376\377\000m\000a\000n\000u\000a\000l\000.\000p\000d\000f 1051L C Manual
User Manual: 1051L-C
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TRASH COMPACTOR SERVICE MANUAL MODELS MODELS 1050L-C & 1051L-C 1055-K & 1059-C Broan-NuTone LLC, 926 West State Street, Hartford, WI 53027 (1-800-637-1453) $5.00 CONTENTS BAG INSTALLATION Safety Precautions ................................................................... 2 Model and Serial No. Identification ....................................... 2 Transporting Compactor ......................................................... 2 Manually Raising and Lowering Ram .................................... 2 Troubleshooting Guide .................................................... 3 & 4 Component Replacement ............................................. 5, 6 & 7 Greasing Compactor Mechanism ............................................ 7 Wiring Diagrams ...................................................................... 8 Parts Lists .................................................................... 9 thru 12 DO NOT use plastic bags other than those which have been designed for use in this compactor. Unauthorized bags may become caught in the mechanism. With the drawer extended to the second stop, release the container latch and swing open door. Slide bag into drawer from front to back. Fold bag over top rim of drawer on all sides. SAFETY PRECAUTIONS ALWAYS UNPLUG COMPACTOR FROM WALL OUTLET BEFORE SERVICING. The service information is intended for use by a service technician who is familiar with proper and safe procedures to be followed when repairing electrical appliances and who is equipped with proper tools and testing devices. Repairs attempted or made improperly can result in personal injury or property damage. Hazards may develop from improper assembly or adjustments. While making repairs, persons not having the proper background may subject themselves to the risk of injury or electrical shock which can be serious or even fatal. PREPUNCHED HOLES Press bag into all corners of the drawer. Smooth and shape the bag carefully - this will prevent the bag from being torn by the ram during compaction. IMPORTANT - NOTE TO THE CONSUMER If you perform service on your own Broan products, you must assume responsibility for personal injury or property damage which may result. MODEL AND SERIAL NO. IDENTIFICATION The specification label with model and serial numbers is located on the inside of the cabinet. It is visible after opening the drawer. TRANSPORTING COMPACTOR When transporting compactor, the ram should be electrically or manually extended down into the drawer, preferably against a load of stacked newspapers or other suitable material. If this is not done, damage to the trunnion nut may occur. Never transport compactor on its back or front. Damage to the gearbox may occur. If it cannot be transported upright, it is preferable to place it on its side. DRAWER BUTTONS MANUAL RAISING AND LOWERING OF RAM Unplug compactor cord from wall socket. Remove back panel. The ram may be raised or lowered manually by using a 15/16" socket to turn the drive screw nut. Clockwise will lower ram, counterclockwise will raise it. 2 15/16” SOCKET 2 Using buttons on side of drawer, button bag in place by using prepunched holes in side of bag. NOTE: If you have difficulty installing bag, move drawer completely from unit by lifting front of drawer slightly and pulling forward (place on rug or other surface to protect floor). This will clear back of container from housing for easier bag installation. “V” GROOVE Swing door shut and latch it. Bag is locked between door flange and drawer. When door is closed and CONTAINER latched properly, door LATCH guide “V” will be snug in “V” groove in drawer flange. Bag should be captured in “V” guide. Failure to align “V” properly or to latch drawer to door will cause the compactor to function improperly. TROUBLESHOOTING GUIDE Condition I. Will not run. Dead no sound. (Turn key to start, if unit hums, go to section III. II. Runs continuously, will not shut off. III. Will not run - hums when key held in start position. Possible Cause Correction Not plugged in