G3ArmorerManual PDF Hk G3
H&K G3 Armorers Manual H&K G3 Armorers Manual
HK G3 HK G3
H%26K G3 Armorers Manual The Eye | File Listing
User Manual: PDF T E X T F I L E S
Open the PDF directly: View PDF 
.
Page Count: 50
| Download | |
| Open PDF In Browser | View PDF |
G3 Armorer's Manual Instructions for Maintenance and Repair Cal. 7.62 mm x 51 TABLE OF CONTENTS Section 1. Maintenance Instructions……………………………………………………………………. 1 Checking the rifle before shooting – Safety engaged, rifle unloaded…………………………………... 1 Sighting-in of the rifle…………………………………………………………………………………... 3 Adjusting the rear sight…………………………………………………………………………………. 4 Checking the Head Space………………………………………………………………………………. 5 Replacing the flash hider and checking the rifle grenade for its proper seat on the rifle Replacing the cap……………………………………………………………………………………….. 6 Cleaning the barrel, cocking lever housing and magazine release lever and checking all assemblies and subassemblies for proper seat………………………………………………………………………. 7 Removing dents in receiver and cocking lever housing………………………………………………… 8 Viewing the bore for powder residues and checking the bore diameter………………………………... 9 Checking the rear and front sight, replace, if necessary………………………………………………... 10 Checking the cocking device, replace, if necessary…………………………………………………….. 11 Checking the magazine catch, replace, if necessary……………………………………………………. 12 Stripping, cleaning and checking the bolt assembly……………………………………………………. 13 Checking the firing pin protrusion……………………………………………………………………… 14 Checking the shape of firing pin Checking the extractor protrusion………………………………………………………………………. 15 Replacing bolt components……………………………………………………………………………... 16 Replacing the locking rollers…………………………………………………………………………… 17 Replacing the bolt head locking lever…………………………………………………………………... 18 Cleaning and checking the grip assembly………………………………………………………………. 19 Cleaning and checking back plate and butt stock………………………………………………………. 20 Replacing back plate, butt stock and buffer…………………………………………………………….. 21 Replacing the recoil spring (spare parts set for back plate)…………………………………………….. 22 Checking the magazine…………………………………………………………………………………. 23 Checking the magazine housing………………………………………………………………………... 24 Checking the handguard………………………………………………………………………………… 25 Checking the carrying sling…………………………………………………………………………….. 26 Stripping the retractable butt stock……………………………………………………………………... 27 Replacing the recoil spring (spare parts set for back plate)…………………………………………….. 28 Assembling the retractable butt stock…………………………………………………………………... 29 Section 2. Spare parts…………………………………………………………………………………… 30 Section 3. Special tools, gauges and fixtures…………………………………………………………… 39 1) These instructions apply to the G3 Rifle with Fixed and Retractable butt stock. 2) These instructions contain information relating to the car, servicing and field maintenance of the weapon. 3) Unless otherwise detailed, assembly or fitting of components or component groups is carried out in the reverse order analogue to the relevant stripping or dismantling instructions. 4) Index number in illustrations and the text are identical to the serial numbers in the spare parts list. G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Rifle, complete G3 Checking the rifle before shooting – Safety engaged, rifle unloaded Description of operation (s): ¾ ¾ ¾ Check the rifle for cleanness and proper condition. Check the rifle assemblies for proper seat. Clean the rifle (see “Technical Description of the G3 Rifle”, Sheet no. 2.2). Tools: Gauges: Sheet No.: Auxiliaries: Weapons cleaning kit, 7.62 mm 1.1 Maintenance Instructions 1 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Rifle, complete G3 Checking the rifle before shooting – Safety engaged, rifle unloaded Description of operation (s): ¾ Check function of cartridge feed and ejection, trigger mechanism and safety: Pull back cocking lever which must smoothly engage in the recess in the cocking lever housing. A friction-free rearward motion of the bolt must be ensured. When releasing the cocking lever, a practice cartridge must be properly chambered. When pulling