RGX3600 GP6473 Parts Subaru Generators 49 States
User Manual: RGX3600
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PARTS MANUAL Model RGX3600 Generator PUB-GP6473 Rev. 11/07 940 Lively Blvd. • Wood Dale, IL 60191 • Phone: 630-350-8200 • Fax: 630-350-8212 e-mail: sales@robinamerica.com • www.robinamerica.com © Copyright 2006 Robin America, Inc. HOW TO USE THIS MANUAL Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifications. Each specification will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other significant difference. In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine. The specification and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below. The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below: EX170 XXXX SPEC NO. (11 digits) CODE NO. (4 digits) PRODUCT NO. (15 digits) MANUAL LAYOUT 1 4 3 2 1 6 7 9 2 3 5 8 4 1. SECTION NAME Parts are broadly classified according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group). 3. REF. No . The Reference number identifies the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order. 6. DESCRIPTION It is designation of the part. 7. QTY. Quantity of each part used for each product. 8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specification, and the part concerned. It also shows part number(s) interchangeable for the part. 9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below: 2101- 2100 The part is used in the product irrespective of CODE No. The part is used in the products with CODE No. of 2101 and after this number. The part is used in the products with CODE No. of 2100 and before this number. GROUP INDEX Group Name Page CRANKCASE ............................................................................................. 6 CRANKSHAFT, PISTON ............................................................................ 8 INTAKE, EXHAUST .................................................................................. 10 GOVERNOR, OPERATION...................................................................... 12 COOLING, STARTING ............................................................................. 14 ELECTRIC DEVICE ................................................................................. 16 ENGINE .................................................................................................... 18 GENERATOR ........................................................................................... 20 BASE, FRAME ......................................................................................... 22 CONTROL ................................................................................................ 26 COVER ..................................................................................................... 28 FUEL TANK ............................................................................................. 30 ACCESSORY GROUP ............................................................................. 32 INDEX OF DESCRIPTION SYMBOLS SYMBOL DESCRIPTION AY ........................... ASSEMBLY CP........................... COMPLETE EX ........................... EXPORT (from Japan) FIG.......................... FIGURE FR. .......................... FRONT " .............................. INCH INCL. ...................... INCLUDE ~L............................ LITER L= ........................... LENGTH (in. mm) L.H. (LH) ................. LEFT-HAND SIDE MECH ..................... MECHANICAL NO (NON) ............... NONE OPT......................... OPTIONAL O.S. ........................ OVER SIZE SYMBOL DESCRIPTION P= ........................... PITCH (in mm) P.T.O. (PTO) ........... POWER TAKE OFF REF. ........................ REFERENCE R.H. (RH) ................ RIGHT HAND SIDE RR. ......................... REAR STD. ....................... STANDARD SW .......................... SWITCH T= ........................... THICKNESS (in mm) UN .......................... UNIT U.S.......................... UNDER SIZE ~V ........................... VOLTAGE ~W .......................... WATT W/ ........................... WITH W/O ........................ WITHOUT SECTION 1 CRANKCASE GROUP FIG. 100 RGX3600 -6- 11-07 SECTION 1 REF 10 20 26 30 40 50 60 70 75 80 90 210 220 230 250 260 270 280 300 610 620 630 631 680 690 700 710 960 PART NO 278-10102-41 237-14202-03 277-16010-01 044-02502-00 060-02800-21 277-15011-03 010-50802-90 010-50603-51 044-00600-20 040-11400-30 021-11400-20 277-11001-31 044-02502-10 060-02501-40 277-45004-J1 277-41901-03 277-63601-23 021-31600-20 001-04083-50 278-13002-11 277-15001-23 011-00802-40 011-00803-10 277-15503-01 277-16001-13 277-15011-03 011-00600-20 277-99001-27 RGX3600 CRANKCASE GROUP DESCRIPTION CRANKCASE CP VALVE GUIDE STEM SEAL OIL SEAL BALL BEARING PIPE KNOCK STUD STUD OIL SEAL PLUG GASKET MAIN BEARING COVER OIL SEAL BALL BEARING GOVERNOR GEAR CP GOVERNOR SLEEVE OIL GAUGE GASKET FLANGE BOLT CYLINDER HEAD CP GASKET, HEAD FLANGE BOLT FLANGE BOLT ROCKER COVER CP GASKET, ROCKER COVER PIPE KNOCK FLANGE BOLT GASKET SET QTY REMARKS 1 2 1 1 1 2 2 2 1 2 2 1 1 1 1 1 2 2 6 1 1 4 1 1 1 2 4 1 -7- FROM - TO FIG 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 11-07 SECTION 2 CRANKSHAFT, PISTON GROUP FIG. 200 RGX3600 -8- 11-07 SECTION 2 REF 10 50 70 310 311 320 350 360 361 362 370 371 372 380 PART NO 278-20701-31 018-01400-20 032-30300-10 278-22501-10 278-22502-00 277-23001-03 277-23301-13 277-23401-J3 277-23403-J3 277-23404-J3 277-23531-07 277-23532-07 277-23533-07 056-51600-10 RGX3600 CRANKSHAFT, PISTON GROUP DESCRIPTION CRANKSHAFT CP FLANGE NUT WOODRUFF KEY CONNECTING ROD AY CONNECTING ROD AY CONNECTING ROD BOLT PISTON PIN PISTON PISTON PISTON PISTON RING SET PISTON RING SET PISTON RING SET CLIP QTY REMARKS 1 1 1 1 1 Undersize 0.25 2 1 1 STD 1 Oversize 0.25mm 1 Oversized 0.50 mm 1 STD 1 Oversize 0.25mm 1 Oversized 0.50 mm 2 -9- FROM - TO FIG 200 200 200 200 200 200 200 200 200 200 200 200 200 200 11-07 SECTION 3 INTAKE, EXHAUST GROUP FIG. 300 RGX3600 - 10 - 11-07 SECTION 3 REF 10 25 27 34 35 37 38 60 70 80 90 95 150 160 163 166 170 200 202 220 225 230 231 240 241 290 310 315 317 320 321 340 341 350 351 360 405 415 540 550 560 570 580 620 850 855 INTAKE, EXHAUST GROUP PART NO DESCRIPTION 278-31601-31 CAMSHAFT CP 277-35101-03 PIN, CAMSHAFT 024-00600-10 O RING 277-38601-03 PIN, SPRING 277-36401-03 RELEASE LEVER 277-36501-03 CLIP 