securely. Insert plug securely into outlet. Circuit breaker or fuse open. Check for condition causing circuit breaker or fuse to open. Correct condition, then reset circuit breaker or replace fuse. Drawer not closed. Push drawer to close. Loose connection. Repair. Defective key switch. Replace. Defective motor. Test motor - replace if necessary. Sprocket broken. Replace. Chain derailed. Reinstall chain. Gearbox broken. Replace. Trunnion nut stripped. Replace. Key switch incorrectly connected. Reconnect correctly. Defective upper limit switch. Replace. Defective upper limit switch. Replace. Loose connection. Repair. Defective motor. Test motor - replace if necessary. See section on motor replacement for test procedure. Plastic bag caught in trunnion nut. Remove plastic bag. See section on removing bags from tunnion nut. Do not use bags other than the compactor trash bag designed and sold by Broan for use in this compactor. 3 Special Notes Compactor should be on separate 15 ampere circuit (time-delay fuse of circuit breaker recommended.) Do not use an extension cord with this appliance. See section on motor replacement for test procedure. See note in section covering chain derailment. Inspect trunnion nut for any evidence of damage. If nut displays signs of thread destruction, replace nut, clean drive screw and regrease. TROUBLESHOOTING GUIDE Condition Possible Cause Correction IV. Starts and reverses immediately. Will not go down into drawer. Rhythmic buzzing. Defective upper limit switch. Didn’t hold key long enough. Replace. V. Thermal cutout on motor trips. (Compactor may appear to start by itself several minutes after last use.) Smells hot. Defective upper limit switch. Replace. Defective centrifugal switch on motor. Replace. VI. Drawer does not open smoothly after compactor is leveled. Worn rollers. Replace. Bent roller mounting bracket. Straighten bracket. Tight roller track on base. Bend top rail on track to adjust. Latch binding on side of cabinet. Bend to adjust. Defective drawer track. Replace drawer. Loose roller(s). Tighten. VII. Does not compact cans. Lacks pressure. VIII. Bags pulled down into drawer. Special Notes It is not necessary to replace motor. Try again. Roller tracks should be kept clean to keep glass particles from wearing out rollers. Apply Locktite® to threads. Insufficient amount of trash in drawer. Ram does not travel to bottom of drawer. Extends to 6" from bottom of basket. As more trash is deposited and unit is operated, compaction will take place. Bottles and/or cans are arranged too uniformly. Bottles and cans should be placed randomly in center of drawer. Cans and bottles neatly arranged are capable of supporting a tremendous amount of pressure. Lacking grease. Grease drive screw and trunnion bearing using wheel bearing grease. Worn rear trunnion bearing. Replace trunnion bearing. Using bags designed for another manufacturer”s compactor. Use Broan compactor bags. Improper installation of bag. Install bag correctly. 4 See section on greasing mechanism. Bag should be captured in “V” groove on right front of drawer. CABINET REPLACEMENT - POWER PACK REMOVAL DRAWER ASSEMBLY 1. Pull out drawer until it stops. 2. Lift drawer slightly, then pull out drawer to second stop. 3. Lift drawer up and out of compactor. A box or similar stand approximately 11” high x 15” long x 7” wide is recommended for power pack removal. The box must be able to support 60 lbs. or more since you will be placing the full weight of the power pack on it. 1. Unplug compactor from socket. 2. Remove drawer assembly from cabinet. 3. Remove Air Scentry tray and control panel. 4. Remove key switch control bracket assembly. Remove back panel. 5. Place box in cabinet and lower ram manually by turning 15/ 16" nut on sprocket clockwise. Box should support weight of power pack. 6. Remove the four 5/16" nuts supporting the power pack in the cabinet. 7. Disconnect ground wire attached to cabinet. 