TYPHOON_MANUAL_1.2 Typhoon video games service manual triotech

Preliminary – January 2009

USER MANUAL

TYPHOON

Triotech Amusement Inc.

190 Des Industries Lavaltrie, Quebec (Canada)

J5T 3R2

Tel.: 450.586.5009

Toll free: 1-888-IN-LINE-4

Fax: 450.586.0299

e-mail: service@trio-tech.com

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Dear valued customer,

Congratulations and thank you for purchasing TRIOTECH

AMUSEMENT’s Typhoon. You will not be disappointed with your

purchase. Your 2-seat theater is coin-operated and does not require

attendant. Featuring 4.1 Surround Sound and a 42” LCD screen this

dual-actuator motion platform is the most realistic simulation avail-

able in coin-op.

Sincerely,

TRIOTECH

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CAUTION

Typhoon requires a dedicated 120V. 15 amp circuit or 220V. 7.5amp or the

machine may experience sporadic technical difficulties. Your Typhoon should

not share a breaker with other deluxe or motion based cabinets.

!

Determine Optimum Location

The game location must be free of: exposure to direct sunlight, high humidity, dust, salt mist,

high heat, or extreme cold. If installed in an unusually hot location, allow additional clearance

between ventilation slots in the game and any structure or object that would tend to restrict air

circulation.

TYPHOON Ships in one (1)

crate

Typhoon reception

Reception

1

Package approximate dimensions:

90” x 56” x 80”

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LIST OF SUPPLIED ASSEMBLY PARTS

Reception

2

Item Description Photo/ Image Qty.

1 Main cabinet

1

2 Motion seat module

1

3 Header assy

1

4 Fan’s cover (right

&left)

2

5 Hardware box

(inside of the coin

door; the access is

from the front of the

machine; a bag with

the necessaries keys is

attached to the coin

door's door)

1

Package Content

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HARDWARE BOX MANIFEST

Reception

3

Bag

or

bin

No. IMAGE DESCRIPTION SIZE QTY. SPARE

1 SD-100-0215 FLAT WASHER NEORENE #10 26

2 SD-100-0187 PAN HEAD QUADREX

DRIVE #10-24 x 3/4" 26

3 SD-100-0216 FLAT WASHER NEOPRENE #14 12

4

SD-100-0190

PAN HEAD QUADREX

DRIVE 1/4-20 x 3/4" 12

5 SD-100-0328 LOCK WASHER 1/2" 6

6 SD-100-0047 FLAT WASHER 1/2 “ 6

7

SD-100-0342

HEX.MACHINE SCREW 1/2 “-13 x 4” 6

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NECESSARY TOOLS

TO COMPLETE ASSEMBLY

Installation

4

No. Tools Description /Image Application

1 Forklift Capacity over 1000 lb

Appropriated long forks attached (~65”) Put the carrying package in the

place

2 Socket 3/4"

Install the seat module (pg.14)

3 Wrench 3/4”

Adjust the height of the cabinet

and seats (pg.9 and 14)

4 Screwdriver

no.2 (square)

(Screw #10)

Or

Phillips #2

Install the fan’s covers on to the

header(pg.10 )and the header to

the cabinet (pg. 11)

5 Screwdriver

no.3 (square)

(Screw 1/4)

Or

Phillips #3

Install the header on the cabinet

(pg.11)

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SPACE REQUIREMENTS

Installation

5

For installation, the required space is ~ 15’ X 10’

When fully assembled, the required space will be ~ 7.5’ X 8’

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Uncrating

Installation

6

1 - Start by removing the header assem-

bly from the seat.

2- Remove the header support

3- Remove the back legs holder

4-Pull the seat out of the cabinet about 6’’

or 15cm. Then pull the 3 cables out of the

hole one by one as shown in the picture

below.

5- Remove seat assembly from the crate.

6- Remove cabinet from the crate and

move in the desired final location.

- Locate the hardware box inside of the

coin door

- You will find a description of the hard-

ware on the bag.

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STEP 2. Header assembly

Install the two fan covers (right and left) to the cabinet

Header

Installation

7

Tools Fasteners Reference

Screwdriver no.2 Flat neoprene washer #10”(14X),

Screw #10-32 x 3/4”(14X)

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Header

Installation

7

STEP 3. Header installation

Tools Fasteners Reference

Screwdriver no.2

(Down side, upside ) Flat neoprene washer #10”(12X), Screw #10

-32 x 3/4”(12X)

Screwdriver no.2

(right and left side fan’s cover) BAG/BIN NO: Flat neoprene washer

#14”(12X), BAG/BIN NO : Screw 1/4"-20x

3/4”(12X)

Place the header on the machine as shown

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Header

Installation

7

Once connected, close & lock top door.

