Service Manual 6600 Level 1&2 Nokia Nhl 10 1,2
User Manual: Smartphone Nokia 6600 NHL-10 - Service manuals and Schematics, Disassembly / Assembly. Free.
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nokia CONNECTING PEOPLE PAGE 1 (27) Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential Approval 2.0 DJk 30.10.2003 nokia 6600 NHL-10 Transceiver Features • Integrated digital camera with zoom • Video recorder with audio support • Streaming video and audio • Wireless connectivity with Bluetooth and infrared • 6 MB internal memory • Memory card slot for additional user memory and applications. • Supports Java™ MIDP 2.0 applications • Data synchronization with PC via PC Suite • Tri-band operation in GSM E900/1800/1900 networks Transceiver with BL-5C 850mAh Li-ion battery pack Talk time Up to 2-4 hours Standby Note 150-240 hours Depends on network parameters SERVICE MANUAL Service Level 1&2 Copyright © Nokia Corporation. This material, including documentation and any related computer programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved. Copying, including reproducing, storing, adapting or translating, any or all of this material requires the prior written consent of Nokia Mobile Phones. This material also contains confidential information, which may not be disclosed to others without the prior written consent of Nokia Mobile Phones. Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 2 (27) Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential Approval 2.0 DJk 30.10.2003 TABLE OF CONTENT Page 1. INTRODUCTION ...................................................................................................................................... 3 2. GENERAL REPAIR INFORMATION ................................................................................................... 4 3. PATHFINDER FOR WORKSHOP STAFF............................................................................................ 5 4. EXPLODED VIEW AND COMPONENT DISPOSAL.......................................................................... 6 5. SPARE PARTS LIST................................................................................................................................. 7 6. SERVICE TOOLS.................................................................................................................................... 10 7. SW-UPDATE ............................................................................................................................................ 12 8. DISASSEMBLY INSTRUCTIONS (ALSO SEE THE VIDEO CLIPS ON CARE POINT) ............ 13 9. LEGEND FOR QUICK TROUBLE SHOOTER .................................................................................. 18 10. QUICK TROUBLE SHOOTER PART1 ........................................................................................... 19 11. QUICK TROUBLE SHOOTER PART 2 .......................................................................................... 20 12. QUICK TROUBLE SHOOTER PART 3 .......................................................................................... 21 13. CAMERA GONOGO TEST................................................................................................................ 22 14. BLUETOOTH AND INFRARED GONOGO TEST ........................................................................ 23 15. GONOGO TEST (GSM ONLY) ......................................................................................................... 24 16. BATTERY TEST.................................................................................................................................. 24 17. SERVICE NOTES................................................................................................................................ 25 18. FORWARDING OF REPAIRS TO SERVICE LEVEL 3 OR 4 SUPPLIERS............................... 26 19. ESD PROTECTION REQUIREMENTS........................................................................................... 