ABS, Air Valves, Dryers 285252 Section1

User Manual: 285252

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COMPRESSORS AND PARTS

FLANGES ENGINES TU-FLO 500 TU-FLO 501 TU-FLO 700 TU-FLO 1400 TU-FLO 550 TU-FLO 750

Caterpillar 3406 285131 286546 289349 - - -

Caterpillar 3406B - 103274 103278 104583 107509 107508

Caterpillar 3408 284310 286552 289744 - - -

Mack 6 Cylinder 284662 286544 289340 - 107511 107510

See Bulletin 102697* 104584

PRO-01-7 for

Mack c/o

Caterpillar 3116 - - - - 107981 -

Mack 8 Cylinder -286574 289348 107869

286621

Cummins 284718* 286618* 289339 107506 107507

NH,NTC,KT,KTA 286554 286554

Series engines

See Bulletin

PRO-01-2

Cummins

VTB-903 - - -

Cummins VT-903 286570 101590

Cummins VT-350 - 286570 101590

See Bulletin

PRO-01-2

Series 60

Detroit Diesel

0° Tilt 286619(1) 106780(1) 107622(1) 107623(1)

Detroit Diesel

0° Tilt 276962 286539 289941 108779 107513 107512

Detroit Diesel

0° Tilt 285252 - 101158 - -

REMANUFACTURED EXCHANGE

COMPRESSORS

(1) Series 60 compressors must be replaced with series 60 compressors only. Failure to do so will result in

compressor damage.

* Top discharge cylinder head

** TU FLO-700 cylinder head incorporates both side and top discharge.

Note: Part numbers for all remanufactured parts in the New Life inventory have an "X" suffix to indicate a

remanufactured part. The "X" has been left off all above numbers for clarity.

NO.

SER.

NO.

MFG. BY BENDIX IN U.S.A.

TU FLO 501 COMPRESSOR

Bendix

Piece No.

Country of

Manufacture

Serial No.

Model

NO.

SER.

NO.

REMFG. BY BENDIX IN U.S.A.

TU FLO 501 COMPRESSOR

Compressor Nameplates

A nameplate is attached to all compressors. It displays

the model, piece number and serial number. A nameplate

with a black background denotes a new/original equipment

compressor, whereas a nameplate with a red background

designates that the compressor is a Bendix

remanufactured/replacement unit. When making

reference to a particular compressor, use the pc. no.

stamped on the nameplate

CORE

ITEM PART NO.GROUP TYPE CATEGORY COOLING PORT LOC DISCHARGE NOTES

1 KN7010X 700 EL740 4 HOLE BASE AC RIGHT/RIGHT FLANGE BASE OIL OPTION

1 KN7020X 700 EL740 4 HOLE BASE AC LEFT/LEFT FLANGE BASE OIL OPTION

2 KN85020X 850 EL850 4 HOLE BASE AC RIGHT/TOP THREADED

2 KN86020X 850 EL850 4 HOLE BASE WC/AC RIGHT/TOP THREADED

3 EL13020X 1301 EL1300 4 HOLE BASE WC RIGHT/RIGHT FLANGE

3 EL13021X 1301 EL1300 4 HOLE BASE WC LEFT/LEFT FLANGE

3 EL13060X 1301 EL1300 4 HOLE BASE WC RIGHT/RIGHT FLANGE BASE OIL FEED

COMPRESSORS AND PARTS

REMANUFACTURED HALDEX COMPRESSORS

HALDEX BASE MOUNT, PULLEY DRIVE

HALDEX FLANGE MOUNT - ENGINE DRIVE

CUMMINS APPLICATIONS, WATER COOLED

CORE

PART NO.GROUP TYPE CATEGORY COOLING PORT LOC DISCHARGE NOTES

4 EL13040X 1300 EL1300 CUM IN LINE WC RIGHT/RIGHT TOP/FLANGE

4 EL16040X 1600 EL1300 CUM IN LINE WC RIGHT/RIGHT TOP/FLANGE

DETROIT DIESEL APPLICATIONS, WATER COOLED

CORE

PART NO.GROUP TYPE CATEGORY COOLING PORT LOC DISCHARGE NOTES

5 EL13050X 1300 EL1300 DDC 0° TILT WC RIGHT/RIGHT FLANGE

5 EL13051X 1300 EL1300 DDC 0° TILT WC RIGHT/LEFT FLANGE 60 SERIES NON-THRU DRIVE

5 EL13070X 1300 EL1300 DDC 1° TILT WC RIGHT/LEFT FLANGE

6 EL13053X 1353 EL1300 DDC 0° TILT WC RIGHT/LEFT FLANGE 60 SERIES THRU DRIVE

Haldex Repair Kits

RN26A EL1300 Unloader Kit

RN26GW EL1300 Gasket Kit

SN144 Installation Kit for

EL13020X & EL13021X

SN144D Installation Kit for EL13060

Haldex Repair Kits

RNT26A EL1300 Unloader Kit

RN26GY EL1300 Gasket Kit

SN144C Installation Kit for EL13050X

SN144AP Installation Kit for EL13051X

SN144E Installation Kit for EL13070X

KN7010X

KN7020X

KN85020X

KN86020X

EL13040X

EL16040X

EL13050X

EL13051X

EL13070X

EL13020X

EL13021X

EL13060X

EL13053X

Haldex Service Repair Kits

RNT26A

EL1300, EL1600 Unloader Kit

RN26GX EL1300, EL1600

Gasket Kit

SN144B Installation Kit

Haldex Repair Kits

RN33C EL740 Unloader Kit

RN26GV Gasket Kit

SN144AB Installation Kit

Haldex Repair Kits

RNT26JB EL850 Unloader Kit

RN26JH EL 850 Gasket Kit

SN144R Installation Kit

Haldex Repair Kits

RNT26A EL1300 Unloader Kit

RN26GY EL 1300 Gasket Kit

SN144BD Installation Kit

COMPRESSORS AND PARTS

REMANUFACTURED HALDEX COMPRESSORS

HALDEX FLANGE MOUNT - ENGINE DRIVE

DETROIT DIESEL APPLICATIONS - WATER COOLED

CORE

ITEM PART NO.GROUP TYPE CATEGORY COOLING PORT LOC DISCHARGE NOTES

7 EL13090X 1300 EL1300 DDC 41° TILT WC RIGHT/RIGHT FLANGE

7 EL13100X 1300 EL1300 DDC 50° TILT WC RIGHT/RIGHT FLANGE

7 EL13160X 1300 EL1300 DDC 45° TILT WC LEFT/RIGHT FLANGE

8 EL16050X 1600 EL1600 DDC 0° TILT WC RIGHT/RIGHT FLANGE

8 EL16051X 1600 EL1600 DDC 0° TILT WC RIGHT/LEFT FLANGE 60 SERIES NON-THRU DRIVE

8 EL16070X 1600 EL1600 DDC 1° TILT WC RIGHT/LEFT FLANGE

8 EL16072X 1600 EL1600 DDC 4° TILT WC RIGHT/LEFT FLANGE

MACK APPLICATIONS

9 EL16111X 1600 EL1600 MACK EXT. FLG.WC LEFT/LEFT FLANGE POWER STEERING

9 EL16112X 1600 EL1600 MACK EXT. FLG WC LEFT/LEFT FLANGE GEAR INCLUDED

EL13090X

EL13100X

EL13160X

EL16050X

EL16051X

EL16070X

EL16072X

EL16111X

EL16112X

HaldexHaldex

Repair Kits

RNT26A EL1600 Unloader Kit

RN26GZ EL 1600 Gasket Kit

SN144J Installation Kit

Haldex

Repair Kits

RNT26A EL1300 Unloader Kit

RN26GY EL 1300 Gasket Kit

SN144G Installation Kit For EL13090X

SN144H Installation Kit For EL13100X

SN144M Installation Kit For EL13160X

Haldex Repair Kits

RNT26A EL1600 Unloader Kit

RN26GY EL 1600 Gasket Kit

SN144AP Installation Kit For EL16051X

SN144C Installation Kit For EL16050X

SN144E & Installation Kit For EL13170X

SN3711G (Need one of each )

SN144E Installation Kit For EL16072X

AIR CLEANER

For use with all compressor types.

Provides greater atmospheric air intake

capacity. Suitable for mounting on

Haldex and competitive model

compressors. May also be remote

mounted by using accessory intake

manifold connector kits SN3711AC and

SN3711AD plus cut to length 3/4" ID

hose with fittings and clamps. Includes

100696E element.

Mounting Centers: 2.75"

Overall Height: 4.44"

Diameter: 4.30"

Part No. KN19040

COMPRESSOR

MANIFOLD KIT

(DISCHARGE)

For 1/2" Pipe

For all EL1300 & EL1600

Compressors

Part No. SN3711J

COMPRESSOR

MANIFOLD KIT

(INTAKE)

For 1/2" Pipe

Mounting Centers: 2.75"

Part No. SN3711AA

COMPRESSOR

MANIFOLD KIT

(INTAKE)

For 3/4" Hose

Mounting Centers: 2.75"

Part No. SN3711AD

INLET CHECK VALVE

Part No. SN3711AJ

COMPRESSORS AND PARTS

AIR DRYERS

Bendix AD-9 Air Dryer

12 Volt

Description PART NO.

Complete New Unit 065225

Complete REMANUF. Unit 109685X

END COVER INFORMATION

New Unit: (Special Order) 065231

Supply Port: 1/2" P. T.

Delivery Port: 1/2" P. T.

Control Port: 1/4" P. T.

Check Valve Ass'y 107800

Purge Valve & Heater Ass'y (REMANUF.) 5004341X

Remanuf. Desiccant Cartridge 107794X

Purge Valve Ass'y - Maint. Kit 5005037

Bracket Kit 107695

Delivery

Port

Safety

Valve

Check

Valve Heater &

Thermo

Connection

Purge

Exhaust

Port

Supply Port

End Cover Bottom View

AD-9 Air Dryer

Air Dryer

Reservoir #1

Governor

Compressor

The primary duty of

the air dryer

is to eliminate the moisture

and dirt that would cause

damage to valves and other

system components.

The air dryer

removes these

pollutants, providing

dry air, free of

contaminants that can

cause premature failure of

the air and brake system.