279-38701-13 RETURN SPRING 279-33601-03 VALVE SPRING 269-33701-03 SPRING RETAINER 277-33401-H3 INTAKE VALVE 277-33501-H3 EXHAUST VALVE 132-10KA0-31 COLLET VALVE 278-35601-11 TIMING CHAIN 277-36911-03 TENTIONER 277-37101-03 SPRING, TENTIONER 277-36902-03 PIN, TENTIONER 277-36913-13 CHAIN GUIDE 277-35002-01 PIN, ROCKER 003-13050-00 CLIP 277-36201-00 ROCKER ARM, INTAKE 277-36202-00 ROCKER ARM, EXHAUST 014-90500-20 ADJUST SCREW 014-90500-20 ADJUST SCREW 017-00500-30 NUT 017-00500-30 NUT 011-00600-20 FLANGE BOLT 277-30202-01 MUFFLER CP 277-37603-01 SPARK ARRESTER CP 015-00400-60 TAPPING SCREW 277-34502-01 MUFFLER COVER 1, CP 277-34601-01 MUFFLER COVER 2, CP 277-35201-13 GASKET, MUFFLER 277-35201-01 GASKET CP, EXHAUST 980-20082-80 FLANGE NUT 980-20082-80 FLANGE NUT 011-00600-20 FLANGE BOLT 277-34001-01 EXHAUST PIPE CP 010-50802-90 STUD 277-32902-J1 INSULATOR CP 277-35903-J3 GASKET 2, INSULATOR 277-35902-J3 GASKET 1, INSULATOR 002-38060-00 FLANGE NUT 011-00600-50 FLANGE BOLT 278-39001-01 BRACKET, A/C 277-32762-08 BREATHER PIPE 277-69001-03 SPONGE PROTECTOR RGX3600 QTY REMARKS 1 1 1 1 1 1 1 2 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 3 1 2 1 1 1 2 1 1 1 1 - 11 - FROM - TO FIG 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 11-07 SECTION 3 INTAKE, EXHAUST GROUP FIG. 310 RGX3600 - 12 - 11-07 SECTION 3 REF PART NO 510 -200 -220 -250 -260 -520 277-32672-00 277-32637-08 277-32604-08 277-32643-18 073-20044-30 277-32661-17 RGX3600 INTAKE, EXHAUST GROUP DESCRIPTION AIR CLEANER AY BASE CP PACKING COVER CP LABEL, CHOKE ELEMENT AY QTY REMARKS FROM - TO FIG 1 1 1 1 1 1 310 310 310 310 310 310 - 13 - 11-07 SECTION 4 GOVERNOR, OPERATION GROUP FIG. 400 RGX3600 - 14 - 11-07 SECTION 4 GOVERNOR, OPERATION GROUP REF 10 20 30 40 50 60 70 80 310 360 370 485 DESCRIPTION GOVERNOR LEVER CP GOVERNOR SHAFT GOVERNOR ROD CP ROD SPRING CLIP BOLT AND WASHER AY NUT GOVERNOR SPRING SPEED CONTROL CP SCREW NUT FLANGE BOLT PART NO 277-42302-31 277-42201-33 277-42702-11 277-42801-23 003-13050-00 013-00602-40 018-60600-20 277-42510-13 277-46501-11 004-31064-00 002-17060-00 011-00600-20 RGX3600 QTY REMARKS 1 1 1 1 1 1 1 1 1 1 1 2 - 15 - FROM - TO FIG 400 400 400 400 400 400 400 400 400 400 400 400 11-07 SECTION 5 COOLING, STARTING GROUP FIG. 500 RGX3600 - 16 - 11-07 SECTION 5 REF PART NO 10 20 25 40 60 61 62 80 81 82 110 130 210 -1 -2 -3 -4 -5 -6 -7 -8 -11 -49 220 278-51226-01 073-20054-70 073-20051-81 011-00600-30 277-52711-21 277-52702-03 278-55001-11 001-04061-60 011-00600-20 011-00600-20 278-54101-03 056-60002-50 278-50201-20 270-50115-08 269-50120-08 282-50111-18 261-50100-08 270-50125-08 227-50131-08 227-50135-08 270-50261-08 278-50145-08 227-50152-08 011-00600-10 RGX3600 COOLING, STARTING GROUP DESCRIPTION BLOWER HOUSING CP LABEL, TRADEMARK LABEL, WARNING FLANGE BOLT BAFFLE 1, CASE BAFFLE 2, HEAD DUCT, CASE FLANGE BOLT FLANGE BOLT FLANGE BOLT COOLING BLOWER CLAMP RECOIL STARTER AY SPIRAL SPRING REEL STARTER ROPE STARTER KNOB RATCHET FRICTION SPRING RETURN SPRING RATCHET GUIDE STARTER PULLEY SET SCREW FLANGE BOLT QTY REMARKS FROM - TO FIG 1 1 1 4 1 1 1 1 1 3 1 1 1 1 1 1 1 2 1 2 1 1 1 4 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 - 17 - 11-07 SECTION 6 