Torch Igniter Simulator Readiness Review 102212 Oxy Pfbc

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Oxy-fired Pressurized Fluidized Bed Combustor
(Oxy-PFBC)
DE-FE0009448 Kickoff Meeting

Morgantown, WV
October 22, 2012
EAR 99

Agenda

1:00

Introductions by NETL

Fout

1:15

Project Overview

Subbaraman

1:30

Phase I Objectives & Tasks

Mays

1:50

Team Members & Responsibilities

Mays (Lead)

2:10

Risks & Mitigation

Mays

2:25

Phase I Schedule & Deliverables

Follett

2:30

Phase I Budget & Spend Plan

Follett

2:35

Summary

Subbaraman

2:40

Discussions/Action Items

All

3:00

Adjourn

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 2
PFBC-102212

Agenda

1:00

Introductions by NETL

Fout

1:15

Project Overview

Subbaraman

1:30

Phase I Objectives & Tasks

Mays

1:50

Team Members & Responsibilities

Mays (Lead)

2:10

Risks & Mitigation

Mays

2:25

Phase I Schedule & Deliverables

Follett

2:30

Phase I Budget & Spend Plan

Follett

2:35

Summary

Subbaraman

2:40

Discussions/Action Items

All

3:00

Adjourn

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 3
PFBC-102212

Oxy-fired Pressurized Fluidized Bed
Combustor (Oxy-PFBC) Overview
Goals and Objective
Description and Impacts

1.Goals

•Phase 1 Description
•Validate the Oxy-PFBC process with
specific process performance and economic
models developed by NETL
•Budget: $1.267M ($1.0M DOE funding)
•Impacts
•Enable production of electricity from coal with near zero
emissions
•Captured CO2 may be sequestered at dedicated sites or
oilfields for enhanced oil recovery

• Capture >90% of CO2 with no more than 35% increase in cost of
electricity

2.Overall Objectives
• Enable direct capture of all emissions, including CO2
• Verify economic feasibility of Oxy-PFBC
• Mature to TRL 6

3.Phase I Objectives
• Validate performance and plant economics with NETL guidelines
• Identify technology gaps that need to be closed to reach TRL 6

Commercialization path
• Proof of concept testing / studies (~2 years)
• Pilot plant ( ~2 years)
• Demo Plant (~4 years)
• Commercial Plant Demo (5-10 years)
Novel Technologies - Pressurized combustion with O2 enables:
• High efficiency through staged combustion and reduced O2 use
• Heat recovery from exhaust H2O vapor for higher efficiency
• Economical carbon capture due to pure pressurized CO2 exhaust
stream ready for sequestration
Team members & roles
• Pratt & Whitney Rocketdyne – Lead, PFBC technology
• Linde, LLC – Gas supply, CPU technology, HEX design, EPC
• Pennsylvania State University – Sorbent reaction risk mitigation,
fluidized bed design support
• Electric Power Research Institute – End user insight, technology gap
assessment, cost modeling
• Jamestown Board of Public Utilities – End user insight, demo site

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Schedule

Tasks

Q1
ATP

Q2

GFY 2013
Q3

Q4

Interim Brfg

Program Mgt
Design Interim Report

System Design and
Analysis
Technology Gap
Analysis

Tech Gaps
Identified

Mitigations
Defined

Application
Complete

Phase II Application
Prep

Page 4
PFBC-102212

Final
report

ZEPSTM Powerplant Concept
Pressurized combustion
enables heat capture from
water vapor

Oxy-combustion
eliminates N2 from
exhaust for economical
CO2 capture

Staged combustion
improves efficiency and
reduces O2 demand

This
program’s
focus

Enhanced efficiency and zero emissions
• Program focused on Oxy-PFBC with steam-Rankine cycle
• Supercritical CO2 Brayton can be utilized for added efficiency

