Dorma 9600/F9600 Series CVR Installation Instructions I 9600 1 Rev 04 10

User Manual: Dorma 9600/F9600 Series CVR Installation Instructions Installation Instructions

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INSTALLATION INSTRUCTIONS

9600/F9600 SERIES
CONCEALED VERTICAL ROD EXIT DEVICE

Index:
Screw chart
Tools required
Outside trim options
"03" Additional door prep
Device installation
Frame & strike preps
Final rod adjustment
Options available
Wood door preparation
5100 retro-fit preparation
Metal edge guard
Spotting template

1
2
3
4
5-10
11-12
13
14-16
17
18
19
20

Note: One set of instructions should be left
with building owner after device has been
installed.

1135-231

95057470

www.dorma-usa.com

1-800-523-8483

I9600-1 4/2010

SCREW CHART
(2) 12-24 x 1 1/2" F.H.P.M.S. (Metal or thru bolts)

Chassis mounting

(2) #12 x 1 1/4" F.H.P.T.S. (Wood door)

Chassis mounting

(2) 12-24 x 1" R.H.P.M.S. (Metal or thru Bolts)

End cap bracket

(2) #12 x 1 1/4" R.H.P.T.S. (Wood door)

End cap bracket

(12) 8-32 x 1/4" F.H.P.M.S.

Bracket to latch

Optional "WD" mounting brackets (4)
(wood, steel and fire)

Optional: "ALD" Mounting Bracket (2)
(Medium Stile Aluminum Doors)
Standard "NS"
latch assembly

(4) 10-32 x 1/4" F.H.P.M.S. (Aluminum)

Bracket to toor

(4) 10-32 x 1/4" F.H.P.M.S. (Aluminum)

Bracket to door

(12) #10 x 1" F.H.P.T.S. (Wood door)

Bracket to door

(12) 10-32 x 3/8" F.H.P.M.S. (Metal door)

Bracket to door
Adjusting screw

(2) 3/32 x 10-32 x 1/2" Allen Head (wrench supplied)

Locking screw

Rod installation

(2) Rod retaining clips

#418 Strike pack

(2) 10-32 x 3/8" F.H.P.M.S.

#439 Bottom strike
(cement or grout
in place)

Chassis cover
& end cap

(6) 8-32 x 1/4" F.H.P.M.S.

HANDING OF DOOR

RHR

LHR

Read the entire instruction sheet prior to installation.
Before Installing Hardware:
1. Verify door width, handing and product with carton label for correct exit device and length. (See Step 9)
2. For hand reversal of chassis see page 6, for outside lever trim see page (3).
3. For less bottom rod device, delete bottom latch installation steps.
4. Device installation and preliminary adjustments should be made prior to hanging door.
Note: Less bottom rod device is not recommended where security is a primary concern.
Note: If device is to be installed over glass lite panels, shim kit may be required, order GK9200.

TYPICAL APPLICATIONS

9600
Series
Device

9700
Series
Device

9600
Series
Device

SPECIAL TOOLS FOR INSTALLATION
12-24 Tap, 10-32 Tap
Drill bits: 1/8", 3/8", #25, #16, #21
Hole saw 1 1/4" diameter for trim (if required) or jig saw.
5/32" Allen wrench for lever trim.
3/32" Allen wrench (supplied)

9600
Series
Device

TYPICAL OUTSIDE
TRIM INSTRUCTIONS

Note: When used with narrow
stiles, consult door manufacturer
for compatibilty.

LHRB TRIM SHOWN RHRB OPPOSITE

OP02

ZODT

ZK23

ZP25

ZK08/09

Tighten
Securely

All trims are free wheeling.
(Handle will rotate when locked.)

Key removed.

ZP02

ZR23 ZT23
ZC23 ZG23

IMPORTANT
Note: All lever handles except for
"clutch" are shipped unattached. To
install; Place handle in desired
position and attach with allen screw
located in bcak of trim plate. 5/32"
Allen wrench required.
To change hand on "clutch" trim
rotate and "break" lever around to
desired hand.

For functions "09" & "12"
operation a DORMA #09
cam is required. Remove
key, install cylinder as
shown then cam as shown,
legs of cam stradle actuator.

