Smart Racker Pipe Handling System Flyer Smartracker
User Manual: SmartRacker Pipe Handling System Flyer Resource Library
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SmartRacker Pipe Handling System Cameron’s SmartRacker triple and quad column rackers are advanced pipe handling systems for jackup rigs, semisubmersible rigs and drillships. TM SmartRacker triple and quad column rackers perform all vertical pipe handling operations on the drillfloor, including racking stands, building stands in the mousehole, picking up singles from the catwalk, laying out singles to the catwalk and tripping in-and-out of the fingerboard. These systems are fully-automated with a robotic control system that controls and monitors all operations and protects the machine and rig from operator failure. The machine can be operated in auto-mode, semiautomatic mode, manual mode, override mode and emergency mode. With its unique gripper head design, the SmartRacker can handle all types of pipe, including production tubing, drillpipe, casing and spiral drill collar. Using AC or hydraulic technology for all main functions, the SmartRacker is very accurate and reliable and easy and quick to operate. This efficient handling system is designed for the most demanding applications in an offshore environment. It is designed according to DNV and NORSOK regulations and is CE marked. Main Features • V ersatile for handling of triple or quad stands, horizontal-to-vertical, as well as assistance in handling smaller bits, subs and objects • F ully-automated functions with focus on extremely simple use Safety Features • Fail-safe design philosophy • A ll main functions driven by AC or hydraulic motors for improved performance and accuracy • F ully-automated; all operations controlled from the drilling control room • O ne gripper head handles all drillpipe, casing and drill collar from 3-1/2” to 14” (2-7/8” optional); no need to stop and wait to change heads • M onitoring and interlocks to avoid damage to machine or surroundings; smooth end stops • A ccurate soft stabbing function saves threads on drillpipes • W orks in concert with the SmartCat™ for horizontalto-vertical operations; no need for overhead v-door machines • P ickup elevator with fail-safe mechanical lock range from 2-7/8” to 14” pipe size • U pper and lower guide arm adjustable vertically for different stand lengths • Robust design with well-protected sensors • User-friendly HMI with onscreen operator guidance • G ripper arm lifted using dual lifting wire, dual winch motors and gears, as well as dual fail-safe winch brakes • D ual design (upper trolley motor, gear and brake/lower trolley motor, gear and brake/column rotate motor, gear and brake) • L ow-maintenance design throughout using high-quality components and low-maintenance bearings • Maintenance access at defined points • Full integration with Zone Management System • F ail-safe gripper head with accumulator to maintain pressure in case of hydraulic power loss Technical Specifications SR IV-P Racking arrangement SR IV-XY SR III-P SR III-XY Parallel X-Y Parallel X-Y Stand Quad Quad Triple Triple Tubular maximum length 135 ft 135 ft 96 ft 96 ft 2/1 2/1 1/1 1/1 Upper : 2.0 m Lower : 1.3 m Upper : 2.0 m Lower : 1.3 m NA Number of arms (guide/lift) Guide arms vertical movement Drive type (lift/turn/sideways) AC Hydraulic AC Hydraulic Lifting capacity 15 tonnes 13.5 tonnes 10 tonnes 10 tonnes Maximum reach 4.0 m 4.5 m 4.0 m 4.5 m 359 359 359 359 Gripper head tubular range 3-1/2” to 14” 3-1/2” to 9-1/2” 3-1/2” to 14” 3-1/2” to 9-1/2” Pick up elevator tubular range 2-7/8” to 14” 2-7/8” to 9-1/2” 2-7/8” to 14” 2-7/8” to 9-1/2” Rotation (degrees) Scope of Supply Options AC- or hydraulic-driven triple or quad column racker composed of: Rotatable soft stabbing arm One flush-mounted rail in drillfloor Pickup elevator hang-off in derrick One AC- or hydraulic-driven lower drive trolley Pickup elevator cradle on drillfloor One lower guide arm Auxiliary lifting tools for lifting objects other than pipes One main column with AC- or hydraulic-driven winch Low-temperature package for installation in conditions below -20° C One main arm with gripper head and pickup elevator High-temperature package for installation in conditions above 40° C One upper AC- or hydraulic-driven trolley Adapters for the handling of special objects One upper supporting beam 2-7/8“ tubing adapter for the gripper head VFD cabinets for AC or hydraulic motors Riser guide tool SmartRacker control system Extended reach up to 4.6 m Emergency lowering and relocating system Zone Management System 4601 Westway Park Blvd. Houston, TX 77041 USA Tel 1 713 939 2211 Andøyfaret 3 N-4623 Kristiansand S. Norway Tel 47 380 00 570 © 2013 Cameron | SmartRacker is a registered trademark of Cameron. SmartCat is a trademark of Cameron. | 03/13 AD00417DRL drilling@c-a-m.com | www.c-a-m.com
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