L00096W 2010 90554206 Haldex Suspension Controls Catalog
User Manual: 90554206
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2010 L00096W 2/10 Suspension Controls www.haldex.com This page intentionally left blank Table of Contents 18−SUSPENSION CONTROLS 18 − Suspension Controls Table of Contents Part Number Index General Information Foreword General Information Height Control Valve PR Plus Height Control Valve PR Height Control Valve IR Height Control Valves IR w/2nd Ride Height HCV CR Height Control Valve Dump Valves for CR Height Control Valve Linkages Adjustable Fixed Loop Fixed Rod For EGP Valve Repair Kits Valves Lift Axle Valves ILAS® III ILAS® E Hand Control Valves Colas Hand Valve Heavy Duty Hand Valve Pressure Protection Valve Pilot Valve Manually Operated Valve Pressure Regulator Valve Check Valve Electric Solenoid Valve Proportioning Valve Air Valve Accessories Pressure Gauges Scale−O−Matics AC Boxes Mounting Brackets Waterproof Enclosures 18−1 18−3 18−5 18−6 18−7 18−10 18−11 18−12 18−13 18−14 18−15 18−16 18−19 18−21 18−22 18−23 18−24 18−25 18−26 18−27 18−28 18−29 18−30 18−31 18−32 18−33 18−34 18−35 18−36 18−37 18−38 18 − 1 18−SUSPENSION CONTROLS Air Control Kits AC−3800 Series Air Control Kits AC−6100 Series Air Control Kits AC−6000 Series Air Control Kits AC−84−M/S−3 Series Air Control Kits AC−84−M/S−1 Series Air Control Kits AC−5500 Series Air Control Kits AC−5600 Series Air Control Kits AC−78−1 Series Air Control Kits AC−77−1 Series Air Control Kits AC−78−4 Series Air Control Kits AC−78−5 Series Air Control Kits Maintenance Air Control Kit Application Guide Notes Notes Notes 18 − 2 Table of Contents 18−39 18−40 18−41 18−42 18−43 18−44 18−45 18−46 18−47 18−48 18−49 18−50 18−51 18−52 18−53 Part Number Index Part Number 42100009 42100010 42100010 42100026 42100026 42100027 42100027 42100029 42100029 42100051 42110008 42110042 42110042 42110051 42110051 42123026 42123026 42123031 42123031 42123039 42123039 42123040 42123040 42123041 42123041 42123042 42123043 42123044 42123044 42123045 42130003 42130005 42130005 42130018 42130019 42130019 42130040 42130040 42130059 42130059 42140022 42140111 42140118 42140119 42140128 42150003 42150003 48100225 48100225 48100267 48100267 48100367 48100367 48100374 48100374 48100375 48100375 612035001 62101005 62101005 62101006 62101006 62101008 62101008 62103004 62103012 62103058 62103060 814012131 90018410 90018410 90018410 90018410 90024087 90031425 90054007 90054007 90054074 90054074 90054075 90054075 Type S S O S O S O S O S S S O S O S O S O S O S O S O S S S O S S S O S S O S O S O S S S S S S O S O S O S O S O S O O S O S O S O O O O O S S O S O S S S O S O S O Page # 18−47 18−47 18−47 18−46 18−46 18−46 18−46 18−48 18−48 18−49 18−41 18−40 18−40 18−40 18−40 18−35 18−35 18−35 18−35 18−35 18−35 18−35 18−35 18−35 18−35 18−35 18−35 18−35 18−35 18−35 18−43 18−43 18−43 18−44 18−45 18−45 18−36 18−36 18−42 18−42 18−39 18−39 18−39 18−39 18−36 18−12 18−12 18−15 18−15 18−15 18−15 18−15 18−15 18−15 18−15 18−15 18−15 18−11 18−24 18−24 18−24 18−24 18−23 18−23 18−7 18−7 18−7 18−7 18−24 18−29 18−29 18−37 18−37 18−37 18−37 18−13 18−13 18−32 18−32 18−32 18−32 Part Number 90054082 90054082 90054088 90054088 90054113 90054170 90054610 90054610 90054700 90054700 90054786 90054786 90054791 90054793 90054793 90054831 90054864 90054882 90054882 90554078 90554107 90554107 90554114 90554114 90554123 90554124 90554125 90554126 90554127 90554128 90554129 90554130 90554131 90554132 90554133 90554134 90554135 90554136 90554137 90554138 90554139 90554140 90554141 90554142 90554143 90554144 90554144 90554145 90554147 90554150 90554151 90554176 90554177 90554180 90554181 90554182 90554183 90554183 90554184 90554195 90554198 90554205 90554206 90554211 90554219 90554220 90554221 90554222 90554231 90554234 90554242 90554246 90554270 90554278 90554334 90554335 90554346 90554441 90554441 90554615 90554615 18−SUSPENSION CONTROLS Type S O S O O S S O S O S O S S O S O S O S S O S O S S S S S S S S S S S S S S S S S S S S S S O S S S S S S S S S S O S S S S S S S S S S S O S S S S S S S S O S O Page # 18−26 18−26 18−29 18−29 18−13 18−33 18−32 18−32 18−34 18−34 18−34 18−34 18−37 18−37 18−37 18−30 18−30 18−30 18−30 18−31 18−27 18−27 18−13 18−13 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−13 18−19 18−27 18−19 18−19 18−19 18−19 18−19 18−13 18−13 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−19 18−13 18−19 18−19 18−19 18−19 18−13 18−14 18−38 18−19 18−19 18−28 18−28 Part Number 90554616 90554616 90554618 90554627 90554628 90554629 90554648 90554651 90554683 90554729 90554729 90554730 90554730 90554731 90554731 90554732 90554732 90554733 90554733 90554734 90554734 90554735 90554735 90554736 90554736 90554737 90554737 90554738 90554738 90554739 90554739 90554740 90554740 90554741 90554741 90554742 90554742 90554743 90554743 90554744 90554744 90554745 90554745 90554746 90554746 90554747 90554747 90554748 90554748 90554749 90554749 90554750 90554750 90554751 90554751 90554752 90554752 90554753 90554753 90554754 90554754 90554755 90554755 90554756 90554756 90554757 90554757 90554758 90554758 90554759 90554759 90554760 90554760 90554761 90554761 90554762 90554762 90554763 90554763 90554764 90554764 Type S O S S S S S O O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O Page # 18−28 18−28 18−19 18−19 18−38 18−19 18−13 18−13 18−13 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 Part Number 90554765 90554765 90554766 90554766 90554767 90554767 90554768 90554768 90554769 90554769 90554770 90554770 90554771 90554771 90554772 90554772 90554773 90554773 90554774 90554774 90554775 90554775 90554776 90554776 90554777 90554777 90554778 90554778 90554779 90554779 90554780 90554780 90554781 90554781 90554782 90554782 90554783 90554783 90554784 90554784 90554785 90554785 90554786 90554787 90554787 90554788 90554788 90554789 90554789 90554790 90554790 90554791 90554791 90554792 90554792 90554793 90554793 90554794 90554794 90554795 90554795 90554796 90554796 90554797 90554797 90554798 90554798 90554799 90554799 90554800 90554800 90554801 90554801 90554802 90554802 90554803 90554803 90554804 90554804 90554805 90554805 Type S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O S O Page # 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 Type "O" = OEM P/N, Type "S" = Service P/N If OEM part # is not found on page listed, refer to the MCR for applicable cross reference. 