Winco_60700 100_35cds 23ept A_d_e_md45e_50cds A_d_e_md65e Winco 60700 100 35cds A D E Md45e 50cds Md65e
User Manual: winco_60700-100_35cds-23ept-a_d_e_md45e_50cds-23ept-a_d_e_md65e
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31000XX WINCO MOBILE DIESEL SYSTEM 35CDS-23EPT/A, /D, /E 50CDS-23EPT/A, /D, /E SEQ 1 2 3 4 5 6 7 8 L- 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 - - "MD-E SERIES" MD45(E) (96288-1, -11 THRU -16) MD65(E) (96104-1, -11 THRU -16) REF DESCRIPTION CAB CAB CAB CAB CAB CONTROL CABINET ASSY CONTROL CABINET-LEFT SIDE CONTROL CABINET-BCK&RGHT COVER, CONT. PANEL CONTROL PNL, FRONT (BARE) CAC AVR- VOLT.REG. W/PLUG CACV ,REGAPR125-5X CA FCB 7 2A-1PL-240V CA %~NTIOMETER CAC KNOB CAC RECEPT NEMA 5-20R CAC RECEPT NEMA L5-20R CAC RECEPT NEMA L6-20R CAC CIR.BRK.50A-2PL-240V CAC CIR.BRK.20A-2PL-240V CAC CIR.BRK.20A-1PL CAC RECEPT 125/250V 50ACAC CIR.BRK.15A #PL CAC VOLTMETER AC 0-600V T DC~B CCB CCB CCB CCB CCB GROUND LUG CIR.BRK.150A-3PL-240 CIR.BRK. 175A-3PL-240 CIR.BRK.50A-3PL-480V CIR.BRK.80A-3PL-480V CCB CCB CCB CCB CCB CCB CCB CCB CCP CCP CCP CCP CCP CDC CDC CDC CDC - 95693-001 98352-000 98351-000 95363-000 95569-001 1 1 1 1 1 1 1 95690-403 97516-002 81762-003 97517-002 94394-000 50766-000 56279-000 56281-000 57030-000 57030-001 91286-001 91889-000 94387-002 95742-000 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 --1 1 1 --1 1 --1 1 -- 1 48042-000 81096-003 81096-004 81097-003 81097-006 -- STAND-OFF INSULATOR 1/4 X 2 SPACER SPACER - 5/160D .256 HASP INTERLOCK BAR C.B. MOUNTING PLATE CIR.BRKR.COVER PLATE TERM BLOCK 3PT 225A 94378-000 95583-000 95584-000 95585-000 95586-000 95587-000 95639-000 95691-000 1 1 2 1 1 1 1 1 CON. PAN. MOUNT LEG CON. PAN. MOUNT LEG CON.BOX PNL-LWR.REAR MOUNTING LEG-L.H. MOUNTING LEG-R.H. 92129-001 92129-002 92454-000 95364-001 95364-002 2 2 1 1 1 MD45 MD65 MD45 MD65 - ENGINE CONT PREWIRE ENG.CONTROL MODULE FUSE 1.0 AMP ACG-3 RELAY 120 VAC SPDT (pbf) 95689-000 72619-001 95064-003 59944-001 -- 1 1 1 1 1 1 1 1 -- -- 1 1 1 1 1 3 1 1 1 1 1 Ll 1 1 1 1 1 1 - 1 1 2 1 1 1 11 1 1 2 2 1 1 1 1 f -1 : 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 L --21-Jan-91 -- 91503 - REPAIR P q T S LIST 60700-100 31000XX WINCO MOBILE DIESEL SYSTEM 35CDS-23EPT/A, /D, /E 50CDS-23EPT/A, /D, /E SEQ 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 IREF - DESCRIPTION - "MD-E SERIES" MD45(E) (96288-1, -11 THRU MD65(E) (96104-1, -11 THRU 45/A 65/A PART # IQTY 1 QTY -16) -16) 45/E 65/E QTY IQTY I SEQ 1 1 1 1 1 1 1 1 1 1 1 1 94982-000 94983-000 94984-001 94984-002 94984-007 94986-001 94987-000 94988-000 95648-000 72254-002 72255-002 80980-000 4 8 1 1 4 8 1 1 4 8 1 1 1 1 1 1 1 1 96099-000 96100-000 96213-001 97275-004 97276-008 97277-009 