back the cocking lever, a practice cartridge must be properly ejected. With the safety lever in positions “E” (single fire) and “F” (burst fire) it must be possible to squeeze the trigger and to overcome the let-off pressure without any restriction. The safety lever must securely engage the positions “S” (safe); “E” (single fire and “F” (burst fire). Tools: Gauges: Sheet No.: Auxiliaries: Use practice cartridges or deactivated cartridges Maintenance Instructions 1.2 2 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Rifle, complete G3 Sighting-in of the rifle Description of operation (s): ¾ ¾ ¾ ¾ Rifle to be sighted-in with the rear sight in position “2” at a range of 100 m. Rectify point of impact, if necessary. Elevation adjustment: Insert elevation adjustment tool into the rear sight cylinder so that the wedges of the tool engage the two slots in the cylinder which contain the catch bolts. Press Phillips-head screwdriver downward into the adjustment tool and hold firm. Turn rear sight cylinder manually in the desired direction. Turning clockwise lowers the point of impact 3.3 cm (1.29 in.) per click at 100 m (109 yds.), turning counter-clockwise raises is correspondingly. After correction withdraw Phillips-head screwdriver and remove elevation adjustment tool. The catch will then re-engage in the slots. After performing the elevation set the desired aperture again. Windage adjustment: Point of impact, left: Loosen clamping screw on top of sight base. Turn adjusting screw on the right side counter-clockwise in accordance with the required correction. Then retighten clamping screw. Point of impact, right: Loosen clamping screw. Turn adjusting screw clockwise until the required correction has been performed. Then retighten clamping screw. Note: Each revolution of the adjusting screw moves the mean point of impact 13.2 cm (5.19 in.) to the left or right at a range of 100 m (109 yds.). Tools: Rear sight adjusting tool 1013 W4 Gauges: Sheet No.: Auxiliaries: 1.3 Maintenance Instructions 3 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Rifle, complete G3 Adjusting the rear sight Description of operation (s): Elevation adjustment Loosening the clamping screw Turning the adjusting screw Tools: Gauges: Sheet No.: Auxiliaries: 1.4 Maintenance Instructions 4 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Rifle, complete G3 Checking the head space Description of operation (s): ¾ Engage safety. Remove magazine. Head space is correct when the gap between bolt head and bolt head carrier amounts to 0.1—0.5 mm (0.004—0.020 in.). It may not be possible to introduce the feeler size 0.5. Tools: Gauges: Feeler gauge 1013 L3 Sheet No.: Auxiliaries: 1.5 Maintenance Instructions 5 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Receiver with barrel, cocking lever housing and magazine release lever G3 Replacing the flash hider and checking the rifle grenade for its proper seat on the rifle Replacing the cap Description of operation (s): ¾ ¾ ¾ ¾ Loosen flash hider (2) by means of the universal spanner and remove. Screw new flash hider onto the barrel and tighten securely. Slide control gauge over flash hider and spring ring up to limit stop at the front sight holder. Check flash hider for symmetrical seat as well as spring ring for secure seat on the barrel. Press in pressure bolt on the right side of the front sight holder and remove cap (11). Tools: Universal spanner 1013/41 W7 Gauges: Control gauge 1013-100 L1 Sheet No.: Auxiliaries: 2.1 Maintenance Instructions 6 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Receiver with barrel, cocking lever housing and magazine release lever G3 Cleaning the barrel, cocking lever housing and magazine release lever and checking all assemblies and subassemblies for proper seat Description of operation (s): ¾ Clean and oil receiver, barrel extension and barrel. Note: When cleaning the barrel, the flash hider must be screwed onto the barrel. Tools: Cleaning rod 1013-101.49 W24 Chamber cleaning kit 1013 W3/1 Gauges: Sheet No.: Auxiliaries: Gun oil, pull-throughs 2.2 Maintenance Instructions 7 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Receiver