Dr ger Safety and KGaA AAC00XX area monitor User Manual 9033112 02 2009 de
Dräger Safety AG & Co. KGaA area monitor 9033112 02 2009 de
Contents
UserMan
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| Document ID | 1258668 |
| Application ID | gm1GJTMpAHcPQQQUubCF+g== |
| Document Description | UserMan |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 240.78kB (3009714 bits) |
| Date Submitted | 2010-03-30 00:00:00 |
| Date Available | 2010-03-30 00:00:00 |
| Creation Date | 2010-02-08 09:02:55 |
| Producing Software | Acrobat Distiller 8.1.0 (Windows) |
| Document Lastmod | 2010-02-08 15:17:07 |
| Document Title | 9033112_02_2009_de.book |
| Document Creator | FrameMaker 8.0 |
| Document Author: | engelkec |
Dräger X-zone 5000 de Gebrauchsanweisung 2 en Instructions for Use fr Notice d’utilisation es Instrucciones de uso it Istruzioni per l'uso nl Gebruiksaanwijzing da Brugsanvisning no Bruksanvisning 03333112.eps DRAFT 02 - 08/02/10 Contents For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 What is what . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Switching on the instrument . . . . . . . . . . . . . . . . . . 5 Dräger X-am 5x00 info mode . . . . . . . . . . . . . . . . . 6 Switching off the device . . . . . . . . . . . . . . . . . . . . 6 Power supply for the Dräger X-am 5x00 with NiMH battery in the Dräger X-zone 5000: . . . 6 Perform a function test with gas . . . . . . . . . . . . . . 7 Perform a connection test . . . . . . . . . . . . . . . . . . . 7 Safety housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Alarm-attenuation ring . . . . . . . . . . . . . . . . . . . . . . 7 Establishing a wireless connection . . . . . . . . . . . . 8 Connecting devices via a cable connection . . . . . 10 Relay output: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 During operation . . . . . . . . . . . . . . . . . . . . . . . . . 12 Alarms (default settings) . . . . . . . . . . . . . . . . . . . . 12 Concentration pre-alarm A1 . . . . . . . . . . . . . . . . . 13 Concentration main alarm A2 . . . . . . . . . . . . . . . 13 Battery pre-alarm . . . . . . . . . . . . . . . . . . . . . . . . . 13 Battery main alarm . . . . . . . . . . . . . . . . . . . . . . . . 13 Device alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Operation with pump (optional) . . . . . . . . . . . . . . 14 Commissioning and performing the measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Observe the following during measuring mode with pump . . . . . . . . . . . . . . . . . . . . . . . . . 15 Device configuration . . . . . . . . . . . . . . . . . . . . . . . 15 Faults, Cause, Remedy . . . . . . . . . . . . . . . . . . . . . 16 Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . 18 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Maintenance intervals . . . . . . . . . . . . . . . . . . . . . 19 Replacing the batteries . . . . . . . . . . . . . . . . . . . . 19 Charging the batteries . . . . . . . . . . . . . . . . . . . . . 20 Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Disposing of the device . . . . . . . . . . . . . . . . . . . . . 20 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Key allocation of Dräger X-zone 5000 . . . . . . . . . . 22 Status LED Overview . . . . . . . . . . . . . . . . . . . . . . . 22 Overview of LED Ring and Horn Signals . . . . . . . 24 Order List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 DRAFT 02 - 08/02/10 For Your Safety Strictly follow the Instructions for Use Any use of the device requires full understanding and strict observation of these Instructions for Use. The device is only to be used for the purposes specified here. Maintenance The device must be inspected and serviced regularly by trained service personnel. Repair of the device may only be carried out by trained service personnel. We recommend that a service contract be obtained with Dräger and that all repairs also be carried out by Dräger. Only genuine Dräger parts should be used for maintenance. Strictly follow the instructions in the chapter "Maintenance intervals" on Page 18. Accessories Do not use accessory parts other than those specified in the order list Page 24. Safe coupling with electrical devices Electrical connections to devices which are not listed in these Instructions for Use should only be made following consultation with the respective manufacturers or an expert. Use in areas subject to explosion hazards Devices or components for use in explosion-hazard areas which have been tested and approved according to national, European or international Explosion Protection Regulations may only be used under the conditions specified in the approval and with consideration of the relevant legal regulations. The equipment or components may not be modified in any manner. The use of faulty or incomplete parts is forbidden. The appropriate regulations must be observed at all times when carrying out repairs on these devices or components. Safety symbols used in these Instructions for Use These Instructions for Use contain a number of warnings for risks and hazards which might occur when using the instrument. These warnings contain signal words which will alert you to the degree of hazard you may encounter. These signal words and corresponding hazards are as follows: CAUTION Indicates a potential hazardous situation which, if not avoided, could result in injury or damage to property. It may also be used to alert against unsafe practices. NOTICE Additional information on how to use the device. Intended Use The Dräger X-zone 5000 is an explosion-proof, portable alarm amplifier for the quasi-stationary monitoring of hazard areas. The Dräger X-zone 5000 can be used in combination with the Dräger X-am 5000/5600 gas detection instruments. Several Dräger X-zone 5000 devices can operate in a self-crosslinking network. NOTICE The Dräger X-zone 5000 is intended for detection in ambient air. Any increased exposure to certain hydrocarbons can result in restrictions in the detection quality of the electrochemical sensors. Description The Dräger X-zone 5000 alarm amplifier is intended for use under industrial conditions within a specified temperature range for an uninterrupted operating period of up to 5 days. Via a wireless connection and/or communication cable, several Dräger X-zone 5000 devices can be grouped to form an alarm chain. In the event of an alarm, all connected Dräger