97278-004 1 1 1 1 2 1 1 1 1 1 CDC RELAY 12 VDC SPDT~CRI) CDC ELAP.TIME MTR.4-40DC CDC P.LIGHT SWITCH SPST 0-X CDC L.TEST SWITCH DPST 0-(X) CDCSTART/STOPDPDT 0-X-(X) CDC VOLTMETER DC 8-16 CDC OIL PRESURE GAUGE CDC WATER TEMP GAUGE 59944-002 58166-006 94388-002 94388-003 94388-005 94395-000 94396-000 94397-000 CDC CDC CDC CDC CDC CDC CDC CDC CDC CDC CDC CDC LAMP SOCKET LAMP 14V LENS-(R) OVERSPEED LENS-(R) LOW OIL PRESS LENS-(R) HIGH COOL TEMP LENS-(G) SYST. NORMAL LAMP HOLDER LAMP 14V FUEL GAUGE OIL PRESSURE SWITCH WATER TEMP SWITCH START SOLENOID l2VDC EAC EAC EAC EAC EAC EAC EAC AIR CLEANER MNT.BRKT BRACE STRAIGHT HUMP 3X5.25 AIR FILTER MOUNTING BANDS AIR INLET HOOD EL-SOD MOLDED 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 I 47 48 49 50 51 52 53 54 55 " EEA ENG-CUMMINS 4B3.9 - MD45 EEAENC-CUMMINS 4BT3.9 -MD65 79 EEA ENG. MTG. BRKT. WELD -RH 80 EEA ENG. MTG. BRKT. WELD -LH 81 EEA SHOCKMOUNT 82 83 EEB BATTERY CABLE KIT 84 EEB BAT.CABLE ASY 1GA 42 85 EEB BATTERY TERMINAL LUG 86 EEB BAT.CABL. 1GA 42IN. 87 EEB BATTERY TERMINAL LUG 88 EEB BATTERY HOLD DOWN 89 EEB HARDWARE-BAT.HOLD 90 EEB BATTERY 12V 610A 91 EEB BATTERY RACK WELDMEN 92 EEB TERMINAL COVER PLATE 78 --21-Jan-91 -- 91503 96101-002 96101-001 97425-000 97429-000 92327-000 97486-000 53220-033 53218-000 53221-002 53218-000 75111-002 75112-000 80765-001 93569-001 94887-000 - REPAIR 1 1 1 1 1 1 1 1 - 1 2 1 1 -:1 -1 1 1 1 1 1 1 2 1 1 1 1 4 1 1 1 1 1 PARTS LIST A 1 1 1 1 1 1 1 4 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 -- 1 1 1 1 4 -- 1 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 I - 60700-100 31000XX WINCO MOBILE DIESEL SYSTEM 35CDS-23EPT/A, 50CDS-23EPT/A, - - /E /E - MD45(E) MD65(E) "MD-E (96288-1, (96104-1, PART # EEG EEH EEH EEH EEH GUARD WELDMENT, ALT WIRING HARNESS DIODE ASSY-47 OHM (DELCO) DIODE ASSY-180 OHM (MOT.) DIODE ONLY 97793-000 95661-001 71898-002 71898-003 71899-001 EES EES EES EES EES EES EES EES EES KBI ETHER CANISTER 95660-002 KBI CYLINDER CLAMP 96124-002 KBI NYLON TUBING 96124-004 KBI INJECTOR ORFICE 96124-005 KBI BLOCKOR FITTING 96124-006 KBI COUPLING DIRT ELIMIN d96124-007 ENGINE TEMP SW ~ 0 ~ 1 ~ 1 ~ ~ ~ + @ 6 1 2 7 - 0 0 0 ENGINE TEMP SWITCH 96124-003 KBI VALVE ASSY 96124-001 SEQ it ' FUEL FUEL FUEL FUEL 53111-008 93489-001' 95570-000 TANK-50.5 GAL TANK MTG. ANGLE TANK MTG ANGLE FILTER / " % SLZ:.