AW1805B Sam0001 Samsung Room Air Conditioner Service Manual

User Manual: AW1805B

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Page Count: 48

SERVICE Manual

CONTENTSAIR CONDITIONER

11. Precautions

12. Product Specifications

13. Installation and Operating

Instructions

14. Disassembly and Reassembly

15. Troubleshooting

16. Exploded Views and Parts List

17. Block Diagram

18. PCB Diagram

19. Wiring Diagram

10. Schematic Diagram

DB98_04511A(2)-CO 2/18/03 4:08 PM Page 3

ROOM AIR CONDITIONER

AW0503B AW0505B

AW0603B AW0605B

AW0803B AW0805B

AW1003B AW1005B

AW1203B AW1205B

AW1403B

AW1803B AW1805B

SAM0001

1. Precautions

Samsung Electronics 1-1

1. Precautions

1. Warning: Prior to repair, disconnect the

power cord from the circuit breaker.

2. Use proper parts: Use only exact

replacement parts. (Also, we recommend

replacing parts rather than repairing them.)

3. Use the proper tools: Use the proper tools

and test equipment, and know how to use

equipment may cause problems later-

intermittent contact, for example.

4. Power Cord: Prior to repair, check the

power cord and replace it if necessary.

5. Avoid using an extension cord, and avoid

tapping into a power cord. This practice

may result in malfunction or fire.

6. After completing repairs and reassembly,

check the insulation resistance.

Procedure: Prior to applying power, measure

the resistance between the power cord and the

ground terminal. The resistance must be

greater than 30 megaohms.

7. Make sure that the grounds are adequate.

8. Make sure that the installation conditions

are satisfactory.

Relocate the unit if necessary.

9. Keep children away from the unit while it is

being repaired.

10. Be sure to clean the unit and its surrounding

area.

Fig. 1-1 Avoid Dangerous Contact

Fig. 1-2 No Tapping and No Extension Cords

Fig. 1-3 No Kids Nearby!

Fig. 1-4 Clean the Unit

DB98_04511A(2)-1 2/18/03 4:09 PM Page 1-1

2.Product Specifications

2-1 Table

Item Unit of

Measure AW0503B AW0505B AW0603B AW0605B

Type WINDOW

Dimension:

(Width×Height×Depth) mm 424×310×326

Voltage Volt 115

Phase - SINGLE

Frequency Hz 60

Operation Current A 4.8 4.8 5.7 5.7

Power Consumption W 530 530 630 630

Refrigerant Type FREON R22

Refrigerant Change g 310 300 300 300

Capacity BTU/h 5200 5200 6100 6100

EER BTU/h.W 9.8 9.8 9.7 9.7

Net Weight Kg 18.5 18.5 19 19

Condenser Row 2×15 2×15 2×15 2×15

Condenser Fan Type Propeller Fan

Evaporator Row 2×10 2×10 2×10 2×10

Evaporator Fan Type Blower

Fan Motor MODEL YSLA-30-6-0005 YSLA-30-6-0005 YSLA-30-6-0005 YSLA-30-6-0005

Compressor(Rotary) MODEL 2R7S126BUC 39A050HSAKA 39A062HSAKA 39A062HSAKA

Overload Protect - MRA99811-9201 KA-122-LBDN61K KA-122-LLCN00B KA-122-LLCN00B

Compressor Capacitor μF/VAC 35/270 35/270 40/270 40/270

Fan Motor Capacitor μF/VAC 3.5/270 3.5/270 3.5/27 3.5/27

Fan Speed RPM 1060/1010/960 1060/1010/960 1060/1010/960 1060/1010/960

Thermo Control - THERMISTOR

Samsung Electronics 2-1

2-1 Table(CONT.)

Item Unit of

Measure AW0803B AW0805B REMARK

Type WINDOW WINDOW

Dimension:

(Width×Height×Depth) mm 500×355×461 500×355×461

Voltage Volt 115 115

Phase - SINGLE SINGLE

Frequency Hz 60 60

Operation Current A 7.4 7.4

Power Consumption W 820 820

Refrigerant Type FREON R22 R22

Refrigerant Change g 320 320

Capacity BTU/h 8000 8000

EER BTU/h.W 9.8 9.8

Net Weight Kg 26.5 26.5

Condenser Row 2×16(L-Bending) 2×16(L-Bending)

Condenser Fan Type Propeller Fan Propeller Fan

Evaporator Row 2×11 2×11

Evaporator Fan Type Blower Blower

Fan Motor MODEL YSK40-6S-1 YSK40-6S-1

Compressor(Rotary) MODEL 44A080HUAEB 44A080HUAEB

Overload Protect - KA-122LFGN17K KA-122LFGN17K

Compressor Capacitor μF/VAC 45/370 45/370

Fan Motor Capacitor μF/VAC 8/450 8/450

Fan Speed RPM 1030/980/920 1030/980/920

Thermo Control - THERMISTOR

2-2 Samsung Electronics

2-1 Table(CONT.)

Item Unit of

Measure AW1003B AW1005B AW1203B AW1205B

Type WINDOW

Dimension:

(Width×Height×Depth) mm 560×411×548

Voltage Volt 115

Phase - SINGLE

Frequency Hz 60

Operation Current A 9.2 9.2 11.3 11.3

Power Consumption W 1040 1040 1240 1240

Refrigerant Type FREON R22

Refrigerant Change g 390 390 560 560

Capacity BTU/h 10200 10200 12400 12400

EER BTU/h.W 9.8 9.8 9.8 9.8

Net Weight Kg 37 37 38.5 38.5

Condenser Row 2×17(L-Bending) 2×17(L-Bending) 3×17(L-Bending) 3×17(L-Bending)

Condenser Fan Type Propeller Fan

Evaporator Row 2×12 2×12 2×10(φ9.52) 2×10(φ9.52)

Evaporator Fan Type Blower

Fan Motor MODEL YGN60-6B-2 YGN60-6B-2 YGN60-6B-1 YGN60-6B-1

Compressor(Rotary) MODEL 2P16S126B1G 2P16S126B1G 2P18S126B1H 2P18S126B1H

Overload Protect - MRA98695 MRA98695 MRA98896-9200 MRA98896-9200

Compressor Capacitor μF/VAC 45/370 45/370 45/370 45/370

Fan Motor Capacitor μF/VAC 15/250 15/250 15/250 15/250

Fan Speed RPM 930/890/850 930/890/850 900/850/800 900/850/800

Thermo Control - THERMISTOR

Samsung Electronics 2-3

2-1 Table(CONT.)

Item Unit of

Measure AW1403B AW1803B AW1805B

Type WINDOW

Dimension:

(Width×Height×Depth) mm 620×425×640

Voltage Volt 115 230/208

Phase - SINGLE

Frequency Hz 60

Operation Current A 12.0 8.2/8.8 8.2/8.8

Power Consumption W 1400 1850/1800 1850/1800

Refrigerant Type FREON R22

Refrigerant Change g 580 700 700

Capacity BTU/h 14000 17900/17400 17900/17400

EER BTU/h.W 10.0 9.7/9.7 9.7/9.7

Net Weight Kg 48.0 54.5 54.5

Condenser Row 2×19(L-Bending) 2×19(L-Bending) 2×19(L-Bending)

Condenser Fan Type Propeller Fan

Evaporator Row 2×11(φ9.52) 3×11(φ9.52) 3×11(φ9.52)

Evaporator Fan Type Blower

Fan Motor MODEL YGN59-6B YSK160-6A-3 YSK160-6A-3

Compressor(Rotary) MODEL 44B135HX1EL 48D180IU1EQ 48D180IU1EQ

Overload Protect - MRA98693-12007 MRA12046-12007 MRA12046-12007

Compressor Capacitor μF/VAC 50/370 35/450 35/450

Fan Motor Capacitor μF/VAC 15/450 6/450 6/450

Fan Speed RPM 900/850/800 1050/1000/960 1050/1000/960

Thermo Control - THERMISTOR

2-4 Samsung Electronics

Samsung Electronics 2-5

2-2-1 Main Unit

2-2 Dimensions

DB98-04512A(2)_1 2/19/03 10:44 AM Page 2-3

Width

Height

Front view Side view

Front viewFront view

(Unit : mm)

Side viewSide view

Front view

Depth

(Unit : mm)(Unit : mm)

Side view

(Unit : mm)

Model Name Width Height Depth

AW0503B AW0505B 424 310 326

AW0603B AW0605B

AW0803B 500 355 461

AW0805B

AW1003B AW1005B 560 411 548

AW1203B AW1205B

AW1403B 620 425 640

AW1803B AW1805B

Timer setting button

Temperature

adjustment buttons

Fan speed

adjustment buttons

On/Off button

Sleep timer setting

button

Mode selection

buttons

Energy Saver button

2-2-2 Remote Control

Samsung Electronics 3-1

3. Installation and Operating Instructions

3-1 Installation

3-1-1 Selecting Area for Installation

1. Make sure that you install the unit in an area

providing good ventilation. The air conditioner

must not be blocked by any obstacle affecting the

air flow near the air inlet and air outlet.