X-zone 5000 devices will issue the alarm. The alarm is generated using the gas detection instrument Dräger X-am 5x00. The Dräger X-am 5x00 is connected via an infrared interface to the Dräger X-zone 5000. In addition to alarm generation, the Dräger X-am 5x00 is used as the user interface for the Dräger X-zone 5000. When the Dräger X-am 5x00 generates a gas alarm, this is transmitted to the Dräger X-zone 5000 and amplified acoustically and optically. DANGER Indicates an immediate hazardous situation which, if not avoided, could result in death or serious injury. WARNING Indicates a potential hazardous situation which, if not avoided, could result in death or serious injury. DRAFT 02 - 08/02/10 What is what Front Carrying handle LED indicators LED alarm ring Inductive charging station Lock Device receptacle Dräger X-am 5x00 holder diffusion mode Dräger X-am 5x00 holder pump mode (optional) x-zone 5000 00133112.eps Rear side 9 Quick-reference guide 10 Switch relay connection / RS485 connection 11 Charging port connection / RS485 connection 00233112.eps 10 11 12 13 14 15 16 17 18 DRAFT 02 - 08/02/10 21 20 19 00333112.eps Display 12 IR interface 13 Battery LED 14 Data transmission LED 15 Pump LED 16 Grouping LED 17 /wireless network key 18 OK key 19 Power contacts for Dräger X-am 5x00 20 Pump inlet (optional) 21 Pump outlet (optional) Operation ON mode NOTICE Only Dräger X-am 5x00 devices of software version 3.5 and later are compatible with Dräger X-zone 5000. Switching on the instrument STANDBY mode 00433112.eps z Release the lock on the holder. z Remove the holder. z Hold down the OK key on the Dräger X-zone 5000 for approx. 3 seconds. – The battery LED will be lit in green, red/green or red (refer to “Status LED Overview” on page 21) depending on the battery capacity. – The Dräger Xzone 5000 is in the STANDBY mode. CAUTION When switching on the Dräger X-zone 5000, Dräger recommends wearing hearing protection or using the alarm-attenuation ring (order no. 83 20 110) as the acoustic alarm is activated for a brief period. z Switch on the Dräger X-am 5x00 in accordance with the instructions for use. – The visual and the audible alarm will be activated for a short time. – The Dräger X-am 5x00 switches to the X-zone mode (refer to “X-zone mode:” on page 5). – The visual and acoustic life signal (green LED ring and single tone) is issued depending on the configuration (1 - 60 seconds; default setting: 2 seconds). – The Dräger X-zone 5000 is in the ON mode and ready for operation. – In ON mode, the alarm signals of the Dräger X-am 5x00 are evaluated, processed, and, if applicable, transmitted to other Dräger X-zone 5000 devices. 00533112.eps X-zone mode: – The battery symbol on the Dräger X-am 5x00 is replaced by the X-zone mode symbol on the Dräger X-zone 5000. – The Dräger X-am 5x00 is supplied via the Dräger X-zone 5000 battery. – If the activated Dräger X-am 5x00 is removed from the Dräger X-zone 5000, the device will exit X-zone mode again after max. 10 seconds. z Place the Dräger X-am 5x00 into the device receptacle. NOTICE The Dräger X-am 5x00 must be equipped with a NiMH battery. The clip on the Dräger X-am 5x00 must be connected. z Place the holder onto the housing. z Fasten the lock at the holder. DRAFT 02 - 08/02/10 Dräger X-am 5x00 info mode Switching off the device z Press and hold the OK key of the Dräger X-am 5x00 for approx. 3 seconds in detection mode. – Press the OK key successively for the next display. The peak values and the exposition values TWA and STEV as well as additional X-zone information will be displayed. If there are warnings or faults, the corresponding notes or error codes (e. g. X01) are displayed (refer to “Fault messages” on page 17). CAUTION When switching off the Dräger X-zone 5000, Dräger recommends wearing hearing protection or using the alarm-attenuation ring (order no. 83 20 110) as the acoustic alarm is activated for a brief period. STANDBY mode z Switch off the Dräger X-am 5x00 in the Dräger Xzone 5000 in accordance with the instructions for use. – The visual and the audible alarm will be activated for a short time before the Dräger X-zone 5000 switches off. – The Dräger X-zone 5000 switches to the STANDBY mode. Info window for Dräger X-am 5x00: RF: ON NET: 005 P\N: FFFF OFF mode 02533112.eps -- 1 Station number in grouping mode: The station number is not currently supported by the Dräger X-zone 5000. 2 Wireless status: ON/OFF: Displays whether the wireless function of the Dräger X-zone 5000 is switched on or off. The wireless function can be switched on and off using the Dräger CC-Vision PC software (refer to “Device configuration” on page 14). 3 Network number: If independent radio networks are required, different network numbers must be assigned (refer to “Establishing a wireless connection” on page 8). The network number can be set using the Dräger CC-Vision PC software (refer to “Device configuration” on page 14). 4 Grouping ID: The grouping ID is not currently supported by the Dräger X-zone 5000. 5 X-zone mode symbol Displays whether or not there is a connection between the Dräger X-zone 5000 and the Dräger Xam 5x00. z Release the lock at the holder. z Remove the holder. z If necessary, remove the Dräger X-am 5x00 from the device receptacle. z Press the OK key and the key on the Dräger Xzone 5000 and hold down for approx. 3 seconds. – The battery LED goes off. – The Dräger X-zone 5000 is switched off (OFF mode). Power supply for the Dräger X-am 5x00 with NiMH battery in the Dräger X-zone 5000: Device mode Dräger X-zone 5000: ON mode Dräger X-am 5x00: Switched on Power supply for the Dräger X-am 5x00 Dräger X-am 5x00 is permanently supplied with power. Dräger X-zone 5000: STANDBY mode Dräger X-am 5x00 is Dräger X-am 5x00: Switched off supplied with power via trickle charging. Dräger X-zone 5000: OFF mode Dräger X-am 5x00: Switched off – If no key is pressed for 10 seconds, the Dräger X-am 5x00 returns automatically to detection mode. DRAFT 02 - 08/02/10 Dräger X-am 5x00 is not supplied with power. Perform a function test with gas Perform a connection test The connection test can be used to check the correct connection to all Dräger X-zone 5000 devices. z Press the OK key on of the the Dräger X-am 5x00 devices being used three times in succession. A signal via a horn and LED ring is issued three times on every device connected wirelessly or via a cable. CAUTION A function test must be carried out on every device before use. The function test can be carried out in two ways. Function test for the Dräger X-am 5x00: z Perform a function test in accordance with the instructions for use for the gas detection instrument before using with the Dräger X-zone 5000. Safety housing Function test on the Dräger X-am 5x00 in combination with the Dräger X-zone 5000: NOTICE The function test can only be carried out with the Dräger X-am 5x00 holder diffusion mode (order no. 83 20 636). z Switching on Dräger X-zone 5000 (refer to “Switching on the instrument” on page 5). z Place adapter (1) (order no. 83 20 108) on the holder (diffusion). z Connect the test gas cylinder to the adapter (2). z Open the test gas cylinder valve to let test gas flow over the sensors. z Wait until the instrument displays the test gas concentration with sufficient tolerance: Ex: ±20 %1) O2: ±0.8 Vol.