- Open the back service door.

- Connect the header cables. There are three connectors; one MOLEX, 9 pin and one 15 pins +

one NEMA /standard 110V.

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Seat

Installation

8

Align seats for wires to easily run through hole on lower right part of

cabinet.

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Fasten seats to cabinet using 6 hexagonal head screw 1/2" -13 x 4”, flat

and lock washer. Level seats using adjustable feet

Seat

Installation

8

Tools Fasteners Reference

Ratchet 3/4" Flat washer 1/2”( 6X), lock

washer 1/2 (6X), Hex. Screw

1/2”-13 x 4”( 6X)

Wrench 3/4" Levelling feet

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Seat

Installation

8

Through lower right (back of cabinet) door, connect wires you ran.

(Three connectors: NEMA /standard 110V to electric box, RJ45 to

Opto board (only one with RJ45 connection) and the Molex 9 pin con-

nector to its female connector

Once plugged in, lock door.

Opto-card

Main electric box

Molex 9-pin

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Installation

9

Before you connect, make sure main switch is in off position.

Connect power cord to cabinet and wall outlet.

Then turn the main switch ON

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Accessing operator settings interface is done by opening the

coin mech door and pushing the micro switch attached to the

coin mech (while in attract mode only).

Operator Setting

Configuration

10

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To access the statistic mode screen, press the micro switch once (or toggle micro

switch until you reach this screen).

Operator Setting

Configuration

10

1. Amount of credits inserted into game in lifetime.

2. Amount of money inserted into game in lifetime.

3. Value of one credit

4. Actuator usage time since game installed

5. Actuator usage time since game installed

6. Revenue from each movie installed

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Operator Setting

Configuration

10

Use the large dash selection buttons 1 through 6 to change configurations. To

change any of the options, press the appropriate button until the desired setting is

reached. To return to a previous setting, keep toggling the button until it reaches

the end of the settings; then it will restart the settings from the beginning.

Amount of credits needed to start game. Set to 0 for free play (Press 1)

Choose to display credits or money on screen. (Press 2)

Value of one credit. (Press 3)

Sound volume in attract mode. (Press 4)

Hit the appropriate button on the header to change variables

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Dollar bill validator information

Typhoon does not ship equipped with a DBV, however it is pre-wired to accept one and we

suggest the installation of one of the models below. This door accepts Mars upstacker bill

validator with compact fitted Bezel (up to 10” deep)

Accepts both bills and coins

Fitted with full metal cash box enclosure

Fitted with two $.25 U.S. Coin

FACTORY SUGGESTED PRICING PER RIDE IS $3.00

Upstacker Bill validator fits these Models amongst others

MARS 42-7312-00

MARS 42-7311-00

MARS 42-7310-00

Happ Control P/N

Configuration

11

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Actuator replacement

Maintenance

12

Actuator replacement procedure

1. Unscrew the 2 bolts holding the defective seat (under foot rest)

2. Flip seat back (protect head rest by covering floor with something soft)

3. Remove cover plate between the 2 seats

4. Open cover of control box, and detach the actuators’s 2 connectors

from the

control box board (see page 38)

5. Remove front cover plate from control box

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Actuator replacement

Maintenance

12

Actuator replacement procedure

6. Unscrew the 4 hex socket screws from inside the actuator positioning

hole

7. Unscrew the 5 hex socket screws attaching the actuator to the seat

frame

8. Remove actuator

9. Reverse procedure to re-reinstall new actuator

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Replacing a drive assembly

Maintenance

13

Remove drive assembly from motor. Shipping a drive assembly is the

cheapest way to get the actuator repaired as you save on shipping

(weight).

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Replacing a drive assembly

Maintenance

13

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Remove control

box cover.

Unplug all con-

nectors.

Unscrew cable

plates.

Remove and replace control box.

A B C

Pull cables out

of box.

D

E

Replacing control box

Maintenance

14

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• Software (overweight)Command OverRunFail State Goto page 36

• Software (travel)Command OverRunFail State Goto page 36

• Software (fail hall)Command OverRunFail State Goto page 41

• Software (overpos)Command OverRunFail State Goto page 41

• Software (Timeout) Goto page 38

• Command OverRunFail State Goto page 42

• Software Command OverRunFail State Goto page 40

• SYNCRONIZED No problem reported with this actuator

• SYNCRONIZING Move to box below

• NOT RESPONDING Goto page 43

Diagnostic screen and error codes

Continued

Troubleshooting

15

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Cause

- Mechanical fault

-Unplug the Typhoon.