with barrel, cocking lever housing and magazine release lever G3 Removing dents in the receiver and cocking lever housing Description of operation (s): ¾ ¾ Remover dents in the receiver and cocking lever housing with straightening mandrels and plastic hammer. Clamp barrel with receiver into vice and check guide in the receiver for smooth operation of bolt assembly by means of “GO” and symmetry gauge. Tools: Straightening mandrel for receiver 1013-100 W6 Straightening mandrel for cocking lever housing 1013-100 W5 Gauges: “GO” and symmetry gauge 1013-01.72 L1 Sheet No.: Auxiliaries: 2.3 Maintenance Instructions 8 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Receiver with barrel, cocking lever housing and magazine release lever G3 Viewing the bore for powder residues and checking the bore diameter Description of operation (s): ¾ ¾ ¾ Remove flash hider. Use bore scope to view barrel bore for powder residues, damages and rust formation. Use caliber plug gauge to determine changes in bore diameter. The barrel is unserviceable if the 7.69 mm caliber plug gauge can be introduced into the bore to a depth of more than 387 mm from the rear of the receiver. Tools: Gauges: Bore scope ST 510115 – Caliber plug gauge 1013-01.89 L11/1 with barrel cleaning rod L11/2 – “NO GO” gauge for barrel 1013-01.89 L11 Auxiliaries: Sheet No.: 2.4 Maintenance Instructions 9 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Receiver with barrel, cocking lever housing and magazine release lever G3 Checking the rear and front sight, replace, if necessary Description of operation (s): ¾ ¾ ¾ ¾ Check rear sight cylinder for smooth operation and secure seat. Figures must be clearly legible. If necessary, replace rotary rear sight (3) (spare parts set 4). Check if front sight (21) is securely seated in the front sight holder, if necessary, replace front sight. Note: After replacing rear sight components, the rifle has to be sighted-in (see sheets 1.3 and 1.4). Tools: Pin punch, dia. 3.5 Clamping sleeve retaining tool 1013-101.53 W1 Rear sight adjusting tool 1013 W4 Gauges: Sheet No.: Auxiliaries: 2.5 Maintenance Instructions 10 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Receiver with barrel, cocking lever housing and magazine release lever G3 Checking the cocking device, replace, if necessary Description of operation (s): ¾ ¾ ¾ ¾ Check cocking device for damages. Check serviceability of cocking lever (17) and cocking lever support (18). Check locking lever elbow spring (19) for distortion and spring resistance. Replace components, if necessary. Tools: Pin punch, dia. 5 Gauges: Sheet No.: Auxiliaries: 2.6 Maintenance Instructions 11 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Receiver with barrel, cocking lever housing and magazine release lever G3 Checking the magazine catch, replace, if necessary. Description of operation (s): ¾ ¾ Check magazine catch (12) for smooth operation. Replace components, if necessary. Tools: Pin punch, dia. 2.5 Clamping sleeve retaining tool 1013-101.53 W4 Gauges: Sheet No.: Auxiliaries: 2.7 Maintenance Instructions 12 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Bolt assembly G3 Stripping, cleaning and checking the bolt assembly. Description of operation (s): ¾ ¾ ¾ ¾ ¾ Strip the bolt assembly. Clean the bolt components. Check bolt components (23-26) for damages, dents and wear, replace, if necessary (see sheet 3.4). Oil bolt components. Reassemble bolt assembly. Tools: Gauges: Sheet No.: Auxiliaries: Gun oil 3.1 Maintenance Instructions 13 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Bolt assembly G3 Checking the firing pin protrusion Checking the shape of firing pin Description of operation (s): ¾ ¾ ¾ ¾ To measure the firing pin protrusion, both firing pin (24) and locking piece (23) must be introduced entirely into the bolt head (26) so that the firing pin protrudes at the bolt face. The “GO” side of the gauge is place on the firing pin. The front measuring flat side must rest on the bolt face. The firing pin protrusion is correct if the “GO” size is 1.14—1.60 mm. Check the shape of the firing pin as shown