-%1) TOX: ±20 %1). – Depending on the test gas concentration, alarm A1 or A2 is issued when the alarm thresholds are exceeded. z Close the test gas cylinder valve and remove the adapter from the holder. If the displays are outside of the above-mentioned ranges: Have the Dräger X-am 5x00 calibrated by service personnel. 1) Upon application of the Dräger mixed gas (order no. 68 11 130) the displays should be within this range. Different concentrations can be set using the Dräger CC-Vision PC software provided. In exceptionally rough environments, and in very strong sunlight and high temperatures (> +40 °C), the use of the safety housing (order no. 83 21 519) is recommended. 1 Hose/cable holder Alarm-attenuation ring WARNING The alarm-attenuation ring must not be used in explosion-hazard areas! 03033112.eps 02733112.eps 02933112.eps When switching on and off and during the function test of the Dräger X-zone 5000, Dräger recommends wearing hearing protection or using the alarmattenuation ring (order no. 83 20 110) as the acoustic alarm is sounded for a short time. DRAFT 02 - 08/02/10 Establishing a wireless connection Sub-networks: WARNING A maximum of 25 Dräger X-zone 5000 devices may be connected on a wireless network as otherwise it is not possible to ensure a reliable connection and alarm forwarding. – this device may not cause harmful interference, and – this device must accept any interference received, including interference that may cause undesired operation. Modifications not expressly approved by this company could void the user's authority to operate the equipment. The internal / external antennas used for this mobile transmitter must provide a separation distance of at least 20 cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. This device and its antenna must not be co-located or operating in conjunction with any other antenna or transmitter. NOTICE If the devices are in ON mode, they automatically establish the wireless connection. 1 Sub-network 1 2 Sub-network 2 3 e. g. steel wall, wall, HGV, etc. Sub-networks are created via an unintentional division of the open network into two or more radio networks. This can occur if the user is running two activated Dräger X-zone 5000 (with the same network number). This means that the devices have permanently interconnected wireless connection (data transmission LED is lit in green). This means that the user can no longer tell whether or not the wireless connection is already set up with the devices already installed. To avoid sub-networks, the Dräger X-zone 5000 devices should always be set up and switched on in succession. Positioning the device: Up to 25 devices can be connected on a wireless network via a wireless connection. The typical radio range is up to 100 m in industrial surroundings (environmental factors may affect the range). The devices can be operated in a chain, star or ring topology. It is possible to establish an open radio network or independent radio networks. All devices within radio range are automatically connected. NOTICE The gas supply must be connected at an angle of 360°. If required, use base (order no. 83 20 645) to raise the detection position by approx. 30 cm. Open wireless network (standard configuration): With an open wireless network, any number of Dräger X-zone 5000 devices (up to 25) can be added to or removed from a wireless network number. NOTICE When positioning the devices, ensure that subnetworks are avoided. Independent radio networks: If independent radio networks are required, different network numbers need to be assigned for the relevant radio networks (refer to “Device configuration” on page 14). Example: Two independent radio networks each with three Dräger Xzone 5000 devices should be created. To do this, the Dräger CC-Vision PC software should be used to set NET:001 with three Dräger X-zone 5000 devices and NET:002 for three further Dräger X-zone 5000 devices. CAUTION Before positioning the devices, a function test (refer to “Perform a function test with gas” on page 7) must be conducted on every device. z Switch on the first Dräger X-zone 5000 (refer to “Switching on the instrument” on page 5) and position at the relevant location. z Switch on the second Dräger Xzone 5000 and position at a distance so that the data transmission LED is lit in green. – The wireless connection is established and the data transmission LED indicates the connection to at least one device within radio range. DRAFT 02 - 08/02/10 01333112.eps FCC and IC: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: 03533112.eps CAUTION WARNING If the data transmission LED is lit in red, the distance from the next device must be reduced. z Position other Dräger X-zone 5000 devices using the same process. Examples of use: Setting A: Monitoring industrial tanks (Wireless alarm chain) 01833112.eps NOTICE Dräger recommends performing a function test (refer to “Perform a connection test” on page 7) after positioning all the devices. Setting B: Area monitoring with pump 01933112.eps Setting C: Radio monitoring of pipelines (Wireless alarm chain) 02033112.eps DRAFT 02 - 08/02/10 Connecting devices via a cable connection Pin configuration XEXT1 / XEXT2 on the device: CAUTION Before positioning the devices, a function test (refer to “Perform a function test with gas” on page 7) must be conducted on every device. XEXT2 (male) NOTICE Due to widely differing customer-specific requirements, Dräger does not provide any communication cables. All relevant cable