8. Turn 15/16" nut counterclockwise causing power pack to lower down out of cabinet. Pull power pack out through front of rear of compactor. If you are replacing the cabinet, remove remaining parts from old cabinet and install on new. See appropriate sections of service manual. Reverse procedure to install power pack. Be sure the weld strip, grommets, and spacers are in place. The lock nuts should be torqued to 5 ft./lbs. (60 inch/lbs.). Do not overtorque. Be careful not to pinch or nick any wires when installing power pack in cabinet. WELD STRIP DOOR LINER - LATCH ASSEMBLY Remove the door from the drawer by unlatching the door and removing the hinge pins. The door liner can be removed from the door by removing the toe space cover and all screws holding the door liner to the door. Slide the door liner to side of door and lift off. DRAWER AND BASE ROLLERS All four of the rollers are secured with a 1/2" hex nut and slotted for screwdriver. Roller nuts are installed using LocktiteR and torqued to 20 foot pounds. Rollers are pregreased and should require no lubricant. BOTTOM ASSEMBLY 1. Unscrew level legs from base. Remove tee nuts that legs screw into. 2. Remove screws securing bottom assembly to the cabinet. 3. Lower the bottom down into the cabinet, back end first, then bring it up and out through the notches in the bottom flange of the cabinet. GROMMETS SPACERS POWER PACK MOUNTING LOCK NUTS CONTROL PANEL On units with a bag storage compartment, removal of the storage compartment will make replacement of the control panel easier. 1. Remove drawer assembly. 2. Remove the four screws securing the air scentry tray and the bottom of control panel to the cabinet. 3. Pull bottom of control panel out slightly and then up. When installing the control panel, make sure lip on inside of control panel snaps behind the bend in the control panel bracket. STORAGE COMPARTMENT (Models 1050L & 1051L only) Remove two screws on rear of compactor and the two 5/16" hex head screws inside the storage compartment. Slide compartment back and lift off. 5 SWITCH LOCATIONS the door. Another switch located against the interlock switch is to provide the “No-Jam” circuitry function. This switch is normally open and bypasses the interlock to provide “No-Jam” capability. It can be replaced in the same manner as the interlock switch. KEY SWITCH INTERLOCK SWITCH TO REPLACE INTERLOCK SWITCH 1. Remove air scentry panel assembly. 2. Disconnect leads one by one and attach to new switch. UPPER LIMIT SWITCH TRUNNION NUT 1. Remove back panel, drawer assembly and air scentry panel. 2. Lower ram manually to approx. 10-1/2" from the bottom assembly onto box or stand described in “CABINET REPLACEMENT/POWER PACK REMOVAL” section. 3. Remove screws from nut retainer. 4. Raise ram assembly slightly by hand and remove nut. NOTE: Count the number of revolutions to spin off nut. TRUNNION must be reinstalled to same position. 5. Reinstall trunnion nut and retainer. KEY SWITCH 1. Remove control panel. 2. Remove two hex head screws supporting control panel bracket with 5/16" socket. 3. Pull bracket out and remove switch. KEY SWITCH CONTROL PANEL BRACKET CONTINUAL STRIPPING OF TRUNNION NUT: POSSIBLE CAUSES: 1. Incorrect assembly of trunnion assembly. 2. Transporting compactor incorrectly. 3. Burr on main drive screw; sharp edge on lead-in thread. 4. Upper limit switch adjustment. TR-RED V-BLACK Y-BLUE REMOVING PLASTIC BAGS FROM TRUNNION NUT UPPER LIMIT SWITCH 1. 2. 3. 4. Only the trash compactor bags specifically designed and sold by Broan for use in the compactor should be used. Regular plastic garbage bags used in place of the Broan bags may be drawn into the mechanism. Removal of those bags is not covered by the warranty. To remove bag from trunnion nut: 1. Remove back of compactor. 2. If possible to slide drawer slightly, remove the door by sliding out the two hinge pins and then prying the door over the lip on the drawer. 3. Liberally spray drive screw and trunnion nut with WD-40R or similar. 4. Use 15/16" socket, and extension, and a 16" ratchet (for leverage) and manually turn the drive screw clockwise. (See section on manually raising and lowering ram.) By turning the drive screw clockwise, you will help back the bag out of the trunnion nut. 5. After removing bag, clean drive screw and regrease it with wheel bearing grease. Remove drawer assembly. Lower ram to gain access to switch. Remove air scentry tray. Remove hex head screw with 5/16" socket, pull switch down and disconnect wires. Check Switch not Switch Continuity Activated Activated 3 to 1 closed open 2 to 1 open closed 6 to 1 open open 3 to 4 open open 6 to 4 closed open 5 to 7 open closed 2-ORANGE 1-STRIPED BLUE 3-VIOLET 5-YELLOW 6-YELLOW 4-BROWN DRIVE SCREW 7-BROWN 1. 