GENERAL VALVE Four Way Diverter Brochure
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GENERAL VALVE Four-way Diverter Valve VALV E S & MEA S U R E M E N T Table of Contents GENERAL VALVE FOUR-WAY DIVERTER VALVE Features and Benefits....................................................................... 2 Types of Operation Gear Operated ................................................................................ 4 Hydraulic Operated.......................................................................... 5 Actuators............................................................................................... 6 Seal Integrity.......................................................................................... 9 Technical Data........................................................................................ 10 How to Order........................................................................................ 11 CAMSERV Services for Actuation and Valves.......................................... 12 Trademark Information.......................................................................... 13 1 GENERAL VALVE Four-way Diverter Valve FEATURES AND BENEFITS Cameron’s GENERAL VALVE Four-way Diverter Valve does Fast-cycling not rely on line pressure or external hydraulic pressure for Fast and easy operation by hand or automatically with positive sealing. The seating elements, or slips, move electric motor or hydraulic actuators is possible. Lower perpendicularly against the face of the ports. The seals cycling torque permits use of smaller and less expensive themselves are highly resilient elastomers which are either power actuators. ® bonded or mechanically retained in the slips. Retraction of the slips, away from the body prior to cycling, prevents friction and abrasion, which can damage seals. There is never any sliding or rubbing of the seals against the valve body or ports. Metal-to-metal secondary seating prevents over-compression of the resilient primary seal. Mechanical The standard gear-operated four-way diverter valve is not self locking, therefore it is recommended that all manually operated four-way diverter valves be equipped with a latching device to maintain seating position when the valve is unattended. retraction and compression ensures no-leak stream This item is available as an option (see page 8). When sold separation and longer life. as a motor adapted valve, be sure to select only selflocking actuators. Resilient seal before compression Resilient seal after compression In-line Maintenance In-line maintenance cuts operating and downtime costs. Because the seating segments are mounted via dovetailed connections to the plug, they can be removed from the top or the bottom and examined without having to take the valve from the line or disturbing the actuator. This added flexibility allows the valve to be installed upside-down for easy access to actuator and slips. 2 Automatic Pressure Gauge The automatic pressure gauge is used for quick check of seal Any leakage through integrity. The four-way diverter valve uses the reliable either seal permits pressure gauge method of checking for positive sealing additional fluid to to ensure metering accuracy. The gauge automatically enter the body cavity, indicates seal condition each time the valve is seated during causing an immediate proving, even in low-differential operating conditions. increase in cavity The pressure gauge connects to the body cavity between the valve slips. As the slips expand in the diverted position, the resilient seals contact the valve body, trapping the fluid between them. Further expansion of the slips during