l^aa
kVgnYZeZcY^c\dci]ZineZd[hZijendj]VkZ#
Failure to properly secure a workpiece to the
faceplate could cause the workpiece to be
thrown from the lathe with deadly force at
the operator or bystanders. Use a minimum
of THREE independent clamping devices to
hold the workpiece, clamp counter-weights
to the faceplate to balance it, and always use
a low spindle speed.
Figure 48.<ZcZg^Xe^XijgZd[Vldg`e^ZXZ
XaVbeZYidV[VXZeaViZ#
To mount a non-concentric workpiece to the
faceplate:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. EgdiZXii]ZWZYlVnl^i]Ve^ZXZd[eanlddY#
3. L^i]i]Z]Zaed[Vcdi]ZgeZghdcdgVldg`e^ZXZ
hjeedgi^c\ YZk^XZ! edh^i^dc i]Z ldg`e^ZXZ
dcidi]Z[VXZeaViZVcY[^gbanXaVbe^i^ceaVXZ
l^i]Vb^c^bjbd[i]gZZ^cYZeZcYZciXaVbe"
^c\YZk^XZhhZZFigure 48[dgVcZmVbeaZ#
7Z hjgZ id iV`Z ^cid VXXdjci i]Z gdiVi^dcVa
VcYXjii^c\[dgXZhi]Vil^aaWZVeea^ZYidi]Z
ldg`e^ZXZl]ZcXaVbe^c\^iidi]Z[VXZeaViZ#
>[cZXZhhVgn!jhZXdjciZg"lZ^\]ihidWVaVcXZ
i]ZVhhZbWan#
Centers
Figure 49h]dlhi]ZBI(YZVYXZciZgh^cXajYZY
l^i] i]Z aVi]Z# >c VYY^i^dc! Vc BI)#*BI(
iVeZgZY he^cYaZ haZZkZ ^h ^cXajYZY [dg bdjci^c\
i]ZXZciZgh^ci]Zhe^cYaZ#
Figure 49.IVeZgZYhe^cYaZhaZZkZVcYYZVY
XZciZgh#
IVeZgZY
HaZZkZ
9ZVY
8ZciZg
8VgW^YZ"
I^eeZY
9ZVY
8ZciZg
")%" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
Dead Centers
I]ZYZVYXZciZgVX]^ZkZhbdgZVXXjgViZgZhjaih
i]Vc V a^kZ XZciZg! Wji ^i gZfj^gZh adl he^cYaZ
heZZYhVcYVhbVaaVbdjcid[d^aidgZYjXZ[g^X"
i^dci]VibVnYVbV\Zi]Zldg`e^ZXZ#
JhZi]ZYZVYXZciZg^ci]Zhe^cYaZ!WZXVjhZi]Z
ldg`e^ZXZYdZhcdigdiViZdci]Zi^eVcYYdZhcdi
\ZcZgViZ[g^Xi^dc#
JhZi]ZXVgW^YZ"i^eeZYYZVYXZciZg^ci]ZiV^ahidX`
l]ZgZi]Zldg`e^ZXZl^aagdiViZV\V^chi^iVcY\Zc"
ZgViZ[g^Xi^dc#I]ZXVgW^YZ"i^eeZYYZVYXZciZgXVc
WZiiZgl^i]hiVcYi]ZZ[[ZXihd[[g^Xi^dc0]dlZkZg!
i]Z i^e d[ i]Z XZciZg bjhi WZ ajWg^XViZY id Vkd^Y
egZbVijgZlZVgVcYbVm^b^oZhbddi]deZgVi^dc#
6ahd! jh^c\ adl he^cYaZ heZZYh l^aa gZYjXZ i]Z
]ZViVcYlZVg[gdb[g^Xi^dc#
Live Centers
6a^kZXZciZg]VhWZVg^c\hi]ViVaadli]ZXZciZgi^e
VcYi]Zldg`e^ZXZidgdiViZid\Zi]Zg!VcYXVcWZ
^chiVaaZY ^c i]Z he^cYaZ VcY i]Z iV^ahidX` fj^aa [dg
]^\]ZgheZZYh#
Mounting Dead Center in Spindle
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. I]dgdj\]anXaZVcVcYYgni]ZiVeZgZYbVi^c\
hjg[VXZhd[i]Zhe^cYaZWdgZ!iVeZgZYhaZZkZ!
VcYi]ZXZciZg!bV`^c\hjgZi]Vicda^cidgd^a
gZbV^chdci]ZiVeZgh#
Note: This will prevent the tapered surfaces
seizing from operational pressures, which
could make it very difficult to remove the cen-
ter.
3. Ha^YZVaVi]ZYd\dcidi]Zldg`e^ZXZl^i]i]Z
[ddied^ci^c\idlVgYi]Zhe^cYaZhZZFigure
50[dgVcZmVbeaZ#
4. Bdjci V X]jX`![VXZeaViZ! dg i]Z Yg^kZ eaViZ
dcidi]Zhe^cYaZ!l]^X]ZkZg^hXdggZXi[dgndjg
deZgVi^dc#
Note: The 7" drive plate included with this
lathe is specifically designed for use with a
dead center and lathe dog.
5. >chZgii]ZXZciZg ^cidi]ZhaZZkZ! i]Zc^chZgi
i]ZhaZZkZ^cid i]Zhe^cYaZWdgZ i]gdj\]i]Z
X]jX`![VXZeaViZ!dgYg^kZeaViZ#
Removing Center From Spindle
IdgZbdkZi]ZhaZZkZVcYXZciZg[gdbi]Zhe^cYaZ!
^chZgi V e^ZXZ d[ gdjcY WVg hidX` dg h^b^aVg idda
i]gdj\]i]ZdjiWdVgYZcYdci]ZaZ[ih^YZd[i]Z
]ZVYhidX`!i]ZciVei]ZhaZZkZaddhZ#
=daY dcid i]Z haZZkZ VcY XZciZg l^i] V \adkZY
]VcYdgh]degV\VhndjiVei]ZbaddhZidVkd^Y
Ygdee^c\i]ZbVcYYVbV\^c\i]Zi^ed[i]ZXZciZg
dgi]ZWZYlVnh#
Figure 50.<ZcZg^Xe^XijgZd[jh^c\i]ZYZVY
XZciZgl^i]V[VXZeaViZVcYaVi]ZYd\#
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%")&"
Mounting Center in Tailstock
:^i]ZgVXVgW^YZ"i^eeZYYZVYXZciZgdga^kZXZciZg
XVc WZ jhZY ^c i]Z iV^ahidX`# Bdjci^c\ ^chigjX"
i^dchVgZi]ZhVbZ[dgWdi]#Figure 51h]dlhVc
ZmVbeaZd[VYZVYXZciZgbdjciZY^cViV^ahidX`#
Figure 51.<ZcZg^Xe^XijgZd[jh^c\VXVgW^YZ"
i^eeZYYZVYXZciZg^ci]ZiV^ahidX`#
8VgW^YZ"I^eeZY
9ZVY8ZciZg
To mount a center in the tailstock:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. I]dgdj\]anXaZVcVcYYgni]ZiVeZgZYbVi^c\
hjg[VXZh d[ i]Z iV^ahidX` fj^aa WdgZ VcY i]Z
XZciZg!bV`^c\hjgZi]Vicda^cid[d^agZbV^ch
i]Vi XdjaY XVjhZ i]Z iVeZgh id hZ^oZ jcYZg
deZgVi^dcVaegZhhjgZh#
3. JhZi]ZiV^ahidX`]VcYl]ZZaid[ZZYi]Zfj^aa
dji[gdbi]ZXVhi^c\Veegdm^bViZan&#
Note: Keep in mind that extending the quill
more than 2" will reduce stability and accu-
racy
4. >chZgii]ZXZciZg^cidi]ZiV^ahidX`l^i]Vfj^X`
VcY[^gbbdi^dc#
Removing Center From Tailstock
IdgZbdkZi]ZXZciZg[gdbi]ZiV^ahidX`fj^aa!]daY
dcid^il^i]V\adkZY]VcYdgh]degV\!i]ZcgdiViZ
i]ZiV^ahidX`]VcYl]ZZaXdjciZgXadX`l^hZidYgVl
i]Z fj^aa WVX` ^cid i]Z XVhi^c\ jci^a i]Z XZciZg
gZaZVhZh#
Mounting Workpiece Between
Centers
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. 9g^aa XZciZg ]daZh ^c Wdi] ZcYh d[ i]Z
ldg`e^ZXZ#
3. >chiVaa V YZVY XZciZg VcY aVi]Z Yd\ ^cid i]Z
he^cYaZl^i]VX]jX`![VXZeaViZ!dgYg^kZeaViZ!
VcYVa^kZXZciZgdgXVgW^YZ"i^eeZYYZVYXZc"
iZg^ci]ZiV^ahidX`#
4. HZXjgZi]ZaVi]ZYd\dci]Zhe^cYaZZcYVcY
ajWg^XViZ i]Z ldg`e^ZXZ XZciZg ]daZ dc i]Z
iV^ahidX`ZcYl^i]Vci^"hZ^oZd^a#
5. HZVi i]Z XZciZg [^gban ^cid i]Z fj^aa Yjg"
^c\ ldg`e^ZXZ ^chiVaaVi^dc Wn gdiVi^c\ i]Z
iV^ahidX`]VcYl]ZZaXadX`l^hZidVeeanegZh"
hjgZ V\V^chi i]Z ldg`e^ZXZ! l^i] i]Z XZciZg
i^e Zc\V\ZY ^c i]Z ldg`e^ZXZ XZciZg"Yg^aaZY
]daZhZZFigure 52[dgVcZmVbeaZ#
 DcanVeeanZcdj\]egZhhjgZidhZXjgZanbdjci
i]Zldg`e^ZXZWZilZZc XZciZgh#6kd^Y dkZg"
i^\]iZc^c\ i]Z XZciZg V\V^chi i]Z ldg`e^ZXZ!
dg^ibVn WZXdbZY^[[^Xjai idgZbdkZ^i aViZg#
6ahd! dkZg"i^\]iZc^c\ l^aa gZhjai ^c ZmXZhh^kZ
[g^Xi^dc VcY ]ZVi! l]^X] bVn YVbV\Z i]Z
ldg`e^ZXZdgXZciZg#
Figure 52.<ZcZg^Xe^XijgZd[Vldg`e^ZXZ
bdjciZYWZilZZcYZVYXZciZgh#
")'" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
Tailstock
I]ZiV^ahidX`hZZFigure 53XVcWZjhZYidhje"
edgi ldg`e^ZXZh l^i] i]Z jhZ d[ XZciZgh# >i XVc
VahdWZjhZYidYg^aadgWdgZ]daZh!dgXjih]Vaadl
iVeZghWnjh^c\i]Zd[[hZiVY_jhibZci#
Positioning Tailstock
1. Ejaai]Z iV^ahidX` adX` aZkZg WVX`lVgYVlVn
[gdbi]Zhe^cYaZidjcadX`i]ZiV^ahidX`[gdb
i]ZWZYlVn#
2. Ha^YZi]ZiV^ahidX`idi]ZYZh^gZYedh^i^dc#
3. Ejh]i]ZiV^ahidX`adX`aZkZg[dglVgYidlVgY
i]Z he^cYaZ id adX` i]Z iV^ahidX` id i]Z
WZYlVn#
Using Quill
BVm^bjbFj^aaIgVkZa####################################### )
=VcYl]ZZaHXVaZ>cXgZbZcih################### %#%%&
IgVkZal$DcZ=VcYl]ZZaGZkdaji^dc######## %#&%%
To use the quill:
1. Ejaa i]Z fj^aa adX` aZkZg WVX` id gZaZVhZ i]Z
fj^aa#
2. Ijgc i]Z iV^ahidX` ]VcYl]ZZa XadX`l^hZ id
bdkZi]Zfj^aaidlVgYi]Zhe^cYaZdgXdjciZg"
XadX`l^hZidbdkZ^iVlVn[gdbi]Zhe^cYaZ#
3. Ejh]i]Z fj^aa [dglVgYidlVgY i]Z he^cYaZid
adX`i]Zfj^aa^ceaVXZ#
Installing Tooling
I]Z iV^ahidX` dc i]^h aVi]Z jhZh V fj^aa l^i] Vc
BI( iVeZg i]Vi VXXZeih iddah l^i] VcY l^i]dji
adX`iVc\h#
I]Zfj^aa ]Vh V adX` hadi ^c i]Z WVX` d[ i]Z WdgZ
i]ViVXXZeihiddahl^i]adX`iVc\hhZZFigures
5455 [dgZmVbeaZh#
Figure 55.:mVbeaZhd[^chZgi^c\iVc\ZcY
idda^c\^cidi]ZiV^ahidX`fj^aa#
IVc\
Figure 54.:mVbeaZhd[kVg^djhiV^ahidX`VgWdgh
VcYidda^c\#
Hda^Y
:cY
DeZc
:cY
Hda^Y
:cY
HXgZl
:cY
IVc\
Figure 53.IV^ahidX`VcYfj^aaadX`aZkZgh#
Fj^aa
AdX`AZkZg
IV^ahidX`
=VcYl]ZZa
IV^ahidX`
AdX`AZkZg
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%")("
=dlZkZg!di]Zgidda^c\l^i]djiadX`iVc\h!hjX]Vh
i]Z[^ghi[djgiddahh]dlc^cFigure 53dci]ZegZ"
k^djheV\Z!XVchi^aaWZjhZY^[i]ZediZci^VaadVY
l^aacdidkZgg^YZi]ZhigZc\i]d[i]ZBI(iVeZgZY
[^i#;dgZmVbeaZ!hbVaaZgYg^aaX]jX`h!Yg^aaW^ih!VcY
XZciZgh#
>[ i]Z idda^c\ ]Vh Vc deZc ]daZ Wji ^h idd h]dgi
idWZZmedhZY^ci]ZYg^[ihadi[dggZbdkVa!i]ZcV
hXgZlXVcWZi]gZVYZY^cidi]ZZcYd[i]Ziddaid
egdk^YZVhda^Yhjg[VXZ[dgi]Zfj^aa^ciZgcVae^cid
ejh] V\V^chi l]Zc i]Z fj^aa ^h gZigVXiZY [dg idda
gZbdkVa#
To install tailstock tooling:
1. L^i]i]ZiV^ahidX`adX`ZY^ceaVXZ!jcadX`i]Z
fj^aa! i]Zc jhZ i]Z ]VcYl]ZZa id ZmiZcY ^i
Veegdm^bViZan&#
2. I]dgdj\]anXaZVcVcYYgni]ZiVeZgZYbVi^c\
hjg[VXZh d[ i]Z fj^aa VcY i]Z XZciZg! bV`^c\
hjgZi]Vicda^cidgd^agZbV^chdci]ZiVeZgh#
Note: This will prevent the tapered surfaces
seizing under operational pressures, which
could make it very difficult to remove the
tool.