FUEL, LUBRICANT GROUP FIG. 600 RGX3600 - 18 - 11-07 SECTION 6 REF 10 30 40 45 46 50 -1 -2 -3 -4 -6 -8 -15 80 90 410 415 430 440 441 460 461 462 FUEL, LUBRICATION GROUP PART NO DESCRIPTION QTY REMARKS 277-61107-01 FUEL TANK CP 1 043-04301-10 FUEL TANK CAP AY 1 X64-13600-10 FUEL FILTER 1 064-80003-00 FUEL GAUGE CP 1 064-20100-01 SCREW, COUNTERHEAD 2 064-20041-10 FUEL STRAINER AY 1 064-20014-30 FILTER 1 064-20014-10 RUBBER PACKING 1 064-20017-10 CUP 1 064-20100-30 LOCK NUT 1 064-20003-30 O RING 2 064-20027-90 BOLT 1 064-20032-30 SPRING 1 085-10621-20 RUBBER PIPE 1 056-11000-30 HOSE CLAMP 2 420-36TA0-30 CANISTER 1 277-69101-01 BRACKET CP, CANISTER 1 277-69021-03 COVER, CANISTER 1 277-69651-01 PIPE CP, CAP CANISTER 1 277-69602-01 PIPE CP, CLEAN-CANISTER 1 056-10800-30 HOSE CLAMP 1 056-10900-20 HOSE CLAMP 1 056-10800-30 HOSE CLAMP 2 RGX3600 - 19 - FROM - TO FIG 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 11-07 SECTION 6 FIG. 610 RGX3600 FUEL, LUBRICATION GROUP 210 - 20 - 11-07 SECTION 6 REF 210 -1 -2 -3 -4 -5 -8 -9 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -22 -24 -28 -40 -41 -44 -45 -62 -79 -102 -144 PART NO 278-62314-10 277-62535-08 209-62351-08 277-62527-08 237-62451-08 278-62420-08 277-62522-08 277-62570-28 277-32531-18 227-62451-08 277-62571-08 277-62500-08 277-62515-08 277-62506-08 214-62450-08 214-62540-08 226-62506-08 278-62440-08 277-62403-08 226-62701-18 277-62360-08 106-62556-08 283-62357-08 106-62411-08 106-62410-08 236-62680-08 236-62541-08 246-62390-08 277-62553-08 RGX3600 FUEL, LUBRICATION GROUP DESCRIPTION CARBURETOR AY THROTTLE VALVE SCREW CHOKE VALVE SCREW PILOT JET CHOKE LEVER RING THROTTLE SHAFT A BOLT RING NEEDLE PIN FLOAT BODY AY PACKING CHAMBER PACKING FLOAT MAIN NOZZLE MAIN JET CLIP BOLT SCREW SPRING AIR JET AIR JET, PILOT SEAL PACKING SEAL NUT QTY REMARKS 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 #85 1 1 1 1 1 1 1 1 1 1 - 21 - FROM - TO FIG 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 11-07 SECTION 7 ELECTRIC DEVICE GROUP FIG. 700 RGX3600 - 22 - 11-07 SECTION 7 REF 10 11 12 23 30 35 50 100 110 600 -1 -2 610 613 630 640 700 705 733 740 741 780 ELECTRIC DEVICE GROUP PART NO DESCRIPTION 278-79241-01 FLYWHEEL CP 277-79431-01 IGNITION COIL CP 277-79301-01 LAMP COIL CP 277-79501-03 SPACER 001-14062-50 BOLT AND WASHER 001-13063-50 BOLT AND WASHER 277-73102-H1 WIRE 2 CP 065-01401-50 SPARK PLUG 065-50002-70 SPARK PLUG CAP 246-77303-01 SOLENOID CP 224-76506-08 NUT 224-76507-08 WASHER 277-76511-01 BRACKET, SOLENOID 001-14062-00 BOLT AND WASHER 277-78211-13 SPRING, SOLENOID 056-30000-10 WIRE BAND 277-76301-21 OIL SENSOR CP KU3-11070-01 FLOAT C/U CP4 277-75801-03 SHIELD PLATE 013-00602-60 BOLT AND WASHER 015-00400-90 TAPPING SCREW 056-90000-20 PURSE LOCK RGX3600 QTY REMARKS 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 - 23 - FROM - TO FIG 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 11-07 SECTION 8 GENERATOR GROUP FIG. 2200 RGX3600 - 24 - 11-07 SECTION 8 REF PART NO 210 220 222 224 240 244 250 260 264 266 440 490 680 730 731 732 734 35B-51004-01 35B-51001-01 353-58208-08 366-58016-08 367-54113-08 359-59935-08 367-54508-08 35A-52001-01 389-55802-03 003-20060-00 35A-53001-01 353-57506-18 