2. 3. 4. INTERLOCK SWITCH The interlock switch is a single-pole, single-throw momentary type. It is located on the right side behind the air scentry panel. Its contacts are normally open. the contacts close when the door is closed. It is activated by the actuator located on the back of 6 Lower ram manually approximately halfway. Remove sprocket. Remove 1/4" drive pin. Slide off washers. Lift ram, causing drive screw to slide out of the motor trunnion bearing. Support motor/gearbox assembly since it is now free to pivot. Unscrew drive screw from front trunnion assembly. TRUNNION BEARING GEARBOX 1. Remove sprocket and drive pin. 2. Pull out trunnion bearing. Grease trunnion bearing inside and out with wheel bearing grease prior to reinstalling. 1. Lower ram manually until there is approximately 11" to 12" between the ram and the bottom assembly. 2. Remove the four 3/8" nuts securing motor to gearbox, slide motor out and rest it on the front trunnion assembly. 3. Turn sprocket until two holes in sprocket line up with the two socket head cap screws that hold the gearbox to the motor trunnion. 4. Remove the two socket head cap screws with a 5/32" hex key. NOTE: The screws thread into 2 nuts which rest in slots in the motor trunnion. Be careful not to lose the 2 nuts when the screws are removed. 5. Tilt gearbox forward and remove chain. Lift gearbox out. When installing gearbox, Locktite® should be applied to the socket head cap screw nuts. MOTOR TRUNNION 1. Remove motor, gearbox, spocket, and screw guard. 2. Use 13/16" wrench to remove bolts securing links to motor trunnion. When reinstalling, bolts torque to 45 foot pounds. SPROCKET 1. Line up one of the 3/8" holes in the sprocket with the 3/8" hole in bottom center of gearbox. Insert 3/8" steel pin or bolt through sprocket hole into front and rear gearbox holes.* 2. Loosen and remove 15/16" nut on the drive screw. When reinstalling torque to 65 foot pounds and apply Locktite® to threads. *If the sprocket is too damaged to be INSERT able to use on of the 3/8” DIA. PIN holes to secure it, chip away the remaining sprocket, remove the drive pin and then insert a screwdriver through the hole to provide a means of keeping the drive screw from turning. 5/32” HEX KEY CHAIN 1. Turn sprocket until two holes in sprocket line up with socket head cap screws. 2. Remove socket head cap screws and tip gearbox/motor assembly to remove chain. NOTE: The screws thread into 2 nuts which rest in slots in the motor trunnion. Be careful not to lose the 2 nuts when the screws are removed. When reinstalling socket head cap screws, be sure Locktite® is applied to the nuts. Chain Derailment: Loose chains. Sometimes a chain will derail because trash which flew up above the ram during compacting fouled the chain. Newspaper or a paper bag should be placed on top of glass bottles before compacting to prevent this. If continual derailment of the chain is a problem, inspect both sprockets for worn or missing teeth. Inspect gearbox mounting and mounting plate. If the mounting screws are loose, gearbox movement may be the cause. If the gearbox mounting plate is bent where it meets the motor trunnion, either straighten or replace the gearbox. Some chain looseness is normal and may increase as the compactor is used. Seldom does the chain “stretch” to the point where it is too loose. GREASING COMPACTOR MECHANISM 7 1. Unplug compactor from wall outlet. 2. Remove drawer assembly from compactor. 3. Remove back of compactor and lower mechanism manually by turning 5/8" nut on sprocket clockwise. 4. Line up one of the holes in the black sprocket with the hole in the gearbox. Insert a 3/8" bolt or pin to keep sprocket from turning and remove the 15/16" nut. 5. Slide off sprocket and washer. 6. Drive out the drive pin, slide off thin washer and pull out trunnion bearing. 