"09" Cam

Locked
position

ZP03/04

ZP11/ZP12

ZR08/09 ZT08/09
ZC08/09 ZG08/09

Conventional 1 1/8" rim cylinder
#80R20SC with tail piece, keyed
differently to a random combination supplied with functions "03"
& "04" trim unless otherwise
noted.
21/32"

61/64"

1 1/8"

Conventional 1 1/8" mortise
cylinder #90X13SC118 supplied
with DORMA #13 cam, keyed
differently to a random combination supplied with functions "08"
& "11" trim unless otherwise
noted.

ADDITIONAL DOOR PREP REQUIREMENTS

9600/F9600

Concealed Vertical Rod Exit Device
RHR Shown
LHR Opposite
Required for "03" & "04" function on device
with cylinder only and no trim.

(NOT TO SCALE)

NOTE: "04" function not
available on fire rate device.
"Fire rated devices can not
be dogged."

(SEE STEP 2)

VERTICAL REF. LINE
(CENTERLINE OF CHASSIS)
7/32" DIA. HOLE
DIA. (2) PLACES

(SEE STEP 2)
EDGE
OF
STOP
OR
MULLION

NOTE: If using 80CK
cyinder adapter kit with
trim; hole diameter required is 1 3/8".

VERTICAL REF. LINE
(CENTERLINE OF CHASSIS)
1 3/16" DIA. HOLE
(TRIM SIDE ONLY)

13/16"

1/4"

1/4"
HORIZONTAL REF. LINE

3/8" DIA. HOLE
(DEVICE SIDE ONLY)
IMPORTANT NOTE:
Hole dimensions may
vary, when using cylinder
INSIDE FACE
by other manufacturer's
OF DOOR
use backplate supplied
(DEVICE
SIDE)
with cylinder as drilling
template.

OUTSIDE FACE
OF DOOR
(TRIM SIDE)

With door lying on saw horses, open box, layout all parts and verify prior to starting installation. See page (1) one
for parts.
Note: If this is a retro-fit from current 5100 see page 18 prior to proceeding.

Door preperation

Chassis
vertical
ref. line

Chassis template
located at rear of
booklet. Cut and
tape in place.
Lay out horizontal
and vertical reference lines.

Chassis
horizontal
ref. line

40 5/16"

Backset or vertical reference is measured from
outer edge of door as shown. Minimum stile is
less glass stop.

Finished floor

Based on 1/2"
threshold and 3/16"
clearance between
threshold and door
after door is hung.

Vert. ref.

Min. Stile

Beveled edge door

Rounded edge door

Typical pair of doors
Note: On narrow stile,
vertical center line of
chassis may not be
on same center line
as latch.

1 1/32"
Narrow stile
1/8"
Top of Door
"Cutout" Top
of door only.

3/8"

Minimum
vertical
ref. of
chassis

Pull only

"Z" trim

Single door 1/2"
blade stop

1 1/4"

2 1/16"

2 5/16"

Pairs and
double egress

1 1/4"

2 1/8"

Fire rated
& wood door

2 5/8"

2 7/8"

Type of
installation

Minimum Stile

Note: Metal edge may be required on
fire door applications.

C
L
Latch

Latch case prep (Top & Bottom)
3/4"
1 7/16"
7/8"
1 1/2"

C
L
Latch & chassis
2"
Minimum
1 1/8"

1 1/2"
3/4"
CL
Latch
7/8"

3 5/16"
7/32" Dia. hole
82 degree countersink
to 3/8" dia. (2) places

7/16"

Panic device (aluminum door)
5

3/4"
10-32 Tap
1 1/2"
1/8" Pilot for wood
2 7/8"
(6) Places
Panic device (metal and wood door)
Fire device (metal and wood door)

If not done layout device on door using drilling template T9600 located at rear of booklet.
For additional templates contact DORMA at 1-800-523-8483 or www.dorma-usa.com

Refer to carton label for model and trim number prior to drilling.
Prepare mounting holes and cut-outs per template.

VERTICAL REF. LINE
(See Backsets on page 5.)

Verify all holes
prior to drilling.

HORIZONTAL REF. LINE

No. 25
No. 16
3/8"

7 1/2"

Hand reversal of chassis. Follow steps in alphabetical sequence.

REASSEMBLE
LHR
(Left Hand Reverse)

DISASSEMBLE
RHR
(Right Hand Reverse)

Rotate chassis
180 Degrees
d

g
b

Remove parts

Reinstall parts
NOTE:
Longer leg
down.