3. >[i]ZiVeZgZYiddah]V[i]VhVadX`iVc\!Va^\c
^i ]dg^odciVaan l^i] i]Z ^cYZci ^c i]Z WVX` d[
i]Zfj^aaWZ[dgZ^chZgi^c\^i#
4. L]Zc i]Z idda ^h [^gban hZViZY ^c i]Z fj^aa!
jcadX` i]Z iV^ahidX` [gdb i]Z WZYlVn VcY
bdkZ^ijci^ai]Zi^ed[i]Zidda^hXadhZid!Wji
cdiidjX]^c\!i]Zldg`e^ZXZ!i]ZcgZ"adX`i]Z
iV^ahidX`#
5. HiVgi he^cYaZ gdiVi^dc! jcadX` i]Z fj^aa! i]Zc
ijgci]Zfj^aa]VcYl]ZZaXadX`l^hZid[ZZYi]Z
idda^cidi]Zldg`e^ZXZ#
Removing Tooling
=daYi]Ziddal^i]V\adkZY]VcYdgh]degV\!i]Zc
gdiViZ i]Z iV^ahidX` ]VcYl]ZZa XdjciZgXadX`l^hZ
idgZigVXii]Zfj^aajci^ai]Zidda^h[dgXZYdjid[i]Z
fj^aa#
>[i]ZiddaYdZhcdiXdbZaddhZWngZigVXi^c\i]Z
fj^aa!ZmiZcYi]Zfj^aaVcYjhZVYg^[i`Zn^ci]Zhadi
h]dlc^cFigure 56#
Offsetting Tailstock
I]ZiV^ahidX`XVcWZd[[hZi[gdbi]Zhe^cYaZXZc"
iZga^cZ [dg ijgc^c\ iVeZgh# BdkZ i]Z iV^ahidX` ide
XVhi^c\idlVgYi]Z[gdcid[i]ZbVX]^cZidegdYjXZ
ViVeZgdci]ZiV^ahidX`ZcY#8dckZghZan!edh^i^dc
i]Z iV^ahidX` ide XVhi^c\ idlVgY i]Z WVX` d[ i]Z
bVX]^cZidegdYjXZViVeZgcZVgi]Zhe^cYaZZcY
hZZi]Z^aajhigVi^dch^cFigure 57#
Note: The marks on the offset indicator are arbi-
trary. For a precise offset, use a dial indicator to
check quill movement while making adjustments.
Ijgc
88L
Ijgc
88L
Ijgc
8L
Ijgc
8L
Figure 57.HZihXgZlVY_jhibZcih^cgZaVi^dcid
iV^ahidX`d[[hZi#
Figure 56.AdXVi^dcd[i]Zfj^aaYg^[i`Znhadi#
9g^[i@ZnHadi
"))" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
Tool Needed Qty
=ZmLgZcX]*bb############################################## &
To offset the tailstock:
1. AddhZci]ZXaVbe^c\XVehXgZlhjcYZgcZVi]
Wdi]ZcYhd[i]ZiV^ahidX`hZZFigure 58id
gZaZVhZ i]Z XaVbe^c\ egZhhjgZ WZilZZc i]Z
ideVcYWdiidbiV^ahidX`XVhi^c\h#
2. AddhZc i]Z adX`^c\ hZi hXgZl h]dlc ^c
Figure 58#
3. GdiViZ i]Z VY_jhibZci hZi hXgZlh i]Z hVbZ
Vbdjci^cdeedh^iZY^gZXi^dch[dgi]ZYZh^gZY
d[[hZi! i]Zc gZ"i^\]iZc i]Z adX`^c\ hZi hXgZl
VcY i]Z XaVbe^c\ XVe hXgZlh id hZXjgZ i]Z
d[[hZihZii^c\#
Aligning To Spindle Centerline
I]ZiV^ahidX`lVhVa^\cZYidi]Zhe^cYaZXZciZga^cZ
Vii]Z[VXidgn#=dlZkZg!lZgZXdbbZcYndjiV`Z
i]Z i^bZ id ZchjgZ i]Vi i]Z iV^ahidX` ^h egdeZgan
Va^\cZY id ndjg heZX^[^XVi^dch! ZheZX^Vaan ^[ ndj
]VkZX]Vc\ZYi]Zd[[hZiidXjiiVeZgh#
Items Needed Qty
=ZmLgZcX]*bb############################################## &
GdjcYHidX`'m+########################################## '
EgZX^h^dcAZkZa################################################## &
To align the tailstock to the spindle center-
line:
1. JhZ i]Z egZX^h^dc aZkZa id bV`Z hjgZ i]Z
WZYlVn ^h aZkZa [gdb h^YZ id h^YZ VcY [gdb
[gdciidWVX`#
·>[i]ZWZYlVn^hcdiaZkZa!XdggZXii]^hXdc"
Y^i^dcWZ[dgZXdci^cj^c\l^i]i]^hegdXZYjgZ
gZ[Zg id Mounting dc Page 21 [dg VYY^"
i^dcVa^c[dgbVi^dc#
2. 8ZciZgYg^aaWdi]ZcYhd[dcZe^ZXZd[gdjcY
hidX`!i]ZchZi^iVh^YZ[dgjhZ^cStep 5#
3. JhZi]Zdi]Zg e^ZXZd[gdjcY hidX`idbV`Z
VYZVYXZciZg!VcYijgc^iidV+%ed^ci!Vh
^aajhigViZY^cFigure 59#
Note: As long as this dead center remains in
the chuck, the point of the center will remain
true to the spindle centerline. The point will
have to be refinished whenever the center is
removed and then returned to the chuck.
Figure 59.Ijgc^c\VYZVYXZciZg[dgVa^\c^c\i]Z
iV^ahidX`#
Figure 58.IV^ahidX`d[[hZiXdcigdah#
AdX`^c\
HZiHXgZl
6Y_jhibZciHZi
HXgZl&d['
8aVbe^c\
8VeHXgZl
&d['
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%")*"
4. >chiVaaVXZciZg^ci]ZiV^ahidX`#
5. 6iiVX] V aVi]Z Yd\ id i]Z iZhi hidX` [gdb
Step 2! i]Zc bdjci ^i WZilZZc i]Z XZciZgh
hZZFigure 60[dgVcZmVbeaZ#
Figure 60.<ZcZg^Xe^XijgZd[i]ZiZhihidX`
bdjciZYWZilZZcXZciZgh#
6. Ijgc%#%&%d[[i]ZhidX`Y^VbZiZg#
7. Bdjci V iZhi dg Y^Va ^cY^XVidg hd i]Vi i]Z
eajc\Zg^hdci]ZiV^ahidX`fj^aa#
Note: If necessary in the following step,
refer to Offsetting Tailstock on Page 43 for
detailed instructions.
8. JhZXVa^eZghidbZVhjgZWdi]ZcYhd[i]ZiZhi
hidX`#
·>[ i]Z iZhi hidX` ^h thicker Vi i]Z iV^ahidX`
ZcY!bdkZi]ZiV^ahidX`toward i]ZdeZgVidg
&¿'i]ZY^hiVcXZd[i]ZVbdjcid[iVeZghZZ
Figure 61#
BdkZi]ZiV^ahidX`idlVgY
i]Z[gdcid[i]ZbVX]^cZ]Va[
i]ZY^hiVcXZd[i]ZiVeZg
Add`^c\Ydlc[gdbVWdkZ
Figure 61.6Y_jhiiV^ahidX`idlVgYi]ZdeZgVidg#
·>[ i]Z iZhi hidX` ^h thinner Vi i]Z iV^ahidX`
ZcY! bdkZ i]Z iV^ahidX` away [gdb i]Z
deZgVidg &¿' i]Z Y^hiVcXZ d[ i]Z Vbdjci d[
iVeZghZZFigure 62#
BdkZiV^ahidX`idlVgYi]Z
WVX`d[i]ZbVX]^cZ]Va[
i]ZY^hiVcXZd[i]ZiVeZg
Add`^c\Ydlc[gdbVWdkZ
Figure 62.6Y_jhiiV^ahidX`VlVn[gdbi]Z
deZgVidg#
9. GZeZViSteps 6–8jci^ai]ZYZh^gZYVXXjgVXn
^hVX]^ZkZY#
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Steady Rest
I]Z hiZVYn gZhi hjeedgih adc\ h]V[ih VcY XVc
WZ bdjciZY Vcnl]ZgZ Vadc\ i]Z aZc\i] d[ i]Z
WZYlVn#
To install and use the steady rest:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. I]dgdj\]an XaZVc i]Z bVX]^cZY WVhZ d[ i]Z
hiZVYn gZhi hd i]Vi ^i l^aa h^i ZkZcan dc i]Z
WZYlVn!i]ZceaVXZ^idci]ZaVi]ZWZYlVnhd
i]Vi i]Z ig^Vc\aZ cdiX] [^ih dkZg i]Z WZYlVn
eg^hbhZZFigure 63#
Figure 63.HiZVYngZhiXdcigdah#
CdiX]
;^c\ZgI^e
8aVbe^c\
=ZmCji
;^c\Zg
6Y_jhibZci
@cdW
3. Edh^i^dc i]Z hiZVYn gZhi l]ZgZ gZfj^gZY id
egdeZganhjeedgii]Zldg`e^ZXZ!i]Zci^\]iZc
i]ZXaVbe^c\]Zmcjih]dlc^cFigure 63id
hZXjgZ^i^ceaVXZ#
4. AddhZci]ZXVehXgZli]VihZXjgZhi]Z]VakZh
d[i]ZgZhi!i]ZcdeZc^i#
5. JhZ i]Z [^c\Zg VY_jhibZci `cdWh id edh^"
i^dc i]Z Wdiidb ild [^c\Zg i^eh hd i]Vi i]Z
ldg`e^ZXZ XVc gZhi dc i]Zb ^c V higV^\]i
a^cZ l^i] i]Z he^cYaZ hZZ Figure 64 [dg Vc
ZmVbeaZ#
Note: To reduce the effects of friction, lubri-
cate the brass finger tips with an anti-seize oil
during operation.
Figure 64.<ZcZg^Xe^XijgZd[ldg`e^ZXZ
edh^i^dcZY^cVine^XVahiZVYngZhi#
Follow Rest
Figure 65.;daadlgZhi#
I]Z[daadlgZhih]dlc^cFigure 65bdjcihidi]Z
[gdcid[i]ZhVYYaZl^i]ildXVehXgZlh#>i^hjhZY
l^i] adc\! haZcYZg eVgih id egZkZci ldg`e^ZXZ
YZ[aZXi^dc [gdb i]Z egZhhjgZ d[ i]Z Xjii^c\ idda
Yjg^c\deZgVi^dc#6Y_jhii]Z[daadlgZhi[^c\Zgh^c
i]ZhVbZbVccZgVhi]ZhiZVYngZhi#
Note: To reduce the effects of friction, lubricate
the brass finger tips with an anti-seize oil during
operation.
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"),"
Carriage & Slide
Locks
I]Z XVgg^V\Z! Xgdhh ha^YZ! VcY XdbedjcY gZhi
]VkZadX`hi]ViXVcWZi^\]iZcZYidegdk^YZVYY^"
i^dcVa g^\^Y^in Yjg^c\ deZgVi^dc! ZheZX^Vaan Yjg^c\
]ZVknXjihhZZFigure 66[dgadXVi^dch#
I]ZVhhdX^ViZYadX`bjhiWZaddhZWZ[dgZbdk^c\
i]ViXdbedcZci#
Compound Rest
I]ZXdbedjcYgZhi]VcYl]ZZa]VhVcY^gZXi"gZVY
\gVYjViZYY^Va#I]^hbZVchi]ZVbdjcigZbdkZY
[gdbi]Zldg`e^ZXZY^VbZiZg^hi]ZVbdjcih]dlc
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hXVaZ jhZY [dg edh^i^dc^c\ i]Z idda Vi V heZX^[^X
Vc\aZidi]Zldg`e^ZXZ#
Tools Needed Qty
=ZmLgZcX]+bb############################################## &
To set the compound rest at a certain angle:
1. AddhZci]ZildXVehXgZlhdcWdi]h^YZhd[
i]ZgZhi&d['h]dlc^cFigure 67#
2. GdiViZi]ZgZhiidi]ZYZh^gZYVc\aZ!Vh^cY^"
XViZYWni]ZVc\aZhXVaZ!i]ZcgZ"i^\]iZci]Z
ildXVehXgZlhidhZXjgZi]ZgZhi^ceaVXZ#
Tip: If setting up to cut external right-hand
inch or metric threads, or internal left-hand
threads for the first time, set the compound
rest so its travel is perfectly parallel with the
cross slide. Using a protractor, rotate the
compound 29.5° counterclockwise and mark
the new location on the cross slide. This mark
will be the quick reference point for setting
the offset angle. To mark for internal right-
hand threads, or external left hand threads,
repeat this process, but rotate the rest 29.5°
clockwise and mark the cross slide accord-
ingly.
Figure 67.8dbedjcYgZhiVc\aZXdcigdah#
6c\aZ
HXVaZ
8VeHXgZl
&d['
Figure 66.AdXVi^dcd[XVgg^V\ZVcYha^YZadX`h#
8Vgg^V\Z
AdX`
8dbedjcY
GZhiAdX`
8gdhh
Ha^YZAdX`
")-" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
Four-Way Tool Post
I]Z [djg"lVn idda edhi ^h bdjciZY dc ide d[ i]Z
XdbedjcY gZhi VcY Vaadlh V bVm^bjb d[ [djg
iddahidWZadVYZYh^bjaiVcZdjhan#
I]Z[djg"lVniddaedhiVaadlh[dgfj^X`^cYZm^c\id
Y^[[ZgZciiddah!l]^X]^hVXXdbea^h]ZYWnaddhZc"
^c\ i]Z ide ]VcYaZ! gdiVi^c\ i]Z idda edhi id i]Z
YZh^gZYedh^i^dc!i]ZcgZ"i^\]iZc^c\i]Z]VcYaZid
adX`i]Zidda^cidedh^i^dc#
Installing Tool
Tool Needed Qty
IddaEdhiI"LgZcX]########################################### &
To load the tool post:
1. AddhZci]ZiddaedhiWdaihhdi]Vii]ZXjii^c\
iddaXVc[^ijcYZgcZVi]i]ZbhZZi]ZZmVb"
eaZ^cFigure 68#
Figure 68.:mVbeaZd[iddabdjciZY^cV[djg"
lVniddaedhi#
IddaEdhi
7daih
8jii^c\Idda
Over-extending a cutting tool from the tool
post will increase the risk of it breaking dur-
ing operation, which may cause metal pieces
to be thrown with great force at the operator
or bystanders. Only extend a cutting tool 2.5
times the width of its cross-section or less
(e.g., 2.5 x 0.5" = 1.25").