7. Grease trunnion bearing everywhere, inside and out, with regular wheel bearing grease. 8. Reassemble unit in reverse procedure. When reinstalling 15/ 16" nut, be sure to apply a drop of Locktite® or equivalent to the threads of the 15/16" nut. Apply grease to length of drive screw and a dab to the scissor links at the pivot points. BLACK GRAY RED GREEN MOTOR Before motor is removed, it should be tested to be sure it is inoperative. Check the continuity of the motor. ORANGE CHECK CONTINUITY Black to Orange Red to Orange Gray to Orange Green to Motor Frame 1. 2. 3. 4. If open, replace motor If open, replace motor If open, replace motor If open, inspect wire to be sure it is properly attached to motor frame Lower ram manually until there is approximately 7" between the bottom assembly and the ram. Disconnect molex connector from motor to wire harness. Using a 3/8" nut driver or socket, remove the four nuts holding the motor to the gearbox. Remove air scentry tray and pull motor out through front of compactor. Install motor in reverse procedure. EMERSON MOTOR 93030201 CENTRIFUGAL SWITCH (USED ON EMERSON MOTOR) BROWN YELLOW WHITE BLUE WIRING SCHEMATIC SCHEMATIC SHOWS UNIT AT END OF CYCLE - IN TOP POSITION DRAWER OPEN R TR L1 GN W GN BK OFF-ON 4 C START KEY SWITCH NO NC C R NO 2 BK NC OR BR C Y NC INTERLOCK SWITCH 1 R NO HELD CLOSED NO OL CCW START DOWN RUN 3 GY NC MOTOR NO TOP LIMIT SWITCH 1 2 3 4 5 NC BR 5 OR C SPEED SWITCH Y CW START UP USAS SYMBOLS NC HELD OPEN NO GN NO BL/W C BL BL/W BR Y V W SAFETY SWITCH GN BK (or BR) V COMPACTOR SCHEMATIC N NC C NO Y V TR OFF - ON START - RUN KEY SWITCH 8 C C NO NCNC MOTOR PLUG C NC C TOP LIMIT SWITCH NO MODELS 1050L-C, 1051L-C, 1055-K, 1059-C Service Parts Page 1 of 4 45 45 ITEM NO. PART NO. 1 2 4 5 92008659 93150459 93150458 92005968 92005365 93110436 93100402 93110619 93110934 93110927 93110933 93090903 93090904 93090906 93090945 91012250 93030117 93260451 93110936 93110935 91009865 91006357 93470012 91011979 OPTIONAL 92007052 93260447 93420453 93380623 93110447 93770026 93110572 93110698 93710014 93150487 99270461 91008065 93260492 91007999 6 7 9 10 12 13 14 15 17 18 19 21 22 23 24 25 26 27 28 30 38 40 41 42 43 45 DESCRIPTION Back Panel Screw, #8-18 x 1/2 PH. TR. HD. - Standard Screw, #10-16 x 3-1/2 PH. TR. HD. - Standard Control Panel Bracket (Models 1050L& 1051L) Control Panel Bracket (Models 1055 & 1059) Guide Button Rubber Bumper Control Panel (Model 1050L) Control Panel (Model 1051L) Control Panel (Model 1055) Control Panel (Model 1059) Control Panel Insert (Model 1050L) Control Panel Insert (Model 1051L) Control Panel Insert (Model 1055) Control Panel Insert (Model 1059) Air Scentry Panel / Switch Assembly Key Switch Nut, Hex 5/8-32 Key, Knob-Type (Model 1050L & 1055) Key, Knob-Type (Model 1051L & 1059) Cabinet, (Includes Mounting Stud Strips 91007999) (Models 1050L & 1051L) Bottom Assembly (Includes Rollers 93470012) Rollers Latch Box Assembly Cutting Board (order Model #1004) Storage Compartment (Models 1050L & 1051L only) Nut, Whizlock 5/16-18 5/16-18 Snap-in Tee Nut Level Leg Pad for Level Legs Cord Set Black Storage Compartment Door (Model 1050L) White Storage Compartment Door (Model 1051L) Track Filler Screw, #10-24 x 3/8 SL HLX WS T-Point Cord Clamp Rubber Grommets (Includes Spacers) Pkg. of Four Nut, Hex Lock 5/16-18 Mounting Stud Strip Assembly 9 70 MODELS 1050L-C, 1051L-C, 1055-K, 1059-C Service Parts Page 2 of 4 FRONT 66 71 65 87 68 89 69 87 ITEM NO. PART NO. 65 66 67 68 69 70 71 73 77 78 80 82 83 84 85 86 87 88 89 * 91014197 99260330 93170263 93390127 93390126 93271136 93150506 93260443 93420442 93710029 93380632 92004582 91005183 92004584 91009243 93170265 93710026 93710030 93160408 93770071 DESCRIPTION Switch Assembly, Top Limit Nut, Kep #10-32 Bolt - Special 7/16-20 x 1-5/8 Top Rail Assembly, Right Top Rail Assembly, Left Wire Clamp Screw, #12-24 x 5/16 SL HX WS T-Point Push-On Retainer Pin, Upper Rear Spacer, Rail, Rear Shaft, Lower 7.218 Long Link, Main 2-Hole Link Assembly, Peened Ram Mounting Channel Ram Platen Cap Screw, Hex 5/16-18 x ½ Spacer, Ram Front Spacer, Ram Rear Screw, #10-32 x .625 SC HEX HD Wire Harness 10
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