Assemble rods, latches and adjust to preliminary length.

Standard (NS)
Narrow stile
aluminum door
mounting bracket
(installed at
factory).

Thread on
5/8"

Adjusting bolt

Outer
rod

4th hole
for top rod
on 7' door
opening.

1/2"

Optional: "ALD" bracket

Top latch
& rod
assembly.

Rod
retaining
clip.

Top latch
assembly

Optional:"WD" "L" shaped mounting
brackets for steel and wood door
applications and all fire doors.
NOTE: requires a new top fire latch
assembly as well. Secure to latch
using (6) 8-32 x 1/4" F.H.P.M.S.

Insert pin
through
proper holes,
flip over and
lock in place.

Inner rod
assembly

Cap plug
12"
"POPPER"
Finished floor

Thread on
leave aprox.
1/2" of thread
showing with
pullman latch.
7

Middle
hole for
bottom
outer rod
on 7' door
opening.

Top and bottom rods and latches are shipped
unassembled and are adjustable for door opening
heights ranging from 6' 8" to 8' 0" and will fit up to
a 10' 0" door opening with the addition of a 2 foot
4th hole
top rod extension (ETR). Follow instructions on
for top rod
page to assemble the latch and rod assemblies.
on 7' door
"Standard" (NS) Narrow stile brackets are preopening.
assembled in the top and bottom latch cases.
Optional: Angle brackets are available for steel
and wood door application, and are "required"
for all fire rated applications, install as shown
with proper fasteners.
Holes in outer rod are at 1/2" intervals and holes
in inner rod are at 2" intervals for door openings
"Use 4th
under or over 7' (instructions are for 7' door
hole using
opening and standard mounting height).
pullman
For all other door sizes, see rod ajustment chart.
latch".
Slide inner rod assemblies into outer rods, locate
proper holes and insert rod retainer clip by;
inserting through both rods, rotating it and locking
it in place as shown.
For "LBR" less bottom rod device skip bottom rod
and latch assembly instructions.
Required for; "LBR"
Additional "Popper" required for "LBR" fire
(less bottom rod)
fire rated exit devices. rated openings. See details to left.
See additional instructions
Optional:
packaged with "Popper" for
Pullman
details.
Optional: "ALD" bracket
latch.

2nd hole
from link
on 7' door
opening.

Insert pin
through
proper holes,
flip over and
lock in place.

Outer
rod
Bottom
latch
& rod
assembly.

Thread on
leave aprox.
1/8" of thread
showing.

Optional: "WD" "L" shaped mounting
brackets for steel and wood door
applications and all fire doors.
NOTE: requires a new bottom fire
latch assembly as well. Secure to
latch using (6) 8-32 x 1/4" F.H.P.M.S.

Install rods in door and chassis as shown.

Fire Rated Devices Require
(2) "WD" "L" Shaped Brackets.

Pivot connecting links
down as shown and slide
latch assemblies into door.

As linkages reach cut outs in door guide them through as shown;
Top

"Loosen only"; (2) two 3/32" Allen head locking screws using Allen wrench
supplied, remove two adjusting screws shown.
Chassis Assembly
Note: Top
latch fully
extended
and dead
locked.

Adjusting Screws

Locking screws
(Do not remove)

For 3 1/2" stiles or
less on aluminum
doors, place shim
Shim
(Glass doors only.) under chassis prior
to mounting on door.
(Finished side to
outside face.)

Secure chassis and latches to door as shown.

Note: Top
latch fully
extended
and dead
locked.

C
L

3/32" Allen wrench (supplied)

Place shim on door as shown (polished side facing outside) aligning holes and
cut outs as required with holes and cut outs in door. Then place chassis on door
allowing connecting links to extend through shim and into bellcrank of chassis as
shown. NOTE: Connecting link brackets should stradle mounting screws,
shaft of thru-bolts, or stand-offs of trim as device is secured to door. See
detail to right.

Adjusting
Screws

Metal - (2) 12-24 x 1 1/2" F.H.P.M.S.
Wood - (2) #12 x 1 1/4" F.H.P.T.S.
(For other options; trim, thru bolts, etc.
see below.)

(4) 10-32 x 1/4" F.H.P.H.M.S.
(Do not use any other screw.)
Optional mounting

Locking
Screws
C
L
Bell Crank
Bottom

Bell crank down
in home position.