in the figure below. Tools: Gauges: Limit gauge for firing pin protrusion 1013-02 L3 Sheet No.: Auxiliaries: 3.2 Maintenance Instructions 14 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Bolt assembly G3 Checking the extractor protrusion Description of operation (s): ¾ ¾ Introduce extractor protrusion gauge into bolt head below extractor claw. The extractor protrusion is correct when the “GO” side of the gauge can smoothly be turned under the extractor claw. Tools: Gauges: Extractor protrusion gauge 1013-02.06 L2 Sheet No.: Auxiliaries: 3.3 Maintenance Instructions 15 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Bolt assembly G3 Replacing bolt components Description of operation (s): ¾ ¾ Strip bolt assembly. Assemble new bolt components (see 3.5 and 3.6). Note: To remove the extractor spring, insert a pointed metallic object into the opening, using the metallic object to slightly lift and press forward the extractor spring. Removing extractor spring Fitting extractor spring Tools: Gauges: Sheet No.: Auxiliaries: 3.4 Maintenance Instructions 16 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Bolt assembly G3 Replacing the locking rollers Description of operation (s): ¾ ¾ ¾ ¾ ¾ Punch out clamping sleeve (31) from bolt head (26) Remove holder for locking rollers (30) and locking rollers (29) from bolt head. Insert locking rollers and holder into bolt head. Place bolt head in assembly fixture so that the face of the bolt head comes to rest at the clamping sleeve. Insert new clamping sleeve into bolt head and drive in. Tools: Assembly fixture 1013-02.06 V1 Clamping sleeve retaining tool 1013-02.06 W2, pin punch, dia. 2 Gauges: Sheet No.: Auxiliaries: Hammer 3.5 Maintenance Instructions 17 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Bolt assembly G3 Replacing the bolt head locking lever Description of operation (s): ¾ ¾ ¾ Punch out cylindrical pin (34) from bolt head carrier. Remove bolt head locking lever (32) and its compression spring (33). Insert new components. Tools: Backing-out punch, dia. 4 Pin punch, dia. 4 Gauges: Sheet No.: Auxiliaries: 3.6 Maintenance Instructions 18 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Grip assembly G3 Cleaning and checking the grip assembly Description of operation (s): ¾ ¾ ¾ ¾ ¾ ¾ ¾ Remove trigger housing (40) from pistol grip. Take off grip (36), by removing screw (37) and washer (38). Clean trigger housing and pistol grip. Check components for damages, dents and wear. Replace components, if necessary. Oil components. After reassembly, check trigger mechanism and safety for smooth operation. Tools: Screwdriver, 7 x 140 Gauges: Sheet No.: Auxiliaries: 4.1 Maintenance Instructions 19 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Back plate with butt stock G3 Cleaning and checking back plate and butt stock Description of operation (s): ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ Clean back plate with butt stock. Check for damages, dents and wear. Check recoil spring guide rod for secure seat. Check recoil spring stop pins and rivets for secure seat. Check recoil spring guide ring for smooth operation. Check buffer for secure fastening in the back plate and butt stock. Check butt plate for secure seat. Oil operational components. Tools: Gauges: Sheet No.: Auxiliaries: Gun Oil 5.1 Maintenance Instructions 20 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Back plate with butt stock G3 Replacing back plate, butt stock and buffer Description of operation (s): ¾ ¾ ¾ Remove butt plate (50) and replace, if necessary. Unscrew buffer (44) and replace, if necessary. Replace, if necessary, back plate (43) and /or butt stock (42). Tools: Gauges: Sheet No.: Auxiliaries: 5.2 Maintenance Instructions 21 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Back plate with butt stock G3 Edition: 1a/TD2312 Replacing the recoil spring (Spare parts set for back plate) Description of operation (s): ¾ ¾ ¾ ¾ ¾ ¾ ¾ Punch out rivets (55) of the recoil spring guide rod which is part of the back plate (43). Remove stop pin (53), recoil spring guide ring (54) and recoil spring (51). Slide new recoil spring