18 − 3 18−SUSPENSION CONTROLS Part Number 90554806 90554806 90554807 90554807 90554808 90554808 90554809 90554809 90554810 90554810 90554811 90554811 90554897 90554899 90554902 90554902 90554905 90554921 90554926 90554927 90554928 90554929 90554933 90554934 90554941 90554945 90554945 90554950 90554950 90554955 90554956 90554978 90554979 90554990 90554990 90554991 90554991 90555058 90555072 90555074 90555084 90555085 90555085 90555086 90555086 90555093 90555100 90555100 90555101 90555101 90555105 90555105 90555106 90555106 90555108 90555116 90555116 90555119 90555121 90555126 90555127 90555130 90555131 90555133 90555135 90555137 90555139 90555141 90555143 90555145 90555149 90555246 90555247 90555250 90555254 90555255 90555257 90555262 90555262 90555263 90555263 Type S O S O S O S O S O S O O O S O O O O O O O O O O S O S O O O O O S O S O O O O O S O S O O O S S O S O S O S S O O O O O O O O O O O O O O O O O O O O O O O S O Page # 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−16 18−13 18−13 18−14 18−14 18−7 18−7 18−7 18−7 18−13 18−13 18−7 18−7 18−13 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−28 18−28 18−16 18−16 18−7 18−28 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−11 18−11 18−11 18−11 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−25 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 Part Number 90555267 90555268 90555270 90555270 90555271 90555273 90555273 90555274 90555274 90555275 90555288 90555289 90555292 90555293 90555300 90555300 90555303 90555306 90555306 90555309 90555318 90555318 90555325 90555325 90555326 90555326 90555331 90555331 90555332 90555332 90555335 90555335 90555336 90555336 90555353 90555353 90555355 90555356 90555357 90555365 90555365 90555374 90555374 90555375 90555375 90555376 90555376 90555377 90555377 90555382 90555382 90555389 93800358 93800358 950602008 950602008 KN27000 KN27000X KN27010 KN27013 KN27201 N15844BD N20404AA N20404AH N20404AJ N20404AK N20404BC N20404BD N20404BE N20404BK N20404BW N20404BY N20404CA N20404CG N20404E N20404FA N20404T N20976 N20976A RN10JC RN10JE Type O O S O O S O S O O S O S S O S S S O S S O S O S O S O S O S O S O S O O O O S O S O S O S O S O S O O S O S O S S S S S O O O O O O O O O O O O O O O O O O S S Page # 18−7 18−7 18−25 18−25 18−7 18−7 18−7 18−7 18−7 18−7 18−23 18−7 18−25 18−23 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−24 18−24 18−24 18−24 18−10 18−10 18−10 18−10 18−10 18−10 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−10 18−10 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−7 18−23 18−23 18−22 18−22 18−11 18−11 18−11 18−11 18−11 18−11 18−11 18−11 18−11 18−11 18−11 18−11 18−11 18−11 18−11 18−11 18−11 18−11 18−11 18−11 18−11 18−28 18−28 18−22 18−22 Part Number Index Part Number RN10JH RN10JJ Type S S Page # 18−21 18−21 Part Number Type Type "O" = OEM P/N, Type "S" = Service P/N If OEM part # is not found on page listed, refer to the MCR for applicable cross reference. 18 − 4 Page # Foreword 18−SUSPENSION CONTROLS PURPOSE OF THIS SECTION This section is designed as a reference for Haldex Commercial Vehicle Systems new and remanufactured air brake system components and accessories, sold under the Haldex and Midland product names. Products described include all pertinent information needed to replace an OEM installed component or to help design an original installation. If there is a service number for a given part, it is noted in the product number table. DESIGN FLEXIBILITY The products presented in this section are described by function and usage. Technical data and mounting configurations are also provided. Throughout this section, reference is made to numerous specific OEM applications. This section is not, however, intended to be a mutually exclusive listing of all part numbers and designs available. Should the need for a design not presented occur, contact your Haldex Commercial Vehicle Systems sales representative for additional information. WARRANTY INFORMATION Proper service and repair are important to the safe, reliable operation of any motor vehicle. To prevent personal injury and/or vehicle damage, careful and cautious service procedures recommended by the vehicle manufacturer should be followed by anyone servicing a motor vehicle. For details on warranty of Haldex Commercial Vehicle air brake system components and accessories, refer to L20221 Aftermarket Warranty Policy. For warranty returns, use L90005 Warranty Adjustment Form. To obtain further information, visit the www.haldex.com website, select North America/English in drop down box then search for Warranty. ORDERING PROCEDURE Most customers can place electronic orders on the www.haldex.com website by obtaining a username and password or by using EDI. For additional information about electronic orders or to place an order by phone or fax, contact Customer Service in U.S. or Canada at numbers listed below: U.S. Customer Service: Phone: 800−643−2374 Fax: 800−533−1941 Mail: Commercial Vehicle Systems Haldex Brake Products Corporation Attn: Customer Service Department 10930 N. Pomona Ave. Kansas City, MO 64153 Canada Customer Service: Phone: 800−267−9247 Fax: 519−621−3924 Mail: Commercial Vehicle Systems Haldex Limited Canadian Distribution Centre Attn: Customer Service Department 500 Pinebush Road, Unit 1 Cambridge, Ontario N1T 0A5 IMPORTANT NOTICE The data listed herein is correct to the best of Commercial Vehicle Systems knowledge and belief, having been compiled from reliable and official sources of information. However, COMMERCIAL VEHICLE SYSTEMS CANNOT ASSUME ANY RESPONSIBILITY for possible error or misapplication of the product. Final determination of the suitability of the products for the use contemplated by the Buyer is the sole responsibility of the Buyer. Commercial Vehicle Systems shall have no responsibility in connection with this suitability. It is not our intention to imply that any of the components in this catalog in connection with an engine make or model are made by any engine manufacturer. Copyright 2010 Commercial Vehicle Systems Haldex Brake Products Corporation 10930 N. Pomona Ave. Kansas City, MO 64153 All rights reserved. Materials may only be reproduced with written permission of Commercial Vehicle Systems. 