UNLOADER KIT

Kit contains parts to

install 3 piece unloader

plungers in Tu-Flo

compressors

Part No. 279615

AIR STRAINER

For TF-400, 500, 501, 600, and 700

Bendix compressors

Air Strainer Part No. 278500

Contents:

(1) 279905

Mounting Baffle (1) 243009

Filter Element

(1)

279903

Cover

(1) 243430

Gasket (2) 243411

Cap Screw

(2) 237648

Lock Washer

Key Description List 1 List 2 List 3 List 4 List 5 List 6 List 7 List 8

1 Purge Valve Shoulder Bolt X

2 Exhaust Diaphragm X

3 Purge Valve X

41/4" Tapping Screw X-3 X-3 X-3

5 Flat Washer X-3 X-3 X-3

6 Purge Valve Housing

7 #8 Self Tapping Screw X-2

8 Sealing Ring X

Heater & Thermostat Ass'y

Wire Harness & Connector

109869

11 Spring X

12 Purge Piston

13 O-Ring X

14 O-Ring X X X X X

15 O-Ring X X X X

16 O-Ring X X X X X

17 Check Valve Ass'y X

18 Check Valve O-Ring X

" X 2

" End Cover Screw

Special Washer X-4

" X 2

Bracket Screw X-2

22 Lower Mounting Bracket X

23 Safety Valve 285849

24 End Cover

25 Lock Nut X-2

26 Housing

27 O-Ring 298922 X

28 O-Ring 298927 X

29 Desiccant Cartridge Ass'y X

30 Upper Mounting Brkt. X

31 5/16" x 41/2" Upper Brkt. Bolt X

32 Upper Brkt. Strap X

33 5/16" Nut X

34 5/16" Lock Washer X

35 Exhaust Cover 112399

Complete Purge Valve Ass'y

XXX

List # Description Part Number

2 Remanuf. Purge Valve Ass'y 12V 24V

Comp w/Heater. See List #2 5004341X 5004342X

3 New Replacement Purge

Valve

12V 24V

Ass'y Complete w/Heater 800405 5004342

(DLU) See List #3 Below

4 Desiccant Cartridge Kit New Remanuf.

See List #4 Below 107796 107794X

5 Purge Valve Maintenance Kit 5005037 5005893

See List #5 Below hard seat soft seat

6 Heater & Thermostat Kit 12V 24V

See List #6 Below 109578 109579

7 Check Valve Maintenance Kit 3/4" 1/2"

See List #7 Below 107799 107800

8 Mounting Bracket Kit 107695

See List #8 Below

AD-9 Air Dryer Parts List

Kits and Service Replacement Assemblies

AIR DRYERS

ARE YOU READY FOR COLD

WEATHER?

Check your stock of air dryer

parts BEFORE the season

demands are here!

Note:

Old and new purge valve

assemblies are interchangeable

in all AD-9 air dryers.

AIR DRYERS

BENDIX REPAIR KITS

AD-2 AIR DRYER

102657 Thermostat Kit

Includes Thermostat,

gasket and "O" ring.

287053 Purge Valve

Replacement Kit

Includes purge valve,

diaphragm, boot and

"O" rings

287298 Check Valve Kit

AD-2 AD-4

AD-SP Air Dryer

System Purge

Heater &

Thermostat

Service Remanf. Volts-Watts

Part No. Part No. (See Note 2)

800887 109991X 12V - 980W

065594 109992X 24V - 90W

Note: 12 & 24 volt AD-SP air dryers are

identified by connector color:

White - 12V, Gray = 24V.

5.62"

11.07"

1/2" Delivery

1/2" Supply

Heater &

Thermostat

Connector

Control

1/4" PT

9.25"

12.5"

Height Control

1/4" P.T.

3.33"

Note 5

1/8" P. T. ECON Port

Behind Supply Port

Delivery

1/2" P.T. Heater &

Thermostat

Connector

Supply

1/2" P. T.

AD-IP Air Dryer

Integral Purge

Heater &

Thermostat

Service Remanuf. Volts-Watts

Part No. Part No. (See Note 2)

065612 109477X 12V - 90W

065613 109478X 24V - 90W

Note - All replacement air dryers include 109871

(wire harness and splice kit) and 5001247

(mounting bracket kit).

Note - 12 & 24 volt air dryers are identified by

connector color .

White = 12V, Gray = 24V.

Note - Center to center of slots in both brackets is

5.64 inches.

BENDIX REPAIR KITS

AD-4 AIR DRYER

103817 Major Maintenance Kit

Includes desiccant

cartridge, end cover kit

103980, and sealing ring.

103818 Purge Valve

Replacement Kit

Purge valve and

exhaust diaphragm

103879 Seal kit

Includes check valve ass'y,

boot, and sealing rings

103980 End Cover Kit

"O" ring and piston spring

AD-IP Air Dryer Kits

Part No. Heater & Thermo Kit

109496 24 Volt

Part No. Purge Valve Kit

5003547 12 volt

AD-SP Air Dryer Kits

Part No.

5008414 Cartridge Kit

Part No.

5005624 Del Check Valve Kit

AIR DRYER

PURE AIR™

Repair Kits

Triple action

cools, filters and

dries the air.

May be mounted

horizontally or

vertically.

Serviceable from

either end.

PURE AIR PLUS™

AIR DRYER Repair Kits Cartridge Kit

Part No.R950011 Purge Valve Kit

Part No. R950014

Heater Service Kit

Part No. R950015

Outlet

Check Valve Kit

Part No. R950017

SERVICE KITS

Turbo Cut-Off

Valve Kit

Part No. R950013

AIR DRYERS

Minor Kit

Part No. RN60

Major Kit

Part No. RN60A

Purge Valve Kit

Part No. RN60F

12V Heater Kit (Not Shown)

Part No. RN60N

12V Lower

Cover Ass'y

Part No. RN60D

PURest™ Air Dryer Part No. DA34100

• Multi-Treatment Cartridge employs 5

stages of cleaning to ensure dry system air.

• Universal munting bracket eases

retro-fit installations. Fits Pure Air

Plus, Dryest, AD type and SS type

air dryer bolt patterns.

• Integrated turbo protection.

• Built-In heater prevents freezing and

damage to the dryer.

Heater: 12 Volt

Desc: With Bracket, Left - Inlet Port

OEM Part No: N4253AA

MTC Desiccant Cartridge

Part No. DQ6050 Heater Kit 12 volt

Part No. DQ6013

Outlet

Check Valve Kit

Part No. RN60G

Desiccant Cannister: Part No. DA33120

Major Repair Kit

Includes purge,

Turbo Saver™,

& check valve.

Part No. DQ6020

Desiccant Kit

Includes desiccant

cartridge &

coalescing filter

Part No. DQ6026

12V Heater kit

Part No. DQ6011

Coalescing filter

kit Part No. DQ6032

Dessicant Type Air Dryer

Part No. R955205

This air dryer from Meritor Wabco is just

11 inches tall! It has a spin-on cartridge

that is replaceable in under 5 minutes.

It has a 12V-100 Watt heater with an

integral turbo cut-off valve and mounting

bracket. The integral regeneration valve

eliminates the need for a purge tank.

ISOLATION VALVE

(Turbo Cut-Off Valve)

Used with air driers not equipped with

this feature. Allows use of air dryer

on turbo charged engines without

affecting engine performance.

Installs directly (1/2"-14 NPTF) to air

line inlet port of air dryer.

Part No. KN23500

PRESSURE RELIEF (SAFETY) VALVES

PRESSURE PROTECTION VALVE (SAFETY) VALVES

FLEETCRAFT GOVERNOR

Features ball check design

with filtered ports. Can be

mounted at a remote

location or directly to

compressor. Preset to open

at 120 PSI, close at 100 PSI.

Can be Adjusted. Includes 4

pipe plugs, mounting gasket

and instructions.

New, outright.

Part No. FC18530

PRESSURE

PROTECTION VALVE

TYPE PR-4

Closes at a preset

pressure. Factory set at 85

PSI. Many different

applications. Can be used

to protect one reservoir

system from another if a

reservoir system failure

occurs. Nonadjustable.

1/4" PT supply and

delivery ports.

Part No. 286500

PRESSURE PROTECTION

VALVE TYPE PR-2

Closes at a preset pressure.

Factory set at 65 PSI. Can be

adjusted. Many different

applications. Can be used to

protect one reservoir system

from another if a reservoir

system failure occurs.

1/4" PT supply and

delivery ports.

Part No. 277147

PRESSURE RELIEF

VALVE

For air reservoir

installations.

Made of brass and

stainless steel.

Will not corrode.

Factory set at 150

PSI. 3/8" NPTF.

Part No. KN31250

SAFETY VALVE

Protects against excessive

pressure in air system.

Installs in the supply

reservoir. Factory set at 150

PSI. Can be adjusted.

Automatically closes after

excess pressure is

released to atmosphere.

1/4" NPT.

(A) Part No. 205105

(B) Part No. 284142

PRESSURE RELIEF

VALVE

Brass body and

stainless steel spring.

Factory set at 150

PSI. 1/4"NPTF

Part No. 1031200

ST-3 SAFETY VALVE

75PSI Pressure

setting, 1/4" port

Part No. 285850

1.25"

Delivery

(B)

L=2.56"

(A)

L=3.25"

ALCOHOL EVAPORATOR - ISOLATION VALVE - GOVERNOR

ALCOHOL EVAPORATOR

An automatic vaporizing device for

keeping air lines and air reservoir

free of ice.

•Easy to install

•Pressure protected

•Holds 40 oz. of methyl alcohol.

•1/2" NPTF Ports

Part No. A72420

Bendix D-2 Governor

Remanufactured. No Core.

For mounting to the

compressor or mounted

remotely. Pressure range

100 - 120 PSI.

5" overall height.

1/8" NPT ports.

Sold outright.

Part No. OR275491X

Part No. 275491 (NEW)

Supply

Delivery

Supply

Safety Valve Kit ST-4

The ST-4 Safety Valve is

installed in the extra

compressor discharge port,

if available, or the

discharge line to prevent

compressor damage in the

event of discharge line

blockage. Becaus of this a

standard safety valve may

not be used.

Part No. 131081

Haldex Micromax

™

GOVERNOR

New, outright.

Part No. KN18537

1/3 the size of a standard governor.

Fully nterchangeable, complete

installation kit, mistake proof exhaust

port eliminates failures.

PRESSURE PROTECTION VALVES

PRESSURE PROTECTION

VALVE

Used to protect air brake

system from accessory failure.

Nonadjustable.

1/8" NPTF inlet port,

1/4" NPTF outlet port.

PRESSURE PROTECTION VALVE

with one way check valve

Used to protect air brake system from accessory

failure. Nonadjustable. 3/8" NPTF inlet port,

1/2" NPTF outlet port.

Opening

Part No. Pressure

KN31170 50PSI

KN31171 75 PSI

Inlet Outlet

2" Operating PSI

Part No. Open Closed

110257 75 70

110258 95 90

PRESSURE

PROTECTION VALVE

3/8" NPTF Inlet,

3/8" NPTF Outlet

PRESSURE CONTROL VALVE

Pressure setting from 0 PSI to

reservoir pressure.