parameters are described in this chapter. Relay output 4 Normally Closed (NC) 5 Normally Open (NO) 6 Closed Only (CO) 7 GND If radio connections are not allowed or blocked, the devices can be connected via communication cable. The maximum cable length between two devices is 25 m. XEXT1 (female) RS485 1 PLUS 2 MINUS 3 GND NOTICE Combined wireless and cable operation is possible. Charger 4 Additional voltage (U-In) 5 GND2 01233112.eps 01333112.eps z Switching on Dräger X-zone 5000 (refer to “Switching on the instrument” on page 5). z Plug the communication cable into the charging port/ RS485 connection (1) on the rear side of the device. z Connect the end of the communication cable to the switch relay/RS485 connection (2) of the second device. – The data transmission LEDs of the coupled devices light green. WARNING If the data transmission LED is lit in red, check the cable connection. z If required, connect further devices via communication cable as described above. NOTICE Dräger recommends performing a function test (refer to “Perform a connection test” on page 7) after positioning all the devices. 10 DRAFT 02 - 08/02/10 XEXT2 6 1 XEXT1 1 6 02133112.eps RS485 1 PLUS 2 MINUS 3 GND Relay output: RS485 connection: XEXT2 XEXT1 CO NO NC 02333112.eps 03433112.eps CAUTION Ensure that the cable strands are not crossed! The relay output is intended for connection to an isolation amplifier with intrinsically safe output. WARNING It is essential that the parameters of the relay outputs are observed to prevent the circuit from jeopardising the intrinsic safety of the device. Only intrinsically safe circuits are permitted for connection. NOTICE The person responsible for the use of the Dräger Xzone 5000 must prepare a system document to verify the intrinsic safety level. max. 25 m XEXT2 03133112.eps 02433112.eps 1 Plug (male): Housing: Souriau UTS6JC147P (male) Contacts: Souriau RM20M12K (male) 2 Plug (female): Housing: Souriau UTS6JC147S (female) Contacts: Souriau RC20M12K (female) 3 Cable type: Belden 3107A, 2 x 2 AWG 22 Cable length: max. 25 m between 2 devices max. 25 m 03233112.eps 1 Plug (female): Housing: Souriau UTS6JC147S (female) Contacts: Souriau RC20M12K (female) 2 Configure the pin assignment separately depending on the application 3 Cable type: Belden 3107A, 2 x 2 AWG 22 Cable length: max. 25 m between 2 devices 11 DRAFT 02 - 08/02/10 Alarms (default settings) Connection of the relay output 20 V Maximum voltage (Ui): Maximum continuous current 0.15 A (Ii): Maximum switching capacity 3 W (Pi): For ohmic loads only: Reactances: Ci ≤ 100 pF Li ≤ 10 µH During operation During operation the values for each gas detected are displayed on the inserted Dräger X-am 5x00. NOTICE The displays on the Dräger X-am 5x00 are described in the instructions for use for the gas detection instrument being used. The visual and acoustic life signal (LED ring green and single tone) is issued depending on the configuration (1 - 60 seconds; default setting every 2 seconds). The life signal can be configured using the Dräger CC-Vision PC software (refer to “Device configuration” on page 14). In the event of an alarm, the visual and the audible alarm will be activated (refer to “Alarms (default settings)” on page 11). The Dräger X-zone 500 will amplify the visual and audible alarm and will permanently transmit the alarm information, via a wireless connection or via cable, to further Dräger X-zone 5000 devices. NOTICE The alarm settings (e. g. self-latching/ acknowledgeable) can be configured using the Dräger CC-Vision PC software. The configuration of the Dräger X-am 5x00 is critical for the correct response of the Dräger X-zone 5000. The Dräger X-zone 5000 is equipped with two different alarm generators: – Visual signal: LED ring (360°); Colours red, green; pulsing. – Acoustic signal: Intense horn (108 dB (A) in 1 m distance/120 dB (A) in 30 cm distance). Triggering device: As soon as a device detects an increased gas concentration, this device will become the triggering device. The triggering device forwards the alarms to all connected devices wirelessly and/or via communication cable. Receiving device: All devices that receive an alarm from the triggering device become receiving devices. The receiving devices generate a seconary alarm. If the receiving device does not receive any information from the triggering device, the secondary alarm on the receiving devices is cancelled after 10 seconds. NOTICE The alarm-triggering device and the receiving devices give a different visual alarm. 12 DRAFT 02 - 08/02/10 Concentration pre-alarm A1 Battery pre-alarm The alarm is indicated by an intermittent alarm message: The alarm is indicated by an intermittent alarm message: Display » A1 « and measured value alternating: not for O2! Acknowledging the pre-alarm: – The Battery LED flashes red. z Press OK key on the Dräger X-am 5x00 of the Dräger X-zone 5000, only the acoustic alarm is switched off. – After the first battery pre-alarm the battery will last for another approx. 15 minutes. – The pre-alarm A1 is not self-latching and stops when the concentration has dropped below alarm threshold A1. The triggering device at A1: – A single tone sounds and the LED ring flashes red (main alarm). The receiving device at A1: – A single tone sounds and the LED ring flashes red/ green (seconary alarm). Acknowledging the pre-alarm: z Press OK key on the Dräger X-am 5x00 of the triggering Dräger X-zone 5000. – Only the audible alarm will be switched off. Concentration main alarm A2 DANGER Danger to life! Leave the area immediately. A main alarm is self-latching and cannot be acknowledged (see Dräger X-am 5x00 Instructions for Use). The alarm is indicated by an intermittent alarm message: The triggering device at A2: – A double tone sounds and the LED ring flashes red twice (main alarm). A receiving device at A2: – A double tone sounds and the LED ring flashes red/ green twice (seconary alarm). For O2: A1 = lack of oxygen A2 = excess oxygen WARNING Before the area may be entered again, a clearance measurement must be performed! Battery main alarm The alarm is indicated by an intermittent alarm message: The battery main alarm cannot be acknowledged acoustically: – The Battery LED flashes red. – The device automatically switches off after 10 seconds. The visual and the audible alarm will be activated for a short time before the device switches off. Device alarm