27 CHANGE HISTORY Status Draft Approved Approved Version No. 0.1 1.0 2.0 Service Manual 6600 Level 1&2 Date 27.08.2003 08.10.2003 30.10.2003 Comments Initial draft approval Content of Service Tools corrected Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 3 (27) Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential Approval 2.0 DJk 30.10.2003 1. INTRODUCTION The purpose of this document is to help Nokia service levels 1 and 2 workshop technicians to carry out service to Nokia 6600. This Service Manual is to be used only by authorized Nokia service partners, and the content of it is confidential. Please note that Nokia provides also other guidance documents (e.g. Service Bulletins) for service partners, follow these regularly and comply with the given instructions. While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify Nokia using the address below: mailto:cc-ts-rc.documentation@nokia.com Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version. Warnings and Cautions Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following: Warnings: 1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY. 2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC. 3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE. Cautions: 1. Servicing and alignment must be undertaken by qualified personnel only. 2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn. 3. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result. 4. Use only approved components as specified in the parts list. 5. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly. 6. All PC’s used with NMP Service Software for this produce must be bios and operating system ”Year 2000 Compliant”. Electrostatic discharge can easily damage the sensitive components of electronic products. Therefore every Service Supplier has to take care of all precautions, which are mentioned in the service level related “Service Partner Requirements”, available on Nokia Partner Web Site. Also see ESD Protection Requirements in this Service Manual. Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 4 (27) Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential Approval 2.0 DJk 30.10.2003 2. GENERAL REPAIR INFORMATION IN THIS SECTION THE TECHNICIAN WILL GET SOME GENERAL HINTS HOW TO CARRY OUT REPAIRS: o o o o o o o o o o o o o o To familiarize oneself with Nokia 6600 read the tutorials or user guide on www.nokia.com -->Support-> Phones, by selecting the Phone Model. Before starting the repair you must take care of ESD precautions like being in your ESD Protected Area and connecting your wristband. Use gloves to avoid corrosion and fingerprints. Protect windows and displays with a film to avoid dust and scratches. When cleaning the pads you have to use a soft cloth/ESD brush and Isopropanol. It is not allowed to use a glass fiber pencil because it scratches the surface and will lead later on to corrosion. Mechanical parts (except shielding lids), which didn’t repair the failure, can be reused, if they are not soldered. When removing the shielding lids make sure to replace them with new ones, otherwise the highfrequency leakage can have an influence on the device. Use always original Nokia spare parts. Check the soldering joints of the parts which are concerned regarding the indicated error (e.g. soldered connectors or switches) and resolder them if necessary (Level 2 only). Remove redundant soldering flux after repair. Meet the torque requirements when assembling the unit (see also the document “torques for transceiver assembly” on Nokia Partner Web Site). Always use your own equipment for testing where you are sure that it works. E.g. if the customer complains about charger function, please test the phone with your own charger to be sure if phone or charger causes the malfunction. When doing the Faultlogger entries, always note the Item code, which caused the malfunction. Also, fill in the appropriate part code from the assembly, if needed. Please be aware that some malfunctions could be software related and solved by an update. These mention Service Bulletins have to be followed: General SB-027: SB-089: SB-107: SB-115: SB-121: SB-124 SB-131: SB-148: SB-156: SB-161: SB-163: SB-164: SB-165: SB-167: Service Tools SB-011: Spare Parts SB-004: Original Nokia Accessories Don’t try to repair prototypes (indicated on Type Label). Be sure that you have minimum hardware requirements in place. Handling of liquid damages. Return the defective part, if one of your service tools causes malfunction. Service Policy for packaging serviced products Check these guidelines when refurbishing products. Improvements to Faultlog Reporting Tool Packing Material New structure of General Bulletins Service handling of PWBs and PCBs during repair process New barcode for future products NMP Global Symptom Codes NMP Global Fault Codes (Level 1&2) NMP Standard Toolkit New swap phone cartons Please check Nokia Partner Web Site and CarePoint for latest news and files on a regular basis. Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 5 (27) Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential Approval 2.0 DJk 30.10.2003 3. PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual, there are several instructions and information, which have to be followed. Main documentation database is Nokia Partner Website, which refers also to Nokia Care Point with the purpose of serving different multimedia content, like video clips or interactive tutorials. Nokia Partner Web Site Nokia Care Point Nokia Partner Web Site for EMEA region is the most important document database for all service suppliers (level 1-4). All service relevant information like e.g. Service Manuals, Service Bulletins or general instructions are available. Content is restricted according you access level. To be kept up-to-date also concerning newest software updates, a daily check of “latest updates in support library” is needed. Nokia Care Point is repair support and training channel for Nokia service suppliers (mainly for service levels 1 and 2). By providing visual and easy to learn support and training material, such as illustrative repair videos, troubleshooting with pictures, product information and general repair information, Nokia Care Point offers user-friendly channel for service partners to learn technical issues. It is mandatory to watch for newest technical and organizational information on a daily basis to be updated as required (see “Latest Updates in support Library”). Every new information has to be processed and implemented as soon as possible. When logged into PWS you can also find needed information to different headlines respectively tools like: Downloads Support Library Accessories Battery Tester Common Software Flashing Tools General --> Instructions GoNoGo Tester Service Tools Tester Support Wintesla Products (Service Manuals, Service Bulletins) To spare server bandwidth it is recommended to download newest version of huge files like videos, Phoenix packages or Service Manuals only once and distribute it internally for further use. Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 6 (27) Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential Approval 2.0 DJk 30.10.2003 4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. Description: See corresponding ITEM/CIRCUIT REF of the SPL (Spare Parts List) Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 7 (27) Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential Approval 2.0 DJk 30.10.2003 5. SPARE PARTS LIST ITEM/ QTY CIRCUIT REF. PART NO PART NAME I001 I002 I003 I004 I005 1 1 4 1 1 XXXXXXX XXXXXXX 6290109 9511102 4850343 A-COVER KEYMAT SCREWS 1.8X9 T6 PLUS LCD TOP SHIELD LCD I006 I007 I008 I009 I010 I011 I012 I013 1 1 1 1 1 1 1 1 1 0201957 9452804 9517293 9511104 5140251 9470283 UI SUPPORT FRAME ASSY JOYSTICK HAT JOYSTICK DOME SHEET UI SUPPORT FRAME GROUNDING CLIP BB SHIELDING GASKET EARPIECE SPEAKER FOAM TAPE I014 I015 1 1 ENGINE MODULE 4858009 VGA CAMERA I016 I017 1 1 1 0660296 ANTENNA ASSY ANTENNA IHF SPEAKER I018 I019 1 1 9790812 POWER BUTTON 6800063 VIBRA MOTOR I020 I021 1 1 1 5460113 SYSTEM CONNECTOR ASSY MICROPHONE SYSTEM CONNECTOR I022 I023 I024 I025 I026 1 1 1 1 1 1 9452798 9460517 I027 I028 1 1 XXXXXXX CAMERA ORNAMENT LABEL I029 I030 I031 1 1 1 1 XXXXXXX 9470618 Service Manual 6600 Level 1&2 B-COVER ASSY B-COVER CAMERA WINDOW CARD HOUSING IR WINDOW LOCKING LEVER C-COVER ASSY C-COVER RELEASE BUTTON BATTERY CUSHION Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 8 (27) Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential Approval 2.0 DJk 30.10.2003 SOLDERING COMPONENTS ONLY FOR LEVEL 2 ITEM/ QTY CIRCUIT REF. F380 G190 S130 X600 PART NO 5119019 4700801 5209001 9510434 PART NAME SM FUSE F 1.5A 32V 0603 BATTERY LI-ION 0.14MAH 3V RB414 SM SW TACT SPST 12V 50MA SIDE KEY SPRING CLIP M3E14601 NSJ-3 HD925 VARIANT PARTS ITEM/ QTY CIRCUIT REF. I001 I001 I002 I002 I002 I002 I002 I002 I002 I002 I002 I002 I027 I027 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PART NO 9459090 9459091 9791020 9791037 9791021 9791088 9791022 9791089 9791025 9791090 9791026 9791091 9459107 9459108 9459260 9459261 Service Manual 6600 Level 1&2 PART NAME A-COVER (LIGHT GREY) A-COVER (ROSE) KEYMAT LATIN (LIGHT GREY) KEYMAT LATIN (ROSE) KEYMAT RUSSIAN (LIGHT GREY) KEYMAT RUSSIAN (ROSE) KEYMAT GREEK (LIGHT GREY) KEYMAT GREEK (ROSE) KEYMAT ARABIC (LIGHT GREY) KEYMAT ARABIC (ROSE) KEYMAT HEBREW (LIGHT GREY) KEYMAT HEBREW (ROSE) CAMERA ORNAMENT (LIGHT GREY) CAMERA ORNAMENT (ROSE) C-COVER ASSY (LIGHT GREY) C-COVER ASSY (ROSE) Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 9 (27) Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential Approval 2.0 DJk 30.10.2003 SWAP UNITS QTY PART NO PART NAME 0050486 0050487 0050488 0050489 0050491 0050490 0050493 0050492 0050494 0050495 0050501 0050502 0050497 0050496 0050499 0050498 NHL-10 N6600 SWAP UNIT EUROPE&AFRICA (LIGHT GREY) NHL-10 N6600 SWAP UNIT EUROPE (ROSE) NHL-10 N6600 SWAP UNIT FRANCE (LIGHT GREY) NHL-10 N6600 SWAP UNIT FRANCE (ROSE) NHL-10 N6600 SWAP UNIT SOUTH AFRICA (LIGHT GREY) NHL-10 N6600 SWAP UNIT SOUTH AFRICA (ROSE) NHL-10 N6600 SWAP UNIT POLAND (LIGHT GREY) NHL-10 N6600 SWAP UNIT POLAND (ROSE) NHL-10 N6600 SWAP UNIT TURKEY (LIGHT GREY) NHL-10 N6600 SWAP UNIT TURKEY (ROSE) NHL-10 N6600 SWAP UNIT CZECH/SLOVAK. (LIGHT GREY) NHL-10 N6600 SWAP UNIT CZECH/SLOVAKIA (ROSE) NHL-10 N6600 SWAP UNIT RUSSIA (LIGHT GREY) NHL-10 N6600 SWAP UNIT RUSSIA (ROSE) NHL-10 N6600 SWAP UNIT UKRAINA (LIGHT GREY) NHL-10 N6600 SWAP UNIT UKRAINA (ROSE) SERVICE TOOLS TYPE QTY PART NO PART NAME 0080541 FLS-4S SALES PACK E&A (INCLUSIVE 0680032) 0680032 UNIV. POWERSUPPLY ACF-8 ACCESSORY ACCESSORY ACCESSORY ACCESSORY LEVEL 2 ONLY 0273558 0272169 0272172 0271467 0770506 0730218 0770722 0770502 0770527 0772040 0770450 Service Manual 6600 Level 1&2 BL-5C BATTERY PACK LI-IO 850MAH AC TRAVEL CHARGER ACP-8E (EURO) AC TRAVEL CHARGER ACP-8X (UK) HDC-5 HEADSET SF-2 POS FLASH ADAPTER XCS-1 SERVICE CABLE SS-12 DISASSAMBLY JIG RJ-2 SOLDERING JIG SRT-9 CAMERA REMOVAL TOOL STANDARD TOOLKIT SF-2 TESTPINS (10 PCS) Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 10 (27) Approval 2.0 Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential DJk 30.10.2003 6. SERVICE TOOLS ACF-8 Universal Power Supply is used to power FLS-4S. FLS-4S incl. Driver and User Guide is a dongle and flash device incorporated into one package, developed specifically for POS use. XCS-1 Service Cable is used to connect FLS-4S to SF-2. Internal Battery BL-5C Inserted under the back cover, this Li-ion 850 mAh battery provides power in a lightweight package. Travel Charger ACP-8E/ACP-8X Lightweight multi-voltage charger for charging your phone battery. Headset HS-5 An easy and convenient handsfree solution with remote control. SS-12 Disassembly Jig for Nokia 6600 SF-2 POS Flash Adapter is used in POS (Point of Sales) environment for software updating. It provides controlled supply voltage and necessary connections between the phone and the Flash Device. It substitutes for the phone’s standard battery during the software update. RJ-2 Soldering Jig (for level 2 or higher service Level supplier) Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 11 (27) Approval 2.0 Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential DJk 30.10.2003 SRT-9 Camera removal tool for VGA Cameras New Test Pins for Flash Adapter SF-2 NMP code 0772040 Content Nokia opening tool SRT-6 Nokia No. 0770431 Tonichi torque driver Nokia No. 6901525 Hoya micro fibre cloth MX304 Dastex gloves S, M, XL Artilux goggles AH166 Wera bit T5 867/4TX 5x50 Wera bit T6 867/4TX 6x50 Wera bit T6 PLUS® 867/4TX 6IP Facom side cutter 416E Facom T5 driver SP.14032 Facom T6 driver SP.14033 Facom slot screwdriver AEF. 2x35.E Wetec tweezers 7abb SA-ESD Wetec tweezers 22 SA-ESD Wetec tweezers 13 SA-SMD ESD Wetec tweezers PSF SA-ESD Wetec ESD brush E1211 Kaiser Fototechnik airbrush 6315 Wetec dental tool DEM83266/0 RS Components Scissors 323-5732 Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 12 (27) Approval 2.0 Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential DJk 30.10.2003 7. SW-UPDATE To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always the latest version of flash software, which is available on Nokia Partner Web Site. Flash Concept – (Point of Sales) It is very important to follow this insertion and removal procedure, otherwise the contact pins of Flash Adapter will be damaged. Open the Locking Lever. Insert the Flash Adapter SF-2 like a battery, start at the Battery Connector side. Now, push down the bottom side of the Flash Adapter, do not use too much force. When removing the Flash Adapter, always start from the bottom side of the unit. Take away the unit now. Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 13 (27) Approval 2.0 Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential DJk 30.10.2003 8. DISASSEMBLY INSTRUCTIONS (ALSO SEE THE VIDEO CLIPS ON CARE POINT) If not already done protect window with a film to avoid dust and scratches. Press the Release Button before removing the C-Cover. Remove the Camera Ornament with SRT-6 only, use a second one to twist the Camera Ornament easier. Now, the Camera Ornament can be taken away. Place the unit into the Disassembly Jig SS-12. Note that guiding pins are positioned correctly into the gaps. Place the SRT-6 on the Jig and shift it carefully along the edge of the Jig. Start at green mark to release the A-Cover, use it like a blade with moderate force only, to prevent damages at the covers. Shift the SRT-6 to the next mark and carefully press in the tip. (watch videos) Shift the SRT-6 to the next mark and press in the tip again. The same procedure on the other side. Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 14 (27) Approval 2.0 Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential DJk 30.10.2003 Lift the A-Cover on its bottom side carefully. Place the SRT-6 in the groove and shift it to the next mark. Then press in the tip as in the step above. The same procedure on the other side. Now, the A-Cover can be pulled up. Always protect the inner side of the window and LCD with a film. Remove Keypad… …and Joystick Hat. Unscrew the four Torx Plus® size 6 screws using the order shown. For assembly, the reverse order and a Torx Plus® driver with a torque of 19Ncm have to be used. Take the phone from the jig. The UI Support Frame is attached with four snaps in BCover. Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 15 (27) Approval 2.0 Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential DJk 30.10.2003 Use the SRT-6 as a lever to release the snap. Do not twist SRT-6, because this would damage the cover. Now release the next snap. Use the same procedure on the other side. Remove the modules from B-Cover. Place the SRT-6 between Engine Module and the UI Support Frame. To open the connector, twist it carefully as shown in the picture. Now, the Engine Module can be removed. A slotted screwdriver can be used to open the clip of the LCD Top Shield. Release the next snap by using the SRT-6. Now, take away the LCD Top Shield. Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 16 (27) Approval 2.0 Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential DJk 30.10.2003 Remove LCD after protecting it with a film. SRT-6 can be used to remove the Grounding Clip. A slotted screwdriver can be used to release the three snaps of the Shielding Gasket. Please note the guiding pin of the Earpiece while assembling. Use a Torx screwdriver to pull down the Earpiece. To prevent damages of spring contacts use always the disassembly jig when removing VGA Camera. The SRT-9 has to be placed onto the VGA Camera to release its snaps. Some additional force might be needed to press down the SRT-9. Then squeeze it as shown in the picture. Now, the VGA Camera can be removed by pulling up the removal tool. Please note the right position of the guiding snaps for re-assembling. Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 17 (27) Approval 2.0 Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential DJk 30.10.2003 Use SRT-6 to lift up the Antenna. The Power Button can be removed easily. Use tweezers when removing the Vibra Motor. Remove the IR Window. Use tweezers to lift the System Connector. Push out the Microphone with Torx driver. To remove Locking Lever place it in the shown position first, than push it from the other side with moderate force. Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 18 (27) Approval 2.0 Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential DJk 30.10.2003 9. LEGEND FOR QUICK TROUBLE SHOOTER This legend is valid for all parts of the Quick Trouble Shooter Follow the steps until the problem is solved. If this doesn’t help, you are not authorized to go forward. Only underlined components ( e.g. I002) can be changed. The start point of repair activities regarding the appeared fault symptoms. Follow the arrows step by step Pads or contacts: Check optical and mechanical condition particularly regarding to corrosion. Clean if necessary. Measure component for electrical functionality and change, if needed. (Level 2 only) Pads or contacts: Check optical and mechanical condition particularly regarding to corrosion. Clean with ESD brush only, if necessary. No more actions possible send product to the appropriate service partner with higher service level. Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 19 (27) Approval 2.0 Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential DJk 30.10.2003 10. QUICK TROUBLE SHOOTER PART 1 Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 20 (27) Approval 2.0 Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential DJk 30.10.2003 11. QUICK TROUBLE SHOOTER PART 2 Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 21 (27) Approval 2.0 Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential DJk 30.10.2003 12. QUICK TROUBLE SHOOTER PART 3 Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 22 (27) Approval 2.0 Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential DJk 30.10.2003 13. CAMERA GONOGO TEST Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth. If camera lens is dirty, do not use cloth or brush for cleaning, use compressed air only. Exchange of VGA Camera does not improve picture quality! o From Home Menu, select Camera o Select Standard photo by using the joystick. o To take a picture, press the joystick. o This Image will be saved to Gallery into the Photos folder automatically. o Test was successful, if the Image appears on your Display. The camera is ok. o Select Options o Select Delete o Select Yes o Press red receive button for Home Menu o If the test is failed see Quick Trouble Shooter. Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 23 (27) Approval 2.0 Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential DJk 30.10.2003 14. BLUETOOTH AND INFRARED GONOGO TEST Bluetooth test You need another Bluetooth device (e.g. 6310i) to do a GoNoGo test. Make sure that Bluetooth is activated in the reference unit. The distance of the devices should be not more than 5m from each other. Infrared test You need another infrared device (e.g. 6310i) to do a GoNoGo test. The infrared windows of the devices must be directed to each other and should have a distance of approximate 15 cm. Make sure that infrared is activated in receiver device. Warning: Do not point the IR (infrared) beam at anyone’s eye or allow it to interfere with other IR devices. This device is a Class 1 Laser product. Reference unit, Bluetooth /infrared activated Test unit Settings on the test unit: o o o o o o o Press the Menu Key and open the Contacts folder. If phone and SIM memory is empty, create one new entry. Choose one phonebook entry and select Options. Select Send for infrared test: Select Via infrared If sending of business card fails, make sure again that infrared windows are directed to each other and infrared is activated in reference device. Then try again sending. Test was successful, if you get this message on receiver device. You will not get a confirmation on sender device. for Bluetooth test: Select Via Bluetooth Search window appears, if all Bluetooth devices in range will be displayed, the test is successful! Press red receiver button for Home Menu. Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 24 (27) Approval 2.0 Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential DJk 30.10.2003 15. GONOGO TEST (GSM ONLY) After the optical check as GoNoGo test has to be carried out if the unit has been unscrewed to guarantee the functionality of the phone. Please refer to the actual information on Partner Web Site and Nokia Care Point. When using automatic tester support, take care of the right setup according to the tester type and product type. Please refer to “Recommended Service Equipment” on Nokia Partner Web Site. Mobile Phone Tester 16. BATTERY TEST A battery tester lets you test the capacity of Nokia batteries. Please refer to the actual information on Partner Web Site. http://www.astratec.co.uk/ Service Manual 6600 Level 1&2 http://www.cadex.com/ Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 25 (27) Approval 2.0 Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential DJk 30.10.2003 17. SERVICE NOTES We recommend using Service Notes when shipping phones to other Service Partners. It prevents the product from scratches, it is ESD-neutral and has the possibility to give valuable feedback of the fault symptom through a structured form. Please refer to the document Service Notes for faulty NMP transceiver on Partner Web Site to get further information. Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 26 (27) Approval 2.0 Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential DJk 30.10.2003 18. FORWARDING OF REPAIRS TO SERVICE LEVEL 3 OR 4 SUPPLIERS We recommend using the offered swap phone cartons as described in Spare Parts SB004. Always Protect the window with a protection film. Put the unit under the stretch film. Add repair documentation e.g. filled-in service note into the swap carton. Fold the swap carton as shown in Spare Parts SB-004. There two different sizes of swap cartons for common mobile phones. Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation nokia CONNECTING PEOPLE PAGE 27 (27) Approval 2.0 Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential DJk 30.10.2003 19. ESD PROTECTION REQUIREMENTS Please refer to the Partner Web Site document General instructions Service Partner Requirements. USE Conductive bags and boxes USE ESD compatible service tools USE Conductive wastebaskets USE ESD gloves when handling PWBs/PCBs USE Cleaning material without changing el. Characteristics USE Grounded service equipment, i.e. soldering station USE ESD clothes such as coat or frock NO Smoking NO Drinking NO Eating NO Dust NO Useless Items NO Normal pressured air for cleaning modules/displays The video covers general issues concerning Electro-Static Discharge (ESD) source: Nokia Care Point Service Manual 6600 Level 1&2 Copyright 2003 © Nokia Corporation
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