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 5
PFBC-102212

Oxy-PFBC Layout
Steam Headers
O2/Recycle
CO2 Inlet

Flue
Gas
Outlet

Convective HEX

Bed Fill
Combustion Wall HEX

Coal/
Limestone
Injection
Stages

In-Bed HEX

In-Bed Heat Exchanger

In-Bed HX

External
manifolding for
maintainability

Bed Drain
Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 6
PFBC-102212

Oxy-PFBC Predicted Performance
Air-Fired SCPC
Heat Input, MWth
Gross Power, Steam
Turbine, MW
Total Auxiliary Loads, MWe
Net Power Output, MWe
Net HHV Efficiency, %
Carbon capture (>90% is
DOE Objective)

Oxy-Fired

without CO2 Capture Atmospheric SCPC
1,396
1,878

PWR
Oxy-PFBC
1,662

580

787

739

30
550
39.4

232
555
29.5

189
550
33.1

0%

90%

98%

Baseline

50%

30%

DOE/NETL-2007/1291
Case 1

DOE/NETL-2007/1291
Case 5a

Increase in COE relative to
SCPC w/o carbon capture
(<35% is DOE Objective)

• PWR Oxy-PFBC preliminary performance predicted to
exceed DOE objectives
• Provides 98% carbon capture (goal of >90%)
• LCOE increased by less than 30% (goal of <35%)

• Phase I objective includes validation with NETL guidelines

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 7
PFBC-102212

Oxy-PFBC Key Features
Booster
Compressor

CO2 Product
3

1

1

Baghouse
2

2

ASU

Flue-gas Heat Recovery
3

Recycled
Flue Gas

CO2
Purification &
Compression

Cyclone

Flue Gas

Coal

Liquid
Separator

Limestone

Reheat Steam

HP Steam

Steam
Power Cycle
Waste Water

Waste Solids
To Cooling
Steam
Turbine
Block

Combustor

Cooling
Waste Solids

275 MWe Net

12PD-137-010

Efficiency Enhancement
• Staged combustion with elutriation – Reduces O2 consumption, with high sulfur capture
• Oxy combustion – Reduces energy required for CO2 purification
• Pressurized – Reduces CO2 compression required for sequestration

Cost Reductions
• PFBC – More compact combustor with lower Capex
• Simpler, lower-cost CPU
• Elimination of FGD (Potentially)
Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 8
PFBC-102212

Changes Since Proposal
• Pilot Size reduced from 4-6 MWth to 1MWth
• Specific testing identified for Penn State
• Address new risk item (below) with testing and analysis
• New Risk Identified
• Re-evaluated In-bed Heat Exchanger (IHX) risk
• Initiated discussions with additional partners for Phase II
• Consol (Pilot Testing)
• Tata Power (Commercialization)
• Others

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 9
PFBC-102212

Commercialization Plan

Duty
Size

1 MWth
1.2’ ∅

100MWth
10’ ∅

275 MWe
24’ ∅

Cold Flow Tests
• Lateral Mixing
• Bubble Control
• Elutriated Flow
Hindering
• Superficial Velocity
Range

Materials Tests
• Corrosion/Erosion in
Rel. Environment for
>1000 hrs
• Orientation effects
• Studding effects
• Shielding effects

BOP Systems
Pilot Plant
2000 hrs

Demonstrates:
• Staged Combustion
• Combustion/Sulfur
Capture
• Heat transfer
• Lateral Mixing
• Injection Component
Performance
• Corrosion/Erosion
• Klinker/deposit formation
• Upset Condition effects

Efficiency &
Cost Improvements
DemoPlant
3+ years

Demonstrates:
• Operation at scale
• Component Life estimates
• Develop Operating Parameters
• Overall System Experience
• Maintenance Issues

Commercial
Demonstration
5-10 years

Demonstrates:
• System Efficiency
• O&M Costs
• Establish Life Warranties

12PD-137-006

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 10
PFBC-102212

Agenda

1:00

Introductions by NETL

Fout

1:15

Project Overview

Subbaraman

1:30

Phase I Objectives & Tasks

Mays

1:50

Team Members & Responsibilities

Mays (Lead)