1/4" NPTF inlet and outlet,

1/4" NPTF exhaust

Part No. 5400

CHECK VALVES

SINGLE CHECK VALVE

SC-2 Steel Seat

Part No. A B C

800372 1/2" PT 1/2" PT 2.92"

800373 3/8" PT 3/8" PT 25/32"

ABAB

SINGLE CHECK VALVE

SC-1 Steel Seat

Part No. A B C

800375 1/4" PT 1/4" PT 23/32"

SINGLE CHECK VALVE

SC-1 Rubber Seat

Part No. A B C

10200-3/83/8" PT 3/8" PT 213/16"

10200-1/21/2" PT 1/2" PT 213/16"

Operating PSI

Part No. Open Closed

140270 70 60

SINGLE CHECK VALVE

SC-2 Steel Seat

Part No. TYPE A B C

KN23000 A1/2" PT 1/2" PT 2.46"

KN23010 A3/8" PT 3/8" PT 2.47"

KN23060 B1/2" PT 1/2" PT 1.85"

Type A Type B

(90 Degree)

Operating PSI

Part No. Open Closed

KN31000 65 45

KN31010 95 75

29/

16"

PRESSURE

PROTECTION VALVE

3/8" NPTF Inlet and Outlet

Tractor Protection Valve

Part No. 065706

CHECK VALVES

QUICK RELEASE VALVES

Ports

Part No. Supp Del

1032005 3/8"3/8"

1032011 1/2"3/8"

QUICK RELEASE VALVE

Aluminum Die Cast Body

Supply/Delivery Differential 0 PSI

QRN

QUICK RELEASE VALVE

Lightweight, nonmetallic.

Mounting holes 11/32" diameter

on 11/2" centers.

Supp/Delivery

Part No. A B Differential

Supply Del. (PSI)

065066 1/2" PT 3/8" PT 1 Max.

065067 3/8" PT 3/8" PT 1 Max.

065068 3/8" PT 3/8" PT 5-8

QUICK RELEASE

VALVE QR-1

Supply Ports: 1/2"

Delivery Ports: 3/8"

Mounting holes on

11/2" centers

Part No. 229860

Supply Ports: 3/8"

Delivery Ports: 3/8"

Mounting holes on

11/2" centers

Part No. 229859

QR-1C

QUICK RELEASE VALVE

With Double Check Valve

A dual function valve. The QR

serves the spring brake chambers

as a QR valve; the double check

valve prevents a service and

emergency brake application from

occurring at the same time.

Part No. Supply Delivery

289182 1/41/4

289714 1/43/8

TWO WAY CHECK VALVE

(Diaphragm Type)

Mount in any position

Use in place of ball or

shuttle types

Used when two inputs

must become one input.

Inlet B: 3/8"

Inlet D: 3/8"

Outlet C: 3/8"

Part No. KN25060

Inlet B

Inlet D

Outlet C

DC-4 DOUBLE CHECK VALVE

Part No. A B C D E

278595 1/4" PT 1/2" PT 1/4" 2.75" 1/4"

278598 3/8" PT 3/8" PT 1/4" 2.75" 3/8"

The double check valve is used

when a single function or

component must be controlled

by either of two valves. The

double check valve permits

either, but not both control

valves to operate the device

connected to its outlet port.

3/8" NPTF

"B" Hole

DC-4

DOUBLE CHECK VALVE

All Ports: 3/8" NPTF

"B" Hole: 11/32" Dia.

Part No. 278614

227/32"

QUICK RELEASE VALVES

3/8" P.T.

BRAKE (FOOT) VALVES

3/8" P.T.

DUAL BRAKE VALVE

The E-6 dual brake valve is

a floor mounted treadle or

lever operated valve with

two separate supply and

delivery circuits for service

and secondary braking,

providing graduated control

for applying and releasing

vehicle brakes.

Part No. 286171

RUBBER COVERED

TREADLE ASSEMBLY

Includes:

229939 Treadle

236288 Roller

240069 Treadle Cover

Part No. 229938

TREADLE ASSEMBLY

Aluminum assembly with

no-slip design.

Replaces most steel pedals

Part No. SN4017A

FOOT OPERATED VALVE

DUAL CIRCUIT

Provides smooth and consistent

pedal feel over competitive

application valves.

Requires minimal modification for

change over.

3/8" ports.

Bottom portion of valve made of

EGP plastic.

Part No. KN22150

CONTROL VALVES

Spool Ass'y

Part No. 101569 Spool Ass'y

Part No. 101570

MV-2 CONTROL MODULE

An integrated control assembly for

control panel mounting in tractor. It

provides all the federal legal

requirements for trailer air supply and

parking brake control and permits the

tractor parking brakes to be applied

while air is supplied to the trailer.

Six 1/4" ports.

Nonmetallic.

Part No. 101437

MV-2 SPOOL INSERTS

The MV-2 control module is serviced by

replacement of the complete spool

inserts.

5.36"

4.19"

(A)

(B) (C)

Cracking Port Size (NPTF)

Part No. Pressure (A) (B) (C)

2000D1/2 0-1PSI 1/2"3/8"3/8"

2000D3/8 0-1PSI 3/8"1/4"1/4"

QUICK

RELEASE

VALVES

QUICK RELEASE VALVES

Used wherever a quick release function is required in the air brake system.

Made of Engineering Grade Plastic. Aids in meeting FMVSS 121 timing

requirements.

Shown with

valve.

Valve not

included.

QRN-2 Inlet Delivery Differential

Part No. Port Ports PSI

800064 3/8"3/8"0

800063 1/2"3/8"0

Inlet Delivery Differential

Part No. Port Ports PSI

KN32050 1/2"3/8"6

KN32060 3/8"3/8"6

Part No. 238888

Folcrum Pin

Part No. 236979

Mounting Plate

E8P BRAKE VALVE

Lower Body

Rotated90°

Replaces E-12

065313 AND 800583

Part No. 800629

CONTROL VALVES

MV3 CONTROL MODULE

An integrated control assembly

for control panel mounting in tractor.

It provides all the federal legal

requirements for trailer air supply

and parking brake control and

permits the tractor parking brakes

to be applied while air is

supplied to the trailer. Six 1/4" ports.

Nonmetallic. Designed to

supersede the MV-2 valve. Different

mounting seperates styles.

Part No. 800519

Part No. 800573

Auxiliary

Port

Mounting

Plate

Tractor

Delivery

Secondary

Supply

Trailer

Delivery

KEY

No. QTY DESCRIPTION

1 2 O-RING

2 2 O-RING

3 2 O-RING

4 2 O-RING

52EXHAUST SEAL

62O-RING

KeY

No. QTY.DESCRIPTION

72PLUNGER SPRING

8 1 O-RING

9 1 O-RING

10 1 Override SPRING

11 1 SPRING

12 1 CHECK VALVE

3.00

4.21 Mtg. Hole

MAINTENANCE KIT PART NO. 107216 CONSISTING OF:KEY

NO.QTY.DESCRIPTION

13 1 RETAINING RING

14 1 SHUTTLE VALVE

15 1 O-RING

16 1 O-RING

17 1 O-RING

SHUTTLE KIT PART NO. 107217

MV-3 MODULE MAINTENANCE KITS

PUSH PULL CONTROL

VALVE PP-5

A pressure sensitive on-off

control commonly used

with vehicle torque

converter system, engine

speed control, and some

parking brake systems.

Automatic release

pressure 40 PSI.

1/8" supply, 1/8" delivery and

exhaust, all NPTF.

Part No. 281946

PUSH PULL

CONTROL VALVE PP-1

A pressure sensitive

on-off control usually

used to control parking

and emergency brakes.

1/8" supply, 1/4" delivery and

exhaust, all NPTF.

Automatic

Release

Part No. Pressure

276566 20 PSI

276567 40 PSI

FLIPPER STYLE

VALVE

Panel mount. On-off

nonautomatic two

position valve. Made

of Engineering Grade

Composite.

All Ports 1/8". Mounting holes on

1.5" centers.

Part No. KN20001

PUSH-PULL STYLE VALVE

Controls tractor protection.

Made of Engineering Grade

Composite.

Exhaust and delivery ports:

1/4-18 NPTF.

Supply and control ports:

1/8-27 NPTF.

Pop Pressure: 35 PSI.

7/8" mounting hole required.

Part No. KN20025

PUSH-PULL STYLE VALVE

Controls parking/emergency

brakes. Pop pressure: 35±10

PSI. 7/8" mounting hole

required. Knob included.

Made of Engineering

Grade Composite.

All ports 1/8" NPTF.

Part No. KN20021

PUSH-PULL STYLE

VALVE

Panel mount.

Made of EGC plastic.

All ports 7/8" NPTF.

Pop

Part No. Pressure

KN20031 25-35 PSI

KN20033 7-17 PSI

MANIFOLD DASH MODULE

One piece body construction - no

center body leakage. Smaller valve

size offers more room behind the dash

for hoses and accessibility. Made of

Engineering Grade Composite - all

ports have molded identification. All

ports 1/4" NPTF.

Red and Yellow knobs included.

Part No. KN20615

CONTROL VALVES

KNOBS FOR PUSH-PULL VALVES

Pin type.

RCCC blue.

Pin included.

Part No.

KN20902

Pin type.

RCCC yellow.

Pin included.

Part No.

KN20903

Pin type.

RCCC red.

Pin included.

Part No.

KN20900

Pin type.

RCCC yellow.

Pin included.

Part No.

KN20901

Threaded

type.

RCCC yellow.

Pin included.

Part No.

12509

Threaded

type.

RCCC red.

Pin included.

Part No.

12501

All knobs made of Engineering Grade Composite.

Threaded knobs have 1/4-20 threads.

NOTES:

PUSH-PULL VALVE

3-way

Bulkhead mount,

fits 5/8"

dashboard hole.

All ports 1/4".

Made of aluminum.

Complete with

boot and knob.

Part No. A83580 Inlet

Outlet

Exhaust

HAND CONTROL VALVE

Pull-push with Automatic

Shut-Off. Shut-off 30±5 PSI.

1/4" outlet and inlet,

1/8" exh. Includes knob and

nameplate shown below.

Part No. 99600B

Part No. 13 Part No. 819

LEVER STYLE VALVES

TW-3 LEVER TYPE

CONTROL VALVE

Used in parking and

emergency brake

systems. 1/4" supply and

delivery ports.

Part No. 283040X

Delivery

(2)

Supply

21/2"

Delivery (2)

Supply

TW-1 CONTROL VALVE

Two position steel valve

with chrome handle.

All ports 1/8" NPTF.

Dial plate not included.

Part No. 229635

PUSH-PULL STYLE VALVE

Control tractor only

parking. Bulkhead

mount; 7/8" hole

required. Will not stay

in half-on, half-off

position. All ports

1/8-27 NPTF. Pop

pressure 17.7

Part No. KN20035

MIDLAND

Reservoir 2

Reservoir 1

Trailer Delivery

Exhaust Aux. Supply

Tractor

Delivery

PP-DC Control

Valve

Part No. 065661

Mounting Hole

1/4-20 THD.