2. ;^gbanhZXjgZi]ZXjii^c\iddal^i]VaZVhiild
edhiWdaih#
3. 8]ZX` VcY VY_jhi i]Z Xjii^c\ idda id i]Z
he^cYaZ XZciZga^cZ! Vh ^chigjXiZY ^c i]Z cZmi
hjWhZXi^dc#
Aligning Cutting Tool with Spindle
Centerline
;dgbdhideZgVi^dch!i]ZXjii^c\iddai^eh]djaYWZ
Va^\cZY l^i] i]Z he^cYaZ XZciZga^cZ! Vh ^aajhigViZY
^cFigure 69#
8jii^c\
Idda
He^cYaZ
8ZciZg
A^cZ
Figure 69.8jii^c\iddaVa^\cZYl^i]he^cYaZ
XZciZga^cZk^ZlZY[gdbiV^ahidX`#
I]ZgZ VgZ V cjbWZg d[ lVnh id X]ZX` VcY Va^\c
i]ZXjii^c\iddaidi]Zhe^cYaZXZciZga^cZ#>[cZXZh"
hVgn!jhZhiZZah]^bhjcYZgcZVi]i]ZXjii^c\idda
id gV^hZ ^i# I]Z h]^bh h]djaY WZ Vh adc\ VcY Vh
l^YZVhi]ZXjii^c\iddaidegdeZganhjeedgi^i#
7ZadlVgZildXdbbdcbZi]dYh/
 6a^\ci]ZXjii^c\iddai^el^i]VXZciZg^chiVaaZY
^c i]Z iV^ahidX`! Vh ^chigjXiZY dc i]Z cZmi
eV\Z# ;dg i]^h id ldg`! i]Z iV^ahidX` bjhi
WZVa^\cZYidi]Zhe^cYaZXZciZga^cZgZ[Zgid
Aligning Tailstock To Spindle Centerline
dcPage 44[dgYZiV^aZY^chigjXi^dch#
 BV`Z V [VX^c\ Xji dc V e^ZXZ d[ gdjcY WVg
hidX`#>[i]Zidda^hVWdkZdgWZadli]Zhe^cYaZ
XZciZga^cZ!VcjWl^aaWZaZ[i^ci]Zldg`e^ZXZ
XZciZg# 6Y_jhi i]Z ]Z^\]i d[ i]Z idda! i]Zc
gZeZVii]Z[VX^c\XjiidX]ZX`i]ZVY_jhibZci#
GZeZVii]^hegdXZYjgZVhcZXZhhVgnjci^ai]Z
XZciZgd[i]Zldg`e^ZXZ[VXZ^hhbddi]#
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%")."
Items Needed Qty
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8jii^c\Idda####################################################### &
IV^ahidX`8ZciZg################################################# &
To align the cutting tool with the tailstock
center:
1. Bdjci i]Z Xjii^c\ idda ^c i]Z idda edhi! i]Zc
hZXjgZ i]Z edhi hd i]Vi i]Z idda [VXZh i]Z
iV^ahidX`#
2. >chiVaaVXZciZg^ci]ZiV^ahidX`!i]Zcedh^i^dc
i]ZXZciZgi^ecZVgi]ZXjii^c\iddai^e#
3. AdX`i]ZiV^ahidX`VcYfj^aa^ceaVXZ#
4. 6Y_jhii]Z]Z^\]id[i]ZXjii^c\iddahdi]Vii]Z
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l^i]i]ZXZciZgi^e!Vhh]dlc^cFigure 70#
 >[cZXZhhVgn[dgkZgi^XVaVa^\cbZci!jhZhiZZa
h]^bhi]ViVgZZfjVaidi]ZaZc\i]VcYl^Yi]
d[i]ZXjii^c\idda#
8jii^c\
Idda IV^ahidX`
8ZciZg
(Side View)
Figure 70.8jii^c\iddaVa^\cZYidi]ZiV^ahidX`
XZciZg#
8jii^c\
Idda
IV^ahidX`
8ZciZg
(Top View)
4-Position &
Micrometer Carriage
Stops
I]Z )"edh^i^dc VcY b^XgdbZiZg XVgg^V\Z hideh!
h]dlc^cFigure 71!VgZjhZYidVXXjgViZanedh^"
i^dc i]Z XVgg^V\Z Yjg^c\ deZgVi^dc# I]Z `cjgaZY
`cdWd[i]Zb^XgdbZiZghide[^cZijcZhi]ZZmiZc"
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k^YZh [djg Y^[[ZgZci hide edh^i^dch# I]^h ^h kZgn
jhZ[ja l]Zc Xjii^c\ h]djaYZgh! heVX^c\ \gddkZh!
dg[VX^c\ldg`idaZc\i]#
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]VcYl]ZZa^hjhZY[dgi]ZgZbV^c^c\Y^hiVcXZ#
L]Zc i]Z XVgg^V\Z ^h Zc\V\ZY l^i] i]Z [ZZYgdY!
i]Z [ZZYgdY XajiX] l^aa ha^e VcY hide XVgg^V\Z
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`ZZe^cb^cYi]Vijh^c\i]Z[ZZYgdYXajiX]^ci]^h
bVccZg ^cXgZVhZh lZVg dc i]Z [ZZYgdY VcY XVg"
g^V\ZXdbedcZcih#
Figure 71.B^XgdbZiZgVcY)"edh^i^dcXVgg^V\Z
hideh#
8VeHXgZlh
B^XgdbZiZgHide
)"Edh^i^dc
Hide
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Tools Needed Qty
=ZmLgZcX]*bb############################################## &
LgZcX]&(bb################################################### &
To setup the carriage stops:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. AddhZc i]Z ild XVe hXgZlh jcYZgcZVi] i]Z
b^XgdbZiZghide hZZ Figure 71! edh^i^dc ^i
VhcZZYZYVadc\i]ZWZYlVn!i]ZcgZ"i^\]iZc
i]ZXVehXgZlh#
3. JhZi]ZXVgg^V\Z]VcYl]ZZaidbdkZi]ZXVg"
g^V\ZcZVgi]Zb^XgdbZiZghide#
4. 6Y_jhi i]Z XVgg^V\Z edh^i^dc! i]Z )"edh^i^dc
edhi! VcY i]Z b^XgdbZiZg gdY hd i]Vi i]Z
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XVgg^V\ZbdkZbZci#
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i]ZhideWdYn#
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5. JhZ i]Z XVgg^V\Z ]VcYl]ZZa id iZhi i]Z hZi"
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ZiZghidegdYVcYi]Z)"edh^i^dcedhih#
Manual Feed
Ndj XVc bVcjVaan bdkZ i]Z Xjii^c\ idda VgdjcY
i]Z aVi]Z [dg [VX^c\ dg ijgc^c\ deZgVi^dch Wn
jh^c\ i]Z ]VcYl]ZZah h]dlc ^c Figure 72VcY
YZhXg^WZYWZadl#
Carriage Handwheel
I]Z XVgg^V\Z ]VcYl]ZZa bdkZh i]Z XVgg^V\Z aZ[i
dg g^\]i Vadc\ i]Z WZY# I]Z \gVYjViZY Y^Va ]Vh
%#%%*^cXgZbZcih!VcYdcZ[jaagZkdaji^dcbdkZh
i]ZXVgg^V\Z%#+*%#
Cross Slide Handwheel
I]ZXgdhhha^YZ]VcYl]ZZabdkZhi]ZiddaidlVgY
VcY VlVn [gdb i]Z ldg`# 6Y_jhi i]Z edh^i^dc d[
i]Z \gVYjViZY Y^Va Wn ]daY^c\ i]Z ]VcYl]ZZa
l^i]dcZ]VcYVcYijgc^c\i]ZY^Val^i]i]Zdi]Zg#
I]^h ha^YZ ]Vh Vc ^cY^gZXi \gVYjViZY Y^Va! l]^X]
bZVch i]Z Vbdjci gZbdkZY [gdb i]Z Y^VbZiZg
d[i]Zldg`e^ZXZ^hil^XZi]ZVbdjcigZVYdci]Z
Y^Va# I]Z Y^Va ]Vh %#%%& dg %#%'bb ^cXgZbZcih!
VcYdcZ[jaagZkdaji^dcbdkZhi]Zha^YZ%#'%%dg
*#%'bb#
Compound Rest Handwheel
I]ZXdbedjcYgZhi]VcYl]ZZaXdcigdahi]Zedh^"
i^dc d[ i]Z Xjii^c\ idda gZaVi^kZ id i]Z ldg`e^ZXZ#
I]ZgZhi]VhVY^gZXi\gVYjViZYY^Va!l]^X]bZVch
i]ZVbdjcigZbdkZY[gdbi]Zldg`e^ZXZY^VbZiZg
^hi]ZVbdjcigZVYdci]ZY^Va#I]ZY^Va]Vh%#%%&
dg %#%'bb ^cXgZbZcih! VcY dcZ [jaa gZkdaji^dc
bdkZhi]ZgZhi%#&%%dg'#*'bb#
Figure 72.8Vgg^V\Z]VcYl]ZZaXdcigdah#
8gdhhHa^YZ
=VcYl]ZZa
8dbedjcYGZhi
=VcYl]ZZa
8Vgg^V\Z=VcYl]ZZa
NOTICE
When the carriage is engaged with the
leadscrew during threading operations,
these stops WILL NOT stop carriage move-
ment—you MUST use the halfnut lever
instead. Otherwise, the carriage can crash
into the chuck or the leadscrew shear pin
can break.
Before doing any threading operations,
make sure the carriage stops WILL NOT
meet during the operation.
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"*&"
Spindle Speed
Jh^c\ i]Z XdggZXi he^cYaZ heZZY ^h ^bedgiVci [dg
hV[ZVcYhVi^h[VXidgngZhjaih!VhlZaaVhbVm^b^o"
^c\iddaa^[Z#
IdhZii]Z he^cYaZ heZZY[dgndjgdeZgVi^dc!ndj
l^aacZZYid/&9ZiZgb^cZi]ZWZhihe^cYaZheZZY
[dgi]ZXjii^c\iVh`!VcY'Xdc[^\jgZi]ZaVi]ZXdc"
igdahidegdYjXZi]ZgZfj^gZYhe^cYaZheZZY#
Determining Spindle Speed
BVcnkVg^VWaZhY^XiViZi]Zdei^bjbhe^cYaZheZZY
idjhZ[dgVcn\^kZcdeZgVi^dc!Wjii]Zildbdhi
^bedgiVci VgZ i]Z gZXdbbZcYZY Xjii^c\ heZZY
[dg i]Z ldg`e^ZXZ bViZg^Va VcY i]Z Y^VbZiZg d[
i]Zldg`e^ZXZ!VhcdiZY^ci]Z[dgbjaVh]dlc^c
Figure 73#
8jii^c\HeZZY;EBm&'
GZXdbbZcYZY
9^V#d[8ji^c^cX]Zhm(#&)
He^cYaZ
HeZZY
GEB
9djWaZ^[jh^c\XVgW^YZXjii^c\idda
2
Figure 73.He^cYaZheZZY[dgbjaV[dgaVi]Zh#
8jii^c\heZZY!ine^XVaanYZ[^cZY^c[ZZieZgb^cjiZ
;EB! ^h i]Z heZZY Vi l]^X] i]Z ZY\Z d[ V idda
bdkZhVXgdhhi]ZbViZg^Vahjg[VXZ#
6gZXdbbZcYXjii^c\heZZY^hVc^YZVaheZZY[dg
Xjii^c\VineZd[bViZg^Va^cdgYZgidegdYjXZi]Z
YZh^gZY[^c^h]VcYdei^b^oZiddaa^[Z#
I]ZWdd`hMachinery's Handbook dgMachine
Shop Practice! VcY hdbZ ^ciZgcZi h^iZh! egd"
k^YZZmXZaaZcigZXdbbZcYVi^dch[dgl]^X]Xjii^c\
heZZYhidjhZl]ZcXVaXjaVi^c\i]Zhe^cYaZheZZY#
I]ZhZhdjgXZhVahdegdk^YZVlZVai]d[VYY^i^dcVa
^c[dgbVi^dcVWdjii]ZkVg^VWaZhi]ViV[[ZXiXjii^c\
heZZYVcYi]ZnVgZV\ddYZYjXVi^dcVagZhdjgXZ#
6ahd! i]ZgZ VgZ V aVg\Z cjbWZg d[ ZVhn"id"jhZ
he^cYaZ heZZY XVaXjaVidgh i]Vi XVc WZ [djcY dc
i]Z ^ciZgcZi# 6aa d[ i]ZhZ hdjgXZh l^aa ]Zae ndj
iV`Z ^cid VXXdjci Vaa i]Z Veea^XVWaZ kVg^VWaZh ^c
dgYZgidYZiZgb^cZi]ZWZhihe^cYaZheZZY[dgi]Z
deZgVi^dc#
Setting Spindle Speed
HZaZXi^c\dcZd[i]ZZ^\]ihe^cYaZheZZYVkV^aVWaZ
^hVXdbW^cVi^dcd[Xdc[^\jg^c\i]Zhe^cYaZheZZY
gVc\ZaZkZgVcYi]Zhe^cYaZheZZY`cdWh]dlc^c
Figure 74#
Figure 74.8dcigdahjhZY[dghZii^c\i]Zhe^cYaZ
heZZY#
He^cYaZHeZZY
GVc\ZAZkZg
He^cYaZ
HeZZY@cdW
I]Z he^cYaZ heZZY gVc\Z aZkZg VcY i]Z he^cYaZ
heZZY `cdW Xdcigda i]Z \ZVg Xdc[^\jgVi^dc ^c
i]Z ]ZVYhidX` id egdYjXZ i]Z hZaZXiZY he^cYaZ
heZZY#
L]Zci]Zhe^cYaZheZZYgVc\ZaZkZg^hedh^i^dcZY
^c i]Z ]^\] edh^i^dc id i]Z aZ[i! i]Z heZZYh Y^h"
eaVnZYVWdkZi]Za^cZhidi]ZaZ[id[i]ZaZkZgVgZ
VkV^aVWaZ# L]Zc i]Z aZkZg ^h gdiViZY id i]Z adl
edh^i^dcidi]Zg^\]i!i]ZheZZYhWZadli]Za^cZh
VgZVkV^aVWaZ#
I]Zhe^cYaZheZZY`cdW^hgdiViZYhdi]Vi^ied^cih
id dcZ d[ i]Z [djg a^cZh id i]Z aZ[i d[ ^i! l]^X]
hZaZXihi]Zhe^cYaZheZZY^ci]ZgVc\ZhZaZXiZY#
"*'" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
NOTICE
If the spindle is rotating when attempting to
change the spindle speed, the headstock
gears will suffer damage! ALWAYS make
sure the spindle is completely stopped
BEFORE using the headstock controls to
make changes.