NOTICE Indicates a malfunction of the Dräger X-zone 5000 or the Dräger X-am 5x00. The alarm is indicated by an intermittent alarm message: – The device or one or more sensor channels are not ready for operation. – Remedies, refer to “Faults, Cause, Remedy” on page 15 z If necessary, commission the Dräger Safety Service Centre to eliminate the error. Acknowledge the device alarm z Press the OK key on the Dräger X-am 5x00 or on the Dräger X-zone 5000. Only after the concentration has dropped below the alarm threshold A2: z Press OK key on the Dräger X-am 5x00 of the triggering Dräger X-zone 5000. – The alarm messages will be switched off. 13 DRAFT 02 - 08/02/10 Operation with pump (optional) Pump test The Dräger X-zone 5000 is equipped with a pump as an option (refer to “Order List” on page 24.) NOTICE Pump test is performed in the same way as for the Dräger pump X-am 1/2/5000. During the pump test, in the default setting the acoustic alarm is automaticallyreduced to 80 dB (A). Commissioning and performing the measurement CAUTION Pump operation only with filter (order no. 83 19 359)! Otherwise there is a risk of damage to the pump. If no filter is used during pump operation, the warranty on the pump becomes invalid. z Connect the sampling hose with the water trap for the hose set (order no. 68 05 473) and screw the connecting bush onto the filter in a clockwise direction. 02633112.eps z Seal or kink the intake flange or sampling hose for approx. 2 seconds. – The pump LED lights red. – Unblock the intake flange/ sampling hose. 00833112.eps z Release the lock on the holder. z Remove the holder. z Press the OK key of the Dräger X-zone 5000 and hold it for approx. 3 seconds. – The Dräger X-zone 5000 is in STANDBY mode. z Place the Dräger X-am 5x00 into the device receptacle. z Place the holder (pump) onto the housing. z Fasten the lock at the holder (pump). z Switch on the Dräger X-am 5x00 in accordance with the instructions for use. – If the device is in the ON mode, the pump will be automatically switched on via a switching contact on the holder (pump). – Pump LED flashes red/green. 00733112.eps – The pump LED flashes red/green, accompanied by a signal tone. If the test was successful: 00933112.eps – The pump LED lights green, accompanied by an acoustic acknowledgment signal. z A pump test will then need to be performed. The pump test will start automatically. NOTICE The pump test must be performed within 60 seconds otherwise a device alarm is issued. – The pump LED lights red, accompanied by a continuous tone. – The pump switches off automatically. Ending operation z Switch off the Dräger X-am 5x00 in accordance with the instructions for use. – The visual and the audible alarm will be activated for a short time before the device switches off. – The Dräger X-zone 5000 switches to STANDBY mode. z Unscrew the sampling hose or the Dräger probe from the filter. z Remove the holder (pump) by releasing the lock. – The pump switches off. z Place the holder onto the housing. z Fasten the lock at the holder. 14 DRAFT 02 - 08/02/10 01033112.eps 00633112.eps If the test was not successful: Device configuration z Wait for the flushing time to elapse: Before every measurement, flush the Dräger sampling hose or the Dräger probes with the air sample to be measured. – A flushing phase is necessary to eliminate or minimise all effects associated with the use of a sampling hose or a probe, e. g. absorption in the hose, dead volume. – The duration of the flushing phase depends on factors such as type and concentration of the gas or vapour to be measured, material, length, diameter, and age of the sampling hose or probe. Generally, when using a sampling hose (new, dry, clean), a typical flushing time of approx. 10 seconds is required for each metre. This flushing time applies in addition to the sensor response time (see the Instructions for Use for the gas detection instrument used). Example: – In the case of a 10 m sampling hose, the flushing time is approx. 100 seconds and the sensor response time is in addition approx. 60 seconds. Therefore, the total time before reading the gas detection instrument is approx. 90 seconds. – The flow-rate alarm is delayed by 10 to 30 seconds depending on the length of the hose. Replacing the filter z Unscrew the connecting bush from the filter. z Unfasten the lock at the holder (pump). z Remove the holder (pump). IR 02833112.eps Observe the following during measuring mode with pump To individually configure a standard-configuration device, connect the device to a PC. Communication is carried out via the USB DIRA dongle (order no. 83 17 409). The Dräger CC-Vision PC software is used to perform the configuration. The following settings can be configured, among others: – Horn volume – Wireless function – Alarm frequencies – Alarm pattern – Alarm forwarding – Life signal (light pattern, horn volume) – Bump test volume (Default setting: 80 dB (A)) – Actions of the switch relay NOTICE Observe the documentation and online help of Dräger CC Vision PC software. z Unscrew the filter anticlockwise. z Screw a new filter (order no. 83 19 359) onto the device in a clockwise direction. 01433112.eps NOTICE A Dräger CC Vision version, which can be used for Dräger X-zone 5000 PC software, is supplied with the device on CD-ROM. z Place the holder (pump) onto the housing. z Fasten the lock at the holder (pump). z Screw the connecting bush onto the new filter. 15 DRAFT 02 - 08/02/10 Faults, Cause, Remedy Fault Dräger X-zone 5000 cannot be loaded. Cause Charging unit plug is not in correct contact with the Dräger X-zone 5000. Battery is not fully charged. Battery not regularly charged. Remedy Ensure that the charging unit plug is correctly plugged in. Check the battery LED. Battery service life is low. Load battery for at least 12 h. Charge battery regularly even when switched off, at least every 2 months. Outdoor temperature is too low. Warm up Dräger X-zone 5000. Outdoor temperature is very high. Use safety housing where appropriate. Battery is faulty. Have the battery checked by the Dräger service department. Inductive charging is not functioning Check the distance, remove any dirt correctly as the distance between if necessary. the Dräger X-zone 5000 and the charging station is too great. No wireless connection between the Wireless function is not activated. Activate the wireless function using Dräger X-zone 5000 