2. Make sure that you install the unit in an area that

allow good air handling. The installation area

must be able to endure vibration from the unit.

3. Make sure that you install the unit away from

heat or vapor.

4. Make sure that you install the unit in an area

which is cool and has adequate space.

5. Make sure that you install the unit in an area

away from TVs, audio units, cordless phones,

fluorescent lighting fixtures and other electrical

appliances (obtain a clearance of at least one

meter).

6. Make sure that you install the unit in an area

which provides easy drainage for condensed

water.

7. Make sure that you install the unit in an area not

exposed to rain or direct sunlight.

(Install a separate sunblind if exposed to direct

sunlight.)

8. Make sure that you install the unit in an area

allowing good air movement. Do not install it in

a space that would cause noise amplification of

noise.

9. Fix the unit firmly if mounted in a high place.

Caution:

Do not use the air conditioner in the following environments : greasy areas (including areas near

machines), or marine areas. Contact your local dealer for advice.

DB98_04511A(2)-1 2/18/03 4:09 PM Page 3-1

3-2 Function Description

3-2-1 Cooling operation mode

The compressor is turned on and off according to the ambient temperature and set temperature.

1) Compressor on and off control

• Compressor on and off control according to the ambient temperature

*The compressor is turned off when "ambient temperature = set temperature

*The compressor is turned on when "ambient temperature = set temperature +1˚C"

2) Default value after power reset ➔set temperature = 24˚C

Fan speed = High

3) Set temperature indicating (setting) range : 1˚C interval from 18˚C to 30˚C.

3-2-2 Fan operation mode

1) If "Fan operation mode" signal is received from remocon or panel.

➔ the compressor is immediately turned off and only fan motor is operated at set blowing speed.

➔ it changes such as "High ➔Med ➔Low ➔ High"( if Fan speed is selected).

2) The initial Fan motor speed is set to "High".

3) The set temperature can not be indicated and set.

3-2-3 Energy saver operation mode

*If the compressor turn off at the cooling operation, the fan motor turn off after operation during the fixation

time only, and operation that energy saver by turn off the fixation time only, and operation that energy saver

by turn off the motor continuously before the condition of the compressor on.

*The fan motor is not operated at flow wind operation.

*Energy saver operation specification at the cooling operation.

1) Fan motor control in compressor on : operate with setting wind speed

2) Fan motor control in compressor off : After compressor off, the fan motor is operated breeze for 2 minutes

and then it turn off.

3) After the fan motor off, the compressor and fan motor is operated normally when the compressor on.

3-2 Samsung Electronics

DB98_04511A(2)-1 2/18/03 4:09 PM Page 3-2

Temperature/Timer

settings

Temperature adjustment

buttons

On/Off button

Mode selection button

(Cool,Fan, Dry)

Sleep timer setting button

Timer setting button

Fan speed adjustment button Remote control

Energy Saver button

Fan Speed

Mode

Cool/Dry/Fan

E.Saver

Sleep

Timer

Temp.

Power

Samsung Electronics 3-3

3-2-4 Sleep operation mode

1) Enable to sleep operation only when cooling operation.

2) First, 7-SEG LED DISPLAY "SLEEP" while 15 second, Second, 7-SEG LED DISPLAY "8Hr"

And, automatically SET OFF after operated while 8 Hour

3) If sleep operation, setting Temperature rise 1˚C after 1 Hour

4) ON TIMER operation, not operation, ENERGYSAVER operation, not sleep operation.

3-2-5 Dry operation mode

Same as Cool operation mode.

3-2-6 LED display indication in case of error detection

ERROR OPERATION

ROOM THERMISTOR

(OPEN or SHORT)

7-SEG

LED DISPLAY

E1 displayed

1) Set operation in case of error occurrence.

• Malfunction of each temperature sensor (open, short)

- Error mode display, warning sound.

- The operation status is off.

Installation and Operating Instructions

DB98_04511A(2)-1 2/18/03 4:09 PM Page 1

MEMO

3-4 Samsung Electronics

DB98_04511A(2)-1 2/18/03 4:09 PM Page 2

Samsung Electronics 4-1

4. Disassembly and Reassembly

4-1 Compressor Replacement Flow Chart

Locate cause of defect

Release refrigerant

Disconnect electrical wiring

from compressor

Cut refrigerant lines

from compressor

Plug disconnected lines

Replace compressor

Inspect electrical

wiring for defects,

and terminals for

correct and secure

connections

Solder discharge line

Corrective action

Check refrigerant oil level

Add oil as necessary

Solder suction line Use nitrogen gas

Perform soldering function

Fill system with

nitrogen gas

Check for leakage

Pinch and braze filling tube

Recharge system

Evacuate system

Release nitrogen gas?

Low oil level? N

Leakage?

Problem?

DB98_04511A(2)-1 2/18/03 4:09 PM Page 3

4-2 Samsung Electronics

4-2 Checking the oil

4-2-1 Oil quality

4-2-2 Replacing and refilling the refrigerant oil

1. Change the compressor - DO NOT recharge the oil as the compressor itself is

already charged.

2. Change the condenser .... add 50cc

3. Change the evaporator .... add 50cc

4. When the refrigerant is replaced .... add 30cc oil.

5. After vacuum is completed, the oil is filled through the high pressure side.

6. In the event of a refrigerant leak, generally it is not necessary to add oil.

(Unless the oil has leaked significantly.)

Fill the transparent container with 10cc of oil, and then conduct the test.

Condition of

Refrigerant Cycle

Normal

Over-heated

Compressor Damage

Color

Straw Yellow

Brown Color

Dark Brown

Odor

No Odor

Pungent oil

Remarks

Return with the system

Change the oil

Oil Condition

DB98_04511A(2)-1 2/18/03 4:09 PM Page 4

4-3.Disassembly and Reassembly Procedure(AW0503B/AW0505B/AW0603B/AW0605B)

Stop operating the air conditioner, and pull out the power cord before repair.

No. Part Name Procedures Remarks

1 Ass’y Grille

1.Pull the Grille air inlet and Guard air filter out.

(Pull both sides of Grille air inlet forward

carefully, then take out the filter.)

2.Remove the screw fixed on the panel front.

3.Hold the lower part of panel with two hands

while pressing down on both sides of the lower

part of the cabinet, pull it forward by about

30mm,and then lift it up carefully for removal.

2 Ass’y Cabinet

1.Remove all screws on the both side of the

cabinet .

2.Take the cabinet upward.

3 Ass’y Control

1.Remove the earth screw fixed on the base.

2.Remove 3 screws fixed on the partition.

3.Remove the screw fixed for the power cord.

4.Un-connect the motor wire and comp lead

wire, then take out the control box upward.

(The picture maybe have a little

different from actual product)

Samsung Electronics 4-3

Disassembly and Reassembly Procedure(AW0503B/AW0505B/AW0603B/AW0605B)

No. Part Name Procedures Remarks

4 CASE EVAP

UP & ASSY

EVAP

1.Take the case evap up forward carefully.

(tear all the seal on it before )

2.Pull the frame up upward.

5 Blower

1.Remove all screws on the evaporator.

2.Pull the evaporator from frame low carefully.

3.Remove the nut and remove the Blower.

6 Case Cond &

Fan Propeller

& Motor Fan

1.Remove 2 screws on the rear side of the

base pan, and all screws fixed on case cond.

2.Pull up the condenser from the base pan.

3.Remove the nut and remove the Propeller

fan.

4.Remove the screw fixed on the partition and

earth screw fixed on the base pan, then take

out the motor backward.

4-4 Samsung Electronics

Disassembly and Reassembly Procedure(AW0803B/AW0805B)

Stop operating the air conditioner, and pull out the power cord before repair.

No. Part Name Procedures Remarks

1 Ass’y Grille

1.Pull the Grille air inlet and Guard air filter out.

(Pull both sides of Grille air inlet forward

carefully, then take out the filter.)

2.Remove the screw fixed on the panel front.

3.Hold the lower part of panel with two hands

while pressing down on both sides of the lower

part of the cabinet, pull it forward by about

30mm,and then lift it up carefully for removal.