18 − 5 18−SUSPENSION CONTROLS 18 − 6 General Information Height Control Valve 18−SUSPENSION CONTROLS PR Plus Height Control Valve Use of ceramic seal technology allows the PR Plus Valve to be very reliable and highly durable in the most extreme conditions. SKU# Product Description Arm Ports 90554945 PR Plus Height Control Valve 7" Adjustable 1/4" NPT 90554950 PR Plus HCV with Normally Open Dump Valve 7" Adjustable Pilot Port 1/4" PTC All Other Ports 1/4" NPT 90555085 PR Plus Height Control Valve (Metric) 7" Adjustable M12 x 1.5 90555086 PR Plus HCV with (Metric) Normally Open Dump Valve 7" Adjustable Pilot Port 6mm PTC All Other Ports M12 x 1.5 90555100 PR Plus HCV with Normally Closed−Low Flow Dump Valve, SAF Holland Suspension Replacement 5" Adjustable 3−Port Same Side Manifold Pilot Port 1/4" PTC All Other Ports 3/8" PTC 90555101 PR Plus HCV, SAF Holland Suspension Replacement 5" Adjustable 3−Port Same Side Manifold All Ports 3/8" PTC 90555108 PR Plus HCV with Normally Closed Dump Valve 7" Adjustable Pilot Port 1/4" PTC All Other Ports 1/4" NPT 90555116 5" Adjustable 18 − 7 18−SUSPENSION CONTROLS Height Control Valve PR Plus HCV with Normally Closed Dump Valve, SAF Holland Suspension Replacement 90555263 PR Plus HCV with Normally Open Dump Valve, Volvo Replacement 90555356 90555273 3−Port Same Side Manifold Pilot Port 1/4" PTC All Other Ports 3/8" PTC 7" Fixed 3−Port Side Manifold Pilot Port 1/4" PTC All Other Ports 3/8" PTC PR Plus Height Control Valve 7" Adjustable 3/8" PTC 90555274 PR Plus HCV with Normally Open Dump Valve 7" Adjustable Pilot Port 1/4" PTC All Other Ports 3/8" PTC 90555300 PR Plus HCV, SAF Holland Suspension Replacement 9" Adjustable 3−Port Same Side Manifold All Ports 3/8" PTC 90555303 PR Plus HCV with Normally Closed Dump Valve 9.5" Adjustable 3−Port Same Side Manifold All Ports 3/8" PTC 90555306 PR Plus HCV, SAF Holland Suspension Replacement 7" Adjustable 3−Port Same Side Manifold All Ports 3/8" PTC 90555309 PR Plus HCV with Normally Closed Dump Valve 7" Fixed 3−Port Same Side Manifold All Ports 3/8" PTC 90555318 PR Plus HCV with Normally Open Dump Valve, Volvo Replacement 90555357 and 90555289 7" Fixed 3−Port Same Side Manifold Pilot Port 1/4" PTC All Other Ports 3/8" PTC 90555336 PR Plus HCV, Hendrickson Suspension Replacement 90555353 PR Plus HCV with Normally Open Dump Valve, Volvo Replacement 90555355 7" Adjustable 1/4" NPT 7" Fixed 5−Port Side Manifold Pilot Port 1/4" PTC All Other Ports 3/8" PTC 90555374 PR Plus HCV with Normally Open Dump Valve, Freightliner Replacement 7" Adjustable 2−Port Side Manifold Pilot Port 1/4" PTC All Other Ports 1/4" NPT 90555375 PR Plus HCV with Normally Open Dump Valve, Kenworth Replacement 90555141 7" Adjustable 3−Port Side Manifold Pilot Port 1/4" PTC All Other Ports 3/8" PTC 90555376 PR Plus HCV with Normally Open Dump Valve, Kenworth Replacement 90555143 7" Adjustable 2−Port Straight Manifold Pilot Port 1/4" PTC All Other Ports 3/8" PTC 18 − 8 Height Control Valve 18−SUSPENSION CONTROLS 90555377 PR Plus HCV with Normally Open Dump Valve, Kenworth Replacement 90555145 7" Adjustable 3−Port Straight Manifold Pilot Port 1/4" PTC All Other Ports 3/8" PTC 90555382 PR Plus HCV with Normally Open Dump Valve, Peterbilt Replacement 7" Adjustable 3−Port Straight Manifold Pilot Port 1/4" PTC All Other Ports 1/4" NPT 18 − 9 18−SUSPENSION CONTROLS Height Control Valve PR Height Control Valve Features: • Economical design for Cab/Trailer Applications Notes: 1) Use of ceramic seal technology allows the PR Plus Valve to be very reliable and highly durable in the most extreme conditions. SKU# Product Description Arm Ports 90555331 PR Height Control Valve − Cab/Front Air Ride 5" Adjustable Integrated 2−Port All Ports 1/4" PTC 90555332 PR Height Control Valve − Cab/Front Air Ride 5" Adjustable Integrated 2−Port All Ports 1/4" NPT 90555335 PR Height Control Valve − Truck/Trailer Air Ride 7" Fixed Integrated 2−Port All Ports 1/4" NPT 90555365 PR Height Control Valve − Truck/Trailer Air Ride 7" Adjustable Integrated 2−Port All Ports 3/8" PTC 18 − 10 Height Control Valve 18−SUSPENSION CONTROLS IR Height Control Valves Features: • A non−time delay valve used under a wide variety of climatic and payload conditions. • Heavy duty Height Control Valve inflates or exhausts air springs to maintain suspension ride height. Specifications: All Ports 1/4" NPT SKU# Product Description Horizontal Arm Length Vertical Arm Length Axle Bracket Linkage Notes Core Group 90555105 Type EGP − An Immediate Response Height Control Valve − − − Without Dump − 90555106 Type EGP − An Immediate Response Height Control Valve with Dump Valve − − − With Dump − KN27000 EGP Standard Flow Leveling Valve Kit 12" (Max) 14" Vertical Adjust and cut arms to desired length for application. − KN27000X Reman. EGP Standard Flow Leveling Valve Kit 12" (Max) 14" Vertical Adjust and cut arms to desired length for application. 226 KN27010 EGP High Flow Leveling Valve Kit 8.2" (Max) − − No vertical link arm, special Navistar. Adjust and cut arms to desired length for application. − KN27013 EGP High Flow Leveling Valve Kit 12" (Max) 14" Vertical Adjust and cut arms to desired length for application. − KN27201 EGP Low Flow Leveling Valve − − − Valve Only − 18 − 11 18−SUSPENSION CONTROLS Height Control Valve IR w/2nd Ride Height HCV Features: • Provides a second ride height that is pre−set and is not variable to the weight of the vehicle • Minimum number of components to provide the second alternative height • Air pressure is never completely exhausted from the air bellows, saving wear on the suspension components • On buses, this operation can be tied to the door opening operation, so no additional motion is required by the operator Notes: 1) This valve provides the ability of raising or lowering the vehicle to a controlled second height position. 2) When air pressure is applied to port "4" of the valve, the valve goes to a set second ride position. The lever will appear at 35° in the 2nd ride position in neutral. 