with its guide ring onto recoil spring guide rod. Insert back plate in the assembly fixture. Slide compression tube onto recoil spring guide rod and clamp compression tube. Fit stop pin and both rivets into recoil spring guide rod. Swivel down recoil spring guide rod so that is comes to rest on center and punch-in rivets. Tools: Assembly fixture 1013-04.21 V2 Center punch, dia. 10 Hammer Gauges: Sheet No.: Auxiliaries: 5.3 Maintenance Instructions 22 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Magazine G3 Checking the magazine Description of operation (s): ¾ ¾ Clean and oil magazine. Check for damages, dents, serviceability of the follower, correct position of cartridges in the magazine lips, floor plate for secure seat, if magazine is securely seated in the magazine catch. Tools: Gauges: Sheet No.: Auxiliaries: Gun Oil 6.1 Maintenance Instructions 23 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Magazine G3 Checking the magazine housing Description of operation (s): ¾ Strip and clean magazine. ¾ Check free travel of follower and resistance of follower spring. ¾ Check magazine housing with calibrating mandrel and remove dents. ¾ Oil magazine housing and magazine components. Note: The use of the appropriate calibrating mandrel depends on the design of the magazine housing (steel or aluminum). Tools: Calibrating mandrel for magazine housing 1015-11 W3 (Aluminum) 1015-10 W3 (Steel) Gauges: Sheet No.: Auxiliaries: 6.2 Maintenance Instructions 24 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Handguard G3 Checking the handguard Description of operation (s): ¾ ¾ ¾ ¾ Check the handguard. Check for damages and cracks. Check locking pin for secure seat. Check handguard for secure seat. Tools: Gauges: Sheet No.: Auxiliaries: 7.1 Maintenance Instructions 25 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Carrying sling G3 Checking the carrying sling Description of operation (s): ¾ ¾ Clean the carrying sling. Check sling for damages, brittleness and function. Tools: Gauges: Sheet No.: Auxiliaries: 8.1 Maintenance Instructions 26 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Retractable butt stock G3 Replace the recoil spring Stripping the retractable butt stock Description of operation (s): Stripping the retractable butt stock. ¾ With the butt stock in retracted position, remove snap ring (6), locking ring (5) and clamping lever (4). ¾ Remove butt stock (7), protective cover (3) and gripping lever (2) from the back plate (1). Tools: Screwdriver Gauges: Sheet No.: Auxiliaries: 9.1 Maintenance Instructions 27 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Retractable butt stock G3 Replacing the recoil spring (Spare parts set for back plate) Description of operation (s): ¾ ¾ ¾ ¾ ¾ ¾ ¾ Punch out rivets (4) of the recoil spring guide rod Remove stop pin (1), recoil spring guide ring (2) and recoil spring (3). Slide new recoil spring with guide ring onto recoil spring guide rod. Insert back plate (5) in the assembly fixture. Slide compression tube onto recoil spring guide rod and clamp compression tube. Fit stop pin and both rivets into recoil spring guide rod. Swivel down recoil spring guide rod so that it comes to rest on center points and punch-in the rivets. Tools: Assembly fixture 1013-40.09 V7 Hammer Pin punch dia. 3.5, Center punch dia. 10 Gauges: Sheet No.: Auxiliaries: 9.2 Maintenance Instructions 28 G3 Armorer’s Manual___________________________________________________________________________HECKLER & KOCH, INC. HECKLER & KOCH OBERNDORF/NECKAR Designation of operation (s): Maintenance Instructions Part: Weapon: Retractable butt stock G3 Replacing the recoil spring Assembling the retractable butt stock Description of operation (s): Assembling the retractable butt stock. ¾ Slide protective cover (3) onto butt stock (7). ¾ Insert gripping lever (2) in the recesses of the guide rails and push butt stock to half length into the back plate. ¾ Press protective cover into the back plate. ¾ Attach clamping lever (4) to the buffer housing so that the two lugs engage properly in the gripping lever. ¾ Insert locking ring (5) so that the end of