2 Ass’y Cabinet

1. Remove the screws on both sides of the

cabinet to disconnect the cabinet and frame.

2. Pull the handle on the front side of the

bottom, and remove the unit from the cabinet.

3 Ass’y Control

1.Remove the earth screw fixed on the plate

evaporator

2.Remove 3 screws fixed on the partition and

plate evaporator casing.

3.Remove the screw fixed for the power cord.

4.Un-connect the motor wire and comp lead

wire, then take out the control box upward.

(The picture maybe have a little

different from actual product)

Samsung Electronics 4-5

Disassembly and Reassembly Procedure(AW0803B/AW0805B)

No. Part Name Procedures Remarks

4 CASE EVAP

UP & ASSY

EVAP

1.Take the case evap up forward carefully.

2.Remove 4 screws fixed on the plate

evaporator casing and evaporator.

5 Blower

1.Lift up the evaporator carefully.

2.Remove 2 screws on the plate evaporator

casing and partition.

3. Lift up the plate evaporator casing.

4.Remove the nut and remove the Blower.

6 Case Cond &

Fan Propeller

& Motor Fan

1.Remove 2 screws on the base pan, and all

screws fixed on case cond.

2.Pull up the condenser from the base pan.

3.Remove the nut and remove the Propeller

fan.

4.Remove the screw fixed on the partition and

earth screw fixed on the base pan, then take

out the motor backward.

4-6 Samsung Electronics

Disassembly and Reassembly Procedure(AW1003B/AW1005B/AW1203B/AW1205B/AW1403B/AW1803B/AW1805B)

Stop operating the air conditioner, and pull out the power cord before repair.

No. Part Name Procedures Remarks

1 Ass’y Grille

1.Pull the Grille air inlet and Guard air filter out.

(Pull both sides of Grille air inlet forward

carefully, then take out the filter.)

2.Remove the screw fixed on the panel front.

3.Hold the lower part of panel with two hands

while pressing down on both sides of the lower

part of the cabinet, pull it forward by about

30mm,and then lift it up carefully for removal.

2 Ass’y Cabinet

1. Remove the screws on both sides of the

cabinet to disconnect the cabinet and frame.

2. Pull the handle on the front side of the

bottom, and remove the unit from the cabinet.

3 Ass’y Control

1.Remove the earth screw fixed on the plate

evaporator

2.Remove all screws fixed on the partition and

plate evaporator casing.

3.Remove the screw fixed for the power cord.

4.Un-connect the motor wire and comp lead

wire, then take out the control box upward.

(The picture maybe have a little

different from actual product)

Samsung Electronics 4-7

Disassembly and Reassembly Procedure(AW1003B/AW1005B/AW1203B/AW1205B/AW1403B/AW1803B/AW1805B)

No. Part Name Procedures Remarks

4 CASE EVAP

UP & ASSY

EVAP

1.Take the case evap up forward carefully.

2.Remove 4 screws fixed on the plate

evaporator casing and evaporator.

5 Blower

1.Lift up the evaporator carefully.

2.Remove 2 screws on the plate evaporator

casing and partition.

3. Lift up the plate evaporator casing.

4.Remove the nut and remove the Blower.

6 Case Cond &

Fan Propeller

& Motor Fan&

Mount motor

1.Remove 2 screws on the base pan, and all

screws fixed on case cond.

2.Pull up the condenser from the base pan.

3.Remove the nut and remove the Propeller

fan.

4.Remove 4 screws fixed on the plate reinf,

then take out the case cond.

5.Remove 4 screws fixed on the mount motor

then take out the motor backward.

6.Remove 4 screws fixed on the base and

partition then remove the mount motor.

4-8 Samsung Electronics

Samsung Electronics 5-1

5. Troubleshooting

5-1 Basic Checkpoints for Troubleshooting

Check the basic checkpoints first to determine whether it is machine trouble or a problem

in the operation method. When it is not related to the basic checkpoints, perform checking

in accordance with the procedures of troubleshooting by symptom.

1) Is the voltage of the power source appropriate ?

(1) It should be within the rating voltage ±10% range.

(2) The air conditioner may not operate properly when the voltage is out of this range.

2) Is the connection with the fan motor, compressor wire, and starting condenser

appropriately made ?

3) The symptoms listed in the table below are not indicative of machine trouble.

Symptom Cause and check

No operation • Check whether there is power failure or the power plug is pulled out.

• Check whether the unit is stopped as a result of completion

of the sleep time.

• Pull out the power plug for ten seconds, and then insert it again.

Air flows, but • Check whether the Air filter is clogged with dust or is dirty.

no cooling • Check whether the desired temperature is too high. Set the desired

temperature to a lower level than the current temperature.

• Check whether it is in "FAN" mode.

The remocon does • Check whether battery is completely depleted.

not operate • Check whether the battery is properly inserted.

• Check whether the receiving window of the remocon for the assembly

main PCB is blinded.

• Check whether the remocon is affected by jamming due to a neon sign.

No temperature • Check whether the unit is in "FAN" mode.

setting (In "FAN" mode, only the current temperature is displayed, and the

desired temperature is not set.)

❈Checking and Display of Fault Area

ERROR OPERATION

ROOM THERMISTOR (OPEN OR SHORT)

ERROR OPERATION

E1 displayed

DB98_04511A(2)-2 2/18/03 4:12 PM Page 5-1

5-2 Samsung Electronics

5-2 Troubleshooting by Symptom

5-2-1 No power

1) Check points

(1) Is the voltage of the power source normal ? (the rating voltage ±10% range.)

(2) Is the electric wire in good contact ?(CN 71, RY 71)

(3) Is the output voltage of the IC01(KA7812) normal ?(DC 11.5V ~ DC 12.5V)

(4) Is the output voltage of the IC02(KA7805) normal ?(DC 4.5V ~ DC 5.5V)

Turn off the power, and then turn it on again five

seconds later.

Replace the assembly main PCB.

Dose the buzzer sound, when the power on?

Check whether the "COOLING ICON" LED lamp is

on, and the operation starts when pressing the

ON/OFF button of the remocon.

Is the primary voltage of the transformer normal?

(the rating voltage ±10% range.)

Is the secondary voltage of the transformer normal?

(AC 13V ~ AC 17V)

Is the F701(3.15A) fuse blown?

Is the rectifier diode(D101~D104) normal?

Are the IC01(KA7812) and IC02(KA7805) normal?

- Is the voltage of DC 17V ~ DC 23V applied at both

ends of the C101 electrolytic condenser?

- Is the voltage of DC 12V applied at both ends of

the C102 electrolytic condenser?

- Is the voltage of DC 5V applied at both ends of

the C103 electrolytic condenser?

Normal operation.

Replace the fuse.

Check the power cord and electric wire.

Check and replace the trans.

• Check the D101 ~ D104 for cold

soldering.

• Replace the rectifier diode

• Check both ends of the C101 for

short and cold soldering.

• Check the +12V for a short.

• Check the +5V for a short.

• Check and replace the C101~104.

• Check the IC01, and IC02 for cold

soldering and a short.

• Replace the IC01, and IC02.

DB98_04511A(2)-2 2/18/03 4:12 PM Page 5-2

Samsung Electronics 5-3

Troubleshooting

5-2-2 When the Membrane Key pad and Led Display

1) Check points

(1) Is the voltage of the power source normal ? (the rating voltage ±10% range.)

(2) Is the electric wire in good contact ?(CN71, RY71)

(3) Is the connection of the assembly main PCB, and MEMBRANE KEY PAD in good

contact? (CN91)

Check the micom

(IC04) for a short,

and replace it.

Check the micom

(IC04) for a short,

and replace it.

Check the Q901~

Q905 for a short,

and replace it.

Check the micom

(IC04) for a short,

and replace it.

Normal operation

Check the micom

(IC04) for a short,

and replace it.

Replace the membrane key pad

Replace the membrane

key pad.

Normal operation NN

Turn off the power, and then turn it on again

five seconds later.

When the LED display is

not operated.

When the membrane key is

not operated.

Is the voltage of the micom

(IC04) No.1, 2, 38~43 port a

square wave?

Is the voltage of the

micom (IC04) No.13, 14 port

a square wave?

Is the voltage of the micom

(IC04) No.3, 4, 10, 11, 44 port

a square wave?

Is the voltage of the micom

(IC04) No.3, 4, 10, 11, 44

port a square wave?

Is the voltage of the

Q901 ~ Q905 square wave?

Check the IC07

for a short, and

replace it.