2:10

Risks & Mitigation

Mays

2:25

Phase I Schedule & Deliverables

Follett

2:30

Phase I Budget & Spend Plan

Follett

2:35

Summary

Subbaraman

2:40

Discussions/Action Items

All

3:00

Adjourn

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 11
PFBC-102212

Oxy-PFBC Layout
Steam Headers
O2/Recycle
CO2 Inlet

Flue
Gas
Outlet

Convective HEX

Bed Fill
Combustion Wall HEX

Coal/
Limestone
Injection
Stages

In-Bed HEX

In-Bed Heat Exchanger

In-Bed HX

External
manifolding for
maintainability

Bed Drain
Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 12
PFBC-102212

Phase 1 Objectives
•

•

•

•
•

Validate System Performance of Oxy-PFBC with steam-Rankine
system using standardized tools (ASPEN) and specified guidelines
• Baseline Performance – DOE/NETL-2010/1397, Rev 2
• Process Simulation – DOE/NETL-341/081911
• Feedstock Baseline – DOE/NETL-341/011812
• CO2 Impurity Baseline – DOE/NETL-341/011212
Validate plant economics of Oxy-PFBC system using standardized
tools and compare with established baseline
• Baseline Costs – DOE/NETL-2010/1397, Rev 2 & 341/082312
• Cost Methodology – DOE/NETL-2011/1455
Perform Technology Risk Assessment per Attachment E of DEFE0000636
• Identify Technology Gaps
• Plan/execute near term risk mitigation
Finalize business agreements with team members
Complete Phase II application

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 13
PFBC-102212

Phase 1 Tasks
WBS #

WBS
Level

WBS Title

1.0

Task

Project Management and Planning

1.1

Subtask

Project Monitoring and Control

1.2

Subtask

NEPA Documentation

1.3

Subtask

Briefings, Periodic Reports and Conference
Attendance

2.0

Task

System Design and Analysis

2.1

Subtask

Design Basis Definition

2.2

Subtask

System Performance Analysis

2.3

Subtask

Economic Performance Analysis

3.0

Task

3.1

Subtask

Technology Gap Identification

3.2

Subtask

Risk Mitigation and Pilot Plant Planning

4.0

Task

4.1

Subtask

Technical Narrative

4.2

Subtask

Budget Justification

4.3

Subtask

Partner and Subcontractor Support

Project Management Plan (and updates)
Phase 1 Topical Report

Technology Engineering Design Basis Report
Technology Engineering Design Interim Report
Final Phase 1 Technology Engineering Design and
Economic Analysis Report

Final Phase 1 Technology Gap Analysis

Technology Gap Analysis

Phase II Application Preparation

Pratt & Whitney Rocketdyne PROPRIETARY

Phase 1 Deliverables

EAR99

Phase II Application

Page 14
PFBC-102212

Task 1.0 – Project Mgt and
Planning
• Ensure coordination and planning of the project with DOE/NETL and
other project participants, including the monitoring and controlling of
project scope, cost, schedule, and risk, and the submission and
approval of required NEPA documentation.
• Maintain and revise the Project Management Plan, and provide
periodic reports on activities in accordance with the Federal Assistance
reporting Checklist attached to the plan.



• Prepare detailed briefings for presentation to the Project Officer at the
Project Officer’s facility located in Pittsburgh, PA or Morgantown, WV
• Project kick-off meeting held within 45 days of project start date
• Project status briefing held no more than 30 days before submittal
of the final report
• Provide Interim Report 6 months after award
• Complete one presentation at a National Conference - TBD

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 15
PFBC-102212

Task 2.0 – System Design and
Analysis
•
Due End of
October

•

Due 6/29/13

Develop a Design Basis Document that describes the approach to
be taken to perform the system study, including definition of the
cases to be studied and the assumptions to be made for the process
and economic performance analyses. Two cases are included in the
proposal baseline - 275MWe New Supercritical Steam plant, and a
>275MWe steam plant retrofit.
Complete Configuration Definition and System Performance analysis
for the cases identified in the Design Basis Document using
AspenPlus per NETL report, “QGESS: Process Modeling Design
Parameters”, and complete Economic performance analysis per
NETL report, “QGESS: Cost Estimation Methodology for NETL
Assessments of Power Plant Performance”. Document results in an
Interim and a Final Design and Economic report per FOA DEFE0000636 Attachment A requirements. Deliver all process
simulations and economic models with brief descriptions of modeling
approaches to DOE.