Port Type

Push to connect

w/ 3/8” O.D. tubing

LEVER STYLE VALVES / TRAILER BRAKE CONTROL VALVES

TRAILER BRAKE CONTROL VALVES

TRAILER BRAKE CONTROL VALVE TRACTOR PROTECTION VALVES

SYNCHRONIZING VALVES

With common control and

supply pressure, inlet

opens at "A", and

exhaust opens at "B".

1/8" Exhaust

1/4" Control

1/4"

Supply 1/4"

Delivery

Part No. PSI PSI

278825 42 28

282472 21 11

283700 62 50

SV-1 SYNCHRONIZING VALVE

A pneumatic control valve.

Controls air from remote air

supply other than control air

supply. All threads NPTF.

Tractor

Service

3/8" NPTF

(A) Trailer Emerg.

NPTF TP-3

TRACTOR PROTECTION

VALVE

Part No. A B

279000 1/2" 1/2"

(B) Trailer

Service

NPTF

TRAILER BRAKE

CONTROL VALVE

External steering column

mount. Handle applies

70° maximum. Chrome

handle. All ports 1/4" NPTF.

Holding Type:

Part No. KN20561

TRAILER BRAKE

CONTROL VALVE

GM in-column mount. Made of

Engineering Grade Composite.

Handle rotates 72° maximum.

3/8" NPTF deliver and supply

ports, 1/8" exhaust.

Special tube nuts in ports.

Holding Type:

Part No. KN20551

TRAILER BRAKE

CONTROL VALVE

In column mount.

Made of Engineering Grade

Composite.

Handle applies 50° maximum.

Handle and knob not supplied.

All 1/4" ports.

Holding Type:

Part No. KN20541

LEVER CONTROL VALVE

All ports 1/8" NPTF

Complete with

face plate.

Part No. 21600

Inlet

DOUBLE FLIPPER STYLE VALVES

Panel mount, directional air control

valve. May be used for control of

push-pull air cylinders or various other

air operated devices.

Supply ports 1/4" NPTF

Delivery Ports (2) 1/8" NPTF

Outlet

(2)

PART NO.APPLY/RELEASE POSITIONS

KN20080 3 position with manual

release only.

KN20090 3 position with automatic

release when supply

"A" is applied

Supply

Delivery

Exhaust

Tractor

Emerg.

1/4" NPTF

TRAILER EMERGENCY VALVE

TW-4 CONTROL VALVE

1/8" Ports

Part No. 276635

TEV Valve

Provides Spring

Brake Priority

-Retains the ability of the

driver to repeatedly apply

and release the Parking/

Emergency Brakes even

with a damaged tank.

Part No. 51301

STEV Valve

Provides Spring

Brake Priority

-Assures that the trailer

parking brakes will not

release before there is

sufficient air pressure in

the reservoir to apply

service brakes.

Part No. 51321

SPRING BRAKE CONTROL VALVES

1/4" Trailer

Service

3/8" Delivery (4)

(A)

Trailer

Service

1/4" Service/

Spring Brake

Reservoir

SR-5

Identification

Hole

1/4" Trailer

Supply

SR-5 TRAILER

SPRING BRAKE VALVE

Die-cast aluminum,

reservoir mounted valve

that controls up to four

spring brake actuators

during parking or

emergency applications.

All threads NPTF.

Anti-Compounding:

Part No. 065437

R-7 MODULATING VALVE

Usually found on vehicles

with dual air brake systems,

the R-7 modulates the

spring brakes thru the

application of the foot brake

valve in the event of loss of

rear axle service brake

pressure.

Spring brake pressure is

limited to 90-95 PSI by

the R-7.

Part No. 103081

3/8" NPTF

Delivery

Ports (2)

1/4" NPTF

Balance

Ports

SPRING BRAKE

CONTROL VALVES

Protected Reservoir System

Four delivery ports

Part No. Port (A) Port (B)

110170 1/2"NPTF 1/2" NPTF

110191 3/8" NPTF 1/2" NPTF

1/4"

Control

3/8" Supply

3/8" Control

Reservoir

Port (A) 3/8 Delivery

Reservoir

Port (B)

3/8"

Control

3/8" Delivery (4)

Sealco

does not

recommend

use in

trailer

control line.

41/4"

3/8"

Inlet

3/8"

Outlet

1/2"

Reservoir

3/8" Supply

SPRING BRAKE

CONTROL VALVE

Service Reservoir

Priority System

Complies with all changes to

FMVSS121, Docket 90-3

Designed for use with a single

reservoir on a typical single or

tandem axle trailer application.

Part No. 110700

Note: can be used with (2) 1400 cu.

in. reservoirs on tandem axle trailers.

SPRING BRAKE

EXHAUST VALVE

Part No. 3800

1/4" Inlet

115/16"

Exhaust

RELAY VALVES

2 & 4 Horizontal Delivery Ports.

A multipurpose, low differential, high

capacity, straight relay. Meets

FMVSS-121 timing requirements.

Cover can be rotated without affecting

performance or warranty.

3/8" delivery ports.

1/2" reservoir ports

3/8" control port

(1)=Plugged

AUX

PART NO.CONTROL DELIVERY SUPPLY SUPPLY

A103600 1/4 3/8 3/4 (1)

4 Delivery Ports

7 PSI Crack Pressure

Part No. KN28080

2 Delivery Ports

4 PSI crack pressure

Part No. KN28060

FOR QUICK FIX SERVICE

LINE FILTER

Used in trailer supply line ahead

of spring brake control valve or

relay emergency valve.

Part No. 2550

Part No.

110175 Part No.

110165

RELAY VALVES

Four delivery ports facing

down. Cracking pressure

3 ± 1 PSI. Meets or exceeds

MFMVSS-121 requirements.

Cover may be rotated without

affecting warranty.

3/8" Supply SPRING BRAKE

CONTROL VALVE

Spring Brake Priority System

Complies with all changes to

FMVSS121, Docket 90-3

Designed for use with a

single reservoir on a typical

single or tandem axle trailer

application.

Part No. 110500 single

Part No. 110315 *

Part No. 110800 *

3/8" Delivery "A"

3/8" Delivery "B"

3/8"

Control

1/2"

Reservoir

*Note: can be used with (2) 1400 cu.

in. reservoirs on tandem axle trailers.

RELAY VALVES

SERVICE EMERG.AUX

PART NO.INLET INLET DELIVERY RES.RES.

KN30300 1/4 1/4 1/4 (1) 3/4

KN30400 1/4 1/4 3/8 (1) 3/4

(1)=Plugged

RESERVOIR DELIVERY

PART NO. ABCDINCLUDED WITH VALVE:

KN28500 3/8 3/8 3/8 3/8 (1) 3/8" PLUG.

KN28510 3/8 1/2 3/8 3/8 (1) 1/2", (1) 3/8" PLUG.

KN28520 1/2 1/2 1/2 1/2 (1) 1/2" PLUG.

EMERGENCY RELAY VALVE

4 port. Suitable for pre-121

trailers, converter dollies, or

exempt trailers. Cracking

pressure 4.5 ±1 PSI

RELAY VALVES(RG2)

2 Delivery Ports. Compact size.

A fast, low cracking pressure straight

relay for tractor-trailer-truck

applications.Cracking pressures

6 PSI.

Cover may be rotated without affecting

warranty.

Control

Supply

(A)

R14 RELAY VALVE

Anti-compounding feature permits control

of spring brakes as well as service brakes.

Has 4 delivery ports.

Delivery Ports: 1/2" NPTF

Supply Port: 1/2" NPTF

Control Port: 1/4" NPTF

Crack Pressure: 4 PSI

(A) Horizontal Delivery Ports

Part No. 103010

(B) Vertical Delivery Ports

Part No. 103028

Control

Supply

Delivery

Control

(A)

(B)

47/16"

Supply

Control

Delivery

(B)

MAINTENANCE KIT

For R12 & R14 Valves.

Key Qty. Description

1 1 O-Ring

2 1 O-Ring

3 1 Valve Retainer

4 1 Inlet & Exhaust Valve

5 1 Valve Spring

6 1 Retaining Ring

7 1 Exhaust Cover Complete

8 1 O-Ring

9 1 O-Ring

10 1 Diaphragm

11 1 O-Ring

BALANCE

1/2 PT

SUPPLY

1/4 PT

Control

Delivery

R12 RELAY VALVE

Piston operated, with 4 delivery ports

for service or parking brakes.

Delivery Ports: See below

Supply Port: 1/2" NPTF

Control Port: 1/4" NPTF

Crack pressure: 4 PSI

Delivery Ports: 3/8" NPTF

(A) 3/8" Vertical Delivery Ports

Part No. 065104

1/2" Vertical Delivery Parts

Part No. 102626

(B) 3/4" Horizontal Delivery Ports

Part No. 103009 Kit Part No. 102802

Supply

Delivery

Control

R12 DURA DRAIN

™

RELAY VALVE

Supply Port: 1/2" NPTF

Crack pressure: 5.5 PSI

Delivery Ports: 1/2" NPTF

Part No. 065125

(C)

AUX CON-

PART NO.SERVICE SUPPLY DELIVERY RES.TROL

065145X 1/4 1/2 3/8 (1) 1/8

065146X 1/4 1/2 3/8 (1) 1/8

Crack Pressure for 065145X is 4.

Crack Pressure for 065146X is 5.5.

BP-R1 Bobtail Brake Proportioning

Relay Valve

•Maintenance Kit 106392

•Universal Mounting Bracket 296010

furnished with valve exchange.

• Remanufactured - Core Charge

4 PORT DELIVERY

Used primarily for tandem

axle trailer service brakes

with four brake chambers.

Nipple mounted.

Crack Pressure 4 PSI.

Control Port: 3/8" NPTF

Reservoir Port: 3/4" NPTF

Delivery Ports: 3/8" NPTF

Part No. 110415

2 PORT DELIVERY

Used primarily for single

axle trailer service brakes,

or axle by axle trailer

brake designs.

Nipple mounted.

Crack Pressure 4 PSI.

Control Port: 3/8" NPTF

Reservoir Port: 1/2" NPTF

Delivery Ports: 3/8" NPTF

Part No. 110410

RELAY EMERGENCY VALVE

4 Delivery Ports

The Original "Quick Fix"

Nipple mounted.

Crack Pressure 1.5 PSI.

Control Port: 1/4" NPTF

Reservoir Port: 1/2" NPTF

Emerg.-Supply: 1/4" NPTF

Delivery Ports: 1/4" NPTF

Part No. A1000S

HEAVY DUTY

MOUNTING NIPPLES

Straight nipple

1/2" NPT, 15/8" long

Part No. 6002S

3/4" NPT, 15/8" long

Part No. 6006

Reducing Nipple

3/4" to 1/2" NPT, 15/8" long.

Part No. 6003

RELAY VALVES

TRAILER VALVES

FF2 FULL FUNCTION TRAILER VALVE

Replaces 2 and 3 valve multifunction trailer air brake systems by providing:

•Trailer spring brake control. •Pressure protection with one-way check.