Optional: "WD"
(steel, wood & fire applications).

Attached "L" shaped mounting
brackets to latch and install in
door with proper fasteners as
shown.
Steel - (6) 10-32 x 3/8" F.H.P.M.S.
Wood - (6) #10 x 1" F.H.P.T.S.

Install adjusting screws and connecting links to chassis.

Top latch bolt should be fully extended and dead locked. Bell crank
should be in full down position (home position).
Connecting links should be about in center of cut out in bell crank.
Install top and bottom adjusting screws (b) through both bell crank and
connecting link arms; bottom of adjusting screw head should bottom
out on bell crank.
Tighten Allen head locking screws with (supplied) 3/32" Allen wrench.
Both top and bottom connecting links should be 90 degrees to chassis.
NOTE: If chassis is being installed with outside trim, ensure spindle
of trim engages with cross hairs of cam located in rear of chassis.

Flush

c
b

Point in
groove of
adjusting
screw.

Flush

Cam
C
L

Spindle

Prepare to install touch bar and rail on door.

NOTE: All dimensions are based on 1/2" stop height; Verify strikes, stile width, any trim and stop
height prior to making any cuts. If cutting is required follow instructions below.
Size AA:
Fits 48" door opening without cutting.
Can be cut to fit a 32 1/2" minimum door opening.
Size BB:
Fits 36" door opening without cutting.
Can be cut to fit a 26 1/2" minimum door opening.
Size CC:
Fits 36" door opening with out cutting.
Using a shorter touch pad then the standard "BB"
size allows it to be cut to 23 1/2" door opening.

Note: Models with prefix
options such as "ES", "DE"
etc. may not be cut down
to minimums shown to left.
Consult factory or catalog
for details.

Verify device length with box label; "AA", "BB" or "CC", ie. 9600BB

36" Door opening
Apx. 1/4"-3/16"

Edge of stop

Example:
Edge of stop

C
L

Standard "BB" touch bar and rail 31 1/2"
Note: If door opening width is less then standard touch bar will have
to be cut down. ie: door opening width 34" subtract 2" from rear of
touch bar and rail, tape and cut to length as shown.
Filler
Tape

Touch bar
and rail assembly
2"

IMPORTANT

Use caution when cutting
touchbar and rail to size on
models with "ES", "MS", "LM"
or "DWA" prefix options.
These units contain internal
wiring.
For models with prefix options
"BPA", BPAR" or "DE" remove
filler containing electronics before cutting.

Hang door in opening and ensure that it is square and plumb.

Install touch bar and rail assembly and end cap to door.
Remove two 8-32 screws from chassis,
slide touch bar and rail assembly under
rear of chassis. Note: If device has prefix "ES" ensure that pins in lever bolt
align with slots in actuator located inside nose of touch bar. See instruction
sheet IES-7 packed with device. Install
(2) two 8-32 x 3/8" P.H.P.M.S. to
secure touchbar to chassis.

Hold rear mounting bracket tightly
against door and rear of rail. Mark
(2) two holes and drill per chart.
Secure with proper fasteners.

1/8" Drill 1" Deep (Wood)
No. 16 Drill - 12-24 Tap (Metal)
3/8" Dia. (Thru bolts)

Metal/thru-bolts - (2) 12-24 x 1" F.H.P.M.S.
Wood - (2) #12 x 1 1/4" F.H.P.T.S.
For the following models prefixes:
"ES", "MS", "LM" or "DWA" drill an
additional 1/2" diameter hole as
shown. See options pages at rear
for addtional information.
(2) 8-32 x 3/8" P.H.P.M.S.

"Remove protective
covering from the
touchbar and rail
assembly prior to
installing on door."

Bracket should be
flush against door
and tight against
rear of rail.

1/2" DIA.

NOTE: If carton label list prefix; "ES", "MS", "LM", "BPA",
"BPAR", "DWA", "LM/MS/BP"
or "CD" prefix see Options
pages at rear.

Install top strike in frame.

ES105
(Required for above
options.)

Install bottom strike in floor or threshold.

See page 12 for
additional mounting
and optional strikes.

C
L of strike
#418 Strike

3/16" Ref.

(2) 10-32 x 3/8"
F.H.P.M.S.
Optional:
#419 Strike
(wood jamb)

1" from inside
face of door.