&%; 3 EOD OIL DRAIN ADAPTER 119 1 2 0 EOD SHUT-OFF COCK 1/2NPT 121 1 2 2 ERA FAN 1 2 3 ERA FAN SPACER 1 2 4 ERA RADIATOR MTG CHANNEL 1 2 5 ERA RADIATOR 1 2 6 ERC RhDIATOR CAP 1 2 7 ERG FAN GUARDWELDMENT (/A) 1 2 8 ERG FAN GUARD WELDMENT (/D) 1 2 9 ERG FAN GUARD WELDMENT (/A) 1 3 0 ERG FAN SHROUD (/A) 1 3 1 ERG FAN SHROUD (/D) 1 3 2 ERG FAN SHROUD- TOP (/A ONLY) 1 3 3 ERG FAN SHROUD- BOT (/A ONLY) 1 3 4 ERH RAD.HOS.l.75IDXl.751 1 3 5 ERH RAD.HOSE 2.25IDX22 136 137 1 3 8 [ G E N COVER FORMED I 1 --21-Jan-91 -16) -16) 45/E 65/E QTY IQTY - EEX EXHAUST RAIN SHIELD EEX MUFFLER CLAMP 3 EEX INDUSTRIAL MUFFLER EFS EFS EFS EFS SERIES" -11 THRU -11 THRU 45/A 65/A [QTY IQTY DESCRIPTION SEQ IREF 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 /D, /D, - -- 91503 - 95233-000 95359-000 95359-001 98269-000 yg/,-5-:-/ 93079-002 95654-000 94947-002 96017-000 95771-000 96111-001 92713-000 95669-000 98576-000 95781-000 97418-000 98575-000 97447-000 97447-001 92979-017 95168-001 91337-000 REPAIR PARTS LIST 60700-100 31000XX WINCO MOBILE DIESEL SYSTEM 35CDS-23EPT/A, /Dl /E 50CDS-23EPT/A, /D, /E REF SEQ 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 I - - DESCRIPTION - "MD-E SERIES" MD45(E) (96288-1, -11 THRU MD65(E) (96104-1, -11 THRU 45/A 65/A PART # ~ Q T Y~ Q T Y 1 1 1 2 3 1 1 1 1 GEN GEN GEN GEN GEN GEN GEN GEN GEN RETAINER RETAINER ASSY COMP RETAINER, RECTIFIER RECTIFIER W/GLYPTOL SPACER #lo-32 X 3/4 SUPPRESSOR ASSY SURGE SUPRESSOR TERMINAL STRIP ASSY EXCITER ROTOR-WOUND 91411-001 91413-000 91412-000 91452-000 91454-001 91473-000 91455-000 91489-000 91442-000 1 1 1 2 3 1 1 1 1 GEN GEN GEN GEN COMPLETE ROTOR ASSY-MD45' COMPLETE ROTOR ASSY-MD65 IMPELLER MACHINED BEARING 91654-003 91654-004 91515-000 91627-000 --1 XREFSTATOR ASSY COMPLETE-MD45 XREFSTATOR ASSY COMPLETE-MD65 GEN STA AS + BAR/RING AS-MD45 GEN STA AS + BAR/RING AS-MD65 GEN BAR & RING ASSY MACH 92113-009 92113-003 91613-002 91613-008 91650-000 -1 -1 1 1 GEN GEN GEN GEN GEN GEN GEN GEN GEN GEN MACHINED END BRACKET EXCITER STATOR ASSY WELDED BOX ASSY TOP COVER FRONT COVER EXCITER BAR HHCS 7/16-14X1.5 GR5 KEY 3/4 X 1/4 ADAPTER DRIVE DISK SPACER-DRIVE DISK 91620-000 91665-000 92145-000 92146-000 92152-000 93616-000 93617-005 93622-000 91629-000 91632-000 1 1 1 1 1 1 2 1 2 1 HBA HBA HBA HBA HBA FRAME WELDMENT (/A) FRAME WELDMENT (/D) AXLE ASSY TIRE-RIM ASSY LEAF SPRING KIT 95298-001 95298-005 92414-007 92477-001 95576-000 HBH HBH HBH HBH HBP HITCH WELDMENT CHAIN 40 IN. CHAIN HOOK COUPLER WELDMENT, HITCH PINTLE RING ADAPTER 95282-000 98038-002 92061-000 95768-000 91912-000 HBJ BACKING PLATE HBJ JACK WELDMENT --21-Jan-91 -- a, 97483-000 97768-001 91503 - -- --4-- -16) -16) 45/E 65/E QTY ~ Q T Y I SEQ 1 1 1 2 3 1 1 1 1 --1 1 1 1 2 3 1 1 1 1 -- 1 1 1 1 1 --1 1 ---1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 2 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 -1 -- -- 1 1 1 1 1 2 1 REPAIR PARTS LIST 2 1 2 1 2 1 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 I - U 60700-100 31000XX WINCO MOBILE D I E S E L SYSTEM 35CDS-23EPT/A, 50CDS-23EPT/A, 'u SEQ I R E F 1 HEXJ I I /Dl /Dl /E /E - MD45(E) MD65(E) /ntG 5%~ [Gsl *l/$t hrcc - c "MD-E (96288-1, (96104-1, PART # DESCRIPTION JACK - SERIES" -11 THRU -11 THRU 45/A 65/A ~QTY~QTY -16) -16) 45/E 65/E QTY ~ Q T Y I SEQ - CG(- j 2 d ~ V HDA HDA HDA HDA HDA HDA L . F . S I D E PANEL, RAD. MTG 9 5 2 6 1 - 0 1 1 R . F . S I D E PANEL, RAD. MTG 9 5 2 6 1 - 0 1 2 DOOR JAMB L. F. 95262-001 DOOR JAMB - R . F . 