•Trailer service relay. •Fully complies with FMVSS-121 trailer regulations, for spring

brake control and other requirements

Single valve for tandem axle:

•1 or 2 reservoir systems •Protects supply to 70 PSI; no dragging spring brakes with

70 PSI or higher supply line. •3 second spring brake apply

•Service brake functions •Anti-compounding

CRACK SPRING SERVICE

PART NO.PRESSURE RESERVOIR CONTROL SUPPLY BRAKE BRAKE

KN28600 3 PSI 3/4"1/4"3/8"3/8"3/8"

KN28601 3 PSI 1/2"1/4"3/8"3/8"3/8"

KN28602* 5 PSI 3/4"1/4"3/8"3/8"3/8"

KN28603* 5 PSI 1/2"1/4"3/8"3/8"3/8"

Heavy steel walled pipe nipple

included with each valve, conforming

to NFPA/T3.8.3 R2-1977 standard.

MULTIFUNCTION RT-4

TRAILER VALVES

Meets all FMVSS-121 trailer requirements for spring brake

control and other regulations.

Supply

Reservoir

Trailer

Control

Reservoir

Supply

ATRAILER

SUPPLY TRAILER RESERVOIR PPV CLOSING

PART NO.ABCONTROL ABDEL'YPRESSURE

KN26010 3/8"X 3/8"1/2"3/8" (4)3/8" 70 PSI

KN26020 X3/8"3/8"1/2"3/8" (4)3/8" 70 PSI

Note: Some valves available remanufactured

SPECIAL

ORDER

CHARGING RELAY

EMERGENCY VALVE

Serv-Control Port (2): 3/8" NPTF

Emerg.-Supply Port: 3/8" NPTF

Reservoir Port: 3/4 " NPTF

Delivery Ports (4): 3/8" NPTF

Cracking Pressure 4.5 PSI

Part No. 110470

QUICK FIX SERVICE:

PLUG UNIT ASS'Y

Part No. 110143

Delivery

Service

Reservoir

Mounting Nipple

for A1000S

Part No. 616

NON-CHARGING

RELAY EMERGENCY VALVE

Commonly used on converter

dollies, turntable axles, and air

lift axles with service brake

chambers.

Serv-Control Port (2): 3/8" NPTF

Emerg.-Supply Port: 3/8" NPTF

Reservoir Port: 3/4 " NPTF

Supply-Out Port: 3/8" NPTF

Delivery Ports (4): 3/8" NPTF

Cracking Pressure 4.5 PSI

Part NO. 110338X

LOW PRESSURE SWITCHES

Cut-out "A"

Pressure Pipe

Part No. PSI Thread

104246 66±6 1/4"

279416 60±6 1/4"

279472 75±6 1/4"

280530 70±6 1/4"

289397 75±6 1/8"

LOW AIR SWITCH

Single Pole,

2 terminal Design

Circuit normally closed

at 0 PSI

1/8-27 Thread

Part No. BE13241

STOP LIGHT SWITCHES

Terminal

Part No. Thd. Size

286392 #8-32

286404 #10-32

Part No. A B C E

286452 3/8"3/8"3/8" #8-32

286453 3/8"3/8"3/8" #10-32

SL-5

STOP LIGHT SWITCH DS-2

DOUBLE CHECK VALVE & STOP

LIGHT SWITCH

SL-4

STOP LIGHT SWITCH

Part No. 274746

Actuates at 55 PSI.

Single pole, 2 terminal design.

Circuit normally closed at 0 PSI.

Part No. BE13240

TRACTOR

SPRING BRAKE CIRCUIT

LIGHT SWITCH

Actuates at 3 - 5 PSI.

Single pole, 2 terminal design.

Circuit normally open at 0 PSI.

Solid state contacts.

Part No. BE13250

SERVICE CIRCUIT

STOP LIGHT SWITCH TRAILER EMERGENCY STOP

LIGHT SWITCH

Actuates at 55 PSI. Single pole,

double throw, 3 terminal

design. Circuits are normally one

open, one closed.

Part No. BE13255

STOP LIGHT SWITCH

Part No. 8100

1/4" NPTF

#8-32

Reverse Polarity

LP-3

LOW PRESSURE

INDICATOR

Single Terminal

STOP LIGHT SWITCH

Meets the requirements of DOT121.

Brass body with silver and cadmium

contacts for long life and low voltage

drop. Rated at full 24 amp load.

1/4 - 18 NPTF.

Part No. 1013250

SHUT OFF VALVES / DRAIN VALVES

DRAIN VALVES

WITH CABLE

Use on wet or dry tanks.

1/4" NPTF. Nylon coated

stainless cable.

4' Cable:

Part No. 12104

5' Cable:

Part No. 12105

DRAIN VALVES

WITH CABLE

Use on wet or dry tanks. 1/4" NPTF.

Brass body with stainless spring.

Nylon coated stainless cable.

4' Cable

Part No. FC12104

5' Cable

Part No. FC12105

SHUT OFF VALVE

Ball type valve with

1/2" NPTF both ends.

Working pressure 150 PSI.

Part No. 12116

DRAIN COCK

NPTF Part No.

1/8"DC603-2

1/4"DC603-4

3/8"DC603-6

DRAIN COCK

NPTF Part No.

1/4"DC601-4

3/8"DC601-6

1/2"DC601-8

EXTERNAL SEAT DRAIN COCK

NPTF Part No.

1/8"DC604-2

1/4"DC604-4

3/8"DC604-6

1/2"DC604-8

DRAIN COCK

NPTF Part No.

1/4"DCR601-4

DRAIN VALVES, AUTOMATIC

Mounted to side or bottom of wet

tank. Functions when pressure

varies in air tank. 5 Foot cable.

1/4" NPTF Threads

Non-Heated.

Part No. KN24000

TRUCK VALVES

Part Female Pipe Male Pipe

No. Thread Thread

V402P-2-2 1/8" 1/8"

V402P-4-4 1/4" 1/4"

V402P-6-6 3/8" 3/8"

TRUCK VALVE

Female Pipe

Male Pipe

GROUND PLUG

SHUT OFF COCK

Female Pipe

Male Pipe

TRUCK VALVE

Flare

Male Pipe

Hose Pipe

Part No. I.D. Thread

V409F-8-6 1/2 3/8

V409F-8-8 1/2 1/2

V409F-10-8 5/8 1/2

V409F-12-8 3/4 3/8

Hose Pipe

Part No. I.D. Thread

V405P-6-6 3/8 3/8

V405P-6-8 3/8 1/2

V405P-8-8 1/2 1/2

TRUCK VALVE

Hose

Male Pipe

Part Hose Pipe

No. I.D. Thread

SV404P-6-6 3/8 3/8

SV404P-10-6 5/8 3/8

SV404P-10-8 5/8 1/2

SV404P-12-6 3/4 3/8

SV404P-12-8 3/4 1/2

VALVE INTERCHANGE LISTS

COMPETITIVE TO SEALCO Can Be Replaced By This

SEALCO Valve

Bendix Berg Haldex Sealco Wagner

RE4 11675 KN3000 AF-71890 A1000S

229434 12350 KN30010 A-99036 110200

277446 N-3714J 110205

RE6 KN30100 110460

281865 KN30300 110268 110470

281860 KN30400 110475

RE-6NC KN30200 110338

102168 110338

R-12P 110580

109001 KN28300 3100 110580

109002 110580

R-8P 110570

287114 KN28300 110570

SR-2 110170

287375 12360 110147 110170

287376 12361 110170

SR-4* 110170

101112* 110170

101121* 110170

101622* 110170

RT-4 110171

KN26010 AF-88802 110171

AF-88812 110171

RT-4 RT-2 110191

KN26000 A-98730 110191

A-99370 110191

AE-83336 110191

AE-83335 110191

SR-5 110500

065437 110500

065438 110500

065439 110500

065440 110500

R-12 110410

103009 12346 KN28510 110197 AE-78889 110410

12341 A-80070 110410

R-12 110415

102626 12345 A-103600 110139 A-85490* 110415

065104 12343 A-86477 110450 A-97600* 110415

R-6 110600 110415

279952 110415

R-5 12344 KN28060 9125 AE-78880 110416

229467 AE-78887 4 Delivery

R-6 KN28500 AE-78889

279180 KN28510 or

R-8 KN28520

286370

R-12 110412

102626 2 Delivery

THESE COMPETITIVE VALVES

VALVE INTERCHANGE LISTS

COMPETITIVE TO BENDIX

Berg To Bendix

12340 103009

12341 103009

12342 102626, 103009

12343 102626, 103009

12344 102626, 103009

12345 102626, 103009

12346 103009

12352 101112 & 102626

12360 101112, 101622

A86473 102626

A86477 102626

Haldex To Bendix

A104001 101112, 101622

A104002 101112, 101622

A104003 101112, 101622

A104010 101112, 101622

KN20541 101112, 101622

Haldex To Bendix

KN28060 103009

KN28061 103009

KN28071 103010

KN28132 103009

KN28140 103010

Sealco To Bendix

9125 102626, 103009

A1100 102626

Wagner To Bendix

A78882 102626, 103009

A78887 102626, 103009

A88802 101112, 101622

A88812 101112, 101622

A98730 101112, 101622

A98731 101112, 101622

A98732 101112, 101622

COMPETITIVE TO HALDEX

Sealco Haldex

A1100 A103600 or A86477

110139 A103600 or A86477

110147 KN26000/KN26010/KN26020

110171 KN26000/KN26010/KN26020

110180 KN26000/KN26010/KN26020

110190 KN26000/KN26010/KN26020

110197 KN28550

110230 KN26000/KN26010/KN26020

3100 KN28550

9125 KN28550

Wagner Haldex

A80070 KN28550

A88802 KN26000/KN26010/KN26020

A88812 KN26000/KN26010/KN26020

A83335 KN26000/KN26010/KN26020

A83336 KN26000/KN26010/KN26020

Bendix Can be Haldex

Part No. Replaced by Part No.