Finished floor
or top of threshold
C
L
of bolt

See "Frame Preparation"
on page 11 for cut out
and holes.

(2) #10 x 1"
F.H.P.T.S.

Drill 13/16" dia. hole x
1" in depth.
#439 Strike

FRAME PREPARATION
#10-32 Tap (2) places
For 10-32 x 3/8" F.H.P.U.C.M.S.

1 1/2"

Reinforcement
3/4"

15/16"

13/16"

1 1/2"

1 5/8"

13/16"

3/4"
1 5/8"

19/32"
1 3/16"

CL Of strike
Mounted #418 strike

1 5/8"

Cut out dimensions

C
L Of strike
No. 418

See chart;
For narrow
stile 1 1/32"
reference.

1/8"
Reinforcement

Stop

15/16" Edge of stop
CL
Of strike
CL

Note: On 2" stile or
less vertical center
line of chassis is not
on same center line
as latch. Refer to
page 5 details.

Minimum
vertical
ref. of
chassis

Pull only

"Z" trim

Single door 1/2"
blade stop

1 1/4"

2 1/16"

2 5/16"

Pairs and
double egress

1 1/4"

2 1/8"

Fire rated
& wood door

2 5/8"

2 7/8"

Type of
installation

Minimum Stile

Note: Metal edge may be required on
fire door applications.

Optional prep for No. 419 top strike in wood frame

Wood jamb
1/2"
13/16"

Top edge of stop
Note: 1/2" x 2" x 1/16"
Stop
Cut out in stop.

3/4"

1 1/2"

13/16"

1 13/16"
9/16"

15/16" Edge of stop
C
L Of strike

C
L Of strike
No. 419

BOTTOM STRIKE PREPARATION
C
L Of strike
1" Inside face
of door

1/4" Ref.
Finished floor

Top of threshold

Drill 13/16" Dia.
1" in depth.

C
L
Of latch

3/16" Ref.

#439 Strike

Optional pullman latch No. 431 strike installation

1/4"-20 x 1"
R.H.P.M.S.

C
L Of strike
7/8" Inside face of door.

1/4" Ref.

Finished floor
2 3/4"

Top of threshold

3/16" Ref.

Note: 1 5/16" min. to
1 5/8" max. square cut
out for recessed strike
1" in depth.

Steel anchors

#431 Strike

/2"

1 1/2"
3/8"
Optional slide bolt No. 340 strike installation
2"
1"

For surface strike
drill (2) 5/16" dia.
holes, x 1" in depth
for lead anchors.
Secure with (2)
#12 x 1" F.H.P.T.S.

Top of threshold

Note: Drill
5/8" dia. hole
1/2" deep min.
#340 Strike

/8"

5/16"
12

3/16" Ref.

Adjustment of rods.
A.

G. Standing on inside, close door and check that top
and bottom latch bolts align and engage in top and
bottom strikes.

Block open door
and release top
latch bolt as shown.

H. After rods are fully adjusted ensure that top and
bottom locking screws are tight.

Top latch should be
fully extend and dead
latched as shown.

I. Check device operation by opening and closing
door several times from inside. Check and operate
outside trim if installed.

Note: "Cutouts" shown for
clarity, not required.

Repeat adjustment procedure if:
B.

Check for dead lock
by attempting to push
downward on top latch
bolt (it should not push
in). If dead locked secure
by tightening locking
3/32" Allen locking screw.
If it can be pushed in
adjust rods per step
below.
Rotate counter clockwise
to lengthen, continue to
check for dead lock as
screw is rotated.
C.

Loosen top
3/32" Allen
head screw.

Flush

J. Install end cap and center case covers.

Note: "Cutouts" shown for
clarity, not required.

Adjusting Screw Top
Locking Screw Top

Secure by tightening top locking
screw once dead lock is achieved,
ensure that point of locking screw
sits in groove of adjusting screw.

D. Depress and hold touch bar.
Push in on tripping lever and
check position of top latch bolt.
It should be flush to slightly depressed in top latch bracket.

(6) 8-32 x 1/4"
P.H.F.H.U.C.M.S.

K. Standard hex key dogging, depress
touch bar insert supplied hex key and
rotate clock wise to dog and counter
clock wise to undog.