the tension spring engages in the bore of the locking ring. ¾ Insert snap ring (6). Pre-tensioning the spring in the clamping lever Retract butt stock all the way up to stop. Swivel clamping lever to the left. Swivel back clamping lever all the way to stop. Press ratchet into the notch of the locking ring and swivel back clamping lever. Repeat this process until clamping lever is under spring tension. Tools: Gauges: Sheet No.: Auxiliaries: 9.3 Maintenance Instructions 29 This page left blank intentionally… Section 2 Spare Parts 30 Section 2 Spare Parts 31 HECKLER & KOCH G3 Rifle Spare Parts Version: Fixed butt stock Page 32 OBERNDORF/NECKAR Item 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Parts Designation 2 Barrel with receiver, cocking lever housing and magazine release lever Flash hider, complete Rotary rear sight Spare parts set to rotary rear sight, comprising: Clamping screw Windage adjusting screw Washer Toothed lock washer Compression spring for ball catch x2 Balls x2 Cap, complete Magazine catch, complete Compression spring for magazine catch Contact piece for magazine catch Push button for magazine catch Clamping sleeve Cocking lever Cocking lever support Cocking lever elbow spring Cocking lever axle Front sight Clamping sleeve Locking piece Firing ping Part No. Ident. No. Qty of parts Per 100 arms/devices Remarks 3 4 5 7 100229/5-1111.491/1 206 731 3 1013-101.100 100229/5-101.05 St 1013-300 1013-101.29 1013-101.30 1013-101.28 A 5,3 DIN 6798 1013-101.09 3 III-6 DIN 5401 100229/5-01.14 1013-01.20/1 1013-01.25 1013-01.26 1013-01.27 2,5 x 10 DIN 1481 100229-01.43 1013-01.36 1013-01.42 1013-01.37 1013-101.51 4 x 12 DIN 1481 1013-02.01 1013-02.04 200 368 206 495 200 988 200 372 200 384 200 371 922 617 200 383 929 897 206 497 205 618 200 393 200 394 200 396 922 608 224 886 200 402 200 404 200 403 200 415 922 609 200 439 200 440 3 2 5 10 Section 2 Spare Parts Marking acc. To contract 2 5 20 5 5 30 5 5 10 20 5 20 3 5 32 Section 2 Spare Parts 33 HECKLER & KOCH G3 Rifle Spare Parts Version: Fixed butt stock Page 34 OBERNDORF/NECKAR Item Parts Designation Part No. 1 25 26 27 28 29 30 31 32 33 34 2 3 Firing pin spring Bolt head, complete Extractor Extractor spring Locking roller Holder for locking rollers Clamping sleeve 2 x 6.9 Bolt head locking lever Compression spring for bolt head locking lever Cylindrical pin 35 Pistol grip 36 37 38 39 40 41 42 43 44 45 46 47 48 Grip Lens head cylindrical screw Toothed lock washer Fire selector lever, complete Trigger housing, complete Locking pin for pistol grip and handguard Butt stock Back plate, complete Buffer Countersunk screw, self-locking Toothed lock washer Buffer screw, self-locking Toothed lock washer 1013-02.05 1013-02.06 1013-02.08 1013-02.09 1013-01.100 1013-02.11 1013-02.12 1013-02.15 1013-02.16 1013-02.18 1013-03.08 M 5 x 10 DIN 85-8G J 5,3 DIN 6797 1013-03.14/1 100229/5-03.30 1013-03.01 100229-041.21 1013-04.40/1 1013-04.550 1013-041.31 V 5,3 DIN 6798 1013-041.17 J 8,4 DIN 6798 Section 2 Spare Parts Ident. No. 4 200 441 200 442 200 444 200 445 200 447 200 449 200 450 200 452 200 453 200 454 200 462 922 613 922 616 205 621 206 571 200 459 206 577 205 633 200 555 200 543 922 615 200 531 922 614 Qty of parts Per 100 arms/devices Remarks 5 5 3 10 10 10 5 15 2 5 5 7 Oversize 0,02 mm 3 Part # acc. to contract concerned 3 10 20 5 3 15 3 3 2 30 50 3 50 34 Section 2 Spare Parts 35 HECKLER & KOCH Spare Parts Version: Fixed butt stock G3 Rifle Page 36 OBERNDORF/NECKAR Item Parts Designation 1 49 50 51 2 Part No. Ident. No. Qty of parts Per 100 arms/devices Remarks 7 Spring washer Butt plate Recoil spring 3 A 8 DIN 127 1013-041.12 1013-04.08 4 928 147 200 527 200 525 5 10 2 10 52 Spare parts set to pack plate, comprising St 1013-200 200 992 10 53 54 55 56 57 58 59 1013-04.09 1013-04.10 1013-04.11 1013-04.01 100229/1-1691.16 1015-10 100229/1-860 200 523 200 524 200 526 200 520 205 977 205 554 205 638 5 3 5 2 70 Recoil spring stop pin Recoil spring guide ring 2 rivets Butt stock locking pin Hand guard Magazine Sling Parts differing from the standard version (subject to contract concerned) Bayonet mount 100313 200 768 2 