NIs the voltage of the

IC07 No. 10~16 a square

value?

DB98_04511A(2)-2 2/18/03 4:12 PM Page 5-3

5-4 Samsung Electronics

Troubleshooting

5-2-3 When the remocon is not operated

1) Check points

(1) Is the voltage of the power source normal ? (the rating voltage ±10% range. )

(2) Is the electric wire in good contact ? (CN71, RY71)

(3) Is the assembly main PCB in good contact with the MEMBRANEKEY PAD(CN91)

(4) Is the battery voltage of the remocon above DC 2.7V?

Turn off the power, and then turn it on

again five seconds later.

Replace the assembly main PCB.

Dose the Buzzer sound, when the power on?

Check whether the "COOLING ICON" LED lamp is on

and th operation starts when pressing the

on/off button of the remocon.

Is the battery voltage of the remocon above

DC 2.7V?

Is the collector voltage of the remocon QT1, QT2

a square wave?

Does the X-TAL(RJ 455JB) oscillate normally?

Is the input voltage of the micom(IC04) No.15

pin of the assembly main PCB a aquare wave?

Go to the clause "No power".

The remocon is normally operated.

Replace the battery.

• Check the X-TAL for cold soldering

and a short.

• Replace relevant components.

• Check the micom(ICT1) QT1, and

QT2 for cold soldering and a short.

• Replace relevant components.

• Check the R415 components.

• Check the assembly main PCB

micom(IC04).

DB98_04511A(2)-2 2/18/03 4:12 PM Page 5-4

Samsung Electronics 5-5

Troubleshooting

5-2-4 When the compressor is not operated

1) Check points

(1) Is the voltage of the power source normal ? (the rating voltage ±10% range. )

(2) Is the desired temperature lower than the indoor temperature in the “COOL” mode?

(Compressor stopped)

(3) Is the starting condenser in good contact?

(4) Is the electric wire in good contact ? (CN71, RY71)

(5) Is the output voltage of the IC01(KA7812) and IC02(KA7805) normal ?

Turn off the power, and then turn it on again five

seconds later.

Replace the compressor.

Dose the Buzzer sound, when the power on?

Check whether the "COOLING ICON" LED lamp is on

and the operation starts when pressing the on/off

button of the remocon.

Is the IC03 output normal?

- When the compressor is on, IC03

No. 15 pin →Low.

Does the relay(RY71) operate normally?

- When the compressor is ON, the RY71 should operate.

Is the compressor normal?

Go to the clause "No power".

• Go to the clause "when he remocon

does not operate".

• Check the IC03 for short and cold

soldering.

• Replace the IC03.

• Check the relay coil resistance.

(resistance : About 150Ω±20Ω)

• Replace the relay.

• Check the operation of the O.L.P,

and replace it if necessary.

• Check the compressor

resistance.(0Ω: short, ∞Ω : open)

Normal operation.

Check whether the compressor is activated in three

minutes after turning on the power with the "CoolING

ICON" LED lamp being switched on when selecting the

cool mode of the remocon.

DB98_04511A(2)-2 2/18/03 4:12 PM Page 5-5

5-6 Samsung Electronics

Troubleshooting

5-2-5 When the air swing motor is not operated

1) Check points

(1) Is the voltage of the power source normal ? (the rating voltage ±10% range. )

(2) Is the electric wire in good contact ?(CN71, RY71)

(3) Is the swing motor connector in good contact?(CN71)

(4) Is the terminal connected to the swing motor in good contact?

(5) Is the output voltage of the IC01(KA7812) and IC02(KA7805) normal?

Turn off the power, and then turn it on again five

seconds later.

Replace the air-swing motor.

Dose the buzzer sound, when the power on?

Does the air-swing motor operate when

pressing the air-swing button of the remote control?

Is the IC03 output normal?

- When the air-swing motor is on, IC03

No. 11 pin →Low

Does the relay(RY 75) operate normally?

- When the air-swing motor is operated, the

RY75 should be operated.

Go to the clause "No power".

Normal operation.

• Check the IC03 for a short and cold

soldering.

• Replace the IC03.

• Check the relay coil resistance.

(Normal: About 400Ω)

• Replace the relay.

• Check the air-swing motor resistance.

(0Ω: short, ∞Ω : open)

Is the air-swing motor normal?

Check whether the “COOLING ICON” LED lamp is on,

and the operation starts when pressing the ON/OFF

button of the remocon?

Go to the clause of “when the

remocon dose not operated”

DB98_04511A(2)-2 2/18/03 4:12 PM Page 5-6

Samsung Electronics 5-7

Troubleshooting

5-2-6 When the fan motor does not operated

1) Check points

(1) Is the voltage of the power source normal ? (the rating voltage ±10% range. )

(2) Is the electric wire in good contact ?(CN71, RY71)

(3) Is the starting condenser(FAN MOTOR) in good contact?

(4) Is the fan motor connector in good contact?(CN73)

(5) Is the output voltage of the IC01(KA7812) and IC02(KA7805) normal ?

Turn off the power, and then turn it on again five

seconds later.

Replace the fan motor.

Dose the buzzer sound, when the power on?

Check whether the "COOLING ICON" LED lamp is on

and the operation starts when pressing the

on/off button of the remocon.

Is the IC03 output normal?

- When the fan motor is High, IC03 No. 13 pin →Low.

- When the fan motor is Med, IC03 NO. 14 pin →LOW.

- When the fan motor is Low, IC03 No. 16 pin →Low.

Does the relay(RY 72, 73) operate normally?

- When the fan motor is High, RY72 should operate.

- When the fan motor is Med, RY73 should operate.

- When the fan motor is Low, RY76 should operate.

Go to the clause "No power".

• Go to the clause of "when the

remocon does not operated".

• Check the IC03 for a short and cold

soldering.

• Replace the IC03.

• Check the relay coil resistance.

(Normal: About 400Ω)

• Replace the relay.

Is the fan motor normal?

• Check the fan motor resistance.

(0Ω: short, ∞Ω : open)

• Check the fan motor thermal fuse?

(130˚C)