valve pressure back to line pressure. Even the most minimal fluid leak will register on the gauge immediately. seating compresses the seals further. The resulting increase A pressure switch can be used to supplement the gauge in volumetric space between the slips, without an increase method as an option (see page 9). in the amount of fluid, will cause a drop in pressure. Continuous Flow Circulation Maintained Through Cycling Seated in “R/L-Close – CCW” Position Neutral – Fully Unseated Position Seated in “L/R-Open – CW” Position Here, the valve is seated and the flow streams are completely separated. Pressure gauge in the body indicates reduced pressure. At this point in the cycle, the hole through the plug allows the flow to pass directly from the inlet port to the outlet port. Both the slips and the plug are designed so that the flow is not appreciably restricted when cycling. The pressure gauge indicates line pressure. The plug and slips are in a fully rotated position. The plug moves down, expanding the slips against the body. Here, the flow streams are completely separated. As the seals trap fluid between them, and volumetric space increases, the body pressure gauge once again indicates less than line pressure. As the valve is unseated, the plug is raised and both slips are retracted, causing the plug and slips to begin to turn. Then the slips and resilient seals are fully retracted away from the body. The pressure gauge indicates line pressure. Note: Valve position is quickly identified with a top-mounted flag. Position-indicator switches are available for remote locations (see page 8). 3 Types of Operation GEAR OPERATED D E Standard relief includes automatic pressure gauge system J Q This bleed valve allows for a pressure-balanced plug condition and must remain open. R NPT drain provided. F H and K are minimum clearance required to replace slips. A Close only for repair B C H F K 150 300 600 900 4 Size Valve Four-way in. Model Op. (mm) 12 (300) 12 (300) 16 (400) 2 (50) 3 (80) 4 (100) 6 (150) 8 (200) 10 (250) 12 (300) 12 (300) 16 (400) 2 (50) 3 (80) 4 (100) 6 (150) 8 (200) 10 (250) 12 (300) 3 (80) 4 (100) 6 (150) 8 (200) 10 (250) R B4711 1251 CA4711 1277 B4711 1500 C4721 625 C4721 625 C4721 325 C4721 750 C4721 1251 C4721 1251 B4721 1251 CA4721 1277 B4721 1500 C4741 625 C4741 625 C4741 750 C4741 1251 C4741 1251 C4741 1251 CA4741 1277 C4751 625 C4751 750 C4751 1251 C4751 1251 C4751 1277 T G F Dimensions ASME Class Q F A B C D E F G H J K T Weight lb (kg) 59-1/2 (1511) 84-1/2 (2146) 89-1/2 (2273) 35-1/2 (902) 35-1/2 (902) 37 (940) 47 (1194) 54 (1372) 57 (1448) 59-1/2 (1511) 84-1/2 (2146) 89-1/2 (2273) 35 (889) 35 (889) 44-1/2 (1130) 53 (1346) 54 (1372) 56-1/2 (1435) 82-5/8 (2099) 34-1/16 (865) 44 (1118) 53 (1346) 55-1/2 (1410) 74-1/2 (1892) 37 (940) 48-1/2 (1232) 61-1/2 (1562) 22 (559) 22 (559) 23 (584) 28 (711) 34-1/2 (876) 35-1/2 (902) 37 (940) 48-1/2 (1232) 61 (1549) 22 (559) 22 (559) 27 (686) 34 (864) 34-1/2 (876) 35-1/2 (902) 50 (1270) 21-11/16 (551) 27 (686) 34 (864) 35 (889) 46-1/2 (1181) 15 (381) 20 (508) 18-1/2 (470) 6 (152) 6 (152) 7 (178) 9 (229) 9-1/2 (241) 11 (279) 15 (381) 20 (508) 18-1/2 (470) 6 (152) 6 (152) 7-1/2 (191) 9 (229) 9-1/2 (241) 11 (279) 24 (610) 5-3/8 (137) 7 (178) 9 (229) 10-1/2 (267) 12 (305) 20 (508) 32 (813) 32 (8130 14 (356) 14 (356) 14 (356) 20 (508) 20 (508) 20 (508) 20 (508) 32 (813) 32 (813) 14 (356) 14 (356) 20 (508) 20 (508) 20 (508) 20 (508) 32 (813) 14 (356) 20 (508) 20 (508) 20 (508) 32 (813) 14-1/4 (362) 16-1/4 (413) 16 (406) 12-1/2 (318) 12-1/2 (318) 12-1/2 (318) 12-1/2 (318) 14-1/2 (368) 14-1/2 (368) 14-1/4 (362) 16-1/4 (413) 16 (406) 12-1/2 (318) 12-1/2 (318) 12-1/2 (318) 14-1/2 (368) 14-1/2 (368) 14-1/2 (368) 16-1/2 (419) 12-1/2 (318) 12-1/2 (318) 14 (356) 14 (356) 16-1/2 (419) 44 (1118) 42 (1067) 60 (1524) 14 (356) 15 (381) 20 (508) 24 (610) 28 (711) 32 (813) 44 (1118) 42 (1067) 60 (1524) 14-1/2 (368) 15-3/4 (400) 20-7/8 (530) 25-3/8 (645) 29-5/8 (753) 33-5/8 (854) 48 (1219) 12 (305) 21-1/2 (546) 28 (711) 32 (813) 37 (940) 19 (483) 19 (483) 23-1/2 (597) 6-1/2 (165) 8-1/4 (210) 10 (254) 12-1/2 (318) 15 (381) 17-1/2 (445) 20-1/2 (521) 20-1/2 (521) 25-1/2 (648) 6-1/2 (165) 8-1/4 (210) 10-3/4 (273) 14 (356) 16-1/2 (419) 20 (508) 22 (559) 11-1/2 (292) 15 (381) 18-1/2 (470) 21-1/2 (546) 11 (279) 13 (330) 22 (559) 5 (127) 5 (127) 7 (178) 9-1/2 (241) 10 (254) 12 (305) 11 (279) 13 (330) 22 (559) 5 (127) 5 (127) 8 (203) 10 (254) 10 (254) 12 (305) 10 (254) 5 (127) 7-1/2 (191) 9 (229) 10 (254) 12 (305) 5 (127) 9 (229) 9 (229) 3 (76) 3 (76) 3 (76) 3-1/2 (89) 5 (127) 5 (127) 5 (127) 9 (229) 9 (229) 3 (76) 3 (76) 3-1/2 (89) 5 (127) 5 (127) 5 (127) 9 (229) 3 (76) 3-1/2 (89) 5 (127) 5 (127) 9 (229) 25 (635) 35-1/2 (902) 35 (889) 11 (279) 11 (279) 15-1/2 (394) 18-1/2 (470) 22 (559) 25-1/2 (648) 25 (635) 35-1/2 (902) 35 (889) 11 (279) 11 (279) 15-1/2 (394) 18-1/2 (470) 22 (559) 25-1/2 (648) 36-1/4 (921) 10-3/8 (264) 16 (406) 18-1/2 (470) 23 (584) 27 (686) 1-5/16 (33) 1-15/16 (49) 1-7/16 (37) 15/16 (24) 1-3/16 (30) 1-5/16 (49) 1-7/16 (37) 1-11/16 (43) 1-15/16 (49) 2-1/16 (52) 2-1/16 (52) 2-1/4 (57) 1 (25) 1-1/4 (32) 1-1/2 (38) 1-7/8 (48) 2-3/16 (56) 2-1/2 (64) 2-5/8 (67) 1-13/16 (46) 2-1/4 (57) 2-9/16 (65) 2-3/4 (70) 2800 (1270) 6200 (2812) 7000 (3175) 335 (152) 350 (159) 650 (295) 1050 (476) 1700 (771) 2490 (1129) 3000 (1361) 6500 (2948) 7500 (3402) 345 (156) 360 (163) 810 (367) 1460 (662) 2010 (912) 2850 (1293) 8875 (4026) 510 (231) 1050 (476) 1700 (771) 2250 (1021) 3500 (1588) HYDRAULIC OPERATED J Automatic pressure gauge system Automatic pressure gauge system J B A E B E Close only for repair A G G C T C Q H F K F R K F F Q This bleed valve allows for a pressure-balanced plug condition and must remain open. R NPT drain provided. F H and K are minimum clearance required to replace slips. Dimensions ASME Class Size in. (mm) Valve Model Four-way Op. A B 12 CA4711 4W-110A 114-3/8 (2905) 114-1/2 (300) 150 16 B4711 4W-110A C4711 4W-110A-20 (400) 20 (500) 12 CA4721 4W-110A (300) 300 16 B4721 4W-110A C4721 4W-110A-20 (400) 20 (500) 600 900 12 CA4741 4W-110A (300) 10 C4751 4W-110A (250) C E F G 80-3/16 20 66-1/2 42 19 (2037) (508) (1689) (1067) (483) 61 18-1/2 50 60 23-1/2 H Weight lb (kg) J K T 13 8 34-1/4 1-15/16 7500 (330) (203) (870) (49) (3402) 22 8 35 1-1/2 8500 (2908) (1549) (470) (1270) (1524) (597) (559) (203) (889) (38) (3856) 134 88-11/16 29-1/2 75 62 27-1/2 20 8 50-5/8 1-3/4 13,000 (3404) (2253) (749) (1905) (1575) (699) (508) (203) (1286) (44) (5897) 114-3/8 80-3/16 20 66-1/2 42 20-1/2 13 8 34-1/4 2-1/16 7800 (2905) (2037) (508) (1689) (1067) (521) (330) (203) (870) (52) (3538) 114-1/2 61 18-1/2 50 60 25-1/2 22 8 35 2-5/16 8800 (2908) (1549) (470) (1270) (1524) (648) (559) (203) (889) (59) (3992) 134 88-11/16 29-1/2 75 32 30-1/2 20 8 50-5/8 2-9/16 15,150 (3404) (2253) (749) (1905) (813) (775) (508) (203) (1286) (65) (6872) 115 75 20 65 48 24 10 8 36-1/2 2-5/8 11,000 (2921) (1905) (508) (1651) (1219) (610) (254) (203) (927) (67) (4990) 104 77-7/8 12 64-3/16 37 21-1/2 12 8 26 2-3/4 3500 (2642) (1978) (305) (1630) (940) (546) (305) (203) (660) (70) (1588) Note: See page 11 for performance data. 5 Actuators HYDRAULIC ACTUATOR HGO The four-way diverter valve can be supplied with hydraulically powered gear operators. Cameron’s GENERAL VALVE hydraulic gear operator (HGO) is custom designed