3) Setting of the 2nd ride position is accomplished by the lever arm length according to the table provided. SKU# Product Description 42150003 Type EGP − An Immediate Response Height Control Valve with 2nd Ride Height 18 − 12 All Ports Horizontal Arm Length Vertical Arm Length 1/4" NPT 12" 20" Height Control Valve 18−SUSPENSION CONTROLS CR Height Control Valve Features: • Automatically adds air to, or exhausts air from the air suspension to maintain constant static design height. • Does not respond to short duration dynamic changes in axle position, thus reducing air consumption life and saves fuel. Specifications: All Ports 1/8" NPT Notes: 1) Dump control can be operated from the cab or plumbed to function when the emergency brake is set. SKU# Product Description Dump Valve Included Fittings Provided Notes 90054007 Type CR − Controlled Response Height Control Valve No 1/4" Individually Packaged 90554114 Type CR − Controlled Response Height Control Valve No No Fittings Individually Packaged 90554147 Type CR − Controlled Response Height Control Valve No Metric Adapter ( 1/8" NPT to M10 x 1) Individually Packaged 90554183 Type CR − Controlled Response Height Control Valve No 3/8" Individually Packaged 90554334 Type CR − Controlled Response Height Control Valve with Dump Valve Yes 1/4" & 3/8" Dump normally open; needs air pressure to dump. 90554648 Type CR − Controlled Response Height Control Valve with Dump Valve Yes 1/4" & 3/8" Dump normally closed; dumps if air pressure is removed. 18 − 13 18−SUSPENSION CONTROLS Height Control Valve Dump Valves for CR Height Control Valve Features: • Normally open and normally closed dump valves install easily to the Controlled Response Height Control Valve. Specifications: Normally Open Normally Closed Gold Body Silver Body SKU# Product Description All Ports Fittings Provided Dump Feature Application 90554335 Height Control Valve Dump Valve 1/8" NPT 1/4" & 3/8" Normally open; needs air pressure to dump. Type CR Height Contol Valve 90554902 Height Control Valve Dump Valve 1/8" NPT 1/4" & 3/8" Normally closed; dumps if air pressure removed. Type CR Height Control Valve 18 − 14 Height Control Valve 18−SUSPENSION CONTROLS Linkages Adjustable SKU# Product Description Model Length Notes Pic. # 48100225 Adjustable Linkage SRK 168 19−5/8" Maximum A common trailer suspension linkage used by several OE manufacturers. Linkage can be cut to obtain desired linkage length. Simple to assemble and install. 1 48100267 Adjustable Linkage SRK 205 13−1/2" Maximum Use with Type IR Height Control Valve applications and for service and repair of linkages on many older model trucks. Kit provides the components needed to replace the entire linkage. 2 48100367 Adjustable Strap Linkage SRK 503 14" Maximum A common trailer suspension linkage used by several OE manufacturers. Linkage can be welded at desired length to avoid field adjustment issues. Simple to assemble and install. 3 48100374 Adjustable Looped Linkage SRK 510 16" Maximum Common truck/trailer suspension used by several OE manufacturers. Adjustable link end allows for easy installation. Fixed looped end provides durability. 4 48100375 Adjustable Looped Linkage SRK 511 22" Maximum Common truck/trailer suspension used by several OE manufacturers. Adjustable link end allows for easy installation. Fixed looped end provides durability. 4 18 − 15 18−SUSPENSION CONTROLS Height Control Valve Linkages Fixed Loop Features: • Common truck/tractor suspension linkage used by several OE manufacturers • Robust, easy to install and reduce suspension height modifications • Uses easily detachable push−over pins • Must be ordered at correct length, available in 0.25" increments from 4.0" to 25" Notes: 1) Package bag contains rubber grommet assembled into linkage and all remaining components unassembled. SKU# Product Description 90554729 Fixed Loop Linkage 4.50"/114mm 90554730 Fixed Loop Linkage 4.75"/121mm 90554731 Fixed Loop Linkage 5.00"/127mm 90554732 Fixed Loop Linkage 5.25"/133mm 90554733 Fixed Loop Linkage 5.50"/140mm 90554734 Fixed Loop Linkage 5.75"/146mm 90554735 Fixed Loop Linkage 6.00"/152mm 90554736 Fixed Loop Linkage 6.25"/158mm 90554737 Fixed Loop Linkage 6.50"/165mm 90554738 Fixed Loop Linkage 6.75"/171mm 90554739 Fixed Loop Linkage 7.00"/178mm 90554740 Fixed Loop Linkage 7.25"/184mm 90554741 Fixed Loop Linkage 7.50"/191mm 90554742 Fixed Loop Linkage 7.75"/197mm 90554743 Fixed Loop Linkage 8.00"/203mm 90554744 Fixed Loop Linkage 8.25"/210mm 90554745 Fixed Loop Linkage 8.50"/216mm 90554746 Fixed Loop Linkage 8.75"/222mm 90554747 Fixed Loop Linkage 9.00"/229mm 90554748 Fixed Loop Linkage 9.25"/235mm 90554749 Fixed Loop Linkage 9.50"/241mm 90554750 Fixed Loop Linkage 9.75"/248mm 90554751 Fixed Loop Linkage 10.00"/254mm 90554752 Fixed Loop Linkage 10.25"/260mm 18 − 16 "A" Dimension Height Control Valve 18−SUSPENSION CONTROLS 90554753 Fixed Loop Linkage 10.50"/267mm 90554754 Fixed Loop Linkage 10.75"/273mm 90554755 Fixed Loop Linkage 11.00"/279mm 90554756 Fixed Loop Linkage 11.25"/286mm 90554757 Fixed Loop Linkage 11.50"/292mm 90554758 Fixed Loop Linkage 11.75"/298mm 90554759 Fixed Loop Linkage 12.00"/305mm 90554760 Fixed Loop Linkage 12.25"/311mm 90554761 Fixed Loop Linkage 12.50"/318mm 90554762 Fixed Loop Linkage 12.75"/324mm 90554763 Fixed Loop Linkage 13.00"/330mm 90554764 Fixed Loop Linkage 13.25"/337mm 90554765 Fixed Loop Linkage 13.50"/343mm 90554766 Fixed Loop Linkage 13.75"/349mm 90554767 Fixed Loop Linkage 14.00"/356mm 90554768 Fixed Loop Linkage 14.25"/362mm 90554769 Fixed Loop Linkage 14.50"/368mm 90554770 Fixed Loop Linkage 14.75"/375mm 90554771 Fixed Loop Linkage 15.00"/381mm 90554772 Fixed Loop Linkage 15.25"/387mm 90554773 Fixed Loop Linkage 15.50"/394mm 90554774 Fixed Loop Linkage 15.75"/400mm 90554775 Fixed Loop Linkage 16.00"/406mm 90554776 Fixed Loop Linkage 16.25"/413mm 90554777 Fixed Loop Linkage 16.50"/419mm 90554778 Fixed Loop Linkage 16.75"/425mm 90554779 Fixed Loop Linkage 17.00"/432mm 90554780 Fixed Loop Linkage 17.25"/438mm 90554781 Fixed Loop Linkage 17.50"/445mm 90554782 Fixed Loop Linkage 17.75"/451mm 90554783 Fixed Loop Linkage 18.00"/457mm 90554784 Fixed Loop Linkage 18.25"/464mm 90554785 Fixed