devices. the Dräger CC-Vision PC software (refer to “Device configuration” on page 14). Dräger X-zone 5000 devices are Position the Dräger X-zone 5000 very far apart. devices more closely together. Position additional devices in the chain. Place Dräger X-zone 5000 at a higher position, use base (order no. 83 20 645) where appropriate. The wireless connection is made Position the Dräger X-zone 5000 more difficult by an industrial devices more closely together. environment: e. g. steel walls. Position additional devices in the chain. Connect the Dräger X-zone 5000 with a communication cable (refer to “Connecting devices via a cable connection” on page 9). Dräger X-zone 5000 are covered by Ensure there are no obstructions. conductive materials (e. g. metal grids). Network number of the Dräger Use Dräger X-zone 5000 devices X-zone 5000 is different. with the same network numbers. The network number can be configured using the Dräger CCVision PC software (refer to “Device configuration” on page 14). Wireless frequency of the Dräger Use Dräger X-zone 5000 devices X-zone 5000 devices is different. with the same radio frequency. Cable connection is not functioning. Cable plug is not correctly plugged Check cable connection and in, cable assignment is incorrect or assignment. Ensure that the cable cable is broken. plug is correctly plugged in. Alarm contact is not switching. Cable plug is not correctly plugged Check cable connection and in, cable assignment is incorrect or assignment. Ensure that the cable cable is broken. plug is correctly plugged in. Pump operation is not functioning. Incorrect holder (diffusion) in Position the holder (pump). position. 16 DRAFT 02 - 08/02/10 Fault Pump fault during operation. Cause Condensate formation with cold and damp intake air. Pump outside the specified range. Function test has failed. Incorrect holder (pump) in position. Adapter is incorrectly positioned on the holder (diffusion). Flow test has failed. Flow test has not been performed. Horn is too quiet. Holder (pump) is not correctly positioned. Volume is set too low. Optical alarm signals not visible or poorly visible. Configuration or pattern incorrectly set. Life signal is not functioning. Configuration is set incorrectly. Gas detection instrument not detected. IR interface dirty. Incompatible gas detection instrument. Incorrect software version in the gas detection instrument. IR interface faulty, clip on gas detection instrument not correctly positioned. Holder is not correctly positioned. Dräger X-am 5x00 switches off quickly; no power supply. Device defect displayed. Remedy Use hose set with water trap (order no. 83 21 527). Have the pump checked by the Dräger service department. Use holder (diffusion). Position adapter correctly on the holder (diffusion) (refer to “Perform a function test with gas” on page 7). Perform flow test, repeat if necessary. Re-position holder (pump) and check that it is correctly fitted. Set the volume using the Dräger CC-Vision PC software (refer to “Device configuration” on page 14). Configure the alarm signals using the Dräger CC-Vision PC software (refer to “Device configuration” on page 14). Configure the life signal using the Dräger CC-Vision PC software (refer to “Device configuration” on page 14). Clean IR interface. Use Dräger X-am 5x00. Have a software update performed by the Dräger service department. Close clip on Dräger X-am 5x00. Power contacts dirty or damp. Re-position holder and check that it is correctly fitted. Clean power contacts. Dräger X-am 5x00 moved away from Dräger X-zone 5000 during operation. Acknowledge alarm on Dräger Xzone 5000, switch off Dräger X-zone 5000. 17 DRAFT 02 - 08/02/10 Fault messages Special symbol » « and displayed numerical code: Cause Remedy 01 Dräger X-am 5x00 with alkali supply unit. 02 04 Communication interrupted with Dräger X-zone 5000. Communication error with battery controller Dräger X-zone 5000. Main battery alarm Dräger X-am 5x00. Insert Dräger X-am 5x00 with battery power pack. Check IR interface on Dräger X-zone 5000 and on Dräger X-am 5x00. Contact Dräger service department. 05 Battery pre-alarm Dräger X-am 5x00. 06 Dräger X-am 5x00 charging current too low. Holder (pump) detected, but no pump fitted. Flow fault Holder status change (pump) during operation. Check sum error program code Check sum error operating parameter Check sum error operating parameter Check sum error operating parameter Working memory test error Faulty ADC conversion. No contact with switch box in grouping mode. Charging electronics faulty. Battery completely discharged. Battery main alarm of the Dräger X-zone 5000. Battery pre-alarm of the Dräger X-zone 5000. Dräger X-am5x00 device error. Dräger X-am5x00 alarm pattern faulty. Battery main alarm Battery completely discharged. Charging electronics faulty. Communication error with battery controller Dräger X-zone 5000. 03 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 - X28 29 30 31 32 Check charging contacts on Dräger Xzone 5000 and on Dräger X-am 5x00. Check charging contacts on Dräger Xzone 5000 and on Dräger X-am 5x00. Check charging contacts on Dräger Xzone 5000 and on Dräger X-am 5x00. Use holder for diffusion mode. Check intake hose. Check that the holder (pump) is securely positioned. Contact Dräger service department. Contact Dräger service department. Contact Dräger service department. Contact Dräger service department. Contact Dräger service department. Contact Dräger service department. Check wireless connection to switch box. Contact Dräger service department. Charge Dräger X-zone 5000. Charge Dräger X-zone 5000. Charge Dräger X-zone 5000. Check Dräger X-am 5x00. Contact Dräger service department. Charge Dräger X-zone 5000. Charge Dräger X-zone 5000. Contact Dräger service department. Contact Dräger service department. 