Configuration Examples
Jh^c\i]ZXdcigdahdci]ZaVi]Z![daadlVadc\l^i]
i]ZhZildZmVbeaZhd[hZii^c\i]Zhe^cYaZheZZY
id\V^cVWZiiZgjcYZghiVcY^c\d[i]^hegdXZYjgZ#
Example 1: Spindle Speed of 1320 RPM
1. BV`ZhjgZi]Zhe^cYaZ^hXdbeaZiZanhideeZY
VcYi]ZZbZg\ZcXnHIDEWjiidc^hegZhhZY
^c#
2. BdkZi]Zhe^cYaZheZZYgVc\Zidi]Z]^\]edh^"
i^dcidi]ZaZ[i!Vh^aajhigViZY^cFigure 75#
Note: When adjusting the spindle speed
range lever or speed knob, you may need to
rock the chuck/faceplate back-and-forth by
hand. If necessary, insert the chuck key for
better leverage.
L
H
2000
395
H
L
915
175
610
105
1320
260
Figure 75.He^cYaZheZZYd[&('%GEBhZaZXiZY#
3. GdiViZ i]Z he^cYaZ heZZY `cdW hd i]Vi i]Z
Vggdl ed^cih id i]Z a^cZ dc i]Z aZ[i i]Vi Y^h"
eaVnh&('%VWdkZi]Za^cZ#
I]ZaVi]Z^hcdlhZi[dgVhe^cYaZheZZYd[&('%
GEB#
Example 1: Spindle Speed of 175 RPM
1. BV`ZhjgZi]Zhe^cYaZ^hXdbeaZiZanhideeZY
VcYi]ZZbZg\ZcXnHIDEWjiidc^hegZhhZY
^c#
2. BdkZi]Zhe^cYaZheZZYgVc\Zidi]Zadledh^"
i^dcidi]Zg^\]i!Vh^aajhigViZY^cFigure 76#
L
H
2000
395
H
L
915
175
610
105
1320
260
Figure 76.He^cYaZheZZYd[&,*GEBhZaZXiZY#
3. GdiViZ i]Z he^cYaZ heZZY `cdW hd i]Vi i]Z
Vggdl ed^cih id i]Z a^cZ dc i]Z aZ[i i]Vi Y^h"
eaVnh&,*WZadli]Za^cZ#
I]ZaVi]Z^hcdlhZi[dgVhe^cYaZheZZYd[&,*
GEB#
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"*("
Power Feed
Dc i]^h aVi]Z! Wdi] i]Z XVgg^V\Z VcY Xgdhh ha^YZ
]VkZ edlZg [ZZY XVeVW^a^in l]Zc Zc\V\ZY l^i]
i]Z [ZZYgdY# I]Z gViZ i]Vi i]ZhZ XdbedcZcih
bdkZ[ZZYgViZ^hXdcigdaaZYl^i]i]Z]ZVYhidX`
VcYfj^X`X]Vc\Z\ZVgWdmXdcigdah#
;ZZYgViZVcYhe^cYaZheZZYbjhiWZXdch^YZgZY
id\Zi]Zg# I]Z hdjgXZh ndj jhZ id YZiZgb^cZ i]Z
dei^bjbhe^cYaZheZZY[dgVcdeZgVi^dcl^aaVahd
egdk^YZ i]Z dei^bVa [ZZY gViZ id jhZ l^i] i]Vi
he^cYaZheZZY#
D[iZc!i]ZZmeZg^ZcXZYbVX]^c^hil^aajhZi]Z[ZZYh
VcYheZZYh\^kZc^ci]Z^ggZ[ZgZcXZX]VgihdglZW
XVaXjaVidgh Vh V hiVgi^c\ ed^ci! i]Zc bV`Z b^cdg
VY_jhibZcihidi]Z[ZZYgViZVcYhdbZi^bZhi]Z
he^cYaZheZZYidVX]^ZkZi]ZWZhigZhjaih#
I]Z XVgg^V\Z XVc VaiZgcViZan WZ Yg^kZc Wn i]Z
aZVYhXgZl[dgi]gZVY^c\deZgVi^dch#=dlZkZg!i]^h
hZXi^dc XdkZgh i]Z jhZ d[ i]Z edlZg [ZZY dei^dc
[dgi]ZXVgg^V\ZVcYXgdhhha^YZXdbedcZcihl]Zc
i]ZnVgZZc\V\ZYl^i]i]Z[ZZYgdY[dgcdc"i]gZVY"
^c\deZgVi^dch#IdaZVgc]dlidedlZgi]ZXVgg^V\Z
[dg i]gZVY^c\ deZgVi^dch! gZ[Zg id Threading dc
Page 56#
NOTICE
Even though there is a lock-out device in
the apron to prevent the feed control knob
and the halfnut lever from being engaged at
the same time, this device could break with
enough force. Attempting to engage feed
control knob and the halfnut lever at the
same time could cause severe lathe dam-
age and will void the warranty.
If you attempt to use the controls on the
headstock above the control panel to make
changes when the spindle is rotating, the
headstock gearing will suffer damage!
ALWAYS make sure the spindle is com-
pletely stopped BEFORE using the head-
stock controls to make changes.
Power Feed Controls
GZ[ZgidFigures 7778VcYi]Z[daadl^c\YZhXg^e"
i^dch id WZXdbZ [Vb^a^Vg l^i] i]Z adXVi^dch VcY
[jcXi^dchd[i]ZXdcigdahndjl^aajhZidhZijei]Z
XdggZXiedlZg[ZZY[dgndjgdeZgVi^dc#
Important: Before engaging power feed, make
sure the carriage and slide locks are loose to pre-
vent damage to these components.
Note: Before using power feed, you may have to
re-configure the change gears, depending on how
they are set up. Refer to Change Gears on Page
57 for detailed instructions.
Figure 77.EdlZg[ZZYXdcigdahdc]ZVYhidX`
VcYfj^X`X]Vc\Z\ZVgWdm#
67
8 9
:
;
A. Headstock Feed Direction Knob: 8]Vc\Zh
i]Z gdiVi^dc d[ i]Z [ZZYgdY id X]Vc\Z i]Z
Y^gZXi^dcd[XVgg^V\ZigVkZa#
B. Quick Change Knob A–C: 8]Vc\Zh i]Z
heZZYd[edlZg igVch[Zg[gdb i]Z]ZVYhidX`
\ZVghidi]ZadlZgfj^X`X]Vc\Z\ZVgh#
"*)" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
C. Quick Change Knob 1–4: 8]Vc\Zh \ZVg
gVi^dh^ch^YZi]Zfj^X`X]Vc\Z\ZVgWdm#
D. Quick Change Knob D–E: 8]Vc\Zh \ZVg
gVi^dh^ch^YZi]Zfj^X`X]Vc\Z\ZVgWdm#
E. Feed Selection Knob: HZaZXihi]ZaZVYhXgZl
dg[ZZYgdY[dgedlZg[ZZYdeZgVi^dch#
F. Feed Rate Chart: 9^heaVnh i]Z edh^i^dch d[
i]ZX]Vc\Z\ZVghVcYfj^X`X]Vc\ZXdcigdah
[dgi]ZVkV^aVWaZ[ZZYgViZh#
G. Carriage Lock: L]Zc i^\]iZcZY! adX`h i]Z
XVgg^V\Z id i]Z WZYlVn [dg \gZViZg g^\^Y^in#
AddhZc i]^h adX` WZ[dgZ ViiZbei^c\ id bdkZ
i]ZXVgg^V\Z#
H. Feed Control Knob: L]Zc i]Z XVgg^V\Z ^h
Zc\V\ZYl^i]i]Z[ZZYgdY!hZaZXihZ^i]ZgXVg"
g^V\Zadc\^ijY^cVaigVkZadgXgdhhha^YZigVkZa#
I. Feed ON/OFF Knob: :c\V\Zh VcY Y^hZc"
\V\Zhi]ZXVgg^V\Zl^i]i]Z[ZZYgdY#
NOTICE
Keep in mind that if spindle rotation is
reversed, the power feed direction will also
reverse. Always be aware of the actual
direction of power feed before beginning
the cutting operation.
Setting Non-Threading Feed Rate
I]Z [ZZY gViZ X]Vgi dc i]Z adlZg g^\]i d[ i]Z
]ZVYhidX`[VXZY^heaVnhi]ZXdc[^\jgVi^dchd[i]Z
X]Vc\Z\ZVghVcYXdcigdahgZfj^gZY[dgi]ZVkV^a"
VWaZ[ZZYgViZh#
Jh^c\i]ZXdcigdahdci]ZaVi]Z![daadlVadc\l^i]
i]Z ZmVbeaZ WZadl id WZiiZg jcYZghiVcY ]dl id
hZijei]ZaVi]Z[dgi]ZYZh^gZYedlZg[ZZYgViZ#
Example: Power Feed Rate of 0.0046 in/rev
1. BV`ZhjgZi]ZX]Vc\Z\ZVghVgZ^ci]ZXdc"
[^\jgVi^dcY^heaVnZYVii]Zided[i]Z[ZZYgViZ
X]Vgi VcY ^aajhigViZY ^c Figure 79 gZ[Zg id
Change Gearsdci]ZcZmieV\Z[dgYZiV^aZY
^chigjXi^dch#
'*Iddi]
&',Iddi]
*%Iddi]
Figure 79.8]Vc\Z\ZVghhZije[dgcdc"
i]gZVY^c\edlZg[ZZY#
2. BV`ZhjgZi]Zhe^cYaZ^hXdbeaZiZanhideeZY
VcYi]ZZbZg\ZcXnHIDEWjiidc^hegZhhZY
^c#
Figure 78.EdlZg[ZZYXdcigdahdci]ZVegdc#
>
=
<
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"**"
3. AdXViZ i]Z Wdm ^c i]Z [ZZY gViZ X]Vgi i]Vi
h]dlh V [ZZY gViZ d[ %#%%)+ ^cX]Zh d[ [ZZY
eZg gZkdaji^dc d[ i]Z he^cYaZ hZZ i]Z WdaY
X]VgVXiZgh^cFigure 80#
4. 6h^chigjXiZY^ci]Z[ZZYgViZX]Vgi!gdiViZi]Z
fj^X`X]Vc\Z`cdW6"8id7VcYi]Zfj^X`
X]Vc\Z`cdW9¶:id9#
Note: When rotating these knobs, you may
need to rock the chuck/faceplate back-and-
forth by hand. If necessary, insert the chuck
key for better leverage.
5. GdiViZi]Z[ZZYhZaZXi^dc`cdWidi]Zg^\]iid
X]ddhZi]Z[ZZYgdY[dgedlZgZYbdkZbZci#
I]ZaVi]Z^hcdlhZije[dgVedlZg[ZZYgViZd[
%#%%)+^cX]ZheZggZkdaji^dcd[i]Zhe^cYaZ#
Change Gears
I]ZX]Vc\Z\ZVghigVch[ZgedlZg[gdbi]Z]ZVY"
hidX` idi]Z fj^X` X]Vc\Z \ZVgWdm#L]Zc i]ZhZ
\ZVgh VgZ VggVc\ZY VXXdgY^c\ id i]Z i]gZVY^c\
VcY[ZZYgViZX]Vgihdci]Z[gdcid[i]Z]ZVYhidX`!
i]ZnX]Vc\Zi]ZgZkdaji^dcheZZYgZXZ^kZYWni]Z
fj^X`X]Vc\Z\ZVgWdm[dgi]ZhZdeZgVi^dch#
Tools Needed Qty
=ZmLgZcX]*bb############################################## &
LgZcX]dgHdX`Zi&,bb################################### &
To exchange change gears:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. GZbdkZ i]Z ]ZVYhidX` aZ[i XdkZg id VXXZhh
i]ZX]Vc\Z\ZVghhZZFigure 81#
Figure 81.8]Vc\Z\ZVgXdbedcZcih#
E^kdiHide
Ide
8]Vc\Z<ZVg
7diidb
8]Vc\Z<ZVg
B^YYaZ
<ZVgh
3. AddhZc i]Z ]Zm cjih dc i]Z e^kdi hide VcY
i]Z b^YYaZ \ZVgh hd i]Vi ndj XVc bdkZ i]Z
b^YYaZ\ZVghVlVn[gdbi]ZideVcYWdiidb
X]Vc\Z\ZVgh#
A
B
C
E
D
E
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Figure 80.;ZZYgViZX]Vgil^i]V[ZZYgViZd[
%#%%)+^cWdaY#
;ZZY
HZaZXi^dc
@cdW
"*+" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
Note: In the following step, take care to keep
the shaft keys in place during the change
gear exchanges.
4. GZbdkZi]Z XVe hXgZlh! adX`lVh]Zgh! VcY
[aVilVh]Zghi]Vi hZXjgZi]Zide VcYWdiidb
X]Vc\Z \ZVgh! ^chiVaa i]Z XdggZXi \ZVgh Vh
Y^gZXiZYWni]Zi]gZVY^c\dg[ZZYgViZX]Vgih!
i]ZchZXjgZi]Zb^ceaVXZl^i]i]ZgZbdkZY
[VhiZcZgh# Id egZkZci W^cY^c\ i]Z \ZVgh! Yd
cdidkZg"i^\]iZci]ZXVehXgZlh·i]ZnbZgZan
]daYi]Z\ZVgh^ceaVXZ#
Note: The top change gear engages the larg-
er 127 tooth middle gear for all applications.
However, the bottom change gear engages
the 127 tooth middle gear for all applications
except metric threading operations. In this
case, the bottom change gear needs to be
reversed so that it will engage the smaller
120 tooth middle gear (see Figure 82 for an
illustrated example).