Loop Linkage 18.50"/470mm 90554786 Fixed Loop Linkage 18.75"/476mm 90554787 Fixed Loop Linkage 19.00"/483mm 90554788 Fixed Loop Linkage 19.25"/489mm 90554789 Fixed Loop Linkage 19.50"/495mm 90554790 Fixed Loop Linkage 19.75"/502mm 90554791 Fixed Loop Linkage 20.00"/508mm 90554792 Fixed Loop Linkage 20.25"/514mm 90554793 Fixed Loop Linkage 20.50"/521mm 90554794 Fixed Loop Linkage 20.75"/527mm 90554795 Fixed Loop Linkage 21.00"/533mm 90554796 Fixed Loop Linkage 21.25"/540mm 18 − 17 18−SUSPENSION CONTROLS Height Control Valve 90554797 Fixed Loop Linkage 21.50"/546mm 90554798 Fixed Loop Linkage 21.75"/552mm 90554799 Fixed Loop Linkage 22.00"/559mm 90554800 Fixed Loop Linkage 22.25"/565mm 90554801 Fixed Loop Linkage 22.50"/572mm 90554802 Fixed Loop Linkage 22.75"/578mm 90554803 Fixed Loop Linkage 23.00"/584mm 90554804 Fixed Loop Linkage 23.25"/591mm 90554805 Fixed Loop Linkage 23.50"/597mm 90554806 Fixed Loop Linkage 23.75"/603mm 90554807 Fixed Loop Linkage 24.00"/610mm 90554808 Fixed Loop Linkage 24.25"/616mm 90554809 Fixed Loop Linkage 24.50"/622mm 90554810 Fixed Loop Linkage 24.75"/629mm 90554811 Fixed Loop Linkage 25.00"/635mm 90554991 Fixed Loop Linkage 4.00"/102mm 18 − 18 Height Control Valve 18−SUSPENSION CONTROLS Linkages Fixed Rod Features: • Common fixed length linkage used by several truck and trailer OE manufacturers • Robust, easy to install and reduce suspension height modifications • Use shoulder bolts and lock nuts to insure tamper resistant stout connections • Must be ordered at correct length, available in 0.25" increments from 4.5" to 25" SKU# Product Description Length 90554123 Fixed Rod Linkage 4.50"/114mm 90554124 Fixed Rod Linkage 5.00"/127mm 90554125 Fixed Rod Linkage 5.20"/132mm 90554126 Fixed Rod Linkage 5.60"/147mm 90554127 Fixed Rod Linkage 6.00"/152mm 90554128 Fixed Rod Linkage 6.50"/165mm 90554129 Fixed Rod Linkage 8.00"/203mm 90554130 Fixed Rod Linkage 8.80"/224mm 90554131 Fixed Rod Linkage 9.00"/229mm 90554132 Fixed Rod Linkage 9.50"/241mm 90554133 Fixed Rod Linkage 9.80"/249mm 90554134 Fixed Rod Linkage 10.00"/254mm 90554135 Fixed Rod Linkage 10.40"/264mm 90554136 Fixed Rod Linkage 10.80"/274mm 90554137 Fixed Rod Linkage 11.00"/279mm 90554138 Fixed Rod Linkage 11.20"/284mm 90554139 Fixed Rod Linkage 11.50"/292mm 90554140 Fixed Rod Linkage 12.00"/305mm 90554141 Fixed Rod Linkage 12.20"/310mm 90554142 Fixed Rod Linkage 13.00"/330mm 90554143 Fixed Rod Linkage 14.50"/368mm 90554144 Fixed Rod Linkage 15.00"/381mm 90554145 Fixed Rod Linkage 16.80"/427mm 90554150 Fixed Rod Linkage 18.25"/464mm 18 − 19 18−SUSPENSION CONTROLS 90554176 Height Control Valve Fixed Rod Linkage 11.80"/300mm 90554177 Fixed Rod Linkage 16.25"/413mm 90554180 Fixed Rod Linkage 7.00"/178mm 90554181 Fixed Rod Linkage 17.62"/448mm 90554182 Fixed Rod Linkage 18.50"/470mm 90554184 Fixed Rod Linkage 4.70"/119mm 90554195 Fixed Rod Linkage 18.00"/457.2mm 90554198 Fixed Rod Linkage 16.50"/419.1mm 90554205 Fixed Rod Linkage 14.00"/355.6mm 90554206 Fixed Rod Linkage 17.00"/431.8mm 90554211 Fixed Rod Linkage 7.25"/184mm 90554219 Fixed Rod Linkage 5.75"/146mm 90554220 Fixed Rod Linkage 6.62"/168.1mm 90554221 Fixed Rod Linkage 8.50"/216mm 90554222 Fixed Rod Linkage 24.60"/625mm 90554231 Fixed Rod Linkage 15.80"/401mm 90554242 Fixed Rod Linkage 15.25"/387.4mm 90554246 Fixed Rod Linkage 9.25"/235mm 90554270 Fixed Rod Linkage 16.00"/406mm 90554278 Fixed Rod Linkage 18.38"/466.9mm 90554441 Fixed Rod Linkage 19.41"/493mm 90554618 Fixed Rod Linkage 10.50"/266.7mm 90554627 Fixed Rod Linkage 8.90"/226mm 90554629 Fixed Rod Linkage 10.25"/260.4mm 18 − 20 Height Control Valve 18−SUSPENSION CONTROLS Linkages For EGP Valve SKU# Product Description RN10JH Horizontal Linkage Kit for EGP Height Control Valve RN10JJ Vertical Linkage Kit for EGP Height Control Valve 18 − 21 18−SUSPENSION CONTROLS Repair Kits SKU# Product Description 950602008 Seal Kit for Load Sensing Valve RN10JC Linkage Repair Kit RN10JE Exhaust Cover Kit 18 − 22 Height Control Valve Valves 18−SUSPENSION CONTROLS Lift Axle Valves ILAS® III Features: • Integrated lift axle system; Responds to pressure in air suspension and automatically lowers the lift axle when loaded. Error proof valve lowers lift axle when unit is loaded. • Manual or automatic raise option available • One component reduces assembly time and complicated plumbing • Solid structure allows for easy and external mounting Specifications: Ports 3/8" Push to connect Notes: 1) 90555288 automatically lifts axle when load is removed. 2) 90555293 lift axle is manually raised by pushing button in. SKU# Product Description 62101008 Adjustment Kit for ILAS® III − Fully Automatic Lift Axle Control Valve Adjusting Pressure All Ports − − 90555288 ILAS® III − Fully Automatic Lift Axle Control Valve 43.50 psi − 76.85 psi (3.0−5.3 bar) 3/8" PTC 90555293 ILAS® III − Manual Lift Axle Control Valve (Automatic Lower) 43.50 psi − 76.85 psi (3.0−5.3 bar) 3/8" PTC 93800358 Adapter Fitting for ILAS® III − Fully Automatic Lift Axle Control Valve − − 18 − 23 18−SUSPENSION CONTROLS Valves Lift Axle Valves ILAS® E Features: • Works in conjunction with TRS system for Trailers; Programmable settings for operation of the valve. • Integrated Lift Axle System; Responds to air pressure changes in the suspension system to lift or drop 1 or 2 axles on the trailer as load changes. With loss of electrical power, the axle(s) will drop automatically. • One Component reduces installation time. • Solid construction allows for easy, external mounting. • PTC Fittings for easy tube connections. SKU# Product Description Notes 62101005 ILAS® E Lift Axle Valve Kit 3/8" PTC Fittings 62101006 ILAS® E Lift Axle Valve Kit 1/4" PTC Fittings 814012131 ILAS® E Lift Axle Valve Cable 90555325 ILAS® E Lift Axle Valve 1/4" PTC Fittings 90555326 ILAS® E Lift Axle Valve 3/8" PTC Fittings 18 − 24 6' Valves 18−SUSPENSION CONTROLS Hand Control Valves Colas Hand Valve Features: • Manual raise/lowering hand valve for commercial vehicles and trailers Works with Single or Dual Height Control Valve systems • Solid Structure Allows for horizontal or vertical installation Also allows for external mounting • Manual or Automatic return to ride height Automatic return to ride height