71 Handguard with mount 100229/2-1691.16 206 263 3 72 Multipurpose carrying sling R 3/1 100229/3-800 205 501 2 Section 2 Spare Parts Also applies to retractable butt stock Replaces Item 11, Cap Replace Item 57, but only in connection with item 72 Only in connection with Item 71 36 Section 2 Spare Parts 37 HECKLER & KOCH G3 Rifle Spare Parts Version: Retractable butt stock Page 38 OBERNDORF/NECKAR Item 1 1 2 3 4 5 6 7 Parts Designation 2 Back plate with recoil spring guide tube, recoil spring and buffer Gripping lever Protective cover with locking pins Clamping lever with ratchet and tension spring Locking ring with stop ring Snap ring Retractable butt stock with butt cap Spare parts set for back plate, consisting of: Stop pin Guide ring Rivets x2 Part No. Ident. No. Qty of parts Per 100 arms/devices Remarks 3 4 5 7 1013-40.09 200 974 3 1013-40.32 1013-40.20 1013-40.23 1013-40.29 H 19 x 1.2 1013-401.50 200 951 200 964 200 955 200 952 922 622 200 967 3 5 3 5 5 3 St 1013-200 200 992 10 1013-04.09 1013-04.10 1013-04.11 200 523 200 524 200 526 Section 2 Spare Parts Also applies to fixed butt stock 38 Section 3 Special tools, gauges and fixtures 39 HECKLER & KOCH G3 Rifle Special tools, gauges and fixtures Page 40 OBERNDORF/NECKAR Item 1 1 2 3 4 5 6 7 8 9 Parts Designation 2 Straightening mandrel for cocking lever housing Control gauge Straightening mandrel for receiver GO and symmetry gauge Chamber cleaning kit Spare brush NO GO gauge for barrel Rod for 1013-01.89 L11/1 Cleaning rod Part No. 3 1013-100 W5 1013-100 L1 1013-100 W6 1013-01.72 L1 1013 W3/1 1013 W3/2 1013-01.89 L11 1013-01.89 L11/2 1013-101.49 W24 Ident. No. 4 300 573 300 577 300 574 300 834 300 007 300 008 307 713 300 345 300 751 Section 3 Special tools, gauges and fixtures Qty of parts Per 100 arms/devices Remarks 5 1 1 1 1 3 50 2 2 20 7 40 Section 3 Special tools, gauges and fixtures 41 HECKLER & KOCH G3 Rifle Special tools, gauges and fixtures Page 42 OBERNDORF/NECKAR Item Parts Designation Part No. 1 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 2 3 Pin punch, dia. 5 Pin punch, dia. 4 Pin punch, dia. 3.5 Pin punch, dia. 2.5 Pin punch, dia. 2 Center punch, dia. 10 Backing-out punch, dia. 4, conically ground Rear sight adjusting tool Spring pin retaining tool Spring pin retaining tool Spring pin retaining tool Feeler gauge Universal spanner Limit gauge for firing pin protrusion Extractor protrusion gauge Bore scope Caliber plug gauge (set) 1013 W4 1013-101 W4 1013-101.53 W1 1013-02.06 W2 962235 1013/41 W7 1013-02 L3 1013-02.06 L1 St 510115 1013-01.89 L11/1 Ident. No. 4 957 315 958 215 957 942 958 214 958 213 957 323 952 227 300 009 300 591 300 767 301 105 329 830 312 387 322 164 312 040 954 610 300 344 Section 3 Special tools, gauges and fixtures Qty of parts Per 100 arms/devices Remarks 5 5 5 5 5 5 5 5 5 5 5 5 5 3 3 3 2 1 7 42 Section 3 Special tools, gauges and fixtures 43 HECKLER & KOCH G3 Rifle Special tools, gauges and fixtures Page 44 OBERNDORF/NECKAR Item Parts Designation 1 27 28 2 Assembly fixture Screwdriver 29 Calibrating mandrel for magazine housing 30 31 32 33 Part No. Ident. No. Qty of parts Per 100 arms/devices Remarks 7 4 301 988 314 875 302 390 316 896 301 101 952 656 957 422 5 1 3 Assembly fixture Screwdriver, 7 x 140 Plastic hammer, dia. 27 mm 3 1013-04.21 V2 1013-041 W1 1015-11 W3 1015-10 W3 1013-02.06 V1 52 734 050 51 208 027 Assembly fixture 1013-40.09 V17 323 828 1 Section 3 Special tools, gauges and fixtures 1 Aluminum Steel (as required) 1 5 2 For retractable butt stock (without illustration) 44 This page left blank intentionally… Section 3 Special tools, gauges and fixtures 45
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : Yes Encryption : Standard V2.3 (128-bit) User Access : Print, Extract, Print high-res Create Date : 2002:05:10 20:57:38-07:00 Modify Date : 2002:05:10 20:57:38-07:00 Page Count : 50 Creation Date : 2002:05:11 03:57:38Z Mod Date : 2002:05:11 03:57:38Z Producer : Acrobat Distiller 5.0.5 (Windows) Author : Alphamale Metadata Date : 2002:05:11 03:57:38Z Creator : Alphamale Title : Microsoft Word - G3ArmorerManual.docEXIF Metadata provided by EXIF.tools