E. Release tripping lever and
touch bar, top latch should remain in retracted position

Slide bolt
clears
strike

Top latch is not held retracted
Bottom slide bolt does not clear
strike or floor.
Latches do not work properly
with outside trim

F. With top latch held retracted,
adjust bottom rod so slide bolt is
flush across bottom of latch bracket
and clears threshold, floor and strike.
Ensure bottom adjusting screw is
flush up against bottom of bellcrank. Held in position by locking
screw. Use bottom adjusting screw;
follow same steps as above for
adjusting top latch bolt. Secure
3/32" Allen screw.
13

OPTIONS

"LM" (LATCH MONITOR) OPTION:

"CD" (CYLINDER DOGGING) OPTION:
NOTE: Touch bar must
be in dogged down position, to remove the
rear filler panel.

Cylinder dogging installation
instructions & cylinder specifications.
b2

11/16" Min
5/16"

b1
Note: DORMA mortise
cylinder supplied. To use
other manufacture cylinders,
"L" less cylinder is available.
1" Min. to
1 1/8" Max.
Note: When using IC core
cylinders, ensure that cam
is in proper position prior
to installing the new core.

Useable Cams
Arrow
001
Assa
Std. (Yale)
Best
C136
Witness
Corbin
A02
Marks
Falcon
12667-3
DORMA
10
Ilco/Unican SC1
Lori
SC1 4200-82-2002 Std.
Sargent
13-0664 or 13-0660
Schlage
001
Yale
2160

Latch monitor: Monitors movement of
bellcrank, with or without depressing
of touch bar.
Can be wired normally open or normally
closed.
*NOTE: Use caution when
cutting touch bar and rail to
NOTE: Touch bar must
length. Additional hole rebe in dogged down poquired see step 11.
sition, to remove the
rear filler panel.

Black
Common

Correct

In-correct

Red
Normally
Closed

SPDT, .5 amp
@ 28VDC max.

"BPA" & "BPAR" (ALARM) OPTION:
FOR DIRECT WIRED SEE NEXT PAGE
BPA: Battery powered alarm, sounds continuous
or until disarmed.

SIZE A:
Will fit 48" door opening without cutting.
Can be cut to fit a 371/2" minimum door opening.
SIZE B:
Will fit 36" door opening without cutting.
Can be cut to fit a 31 1/2" minimum door opening.
SIZE C:
Will fit 36" door opening without cutting.
Can be cut to fit a 28 1/2" minimum door opening.

BPAR: Battery powered alarm, sounds
for 4 minutes, automatically resets.
"Alarm mode set at factory."

8-32 x 1/4" P.H.F.H.U.C.M.S.

a1
*NOTE: Use caution when
cutting touch bar and rail to
length.

Green
Normally
Open

12-24 x 3/4" R.H.P.M.S.
To replace battery
remove endcap.
(DORMA mortise
cylinder supplied.)
To install customer
supplied cylinder, see
cylinder dogging option
at top of page.
14

Refer to additional alarm
instructions packed with
device for operation of
alarmed exit device.

OPTIONS
"ES" (ELECTRIC LATCH RETRACTION) OPTION:

"DWA" (DIRECT WIRED ALARM) OPTION:
Connected to outside power source.
12-24 Volt AC/DC Power Supply.
i.e. DORMA ES100 etc.,
Contact DORMA for other power
supplies available.

Electrically retracts latchbolt(s)
when energized by power supply.
REQUIRES DORMA PS501 POWER SUPPLY
AND ES105 POWER TRANSFER.
PS501 Will operate (2) "ES" 9600 exit devices,
but is capable of powering (2) additional devices
by installing the optional "ES-2" card.

Refer to additional sheet
IAL9000 packed with device
for operation of alarmed
exit device.

*NOTE: Use caution when
cutting touch bar and rail to
length. Requires additional
hole see step 11.

8-32 x 1/4" T.H.P.U.C.M.S.
DWA
d
e
Battery Eliminator
a

Green
White
b
(Non-polarized)
c
12-24 x 3/4" R.H.P.M.S.
Requires additional
hole see step 11.
(Standard mortise
cylinder supplied.)

+
Red
Black
Positive
Negative
(Polarized)

"MS" (MICRO SWITCH) OPTION:
"MS" option allows monitoring of touch
bar during normal operation, or can be
used as a signal switch for horn, light etc.
Comes standard with (2) two micro
switches. Both can be wired either
Normally Open or Normally Closed. Can
be added to device after installation.

