Multi Line And Progressive Systems P203 Pg14 16
User Manual: P203
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14
203 Pumps
Popular 203 Models
Part No. Model Power Reservoir Grease Low- Printed
Capacity or Oil Level Circuit
Liters In3Lbs. Control Board
94012 P203-2XN-1K6-12-1A1.50-V20-A+SV 12 VDC 2 122 4 grease no yes
94024 P203-2XN-1K6-24-1A1.50-V20-A+SV 24 VDC 2 122 4 grease no yes
94212 P203-2XN-1K6-12-1A1.51-A+SV 12 VDC 2 122 4 grease no yes
94224 P203-2XN-1K6-24-1A1.51-A+SV 24 VDC 2 122 4 grease no no
94412 P203-4XNBO-1K6-12-1A1.50-V20-A+SV 12 VDC 4 244 8 grease no yes
94424 P203-4XNBO-1K6-24-1A1.50-V20-A+SV 24 VDC 4 244 8 grease no yes
94812 P203-8XNBO-1K6-12-1A1.50-V20-A+SV 12 VDC 8 488 16 grease no yes
94824 P203-8XNBO-1K6-24-1A1.50-V20-A+SV 24 VDC 8 488 16 grease no yes
94222 P203-2XL-1K6-24-2A4.12-MOD-A-SV 24 VDC 8 488 16 grease no yes
94422 P203-4XLBO-1K6-24-2A4.12-MOD-A+SV 24 VDC 8 488 16 grease no yes
94822 P203-8XLBO-1K6-24-2A4.12-MOD-A+SV 24 VDC 8 488 16 grease no yes
644-37426-1 *P203-2XN-1K6-24-2A1.10-V10 24 VDC 2 122 4 grease no yes
644-40716-2 *P203-2XNBO-1K6-AC-1A1.01-V10 AC 2 122 4 grease no yes
644-40717-5 *P203-2XNBO-1K6-AC-1A1.01 AC 2 122 4 grease no no
644-40583-3 *P203-2YLBO-1K6-24-1A1.01 24 VDC 2 122 4 oil yes no
644-40718-7 *P203-4XNBO-1K6-AC-1A1.01 AC 4 244 8 grease no no
644-40719-5 *P203-4XNBO-1K6-AC-1A1.01-V10 AC 4 244 8 grease no yes
644-40719-6 *P203-4YLBO-1K6-AC-1A1.01-V10 AC 4 244 8 oil yes yes
644-40718-1 *P203-4XLBO-1K6-AC-2A1.01 AC 4 244 8 grease yes no
644-40718-8 *P203-4YLBO-1K6-AC-1A1.01 AC 4 244 8 oil yes no
644-40718-5 *P203-4XLBO-1K7-AC-2A1.01 AC 4 244 8 grease yes no
644-40721-5 *P203-8XLBO-1K6-AC-2A1.01 AC 8 488 16 grease yes no
644-40762-2 *P203-8XLBO-1K6-AC-2A1.01-V10 AC 8 488 16 grease yes yes
644-40645-2 *P203-8YLBO-1K6-24-1A1.10 24 VDC 8 488 16 oil yes no
644-40550-4 *P203-8XLBO-1K7-24-2A1.01 24 VDC 8 488 16 grease yes no
644-40645-3 *P203-8XLBO-1K7-24-2A1.10 24 VDC 8 488 16 grease yes no
*These pumps do not include a pressure relief valve which must be ordered separately.
Pump 203
The 203 centralized lubrication pump is a powerful
and robust compact multi-line pump that can drive
up to 3 elements and is used in progressive
(Quicklub or Modular Lube) automated lubrication
systems. It is perfect for mobile applications,
small and medium sized machinery and general
industries. Versatile, compact and economical,
this pump can be enhanced with low-level control
and printed circuit board that allow for controlling
the lubrication cycles.
The family of 203 pumps includes 12 and 24 VDC
and VAC pumps that automatically adjust to supply
voltages from 110 – 240 VAC. They are available
with 1, 2 or 3 elements in 5, 6 or 7 mm or with an
adjustable output element. Reservoir sizes are
2, 4 or 8 liters. Refer to the pump identification
code for a complete listing of available pump con-
figurations.