option makes valve error proof • Eliminates the need for extra valves and components One component and fewer fittings compared to four components and nine fittings of past kits like the AC−78 MS SKU# Product Description Ports 90555270 Colas Hand Valve − Manually or Automatically Operated 3/8" PTC 90555292 Colas Hand Valve − Manually or Automatically Operated 1/4" PTC 18 − 25 18−SUSPENSION CONTROLS Valves Hand Control Valves Heavy Duty Hand Valve Features: • Heavy duty, durable valve with a lever handle for manually reducing incoming pressure (50−120 PSIG) to desired output pressure. • Locking feature for the handle adjustments allows operator to set desired output pressure. • Used in auxiliary axle applications and raising/lowering of vehicle. Specifications: 90054083 90054123 Replacement Handle Replacement Bracket SKU# Product Description 90054082 Hand Control Valve 18 − 26 All Ports 1/4" NPT Valves 18−SUSPENSION CONTROLS Pressure Protection Valve Features: • Protects the air brake system in the event of a leak or failure within the air suspension system. • Premium Valve has a serviceable replacement filter that minimizes contaminants and other debris from entering other air system accessories. Specifications: 48100200 SKU# Product Description 90554107 90554151 Replacement Filter Kit All Ports Closing Pressure Opening Pressure Pressure Protection Valve − Premium 1/4" NPT 70 PSIG 75 PSIG minimum Pressure Protection Valve − Premium M12 x 1.5 5.2 BAR minimum 6.1 BAR minimum 18 − 27 18−SUSPENSION CONTROLS Valves Pilot Valve Features: • Activated by applying pilot pressure. • Remote mounted valve suited for any chassis location. • Typically used on auxiliary axle applications or to rapidly exhaust air suspensions. Notes: 1) Can be operated using a manual switch, such as 90054088. 2) When connected to the galdhand or parking brake line, automatically exhausts the air suspension. SKU# Product Description Ports A Port B 90554615 Pilot Valve 1/4" NPT 1/8" NPT 90554616 Pilot Valve 1/4" Push In 1/4" Push In 90554990 Pilot Valve 3/8" Push In 3/8" Push In 18 − 28 Valves 18−SUSPENSION CONTROLS Manually Operated Valve Features: • Small, Self−Relieving Manual Switch Notes: 1) Supplies pilot pressure to dump valves, pilot valves or other basic accessories. SKU# Product Description 90018410 Mounting Bracket 90054088 Manually Operated Valve Application/Notes Manually Operated Valve (part number 90054088) Ports − 1/8" NPT 18 − 29 18−SUSPENSION CONTROLS Valves Pressure Regulator Valve Features: • Manually reduces incoming pressure to desired output pressure. • For applications where regulated output pressure is required. • Can be mounted on a bracket, control panel or inside a weatherproof enclosure. Notes: 1) Typically used with Haldex 90054786 silicone filled air gauge for air springs on auxiliary axles. SKU# Product Description Port A Port B Notes 90054831 Pressure Regulator Valve 1/8" NPT 1/4" NPT − 90054882 Pressure Regulator Valve 1/8" NPT 1/4" NPT Non−adjustable, factory preset to 85 PSIG 18 − 30 Valves 18−SUSPENSION CONTROLS Check Valve Features: • Economic low pressure in−line check valve, allows air to flow in only one direction. Notes: 1) When installed in the supply line of a height control valve it will eliminate air suspension back feed if system pressure is lost. SKU# Product Description 90554078 Check Valve All Ports Approximate Opening Pressure 1/8" NPT 2 − 4 PSI 18 − 31 18−SUSPENSION CONTROLS Valves Electric Solenoid Valve Features: • Connected with an electrical switch, this self−relieving two position solenoid valve supplies pilot pressure to dump valves, pilot valves or other basic accessories. Specifications: 90024087 90054793 Mounting Bracket Weldable Mounting Bracket Notes: 1) IMPORTANT: This valve is not intended to be used as a dump valve. SKU# Product Description All Ports Volt Position 90054074 Electric Solenoid Valve 1/4" NPT 12 Normally Closed 90054075 Electric Solenoid Valve 1/4" NPT 12 Normally Open 90054610 Electric Solenoid Valve 1/4" NPT 24 Normally Closed 18 − 32 Valves 18−SUSPENSION CONTROLS Proportioning Valve Features: • Allows a single Height Control Valve to operate two suspensions requiring different air pressures. Notes: 1) Typically used in conjunction with a smaller capacity tag/pusher system in specialty vehicles or coil spring lift which require additional pressure to overcome coil. SKU# Product Description 90054170 Proportioning Valve All Ports Output 1/4" NPT Adjustable В±30% around a separate control signal. 18 − 33 18−SUSPENSION CONTROLS Air Valve Accessories Pressure Gauges SKU# Product Description 90054700 90054786 18 − 34 All Ports Notes Air Gauge 1/4" NPT Often used to monitor accessory system operating pressure in protected enviroments. Silicone Filled Gauge 1/4" NPT Often used on accessory systems to monitor operating pressures. Replacement gauge for SM−130, SM−140, SM−115, SMD−111, AC−9014 and AC−9003. Air Valve Accessories 18−SUSPENSION CONTROLS Scale−O−Matics For determining vehicle load in remote areas away from scales. SKU# Product Description Contains All Ports Application/Notes Pic. # 42123026 Model SMD−111 Enclosed Manual Switch, Pilot Valve and Silicone Filled Gauge 1/4" NPT One Height Control Valve Systems Manual lowering of trailers or trucks. 1 42123031 Model SM−115 Enclosed Manual Switch and Silicone Filled Gauge 1/4" NPT One Height Control Valve System Switch plumbed out left side of enclosure. Switch controls accessory systems such as manual lowering of trailer or truck, control of lift axle systems or air assisted release of slider pins. 2 42123039 Model SM−130 Silicone Filled Gauge and Calibration Decal 1/4" NPT One Height Contol Valve System Includes calibration decal to record certified loads when precision operation is of utmost importance. 3 42123040 Model SM−140 Enclosed Silicone Filled Gauge and Calibration Decal 1/4" NPT One Height Control Valve System Plumbing out bottom. 