DB98_04511A(2)-2 2/18/03 4:12 PM Page 5-7

MEMO

5-8 Samsung Electronics

DB98_04511A(2)-2 2/18/03 4:12 PM Page 5-8

EXPLODED VIEW

AW0503B/AW0505B/AW0603B/AW0605B

29-1

29-2

29-3

29-5

29-4

29-6

29-7

29-8

29-9

29-10

1-1

1-2

1-6

1-3

1-4

1-5

Samsung Electronics 6-1

6. Exploded View and Parts List

6-1 Main unit

Exploded View and Parts List

■Part List

No Description Code No. Specification Q'TY

AW0503B AW0505B AW0603B AW0605B

1 ASSY PANEL FRONT DB92-00516A SEA 1 - 1 -

DB92-00516B SEA WALMART - 1 - 1

1-1 PANEL FRONT DB64-00902A SEA-2004 1111

1-2 GRILLE AIR INLET DB64-00903A SEA 1 - 1 -

DB64-01078A SEA WALMART - 1 - 1

1-3 BLADE V-S DB66-00663A HIPS,T2.0,-,- 2222

1-4 BLADE V-L DB66-00546A HIPS,T2.0,-,- 2222

1-5 LINK BLADE DB66-00368A PP,L82,T1.3,-, 2222

1-6 GUARD AIR FILTER DB63-00806A HIPS,T2.5,-, 1111

2 CASE CONTROL UP DB61-00933A Y-PJT,SGCC-M,T0.7 1111

4 EVAPORATOR DB96-01972A FP1.3,T3,2*10,W 1111

5 ASSY-PLATE EVAP CASING DB90-00898A Y-PJT,ASSY 1111

6 NUT-FRANGE DB60-30004A 2C M6 SM20C NTR 1111

7 BLOWER DB67-00099A ABS,-,OK_TOP-P/J 1111

8 ASSY-EVAP CASE UP DB90-00944A Y-PJT,ASSY 1111

9 ASSY PARTITION DB94-00438A Y-PJT,ASSY 1111

10 INSULATION-TUBE DB72-50178A T30,W36,L34,NBR 1111

11 MOTOR DB31-00035K YGN50-6K,Y-TOP(5K) 1111

12 FAN-PROPELLER DB67-00014A ABS,290,6 BLADE 1111

13 NUT-FRANGE DB60-30020A M6,LEFT 1111

14 CASE COND DB61-00932A PP,T2,W378,L308 1111

15 ASSY-COND DB96-02044A 2R×15S,FP1.5 1111

16 ASSY SHUTTER-LF DB92-00336A PVC,SC-94445R 1111

17 ASSY CABINET DB90-01289A Y-PJT,TOP 1111

18 SHUTTER-ANGLE UP DB64-00518A SECC-P,T1,W8 1111

19 ASSY SHUTTER-RH DB92-00337A PVC,SC-94445R 1111

20 TUBE DISCHARGE DB62-01349A C1220T-0 - 1 1 1

DB62-02408A C1220T-0 1 - - -

21 TUBE SUCTION DB62-01314A C1220T-0 1 1 - -

DB62-01314B C1220T-0 - - 1 1

22 COMPRESSOR 39A050HSAKA 115V 60Hz 1Ph - 1 - -

39A062HSAKA 115V 60Hz 1Ph - - 1 1

DB95-00490A 2R7S126A6F 1 - - -

23 NUT-TERMINAL COVER DB60-30001A M5,-,SM20C 1111

24 GASKET DB63-00765A EPDM,T0.8 1111

25 COVER-TERMINAL DB63-00762A GE,-,NORYL,-,SEI-701 1111

26 NUT WASHER DB60-30028A M8,ZPC 3333

27 GROMMET-ISOLATOR DB63-00764A EPDM,-,BLK,OK-PJT 3333

28 O.L.P DB35-00022B 39A062HSAKA - - 1 1

DB35-00022C 39A050HSAKA - 1 - -

DB35-00031C MAE COMP 1 - - -

29 ASSY CONTROL BOX DB93-02550A 5K ELEC 1 - - -

DB93-02550C 6K ELEC - - 1 -

DB93-02550F SEA-WALMART,5K - 1 - -

DB93-02550G SEA-WALMART,6K - - - 1

29-1 CASE CONTROL LOW DB61-00934A Y-PJT,SGCC-M,T0.7, 1111

29-2 CASE CONTROL UP DB61-00933A Y-PJT,SGCC-M,T0.7,W 1111

29-3 C-OIL(COMP&FAN) 2501-001296 3.5/40UF - - 1 1

2501-001290 3.5/35UF 1 1 - -

29-4 POWER CORD DB39-00958A Y-TOP,ELEC.,UL,P 1111

29-5 TRANSFORMER DB26-00006G AC115V,50/60HZ 1111

29-6 ASSY MAIN PCB DB93-02480B Y-P/J,SSEC 1111

29-7 PANEL CONTROL DB64-00904A ABS,T2.0, 1111

29-8 SWITCH MEMBRANE DB34-00030A PE,-,-,40~350 1 - 1 -

DB34-00030D PE,-,-,40~350 - 1 - 1

29-9 CLIP CAPACITOR DB65-00031A SGCC-M,T0.45 1111

29-10 THERMISTOR DB32-10051D 10K/25,-,3425K 1111

30 TUBE CAPILLARY DB62-02282A 1.2×1100mm - - 1 1

DB62-02153A 1.2×900mm 1 1 - -

31 ASSY BASE DB90-00897A MSWR10,M8,L10 - 1 1 1

DB90-00897C MSWR10,M8,L10 1 - - -

32 ASSY-SCREW DB97-90014K OK-P/J 1111

33 ASSY REMOCON DB93-01433S OK-PJT,ARC-735 1111

6-2 Samsung Electronics

EXPLODED VIEW

AW0803B/AW0805B

1-1

1-2

1-6

1-3

1-4

1-5

1-7

34-12

34-11

34-8

34-7

34-5

34-4

34-1

34-3

34-2

34-9

34-6

34-10

Samsung Electronics 6-3

6. Exploded View and Parts List

6-3 Main unit

Exploded View and Parts List

■Part List

No Description Code No. Specification Q/TY

AW0803B AW0805B REAMRK

1 ASSY PANEL FRONT DB92-00515B ASSY,SEA 1 -

ASSY PANEL FRONT DB92-00515C ASSY,SEA,WALMART - 1

1-1 PANEL FRONT DB64-00916A H1-P/J,HIPS,T2.0 1 1

1-2 GRILLE AIR INLET DB64-00917A H1-P/J,HIPS,T2.0 1 1

GRILLE AIR INLET DB64-01089A H1-P/J,HIPS,T2.0 - 1

1-3 BLADE V-S DB66-00556A H1-P/J,PP,T2.0 1 1

1-4 BLADE V-L DB66-00555A H1-P/J,PP,T2.0 2 3

1-5 LINK BLADE DB66-00558A H1-PJT,PP,L106.5 2 2

1-6 GUARD AIR FILTER DB63-00810A H1-P/J,HIPS,T2.5 1 1

1-7 FRAME BLADE DB61-01530A H1-P/J,SEA,HIPS 1 1

2 LEVER DAMPER DB66-00557A H1-P/J,ABS 1 1

4 EVAPORATOR DB96-02987A R2*11*FP1.2SLIT 1 1

5 ASSY-PLATE EVAP CASING DB90-01257A H1-P/J,ASSY 1 1

6 NUT-FRANGE DB60-30004A 2C M6 SM20C NTR 1 1

7 BLOWER DB67-50078A ABS,-,OK_TOP-P/J 1 1

8 ASSY-EVAP CASE UP DB90-01266A H1-PJT 1 1

9 ASSY PARTITION DB94-00416A H1-P/J 1 1

10 INSULATION-TUBE DB73-00177A NBR-FOAM 1 1

11 MOTOR DB31-00215A YSK40-6S-1,H1-PJT 1 1

12 FAN-PROPELLER DB67-50077A ABS,290 1 1

13 NUT-FRANGE DB60-30020A M6,-,FEFZY,LF 1 1

14 CASE COND DB61-01532A H1-P/J,PP,T2.0,W448 1 1

15 ASSY-COND DB96-03161B 7.0-2*16,1.3 1 1

16 ASSY SHUTTER-LF DB92-00113C H1-P/J,ASSY 1 1

17 ASSY CABINET DB90-01256A H1-PJT 1 1

18 SHUTTER-ANGLE UP DB64-00048H H1-P/J,HIPS,T3.0 1 1

19 ASSY SHUTTER-RH DB92-00112C H1-P/J,ASSY 1 1

20 TUBE DISCHARGE DB62-02269A C1220T-0,T0.7,OD7 1 1