Ide8]Vc\Z
<ZVg
&',Iddi]
B^YYaZ
<ZVg
7diidb
8]Vc\Z
<ZVg
&'%Iddi]
B^YYaZ
<ZVg
Figure 82.:mVbeaZd[X]Vc\Z\ZVghhZije[dg
bZig^Xi]gZVY^c\#
5. BdkZi]Z b^YYaZ \ZVghWVX` ^c XdciVXi l^i]
i]Z ide VcY Wdiidb X]Vc\Z \ZVgh hd i]Vi
i]ZgZ^hVeegdm^bViZan%#%%'d[eaVnVhi]Zn
bZh]! i]Zc gZ"i^\]iZc i]Z e^kdi hide VcY
b^YYaZ\ZVg]Zmcjih#
9d cdi dkZg"i^\]iZc i]ZhZ ]Zm cjih·i]Zn
bZgZan]daYi]ZXdbedcZcih^ceaVXZ#
6. GZeaVXZi]Z]ZVYhidX`XdkZgWZ[dgZgZ"Xdc"
cZXi^c\i]ZaVi]ZidedlZg#
Threading
I]Z[daadl^c\egdXZYjgZhYZhXg^WZ]dlidjhZi]Z
i]gZVY^c\XdcigdahVcYX]VgihidhZijei]^haVi]Z
[dg V i]gZVY^c\ deZgVi^dc# >[ ndj VgZ jc[Vb^a^Vg
l^i]i]ZegdXZhhd[Xjii^c\i]gZVYhdcVaVi]Z!lZ
higdc\angZXdbbZcYi]VindjgZVYWdd`h!gZk^Zl
^cYjhign igVYZ bV\Vo^cZh! dg \Zi [dgbVa igV^c^c\
WZ[dgZViiZbei^c\Vcni]gZVY^c\egd_ZXih#
Setting Threading Controls
I]Zi]gZVY^c\X]Vgihdc i]Z]ZVYhidX` [VXZY^h"
eaVni]ZX]Vc\Z\ZVgVcYXdcigdahZii^c\[dgbZig^X
VcY^cX]i]gZVY^c\#
Jh^c\i]ZXdcigdahdci]ZaVi]Z![daadlVadc\l^i]
i]Z ZmVbeaZ WZadl id WZiiZg jcYZghiVcY ]dl id
hZije i]ZaVi]Z[dgi]ZYZh^gZYi]gZVY^c\deZgV"
i^dc#
Example: Inch Thread Pitch of 11 TPI
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. AdXViZ&&^ci]Z^cX]i]gZVY^c\X]Vgidci]Z
[VXZd[i]Z]ZVYhidX`hZZFigure 83#
3. 8dc[^\jgZi]ZX]Vc\Z\ZVghVhY^gZXiZY^ci]Z
^aajhigVi^dcVWdkZi]Z&&adXVi^dc#
Figure 83.HZijeXdc[^\jgVi^dcY^heaVnZYdci]Z
^cX]i]gZVY^c\X]Vgi[dgXjii^c\i]gZVYhd[&&IE>#
8]Vc\Z<ZVg
8dc[^\jgVi^dc
&&IE>
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"*,"
4. HZi i]Z fj^X` X]Vc\Z `cdWh Vh h]dlc ^c
Figure 84#
Note: Keep in mind the spindle must be
completely stopped before using the quick
change knob A–C on the headstock.
5. GdiViZ i]Z[ZZYhZaZXi^dc `cdWdci]Z fj^X`
X]Vc\Z \ZVgWdm id i]Z aZ[i id hZaZXi i]Z
aZVYhXgZl[dgedlZgZYbdkZbZci#
Figure 84.Fj^X`X]Vc\Z`cdWhXdc[^\jgZY[dg
&&IE>i]gZVY^c\#
&&IE>
;ZZY
HZaZXi^dc
@cdW
Halfnut Lever
I]Z ]Va[cji aZkZg Zc\V\Zh i]Z XVgg^V\Z l^i] i]Z
aZVYhXgZll]^X]bdkZhi]ZXjii^c\iddaVadc\i]Z
aZc\i] d[ i]Z ldg`e^ZXZ [dg i]gZVY^c\ deZgVi^dch
hZZFigure 85#
7Z[dgZViiZbei^c\idejh]i]Z]Va[cjiaZkZgYdlc
idZc\V\Zi]Z]Va[cjil^i]i]ZaZVYhXgZl!ValVnh
bV`ZhjgZi]Z[ZZYDC$D;;`cdW^hejh]ZY^chd
i]Vii]ZXVgg^V\Z^hcdiZc\V\ZYl^i]i]Z[ZZYgdY#
NOTICE
Even though there is a lock-out device in
the apron to prevent the feed control knob
and the halfnut lever from being engaged
at the same time, this lock-out device could
break with enough force. If you attempt
to engage the feed control knob and the
halfnut lever at the same time, severe lathe
damage could result and will void the war-
ranty.
Figure 85.AdXVi^dcd[i]Z]Va[cjiaZkZg#
=Va[cjiAZkZg
;ZZYDC$D;;@cdW
"*-" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
Thread Dial
I]Z cjbWZgh dc i]Z i]gZVY Y^Va VgZ jhZY l^i]
i]Z i]gZVY ^cY^XVidg iVWaZ dc i]Z ]ZVYhidX` aZ[i
XdkZgidh]dll]ZcidZc\V\Zi]Z]Va[cjiYjg^c\
^cX]i]gZVY^c\#I]^hl^aaZchjgZi]Vii]Ziddai^el^aa
ZciZgi]ZhVbZi]gZVY\gddkZdcZVX]hjXXZhh^kZ
eVhh#Di]Zgl^hZ!i]Zi]gZVYhl^aaWZYVbV\ZY#
I]Z i]gZVY Y^Va \ZVg bjhi WZ Zc\V\ZY l^i] i]Z
aZVYhXgZl[dgi]^hidldg`#AddhZci]ZXVehXgZl
h]dlc ^c Figure 86! i]Zc e^kdi i]Z Y^Va \ZVg
idlVgYi]Z aZVYhXgZlhdi]Vi^i egdeZgan bZh]Zh
l^i] i]Z aZVYhXgZl i]gZVYh! i]Zc gZ"i^\]iZc i]Z
XVehXgZl#
NOTICE
When threading, we recommend you use
the slowest speed possible and make multi-
ple light cuts. This will give you better con-
trol of when to engage/disengage the half-
nut and prevent damaging the workpiece or
lathe.
Thread Indicator Table
I]Zi]gZVY^cY^XVidgiVWaZ^hadXViZYdci]Z]ZVY"
hidX`aZ[iXdkZghZZFigure 87#
Figure 86.I]gZVYY^Va\ZVgZc\V\ZYl^i]i]Z
aZVYhXgZl#
I]gZVY
9^Va<ZVg
8VeHXgZl
I]gZVY9^Va
Figure 87.I]gZVY^cY^XVidgiVWaZ#
;^cY i]Z IE> i]gZVYh eZg ^cX] i]Vi ndj lVci id
Xji ^c i]Z aZ[i Xdajbch jcYZg T.P.I.! i]Zc gZ[Zg"
ZcXZi]ZY^VacjbWZg^ci]Zg^\]iXdajbchjcYZg
SCALE# I]Z Y^Va cjbWZg ^cY^XViZh l]Zc id
Zc\V\Zi]Z ]Va[cji[dgV heZX^[^X i]gZVYe^iX] Vh
^cY^XViZYWni]Zi]gZVYY^VahZZFigure 88#
NOTICE
The thread dial is not used for metric or
fractional TPI threading. You must leave the
halfnut lever engaged from the beginning
until the threads are complete for these
threading operations.
Figure 88.I]gZVYY^Va#
I]gZVY9^Va
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"*."
I]Z [daadl^c\ ZmVbeaZh ZmeaV^c ]dl id jhZ i]Z
i]gZVYY^VaVcYi]Z^cY^XVidgiVWaZ#
TPI Divisible by 8: ;dg i]gZVY^c\ Vcn ^cX] IE>
Y^k^h^WaZ Wn Z^\]i! jhZ Vcn d[ i]Z a^cZh dc i]Z
i]gZVYY^VahZZi]ZZmVbeaZ^cFigure 89#
T.P.I. SCALE
4 1–4
1
2
3
4
IVWaZ I]gZVY9^Va
Figure 90.:mVbeaZd[Vc^cX]i]gZVYe^iX]
Y^k^h^WaZWn)#
Odd Numbered TPI: ;dgdYYcjbWZgZY^cX]IE>!
jhZdcani]ZcjbWZg&dci]Zi]gZVYY^VahZZi]Z
ZmVbeaZ^cFigure 91#
T.P.I. SCALE
51
1
2
3
4
IVWaZ I]gZVY9^Va
Figure 91.:mVbeaZd[VcdYYcjbWZgZY^cX]
i]gZVYe^iX]#
TIP Divisible by 4 & Not by 8: ;dgi]gZVY^c\Vcn
^cX] IE> Y^k^h^WaZ Wn [djg Wji cdi Wn -! jhZ Vcn
cjbWZgZYa^cZdci]Zi]gZVYY^VahZZi]ZZmVbeaZ
^cFigure 90#
T.P.I. SCALE
16 1–8
1
2
3
4
IVWaZ I]gZVY9^Va
Figure 89.:mVbeaZd[Vc^cX]i]gZVYe^iX]
Y^k^h^WaZWn-#
Even Numbered TPI Not Divisible by 4 or 8:
;dg i]gZVY^c\ Vcn ZkZccjbWZgZY IE> cdi Y^k^h"
^WaZ Wn ) dg -! jhZ Z^i]Zg i]Z cjbWZgh & VcY
(! dg i]Z cjbWZgh ' VcY ) hZZ i]Z ZmVbeaZ ^c
Figure 92#
T.P.I. SCALE
6
1
2
3
4
IVWaZ I]gZVY9^Va
1 3
2 4
Figure 92.:mVbeaZd[ZkZccjbWZgZY^cX]
i]gZVYe^iX]cdiY^k^h^WaZWn)dg-#
NOTICE
The exceptions to the above threading rules
are 36 and 46 TPI. Refer to the thread indi-
cator table on the headstock side cover for
the thread dial number to use for threading
these TPI's.
"+%" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
Cutting Fluid System
L]Zci]ZXjii^c\[aj^Yejbehl^iX]^hijgcZYON!
i]Z[aj^Y^hYZa^kZgZYi]gdj\]i]ZcdooaZViiVX]ZY
idi]ZXVgg^V\Z!VcY i]Z [adl^hXdcigdaaZYWni]Z
kVakZaZkZgVii]ZWVhZd[i]ZcdooaZ#I]ZXjii^c\
[aj^Y YgV^ch ^cid i]Z X]^e igVn VcY i]gdj\] i]Z
hXgZZc WVX` ^cid i]Z Xjii^c\ [aj^Y gZhZgkd^g hZZ
Figure 93#
6alVnhjhZ]^\]fjVa^inXjii^c\[aj^Y^ci]ZXjii^c\
[aj^YhnhiZbVcY[daadli]ZbVcj[VXijgZgh^chigjX"
i^dch[dgY^aji^c\#I]Zfj^X`gZ[ZgZcXZiVWaZWZadl
XVc]ZaendjhZaZXii]ZVeegdeg^ViZXjii^c\[aj^Y#
8]ZX` i]Z Xjii^c\ [aj^Y gZ\jaVgan VcY egdbeian
X]Vc\Z^il]Zc^iWZXdbZhdkZganY^gindggVcX^Y!
dg Vh gZXdbbZcYZY Wn i]Z [aj^Y bVcj[VXijgZg
hZZCutting Fluid System ServicedcPage 69
[dgYZiV^aZY^chigjXi^dch#
BIOLOGICAL & POISON
HAZARD!
Use the correct person-
al protection equipment
when handling cutting
fluid. Follow federal,
state, and fluid manu-
facturer requirements
for proper disposal.
NOTICE
Running the cutting fluid pump without
adequate fluid in the reservoir may perma-
nently damage it, which will not be covered
under warranty.
To use the cutting fluid system:
1. BV`ZhjgZi]ZXjii^c\[aj^YgZhZgkd^g^hegde"
Zgan hZgk^XZY VcY [^aaZY! VcY i]Vi ndj VgZ
lZVg^c\ i]Z cZXZhhVgn eZghdcVa egdiZXi^dc
Zfj^ebZci#
2. Edh^i^dc i]Z [aj^Y cdooaZ [dg ndjg deZgVi^dc!
i]ZcjhZi]ZXjii^c\[aj^Yejbehl^iX]dci]Z
XdcigdaeVcZaidi]Zijgci]ZejbeON#
3. 6Y_jhi i]Z [adl d[ [aj^Y Wn jh^c\ i]Z kVakZ
aZkZgVii]ZWVhZd[i]ZcdooaZ]dhZ#
Important: EgdbeianXaZVcVcnheaVh]ZY[aj^Y
[gdbi]Z[addgidegZkZciVha^ee^c\]VoVgY#
Figure 93.8jii^c\[aj^YhnhiZbXdbedcZcih#
8jii^c\;aj^Y
GZhZgkd^g
CdooaZ
KVakZ
EjbeHl^iX]
Workpiece Dry Water
Soluble Oil
Synthetic
Fluids Sulferized Oil Mineral Oil
6ajb^cjb M M
7gVhh MMM
7gdcoZ M M M M
8Vhi>gdc M
Adl8VgWdcHiZZa M M
6aadnBZiVah MMMM
HiV^caZhhHiZZa MMMM
General Note: Cutting fluids are used for heavy-duty lathe operations and production turning. Oil-water emulsions and synthetic
cutting fluids are the most common for typical lathe operations. Sulferized oils often are used for threading. For small projects,
spot lubrications can be done with an oil can or brush, or omitted completely.
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"+&"
Some aftermarket accessories can be
installed on this machine that could cause
it to function improperly, increasing the risk
of serious personal injury. To minimize this
risk, only install accessories recommended
for this machine by Grizzly.
NOTICE
Refer to the newest copy of the Grizzly
Catalog for other accessories available for
this machine.