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 16
PFBC-102212

Task 3.0 – Technology Gap
Analysis
•
Due 6/29/13

Complete an analysis of the current state of development of all the
major/critical process components for the proposed technology,
identify the research needs required to fully develop the technology
to commercialization, and show how the proposed Phase II efforts
along with any research and development efforts required (or
ongoing) outside of the Phase II proposal will aid in the development
of the proposed technology.

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 17
PFBC-102212

Task 4.0 – Phase II Application
Preparation
•

Deliver a Phase II project application per the requirements of DEFE0000636 Attachment F that proposes efforts focused on the
development and testing of:

•

Novel process components at the laboratory/bench/pilot scale prior
to scale up to a fully integrated system

•

Bench/pilot scale integrated systems

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 18
PFBC-102212

Agenda

1:00

Introductions by NETL

Fout

1:15

Project Overview

Subbaraman

1:30

Phase I Objectives & Tasks

Mays

1:50

Team Members & Responsibilities

Mays (Lead)

2:10

Risks & Mitigation

Mays

2:25

Phase I Schedule & Deliverables

Follett

2:30

Phase I Budget & Spend Plan

Follett

2:35

Summary

Subbaraman

2:40

Discussions/Action Items

All

3:00

Adjourn

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 19
PFBC-102212

Team Members & Responsibilities

Organization

Role/Responsibility
Project lead & PFBC technology
Process & system engineering
Risk mitigation & pilot test planning
Gas supply and clean-up systems
PFBC Heat exchanger design
support
Fluidized bed design support
Sorbent reaction risk mitigation

Field demonstration unit site
Engineering support & review
Voice of the end-user
Review of process and cost
modeling

Lead - x
Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 20
PFBC-102212

PWR
• Roles and Responsibilities
• Overall project lead
• PFBC technology provider
• Lead for System Design and Analysis, Phase II Application

• Previous Experience
• Operational H2 generator field demonstration unit (Current)
• Fluidized bed and chemical looping operating above atmospheric pressure, and experience
with oxy-fired systems
• PWR’s Compact Gasifier System, and the Dry Solids Pump programs supported by PWR, federal
and state/provincial governments and private sectors (Current)
• Fluidized bed design, analyses, and qualifying components (e.g., In-bed Heat Exchangers) for
commercial operation through a DOE-sponsored test program (1980 -1989)

• Strategic Fit
• The Oxy-PFBC fits within PWR’s 50 year legacy of advanced energy production systems and
supports PWR’s continued thrust in the clean fossil energy sector

• Unique qualifications
• 50 years experience in advanced technology development for energy and propulsion
• Relevant core capabilities: Advanced combustion with oxygen, fluidized beds, coal combustion, heat
exchangers, sophisticated analysis and design, advanced technology development

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 21
PFBC-102212

The Linde Group
• Roles and Responsibilities
• Jointly define design basis of the proposed oxyfuel system
• Lead economic analysis and support the integrated system performance,
with a focus on:
• Flue gas processing (with Linde’s LiCONOx® technology)
• Heat exchanger (HEX) design support (i.e. condensing HEX based on Linde’s Coil Wound
technology)
• Oxygen supply and optimization/integration of air separation unit (ASU)
• Critically review technical gaps based on EPC experiences
• Jointly prepare for Phase II pilot project application

• Previous Experience
• Commercial scale aMDEA based CO2 capture from natural gas, Hammerfest, Norway
• Pilot scale CO2 processing and DeNOx system for Oxyfuel, Schwarze Pumpe, DE
• Pilot scale advanced solvent based PCC demo, Niederaussem, DE
• Ongoing DOE sponsored pilot scale PCC demo, Wilsonville, AL
• Development of novel integrated oxygen supply technology for oxyfuel (DOE funded project)