21 TUBE SUCTION DB62-02270A C1220T-0,T0.7,OD9.52 1 1

22 COMPRESSOR 44A080HUAEB 1PH,115V/60Hz 1 1

23 NUT-TERMINAL COVER DB60-30001A M5,-,SM20C 1 1

24 GASKET DB63-00765A EPDM,0.8,-,-,-,65-70, 1 1

25 COVER-TERMINAL DB63-00762A GE NORYL 1 1

26 NUT WASHER DB60-30028A HEX 2C M8 ZPC 3 3

27 GROMMET-ISOLATOR DB63-00763A 44A,NR35 3 3

28 O.L.P DB35-00022A 44A080HUAEB 1 1

29 ASSY REMOCON DB93-01433S OK-PJT,ARC-735 1 1

34 ASSY CONTROL CASE DB93-02487A AW0803B 1 -

DB93-02487C AW0805B - 1

34-1 CASE CONTROL LOW DB61-01535A H1-P/J,SGCC-M,T0 1 1

34-2 CASE CONTROL UP DB61-01536A H1-P/J,SGCC-M,T0 1 1

34-3 BRK CONTROL DB61-01533A H1-P/J,SGCC-M,T1.0, 1 1

34-4 TRANSFORMER DB26-00006J -,AC115V,50/60HZ,DC 1 1

34-5 C-OIL(FAN MOTOR) 2301-001448 8000nF,+10-5%,440V 1 1

34-6 POWER CORD DB39-00343D 125V,13A,-,- 1 1

34-7 C-OIL(COMPRESSOR) 2501-001230 45uF,400V,BK 1 1

34-8 CLIP-CAPACITOR DB65-00031A SGCC-M,T0.45 1 1

34-9 THERMISTOR DB32-10051E 10K/25,-,3435K, 1 1

34-10 ASS'Y MAIN PCB DB93-02478C H,SEA 1 1

34-11 PANEL CONTROL DB64-00918A H1-P/J,ABS,T2.0,W90 1 1

34-12 SWITCH MEMBRANE DB34-00031A PE,SEA 1 -

DB34-00031D PE,SEA##WALL - 1

30 TUBE CAPILLARY DB62-02298A 1.42×1200mm - 1

31 ASSY BASE DB90-01255A H1-P/J 1 1

32 ASSY-SCREW DB97-30156C SPS/GEA, 1 1

33 BRACKET INSTALL DB61-30219F GE,SPS-P/J,SGCC-A 2 2

6-4 Samsung Electronics

EXPLODED VIEW

AW1003B/AW1005B/AW1203B/AW1205B

1-1

1-2

1-3

1-4

1-5

1-7

236

30-12

30-11

30-8

30-7

30-5

30-4

30-1

30-3

30-2

30-9

30-6

30-10

Samsung Electronics 6-5

6. Exploded View and Parts List

6-5 Main unit

36 REMOCON ASSY DB93-01433S OK-PJT,ARC-735 1111

Exploded View and Parts List

■Part List

No Description Code No. Specification Q'TY

AW1003B AW1005B AW1203B AW1205B

1 ASSY PANEL FRONT DB92-00553C ASSY,SEA 1 - 1 -

DB92-00553B ASSY,SEA,WALMART - 1 - 1

1-1 PANEL FRONT DB64-00924A H2-P/J,HIPS,T2.0,W393,L 1111

1-2 GRILLE AIR INLET DB64-00925A H2-P/J,HIPS,T2.5 1 - 1 -

DB64-01076A H2-P/J,HIPS,T2.5 - 1 - 1

1-3 BLADE V-S DB66-00561A H2-P/J,PP,T2.0 2222

1-4 BLADE V-L DB66-00560A H2-P/J,PP,T2.0,-,-,- 2222

1-5 LINK BLADE DB66-00562A H2-PJT,TOP,PP,L106 2222

1-7 FRAME BLADE DB61-01538A H2-P/J,TOP,SEA,HIPS 1111

2 GUARD AIR FILTER DB63-00813A H2-P/J,HIPS,T2.5 1111

3 LEVER DAMPER DB66-00559A H2-P/J,HIPS 1111

4 EVAPORATOR DB96-02926A OD7*2R*12*FP1.5*470 1 1 - -

DB96-02939A OD9.52*2*10*FP1.3*4 - - 1 1

5 ASSY-PLATE EVAP CASING DB90-01286A H2-P/J,ASSY 1111

6 NUT-FRANGE DB60-30004A M6 SM20C NTR 1111

7 BLOWER DB67-50073A ABS,200 - - 1 1

DB67-50078A ABS,_180 1 1 - -

8 ASSY-EVAP CASE UP DB90-01342A H2-P/J,- 1111

9 ASSY PARTITION DB97-02047A PP,T2.5 1111

10 INSULATION-TUBE DB73-00178A H2-PJT,FOAM-PE 1111

11 MOUNT MOTOR ASSY DB90-01420A H2-PJT TOP 1111

12 FAN-PROPELLER DB67-00139A ABS+G.F20%,D352 1111

13 NUT-FRANGE DB60-30020A M6,-,FEFZY,LF 1111

14 CASE COND DB61-01537A H2-P/J,PP,T2.5 1111

15 ASSY-COND DB96-02940A 3R*OD7*17*FP1.5*SLIT -- 1

DB96-02900A 2R*OD7*17*FP1.5*SL 1 1 - -

16 ASSY SHUTTER-LF DB92-00111A J-P/J,ASS'Y 1111

17 ASSY CABINET DB90-01284A H2-PJT,- 1111

18 SHUTTER-ANGLE UP DB64-00048J -,HIPS,T3.0,-,-,SC 1111

19 ASSY SHUTTER-RH DB92-00110A J-P/J,ASS'Y 1111

20 TUBE DISCHARGE DB62-02287A H2-P/J,C1220T-0,TO.7 1111

21 TUBE SUCTION DB62-02213A H2-P/J,C1220T-0 1111

22 COMPRESSOR DB95-00491A 2P16S126B1K,10K BTU 11 -

DB95-00492A 2P18S126B1F,12K BTU -- 1

23 NUT-TERMINAL COVER DB60-30001A M5,-,SM20C,- 1111

24 GASKET DB63-00990A MAE 1111

25 COVER-TERMINAL DB63-00989A MAE 1111

26 NUT WASHER DB60-30028A HEX 2C M8 ZPC 3333

27 GROMMET-ISOLATOR DB63-00991A MAE 1111

28 O.L.P DB35-00031A MRA98695 1 1 - -

DB35-00031B MRA98896-9200 - - 1 1

30 ASSY CONTROL BOX DB93-02520A SEA 1 - 1 -

DB93-02520C SEA WALMART - 1 - 1

30-1 CASE CONTROL LOW DB61-00669B H2-PJT TOP,SGCC-M, 1111

30-2 CASE CONTROL UP DB61-00670A 8K TOP,SGCC-M,T0.7, 1111

30-3 BRK CONTROL DB61-00676A TOP,N-PROJECT,SGCC- 1111

30-4 TRANSFORMER DB26-00006J -,AC115V,50/60HZ,DC 1111

30-5 C-OIL(FAN MOTOR) 2301-001452 15000nF,+10-5%,250V, 1111

30-6 POWER CORD DB39-00343E -,-,-,125V,13A,AWG 1111

30-7 C-OIL(COMPRESSOR) 2501-001230 45uF,400V,BK,53x95mm,20.6 1111

30-8 CLIP-CAPACITOR DB65-00031A SGCC-M,T0.45,-,-,OK- 1111

30-9 THERMISTOR DB32-10051E -,10K/25,-,3435K,-,-,-,- 1111

30-10 ASS'Y MAIN PCB DB93-02478C H,SEA 1111

30-11 PANEL CONTROL DB64-00929A H2-P/J,ABS,-,W79.8, 1111

30-12 SWITCH MEMBRANE DB34-00032A -,-,-,PE,-,-,40~350 1 - 1 -

DB34-00032D -,-,-,PE,SEA##WALL - 1 - 1

29 TUBE CAPILLARY DB62-02367A AW10**HAA,C1220T-O,- 1111

31 ASSY BASE DB90-01285B H2-P/J,44 FRAME 1111

32 ASSY-SCREW DB97-30156C -,-,-,-,-,-,SPS/GEA, 1111

33 BRACKET INSTALL DB61-30219F GE,SPS-P/J,SGCC-A 2222

34 MOTOR FAN DB31-00211A YFK-70A-6B - - 1 1

DB31-00211B YGN60-6B-2 1 1 - -

35 PLATE REINF DB70-00367A H2-P/J,SGCC-M 1111

6-6 Samsung Electronics

EXPLODED VIEW

AW1403B/AW1803B/AW1805B

1-1

1-2

1-3

1-4

1-5

1-7

37-2

