69 6000 07up Jeep JK Wrangler NO CAMS V2 Rlp69

User Manual: rlp69-6000

Open the PDF directly: View PDF .
Page Count: 9

Download
Open PDF In Browser	View PDF

ReadyLift® (Part# 69-6000)
Installation Instructions
2007-2009 Jeep Wrangler JK 2 Door/4 Door
Please read instructions thoroughly and completely before beginning installation.
Check www.Readylift.com for any updated installation instruction.
Installation by a trained mechanic is recommended.
SAFETY WARNING:ReadyLift Suspension Inc. recommends this system be installed by a professional technician. In addition to these instructions, professional knowledge of disassembly/ reassembly procedures and
post installation checks must be known.
PRODUCT SAFETY WARNING:Modifying your vehicle ride height may result in the vehicle handling differently than a factory equipped vehicle. Extreme care must be used to prevent loss of control or vehicle rollover.
Failure to drive your modified vehicle safely may result in serious injury or death. ReadyLift Suspension Inc.
does not recommend the combined use of suspension lifts, body lifts, or other lifting devices. You should
never operate your modified vehicle under the influence of alcohol or drugs. Always drive your modified vehicle
at reduced speeds to ensure your ability to control your vehicle under all driving conditions. Always wear your
seat belt.
Pre-Installation Notes
1. Special literature required: OE Service Manual for model/year of vehicle. Refer to manual for proper disassembly/reassembly procedures of OE and related components.
2. Adhere to recommendations when replacement fasteners, retainers and keepers are called out in the OE
manual.
3. Larger rim and tire combinations may increase leverage on suspension, steering, and related components.
When selecting combinations larger than OE, consider the additional stress you could be inducing on the OE
and related components.
4. Post suspension system vehicles may experience drive line vibrations. Angles may require tuning, slider on
shaft may require replacement, shafts may need to be lengthened or trued, and U-joints may need to be replaced.
5. Secure and properly block vehicle prior to installation of ReadyLift Suspension Inc. components. Always
wear safety glasses when using power tools.
6. If installation is to be performed without a hoist, ReadyLift aSuspension Inc. recommends rear alterations
first.
7. Due to payload options and initial ride height variances, the amount of lift is a base figure. Final ride height
dimensions may vary in accordance to original vehicle attitude. Always measure the attitude prior to beginning
installation.
POST-INSTALATION WARNINGS
1. Check all fasteners for proper torque. Check to ensure for adequate clearance between all rotating, mobile,
fixed, and heated members. Verify clearance between exhaust and brake lines, fuel lines, fuel tank, floor
boards and wiring harness. Check steering gear for clearance. Test and inspect brake system.
2. Perform steering sweep to ensure front brake hoses have adequate slack and do not contact any rotating,
mobile or heated members. Inspect rear brake hoses at full extension for adequate slack. Failure to perform
hose check/ replacement may result in component failure. Longer replacement hoses, if needed can be purchased from a local parts supplier.
3. Headlight adjustment is highly recommended.
4. Re-torque all fasteners after 500 miles. Always inspect fasteners and components during routine servicing.

Bill of Materials
Description
3” Tall Coil Spacer - Front
Shock Extension - Front
2.5” Tall Axle Mount Bump Stop Extension - Black
Hardware Bag - Front
M12-1.75 35mm Hex Head Bolt 10.9 YZ
M12-1.75 Flange Nut
M12-1.75 75mm Hex Head Bolt 10.9 YZ
M12-1.75 Flat Washer
M12-1.75 Nyloc Nut
M8-1.25 20mm Hex Head Bolt YZ
M8 Flat Washer
M8-1.25 Nyloc Nut
3/8” x 2” Self Tapping Hex Washer Bolt
2” Tall Coil Spacer - Rear
2.5” Diameter Rear Coil Spacer Mounting Nut
Frame Mounted Track Bar Bracket - Rear
2” Tall Upper Shock Extension - Rear
Brake Line Drop Bracket - Rear
2” Tall Bump stop Extension - Rear
Hardware Bag - Rear
M12-1.75 75mm Hex Head Bolt 10.9 YZ
M12 Lock Washer
M14-2.0 75mm Hex Head Bolt 10.9 YZ
M14 Flat Washer
M14-2.0 Nyloc Nut
Steel Crush Sleeve 1” OD 5/8” ID
M12-1.75 30mm Hex Head Bolt 10.9 YZ
M12 Flat Washer
M12-1.75 Nyloc Nut
M10-1.25 80mm Hex Head Bolt 10.9 YZ
M10 Flat Washer
M6-1.0 20mm Hex Head Bolt 10.9 YZ
M6 Flat Washer
M6-1.0 Nyloc Nut
M8-1.25 20mm Hex Head Bolt 10.9 YZ
M8 Flat Washer
M8 Serrated Flange Nut

QTY
2
2
2
1
2
2
2
4
2
2
4
2
2
2
2
1
2
1
2
1
2
2
1
2
1
1
1
2
1
4
4
2
4
2
4
4
4

Remove both driver and passenger front wheels.

Remove 10mm brake line support bolt from driver
and passenger side.

Use a jack to support the front axle. This will also
allow you to raise and lower the axle as needed.

Remove driver and passenger 18mm lower sway
bar end link bolts.

Remove the 21mm lower trac bar bolt.