and engineered to improve reliability while reducing installation and maintenance costs. All actuating components are contained in a rugged, compact, explosion-proof module designed to withstand rough handling and hostile environments. The system operates efficiently and quietly and can be installed or retrofitted on any existing gear-operated four-way diverter valve. The self-locking HGO can operate at speeds of up to 900 rpm. See page 10 for performance data. HYDRAULIC POWER SUPPLIES HPU Electric or air-driven power supplies are specifically Standard Electric Features • E xplosion-proof motor and the motor control panel both are UL-approved for hazardous location Using standard components as building blocks, the power • Low fluid level shut-off switch supplies satisfy a wide range of operating parameters, • Off/auto pressure switch both reliably and economically. Having the ability to provide valve, actuator and power designed and manufactured to power hydraulic actuators. Standard Hydraulic Features Each hydraulic power unit (HPU) supply features an integrated hydraulic control module composed of cartridge-type components, many of which are interchangeable. This safe, easy-to-maintain module reduces exposed piping joints and costly parts inventory. 6 supply enhances the dependability of our equipment and improves your engineering, procurement and service. ELECTRIC MOTOR ACTUATOR When ordering electric motor operators, specify the following data: Installation 1. Mounting style 2. Valve installation orientation Type of Valve 3. Valve figure number 4. Size 5. ASME rating Operating Conditions 6. Flow rate 7. Operating time in seconds (See page 10 for fast self-locking time) Electrical Data 8. Hazardous area enclosure requirement 9. Power voltage, phase and frequency HIGH-SPEED ELECTRIC MOTOR ACTUATOR Typical self-locking electric motor-operated valve speeds are limited. Therefore, by reducing the number of turns required with the speed increasing gearbox (SIGB), we can significantly decrease actuation time. Note: Torque requirements increase proportionately. SIGB gearbox fits neatly between actuator and operator Note: See page 10 for performance data. 7 REMOTE ELECTRICAL POSITION INDICATORS GOSP Cameron’s gear-operated switch package (GOSP) is designed to perform reliably in the toughest environments. All electrical components are contained in one housing with no external wiring, and the housing is explosion-proof for use in hazardous locations. The standard switching arrangement is one switch in each position, fully open and fully closed. Each switch is DPDT-DB (form ZZ). Current capability is 10 amps resistive, 7 amps inductive. Also standard is a space heater to prevent buildup of condensation. Please provide us with your required voltage (standard voltage is 110 V). MANUAL GEAR-OPERATED LATCHING DEVICE The standard gear-operated four-way diverter valve is not self-locking, therefore it is recommended that all manually operated four-way diverter valves be equipped with a latching device to maintain seating position when the valve is unattended. This item is available as an option. The device uses a reversible latching pawl, which can be dentented in mid-position to allow free handwheel spin. At the end of operation, simply release the pawl to latch the valve in either seated position. PORTABLE PROVER ACTUATORS DCGO Cameron’s 12-V direct current gear operator (DCGO) is ideal for repeatable proves with portable meter provers. It has no belts, so there is no bounce-back. The DCGO is battery-powered. The actuator and control systems are available with an optional power pack. The DCGO is designed to be mounted on 2” through 6” ASME 300/600/900 four-way diverter valve gear operators and to operate the four-way diverter valve with DC power. DCGOs are capable of self-locking speeds in excess of 500 rpm. See page 11 for performance data. Having the ability to provide the valve, actuator and power pack enhances the dependability of our equipment and simplifies your engineering procurement and service. 