• Strategic Fit
• Leading industrial gas supplier and engineering firm with global footprint
• Strong corporate commitment to Clean Energy technology development and commercialization

• Unique qualifications
• Over 130 years of experiences in engineering and technology innovation
• Unique combination of industrial gas supply business and engineering capability
Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 22
PFBC-102212

The Pennsylvania State University
• Roles and Responsibilities
• Sorbent reaction risk mitigation
• Review literature and identify technology gaps
• Develop a technology maturation roadmap to close
identified gaps.
• Conduct necessary early analyses and/or tests,
if feasible during Phase I that may be further refined during Phase 2.
• Support in Fluidized bed Design

• Previous Experience
• PSU conducted the largest and most extensive study in a laboratory and at a full scale
operating CFB boiler in identifying factors that control sulfur capture characteristics of
limestones and dolostones in1990s and worked with several industries in this area.
• Produced more than half a dozen theses (PH.D. and M.S.) in the area of sulfur capture and
attrition mechanisms of limestones in CFB boilers including a study on sulfur capture by
limestones at high pressures.

• Strategic Fit
• Sorbent performance is a key component in the demonstration and development of Pratt &
Whitney Rocketdyne's (PWR's) Pressurized Fluidized bed Combustor (PFBC) concept.

• Unique qualifications
• With PSU’s proven record with several scientific papers in this area and current activity
understanding of the mechanisms and models, it is uniquely positioned in this partnership
Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 23
PFBC-102212

Electric Power Research Institute
• Roles and Responsibilities
• Voice of the end-user
• Review of process and cost modeling
• Technology gap analysis

• Previous Experience
• Extensive utility-scale fluidized bed boiler field monitoring experience – bubbling and circulating beds.
• Monitoring and operations of a pressurized coal combustor/gasifier at the US Department of Energyfunded Pressurized Systems Development Facility (PSDF) in Wilsonville, Alabama.
• Numerous engineering and economic evaluations of utility power plant efficiency improvement
technologies.
• EPRI and PWR have ongoing projects since 2010 on ZEPS related R&D

• Strategic Fit
• EPRI has routine dealings with electric utilities who are candidates for deploying pressurized oxy-coal
technology and can bring the technology to these utilities.
• EPRI personnel bring unique field experience with utility-scale fluidized bed combustion at both
atmospheric pressure and elevated pressure.

• Unique qualifications
• Significant direct experience in coal-fired power plant operations and maintenance.
• On-going access to domestic US and worldwide coal-burning electric utilities and those
contemplating coal-fired power plants.
• Operations and monitoring at the AEP Tidd PFBC project in the 1990s; experience directly relevant to
PWR’s pressurized oxy-FBC technology.
Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 24
PFBC-102212

Jamestown BPU
• Roles and Responsibilities
• Planned host site for the Pratt & Whitney Rocketdyne PFBC technology
• Predict the economic feasibility of the project as it relates to a power producer

Company
logo here

• Previous Experience
• Have operated coal-fired power plants for nearly 100 years
• Have operated natural gas combined cycle power plant for nearly 15 years
• Participated in CCP I-3 in pursuing a 50MWe Oxy-Coal CFB Project

• Strategic Fit
• The Oxy-Fired PFBC fits within Jamestown Board of Public Utilities needs as an alternative 15-25
MW power producing facility
• Plan for initiating 15-25 MWe retrofit by 2015 with operation beginning no later than 2019

• Unique qualifications
• Local Business Foundation, Political, and Customer support for advanced clean coal technology
project to be implemented within its community
• Municipal Utility with electric generation experience; coal and natural gas power plant currently in
operation

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 25
PFBC-102212

Agenda

1:00

Introductions by NETL

Fout

1:15

Project Overview

Subbaraman

1:30

Phase I Objectives & Tasks

Mays

1:50

Team Members & Responsibilities

Mays (Lead)