SR2 KN26000/KN26010/KN26020

SR4 KN26000/KN26010/KN26020

R6 A103600 or A86477

R10 A103600 or A86477

R12 A103600 or A86477

R12H KN28550

R14 A103600 or A86477

Midland Midland-Grau

12360 KN26000/KN26010/KN26020

KN28160 KN28550

KN28500 KN28550

KN28520 KN28550

Berg Midland-Grau

12343 A103600 or A86477

12345 A103600 or A86477

11661 A103600 or A86477

12343 A103600 or A86477

12346 KN28550

Bendix To Bendix

R-1 103009

R-1C 103009

R-5 102626, 103009

R-6 102626, 103009

R-8 103010

R-12 102626

R-12H 103009

R-14 103028

R-14H 103010

RE-1C 229434

RE-4 229434

RE-6 281865

SR-1 286364

SR-2 287376

SR-4 101112

VALVES

FC28600 FC28601 FC28500 FC28510 FC28520

FC26000 FC2103028 FC065104 FC065437 FC102626

FC103009 FC103010 FC281865 FC103081 FC229635

FC18530 FC276566 FC276567 FC286171 FC288239

FC289714 FC950011

FC800372 & FC800373

FC54007

FC12104 & FC12105

**ONE YEAR WARRANTY**

**ALL VALVES NEW OUTRIGHT**

FLEETCRAFT VALVES

Fleetcraft Part Number Description

FC18530 D2 Governor

FC28500 RG2 Valve

FC28510 RG2 Valve

FC28520 RG2 Valve

FC28600 FF Valve, 3/4 port

FC28601 FF Valve, 1/2 port

FC26000 RT4 Valve

FC065104 R-12 Valve

FC065437 SR-5 Valve

FC102626 R-12 Valve

FC103009 R-12 Valve

FC103010 R-14 Valve (Horizontal)

FC103028 R-14 Valve (Vertical)

FC103081 R-7 Valve

FC229635 TW1 Valve

FC276566 PP1 Valve (20 psi)

FC276567 PP1 Valve (40 psi)

FC281865 RE-6 Valve

FC286171 E-6

FC288239 PP7

FC289714 QR DBL Check

FC950011 Meritor Cartridge 1200

FC800372 Check Valve

FC800373 Check Valve

FC54007 Leveling Valve

FC229859 QR Valve (3/8 - 3/8)

FC229860 QR Valve (1/2 - 1/2)

FC12104 1/4” Drain valve - 4’ cable

FC12105 1/4” Drain Valve - 5’ cable

VALVES **ONE YEAR WARRANTY**

** ALL VALVES NEW OUTRIGHT**

FLEETCRAFT VALVES

HYDRAULIC BRAKE WHEEL CYLINDERS

Part No. Description

E-5170

Single RH Wheel Cylinder, Upper & Lower

E-5178 Single LH Wheel Cylinder, Upper

E-5179

Single LH Wheel Cylinder, Upper & Lower

E-5407 Single LH Wheel Cylinder

E-5407 Single LH Reman Wheel Cylinder

E-5408 Single RH Wheel Cylinder

E-5413 LH Expander Wheel Cylinder

E-5414 RH Expander Wheel Cylinder

Part No. Description

033314 LH Wheel Cylinder Assy

033321 RH Wheel Cylinder Assy

033338 Wheel Cylinder

033400 Wheel Cylinder

033581 Wheel Cylinder

033582 Wheel Cylinder

033708 Wheel Cylinder Assy

033709 Wheel Cylinder Assy

Single-Ended

Wheel Cylinder uses one cup,

piston, and dust boot.

Double-Ended

Wheel Cylinder uses two

cups, pistons, and dust boots

with the same size bore.

Spring

CupPiston

Root

Bleeder Screw

Piston Cup

Root Spring

Typical Double End, Straight or Step Bored

Single End Cylinder

VELVAC AIR VALVES

Four-Way Push/Pull Valves

Part No. 320121 - Two Position Valve

Part No. 320122 - Three Position, Holding Type Valve

Four-Way Electronic Solenoid Valve

Part No. 320131

• Features newly designed orifice area increasing airflow

• Manual override switch for manual operation

• (3) 9/32" dia. valve body mounting holes, (5) 1/4"-18 FPT ports

• Exhaust cone filters included

The "Viper"

Part No. 320124

• Compact, high flow valve provides flow performance

comparable to larger valves

• One piece stainless steel shaft

• Can be mounted using (2) 3/16" dia. body mounting holes

or through a 1/2" dia. through hole.

• (3) 1/8" NPT ports and (2) 10-32 exhaust ports

• Includes pull to open/push to close faceplate

Four-Way Rotary Handle Valve

Part No. 320123

• Includes solid one-piece knob and TWO faceplates

(Raise/Lower & Open/Close)

• (3) 1/4"-18 FPT ports

Part No. 100122

Air Cylinder - 2-1/2" I.D. x 4" Stroke. Cylinder Type: Push / Pull; Retracted Length: 9.37"

Part No. 100123

Air Cylinder - 2-1/2" I.D. x 6" Stroke. Cylinder Type: Push / Pull; Retracted Length: 11.37"

Part No. 100124

Air Cylinder - 2-1/2" I.D. x 8" Stroke. Cylinder Type: Push / Pull; Retracted Length: 13.37"

Part No. 100125

Air Cylinder - 2-1/2" I.D. x 4" Stroke. Cylinder Type: Spring Return (Norm. Ext.);

Part No. 100126

Air Cylinder - 2-1/2" I.D. x 6" Stroke. Cylinder Type: Spring Return (Norm. Ret.);

Part No. 100131

Air Cylinder - 3-1/2" I.D. x 6" Stroke. Cylinder Type: Push / Pull; Retracted Length: 13.60"

Part No. 100132

Air Cylinder - 3-1/2" I.D. x 8" Stroke. Cylinder Type: Push / Pull; Retracted Length: 15.60"

Part No. 100133

Air Cylinder - 2-1/2" I.D. x 6" Stroke. Cylinder Type: Spring Return (Norm. Ext.);

Part No. 100136

Air Cylinder - 3-1/2" I.D. x 8" Stroke. Cylinder Type: Push / Pull; Retracted Length: 18.35"

Part No. 100137

Air Cylinder - 3-1/2" I.D. x 8" Stroke. Cylinder Type: Push / Pull; Retracted Length: 15.60"

Part No. 100143

Air Cylinder - 3-1/2" I.D. x 8" Stroke. Features: Perpendicular Ports; Cylinder Type: Push / Pull

• Stainless steel cylinder shaft provides excellent corrosion resistance and extended cycle life.

• Lightweight, corrosion resistent, aluminum cylinder tube with die cast aluminum end caps.

• Rear Clevis cast as integral part of the cover for improved durability and mounting integrity.

• Double acting, Emralon-coated piston cup assures smooth, long lasting operation

even in cold weather conditions.

• Front end cap assembly includes pressure seal, dirt seal and oil impregnated bronze bushng.

• Cylinder tube is imprinted with part number and date code for quick identification.

• ALL cylinders are factory pressure and leak tested prior to shipping.

VELVAC AIR CYLINDERS

General Air Brake Requirements

Basic design requirements for trailer air

brake systems are set forth in FMVSS-

121. FMVSS-121 covers requirements

for new construction. Once put into

operation, the trailer's brake systems

must be maintained in accord with the

following FHWA/OMC standards:

FMCSR 393 - Covers required

equipment

FMCSR 396 - Covers inspection

and repair

Air Timing Requirements

FMVSS-121 specifies the maximum

times that are permitted for application

and release of brake chamber pressure.

ABS equipped trailers must meet the

same air timing requirements as prior,

non-ABS equipped trailers.

Reservoirs

Trailers must be equipped with air

reservoirs that provide a volume of air

eight times that of the service brake

chambers.

A type 30 air chamber has an effective

surface area of 30 square inches. For

short stroke type 30 air chambers, the

volume is typically 89 CID. For a

typical two axle trailer, the minimum

required volume is therefore 2848 CID.

Reservoir size requirements for non-

ABS and ABS equipped systems are

the same.

Trailer ABS Configurations

Application Recommendations

Refer to the chart on this page to

determine a recommended ABS

installation for your application.

SIDE AXLE

CONTROL CONTROL

2S/1M 2S/2M 4S/2M 4S/2M

1or1

1or1or1

1or1

2or2

2 and 1 or 2 or 2

2 and 1

1or1

1or1or1

1or1

2or2

SYSTEM APPLICATION CHART

Trailer Type

ABS GENERAL INFORMATION

Non-Lift Axles Lift Axle

Sensor Placement

When more than one wheel is controlled by a single valve, sensors should

be mounted at the axle which tends to lock first. For spring suspensions

this is usually the forward axle. For air suspensions this is usually the

rear most axle.

ABS ELECTRIC CONFIGURATION - 2S/1M - HALDEX COMPONENTS

ABS AIR CONFIGURATION - 2S/1M FFABS

PARTS LIST Consisting of:

Qty Part No. Description

1 AL919310 ECU

1 AL430624 Full Function ABS

Valve

2 AL919804 7.5' Sensor Cable Ext

1 AL918600 60' Power Cord

1 box - Tie Down Clips

Kit Part No. AQ960804

PARTS LIST Consisting of:

Qty Part No. Description

1 AL919310 ECU

1 AL430624 Full Function ABS

Valve

2 AL919804 7.5' Sensor Cable Ext

1 AL919901 12' Power Cord Ext

1 box - Tie Down Clips

Kit Part No. AQ961404

ABS AIR CONFIGURATION - UNIVERSAL 2S/1M REPLACEMENT KIT

PARTS LIST Consisting of:

Qty Description

1 PLC Select Valve ECU Assy. 6 Port

1 6 Foot Power Cord Ext.

2 18 Inch Sensor Extensions

1 Installation Instructions L31203

1 PLC Service Manual L30030

Kit Part No. AQ960503

The AQ960503 Universal PLC Select ABS Kit will replace all competitive brands and generations of trailer 2S/1M (2

Sensor - One Modulator Valve) ABS systems. These are any systems that utilize a single ABS valve, two sensors,

and a separate spring brake control valve. Some additional components unique to the vehicle being upgraded should

be expected. Do not use this kit to replace the Haldex FFABS ABS System as this is a single valve per vehicle and

spring brake control is integral to the FFABS valve.