6 42123041 Model SM−240 Enclosed System with Calibration Decal 1/4" NPT Two Height Control Valve Systems 4 42123042 Model SM−115−1 Enclosed Manual Switch and Silicone Filled Gauge 1/4" NPT One Height Control Valve System Switch plumbed out bottom of large enclosure. Switch controls accessory systems such as manual lowering of trailer or truck, control of lift axle systems, or air assisted release of slider pins. 5 42123043 Model SM−140−1 Enclosed Silicone Filled Gauge and Calibration Decal 1/4" NPT One Height Control Valve System Plumbing out back. 6 42123044 Model SM−140−2 Enclosed Silicone Filled Gauge and Calibration Decal 1/4" NPT One Height Control Valve System Plumbing out bottom, economical round enclosure. 7 42123045 Model SM−115−2 Enclosed Manual Switch and Silicone Filled Gauge 1/4" NPT One Height Control Valve System Switch plumbed out bottom of small enclosure. Switch controls accessory systems such as manual lowering of trailer or truck, control of lift axle systems, or air assisted release of slider pins. 8 18 − 35 18−SUSPENSION CONTROLS Air Valve Accessories AC Boxes SKU# Product Description Contains All Ports Application/Notes 42130040 Model AC−9014 Air Control Box with Enclosed Regulator and Gauge 1/4" NPT Typical application is for air springs on Auxiliary Axles. Used in applications where regulated output air pressure is required. A combination of an adjustable regulator and silicone filled gauge mounted inside a durable weatherproof enclosure. 42140128 Model AC−9088 Air Control Box with Enclosed Manual Switch 1/4" NPT Use to activate dump valves or Haldex pilot valves. Self Relieving Manual Switch (90054088) mounted inside a durable, weatherproof enclosure. 18 − 36 Air Valve Accessories 18−SUSPENSION CONTROLS Mounting Brackets All dimensions shown in inches. SKU# Product Description Application/Notes 90018410 Mounting Bracket Manually Operated Valve (part number 90054088) 90024087 Mounting Bracket Electric Solenoid Valve (part numbers 90054074, 90054075, 90054610) 90031425 Linkage Tab 90054791 Scale−O−Matic Bracket 90054793 Weldable Mounting Bracket All Linkage Products Heavy Duty Small Enclosures Only Heavy duty, weldable brackets provide mounting for products containing weatherproof enclosures, such as Scale−O−Matics. Electric Solenoid Valve (part numbers 90054074, 90054075, 90054610) 18 − 37 18−SUSPENSION CONTROLS Air Valve Accessories Waterproof Enclosures Protects contents and provide easy installation. SKU# Product Description 90554346 Large Weatherproof Enclosure Model Numbers SM−115, SM−115−1, AC−9003, SMD−111 and SM−240 90554628 Small Weatherproof Enclosure Model Numbers SM−140, SM−115−2, AC−9014 and AC−9088 18 − 38 Application Air Control Kits 18−SUSPENSION CONTROLS AC−3800 Series Air Control Kits Function: Maintains Constant Ride Height Application: Truck with Two Height Control Valves Piping diagrams represent typical installations, for reference only. SKU# Product Description Kit Components Kit Components 42140022 Model AC−3800 (2) Type CR HCV w/std. 7" Control Arm (2) Adj. Linkage Kits w/14.5" Rod (1) Pressure Protection Valve (2) Parts Bags w/Fittings for 1/4" Tubing (2) Parts Bags w/Nuts & Bolts for mounting HCV (2) HCV Mounting Brackets (2) Linkage Mounting Brackets for ea. Linkage 42140111 Model AC−3800 (2) Type CR HCV w/std. 7" Control Arm (2) Adj. Linkage Kits w/14.5" Rod (1) Pressure Protection Valve (2) Parts Bags w/Fittings for 3/8" Tubing (2) Parts Bags w/Nuts & Bolts for mounting HCV (2) HCV Mounting Brackets (2) Linkage Mounting Brackets for ea. Linkage 42140118 Model AC−3800−IR−WD (2) Type IR HCV w/Dump (2) Fixed Length Linkage Kits w/16" Center to Center (2) Linkage Mounting Brackets for ea. Linkage (2) Exhaust Tubes w/Fittings 42140119 Model AC−3800−IR (2) Type IR HCV (2) Adj. Linkage Kits w/14" Rod (1) Pressure Protection Valve (2) Linkage Mounting Brackets for ea. Linkage (1) Parts Bag w/Nuts & Bolts for mounting HCV 18 − 39 18−SUSPENSION CONTROLS Air Control Kits AC−6100 Series Air Control Kits Function: Maintains Constant Ride Height Application: Truck or Trailer with One Height Control Valve Piping diagrams represent typical installations, for reference only. SKU# Product Description 42110042 42110051 18 − 40 Kit Components Kit Components Model AC−6100 (1) Type CR HCV w/std. 7" Control Arm (1) Adj. Linkage Kit w/14.5" Rod (1) Pressure Protection Valve (1) Parts Bag w/Fittings for 1/4" Tubing (1) Parts Bag w/Nuts & Bolts for mounting HCV (1) HCV Mounting Bracket (1) Linkage Mounting Bracket Model AC−6100 (1) Type CR HCV w/std. 7" Control Arm (1) Adj. Linkage Kit w/14.5" Rod (1) Pressure Protection Valve (1) Parts Bag w/Fittings for 3/8" Tubing (1) Parts Bag w/Nuts & Bolts for mounting HCV (1) HCV Mounting Bracket (1) Linkage Mounting Bracket Air Control Kits 18−SUSPENSION CONTROLS AC−6000 Series Air Control Kits Function: Maintains Constant Ride Height Application: Trailer with Two Height Control Valves Piping diagrams represent typical installations, for reference only. SKU# Product Description 42110008 Model AC−6000 Kit Components Kit Components (2) Type CR HCV w/std. 7" Control Arm (2) Adj. Linkage Kits w/14.5" Rod (1) Pressure Protection Valve (2) Parts Bags w/Fittings for 1/4" Tubing (2) Parts Bags w/Nuts & Bolts for mounting HCV (2) Linkage Mounting Brackets 18 − 41 18−SUSPENSION CONTROLS Air Control Kits AC−84−M/S−3 Series Air Control Kits Function: Axle Lift Kits by Air Application: Truck or Trailer Air Suspension with One Height Control Valve Piping diagrams represent typical installations, for reference only. SKU# Product Description 42130059 Model AC−84−M−3 (Manually Operated System) 18 − 42 Kit Components (2) Pilot Valves (1) Manually Operated On/Off Valve Air Control Kits 18−SUSPENSION CONTROLS AC−84−M/S−1 Series Air Control Kits Function: Axle Lift Kits by Air Application: Truck or Trailer Auxiliary Spring Suspension Piping diagrams represent typical installations, for reference only. SKU# Product Description 42130003 Model AC−84−M−1 (Manually Operated System) 42130005 Model AC−84−S−1 (Electrically Operated System) Kit Components (2) Pilot Valves (1) Manually Operated On/Off Valve (2) Pilot Valves (1) Electric Solenoid Valve (1) Parts Bag w/Nuts & Bolts for mounting Solenoid Valve 18 − 43 18−SUSPENSION CONTROLS Air Control Kits AC−5500 Series Air Control Kits Function: Axle Lift Kits for Add−On Axle Units Application: Truck or Trailer Air Suspension with Coil Spring Lift used with Primary Mechanical Suspensions