SECTION 5: ACCESSORIES
688:HHDG>:H
H8257Primrose Armor Plate with Moly-D
Machine and Way Oil 1 Quart
I]^hhjeZg^dgbVX]^cZVcYlVnajWg^XVciegZkZcih
hi^X` ha^e VcY X]ViiZg YjZ id Vci^"[g^Xi^dc XVeV"
W^a^i^Zh gZhjai^c\ ^c \gZViZg egZX^h^dc bVX]^c^c\
XVeVW^a^i^Zh# Egdk^YZh i]Z i]^ccZhi d^a [^ab edh"
h^WaZl]^aZZ[[ZXi^kZanegdk^Y^c\cZZYZYajWg^XVi^dc
VcY gjhi$Xdggdh^dc egdiZXi^dc# 6Y]Zh^kZ$Xd]Zh^kZ
XdbedcZcih VgZ VYYZY [dg kZgi^XVa hjg[VXZh#
GZh^hihhfjZZoZdji! gjcc^c\! Yg^ee^c\VcY cdc"
\jbb^c\#
Figure 96.Eg^bgdhZ6gbdgEaViZAjWg^XVci#
¸I]^h^h\ddYhij[[
>jhZ^idcbnaVi]Zh
Vi]dbZ#¹
S. Balolia – President
Figure 94. GZXdbbZcYZYegdYjXih[dgegdiZXi"
^c\jceV^ciZYXVhi^gdc$hiZZaeVgidcbVX]^cZgn#
G5562—SLIPIT® 1 Qt. Gel
G5563SLIPIT® 12 oz Spray
G2871Boeshield® T-9 12 oz Spray
G2870Boeshield® T-9 4 oz Spray
H3788G96® Gun Treatment 12 oz Spray
H3789G96® Gun Treatment 4.5 oz Spray
G9736Taper Attachment for G9730 & G9731
Figure 95.<.,(+IVeZg6iiVX]bZci[dgi]Z
<.,(%VcY<.,(&#
"+'" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
Figure 97. <&%,%A^kZ8ZciZgHZi#
G1070MT3 Live Center Set
6 hjeZg WaZcY d[ fjVa^in VcY XdckZc^ZcXZ! i]^h
a^kZXZciZghZid[[ZghhZkZc^ciZgX]Vc\ZVWaZi^eh#
=^\]"fjVa^in cZZYaZ WZVg^c\h egdadc\ idda a^[Z
VcYheZX^VaiddahiZZaWdYnVcYi^ehVgZegZX^h^dc
\gdjcY#Hjeea^ZY^clddYZcWdm#
G0688Tool Post Grinder
I]^hidda edhi\g^cYZg]Vh l]Vi^i iV`ZhidbV`Z
ndjg egd_ZXi id heZX VcY add` \ddY! idd I]Z
]ZVknhjeedgiXVhi^c\^hadVYZYl^i]VegZX^h^dc
he^cYaZ i]Vi l^aa egdk^YZ heZXiVXjaVg [^c^h]Zh dc
ZkZc i]Z idj\]Zhi _dWh# 8dbZh hjeea^ZY l^i]
dcZZmiZgcVa\g^cY^c\l]ZZa!dcZ^ciZgcVa\g^cY^c\
l]ZZa!VcYWVaVcXZYbVcYgZaejaaZnhVcYWZaih[dg
ZVX]l]ZZa#
Figure 98.<%+--IddaEdhi<g^cYZg#
Figure 99. IZhi>cY^XVidg#
G9610—Test Indicator
#%("GVc\Z$#%%&"GZhdaji^dc
G9611—Test Indicator
#%%-GVc\Z$#%%%&GZhdaji^dc
G9612Test Indicator
#%(%GVc\Z$#%%%*GZhdaji^dc
I]ZhZ iZhi ^cY^XVidgh ]VkZ Vc ZVhn id gZVY Y^Va
VcYVe^kdi^c\hinajhi]VibdkZhVig^\]iVc\aZhid
i]ZY^Va[VXZ#
G7978Rotary Phase Converter
I]ZBdYZa<,.,-&*=EGdiVgnE]VhZ8dckZgiZg
Vaadl ndj id deZgViZ i]Z ("e]VhZ <.,(& [gdb V
h^c\aZ"e]VhZ edlZg hdjgXZ Vi &%% edlZg VcY
.*Z[[^X^ZcXn#
Figure 100.<,.,-GdiVgnE]VhZ8dckZgiZg#
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"+("
SECTION 6: MAINTENANCE
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
al injury.
Schedule
Ongoing
IdbV^ciV^cVadlg^h`d[^c_jgnVcYegdeZg
bVX]^cZdeZgVi^dc!^[ndjZkZgdWhZgkZVcnd[i]Z
^iZbhWZadl!h]jiYdlci]ZbVX]^cZ^bbZY^ViZan
VcY[^mi]ZegdWaZbWZ[dgZXdci^cj^c\deZgVi^dch/
 AddhZbdjci^c\Wdaihdg[VhiZcZgh#
 Ldgc![gVnZY!XgVX`ZY!dgYVbV\ZYl^gZh#
 <jVgYhdgXdkZghgZbdkZY#
 :bZg\ZcXn HIDE Wjiidc cdi ldg`^c\ Xdg"
gZXian dg cdi gZfj^g^c\ ndj id gZhZi ^i WZ[dgZ
hiVgi^c\i]ZbVX]^cZV\V^c#
 6gZYjXi^dc^cWgV`^c\heZZYdgZ[[^X^ZcXn#
 D^aaZkZacdik^h^WaZ^ci]Zh^\]i\aVhhZh#
 8jii^c\[aj^Ycdi[adl^c\dji#
 6cndi]ZgjchV[ZXdcY^i^dc#
Daily, Before Operations
 8]ZX`$VYY]ZVYhidX`d^aPage 64#
 8]ZX`$VYY fj^X` X]Vc\Z \ZVgWdm d^a
Page 65#
 8]ZX`$VYYVegdcd^aPage 66#
 8]ZX`$VYYXjii^c\[aj^YPage 69#
 AjWg^XViZi]ZWZYlVnhPage 67#
 AjWg^XViZi]ZWVaad^aZghPage 67#
 8aZVc$ajWg^XViZ i]Z aZVYhXgZl VcY [ZZYgdY
Page 68
 8]ZX`$VYYWgV`Z[aj^YPage 71#
 Ejh]i]Z[ZZYDC$D;;`cdW^cVcYi]Zejaa
i]Z]Va[cjiaZkZgjeidegZkZciXgVh]Zhjedc
hiVgije#
 :chjgZi]ZXVgg^V\ZadX`^haddhZ#
Daily, After Operations
 9ZegZhh i]Z ZbZg\ZcXn HIDE Wjiidc VcY
ijgcOFFi]ZbVhiZgedlZghl^iX]idegZkZci
jc^ciZcYZYhiVgije#
 KVXjjb$XaZVc Vaa X]^eh VcY hlVg[ [gdb i]Z
WZY!ha^YZh!VcYX]^eigVn#
 L^eZ Ydlc Vaa jceV^ciZY dg bVX]^cZY hjg"
[VXZhl^i]Vcd^aZYgV\#
Monthly
 8]Vc\ZXjii^c\[aj^YPage 69#
Semi-Annually
 8]Vc\Z i]Z ]ZVYhidX` VcY fj^X` X]Vc\Z
\ZVgWdmd^aPages 64–65#
 8aZVc$ajWg^XViZi]ZX]Vc\Z\ZVghPage 68#
Annually
 8]Vc\Zi]ZVegdcd^aPage 66#
 8]ZX`$aZkZai]ZWZYlVnPage 21#
Every 2 Years
 8]Vc\ZVcYWaZZYi]ZWgV`Z[aj^YPage 71
Cleaning/Protecting
7ZXVjhZ d[ ^ih ^bedgiVcXZ! lZ gZXdbbZcY i]Vi
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i]ViVgZZmedhZYidlViZghdajWaZXjii^c\[aj^Y#
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egdYjXihd[[ZgZYWn<g^ooan#
"+)" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
NOTICE
The following recommended lubrication
schedules are based on light-to-medium
usage. Keeping in mind that lubrication
helps to protect the value and operation of
the lathe, these lubrication tasks may need
to be performed more frequently than rec-
ommended here, depending on usage.
Failure to follow reasonable lubrication
practices as instructed in this manual could
lead to premature failure of lathe compo-
nents and will void the warranty.
Lubrication
Headstock
D^aIneZ### BdW^a9I:A^\]idg>HD(':fj^kVaZci
D^a6bdjci############### 6eegdm#,A^iZgh'<Vaadch
8]ZX`$6YY;gZfjZcXn################################# 9V^an
8]Vc\Z;gZfjZcXn####################### HZb^"6ccjVaan
I]Z]ZVYhidX`\ZVg^c\^hajWg^XViZYWnVcd^aWVi]
i]ViY^hig^WjiZhi]ZajWg^XVcil^i]i]Zbdi^dcd[i]Z
\ZVgh!bjX]a^`ZVcVjidbdi^kZbVcjVaigVchb^h"
h^dc#
Checking Oil Level
I]Z ]ZVYhidX` gZhZgkd^g ]Vh i]Z egdeZg Vbdjci
d[ d^a l]Zc i]Z d^a aZkZa ^c i]Z h^\]i \aVhh ^h
Veegdm^bViZan]Va[lVn#I]Z]ZVYhidX`h^\]i\aVhh
^h adXViZY dc i]Z aZ[i [gdci d[ i]Z ]ZVYhidX`! Vh
h]dlc^cFigure 101#
Figure 101.AdXVi^dcd[]ZVYhidX`h^\]i\aVhh#
=ZVYhidX`
H^\]i<aVhh
Adding Oil
IdVYYd^aidi]Z]ZVYhidX`!ndjl^aacZZYid
gZbdkZ i]Z ]ZVYhidX` aZ[i XdkZg id VXXZhh i]Z
]ZVYhidX` [^aa eaj\ hZZ Figure 102! i]Zc jhZ V
&*bblgZcX]idgZbdkZi]Zeaj\#
Figure 102.=ZVYhidX`[^aaVcYYgV^ceaj\h#
Changing Oil
Items Needed Qty
LgZcX]&*bb################################################### &
LgZcX]&,bb#################################################### &
=ZmLgZcX]-bb############################################## &
8ViX]EVc,A^iZg$'<Vaadc################################ &
To change the headstock oil:
1. Gjci]ZaVi]ZViVbZY^jbheZZY[dgVeegdm^"
bViZan '% b^cjiZh id lVgb i]Z ]ZVYhidX`
d^a#
2. 9>H8DCC:8IA6I=:;GDBEDL:G
3. GZbdkZi]Z]ZVYhidX`aZ[iXdkZg#
4. GZbdkZ i]Z b^YYaZ X]Vc\Z \ZVgh id [jaan
ZmedhZ i]Z ]ZVYhidX` YgV^c eaj\! Vh h]dlc
^cFigure 102#
5. GZbdkZi]Z[^aaeaj\idVaadli]Zd^a id YgV^c
bdgZ[gZZan!i]ZceaVXZi]ZXViX]eVcjcYZg
i]ZYgV^ceaj\VcYgZbdkZi]Zeaj\#
Important: Do not get any oil on the V-belts
or you will need to replace them. If neces-
sary, remove them before draining the oil.
;^aaEaj\
9gV^cEaj\
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"+*"
6. L]Zc i]Z ]ZVYhidX` gZhZgkd^g ^h Zbein!
gZeaVXZi]ZYgV^ceaj\VcYXaZVcVlVnVcnd^a
i]VibVn]VkZhe^aaZY#
7. ;^aai]Z]ZVYhidX`gZhZgkd^gjci^ai]Zd^aaZkZa
^h Veegdm^bViZan ]Va[lVn ^c i]Z h^\]i \aVhh!
i]Zc gZeaVXZ i]Z [^aa eaj\ VcY i]Z ]ZVYhidX`
aZ[iXdkZg#
Quick Change Gearbox
D^aIneZ### BdW^a9I:A^\]idg>HD(':fj^kVaZci
D^a6bdjci#######################6eegdm#&A^iZg$&FjVgi
8]ZX`$6YY;gZfjZcXn################################# 9V^an
8]Vc\Z;gZfjZcXn####################### HZb^"6ccjVaan
Checking Oil Level
I]Z fj^X` X]Vc\Z \ZVgWdm gZhZgkd^g ]Vh i]Z
egdeZg Vbdjci d[ d^a l]Zc i]Z aZkZa ^c i]Z h^\]i
\aVhh^hVeegdm^bViZan]Va[lVn#I]Zh^\]i\aVhh^h
adXViZYdci]Zg^\]ih^YZd[i]Z\ZVgWdm!Vhh]dlc
^cFigure 103#
Figure 103.AdXVi^dchd[i]Zfj^X`X]Vc\Z
\ZVgWdmYgV^ceaj\VcYh^\]i\aVhh[gdcieVcZa
gZbdkZY[dgVXXZhh#
9gV^cEaj\
H^\]i<aVhh
Adding Oil
IdVYYd^aidi]Zfj^X` X]Vc\Z\ZVgWdm!ndjl^aa
cZZYidgZbdkZi]Z]ZVYhidX`aZ[iXdkZgidVXXZhh
i]Z [^aa eaj\! i]Zc jhZ Vc -bb ]Zm lgZcX] id
gZbdkZ^ihZZFigure 104#
Changing Oil
Items Needed Qty
=ZmLgZcX]'bb############################################## &
=ZmLgZcX]+bb############################################## &
=ZmLgZcX]-bb############################################## &
8ViX]EVc&A^iZg$&FjVgi################################## &
To change the quick change gearbox oil:
1. GdiViZ i]Z]ZVYhidX`[ZZY Y^gZXi^dc`cdWid
i]Z aZ[i dg g^\]i id Zc\V\Z i]Z fj^X` X]Vc\Z
\ZVgWdm\ZVghl^i]i]ZYg^kZigV^c#
2. Ejh]i]ZXVgg^V\Z[ZZYDC$D;;`cdW^cVcY
ejaai]Z]Va[cjiaZkZgjeidY^hZc\V\Zi]ZXVg"
g^V\Z[gdbi]Z[ZZYgdYVcYaZVYhXgZlYjg^c\
i]ZcZmihiZe#
3. Gjci]ZaVi]Z^cVbZY^jbheZZY[dgVeegdm^"
bViZan'%b^cjiZhidlVgbi]Z\ZVgWdmd^a#
4. 9>H8DCC:8IA6I=:;GDBEDL:G
5. GZbdkZ i]Z aZ[i ]ZVYhidX` XdkZg! i]Zc
gZbdkZi]Z\ZVgWdm[^aaeaj\hZZFigure 104
VWdkZ[dgi]ZadXVi^dc#I]^hl^aaVaadli]Zd^a
idYgV^c[gZZan#
Figure 104.AdXVi^dcd[fj^X`X]Vc\Z\ZVgWdm[^aa
eaj\#
;^aaEaj\
"++" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
6. GZbdkZ i]Z \ZVgWdm [gdci eVcZa id ZmedhZ
i]ZYgV^ceaj\hZZFigure 103dci]ZegZk^"
djheV\Z#
7. Edh^i^dci]ZXViX]eVcjcYZgi]ZYgV^ceaj\!
i]ZcgZbdkZ^iidYgV^ci]Zd^a#
8. L]Zci]Z\ZVgWdmgZhZgkd^g^hZbein!gZeaVXZ
i]Z YgV^c eaj\ VcY XaZVc VlVn Vcn d^a i]Vi
bVn]VkZhe^aaZY#
9. ;^aai]Z\ZVgWdmgZhZgkd^gjci^ai]Zd^aaZkZa^h
Veegdm^bViZan]Va[lVn^ci]Zh^\]i\aVhh!i]Zc
gZeaVXZi]Z[^aaeaj\!i]Z]ZVYhidX`aZ[iXdkZg!