2:10

Risks & Mitigation

Mays

2:25

Phase I Schedule & Deliverables

Follett

2:30

Phase I Budget & Spend Plan

Follett

2:35

Summary

Subbaraman

2:40

Discussions/Action Items

All

3:00

Adjourn

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 26
PFBC-102212

Risk Mitigation- Relevant
Experience
Materials
Tests
• Baseline
Corrosion rates
in relevant
environments

Proved Heat Exchanger Design, Hanger
& Supports Design and Heat Transfer

24”x24”
Combustor
3-250 hr tests
Determined Dynamic
Stresses

Identified Corrosion
mechanism and material
susceptibility

Optimized
Injection

Bed Design, Bubble Control, injection
Layout

Battelle Columbus Labs
Rocketdyne
6’x6’ Combustor
1980 hrs

18”x18”
Combustor (IR&D)
Demonstrated:
• Injector Layout
• Start Transient
IHX Load
Following

AFB and BOP
System Design,
Construction

Demonstrates:
• Corrosion/Erosion
• Bed Operation
• Heat Transfer
• IHX manifolding & Support
• No Klinker/Deposits

Material Evaluation: Heat exchanger,
supports, cooled/uncooled, ox-rich/lean
environments

12PD-137-008

Atmospheric Fluidized Bed (AFB) Project Provided Evaluation
of IHX materials & Fluidized Bed Combustor Design
Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 27
PFBC-102212

Risk Mitigation- Relevant
Experience
2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

Proof of Concept Tests
Pilot Tests
Hot Fixed Bed Test
Demonstrated Chemistry
Demonstrated elutriated solids
hydrodynamic characteristics
and baffle design

Pilot Plant

Cold Flow Test

12PD-137-011

Hydrogen Generator Broke Ground on Elutriated Bubbling Bed
Operation and Identified Design Parameters
Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 28
PFBC-102212

Agenda

1:00

Introductions by NETL

Fout

1:15

Project Overview

Subbaraman

1:30

Phase I Objectives & Tasks

Mays

1:50

Team Members & Responsibilities

Mays (Lead)

2:10

Risks & Mitigation

Mays

2:25

Phase I Schedule & Deliverables

Follett

2:30

Phase I Budget & Spend Plan

Follett

2:35

Summary

Subbaraman

2:40

Discussions/Action Items

All

3:00

Adjourn

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 29
PFBC-102212

Phase 1 Schedule
Start
Date

End
Date

PredeTotal
cessor
Cost Tasks

O

N

D

J

F

GFY-2013
M
A

Phase I
Kick-Off
Briefing

Phase I
ATP

M

J

Phase I Interim
Briefing

J

A

S

GFY
2014

Phase II NEPA
ATP Approval

GFY
2015

GFY
2016

Pilot Plant
Commissioned

Project Milestones
Project
Management
Plan

Design Basis
Report

Design Interim
Report

Design and Economic
Analysis Final Report
Technology Gap Analysis
Phase I Topical Report
Phase II Application

Phase 1 Deliverables
1.0 Project Management and
Planning
1.1 Project Monitoring and Control 10/1/12 9/30/16 $114K
7/1/13 3/31/14
1.2 NEPA Documentation
$9K 3.2
10/1/12 9/30/16 $65K
1.3 Briefings, Reports &
Conferences
2.0 System Design and Analysis
10/1/12 10/31/12 $467K
2.1 Design Basis Definition
2.2 System Performance Analysis 11/1/12 6/30/13 $133K 2.1
11/1/12 6/30/13 $36K 2.1
2.3 Economic Performance
Analysis

Future
Phases

3.0 Technology Gap Analysis
3.1 Technology Gap Identification 11/1/12 3/31/13 $156K 2.1
1/1/13 6/30/13 $97K 3.1
3.2 Risk Mitigation &Pilot Plant
Planning
2.2,2.3,
4.0 Phase II Application Preparation 4/1/13 6/30/13 $97K
3.2
10/1/13 9/30/14

tbd

3.2, 4.0

6.0 Pilot Plant

7/1/14 9/30/16

tbd

5.0

7.0 Field Demonstration Planning

4/1/15 9/30/16

tbd

5.0

8.0 Commercialization Plan

4/1/14 9/30/16

tbd

3.2

5.0 Component Risk Mitigation

Pratt & Whitney Rocketdyne PROPRIETARY

Phase 1
EAR99

Page 30
PFBC-102212

Phase II
Topical
Report

Phase 1 Deliverables

• Technology Engineering Design Basis Report (due October 31, 2012)
• Technology Engineering Design Interim Report (due March 31, 2013)