ABS AIR CONFIGURATION - 4S/2M FFABS

ABS ELECTRICAL CONFIGURATION - 4S/2M - COMPONENTS

PARTS LIST Consisting of

Qty Part No. Description

1 AL919311 ECU

1 AL430624 Full Function ABS

Valve

2 AL919802 4.5' Sensor Cable Ext.

2 AL919804 7.5' Sensor Cable Ext.

1 AL918600 60' Power Cord

1 AL364040 Modulator Valve

1 AL40900 Loom Assembly

1 box - Tie Down Clips

PARTS LIST Consisting of:

Qty Part No. Description

1 AL919311 ECU

1 AL430624 Full Function ABS

Valve

2 AL919802 4.5' Sensor Cable Ext.

2 AL919804 7.5' Sensor Cable Ext.

1 AL919901 12' Power Cord Ext.

1 AL364040 Modulator Valve

1 AL40900 Loom Assembly

1 box - Tie Down Clips

Kit Part No. AQ961002 Kit Part No. AQ961605

ABS ELECTRIC CONFIGURATION - 2S/1M - MERITOR/WABCO COMPONENTS

2 Sensor/1 Modulator Valve

(2S/1M) Configuration Shown

Suggested Electrical Diagram

Tandem Suspension,

Two Wheels Sensed Curbside

Sensor

Roadside

Sensor

Power Cable

Trailer ABS Warning

Lamp

Trailer

Warning

Lamp

(Green/White)

Power Supply 2 (Red)

Power Supply 1 (Blue)

Ground (White)

Air System Configuration

2S/1M Configuration Shown

(2 Sensor/1 Modulator)

Service/Control

Emerg./Supply

Service/Control

Emergency/Supply

Service to Brakes

Emergency to Brakes

REPLACEMENT PARTS LIST

Qty Part No. Description

1 4005001010 ECU

1 4493260300 10 ' Power cable

2 4497130180 6' Sensor Ext cable

1 --- Installation Guide

1 --- End of Line Test

Valves & Tanks

Qty Part No. Description

1 110500 Sprg brake c'trol valve

1 6003 Valve mount'g nipple

2 1010330 Air Tank

Air Hoses, 3/8" Diameter, 3/8" Fittings

4 16628 Hose ass'y, 28" long

4 16648 Hose ass'y, 48" long

Gladhands & Misc. Fittings

1 1011451 Emerg. gladhand

1 1011452 Service gladhand

6 1010403 Hose separator

2 11304 Frame coupling

2 68NTA-6-6 Female connector

4 269NTA-6-6 Fitting

3 218P-12 3/4" hex head plug

2 218P-6 3/8" hex head plug

2 269-NTA-6-4 Fitting

2 264NTA-6 Fitting

8 3/8"-24x11/4" Cap screw

8 3/8"-24 Lock nut

8 3/8" Lock washer

4 HT-1068 Tank cushion pads

2 DC604-4 Tank drain valve

8 1011123 1/2" tube clamp

8 #10 Metal screw1

2 6006 3/4" X 3/4" Hex Nipple

1 TL30257Y Marker light

1 TL52200 Light pigtail

1 TP95172 ABS Label For Lamp

Enhanced Easy-Stop™

SUGGESTED ABS AIR CONFIGURATION - 2S/1M

TO FINISH THE AIR BRAKE AFTER ABS.

Optional:

1 15-961 Junction Box

KIT PART NO. 1542014

Kits are now PLC

Enhanced Easy Stop

and available to OEM

Manufacturers ONLY

SEE PAGES FOLLOWING.

ABS ELECTRIC CONFIGURATION - 2S/1M - MERITOR/WABCO COMPONENTS

2 Sensor/1 Modulator Valve

(2S/1M) Configuration Shown

Suggested Electrical Diagram

Tandem Suspension,

Two Wheels Sensed Curbside

Sensor

Roadside

Sensor

Power Cable

Trailer ABS Warning

Lamp

Trailer

Warning

Lamp

(Green/White)

Power Supply 2 (Red)

Power Supply 1 (Blue)

Ground (White)

Air System Configuration

2S/1M Configuration Shown

(2 Sensor/1 Modulator)

Service/Control

Emerg./Supply

Service/Control

Emergency/Supply

Service to Brakes

Emergency to Brakes

REPLACEMENT PARTS LIST FOR

Qty Part No. Description

1 4005001010 ECU

1 PEC4-48 48' Power Ext cable

1 4493260050 1.6' Power Cable

2 4497130180 6' Sensor

Ext.cable

1 --- ABS Label For

Lamp

1 --- Installation Guide

1 --- End of Line Test

SUGGESTED ABS AIR CONFIGURATION - 2S/1M

TO FINISH THE AIR BRAKE AFTER ABS.

Valves & Tanks

Qty Part No. Description

1 110500 Sprg brake c'trol valve

1 6003 Valve mount'g nipple

2 1010330 Air Tank

Air Hoses, 3/8" Diameter, 3/8" Fittings

4 16628 Hose ass'y, 28" long

4 16648 Hose ass'y, 48" long

Gladhands & Misc. Fittings

1 1011451 Emerg. gladhand

1 1011452 Service gladhand

6 1010403 Hose separator

2 11304 Frame coupling

2 68NTA-6-6 Female connector

4 269NTA-6-6 Fitting

3 218P-12 3/4" hex head plug

2 218P-6 3/8" hex head plug

2 269-NTA-6-4 Fitting

2 264NTA-6 Fitting

8 3/8"-24x11/4" Cap screw

8 3/8"-24 Lock nut

8 3/8" Lock washer

4 HT-1068 Tank cushion pads

2 DC604-4 Tank drain valve

8 1011123 1/2" tube clamp

8 #10 Metal screw1

2 6006 3/4" X 3/4" Hex Nipple

1 TL30257Y Marker light

1 TL52200 Light pigtail

Optional:

1 15-961 Junction Box

KIT PART NO. 1542015

Kits are now PLC

Enhanced Easy Stop

and available to OEM

Manufacturers ONLY

SEE PAGES FOLLOWING.

Enhanced Easy-Stop™

ABS ELECTRIC CONFIGURATION - 2S/2M - MERITOR/WABCO COMPONENTS

2 Sensor/2 Modulator Valve

(2S/2M) Configuration Shown

Suggested Electrical Diagram

Tandem Suspension,

Two Wheels Sensed

Curbside

Sensor

Roadside

Sensor

Power Cable

Trailer ABS Warning

Lamp

Trailer

Warning

Lamp

(Green/White)

Power Supply 2 (Red)

Power Supply 1 (Blue)

Ground (White)

REPLACEMENT PARTS LIST FOR

Qty Part No. Description

1 4005001020 ECU

1 PEC4-48 48' Power Ext Cable

1 4493260050 1.6' Power Cable

2 4497130300 10' Sensor Ext Cable

1 --- ABS Label For Lamp

1 --- Installation Guide

1 --- End of Line Test

SUGGESTED ABS AIR CONFIGURATION - 2S/2M

TO FINISH THE AIR BRAKE AFTER ABS.

Valves & Tanks

Qty Part No. Description

1 110500 Sprg brake c'trol valve

1 6003 Valve mount'g nipple

2 1010330 Air Tank

Air Hoses, 3/8" Diameter, 3/8" Fittings

4 16628 Hose ass'y, 28" long

4 16648 Hose ass'y, 48" long

Gladhands & Misc. Fittings

1 1011451 Emerg. gladhand

1 1011452 Service gladhand

6 1010403 Hose separator

2 11304 Frame coupling

2 68NTA-6-6 Female connector

4 269NTA-6-6 Fitting

3 218P-12 3/4" hex head plug

2 218P-6 3/8" hex head plug

2 269-NTA-6-4 Fitting

2 264NTA-6 Fitting

8 3/8"-24x11/4" Cap screw

8 3/8"-24 Lock nut

8 3/8" Lock washer

4 HT-1068 Tank cushion pads

2 DC604-4 Tank drain valve

8 1011123 1/2" tube clamp

8 #10 Metal screw

2 6006 3/4" X 3/4" Hex Nipple

1 TL30257Y Marker light

1 TL52200 Light pigtail

Optional:

1 15-961 Junction Box

KIT PART NO. 1542023

Kits are now PLC

Enhanced Easy Stop

and available to OEM

Manufacturers ONLY

SEE PAGES FOLLOWING.

Enhanced Easy-Stop™

Service/Control

Emergency/Supply

Service to Brakes

Emergency to Brakes

Service/Control

Emerg./Supply

ABS ELECTRIC CONFIGURATION - 4S/2M - MERITOR/WABCO COMPONENTS

4 Sensor/2 Modulator Valve

(4S/2M) Configuration Shown

Suggested Electrical Diagram

Tandem Suspension,

Four Wheels Sensed

Curbside

Sensor

Roadside

Sensor

Power Cable

Trailer ABS Warning Lamp

Trailer

Warning

Lamp

(Green/White)

Power Supply 2 (Red)

Power Supply 1 (Blue)

Ground (White)

SUGGESTED ABS AIR CONFIGURATION - 4S/2M

TO FINISH THE AIR BRAKE AFTER ABS.

Valves & Tanks

Qty Part No. Description

1 110500 Sprg. brake c'trol valve

1 6003 Valve mount'g nipple

2 1010330 Air Tank

Air Hoses, 3/8" Diameter, 3/8" Fittings

4 16628 Hose ass'y, 28" long

4 16648 Hose ass'y, 48" long

Gladhands & Misc. Fittings

1 1011451 Emerg. gladhand

1 1011452 Service gladhand

6 1010403 Hose separator

2 11304 Frame coupling

2 68NTA-6-6 Female connector

4 269NTA-6-6 Fitting

3 218P-12 3/4" hex head plug

2 218P-6 3/8" hex head plug

2 269-NTA-6-4 Fitting

2 264NTA-6 Fitting

8 3/8"-24x11/4" Cap screw

8 3/8"-24 Lock nut

8 3/8" Lock washer

4 HT-1068 Tank cushion pads

2 DC604-4 Tank drain valve

8 1011123 1/2" tube clamp

8 #10 Metal screw

2 6006 3/4" X 3/4" Hex Nipple

1 TL30257Y Marker light

1 TL52200 Light pigtail

REPLACEMENT PARTS LIST

Qty Part No. Description

1 4005001030 ECU

1 PEC4-48 48' Power Ext Cable

1 4493260050 1.6' Power Cable

4 4497130180 6' Sensor Ext cable

1 --- ABS Label For Lamp

1 --- Installation Guide

1 --- End of Line Test

Kits are now PLC

Enhanced Easy Stop

and available to OEM

Manufacturers ONLY

SEE PAGES FOLLOWING.

KIT PART NO. 1544023

Optional:

1 15-961 Junction Box

Enhanced Easy-Stop™

Service/Control

Emergency/Supply

Service to Brakes

Emergency to Brakes

Service/Control

Emerg./Supply

ABS ELECTRIC CONFIGURATION - 4S/2M - MERITOR/WABCO COMPONENTS

4 Sensor/2 Modulator Valve

(4S/2M) Configuration Shown

Suggested Electrical Diagram

Tandem Suspension,

Four Wheels Sensed Curbside

Sensor

Roadside

Sensor

Power Cable

Trailer ABS Warning Lamp

Trailer

Warning

Lamp

(Green/White)

Power Supply 2 (Red)

Power Supply 1 (Blue)

Ground (White)

SUGGESTED ABS AIR CONFIGURATION - 4S/2M

TO FINISH THE AIR BRAKE AFTER ABS.