18 DRAFT 02 - 08/02/10 Maintenance intervals The device should be inspected annually by suitably qualified personnel. z Charge the lead battery after each application, at the latest however after the battery alarm has been triggered. z Maintenance by suitably qualified personnel – every year. – The inspection intervals must be established in each individual case and shortened if necessary, depending on technical safety considerations, engineering conditions, and the technical requirements of the equipment. – We recommend that a service agreement be concluded with Dräger Safety and that repairs also be carried out by Dräger. NOTICE For the gas detection instruments used, the maintenance intervals specified in the relevant instructions for use apply. z Release the four M5 nuts. z Disconnect the cable connections from the bottom plate. z Replace the old battery block with a new one. z Re-establish the cable connection to the bottom plate. z Check the correct position of the O-ring. z Tighten the four M5 nuts. 01633112.eps Maintenance z Establish plug connection to the bottom plate. z Place the upper part of the housing on the bottom part (Note preferred position). z Tighten the screws (M5 cylinder-head screw with internal hexagon) at the housing bottom (120 Ncm ±20 Ncm). NOTICE It is recommended to fully charge the device after the battery block has been replaced. Replacing the batteries WARNING WARNING Explosion hazard! Do not replace the batteries in areas subject to explosion hazard! Batteries are part of the Ex approval. Only the following types may be used: – Battery pack, small - order no. 83 20 644 – Battery pack, large - order no. 83 20 646 Explosion hazard! Do not throw used batteries into a fire and do not open them with force. Dispose of the batteries in accordance with national regulations. z Unfasten the screws (M5 cylinder-head screw with internal hexagon) on the bottom side of the housing. z Lift the upper part of the housing and disconnect the plug connection from the bottom plate. 01533112.eps z Switch off the device (refer to “Switching off the device” on page 6). 19 DRAFT 02 - 08/02/10 Charging the batteries Inductive charging WARNING Explosion hazard! Do not charge underground or in explosion-hazard areas. The chargers are not designed in accordance with the guidelines for firedamp and explosion protection. CAUTION Mains powered charging station should only be handled by persons wearing implants if the pacemakers and active implants conform to the relevant legal requirements. Dräger only guarantees conformity with Directive 2004/108/EC. NOTICE The transmitter coil of the inductive charging station generates a weak magnetic alternating field. During operation, all requirements of the relevant standards regarding electromagnetic faults are observed. The legal requirements of Directive 2004/108/EC are met. NOTICE The warranty on the battery becomes null and void if the device is not fully charged at least every 2 months when not in use. Dräger recommends storing devices in the charging station (order no. 83 20 626) even when not in use. To maintain the lifetime of the batteries, charging is temperature controlled and only performed in a temperature range of 5 to 35 °C. When this temperature range is left, the charging is automatically interrupted and automatically continued after the temperature range has been reached again. During the charging, the battery LED flashes red, red/ green or green, depending on the battery status, at a frequency of one Hz. As soon as the charging is completed, the battery LED will permanently light green. z Connect the charging station to the mains using the power pack. z Place the device onto the charging station. – The charging time is typically < 10 hours. Cabled charging z Plug the charging cable into the charging port on the rear side of the device. z Connect the power pack to the mains. – The charging time is typically < 14 hours. NOTICE Dräger recommends storing devices that are not in use in the charging station (order no. 83 20 626). Care The device does not need any special care. z Dirt and deposits can be removed from the device by washing it with cold water. A sponge can be used for wiping if necessary. z Carefully dry the device using a cloth. Disposing of the device Disposing of electric and electronic equipment: EC-wide regulations for the disposal of electric and electronic appliances which have been defined in the EC Directive 2002/96/EC and in national laws have been effective since August 2005 and apply to this instrument. Special collecting and recycling options have been established for households. However, as this device has not been registered for household usage, it must not be disposed of through these means. The device can be returned to your national Dräger Sales Organisation for disposal. Please do not hesitate to contact the above if you have any further questions on this issue. 20 DRAFT 02 - 08/02/10 Technical Data Dimensions: Weight: with battery, 12 Ah with battery, 24 Ah Ambient conditions: During operation During storage Alarms: Visual, 360° LED Audible, 360° Battery: Operating time, 12 Ah (≥ 20 °C) Operating time, 24 Ah (≥ 20 °C) Charging time, 12 Ah Charging time, 24 Ah Pump: Networking of devices: approx. 490 x 300 x 300 mm (H x W D) approx. 7 kg approx. 10 kg -20 °C to +50 °C -20 °C to +70 °C 700 to 1300 hPa max. 95% relative humidity green life signal; red life signal; green/red subsidiary alarm 108 dB (A) at 1 m distance 120 dB (A) at 30 cm distance 60 Hours at 15 minute alarm per day and ‚ fully equipped Dräger X-am 5x00 120 hours < 6 hours < 10 hours Relay output: Max. voltage (Ui): Max. switching current (Ii ): Max. continuous current: Max. switching capacity (Pi ): For ohmic loads only: Reactances 20 V 0.25 A 0.25 A 3W Ci ≤ 100 pF; Li ≤ 10 µH Capacitive or inductive loads No connection with: Approvals: ATEX: I M1 Ex ia I Ma II 1G Ex ia IIC T3 Ga IECEx: Ex ia I Ma Ex ia IIC T3 Gb Detection range: see the Technical Manual for Dräger X-am 5x00 Frequency ranges: up to 30 m hose 0.5 l/min Only service department can switch the frequency 429/433/868/915 MHz with a typical range of 100 m in industrial surroundings (environmental factors may affect the range). Automatic establishment of wireless connection. Country, region Frequency range (MHz) EU, Switzerland, Norway, Turkey 868 South Africa 868 USA/Canada 915 Singapore 868 Australia 915 India 915 Japan 429 Russia 433 Up to 25 devices can be connected on a wireless network. Combined wireless/cable operation possible. 