37-6 37

37-1

37-4

37-3

37-7

37-5

37-10

37-8

37-9

Samsung Electronics 6-7

6. Exploded View and Parts List

6-7 Main unit

Exploded View and Parts List

■Part List

No Description Code No. Specification Q'TY

AW1403B AW1803B AW1805B

1 ASSY PANEL FRONT DB92-00519A SEA,ASSY 1 1 -

DB92-00519B SEA,WALMART - - 1

1-1 PANEL FRONT DB64-00912A H3-P/J,TOP,SEA,HIPS 1 1 1

1-2 GRILLE AIR INLET DB64-00913A H3-P/J,TOP,SEA 1 1 -

DB64-01099A H3-P/J,TOP,SEA - - 1

1-3 BLADE V-S DB66-00551A H3-PJT,HIPS,T2.5, 1 1 1

1-4 BLADE V-L DB66-00550A H3-PJT,HIPS,T2.5 2 2 2

1-5 LINK BLADE DB66-00552A H3-PJT,TOP,PP,T1.3, 2 2 2

1-7 FRAME BLADE DB61-01524A H3-P/J,TOP,SEA,HIPS 1 1 1

2 GUARD AIR FILTER DB63-00807A H3-PJT,SEA,TOP 1 1 1

3 LEVER DAMPER DB66-00553A H3-P/J,TOP,SEA,ABS 1 1 1

4 EVAPORATOR DB96-03039A OD9.52*R3*11HOLE 1 - -

DB96-02969A OD9.52*R3*11HOLE - 1 1

5 ASSY-PLATE EVAP CASING DB90-01288A H3-P/J,ASSY 1 1 1

6 NUT-FRANGE 6021-001056 HEX-PLANGE,M8XP1 1 1 1

7 BLOWER DB67-00096A ABS+G/F20%,M-P/J 1 1 1

8 CASE EVAP UP DB61-01528A H3-P/J,TOP,25F0AM-PS 111

9 ASSY PARTITION DB97-02027A PP,T2.5,-,-,BLK,-, 1 1 1

10 INSULATION-TUBE DB73-00173A H3-PJT,TOP,NRB - 1 1

DB73-00173B AW1403B,TOP,NRB 1 - -

11 MOUNT MOTOR DB61-01496A H3-P/J,SGCC-M - 1 1

DB61-01512A H3-P/J,SGCC-M 1 - -

12 FAN-PROPELLER DB67-00047B ABS,OD390,-,-,M-P/J 1 1 1

13 NUT-FRANGE DB60-30028A HEX 2C M8 ZPC 1 1 4

14 CASE COND DB61-01495A H3-P/J,PP,T2.5 1 1 1

15 ASSY-COND DB96-02699B H3-P/J,- - 1 1

DB96-02699C H3-P/J,AW1403B 1 - -

16 ASSY SHUTTER-LF DB92-00109A M-P/J,ASS'Y 1 1 1

17 ASSY CABINET DB90-01217B AW1803B/XAA,H3-PJT 111

18 SHUTTER-ANGLE UP DB64-01020A -,HIPS,T3.0,W41,L6 1 1 1

19 ASSY SHUTTER-RH DB92-00108A M-P/J,ASS'Y 1 1 1

20 TUBE DISCHARGE DB62-02469A AW1403M/XAA,C1220T 1--

DB62-02593A H3-P/J,C1220T-0,TO.7 - 1 1

21 TUBE SUCTION DB62-02470A AW1403M/XAA,C1220T 1--

DB62-02234A H3-P/J,C1220T-0,TO.8 - 1 1

22 COMPRESSOR 44B135HX1EL 1PH,115V/60Hz 1 - -

48D180IU1EQ 1PH,208-230V/60Hz - 1 1

23 NUT-TERMINAL COVER DB60-30001A M5,-,SM20C 1 1 1

24 GASKET DB63-20003A EPDM,T0.8 1 1 1

25 COVER-TERMINAL DB63-10026A GE,-,NORYL 1 1 1

26 NUT WASHER DB60-30028A HEX 2C M8 ZPC 3 3 3

27 GROMMET-ISOLATOR DB73-10001A EPDM 3 3 3

28 O.L.P DB47-20001U MRA98693-12007 1 - -

DB35-00011C MRA12046-12007 - 1 1

37 ASSY CONTROL BOX DB93-02510A AW1803B/XAA - 1 -

DB93-02510B AW1403B/XAA 1 - -

DB93-02510C AW1805B/XAA - - 1

37-1 CASE CONTROL DB61-01527A H3-P/J,TOP,SGCC-M,T0.7 111

37-2 BRACKET-CONTROL DB61-01526A H3-P/J,TOP,SGCC-M,T 111

37-3 ASSY MAIN PCB DB93-02478C H,SEA 1 1 1

37-4 THERMISTOR DB32-10051E -,10K/25,-,3435K,-,-,-,- 1 1 1

37-5 CAPACITOR(6mfd) 2301-001449 6000nF,+10-5%,440V,B -11

2301-001452 15uF 1 - -

37-6 CAPACITOR(35mfd) 2501-001237 35uF,450V - 1 1

2501-001231 50uF 1 - -

37-7 POWER-CORD DB39-00344B 250V,13A,AWG - 1 1

DB39-00343F 250V,15A,AWG 1 - -

37-8 PANEL-CONTROL DB64-00911A H3-P/J,TOP,SEA,ELEC 111

37-9 MEMBRANE PAD DB34-00033A -,-,-,PE,-,-,40~350 1 1 -

DB34-00033D SEA WALMART - - 1

37-10 TRANSFORMER DB26-00006K AC230V,50/60HZ,DC - 1 1

DB26-00006J AC115V,50/60HZ,DC 1 - -

30 TUBE CAPILLARY DB96-02970A ID1.3×1200×3EA - 1 1

DB96-03150A ID1.42×1400×2EA 1 - -

31 ASSY BASE DB90-01215B H3-PJT - 1 1

DB90-01215C H3-PJT,FOR 44 COMP 1 - -

32 ASSY-SCREW DB97-90014U M-P/J,(XAX) 1 1 1

33 BRACKET INSTALL DB61-30219F GE,SPS-P/J,SGCC-A,T 222

34 MOTOR FAN DB31-00214C YSK160-6A-3,18K-C TOP -11

DB31-00236A YGN59-6B 1 - -

35 PLATE REINF DB70-00342A H3-P/J,SGCC-M,-,T0.8 1 1 1

29 REMOCON ASSY DB93-01433S SEA 1 1 1

6-8 Samsung Electronics

Samsung Electronics 7-1

7. Block Diagram

7-1 Refrigerating Cycle Block Diagram

PINCH PIPE

(SERVICE VALVE) SUCTION LINE

ACCUMULATOR/COMPRESSOR

EVAPORATOR

CAPILLARY TUBE

CONDENSER

DISCHARGE LINE

PINCH PIPE

(SERVICE VALVE)

7-2 Basic Structure

7-2-1 Micom Control Diagram

A/D converter

• Compressor control

• Buzzer control

• Temperature control

• Fan motor control

Reset Circuit

Led display control

Remocon Single

Receiving

Compressor

Fan motor

Power circuit (DC 5V)

Oscillation Circuit

Membrane Pad control

• Energe saver

• Temp.set(↑, ↓)

• Operation, Mode

• Swing, Sleep

• Fan select, Timer

• Remocon single control

MAIN MICOM

Room Temperature sensor

Receiving Unit of Remocon

Powercircuit (DC 12V)

Down Trans (AC15V)

Power input (AC220V)

(Key operation)

(Remocon control)

Operation

Dry

Timer

Sleep

Fan speed (high)

Fan speed (med)

Fan speed (low)

Fan

Cool

Energy saver

Temp.setting(↑)

Temp.setting(↓)

(Remote Control)

DB98_04511A(2)-2 2/18/03 4:12 PM Page 7-5

7-2 Samsung Electronics

Block Diagram

7-2-2 Micom pin assignment

KS88C4716

GRID5

SEG-DATA(d)

SEG-DATA(e)

SEG-DATA(f)

SEG-DATA(g)

SEG-DATA(h)

SEG-DATA(a)

EEPROM CLK

EEPROM IN

EEPROM OUT

BUZZER

OPTION

JIG OUTPUT

OPTION

SENSOR THERMIS-

TOR(103AT)

OPTION

SAVE OPTION

SWING MOTOR

GND

SEG-DATA(c)

SEG-DATA(b)