-Lift the back of each seat to see if they move freely.

DOES NOT MOVE FREELY

-Replace DRIVE ASSEMBLY

MOVES FREELY

-Re-seat actuator on side the error appeared

(diagnostic screen).

Software (overweight)

Software (overweight) Command OverRun Fail State

Software (OverPos)

Software (Travel) Command OverRun Fail State

Software (Travel)

Diagnostic screen and error codes

Continued

Troubleshooting

16

Verify coupler & tighten (see section 20).

If no change, replace whole actuator.

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Cause

- Electrical fault

-Replace whole ACTUATOR on side error appears.

Section 3-3.

Software (Fail encoder)

Software (Fail Hall)

Diagnostic screen and error codes

Continued

Troubleshooting

17

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Cause

- Actuators have not received data from computer for more than one minute

Software (Timeout)

-Unplug machine

-Wait 1 minutes

-Re-plug machine

Diagnostic screen and error codes

Continued

Troubleshooting

18

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Cause

• Machine is sharing breaker with other devices.

• Machine is not receiving at least 115volts.

-Verify voltage

I have less then 115volts. I have more then 114volts.

Go to Step B Plug machine into other

outlet with at 115volts. If you do

not have the minimum require-

ments, call an electrician.

-Verify if machine is alone on breaker.

It is not alone It is alone

Use another breaker or unplug all other games

-Get mouse and keyboard out.

-Press ESC.

-Go to WINDOWS EPLORER.

-Copy C:\MotionTheater\Motion_Theater.log on floppy disk.

-Email file at SERVICE@TRIO-TECH.COM

-Wait 10 minutes and call Tech Support @ 1-888-465-4634

Software Command OverRun Fail State

Software

Diagnostic screen and error codes

Continued

Troubleshooting

19

B

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Cause

- Mechanical, electrical and/or software fault

Coupler is in perfect condition

-Replace actuator

Coupler is loose or broken

-If coupler is loose, use HEX key to tighten.

-If coupler is broken, call Tech Support @ 1-888-465-4634 to

get replacement.

Software (overPos) Command OverRun Fail State

Software (fail hall) Command OverRun Fail State

-Remove Actuator from the side

error appears on. (Sec 3-3)

-Verify condition of Coupler

(small aluminum cylinder

Linking Drive Assembly and

Motor.

B

Diagnostic screen and error

codes

Continued

Troubleshooting

20

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- When error appears as is, without the word software,

no problem is detected on this actuator.

Command OverRun Fail State

Diagnostic screen and error codes

Continued

Troubleshooting

21

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Cause

- No communication or no power going to actuators.

Step 1

-Open service door on bottom

left in the back of the game.

-Look inside at Actuator

control Board.

Light is RED or GREEN (LED)

-Go to next step

No light (LED)

-Check power on board power

cord.

There is power

-Replace Actuator control board.

-Verify power output on Po-

wer Supply (top right of the

back of the game).

There is power

-Replace Power Cord between

Power Supply and Actuator

Control Board.

There is no power

-Verify power Input on Power

supply ( red LED),

There is power

-Replace Power Supply.

There is no power

-Replace Power Cord going

Not Responding

Continued next page

Diagnostic screen and error codes

Continued

Troubleshooting

21

Light is YELLOW (LED)

-Check power on board power

cord.

-Unplug power cord on board.

Disconnect network and serial

cables. Re-connect power cord.

If light is yellow replace board, if

green goto next step.

-Reconnect network cable, if light

turns yellow replace network

cable. If light is green reconnect

serial cable, if light turns yellow

replace serial cable.

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Step 2 -Open service door on bottom left in back of the game.

-Look inside and test Power on Power Outlet

There is Power

-Remove seat assembly

-Connect another Power cord to Control Box (IF

EQUIPPED WITH CONTROL BOX)

-Restart computer

There is no power

-Open Outlet and repair connections.

There is Movement

-Replace Power Cord(s)

Not Responding

Diagnostic screen and error codes

Continued

Troubleshooting

22

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-Get mouse and keyboard out.

-Press ESC.

-Go to WINDOWS EXPLORER.

-Copy D:\Typhoon.log on floppy disk.

-Email file at SERVICE@TRIO-TECH.COM

-Wait 10 minutes and call Tech Support @ 1-888-465-4634

Cause

- One or more Actuator is faulty, but does not generate an error in the Diagnostic

Screen.