8 Seal Integrity TWO METHODS OF CHECKING FOR SEAL INTEGRITY 1) L ocal Monitoring Method with Automatic Pressure Gauge The four-way diverter valve uses the pressure gauge method of checking for positive sealing to ensure metering accuracy. This method is useful when in close proximity to the valve, which is described fully in the beginning of this brochure. (See page 3 for details.) 2) R emote Monitoring Method with Differential Pressure Switch A differential pressure switch can be Differential Pressure Switch (Usually set at 10 psid) High Pressure added, which provides the user with Low Pressure Gauge Shut-off Valve (leave open) the ability to monitor the body cavity pressure from a remote Thermal Relief Valve location and/or interface with other electrical devices. Shut-off Valve (leave open) Upstream or Downstream Connection Body Cavity Connection Notes: 1. Shut-off valves are provided for repair only and must remain open during normal operation. 2. Thermal relief valve will allow pressure trapped in the body cavity to be relieved to line, should there be an increase in pressure above line pressure. 3. For satisfactory valve operation, the line operating conditions must remain constant during seal integrity check. 4. Do not attempt to verify seal integrity by bleeding body cavity pressure to atmosphere. 5. Cavity pressure need not drop to zero while seated. 6. Dissimilar pressure drop can be expected in each seated position. 9 Technical Data GEAR OPERATED (3) VALVE Size Pressure Drop at Max Flow (psig)(1)(2) CV (1) Model Torque (ft-lb) Total Turns (rev) Close Divert Open Turn Distribution (rev) in. (mm) Model ASME Rating Max Flow (GPM) 2 (50) C4721 300 550 2.8 300 625 20 9 3.5 2.0 3.5 C4741 600 550 2.8 300 625 30 9 3.5 2.0 3.5 C4721 300 550 2.8 300 625 30 9 3.5 2.0 3.5 C4741G 600 550 2.8 300 625 30 9 3.5 2.0 3.5 C4751 900 550 2.8 300 625 30 9 3.5 2.0 3.5 C4721 300 1000 2.4 600 625 55 11 4.5 2.0 4.5 C4741 600 1000 2.4 600 750 55 14 5.5 2.5 5.5 C4751 900 1000 2.4 600 750 55 14 5.5 2.5 5.5 C4721 300 2300 3.1 1200 750 70 15 3.6 2.5 6.3 C4741 600 2300 3.1 1200 1251 60 18 8.3 3.4 5.6 C4751 900 2300 2.7 1300 1521 60 18 8.3 3.4 5.6 C4721 300 4000 3.1 2100 1251 100 21 10.4 3.4 7.0 24741 600 4000 3.1 2100 1251 100 21 10.4 3.4 7.0 C4751 900 4000 2.8 2200 1521 100 23 11.5 3.4 7.8 C4721 300 6200 2.1 3900 1251 160 24 12.2 3.4 8.2 C4741 600 6200 2.1 3900 1251 160 24 12.2 3.4 8.2 C4751 900 6200 2.1 3900 1277 299 37 18.9 5.3 12.7 B4711 150 6400 1.9 4300 1251 190 22 10.7 3.4 7.2 B4721 300 6400 1.9 4300 1251 190 22 10.7 3.4 7.2 CA4711 150 7100 1.5 5300 1277 200 40 20.6 5.3 13.8 CA4721 300 7100 1.5 5300 1277 200 40 20.6 5.3 13.8 CA4741 600 7100 1.5 5300 1277 200 40 20.6 5.3 13.8 B4711 150 10,000 1.6 7300 1500 240 36 18.1 5.3 12.1 B4721 300 10,000 1.6 7300 1500 240 36 18.1 5.3 12.1 3 4 6 8 10 12 16 (80) (100) (150) (200) (250) (300) (400) ELECTROHYDRAULIC OPERATED (4) Model Pressure Volume (psd) (gal) Total Time (sec) Time Distribution (sec) Close Divert Open 10 (250) C4751 900 6800 2.6 3900 4W-110A 800 1.6 5 1 3 1 12 (300) CA4711 150 8800 2.3 5300 4W-110A 800 1.6 6 1 4 1 CA4721 300 8800 2.3 5300 4W-110A 800 1.6 6 1 4 1 CA4741 600 8800 2.3 5300 4W-110A 800 1.6 6 1 4 1 B4711 150 13,000 2.7 7300 4W-110A 900 1.8 8 1 6 1 B4721 300 13,000 2.7 7300 4W-110A 