21 DRAFT 02 - 08/02/10 Key allocation of Dräger X-zone 5000 The following key functions refer to the keys of the Dräger X-zone 5000 located underneath the holder. Action Meaning Pressing OK key once Acknowledges Dräger X-zone 5000 device defect Pressing OK key once Acknowledges Dräger X-zone 5000 battery pre-alarm Pressing and holding Pressing OK key for 3 sec - Switches to grouping mode, possible in ON or STANDBY mode. - During grouping mode: Exits grouping mode. key once Pressing and holding Switches from OFF to STANDBY mode. OK Pressing and holding and key for 3 sec key for 3 sec Switches to the OFF mode. Deletes the grouping information. Status LED Overview Battery LED (Indicates the battery status.) Colour off LED status Device mode Meaning off OFF mode Device is switched off. on ON/STANDBY mode green red/green Battery capacity of more than 66 %. red Battery capacity of more than 33 %. Battery capacity of less than 33 %. Battery pre-alarm red ON/STANDBY mode red red OFF mode Battery main alarm; Dräger X-zone 5000 switches off after 10 sec. Attempt to switch on in OFF mode when the battery is empty (on for 10 s). Dräger X-Zone 5000 is being charged, battery capacity less than 33 %. red red/green ON/STANDBY mode in charging station Dräger X-Zone 5000 is being charged, battery capacity between 33 % and 66 %. green Dräger X-Zone 5000 is being charged, battery capacity greater than 66 %. green Dräger X-zone 5000 is fully charged. Data transmission LED (Indicates the connection status if multiple devices are coupled via wireless connection or communication cable.) Colour off LED status off Device mode Meaning ON/STANDBY mode Wireless connection deactivated. green red on ON mode At least 1 other Dräger X-zone 5000 coupled via wireless connection or cable is detected. No other Dräger X-zone 5000 coupled via wireless or cable connection is detected. 22 DRAFT 02 - 08/02/10 Pump LED (Indicates the pump status.) Colour off off LED status off Device mode Meaning STANDBY mode Device is in STANDBY mode. No pump adapter detected. Flow test required. red/green red ON mode green red Performing flow test. Flow test successful/pump is running. on Flow error (e. g. due to lack of volume flow or no flow test). Grouping LED Not currently active - for use with future functions! 23 DRAFT 02 - 08/02/10 Overview of LED Ring and Horn Signals Signal name LED ring Horn OFF mode Switch-on signal and switch-off signal Off All red LEDs on for 1 s, then all green LEDs on for 1 s and all status LEDs on for 1 s. Continuous tone for 1 s with reduced1) volume Dräger X-zone 5000 device defect, Intermittent triple flashing of the red LEDs Intermittent triple tone at full 3) volume Intermittent double flashing of the red LEDs Intermittent single flashing of the red LEDs Intermittent double tone at full volume3) Intermittent triple flashing of the Intermittent triple tone at full 3) volume 5) 2) triggering device Concentration main alarm, triggering device2) Concentration pre-alarm, triggering device2) Dräger X-zone 5000 device defect, receiving device 4) Concentration pre-alarm, receiving device4) Concentration main alarm, receiving device4) Off Intermittent single tone at full 3) volume 5) red+green LEDs Intermittent double flashing of the red Intermittent triple tone at full 2) volume 5) and green LEDs5) Intermittent single flashing of the red and Intermittent triple tone at full 1) volume 5) green LEDs5) Acknowledgment signal Prompting signal Sustained single tone at full 1) volume Intermittent (1 Hz) single tone at reduced1) volume Life signal (suppressed in pump test) Intermittent single flashing of the green LEDs Intermittent single tone at full 3) volume6) Switching on at battery capacity < battery main alarm Intermittent triple tone at reduced1) volume Battery pre-alarm of the Dräger X-zone 5000 Intermittent triple tone at full 3) volume Battery main alarm of the Dräger X-zone 5000 Intermittent triple flashing of the red LEDs Intermittent triple flashing of the red LEDs for 10 s, after that the Dräger Xzone 5000 switches to the OFF mode Flow test prompt flow test running Flow test successful 1 Hz red LED ring green for 2 s Intermittent double tone with full3) volume for 10 s, afterwards the Dräger X-zone 5000 does to OFF mode Intermittent (1 Hz) single tone. 1) Reduced volume for hearing protection: 80 dB (A) (default setting), the reduced volume must not exceed the "full" volume configured by the customer. 2) Device that triggered the alarm. 3) Full volume: Maximum volume configured by the customer (e. g. 108 dB (A)). 4) Device that has received the alarm from the triggering device. 5) If user has activated the forwarding of defects from the receiving device. 6) Frequency according to the user configuration. 24 DRAFT 02 - 08/02/10 Order List Name and Description Order No. Name and Description Dräger X-zone 5000, 868 MHz, 12 Ah 83 20 740 Chargers: Dräger X-zone 5000, 868 MHz, 24 Ah 83 20 741 Dräger X-zone 5000, 868 MHz, 12 Ah, pump 83 20 742 Dräger X-zone 5000, 868 MHz, 24 Ah, pump 83 20 743 Dräger X-zone 5000, 915 MHz, 12 Ah 83 20 744 Dräger X-zone 5000, 915 MHz, 24 Ah 83 20 745 Dräger X-zone 5000, 915 MHz, 12 Ah, pump 83 20 746 Dräger X-zone 5000, 915 MHz, 24 Ah, pump 83 20 747 Order No. Inductive charging station 83 20 626 Plug charger 83 20 749 Accessories: Battery pack, small (Dräger X-zone 5000) 83 20 644 Battery pack, large (Dräger X-zone 5000) 83 20 646 Alarm-attenuation ring (Dräger X-zone 5000) 83 20 110 Safety housing (Dräger X-zone 5000) 83 21 519 Base (Dräger X-zone 5000) 83 20 645 Holder Dräger X-am 5x00 Diffusion (Dräger X-zone 5000) 83 20 636 Holder Dräger X-am 5x00 Pump (Dräger X-Zone 5000) 83 20 704 Adapter (Dräger X-zone 5000) 83 20 108 Dräger X-zone 5000, 433 MHz, 12 Ah 83 20 104 Dräger X-zone 5000, 433 MHz, 24 Ah 83 20 105 Cap for charging and communication socket 18 93 632 Dräger X-zone 5000, 433 MHz, 12 Ah, pump 83 20 106 83 17 409 Dräger X-zone 5000, 433 MHz, 24 Ah, pump 83 20 107 USB DIRA with USB cable (USB infrared adapter for Dräger Xzone 5000 – PC communication) Pump accessories Dräger X-zone 5000, 429 MHz, 12 Ah 83 20 710 Hose set (water trap, 10 cm Viton hose, filter) 83 21 527 Dräger X-zone 5000, 429 MHz, 24 Ah 83 20 711 Filter, pump 83 19 359 Water trap 68 05 473 Dräger X-zone 5000, 429 MHz, 12 Ah, pump 83 20 712 Float probe with accessories 83 18 371 Viton hose 12 03 150 Dräger X-zone 5000, 429 MHz, 24 Ah, pump 83 20 713 Rubber hose (not suitable for H2S) 11 80 681 Tygon hose 83 20 395 25 DRAFT 02 - 08/02/10 Dräger Safety AG & Co. KGaA Revalstrasse 1 D-23560 Lübeck Germany Phone +49 451 882-0 Fax +49 451 882-20 80 www.draeger.com 90 33 112 - GA 4638.500 © Dräger Safety AG & Co. KGaA Edition 02 - January 2010 (Edition 01 - October 2009) Subject to alteration DRAFT 02 - 08/02/10
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