VcYi]Z\ZVgWdm[gdcieVcZa#
Apron
D^aIneZ######BdW^aKVXigV'dg>HD+-:fj^kVaZci
D^a6bdjci#######################6eegdm#&A^iZg$&FjVgi
8]ZX`$6YY;gZfjZcXn################################# 9V^an
8]Vc\Z;gZfjZcXn################################ 6ccjVaan
Checking Oil Level
I]Z Vegdc d^a h^\]i \aVhh ^h dc i]Z [gdci d[ i]Z
Vegdc! Vh h]dlc ^c Figure 105# BV^ciV^c i]Z d^a
kdajbZhdi]Vii]ZaZkZa^hVeegdm^bViZan]Va[lVn
^ci]Zh^\]i\aVhh#
Adding Oil
JchXgZl i]Z [^aa eaj\ dc ide d[ i]Z Vegdc hZZ
Figure 106! i]Zc VYY i]Z d^a jci^a i]Z aZkZa ^h
Veegdm^bViZan]Va[lVn^ci]ZVegdch^\]i\aVhh#
Changing Oil
Items Needed Qty
LgZcX]&,bb#################################################### &
HiVcYVgYHXgZlYg^kZg######################################## &
8ViX]EVc&A^iZg$&FjVgi################################## &
To change the apron oil:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. GZbdkZ i]Z [^aa eaj\ dc ide d[ i]Z Vegdc id
Vaadli]Zd^aidYgV^c[gZZan#
3. Edh^i^dc i]Z XViX] eVc jcYZg i]Z YgV^c eaj\
hZZFigure 105!i]ZcgZbdkZi]Zeaj\#
4. L]Zc i]Z Vegdc gZhZgkd^g ^h Zbein! gZeaVXZ
i]Z YgV^c eaj\ VcY XaZVc VlVn Vcn d^a i]Vi
bVn]VkZhe^aaZY#
5. ;^aa i]Z Vegdc gZhZgkd^g jci^a i]Z d^a aZkZa ^h
Veegdm^bViZan]Va[lVn^ci]Zh^\]i\aVhh!i]Zc
gZeaVXZi]Z[^aaeaj\#
Figure 105.AdXVi^dchd[i]ZVegdcYgV^ceaj\
VcYh^\]i\aVhh#
9gV^cEaj\
H^\]i<aVhh
Figure 106.AdXVi^dcd[i]ZVegdc[^aaeaj\#
;^aaEaj\
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"+,"
Bedways
D^aIneZ############### LVnD^adg>HD+-:fj^kVaZci
D^a6bdjci######################################### 6hCZZYZY
AjWg^XVi^dc;gZfjZcXn################################# 9V^an
HZZPage 61[dgVcdei^dc[gdb<g^ooan
EgdeZganXaZVc^c\VcYajWg^XVi^c\i]ZWZYlVnhl^aa
egZkZciXdggdh^dcVcYZchjgZha^Y^c\aVi]ZXdbed"
cZcihl^aabdkZhbddi]anYjg^c\deZgVi^dc#
KVXjjb i]Z X]^eh VcY hlVg[ [gdb i]Z ide VcY
h^YZhd[i]ZWZYlVnhhZZFigure 107!i]Zcl^eZ
i]Zbl^i]Vcd^aZYh]degV\#BV`ZhjgZidbdkZ
i]ZhiZVYngZhi!XVgg^V\Z!VcYiV^ahidX`idVXXZhh
i]Z[jaaaZc\i]d[i]ZWZYlVnh#
Figure 107.AVi]ZWZYlVnh#
7ZYlVnh
Ball Oilers
D^aIneZ### BdW^a9I:A^\]idg>HD(':fj^kVaZci
D^a6bdjci##################################### &dg'Hfj^gih
AjWg^XVi^dc;gZfjZcXn################################# 9V^an
I]^haVi]Z]Vh&&WVaa d^aZghi]Vih]djaYWZd^aZY
dc V YV^an WVh^h WZ[dgZ WZ\^cc^c\ deZgVi^dc# >c
dgYZgidegdeZganhfj^gid^a^cidi]ZhZYZk^XZh!ndj
l^aacZZYVcd^aXVcdg\jc#LZgZXdbbZcYi]Vi
ndjjhZVcd^a^c\YZk^XZi]Vi]VhVeaVhi^XdggjW"
WZgi^e#BZiVai^ehXVcYVbV\Zi]ZWVaaVcYheg^c\
^ch^YZi]ZWVaad^aZgh#
8aZVcVlVnYZWg^hVcY\g^bZ[gdbVgdjcYi]ZWVaa
d^aZg!i]ZcYZegZhhi]ZWVaal^i]i]Zd^aXVci^eid
VYY d^a jci^a ^i XVc WZ hZZc Zm^i^c\ WZilZZc i]Z
eVgih#
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GZ[Zg id Figures 108–110VcYi]Z[daadl^c\
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Figure 109.IV^ahidX`WVaad^aZgh#
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C. AZ[i8Vgg^V\Z<ZVgh
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Figure 108.8Vgg^V\ZWVaad^aZgh#
9
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=
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I. ;ZZYgdY:cY7ZVg^c\
Leadscrew & Feedrod
D^aIneZ############### LVnD^adg>HD+-:fj^kVaZci
D^a6bdjci######################################### 6hCZZYZY
AjWg^XVi^dc;gZfjZcXn################################# 9V^an
7Zh^YZh XaZVc^c\ VcY ajWg^XVi^c\ i]Z aZVYhXgZl
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Figure 111# BV`Z hjgZ id bdkZ i]Z XVgg^V\Z id
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Figure 111.AZVYhXgZlVcY[ZZYgdY#
AZVYhXgZl
;ZZYgdY
Change Gears
AjWg^XVciIneZ############################ CA<>'<gZVhZ
AjWg^XVci6bdjci#################################I]^c8dVi
;gZfjZcXn##### HZb^"6ccjVaandgL]ZcHlVee^c\
GZbdkZi]ZX]Vc\Z\ZVgh!i]ZcXaZVci]ZbVcY
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VcYhbVaahi^[["Wg^hiaZYWgjh]#L]Zci]ZnVgZYgn!
Veean V i]^c XdVi d[ ajWg^XVci# L^eZ VlVn Vcn
ZmXZhh \gZVhZ id egZkZci ^i [gdb \Zii^c\ dc i]Z
K"WZaih Yjg^c\ deZgVi^dc# >[ i]Z K"WZaih WZXdbZ
XdciVb^cViZYl^i]ajWg^XVci!i]ZedlZgigVchb^h"
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cZZYidgZeaVXZi]Zb#
Figure 112.8]Vc\Z\ZVgh#
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%"+."
Cutting Fluid System
Service
I]ZXjii^c\[aj^YhnhiZbXdch^hihd[V[aj^YgZhZg"
kd^g! ejbe! VcY [aZm^WaZ cdooaZ# I]Z ejbe ejaah
[aj^Y[gdbi]ZgZhZgkd^gVcYhZcYh^iidi]ZkVakZVi
i]ZWdiidbd[i]ZcdooaZ]dhZ!l]^X]Xdcigdahi]Z
[adld[[aj^Yidi]Zldg`VgZV#6hi]Z[aj^YaZVkZh
i]Z ldg` VgZV! ^i YgV^ch ^cid i]Z X]^e eVc VcY
i]gdj\]VhXgZZcWVX`^cidi]ZgZhZgkd^g#
JhZFigure 113id^YZci^[ni]ZadXVi^dchd[i]ZXji"
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Figure 113.8jii^c\[aj^YhnhiZbXdcigdahVcY
XdbedcZcih#
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V hXgZZc id egZkZci ^i [gdb e^X`^c\ je i]Z hbVaa
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hlVg[ ^h hegZVY i]gdj\]dji i]Z Xjii^c\ [aj^Y hnh"
iZb!XaZVc^c\i]ZhnhiZbdcVgZ\jaVgWVh^h^hV
gZfj^gZbZciidbV^ciV^ci]Za^[Zd[i]Zejbe#
Hazards
6h Xjii^c\ [aj^Yh V\Z! YVc\Zgdjh b^XgdWZh XVc
egda^[ZgViZVcYXgZViZVW^dad\^XVa]VoVgY#I]Zg^h`
d[ZmedhjgZidi]^h]VoVgYXVcWZ\gZViangZYjXZY
WngZeaVX^c\i]ZdaY[aj^YdcVbdci]anWVh^h!Vh
^cY^XViZY^ci]ZbV^ciZcVcXZhX]ZYjaZ#
I]Z^bedgiVcii]^c\id`ZZe^cb^cYl]Zcldg`^c\
l^i]i]ZXjii^c\[aj^Y^hidb^c^b^oZi]ZZmedhjgZid
ndjgh`^c!ZnZh!VcYgZhe^gVidgnhnhiZbWnlZVg"
^c\ i]Z EE: EZghdcVa EgdiZXi^kZ :fj^ebZci!
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haZZkZcdc"VWhdgWZci\adkZh!egdiZXi^kZXadi]^c\!
VcYVC>DH=VeegdkZYgZhe^gVidg#
BIOLOGICAL & POISON
HAZARD!
Use the correct person-
al protection equipment
when handling cutting
fluid. Follow federal,
state, and fluid manu-
facturer requirements
for proper disposal.
Adding Cutting Fluid
IdVYYXjii^c\[aj^Yidi]ZgZhZgkd^g!XVgZ[jaana^[ii]Z
ejbeVcYXdkZgVhhZbWan[gdbi]ZgZhZgkd^ghZZ
Figure 114#IV`ZXVgZcdiidZmXZhh^kZanil^hii]Z
]dhZhdgZaZXig^XVaXVWaZ#L]ZcndjVgZ[^c^h]ZY!
l^eZ je Vcn he^aaZY [aj^Y [gdb i]Z bVX]^cZ VcY
[addgidVkd^YXgZVi^c\Vha^ee^c\]VoVgY#
Figure 114.8jii^c\[aj^YgZhZgkd^gl^i]i]ZXdkZg
deZc#
GZhZgkd^g
Ejbe
",%" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
Changing Cutting Fluid
L]Zc ndj gZeaVXZ i]Z daY [aj^Y! iV`Z i]Z i^bZ id
i]dgdj\]an XaZVc dji i]Z X]^e igVn VcY [aj^Y gZh"
Zgkd^g#I]ZZci^gZ_dW dcaniV`ZhVWdjiV&¿']djg
l]ZcndjVgZegZeVgZYl^i]i]ZegdeZgbViZg^Vah
VcY iddah# BV`Z hjgZ id Y^hedhZ d[ Vaa daY [aj^Y
VXXdgY^c\id[ZYZgVa!hiViZ!VcY[aj^YbVcj[VX"
ijgZghgZfj^gZbZcih#
Items Needed Qty
6cdi]ZgEZghdc################################################## &
HV[ZinLZVg######### 6hGZfj^gZY;dg:VX]EZghdc
=ZmLgZcX]+bb############################################## &
CZl8jii^c\;aj^Y################ 6eegdm#'
&¿)<Vaadch
:bein*"<Vaadc7jX`Zihl$A^Y########################## '
9^hedhVWaZH]deGV\h###################### 6hCZZYZY
=dhZdgIjW^c\*¿-m+%Dei^dcVa################## &
BV\cZihDei^dcVa############# 6hBVcn6h9Zh^gZY
To change the cutting fluid:
1. Edh^i^dc i]Z Xjii^c\ [aj^Y cdooaZ dkZg i]Z
heaVh]\jVgYhdi]Vi^i^hed^ci^c\WZ]^cYi]Z
aVi]Z#>[ndjVgZjh^c\i]Zdei^dcVa]dhZ!Xdc"
cZXi^iidi]ZZcYd[i]ZcdooaZcdl#
2. EaVXZ V *"\Vaadc WjX`Zi WZ]^cY i]Z aVi]Z
VcYjcYZgi]ZXjii^c\[aj^YcdooaZ#>[ndjVgZ
jh^c\i]Zdei^dcVa]dhZ!eaVXZ^i^ci]ZWjX`Zi#
Di]Zgl^hZ! ndj bVn cZZY id ]VkZ Vcdi]Zg
eZghdc ]daY i]Z WjX`Zi je id i]Z cdooaZ
id egZkZci [aj^Y [gdb heaVh]^c\ djih^YZ i]Z
WjX`Zi#
3. Ijgci]ZXjii^c\[aj^YejbeONVcYejbei]Z
daY[aj^Ydjid[i]ZgZhZgkd^g#Ijgci]Zejbe
OFFV[iZgi]Z[aj^Yhideh[adl^c\#
NOTICE
Running the cutting fluid pump without
adequate fluid in the reservoir may perma-
nently damage it, which will not be covered
under warranty.
4. 9>H8DCC:8IA6I=:;GDBEDL:G
5. =VkZ Vcdi]Zg eZghdc ]daY i]Z ejbe VcY
XdkZgVhhZbWanVlVn[gdbi]Z[aj^YgZhZgkd^g!
i]ZcgZbdkZi]ZXVehXgZlhi]VihZXjgZi]Z
gZhZgkd^gidi]ZaVi]Z#
6. :bein Vcn gZbV^c^c\ [aj^Y ^cid i]Z *"\Vaadc
WjX`ZiVcYXadhZi]Za^Y#
7. 8aZVcdjii]ZhlVg[VcYgZh^YjZ[gdbi]ZX]^e
igVnVcYgZhZgkd^gWdiidb!VcYejii]ZlVhiZ
^ci]ZhZXdcY*"\VaadcWjX`Zi#LVh]djii]Z
gZhZgkd^g l^i] hdVen lViZg VcY YgV^c ^i ^cid
i]ZhZXdcY*"\VaadcWjX`Zi#
9^hedhZ d[ i]Z daY Xjii^c\ [aj^Y VcY hlVg[
VXXdgY^c\ id [ZYZgVa! hiViZ! VcY [aj^Y bVcj"
[VXijgZghgZfj^gZbZcih#
Tip: Leave one or more magnets at the bot-
tom of the reservoir to collect metal chips
and make cleanup easier next time. This will
also help keep small metal chips out of the
pump.
8. GZ"ViiVX]i]ZgZhZgkd^gidi]ZaVi]Z!i]ZcgZ[^aa
i]Z^il^i]cZlXjii^c\[aj^Y#
9. GZeaVXZ i]Z ejbe VcY XdkZg VhhZbWan!
bV`ZhjgZi]Z]dhZhVgZegdeZganedh^i^dcZY
l^i]dji`^c`h!i]ZcXaZVcjeVcnhe^aaZY[aj^Y
[gdbi]ZbVX]^cZVcY[addgidVkd^YVha^ee^c\
]VoVgY#
10. 8dccZXi i]Z aVi]Z id edlZg VcY ed^ci i]Z
cdooaZ^ci]ZX]^eeVc#
11. Ijgci]ZXjii^c\[aj^YejbeONidkZg^[ni]Vi
[aj^YXnXaZhegdeZgani]gdj\]i]ZhnhiZb!i]Zc
ijgci]ZejbeOFF#
Note: It may take a few seconds for the pump
to start circulating the fluid. If the fluid does
not start flowing within the first minute, turn
the pump OFF to prevent damaging it. Try
priming the pump manually by pouring cutting
fluid down into the nozzle, then repeat Step
11.
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%",&"
Brake Fluid
I]^h aVi]Z ^h Zfj^eeZY l^i] V ]nYgVja^X he^cYaZ
WgV`Z hnhiZb i]Vi Xdch^hih d[ V bVhiZg Xna^c"
YZg!WgV`ZeVYXVa^eZg!VcYWgV`ZgdidghZZ
Figures 115–116#
Figure 115.7gV`ZhnhiZbbVhiZgXna^cYZgVcY
gZhZgkd^g^ch^YZi]ZaZ[ihiVcY#
7gV`Z;aj^Y
GZhZgkd^g
BVhiZg
8na^cYZg
POISON and CORROSIVE
HAZARD!