95262-002 S I L L - UPPER S I D E 95263-000 MULLION CENTER S I D E 95264-001 HDA HDA HDA HDA HDA HHA HDA HDA HDA HDA HDA HDA HDA HDA HDA HDA HDA HDA HDA HDA HDA HDA HDL CORNER P O S T - L.R. 95266-001 CORNER P O S T R.R. 95266-002 CORNER P O S T L.R. 98593-001 CORNER P O S T - R . R . 98593-002 DOOR PANEL - S I D E ( , 95268-001 RUBBER FOOT 1 r1(3 ~'61660-000 ROOF Q? 95340-000 FRONT PANEL WELDMENT 95578-000 FRONT PANEL WELDMENT 98826-000 MULLION - REAR CENTER 95717-000 HINGE ASSY - R I G H T S I D E 95718-001 H I N G E ASSY LEFT/REAR 95718-002 ADJUSTABLE HINGE 96107-000 SILL U P P E R REAR 96108-000 S I L L - U P P E R REAR 96108-000 S I L L , LOWER REAR 96109-000 ACCESS PANEL - REAR 96110-000 DOOR, REAR 98587-000 WINDOW, REAR DOOR 96448-000 DOOR S T R A P , I N S U L HOLDING 9 6 9 0 2 - 0 0 0 ROOF S T R A P , I N S U L HOLDING 96903-000 HEAT S H I E L D , EXHAUST 96245-000 LATCH W/LOCK AND KEYS 95229-002 HER HER HER HER HRB HRB HRB RADIATOR SHROUD DOOR BAFFLE RAD. DEFLECTOR BAFFLE RAD. DEFLECTOR BAFFLE BRACKET U P P E R RADIATOR BARRIER LOWER RADIATOR BARRIER BAFFLE - BOT. RAD. DISCH. - - - CJ - - - 62026-000 92393-000 98825'-000 92409-000 96045-000 96046-000 98827-000 HLE L I F T I N G EYE WELDMENT HLY L I F T I N G YOKE WELDMNT 92212-000 95310-000 HTB CRG BOLT 1 / 2 - 1 3 X 1 . 2 5 HTB BUMPER ( / A ) 61603-003 95558-000 ,Jan-91 -- 91503 - R E P A I R PARTS L I S T 60700-100 31000XX WINCO MOBILE DIESEL SYSTEM - - MD45(E) (96288-1, -11 THRU MD65(E) (96104-1, -11 THRU 45/A 65/A DESCRIPTION PART # ~ Q T Y~ Q T Y 35CDS-23EPT/A, /Dl /E 50CDS-23EPT/A, /Dl /E SEQ [REF --6-- "MD-E SERIES" - -16) -16) 45/E 65/E QTY ~ Q T Y I SEQ 98383-000 95559-000 98265-000 95566-000 HTB HTB HTB HTB BUMPER FENDER FENDER BUMPER (/D) (/A) (/D) MTG BRACKET HTL HTL HTL HTL SAF LICENSE LITE W/BRKT STOP & TURN LIGHT COMB. LIGHT-AMBER COMB.LIGHT-RED GROUND STRAP ASSY 95709-000 95710-000 95711-001 95711-002 95231-000 XREFWIRING DIAGRAM/TERM ASY XREFDC WIRING&HARN.TERM. XREFCONT.PANEL&AC WIRING XREFENG.CON.SCHM.DIAG. 95684-000 95703-002 95695-002 95705-003 XREFCONTROL BOX ASSY-MD45 95692-004 XREFCONTROL BOX ASSY-MD65 95692-003 XREFFRONT PANEL ASSY COMPLETE 95703-001 XREFSELECTOR SWTCH PREWIRED - 9 - M - Q O O XREFWIRE HARNESS-C.CAB 95699-000 XREFC.B. MTG. PLATE ASSY-MD45 95588-003 XREFC-B. MTG. PLATE ASSY-MD65 95588-002 XREFENG ASSY-CUMMINS W/FAN&AC XREFENG