Piping diagrams represent typical installations, for reference only. SKU# Product Description 42130018 Model AC−5500 18 − 44 Kit Components (1) Pressure Protection Valve (1) Hand Control Valve (1) Quick Release Valve (1) Air Gauge Air Control Kits 18−SUSPENSION CONTROLS AC−5600 Series Air Control Kits Function: Add−On Axle Units Application: Truck or Trailer Air Suspension used with Primary Mechanical Suspensions Piping diagrams represent typical installations, for reference only. SKU# Product Description 42130019 Model AC−5600 Kit Components (1) Pressure Protection Valve (1) Hand Control Valve (1) Air Gauge 18 − 45 18−SUSPENSION CONTROLS Air Control Kits AC−78−1 Series Air Control Kits Function: Lowering (Exhausting) System from Ride Height Application: Truck or Trailer with One Height Control Valve Piping diagrams represent typical installations, for reference only. SKU# Product Description 42100026 Model AC−78−M−1 (Manually Operated System) 42100027 Model AC−78−S−1 (Electrically Operated System) 18 − 46 Kit Components (1) Pilot Valve (1) Manual Operated On/Off Valve (1) Pilot Valve (1) Electric Solenoid Valve (1) Parts Bag w/Nuts & Bolts for mounting Solenoid Valve Air Control Kits 18−SUSPENSION CONTROLS AC−77−1 Series Air Control Kits Function: Lowering (Exhausting) Systems from Ride Height Application: Truck or Trailer with Two Height Control Valves Piping diagrams represent typical installations, for reference only. SKU# Product Description 42100009 Model AC−77−M−1 (Manually Operated System) 42100010 Model AC−77−S−1 (Electrically Operated System) Kit Components (2) Pilot Valves (1) Manual Operated On/Off Valve (2) Pilot Valves (1) Electric Solenoid Valve (1) Parts Bag w/Nuts & Bolts for mounting Solenoid Valve 18 − 47 18−SUSPENSION CONTROLS Air Control Kits AC−78−4 Series Air Control Kits Function: Lowering (Exhausting) Systems from Ride Height when Emergency Brake is Engaged Application: Truck or Trailer with One Height Control Valve Piping diagrams represent typical installations, for reference only. SKU# Product Description 42100029 Model AC−78−M−4 18 − 48 Kit Components (1) Pilot Valve Air Control Kits 18−SUSPENSION CONTROLS AC−78−5 Series Air Control Kits Function: Lowering (Exhausting) Systems from Ride Height when Emergency Brake is Engaged Application: Truck or Trailer with One Height Control Valve Piping diagrams represent typical installations, for reference only. SKU# Product Description 42100051 Model AC−78−M−5 Kit Components (1) Normally Closed Dump Valve 18 − 49 18−SUSPENSION CONTROLS 18 − 50 Air Control Kit Application Guide Notes 18−SUSPENSION CONTROLS Notes 18 − 51 18−SUSPENSION CONTROLS Notes 18 − 52 Notes Notes 18−SUSPENSION CONTROLS Notes 18 − 53 18−SUSPENSION CONTROLS Notes 18 − 54 Notes Haldex (www.haldex.com), headquartered in Stockholm, Sweden, is a provider of proprietary and innovative solutions to the global vehicle industry, with focus on products in vehicles that enhance safety, environment and vehicle dynamics. Haldex is listed on the Stockholm Stock Exchange. Haldex has a yearly turnover of close to 8.5 billion SEK and employs 4,700 people. Warning: The products described within this literature, including without limitation, product features, specifications, designs, availability and pricing are subject to change by Haldex and its subsidiaries at any time without notice. This document and other information from Haldex, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system, in the current literature or catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through their own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements are met. ©2010, Haldex AB - This material may contain Haldex trademarks and third party trademarks, trade names, corporate logos, graphics and emblems which are the property of their respective companies. The contents of this document may not be copied, distributed, adapted or displayed for commercial purposes or otherwise without prior written consent from Haldex. Commercial Vehicle Systems L00096W US 2/10 WEB ONLY Austria Haldex Wien Ges.m.b.H. Vienna Tel.: +43 1 8 69 27 97 Fax: +43 1 8 69 27 97 27 E-Mail: info.AT@Haldex.com Korea Haldex Korea Ltd. Seoul Tel.: +82 2 2636 7545 Fax: +82 2 2636 7548 E-Mail: info.KR@Haldex.com Belgium Haldex N.V. Balegem Tel.: +32 9 363 90 00 Fax: +32 9 363 90 09 E-Mail: info.BE@Haldex.com Mexico Haldex de Mexico S.A. De C.V. Monterrey Tel.: +52 81 8156 9500 Fax: +52 81 8313 7090 Brazil Haldex do Brasil Ind. e Com. Ltda. São Paulo Tel.: +55 11 213 55 000 Fax: +55 11 503 49 515 E-Mail: info.BR@Haldex.com Poland Haldex Sp. z.o.o. Praszka Tel.: +48 34 350 11 00 Fax: +48 34 350 11 11 E-Mail: info.PL@Haldex.com Canada Haldex Ltd. Cambridge, Ontario Tel.: +1 519 621 6722 Fax: +1 519 621 3924 E-Mail: info.CA@Haldex.com Russia OOO Haldex RUS Moscow Tel.: +7 495 747 59 56 Fax: +7 495 786 39 70 E-Mail: info.RU@Haldex.com China Haldex International Trading Co. Ltd. Shanghai Tel.: +86 21 5240 0338 Fax: +86 21 5240 0177 E-Mail: info.CN@Haldex.com Spain Haldex España S.A. Granollers Tel.: +34 93 84 07 239 Fax: +34 93 84 91 218 E-Mail: info.ES@Haldex.com France Haldex Europe SAS Weyersheim (Strasbourg) Tel.: +33 3 88 68 22 00 Fax: +33 3 88 68 22 09 E-Mail: info.EUR@Haldex.com Sweden Haldex Brake Products AB Landskrona Tel.: +46 418 47 60 00 Fax: +46 418 47 60 01 E-Mail: info.SE@Haldex.com Germany Haldex Brake Products GmbH Heidelberg Tel.: +49 6221 7030 Fax: +49 6221 703400 E-Mail: info.DE@Haldex.com United Kingdom Haldex Ltd. Newton Aycliffe Tel.: +44 1325 310 110 Fax: +44 1325 311 834 E-Mail: info.GBAy@Haldex.com Hungary Haldex Hungary Kft. Szentlörinckáta Tel.: +36 29 631 300 Fax: +36 29 631 301 E-Mail: info.HU@Haldex.com Haldex Brake Products Ltd. Redditch Tel.: +44 1527 499 499 Fax: +44 1527 499 500 E-Mail: info.GBRe@Haldex.com India Haldex India Limited Nasik Tel.: +91 253 2380094 Fax: +91 253 2380729 E-Mail: info.IN@Haldex.com USA Haldex Brake Products Corp. Kansas City Tel.: +1 816 891 2470 Fax: +1 816 891 9447 E-Mail: info.US@Haldex.com Italy Haldex Italia Srl. Biassono (Milan) Tel.: +039 47 17 02 Fax: +039 27 54 309 E-Mail: info.IT@Haldex.com www.haldex.com
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