Use safety goggles and
non-absorbent gloves
when working with brake
fluid. Follow federal, state,
and fluid manufacturer
requirements to properly
dispose of brake fluid.
NOTICE
If the brake fluid reservoir becomes empty,
air could be introduced into the hydraulic
lines. This will greatly reduce the effective-
ness of the brake system in stopping the
spindle. To correct this condition, perform
the Bleeding Brake System procedure on
Page 86.
Figure 116.7gV`ZXVa^eZg]ZVYhidX`aZ[iXdkZg
gZbdkZY#
Gdidg
7gV`Z
8Va^eZg
I]Z deZgVi^dc d[ i]^h WgV`Z hnhiZb ^h h^b^aVg id
i]Vid[VcVjidbdW^aZ]nYgVja^XWgV`ZhnhiZb#
L]Zci]ZWgV`ZeZYVa^hjhZY!WgV`Z[aj^Y[dgXZh
i]ZWgV`ZeVYhidXadhZdci]Zgdidg!l]^X]fj^X`an
Wg^c\hi]Zhe^cYaZidVhide#
6h i]Z WgV`Z eVYh lZVg! ^i l^aa iV`Z bdgZ WgV`Z
[aj^YidegdYjXZi]ZhVbZhidee^c\gZhjaih#L]Zc
i]^h]VeeZch!ndjl^aacZZYidVYYWgV`Z[aj^Yid
i]ZbVhiZgXna^cYZg#
Adding Brake Fluid
Items Needed Qty
E]^aa^ehHXgZlYg^kZg'###################################### &
6jidbdi^kZ7gV`Z;aj^Y9DI(########### 6hCZZYZY
To add brake fluid:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. GZbdkZi]Zh^YZ VXXZhheVcZa [gdbi]ZaZ[i
hiVcY#
3. Eji dc hV[Zin \d\\aZh VcY cdc"VWhdgWZci
\adkZh#
4. 8aZVc VlVn Vcn YZWg^h [gdb i]Z djih^YZ d[
i]ZgZhZgkd^gidegZkZciXdciVb^cVi^dcd[i]Z
WgV`Z[aj^Y#
",'" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
5. Ijgc i]Z WgV`Z [aj^Y gZhZgkd^g XVe XdjciZg"
XadX`l^hZidgZbdkZ^i#
6. 6YYWgV`Z[aj^Yjci^ai]ZaZkZagZVX]Zhi]Z[^aa
a^cZdci]Zh^YZd[i]ZgZhZgkd^g!i]ZcgZeaVXZ
i]ZgZhZgkd^gXVe#
7. I]dgdj\]an l^eZ VlVn Vcn WgV`Z [aj^Y i]Vi
bVn ]VkZ he^aaZY! i]Zc gZeaVXZ i]Z hiVcY
VXXZhheVcZa#
Changing Brake Fluid
7gV`Z [aj^Y l^aa VWhdgW bd^hijgZ dkZg i^bZ# I]^h
XVcaZVYid^ciZgcVaXdggdh^dcd[i]ZWgV`ZhnhiZb#
IdegZkZcii]^hXdcY^i^dc!X]Vc\Zi]ZWgV`Z[aj^YVi
aZVhidcXZZkZgnildnZVgh#I]^hegdXZYjgZZciV^ah
Zbein^c\i]ZWgV`ZhnhiZbd[[aj^Y!i]ZcegdeZgan
WaZZY^c\^i#
Items Needed Qty
6cdi]ZgEZghdc################################################## &
=ZmLgZcX]+bb############################################## &
H]deGV\h######################################### 6hCZZYZY
HbVaaE^ZXZd[LddY######################################### &
8dciV^cZg[dgJhZY7gV`Z;aj^Y######################### &
6jidbdi^kZ7gV`Z;aj^Y9DI(########### 6hCZZYZY
To change the brake fluid:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. GZbdkZ i]Z ]ZVYhidX` aZ[i XdkZg VcY i]Z
h^YZVXXZhheVcZa[gdbi]ZaZ[ihiVcY#
3. GZbdkZi]ZildXVa^eZgbdjci^c\XVehXgZlh
VcYWgVX`Zi]ZmWdaihh]dlc^cFigure 117!
i]Zc!VhndjgZbdkZi]ZXVa^eZgWgVX`Zi!Vahd
gZbdkZi]ZXVa^eZg[gdbi]Zgdidg#
Figure 118.EgZeVg^c\idWaZZYV^g[gdbi]Z
WgV`ZhnhiZb#
7aZZYZg
Eaj\
Figure 117.7gV`ZXVa^eZgXdccZXi^dch#
8Ve
HXgZlh
7gVX`Zi
=Zm7daih
=nYgVja^XA^cZ
8dccZXi^dc
4. EaVXZ V hbVaa e^ZXZ d[ lddY WZilZZc i]Z
WgV`Z eVYh i]Vi l^aa [^i i^\]ian! Vh h]dlc ^c
Figure 118#I]^hl^aa`ZZei]ZeVYhVcYe^h"
idch^ceaVXZl]ZcegZhhjgZ^hVeea^ZYidi]Z
hnhiZb^ci]ZcZmihiZeh#
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%",("
7. Edh^i^dc i]Z WaZZYZg eaj\ dkZg V XdciV^cZg
id XViX] i]Z jhZY WgV`Z [aj^Y! Vh h]dlc ^c
Figure 118!i]ZcgZbdkZi]Zeaj\#
8. =VkZVcdi]ZgeZghdchadlanejbei]ZWgV`Z
eZYVajci^ai]ZWgV`Z[aj^Yhideh[adl^c\[gdb
i]ZWaZZYZg]daZ#
Note: If there is air in the brake line, foam or
bubbles may appear first. Keep pumping the
brake pedal until there is a stream of brake
fluid coming out of the bleeder hole, then con-
tinue pumping until there is no further fluid.
9. GZ[^aai]ZgZhZgkd^gl^i]WgV`Z[aj^YVcYgZeaVXZ
i]Zide#
Important: Continually monitor the brake
fluid lever in the reservoir during the next
steps and make sure that it stays full. If the
reservoir empties, air will be forced into the
hydraulic line and you will have to re-start this
part of the procedure again.
5. Eji dc hV[Zin \d\\aZh VcY cdc"VWhdgWZci
\adkZh#
6. GZVX] ^cid i]Z aZ[i hiVcY VcY gZbdkZ i]Z
WgV`Z [aj^Y gZhZgkd^g ide id egZkZci bV`^c\
V kVXjjb ^c i]Z WgV`Z a^cZ Yjg^c\ i]Z cZmi
hiZehhZZFigure 118#
Figure 119.7gV`ZgZhZgkd^g^ch^YZi]ZaZ[ihiVcY#
7gV`Z;aj^Y
GZhZgkd^g
10. GZ"edh^i^dci]ZWaZZYZgeaj\dkZgVXdciV^cZg
idXViX]i]ZWgV`Z[aj^Y#
11. =VkZVcdi]ZgeZghdchadlanejbei]ZWgV`Z
eZYVa jci^a i]Z WgV`Z [aj^Y [adl^c\ [gdb i]Z
XVa^eZg^hXaZVgVcYl^i]djiVcn[dVbdgWjW"
WaZh! i]Zc ]daY i]Z WgV`Z eZYVa Vaa i]Z lVn
Ydlcdci]ZaVhiejbe#
 6ii]^hed^ci!VaaV^g]VhWZZc[dgXZY[gdbi]Z
hnhiZbVcY^i^h[jaanegZhhjg^oZY#
12. GZ"^chiVaai]ZWaZZYZgeaj\!i]ZcgZaZVhZi]Z
WgV`Z eZYVa VcY gZ"[^aa i]Z WgV`Z [aj^Y gZhZg"
kd^g#
13. GZ"^chiVaa i]Z XVa^eZg VcY WgVX`Zi dcid i]Z
gdidg#
Important: Before fully tightening the bracket
hex bolts, adjust the bracket to make sure
the brake pads are equally centered on the
rotor.
14. JhZ i]Z WgV`Z eZYVa id iZhi [dg aZV`h VcY
WgV`Z deZgVi^dc# >[ cZXZhhVgn! gZhdakZ Vcn
^hhjZhcdl#
15. GZ"^chiVaa i]Z h^YZ VXXZhh eVcZa dcid i]Z
hiVcY VcY i]Z ]ZVYhidX` aZ[i XdkZg WZ[dgZ
XdccZXi^c\i]ZaVi]ZidedlZg#
",)" BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%
Machine Storage
IdegZkZcii]Z YZkZadebZcid[gjhi dgXdggdh^dc!
egdeZgan egZeVgZ i]Z aVi]Z [dg hidgV\Z# L]Zc
YZXdbb^hh^dc^c\ i]^h bVX]^cZ!jhZ i]Z hiZeh^c
i]^hhZXi^dcidZchjgZi]Vi^igZbV^ch^c\ddYXdc"
Y^i^dc[dgaViZgjhZ#
To prepare your machine for short-term stor-
age (up to a year):
1. Ejbedjii]ZdaYXjii^c\[aj^Y!VcY[ajh]i]Z
a^cZhVcYgZhZgkd^gl^i]lVgb!hdVenlViZg#
2. 9>H8DCC:8IA6I=:;GDBEDL:G
3. I]dgdj\]an XaZVc Vaa jceV^ciZY! WVgZ bZiVa
hjg[VXZh!i]ZcVeeanVa^WZgVaXdVid[lVnd^a#
4. AjWg^XViZi]ZbVX]^cZVhdjia^cZY^ci]ZajWg^"
XVi^dchZXi^dc#
5. 8dkZgVcY!^[edhh^WaZ!eaVXZi]ZbVX]^cZ^c
V Ygn VgZV i]Vi ^h dji d[ Y^gZXi hjca^\]i VcY
VlVn[gdb]VoVgYdjh[jbZh!eV^ci!hdakZcih!
dg\Vh#;jbZhVcYhjca^\]iXVcWaZVX]dgY^h"
XdadgeV^ciVcYbV`ZeaVhi^X\jVgYhXadjYn#
6. DcXZ dg il^XZ V bdci]! YZeZcY^c\ dc i]Z
VbW^Zci ]jb^Y^in aZkZah ^c i]Z hidgV\Z Zck^"
gdcbZci!l^eZYdlci]ZbVX]^cZVhdjia^cZY
^cStep 3#
7. :kZgn [Zl bdci]h! hiVgi i]Z bVX]^cZ VcY
gjc Vaa \ZVg"Yg^kZc XdbedcZcih [dg V [Zl
b^cjiZh# I]^h l^aa `ZZe i]Z WZVg^c\h! Wjh]"
^c\h! \ZVgh! VcY h]V[ih lZaa ajWg^XViZY VcY
egdiZXiZY [gdb Xdggdh^dc! ZheZX^Vaan Yjg^c\
i]Zl^ciZgbdci]h#
To prepare your machine for long-term stor-
age (a year or more):
1. Gjc i]Z aVi]Z [dg &% b^cjiZh id Wg^c\ i]Z
\ZVgWdmZh id deZgVi^c\ iZbeZgVijgZ! i]Zc
YgV^c VcY gZ[^aa i]Z Vaa \ZVgWdmZh l^i] [gZh]
d^a#
2. Ejbedjii]ZdaYXjii^c\[aj^Y!VcY[ajh]i]Z
a^cZhVcYgZhZgkd^g#
3. 9>H8DCC:8IA6I=:;GDBEDL:G
4. I]dgdj\]an XaZVc Vaa jceV^ciZY! WVgZ bZiVa
hjg[VXZh!i]ZcVeeanVa^WZgVaXdVid[lVnd^a!
V ]ZVkn \gZVhZ! dg gjhi egZkZciVi^kZ# IV`Z
XVgZidZchjgZi]ZhZhjg[VXZhVgZXdbeaZiZan
XdkZgZY Wji i]Vi i]Z gjhi egZkZciVi^kZ dg
\gZVhZ^h`Zeid[[d[eV^ciZYhjg[VXZh#
5. AjWg^XViZi]ZbVX]^cZVhdjia^cZY^ci]ZajWg^"
XVi^dchZXi^dc#
6. :kZgn [Zl bdci]h! hiVgi i]Z bVX]^cZ VcY
gjc Vaa \ZVg"Yg^kZc XdbedcZcih [dg V [Zl
b^cjiZh# I]^h l^aa `ZZe i]Z WZVg^c\h! Wjh]"
^c\h! \ZVgh! VcY h]V[ih lZaa ajWg^XViZY VcY
egdiZXiZY [gdb Xdggdh^dc! ZheZX^Vaan Yjg^c\
i]Zl^ciZgbdci]h#
7. AddhZcdggZbdkZi]ZK"WZaihhdi]ZnYdcdi
WZXdbZhigZiX]ZYYjg^c\i]ZhidgV\ZeZg^dY#
7Z hjgZ id Vahd V[[^m V bV^ciZcVcXZ cdiZ
cZVgi]ZedlZgWjiidcVhVgZb^cYZgi]Vii]Z
WZaih]VkZWZZcaddhZcZYdggZbdkZY#
8. EaVXZ V [Zl bd^hijgZ VWhdgW^c\ YZh^XXVci
eVX`h^ch^YZd[i]ZZaZXig^XVaWdm#
9. 8dkZgVcY!^[edhh^WaZ!eaVXZi]ZbVX]^cZ^c
V Ygn VgZV i]Vi ^h dji d[ Y^gZXi hjca^\]i VcY
VlVn[gdb]VoVgYdjh[jbZh!eV^ci!hdakZcih!
dg\Vh#;jbZhVcYhjca^\]iXVcWaZVX]dgY^h"
XdadgeV^ciVcYbV`ZeaVhi^X\jVgYhXadjYn#
BdYZa<.,(%$<.,(&B[\#H^cXZ.$%%",*"
GZk^Zli]ZigdjWaZh]ddi^c\VcYegdXZYjgZh^ci]^hhZXi^dcid[^mdgVY_jhindjgbVX]^cZ^[VegdWaZbYZkZa"
deh#>[ndjcZZYgZeaVXZbZcieVgihdgndjVgZjchjgZd[ndjggZeV^gh`^aah!i]Zc[ZZa[gZZidXVaadjgIZX]c^XVa
HjeedgiVi*,%*)+".++(#
SECTION 7: SERVICE
Troubleshooting
Hnbeidb Edhh^WaZ8VjhZ Edhh^WaZHdaji^dc
BVX]^cZYdZh
cdihiVgidgV
X^gXj^iWgZV`Zg
ig^eh#
&# <.,(&[^ghii^bZdeZgVi^dcdcanAVi]Z
^hl^gZYdjid[e]VhZ#
'# :bZg\ZcXn HIDE Wjiidc ^h Zc\V\ZY
dgVi[Vjai#
(# He^cYaZhl^iX]ZhVgZVi[Vjai#
)# EdlZg hjeean ^h hl^iX]ZY D;; Vi
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