004-31030-60 35A-63001-01 35B-63001-01 359-59935-08 002-38080-00 RGX3600 GENERATOR GROUP DESCRIPTION STATOR CP ROTOR CP BALL BEARNG THROUGH BOLT FRONT COVER BOLT AND WASHER AY STATOR COVER REAR COVER COVER BOLT SPRING WASHER WIRE CP BUSHING SCREW, PANHEAD MUFFLER BRACKET A MUFFLER BRACKET B BOLT AND WASHER AY FLANGE NUT QTY REMARKS FROM - TO FIG 1 1 1 1 1 4 1 1 3 3 1 1 1 1 1 4 2 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200 - 25 - 11-07 SECTION 9 BASE, FRAME GROUP FIG. 2300 RGX3600 - 26 - 11-07 SECTION 9 REF 10 310 321 326 327 330 440 680 730 732 740 742 744 910 912 913 914 946 BASE, FRAME GROUP PART NO DESCRIPTION 35B-61003-01 PIPE FRAME CP 31C-65001-01 RUBBER MOUNT UN 377-37001-11 RUBBER MOUNT UN 003-10080-00 WASHER 020-00801-40 WASHER 002-38080-00 FLANGE NUT 30A-82201-03 EARTH CORD CP 392-49987-08 SCREW 35A-63003-01 MUFFLER BRACKET 35A-64001-01 FLANGE BOLT 011-00602-20 FLANGE BOLT 391-39000-13 RUBBER WASHER 35C-62003-01 RUBBER MOUNT 073-20055-80 LABEL, CO GAS 388-93003-03 LABEL, CAUTION 073-20045-10 LABEL, SYMBOL-TANK 073-20048-60 LABEL, HOT & GAS 073-20050-80 LABEL, FUEL STRAINER RGX3600 QTY REMARKS 1 2 2 1 2 8 1 1 1 6 2 2 2 1 1 1 1 1 - 27 - FROM - TO FIG 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 11-07 SECTION 9 CONTROL GROUP FIG. 2400 RGX3600 - 28 - 11-07 SECTION 9 REF 100 110 116 300 305 310 316 360 362 365 370 372 374 376 480 490 500 520 523 526 530 531 532 535 536 537 538 565 572 660 661 665 666 671 672 680 681 682 683 684 685 720 902 915 952 CONTROL GROUP PART NO DESCRIPTION 35B-70107-00 CONTROL BOX AY 35B-71102-02 CONTROL BOX UN 359-59929-08 SCREW AND WASHER AY 35B-72001-03 CONDENSER CP 30G-47605-08 CONDENSER HOLDER 390-49972-08 SCREW 002-17040-00 NUT 353-45804-08 DIODE STACK AY 004-36042-00 SCREW AND WASHER AY 002-17040-00 NUT KU3-11015-01 IDLE C/U CP 004-35062-00 SCREW AND WASHER AY 003-20060-00 SPRING WASHER 002-17060-00 NUT 35C-72014-03 FLANGE BOLT 389-89001-03 GROMMET 35B-70207-00 PANEL A AY 35A-72002-03 ROCKER SWITCH 344-45615-08 AUTO IDLE SWITCH 355-45613-11 SWITCH AY (9P) 35B-72002-03 AC RECEPTACLE 388-85003-01 AC RECEPTACLE 35B-72003-03 AC RECEPTACLE 31C-79001-03 SCREW AND WASHER AY 351-49920-08 SCREW AND WASHER AY 002-17040-00 NUT 003-10040-00 WASHER 393-40651-08 VOLT METER 30G-45308-08 LAMP 353-45643-08 CIRCUIT BREAKER 352-45620-08 CIRCUIT BREAKER 31B-79011-03 SCREW AND WASHER AY 351-49921-08 SCREW AND WASHER AY 363-45701-08 TERMINAL BOLT 363-45700-08 TERMINAL BOLT 356-49956-08 SCREW 332-00050-08 SPRING WASHER 353-49903-08 WASHER 353-49902-08 NUT 372-59950-08 LOCK WASHER 353-49901-08 WING NUT 31B-79012-03 BOLT AND WASHER 35B-71209-02 LABEL, BRAND 35B-71208-02 LABEL, PANEL 391-93014-03 LABEL, GROUND RGX3600 QTY REMARKS 1 1 4 1 2 2 2 1 1 1 1 2 2 2 4 1 1 1 1 1 1 125V/250V 20A 1 125V-20A 1 125V/30A 4 2 2 2 1 60HZ 1 1 1 4 2 1 Red 20A 1 Black 20A 1 2 1 1 1 1 4 1 1 1 - 29 - FROM - TO FIG 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 11-07 SECTION 12 ACCESSORIES GROUP FIG. 2900 RGX3600 - 30 - 11-07 SECTION 12 REF 10 PART NO 277-90301-H0 RGX3600 ACCESSORIES GROUP DESCRIPTION TOOL KIT QTY REMARKS 1 - 31 - FROM - TO FIG 2900 11-07 PRINTED IN THE USA
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