900 1.81 8 1 6 1 C4741 600 15,000 3.7 7200 4W-110A 1200 0.9 10 1.5 7 1.5 C4711 150 17,800 2.0 11,500 4W-110A-20 1700 2.2 12 2 8 2 C4721 300 17,800 2.0 11,500 4W-110A-20 1700 2.2 12 2 8 2 16 20 (400) (500) V = Q x .4 D 2 rP = [ ] Q CV = Approximate velocity 2 ft sec x S = Pressure drop across one side of valve Q = Flow GPM CV = Valve flow coefficient S = Specific gravity D = Nominal pipe diameter (in.) 10 [ ] Note: (1) Through one side of valve. (2) Values indicated are with 0.85 sq. qr. crude oil. (3) See page 4 for dimensions. (4) See page 5 for dimensions. How to Order G – Gear G – MO – Motor Operated – Specify G – MA – Motor Adapted – Specify G – HGO – Hydraulic Gear Operator G – DCGO – 12-V DC Gear Operator G – SIGB – MOV High-speed Gearbox 4W110-A/20 – Hydraulic Actuator Operator XX - C4721 - G - XXX Flanged End Press Class Four-way Specify Other Options and Trims Model (C, CA, B, etc.) 1 = ASME 150 2 = ASME 300 4 = ASME 600 5 = ASME 900 Size (in.) Latching Devices Switches Special Bleed Systems Special Trims Special Seal Material Standard Materials Body Cast Carbon Steel ASTM A216-WCB Chrome-plated Bonnet/Lower Plate Cast Carbon Steel ASTM A216-WCB, or Carbon Steel ASTM A36/A516 Grd 70 Plate Plug Cast Carbon Steel ASTM A216-WCB Chrome-plated Slips Cast Ductile Iron ASTM A536-80-55-06 Packing Gland Type 2 NI-resistant or ASTM A487-CA6NM Packing Graphite-type O-rings and Slip Seals Viton Useful Conversions (Approximate) Flow Pressure 1 BPH = 0.7007 GPM 1 bar (atmosphere) = 14.7 psi 1 IMP gal/min = 1.20 GPM 1 kg/cm2 = 14.2 psi 1 M3/hr = 4.40 GPM 1 kp (kilopascal) = 0.145 psi 11 CAMSERV Services for Actuation and Valves WE BUILD IT. WE BACK IT. Startup and Commissioning Our experts understand that each project is unique. That’s why Cameron’s CAMSERV ™ Services help facilitate commissioning and startup activities. • Integrated solutions, onsite or at our global service centers • Increased equipment and product performance • The shortest possible trouble-free startup for your critical assets Spare Parts and Asset Management Cameron offers the assets and expertise to cover all aspects of valve management. • Full inventory of quality exact OEM parts and spares • Complete asset risk and criticality assessments • Comprehensive inventory of your assets, including a complete recommended spare valves and parts list Operational Support Cameron’s ability to address valve requirements in the field is a reflection of our commitment to life-of-asset support. • Innovative asset management solutions • Trouble-free installation, startup and operations • Support from commission to operation – extending through all • phases of a valve’s life cycle Extensive inventory of spare valves and parts Cameron’s CAMSERV site management mitigates the risk of project delays by identifying issues in the construction process prior to valve installation to ensure valve integrity. 12 Trademark Information GENERAL VALVE is a registered trademark of Cameron. This document contains references to registered trademarks or product designations, which are not owned by Cameron. TRADEMARK OWNER Viton E.I. DuPont De Nemours & Company 13 3250 Briarpark Drive, Suite 300 Houston, TX 77042 USA Toll Free 1.800.323.9160 Learn more about GENERAL VALVE at: www.c-a-m.com/valves ENVIRONME N XCELLEN LE CE TA TH SAFETY AL A HE ND CA HSE Policy Statement At Cameron, we are committed ethically, financially and personally to a working environment where no one gets hurt and nothing gets harmed. MERON ©2013 Cameron | GENERAL VALVE is a registered trademark of Cameron. CAMSERV is a trademark of Cameron. | 01/13 AD00374V
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