• Final Phase I Technology Engineering Design and Economic Analysis Report (due with
Phase II application by June 29, 2013)
• Final Phase I Technology Gap Analysis (due with Phase II application by June 29, 2013)
• Quarterly Progress reports (December 31, 2012; March 31, 2013;June 30, 2013)

• Final report (9/30/2013)

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 31
PFBC-102212

Agenda

1:00

Introductions by NETL

Fout

1:15

Project Overview

Subbaraman

1:30

Phase I Objectives & Tasks

Mays

1:50

Team Members & Responsibilities

Mays (Lead)

2:10

Risks & Mitigation

Mays

2:25

Phase I Schedule & Deliverables

Follett

2:30

Phase I Budget & Spend Plan

Follett

2:35

Summary

Subbaraman

2:40

Discussions/Action Items

All

3:00

Adjourn

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 32
PFBC-102212

Budget
Spend Plan
1.4

Cum Spending ($ - millions)

1.2
1
0.8
0.6

0.4
0.2

0

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 33
PFBC-102212

Cost Share Plan

Cost share funding
Government
Quarter Funding ($)
Total
1
2
3
4

1,000,000
249,456
340,485
354,189
55,870

Total
267,070
66,622
90,933
94,593
14,921

Pratt & Whitney Rocketdyne PROPRIETARY

PWR
171,891
42,834
57,629
61,289
10,138

EAR99

Linde EPRI JBPU
62,654 12,500 7,500
15,663 3,125 1,875
21,929 4,375 2,625
21,929 4,375 2,625
3,133
625
375

Penn
State
12,525
3,125
4,375
4,375
650

Page 34
PFBC-102212

Agenda

1:00

Introductions by NETL

Fout

1:15

Project Overview

Subbaraman

1:30

Phase I Objectives & Tasks

Mays

1:50

Team Members & Responsibilities

Mays (Lead)

2:10

Risks & Mitigation

Mays

2:25

Phase I Schedule & Deliverables

Follett

2:30

Phase I Budget & Spend Plan

Follett

2:35

Summary

Subbaraman

2:40

Discussions/Action Items

All

3:00

Adjourn

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 35
PFBC-102212

Summary
• Power generation based on Oxy-PFBC technology shows significant
potential to meet DOE goals for CO2 capture and LCOE
• CO2 Capture: 98% (vs. 90% DOE goal)
• LCOE increase: <30% (vs. <35% DOE goal)
• PWR Team has the breadth of capabilities to assess and mature
technology during Phase 1 and beyond
• Multiple commercialization opportunities being defined
• Team has initiated Phase 1 work with updates to technology and gaps
based on insights from operating air-fired PFBC plants
• Discussions initiated with Consol towards Phase 2 efforts
• Team looks forward to continued partnership with DOE upon validating
Oxy-PFBC performance and economics

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 36
PFBC-102212

Agenda

1:00

Introductions by NETL

Fout

1:15

Project Overview

Subbaraman

1:30

Phase I Objectives & Tasks

Mays

1:50

Team Members & Responsibilities

Mays (Lead)

2:10

Risks & Mitigation

Mays

2:25

Phase I Schedule & Deliverables

Follett

2:30

Phase I Budget & Spend Plan

Follett

2:35

Summary

Subbaraman

2:40

Discussions/Action Items

All

3:00

Adjourn

Pratt & Whitney Rocketdyne PROPRIETARY

EAR99

Page 37
PFBC-102212



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Title                           : Torch Igniter Simulator  Test Readiness Review
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