Note: Normal switch position
Black
shown, once installed normally
Common
open and closed positions are
Green
reversed.
Normally
Open
Red
Normally
Closed
c2

SPDT, .5 amp
@ 28VDC max.

b2
d

e
b1

c1
a

NOTE: Touch bar must
be in dogged down position, to remove the
rear filler panel.

*NOTE: Use caution when
cutting touch bar and rail to
length. Requries additional
hole see step 11.

OPTIONS
"DE" (DELAYED EGRESS) OPTION:
Note: Refer to DE9000 Series Installation Instructions for addtional instructions for installation and operation
of the "Delayed Egress" exit device.

85 Decibel Alarm - Standard
LED Status Indicator - Standard
Nuisance Alarm - Standard
Key Switch Control - Standard
Remote Authorized Egress - Standard
Remote Re-Arm - Standard
Remote Bypass - Standard
Door Position Input - Standard, DIP Switch Setting
Auto Reset or Manual Reset, DIP Switch Setting
Auto - Standard (Manual - in CA)
Additional Form "C" Relays For Optional Horn etc.
(Rated 1 amp @ 30 vdc)

REQUIRES DORMA
ES-100 24 VDC POWER SUPPLY.
One supply per device unless the
optional ES101 Time Delay is used
to sequence the arming of the two
devices.
Easily accessible slide in and out electronics.
Meets UL & ANSI/BHMA requirements.
SIZE AA:
Will fit 48" door opening without cutting.
Can be cut to fit a 39 1/2" minimum door opening.
SIZE BB:
Will fit 36" door opening without cutting.
Can be cut to fit a 32" minimum door opening.

DE9600

NOTE: Some CA Codes may require
different verbiage; check local code requirements prior to installing decal.

Control Inputs

Minimum 18 AWG
wire recommended for
24VDC inputs (red &
black) leads.

Monitoring
Outputs
Grey
DPS Black

DORMA ES105
(Power Transfer
"Required")

(12) Wire Connection
Bundle 22" in length.

BLACK: (-) 24VDC IN
RED: (+) 24VDC IN
WHITE: AUTHORIZED EGRESS/AUTO RESET
ORANGE: BYPASS/RE-ARM
GREY: DPS N/C
VIOLET: ALARM RELAY COMMON
GREEN: RED OUTPUT EMITTER
BROWN: RED OUTPUT COLLECTOR
BLUE: GREEN OUTPUT EMITTER
YELLOW: GREEN OUTPUT COLLECTOR
PINK: ALARM RELAY N/C
TAN: ALARM RELAY N/O

Maximum Wire Length From Power Supply To
Device & Back To Supply In Feet x Wire Gage/Size

WIRE 18AWG
FEET
25

16AWG
50

14AWG 12AWG
75
100

* For 24VDC inputs only (red & black wires).
Note: Wire run is from supply to device
and back to the supply.

WOOD DOOR PREP
SEE TEMPLATES FOR ACTUAL PRODUCT ONLINE
AT www.dorma-usa.com
C
L
2 3/4" Min.
3 3/8" Std.

1 3/4" Min.
2 3/8" Std.

C
L

1 7/16" Min. Top & Bottom

1 1/2"

7/8" to Center Line of Routing

1/4"

3/8"

5/8"

MINIMUM
BLOCKING
1"

C
L Exit Device
Minimum
Backset 2 3/8"
Standard
Backset 2 3/4"

2 1/2" MIN.

C
L Exit Device

6 1/2"

40 5/16"
Above Finished
Floor

1/4"

2 3/4" MIN.
3 3/8" STD.

1 3/4" Door

1 1/2"

2 1/4" Door

NOT TO SCALE
METAL EDGE GUARD MAY
BE REQUIRED FOR FIRE RATED DOORS
17

1/4" Undercut
INSIDE FACE
LHR SHOWN
RHR OPPOSITE

RETROFIT FROM EXISTING 5100 TO NEW 9600 MODEL
LHR

Existing vertical ref. line
(Center line of chassis)

1 1/2"
max.

NOTE: Requires
new top and bottom
rod assemblies.

When using trim
with outside cylinder.
Outside face only.

Inside face only
additional cutting
required.