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15
203 Pumps
Dimensions
Size of Reservoir Height Width Depth
2 l, standard 367 mm (14.4 in) 205 mm (8.1 in) 224 mm (8.8 in)
2 l, filling from top 403 mm (15.8 in) 205 mm (8.1 in) 224 mm (8.8 in)
2 l, flat 287 mm (11.3 in) 232 mm (9.1 in) 250 mm (9.8 in)
4 l 395 mm (15.6 in) 232 mm (9.1 in) 250 mm (9.8 in)
8 l 495 mm (19.5 in) 232 mm (9.1 in) 250 mm (9.8 in)
Accessoires
Part No. Description
600-26875-2 pump element with assy. piston ø 5 mm (K5)
600-26876-2 pump element with assy. piston ø 6 mm (K6)
600-26877-2 pump element with assy. piston ø 7 mm (K7)
600-28750-1 pump element with assy. piston for chisel paste (C7)
600-26178-1 adjustable pump element (KR)
624-28894-1 pressure relief valve SVTE-350-1/4 for 6 mm tube, 350 bar (5076 psi)
624-28892-1 pressure relief valve SVTE-270-1/4 for 6 mm tube, 270 bar (3916 psi)
624-28859-1 pressure relief valve SVTSV-270-1/4 with grease fitting for manual servicing,
1/8” NPT female supply line connection, 270 bar (3916 psi)
624-28891-1 pressure relief valve SVTE-200-1/4, for 6 mm tube, 200 bar (2900 psi)
624-28931-1 pressure relief valve with return to reservoir SVTSV-350-1/4 for 6 mm tube, 350 bar (5076 psi)
226-14105-5 required extension for pressure relief valve for 2 l flat, 4 l and 8 l reservoirs
244-14161-1 quick fill pump (no connecting parts)
638-37549-1 quick fill pump with straight connection fitting for 2 l reservoir
638-37548-1 quick fill pump with 90° connection fitting for 2 l reservoir
638-37561-1 quick fill pump with 90° connection fitting for 2 l flat, 4 l and 8 l reservoirs
233-13124-8 protective plug for quick fill pumps
233-13090-9 protective cap for quick fill pump
638-37549-2 quick fill pump and straight adapter for 4 l and 8 l reservoirs
538-36763-5 straight adapter for quick fill pump for 4 l and 8 l reservoirs
538-36763-4 90° adapter for quick fill pump for 4 l and 8 l reservoirs
Technical Data
operating pressure 350 bar (5076 psi)
reservoir 2, 4, 8 liters - clear plastic / (122, 244, 488 in3) / 4, 8, 16 Lbs.
output K5 mm K6 mm K7 mm C7 mm KR
per element / min. (for chisel paste) (adjustable)
approx. approx. approx. approx. approx.
2 cm3/min 2.8 cm3/min 4 cm3/min 4 cm3/min 0.7 to 3 cm3/min
(0.122 in3) (0.17 in3) (0.244 in3) (0.244 in3) (0.043 to 0.183 in3)
operating voltage 24 and 12 VDC / 95 to 265 VAC
operating temperature -25 to 75° C / -13 to 167° F
lubricants up to NGLI 2 / oil of at least 40 mm2/s
class of protection IP6K 9K acc. to DIN 40050 T9
number of outlets 1, 2 or 3
outlet thread G 1/4 female (BSPP)
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Identification Code
Pump Models 203
Examples for
Model Designation P203- 2 X N - 1 K6- 24- 1A 1. 10- V10
P203- 4 X LBO - 1 K6- 24- 2A 1. 10- V10
P203- 2 X N - 1 K6- AC- 1A 1. 01- V10
P203- 2 X N - 1 K6- AC- 1A 1. 01
P203- 8 Y NBO - 2 K7- 24- 2A 4. 12- M00
P203- 2 X NFL - 1 K5- 12- 1A 1. 10- H
Basic Pump Model
for Grease or Oil:
with 1-3 outlets and 12 VDC
or 24 VDC motor
Reservoir Design:
2 = 2 l transparent plastic reservoir
4 = 4 l transparent plastic reservoir
8 = 8 l transparent plastic reservoir
X = reservoir for grease
Y = reservoir for oil
N = standard design
L = low-level control
Without
designation = standard reservoir (2 liters)
BO = filling from top
FL = flat-type reservoir (2 liters)
Pump Elements:
1-3 = number of the use elements
K5 = piston diameter = 5 mm
K6 = piston diameter = 6 mm
K7 = piston diameter = 7 mm
KR = pump element adjustable,
= piston diameter = 7 mm
C7 = piston diameter = 7 mm***
Operating Voltage:
12VDC or 24VDC motor
AC =94 - 265 VAC (47 - 63) with 24 VDC motor
Number of the Possible Connections:
1A = 1 connection, supply voltage
2A = 2 connections, supply voltage +
remote control for additional lubrication,
for low-level control***, piston detector (microprocessor)
Type of Connection:
1 = square type plug acc. to DIN 43650, type of connection A
4 = AMP - flanged plug (microprocessor)
8 = PG - cable gland
9 = AMP - plug, wire to wire
Connection Outside the Pump:
00 = without socket-outlet, without cable
01 = with socket-outlet, without cable
10 = with 10 m cable
11 = with 10 m ADR cable
12 = with 10 m cable, 4 - wire (microprocessor M00 - M07)
13 = with 10 m cable, 5 - wire (microprocessor M08 - M23)
Control P.C.B. 12V / 24V:
V10 - V13 with adjustable pause and operating time (V20 - V23 for USA)
V10 - V13 ADR with adjustable pause and operating time
M 00 ...M 23* with microprocessor control
(various adjustments – see combinations of the jumper positions)
H-for trailer or semitrailors; H,- for ADR for trailers and semitrailors*
no designation: pump without control p. c. b.
* Not in conjunction with Hirschman plugs (type of connection 1)
** For transport of hazard materials
*** C7 Designation of pump elements (chise) for supplying of the chisel paste
*** Low-level control for oil; connection of low-level control won’t be considered
Note: Any pump combinations other than the above standard pumps can be composed and ordered in accordance with the valid model identification code.
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