Remove the driver and passenger 18mm lower
shock nut and bolt.

Remove the driver side transfer case skid plate bolt.
Loosen, the remaining two bolts.

Lower the axle, remove the front coils and rubber isolators.

10.

Position the bump stop spacer on the center of the coil
spring mount and mark with a center punch.

Drill a 5/16 hole into the spring mount. Pre-tap the hole
using the supplied 3/8” self tapping bolt from the front
bump stop kit.

11.

12.

Install the 3” coil spacer using the M12-1.75 35mm long
hex bolt, M12 washer, M12 nut. Tighten to 87 ft-lb.

Re-install the factory rubber coil isolator onto the spacer then
install the coil and bump stop spacer at the same time.
Tighten the bump stop spacer bolt. DO NOT OVERTIGHTEN.

13.

14.

Install the shock extension bracket using the factory
mounting hardware, tighten to 87 ft-lb. Install the M8
bolt, washers, and nut. Tighten to 17 ft-lb.

Raise the axle and install the factory shock to the shock
bracket using the M12 x 75mm bolt, washers, and nut
provided. Tighten to 87 ft-lb.

Raise the axle and re-install the sway bar end links.
Tighten to 87 ft-lbs. Re-install the trac bar, you may
need to use a come-along to line up the mounting
holes. Bolt the transfer-case skid plate back up.
Tighten to 87 ft-lb. Re-check all fasteners for tightness. Install the front wheels. Tighten the lug nuts
to factory specs.

Rear Installation

15.

16.
Use a jack to support the rear axle. This will allow you to
raise and lower the axle as needed. Remove the rear
wheels.

17.

18.

Unbolt and remove the upper and lower trac bar bolts
with a 21mm and remove the trac bar.

Remove the 10mm e-brake line support bracket
nuts. Do not discard these nuts.

19.

20.

Remove the rear shocks. The lower mount requires an
18mm wrench and socket. The upper mount uses a
16mm socket.

Unbolt the lower sway bar end links.

21.

22.

Unbolt the upper brake line support at the frame rail.

Unclip the ABS line at the axle. This will give a little
slack when lowering the axle.

23.

24.

Lower the axle and remove the rear springs.

Install the e-brake line drop bracket. Using the factory
nuts to attach the bracket and the M8 bolts, washers, and
flange nuts

25.

26.

Install the upper rear trac bar bracket. Insert the crush sleeve
and the factory bolt into the factory mounting location. Install
the M14x35mm bolt, washers, and nut. Tighten to 100 ft-lb.

Install the threaded disc on top of rear coil bucket.

27.

28.

Insert M12x75mm bolt and flat washer through the rear Install the coil isolator and rear coils.
coil spacer with one hand and hold the threaded washer
with the other. Tighten to 85 ft-lb.

29.

30.

Install rear bump stop extension using the M8x20mm
bolt, washer, and flange nut. Tighten to 17 ft-lb.

Install the rear trac bar using the factory hardware at the lower
mount and the M14x75mm bolt, washers, and nut provided.
Tighten to 100 ft-lb. A come along may be needed.

31.

32.

Reinstall the lower sway bar end links using the factory hardware. Tighten to 85 ft-lb.

Install the upper rear shock extension using the
M10x80mm bolts and washers provided.
Recheck all fasteners for tightness. Install the rear
wheels and tighten lug nuts to factory specs.

33.
Install the lower shock using the factory hardware.
Tighten to 85 ft-lb.

34.

Vehicle Handling Warning
Vehicles with larger wheels and tires will handle
differently than stock vehicles. Be sure to adjust
your headlights.
Take time to familiarize yourself with the handling
of your vehicle.

Installation Warning
Always wear proper safety equipment and use the
correct tools when installing any suspension upgrade. Make sure vehicle is on a flat surface and
you are using jack stands or a lift rated for the
weight of the vehicle.

DRIVE SAFELY & WEAR YOUR SEATBELT.
Warning! This ReadyLift® SST Lift Kit is designed and engineered to lift a stock vehicle with no prior modifications. The use of this kit along with items such as rear
lift blocks or spacers, add-a-leafs, airbags, suspension lifts, body lifts or any other
type of lifting accessory shall be done at the vehicle owners risk and may void any
and all warranties in effect or implied by ReadyLift®.

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.4
Linearized                      : Yes
XMP Toolkit                     : 3.1-701
Producer                        : Acrobat Distiller 7.0 (Windows)
Create Date                     : 2009:07:15 17:06:13-07:00
Creator Tool                    : Acrobat PDFMaker 7.0 for Publisher
Modify Date                     : 2009:07:15 17:06:23-07:00
Metadata Date                   : 2009:07:15 17:06:23-07:00
Format                          : application/pdf
Title                           : 69-6000 07up Jeep JK Wrangler NO CAMS V2
Creator                         : Work1
Document ID                     : uuid:bfcf333c-8cfa-4fff-9a9a-b8ac75bad4af
Instance ID                     : uuid:69d56de7-905d-4b4e-9284-ffa1ecbbb46f
Page Count                      : 9
Page Layout                     : OneColumn
Author                          : Work1

EXIF Metadata provided by EXIF.tools

69 6000 07up Jeep JK Wrangler NO CAMS V2 Rlp69

Navigation menu

Versions of this User Manual:

Views

Navigation