Existing
cutout

3/8"

1 3/4"

1" Dia. max. thru
door for spindle

11/16"

Existing horizontal ref. line
Existing
Holes

Existing
Holes

Existing
cutout

3/8"
Inside face only
additional cutting
required.

Outside face

Inside face

DO NOT SCALE
Additional installation instructions:
Use existing latch and chassis location. Note: new "Z" trim will be required if trim is used.
Replace existing rod assemblies with new design. Follow instruction for installing new
9600 series device.
Install chassis assembly to door, install end cap bracket to door, hold touch bar and rail
assembly in position aligning screw holes in rail with mounting screw location of chassis,
mark a line on rear of rail where front edge of end cap bracket is then cut touch bar and
rail assembly to length.
Install touch bar and rail to door then install all covers.

METAL EDGE GUARD FOR FIRE RATED DOORS
NOTE:
Fire door application may require metal edge guard. See proper device and
trim templates for addtional metal edge guard and hole preparation.
RHR shown
LHR opposite
C
L

NO.21 drill
x 10-32 tap

1 7/16"
1 1/8"

1/4"

C
L

7/16"

Strap for
latch bracket
top and bottom.
May be required
on both sides of
latch on some
applications.

Double
wall
thickness

3/4"

1 1/4"
C
L

LHR shown
RHR opposite

2 3/4"
1"
3/8"

5/8"
Cylinder
only

Half distance
to device
center line

Cylinder
& trim
Over all
door
height

7/8"
7/32" Dia. Hole
(2) places

1 5/8"
1 3/4"

1 3/4"

Active
trim

1 5/8"
7/8"

Horizontal
ref. line

Active
trim &
cylinder
2"

Do not scale
19

RHR

LHR
VERTICAL REF. LINE
(CENTERLINE OF CHASSIS)

VERTICAL REF. LINE
(CENTERLINE OF CHASSIS)

EXIT DEVICE
9600/F9600 SERIES

3/4" X 1 5/8"
CUTOUT
FOR ROD
CONNECTION
SEE PROPER
OUTSIDE DOOR
TRIM TEMPLATE
FOR TRIM PREP

OUTSIDE
FACE ONLY

3/4" X 1 5/8"
CUTOUT
FOR ROD
CONNECTION
SEE PROPER
OUTSIDE DOOR
TRIM TEMPLATE
FOR TRIM PREP

OUTSIDE
FACE ONLY

NOTE: FOR CYLILNDER ONLY
FUNCTION SEE PAGE 4

HORIZONTAL REFERENCE LINE

Drawing not to Scale
Use for Reference Only

3/4" X 1 5/8"
CUTOUT
FOR ROD
CONNECTION
SEE PROPER
OUTSIDE DOOR
TRIM TEMPLATE
FOR TRIM PREP

A FOR WOOD DOOR No. 25 DRILL 1" DEEP

B FOR METAL DOOR No. 16 DRILL 12-24 TAP
C FOR SEX BOLT 3/8" DIA. HOLE THRU DOOR
D FOR USE WITH TRIM 3/8" DIA. HOLE THRU DOOR
G FOR KNOB/LEVER/THUMBTURN 1" DIA. OUTSIDE FACE
1/2" DIA. INSIDE FACE
H FOR KNOB/LEVER/THUMBTURN 1" DIA. OUTSIDE FACE
1 1/2" DIA. x 1 3/4" HIGH FOR CYLINDER CLEARANCE

T9600 4/2010

9600/F9600 SERIES
CONCEALED VERTICAL ROD EXIT DEVICE
Top Rod Adjustment Chart - for door sizes ranging from 6'4' to 8'4".

8'4"

Pre-drilled
adjustment
holes.

8'2"

Thread this end onto
top latch adjusting bolt
as shown on page 7 in
installation instructions.

7'10"

Outer rod

7'8"

Pre-drilled
adjustment
holes.

7'6"

1/2"
7'4"

0
1/2"

7'2"

1"
1 1/2"

7'
Example:
For 7'5" door use 7'4"
pre-drilled inner rod with
1" pre-drilled outer rod;
(6th hole on inner rod &
2nd hole on outer rod.)

6'10"

6'8"

6'4"
Inner rod

Rod end is assembled
to pivot connecting link

Addendum page I9600

www.dorma-usa.com

1-800-523-8483

I9600RC-1 5/2010

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Dorma 9600/F9600 Series CVR Installation Instructions I 9600 1 Rev 04 10

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