Motion stops and restarts during ride

Troubleshooting

23

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Parts

24

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Seat assembly

Parts

25

ITEM PART NUMBER DESCRIPTION

1 SD-450-0003 PIVOT ASSEMBLY

2 SD-450-0008 ACTUATOR MOTOR AKM 24D

3 SD-450-0022 DRIVE ASSY AC10

4 SD-250-0068 ACTUATOR PLATE

5 SD-400-0010 SKIRT, RUBBER BASE

6 SD-900-0015 CAP PIVOT PISTON

7 SD-450-0013 CONTROL BOX "B"

8 SD-350-0015 FIBER GLASS SEAT

9 SD-500-0040 HEAD CUSHION

10 SD-500-0039 BACK REST CUSHION

11 SD-700-0070 3" SPEAKER ASSEMBLY

12 SD-250-0336 GRILL

13 SD-150-0019 NETWORK CABLE

14 IMT- 0151 SOUND WIRING HARNESS

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Header parts

Parts

26

ITEM PART NUMBER DESCRIPTION

1 SD-400-0071 HEADER

2 SD-400-0075 FAN CASING, RIGHT

3 SD-400-0074 FAN CASING, LEFT

4 SD-700-0065 SPEAKER 5.25_2 WAY

5 SD-250-0336 CABINET SPEAKER GRILL

6 SD-150-0091 RED BUTTON

7 SD-150-0090 BLUE BUTTON

8 SD-400-0072 HEADER TOP COVER

9 SD-400-0077 FAN GRILL

10 IMT-0269 HEADER HARNESS

11 SD-650-0118 HEADER BACKLITE SIGN

12 SD-650-0117 FRON HEADER DECAL

13 SD-550-0018 NEON FIXTURE

14 IMT-0226 FAN PROTECTION

15 SD-150-0420 FAN 10" X3.5" AC115V

16 SD-400-0073 FUNNEL

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Cabinet

Parts

27

ITEM PART NUM-

BER DESCRIPTION

1 SD-150-0035 COIN DOOR

2 IMT-0270 COMPUTER ASSEMBLY

3 SD-150-0098 5-12v POWER SUPPLY

4 SD-150-0297 I/O INTERFACE

5 SD-700-0117 4.1 SOUND AMPLIFIER

6 IMT-0040 ACTUATOR CONTROL BOARD

7 SD-700-0075 SUB-WOOFER 6-1/2

8 IMT-0271 WIRING HARNESS (CABINET)

9 SD-700-0129 MONITOR 42"LCD

10 SD-150-0436 BLUE LED

5 IMT-0303 BLOWER CONTROLLER

5 SD-150-0370 10A TRANSFORMER

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110v CABINET ELECTRIC SCHEMATICS

Electrical

28

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230v CABINET ELECTRIC SCHEMATICS

Electrical

29

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110-230v HEADER ELECTRIC SCHEMATICS

Electrical

30

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110-230v SEAT ELECTRIC SCHEMATICS

Electrical

31

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Technical Support

190 Des Industries

Lavaltrie, Quebec

Canada J5T 3R2

1-888-IN-LINE-4

Fax: 450.586.0299

www.trio-tech.com

info@trio-tech.com

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LIMITED WARRANTY

Triotech warrants to the buyer, for a period of (1) one year starting on the day of

product delivery, all parts against any manufacturer’s defect. During this warranty

period, Triotech agrees to replace defective parts. Installation costs onsite are at

the charge of the buyer.

Ground Freight costs for replacement parts are at the charge of Triotech, For the re-

turn of the defective part. The buyer agrees to send back defective parts to Trio-

tech within (30) thirty days and freight costs will be at his charge.

The warranty is limited to manufacturer’s defects.

As for parts or components not manufactured by Triotech, the only valid warranty is

that of the manufacturer’s.

Triotech assumes no liabilities for any loss of revenue, damage or inconvenience of

any type resulting from a defect of any part of the system and will not assume the

temporary replacement of the system during the period of repair.

Triotech is not liable of any late delivery of the system.

Any apparent defect or non-delivery of a part of the system shall be notified in writ-

ing within 5 days of delivery.

Defective parts covered by the warranty will be replaced at Triotech’s discretion

either by new or rebuilt parts with the same or with a replacement model of the

same parts. Warranty on replacement parts ends on the same date as the origi-

nal part warranty.

No warranty is valid if the defect is the result of a misusage, or contrary to the norms

of instruction or user manuals, or the result of improper maintenance.

Using spare parts that do not fit specifications will void the warranty. Removing

serial numbers and/or bar codes from product or component will void the

warranty.

Triotech is only liable to the replacement, in a reasonable delay, of the defective

parts.

No warranty is granted on the productivity of the system sold or on the result of its

use.

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TYPHOON_MANUAL_1.2 Typhoon Video Games Service Manual Triotech

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