ASSY-CUMMINS W/FAN&AC XREFRADIATOR ASSY XREFTEMP. PROBE INSTAL. XREFFUEL LINE KIT XREFKBI ETHER START KIT INST. XREFKBI VALVE MODIFICATION XREFFIXED GOV ADJUSTER ASSY XREFOIL DRAIN ASSY XREFCOMP GEN PARTS 45KVA XREFCOMP GEN PARTS 65KVA XREFADAPTER PARTS INSTAL 96102-001 96102-000 95686-001 75240-001 95823-001 96129-000 96128-000 96185-001 95653-002 92114-009 92114-003 92291-009 XREFCOMPLETE TRAILER (/A) AXL 95765-001 XREFCOMPLETE TRAILER (/D) AXL 95765-006 XREFHOUSING ASSY (/A) 96103-001 XREFHOUSING ASSY (/D) 96103-411 98842-401 XREFHOUSING ASSY (/E) XREFHOUSING ASSY (/A) 96103-000 96103-410 XREFHOUSING ASSY (/D) 98842-400 XREFHOUSING ASSY (/E) --21-Jan-91 -- 91503 - REPAIR PARTS LIST 60700-100 31000XX WINCO MOBILE DIESEL SYSTEM 35CDS-23EPT/A, /Dl /E .50CDS-23EPT/A, /Dl /E sEQ lREF - - "MD-E SERIES" MD45(E) (96288-1, -11 THRU MD65(E) (96104-1, -11 THRU 45/A 65/A PART # 1 QTY lQTY DESCRIPTION IXREFFOAM, CUT (SEEREFDWG) XREFNAME PLATE BLANK XREFNAMEPLATE-TURBO XREFNAMEPLATE-DIESEL 95706-00X 91713-000 95980-001 95980-002 XREFDECAL, HIGH VOLTAGE 91498-000 95837-000 XREFTAG, WARNING XREFDECAL, KBI WARNING 96124-010 97738-000 XREFDECAL, WARNING XREFDECAL-SCHEMATIC- CONT CAB 91649-025 XREFDECAL-KBI INFORMATION 96124-009 XREFDECAL-MAINTENANCE XREFLABEL-DIESEL FUEL XREFDECAL-LOAD CONNECT.DIAG. XREFDECAL-LOGO 6" XREFDECAL-MD45 XREFDECAL-MD65 XREFDECAL-STRIPPING 6" X 15FT XREFDECAL INSTALLATION-MD45 XREFDECAL INSTALLATION-MD65 97344-001 97381-000 95673-000 98313-000 98413-005 98413-006 98444-000 98418-001 98418-002 XREFREPAIR PARTS LIST XREFOPR.MANUAL-MD45/65R XREFKBI INSTRUCT BOOKLET 60700-100 60706-100 96124-011 XREFCERT OF ORIGIN-MD45 XREFCERT OF ORIGIN-MD65 98372-002 98372-003 UNIT MODEL SERIES AC RESIDUAL VOLTS-LO AC RESIDUAL VOLTS-HI 12 VDC SEP. EX.-LO EXCITER FIELD RESIST. EXCITER ARM PER PHASE MAIN FIELD RESISTANCE MAIN STATOR PER COIL WINDING SPEC (SS#) ARM CONNECTION (AC#) MD45 (E) MD65 (E) 35 VAC L-L 60 VAC L-L 200 VAC L-L 35 VAC L-L 60 VAC L-L 200 VAC L-L 25.5 OHMS 0.35 OHMS 3.2 OHMS 0.086 OHMS 1352 324 25.5 OHMS 0.35 OHMS 3.6 OHMS 0.066 OHMS 1353 324 91503 - REPAIR PARTS LIST I -16) -16) 45/E 65/E QTY lQTY I sEQ m 1 R E C T I FIERS GEIJ. FIELD E X c ITER ARMATURE NOTES: I . REMOVE LIUMPER FOR ISOLATED NEUTRAL APPLICATIONS. 2 A N Y CHANGES ON TUlS D R A W I N G ---- MUST BE CARRIED T t l R U ON L A B E L DRAW I N G 6-91649-25, . GENERATOR STATOR GENERATOR I5 CONNECTED I N DELTA WHEN SWITCH CONTACTS ARE IN P O S I T I O N S H O W N . AC GENERATOR SCHEMATIC. 3 PHASE GENERATOR 4 ~ 0 / 2 7 7 / 1 2 0 VOLT W Y E 2 0 8 / 1 2 0 VOLT W Y E - W Y E : SWITCHARLE 2 4 0 i l Z O \;PL-T DELTA . . . NOTE 5 : . FG - DC ENGINE CONNECTIONS. ES . .
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