Valves & Tanks

Qty Part No. Description

1 110500 Sprg. brake c'trol valve

1 6003 Valve mount'g nipple

2 1010330 Air Tank

Air Hoses, 3/8" Diameter, 3/8" Fittings

4 16628 Hose ass'y, 28" long

4 16648 Hose ass'y, 48" long

Gladhands & Misc. Fittings

1 1011451 Emerg. gladhand

1 1011452 Service gladhand

6 1010403 Hose separator

2 11304 Frame coupling

2 68NTA-6-6 Female connector

4 269NTA-6-6 Fitting

3 218P-12 3/4" hex head plug

2 218P-6 3/8" hex head plug

2 269-NTA-6-4 Fitting

2 264NTA-6 Fitting

8 3/8"-24x11/4" Cap screw

8 3/8"-24 Lock nut

8 3/8" Lock washer

4 HT-1068 Tank cushion pads

2 DC604-4 Tank drain valve

8 1011123 1/2" tube clamp

8 #10 Metal screw

2 6006 3/4" X 3/4" Hex Nipple

1 TL30257Y Marker light

1 TL52200 Light pigtail

REPLACEMENT PARTS LIST

Qty Part No. Description

1 4005001030 ECU

1 4493260300 Power Cable 10 ft

4 4497130300 10' Sensor Ext Cable

1 --- ABS Label For Lamp

1 --- Installation Guide

1 --- End of Line Test

Optional:

1 15-961 Junction Box

KIT PART NO. 1544222

Enhanced Easy-Stop™

Kits are now PLC

Enhanced Easy Stop

and available to OEM

Manufacturers ONLY

SEE PAGES FOLLOWING.

Service/Control

Emergency/Supply

Service to Brakes

Emergency to Brakes

Service/Control

Emerg./Supply

ABS ELECTRIC CONFIGURATION - 4S/2M - MERITOR/WABCO COMPONENTS

4 Sensor/2 Modulator Valve

(4S/2M) Configuration Shown

Suggested Electrical Diagram

Tandem Suspension,

Four Wheels Sensed

Curbside

Sensor

Roadside

Sensor

Power Cable

Trailer ABS Warning Lamp

Trailer

Warning

Lamp

(Green/White)

Power Supply 2 (Red)

Power Supply 1 (Blue)

Ground (White)

SUGGESTED ABS AIR CONFIGURATION - 4S/2M

TO FINISH THE AIR BRAKE AFTER ABS.

Valves & Tanks

Qty Part No. Description

1 110500 Sprg. brake c'trol valve

1 6003 Valve mount'g nipple

2 1010330 Air Tank

Air Hoses, 3/8" Diameter, 3/8" Fittings

4 16628 Hose ass'y, 28" long

4 16648 Hose ass'y, 48" long

Gladhands & Misc. Fittings

1 1011451 Emerg. gladhand

1 1011452 Service gladhand

6 1010403 Hose separator

2 11304 Frame coupling

2 68NTA-6-6 Female connector

4 269NTA-6-6 Fitting

3 218P-12 3/4" hex head plug

2 218P-6 3/8" hex head plug

2 269-NTA-6-4 Fitting

2 264NTA-6 Fitting

8 3/8"-24x11/4" Cap screw

8 3/8"-24 Lock nut

8 3/8" Lock washer

4 HT-1068 Tank cushion pads

2 DC604-4 Tank drain valve

8 1011123 1/2" tube clamp

8 #10 Metal screw

2 6006 3/4" X 3/4" Hex Nipple

1 TL30257Y Marker light

1 TL52200 Light pigtail

REPLACEMENT PARTS LIST

Qty Part No. Description

1 4005001030 ECU

1 4493260300 10' Power Cable

2 4497130300 10' Sensor Ext cable

2 4497130180 6' Sensor Ext cable

1 --- ABS Label For Lamp

1 --- Installation Guide

1 --- End of Line Test

Kits are now PLC

Enhanced Easy Stop

and available to OEM

Manufacturers ONLY

SEE PAGES FOLLOWING.

Optional:

1 15-961 Junction Box

KIT PART NO. 1544223

Enhanced Easy-Stop™

Service/Control

Emergency/Supply

Service to Brakes

Service/Control

Emerg./Supply

Differences Between Easy-Stop

and Enhanced Easy-Stop 2S/2M,

4S/2M and 4S/3M

There are some changes to Enhanced Easy-Stop

that you need to be aware of before you begin the

installation:

• Enhanced Easy-Stop includes Power Line

Communication (PLC) function.

• The ECU/dual modulator valve assembly must

be mounted as one unit.

• The LED on top of the ECU has been eliminated.

• Blink Code Diagnostics through external

or ABS indicator lamp.

Differences Between Easy-Stop

and Enhanced Easy-Stop

2S/1M Basic

There are some changes to Enhanced Easy-Stop

that you need to be aware of before you begin the

installation:

• Enhanced Easy-Stop includes Power Line

Communication (PLC) function.

• The ECU/single modulator valve assembly may

be mounted as one unit or the ECU and the

valve may be mounted or serviced separately.

• The assembly is shipped with valve cable

between the ECU and valve disconnected from

the ECU.

• The LED on top of the ECU has been eliminated.

• Blink Code Diagnostics through external

or ABS indicator lamp.

• The control port on the Enhanced Easy-Stop

single modulator valve is 3/8-inch — on

previous versions it was 1/4-inch.

EASYSTOP™ TO ENHANCED EASYSTOP™ CONVERSION KITS

R955320

4S/2M ECU plus

old style/new style power cord

adapter--no diagnostic cable.

R955321

4S/2M ECU plus

old style/new style power cord

adapter--with diagnostic "Y" cable.

R955322

ECU/Modulator Valve Assembly,

2S/1M. DOLLY USE ONLY

R955344

2S/1M ECU plus

old style/new style power cord

adapter with power line adapter

for trailer applications.

Meritor/WABCO ECU/Valves

Application: Use on 2S/1M,2S/2M & 4S/2M

systems without external diagnostic cable.

Part No. R955320

MERITOR WABCO ABS ENHANCED EASYSTOP™ CONVERSION KITS

Meritor WABCO 2S/2M and 4S/2M Enhanced

Easy-Stop™ Replacement Kit for ECU/Modulator

Valve Assembly with external diagnostics "Y" cable

Part No. R955321

Meritor WABCO Enhanced Easy-Stop™ Trailer ABS

Replacement Kits for Easy-Stop™ ECU/Modulator

Valve Assembly, 2S/1M, with power line adapter.

For Trailer Applications Only (NO Dolly)

Replaces Meritor Part No. 4725000110,4725000210.

Part No. R955344

Meritor WABCO Enhanced Easy-Stop™ Trailer ABS

Replacement Kits for Easy-Stop™ ECU/Modulator

Valve Assembly, 2S/1M.

DOLLY USE ONLY

Replaces Meritor Part No. 4725000110

Part No. R955322

ENHANCED EASYSTOP™ PARTS STOCKED

(Add "S" to OE number for the aftermarket number)

Sensors and Sensor Extensions are Universal to Both Systems

PART NUMBER DESCRIPTION

S4005001010 ECU Only

(figure 1)

S4005001030 ECU Only

(figure 2)

S4493260100 3.3 ' Power Cable

(figure 3)

S4493260300 10' Power Cable

(figure 3)

S4493260470 15.4' Power Cable

(figure 3)

S4493641500 13.1' / 9.8' Power "Y" Cable

(figure 4)

S4493641530 20' / 10' Power "Y" Cable

(figure 4)

figure 2

figure 4

figure 3

figure 1

MISCELLANEOUS EASYSTOP™ COMPONENTS

Meritor Wabco ABS

Part No. Description

R955212 ABS Relay Valve

Second modulator valve for use on

2S/2M and 4S/2M Systems

Meritor/WABCO

Part No. Description

S4497130180 Sensor Extension

Cable, 1.78m (6 ft.)

S4497130300 Sensor Extension

Cable, 3.00m (10 ft.)

Meritor/WABCO

Part No. Description

S4493151500 ABS Power Cable,

4 Cond.,15m (49 ft.)

Meritor/WABCO

Part No. Description

SA13237L1130 ABS Diagnostic

(Pre-PLC) Cable with Tool

Common ABS Components

Part No. Description

1810000

Bendix (Eaton/Bosch) 1' Sensor

1810001 Friction Bushing

1810002 Meritor/Wabco 1' Sensor

1810003 Meritor/Wabco 3' Sensor

1810000

1810002

1810003 1810001

Sensor Holder

(welded to axle spindle)

Part No. Description

S8946049440 ABS Power Cable,

1m (39.37")

With industry

standard plug

Right Angle (90°) Sensors

Part Number Feet Meters

R955342 6.6 2.0

Your Source

For Complete

ABS

Systems and Parts

Meritor/WABCO

Haldex

Bendix

MISCELLANEOUS HALDEX & BENDIX ABS COMPONENTS

Your Source

For Complete

ABS

Systems and Parts

Meritor/WABCO

Haldex

Bendix

Bendix Pressure Modulator Valve

Part No. System

300073 Modular 12V ABS Valve

Part No. AL364040

Number of Ports: 2

Mounting Port Size: 1/2 inch

Delivery Port Size: 3/8 inch

Mount: Reservoir

Application: 24mm 12 volt Solenoid

Modular Valve

Trailer ABS Modular Valve - Less ECU

• ECU and bracket may need to be

transferred from existing valve.

• 27mm, 12 volt valves require

A41111000 adapter ring and 24mm

replacement valve.

FFABS Valve

Number of Delivery Ports: 4

Delivery Ports Size: 3/8 inch

Pipe Thread: 1/2 inch NPT

ID Exhaust Cover: Black - Service

Brake Priority

Trailer Service Brake Priority FFABS Valve

•ECU & bracket may need to be

transferred from existing valve.

•Use inlet filter A906960 in off-highway

applications.

Part No. AL430611

FFABS Valve

Part No. AL430614

Trailer Service Brake Priority FFABS Valve

• ECU & bracket may need to be

transferred from existing valve.

• Use inlet filter A906960 in off-

highway applications.

Number of Delivery Ports: 4

Delivery Ports Size: 3/8 inch

Pipe Thread: 3/4 inch NPT

ID Exhaust Cover: Black - Service

Brake Priority

Electronic Control Unit

Trailer ABS Modal ECU & Box

Assembly

• Power Cord Adapter AL914627.

• Pre-March 1998 Modal Systems

do not include interchange with

Post-March 1998 Systems.

Pin Measurements:

- Application/Notes:

Service As Assembly

Part No. AQ154113

Electronic Control Unit

Trailer ABS, MOD 1 ECU - SLH-A5-19 Pin

• OEM part no. is located on top of ECU.

• Post mandate ECU’s include bail latch.

Pin Housing Dimensions:

3-1/2 inch Height x 5-3/8 inch Width

Application/Notes: 2 Keys -Diagonal

Part No. AL919302

Loom Assembly

Trailer ABS 2S/1M - Mod 1 - SLH-A5

or SLH-A8 - 19 Pin Loom Assembly

• 1.5 foot (0.5m) power cord adapter.

• OEM part number is locted on loom

decal

Part No. AL902104

Trailer ABS Extension for Relay

Valve Cable Extension

• Cable includes 100317N junction

connector.

Length: 6 Feet (2M)

Part No. AL919813

Relay Valve Cable Extension

ABS, Air Valves, Dryers 285252 Section1

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