GRID4

GRID3

Vcc

Vss

10MHz RESONATOR

TEST

GRID2

GRDI1

RESET IC OUTPUT

KEY-IN1

KEY-IN2

REMOCON

EEPROM CS

LOW FAN

COMPERSSOR

MIDDLE FAN

HIGH FAN

4-WAY VALVE

Vcc

1 P0.1 P4.4 44

2 P0.0 P0.2 43

3 P4.3 P0.3 42

4 P4.2 P0.4 41

5 VDD P0.5 40

6 VSS P0.6 39

7 Xout P0.7 38

8 Xin P1.0 37

9 TEST P1.1 36

10 P4.1 P1.2 35

11 P4.0 P1.3 34

12 RESET P1.4 33

13 P2.0 P1.5 32

14 P2.1 P3.7 31

15 P2.2 P3.6 30

16 P2.3 P3.5 29

17 P2.4 P3.4 28

18 P2.5 P3.3 27

19 P2.6 P3.2 26

20 P2.7 P3.1 25

21 P4.5 P3.0 24

22 AVref AVss 23

DB98_04511A(2)-2 2/18/03 4:12 PM Page 7-6

FRONT SIDE

BACK SIDE

ASSY MAIN PCB:DB93-02480

8-1 Samsung Electronics8-18-1 Samsung ElectronicsSamsung Electronics

8. PCB Diagram

8-1 Samsung Electronics

8. PCB Diagram8. PCB Diagram8. PCB Diagram

NO. DESCRIPTION SPEC REMARK Q'TY INSTALL

1 IC ULN2003AD IC03,IC07 2 SMT

2 DIODE-BRIDGE(CHIP) DF06S BD01 1 SMT

3DIODE-

SWITCHING(CHIP) LL4148 D901-----D905 5 SMT

4 DIODE UF4002 100V/1A D01 1 MI

5 TRI-DIODE-CHIP 2SC2412K Q01 1 SMT

6 REGULATOR KA7805 IC02 1 MI

7 REGULATOR KA7812 IC01 1 MI

8 C-AL CD110X,10V,100uF C103 1 AI

9 C-AL CD110X,35V,1000uF C101 1 MI

10 C-AL CD110X,25V,2200uF C102 1 MI

11 C-CHIP 101K,2012,50V C407 1 SMT

12 C-CHIP 102K,2012,50V C408,C409,C902 3 SMT

13 C-CHIP 104Z,2012,50V C105,C106,C01,C02,C403,C404,C410 7 SMT

14 C-CHIP 223Z,2012,50V C901,C501,C502,C001 4 SMT

15 R-CHIP 6.8K,2012,1%,1/8W R403 1 SMT

16 R-CHIP 1K,2012,5%,1/10W ,R201,R202 2 SMT

17 R-CHIP 10K,2012,5%,1/10W R03,R501,R412,R901,R301 5 SMT

18 R-CHIP 10K,2012,1%,1/10W R414 1 SMT

19 R-CHIP 330,2012,5%,1/10W R902,R415,R406 3 SMT

20 R-CHIP 2.2K,1/10W,5%,2012 R01 1 SMT

21 R-CHIP 3.3K,1/10W,5%,2012 R02 1 SMT

22 R-CHIP 4.7K,1/10W,5%，2012 OPTION2 1 SMT

23 R-CHIP 28.7K,1%,1/10W,2012 OPTION1 1 SMT

24 R-CHIP 120,5%,1/4W,1206 R903,R904,R905,R906,R907,R908,R909 7 SMT

25 R-CARBON 620,1/2W(SMALL),5% R601 1 AI

26 BUZZER SP-D2220APP BZ61 1 MI

27 CERAMIC RESONATOR 10MHz X501 1 MI

28 HEAT SINK L15 W15 H25 1 MI

29 CONNECTOR SMW250-02(RED) CN41 1 MI

30 CONNECTOR SMW250-03(RED) CN12 1 MI

31 CONNECTOR FCZ254-08S(BLK) CN91 1 MI

32 CONNECTOR

VH-4A( WHT)

CN11 1 MI

33 CONNECTOR

VH-5A (WHT)

CN73 1 MI

34 FUSE 250V,T3.15A F701 1 MI

35 RELAY-POWER DU1PU,16A,250V RY71 1 MI

36 RELAY-POWER F3AA012E RY72,RY73,RY76 3 MI

37 SCREW TAPPING PH3 L8 1 MI

38 JUMP WIRE PH0.6,L7.5mm J1，J2,J4--J8,J11--J15 12 AI

39 JUMP WIRE PH0.6,L10mm J9 1 AI

40 JUMP WIRE PH0.6,L12.5mm J10 1 AI

41 PCB-MAIN 5KFR-1,63*113*1.6MM 30522A4 1

42 IC KA75330Z IC05 1 AI

43 CHIP-MCU KS88C4716 IC04 1 SMT

44 LED DISPLAY CSE-42202G LED01 1 MI

45 REMOCON FRP-4021H10 RM41 1 MI

46 FUSE HOLDER HF-004/J F701 2 MI

SAMSUNG ELECTRONICS 8-2

PART LIST ASSY MAIN PCB: DB93-02480B

FRONT SIDE

BACK SIDE

ASSY MAIN PCB:DB93-02478

Samsung Electronics

8. PCB Diagram

8-3 Samsung Electronics

8. PCB Diagram8. PCB Diagram8. PCB Diagram

NO. DESCRIPTION SPEC REMARK Q'TY INSTALL

1 IC ULN2003AD IC03,IC07 2 SMT

2 DIODE-BRIDGE(CHIP) DF06S BD01 1 SMT

3DIODE-

SWITCHING(CHIP) LL4148 D901-----D905 5 SMT

4 DIODE UF4002 100V/1A D01 1 MI

5 TRI-DIODE-CHIP 2SC2412K Q01 1 SMT

6 REGULATOR KA7805 IC02 1 MI

7 REGULATOR KA7812 IC01 1 MI

8 C-AL CD110X,10V,100uF C103 1 AI

9 C-AL CD110X,35V,1000uF C101 1 MI

10 C-AL CD110X,25V,2200uF C102 1 MI

11 C-CHIP 101K,2012,50V C407 1 SMT

12 C-CHIP 102K,2012,50V C408,C409,C902 3 SMT

13 C-CHIP 104Z,2012,50V C105,C106,C01,C02,C403,C404,C410 7 SMT

14 C-CHIP 223Z,2012,50V C901,C501,C502,C001 4 SMT

15 R-CHIP 6.8K,2012,1%,1/8W R403 1 SMT

16 R-CHIP 1K,2012,5%,1/10W R201,R202 2 SMT

17 R-CHIP 10K,2012,5%,1/10W R03,R501,R412,R901,R301, 5 SMT

18 R-CHIP 10K,2012,1%,1/10W R414 1 SMT

19 R-CHIP 330,2012,5%,1/10W R902,R415,R406 3 SMT

20 R-CHIP 2.2K,1/10W,5%,2012 R01 1 SMT

21 R-CHIP 3.3K,1/10W,5%,2012 R02 1 SMT

22 R-CHIP 4.7K,1/10W,5%,2012 OPTION2 1 SMT

23 R-CHIP 28.7K,1%,1/10W,2012 OPTION1 1 SMT

24 R-CHIP 120,5%,1/4W,1206 R903,R904,R905,R906,R907,R908,R909 7 SMT

25 R-CARBON 620,1/2W(SMALL),5% R601 1 AI

26 BUZZER SP-D2220APP BZ61 1 MI

27 CERAMIC RESONATOR 10MHz X501 1 MI

28 HEAT SINK L15 W15 H25 1 MI

29 CONNECTOR SMW250-02(RED) CN41 1 MI

30 CONNECTOR SMW250-03(RED) CN12 1 MI

31 CONNECTOR FCZ254-08S(BLK) CN91 1 MI

32 CONNECTOR VH-3A(RED) CN11 1 MI

33 CONNECTOR VH-5A (WHT) CN73 1 MI

34 FUSE 250V,T3.15A F701 1 MI

35 RELAY-POWER DI1U 12VDC RY71 1 MI

36 RELAY-POWER OJ-SS-112DM（5A）RY72,RY73,RY76 3 MI

37 SCREW TAPPING PH3 L8 1 MI

38 JUMP WIRE PH0.6,L7.5mm J1，J2,J4--J9,J11--J14 12 AI

39 JUMP WIRE PH0.6,L10mm J10 1 AI

40 PCB-MAIN FR-1,63*113*1.6MM 30522B4 1 MI

41 IC KA75330Z IC05 1 AI

42 CHIP-MCU KS88C4716 IC04 1 SMT

43 LED DISPLAY CSE-42202G LED01 1 MI

44 REMOCON FRP-4021H10 RM41 1 MI

45 FUSE HOLDER HF-004/J F701 2 MI

SAMSUNG ELECTRONICS 8-4

PART LIST ASSY MAIN PCB: DB93-02478C

9. Wiring Diagram

9-1 Samsung Electronics

DB98_04512A(2)_2 2/19/03 10:46 AM Page 7-2

DIAGRAM AW0503B/AW0505B

AW0603B/AW0605B

FAN

MOTOR

COMP-

RESSOR

GND

GRN

GND

CAPACITOR

9. Wiring Diagram

Samsung Electronics 9-2

DB98_04512A(2)_2 2/19/03 10:46 AM Page 7-2

DIAGRAM AW0803B

AW0805B

9. Wiring Diagram

9-3 Samsung Electronics

DB98_04512A(2)_2 2/19/03 10:46 AM Page 7-2

DIAGRAM

AW1003B/AW1203B/AW1403B

AW1005B/AW1205B/AW1803B/AW1805B

10-1 Samsung Electronics

DB93-02480

10. Schematic Diagrams

10-2 Samsung Electronics

10. Schematic Diagrams

DB93-02478

UPDATE LOG SHEET

Application date Page Part# Note(Cause & Solution) S/Bulletin#

Use this page to keep any special servicing information. (Service Bulletin, etc.)

If only parts number changes, Just change parts number directly on parts list.

And if you need more information, please see the service website.

Itself Solution Integrated technology supporting electronic library

http://itself.sec.samsung.co.kr

By Samsung Electronics Co., Ltd.

This manual may not, in whole or in part, be

copied, photocopied, reproduced, translated, or

converted to any electronic or machine readable

from without prior written permission of

Samsung Electronics Co., Ltd.

Printed in China.

DB98_04511A(2)-2 2/18/03 4:12 PM Page 10-6

ELECTRONICS

Printed in China

Code No. DB81-00025A

DB98_04511A(2)-CO 2/18/03 4:08 PM Page 2

AW1805B Sam0001 Samsung Room Air Conditioner Service Manual

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